Centum VP 1B30 - 01
Centum VP 1B30 - 01
Centum VP 1B30 - 01
IM 33S01B30-01E
CS 1000/CS 3000
Reference
Field Control Station Basics
CONTENTS
10th Edition : Dec.18,2003-00
IM 33S01B30-01E 10th Edition
PART-A FCS Common
A1. Functional Overview of Field Control Station (FCS) ........................... A1-1
A1.1 Types of FCS Model ...................................................................................... A1-2
A1.2 Structure of the FCS Functions.................................................................... A1-8
A1.2.1 Control Calculations........................................................................ A1-9
A1.2.2 Process Input/Output and Software Input/Output .......................... A1-11
A1.3 Types of FCS Databases............................................................................. A1-13
A1.4 Function Block List ..................................................................................... A1-16
A2. Outline of Input and Output Interfaces ................................................ A2-1
A3. Process Inputs/Outputs ....................................................................... A3-1
A3.1 Analog Inputs/Outputs ................................................................................. A3-2
A3.1.1 Analog Input ................................................................................. A3-10
A3.1.2 Analog Output .............................................................................. A3-11
A3.2 Contact Inputs/Outputs .............................................................................. A3-12
A3.2.1 Contact Input ................................................................................ A3-18
A3.2.2 Contact Output ............................................................................. A3-20
A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS..................... A3-31
A3.3.1 Control Input/Output Module Configuration ................................... A3-34
A3.3.2 Parameters for Multipoint Control Analog Input/Output .................. A3-54
A3.3.3 Parameters for Multiplexer and Multiplexer (Connector Type)
Inputs/Outputs .............................................................................. A3-59
A3.3.4 Parameters for Relay, Contact Terminal or Contact Connector ...... A3-74
A3.4 Configuring Process I/O of KFCS2 and KFCS........................................... A3-82
A3.4.1 Parameters for FIO Analog Inputs/Outputs.................................... A3-86
A3.4.2 Parameters for FIO Contact Inputs/Outputs ................................ A3-122
A3.4.3 HART Variable Setting Items ....................................................... A3-139
A4. Software Inputs/Outputs ...................................................................... A4-1
A4.1 Common Switch............................................................................................ A4-8
A4.2 Global Switch .............................................................................................. A4-19
A4.3 Annunciator Message Output (%AN) ......................................................... A4-22
A4.4 Sequence Message..................................................................................... A4-29
A4.5 Annunciator Message with Data ................................................................ A4-36
Blank Page
<A1. Functional Overview of Field Control Station (FCS)> A1-1
IM 33S01B30-01E
A1. Functional Overview of Field Control
Station (FCS)
The field control station (FCS) is a device that performs process control. Several
types of FCSs are available for different applications and sizes. Furthermore, when
using an FCS, an appropriate database such as of general type, regulatory control
type, sequence control type and unit control type can be selected.
This chapter describes the FCS model types, function structure and database types.
In addition, at the end of this chapter, all the function blocks of the FCS are listed
according to the classifications used in this manual. Also, the classifications of
these function blocks in the databases are shown.
10th Edition : Dec.18,2003-00
A1-2 <A1.1 Types of FCS Model>
IM 33S01B30-01E
A1.1 Types of FCS Model
Several models of FCSs, such as a standard type, enhanced type and compact type,
are available according to the application.
This section explains an overview and station types of FCS models.
FCS Model Types
As for the FCS models in the CS 1000, the standard type PFCS and extension type PFCS
are available for different applications.
In addition, in order to improve reliability, the CPU, power supply and control bus can be
made dual-redundant.
Standard Type PFCS
The standard type PFCS in the CS 1000 includes the following two station types:
PFCS-S Field Control Station (standard type)
PFCD-S Duplexed Field Control Station (standard type)
A standard type PFCS field control station is provided with a PFS1100 package Standard
Control Function as its basic software.
Enhanced Type PFCS
The enhanced type PFCS in the CS 1000 includes the following two station types:
PFCS-E Field control station (Enhanced type)
PFCD-E Duplexed Field Control Station (Enhanced type)
An enhanced type PFCS field control station is provided with a PFS1120 package En-
hanced Control Function as its basic software.
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<A1.1 Types of FCS Model> A1-3
IM 33S01B30-01E
Types of FCS Models
As for the FCS models in the CS 3000, the standard type, enhanced type and compact
type are available for different applications.
Enhanced type FCSs can be further divided into KFCS2 and LFCS2 vary with their I/O
components.
Standard type FCSs can be further divided into KFCS and LFCS vary with their I/O compo-
nents.
Compact type FCS is lined up with SFCS.
KFCS2 and KFCS are using FIO (Field Network I/O) and connected via ESB bus as input
and output components. While LFCS2 and LFCS are using RIO (Remote I/O) and con-
nected via RIO bus as I/O components.
In addition, the CS 3000 supports the RFCS5 and RFCS2 in order to achieve migration
from CENTUM V or CENTUM-XL. Furthermore, the APCS can be used for the purpose of
sophisticated control.
The following describes an overview and station types of the FCS model types.
Enhanced Type FCS with FIO (KFCS2)
This is an enhanced type FCS of CS 3000. This type of FCS is suitable for a control unit
with large amount of input and output signals.
The KFCS2s control area is called the field control unit (FCU) in which an ESB bus inter-
face card is mounted. The Extended Serial Backboard Bus (ESB bus) is used for data
exchange between the ESB bus interface card and the input/output units.
The following four station types of KFCS2 FCU are available:
AFG30S Field Control Unit (FIO, Rack Mountable)
AFG30D Duplexed Field Control Unit (FIO, Rack Mountable)
AFG40S Field Control Unit (FIO, Cabinet)
AFG40D Duplexed Field Control Unit (FIO, Cabinet)
An enhanced type KFCS2 field control station is provided with an LFS1330 package
Control Function for Enhanced Field Control Station (FIO) as its basic software.
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A1-4 <A1.1 Types of FCS Model>
IM 33S01B30-01E
Standard Type FCS with FIO (KFCS)
This a CS 3000 standard type FCS.
The KFCSs control area is called the field control unit (FCU) in which an ESB bus interface
card is mounted. The Extended Serial Backboard Bus (ESB bus) is used for data ex-
change between the ESB bus interface card and the input/output unit.
The following four station types of FCUs are available for the KFCS:
AFS30S Field Control Unit (FIO, Rack Mountable)
AFS30D Duplexed Field Control Unit (FIO, Rack Mountable)
AFS40S Field Control Unit (FIO, Cabinet)
AFS40D Duplexed Field Control Unit (FIO, Cabinet)
A standard type KFCS field control station is provided with an LFS1300 package Control
Function for Standard Field Control Station (FIO) as its basic software.
Enhanced Type FCS with RIO (LFCS2)
This is an enhanced type FCS of CS 3000. This type of FCS is suitable for a control unit
with large amount of input and output signals.
The LFCS2s control area is called the field control unit (FCU) in which a RIO bus interface
card is mounted. The RIO bus is used for data exchange between the RIO bus interface
card and the input/output units.
The following four types of FCUs are available for LFCS2:
AFG10S Field Control Unit (RIO, Rack Mountable)
AFG10D Duplexed Field Control Unit (RIO, Rack Mountable)
AFG20S Field Control Unit (RIO, Cabinet)
AFG20D Duplexed Field Control Unit (RIO, Cabinet)
An enhanced type LFCS2 field control station is provided with an LFS1130 package Con-
trol Function for Enhanced Field Control Station (RIO) as its basic software.
Standard Type FCS with RIO (LFCS)
This is a standard type FCS of CS 3000.
The LFCSs control area is called the field control unit (FCU) in which an RIO bus interface
card is mounted. The RIO bus is used for data exchange between the RIO bus interface
card and the input/output units.
The following four types of FCUs are available for the LFCS:
AFS10S Field Control Unit (RIO, Rack Mountable)
AFS10D Duplexed Field Control Unit (RIO, Rack Mountable)
AFS20S Field Control Unit (RIO, Cabinet)
AFS20D Duplexed Field Control Unit (RIO, Cabinet)
A standard type LFCS field control station is provided with an LFS1100 package Control
Function for Standard Field Control Station (RIO) as its basic software.
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<A1.1 Types of FCS Model> A1-5
IM 33S01B30-01E
Compact Type FCS (SFCS)
The compact type FCS (SFCS) in the CS 3000 is suitable when distributing FCSs through-
out the plant. Since the SFCS supports high-speed communication, it is suitable for com-
munication with subsystems.
The following two station types are available for the SFCS:
PFCS-H Field Control Station (Compact Type)
PFCD-H Duplexed Field Control Station (Compact Type)
A compact type SFCS field control station is provided with an LFS1120 package Control
Function for Compact Field Control Station as its basic software.
Migrated-FCS (RFCS5)
The RFCS5 is configured by replacing the Station Control Nest of existing CENTUM V or
CENTUM-XL field control station with the Field Control Unit (FCU) of the CS 3000 KFCS2.
Since an SI bus interface card is mounted in the replacing FCU, the existing I/O nest area
can be connected to the FCU via the SI bus.
In addition, since an ESB bus interface card is mounted in the replacing FCU, the PI/O
components of the KFCS can be connected to the FCU via the ESB bus.
The following four station types are available for the RFCS5 that uses the SI bus:
AFG81S Field Control Station (SIO/FIO, CENTUM V Migration Type)
AFG81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type)
AFG82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
AFG82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
SEE ALSO
For more information about RFCS5 and the SIO bus, see the following:
Migrated-FCS (FIO) (IM 33Q01B41-01E)
By replacing both the station control nest and input/output nest components the existing
CENTUM V or CENTUM-XL control station with the FCU of the KFCS2 and the PI/O
components, the existing signal conditioners can be connected to the replacing PI/O
components. In this case, an ESB bus interface card is mounted in the replacing FCU that
does not contain an SI bus interface card.
The following four station types are available for the RFCS5 that uses an ESB bus instead
of an SI bus:
AFG83S Field Control Station (FIO, CENTUM V Migration Type)
AFG83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
AFG84S Field Control Station (FIO, CENTUM-XL Migration Type)
AFG84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)
RFCS5 is provided with an LFS1330 package Control Function for Enhanced Field Control
Station (FIO) as its basic software.
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A1-6 <A1.1 Types of FCS Model>
IM 33S01B30-01E
Migrated-FCS (RFCS2)
The RFCS2 is an FCS which is configured by replacing the station control nest area of the
field control station of the existing CENTUM V or CENTUM-XL with the field control unit
(FCU) of the KFCS in the CS 3000.
Since an SI bus interface card is mounted in the replacing FCU, the existing I/O nest area
can be connected to the FCU via the SI bus.
In addition, since an ESB bus interface card is mounted in the replacing FCU, the PI/O area
of the KFCS can be connected to the FCU via the ESB bus.
The following four station types are available for the RFCS2 that uses the SI bus:
AFS81S Field Control Station (SIO/FIO, CENTUM V Migration Type)
AFS81D Duplexed Field Control Station (SIO/FIO, CENTUM V Migration Type)
AFS82S Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
AFS82D Duplexed Field Control Station (SIO/FIO, CENTUM-XL Migration Type)
SEE ALSO
For details on the RFCS2 that uses the SIO bus, see the following:
Migrated-FCS (FIO) (IM 33Q01B41-01E)
By replacing both the station control nest area and input/output nest area of the control
station of the existing CENTUM V or CENTUM-XL with the FCU of the KFCS and the PI/O
area, the existing signal conditioner can be connected to the replacing PI/O area. In this
case, an ESB bus interface card is mounted in the replacing FCU that does not contain an
SI bus interface card.
The following four station types are available for the RFCS2 that uses an ESB bus instead
of an SI bus:
AFS83S Field Control Station (FIO, CENTUM V Migration Type)
AFS83D Duplexed Field Control Station (FIO, CENTUM V Migration Type)
AFS84S Field Control Station (FIO, CENTUM-XL Migration Type)
AFS84D Duplexed Field Control Station (FIO, CENTUM-XL Migration Type)
RFCS2 is provided with an LFS1300 package Control Function for Standard Field Control
Station (FIO) as its basic software.
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<A1.1 Types of FCS Model> A1-7
IM 33S01B30-01E
Advanced Process Control Station (APCS)
The advanced process control station (APCS) is a station that executes control calculations
in a personal computer (PC) for the purpose of sophisticated control and efficiency im-
provement. When function block data is input from an FCS via V net, the APCS performs a
control calculation at a constant cycle using a function block of the APCS, and then outputs
that calculation result as the function block data of the FCS.
The APCS can use the standard function blocks used by the FCS.
The process control input/output cannot be connected to the APCS.
The following station type is available for the APCS:
APCS Advanced Process Control Station
SEE ALSO
For details on the APCS, see the following:
APCS (IM 33Q03M10-01E)
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A1-8 <A1.2 Structure of the FCS Functions>
IM 33S01B30-01E
A1.2 Structure of the FCS Functions
The FCS functions consist of the functions for control calculations and the func-
tions for process control input/output. This section describes the structure of the
FCS functions and an overview of each function.
Overall Structure of the FCS Functions
The FCS consists of various types of function blocks that execute control calculations and
the input/output functions such as the process input/output and the software input/output.
FCS
Software I/O
Faceplate blocks
Regulatory control blocks
Basic control
Options
Common switch
Annunciator message
Sequence control message
A010201E.EPS
Fieldbus I/O Process I/O
FCS I/O Interfaces
Communication I/O
SFC blocks
Unit instruments
Valve pattern monitoring (*1)
Off-site blocks (*1)
Sequence control blocks
Arithmetic calculation blocks
*1: This option can be applied in CS 3000 system only.
Figure Overall Structure of the FCS Functions
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<A1.2 Structure of the FCS Functions> A1-9
IM 33S01B30-01E
A1.2.1 Control Calculations
Various function blocks are provided for the FCS to perform a variety of calculations
for plant control. A function block is a minimum unit used to perform a control
calculation. Various plant controls can be performed when function blocks process
signals that are input from a field device to the FCS, and the processing results are
output to other function blocks or any field devices.
The FCS has function blocks for performing the basic control and those that are
only available as options.
Basic Control
The FCS has the following function blocks for executing the basic control.
Regulatory Control Block
The regulatory control block is used to execute calculation processing mainly using the
analog process amount in order to monitor and control processes.
The regulatory control block is classified into the input indicator block, controller block,
manual loader block, signal setter block, signal limiter block, signal selector block, signal
distributor block, alarm block, pulse count control block, YS instrument block and FOUN-
DATION fieldbus faceplate block (*1).
*1: KFCS2/KFCS/RFCS5/RFCS2 can support FOUNDATION fieldbus faceplate blocks.
Calculation Block
The calculation block is used to execute general-purpose calculation processing such as
arithmetic calculation, analog calculation and logic operation for values that are input to
function blocks in order to supplement regulatory control and sequence control.
The calculation block is classified into the arithmetic calculation block, analog calculation
block, logic operation block (*1), general-purpose calculation block and calculation auxiliary
block.
*1: The logic operation block can only be used for the CS 3000.
Sequence Control Block
The sequence control is a type of control that processes each stage of control sequentially
according to the predefined conditions and order. The sequence control block is a function
block that executes sequence control.
The sequence control block is classified into the sequence table block, logic chart block,
SFC block, switch instrument block, sequence auxiliary block and valve monitor block.
Faceplate Block
The faceplate block is a function block that enables the recognition of multiple function
blocks as a single function block.
The faceplate block is classified into the analog type, sequence type and hybrid type.
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A1-10 <A1.2 Structure of the FCS Functions>
IM 33S01B30-01E
SFC Block
The SFC (Sequential Function Chart) is a graphical programming language that defines
the sequence control operation.
The SFC block is a type of the sequence control block, which is also a function block that is
used to describe the SFC.
TIP
In addition to the SFC block, the SFC is also used in the following function blocks. However, a part of the
SFC specifications will vary among these function blocks.
Unit instrument
Operation
Unit Instrument
The unit instrument is a function block that performs unit supervision. The unit supervision
is a function that controls and monitors the operation of devices that compose a process
facility, collectively called a unit, in a batch process or continuous process. The unit supervi-
sion enables the operation in equipment unit by defining the part corresponding to the
equipment in the process facility as a unit and allocating the unit instrument for each unit.
Option
The following function blocks are available as options for the FCS:
Valve Pattern Monitor
The valve pattern monitor is a function block that monitors the open/close status of valves
for transfer systems in the plant.
Off-Site Block
The off-site block is a function block that controls the mixing at off-sites of oil refineries as
well as the shipments.
The off-site block is classified into the batch set control block (FSBSET) and blending
master control block (BLEND).
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<A1.2 Structure of the FCS Functions> A1-11
IM 33S01B30-01E
A1.2.2 Process Input/Output and Software Input/Output
The FCS exchanges data among the function blocks in the FCS and field devices
outside the FCS via process input/output, communication input/output or Fieldbus
input/output. Data can be exchanged by directly connecting among the function
blocks in the FCS or among FCSs. Data can also be exchanged via software input/
output.
Process Input/Output
The process input/output are used to exchange signals between field devices and FCSs.
Two types of process input/output analog input/output and contact input/output are
available depending on the type of the signal to be exchanged.
SEE ALSO
For details on the process input/output, see the following:
A3, Process Inputs/Outputs
Communication Input/Output
The communication input/output are used to access various types of data that are handled
by subsystems such as the PLC (Programmable Logic Controller).
SEE ALSO
For details on the communication input/output, see the followings:
Part J, Subsystem Communication (Using RIO)
Part K, Subsystem Communication (Using FIO)
Part N, PROFIBUS
Fieldbus Input/Output
The Fieldbus input/output are used to access various types of data that are handled by field
devices on the Fieldbus.
SEE ALSO
For details on the Fieldbus input/output, see the followings in regarding to KFCS2, KFCS, RFCS5 or
RFCS2:
FOUNDATION fieldbus Reference (IM 33Y05P10-01E)
For details on the Fieldbus input/output, see FOUNDATION fieldbus Tools (IM 33S05P10-01E) in regard-
ing to PFCS, LFCS2, LFCS or SFCS.
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A1-12 <A1.2 Structure of the FCS Functions>
IM 33S01B30-01E
Software Input/Output
The software input/output are virtual input/output that are processed by software in the
FCS.
The software input/output consist of the internal switch that is used to change logical
values between function blocks and other application functions, and the message output
that is used to communicate the occurrence of events.
SEE ALSO
For details on the software input/output, see the following:
A4, Software Inputs/Outputs
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<A1.3 Types of FCS Databases> A1-13
IM 33S01B30-01E
A1.3 Types of FCS Databases
The function blocks and number of I/O points (application capacity) that can be used
with the FCS are predefined in the FCS databases. Each database has specific
features such as a large number of usable points of specific types of function
blocks. When using an FCS, an appropriate database must be selected from the
available databases. This section presents an overview of the types of FCS data-
bases.
Standard Type PFCS Databases
One of the following databases can be selected for the standard type PFCS:
Regulatory Control Standard
Regulatory Monitoring
SEQ Monitoring
SEQ Control Standard (Medium Sequence Capacity)
SEQ Control Standard (Large Sequence Capacity)
General-Purpose
Enhanced Type PFCS Databases
One of the following databases can be selected for the enhanced type PFCS:
Regulatory Control Enhanced (Loaded C programming language)
Small-Sized Unit Control
Small-Sized Unit Control (Loaded C programming language)
SEQ Control Enhanced (Large Sequence Capacity)
SEQ Control Standard (Large Sequence Capacity/Loaded C programming language)
SEQ Control Enhanced (Large Sequence Capacity/Loaded C programming lan-
guage)
SEQ Control Enhanced (Medium Sequence Capacity) with Recipe
SEQ Control Standard (Medium Sequence Capacity/Loaded C programming lan-
guage)
SEQ Control Enhanced (Medium Sequence Capacity/Loaded C programming lan-
guage) with Recipe
General (Calculation Oriented)
Batch Control (SEBOL Oriented with Recipe)
Batch Control (Sequence Table Oriented with Recipe)
SEE ALSO
For details on the PFCS databases, see the following:
Define Database Type in F1.4.1, Creating a New FCS
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A1-14 <A1.3 Types of FCS Databases>
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KFCS2 Databases
One of the following databases can be selected for the KFCS2:
General-Purpose
Migration
Remote Node Expanded
KFCS Databases
One of the following databases can be selected for the KFCS:
General-Purpose
General-Purpose (Large number of elements)
Continuous Monitoring
Sequence Monitoring
Regulatory Control
SEQ Control (mainly by SFC Blocks)
SEQ Control (mainly by Sequence Blocks)
Unit Control (without Recipe)
Unit Control (with Recipe)
Offsite Block
Valve Pattern Monitor
Migration
Migration Type (with Expanded Sequence Table)
Sequence Control (with Expanded Sequence Block)
LFCS2 Databases
One of the following databases can be selected for the LFCS2:
General-Purpose
Migration
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<A1.3 Types of FCS Databases> A1-15
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LFCS Databases
One of the following databases can be selected for the LFCS:
General-Purpose
General-Purpose (Large number of elements)
Continuous Monitoring
Sequence Monitoring
Regulatory Control
Sequence Control (mainly by SFC Blocks)
Sequence Control (mainly by Sequence Blocks)
Unit Control (without Recipe)
Unit Control (with Recipe)
Offsite Block
Valve Pattern Monitor
Migration
Migration Type (with Expanded Sequence Table)
Sequence Control (with Expanded Sequence Block)
SFCS Databases
One of the following databases can be selected for the SFCS:
General-Purpose
Continuous Monitoring
Sequence Monitoring
Unit Control (without Recipe)
Unit Control (with Recipe)
SEE ALSO
For details on the KFCS2, KFCS, LFCS2, LFCS and SFCS databases, see the following:
Define Database Type in F1.4.1, Creating a New FCS
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A1-16 <A1.4 Function Block List>
IM 33S01B30-01E
A1.4 Function Block List
Model Name
This section presents an overview of all the function blocks of the FCS.
The function block classification of the FCS databases is listed at the end of this
section.
Regulatory Control Block Classification
Table Regulatory Control Blocks (1/2)
Block type Model Name
Input Indicator Block
PVI Input Indicator Block
PVI-DV Input Indicator Block with Deviation Alarm
Controller Block
PID PID Controller Block
PI-HLD Sampling PI Controller Block
PID-BSW PID Controller Block with Batch Switch
ONOFF Two-Position ON/OFF Controller Block
ONOFF-E Enhanced Two-Position ON/OFF Controller Block
ONOFF-G Three-Position ON/OFF Controller Block
PID-TP Time-Proportioning ON/OFF Controller Block
PD-MR PD Controller Block with Manual Reset
PI-BLEND Blending PI Controller Block
PID-STC Self-Tuning PID Controller Block
Manual Loader Block
MLD Manual Loader Block
MLD-PVI Manual Loader Block with Input Indicator
MLD-SW Manual Loader Block with Auto/Man SW
MC-2 Two-Position Motor Control Block
MC-3 Three-Position Motor Control Block
Signal Setter Block
RATIO Ratio Set Block
PG-L13 13-Zone Program Set Block
BSETU-2 Flow-Totalizing Batch Set Block
BSETU-3 Weight-Totalizing Batch Set Block
Signal Limiter Block VELLIM Velocity Limiter Block
Signal Selector Block
SS-H/M/L Signal Selector Block
AS-H/M/L Auto-Selector Block
SS-DUAL Dual-Redundant Signal Selector Block
Signal Distributor Block
FOUT Cascade Signal Distributor Block
FFSUM Feed-Forward Signal Summing Block
XCPL Non-Interference Control Output Block
SPLIT Control Signal Splitter Block
Alarm Block ALM-R Representative Alarm Block
A010401E.EPS
ONOFF-GE Enhanced Three-Position ON/OFF Controller Block
MC-2E Enhanced Two-Position Motor Control Block
MC-3E Enhanced Three-Position Motor Control Block
Pulse Count Input Block PTC Pulse Count Input Block
*1: This option can be applied to all Field control stations except standard PFCS (CS 1000).
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<A1.4 Function Block List> A1-17
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Table Regulatory Control Blocks (2/2)
Block type Model Name
FOUNDATION fieldbus
Faceplate Block (*2)
YS Instrument Block
SLCD YS Controller Block
SLPC YS Programmable Controller Block
SLMC YS Programmable Controller Block with Pulse-Width
Output
SMST-111 YS Manual Station Block with SV Output
SMST-121 YS Manual Station Block with MV Output Lever
SMRT YS Ratio Set Station Block
SBSD YS Batch Set Station Block
SLCC YS Blending Controller Block
SLBC YS Batch Controller Block
STLD YS Totalizer Block
FF-AI FOUNDATION fieldbus Analog Input Block
FF-DI FOUNDATION fieldbus Discrete Input Block
FF-CS FOUNDATION fieldbus Control Selector Block
FF-PID FOUNDATION fieldbus PID Control Block
FF-RA FOUNDATION fieldbus Ratio Block
FF-AO FOUNDATION fieldbus Analog Output Block
FF-DO FOUNDATION fieldbus Discrete Output Block
FF-OS FOUNDATION fieldbus Output Splitter Block
FF-SC FOUNDATION fieldbus Signal Characterizer
(Totalizer) Block
FF-IT FOUNDATION fieldbus Integrator Block
FF-IS FOUNDATION fieldbus Input Selector Block
FF-MDI FOUNDATION fieldbus Multiple Discrete Input Block
FF-MDO FOUNDATION fieldbus Multiple Discrete Output
Block
FF-MAI FOUNDATION fieldbus Multiple Analog Input Block
FF-MAO FOUNDATION fieldbus Multiple Analog Output Block
A010402E.EPS
*2: FOUNDATION fieldbus faceplate block can only be used for the KFCS2/KFCS/RFCS5/RFCS2 in CS 3000. It
may be abbreviated as the FF faceplate block in this manual.
SEE ALSO
For more details on the FOUNDATION fieldbus faceplate block, see the following:
FOUNDATION fieldbus Reference (IM 33Y05P10-01E)
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A1-18 <A1.4 Function Block List>
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Calculation Block Classification
Table Calculation Blocks (1/2)
Block type Model Name
Arithmetic Calculation Block
ADD Addition Block
MUL Multiplication Block
DIV Division Block
AVE Averaging Block
Analog Calculation Block
SQRT Square Root Block
EXP Exponential Block
LAG First-Order Lag Block
INTEG Integration Block
LD Derivative Block
RAMP Ramp Block
LDLAG Lead/Lag Block
DLAY Dead-Time Block
DLAY-C Dead-Time Compensation Block
AVE-M Moving-Average Block
AVE-C Cumulative-Average Block
FUNC-VAR Variable Line-Segment Function Block
TPCFL Temperature and Pressure Correction Block
ASTM1 ASTM Correction Block: Old JIS
ASTM2 ASTM Correction Block: New JIS
Logic Operation Block (*1)
AND Logical AND Block
OR Logical OR Block
NOT Logical NOT Block
SRS1-S Set-Dominant Flip-Flop Block with 1 Output
SRS1-R Reset-Dominant Flip-Flop Block with 1 Output
SRS2-S Set-Dominant Flip-Flop Block with 2 Output
SRS2-R Reset-Dominant Flip-Flop Block with 2 Output
WOUT Wipeout Block
OND ON-Delay Timer Block
OFFD OFF-Delay Timer Block
TON One-Shot Block (rising-edge trigger)
TOFF One-Shot Block (falling-edge trigger)
GE Comparator Block (greater than or equal)
GT Comparator Block (greater than)
EQ Equal Operator Block
BAND Bitwise AND Block
BOR Bitwise OR Block
BNOT Bitwise NOT Block
A010403E.EPS
*1: The logic operation block can only be used for the CS 3000.
