5 Maxwell Road

#20-00 Tower Block

MND Complex
Singapore 069110

Fax (65) 6324 7578

[email protected]

www.wshc.gov.sg

CHECKLIST FOR FIXED MOUNT TOWER CRANE USERS

This checklist provides an overview of the basic requirements which would help to ensure that a tower crane is safe for use.
Tower crane users should work with suppliers / owners to meet these minimum requirements and address any concerns
before the use of these lifting equipment.

The items in this checklist are non-exhaustive and users are encouraged to make modification and customization to suit to
your work processes and conditions at the workplace.

A. EQUIPMENT APPROVED FOR USE SUGGESTED EVIDENCE Yes No

Tower crane is of type-approved by MOM. • Type-approval document

1
(registered with effect from 1 April 2004)

2 Tower crane is registered with MOM. • LM Certificate or equivalent

B. RISK ASSESSMENT SUGGESTED EVIDENCE Yes No

Risk assessment conducted for the various work processes • Completed risk assessment form
3 (e.g. installation, alteration, use, maintenance and for the various work processes



dismantling)

Risk assessment team comprised of representatives from • Risk assessment form indicating


4 the occupier, equipment supplier, equipment operator etc. the composition of risk assessment
team

• Safe work procedures

Safe work procedures are developed and implemented implementation plan


5 before work is being carried out.
• Inspection to verify implementation
of safe work procedures

Safe work procedures are effectively communicated to all • Records of briefing / training to
relevant parties (e.g. approved crane contractor, crane


6 relevant parties
operator, lifting supervisor, signalman, rigger etc.)

C. LAYOUT PLAN SUGGESTED EVIDENCE Yes No

Layout plan is updated and clearly indicates the zones of • Layout plan complied with


7 influence of the tower crane. requirements outlined in appendix
1
 Layout plan is checked and endorsed by an Authorised • Authorised Examiner’s stamp and
8 Examiner (AE) for full compliance signature to endorse the layout


plan

• Layout plan with acknowledgement

signature from various relevant


Operators, lifting supervisors , riggers and signalmen have
9 persons (Operators, lifting
seen and understood the zone of operation supervisors, riggers and
signalmen)

Approval by other relevant authorities for the usage of tower

• Approval documents from CAAS,


10 crane LTA, Mindef and SLA

D. DESIGN AND CONSTRUCTION OF FOUNDATION / WALL TIE SUGGESTED EVIDENCE Yes No

• Document of design drawing and

calculations of foundation and wall
Tower crane’s foundation and wall tie are designed and tie with Professional Engineer’s


11
endorsed by a Professional Engineer (PE) stamp and signature

• Load data sheet and letter of

undertaking from the PE that he


would supervise the construction of
the foundation / wall tie
Construction of the tower crane’s foundation and wall tie are
12
supervised by a Professional Engineer • Letter of undertaking from the PE
that he had supervised the
construction of the foundation / wall


tie and that they are constructed in
accordance to his design

• Document of design drawing to

include plan for barricade
Tower crane’s foundation is sufficiently barricaded to
13
prevent against being knocked by moving objects • Inspection to verify barricades are
installed

Tower crane’s foundation is not submerged under water • Inspection to verify requirements


14
and is cleared of debris / rubbish are met

E. PRE-INSTALLATION SUGGESTED EVIDENCE Yes No

• Inspection Checklist completed and

All load bearing parts and safety devices are checked by an signed by Authorised Examiner
Authorised Examiner before installation to ensure that they (Appendix 2)
15 are of good construction, sound material, free from patent
defects and of adequate design • Non destructive tests (NDT) report


(if applicable)
 • Letter of undertaking from supplier /
Only original load bearing members from the manufacturer
16 owner stating that original load
are to be used for the installation bearing members are used

F. INSTALLATION SUGGESTED EVIDENCE Yes No

• Notification form to MOM for use of

Notify MOM at least three days before the date of tower crane in workplace
17


installation

Only Approved Crane Contractors (ACC) are to install, alter,

• Approval document as Approved


18 dismantle and repair tower crane. Crane Contractor (ACC)

Post installation inspection carried out by Authorised • Inspection checklist completed and
19 Examiner which include load tests, inspection of safety signed by Authorised Examiner


devices and limit switches (Appendix 2)

G. OPERATION OF CRANE SUGGESTED EVIDENCE Yes No

• Crane operator registration card,

Only trained and competent persons are to be involved in training records and certificate
20 the lifting operation (i.e. crane operator, lifting supervisor,
signalman and rigger) • Lifting supervisor, signalman and
rigger’s training records and


certificates

• Written lifting plan and

Lifting plan is developed and made available to all persons


21 acknowledgement from persons
involved in the lifting involved in the lifting

• Manufacturer’s operating manual

Manufacturer’s operating manual and operation log book
22
are made available to the crane operator Crane operator log book
•

Crane operator to conduct pre-operational checks at the

start of the work shift. The checks should include but not
limiting to the following areas:

