0 3.

2013

The CraneKit for Crane Builders

The CraneKit

STAHL CraneSystems CraneKit creates a new opportunity for crane

manufacturers around the world to complete orders efficiently and costeffectively while keeping the planning outlay manageable. Supported
by the expertise of one of the largest manufacturers of hoists and crane
components at all times. For even during the development phase you as
crane manufacturer can call on our engineering team to assist you.
STAHL CraneSystems produces the hoist, the components and equipment,
tests everything and then preassembles and delivers the completed CraneKit.
Customer advisory services, planning, building the crane system, service
and spare parts supply stay in your hands, in the vicinity of your customers.

The CraneGuide
The CraneGuide planning software makes the clear,
simple configuration of the crane system, time-saving
preparation of quotations and problem-free ordering
particularly efficient.
The product portfolio
Choose from the worlds most comprehensive range
of lifting, drive and control technology products.
Even off-standard and customised solutions are possible.
All components are manufactured in modern series
production and are subjected to our strict quality
assurance management.
Erection
Erecting the crane system follows the user-friendly
plug-and-play principle; assuming naturally that this is
technically possible and meets the project requirements.
All components are supplied pre-assembled and wired,
and relatively little time is required to set them up.
A capable partner
Profit from our knowledge acquired in over 130 years
in lifting and crane technology and explosion
protection. We support you during the whole period
of our cooperation.

The facts
All

components are tested

before delivery
Plug and play: pre-fabricated cables
as far as is technically possible
All connections are clearly labelled
Cable trolleys are pre-assembled
Convenient planning and ordering
using the CraneGuide software
Engineering support from
STAHL CraneSystems experts
Factory service department
for difficult jobs
Supplier of explosion-protected
CraneKits all around the world

+
The CraneKit comprises modules from lifting,
drive and control technology.

The components are carefully

packed and accompanied by
all necessary documentation
and assembly instructions.

4I5

The CraneKit

The CraneGuide

STAHL CraneSystems presents the CraneGuide, a new,

intuitive, structured planning software specifically for
crane manufacturers. The program permits access to
our entire standard product range. You can always find
the optimum solution for your customers in the regularly
updated CraneGuide database. Project planning for
crane systems couldnt be more convenient.
In the CraneGuide you define the design parameters and
requirements in input masks and are automatically
presented with the matching crane technology
components. You can judge right away what the system
will look like in 2D or 3D visualisation. You receive
precise information on technology and prices and can
calculate your crane system whenever you want and on
the basis of your individual terms of supply. This is of
course also possible offline to a certain extent, however
quotation drawings can only be drawn up online.
The information and specifications can be exported as a
Word file and then edited. Simply integrate the data into
your quotation, make use of it for order acknowledgements or data sheets with drawings and illustrations.
Do you have any questions? Would you like your planning
to be checked by our experts or to ask for our advice?
Its no problem. You can transmit your planning data via
Internet to STAHL CraneSystems where an engineer
will deal with it and contact you.
When your planning is completed, the order placed and
the data transmitted to STAHL CraneSystems, all
you have to do is wait for your individually assembled
CraneKit to be delivered.

You can export the quotation as a Word file,

edit it and then integrate it into your general
quotation.

The facts
Structured

and intuitive
and 3D visualisation
Precise information on technology
and price
Data export in customary formats
Uncomplicated assistance if
you have any queries
CraneKit supplied directly to you
on schedule
2D

You can define your CraneKit and its components in the clearly laid
out form view. After you have configured it, various data sheets
and drawings, for example of endcarriage connections, are available.
The 3D visualisation of the components selected helps you plan
the crane system. The CAD data can be exported for later adaptation.

6 I 7I 8 I 9

The CraneKit

The product portfolio

No other manufacturer offers as many hoist variants in

different configurations and load capacity brackets,
as many off-standard solutions and crane components
as STAHL CraneSystems. Technically mature offstandard solutions are continually added to the standard
programme by our engineering department in Knzelsau.
The short paths between our engineering department
and our ultra-modern in-house production contribute
intrinsically to the quality of our work. We can respond
quickly to unusual enquiries and implement new
research findings directly in production. The Twin Drive
Concept and the extra-short headroom trolley are just
two examples of customised solutions which were such
a great success that we have since included them in
our standard programme. The development and manufacture of all STAHL CraneSystems products are subject
to strict quality assurance management.
As world market leader for explosion-protected crane
technology we also offer our hoists and components in
explosion-protected design for Zone 1, Zone 21 and
Zone 22 with ATEX and IECEx certification.

