Copyright Siemens AG 2012.

All rights reserved

SIMATIC SIMATIC PCS 7 PCS 7 V8.0 V8.0
The high The high--performance performance
Process Control System Process Control System
SPACe 2012
Siemens Process Automation Conference
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Copyright 2012 Siemens AG
15-J un-12 Page 2
SIMATIC PCS 7 performance you trust
Advanced
Library
Concept
Continuous
Integration
Profinet
Hazardous
Areas
Scalable
Archiving
TeleControl
Integrated
Engineering Safety
Integrated
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China 2267
Australia 74
Italy 211
Spain 339
Brazil 145
USA 795
South
Africa 67
Germany 1556
Sweden 180
Belgium 153
UK 188
Turkey 138
France 280
Austria 201
Netherlands 287
Switzerland 151
Finland 164
Mexico 123
Russian Fed. 239
Poland 136
Slovakia 37
India 271
Taiwan 106
Canada 38
Chile 30
Japan 108
Asia Pacific: 3.153
33,8%
Americas: 1.230
13,1%
Africa: 139
1,5%
Middle-East: 197
2,1%
Argentina
44
*: Estimation based
on reported PCS 7
orders 2011 Nov. 4th
Siemens in process automation with SIMATIC PCS 7
Our customers benefit from a worldwide PCS 7 installed base
Over 11.600 projects* in all sectors of the process industry with SIMATIC PCS 7
Nearly 45,600 PCS 7 Controllers shipped since PCS 7 Market Launch.
Europe: 4.347
46,6%
Canada 38
USA 795
Argentina 44
Bolivia 3
Chile 30
Colombia 15
Ecuador 2
Peru 10
Venezuela 6
Brazil 145
Costa Rica 6
El Salvador 2
Guatemala 3
Honduras 4
Mexico 123
Trinidad 4
Algeria 8
Angola 9
Egypt 31
Kenya 2
Mauritius 1
Morocco 7
Mozambique 1
Namibia 2
Nigeria 7
South Africa 67
Swaziland 2
Tunesia 1
Uganda 1
Bahrain 2
Iran 98
Iraq 1
Kuwait 1
Lebanon 3
Libya 11
Oman 4
Pakistan 4
Qatar 14
Saudi Arabia 23
UAE 33
Yemen 2
Russia & Central Asia, RoW:
263
2,9%
Belarus 2
Russian Fed. 239
Turkmenistan 3
Uzbekistan 5
Rest of World 14
Egypt 31
UAE 33
Saudi
Arabia 23
Austria 201
Azerbaijan 1
Bulgaria 12
Croatia 13
Czech Rep. 37
Hungary 18
Israel 14
Kazakhstan 10
Romania 14
Serbia 3
Slovakia 37
Slovenia 47
Turkey 138
Ukraine 11
Germany 1.556
Denmark 37
Estonia 1
Finland 164
Iceland 5
Ireland 18
Latvia 6
Lithuania 12
Netherlands 287
Norway 33
Poland 136
Sweden 180
UK 188
Belgium 153
Cyprus 1
France 280
Greece 5
Italy 211
Luxemburg 2
Macedonia 2
Malta 2
Portugal 22
Spain 339
Switzerland 151
China 2.267
Taiwan 106
J apan 108
Australia 74
New Zealand 3
India 271
Bangladesh 2
Vietnam 29
Indonesia 60
Malaysia 34
Myanmar 1
Philippines 24
Singapore 18
Thailand 87
Korea 69
9.329 projects/up to 13728
(Based on 9.329 reported PCS 7 projects in the Customer Knowledge Base up to CKB-ID 13.728 / Updated from13.447)
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Advanced Process Library V8.0
SIMATIC PCS 7 V8.0
Highlights Hardware
Profinet for Process Automation
Innovated H-System
Controller AS mEC RTX
First vendor with redundant Profinet for PA
Redundant ring topology
Coexistence of Profibus and Profinet
New middle class CPU 416HF
Profinet system redundancy
Increased performance and scalability (HF)
Complete System integration like S7-400 (incl.
