The ideal tool for engineering, parameterization, commissioning, diagnostics and service Technical brochure April 2008 SIMATIC Software www.siemens.com/simatic-pdm Siemens AG 2008 Process Device Manager SIMATIC PDM 2 Process Device Manager SIMATIC PDM Overview Configuration options with SIMATIC PDM SIMATIC PDM (Process Device Manager) is a universal, vendor- independent tool for the configuration, parameterization, commissioning, diagnostics and maintenance of intelligent field devices (sensors and actuators) and field components (remote I/Os, multiplexers, control room devices, compact controllers), which in the following sections will be referred to simply as devices. Using one software, SIMATIC PDM enables the processing of more than 1 200 devices from Siemens and over 100 vendors worldwide on one homogeneous user interface. Parameters and functions for all supported devices are displayed in a con- sistent and uniform fashion independent of their communica- tions interface. With respect to device integration, SIMATIC PDM is the most powerful open tool on the global market. Devices which pre- viously were not supported can be easily integrated in SIMATIC PDM at any time by importing their device descrip- tions (EDD). This provides security for your investment and saves you investment costs, training expenses and conse- quential costs. Possible applications of SIMATIC PDM System-integrated in a SIMATIC PCS 7 / STEP 7 configuration environment, e.g. on a SIMATIC PCS 7 engineering system or Stand-alone as a service tool on a mobile PC - on PROFIBUS or - with direct connection to the device SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM S7-400 PROFIBUS PA SITRANS P SITRANS T3K SITRANS LR SITRANS F M SIMOCODE pro MICROMASTER SIMATIC PDM SIMATIC PDM SIMATIC PDM SIMATIC PDM ET 200iSP S7-400 SIPART PS2 SIPART PS2 H A R T RS 232/RS 485 SITRANS P SIMATIC PDM SIMATIC PDM Plant bus DP/PA link SIMATIC PCS 7 engineering station with SIMATIC PDM PROFIBUS DP fieldbus Up to 12 Mbit/s Possible connection point of a PG/PC with SIMATIC PDM (stand-alone operation) HART multiplexer Stand-alone computer with SIMATIC PDM Device on the workbench HART protocol HART device ET 200M (IM 153-2 with HART mod- ules) SIMATIC PDM software and hardware requirements Supported operating systems Microsoft Windows 2000 Professional with SP1 or higher Microsoft Windows XP Professional SP1/SP2 Language support GUI in 5 languages (German, English, French, Spanish and Italian) Device description language according to implementation by vendor Hardware requirements PG/PC/notebook with processor in accordance with the operating system requirements 256 MB main memory or more 210 MB vacant memory on hard disk or more Siemens AG 2008 Process Device Manager SIMATIC PDM 3 Help window Document manager FAQ Online help Manual Functions SIMATIC PDM core functions Setting and modification of device parameters Comparing (e.g. project and device data) Plausibility testing of inputs Device identification and testing Device status indication with operating modes, alarms and states Simulation Diagnostics (standard, detail) Management (e.g. networks and PCs) Export/import (parameter data, reports) Commissioning functions, e.g. measuring circuit tests of device data Device replacement (lifecycle management) Global and device-specific modification logbook for user operations (audit trail) Device-specific calibration reports Graphic presentations of echo envelope curves, trend displays, valve diagnostics results etc. Presentation of integrated manuals Document manager for integration of up to 10 multimedia files Support of plant management SIMATIC PDM particularly supports operative plant management through: Uniform presentation and operation of devices Indicators for preventive maintenance and servicing Detection of changes in the project and device Increasing the operational reliability Reducing the investment, operating and maintenance costs Graded user privileges including password protection Communications and routing SIMATIC PDM supports several communication protocols and components for communicating with devices that have the following interfaces: PROFIBUS DP/PA interface HART interface Modbus interface Special interface from Siemens Further communication protocols on request. From the central engineering system of the SIMATIC PCS 7 process control system, one can use SIMATIC PDM to navigate to the connected devices via the various bus systems and re- mote I/Os. Throughout the plant, every device which can be parameterized per EDD can be processed using this routing functionality. The following processing functions are avail- able: Read diagnostics information from the device Modify device settings Adjust and calibrate devices Monitor process values Create simulation values Reparameterize device. Siemens AG 2008 Engineering 4 Engineering Clearly structured engineering with appropriately matched views The ergonomic operator