The facts
The

worlds largest complete

product range of hoists and crane
components
World market leader for
explosion-protected hoists and
crane components
Technically
mature off-standard

hoists and customised solutions

Fast, individual hoist production
in Europe
Largely
maintenance-free

components
Low wear, long service life in
accordance with FEM
Optionally
available in explosion
protected design complying with
ATEX and IECEx

Please

ask for our brochures on:

chain hoists, wire rope hoists,
winches, crane components.

The wire rope hoist programme

The attractive design of STAHL CraneSystems wire rope hoists masks
a compact, sturdy construction which is largely low-maintenance. They are
reliable, powerful and long-lived.
These adaptable wire rope hoists are of uncompromisingly modular design
and constructed for the load capacity range from 500 kg to 160,000 kg.
The versatile SH series is available in five frame sizes with 26 load capacity
variants for the load capacity range from 500 kg to 25,000 kg. The upper
load capacity range up to 100,000 kg is covered by the field-proven AS model.
The SHW/SW winch programme extends the field of applications to the heavy
load range up to 160,000 kg. Their modular design facilitates cost-efficient
off-standard applications and customised solutions.
All wire rope hoists are available in explosion-protected design complying with
ATEX and IECEx.

Standard
Option
Type

Load capacity
up to [kg]

SH 3

3,200

SH 4

6,300

SH 5

10,000

SHR 6

16,000

SH 6

25,000

AS 7

80,000

12,500

AS 7 ZW

125,000

SW 10

100,000

SW 16

160,000

Stationary

OE double rail
crab

monorail trolleys
KE

UE

DKE

The chain hoist programme

The chain hoist programme ranks among the worlds
most distinctive and extensive ranges. The hoists are
robust, reliable and largely maintenance-free. The
innovative and pioneering chain hoist design brings
considerable economic advantages and is particularly
suitable for rugged use in industry.
The ST range with 13 load capacity variants from 125 kg to
6,300 kg, three frame sizes and various suspensions
permits countless possible combinations. These regularly
generate new, practical off-standard designs, for
example the dual chain hoist with fixed or variable
distance between hooks.
All chain hoists are available in explosion-protected design
complying with ATEX and IECEx.

Standard
Option

Type

Load capacity
up to [kg]

ST 05

125 630

ST 10

500 1,000

ST 20

1,000 2,000

ST 30

1,250 3,200

ST 50

2,500 5,000

ST 60

3,200 6,300

Stationary

Push
trolley

Electric
trolley

Articulated
trolley

Short
headroom trolley

* The ST 60 is only available with 1/1 reeving in the standard programme.

Extra-short
headroom trolley

Dual chain hoists

STD

STD Vario

9I

The CraneKit

10 I 11

The CraneKit I The product portfolio

Radio remote control units

Control pendant

Micron push-button transmitter with

belt clip, as an option signal feedback
from crane
Spectrum joystick transmitter with harness
Automatic battery chargers with
replacement batteries

Robust control pendant with EMERGENCY

STOP palm button and control cable
Two-step switching elements for hoist,
cross and long travel
IP 65 protection
Additional buttons, for example to activate
a horn, can easily be fitted.
Optional load display. All data displayed
can be read out on a notebook with the aid
of the SMC Multicontroller.

SMC Multicontroller and

SSC cumulative load control

Overload cut-off

Hoist limit switch

SMC Multicontroller
Continuous load monitoring by overload
cut-off even if hoist is idling
Monitoring of motor temperature for hoist
and travel motors
Operating data registration, e.g. operating
hours, load spectrum, motor switching
operations and load cycles
Data exchange with PC possible

Load measured at rope anchorage,

LET overload cut-off
Load measured at gear torque support,
LEI overload cut-off
Mechanical load measurement at
rope anchorage
Data evaluation by SLE, SMC or SSC
The ST chain hoist has an adjustable
slipping clutch

Wire rope hoist

In standard version, the hoist is equipped
with a gear limit switch for top and bottom
hook position and an operational limit
switch for top hook position
As an option, up to eight switching
elements can be fitted to the switch. This
permits for example further stopping
positions and operational limiting in bottom
hook position.

The electrical components

Standard contactor controls for all customary control
voltages are available for the CraneKit. All significant
components are supplied with plug connections as far
as this is technically possible and meets the project
requirements. You can however supplement the standard
equipment of your individual CraneKit with convenient
accessories. You can choose from various control and
monitoring components and optional frequency inverters
for hoists and travel drives. This supplementary equipment increases safety in material transport and extends
the life of the system.