APL and alarm support)
Central I/O support
Optionally Remote I/O via PROFINET
In S7-300 compatible design
Numerous improvements regarding visibility /
usability
Motor Management Starter & Compact Drives
APC & mech. assets (pump) in APL design
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SIMATIC PCS 7 V8.0
Highlights Software
Process Historian
Windows 7
Advanced ES
Fully integrated long-term archive system
Scalable data storage from multiple projects in
real time
New reporting system based on Microsoft
Windows 7 (32 and 64 Bit)
Windows Server 2008 (32 and 64 Bit)
New type concept acc. ISA 88
(Control Module Types / Control Modules)
New user interface in AdvES (supp. project
progress)
Variants of Control Module Types in AdvES
Process Device Manager
Renewed operation concept, modern design
New Device Integration Manager (DIM)
New curve display, renewed export/Import
Integrated Engineering
Optimized results with minimal effort
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Plant modernization
Integrated Engineering with COMOS and SIMATIC PCS 7
Operation &
maintenance
Operational
plant
Installation &
commissioning
Ready for
construction
Detail
engineering
Ready for bid
Basic
engineering
Process flow chart
Plant
design Product
design
First DCS with
integrated plant engineering
Documentation
update (as-is)
Data exchange without
additional interfaces
Single vendor software
Integrated
Engineering
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Integrated Engineering
Todays Situation Using a Motor as an Example
PCS 7 hardware configuration
PCS 7 software configuration
Single-pole representation Circuit diagram P&ID
Function chart
Cabinet design
3-D model
Integrated
Engineering
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Advanced Engineering System AdvES
What is AdvES?
AdvES links tools for basic and detailed planning (e.g., EPlan, ELCAD, SmartPlan, etc.)
with PCS 7 ES tools (TH, CFC, HW Config).
Option package for SIMATIC PCS 7 ES
Important functions in AdvES ...
- Prepares data for use in PCS 7
- Acts as a data import application
- Transfers process tag lists +signal lists to PCS 7 ES
- Recognizes (one-off assignment) process tag types & generates instances
- Accepts autom. PH, signal & parameter settings from process tag / signal lists
- Generates hardware (decentralized I/O including channel assignment) from signal lists
More efficient engineering workflow, higher quality / shorter project times (engineering / planning offices)
Shorter time-to-market (much work done in parallel)
Full plant documentation via simple expansion based on Comos PT
Siemens standard product
Integrated
Engineering
Functions
Benefits
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Safety Integrated
Highest performace with minimized risk
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Failsafe Technology Homogenously Integrated
Common standard and failsafe
functionality in one controller
and on one PROFIBUS or
PROFINET line
Direct communication of standard
and safety programm
Common engineering tool
Integrated process diagnostics
Gateway
PCS 7
Safety
Integrated
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Fast and Reliable Engineering
Engineering with CFC and cause & effect matrix
Automated generation of TV certified failsafe logic
with matrix tool
SIL 3
Cost-optimized installation
Seamless integration in PCS 7
Safety
Integrated
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Flexible, Highly-Available and Fault Tolerant
= FMR (Flexible Modular Redundancy)
Individually defined degree
of redundancy
Physically separated components
Redundancy for all components
Tolerates several simultaneously
occurring faults
Safety
Integrated
TeleControl / PowerControl
Plant Automation, TeleControl and PowerControl
in one System
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SIMATIC PCS 7 TeleControl
in typical Oil & Gas Applications
Metering stations in pipelines & gas networks
Valve stations in pipelines
Wellhead monitoring and automation incl.