interface of SIMATIC PDM satisfies the requirements of the directives VDI/VDE GMA 2187 and IEC 65/349/CD. Even complex devices with several hundred parameters can be represented clearly and processed quickly. Expansion of the device description language EDDL also allows display elements to be shown perfectly. Operators are provided with several views of the project and the devices to be processed, and their application depends on the procedure and mode of use of the Process Device Manager (stand-alone or integrated): Hardware project view (for the tool integrated in SIMATIC PCS 7 / STEP 7) View of SIMATIC PCS 7/S7 hardware project from which the SIMATIC PDM parameterization GUI can be directly opened for the devices; devices are configured using HW-Config, and displayed graphically or in tabular form. Process device network view (preferably for stand-alone use) Project view for clear representation of the hierarchical hardware structure with all networks, communications components and devices. This can be automatically pro- duced by scanning the actual plant. The parameterization data gained in the stand-alone version of SIMATIC PDM can be imported into a SIMATIC PCS 7/S7 project. Process device plant view View of all devices/TAGs present in the project (indepen- dent of the communications path used) with additional in- formation on the diagnostics state of the devices and com- munications paths. Uniform symbols are used to display the diagnostics state of all devices. Parameter view View of device parameters with a wide variety of functions: - Parameterization functions, e.g. engineering unit, mea- suring range - Online functions, e.g. display values, charts, diagnostics - Calibration functions, e.g. zero, runtimes of valves - Comparison functions, e.g. devices / saved configuration data - Export/import functions, e.g. parameters, projects - Logging functions Lifelist view for commissioning and service Single or cyclically generated network view for the identifi- cation, diagnostics and online parameterization of devices Hardware project view Process device network view Process device plant view Parameter view Siemens AG 2008 Device integration 5 Device integration Device integration made easy SIMATIC PDM supports all devices which are defined by means of the Electronic Device Description (EDD). Based on EN 50391 and IEC 61804 , EDD is the most widely used standardized technology for device integration. It is also a directive of the established organizations for PROFIBUS (PNO: PROFIBUS International) and HART (HCF: HART Commu- nication Foundation). Devices are integrated directly in SIMATIC PDM by means of their EDD or the current HCF catalog. The device is described in the EDD in terms of its functions and construction using the Electronic Device Description Language (EDDL) specified by PNO. SIMATIC PDM automatically creates its GUI with the specific device information using this description. The advantages of the EDD as a text-based device description are quite clear: Independent of the operating system Forms an inseparable function unit together with the device Long-term stability throughout the complete device life- cycle, yet can be modified and/or extended at any time Contents can be individually matched to any device by the vendor The device vendor is provided with a wide scope of possi- bilities for generating unique features, e.g. - Implementation of vendor-specific diagnostics functions in addition to standard diagnostics - Integration of own documents and help functions - Implementation of plans for device-specific handling sequences, e.g. commissioning, calibration, servicing The current SIMATIC PDM device catalog covers more than 1 200 devices from over 100 manufacturers worldwide. Fur- thermore, the devices of all manufacturers can be integrated at any time by simply importing their EDD into the SIMATIC PDM. It is thus possible to keep the device range up-to-date at all times and to add to the number of vendors and devices sup- ported by SIMATIC PDM. If you would like to use any devices which cannot be found in the SIMATIC PDM device catalog, we will be glad to help you integrate them. SIMATIC PDM device import Contact addresses Siemens AG, Automation and Drives, Technical Support Europe Tel.: +49 180 50 50 222 Fax: +49 180 50 50 223 E-mail: [email protected] Asia/Pacific Tel.: +86 1064 719 990 Fax: +86 1064 747 474 E-mail: [email protected] America Tel.: +1 423 262 2522 Fax: +1 423 262 2289 E-mail: [email protected] Siemens AG 2008 Parameter view 6 Parameter view Central device view with uniform representation The parameter view rapidly provides a comprehensive overview of a device. It has a clear layout. Each device can be directly selected, processed and loaded. All device functions can be addressed. Visualization and handling of the parameter view are uniform for all devices, independent of the type, vendor or communication: Working window divided into two sections