SSC cumulative load control

Load control by overload cut-off,
increased safety when operating with
more than one load hook
Maximum of four separate loads can
be registered
Individual loads are measured and hoisting
disconnected if the permissible limit load
is exceeded

Chain hoist
Cut-off in top hook position or cut-off in
top and bottom hook position
As an option, the chain hoist can be
equipped with a gear limit switch with up
to eight switching elements.

Travel limit switches for cross

and long travel

Fast/slow changeover (pre-switching)

and limiting in both directions of travel
Obstacle avoidance, with approach from
one or both directions of travel
IP 66 protection

Load display

Signal transmitters

SLD four-digit 7-segment load display

(Stahl Load Display), large format,
luminous red, available with various
interfaces including CAN.
Choice of 60, 100 or 150 mm digit height
No additional sensor is required as the
standard load sensor is used.

Visual and acoustic signal transmitters

such as horn and flashing light can be
mounted on travel carriages.
The signal transmitters can be activated
by a button on the control pendant.

The endcarriages and travel drives

The robust crane endcarriages from STAHL CraneSystems are manufactured in modern series production.
They can be mounted both on suspension cranes
(underslung cranes) and overhead travelling cranes;
adjusting them to the crane runway profile is simplicity
itself. The wheels in high-quality self-lubricating
spheroidal graphite cast iron are available in various
diameters. Buffer stops are supplied as standard.
Set your crane in motion. The precisely controlled travel
drives make fast, accurate positioning of the load without
load swing possible. The integrated centrifugal mass
and low-noise gears allow for smooth starting, steady
acceleration and gentle braking. They thus ensure a high
degree of safety in operation and a long service life.

Endcarriages for overhead

travelling cranes

Endcarriages for suspension cranes

7 different wheel diameters from 90 mm

to 500 mm
Spans up to 40 m
Load capacity from 125 kg to 50,000 kg

3 different wheel diameters from 80 mm

to 125 mm
Spans up to 28 m
Load capacity from 125 kg to 10,000 kg

Frequency inverters for hoisting

and for cross and long travel

Crane travel drives

Extension of system life through stepless

acceleration and braking
Minimum load swing thanks to smooth
starting and braking characteristics

Low-maintenance crane travel drive

Two-speed as standard in a ratio of
4:1 or stepless frequency control in a
ratio of 1:10
Integrated disc brake

12 I 13

ATEX
IECEx

The CraneKit I The product portfolio

Expertise in explosion protection

STAHL CraneSystems is known internationally as an
explosion protection specialist and is regarded as world
market leader in explosion protection technology.
The safety of people and machines in areas subject to
gas and dust explosion hazards is our top priority. Here
we make no compromises. As developer of numerous
innovations in this field we have had palpable influence
on crane technology. Experience and know-how from
many decades, our own fundamental research and
development, approvals from the Federal PhysicoTechnical Institute (PTB) and other test institutes in many
countries emphasise our expertise. Hoisting technology
from STAHL CraneSystems ranks among the safest
technology on the market in the chemical, petrochemical
and pharmaceutical industries, the food processing
industry, power supply, shipbuilding, offshore and natural
gas liquefaction industries (LNG).
The CraneKit with explosion-protected hoist and crane
components, including supplementary equipment, is
based without exception on our standard programmes.
All components come from our in-house production with
certified quality assurance system, from motor and brake
to controls and control pendant. For this ensures the
complete, high-quality explosion protection on which
users, crane manufacturers and system manufacturers
all over the world have relied for decades. The strict
ATEX directives and IECEx regulations on mechanical
and electrical explosion protection are of course met.

The facts
Internationally

leading specialist for

explosion protection technology
One of the worlds most comprehensive product portfolios for Zone 1,
Zone 2, Zone 21 and Zone 22
All
equipment available in
explosion-protected design
Design and maintenance to ATEX
and IECEx in certified quality
Please

ask for our brochure with

fundamental information on
expertise in explosion protection.

Use

Category

Protection against

Explosion protection class

Zone 1

Ex II 2 G

Gas

Ex de IIB T4 or Ex de IIC T4

Zone 2 *

Ex II 3 G

Gas

Ex de nA IIB T3 (T4) or Ex de nA IIC T3 (T4)

Zone 21

Ex II 2 D

Dust

Ex tD A21 IP 66 T 120 C

Zone 22

Ex II 3 D

Dust

Ex tD A22 IP 66 T 120 C

* The Zone 2 version is only available as standard in the wire rope hoist programme.