10th Edition : Dec.18,2003-00
<A1.4 Function Block List> A1-19
IM 33S01B30-01E
Table Calculation Blocks (2/2)
Block type Model Name
General-Purpose
Calculation Block
CALCU General-Purpose Calculation Block
CALCU-C General-Purpose Calculation Block with String I/O
Calculation Auxiliary Block
SW-33 3-Pole 3-Position Selector Switch Block
SW-91 1-Pole 9-Position Selector Switch Block
DSW-16 Selector Switch Block for 16 Data
DSW-16C Selector Switch Block for 16 String Data
DSET Data Set Block
DSET-PVI Data Set Block with Input Indicator
BDSET-1L 1-Batch Data Set Block
BDSET-1C 1-Batch String Data Set Block
BDSET-2L 2-Batch Data Set Block
BDSET-2C 2-Batch String Data Set Block
BDA-L Batch Data Acquisition Block
BDA-C Batch String Data Acquisition Block
ADL Station Interconnection Block
A010404E.EPS
10th Edition : Dec.18,2003-00
A1-20 <A1.4 Function Block List>
IM 33S01B30-01E
Sequence Control Block Classification
Table Sequence Control Blocks
Block type Model Name
Sequence Table Block
Logic Chart Block
ST16 Sequence Table Block
ST16E Rule Extension Block
SFC Block
_SFCSW 3-Position Switch SFC Block
_SFCPB Pushbutton SFC Block
_SFCAS Analog SFC Block
Switch Instrument
Block
SI-1 Switch Instrument Block with 1 Input
SI-2 Switch Instrument Block with 2 Inputs
SO-1 Switch Instrument Block with 1 Output
SO-2 Switch Instrument Block with 2 Outputs
SIO-11 Switch Instrument Block with 1 Input and 1 Output
SIO-12 Switch Instrument Block with 1 Input and 2 Outputs
SIO-21 Switch Instrument Block with 2 Inputs and 1 Output
SIO-22 Switch Instrument Block with 2 Inputs and 2 Outputs
SIO-12P Switch Instrument Block with 1 Input, 2 One-Shot Outputs
SIO-22P Switch Instrument Block with 2 Inputs, 2 One-Shot Outputs
Sequence Auxiliary
Block
Valve Monitoring Block
TM Timer Block
CTS Software Counter Block
CTP Pulse Train Input Counter Block
CI Code Input Block
CO Code Output Block
RL Relational Expression Block
RS Resource Scheduler Block
VLVM Valve Monitoring Block
A010405E.EPS
LC64 Logic Chart Block
SI-1E Enhanced Switch Instrument Block with 1 Input (*1)
SI-2E Enhanced Switch Instrument Block with 2 Inputs (*1)
SO-1E Enhanced Switch Instrument Block with 1 Output (*1)
SO-2E Enhanced Switch Instrument Block with 2 Outputs (*1)
SIO-11E
Enhanced Switch Instrument Block with 1 Input and
1 Output (*1)
SIO-12E
Enhanced Switch Instrument Block with 1 Input and
2 Outputs (*1)
SIO-21E
Enhanced Switch Instrument Block with 2 Inputs and
1 Output (*1)
SIO-22E
Enhanced Switch Instrument Block with 2 Inputs and
2 Outputs (*1)
SIO-12PE
Enhanced Switch Instrument Block with 1 Input,
2 One-Shot Outputs (*1)
SIO-22PE
Enhanced Switch Instrument Block with 2 Inputs,
2 One-Shot Outputs (*1)
*1: This option can be applied to all Field control stations except standard PFCS (CS 1000).
10th Edition : Dec.18,2003-00
<A1.4 Function Block List> A1-21
IM 33S01B30-01E
Faceplate Block Classification
Table Faceplate Blocks
Block type Model Name
Analog
Faceplate Block
INDST2 Dual-Pointer Indicating Station Block
INDST2S Dual-Pointer Manual Station Block
INDST3 Triple-Pointer Manual Station Block
Sequence
Faceplate Block
BSI Batch Status Indicator Block
PBS5C Extended 5-Pushbutton Switch Block
PBS10C Extended 10-Pushbutton Switch Block
Hybrid
Faceplate Block
HAS3C Extended Hybrid Manual Station Block
A010406E.EPS
*1: The extended 10-pushbutton switch block can only be used for the CS 3000.
Unit Instrument and Operation Classifications
Table Unit Instruments and Operations
Block type Model
Unit Instrument
_UTSW 3-Position Switch-Type Unit Instrument
_UTPB 5-Pushbutton-Type Unit Instrument
_UTAS Analog-Type Unit Instrument
Non-Resident
Unit Instrument
_UTSW-N Non-Resident Unit Instrument with Three-Position Switch
_UTPB-N Non-Resident Unit Instrument with Five-Pushbutton Switch
_UTAS-N Analog Non-Resident Unit Instrument
Operation
OPSBL SEBOL-Type Operation
OPSFC SFC-Type Operation
A010407E.EPS
Name
OPSFCP1 SFC-Type Operation with Floating-Data Parameters
OPSFCP2 SFC-Type Operation with Character-Data Parameters
OPSFCP3
SFC-Type Operation with Floating/Character-Data
Parameters
OPSFCP4
SFC-Type Operation with Integer/Character-Data
Parameters
OPSFCP5 SFC-Type Operation with Floating/Integer-Data Parameters
10th Edition : Dec.18,2003-00
A1-22 <A1.4 Function Block List>
IM 33S01B30-01E
Valve Pattern Monitor Classification
Table Valve Pattern Monitors
Block type Model Name
Valve Pattern Monitor
VPM64 64-Data Valve Pattern Monitor
VPM128 128-Data Valve Pattern Monitor
VPM256 256-Data Valve Pattern Monitor
VPM512 512-Data Valve Pattern Monitor
VPM64A 64-Data Valve Pattern Monitor with Alarm
VPM128A 128-Data Valve Pattern Monitor with Alarm
VPM256A 256-Data Valve Pattern Monitor with Alarm
VPM512A 512-Data Valve Pattern Monitor with Alarm
A010408E.EPS
Off-Site Block Classification
Table Off-Site Block
Block type Model Name
Off-Site Block
FSBSET Batch Set Control Block
BLEND Blending Master Control Block
A010409E.EPS
10th Edition : Dec.18,2003-00
<A1.4 Function Block List> A1-23
IM 33S01B30-01E
Function Block Classification in FCS Databases
The following lists the names of the function block models that belong to the function block
classification in the FCS databases.
Table Function Block Classification
Block type Function block model
Regulatory Control/
Calculation
ST16, ST16E, LC64
PVI, PVI-DV
PID, PI-HLD, PID-BSW, ONOFF, ONOFF-E, ONOFF-G, ONOFF-GE, PID-TP, PD-MR,
PI-BLEND, PID-STC (*1)
MLD, MLD-PVI, MLD-SW, MC-2, MC-2E, MC-3, MC-3E (*1)
RATIO, PG-L13, BSETU-2, BSETU-3
VELLIM
SS-H, SS-M, SS-L, AS-H, AS-M, AS-L, SS-DUAL
FOUT, FFSUM, XCPL, SPLIT
PTC
ADD, MUL, DIV, AVE
SQRT, EXP, LAG, INTEG, LD, RAMP, LDLAG, DLAY, DLAY-C
AVE-M, AVE-C, FUNC-VAR, TPCFL, ASTM1, ASTM2
SW-33, SW-91, DSW-16, DSW-16C, DSET, DSET-PVI
SLCD, SLPC, SLMC, SMST-111, SMST-121, SMRT, SBSD, SLBC, SLCC, STLD
Sequence
SFC Block _SFCSW, _SFCPB, _SFCAS
Switch Instrument/
Sequence Auxiliary
SI-1, SI-2, SO-1, SO-2, SIO-11, SIO-12, SIO-21, SIO-22, SIO-12P, SIO-22P
SI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE,
SIO-22PE (*1)
TM, CTS, CTP, CI, CO
General-Purpose Calculation CALCU, CALCU-C
Faceplate/Others
INDST2, INDST2S, INDST3, PBS5C, BSI, HAS3C
BDSET-1L, BDSET-1C, BDSET-2L, BDSET-2C, BDA-L, BDA-C
ALM-R, RL, RS, VLVM
Unit Instrument
_UTSW, _UTPB, _UTAS
_UTSW-N, _UTPB-N, _UTAS-N
Operation
OPSBL, OPSFC
OPSFCP1, OPSFCP2, OPSFCP3, OPSFCP4, OPSFCP5
A010410E.EPS
*1: The following function blocks can only be used for the enhanced type PFCS.
ONOFF-E, ONOFF-GE, MC-2E, MC-3E, SI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-
12PE, SIO-22PE
10th Edition : Dec.18,2003-00
A1-24 <A1.4 Function Block List>
IM 33S01B30-01E
Function Block Classification in FCS Databases
The following lists the names of the function block models that belong to the function block
classification in FCS databases.
Table Function Block Classification
Block type Function block model
Regulatory Control/
Calculation
ST16, ST16E, LC64
PVI, PVI-DV
PID, PI-HLD, PID-BSW, ONOFF, ONOFF-E, ONOFF-G, ONOFF-GE, PID-TP, PD-MR,
PI-BLEND, PID-STC
MLD, MLD-PVI, MLD-SW, MC-2, MC-2E, MC-3, MC-3E
RATIO, PG-L13, BSETU-2, BSETU-3
VELLIM
SS-H, SS-M, SS-L, AS-H, AS-M, AS-L, SS-DUAL
FOUT, FFSUM, XCPL, SPLIT
PTC
ADD, MUL, DIV, AVE
SQRT, EXP, LAG, INTEG, LD, RAMP, LDLAG, DLAY, DLAY-C
AVE-M, AVE-C, FUNC-VAR, TPCFL, ASTM1, ASTM2
SW-33, SW-91, DSW-16, DSW-16C, DSET, DSET-PVI
SLCD, SLPC, SLMC, SMST-111, SMST-121, SMRT, SBSD, SLBC, SLCC, STLD
FF-AI, FF-DI, FF-CS, FF-PID, FF-RA, FF-AO, FF-DO, FF-OS, FF-SC, FF-IT (*1)
FF-IS, FF-MDI, FF-MDO, FF-MAI, FF-MAO (*1)
Sequence
SFC Block _SFCSW, _SFCPB, _SFCAS
Off-Site Block FSBSET, BLEND
Switch Instrument
SI-1, SI-2, SO-1, SO-2, SIO-11, SIO-12, SIO-21, SIO-22, SIO-12P, SIO-22P
SI-1E, SI-2E, SO-1E, SO-2E, SIO-11E, SIO-12E, SIO-21E, SIO-22E, SIO-12PE,
SIO-22PE
General-Purpose Calculation CALCU, CALCU-C
Faceplate INDST2, INDST2S, INDST3, PBS5C, PBS10C, BSI, HAS3C
Unit Instrument
_UTSW, _UTPB, _UTAS
_UTSW-N, _UTPB-N, _UTAS-N
Operation
OPSBL, OPSFC
OPSFCP1, OPSFCP2, OPSFCP3, OPSFCP4, OPSFCP5
A010411E.EPS
Sequence Auxiliary-1 TM, CTS, CTP, CI, CO
Batch Data
BDSET-1L, BDSET-1C, BDSET-2L, BDSET-2C, BDA-L, BDA-C
ALM-R, RL, RS, VLVM
AND, OR, NOT, SRS1-S, SRS1-R, SRS2-S, SRS2-R
WOUT, OND, OFFD, TON, TOFF, GT, GE, EQ, BAND, BOR, BNOT
Sequence Auxiliary-2
Logic Operation
*1: The function blocks from FF-A1 to FF-MAO can only be used for the KFCS2, KFCS, RFCS5 or RFCS2.
TIP
In addition to the block classifications listed in the tables above, the sequence (medium) and sequence
(large) are also available as the blocks supporting CENTUM V/CENTUM-XL migration that can be used
in KFCS2, KFCS, LFCS2, LFCS, RFCS5 or RFCS2.
The [Sequence (M-Size)] includes the M_ST16 and M_ST16E blocks.
The [Sequence (L-Size)] includes the L_ST16 and L_ST16E blocks.
10th Edition : Dec.18,2003-00
<A2. Outline of Input and Output Interfaces> A2-1
IM 33S01B30-01E
A2. Outline of Input and Output Interfaces
The input and output interfaces support the internal data exchange inside a field
control station and external data exchange between a field control station and
another equipment.
The input and output interfaces consist of Software I/O, Process I/O, Communication
I/O and Fieldbus I/O.
In this document, Process I/O, Communication I/O and Fieldbus I/O are referred to as
Process I/O.
Position of Input and Output Interfaces
The following figure illustrates the I/O interfaces in basic control architecture.
FCS
Software I/O
Faceplate blocks
Regulatory control blocks
Basic control
Options
Common switch
Annunciator message
Sequence control message
A020001E.EPS
Fieldbus I/O Process I/O
FCS I/O Interfaces
Communication I/O
SFC blocks
Unit instruments
Valve pattern monitoring (*1)
Off-site blocks (*1)
Sequence control blocks
Arithmetic calculation blocks
*1: This option can be applied in CS 3000 system only.
Figure Input and Output Interfaces in System Functional Architecture
The input and output interfaces consist of Software I/O, Process I/O, Communication I/O
and Fieldbus I/O. A field control station can access internal and external data via these
I/Os.
10th Edition : Dec.18,2003-00
A2-2 <A2. Outline of Input and Output Interfaces>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Software Input and Output
Software input and output is a function to carried out the virtual input and output connection
inside of FCS by software.
To access or set data to function blocks or other application functions, the same procedure
of process software inputs and outputs.
SEE ALSO
For details on software input and output, see the following:
A4, Software Inputs/Outputs
Various Types of Process I/O
The I/O units used by process control stations vary with the FCS models, I/O module
location, communication bus and so on.
Process I/O of PFCS and SFCS
PFCS and SFCS can connect the processor unit directly to the I/O module nests. Via the
I/O modules installed in the nests, the control stations can communicate with the filed
devices for process control.
Process I/O of KFCS2 and KFCS
KFCS2 and KFCS can connect FCU to the nodes using ESB bus (Extended Serial
Backboard Bus), furthermore, connection can be established from the local nodes to
remote nodes via ER bus (Enhanced Remote Bus).
Via the I/O modules installed in local nodes and remote nodes, the control station can
communicate with the field devices for process control.
The following figure illustrates the connection of local nodes and remote nodes.
C
P
3
4
5
C
P
3
4
5
S
B
3
0
1
P
W
3
x
S
B
3
0
1
P
W
3
x
A020002E.EPS
Remote node
Local node
FCU
ESB Bus
ER Bus
S
B
4
0
1
P
S
U
P
S
U
S
B
4
0
1
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
E
B
4
0
1
E
B
4
0
1
E
B
5
0
1
P
S
U
P
S
U
E
B
5
0
1
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
FCU: Field Control Unit
PW3X, PSU: Power Supply Unit
CP345: Processor Unit
SB301,SB401: ESB Bus Interface Card
IOM: Input/Output Module
EB401, EB501: ER Bus Interface card
Figure Connection of Local Nodes and Remote Nodes
<A2. Outline of Input and Output Interfaces> A2-3
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
FCS I/O Interfaces of LFCS2 and LFCS
LFCS2 and LFCS can connect FCU to the nodes using RIO bus. Via the I/O modules
installed in the nodes, the control station can communicate with the filed devices for pro-
cess control.
FCS I/O Interfaces of Migrated-FCS for FIO (RFCS5/RFCS2)
RFCS5 and RFCS2 can connect FCU to the nodes using SI bus. Via the I/O modules (for
the old version FCS) installed in the nodes, the control station can communicate with the
filed devices for process control.
Moreover, like KFCS2 and KFCS, Migrated-FCS2 can connect to local nodes and remote
nodes, via the I/O modules installed in local nodes and remote nodes, the control station
can communicate with the field devices for process control.
SEE ALSO
For more information about the I/O cards regarding to SI bus, see the following:
A2.1, Process I/O in the instruction manual for Migrated-FCS (FIO) (IM 33Q01B41-01E)
Process I/O
Process I/O stands for the interface for the signal communication between Field devices
and field control station. An FCS receives signals from field process detection devices and
send control signals to field control devices.
SEE ALSO
For more information about process I/O, see the following:
A3, Process Inputs/Outputs
A2-4 <A2. Outline of Input and Output Interfaces>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Communication I/O Modules
Communication I/O modules are used for communicating with subsystems such as a PLC
(Programmable Logic Controller) for exchanging the process data.
The following modules are available for FCS to communicate with subsystems.
ACM11: RS-232C communication module (*1)
ACM12: RS-422/RS-485 communication module (*1)
ACM21: RS-232C communication card (*2)
ACM22: RS-422/RS-485 communication card (*2)
ACM71: Ethernet communication module (*2)
ACP71: PROFIBUS communication module (*2)
ALR111: RS-232C serial communication module (*3)
ALR121: RS-422/RS-485 serial communication module (*3)
AL E111: Ethernet communication module (*3)
ALP111: PROFIBUS-DPV1 communication module (*3)
*1: Applicable to PFCS, LFCS2, LFCS and SFCS
*2: Applicable to Enhanced Type PFCS, SFCS
*3: Applicable to KFCS2, KFCS
SEE ALSO
For more information about communication I/O modules, see the followings:
J2, Communication I/O Module
K2, Communication I/O Module
N2, PROFIBUS-DP (ACP71)
N3, PROFIBUS-DP (ALP111)
ACM11: RS-232C Communication Module : PFCS/LFCS2/LFCS/SFCS
This is a module to communicate with a subsystem using RS-232C interface for exchang-
ing process data. This module can be installed in (AMN33) communication module nest.
Besides, a subsystem communication package for this module is required.
ACM12: RS-422/RS-485 Communication Module : PFCS/LFCS2/LFCS/
SFCS
This is a module to communicate with a subsystem using RS-422 or RS-485 interface for
exchanging process data. This module can be installed in (AMN33) communication module
nest.
Besides, a subsystem communication package for this module is required.
ACM21: RS-232C Communication Card : Enhanced Type PFCS/SFCS
This is a module to communicate with a subsystem using RS-232C interface for exchang-
ing process data. This module can be installed in (AMN51) communication module nest.
Besides, a subsystem communication package for this module is required.
<A2. Outline of Input and Output Interfaces> A2-5
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
ACM22: RS-422/RS-485 Communication Card : Enhanced Type PFCS/
SFCS
This is a module to communicate with a subsystem using RS-422 or RS-485 interface for
exchanging process data. This module can be installed in (AMN51) communication module
nest.
Besides, subsystem communication tasks created with FCS-C are required for this module.
ACM71: Ethernet Communication Module : Enhanced Type PFCS/SFCS
This is a module to communicate with a subsystem using Ethernet interface for exchanging
process data. This module can be installed in (AMN51) communication module nest.
Besides, a subsystem communication package for this module is required.
ACP71: PROFIBUS Communication Module : Enhanced Type PFCS/SFCS
This is a module to communicate with the field devices connected on PROFIBUS-DP
fieldbus for exchanging process data. This module can be installed in (AMN52) communi-
cation module nest.
Besides, PROFIBUS Communication Package for this module is required.
ALR111: Serial Communication Module (RS-232C) : KFCS2/KFCS
ALR111 is a RS-232C module for communicating with subsystems. This module can be
installed to a nest (ANB10S/D) of local node or a KFCS2 nest (ANR10S/D) of remote node.
Besides, a communication package is required when performing communication with
subsystems.
ALR121: Serial Communication Module (RS-422/RS485) : KFCS2/KFCS
BRAIN input
SORG
: Possible
Blank: Not possible
10th Edition : Dec.18,2003-00
A3-74 <A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS>
IM 33S01B30-01E
A3.3.4 Parameters for Relay, Contact Terminal or Contact
Connector
Description of each parameter to be set for IOMs classified as relay, contact terminal or
contact connector are given below.
Mode
P&ID tag name
Tag name
Tag comment
Switch position label
Label format
Btn1, Btn2
Security level
Tag mark
Upper window
Help
Filter time
Detection edge
Fallback
Dual
Time-Proportioning ON/OFF pulse period
Phasing
Command Line
Point Mode Relay, Contact Terminal, Contact Connector : LFCS2/LFCS
Mode
The point mode of each terminal of a module can be specified in the IOM Builder.
The available selections for the point mode and the default setting vary according to the
input/output type as shown in the table below.
Table Point Mode Setting : LFCS2/LFCS
Input/output type
Point mode
Selection list Default setting
A030351E.EPS
Status output SO, PO SO
Pulse-width output PW (fixed) PW
Time-proportional on/off output TP PW, TP
A time-proportional on/off output can be specified for an odd-numbered terminal of a
module. When user set the point mode for a time-proportional on/off output, the point mode
of the next terminal number (even-numbered) is automatically set to the same.
10th Edition : Dec.18,2003-00
<A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS> A3-75
IM 33S01B30-01E
P&ID Tag Name Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
P&ID Tag Name
A P&ID tag name may be defined on the IOM Builder.
A P&ID tag name of with upto 16 alphanumeric can be specified in the IOM Builder.
The setting is optional, there is no default setting.
Tag Name Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
Tag Name
A tag name may be defined on the IOM Builder.
A tag name of up to 16 alphanumeric characters can be specified in the IOM Builder.
The setting is optional, and blank as the default.
Tag Comment Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
Tag Comment
A tag comment may be defined on the IOM Builder. The setting is optional, and blank as the
default.
Up to 24 alphanumeric characters (12 double-byte characters) may be defined as tag
comment.
Switch Position Label Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The switch position label can be specified in the IOM Builder.
It can be selected from a list in data entry area. It can also be directly typed in. Up to eight
alphanumeric characters or four double-byte characters can be used for a string of a label.
The entered string of label should be correspond to the level1 to level4. The syntax is as
follows.
<Label1>,<Lable2>,<Lable3>,<Lable4>
The labels should be separated with comma as delimiters. The default setting is
[ON,,OFF,ON].
Switch position label can be manually registered or automatically registered. This can be
specified on project property sheet.
When Automatically Register Switch Position Label
A switch position label other than the labels in the list can be entered. The entered
label will be automatically registered after downloading (Saving) is performed.
When Manually Register Switch Position Label
When the option is checked, if a switch position label other than the labels in the list
menu is used an error will occur during save and download.
10th Edition : Dec.18,2003-00
A3-76 <A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS>
IM 33S01B30-01E
SEE ALSO
For details of switch position label, see the following:
E8.2, Switch Position Label
Label Format Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The direction of a label display, can be specified in the IOM Builder.
Set Direct or Reverse. The default is Direct.
SEE ALSO
For details of label display format, see the following:
Label Format Switch Position Label in E8.2, Switch Position Label
Button 1 to 2 Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The button colors can be specified in the IOM Builder.
The following shows the available selections. The default setting for each label is R (red).
R (red)
N (black)
G (green)
Y (yellow)
B (blue)
M (magenta)
C (cyan)
W (white)
SB (steel blue)
PK (pink)
SG (spring green)
OR (orange)
YG (yellowish green)
VO (violet)
DB (deep sky blue)
GR (gray)
SEE ALSO
For details of button colors, see the following:
Button Color Switch Position Label in E8.2, Switch Position Label
10th Edition : Dec.18,2003-00
<A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS> A3-77
IM 33S01B30-01E
Security Level Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The security level of the module data can be defined in the IOM Builder.
Select the level from 1 to 8. The default is level 4.
Tag Mark Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The tag mark type is specified in the IOM Builder.
The following are the available selections. The default setting is General.
Important with Ack
General
Aux.1
Aux.2
Important
General with Ack
Auxi.1 with Ack
Auxil.2 with Ack
Upper Window Relay, Contact Terminal, Contact Connector:
PFCS/LFCS2/LFCS/SFCS
The name of the window to be called up as the window upper in the hierarchy is specified in
the IOM Builder.
The window name must be 16 uppercase alphanumeric characters.
This setting is optional.
Help Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
The name of the Help message number defined by the user must be specified in the IOM
Builder. The setting is optional. The help message may be identified by assigning the help
message number a unique ID.
The entry format of the Help message number name is as follows:
HWnnnn
Where
HW: Always HW
nnnn: Help ID of four-digit number
However, the help message number can be omitted.
10th Edition : Dec.18,2003-00
A3-78 <A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS>
IM 33S01B30-01E
Filter Time Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
Filter Time
Chattering will occur as shown below during contact input.
OFF
ON
Transition point
A030352E.EPS
Chattering
Figure Contact Input Chattering : PFCS/LFCS2/LFCS/SFCS
Chattering may cause a malfunction of the system. To prevent malfunction, a filter time
must be defined. The chattering noise with the time-span shorter than the specified filter
time can be filtered out.
In the property sheet for the Input/Output Module, select the filter time from 0, 20, 40,
60, or 100 (ms). The default is 0.
The IOMs allowed to define filter time are listed below.
Status input
Relay status input
Detection Edge Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
Detection Edge
Whether to detect a change from OFF to ON or from ON to OFF for a pushbutton input, is
set on the property sheet for the Input/Output Module.
The detection edge can be selected from the following choices. The default setting is OFF.
ON: Detection of OFF to ON edge
OFF: Detection of ON to OFF edge
BOTH: Detection of both OFF to ON and ON to OFF edges
The IOMs allowed to define detection edge are listed below.
Pushbutton input
Relay pushbutton input
10th Edition : Dec.18,2003-00
<A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS> A3-79
IM 33S01B30-01E
Fallback Relay, Contact Terminal, Contact Connector :
PFCS/LFCS2/LFCS/SFCS
Perform Fallback
The fallback function is set on the property sheet for the Input/Output Module. Choosing
[Set Details] tab on the IOM property sheet, [Perform Fallback] check box becomes avail-
able. By default, this check box is not checked.
The fallback function outputs the preset fallback value when error occurs in the processor
unit.
When the fallback function is enabled, the fallback type must be selected from the following
choices.
All points maintain current value
When a fallback condition is detected, all the contacts hold their previous ON or OFF
status.
All points turn off
Turn OFF all the contacts.
The IOMs allowed to define fallback are listed below.
Status output
Relay output
Dual Relay, Contact Terminal, Contact Connector : PFCS/LFCS2/LFCS/
SFCS
Duplicate Next Card Relay, Contact Terminal, Contact Connector
The dual redundant function with the adjacent IOM can be defined in the IOM property
sheet. Choosing [Type and Position] tab on the IOM property sheet, [Duplicate Next Card]
check box becomes available.
By default, this check box is not checked.
The IOMs allowed to be defined dual redundant are listed below.
Status input
Pushbutton input
Status output
SEE ALSO
For details on I/O Module dual redundant specification and connection, see the followings in chapter
C2.1, Data Connection:
Dual-Redundant Contact Input in Data Reference with Respect to Dual-Redundant Input
Dual-Redundant Contact Output in Data Setting with Respect to Dual-Redundant Output
10th Edition : Dec.18,2003-00
A3-80 <A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS>
IM 33S01B30-01E
Time-Proportioning ON/OFF Pulse Period Relay, Contact Terminal,
Contact Connector : LFCS2/LFCS
Time-Proportioning ON/OFF Pulse
When using the Time-Proportioning ON/OFF Output Module of the LFCS2 or LFCS, set a
Time-Proportioning ON/OFF Pulse Period between 0 and 300 (seconds) on the IOM
Builder. The default is 10 seconds.