with navigation window (left) and parameter window with parameter name, value, engineering unit and status Toolbar for general functions Menu with device functions Different languages can be selected as desired by the user (standard language: English). The device structure and contents are defined by the device description provided by the vendor. Parameters which can be read and written have a white back- ground, and are clearly differentiated from read-only values with a gray background. Modifications, invalid values, initial values and read/write status are explicitly identified by color and text. Depending on the selection, the navigation window of the pa- rameter view is focused either on a single device or displays the device within the hierarchical network structure (multi- view). Multiview is very convenient for displaying complete networks or modular components such as remote I/O with connected HART field devices. Parameter view - single Parameter view - Multiview Siemens AG 2008 Informative online displays 7 Informative online displays SIMATIC PDM offers numerous possibilities for online commu- nication with the devices. Values/parameters that can be visualized and accessed online are defined by the respective device vendor using the electronic device description (EDD). The representation is carried out using standardized online displays which are optimally matched to different functions with respect to the device descriptions, and also partially per- mit online access dependent thereon. Examples of online functions which can then be implemented: Monitoring of process value Monitoring of raw measured values Monitoring of device-internal status or wear values Calibration functions Zero settings Slave pointer Trend curves with several variables X/Y curves, e.g. envelope curves for radar level meters Diagnostics states Resetting to factory settings Operating mode switchover Online parameterization Simulation of process variables, states and diagnostics messages Classification of device-specific diagnostics Process value display Trend display MICROMASTER configuration data sheet MICROMASTER drive configuration Siemens AG 2008 Lifelist 8 Lifelist Lifelist User-friendly view for service and commissioning The lifelist is a network view for identification, diagnostics and online parameterization of devices. It is created online. It can be activated once or cyclically. As a result of its special orien- tation, the lifelist is an ideal working environment for service and commissioning. It permits scanning of PROFIBUS DP and PROFIBUS PA seg- ments including subordinate structures, and displays these in a clear form. It is also possible to include HART devices that are connected through a HART modem. Hence it is no longer ab- solutely necessary to have a knowledge of the plant structure during a service engagement. The lifelist is not just a display and source of information, it provides much more: The parameterization interface of the devices can be called directly from the lifelist without having to open a project. All the offline and online functions of the devices are thus immediately available. Addresses and TAGs can be directly modified online in the lifelist. Existing projects can be matched using the lifelist. The contents of the lifelist can be exported as an XML file. The lifelist can be transferred easily into a PDM stand-alone project. The lifelist displays the following information for the devices and all connected components: Addresses TAG Device type Device status Vendor Software version Profile version. The device status (diagnostics information) is identified by meaningful, easily recognizable and uniform symbols for all devices. If an EDD exists for a device, the determined diagnostics infor- mation is compiled using this device description. This also means increased convenience since the diagnostics informa- tion is language-dependent and can be displayed together with additional device-specific information such as cause of fault, effect of fault, and references for troubleshooting. Otherwise the diagnostics information is displayed as stored in the PROFIBUS GSD. The lifelist offers two levels for scanning the PROFIBUS: Scan for identification of connected devices Scan for device identification with option for additional determination of diagnostics state and device status. Siemens AG 2008 HART OPC server 9 HART OPC server Recording of structures of HART multiplexer networks The original HART OPC server is provided together with SIMATIC PDM. In particular with the stand-alone version, this optional software component provides excellent support for service and commissioning. HART multiplexer networks can be scanned using the HART OPC server, and their structures displayed clearly. The struc- tures can be automatically imported into a SIMATIC PDM project or used to adapt existing projects. For servicing, it is therefore unnecessary to have knowledge of the HART