Electrical Workshop Manual
Electrical Workshop Manual
Electrical Workshop Manual
EEE Dept
Materials required
Sl No 1 2 3 4 5 6 7 8 9 10 Materials One way switch Batten Lamp holder MCB,DP Switch Box Round Block PVC Conduit 3Way Junction Box Saddles PVC insulated flexible Cu wire Screws Specification 6A,250v 6A,250v 16A,240v PVC 5*7cm PVC 70mm 20mm dia 20mm dia 20mm dia 1.5mm2 38mm 20mm 13mm 250v,40W 3*2 20mm dia quantity 1 1 1 1 1 60cm 1 6 160cm 1 4 14 1 1 1
11 12 13
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colours through the conduit. 4. Connect the conduit with suitable interconnecting materials as per the layout and fix them on wiring board properly with correct size of clamps and screws.
Electrical Workshop
VISAT
EEE Dept
Wiring Diagram
20 cm
5. Take out the wire terminals through switch box and round block.
Electrical Workshop
20 cm
20 cm
VISAT
EEE Dept
6. Fix the accessories such as fuse unit, neutral link switch and lamp holder as per the diagram. 7. Verify the connections and switch on the supply for testing.
Precautions
1. Avoid loose contacts and cuttings on conductors and wire. 2. Do not over tight the wires. 3. Never need over rated fuse wire inside the fuse units.
Result
The circuit was wired up to control one lamp by one switch and verified.
Electrical Workshop
EEE Dept
Materials required
Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Material
One way distribution metal and led type neutral link PVC conduit MCB, DP Two way switch PVC Switch box Junction box Junction box Junction box Steady batten lamp holder GI Saddle Bulb PVC bend PVC insulated multistranded flexible Cu wire Screw
Specification
Quantity
1
20mm 250V,16A, 250V,5A ,piano 5x7cm 20mm,3way 20mm,4way 20mm,1way 6A,250V 20mm 250V,60W 20mm 1.5 mm2,1100V 38mm 13mm 20mm
1.2m 1 2 2 1 1 2 2 12 2 1 3.8m 3 14 8
Electrical Workshop
VISAT
EEE Dept
Wiring Diagram
Electrical Workshop
VISAT
EEE Dept
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colour through the conduit. 4. Connect the conduit with suitable interconnecting materials as per the layout and fix them on wiring board properly with correct size of clamps and screws. 5. Take out the wire terminals through switch box and round block. 6. Fix the accessories such as fuse unit, neutral link switch and lamp holder as per the diagram. 7. Verify the connections and switch on the supply for testing.
Result
The circuit for two lamps by two switches was wired up and tested .
Electrical Workshop
EEE Dept
Materials Required
Sl No 1 2 3 4 5 6 7 8 9 10 Materials Specification quantity
Two way switch Batten Lamp holder] MCB,DP Switch Box Round Block PVC Conduit 3Way Junction Box Saddles PVC insulated flexible Cu wire Screws
6A,250v 6A,250v 16A,250V PVC 5*7 PVC 70mm 20mm dia 20mm dia 20mm dia 1.5mm2 38mm 20mm 13mm 250v,40W 20mm dia
2 1 2 1 120cm 2 6 420cm 1 6 14 1 1 1
11 12
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colourthrough the conduit. 4. Connect the conduit with suitable interconnecting materials as per the layout and fix them on wiring board properly with correct size of clamps and screws. 5. Take out the wire terminals through switch box and round block.
Electrical Workshop
VISAT
EEE Dept
Wiring Diagram
Electrical Workshop
VISAT
EEE Dept
6. Fix the accessories such as fuse unit, neutral link switch and lamp holder as per the diagram. 7. Verify the connections and switch on the supply for testing.
Precautions
1. Avoid loose contacts and cuttings on conductors and wire. 2. Do not over tight the wires. 3. Never need over rated fuse wire inside the fuse units.
Result
The circuit for one lamp by two switches was performed and tested.