Phasing Offset Relay, Contact Terminal, Contact Connector : LFCS2/
LFCS
Phasing
When using the Time-Proportioning ON/OFF Output Module of the LFCS2 or LFCS, set an
Phasing between 0 and 300 (seconds) on the IOM Builder. The Phasing is time setting to
define the phase of ON/OFF period for each output when using multiple Time-Proportion-
ing ON/OFF outputs in the same module. The default is 0.1 (terminal number-1) seconds.
10th Edition : Dec.18,2003-00
<A3.3 Configuring Process I/O of PFCS, LFCS2, LFCS and SFCS> A3-81
IM 33S01B30-01E
Command Line Relay, Contact Terminal, Contact Connector : LFCS2/
LFCS
Command
The optional setting for each I/O module can be set by entering a line of command script.
IMPORTANT
When command scripts are modified in command lines of an I/O module, downloading the
I/O modules configuration will be necessary. During downloading, the I/O module will be in
FAIL state for a while. So that be cautious when changing the command line.
Command scripts can be entered on property sheet of I/O modules.
The command scripts for Relay I/O modules (ADM15R, ADM55R), Contact Terminal I/O
modules (ADM11T, ADM12T, ADM51T, ADM52T) and Contact Connector I/O modules
(AMD11C, ADM12C, ADM51C, ADM52C) are shown as follows:
Table Command Scripts may be Applied for Relay, Contact Terminal, Contact Connector : LFCS2/
LFCS
Command Default Description Syntax
A030357E.EPS
PW
Pulse width (Time) of
Pulse Output
0.00 to1.00 (sec.) 1.00 (sec.)
PW (Pulse Width Output) : LFCS2/LFCS
This command sets the time of the pulse width when a output is designated as pulse type
output for Point Mode (PO) setting item.
Syntax:
PW=1.00
Parameters:
Time
The pulse width can be specified for pulse output is from 0.00 to 10.00 second. This is
valid only for LFCS2/LFCS.
I/O Modules and Applicable Commands : LFCS2/LFCS
The command applicability for I/O each type of modules are shown as follows:
Table I/O Modules and Applicable Commands : LFCS2/LFCS
Command Apply To
ADM15R
ADM11T
ADM11C
ADM55R
ADM51T
ADM51C
ADM12T
ADM12C
ADM52T
ADM52C
A030358E.EPS
PW Module
: Possible
Blank: Not possible
10th Edition : Dec.18,2003-00
A3-82 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
A3.4 Configuring Process I/O of KFCS2 and KFCS
In order to perform process input/output, it is necessary to define process input/
output on System View or IOM Builder.
Categories of I/O Modules : KFCS2/KFCS
IOM Type Category, IOM Type Type
The items to be set by the process input/output definition vary depending on the I/O module
type. The following shows the categories and types of I/O modules, and the corresponding
I/O module names.
FIO Analog Input/Output : KFCS2/KFCS
FIO (Field Network) Analog I/O modules are connected via ESB bus.
The following table lists the category and types of FIO Analog I/O modules:
Table Category of FIO Analog I/O Modules (1/2) : KFCS2/KFCS
16-channel voltage output (-10 to 10 V)
Category Type Model
Category Type Model
Analog input
16-channel current input
8-channel current input, isolated channels
AAI141-S
16-channel current input, isolated AAI143-S
8-channel current input, isolated ASI133-S
AAI135-S
AAT141-S
AAR181-S
AAP135-S
AAT145-S
AAT145-S
AAR145-S
AAI841-S
AAB841-S
AAB841-S
AAI835-S
AAV542-S
8-channel current output, isolated ASI533-S
16-channel current output, isolated AAI543-S
AAV141-S
AAV142-S
16-channel voltage input
16-channel voltage input (-10 to 10 V)
16-channel thermocouple/mV input, isolated
AST143-S 16-channel thermocouple/mV input, isolated
16-channel thermocouple/mV input, isolated channels
15-channel thermocouple input, isolated channels (MX compatible)
12-channel RTD input, isolated
ASR133-S 8-channel RTD/POT input, isolated
16-channel RTD/POT input, isolated channels
8-channel pulse train input
Analog
input/output
8-channel current input, 8-channel current output
AAP149-S 16-channel Pulse Input Module (PM1 Compatible)
8-channel voltage input, 8-channel current output
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement)
4-channel current input, 4-channel current output, isolated channels
Analog output
A030401E.EPS
AAV144-S
AAV144-S
16-channel voltage input, isolated
16-channel voltage input (-10 to 10 V), isolated
16-channel voltage output (-10 to 10 V), isolated AAV544-S
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-83
IM 33S01B30-01E
Table Category of FIO Analog I/O Modules (2/2) : KFCS2/KFCS
Category Type Model
16-channel current input AAI141-H
16-channel current input, isolated, HART AAI143-H
8-channel current input, isolated, HART ASI133-H
8-channel current input, isolate channels AAI135-H
8-channel current input, 8-channel current output AAI841-H
4-channel current input, 4-channel current output, isolate channels AAI835-H
8-channel current output, isolated, HART ASI533-H
16-channel current output, isolated, HART AAI543-H
Analog
input/output
(HART
Compliant)
A030426E.EPS
10th Edition : Dec.18,2003-00
A3-84 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
FIO Contact Input/Output : KFCS2/KFCS
FIO (Field Network) contact I/O modules are connected via ESB bus.
The following table lists the types of FIO contact I/O modules:
Table Category of FIO Contact I/O Modules : KFCS2/KFCS
ADV157-S
ADV151-P
ADV142-P
ADV151-P
ADV141-P
ADV142-P
ADV161-P
ADV557-S
ADV551-P
ADV561-P
ADR541-P
ADV551-P
ADV561-P
ADV551-P
ADV159-P
ADV569-P
ADV161-P
ADV141-P
ADR541-P
ADV561-P
ADR541-P
ADV859-P
ADV159-P
ADV169-P
ADV559-P
ADV869-P
64-channel output
Category Type Model No. of signal channels
Status input
32-channel status input for single 32-channel
32-channel status input 32-channel
64-channel status input 64-channel
16-channel status input 100V AC 16-channel
16-channel status input 200V AC 16-channel
ASD143-P 16-channel status input 16-channel
ADV151-E 32-channel SOE status input (*1) 32-channel
Pushbutton input
32-channel pushbutton input 32-channel
16-channel pushbutton input 100V AC 16-channel
16-channel pushbutton input 200V AC 16-channel
ASD143-P 16-channel pushbutton input 16-channel
Status/
pushbutton input
32-channel status, 32-channel pushbutton input
32-channel pushbutton input,
32-channel status input
Status output
32-channel status output for single 32-channel
32-channel status output 32-channel
64-channel status output 64-channel
16-channel status relay output 16-channel
ASD533-S 8-channel status output 8-channel
Pulse
width output
32-channel pulse width output 32-channel
16-channel pulse width relay output 16-channel
Status/pulse
width output
32-channel status, 32-channel pulse width output
32-channel status output,
32-channel pulse width output
32-channel status/pulse width output 32-channel
64-channel status/pulse width output 64-channel
16-channel status/pulse width output relay output 16-channel
ST compatible
(included power)
ST2 compatible (16-channel status input,
16-channel status/pulse width output)
16-channel input,
16-channel output
ST3 compatible (32-channel status input) 32-channel input
ST3 compatible (32-channel pushbutton input) 32-channel input
ST4 compatible (32-channel status/pulse width output) 32-channel output
ST5 compatible (32-channel status input,
32-channel status/pulse width output)
32-channel input,
32-channel output
ST6 compatible (64-channel status input) 64-channel input
ST7 compatible (64-channel status/pulse width output)
A030402E.EPS
Status input/
status output
16-channel status input/16-channel status output ADV851-S
16-channel status input,
16-channel status output
*1: Can be applied only in the field control units that support dual-redundant configuration (AFS30D, AFS40D, AFG30D
and AFG40D).
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-85
IM 33S01B30-01E
Definition of Process Input/Output : KFCS2/KFCS
The following lists the setting items used for process input/output:
Table Setting Items Used for Process Input/Output : KFCS2/KFCS
A030403E.EPS
FIO analog input/output FIO contact input/output
Signal conversion Mode
Service comment P&ID tag name
Lower and upper limit values of the range (*1) Tag name
Unit symbol of the range (T_UNIT) (*1) Tag comment
Details setting (*1) Switch position label
P&ID tag name (*1) Label format
Label (*1) Btn1, Btn2
IOP detection (IOPE) Functional restriction
Higher detection level (HIIOP) Tag mark (*1)
Lower detection level (LOIOP) Upper window (*1)
Fallback (FBEN) Help (*1)
Fallback output value (FBOUT)
Time-proportioning ON/OFF pulse cycle
(PP)
Cold junction compensation specification (RJCD) Phasing (OF)
Pulse input filter (PLFL) Filter setting (SIN_CTL)
Transmitter power supply (VTTSEL) Detection edge (PEG)
OOP detection (OOPE) Fallback (FBK)
Burnout specification (BOEN) Dual
Fallback (FBEN) Command line
OOP clear (OPCLS)
Cold junction compensation correction setting
(RJCSEL)
Dual
Command line input 1
Command line input 2
Connection Point
Data Number
Node Address
*1: Indicates detail setting items.
10th Edition : Dec.18,2003-00
A3-86 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
A3.4.1 Parameters for FIO Analog Inputs/Outputs
The following explains the setting items of the I/O module that are classified as FIO
analog input/output:
Conversion
Service comment
Range Low/High Limit (*1)
Unit (T_UNIT) (*1)
Details setting (*1)
P&ID tag name (*1)
Label (*1)
IOP detection (IOPE)
High-limit detection level (HIIOP)
Low-limit detection level (LOIOP)
Fallback (FBEN)
Fallback output value (FBOUT)
Cold junction compensation (RJCD)
Pulse input filter (PLFL)
Transmitter power supply (VTTSEL)
OOP detection (OOPE)
Burnout specification (BOEN)
OOP clear (OPCLS)
Cold junction compensation correction setting (RJCSEL)
Dual
Command line input 1
Command line input 2
Connection Point (*2)
Data Number (*2)
Node Address (*2)
*1: Indicates detail setting items.
*2: Indicates HART variable settings.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-87
IM 33S01B30-01E
Signal Conversion FIO Analog Input/Output : KFCS2/KFCS
Conversion
The type of the signal conversion is set on IOM Builder.
The selection list of the signal conversion varies depending on the type of the I/O module.
The following lists the selection list and default values of the signal conversion:
Table Selection List and Default Values of the Signal Conversion (1/3) : KFCS2/KFCS
A030404E.EPS
IOM type Terminal Direction
Signal conversion
Selection list Default value
16-channel current input (AAI141-S)
16-channel current input, isolated (AAI143-S)
8-channel current input, isolated (ASI133-S)
All
channels
Input No conversion No conversion
8-channel current input, isolated channels
(AAI135-S)
16-channel voltage input (AAV141-S)
All
channels
Input No conversion No conversion
16-channel voltage input (-10 to 10V) (AAV142-S)
All
channels
Input No conversion No conversion
16-channel thermocouple/mV input, isolated
(AAT141-S)
16-channel thermocouple/mV input, isolated
(AST143-S)
All
channels
Input
Type K
Type K
Type E
Type T
Type J
Type R
16-channel thermocouple/mV input, isolated
channels (AAT145-S)
Type S
Type B
Type N
mV input (%)
TC input (V)
15-channel thermocouple input,
isolated channels (MX compatible)
(AAT145-S)
1 to 15 Input
Type K
Type K
Type E
Type T
Type J
Type R
Type S
Type B
Type N
TC input (V)
16 Input
Reference junction
temperature
Reference junction
temperature
12-channel RTD input, isolated
(AAR181-S)
1 to 12 Input
PT100
PT100 JPT100
RTD input (ohm)
IOM type Terminal Direction
Signal conversion
Selection list Default value
16-channel voltage input, isolated (AAV144-S)
All
channels
Input No conversion No conversion
All
channels
Input No conversion No conversion
16-channel voltage input (-10 to 10V), isolated
(AAV144-S)
10th Edition : Dec.18,2003-00
A3-88 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Table Selection List and Default Values of the Signal Conversion (2/3) : KFCS2/KFCS
A030405E.EPS
IOM type Terminal Direction
Signal conversion
Selection list Default value
IOM type Terminal Direction
Signal conversion
Selection list Default value
8-Channel RTD/POT Input, Isolated (ASR133-S)
All
channels
Input
PT100
JPT100
PT50
PT200
PT500
PT1000
Ni100
Ni120
Ni200
Potentiometer
RTD input 0 to 650 (ohm)
RTD input 0 to 1300 (ohm)
RTD input 0 to 2600 (ohm)
RTD input 0 to 5400 (ohm)
PT100
16-channel RTD/POT input, isolated
channels (AAR145-S)
All
channels
Input
PT100
PT100
JPT100
Potentiometer
RTD input (ohm)
8-channel pulse train input (AAP135-S)
All
channels
Input No conversion No conversion
16-channel pulse input
(PM1 Compatible) (AAP149-S)
All
channels
Input No conversion No conversion
8-channel current input, 8-channel
current output (AAI841-S)
1 to 8 Input No conversion No conversion
9 to 16 Output No conversion No conversion
8-channel voltage input, 8-channel
current output (AAB841-S)
1 to 8 Input No conversion No conversion
9 to 16 Output No conversion No conversion
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement)
(AAB841-S)
Odd Input No conversion
Even Output
16-channel voltage output (-10 to 10 V) (AAV542-S) 1 to 16 Output
No conversion No conversion
No conversion No conversion
8-channel current output, isolated (ASI533-S)
All
channels
Output No conversion No conversion
16-channel current output, isolated (AAI543-S)
All
channels
Output No conversion No conversion
4-channel current input and 4-chnnel current
output; isolated channels (AAI835-S)
1 to 4 Input No conversion No conversion
5 to 8 Output No conversion No conversion
16-channel current input, HART (AAI141-H)
All
channels
Input No conversion No conversion
16-channel current input, isolated, HART
(AAI143-H)
All
channels
Input No conversion No conversion
8-channel current input, isolated, HART
(ASI133-H)
All
channels
Input No conversion No conversion
No conversion
16-channel voltage output (-10 to 10 V), isolated
(AAV544-S)
All
channels
Output No conversion No conversion
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-89
IM 33S01B30-01E
Table Selection List and Default Values of the Signal Conversion (3/3) : KFCS2/KFCS
A030427E.EPS
IOM type Terminal Direction
Signal conversion
Selection list Default value
8-channel current input, isolate channels,
HART (AAI135-H)
All
channels
Input No conversion No conversion
8-channel current output, isolated, HART
(ASI533-H)
All
channels
Output No conversion No conversion
16-channel current output, isolated, HART
(AAI543-H)
All
channels
Output No conversion No conversion
8-channel current input, 8-channelcurrent output,
HART (AAI841-H)
1 to 8 Input No conversion No conversion
9 to 16 Output No conversion No conversion
4-channel current input, 4-channelcurrent output,
isolate channels, HART (AAI835-H)
1 to 4 Input No conversion No conversion
5 to 8 Output No conversion No conversion
In case of the thermocouple/mV input or RTD/POT input, when the signal conversion is
changed, the upper and lower limit values of the range will be changed to the recom-
mended values.
Service Comment FIO Analog Input/Output : KFCS2/KFCS
Service Comment
The service comment is set with IOM Builder.
Nothing is set by default.
A string of up to 40 alphanumeric characters or 20 double-byte characters can be entered.
The setting of the service comment may be omitted.
10th Edition : Dec.18,2003-00
A3-90 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Range Low/High Limit FIO Analog Input/Output : KFCS2/KFCS
Low Limit/High Limit
The lower and upper limit values of the measurement range of the terminal is set with IOM
Builder.
The values that can be selected as the lower and upper limits of the range vary depending
on the I/O module type, signal conversion type, and terminal position.
The following shows the selection list and default values of the lower and upper limit val-
ues:
Table Selection List and Default Values of the Lower and Upper Limit Values (1/6) : KFCS2/KFCS
A030406E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
16-channel current input
(AAI141-S)
16-channel current input,
isolated (AAI143-S)
8-channel current input,
isolated (ASI133-S)
All
channels
Input
No
conversion
mA Fixed at 4 4 Fixed at 20 20
8-channel current input,
isolated channels (AAI135-S)
16-channel voltage input
(AAV141-S)
All
channels
Input
No
conversion
V Fixed at 1 1 Fixed at 5 5
16-channel voltage input
(-10 to 10V) (AAV142-S)
All
channels
Input
No
conversion
V -10 to 10 1 -10 to 10 5
16-channel voltage input,
isolated (AAV144-S)
All
channels
Input
No
conversion
V Fixed at 1 1 Fixed at 5 5
16-channel voltage
input (-10 to 10V),
isolated (AAV144-S)
All
channels
Input
No
conversion
V -10 to 10 -10 -10 to 10 10
*1: C stands for Celsius, F stands for Fahrenheit and K stands for Kelvin.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-91
IM 33S01B30-01E
Table Selection List and Default Values of the Lower and Upper Limit Values (2/6) : KFCS2/
KFCS
A030428E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
IOM type Terminal Direction
Signal
conversion
Unit
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
All
channels
Input
16-channel
thermocouple/mV input,
isolated (AAT141-S)
16-channel
thermocouple/mV input,
isolated (AST143-S)
Type K
C Fixed at -200 -200 Fixed at 1200 1200
K Fixed at 100 100 Fixed at 1500
Type E
C Fixed at -200 -200 Fixed at 900 900
K Fixed at 100 100 Fixed at 1200 1200
Type T
C Fixed at -200 -200 Fixed at 350 350
K Fixed at 100 100 Fixed at 600 600
Type J
C Fixed at -40 -40 Fixed at 750 750
K Fixed at 200 200 Fixed at 1000 1000
16-channel
thermocouple/mV input,
isolated channels
(AAT145-S)
Type R
C
K
Type S
C
K
C
K
C
K
Fixed at 0 0 Fixed at 1600 1600
Fixed at 250 250 Fixed at 1900 1900
Fixed at 0 0 Fixed at 1600 1600
Fixed at 250 250 Fixed at 1900 1900
Type B
600 Fixed at 1700 1700
Fixed at 900 900 Fixed at 2000 2000
Type N
mV input (%) mV -100 to 150 100 -100 -100 to 150
TC Input (V) mV Fixed at -20 80 -20 Fixed at 80
Fixed at -200 -200
Fixed at 1500 1500 Fixed at 100 100
Fixed at 1200 1200
F Fixed at -300 -300 Fixed at 2200 2200
1500
F Fixed at -300 -300 Fixed at 1700 1700
F Fixed at -300 -300 Fixed at 650 650
F Fixed at -40 -40 Fixed at 1400 1400
F Fixed at 0 0 Fixed at 2900 2900
F Fixed at 0 0 Fixed at 2900 2900
Fixed at 600
F Fixed at 1100 1100 Fixed at 3100 3100
F Fixed at -300 -300 Fixed at 2200 2200
*1: C stands for Celsius, F stands for Fahrenheit and K stands for Kelvin.
10th Edition : Dec.18,2003-00
A3-92 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Table Selection List and Default Values of the Lower and Upper Limit Values (3/6) : KFCS2/KFCS
A030407E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
Input
Type K
C Fixed at -200 -200 Fixed at 1200 1200
K Fixed at 100 100 Fixed at 1500
Type E
C Fixed at -200 -200 Fixed at 900 900
K Fixed at 100 100 Fixed at 1200 1200
Type T
C Fixed at -200 -200 Fixed at 350 350
K Fixed at 100 100 Fixed at 600 600
Type J
C Fixed at -40 -40 Fixed at 750 750
K Fixed at 200 200 Fixed at 1000 1000
Type R
C
K
Type S
C
K
C
K
C
K
Fixed at 0 0 Fixed at 1600 1600
Fixed at 250 250 Fixed at 1900 1900
Fixed at 0 0 Fixed at 1600 1600
Fixed at 250 250 Fixed at 1900 1900
Type B
600 Fixed at 1700 1700
Fixed at 900 900 Fixed at 2000 2000
Type N
TC Input (V)
Reference
junction
temperature
Fixed at -200 -200
Fixed at 1500 1500 Fixed at 100 100
Fixed at 1200 1200
F Fixed at -300 -300 Fixed at 2200 2200
1500
F Fixed at -300 -300 Fixed at 1700 1700
F Fixed at -300 -300 Fixed at 650 650
F Fixed at -40 -40 Fixed at 1400 1400
F Fixed at 0 0 Fixed at 2900 2900
F Fixed at 0 0 Fixed at 2900 2900
Fixed at 600
F Fixed at 1100 1100 Fixed at 3100 3100
mV Fixed at 80 80 Fixed at -20 -20
F Fixed at -300 -300 Fixed at 2200 2200
15-channel
thermocouple input,
isolated channels
(MX compatible)
(AAT145-S)
1 to 15 Input
16
C
K Fixed at 320 320 Fixed at 270 270
F Fixed at 30 30 Fixed at 120 120
Fixed at 0 0 Fixed at 50 50
12-channel RTD
input, isolated
(AAR181-S)
1 to 12 Input
PT100
C
K Fixed at 1100 1100 Fixed at 100 100
F Fixed at -300 -300 Fixed at 1500 1500
Fixed at -200 -200 Fixed at 850 850
C
K
Fixed at 750
750 Fixed at 100 100
ohm Fixed at 400 400 Fixed at 0 0
F Fixed at -300 -300 Fixed at 900 900
Fixed at -200 -200 Fixed at 500 500
JPT100
RTD Input
(ohm)
*1: C stands for Celsius, F stands for Fahrenheit and K stands for Kelvin.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-93
IM 33S01B30-01E
Table Selection List and Default Values of the Lower and Upper Limit Values (4/6) : KFCS2/KFCS
A030429E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
PT100
C Fixed at -200 -200 Fixed at 850 850
K Fixed at 100 100 Fixed at 1100
JPT100
C Fixed at -200 -200 Fixed at 500 500
K Fixed at 100 100 Fixed at 750 750
PT50
C Fixed at -200 -200 Fixed at 850 850
K Fixed at 100 100 Fixed at 1100 1100
PT200
C Fixed at -200 -200 Fixed at 850 850
K Fixed at 100 100 Fixed at 1100 1100
PT500
C
K
PT1000
C
K
C
K
C
K
Fixed at -200 -200 Fixed at 850 850
Fixed at 100 100 Fixed at 1100 1100
Fixed at -200 -200 Fixed at 850 850
Fixed at 100 100 Fixed at 1100 1100
Ni100
-60 Fixed at 250 250
Fixed at 200 200 Fixed at 500 500
Ni200
Potentiometer
Fixed at -60 -60
Fixed at 500 500 Fixed at 200 200
Fixed at 250 250
F Fixed at -300 -300 Fixed at 1500 1500
1100
F Fixed at -300 -300 Fixed at 900 900
F Fixed at -300 -300 Fixed at 1500 1500
F Fixed at -300 -300 Fixed at 1500 1500
F Fixed at -300 -300 Fixed at 1500 1500
F Fixed at -300 -300 Fixed at 1500 1500
Fixed at -60
F Fixed at -80 -80 Fixed at 500 500
C
K
Ni120
-80 Fixed at 320 320
Fixed at 200 200 Fixed at 600 600
Fixed at -80
F Fixed at -100 -100 Fixed at 600 600
ohm 0 to 10000 2000 0 to 10000 100
PTD
0 to 650
ohm Fixed at 650 650 Fixed at 0 0
PTD
0 to 1300
ohm Fixed at 1300 1300 Fixed at 0 0
PTD
0 to 2600
ohm Fixed at 2600 2600 Fixed at 0 0
PTD
0 to 5400
ohm Fixed at 5400 5400 Fixed at 0 0
F Fixed at -80 -80 Fixed at 500 500
8-channel RTD/POT
input, isolated
(ASR133-S)
All
Channels
Input
*1: C stands for Celsius, F stands for Fahrenheit and K stands for Kelvin.
10th Edition : Dec.18,2003-00
A3-94 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Table Selection List and Default Values of the Lower and Upper Limit Values (5/6) : KFCS2/KFCS
A030408E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
IOM type Terminal Direction
Signal
conversion
Unit
symbol
(*1)
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
C Fixed at -200 -200 Fixed at 850 850
K Fixed at 100 100 Fixed at 1100
C Fixed at -200 -200 Fixed at 500 500
K Fixed at 100 100 Fixed at 750 750
F Fixed at -300 -300 Fixed at 1500 1500
1100
F Fixed at -300 -300 Fixed at 900 900
-10 to 10
16-channel RTD/POT input,
isolated channels
(AAR145-S)
All
channels
Input
PT100
JPT100
Potentiometer ohm 0 to 10000 100 0 to 10000 2000
RTD Input
(ohm)
ohm Fixed at 0 0 Fixed at 400 400
8-channel pulse train input
(AAP135-S)
All
channels
Input
No
conversion
Fixed at 0 Fixed at 0
8-channel current input,
8-channel current output
(AAI841-S)
1 to 8 Input
No
conversion
mA Fixed at 4 Fixed at 20
9 to 16 Output
No
conversion
mA Fixed at 4 Fixed at 20
8-channel voltage input,
8-channel current output
(AAB841-S)
1 to 8 Input
No
conversion
9 to 16 Output
No
conversion
V Fixed at 1 Fixed at 5
mA Fixed at 4 Fixed at 20
8-channel voltage input,
8-channel current output
(MAC2 compatible terminal
placement) (AAB841-S)
Odd Input
No
conversion
V Fixed at 1 Fixed at 5
Even Output
No
conversion
mA Fixed at 4 Fixed at 20
16-channel voltage output
(-10 to 10V) (AAV542-S)
1 to 16 Output
No
conversion
V -10 to 10
0 0
16-channel pulse input
(PM1 Compatible)
(AAP149-S)
All
channels
Input
No
conversion
Fixed at 0 Fixed at 0 0 0
4 20
4 20
1 5
4 20
1 5
4 20
4-channel current input,
4-channel current output,
isolated channels
(AAI835-S)
1 to 4 Input
No
conversion
mA Fixed at 4 Fixed at 20
5 to 8 Output
No
conversion
mA Fixed at 4 Fixed at 20
0 20
0 20
1 5
Fixed at 20
8-channel current output,
isolated (ASI533-S)
All
channels
Output
No
conversion
mA Fixed at 4 0 20
Fixed at 20
16-channel current output,
isolated (AAI543-S)
All
channels
Output
No
conversion
mA Fixed at 4 0 20
Fixed at 20
16-channel current input,
HART (AAI141-H)
All
channels
Input
No
conversion
mA Fixed at 4 4 20
Fixed at 20
16-channel current input,
isolated, HART (AAI143-H)
All
channels
Input
No
conversion
mA Fixed at 4 4 20
Fixed at 20
8-channel current input,
isolated, HART (ASI133-H)
All
channels
Input
No
conversion
mA Fixed at 4 4 20
-10 to 10
16-channel voltage output
(-10 to 10V), isolated
(AAV544-S)
Output
No
conversion
V -10 to 10 1 5
All
channels
*1: C stands for Celsius, F stands for Fahrenheit and K stands for Kelvin.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-95
IM 33S01B30-01E
Table Selection List and Default Values of the Lower and Upper Limit Values (6/6) : KFCS2/KFCS
A030430E.EPS
IOM type Terminal Direction
Signal
conversion
Unit
symbol
Lower limit value Upper limit value
Selection
list
Default
value
Selection
list
Default
value
Fixed at 20
8-channel current output,
isolated, HART (ASI533-H)
All
channels
Output
No
conversion
No
conversion
mA Fixed at 4 0 20
Fixed at 20
16-channel current output,
isolated, HART (AAI543-H)
All
channels
Output
No
conversion
mA Fixed at 4 0 20
Fixed at 20
8-channel current input,
Isolate channels, HART
(AAI135-H)
All
channels
Input
No
conversion
mA Fixed at 4 4 20
Fixed at 20
8-channel current input,
8-channel current output,
HART (AAI841-H)
4-channel current input,
4-channel current output,
Isolate channels, HART
(AAI835-H)
1 to 8 Input
No
conversion
mA Fixed at 4 4 20
Fixed at 20 9 to 16 Output
No
conversion
mA Fixed at 4 4 20
Fixed at 20 1 to 4 Input
No
conversion
mA Fixed at 4 4 20
Fixed at 20 5 to 8 Output mA Fixed at 4 4 20
10th Edition : Dec.18,2003-00
A3-96 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Unit (T_UNIT) FIO Analog Input/Output : KFCS2/KFCS
Unit, Temperature
The unit of the range is set with the I/O module properties.