multi- plexer network structure. A further function of the HART OPC server is reading of the device identification which immediately assigns the correct device description to the SIMATIC PDM. The HART OPC server supports single-stage and multi-stage multiplexers, e.g. P&F multiplexers or MTL multiplexers. Detailed information on which types of multiplexer are sup- ported by the HART OPC server can be obtained directly from the vendors or from the HART Communication Foundation. Integration of HART OPC server in SIMATIC PDM Siemens AG 2008 Asset Management 10 Asset Management Asset management encompasses all activities and measures for maintaining or enhancing the value of a plant. This in- cludes not only plant management, process management and process optimization but also and above all value-maintaining and value-enhancing maintenance and servicing, i.e. asset management at plant level. SIMATIC PDM is particularly predestined for asset manage- ment at plant level on account of its extensive functionality for the configuration, parameterization, commissioning, diag- nostics and maintenance of intelligent field devices and com- ponents. Asset management systems require a great deal of basic data in order to provide informative and reliable results. In real plants these data are highly heterogeneous and unstructured, which makes them very difficult to access. SIMATIC PDM is able to determine the device data relevant to asset manage- ment at plant level, and to transfer them in XML format through a uniform interface to higher-level asset manage- ment systems. The basis for this is the electronic device de- scriptions (EDD) which are autonomous of the operating sys- tem. Collecting the data and interpreting the results are inde- pendent of the device type, i.e. it makes no difference wheth- er the device is an actuator or sensor, or a PROFIBUS or HART device. However, SIMATIC PDM is far more than just a collector of data for higher-level asset management systems. It also provides a variety of own asset management functions: Determination of differences between the offline data and the current parameters in the device Multilingual presentation of diagnostics data read from the devices (device-specific data and profile data) Uniform presentation and identification of diagnostics and status data of all devices with uniform symbols Data transfer to an asset management system activated by a request from there Comprehensive logging functions Export interface for all data Call of SIMATIC PDM in the SIMATIC PCS 7 maintenance station Detailed diagnostics display of a device in SIMATIC PDM Process device plant view with diagnostics status display Siemens AG 2008 Practical functions 11 Practical functions Exporting and importing of data SIMATIC PDM can readily export configuration and parameter- ization data and import them again. In this manner, data can be exchanged e.g. between various projects or computers. Data are always exported in XML format. Importing is possible in different manners: As modified import: exported data are edited outside the SIMATIC PDM project, and then inserted into the project at the same position. As additive import: exported data are inserted into the SIMATIC PDM project at a different position, independent of whether identical objects already exist in the project. Examples of effective utilization of data exporting and import- ing: Generation of parameter Typicals (default parameter settings) for device types Transfer of parameters read out of the devices by SIMATIC PDM into the office world (e.g. Excel spreadsheets) Determination of plant configurations, and transfer of structure and parameter settings to a project Data comparison SIMATIC PDM offers the facility for comparing parameters and settings, and to then decide what should be imported or ad- justed. The compared objects and differences are clearly and unambiguously identified in color (see picture above). The following comparison functions are available: Comparison of offline data in the project database with the actual device data Comparison of offline data of two different devices in the project database Comparison of data of two different devices Data comparison between two devices Logging and documentation A SIMATIC PDM system function enables an individual calibra- tion report to be produced for each integrated field device. The parameterization data are automatically imported into this report. Internet links and documents, e.g. device manuals, integrated into the device description by the vendor can be simply and rapidly accessed using the parameter view's help menu. Up to 10 individual multimedia files (text, charts, video, audio) can be additionally enclosed with each device by means of a documentation manager which is also integrated in the parameter view's help menu. These files can be as- signed to individual measuring points specific to the plant. User groups and access protection SIMATIC PDM