Emergency Shut Down (ESD)
- Gas Well
- Oil Well
- Gas injection wells
- Water injection wells
TeleControl
These applications require integration of both local automation and distributed automation stations
Remote Terminal Units in Oil- & Gas
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PCS 7 TeleControl
SIMATIC PCS 7 OS Clients
TeleControl
OS-Server (dedi cated or doubl e
channel )
Engineering
Station
PCS 7
OS-Server
(redundant)
AS 41x FH
ET 200M
ET 200M
ET 200M
ET 200M
AS 41x TCP/IP
WAN Router
central
SINAUT TIM
Modem
wi del y di stri buted
Tel eControl
remote stati ons
P
R
O
F
I
B
U
S
WAN
WAN
ET 200S
S7-300
S7-400
3rd
party RTU
Modbus
Modem
TCP/IP
serial
S7-300
S7-400 S7-400
ET 200S
S7-300
SINAUT ST7 IEC 870
3rd party
RTU
SIMATIC PCS 7 SIMATIC PCS 7 TeleControl
TCP/IP
WAN Router
WAN
S7-300
S7-400
DNP V3
3rd party
RTU
TeleControl
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Functions
Benefits
SIMATIC PCS 7 PowerControl Protocol IEC61850
Protocol for protection and control
technology in electrical switchgear (station automation)
Integration of SIPROTEC devices
Integration of third-party IEC 61850 devices
New applications for PCS 7 renewable energies
- IEC 61850-7-410 Hydro power plants
- IEC 61400-25 Wind power plants
Even more plant integration
Investment protection through standardization
Increase the responsibility of operators
Easier maintenance thanks to a uniform overall view
SIPROTEC
- 7UM6, 7SD, 7SA
- 6MD63, 6MD66
- 7VE6xx, 7VK61x
- 7UT612, 7UT613/63x
- 7SJ 61x, 7SJ 62x, 7SJ 63x, 7SJ 64x, 7SJ 80x, 7SJ 81x
Integrated within a single system:
power control + plant automation + TeleControl
TeleControl
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Advanced Library Concept
The right library for each Application
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SIMATIC PCS 7 Version 8.0 APL
Integration of any motor management starter
(e.g. SIMOCODE pro)
Integration of any compact drives
(e.g. SINAMICS, Micromaster)
All of the drives are integrated in APL, incl. CFC
typicals (acc. to the ProfiDrive Frame Standard)
Counter modules in ET200M, ET200iSP +ET200S
(FM350 can be used as a flow meter for metering)
Diagnostic blocks including Profinet support (for all
enabled Profinet components in PCS 7)
Standard integration with APL blocks without additional library / no additional license required
Available immediately for new PCS 7 versions
Fast and simple configuration and commissioning
SIMOCODE pro
SINAMICS
3rd party MCC
(ProfiDrive)
Advanced
Library
Concept
Functions
Benefits
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Standard
APC Tools for SIMATIC PCS 7
Linked
Integrated
AddOns
Integrated APC
Fully integrated in SIMATIC PCS 7
(same look & feel for engineering
and operation)
APC is part of standard library
(no additional licence)
Highly availabe APC (runs on redundant AS)
Linked APC
Open for 3
rd
party APC tools
Connection to installed APC tools
(support of customer preferred tools)
Standard procedure for large scale APC
Softsensor
NeuroSystems
Fuzzy Control
FuzzyControl
++
Adaptive
Control
ADCO
SIMULATION
SIMBApro
PID Tuning
INCA
PID-Tuner
MCP
INCA
Softsensor
INCA Sensor
SIMULATION
SIMIT
Control
Performance
Monitoring
Smith
Predictor
MPC
4x4
Lead-Lag
Feed-Forward
Control
Gain
Scheduling
Override
Control
PID Tuning
PID Tuner
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The Library Concept in SIMATIC PCS 7
APL the (!) standard library in SIMATIC PCS 7
- PCS 7 standard library for all industries
- Technological function blocks
- Block icons & faceplates
- Standard drive integration
- Embedded APC functionality for robust process optimization
IL the (!) industry specific extension for PCS 7
- PCS 7 industry-specific blocks
- PCS 7 HVAC
- PCS 7 panel integration
- S7 package unit integration
Focus on industry specific technology combined with
ease-of-use in applicational design
Same look & feel in the whole system facilitates
handling and reduces risk of operator failures
Advanced
Library
Concept
Functions
Benefits
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Industry Library Integration of Package Units
PCS 7
operator
station
S7-4xx
Touch
panel
(flexible WinCC)
Local HMI
for PCS 7 on a
touch panel
IL PCS 7
APL panel
interface block
PCS 7
Central HMI for
a package unit
on PCS 7 OS
IL S7 Lib
S7-3xx
Package unit a
IL S7
faceplates
APL
faceplates
APL
Advanced
Library
Concept
Touch
panel
(flexible WinCC)
IL S7 Lib
Local HMI
for package unit
on touch panel
S7-3xx
Package unit b
IL S7
panel
faceplate block
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Continuous Integration
Always in the thick of it
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Investment protection, as previous operating systems are supported (upgrade without changing HW)
New operating system allows / provides
Use of new PC technologies (multi-core, bigger memory capacity, etc.)