The values that can be selected as the unit symbols of the range vary depending on the I/O
module type, signal conversion type, and terminal position.
The following lists the selection list and default values of the unit of the range:
Table Selection List and Default Values of the Unit of the Range (1/3) : KFCS2/KFCS
A030409E.EPS
IOM type Terminal Direction
Signal
conversion
Unit (*1)
Selection list Default value
16-channel current input
(AAI141-S)
16-channel current input,
isolated (AAI143-S)
8-channel current input,
isolated (ASI133-S)
All
channels
Input
No
conversion
Fixed at mA mA
8-channel current input, isolated
channels (AAI135-S)
16-channel voltage input
(AAV141-S)
All
channels
Input
All
channels
Input
All
channels
Input
Input
Input
No
conversion
No
conversion
Fixed at V V
16-channel voltage input
(-10 to 10 V) (AAV142-S)
Fixed at V V
16-channel thermocouple/
mV input, isolated (AAT141-S)
16-channel thermocouple/mV
input, isolated (AST143-S)
Type K
C, F, K C
Type E
Type T
Type J
Type R
16-channel thermocouple/mV
input, isolated channels
(AAT145-S)
Type S
Type B
Type N
mV input (%) Fixed at mV mV
TC input (V) mV Fixed mV
mV Fixed mV
15-channel thermocouple input,
isolated channels
(MX compatible) (AAT145-S)
1 to 15
Type K
C, F, K C
Type E
Type T
Type J
Type R
Type S
Type B
Type N
TC input (V)
16
Reference
junction
temperature
C, F, K C
16-channel voltage input,
isolated (AAV144-S)
All
channels
Input
All
channels
Input
No
conversion
No
conversion
Fixed at V V
16-channel voltage input
(-10 to 10 V), isolated (AAV144-S)
Fixed at V V
*1: The upper and lower limit values of the ranges for the thermocouple input and RTD input are automatically switched
according to the unit symbol setting.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-97
IM 33S01B30-01E
Table Selection List and Default Values of the Unit of the Range (2/3) : KFCS2/KFCS
A030410E.EPS
IOM type Terminal Direction
Signal
conversion
Unit (*1)
Selection list Default value
IOM type Terminal Direction
Signal
conversion
Unit (*1)
Selection list Default value
12-channel RTD input,
isolated (AAR181-S)
8-channel RTD/POT input,
isolated (ASR133-S)
1 to 12 Input
All
Channels
Input
RTD Input
(ohm)
ohm Fixed
PT100
PT100
C, F, K C
C, F, K C
JPT100 C, F, K C
PT50 C, F, K C
PT200 C, F, K C
PT500 C, F, K C
PT1000 C, F, K C
Ni100 C, F, K C
Ni120 C, F, K C
Ni200 C, F, K C
Potentiometer ohm Fixed ohm
ohm Fixed ohm
ohm Fixed ohm
ohm Fixed ohm
ohm Fixed ohm
RTD
0 to 650
RTD
0 to 1300
RTD
0 to 2600
RTD
0 to 5400
JPT100
ohm
16-channel RTD/POT input,
isolated channels (AAR145-S)
All
Channels
Input
PT100
C, F, K C
JPT100
POT Fixed at ohm ohm
RTD Input
(ohm)
ohm Fixed ohm
8-channel pulse train input
(AAP135-S)
All
Channels
Input
No
conversion
Blank Blank
8-channel current input,
8-channel current output
(AAI841-S)
1 to 8 Input
No
conversion
Fixed at mA mA
9 to 16 Output
No
conversion
Fixed at mA mA
8-channel voltage input,
8-channel current output
(AAB841-S)
1 to 8 Input
No
conversion
Fixed at V V
16-channel pulse Input
(PM1 Compatible) (AAP149-S)
All
Channels
Input
No
conversion
Blank Blank
9 to 16 Output
No
conversion
Fixed at mA mA
8-channel voltage input,
8-channel current output
(MAC2 compatible terminal
placement) (AAB841-S)
Odd Input
No
conversion
Fixed at V V
Even Output
No
conversion
Fixed at mA mA
*1: The upper and lower limit values of the ranges for the thermocouple input and RTD input are automatically switched
according to the unit symbol setting.
10th Edition : Dec.18,2003-00
A3-98 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Table Selection List and Default Values of the Unit of the Range (3/3) : KFCS2/KFCS
A030431E.EPS
V
IOM type Terminal Direction
Signal
conversion
Unit (*1)
Selection list Default value
4-channel current input,
4-channel current output,
isolated channels (AAI835-S)
1 to 4 Input
No
conversion
Fixed at mA mA
5 to 8 Output
No
conversion
Fixed at mA mA
16-channel voltage output
(-10 to 10V) (AAV542-S)
1 to 16 Output
No
conversion
Fixed at V
mA
8-channel current output,
isolated (ASI533-S)
All
channels
Output
No
conversion
mA Fixed
mA
All
channels
Output mA Fixed
16-channel current output,
isolated (AAI543-S)
Output
No
conversion
mA
All
channels
mA Fixed
16-channel current input,
isolated, HART (AAI143-H)
Input
No
conversion
mA
All
channels
mA Fixed
8-channel current input,
isolated, HART (ASI133-H)
Input
No
conversion
mA
All
channels
mA Fixed
8-channel current output,
isolated, HART (ASI533-H)
Output
No
conversion
mA
All
channels
mA Fixed
16-channel current output,
isolated, HART (AAI543-H)
Output
No
conversion
mA
16-channel current input,
HART (AAI141-H)
All
channels
Input
No
conversion
Fixed at mA
mA
8-channel current input,
isolate channels, HART
(AAI135-H)
All
channels
Input
No
conversion
Fixed at mA
mA
8-channel current input,
8-channel current output,
HART (AAI841-H)
1 to 8 Input
No
conversion
Fixed at mA
mA 9 to 16 Output
No
conversion
Fixed at mA
mA
4-channel current input,
4-channel current output,
isolate channels, HART
(AAI835-H)
1 to 4 Input
No
conversion
Fixed at mA
mA 5 to 8 Output
No
conversion
Fixed at mA
V
16-channel voltage output
(-10 to 10V), isolated
(AAV544-S)
Output
No
conversion
Fixed at V
All
channels
*1: The upper and lower limit values of the ranges for the thermocouple input and RTD input are automatically switched
according to the unit symbol setting.
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-99
IM 33S01B30-01E
Details Setting FIO Analog Input/Output : KFCS2/KFCS
Set Details
The details setting of the I/O module are carried out in IOM Builder.
The items that can be selected vary depending on the I/O module type.
The following lists the selection list and default values of the details of the I/O modules.
If a value other than those in the selection list is specified, an error will occur.
Table Selection List and Default Values of the Details of the I/O Modules (1/2) : KFCS2/KFCS
A030411E.EPS
IOM type Terminal Direction
Details setting
Selection list Default
IOM type Terminal Direction
Details setting
Selection list Default
16-channel current input (AAI141-S)
16-channel current input, isolated
(AAI143-S)
8-channel current input, isolated
(ASI133-S)
All
Channels
Input None None
8-channel current input, isolated
channels (AAI135-S)
16-channel voltage input (AAV141-S)
All
Channels
Input None None
16-channel voltage input (-10 to 10 V)
(AAV142-S)
All
Channels
Input None None
16-channel thermocouple/mV input,
isolated (AAT141-S)
16-channel thermocouple/mV input,
isolated (AST143-S)
All
Channels
Input None None
16-channel thermocouple/mV input,
isolated channels (AAT145-S)
15-channel thermocouple input,
isolated channels
(MX compatible) (AAT145-S)
All
Channels
Input None None
12-channel RTD input, isolated
(AAR181-S)
All
Channels
Input
8-channel RTD/POT input,isolated
(ASR133-S)
All
Channels
Input
None None
None None
16-channel RTD/POT input, isolated
channels (AAR145-S)
All
Channels
Input None None
8-channel pulse train input
(AAP135-S)
All
Channels
Input
No terminal resistor,
terminal resistor = 200 ,
terminal resistor = 500 ,
terminal resistor = 1000
No terminal
resistor
16-channel pulse input
(PM1 Compatible) (AAP149-S)
All
Channels
Input None None (*1)
16-channel voltage input, isolated
(AAV144-S)
All
Channels
Input None None
16-channel voltage input (-10 to 10 V),
isolated (AAV144-S)
All
Channels
Input None None
*1: Always No terminal resistor.
10th Edition : Dec.18,2003-00
A3-100 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Table Selection List and Default Values of the Details of the I/O Modules (2/2) : KFCS2/KFCS
A030425E.EPS
IOM type Terminal Direction
Details setting
Selection list Default
16-channel current input, isolated,
HART (AAI143-H)
All
Channels
Input None None
8-channel current input, isolated,
HART (ASI133-H)
All
Channels
Input None None
8-channel current output, isolated,
HART (ASI533-H)
All
Channels
Output
16-channel current output, isolated,
HART (AAI543-H)
All
Channels
Output
16-channel current input, HART
(AAI141-H)
All
Channels
Input None None
All
Channels
Input None None
8-channel current input, isolate
channels, HART (AAI135-H)
8-channel current input, 8-channel
current output, HART (AAI841-H)
1 to 8 Input None None
9 to 16 Output
Direct output,
Reverse output
Direct output
4-channel current input, 4-channel
current output, isolate channels,
HART (AAI835-H)
1 to 4 Input None None
5 to 8 Output
Direct output,
Reverse output
Direct output
Direct output,
Reverse output
Direct output
Direct output,
Reverse output
Direct output
Direct output
8-channel voltage input, 8-channel
current output (MAC2 compatible
terminal placement) (AAB841-S)
Odd Input None None
Even Output
Direct output,
Reverse output
Direct output
4-channel current input, 4-channel
current output, isolated channels
(AAI835-S)
1 to 4 Input None None
5 to 8 Output
Direct output,
Reverse output
Direct output
16-channel voltage output
(-10 to 10 V) (AAV542-S)
1 to 16 Output
Direct output,
Reverse output
Direct output
8-channel current output, isolated
(ASI533-S)
All
Channels
Output
Direct output,
Reverse output
Direct output
16-channel current output, isolated
(AAI543-S)
All
Channels
Output
Direct output,
Reverse output
Direct output
16-channel voltage output
(-10 to 10 V), isolated (AAV544-S)
Output
Direct output,
Reverse output
All
Channels
8-channel current input,
8-channel current output (AAI841-S)
1 to 8 Input None None
9 to 16 Output
Direct output,
Reverse output
Direct output
8-channel voltage input,
8-channel current output (AAB841-S)
1 to 8 Input None None
9 to 16 Output
Direct output,
Reverse output
Direct output
SEE ALSO
For more information about direct and reverse output, see the following:
Analog Output Direction of No-Conversion in the Regulatory Control Block in C4.8.1, No-Con-
version
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-101
IM 33S01B30-01E
P&ID Tag Name FIO Analog Input/Output : KFCS2/KFCS
P&ID Tag Name
The P&ID tag name is set on IOM Builder.
Nothing is set by default.
A string of up to 16 alphanumeric characters or 8 double-byte characters can be entered.
The setting of the P&ID tag name may be omitted.
Label FIO Analog Input/Output : KFCS2/KFCS
Label
The user-defined label is set on IOM Builder. The user-defined label can be set for termi-
nals.
Nothing is set by default.
Up to 16 byte alphanumeric characters can be entered.
The setting of the user-defined label may be omitted.
The following shows the specification format of the user-defined label:
%%Mnnnn
%%: Unique to the system
M: The third character must be an uppercase character (A through Z).
nnnn: The forth and subsequent characters must be within 13 characters in a combination of uppercase and
lowercase alphanumeric characters (A through Z, a through z, and 0 though 9).
10th Edition : Dec.18,2003-00
A3-102 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Detect Input Open (IOPE) FIO Analog Input/Output : KFCS2/KFCS
Detect IOP
Whether or not to detect the disconnection of input signals (IOP: input open) is set in the
details setting dialog box of IOM Builder. On the IOM builder, [Detect IOP] check box is
available.
By default, this check box is checked.
The IOPE can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which IOPE can be Set (1/2) : /KFCS2/KFCS
A030412E.EPS
1 to 4
Type (model name) IOM type
Terminal
number
16-channel current input (AAI141-S) Current input 1 to 16
8-channel current input, isolated channels (AAI135-S) Current input 1 to 8
8-channel current input, isolated (ASI133-S) Current input 1 to 8
16-channel current input, isolated (AAI143-S) Current input 1 to 16
16-channel voltage input (AAV141-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10V) (AAV142-S) Voltage input 1 to 16
16-channel thermocouple/mV input, isolated (AAT141-S)
Thermocouple input
1 to 16 mV input (%)
TC input (V)
TC input (V)
TC input (V)
RTD input (ohm)
16-channel thermocouple/mV input; isolated (AST143-S)
Thermocouple input
1 to 16 mV input (%)
Thermocouple Input (V)
16-channel thermocouple/mV input, isolated channels
(AAT145-S)
Thermocouple input
1 to 16
mV input (%)
15-channel thermocouple input, isolated channels
(MX compatible) (AAT145-S)
Thermocouple input
1 to 15 (*1)
12-channel RTD input, isolated (AAR181-S)
RTD input
1 to 12
16-channel RTD/POT input, isolated channels (AAR145-S)
RTD input
1 to16 Potentiometer Input
RTD input (ohm)
8-channel RTD/POT input, Isolated (ASR133-S)
RTD input
1 to 8 Potentiometer Input
RTD Input (ohm)
8-channel current input, 8-channel current output
(AAI841-S)
Current input 1 to 8
8-channel voltage input, 8-channel current output
(AAB841-S)
Voltage input 1 to 8
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
Voltage input
1, 3, ..., 15
(odd numbers)
4-channel current input, 4-channel current output,
isolated channels (AAI835-S)
Current input
16-channel voltage input, isolated (AAV144-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10V), isolated (AAV144-S) Voltage input 1 to 16
*1: Since the 16th point is used as the reference junction compensation input, only up to the 15th point can be used as
temperature inputs from the field.
10th Edition : Dec.18,2003-00
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Table Signals (Terminals) of the I/O Modules for which IOPE can be Set (2/2) : /KFCS2/KFCS
A030432E.EPS
Type (model name) IOM type
Terminal
number
1 to 16 16-channel current input, HART (AAI141-H) Current input
1 to 16 16-channel current input, isolated, HART (AAI143-H) Current input
1 to 8 8-channel current input, isolated, HART (ASI133-H) Current input
1 to 8
8-channel current input, isolate channels, HART
(AAI135-H)
Current input
1 to 8
8-channel current input, 8-channel current output,
HART (AAI841-H)
Current input
1 to 4
4-channel current input, 4-channel current output,
isolate channels, HART (AAI835-H)
Current input
10th Edition : Dec.18,2003-00
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IM 33S01B30-01E
High Limit Detection Level (HIIOP) FIO Analog Input/Output : KFCS2/
KFCS
High Limit
The high limit detection level of the IOP is set in the details setting dialog box of IOM
Builder.
Numeric values of up to five digits can be set for the HIIOP in the range from -1000.0 to
1000.0 (unit: %). The default setting is +106.3.If a value smaller than the value set in the
LOIOP is specified, an error will occur.
The HIIOP can only be set when the check box of the IOP detection setting is checked.
The HIIOP can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which the HIIOP can be Set (1/2) : KFCS2/KFCS
A030413E.EPS
Type (model name) IOM type
Terminal
number
16-channel current input (AAI141-S) Current input 1 to 16
16-channel current input, isolated (AAI143-S) Current input 1 to 16
8-channel current input, isolated (ASI133-S) Current input 1 to 8
8-channel current input, isolated channels (AAI135-S) Current input 1 to 8
16-channel voltage input (AAV141-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10 V) (AAV142-S) Voltage input 1 to 16
16-channel thermocouple/mV input, isolated (AAT141-S)
Thermocouple input
1 to 16 mV input (%)
TC input (V)
16-channel thermocouple/mV input, isolated (AST143-S)
Thermocouple input
1 to 16 mV input (%)
TC input (V)
TC input (V)
TC input (V)
RTD input (ohm)
16-channel thermocouple/mV input, isolated channels
(AAT145-S)
Thermocouple input
1 to 16 mV input (%)
15-channel thermocouple input, isolated channels
(MX compatible) (AAT145-S)
Thermocouple input
1 to 15 (*1)
12-channel RTD input, isolated (AAR181-S)
RTD input
1 to 12
Potentiometer input
RTD input (ohm)
RTD input (ohm)
8-channel RTD/POT input, isolated (ASR133-S)
RTD input
1 to 8
16-channel RTD/POT input, isolated channels (AAR145-S)
RTD input
1 to 16 Potentiometer input
8-channel current input, 8-channel current output (AAI841-S) Current input 1 to 8
8-channel voltage input, 8-channel current output (AAB841-S) Voltage input 1 to 8
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
Voltage input
1, 3, ..., 15
(odd numbers)
16-channel voltage input, isolated (AAV144-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10 V), isolated (AAV144-S) Voltage input 1 to 16
*1: Since the 16th channel is used as the reference junction compensation input, only up to the 15th channel can be used
as temperature inputs from the field.
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Table Signals (Terminals) of the I/O Modules for which the HIIOP can be Set (2/2) : KFCS2/KFCS
A030433E.EPS
Type (model name) IOM type
Terminal
number
1 to 16 16-channel current input, HART (AAI141-H) Current input
1 to 16 16-channel current input, isolated, HART (AAI143-H) Current input
1 to 8 8-channel current input, isolated, HART (AAI133-H) Current input
1 to 8
8-channel current input, isolated channels, HART
(AAI135-H)
Current input
1 to 8
8-channel current input, 8-channel current outputm,
HART (AAI841-H)
Current input
1 to 4
4-channel current input, 4-channel current output,
isolate channels, HART (AAI835-H)
Current input
1 to 4
4-channel current input, 4-channel current output,
isolated channels (AAI835-S)
Current input
10th Edition : Dec.18,2003-00
A3-106 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Low Limit Detection Level (LOIOP) FIO Analog Input/Output : KFCS2/
KFCS
Low Limit
The low limit detection level of the IOP is set in the details setting dialog box of IOM Builder.
Numeric values of up to five digits can be set for the LOIOP in the range from -1000.0 to
1000.0 (unit: %). The default setting is -6.3. However the default setting for AAR181-S and
AAR145-S I/O modules is zero 0. If a value larger than the value set in the HIIOP is
specified, an error will occur.
The LOIOP can only be set when the check box of the IOP detection setting is checked.
The LOIOP can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which the LOIOP can be Set (1/2) : KFCS2/KFCS
A030414E.EPS
Type (model name) IOM type
Terminal
number
16-channel current input (AAI141-S) Current input 1 to 16
16-channel current input, isolated (AAI143-S) Current input 1 to 16
8-channel current input, isolated (ASI133-S) Current input 1 to 8
8-channel current input, isolated channels (AAI135-S) Current input 1 to 8
16-channel voltage input (AAV141-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10 V) (AAV142-S) Voltage input 1 to 16
16-channel thermocouple/mV input, isolated
(AAT141-S)
Thermocouple input
1 to 16 mV input (%)
TC input (V)
16-channel thermocouple/mV input, isolated
(AST143-S)
Thermocouple input
1 to 16 mV input (%)
TC input (V)
TC input (V)
TC input (V)
RTD input (ohm)
16-channel thermocouple/mV input, isolated channels
(AAT145-S)
Thermocouple input
1 to 16 mV input (%)
15-channel thermocouple input, isolated channels
(MX compatible) (AAT145-S)
Thermocouple input
1 to 15 (*1)
12-channel RTD input, isolated (AAR181-S)
RTD input
1 to 12
16-channel RTD/POT input, isolated channels
(AAR145-S)
RTD input
1 to 16 Potentiometer input
PTD input (ohm)
8-channel RTD/POT input, isolated (ASR133-S)
RTD input
1 to 8 Potentiometer input
PTD input (ohm)
16-channel voltage input, isolated (AAV144-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10 V), isolated
(AAV144-S)
Voltage input 1 to 16
*1: Since the 16th channel is used as the reference junction compensation input, only up to the 15th channel can be used
as temperature inputs from the field.
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Table Signals (Terminals) of the I/O Modules for which the LOIOP can be Set (2/2) : KFCS2/KFCS
A030434E.EPS
Type (model name) IOM type
Terminal
number
1 to 16 16-channel current input, HART (AAI141-H) Current input
1 to 16 16-channel current input, isolated, HART (AAI143-H) Current input
1 to 8 8-channel current input, isolated, HART (ASI133-H) Current input
1 to 8
8-channel current input, isolate channels, HART
(AAI135-H)
Current input
1 to 8
8-channel current input, 8-channel current output,
HART (AAI841-H)
Current input
1 to 4
4-channel current input, 4-channel current output,
isolate channels, HART (AAI835-H)
Current input
1 to 4
4-channel current input, 4-channel current output,
isolated channels (AAI835-S)
Current input
8-channel current input, 8-channel current output
(AAI841-S)
Current input 1 to 8
8-channel voltage input, 8-channel current output
(AAB841-S)
Voltage input 1 to 8
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
Voltage input
1, 3, ..., 15
(odd numbers)
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Fallback (FBEN) FIO Analog Input/Output : KFCS2/KFCS
Fallback Specification, Fallback Maintain Current Value
Whether or not the operation of the fallback function is performed is set in the I/O module
properties. [Fallback Specification] check box is available on IOM builder.
By default, this check box is checked. If the modules are in dual-redundant configuration,
[Fallback Specification] can not be unchecked.
If [Fallback Specification] has been checked, either Maintain Current Value or Out-
put can be specified for each terminal with IOM Builder.
If [Fallback Specification] has not been checked, the current value is retained when an
abnormality occurs in the processor unit or in the interface with the processor unit.
However, even if the processor unit or the interface with the processor unit recovers to
the normal state, the occurrence of that error will not be notified.
If [Fallback Specification] has been checked in the I/O module properties, the fallback
output operation setting is available on the details setting dialog of IOM Builder.
Specify either Maintain Current Value or Output. The default is Maintain Current Value.
The FBEN can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which the FBEN can be Set : KFCS2/KFCS
A030415E.EPS
1 to 16
Type (model name) IOM type Terminal number
8-channel current input, 8-channel current output
(AAI841-S)
Current output 9 to 16
8-channel voltage input, 8-channel current output
(AAB841-S)
Current output 9 to 16
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
Current output
2,4,..16
(even number)
4-channel current input, 4-channel current output,
isolated channels (AAI835-S)
Current output 5 to 8
16-channel voltage output (-10 to 10V) (AAV542-S) Voltage output
1 to 8 8-channel current output; Isolated (ASI533-S) Current output
1 to 16 16-channel current output; Isolated (AAI543-S) Current output
9 to 16
8-channel current input, 8-channel current output,
HART (AAI841-H)
Current output
5 to 8
4-channel current input, 4-channel current
output, isolate channels, HART (AAI835-H)
Current output
1 to 8 8-channel current output, isolated, HART (ASI533-H) Current output
1 to 16 16-channel current output, isolated, HART (AAI543-H) Current output
1 to 16
16-channel voltage output (-10 to 10V),
isolated (AAV544-S)
Voltage output
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Fallback Output Value (FBOUT) FIO Analog Input/Output : KFCS2/
KFCS
Fallback Output
The fallback output data is set in the details setting dialog box of IOM Builder.
A value in the range between -17.1875 and 112.5 (unit: %) can be set for the FBOUT. The
default setting is -17.1875.
The FBOUT can only be set when the FBEN specification is set to Output.
The FBOUT can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which the FBOUT can be Set : KFCS2/KFCS
A030416E.EPS
1 to 16
Type (model name) IOM type Terminal number
8-channel current input, 8-channel current output
(AAI841-S)
Current output 9 to 16
8-channel voltage input, 8-channel current output
(AAB841-S)
Current output 9 to 16
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
Current output
2,4,..16
(even number)
4-channel current input, 4-channel current output,
isolated channels (AAI835-S)
Current output 5 to 8
16-channel voltage output (AAV542-S) Voltage output
1 to 8 8-channel current output (-10 to 10 V), isolated (ASI533-S) Current output
1 to 16 16-channel current output, isolated (AAI543-S) Current output
9 to 16
8-channel current input, 8-channel current
output, HART (AAI841-H)
Current output
5 to 8
4-channel current input, 4-channel current
output, isolate channels, HART (AAI835-H)
Current output
1 to 8 8-channel current output, isolated, HART (ASI533-H) Current output
1 to 16 16-channel current output, isolated, HART (AAI543-H) Current output
1 to 16
16-channel voltage output (-10 to 10 V), isolated
(AAV544-S)
Voltage output
10th Edition : Dec.18,2003-00
A3-110 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Cold Junction Compensation (RJCD) FIO Analog Input/Output :
KFCS2/KFCS
Cold Junction Compensation
Whether or not the reference junction compensation is performed for thermocouple input
can be set on IOM Builder. Choosing [Tools] - [Set Details] on the IOM builder, [Cold Junc-
tion Compensation] check box becomes available.
By default, this check box is checked except for Thermocouple input Type B.
The RJCD can only be set for the signals (terminals) of the following I/O modules:
Table Signals (Terminals) of the I/O Modules for which the RJCD can be Set : KFCS2/KFCS
A030417E.EPS
1 to 15 (*1)
Type (model name) IOM type Terminal number
16-channel thermocouple/mV input, isolated (AAT141-S) Thermocouple input 1 to 16
16-channel thermocouple/mV input, isolated channels
(AAT145-S)
Thermocouple input 1 to 16
16-channel thermocouple/mV input, isolated (AST143-S) Thermocouple input 1 to 16
15-channel thermocouple input, isolated channels
(MX compatible) (AAT145-S)
Thermocouple input
*1: Since the 16th point is used as the reference junction compensation input, only up to the 15th point can be used as
temperature inputs from the field.
Pulse Input Filter (PLFL) FIO Analog Input/Output : KFCS2/KFCS
Pulse Input Input Filtering
Whether or not the pulse input filter is available can be set on IOM Builder. Choosing
[Tools] - [Set Details] on the IOM builder, [Input Filtering] check box becomes available.
By default, this check box is not checked.