• Observing the verticality of the crane

• Check all limit switches • Pre-operation inspection checklist
• Check all brakes based on manufacturer’s
• Check all warning devices instruction
23 • Ensure that the electrical cables in the mast are
free from twisting (if the crane is without corrective


• Record of completed checklist by
rings)
operators
• Observe any other visual or audio abnormalities

Source: CP62: Code of practice for Safe Use of tower

Cranes
H. MAINTENANCE SUGGESTED EVIDENCE Yes No

• Written maintenance programme

Tower crane has a regular maintenance programme that is by supplier / maintenance service


provider
24 based on manufacturer’s instructions
• Maintenance record and service


report

• Training record or relevant

25 Maintenance is carried out by competent person
document of competency

Tower crane is inspected by an Authorised Examiner at • Inspection report signed by

26
least once every 12 months authorized Examiner

Comments:

Note:

• Professional Engineer (PE) refers to a person who has a valid registration with the Professional
Engineers’ Board, Singapore

• Authorised Examiner (AE) refers to a person who is approved from the Commissioner for Workplace
Safety and Health to carry out examination or test as stipulated by the conditions of his approval.
Useful References

Legislations:

• Workplace Safety and Health Act

• Workplace Safety and Health (General Provisions) Regulations
• Workplace Safety and Health (Construction) Regulations
• Workplace Safety and Health (Risk Management) Regulations
• Factories (Operation of Cranes) Regulations

Code of Practices & Singapore Standards:

• CP62: 1995 Code of Practice for Safe Use of Tower Cranes

• SS343 – 1: 2001 Lifting gear – wire rope slings
• SS343 – 2: 1989 Lifting gear – hooks
• SS343 – 3: 1990 Lifting gear – Shackles

Guidelines:

• Technical Advisory on Safe Operation of Lifting Equipment

• Guidelines for the Notification for Use of Tower Crane in Workplace
• Risk assessment Guidelines

Where to find:

• Workplace Safety and Health Act and subsidiary legislations are available for download at:

http://www.mom.gov.sg

• In addition, guidelines and technical advisories are also available for download at:

http://www.wsh.sg

• Code of Practices & Singapore Standards can be obtained from:

SNP Corporation (Legal) Ltd

Legal Publication Retail Outlet
1 Kim Seng Promenade #18-01/06
Great World City East Tower S(237994)

Tel : (65) 6826 9691

Website : http://www.snpcorp.cpm/webshop
APPENDIX 1: ACCEPTANCE CRITERIA FOR THE LAYOUT OF TOWER CRANES

Source: Guidelines for the Notification for Use of Tower Crane in Workplace

The table below shows the acceptance criteria for tower cranes to be used:

Issues Criteria
For Saddle Jib (Hammer-head) Tower Crane

The Zone of Operation is within the factory boundary.

unless:

• Slewing limit switches are installed (and indicated on the plan) to prevent the jib
from slewing beyond the factory boundary; i.e. the tower crane shall not slew
360 degrees.

For Luffing Jib Tower Crane

1. To conduct Risk Assessment with control measures on the proposed use of

luffing jib tower crane. The control measures shall be reviewed and endorsed by an
Zone of AE.
Influence
(includes both 2. To implement and maintain records for the safe use of luffing jib tower crane.
jib and
3. The Zone of Collapse is within the factory boundary.
counterjib)
unless:

• The collapsed zone lies within uninhabited areas or non-public access areas;

• The tower crane is sited such that it is within or surrounded by the building/s
under construction; i.e. the zone of collapse is mitigated by the building
structure.

Written acknowledgement and agreement from the owner of the adjacent

properties that their property lies within the zone of collapsed shall be obtained.

4. The luffing jib tower crane when not in operation shall be so parked within the
zone of collapsed as proposed in the layout plan.

Crane to crane For factory with more than one tower crane, crane-to-crane interference must
interference be prevented by suitable devices, such as slew or trolley limit switches or
anticollision device. The zone of influence of the counter-weight jib must not
interfere with the zone of influence of another tower crane. The minimum
horizontal buffer distance between the jibs / counter-jibs of both tower cranes
shall not be less than 3 metres.

Height Where the zone of influence of two or more tower cranes interferes with one
Separation another within a site, there must be a height separation of at least 3 metres
vertically between the jib of a tower crane to the highest point of the other tower
crane or structure within the zone of influence.

Note : The zone of collapse refers to the affected area in a worst case scenario should a tower crane collapse
completely, i.e. both mast and jib.
1. The occupier and AE shall ensure that:

a) The jib, counterjib and counterweights of the tower crane shall not over-sail or interfere with any
buildings, structures, bridges, public roads or areas within the railway protection zone (ie
40m from the outermost edge of the rapid transmit system structure), unless the
owner/occupier of the tower crane has obtained the consent from the occupant of the building or
relevant authorities (eg LTA), etc allowing the jib of the tower crane to over-sail the building or
public roads.

b) The written consent shall be accompanied by a proposal by the occupier stating down preventive
measures to be taken if the jib is over-sailing the building or road
(e.g. special hoarding or periodic road closure).

c) The jib or counterjib of the tower crane shall not over-sail any school, petrol station,
community clubs, places of worship or any other public buildings
beyond the factory boundary. This is regardless whether permission had been obtained by the
owner of the establishment.

