Comportas Series 20
Comportas Series 20
Comportas Series 20
SERIES 20
FLOW CONTROL SLUICE GATES
Designed to be adapted to all applications Maximum leakage rate is less than half of the AWWA allowable Low-maintenance gates ***
Fontaines SERIES 20 Sluice Gate is a highly versatile flow control gate with various types of mountings. Adaptable to different applications, the Series 20 can be designed to withstand seating and unseating heads of up to 60 feet (18 m). When required, the SERIES 20 can be designed for higher water heads. The seal design keeps the allowable leakage rate to 0.05 U.S. gpm per foot (0.60 l/min per meter) of seating perimeter for seating head conditions. The unseating head leakage is 0.1 U.S. gpm (1.25 l/min per meter) per foot of perimeter up to 20 feet (6 m). Over 20 feet (6m)of unseating head, the leakage is corrected at a rate of 0.0025 U.S. gpm (0.03 l/min per meter) per foot of perimeter for each additional foot (meter) over 20 feet (6 m). The leakage rate is 50 % of the maximum allowable leakage recommended by AWWA. It is available in sizes from 6" (152 mm) up to 120" (3048 mm). For larger sizes, please contact a Fontaine representative. The design is suitable for square, rectangular or round applications.
AWWA Standards
SERIES 20 Sluice Gates are built to meet or exceed AWWA C561 latest revision standards pertaining to design safety factors, stem and stem guides positioning, manual lifting devices, leakage, etc. As specified in the AWWA standard, all Fontaine SERIES 20 water gates are tested for leakage and operation before shipping.
Effective 01/04 Section 2 PCode S20 Page 1 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
No. Part 1 Frame Material Stainless steel ASTM A-240 Type 304L or 316L Ultra high molecular weight polyethylene (UHMWPE) ASTM D-4020 Nitrile ASTM D-2000 M6BG 708, A14, B14, E014, E034 Neoprene ASTM D-2000 Grade 2 BC-510 Stainless steel ASTM A-240 Type 304L or 316L Ultra high molecular weight polyethylene (UHMWPE) ASTM D-4020 Stainless steel ASTM A-240 Type 304L or 316L
Slide
1 4
Top seal
Yoke
Reinforced Slide
The slide is a stainless steel plate reinforced with members welded to the plate, making it a solid single piece.
SLIDE
Effective 12/03
Section 2
PCode S20
Page 2 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
Following Details 20-02 through 20-05 refer to figures 20-08, 09 , 10 on pages 6, 7 and 8.
S.S. FLANGE
COMPRESSION CORD
S.S. SLIDE
INVERT
EPDM GASKET
GROUT FILL
SERIES 20
FLOW CONTROL SLUICE GATES
The Series 20 can be mounted in almost any application. Figures 20-02 through 20-07 show the different mountings (for more mounting details, refer to Mountings in the Introduction section):
Page 4 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
To evaluate and measure the life expectancy and performance of the Series 20 UHMWPE self-adjusting seals, a series of tests have been conducted on a 24" x 24"(610 mm x 610 mm) sluice gate. To simulate the worst conditions, the gate was installed at the exhaust of a sandblast fan. The maximum wear on the seal after 25, 000 cycles was 0.05 inches. The leakage after the equivalent of 68 years with one cycle per day was 0.05 U.S. gpm per foot (0.60 l/min per meter) of perimeter at an unseating head of 30 feet. The leakage rate was still less than half the allowable leakage rate per the AWWA C561 standard.
Leakage Test Results Series 20 Gate 24 x 24 (610 mm x 610 mm)
Leakage U.S. gpm/ft (lpm/m)
0.06 (0.75) 0.05 (0.60) 0.04 (0.50) 0.03 (0.37) 0.02 (0.25) 0.01 (0.12) 0.00 0 5 10 15 20 25
Leakage
The following are the results of tests on several 24" x 24" (610 mm x 610 mm) Series 20 gates tested to meet the AWWA C561 leakage (0.2 U.S. gpm/ft. of perimeter) standard. The average leakage rate in unseating conditions is located at 0.028 U.S. gpm/ft per foot of perimeter. The gates can be adjusted, depending on their use, to a leakage as low as 0.01 U.S. gpm/ft. of perimeter. Each Series 20 gate is tested, and then a leakage test report is written. This report can be provided on request.