The PLFL can only be set for the signals (terminals) of the following I/O module:
Table Signals (Terminals) of the I/O Modules for which the PLFL can be Set : KFCS2/KFCS
A030418E.EPS
1 to 8
Type (model name) IOM type Terminal number
8-channel pulse train input (AAP135-S) Pulse train input
Transmitter Power Supply (VTTSEL) FIO Analog Input/Output : KFCS2/
KFCS
Pulse Input Transmitter Power
The voltage of the pulse input transmitter power supply is set on the details setting dialog
box of IOM Builder.
Set either [12] or [24] (unit: V). The default setting is [12].
The VTTSEL can only be set for the signals (terminals) of the following I/O module:
Table Signals (terminals) of the I/O modules for which the VTTSEL can be Set : KFCS2/KFCS
A030419E.EPS
1 to 8
Type (model name) IOM type Terminal number
8-channel pulse train input (AAP135-S) Pulse train input
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OOP Detection (OOPE) FIO Analog Input/Output : KFCS2/KFCS
Detect OOP
Whether or not to detect the disconnection of the output signal (OOP: output open) is set in
the I/O module properties. Check [Detect OOP] check box on the builder. By default, this
check box is checked.
The OOPE can only be set for the following I/O modules:
8-channel current input, 8-channel current output (AAI841-S)
8-channel voltage input, 8-channel current output (AAB841-S)
8-channel voltage input, 8-channel current output (MAC2 compatible terminal place-
ment) (AAB841-S)
4-channel current Input, 4-channel current output, isolated channels (AAI835-S)
8-channel current output, isolated (ASI533-S)
16-channel current output, isolated (AAI543-S)
8-channel current Input, 8-channel current output, HART (AAI841-H)
4-channel current Input, 4-channel current output, isolated channels, HART (AAI835-
H)
8-channel current output, isolated, HART (ASI533-H)
16-channel current output, isolated, HART (AAI543-H)
Burnout Specification (BOEN) FIO Analog Input/Output : KFCS2/KFCS
Specify Burnout
Whether or not to detect the burnout is set on the I/O module properties. On the builder,
[Specify Burnout] check box is available. By default, this check box is checked.
If [Specify Burnout] is checked, either [Upscale] or [Downscale] needs to be selected for
the burnout.
The default setting is Upscale.
The BOEN can only be set for the following I/O modules:
16-channel thermocouple/mV input, isolated (AAT141-S)
16-channel thermocouple/mV input; isolated (AST143-S)
16-channel thermocouple/mV input, isolated channels (AAT145-S)
15-channel thermocouple input, isolated channels (MX compatible) (AAT145-S)
12-channel RTD input, isolated (AAR181-S)
8-channel RTD/POT input; isolated (ASR133-S)
16-channel RTD/POT input, isolated channels (AAR145-S)
10th Edition : Dec.18,2003-00
A3-112 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
OOP Clear (OPCLS) FIO Analog Input/Output : KFCS2/KFCS
OOP Clear
The OOP clear function automatically sets the output to the tight-shut value when the
output open (OOP) state has continued for more than the specified time (fixed at 4 sec-
onds).
Whether or not the OOP clear function is available is set on the I/O module properties. On
the builder, [OOP Clear] check box is available.
By default, this check box is not checked.
The OPCLS can only be set for the following I/O modules:
8-channel current input, 8-channel current output (AAI841-S)
8-channel voltage input, 8-channel current output (AAB841-S)
8-channel voltage input, 8-channel current output (MAC2 compatible terminal place-
ment) (AAB841-S)
4-channel current Input, 4-channel current output, isolated channels (AAI835-S)
8-channel current output, isolated (ASI533-S)
16-channel current output, isolated (AAI543-S)
8-channel current input, 8-channel current output, HART (AAI841-H)
4-channel current input, 4-channel current output, isolated channels, HART (AAI835-
H)
8-channel current output, isolated, HART (ASI533-H)
16-channel current output, isolated, HART (AAI543-H)
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Cold Junction Compensation Correction Setting (RJCSEL) FIO Analog
Input/Output : KFCS2/KFCS
Cold Junction Compensation Correct
The cold junction compensation correction for the thermocouple input is set on the I/O
module properties.
The selection list and default values of the cold junction compensation correction vary for
each IOM.
If this setting is changed, IOM initialization loading will be performed.
The RJCSEL can only be set for the following I/O modules:
16-channel thermocouple/mV input, isolated (AAT141-S)
16-channel thermocouple/mV input; isolated (AST143-S)
16-channel thermocouple/mV input, isolated channels (AAT145-S)
15-channel thermocouple input, isolated channels (MX compatible) (AAT145-S)
The following shows the selection list (default values) for each IOM:
Table Signals (Terminals) of the I/O Modules for which the RJCSEL can be set : KFCS2/KFCS
A030420E.EPS
Fixed at MX Interchange
Type (model name) Selection list (default)
16-channel thermocouple/mV input, isolated (AAT141-S) Fixed at EUR Terminal
16-channel thermocouple/mV input, isolated (AST143-S) Fixed at EUR Terminal
16-channel thermocouple/mV input, isolated channels (AAT145-S) Fixed at KS Connector
15-channel thermocouple input, isolated channels (MX compatible)
(AAT145-S)
Dual FIO Analog Input/Output : KFCS2/KFCS
Duplicate Next Card Analog Input/Output
Whether or not to make the adjacent I/O module dual-redundant is set on the I/O module
properties. On the builder, [Duplicate Next Card] check box is available.
By default, this check box is not checked.
There are 32 types of FIO Analog Input/Output modules can be set into dual-redundant
configuration. However, 16-Channel Pulse Input (PM1 Compatible) (AAP149-S) is not
included.
SEE ALSO
For the connection method when dual-redundant I/O modules are specified, see the followings in chapter
C2.1, Data Connection:
Dual-Redundant Multi-Point Analog Input : KFCS2/KFCS in Data Reference with Respect
to Dual-Redundant Input
Dual-Redundant Multi-Point Analog Output : KFCS2/KFCS in Data Setting with Respect to
Dual-Redundant Output
10th Edition : Dec.18,2003-00
A3-114 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
Command Line Input 1 : KFCS2/KFCS
Command
Specify a special setting for each I/O module signal (terminal) in a command line.
This specification is performed in the details setting dialog of IOM Builder.
Enter a string of a command line. Specify the command line by delimiting it with a
comma (,).
The string of a command line is checked when overwriting or downloading. If an
invalid command line is specified, an error will occur.
If a value outside of the specified range is specified, an error will occur.
If the same command line is specified, the command line that is specified the last will
take precedence. No error will occur in this case.
The following shows the commands that can input command lines for the analog I/O
module:
Table Command line input for the analog I/O module : KFCS2/KFCS
A030421E.EPS
Command Description Default Specification method
INREV Input signal reverse No Yes or No
PVLMT Measured value limit No No or lower limit value upper limit value
TSHUT Tight-shut Output 0.00125 A 0.00125 to 0.023 (ampere)
SCCHK Short Circuit Check
ASI133:Yes
ASR133:No
Yes/No/<a value>
WIRING Wiring Type 3 2, 3, 4
HARTPRI HART Priority Yes Yes/No
: One-byte space
INREV (Input Signal Reverse) : KFCS2/KFCS
This command reverses input signals. Specify INREV when the field input/output is Mini-
mum range > maximum range in an analog I/O module.
Syntax
INREV=No
INREV=Yes
Parameter
No
Input signals are not reversed (default).
Yes
Input signals are reversed.
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<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-115
IM 33S01B30-01E
PVLMT (Measured Value Limit) : KFCS2/KFCS
Specify the upper and lower limit values of measured values. If a measured value exceeds
the specified upper and lower limit values, the measured value will be limited within the
specified upper and lower limit values.
Syntax:
PVLMT = No
PVLMT = 10 90
Parameter:
No
No limit is used for measured values (default).
Lower limit value upper limit value (%)
: One-byte space
Specify the upper and lower limit values of measured values with the actual amount.
For data ranging from 0 to 100%, such as current input and voltage input, specify 0 to
100%.
Note that the IOP will not be detected if the IOP detection level is outside of this
specification.
TSHUT (Tight-Shut Output) : KFCS2/KFCS
Specify the I/O modules' tight-shut output. This tight-shut output is used when the I/O
module is initialized. If a function block is connected to the I/O module and it gives a 0% (or
below) output, the tight-shut output set for the function block is output instead of this tight-
shut output.
Syntax:
TSHUT=0.00125
Parameter:
Tight-Shut output
Tight-shut output can be specified with a value between 0.00125 and 0.023. The unit
of this value is ampere. The default is 0.00125. The tight-shut output should not go
beyond the OOP detection range. So that this setting should be greater than the
setting of SOOP (OOP detection level).
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A3-116 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E
SCCHK (Short Circuit Check) : KFCS2/KFCS
Checks the short circuit of the I/O module.
When the short circuit is detected, the same value specified for burnout is used as input
signal. With BOEN command, burnout upscale or burnout downscale can be specified.
Syntax:
SCCHK=No
SCCHK=Yes
Parameters:
No
Short circuit check is inactive (Default).
Yes
Short circuit check is active.
The input value when short circuit occurs is the same as the input specified by burnout
settings (BOEN command).
WIRING (Wiring Type) : KFCS2/KFCS
Specifies the wiring type of resistance temperature detector. The wiring type of potentiom-
eter is fixed as 3-wire.
Syntax:
WIRING=2
Parameter:
2: 2-Wire
3: 3-Wire (Default)
4: 4-Wire
HARTPRI (HART Communication Master Priority) : KFCS2/KFCS
This command specifies the HART communication masters priority.
The I/O module and a HHT (handheld terminal) can be specified as the HART communica-
tion masters, normally, I/O module is used as primary master.
Syntax:
HARTPRI=Yes
Parameter:
Yes
Used as primary master (Default)
No
Used as secondary master
10th Edition : Dec.18,2003-00
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-117
IM 33S01B30-01E
Command Line Input Enable/Disable for Each I/O Module Signal
(Terminal) : KFCS2/KFCS
The following lists whether the command line input is enabled or disabled for each I/O
module signal (terminal):
Table Command Line Input Enable/Disable for Each I/O Module Signal (Terminal) (1/2) : KFCS2/
KFCS
A030422E.EPS
Type (model name) IOM type
Terminal
number
INREV PVLMT
16-channel current input (AAI141-S) Current input 1 to 16
8-channel current input, isolated channels
(AAI135-S)
Current input 1 to 8
16-channel voltage input (AAV141-S) Voltage input 1 to 16
16-channel voltage input (-10 to 10V)
(AAV142-S)
Voltage input 1 to 16
16-channel thermocouple/mV input,
isolated (AAT141-S)
Thermocouple
input
1 to 16
mV input (%)
TC input (V)
TC input (V)
TC input (V)
RTD input (ohm)
16-channel thermocouple/mV input,
solated channels (AAT145-S)
Thermocouple
input
1 to 16
mV input (%)
15-channel thermocouple input, isolated
channels (MX compatible) (AAT145-S)
Thermocouple
input
1 to 15
(*1)
12-channel RTD input, isolated (AAR181-S)
RTD input
1 to 12
16-channel RTD/POT input,
isolated channels (AAR145-S)
RTD input
1 to 16 POT input
TC input (V)
16-channel thermocouple/mV input,
isolated (AST143-S)
Thermocouple
input
1 to 16
mV input (%)
TSHUT
HART
PRI
WIRING SCCHK
RTD input (ohm)
8-channel RTD/POT input, isolated
(ASR133-S)
RTD input
1 to 8 POT input
1 to 8
8-channel current input, isolated channels,
HART (AAI135-H)
Current Input
1 to 8
8-channel current input, isolated,
HART (ASI133-H)
Current Input
1 to 8
8-channel current output, isolated,
HART (ASI533-H)
Current output
1 to 16
16-channel current output, isolated,
HART (AAI543-H)
Current Input
1 to 16
16-channel current input, isolated,
HART (AAI143-H)
Current Input
4-channel current input, 4-channel current
output, isolated channels, HART (AAI835-H)
Current input 1 to 4
Current output 5 to 8
1 to 16
16-channel voltage output (-10 to 10V),
isolated (AAV544-S)
Voltage output
: Input is possible.
blank : Input is not possible.
10th Edition : Dec.18,2003-00
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IM 33S01B30-01E
Command Line 2 FIO Analog Input/Output : KFCS2/KFCS
Command
Specify a special setting for each I/O module in a command line.
This specification is performed on the I/O module properties.
The following shows the commands that can input command lines for the analog I/O
module:
Table Command Line Input for the Analog I/O Module : KFCS2/KFCS
A030423E.EPS
Yes or No
Command Description Default Specification
SOOP
OOP detection
level specification
0.00085 A 0 to 0.023 A
ORBE
Output readback
function
specification
Yes for current output.
In case of the voltage output, Yes when the I/O
module is set as dual-redundant, and No when the
I/O module is set as single.
Yes or No
CNCTCHK
Front connector
disconnection
check
Yes when the I/O module is set as dual-redundant,
and No when the I/O module is set as single.
Temperature
FIXED
_RJC
Sets a fixed
temperature to
RJC
Disable FIXED_RJC
SOOP (OOP Detection Level Specification) : KFCS2/KFCS
Specify the OOP detection level.
Syntax:
SOOP=0.001
Parameter:
SOOP detection level
Specify the OOP detection level within 0 to 0.023 (unit: ampere). The default is
0.00085 A.
In order to prevent the OOP alarm occurrence during tight-shut output, the setting of
SOOP should be smaller than the setting of TSHUT (tight-shut output).
10th Edition : Dec.18,2003-00
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IM 33S01B30-01E 10th Edition : Dec.18,2003-00
ORBE (Output Readback) : KFCS2/KFCS
Reads back the output from the I/O module. If the deviation is too large, the I/O module is
set to FAIL status.
Syntax:
ORBE=Yes
ORBE=No
Parameter:
Yes
Readback the output. (Default, except for AAV542-S when not in dual-redundant
configuration).
No
Do not readback the output. (Default for AAV542-S when not in dual-redundant con-
figuration).
CNCTCHK (Front Connector Disconnection Check) : KFCS2/KFCS
Specify whether or not to check the disconnection of the front connector. If a front connec-
tor disconnection error is detected when the front connector disconnection check is speci-
fied, the I/O module will be placed in the Fail state.
Syntax:
CNCTCHK=Yes
CNCTCHK=No
Parameter:
Yes
Front connector disconnection check is performed. (Default when the I/O module is
set as dual-redundant.)
No
Front connector disconnection check is not performed. (Default when the I/O module
is set as single.)
FIXED_RJC (Sets a Fixed Temperature to RJC) : KFCS2/KFCS
This fixed temperature is used as the cold junction temperature for temperature compensa-
tion calculation.
Syntax:
FIXED_RJC=25.0
Parameter:
Temperature
The temperature unit set on the I/O module properties sheet is used as the fixed RJC
temperature unit.
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IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Command Line Input Enable/Disable for Each I/O Module : KFCS2/KFCS
The following lists whether the command line input is enabled or disabled for each I/O
module:
Table Command Line Input Enable/Disable for Each I/O Module : KFCS2/KFCS
A030424E.EPS
16-channel current input, HART (AAI141-H)
Type (model name) SOOP ORBE CNCTCHKFIXED_RJC
16-channel current input (AAI141-S)
8-channel current input, isolated channels (AAI135-S)
16-channel voltage input (AAV141-S)
16-channel voltage input (-10 to 10V) (AAV142-S)
16-channel thermocouple/mV input, isolated (AAT141-S)
16-channel thermocouple/mV input, isolated channels (AAT145-S)
15-channel thermocouple input, isolated channels (MX compatible)
(AAT145-S)
12-channel RTD input, isolated (AAR181-S)
16-channel RTD/POT input, isolated channels (AAR145-S)
8-channel pulse train input (AAP135-S)
8-channel current input, 8-channel current output (AAI841-S)
8-channel voltage input, 8-channel current output (AAB841-S)
8-channel voltage input, 8-channel current output
(MAC2 compatible terminal placement) (AAB841-S)
4-channel current input, 4-channel current output, isolated
channels (AAI835-S)
(*1)
(*1)
(*1)
(*1) (*1)
16-channel pulse input (PM1 Compatible)(AAP149-S)
(*1)
(*1)
(*1)
8-channel current input, 8-channel current output, HART
(AAI841-H)
(*1) (*1)
4-channel current input, 4-channel current output, isolated
channels, HART (AAI835-H)
(*1) (*1)
8-channel current output, isolated, HART (ASI533-H)
16-channel current output, isolated, HART (AAI543-H)
8-channel current input, isolated channels, HART (AAI135-H)
16-channel voltage output (-10 to 10V) (AAV542-S)
16-channel voltage input, isolated (AAV144-S)
16-channel voltage input (-10 to 10V), isolated (AAV144-S)
: Input is possible.
blank : Input is not possible.
*1 : The command line is reflected only in output points.
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IM 33S01B30-01E 10th Edition : Dec.18,2003-00
A3.4.2 Parameters for FIO Contact Inputs/Outputs
This section explains the following parameters of the I/O module that are classified
into the FIO contact inputs/outputs:
Mode (*1)
P&ID tag name
Tag name
Tag comment
Switch position label
Label format
Btn1, Btn2
Security level
Tag mark (*2)
Upper window (*2)
Help (*2)
Time-proportioning ON/OFF pulse period (PP)
Phasing (OF)
Filter setting (SIN_CTL)
Detection edge (PEG)
Fallback (FBK)
Automatically delete noisy events (EVRDELSET)
Time period of automatically delete noisy events (EVTDELTIME)
Number of events per period (EVTDELNUM)
Dual
Command line
*1: The point mode is displayed for all contact I/O modules in the FIO.
*2: Indicates detail setting items.
TIP
If an item in which a setting has already been entered by default is left blank, an error will occur and the
previously set value will return. However, items that are blank by default can be left blank.
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Point Mode FIO Contact Input/Output : KFCS2/KFCS
Mode
The operation mode for each terminal is set with IOM Builder.
The selection list of the point modes varies depending on the I/O module type.
If the point mode is set for an odd-numbered point terminal in a pulse width output module,
a status/pulse width output module, or a status/pulse width output module, the point mode
for an even-numbered point terminal (in which 1 has been added to an odd-numbered
point) will automatically be set to the same value. If the point mode is set for an even-
numbered point terminal, the point mode for an odd-numbered point terminal (in which 1 is
subtracted from an even-numbered point) will automatically be set to the same value.
For example, if the point mode for %Z011101 is set to PW, the point mode for %Z011102
will automatically be switched to PW as well.
The following table lists the correspondence between the module types and point modes:
Table Correspondence between the module types and point modes : KFCS2/KFCS
A030436E.EPS
Time-proportioning ON/OFF output
Point mode Module type
SI Status input
SI-SOE Status input (SOE)
PB Pushbutton input
SO Status output
PW Pulse width output
TP
The following lists the selection list and default settings of the point modes:
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Table Selection List and Default Settings of the Point Modes : KFCS2/KFCS
A030437E.EPS
SO
Type (model name) Terminal
Signal
direction
Point mode
Selection list Default setting
32-channel status input for single (ADV157-S)
32-channel status input (ADV151-P)
64-channel status input (ADV161-P)
16-channel status input 100V AC (ADV141-P)
16-channel status input 200V AC (ADV142-P)
16-channel status input (ASD143-P)
All
channels
Input Fixed at SI SI
32-channel pushbutton input (ADV151-P)
16-channel pushbutton input 100V AC (ADV141-P)
16-channel pushbutton input 200V AC (ADV142-P)
16-channel pushbutton input (ASD143-P)
All
channels
Input Fixed at PB PB
32-channel SOE status input (ADV151-E) (*1)
All
channels
Input SI, SI-SOE SI
32-channel status, 32-channel pushbutton input (ADV161-P)
1 to 32 Input Fixed at PB PB
33 to 64 Input Fixed at SI SI
32-channel status output for single (ADV557-S)
32-channel status output (ADV551-P)
64-channel status output (ADV561-P)
16-channel status relay output (ADR541-P)
8-channel status output (ASD533-S)
All
channels
Output Fixed at SO SO
32-channel pulse width output (ADV551-P)
16-channel pulse width relay output (ADR541-P)
All
channels
Output PW, TP PW
32-channel status, 32-channel pulse width output (ADV561-P)
1 to 32 Output PW, TP PW
33 to 64 Output Fixed at SO SO
32-channel status/pulse width output (ADV551-P)
All
channels
Output SO, PW, TP SO
64-channel status/pulse width output (ADV561-P)
1 to 32 Output SO, PW, TP SO
33 to 64 Output Fixed at SO SO
16-channel status/pulse width output relay output (ADR541-P)
All
channels
Output SO, PW, TP SO
ST2 compatible (16-channel status input,
16-channel status/pulse width output) (ADV859-P)
1 to 16 Input Fixed at SI SI
17 to 32 Output SO, PW, TP SO
ST3 compatible (32-channel status input) (ADV159-P)
All
channels
Input Fixed at SI SI
ST3 compatible (32-channel pushbutton input) (ADV159-P)
All
channels
Input Fixed at PB PB
ST4 compatible (32-channel status/pulse width output)
(ADV559-P)
All
channels
Output SO, PW, TP SO
ST5 compatible (32-channel status input,
32-channel status/pulse width output) (ADV869-P)
1 to 32 Input Fixed at SI SI
33 to 64 Output SO, PW, TP SO
ST6 compatible (64-channel status input) (ADV169-P)
All
channels
Input Fixed at SI SI
ST7 compatible (64-channel status/pulse width output)
(ADV569-P)
All
channels
Output SO, PW, TP
Type (model name) Terminal
Signal
direction
Point mode
Selection list Default setting
16-channel status input/16-channel status output (ADV851-S)
1 to 16 Input Fixed at SI SI
17 to 32 Output Fixed at SO SO
*1: Can be applied only in the field control units that support dual-redundant configuration (AFS30D, AFS400, AFG30D
and AFG40D).
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Mixing PW and TP : KFCS2/KFCS
For the I/O modules showing PW and TP in the selection list, either PW or TP can be set for
each terminal. However, if PW or TP is set for an odd-numbered point terminal, the point
mode for an even-numbered point terminal (in which 1 is added to an odd-numbered point)
will automatically be set to the same value as well. If PW or TP is set for an even-numbered
point terminal, the point mode of an odd-numbered point terminal (in which 1 is subtracted
from an even-numbered point) will automatically be set to the same value as well.
Mixing SO, PW and TP : KFCS2/KFCS
For the I/O modules showing SO, PW and TP in the selection list, either SO, PW or TP can
be set for each terminal. However, the following conditions must be satisfied:
If PW is set for an odd-numbered point terminal, the point mode for an even-num-
bered point terminal (in which 1 is added to an odd-numbered point) will automatically
be set to PW as well.
If either SO or TP is set to an odd-numbered point terminal, the point mode for an
even-numbered point terminal (in which 1 is added to an odd-numbered point) can
only be defined as either SO or TP. If PW is defined, an error will occur.
SO is set as the time-proportioning ON/OFF mode in which the time-proportioning
ON/OFF pulse cycle (PP) is 8ms in a database.
Table Combinations that Allows the Mixing of SO, PW and TP : KFCS2/KFCS
A030438E.EPS
PW TP SO
PW
TP
SO
: Mixing allowed
blank : Mixing not allowed
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P&ID Tag Name FIO Contact Input/Output : KFCS2/KFCS
P&ID Tag Name
The P&ID tag name is set on IOM Builder.
Nothing is set by default.
A string of up to 16 byte characters or 8 double-byte characters can be entered.
The setting of the P&ID tag name may be omitted.
Tag Name FIO Contact Input/Output : KFCS2/KFCS
Tag Name
The tag name is set on IOM Builder.
A string of up to 16 byte characters can be entered for the tag name. Nothing is set by
default.
The setting of the tag name may be omitted.
Tag Comment FIO Contact Input/Output : KFCS2/KFCS
Tag Comment
The tag comment is set on IOM Builder.
A string of up to 24 byte characters or 12 double-byte characters can be entered. Nothing is
set by default.
The setting of the tag comment may be omitted.
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Switch Position Label FIO Contact Input/Output : KFCS2/KFCS
The switch position label name is set on IOM Builder.
It can be selected from the selection list menu or the data menu area. The selection item
names in the selection list menu and the data menu area are defined in the switch position
label list. Or, they can be entered directly. When entering a label name directly, enter a
string of up to 8 byte-characters or 4 double-byte characters for each label of labels 1
through 4.
The following shows the input format of the switch position label:
<Label 1>, <Label 2>, <Label 3>, <Label 4>
Be sure to delimit the labels with a comma (,). The default is [ON, OFF, ON].
The operation for saving the labels varies depending on the manual mode or auto mode.
The manual mode or auto mode can be set in the project properties.
For auto mode
Strings other than ones in the selection list menu can also be entered. The entered
string is registered as a new switch position label when downloading (overwriting).
For manual mode
If a string other than ones in the selection list menu is entered, an error will occur
when downloading (overwriting).
SEE ALSO
For details on the switch position label, see the following:
E8.2, Switch Position Label
Label Format FIO Contact Input/Output : KFCS2/KFCS
The label format (display directions of the buttons in the instrument diagrams) is set on IOM
Builder.
Either Direct or Reverse can be set. The default is Direct.
SEE ALSO
For details on the label format, see the following:
Label Format Switch Position Label in E8.2, Switch Position Label
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IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Btn1, Btn2 FIO Contact Input/Output : KFCS2/KFCS
The button color in the instrument diagram is set on IOM Builder.
The following shows the selection list of the button colors. The default color is Red (R).
Red (R)
Negro (N)
Green (G)
Yellow (Y)
Blue (B)
Magenta (M)
Cyan (C)
White (W)
Steel blue (SB)
Pink (PK)
Spring green (SG)
Orange (OR)
Yellowish green (YG)
Violet (VO)
Deep sky blue (DB)
Gray (GR)
SEE ALSO
For details on the button colors, see the following:
Button Color Switch Position Label in E8.2, Switch Position Label
Security Level FIO Contact Input/Output : KFCS2/KFCS
The security level of data is set on IOM Builder.
Select from either [1], [2], [3], [4], [5], [6], [7] or [8]. The default setting is [4].
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Tag Mark FIO Contact Input/Output : KFCS2/KFCS
The tag mark is set on IOM Builder.
The following shows the selection list of the tag marks. The default mark is General.
Important with Ack.
General
Aux. 1
Aux. 2
Important
General with Ack.
Aux. 1 with Ack.
Aux. 2 with Ack.
Upper Window FIO Contact Input/Output : KFCS2/KFCS
The panel name when expanding to the upper window is set on IOM Builder.
Nothing is set by default.
A string of up to 16-byte uppercase alphanumeric characters can be entered for the upper
window name. The setting of the upper window may be omitted.
TIP
An upper window name is stored in the clipboard by selecting [Tag window name list] in the [Tool] menu,
selecting the applicable upper window name, and then clicking the [Copy] button. It is useful if the upper
window name stored in the clipboard is pasted in the applicable field.
Help Number FIO Contact Input/Output : KFCS2/KFCS
The help number defined by the user is set on IOM Builder.
Nothing is set by default.
A desired help ID can be entered as a help number.
The following shows the specification format of the help number:
HWnnnn
HW : Fixed at HW
nnnn : Help ID (4-digit number)
The setting of the help number may be omitted.
