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    Once Through Boiler

    Uploaded by

    Yousuf Ali
    This document compares the advantages of once-through and conventional boiler designs. It notes that once-through boilers have advantages like higher efficiency, better steam temperatures at all loads, and quicker start-up/shutdown times since there is no thick drum component. However, once-through boilers require a more complex and costly spiral water wall design to achieve high mass flow densities. The document also discusses advantages and disadvantages of tube and ball mills, noting higher storage capacity but also risks of fires or jamming. It suggests newer plants use smaller, 60 tonne per hour mills with an additional standby mill. Finally, the document outlines advantages of a generator circuit breaker concept in reducing fault stress on generators.

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    © All Rights Reserved
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    Once Through Boiler

    Uploaded by

    Yousuf Ali
    176 views16 pages
    This document compares the advantages of once-through and conventional boiler designs. It notes that once-through boilers have advantages like higher efficiency, better steam temperatures at all loads, and quicker start-up/shutdown times since there is no thick drum component. However, once-through boilers require a more complex and costly spiral water wall design to achieve high mass flow densities. The document also discusses advantages and disadvantages of tube and ball mills, noting higher storage capacity but also risks of fires or jamming. It suggests newer plants use smaller, 60 tonne per hour mills with an additional standby mill. Finally, the document outlines advantages of a generator circuit breaker concept in reducing fault stress on generators.

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    This document compares the advantages of once-through and conventional boiler designs. It notes that once-through boilers have advantages like higher efficiency, better steam temperatures at all loads, and quicker start-up/shutdown times since there is no thick drum component. However, once-through boilers require a more complex and costly spiral water wall design to achieve high mass flow densities. The document also discusses advantages and disadvantages of tube and ball mills, noting higher storage capacity but also risks of fires or jamming. It suggests newer plants use smaller, 60 tonne per hour mills with an additional standby mill. Finally, the document outlines advantages of a generator circuit breaker concept in reducing fault stress on generators.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    176 views16 pages

    Once Through Boiler

    Uploaded by

    Yousuf Ali
    This document compares the advantages of once-through and conventional boiler designs. It notes that once-through boilers have advantages like higher efficiency, better steam temperatures at all loads, and quicker start-up/shutdown times since there is no thick drum component. However, once-through boilers require a more complex and costly spiral water wall design to achieve high mass flow densities. The document also discusses advantages and disadvantages of tube and ball mills, noting higher storage capacity but also risks of fires or jamming. It suggests newer plants use smaller, 60 tonne per hour mills with an additional standby mill. Finally, the document outlines advantages of a generator circuit breaker concept in reducing fault stress on generators.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    PLANT OVERVIEW

    Comparison between conventional and


    once through design.
    SH

    SH

    WW

    ECO

    BFP

    ONCE THROUGH

    DRUM
    WW

    ECO

    BCW

    BFP

    CONVENTIONAL
    DRUM TYPE

    Advantages of Once through boiler.

    Since quick start/stop and load raising requires sliding pressure operation
    (load proportionate steam flow/feed water)
    It attracts once through design.
    Once through design :- Helps in saving Aux power at partial load.
    -High efficiency.
    -Better steam temp at all load.
    -Since no thick materials like drum so
    heating/cooling and hence start up/ shut down is quicker.
    -No need to maintain drum level.
    Its a better operational flexibility.
    -Since all the heat exchangers are in a single
    pass operational routine checks are faster and better.
    However it requires high mass flow density at least at high heat flux

    area. So spiral water wall design is needed which is costly in


    plumbing.

    gcm
    M.S

    H.
    R.
    H

    C.R.H

    FROM F.R.S
    BOTTOM RNG HDR & Z-PANEL

    1 PASS W.W

    1 PASS W.W O/L HDRS

    ROOF I/L HEADER

    2ND PASS UPPER C-HDR

    2nd PASS LOWER C-HDRS

    LTSH I/L HEADER

    LTSH O/L HEADER

    D.P.I/L HEADER

    D.P.O/L HEADER

    ST

    S.H. HEADER
    2

    ND

    PASS ROOF O/L HDR(REAR

    ST

    R.H.HEADER
    ECONOMISER

    SEPARATOR

    ECO-1
    ECO-2
    CRH

    LTRH
    HTSH
    MS

    HTRH
    HRH
    ITSH

    HEAT EXCHANGER

    LLCV

    AN

    SPIRAL TUBES

    BFP
    ANB
    D/A

    gcm

    Advantage/disadvantage of tube & ball mill

    Quick load response as storage capacity of mill is high.


    No rejects. So neat & clean.
    Fineness is good even with poor coal.
    But performance reduces
    - with wet coal as reduction of size & quantity of ball and as reduction
    of system frequency.
    - frequent drag chain feeder jamming with foreign materials.
    - one mill tripping means reduction of 150MW. So operating such a big
    size mill is unwieldy.
    -risk of fire due to storage facility.
    -high aux power consumption because a large quantity of ball is being
    rotated.
    Suggestion:
    - new plant should have small mill capacity 60t/hr instead of 90t/hr.
    - one more standby mill required.

    TUBE MILL BBD-4772

    GCB concept
    advantages
    No need to change power source after
    tripping of the unit. So station transformer
    is eliminated. Initial Cost as well as
    subsequent maintenance cost reduced.
    Stress due to Fault is reduced and hence
    life of generator increases. See

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