Test samples
Graph of leakage tests results on various gates Effective 12/03 Section 2 PCode S20 Page 5 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
Figures 20-08, 20-09 and 20-10 shows the most common frame and stem configurations. For special applications, refer to "Frame and Stem Configurations" in the Introduction section.
Model 204
Wall-mounted (CW) with pedestal-mounted gear box and crank operator (MNEP) Rising stem (RS1)
C
C
H A
Figure 20-08
Page 6 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
C
approx. 36 (914 mm) Floor
Model 203
Wall-mounted (CW) with yoke-mounted handwheel operator (V) Rising stem (RS2)
B
Minimum G
Varies
C
H A
Figure 20-09
(See page 3 for sections A, B, C) Effective 07/97 Section 2 PCode S20 Page 7 of 13
SERIES 20
FLOW CONTROL SLUICE GATES
Model 202
Wall-mounted (CW) with square nut operator (N) Non-rising stem (NR1)
B
E G
C
F H A
Figure 20-10
(See page 3 for sections A, B, C) Effective 07/97 Section 2 PCode S20 Page 8 of 13
Effective 07/97
(inches)
Dimensions are for gates designed for 30 of seating or unseating head. Lower or higher pressures will result in difference of material sizes.
B
CWX Model 202 Model 204 CWX-RCP CWX
A
1/2 5/8 5/8 3/4 7/8 7/8 7/8 1/8 1/8 1/2 1/2
H
CWX-RCP CWX
CWX-RCP
6 8 10 12 14 15 16 18 20 21 24 30 36 42 48 54 60 66 72 78 84 90 96 108 *** *** *** *** *** *** *** *** *** *** 8 8 8 8 8
1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
*** 26 1/4 28 1/4 28 30 31 32 34 1/2 37 38 41 49 60 67 74 81 88 *** *** *** *** *** *** ***
18 20 22 24 26 27 28 31 33 34 37 43 53 59
5 13/16 5 13/16 5 13/16 5 13/16 6 5/16 6 5/16 6 5/16 6 5/16 6 9/16 6 9/16 6 9/16 6 5/8 7 5/8 7 7/8 8 7/8 9 5/8 10 7/8 10 7/8 11 5/8 14 3/8 14 3/8 14 1/2 15 1/2 17 1/2
4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5
9/16 9/16 9/16 9/16 5/8 5/8 5/8 5/8 9/16 9/16 9/16 1/8 1/8 1/8 3/8 7/8 7/8 7/8 *** *** *** *** *** ***
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 8 8 8 8 8
9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 9/16 5/8 5/8 5/8 7/8 3/8 3/8 5/8 7/8 3/8 3/8 1/2 1/2 1/2
1/2 7/8 1/8 1/2 7/8 1/2 1/8 1/2 7/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 7/8 7/8 7/8 7/8 7/8
7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6
3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1/4 1/4 1/4 1/4
*** 9 1/8 9 1/8 8 8 8 8 8 1/4 8 1/2 8 1/2 8 1/2 9 1/2 12 12 1/2 13 13 1/2 14 *** *** *** *** *** *** ***
6 6 6 6 6 6 6 6 6 6 6 6 8 8
1/4 5/16 5/16 3/8 7/16 7/16 7/16 1/2 9/16 9/16 3/4 3/4 1/2 1/2 *** *** *** *** *** *** *** *** *** ***
18 5/16 12 22 5/16 14 26 5/16 16 30 5/16 18 34 5/16 20 36 3/8 21 32 1/4 22 42 3/8 24 46 3/8 26 48 3/8 27 54 3/8 30 70 36 82 42 93 1/2 48 107 54 120 62 133 68 145 74 *** 80 *** 88 *** 94 *** 100 *** 106 *** 118
*** 22 3/4 24 3/4 24 1/2 26 1/2 27 1/2 28 1/2 31 33 1/2 34 1/2 37 1/2 45 1/2 55 1/2 62 1/2 69 1/2 76 1/2 83 1/2 *** *** *** *** *** *** ***
15 17 19 21 23 24 25 27 29 30 34 40 48 54
Section 2
PCode S20
SERIES 20
1/2 1/2 *** *** *** *** *** *** *** *** *** ***
CWX-RCP : extra-wide flange for mounting over a reinforced concrete pipe. CWX : all other type of pipes.