TIP
A help number is stored in the clipboard by selecting [Tag window name list] in the [Tool] menu, selecting
the applicable help number, and then clicking the [Copy] button. It is useful if the help number stored in
the clipboard is pasted in the applicable field.
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Time-Proportioning ON/OFF Pulse Period (PP) FIO Contact
Input/Output : KFCS2/KFCS
Time-Proportioning ON/OFF Pulse
The time-proportioning ON/OFF pulse cycle is set in the details setting dialog of IOM
Builder. This can only be set for terminals whose point mode is TP (time-proportioning ON/
OFF output).
Set a numeric value (unit: second) between 0 and 300 for the time-proportioning ON/OFF
pulse cycle.
The default is 10 seconds.
Phasing (OF) FIO Contact Input/Output : KFCS2/KFCS
Phasing
The phasing is set in the details setting dialog of IOM Builder. This can only be set for
terminals whose point mode is TP (time-proportioning ON/OFF output). The phasing is
used to set the time to offset the phase of the ON/OFF cycle for each output in the case of
multiple time-proportioning ON/OFF outputs in the same module.
Set a numeric value (unit: second) between 0 and 300 for the phasing.
The default is 0.1 (terminal number -1) seconds.
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Filter Setting (SIN_CTL) FIO Contact Input/Output : KFCS2/KFCS
Filter Setting
The filter is set in the I/O module properties.
This filter is used for preventing malfunctions caused by contact input chattering noise. The
setting of the filter is the number of sampling; each sampling period is 2 milliseconds. So
that, the filter time equals to (setting value x 2 ms). The chattering noise with the time-span
shorter than the filter time can be filtered out. For an example, when this filter setting is 2,
the chattering noise with the time-span shorter than 4 ms (2 x 2 ms) can be filtered out.
In the property sheet for the Input/Output Module, select a filter setting from 2, 4, 8,
16, 32, 64, 128, or 256. However, for I/O module ADV151-E, an even number
between 2 to 256 can be set.
The default is [2].
The SIN_CTL can only be set for the following I/O modules:
32-channel status input for single (ADV157-S)
32-channel status input (ADV151-P)
64-channel status input (ADV161-P)
16-channel status input 100V AC (ADV141-P)
16-channel status input 200V AC (ADV142-P)
16-channel status input (ASD143-P)
32-channel SOE status input (ADV151-E)
32-channel pushbutton input (ADV151-P)
16-channel pushbutton input 100V AC (ADV141-P)
16-channel pushbutton input 200V AC (ADV142-P)
16-channel pushbutton input (ASD143-P)
32-channel status, 32-channel pushbutton input (ADV161-P)
16-channel status input/16-channel status output (ADV851-S)
ST2 compatible (16-channel status input, 16-channel status/pulse width output)
(ADV859-P)
ST3 compatible (32-channel status input) (ADV159-P)
ST3 compatible (32-channel pushbutton input) (ADV159-P)
ST5 compatible (32-channel status input, 32-channel status/pulse width output)
(ADV869-P)
ST6 compatible (64-channel status input) (ADV169-P)
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Detection Edge (PEG) FIO Contact Input/Output : KFCS2/KFCS
Detection Edge
The detection edge is set in the I/O module properties.
This item specifies whether the pressing of a pushbutton is detected by a change of an
input signal from ON to OFF or from OFF to ON during the pushbutton input.
Select one of the following items. The default is [ON].
ON: Edge detection from OFF to ON
OFF: Edge detection from ON to OFF
BOTH: Edge detection both from OFF to ON and from ON to OFF
The PEG can only be set for the following I/O modules:
32-channel pushbutton input (ADV151-P)
16-channel pushbutton input 100V AC (ADV141-P)
16-channel pushbutton input 200V AC (ADV142-P)
16-channel pushbutton input (ASD143-P)
32-channel status, 32-channel pushbutton input (ADV161-P)
ST3 compatible (32-channel pushbutton input) (ADV159-P)
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Fallback (FBK) FIO Contact Input/Output : KFCS2/KFCS
Perform Fallback
Whether or not the operation of the fallback function is performed is set in the I/O module
properties. On the builder, [Perform Fallback] check box is available.
By default, this check box is checked. If the I/O module is in a dual-redundant configuration,
this check box is fixed as checked.
When the fallback function is to be executed, select the function type from the following
items. The default setting is [All points Maintain Current Value].
All points maintain current value
Retains the status when a fallback was detected, and continues either the ON or OFF
state.
All points turn off
Sets all contacts to the OFF state.
The FBK can only be set for the following I/O modules:
32-channel status output for single (ADV557-S)
32-channel status output (ADV551-P)
64-channel status output (ADV561-P)
16-channel status relay output (ADR541-P)
16-channel status output (ASD533-S)
32-channel pulse width output (ADV551-P)
16-channel pulse width relay output (ADR541-P)
32-channel status, 32-channel pulse width output (ADV561-P)
32-channel status/pulse width output (ADV551-P)
64-channel status/pulse width output (ADV561-P)
16-channel status/pulse width output relay output (ADR541-P)
16-channel status input/16-channel status output (ADV851-S)
ST2 compatible (16-channel status input, 16-channel status/pulse width output)
(ADV859-P)
ST4 compatible (32-channel status/pulse width output) (ADV559-P)
ST5 compatible (32-channel status input, 32-channel status/pulse width output)
(ADV869-P)
ST7 compatible (64-channel status/pulse width output) (ADV569-P)
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Automatically Delete Noisy Events (EVTDELSET) FIO Contact Input/
Output: KFCS2/KFCS
The event signals input from the SOE capable status input module may be affected by the
noise such as chattering of relays so that it is necessary to automatically delete the noisy
events periodically.
The option [Automatically Delete Noisy Events] can be checked on the I/O module proper-
ties sheet. By default, this option is checked.
This option (EVTDELSET) is valid only for the following I/O module.
32-Channel SOE Status Input (ADV151-E)
After checking this option, the [Time] and the [Number of Events] need to be defined
accordingly.
SEE ALSO
For more information about inhibition of repeated events, see the following:
Automatic Event Deletion in ADV151-E Functions of M11.1.1, FCS Functions
Time Period of Automatically Delete Noisy Events (EVTDELTIME) FIO
Contact Input/Output: KFCS2/KFCS
The time period is defined on the I/O module properties sheet. This setting is available only
when [Automatically Delete Noisy Events] is enabled,
The time period can be set by choosing among [0.5], [1], [1.5], [2], [2.5], [3], and [3.5] (unit:
second) settings. The default setting is [1] second.
This setting (EVTDELTIME) is valid only for the following I/O module.
32-Channel SOE Status Input (ADV151-E)
Number of Events per Period (EVTDELNUM) FIO Contact Input/Output:
KFCS2/KFCS
Specifies the number of events that protected from deleting the repeated noisy events per
period. This setting is defined on the I/O module properties sheet. The setting can be set by
choosing between [3] and [5]. [3] is the default setting.
This setting (EVTDELNUM) is valid only for the following I/O module.
32-Channel SOE Status Input (ADV151-E).
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-135
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Dual FIO Contact Input/Output : KFCS2/KFCS
Duplicate Next Card Status Input/Output
Whether or not to make the adjacent I/O module dual-redundant is set in the I/O module
properties. On the builder, [Duplicate Next Card] check box is available.
By default, this check box is not checked.
This item is not available for the contact I/O modules (ADV157-S, ADV557-S) that do not
support dual-redundant configuration and Status/Pulse width Output modules (ADV551-P,
ADV561-P, ADR541-P).
The modules installed in remote node, such as ST3 compatible module (ADV159-P), ST4
compatible module (ADV559-P), ST5 compatible module (ADV869-P), ST6 compatible
module (ADV169-P) and ST7 compatible module (ADV569-P).
SEE ALSO
For the connection method when dual-redundant I/O modules are specified, see the followings in chapter
C2.1, Data Connection:
Dual-Redundant Contact Input in Data Reference with Respect to Dual-Redundant Input
Dual-Redundant Contact Output in Data Setting with Respect to Dual-Redundant Output
A3-136 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Command Line FIO Contact Input/Output : KFCS2/KFCS
Command
Specify a special setting for each I/O module in a command line.
IMPORTANT
If the contents specified in a command line are changed, IOM configuration download will
be initiated for the I/O module. The I/O module will be placed in the Fail state during the
download. Therefore, exercise caution when changing the command lines.
This specification is performed in the I/O module properties.
The following shows the commands that can input command lines for the contact I/O
module:
CNCTCHK (Front Connector Disconnection Check) : KFCS2/KFCS
Specify whether or not to check the disconnection of the front connector. If a front connec-
tor disconnection error is detected when the front connector disconnection check is speci-
fied, the I/O module will be placed in the Fail state.
Syntax:
CNCTCHK=Yes
CNCTCHK=No
Parameter:
Yes
Front connector disconnection check is performed. (Default when the I/O module is
set as dual-redundant.)
No
Front connector disconnection check is not performed. (Default when the I/O module
is set as single.)
The CNCTCHK can only be specified for the following I/O modules:
32-channel status input (ADV151-P)
64-channel status input (ADV161-P)
16-channel status input (ASD143-P)
32-channel SOE status input (ADV151-E)
32-channel pushbutton input (ADV151-P)
16-channel pushbutton input (ASD143-P)
32-channel status, 32-channel pushbutton input (ADV161-P)
32-channel status output (ADV551-P)
64-channel status output (ADV561-P)
8-channel status output (ASD533-S)
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-137
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32-channel pulse width output (ADV551-P)
32-channel status, 32-channel pulse width output (ADV561-P)
32-channel status/pulse width output (ADV551-P)
64-channel status/pulse width output (ADV561-P)
16-channel status input/16-channel status output (ADV851-S)
Lead Breakage (LBENBL)
Specifies lead breakage check.
Syntax:
LBENBL=No
Parameter:
No
Lead breakage check is inactive (default)
Yes
Lead breakage check is active
This setting (LBENBL) is valid only for the following I/O modules.
16-Channel Status Input (ASD143-P)
16-Channel Pushbutton Input (ASD143-P)
16-Channel Status Output (ASD533-S)
Short Circuit (SCENBL)
Specifies short circuit check.
Syntax:
SCENBL=No
Parameter:
No
Short circuit check is inactive. (default)
Yes
Short circuit check is active.
This setting (SCENBL) is valid only for the following I/O modules.
16-Channel Status Input (ASD143-P)
16-Channel Pushbutton Input (ASD143-P)
16-Channel Status Output (ASD533-S)
A3-138 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Lead Breakage Mode (LBMODE)
When the output is OFF, and the loop does not allow the low-level current flow for lead
breakage check, with this setting, the lead breakage check is not active when the output is
OFF.
Syntax:
LBMODE=Yes
Parameter:
No
When the output is OFF, low-level current flows for lead breakage check. (default)
Yes
When the output is OFF, no Low-level current flows and lead breakage check be-
comes inactive.
This setting (LBMODE) is valid only for the following I/O module.
16-Channel Status Output (ASD533-S)
TIP
If the lead breakage check and short circuit check are active, and when the breakage or the short circuit
occurs, the I/O signals are processed as follows.
When lead breakage or short circuit occurs, the I/O module holds the previous good values until the I/
O module recovers from the errors.
When lead breakage or short circuit occurs, the data status of the I/O module is the same as the
other error occurs (BAD, NRDY, PFAIL, LPFL).
When the function blocks with the features of receiving I/O module status signals such as switch
instruments and motor control blocks are connected to the I/O module, the IOP and OOP may be
indicated when the lead breakage or short circuit occurs in the connected I/O module. At the same
time, the function block falls back to manual mode. (If the function blocks are not directly connected
to the I/O module but using the sequence table to check the ON/OFF status of the module, the
function block cannot receive the error occurrence signals.)
If multiple channels of an input module are applied, when error occurs on one channels, the data
status of all channels are affected.
If multiple channels of an output module are applied, when error occurs on one channel, the outputs
of all channels are affected.
When creating the application program to monitor the data status of each signal channel, do the follows.
Use the function blocks with the features of receiving I/O module status signals such as switch
instruments and motor control blocks are connected to the I/O module, the I/O module error status
can be indicated by IOP and OOP alarms.
Use sequence control blocks such as sequence table blocks to check the I/O module status signals.
<A3.4 Configuring Process I/O of KFCS2 and KFCS> A3-139
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A3.4.3 HART Variable Setting Items
Among FIO analog I/O modules, the setting items for HART Variables on the I/O
modules that support HART communication are explained as follows.
Channel
Data Type
Polling Address
Service Comment
P&ID Tag Name (*1)
Label (*1)
*1: Specify on detail setting.
TIP
On the builder for the I/O modules that support HART communication, there are two tabs, [Analog Data]
and [HART Variable]. The settings regarding to analog I/O data are set on the [Analog Data] tab, while the
settings regarding to the HART variables are set on the [HART Variables] tab.
On [HART Variable] sheet, each variable of HART device (PV/SV/TV/FV) can be assigned to a terminal
(%Z).
SEE ALSO
For more information about setting items regarding to analog data on the I/O modules that support HART
communication, see the following:
A3.4.1 Parameters for FIO Inputs/Outputs
Channel HART Variable : KFCS2/KFCS
Channel
Settings of Channel are performed on the [HART Variable] tab of IOM Builder.
For a Channel, set a two-digit number (01 to 16 or 01 to 08) of the element assigned for the
analog data of the same device.
By default, the setting items are empty.
TIP
The element number for the analog data is displayed in the format of %Znnu101 to %Znnu116 (nn:
Node Number, u: Slot Number) or %Znnu101 to %Znnu108. The number of element of an I/O
module varies with the type of the I/O module.
The element number for a HART Variable is displayed in the format of %Znnu201 to %Znnu232 (nn:
Node Number, u: Slot Number) or %Znnu201 to %Znnu208.
A3-140 <A3.4 Configuring Process I/O of KFCS2 and KFCS>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Data Type HART Variable : KFCS2/KFCS
Data
Settings of Data Type are performed on the [HART Variable] tab of IOM Builder.
Select a setting from [PV],[SV],[TV] or [FV].
By default, this setting item is empty.
Polling Address HART Variable : KFCS2/KFCS
Polling Address
If multi-drop connections are used, set the polling addresses for the connections.
Settings of polling addresses are performed on the [HART Variable] tab of IOM Builder.
The polling addresses (1 to 63 of HART Variables) are set to each element assigned for the
field device.
Service Comment HART Variable : KFCS2/KFCS
Service Comment
Settings of service comment are performed on the [HART Variable] tab of IOM Builder.
Up to 40 single-byte characters or 20 double-byte characters can be entered as service
comment text. By default this setting item is empty. The setting of the service comment may
be omitted.
P&ID Tag Name -HART Variable : KFCS2/KFCS
P&ID Tag Name
Settings of P&ID tag name are performed on the [HART Variable] tab of IOM Builder.
Up to 16 single-byte characters or 8 double-byte characters can be entered as P&ID tag
name. By default this setting item is empty. The setting of the P&ID tag name may be
omitted.
Label HART Variable : KFCS2/KFCS
Label
Settings of label are performed on the [HART Variable] tab of IOM Builder.
Up to 16 alphanumeric characters can be entered as a label.
By default, this setting item is empty. The setting of the user-defined label may be omitted.
<A4. Software Inputs/Outputs> A4-1
IM 33S01B30-01E
A4. Software Inputs/Outputs
Just like process inputs/outputs, software inputs/outputs can be referred to or set
from a function block or other application function.
Software Inputs/Outputs
Software inputs/outputs are virtual inputs/outputs that are provided by the FCSs internal
software.
Two types of software inputs/outputs are available: an internal switch, which is used to
exchange logical values between function blocks or other application functions; and a
message output, which is used to inform the occurrence of an event.
The organizational structure of software inputs/outputs is as shown below.
Message outputs
Annunciator message (%AN)
Internal switch
Sequence message
Print message (%PR)
Operator guide message (%OG)
Sequence message request (%RQ)
Supervisory computer event message for PICOT (%M3)
Signal event message (%EV)
SFC/SEBOL return event message (%RE)
Multimedia start message (%VM)
Supervisory computer event message (%CP)
Common switch (%SW)
Global switch (%GS)(*1)
Software inputs/outputs
A040001E.EPS
*1: Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
Figure Structure of Software Inputs/Outputs
10th Edition : Dec.18,2003-00
<A4. Software Inputs/Outputs>
IM 33S01B30-01E
A4-2
The relationship between the software inputs/outputs and the basic control function is as
shown below.
FCS
Software I/O
Faceplate blocks
Unit instrument blocks
SFC blocks
Regulatory control blocks
Sequence control blocks
Arithmetic calculation blocks
Basic control
Valve pattern monitoring (*1)
Off-site blocks (*1)
Options
A040002E.EPS
Fieldbus I/O Process I/O
FCS I/O Interfaces
Communication I/O
Common switch
Annunciator message
Sequence control message
*1: This option can be applied in CS 3000 system only.
Figure Relationship of Software Inputs/Outputs with Basic Control
In the sequence control, software inputs/outputs can be handled as targets of the condition
testing and status manipulation. They can even be handled as targets of condition testing
and status manipulation for function blocks other than sequence control function blocks, as
long as these blocks allow for sequence connection.
10th Edition : Dec.18,2003-00
<A4. Software Inputs/Outputs> A4-3
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Referencing and Setting Software Inputs/Outputs
The software inputs/outputs that can be referenced and set from the sequence control
blocks are shown in the table below.
Table Referencing or Setting via the Sequence Control Block
Element name Reference
Common switch (%SW)
Annunciator message (%AN)
Print message (%PR)
Operator guide message (%OG)
Multimedia start message (%VM)
Sequence message request (%RQ)
Supervisory computer event message for PICOT (%M3)
Signal event message (%EV)
SFC/SEBOL return event message (%RE)
Setting
A040003E.EPS
Global switch (%GS) (*1)
Supervisory computer event message (%CP)
*1: Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
: Possible
Blank: Not possible
: Only applicable with global switch of present station.
<A4. Software Inputs/Outputs>
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A4-4
10th Edition : Dec.18,2003-00
Identification of Software Inputs/Outputs
Element Number
Software inputs/outputs can be distinguished by their element serial numbers.
The classification of element numbers is shown below.
%XXnnnn
%XX: Software input/output element identifier. Varies according to the type of software input/output signal.
nnnn: Element serial numbers. Some software inputs/outputs elements do not have serial numbers.
Software input/output element numbers of CS 1000 are shown in the table below.
Table Software Input/Output Element Numbers of CS 1000
Name
Common switch
Annunciator message
Print message (with data)
Operator guide message
Sequence message request
Supervisory computer event message for PICOT
Signal event message
SFC/SEBOL return event message
Element
Number
%SWnnnn
%ANnnnn
%PRnnnn
%OGnnnn
%RQnnnn
%M3nnnn
%EVnnnn
%RE
Element Number Convention
nnnn: Serial no.(0001 to 1000)
nnnn: Serial no.(0001 to 0200)
nnnn: Serial no.(0001 to 0100)
nnnn: Serial no.(0001 to 0100)
nnnn: Serial no.(0001 to 0100)
nnnn: Serial no.(0001 to 9999)
nnnn: Serial no.(0001 to 0100)
A040004E.EPS
Global Switch (*1) %GSnnnmm1
nnn: Serial no.(001 to 256)
mm: Station no. (01 to 24)
Multimedia start message %VMnnnn nnnn: Serial no.(0001 to 0100)
Supervisory computer event message %CPnnnn nnnn: Serial no.(0001 to 9999)
*1: Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
In factory plant operation, for monitoring purposes user may assign a tag name for each
common switch and annunciator message output when required.
Tag names and element numbers are used when referencing or setting the software inputs/
outputs in applications such as the application programs written in SEBOL and the Windows
applications, other than the operation and monitoring functions, that are written in Visual Basic.
<A4. Software Inputs/Outputs> A4-5
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Identification of Software Inputs/Outputs
Element Number
Software inputs/outputs are identified by their element serial numbers.
The classification of element numbers is shown below.
%XXnnnn
%XX: Software input/output element identifier. Varies according to the type of software input/output signal.
nnnn: Serial numbers. Some software input/output elements do not have serial numbers.
Software input/output element numbers of CS 3000 are shown in the table below.
Table Software Input/Output Element number of CS 3000
Name
Element
Number
Element Number Convention
Common switch %SWnnnn nnnn: Serial no.(0001 to 4000)
Annunciator message %ANnnnn
nnnn: Serial no.(0001 to 0500)
(0001 to 1000) (for KFCS2 or LFCS2)
Print message %PRnnnn
nnnn: Serial no.(0001 to 0200) (for SFCS)
(0001 to 0400) (for KFCS or LFCS)
(0001 to 1000) (for KFCS2 or LFCS2)
Operator guide message %OGnnnn
nnnn: Serial no.(0001 to 0200)
(0001 to 0500) (for KFCS2 or LFCS2)
Sequence message request %RQnnnn nnnn: Serial no.(0001 to 0200)
Supervisory computer event message for PICOT %M3nnnn nnnn: Serial no.(0001 to 9999)
Signal event message %EVnnnn
nnnn: Serial no.(0001 to 0200)
(0001 to 0500) (for KFCS2 or LFCS2)
SFC/SEBOL return event message %RE
A040005E.EPS
Global switch %GSnnnmm
nnn: Serial no.(001 to 256)
mm: Station no.(01 to 64)
Multimedia start message %VMnnnn nnnn: Serial no.(0001 to 0100)
Supervisory computer event message %CPnnnn nnnn: Serial no.(0001 to 9999)
In factory plant operation, for monitoring purposes user may assign a tag name for each
common switch, global switch and annunciator message output when required.
Tag names and element numbers are used when referencing or setting the software inputs/
outputs in applications such as the application programs written in SEBOL and the Win-
dows applications, other than the operation and monitoring functions, that are written in
Visual Basic.
<A4. Software Inputs/Outputs>
IM 33S01B30-01E
A4-6
10th Edition : Dec.18,2003-00
Software Input/Output Data Types
Each type of software input/output is shown below.
Table Software Input/Output Data Types
Name Data Format Input/Output
Common switch (%SW) Logical value Both
Annunciator message (%AN) Logical value Both
Print message (%PR) Logical value Output only
Operator guide message (%OG) Logical value Output only
Sequence message request(%RQ) Logical value Output only
Supervisory computer event message for PICOT (%M3) Logical value Output only
Signal event message (%EV) Logical value Output only
SFC/SEBOL return event message (%RE) Logical value Output only
A040006E.EPS
Global switch (%GS) (*1) Logical value Both
Multimedia start message (%VM) Logical value Output only
Supervisory computer event message (%CP) Logical value Output only
*1: Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
The message output signal except the annunciator is used to trigger an execution when its
logical value equal to 1 (True). The signal only has meaning when it is true (=1). The
annunciator message output signal is meaningful in both True (=1) and False (=0). True
represent the error status occurrence while False represents the error status recovery.
<A4. Software Inputs/Outputs> A4-7
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Destination of Software Input/Output Messages
The destination of each software input/output message is shown below.
Table Destination of Software Input/Output Messages
Message Output
Display in
Window
Electronic
Sound
Flashing
on Window
Display
Window
Multimedia
Function
Printing File Saving
Annunciator message (%AN)
Process
Alarm
window
Print message (%PR)
Operator guide message (%OG)
Operator
guide window
Sequence message request (%RQ)
Supervisory computer event
message for PICOT (%M3)
Signal event message (%EV)
SFC/SEBOL return event message
(%RE)
A040007E.EPS
Supervisory computer event
message (%CP)
Multimedia start message (%VM)
: Possible
Blank: Not possible
The signal event message output (%EV) and SFC/SEBOL return event message output
(%RE) are used to exchange the internal function events among FCSs. They cannot be
used to exchange events between an FCS and HIS through the control bus.
A4-8 <A4.1 Common Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
A4.1 Common Switch
Common switches are internal switches used by various control functions to save
the shared logical values in an FCS.
Common Switches
Common switches are internal switches used by the various control functions of an FCS to
exchange logical values between the functions.
The logical value of common switch does not directly output to outside FCS. They are used
by various control functions in FCS for the condition testing and status manipulation.
Common switches with element number %SW0001 to %SW0200 are fixed as system
switches. They are used to indicate the different status of the FCS. Only a few of the
switches can be defined by users.
Common switches in the CS 1000 with element number %SW0201 to %SW1000 may be
freely defined by users.
Common Switches
Increase Number of System Common Switches
Common switches are internal switches used by various control functions to save the
shared logical values in an FCS.
The logical value of a common switch is not directly output to an external FCS, but are used
by various control functions in an FCS for condition testing and status manipulation.
Common switches with element number %SW0001 to %SW0400 are fixed as system
switches. However, if the number of system common switches is not increased, the ele-
ment numbers of the system common switches are from %SW0001 to %SW0200 (*1).
They are used to indicate the different statuses of the FCS. Only a few of switches can be
defined by users.
Common switches in the CS 3000 with element number %SW0401 to %SW4000 (If the
number of system common switches is not increased, %SW0201 to %SW4000) may be
freely defined by users.
*1: The number of system common switches of SFCS is fixed between %SW0001 and %SW0200. The user-difinable
common switches are from %SW0201 and %SW4000.
Changing the number of system common switches can be performed on FCS properties
sheet (*2) by checking the option box [Increase Number of System Common Switches]. By
default setting, this option is checked.
*2: The option for increasing the number of system common switches is not available for SFCS.
<A4.1 Common Switch> A4-9
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Condition Testing and Status Manipulation for Common Switches
The syntax form for common-switch condition testing and status manipulation is shown
below.
Condition Testing
When common switch ON/OFF status is applied as a condition test signal to a sequence
table block and logic chart block or to a designated function block in sequence connection
via its signal input terminal, the testing of the condition establishment is referred to as
common switch condition testing.
The syntax form for condition testing is shown below.
%SWnnnn.PV.ON/OFF
%SWnnnn: Element number
ON/OFF: Either ON or OFF must be specified.
Status Manipulation
When common switch ON/OFF status is applied as a manipulated signal from a sequence
table block and logic chart block or from a designated function block in sequence connec-
tion via its signal output terminal, the common switch status reflecting the manipulated
signal status is referred to as common switch status manipulation.
Two types of manipulation signal outputs are available: a latched type and a non-latched
type.
The syntax form for status manipulation is shown below.
%SWnnnn.PV.H or %SWnnnn.PV.L
nnnn: Element number
H: Latched type (*1)
L: Non-latched type
*1: Latched type output is only supported by sequence table block.
SEE ALSO
For details on condition testing and status manipulation, see the following:
D3, Sequence Control
For details on latched type and non-latched type output, see the following:
Manipulating Status Output of I/O Module in A3.2.2, Contact Output
A4-10 <A4.1 Common Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
System Common Switches : PFCS/SFCS
Common switches (element numbers: %SW0001 to %SW0200) are fixed as system
switches with fixed functions. The statuses of these common switches can be referred to by
users.
The data for common switches %SW0001 to %SW0007 that are used as the station start
ID switches and %SW0031, which is used as an extension common switch, are written by
users.
Common switches %SW0097 to %SW0200 are valid only when the extension common
switch is set to 1 (valid).
SEE ALSO
For details on station start ID common switches and enhanced common switches, see the followings:
Station Start ID Switches
Extension Common Switch
<A4.1 Common Switch> A4-11
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
A list of system common switch is given below.
Table System Common Switches (1/3) : PFCS/SFCS
Switch No. Name Description
0001 initialization
1 (initial cold start), the previous value is retained in the case of
restart.