supports two groups of users: A maintenance engineer can modify the operating data. A specialist has the authority to access all parameters and functions. A freely-selectable password can be assigned to specialists in order to provide protection against unautho- rized access. Siemens AG 2008 Design 12 Design Customer-oriented product structure A customer-oriented product structure enables adaptation of the scope of functions and the performance of SIMATIC PDM to the individual requirements. The customer can select either SIMATIC PDM Single Point (the minimum configuration), one of the application-specific and predefined product configura- tions (SIMATIC PDM Service, S7 or PCS 7), or produce his own desired configuration from the individual components avail- able (see table). The selection depends on the environment of use: System-integrated in a SIMATIC S7/PCS 7 configuration environment Stand-alone as service tool for operation on a mobile com- puter on the PROFIBUS or with direct connection to the device. The functions of the predefined product configurations SIMATIC PDM Service, S7 and PCS 7 can be expanded by PowerPacks, SIMATIC PDM Basic also using TAG options. On the other hand, SIMATIC PDM Single Point cannot be expanded. With the scalable product configurations, the scale extends from 4 TAGs (SIMATIC PDM Basic) over 128, 512, 1 024, 2 048 TAGs up to unlimited TAGs. A TAG corresponds to a SIMATIC PDM object, which represents individual field devices or components within a project, e.g. transmitters, positioners, switching devices or remote I/Os. TAGs are also relevant to diagnostics with the lifelist of SIMATIC PDM. Each detected device with diagnostics capabili- ty, whose detailed diagnostics is implemented by the device description (EDD), is counted here as a TAG. SIMATIC PDM stand-alone SIMATIC PDM systemintegriert Minimum configuration Components for individual configuration Predefined product configurations Product name SIMATIC PDM Single Point SIMATIC PDM Basic SIMATIC PDM Service SIMATIC PDM S7 SIMATIC PDM PCS 7 TAGs included in scope of delivery 1 4 128 128 128 TAG expansions Cannot be expanded TAG options 128 TAGs 512 TAGs 1 024 TAGs 2 048 TAGs and/or PowerPacks PowerPacks von 128 auf 512 TAGs von 512 auf 1 024 TAGs von 1 024 auf 2 048 TAGs von 2 048 auf unlimited TAGs Option "Integration in STEP 7/PCS 7" Can be ordered as option Can be ordered as option Included in scope of supply Included in scope of supply Option "Routing through S7-400" Can be ordered as option Can be ordered as option Can be ordered as option Included in scope of supply Option "Communication through standard HART multiplexer" Can be ordered as option Can be ordered as option Can be ordered as option Can be ordered as option Siemens AG 2008 Design 13 SIMATIC PDM Single Point This low-cost minimum configuration with handheld func- tionality is matched to the processing of exactly one field de- vice via a point-to-point coupling. All device functions are sup- ported as defined in the device description. SIMATIC PDM Basic This is the basic component for generation of individual SIMATIC PDM configurations from individual components. It contains all functions required for operating and parameteriz- ing the devices, and the communication routes enabled for PROFIBUS DP/PA, HART communication (modem, RS 232 and PROFIBUS) and Modbus. SIMATIC PDM Basic without TAG expansion can manage projects with as many as 4 TAGs and, provided the system re- quirements are met, can be used for stand-alone operation on any computers (PCs/notebooks) with local connection to bus segments or direct connection to the device. SIMATIC PDM Service This is a product configuration specially predefined for servic- ing use for projects with up to 128 TAGs. It offers service tech- nicians all functions of SIMATIC PDM Basic, permitting use of modification logbook, calibration report and detailed diagnos- tics in the lifelist. SIMATIC S7 SIMATIC PDM S7 is a predefined product configuration for projects with up to 128 TAGS, and is matched for use of SIMATIC PDM in a SIMATIC S7 configuration environment. SIMATIC PDM S7 combines the scope of functions of SIMATIC PDM Basic supplemented by modification logbook, calibration report and detailed diagnostics in the lifelist with the function- ality for integration of PDM in HW-Config. SIMATIC PDM PCS 7 SIMATIC PDM PCS 7 is a predefined product configuration for integration into the engineering system (engineering toolset) and the maintenance station of SIMATIC PCS 7, and is de- signed for projects with up to 128 TAGs. SIMATIC PDM PCS 7 expands the scope of functions of SIMATIC PDM Basic supple- mented by modification logbook, calibration report and de- tailed diagnostics in the lifelist by the functions for integration of PDM in HW-Config and routing from the central engineer- ing system to field devices. SIMATIC PDM option "Integration in STEP 7/PCS 7" This option is required for using