(*) These dimensions are for information only. Do not use for installation or submittal purposes. (**) Fontaine gates are also available for rectangular openings and in sizes other than those specified in this chart. (***) Please contact manufacturer for further details.
Page 9 of 13
(millimeters)
Dimensions are for gates designed for 30 of seating or unseating head. Lower or higher pressures will result in difference of material sizes.
B C D E
Section 2
PCode S20
SERIES 20
Gate size (**) 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 1800 2000 2200 2400 2800 CWX 468 521 571 624 677 727 777 830 933 1033 1143 1243 1432 *** *** *** *** *** *** *** *** *** 148 148 148 148 160 160 160 160 167 167 167 168 194 200 225 244 276 276 295 365 365 368 314 397 481 564 647 731 814 897 1064 1231 1397 1564 1731 2064 2397 2564 2731 3064 3397 3731 4064 4731 374 474 574 674 774 874 974 1074 1274 1474 1674 1874 2074 2474 2874 3074 3274 3674 4074 4474 4874 5674 121 121 121 121 121 121 121 121 121 121 121 121 121 121 121 159 159 159 159 203 203 203 Model 202 116 116 116 116 117 117 117 117 116 116 116 130 130 130 137 149 149 *** *** *** *** *** Model 204 116 116 116 116 116 116 116 116 116 116 116 117 117 117 124 137 137 143 149 213 213 216
392 441 491 541 591 641 691 741 841 941 1041 1141 1241 1441 1641 1818 1918 2118 2318 2606 2806 3206
A CWX-RCP *** 664 714 706 756 806 856 919 1032 1132 1232 1383 1610 1835 2060 2186 *** *** *** *** *** ***
F G H CWX-RCP CWX CWX-RCP CWX *** 159 463 303 *** 379 232 160 564 352 575 432 232 160 664 402 625 482 203 162 765 452 618 535 203 164 866 502 668 588 203 164 943 552 718 638 203 164 1069 602 768 688 210 165 1170 652 830 741 216 167 1371 752 943 844 216 167 1716 852 1043 944 216 171 1816 952 1143 1054 241 171 2069 1052 1294 1154 305 216 2308 1152 1495 1318 318 *** 2699 1352 1721 *** 330 *** 3076 1552 1946 *** 343 *** 3354 1703 2072 *** *** *** *** 1803 *** *** *** *** *** 2003 *** *** *** *** *** 2203 *** *** *** *** *** 2454 *** *** *** *** *** 2654 *** *** *** *** *** 3054 *** ***
CWX-RCP : extra-wide flange for mounting over a reinforced concrete pipe. CWX : all other type of pipes.
(*) These dimensions are for information only. Do not use for installation or submittal purposes. (**) Fontaine gates are also available for rectangular openings and in sizes other than those specified in this chart. (***) Please contact manufacturer for further details.
Page 10 10 of of 13 13 Page
SERIES 20
FLOW CONTROL SLUICE GATES
1. GENERAL CONDITIONS
1.1. SCOPE. This section covers Stainless Steel Flow Control Sluice Gates and operators. 1.2. GENERAL. The equipment provided under this section shall be fabricated, assembled, erected, and placed in proper operating condition in full conformity with the drawings, specifications, engineering data, instructions and recommendations of the equipment manufacturer unless exceptions are noted by the engineer. Gates and operators shall be supplied with all the necessary parts and accessories indicated on the drawings, specified or otherwise required for a complete, properly operating installation, and shall be the latest standard product of a manufacturer regularly engaged in the production of fabricated gates. Gates supplied under this section shall be Series 20 Stainless Steel Flow Control Sluice Gates as manufactured by H.Fontaine Ltd. 1.3. GOVERNING STANDARDS. Except as modified or supplemented herein, all gates and operators shall conform to the applicable requirements of AWWA C561, latest edition. 1.4. QUALITY ASSURANCE 1.4.1. The manufacturer shall have experience in the production of substantially similar equipment, and shall show evidence of satisfactory operation in at least 50 installations. The manufacturer's shop welds, welding procedures and welders shall be qualified and certified in accordance with the requirement of the latest edition of ASME, Section IX. 1.4.2. Gates shall be shop inspected for proper operation before shipping. 1.4.3. The manufacturer shall be ISO 9001 : 2000 certified. 1.5. SUBMITTALS. The manufacturer shall submit for approval by the purchaser, drawings showing the principal dimensions, general construction and materials used in the gate and lift mechanism.