0002 Restart 1 (restart), 0 (initial cold start)
0003 0
0004 Sequence table initial cold start command 1 (re-execution from start step)
0005 Sequence table restart command 1 (restart from the current step)
0006 0
0007
Momentary power failure/prolonged
power failure
1 (power failure within the momentary power failure tolerant time); 0
(reset and start, power failure exceeds the momentary power failure
tolerant time)
0008 to 0016 (Reserved)
0017 L-side CPU status 0 (normal), 1 (abnormal)
0018 R-side CPU status 0 (normal), 1 (abnormal)
0019 to 0020 (Reserved)
0021 Power status 0 (normal), 1 (abnormal either right or left side)
0022 to 0026 (Reserved)
0027 R-side CPU control status 1 (control), 0 (other)
0028 L-side CPU control status 1 (control), 0 (other)
0029 to 0030 (Reserved)
0031 Common switch extension 1 (enabled), 0 (disabled)
0032 to 0064 (Reserved)
0065 to 0072 CPU idle time (second) per minute 8 bit short integer
0073 to 0080 Communication load against one second 8 bit short integer
0081 to 0096 (Reserved)
0097 1st unit 1st slot IOM status
0 (normal or not defined), 1 (abnormal)
0098 1st unit 2nd slot IOM status
0099 1st unit 3rd slot IOM status
0100 1st unit 4th slot IOM status
0101 1st unit 5th slot IOM status
0102 1st unit 6th slot IOM status
0103 1st unit 7th slot IOM status
0104 1st unit 8th slot IOM status
0105 1st unit 9th slot IOM status
0106 1st unit 10th slot IOM status
0107 1st unit 11th slot IOM status
0108 1st unit 12th slot IOM status
0109 1st unit 13th slot IOM status
0110 1st unit 14th slot IOM status
0111 1st unit 15th slot IOM status
0112 1st unit 16th slot IOM status
Switch No. Name Description
A040101E.EPS
A4-12 <A4.1 Common Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Table System Common Switches (2/3) : PFCS/SFCS
Switch No. Name Description
0113 2nd unit 1st slot IOM status
0 (normal or not defined), 1 (abnormal)
0114 2nd unit 2nd slot IOM status
0115 2nd unit 3rd slot IOM status
0116 2nd unit 4th slot IOM status
0117 2nd unit 5th slot IOM status
0118 2nd unit 6th slot IOM status
0119 2nd unit 7th slot IOM status
0120 2nd unit 8th slot IOM status
0121 2nd unit 9th slot IOM status
0122 2nd unit 10th slot IOM status
0123 2nd unit 11th slot IOM status
0124 2nd unit 12th slot IOM status
0125 2nd unit 13th slot IOM status
0126 2nd unit 14th slot IOM status
0127 2nd unit 15th slot IOM status
0128 2nd unit 16th slot IOM status
0129 3rd unit 1st slot IOM status
0130 3rd unit 2nd slot IOM status
0131 3rd unit 3rd slot IOM status
0132 3rd unit 4th slot IOM status
0133 3rd unit 5th slot IOM status
0134 3rd unit 6th slot IOM status
0135 3rd unit 7th slot IOM status
0136 3rd unit 8th slot IOM status
0137 3rd unit 9th slot IOM status
0138 3rd unit 10th slot IOM status
0139 3rd unit 11th slot IOM status
0140 3rd unit 12th slot IOM status
0141 3rd unit 13th slot IOM status
0142 3rd unit 14th slot IOM status
0143 3rd unit 15th slot IOM status
0144 3rd unit 16th slot IOM status
Switch No. Name Description
A040102E.EPS
<A4.1 Common Switch> A4-13
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Table System Common Switches (3/3) : PFCS/SFCS
Switch No. Name Description
0145 4th unit 1st slot IOM status
0 (normal or not defined), 1 (abnormal)
0146 4th unit 2nd slot IOM status
0147 4th unit 3rd slot IOM status
0148 4th unit 4th slot IOM status
0149 4th unit 5th slot IOM status
0150 4th unit 6th slot IOM status
0151 4th unit 7th slot IOM status
0152 4th unit 8th slot IOM status
0153 4th unit 9th slot IOM status
0154 4th unit 10th slot IOM status
0155 4th unit 11th slot IOM status
0156 4th unit 12th slot IOM status
0157 4th unit 13th slot IOM status
0158 4th unit 14th slot IOM status
0159 4th unit 15th slot IOM status
0160 4th unit 16th slot IOM status
0161 5th unit 1st slot IOM status
0162 5th unit 2nd slot IOM status
0163 5th unit 3rd slot IOM status
0164 5th unit 4th slot IOM status
0165 5th unit 5th slot IOM status
0166 5th unit 6th slot IOM status
0167 5th unit 7th slot IOM status
0168 5th unit 8th slot IOM status
0169 5th unit 9th slot IOM status
0170 5th unit 10th slot IOM status
0171 5th unit 11th slot IOM status
0172 5th unit 12th slot IOM status
0173 5th unit 13th slot IOM status
0174 5th unit 14th slot IOM status
0175 5th unit 15th slot IOM status
0176 5th unit 16th slot IOM status
0177-0200 (Reserved)
Switch No. Name Description
A040103E.EPS
A4-14 <A4.1 Common Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
System Common Switches : KFCS2/KFCS
Common switches (element numbers: %SW0001 to %SW0400; If the number of system
common switches is not increased, %SW0001 to %SW0200) are fixed as system switches
with fixed functions. The statuses of these common switches can be referred to by users.
Only the data for common switches %SW0001 to %SW0007 that are used as station start
ID switches in a CS 3000 KFCS2/KFCS, are written by users.
A list of the system common switches in a CS 3000 KFCS2/KFCS is shown below.
Table System Common Switches (1/2) : KFCS2/KFCS
Switch No. Name Description
0001 initialization
1 (initial cold start), the previous value is retained in the case of
restart.
0002 Restart 1 (restart), 0 (initial cold start)
0003 0
0004 Sequence table initial cold start command 1 (re-execution from start step)
0005 Sequence table restart command 1 (restart from the current step)
0006 0
0007
Momentary power failure/prolonged
power failure
1 (power failure within the momentary power failure tolerant time); 0
(reset and start, power failure exceeds the momentary power failure
tolerant time)
0008 to 0016 (Reserved)
0017 R-side CPU status 0 (normal), 1 (abnormal)
0018 L-side CPU status 0 (normal), 1 (abnormal)
0019 FCU Fan status 0 (all normal), 1 (one or more abnormalities)
0020 FCU Temperature status 0 (all normal), 1 (one or more abnormalities)
0021 Power status 0 (normal), 1 (abnormal either right or left side)
0022 (Reserved)
0023 (Reserved)
0024 (Reserved)
0027
0028
0029
R-side CPU control status 1 (control), 0 (other)
0030
L-side CPU control status 1 (control), 0 (other)
FIO system 1 status 0 (normal or undefined), 1 (abnormal)
FIO system 2 status 0 (normal or undefined), 1 (abnormal)
0031 to 0032 (Reserved)
Switch No. Name Description
A040104E.EPS
0025 (Reserved)
0026 (Reserved)
<A4.1 Common Switch> A4-15
IM 33S01B30-01E
Table System Common Switches (2/2) : KFCS2/KFCS
Switch
No.
Name Description
0033 to
0048
FIO system 1 NODE1 to 16
status
0 (NODE ready, communication possible), 1 (NODE fail, communication impossible)
0049 to
0064
FIO system 2 NODE1 to 16
status
0 (NODE ready, communication possible), 1 (NODE fail, communication impossible)
0097 Node1 Slot1 Status (*1) 0 (Ready or Undefined), 1 (IOM Error)
Switch
No.
Name Description
A040105E.EPS
0065 to
0072
CPU idle time (second)
per minute
8 bit short integer
0073 to
0080
Communication load against
one second
0081 to
0096
(Reserved)
8 bit short integer
0098 Node1 Slot2 Status (*1) 0 (Ready or Undefined), 1 (IOM Error)
0176 Node10 Slot8 Status (*1) 0 (Ready or Undefined), 1 (IOM Error)
.
.
.
0177
(*2)
Node11 Slot1 Status 0 (Ready or Undefined), 1 (IOM Error)
0216
(*2) (*3)
Node15 Slot8 Status 0 (Ready or Undefined), 1 (IOM Error)
0217 to
0400
(*3)
(Reserved)
.
.
.
*1: %SW0097 to %SW0176 are used for indicating IOM status.
*2: Only when the option [Increase Number of System Common Switches] is checked on FCS properties sheet , the
common switches between %SW0177 and %SW0216 are indicating the IOM status.
*3: If the option [Increase Number of System Common Switches] is not checked on FCS properties sheet, the common
switches between %SW0201 and %SW0400 are not system common switches but user-defined common switches.
TIP
The common switches from %SW0097 to %SW0176 take the following actions under the following
circumstances.
When both SB301 cards or both communication cards of the node fail, the corresponding common
switch keep the previous status.
When serial and Ethernet communication card do not communication properly, the corresponding
switch is set to 1.
10th Edition : Dec.18,2003-00
A4-16 <A4.1 Common Switch>
IM 33S01B30-01E
System Common Switches : LFCS2/LFCS
Common switches (element numbers: %SW0001 to %SW0400; If the number of system
common switches is not increased, %SW0001 to %SW0200) are fixed as system switches
with fixed functions. The statuses of these common switches can be referred to by users.
Only the data for common switches %SW0001 to %SW0007 that are used as station start
ID switches in a CS 3000 LFCS2/LFCS, are written by users.
A list of the system common switches in a CS 3000 LFCS2/LFCS is shown below.
Table System Common Switches (1/2) : KFCS2/LFCS
Switch No. Name Description
0001 initialization
1 (initial cold start), the previous value is retained in the case of
restart.
0002 Restart 1 (restart), 0 (initial cold start)
0003 0
0004 Sequence table initial cold start command 1 (re-execution from start step)
0005 Sequence table restart command 1 (restart from the current step)
0006 0
0007
Momentary power failure/prolonged
power failure
1 (power failure within the momentary power failure tolerant time); 0
(reset and start, power failure exceeds the momentary power failure
tolerant time)
0008 to 0016 (Reserved)
0017 R-side CPU status 0 (normal), 1 (abnormal)
0018 L-side CPU status 0 (normal), 1 (abnormal)
0019 FCU Fan status 0 (all normal), 1 (one or more abnormalities)
0020 FCU Temperature status 0 (all normal), 1 (one or more abnormalities)
0021 Power status 0 (normal), 1 (abnormal either right or left side)
0022 RIO Power status 0 (all normal), 1 (one or more abnormalities) (*1)
0023 (Reserved)
0024 (Reserved)
0025 RIO Fan status 0 (all normal), 1 (one or more abnormalities)
0026 RIO Temperature status 0 (all normal), 1 (one or more abnormalities)
0027 R-side CPU control status 1 (control), 0 (other)
0028 L-side CPU control status 1 (control), 0 (other)
0029 RIO system 1 status 0 (normal or undefined), 1 (abnormal)
0030 RIO system 2 status 0 (normal or undefined), 1 (abnormal)
0031 to 0032 (Reserved)
Switch No. Name Description
A040107E.EPS
*1: If the RIO power supply is configured in a single loop circuit, the value of %SW0022 is always 1.
10th Edition : Dec.18,2003-00
<A4.1 Common Switch> A4-17
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Table System Common Switches (2/2) : LFCS2/LFCS
Switch
No.
Name Description
0033 RIO system 1 NODE1 status
0 (NODE ready, communication possible), 1 (NODE fail, communication impossible)
0034 RIO system 1 NODE2 status
0035 RIO system 1 NODE3 status
0036 RIO system 1 NODE4 status
0037 RIO system 1 NODE5 status
0038 RIO system 1 NODE6 status
0039 RIO system 1 NODE7 status
0040 RIO system 1 NODE8 status
0041 RIO system 1 NODE9 status
0042 RIO system 1 NODE10 status
0043 RIO system 1 NODE11 status
0044 RIO system 1 NODE12 status
0045 RIO system 1 NODE13 status
0046 RIO system 1 NODE14 status
0047 RIO system 1 NODE15 status
0048 RIO system 1 NODE16 status
0049 RIO system 2 NODE1 status
0050 RIO system 2 NODE2 status
0051 RIO system 2 NODE3 status
0052 RIO system 2 NODE4 status
0053 RIO system 2 NODE5 status
0054 RIO system 2 NODE6 status
0055 RIO system 2 NODE7 status
0056 RIO system 2 NODE8 status
0057 RIO system 2 NODE9 status
0058 RIO system 2 NODE10 status
0059 RIO system 2 NODE11 status
0060 RIO system 2 NODE12 status
0061 RIO system 2 NODE13 status
0062 RIO system 2 NODE14 status
0063 RIO system 2 NODE15 status
0064 RIO system 2 NODE16 status
Switch
No.
Name Description
A040108E.EPS
0065 to
0072
CPU idle time (second)
per minute
8 bit short integer
0073 to
0080
Communication load against
one second
0081 to
0200
(Reserved)
0201 to
0400
(*2)
(Reserved)
8 bit short integer
*2: If the option [Increase Number of System Common Switches] is not checked on FCS properties sheet, the common
switches between %SW0201 and %SW0400 are not system common switches but user-defined common switches.
A4-18 <A4.1 Common Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Station Start ID Switches
Common-switch element numbers %SW0001 to %SW0007 are reserved as station start ID
switches. They are triggered when the FCS starts and retain the information stored in the
FCS.
For the common switches %SW0004 to %SW0006, part of the station start ID switch
elements, the definition of each switches during the FCS station start may be redefined in
the course of user-defined initialization process.
For instance, the sequence control function may use common switches %SW0004 and
%SW0005 to simulate the FCS initialization upon cold boot or restart (i.e., warm boot). The
sequence control function performs initialization by setting %SW0004 on and %SW0005
off. In other cases, it may just perform a restart.
Common switches %SW0001 to %SW0003 must be turned off after the system starts.
The status of each station start ID switch upon FCS startup is shown below.
Table Station Start ID Switches
Start Condition
Start
Operation
Switch No. (%SW000n)
n=1 n=2 n=3 n=4 n=5 n=6 n=7
RUN command
Initial cold start ON OFF OFF ON OFF OFF
OFF
Power failure (initial cold start)
Set to ON if the duration of power
failure is shorter than momentary
power failure detection time or set
to OFF if longer than momentary
power failure detection time,
irrespective of the type of start
operation.
Prolonged power failure (timer)
Momentary power failure
(timer)
Restart OFF ON OFF OFF ON OFF
Power failure (restart)
A040106E.EPS
Extension Common Switch
The system common switch (element number: %SW0031) is used to define the extension
common switch (*1). The extension means that the switch elements from %SW0097 to
%SW0200 may be used to reflect the system status listed in the table of system common
switches. When %SW0031 is set to 1, the switches %SW0097 to %SW0200 reflect the
corresponding system status; when %SW0031 is set to 0, the switches do not reflect the
corresponding system status.
The default value of the extension common switch is 0.
*1: The extension common switch can only be used in the CS 3000 system if a SFCS station is used.
<A4.2 Global Switch> A4-19
IM 33S01B30-01E 10th Edition : Dec.18,2003-01
A4.2 Global Switch
A global switch is an internal switch with the same logical value on all stations in the
same domain.
What is Global Switch?
The value of global switch assigned to the present station can be checked and defined from
any application on a station. Up to 256 write-enable global switches can be assigned to
each station. The defined value is broadcasted to each station in the system via control bus
scan transmission when data transfer to other stations is defined at Scan Transmission
Definition on the FCS Constants Builder.
When the values of global switches under the control of other stations are sent via scan
transmission, the global switch on the present station is updated when data receipt is
defined at Scan Transmission Definition on the FCS Constants Builder. The values of global
switches under the control of other stations can be checked. The values of global switches
are updated at the same time mostly on all stations in the system. The values are updated
by 100 msec, which is fixed. With this function, status information can be transferred from
one station to the control function of another station with very little delay.
FCS
station2 (R)
FCS
station1 (R/W)
FCS 1
Link transmission
R: Readable
W: Write-enable
Control bus
%GS
FCS
station2 (R/W)
FCS
station1 (R)
FCS 2
%GS
A040201E.EPS
Figure Global Switch
TIP
Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
A4-20 <A4.2 Global Switch>
IM 33S01B30-01E 10th Edition : Dec.18,2003-01
Scan Transmission Definitions
To transfer/receive the values of global switches between stations, define the following scan
transmission definitions on the FCS Constants Builder.
TIP
Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
Present Station Definition
Self Station
Define the communication buffer size to transfer the values of global switches assigned to
the present station to other stations.
Present station buffer size:
Define 32 (bytes) to transfer the values, or 0 not to transfer them.
The default is 0.
Station Definition
Station
Define whether to receive the values of global switches under the control of other stations if
transferred.
Station definition type:
Choose 0: Not communicate, or 1: Individual Station Communication.
The default is 0.
When you choose Individual Station Communication, define the communication buffer
size to receive data from its station every sender.
Individual Station Definition:
Define 32 (bytes) (same value as the buffer size of the present station defined at the
sending station) to receive data, or 0 not to receive data.
IMPORTANT
When you duplicated an FCS on System View, redefine Station Definition of Scan
Transmission Definitions.
If the value smaller than 32 bytes is defined for the buffer size of the present station,
global switches will not work.
<A4.2 Global Switch> A4-21
IM 33S01B30-01E 10th Edition : Dec.18,2003-01
Global Switch Condition Testing and Status Operation
The specified formats of condition testing and status operation for global switches are
described below.
TIP
Global switches can be applied to all Field control stations except standard PFCS (CS 1000).
Condition Testing
Condition testing for global switches is to test whether conditions are satisfied: The ON/OFF
state or data status of global switches are tested as conditional signals of sequence table
blocks and logic chart block or function blocks for which sequence connection is specified
to its input terminals. The following formats must be used for condition testing for global
switches:
%GSnnnmm.PV.ON/OFF Test the ON/OFF state.
%GSnnnmm.PV=BAD Test whether the data status is BAD.
Where
nnn: Element number
mm: Station number (may be omitted if it is the present station).
ON/OFF: Specify ON or OFF.
Status Operation
Status operation for global switches is to change the ON/OFF state of global switches by
action signals from sequence blocks and logic chart block or function blocks for which
sequence connection is specified to its output terminals. Status operation is applicable to
global switches of present station only.
There are two output types of action signals for global switches: latched type and non-
latched type.
The following formats must be used for status operation of global switches:
%GSnnn.PV.H or %GSnnn.PV.L
where
nnn: Element number
H: Latched output (*1)
L: Non-latched output
*1: Latched output can be used for sequence table blocks only.
SEE ALSO
For details of condition testing and status operation, see the following:
D3, Sequence Control
For latched and non-latched outputs, see the following:
Manipulating Status Output of I/O Module in A3.2.2, Contact Output
A4-22 <A4.3 Annunciator Message Output (%AN)>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
A4.3 Annunciator Message Output (%AN)
The HIS annunciator function simulates the annunciator instrument panel. This
function informs the HIS of the occurrence or recovery of an alarm message.
Annunciator Message Output (%AN)
These special message outputs are used to simulate the annunciator panels of the instru-
ment panels. Unlike other message outputs, annunciator message outputs store alarm-
occurrence statuses as logical values.
When the alarm occurrence status changes, the annunciator message informs the HIS of
the occurrence or recovery of the message. When an alarm occurs, the alarm symbol will
flash to prompt the operator for acknowledgment. The alarm symbol will stop flashing once
it has been acknowledged.
Annunciator message outputs are processed at the basic scan cycles only.
<A4.3 Annunciator Message Output (%AN)> A4-23
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Change of State of Annunciator Message
Annunciator message outputs principally have the following two status types.
Alarm present state (PV)
An abnormal condition specified in the sequence control function is currently occurring
in the system. The alarm state is reset when the condition returns to normal.
Flashing state (AFLS)
This prompts the operator to acknowledge the alarm.
It is possible to define the alarm priority level for each annunciator message output. The
change in state of annunciator message outputs varies according to their particular alarm
priority level.
The relationship between alarm priority levels and state changes is as follows.
High-and medium-priority alarms: Lock type state change
Low-priority alarms: Non-lock type state change
Logging alarms: Self-acknowledging type state change
Alarm priority levels and state changes of annunciator message output are shown below.
Alarm
absent state
Flashing
OFF
Alarm
present state
Flashing
OFF
Alarm
absent state
Flashing
OFF
Alarm
present state
Flashing
OFF
Alarm
absent state
Flashing
OFF
Alarm
present state
Flashing
OFF
Alarm
absent state
Flashing
ON
Alarm
present state
Flashing
ON
Alarm
present state
Flashing
ON
Occurrence
Recovery
Recovery
Acknowledgment
Acknowledgment
Re-warning
Occurrence
Occurrence
Recovery
Recovery
Acknowledgment
Lock type (High- and medium-priority alarms) Non-lock type (Low-priority alarm)
Self-acknowledging type (Logging alarm)
Occurrence
Recovery
A040301E.EPS
Figure Alarm Priority Levels and State Changes of Annunciator Message
SEE ALSO
For details on alarm priority levels, see the following:
C5.16, Alarm Processing Levels
A4-24 <A4.3 Annunciator Message Output (%AN)>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Annunciator Message Output Operation
Annunciator message output check the alarm occurrence at each basic scan.
If the current scan gathers a different status of alarm occurrence from the last scan, the
annunciator generates an output message.
The annunciator messages triggered by changes in the alarm occurrence are as follows.
When an alarm message is generated
The tag name specified in the Annunciator Builder appears with the a mark as below.
Furthermore, if the alarm priority level is higher than low-priority (i.e., medium or high), the
alarm symbol will flash. The tag mark where the alarm is initiated will also flash to prompt
the operator for acknowledgment operation.
<A4.3 Annunciator Message Output (%AN)> A4-25
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Condition Testing and Status Manipulation for Annunciator Message
Outputs
The syntax form for annunciator message condition testing and status manipulation is
shown below.
Condition Testing
When annunciator message ON/OFF status is applied as a condition test signal to a
sequence table block and logic chart block or to a designated function block in sequence
connection via its signal input terminal, the testing of the condition establishment is referred
to as annunciator message condition testing.
The syntax form for condition testing is shown below.
%ANnnnn.PV.ON/OFF -----Condition testing
%ANnnnn: Element number
ON/OFF: Either ON or OFF must be specified.
Status Manipulation
When annunciator message ON/OFF status is applied as a manipulated signal from a
sequence table block and logic chart block or from a designated function block in sequence
connection via its signal output terminal, the annunciator message status reflecting the
manipulated signal status is referred to as annunciator message status manipulation. Two
types of condition signal outputs are available: a latched type and a non-latched type.
The syntax form for status manipulation is shown below.
%ANnnnn.PV.H or %ANnnnn.PV.L
%ANnnnn: Element number
H: Occurrence/recovery of a latched annunciator message (*1)
L: Occurrence/recovery of a non-latched annunciator message
*1: Latched type output is only supported by sequence table block.
In the case of latched annunciator messages, recovery can be made by N-status manipula-
tion of the sequence table. The following syntax form is for the recovery of an annunciator
message output.
%ANnnnn.PV.H -----N
SEE ALSO
For details on condition testing and status manipulation, see the following:
D3, Sequence Control
For details on latched type and non-latched type output, see the following:
Manipulating Status Output of I/O Module in A3.2.2, Contact Output
A4-26 <A4.3 Annunciator Message Output (%AN)>
IM 33S01B30-01E 10th Edition : Dec.18,2003-01
Repeated Warning Function for Annunciator Message Outputs
The repeated warning function for annunciator message output is provided to output the
message again if the alarm condition still exists after the operators acknowledgment. If the
alarm condition remains, this function will be reactivated and make the alarm symbol flash
as a prompt to the operator to acknowledge the alarm again.
The two types of repeated warning functions available are:
Timer-repeated warning
Event-repeated warning
<A4.3 Annunciator Message Output (%AN)> A4-27
IM 33S01B30-01E
Timer Repeated Warning
This function gives a warning alarm at each repeated warning alarm cycle.
When an alarm occurs, the internal timer for setting the repeat warning interval starts. If the
cause of the alarm still exists when the timer becomes high, the annunciator message will
be output again making the alarm symbol flash. At the same time, the timer will be reset
and restarted.
When the alarm condition clears, the internal timer will be stopped and the repeated warn-
ing function deactivated.
Timer-repeated warnings can be used only by annunciator message outputs defined as
high-priority alarms. The repeated warning interval time span may defined on the FCS
Constants Builder.
Repeated warning alarm cycle:
0 to 3600 seconds
When 0 is set, the repeated warning function is deactivated.
The default setting: 600 seconds
The repeated warning alarm cycle is the internal time common to the whole control station.
It applies to all designated alarms in the FCS; it cannot be individually defined for each
annunciator message output.
When an alarm is active and the alarm symbol is set to flash, no annunciator message will
be output even though the repeated warning time interval is elapsed.
The timing chart of a timer-repeated warning is shown below.
Cause of alarm
Flashing
(in FCS)
Timer
HIS display
Alarm message Alarm message Recovery message (RECOVER)
Occurrence
Acknowledgment Acknowl-
edgment
Recovery
Elapsed time
Flashing Lit steadily Flashing Lit steadily
Repeated warning
start time
A040302E.EPS
Figure Timing Chart of Timer Repeated Warning
10th Edition : Dec.18,2003-01
A4-28 <A4.3 Annunciator Message Output (%AN)>
IM 33S01B30-01E
Event Repeated Warning
This function gives the repeated warning alarm by manipulating the annunciator message
output status. When an annunciator is generating an alarm and the cause of the alarm is
still exist, repeated warnings can be output by manipulating the annunciator message
output status to set the alarm symbol flash again.
Event-repeated warnings can be applied regardless of the alarm priority. They can there-
fore be used for those annunciators without the timer-repeated warning function.
The syntax form for repeated warning status manipulation is as follows.
%ANnnnn.RP.ON ----- Set repeated warning action
%ANnnnn.RP.OFF ----- Reset repeated warning action
The timing chart of an event-repeated warning is shown below.
Cause of alarm
Flashing
(in FCS)
Designation of
repeated warning
HIS display
Alarm message Alarm message Recovery message
Occurrence
Acknowledgment Acknowledgment
Recovery
A040303E.EPS
Figure Timing Chart of Event Repeated Warning
If the repeated warning action is on even though no alarm exists, the repeated warning is
not activated.
If an event-repeated warning is specified to an alarm signal while the timer-repeated
warning is active, the timer will be reset and then started by the event-repeated warning
action.
10th Edition : Dec.18,2003-01
<A4.4 Sequence Message> A4-29
IM 33S01B30-01E
A4.4 Sequence Message
A sequence message is used to pass the occurred event to the operator or to other
applications.
The following types of sequence messages are available.
Print message output
Operator guide message output
Multimedia start message output
Sequence message request
Supervisory computer event message
Supervisory computer event message output for PICOT
Signal event message output
SFC/SEBOL return event message output
Action of Sequence Message
The sequence message is a general term given to the output of messages from the se-
quence output terminal.
The sequence message used in the sequence control may be output from sequence
control blocks, or from the output terminals of the function blocks in sequence connection.
The sequence message output operation of the each function block is explained below.
If the messages are output from the sequence table blocks set as Output Each Time
Conditions are Satisfied types (ST16, ST16E), the messages may be output at every
scan period once the condition is established.
For blocks such as ST16 and ST16E, whose output timing is defined as an Output
Only When Conditions Change type, a message is output only when the condition in
the sequence table changes from false to true. The message is not output again if the
true condition continues.