SIMATIC PDM within a SIMATIC S7 or SIMATIC PCS 7 project with local connection to the PROFIBUS. SIMATIC PDM can then be started directly from the hardware project (HW-Config). SIMATIC PDM option "Routing through S7-400" This option is required additive to the option "Integration in STEP7/PCS 7" when SIMATIC PDM is to be used in a central en- gineering system for SIMATIC S7/PCS 7 with Ethernet bus link to the automation systems for the plant-wide configuration, parameterization, commissioning and diagnostics of field devices. Option "Communication through standard HART multi- plexer" This option enables SIMATIC PDM to use the HART OPC server for communicating with HART field devices through HART multiplexers. TAG options TAG options can be used to expand SIMATIC PDM Basic from 4 TAGs up to 128, 512, 1 024 or 2 048 TAGs. PowerPacks TAG expansions are also possible using PowerPacks. The num- ber of TAGs can then be increased from 128 to 512, 1 024 and 2 048 up to unlimited TAGs. Siemens AG 2008 Benefits 14 Benefits General product features Powerful software with uniform GUI and comprehen- sive functions for engineering, parameterization, commissioning, diagnostics and maintenance of field devices and components Simple and intuitive operation of all integrated devices based on a common GUI and operator prompting in 5 languages (German, English, French, Spanish and Italian) Access control by means of user groups and password protection Uniform, simple and easily recognizable diagnostics symbols for all devices Archiving of all parameter, maintenance and diagnos- tics information in a consistent database Can be used in stand-alone mode or integrated in the central SIMATIC PCS 7/S7 engineering system Device integration and communication Global leader for device integration: More than 1 200 different field devices and components from over 100 vendors worldwide Almost all PROFIBUS PA devices are integrated Almost all HART devices are integrated Simple integration of new field devices and com- ponents by importing their device description (EDD) which is independent of the operating system Existing device descriptions can be updated quickly and easily. Numerous options for communication with the devices, e.g. using PROFIBUS DP/PA, HART communi- cation (modem, RS 232 and PROFIBUS) or Modbus: With local connection of SIMATIC PDM on a bus segment or directly to the device From a central engineering system with SIMATIC PDM using "Routing through S7-400" Siemens AG 2008 Benefits 15 SIMATIC PDM device list A device list with a representative cross-section of field devices and components which can be parameterized with SIMATIC PDM as well as further information on the topic of automation technology can also be found in our ordering and download form on the Internet: www.siemens.com/simatic/printmaterial Detail functions Access to all parameters as well as all diagnostics and maintenance information of a device Comparison of parameter sets (e.g. reference and actual parameters, or online/offline data of two devices) Display of process values with status Simulation of process values for loop tests Determination, processing and presentation of device data for asset management Global and device-specific modification logbook (audit trail) Device-specific calibration report Homogenous and consistent help texts for the devices, generated from the device descriptions Integration of up to 10 multimedia files per document manager User advantages and rationalization potential Increased degree of standardization through confor- mant device descriptions (EDD) based on an interna- tionally standardized language (EDDL) Rationalization of configuration and parameteriza- tion using convenient export and import functions High plant availability through device parameters which can be modified online Low training requirements through intuitive operator prompting as well as functions which are easy to learn, operate and understand Siemens AG 2008 The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Get more information Comprehensive information concerning the SIMATIC PCS 7 process control system is available on the Internet at: www.siemens.com/simatic-pcs7 For further details, see SIMATIC Guide manuals: www.siemens.com/simatic-docu You can order more publications on the subject of SIMATIC at: www.siemens.com/simatic/printmaterial For further technical documentation, see our Service & Support portal: www.siemens.com/automation/support For a personal discussion, you can locate your nearest contact at: www.siemens.com/automation/partner In the A&D Mall you can place orders electronically via the Internet: www.siemens.com/automation/mall Siemens AG Industry Sector Industrial Automation Systems P.O. Box 4848 90327 NRNBERG GERMANY Subject to change without prior notice Order No.: E86060-A4678-A161-A4-7600 Dispo 09508 KB 0408 5. ROT 16 En / 815230 Printed in Germany Siemens AG 2008 www.siemens.com/automation Siemens AG 2008