2 Written approvals shall also be obtained from the Civil Aviation Authority of Singapore and Ministry of
Defence for the Installation of the tower crane. This is to ensure that the tower crane, among other things,
will not interfere with their activities.

3 The addresses of the relevant authorities are as follows:

(a) Director-General of Civil Aviation

Civil Aviation Authority of Singapore
Singapore Changi Airport
P.O. Box 1
Singapore 918141

(b) Manager
Development & Building Control
Land Transport Authority
PSA Building
460 Alexandra Road #19-00
Singapore 119963

(c) Head, Air Plans

Air Plans Dept, HQ RSAF
Mindef Building
Gombak Drive
Singapore 669638
APPENDIX 2: CHECKLIST FOR INSPECTION & TESTING OF TOWER CRANE

Source: Guidelines for the Notification for Use of Tower Crane in Workplace

Factory No.
Occupier
Location
Name of Approved Crane
Contractor/Erector

LM No. Serial No. Brand/Model Year Manufactured

Pre-Installation Checks Date / Time:

S/No. Item Yes / No Remarks

1
The tower crane was of the type submitted to the
Occupational Safety and Health Division. (OSHD).
2
All bolts/pins or connecting fasteners used are in accordance
to manufacturer’s design and readily identifiable.

3 All mast sections have identification markings.

4
a) All mast sections are free from defects and corrosion that
may affect their structural integrity. b) Non-destructive testing
not required to establish this.

5
Random samples of all bolts/pins or connecting fasteners
used are non-destructively tested for any defects.*
Number of bolts/pins used Sample size
(excluded those used at the bottom 3 required
mast sections)
9 to 15 5
26 to 40 10
41 to 65 15
66 to 110 20
111 to 180 25
181 to 300 30

6 a) Random samples of all slew ringbolts used are tested for

any defects. These bolts should be taken from positions on
the slew ring that are mutually 90 degrees apart and
identified in some manner that is indicative of their original
position.*

b) Non-destructive test is conducted on the welding of the

slew ring attachment to the slew ring mount.

7 The machine deck is free from any corrosion or defect that

may affect its structural integrity.

8
The operator’s cabin is free from any defects that may affect
its serviceable use.
 Pre-Installation Checks Date / Time:

S/No. Item Yes / No Remarks

9
A safety bar is fitted across the operator’s cabin window
where there is likelihood of the operator falling through it.
10
An approved fire extinguisher is provided in the operator
cabin.
11
An emergency stop button, which will terminate the
operation of the crane engine, is installed in the operator
cabin and correctly identified.

12 All controls are checked for correct identification.

13 The hydraulic system is free from any oil leaks.

14
All the brake and clutch mechanisms have been stripped
and serviced.

15 An emergency load lowering device is fitted.

16 All rope anchorages are serviced.

17
All counter-weight attachments, trolley, trolley wheels etc.,
are serviced and free from defects.
18
The cat-head including the tie-rods are free from any defects
that may affect its serviceable use.
19
All jib sections are free from defects and corrosion that may
affect their structural integrity.
20
All main cords on each jib section are thickness tested to
detect internal corrosion. .
21
All sheaves and bearings are free from any defects that may
affect their serviceable use.
22
The hook, hook block, overhauling weight and associated
attachments are free from wear and damage.
23
The climbing frame and equipment is free from any defects
that may affect their serviceable use.
24
The foundation has been designed; and certified by a
Professional Engineer of the relevant discipline and
constructed accordingly.

Installation Checks Date / Time:

S/No. Item Yes / No Remarks

25
The tower crane is sited as indicated in the layout plans
endorsed by the Occupational Safety and Health Division.
26
The installation is in accordance with the configuration and
manufacturer’s instructions.
27
The bolts/pins or other connecting fasteners used for the
bottom 3 mast sections are new ones.

28 The tower crane is plumbed to check that it is vertical.

 29
All the pins/bolts or fasteners used for the assembly are
fitted with safety pins or locking pins.

30 Bolts are tightened to the correct torque.

31 Tie rods to the boom and jibs are securely fastened.

32 Tie-backs are fastened as per designed.

33
Fixed access ladders are provided for access to all
serviceable parts of the tower crane.

Other Tests / Checks Date / Time:

S/No. Item Yes / No Remarks

34
The tower crane is load tested at both its maximum and
minimum working radii with sufficient load.
35 Limit switches are tested :

a) overhoist limit switch

b) overload limit switch

c) trolley limit switch

d) slewing limit device

36
A load-radius indicator with warning signal is installed and in
good working condition.

37 All safety devices and brakes are checked.

Wind anemometer is installed and in good working
38
condition.
39
Anti-collision devices are tested to stop the tower crane’s
operation such that the crane-to-crane interference must be
maintained at not less than 3 metres.

Other Remarks:

Name & Signature of authorised examiner: ____________________________________________

Date : ________________________