Long-term support incl. permanent security enhancements
Operating systems for ES, OS client, OS single station
Windows XP Professional SP3
Windows 7 Enterprise/Ultimate (32-bit / 64-bit)
Operating systems for ES, OS server, CAS, PH
Windows Server 2003 R2 SP2
Windows Server 2008 (32-bit) + R2 (64-bit)
Functions
Supported Operating Systems
Benefits
Continuous
Integration
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PCS 7 Industrial Workstations
Continuous
Integration
IPC847C IPC647C
IPC547D
Support
Windows 7 Enterprise/Ultimate (32-bit / 64-bit)
Windows Server 2008 (32-bit) +R2 (64-bit)
5 year spar part- and repair- support
supports Hardware RAID 5
Hot pluggable power supply
IPC647C Half Height Server
PC based automation systems
IPC427C
IPC627C
Benefits
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Very fast step transition times, Improved deterministic during execution of a
batch
Enhanced availability
Flexible recipe construction
Operator support in exception situations
Controller-based execution of unit recipe logic (RUP specific)
Enhancements for recipe design
Free jumps within hierarchy level
Monitoring Areas with automation reaction in exception situations within
recipe logic
Command Steps (e.g. for Hold Propagation)
Batch views integrated into OS process - screens (Monitoring and
control of batches, batch planning, unit list)
SIMATIC BATCH: Overview
Client
execute
Server
execute
Continuous
Integration
Functions
Benefits
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Single point of access to all fielbus standards (FF, PA, HART)
More transparent and user-friendly, e.g. faster access to diagnostic data
Completely new optimized field device management
Lean structure
Life List with Tag- and Address- assignment
Improved system diagnostics
Message protocol in the form of a csv file for each PDM
system function
New user interfaces
Visual and ergonomic improvements of user interfaces
New, more modern design
New menu structure (IEC standard)
Improved system dialogs
SIMATIC PDM V8.0
Device Integration Manager
Continuous
Integration
Functions
Benefits
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15-J un-12 Page 28
New, modern operator interface
More user-friendly
New operator interface / dialogs in APL style guide
New functions:
Integrated Internet links
Direct calling of maintenance tools
Message group displays
Redesigned views:
Maintenance
Message
Diagnostics
Visualization of active notes in the
faceplate and block icon
Faceplates for PROFINET devices
Plant Asset Management
Continuous
Integration
Functions
Benefits
PROFINET
for Process Automation
Heading towards new dimensions
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Copyright 2012 Siemens AG
15-J un-12 Page 30
Automation systems for PCS 7
Portfolio
The right product for every requirement
AS RTX AS mEC RTX
For compact solutions
OEMs
Package units
PCS 7 Box Standard AS High-availability AS
For the highest standards in
Performance
Availability
Profinet
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15-J un-12 Page 31
Features
Benefits
High-availability automation systems
Innovations
Higher I/O capacity for each automation system
Reduced costs
New mid-range CPU 416HF
Enhanced computing power
More resources
Integrated Ethernet / PROFINET
Routing for integrated PROFIBUS interface
PROFINET system redundancy
Profinet
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PROFINET for Process Automation
Continuous system integration
Same look & feel for PROFIBUS DP and
PROFINET IO
High-available PROFINET IO
Redundant I/O network for standard controller
Redundant PROFINET IO according to Profinet standards
Flexible network structures
Siemens PROFINET IO components with built-in
2-port switch no additional switch necessary
Line, ring or star topology
PROFINET IO and PROFIBUS DP in one controller
Profinet
Scalable Archiving
Access what counts
at any time
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Scalable Archiving
Production Production
Process
Process Historian
SIMATIC IT Historian
PCS 7 Archive
Scalable
Archiving
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Copyright 2012 Siemens AG
15-J un-12 Page 35
Process Hi storian
Whats New?