2. PERFORMANCE
2.1. LEAKAGE. Sluice gates shall be substantially watertight under the design head conditions. Under the design seating head, the leakage shall not exceed 0.05 U.S. gallon per minute per foot (0.60 l/min per meter) of seating perimeter. Under the design unseating head, the leakage for heads of 20 feet (6m) or less shall not exceed 0.1 U.S. gallon per minute per foot (1.25 l/min per meter) of perimeter. For unseating heads greater than 20 feet (6m), the allowable leakage shall not exceed the rate per foot (meter) of perimeter specified by the following equations :
Maximum allowable leakage Gallons per minute per foot of perimeter : = 0.10 + (0.0025 x (unseating head in feet - 20)) Liters per minute per meter of perimeter : = 1.25 + (0.1025 x (unseating head in meters - 6.1))
Example : If we have a gate with 35 feet head, the leakage for the unseating head will be : 0.10+(0.0025 x (35 -20)) = 0.1375 US gpm/ft of perimeter
2.2. DESIGN HEAD. The Sluice gates shall be designed to withstand the design head shown in the schedule. 2.3. SEAL PERFORMANCE TEST. The gate's sealing system should have been tested through a cycle test in an abrasive environment and should show that the leakage requirements are still obtained after 25,000 cycles with a minimum deterioration.
3. PRODUCT
3.1. SLUICE GATES 3.1.1. GENERAL DESIGN. Gates shall be either selfcontained or non self-contained of the rising stem, nonrising or telescopic stem configuration as indicated on the gate schedule. 3.1.2. WALL THIMBLE. The wall thimble shall be stainless steel and supplied by the gate manufacturer. Refer to the gate schedule for type and applicable locations. Material thickness should be according to the manufacturer's recommendations and be of sufficient resistance to handle the operating forces.
PCode S20 Page 11 of 13
Effective 01/04
Section 2
SERIES 20
FLOW CONTROL SLUICE GATES
3.1.3. FRAME. The gate frame shall be constructed of structural members or formed plate welded to form a rigid one-piece frame. The frame shall be of the flange back design suitable for mounting on a concrete wall (CW), concrete wall with extra-wide flange (CWX), round manhole (RM), round manhole with extra-wide flange (RMX), a wall thimble (WT), or a standard flange (SF). The guide slot shall be made of UHMWPE (ultra high molecular weight polyethylene).
The frame configuration shall be of the flush-bottom type and shall allow the replacement of the top and side seals without removing the gate frame from the concrete or wall thimble. Where a hydraulic, pneumatic or electric operator is used, the stem design force shall not be less than 1.25 times the output thrust of the hydraulic or pneumatic cylinder with a pressure equal to the maximum working pressure of the supply, or 1.25 times the output thrust of the electric motor in the stalled condition.
3.2.1.1. For stems in more than one piece and with a diameter of 1 inches (45 mm) and larger, the different sections shall be joined together by solid bronze couplings. Stems with a diameter smaller than 1 inches (45 mm) shall be pinned to an extension tube.
The couplings shall be grooved and keyed and shall be of greater strength than the stem.
3.1.4. SLIDE. The slide shall consist of a flat plate reinforced with formed plates or structural members to limit its deflection to 1/720 of the gate's span under the design head. 3.1.5. GUIDES AND SEALS. The guides shall be made of UHMWPE (ultra high molecular weight polyethylene) and shall be of such length as to retain and support at least two thirds (2/3) of the vertical height of the slide in the fully open position.