Electrical Workshop
EEE Dept
Materials required
Sl No 1 2 3 4 5 6 7 8 9 Materials One way switch Batten Lamp holder Switch Box Round Block PVC Conduit 3Way Junction Box GI Saddles PVC insulated flexible Cu wire Screws Specification 6A,250v 6A,250v PVC 5*7cm PVC 80mm 20mm dia 20mm dia 20mm dia 1.5mm2 38mm 20mm 13mm 250v,5A 16A,250V quantity 1 3 3 3 180cm 2 9 560cm 3 6 18 2 1
11 12
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colours through the conduit. 4. Connect the conduit with suitable interconnecting materials as per the layout and fix them on wiring board properly with correct size of clamps and screws.
Electrical Workshop
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VISAT
EEE Dept
Wiring Diagram
5. Take out the wire terminals through switch box and round block.
Electrical Workshop
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EEE Dept
6. Fix the accessories such as fuse unit, neutral link switch and lamp holder as per the diagram. 7. Verify the connections and switch on the supply for testing.
S1 OFF ON ON ON
S2 OFF OFF ON ON
L1 OFF ON OFF ON
Precautions
1. Avoid loose contacts and cuttings on conductors and wire. 2. Do not over tight the wires. 3. Never need over rated fuse wire inside the fuse units.
Result
Wired up a circuit having 3 lamps, controlled by 3 switches such that only one lamp was lightened at a time using conduit system of wiring.
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EEE Dept
Tools Required
Earth megger, Aluminium rod, connecting wires, screw driver, hammer, insulation megger
Earth Megger:
Electrical Workshop
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EEE Dept
Procedure
a) To measure earth resistance 1. Short the terminals P and C of earth megger. 2. Resistance is measured from each point and rod was drawn in between pit and first rod P2. 3. Readings are taken. 4. A second pit is shifted at 2.5 m and another reading is taken. 5. Earth resistance is the average of all values.
Observations
Sl No Distance of P2 from earth electrode Earth resistance
Electrical Workshop
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EEE Dept
Insulation Megger
b) To measure Insulation resistance 1. To find the insulation resistance, terminals of megger are connected across the winding and resistance is measured. 2. Terminals are connected to the winding and body of transformers and resistance is measured.
Result
The earth resistance and insulation resistance were found out using earth megger and insulation megger respectively.
Electrical Workshop
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EEE Dept
FLUORESCENT LAMP
Electrical Workshop
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VISAT
EEE Dept
Procedure 1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colourthrough the conduit. 4. The magnetic or electronic choke is filled in the frame of tube set and connections are made as per the wiring diagram. 5. In case of magnetic choke o glow type starter is also used. Thus the circuit is completed by connecting it to ac supply. 6. Verify the connections and switch on the supply for testing.
Result
Wired up a fluorescent lamp and the circuit was tested.
Electrical Workshop
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EEE Dept
Materials Required
Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Materials MCB, DP CFL One way switch Batten Lamp holder One way junction box One way distribution box Plasic switch box Standard Cu wire Conduit U pipe Oval T 1/2screw 3/4screw Cu wire Specification 250V,16A, 60W,250V 250V,5A 250V,5A Aquare type Metal clad type Piano type 16mm oval 16mm 16mm Quantity 1 1 1 1 1 1 1 1 3 3 1 5 4 1
18 S.W.G
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colourthrough the conduit. 4. The neutral and the phase wire are connected to the lamp holder and CFL is inserted to it. The circuit is tested.
Electrical Workshop
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EEE Dept
Wiring Diagram
All dimensions are in cm Result Wired up a CFL lamp and the circuit was tested.
Electrical Workshop
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EEE Dept
Materials Required
Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Materials Screw type porcelain holder Mercury vapour lamp Choke MCB, DP PVC conduit Switch piano type Switch box Tee Elbow GI saddle clip Screw Screw Cu wire( black) Cu wire( red) Specification Quantity 1 1 1 1 0.6m 1 1 1 1 3 14 4 0.4m 0.8m
80V, Hg vapour 240V,16A 20mm 1way For 1 piano switch 20mm 20mm 20mm 1/2 3/4 1mm2 1mm2
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colourthrough the conduit. 4. Wires are drawn through casing and capping is provided. 5. Circuit is verified by connecting to ac supply.