Office PC
Microsoft Office (Excel, Word)
Office PC
Web Browser
Process Historian
Archiving
Reporting
OS Single Station
Process tags, alarms
OS Server
Process tags, alarms
BATCH SERVER
Batch data
Scalable
Archiving
Offering for hazardous areas
For demanding tasks
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Functions
Benefits
ET 200iSP
Remote I/O for installation in Zone 1
Installation up to Ex-Zone 1 / 21
Failsafe modules up to SIL 3
Digital Input Modul 8 F-DI NAMUR
Digital Output Modul 4 F DO
Analog Input Modul 4 F-AI HART
Redundant for Interface and power supply
Hazardous
Areas
Line monitoring in Ex area up to the sensor / actuator
Benefit in terms of SIL-Calculation, because of integrated Ex-Barriers
Mixed installation Failsafe and Standard-modules in one station
Complete portfolio
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SIMATIC Active Field Distributor AFDiS
Ring redundancy in hazardous Areas
M
FOUNDATION Fieldbus H1 /
PROFIBUS PA (Ex e)
AFDiS AFDiS
Ex ia
spurs
Redundant
FF Link / PA Link
Increased reliability
Integrated repeater between trunk and spurs preserves signal quality and eliminates disruptive feedback
Intelligent chatter suppression eliminates disturbances during connection / disconnection of devices
Increased plant availability
Unique high available media ring solution on field level for intrinsic safe FF H1 and PROFIBUS PA
Visible status LEDs on housing lid provide quick and easy diagnostics
Enhanced online change capabilities incl. topology enhancements in safe area and zone 2
Simplified commissioning
Automatic bus termination feature excludes wrong termination
Hazardous
Areas
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SIMATIC PCS 7 Fieldbus Technologies
All fielbus standards seamless integrated in one system
PROFIBUS PA, Foundation Fieldbus, HART
Seamless integration of complete FF functionality
No need of 3rd party components
Siemens provides complete fieldbus infrastructure (incl. power
conditioning & field distribution)
Outstanding scalable FF redundancy options
FF-H1 link master redundancy (2x IM)
Redundant power conditioning (2x Coupler)
Ring redundancy
Further improvement of decentralized approach
High speed backbone for fieldbus is PROFIBUS and will be
PROFINET in future
AS 41x HF
PROFIBUS PA
PA-Link
Foundation Fieldbus H1
FF-Link
Hazardous
Areas
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AFD iS
SIMOCODE PN
ET200SP Fieldstation
PROFINET based on Ethernet PROFINET based on Ethernet
FF-H1 (Ex-e)
Ex-i
ET200 iSP PN
Fieldstation
Zone 1
AFD iS
PROFIBUS PA (Ex-e)
Ring Redundancy
Ring Redundancy
PCS 7 Innovation
SITRANS
TF280
preliminary
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PCS 7 Advanced Process Library
Priority Based Alarming
Function:
Six customizable alarm classes
No link between event limits (HH/LL etc.) and alarm class
New priority based alarm views
APL without hardcoded colors
Existing or new Alarm Concept can be selected
Quick discern of colors
Targeted Operator Guidance
Faster reaction
Higher plant availability
Alarm -class
Benefits:
preliminary
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Life Cycle Service
Support over the entire Life Cycle
Copyright Siemens AG 2012. All rights reserved
Thank you for your
attention!
SPACe 2012
Siemens Process Automation Conference