Side and top seals shall be made of UHMWPE (ultra high molecular weight polyethylene) of the self adjusting type. A continuous compression cord shall ensure contact between the UHMWPE guide and the gate in all positions. The sealing system shall maintain efficient sealing in any position of the slide and allow the water to flow only in the opened part of the gate. The bottom seal shall be made of resilient neoprene set into the bottom member of the frame and shall form a flush-bottom.
3.2.1.2. Gates having a width greater than two times their height shall be provided with two lifting mechanisms connected by a tandem shaft. 3.2.2. STEM GUIDES. Stem guides shall be fabricated from type 304L (or 316L) stainless steel. The guide shall be equipped with an UHMWPE bushing. Guides shall be adjustable and spaced in accordance with the manufacturer's recommendation. The L/r ratio shall not be greater than 200. 3.2.3. STEM COVER. Rising stem gates shall be provided with a clear polycarbonate stem cover. The stem cover shall have a cap and condensation vents and a clear mylar position indicating tape. The tape shall be field applied to the stem cover after the gate has been installed and positioned. 3.2.4. LIFTING MECHANISM. Manual operators of the types listed in the schedule shall be provided by the gate manufacturer.
All bearings and gears shall be totally enclosed in a weather tight housing. The pinion shaft of crankoperated mechanisms shall be constructed of stainless steel and supported by roller or needle bearings. Each manual operator shall be designed to operate the gate under the maximum specified seating and unseating heads by using a maximum effort of 40 lbs (178 N) on the crank or handwheel, and shall be able to withstand, without damage, an effort of 80 lbs (356 N). The crank shall be removable and fitted with a corrosion-resistant rotating handle. The maximum crank radius shall be 15 inches (381 mm) and the maximum handwheel diameter shall be 24 inches (610 mm). PCode S20 Page 12 of 13
3.2. OPERATORS AND STEM 3.2.1. STEM AND COUPLINGS. The operating stem shall be of stainless steel designed to transmit in compression at least 2 times the rated output of the operating manual mechanism with a 40 lbs (178 N) effort on the crank or handwheel.
The stem shall have a slenderness ratio (L/r) less than 200. The threaded portion of the stem shall have machined cut threads of the Acme type.
Effective 06/03
Section 2
SERIES 20
FLOW CONTROL SLUICE GATES
3.2.5. YOKE. Self-contained gates shall be provided with a yoke made of structural members or formed plates. The maximum deflection of the yoke shall be 1/360 of the gate's span.
5. SCHEDULE
Gate Identification Gate Type Size
Width x Height
4. MATERIALS
Part Material Frame, yoke, stem guides, Stainless steel ASTM A-240 slide, stem extension Type 304L or 316L Side seals, stem guide liner Compression cord Ultra high molecular weight polyethylene (UHMWPE) ASTM D-4020 Nitrile ASTM D-2000 M6BG 708, A14, B14, E014, E034 Neoprene ASTM D-2000 Grade 2 BC-510 Stainless steel ASTM A-276 Type 303 MX or 316 ASTM F593 and F594 GR1 for type 304 and GR2 for type 316 Tenzaloy aluminum
Mounting
Bottom seal
Threaded stem
Gate Type:
Open or self-contained
Fasteners
Pedestal, handwheel, crank Gasket (between frame and wall) Stem cover
Mounting: CW - Mounted on a concrete wall CWX - Mounted on a concrete wall in front of a pipe (specify type of pipe) RM - Mounted on a round concrete wall RMX - Mounted on a round concrete wall in front of a pipe (specify type of pipe) WT - Mounted on a wall thimble SF - Mounted on a standard flange
6. EXECUTION
6.1. INSTALLATION. Gates and appurtenances shall be handled and installed in accordance with the manufacturer's recommendations. 6.2. FIELD TESTS 6.2.1. Following the completion of each gate installation, the gates shall be operated through at least two complete open/close cycles. If an electric or hydraulic operator is used, limit switches shall be adjusted following the manufacturer's instructions. 6.2.2. Gates should be checked for leakage by the contractor (refer to the Performance section for approval criteria).
Effective 02/03
Section 2
PCode S20
Page 13 of 13