Electrical Workshop
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EEE Dept
Wiring Diagram
Electrical Workshop
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EEE Dept
Layout Diagram
Result
The circuit for fluorescent lamp,CFL and mercury vapour lamp was wired up and tested.
Electrical Workshop
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EEE Dept
HOUSE WIRING
Aim
To wire up a circuit to control house wiring as per the wiring diagram and layout.
Materials required
Sl No 1 2 3 4 5 6 7 8 9 Materials One way switch Batten Lamp holder Switch Box Round Block PVC Conduit 4Way Junction Box Saddles PVC insulated flexible Cu wire Screws Specification 6A,250V 6A,250V PVC 5*7cm PVC 80mm 20mm dia 20mm dia 20mm dia 1100v grade/1.5mm2 38mm 20mm 13mm 250V,5A 3*2 20mm dia 6A,250V 16A,250V quantity 1 1 3 3 160cm 2 8 550cm 2 6 24 1 1 1 1 1
10 11 12 13 14
Three pin plug Wiring board L joint(PVC bend) Ceiling rose MCB, DP
Procedure
1. Draw the wiring diagram and lay out and get them approved by staff in charge. 2. Prepare the list of tools and materials required for the work and collect them. 3. Cut the conduit into required length and draw wires of respective colour through the conduit. 4. Connect the conduit with suitable interconnecting materials as per the layout and fix them on wiring board properly with correct size of clamps and screws.
Electrical Workshop
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VISAT
EEE Dept
Wiring Diagram
5. Take out the wire terminals through switch box and round block.
Electrical Workshop
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VISAT
EEE Dept
6. Fix the accessories such as fuse unit, neutral link switch and lamp holder as per the diagram. 7. Verify the connections and switch on the supply for testing.
Precautions
1. Avoid loose contacts and cuttings on conductors and wire. 2. Do not over tight the wires. 3. Never need over rated fuse wire inside the fuse units.
Result
Wired up a circuit to control house wiring as per the wiring diagram and layout and tested.
Electrical Workshop
25
VISAT
EEE Dept
SOLDERING PRACTICE
Aim
To solder two given pieces of wire .
Materials required
Sl No 1 2 3 4 Particulars Connecting wire Soldering iron Solder Soldering flux Quantity 40cm 1 10cm 2gm
Figure
Procedure
1. Strip one end of the given two wires and remove the insulation. 2. Apply soldering flux on the metal wire.
Electrical Workshop 26
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EEE Dept
3. Connect the soldering iron to the main supply and when it becomes hot place it on the solder so that it melts. 4. Now place the two metal wires in contact with each other and again apply the solder on its surface with the help of soldering iron.
Precaution
1. Avoid burning due to soldering iron. 2. Prevent the solder from falling on any parts of the body.
Result
The two given strands of wire were soldered successfully.
Electrical Workshop
27
VISAT Date
EEE Dept
RECTIFIER UNIT
Aim
To study the characterestics of 1. Half wave rectifier 2. Full wave rectifier and find the rms and average values of the voltage waveform with and without capacitor filter.
Materials required
Sl No 1 2 3 4 5 6 Materials Diodes Resistor Capacitor Step down transformer Bread board CRO Specification IN 4007 1k 100F 230/6-0-6,1A Quantity 2 1 1 1 1 1
Procedure 1. Check all the components using multimeter. 2. Wire the circuit and give the supply. Observe the secondary voltage of transformer and output voltage across the load resistor simultaneously on CRO. Note the peak value Vm 3. Calculate the rms and average value using the given formulae.
Electrical Workshop
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EEE Dept
Circuit Diagram
Half wave Rectifier
Electrical Workshop
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EEE Dept
Waveforms
Result
The characteristics of half wave and full wave rectifier were studied and found the rms and average values of the voltage waveform with and without capacitor filter.
Electrical Workshop
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