14 I 15

The CraneKit

Erection

Your individual CraneKit from STAHL CraneSystems comprises crane components for underslung, bridge, single
girder or double girder overhead travelling cranes. Every
single component is manufactured to a high standard of
quality and exhaustively tested before being meticulously
packed. Erection is user-friendly, conveniently arranged
and based on the plug and play principle. The straightforward, detailed erection instructions are a great help.
Some components are supplied pre-assembled and need
only be pushed in and bolted. Cables are mounted on the
cable trolleys. As far as it is technically possible and
meets the application conditions, all cables are supplied
with plugs, and all connections are clearly labelled.
This not only saves you valuable time but reassures you
that everything is correct.
And if you should ever need our help during erection, the
STAHL CraneSystems factory service centre will attend
to you immediately.

The facts
Detailed

erection instructions
components
Plug and play: all cables are
supplied with plugs as far as is
technically possible
All connections are labelled
Cables already mounted on cable
trolleys
Time-saving final erection
Assistance for difficult erections
Pre-assembled

16 I 17

The CraneKit

A capable partner

STAHL CraneSystems is the partner of experts and supplies first-class hoists

and crane components solely to crane manufacturers. Our CraneKit is
however not just a box of components. We accompany and assist you in your
work as you find appropriate. That is unmistakably STAHL CraneSystems.
You can ask for and draw on our assistance during the whole project
whenever you need it. In this way you are in a position to take on even
challenging projects or elaborate customised solutions.
Over 130 years of practical approach and experience and the constant drive
to invention and development characterise our history. We have played a
decisive role in developing the industry in many fields. Today we are one of the
worlds leading brands and the major manufacturer of explosion-protected
hoists and crane components. Chain hoists, wire rope hoists, winches,
drive and control technology, condition monitoring systems; technically and
economically, STAHL CraneSystems products rank in the premium
class at international level. We relay our specialist knowledge directly to our
customers in the form of our liberal consulting services.

The crane manufacturer on the ground

advises and sells

We support you with

Seminars: knowledge of the technology and the products is essential if you
want to give comprehensive advice. In our seminars you will learn everything
you need to provide expert consultation.
Advertising: our informative product brochures underline your expertise.
Brand management: in particular as a small or medium-sized crane
manufacturing company you will profit from STAHL CraneSystems global
marketing activities.

The crane manufacturer on the ground

develops and designs

We support you with

our professional project team assists you in planning ambitious
projects. You can thus take on lucrative orders for customised cranes which
you might not be able to master without assistance.
Expert knowledge: you can rely on our experience for orders in explosionrisk areas. The engineering team will advise and assist you with regard to all
relevant safety questions and specific approvals.

The crane manufacturer on the ground

produces

We support you with

CraneKits: you build the system, we supply the technology pre-assembled,
ready wired and ready for use; whether you decide on a standard hoist from
the worlds largest range or on a customised design which we manufacture
specially for you.
CraneKits
with explosion-protected technology: what you need to know:

only STAHL CraneSystems offers CraneKits all over the world with one of the
largest product portfolios of explosion-protected hoists and crane
components.

The crane manufacturer on the ground

erects and repairs

We support you with

Factory service centre: are you faced with a difficult erection or a tricky
problem? Our factory service centre is at your service around the clock and is
ready to offer you practical help and advice if you are at a loss.
Workshops: your fitters need to be fully familiar with the crane technology.
This is why in our workshops we train them to work with STAHL CraneSystems
products. Our commitment to quality extends not just to our support, but to
you yourselves too.

Engineering:

Argentina Australia Austria Belgium Brazil Canada Chile China Columbia Croatia Czech Republic
Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hongkong Hungary India Indonesia

Ireland Israel Italy Jordan Latvia Lebanon Lithuania Malaysia Mexico

Netherlands Nigeria Norway Pakistan Peru Philippines Poland Portugal Rumania Russia

Singapore Slovakia Slovenia South Africa South Korea Spain Sweden Syria
Taiwan Thailand Turkey UAE Uruguay USA Venezuela Vietnam

Sach-Nr. 990 062 0 F-PB-3.7-EN-03.13-vis visuell.de

Sales partners Subsidiaries

06.2012

The SC chain hoist

Australia Austria Belgium Brazil Bulgaria Canada Chile

mbia Croatia Cyprus Czech Republic Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hongkong Hungary India

an Ireland Israel Italy Jordan Korea (South) Latvia Libanon

ania Malaysia Mexico Netherlands Norway

eru Poland Portugal Romania Russia Singapore Slovakia Slovenia South Afrika Spain

itzerland Syria Taiwan Venezuela Vietnam Thailand Turkey UAE Uruguay USA
The crane components

The CraneKit for Crane Builders

0 3.2013

02.2013

rtner Tochtergesellschaften

Presented by

STAHL CraneSystems GmbH

Daimlerstr. 6, 74653 Knzelsau, Germany
Tel +49 7940 128-0, Fax +49 7940 55665
[email protected]