For all function blocks other than ST16 and ST16E blocks, when output message by
the sequence connection, the message will be output periodically at each start period
of the function block when the logic calculation result becomes true.
SEE ALSO
For details on the message processing of an HIS, see the following:
E11, Message Processing
10th Edition : Dec.18,2003-00
A4-30 <A4.4 Sequence Message>
IM 33S01B30-01E
Print Message (%PR)
Print message outputs print the data corresponding to an event that occurred in the pro-
cess. This is mainly used to record the event that occurred in a process by printing them on
paper.
Specification
The syntax form for a print message output specification is shown below.
%PRnnnn.PV.NON ---- To output a print message
%PRnnnn.PV.m ---- To output a print message with an integer constant
%PRnnnn: Element number
m: Integer constant (0 to 65535)
Contents
Print message data can be output in either of the following formats.
Print message
Prints a comment and up to three process data items in consecutive order.
Print message with integer constant
Prints a comment, an integer constant and then two process data items in consecutive
order, when an integer constant is designated.
The contents of the print message output can be specified in Printout Message Builder as
follows.
SEE ALSO
For the information about Printout Message Builder, see the following:
Print Messages in chapter E11.1, Message Types
To include an integer constant in the print message, keep the 1st data field empty when
specifying the contents of the print message output in the Printout Message Builder. If the
1st data field is not empty, the integer constant will be ignored even if it is designated and
the 1st process data will be printed. The process data to be printed is the data acquired
when the print message is output. If acquisition of such data fails, * will be printed instead
of the process data.
Destination of Output
Print messages and data are output to the following destinations.
Output to a printer.
Saved in a file.
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Operator Guide Message (%OG)
Operator guide message outputs alert the operator to the operator guide window in real-
time situations.
Specification
The syntax form for an operator-guide message output specification is shown below.
%OGnnnn.PV.NON -----To output an operator guide message
%OGnnnn: Element number
Contents
The contents of an operator guide message output can be specified in the Operator Guide
Builder as follows.
SEE ALSO
For the information about the Operator Guide Builder, see the following:
Operator Guide Messages in chapter E11.1, Message Types
Designation of Output
Operator guide messages and data are output to the following destinations.
Displayed in the operator guide window
Generates an electric sound.
The mark of the operator guide flashes in the operator guide window
Output to a printer.
Logged into a file.
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A4-32 <A4.4 Sequence Message>
IM 33S01B30-01E
Multimedia Function Start Message Output (%VM)
Multimedia function start message may start HIS multimedia function from FCS.
Specification
The multimedia function start message output specification is shown below.
%VMnnnn.PV.NON -----To output a multimedia function start message
%VMnnnn: Element number
Contents
The contents of a multimedia function start message output can be specified on the multi-
media tab strip on HIS setup window.
SEE ALSO
For details on HIS setup window, see the following:
E7.3, HIS Setup Window
Destination of Output
Multimedia function start message is output to the following destinations.
Multimedia function
Store into a file
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<A4.4 Sequence Message> A4-33
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Sequence Message Request (%RQ)
Sequence message requests enable the operator to start or run the HIS functions from an
FCS.
Specification
The syntax form for a sequence message request specification is shown below.
%RQnnnn.PV.NON -----To output a sequence message request
%RQnnnn: Element number
Contents
The following HIS functions can be called by sequence message requests.
Start user program
Trend start/stop
LED flashing/ON/OFF
Calling up windows
Execute the function assigned to function keys
Destination of Output
The sequence message request can be logged into a file.
Supervisory Computer Message (%CP)
The supervisory computer message (%CP) is used to output the FCS event message to
supervisory computers connected to the system.
Specification
The syntax form for a supervisory computer message is shown below.
%CPnnnn.PV.NON -----To output a message to supervisory computers
%CPnnnn: Element number
Contents
To output the FCS event message to the applications in supervisory computers.
Destination of Output
The destination of the supervisory computer message is the supervisory computers con-
nected in the system.
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A4-34 <A4.4 Sequence Message>
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Supervisory Computer Message for PICOT (%M3)
The supervisory computer message output for PICOT (%M3) is used to output the FCS
event message to the FCS Data Setting/Acquisition Package (PICOT) [PHS6710 (*1)]
[(LHS6710 (*2)] in the HIS.
*1: The package model name for CS 1000.
*2: The package model name for CS 3000.
Specification
The syntax form for a supervisory computer message output for PICOT specification is
shown below.
%M3nnnn.PV.NON -----To output a supervisory computer message output for PICOT
M3nnnn: Element number
Contents
To output the FCS event message to the FCS Data Setting/Acquisition Package [PHS6710
(*1)] [(LHS6710 (*2)] running in the HIS.
*1: The package model name for CS 1000.
*2: The package model name for CS 3000.
Destination of Output
The destination of the supervisory computer message output for PICOT is the HIS.
Signal Event Message Output (%EV)
Signal event message outputs enable a function block to inform the SEBOL control function
of event changes.
Specification
The syntax form for a signal event message output specification is shown below.
%EVnnnn.PV.k -----To output a signal event message
%EVnnnn: Element number
k: Parameter (0 to 65535)
Destination of Output
Signal event messages are used to exchange event information among the internal control
functions of an FCS. They are not output to a window, printer of file.
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<A4.4 Sequence Message> A4-35
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
SFC/SEBOL Return-Event Message Output (%RE)
The output of SFC/SEBOL return-event messages enables a function block to inform the
SFC block or SEBOL program of event changes exerted by the SEBOL program.
Specification
The syntax form for a SFC/SEBOL return-event message output specification is shown
below.
%RE.PV.k ---- To output a SFC/SEBOL return-event message.
k: Parameter (0 to 65535)
Destination of Output
SFC/SEBOL return-event messages are used to exchange event information among the
internal control functions of an FCS. They are not output to a window, printer of file.
Sequence control block SFC block
Message.k
%RE.PV.k
A040405E.EPS
Figure Output of Event Message between Control Functions
A4-36 <A4.5 Annunciator Message with Data>
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
A4.5 Annunciator Message with Data
Annunciator message with data means an annunciator message can be output with
a process datum.
Features of Annunciator Message with Data
To output an annunciator message with data can be done by out a combination of annun-
ciator message (%AN) and a printout message (%PR) together. In this case, when the
annunciator (%AN) is initiated, the message defined for Print Message (%PR) will be
displayed instead of the message defined for the %AN.
The annunciator message with data has the following features:
When the status of the annunciator (%AN) changes, the message of the correspond-
ing Printout Message (%PR) not the message defined for the annunciator will be
output.
On Printout Message Builder, the message for printing can be defined, up to 3 pro-
cess data can be attached to the message with defined format. Following the printout
message, ALM will be displayed to indicate the alarm occurrence, vise versa NR is
displayed. Still will be displayed following the repeated warning alarm. (On the pro-
cess alarm window, (!) mark will be used instead of Still.)
The comment text, or the message defined on the annunciator builder will not be used
for annunciator message with data but will be used as status display on the tuning
window, process report window, and other status display windows.
The actions such as repeated warning, locked, no-locked alarms for the annunciator
will be determined by the alarm processing level set to the annunciator.
When sending an annunciator message with data by a sequence connection, only the
number of the annunciator (%AN) needs to be designated, there is no need to desig-
nate the printout message (%PR) number.
A printout message may output an integer constant, but the integer constant can not
be output when the printout message is bound to an annunciator for message print-
out.
<A4.5 Annunciator Message with Data> A4-37
IM 33S01B30-01E 10th Edition : Dec.18,2003-00
Usage of Annunciator Message with Data
To implement annunciator message with data, the following settings need to be done on
FCS property sheet.
Setting the Annunciator Message (%AN) Head Number, which is the first annunciator
message to be bound with a printout message.
Setting the Printing Message (%PR) Head Number, which is the first printout message
number to be bound to the annunciator.
All annunciators start from the designated head number to the last one will be implemented
as Annunciator Message with Data. When setting Annunciator Message Head Number to
zero or setting Printing Message Head Number to zero, the Annunciator Message with
Data will not function.
The following is an example, the head number of annunciator is set as 400 and the head
number of printout message is set as 100.
Annunciator Message
Annunciator Message
Head Number
Last Number of
Annunciator Message
Printout Message
Head Number (%PR)
Last Number of
Printout Message
Annunciator Message
with Data
1 400 500
1 100 400 200
A040501E.EPS
Printout Message
Annunciator Message
(%AN)
Printout Message
(%PR)
Annunciator Message
with Data
Figure Usage of Annunciator with Data (LFCS)
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Toc B-1
IM 33S01B30-01E
CS 1000/CS 3000
Reference
Field Control Station Basics
CONTENTS
10th Edition : Dec.18,2003-00
PART-B Reliability FCS
B1. Error Detection ..................................................................................... B1-1
B1.1 Hardware Error Detection............................................................................. B1-3
B1.2 System Software Error Detection ................................................................ B1-6
B2. Start Operations ................................................................................... B2-1
B2.1 FCS Start Operation...................................................................................... B2-2
B2.1.1 Selection of Start Operation ............................................................ B2-3
B2.1.2 FCS Initial Cold Start ...................................................................... B2-8
B2.1.3 FCS Restart .................................................................................. B2-11
B2.1.4 Status of FCS at Start Operation................................................... B2-12
B2.2 Start Operation of PFCS and SFCS I/O Modules ....................................... B2-17
B2.3 Start Operation of KFCS2 and KFCS Nodes.............................................. B2-19
B2.4 Start Operation of LFCS2 and LFCS I/O Units ........................................... B2-23
B2.5 Start Operation of KFCS2, KFCS, LFCS2 and LFCS I/O Modules ............ B2-24
B3. Operation at Error Occurrence ............................................................ B3-1
B3.1 Operation at Power Failure........................................................................... B3-7
B3.2 Operation at CPU Failure ............................................................................ B3-24
B3.3 Operation at Error Occurrence in Process I/O Module ............................. B3-29
B3.4 Common Operation of the I/O Module at Problem Occurrence................ B3-38
B3.5 Operation of I/O Module when Downloading is Performed ...................... B3-41
B3.6 Operation of Communication I/O Module at Error Occurrence ................ B3-47
B4. Making FCS Dual-Redundant ............................................................... B4-1
B4.1 Dual-Redundant Architecture of PFCS and SFCS ...................................... B4-5
B4.2 Dual-Redundant Architecture of KFCS2 and KFCS .................................. B4-11
B4.3 Dual-Redundant Architecture of LFCS2 and LFCS................................... B4-17
IM 33S01B30-01E 10th Edition
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<B1. Error Detection> B1-1
IM 33S01B30-01E
B1. Error Detection
Error detection operation refers to actions to detect errors (Faults) in hardware or
software and to prevent side effects wherever possible.
The following section explains the error detection actions.
Error Detection
FCS detects the following errors.
Hardware Error Detection
Errors occurred within FCS are detected by monitoring the actions of various FCS hard-
ware at their start and on a periodical basis.
System Software Error Detection
Errors in system software are detected by monitoring the operations of the system software
in FCS.
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<B1. Error Detection>
Actions Taken at Error Detection : PFCS/SFCS
The table below lists the actions taken when an error is detected within FCS.
Table Actions Taken at Error Detection in FCS: PFCS/SFCS
Recoverable/
Unrecoverable
Possibility to
continue control
Action Example
Recoverable
Possible
Recover the error and continue
operation.
Correct 1 bit error of data in main
memory.
Unrecoverable
Retry if possible.
Ignore the error and continue
other operation.
Ignore the I/O module in which
the error occurred.
Stop the CPU in which the error
occurred.
Possibility to
continue control -
Impossible (*1)
FCS stops. Stop FCS for a fatal error.
B010001E.EPS
*1: In addition to the situation in which CPU cannot continue control, this applies to the situation in which the error may
badly affect other equipment connected to the same control bus.
Actions Taken at Error Detection : KFCS2/KFCS/LFCS2/LFCS
The table below lists the actions taken when an error is detected within FCS.
Table Actions Taken at Error Detection in KFCS2/KFCS/LFCS2/LFCS
Recoverable/
Unrecoverable
Possibility to
continue control
Action Example
Recoverable
Possible
Recover the error and continue
operation.
Correct 1 bit error of data in main
memory.
Unrecoverable
Retry if possible.
Ignore the error and continue
other operation.
Ignore the I/O module in which
the error occurred.
Stop the CPU in which the error
occurred.
Possibility to
continue control -
Impossible (*1)
FCS stops. Stop FCS for a fatal error.
B010003E.EPS
*1: In addition to the situation in which CPU cannot continue control, this applies to the situation in which the error may
badly affect other equipment connected to the same control bus.
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B1.1 Hardware Error Detection
FCS detects errors occurred within the system by monitoring the operation of each
internal FCS. hardware at their start and on a periodical basis.
When an error is detected, FCS executes the automatic repair, mask or reset-start
operation wherever possible.
Hardware error detection includes the monitoring of operations of the control bus
Interface and detection of temporary errors.
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<B1.1 Hardware Error Detection>
Monitoring of Hardware Operations
FCS monitors hardware operations.
For hardware used during normal operation, self-diagnosis is performed at hardware
start to check if the system is operating normally.
For hardware not used during normal operation, self-diagnosis is performed on a
periodical basis to check if the system is operating normally.
Monitoring of CPU Operations
When an error action of software is caused by hardware abnormality, this may be consid-
ered as a temporary CPU failure, it is recommended to restart the CPU once.
Monitoring of Control Bus Interface Operations
When any of the following events occurs during normal operation, CPU assumes that a
control bus error has occurred. CPU is restarted just once if it occurs during dual-redun-
dancy operation. Control bus interface is reset if it occurs during single operation.
Control bus interface internal error
Cable or coupler error
Internal loopback error
Validity error in access to shared memory for CPU and control bus interface
No response from the communication destination control bus interface within 4 sec-
onds during communication in the same domain
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Detection of Momentary Errors
The FCS detects momentary errors of the hardware indicated below:
Automatic correction for bit error
When 1 bit becomes error in the data in the main memory, the error may be automatically
corrected. If there are two or more bits become error, it will only detect the error but no
correction.
Detection of a bus error
By assigning a parity bit to the data on the data bus, the user is notified of a bus error when
a bit error occurs.
Data protection
The data area is divided into write-allowed and write-protected areas so that the data in the
write-protected area will not be destroyed by an operation error. Also, protection violations
are detected.
Processing retry
When an error is generated during control bus communication, process I/O communica-
tion, etc., retries are performed.
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<B1.2 System Software Error Detection>
B1.2 System Software Error Detection
FCS detects errors by monitoring the system software operation on FCS. The moni-
toring methods include Monitoring by WDT and Task operation monitoring.
Monitoring by WDT
FCS resets WDT (Watch Dog Timer) at periodical check when the control program is
operating normally. If WDT is not reset for 2 seconds, FCS will reset-starts CPU, assuming
that the control program is not functioning properly.
Task Operation Monitoring
FCS constantly monitors all tasks to see if they are operating normally. If any of the neces-
sary tasks to carry on controlling stops abnormally, FCS terminates immediately.
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<B2. Start Operations> B2-1
IM 33S01B30-01E
B2. Start Operations
When a user start up a field control station, or when restart a part of components in
the FCS due to power failure or other abnormalities, the FCS and the parts in the
FCS are performing a procedure of Start Operations. In this chapter, the start opera-
tions are explained.
Outline of Start Operation
The start operations of FCS consist of the followings.
FCS Start Operation
FCS start operation indicates a process during the FCS changes from Stop State to run-
ning state. When a user turns the power of FCS on, or when an FCS restarts after a power
failure, the FCS performs [Initial Cold Start] or [Restart] start operation.
The start operation that an FCS to perform varies with the start conditions, power failure
time, the settings for start condition on FCS builder and so on.
Start Operation of I/O Modules : PFSC/SFCS
For PFCS and SFSC, when the station is recovered from power failure, the communication
between function blocks and input and output units (all I/O units and I/O modules) is re-
established by the Initial Cold Start, a start operation explained above. When I/O modules
recovered from errors or restarted after maintenance, the communication to function blocks
re-establishes. The re-establishment of communication between I/O modules and function
blocks are referred to as Start Operation of I/O Modules.
Thus when an I/O module recovers from errors or restarts after maintenance, the I/O
module initial start is performed.
Start Operation of Nodes : KFCS2/KFCS
For KFCS2 or KFCS, when abnormalities occurred in local nodes or remote nodes, the I/O
signals communicated via the nodes fails. Only when the nodes recover from the abnor-
malities, the communication with I/O modules can be re-established. The re-establishment
of communication via nodes is referred to as Start Operation of Nodes. Thus when the
nodes recover from the abnormalities, Node Initial Start or Node Restart is performed
determined by the elapsed time of communication failure.
Start Operation of I/O Units : LFCS2/LFCS
For LFCS2 or LFCS, when abnormalities occurred in I/O units, the I/O signals communi-
cated via the I/O units fails. Only when the I/O units recover from the abnormalities, the
communication with I/O units can be re-established. The re-establishment of communica-
tion with I/O units is referred to as Start Operation of I/O Units. Thus when the I/O units
recover from the abnormalities, I/O Unit Initial Start or I/O Unit Restart is performed deter-
mined by the elapsed time of I/O units failure and the settings of [Start Mode].
Start Operation of I/O Modules : KFCS2/KFCS/LFCS2/LFCS
For KFCS2, KFCS, LFCS2 or LFCS, when I/O modules recover from the abnormalities, the
communication between function blocks and I/O modules can be re-established. The re-
establishment of communication with I/O modules is referred to as Start Operation of I/O
Modules. Thus when the I/O modules recover from the abnormalities, I/O Module Initial
Start is performed.
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<B2.1 FCS Start Operation>
B2.1 FCS Start Operation
FCS start operation refers to all the actions performed through the process of
FCSs changing its status from operation stop status to normal operation status.
It includes Initial cold start and Restart. Which operation to be performed is
determined by Cause of start, Start condition, and Power failure time and
Momentary Power Failure tolerant time.
Flow of Start Operation
The figure below shows the flow of FCS start operation as it switches from operation stop
status to normal operation status through either Initial cold start or Restart.
B020101E.EPS
System initialization processing(*1)
User definition initialization
processing
Initial cold start
Power on
CPU START
Restart specified (AUT)
Timer set (TIM)
Initialization specified
(MAN)
Momentary power
failure
Prolonged power
failure
Initiate start operation
Power shutoff or
station stop status
Prolonged power failure:
momentary power
failure tolerant time
Momentary power failure:
momentary power
failure tolerant time
Cause of start
Start condition
Power failure time after
previous power turnoff
Start processing from the
beginning of periodic processing
Continue processing from where it
was suspended by power failure
Windup operation
Restart
Complete processing for blocks
suspended due to power failure
System initialization processing(*1)
User definition initialization
processing
power failure time
>power failure time
The content of initial cold
start differs from
that of restart.
*1: The status of process I/O, software I/O, various function blocks, and SEBOL control function within FCS change.
Figure Flow of FCS Start Operation
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<B2.1 FCS Start Operation> B2-3
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B2.1.1 Selection of Start Operation
Execution of either Initial cold start or Restart is determined by Cause of start,
Start condition, or Power failure time and momentary power failure tolerant time.
FCS State before Start Operation
The FCS state before start operation is Stop State. In this state, the operation of FCS is
not running. The Stop State of FCS includes the following two situations.
Power Shutoff
This is a state that FCS power is off and all the FCS functions are stopped.
In power shutoff status, unless the memory is volatilized, the start operation is automatically
executed when the power is turned on, and the system will change to normal operation
state.
Station STOP
This is a state that all application programs including the control functions are halted al-
though FCS power is on.
In station stop state, the start operation is executed by CPU START. For example, when the
RUN command is received from HIS (to be more specific, from the HIS control station
status display window), FCS will change to normal operation state, resetting the current
operation state.
TIP
During memory image loading (off-line loading), the status of FCS is regarded as a station STOP status.
During this operation, FCS CPU is used for loading operation while all applications are halted.
Cause of Start
The FCSs cause of start includes Power on and CPU START.
Power on
This is to turn on the power to PFCS.
CPU START
This is to start the operation of PFCS, which is in a station STOP status, using a method
other than Power on.
There are three methods of CPU START as described below.
Completion of on-line loading to FCS
FCS START command received from HIS
Start operation triggered from FCS control panel
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<B2.1 FCS Start Operation>
Start Condition : PFCS/SFCS
Start Condition
The start condition determines which method to be used, initial cold start or restart, to
initiate the FCS, upon turning on the power to FCS which was in the power shutoff status.
FCS performs either initial cold start or restart according to the specified start condition.
The start condition can be set on the FCS Constant Builder.
Start Condition
Select one from MAN (Initial Cold Start), TIME (Restart in case of momentary power
failure) or AUTO (Restart).
The default is MAN (Initial Cold Start).
Table Start Conditions and Corresponding Start Operations : PFCS/SFCS
Start Condition Start Operation
MAN (Initial cold start) -
Initial cold start
TIME (Restart at the
time of momentary
power failure)
Prolonged power failure (Momentary power failure tolerant
timeFCS power failure time)
Momentary power failure (Momentary power failure tolerant
time>FCS power failure time)
Restart
AUTO (Restart) -
B020102E.EPS
When the FCS in station STOP status executes the start operation, the initial cold start
must be executed regardless of start condition.
SEE ALSO
For more information about initial cold start operation, see the following:
B2.1.2, FCS Initial Cold Start
For more information about restart operation, see the following:
B2.1.3, FCS Restart
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<B2.1 FCS Start Operation> B2-5
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Start Condition : KFCS2/KFCS/LFCS2/LFCS
Start Condition
The start condition determines which method to be used, initial cold start or restart, to
initiate the FCU, upon turning on the power to FCU which was in the power shutoff status.
FCU performs either initial cold start or restart according to the specified start condition.
The start condition can be set on the FCS Constant Builder.
Start Condition
Select one from MAN (Initial Cold Start), TIME (Restart in case of momentary
power failure) or AUTO (Restart).
The default is MAN (Initial Cold Start).
Table Start Conditions and Corresponding Start Operations : KFCS2/KFCS/LFCS2/LFCS
Start Condition Start Operation
MAN (Initial cold start) -
Initial cold start
TIME (Restart at the
time of momentary
power failure)
Prolonged power failure (Momentary power failure tolerant
timeFCS power failure time)
Momentary power failure (Momentary power failure tolerant
time>FCS power failure time)
Restart
AUTO (Restart) -
B020103E.EPS
When the FCU in station STOP status executes the start operation, the initial cold start
must be executed regardless of start condition.
SEE ALSO
For more information about initial cold start operation, see the following:
B2.1.2, FCS Initial Cold Start
For more information about restart operation, see the following:
B2.1.3, FCS Restart
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<B2.1 FCS Start Operation>
Power Failure Time and Momentary Power Failure Tolerant Time :
PFCS/SFCS
Momentary Power Failure Tolerant Time
When TIME is selected as the start condition, Momentary Power Failure Tolerant Time
should be specified. Momentary Power Failure Tolerant Time is a definition item used to
determine the type of start operation based on the power failure time.
The length of power failure time is categorized into either Prolonged power failure or
Momentary power failure by comparing the power failure time with the momentary power
failure tolerant time.
The momentary power failure tolerant time is set on the FCS Constant Builder.
Momentary Power Failure Tolerant Time: Set 0.0 to 4.0 (sec).
The default is 2.0 sec.
Prolonged Power Failure (Momentary Power Failure Tolerant TimeFCS
Power Failure Time) : PFCS/SFCS
Prolonged power failure means that the FCS power failure time elapsed is greater than or
equal to the specified momentary power failure tolerant time.
An initial cold start is executed when the power failure is a prolonged power failure.
Momentary Power Failure (Momentary Power Failure Tolerant Time > FCS
Power Failure Time) : PFCS/SFCS
Momentary power failure means that the FCS power failure time elapsed is smaller than
the specified momentary power failure tolerant time.
Restart is executed when the power failure is a momentary power failure.
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<B2.1 FCS Start Operation> B2-7
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Power Failure Time and Momentary Power Failure Tolerant Time :
KFCS2/KFCS/LFCS2/LFCS
Momentary Power Failure Tolerant Time
When TIME is selected as the start condition, Momentary Power Failure Tolerant Time
should be specified. Momentary Power Failure Tolerant Time is a definition item used to
determine the type of start operation based on the power failure time.
The length of power failure time is categorized into either Prolonged power failure or
Momentary power failure by comparing the power failure time with the momentary power
failure tolerant time.
The momentary power failure tolerant time is set on the FCS Constant Builder.
Momentary Power Failure Tolerant Time: Set 0.0 to 4.0 (sec).
The default is 2.0 sec.
Prolonged Power Failure (Momentary Power Failure Tolerant TimeFCU
Power Failure Time) : KFCS2/KFCS/LFCS2/LFCS
Prolonged power failure means that the FCU power failure time elapsed is greater than or
equal to the specified momentary power failure tolerant time.
An initial cold start is executed when the power failure is judged as prolonged power failure.
Momentary Power Failure (Momentary Power Failure Tolerant Time > FCU
Power Failure Time) : KFCS2/KFCS/LFCS2/LFCS
Momentary power failure means that the FCU power failure time elapsed is smaller than
the specified momentary power failure tolerant time.
Restart is executed when the power failure is judged as a momentary power failure.
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<B2.1 FCS Start Operation>
B2.1.2 FCS Initial Cold Start
Initial cold start is to reset all FCSs internal states and initiates the control opera-
tions from the complete initial status.
Processing Executed at Initial Cold Start
Three processing are executed at FCS initial cold start in the following order.
1. System initialization processing
2. User definition initialization processing
3. Windup operation
State of power
Power recovery
Periodic
processing
98 99
Momentary power failure
tolerant time.
Default: 2 sec.
Periodic
processing
System
initialization
processing
B020104E.EPS
User definition
initialization
processing
Windup
operation
time
Prolonged
Power failure
All FCSs internal
states are reset
Restart operation
from the beginning
of periodic processing
Figure Processing Executed at Initial Cold Start after Prolonged Power Failure
System Initialization Processing for Initial Cold Start
System initialization processing for initial cold start resets all FCSs internal states. This
processing is automatically executed by the system when FCS initiates the start operation.
Analog and contact outputs, however, will not be reset.
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User Defined Initialization Processing for Initial Cold Start
User defined initialization processing is executed based on the users definition. The user
can define the contents of initialization using the function block for initialization processing.
The initialization processing will not be executed unless the user definition initialization
processing is specified.
The function block for initialization processing is executed only once when FCS performs
the start operation. There are two types of function blocks for initialization processing.
Startup at Initial Cold Start/Restart (I type)
Restricted Initial Execution Type (B type)
In order to define the contents of user definition initialization processing, describe the
processing to be executed at start, on either I type or B type sequence table and logic
chart.
Internal Switch for Start Operation Identification
The I-type initialization processing function block is executed using either initial cold start or
restart. However, by referencing the internal switch for the identification of the start opera-
tion, the processing type can be distinguished.
For example, when recovering from prolonged power failure (timer specified, FCS power
failure timeT, Momentary Power Failure Tolerant Time), %SW0001 and %SW0004 are
turned on. When recovering from momentary power failure (time specified, FCU power
failure time < T, Momentary Power Failure Tolerant Time), %SW0002 and %SW0005 are
turned on.
By referencing which internal switch for identification of the start operation is being turned
on, it can be identified from which state the FCS is about to change to its normal state.
Consequently, the type of initialization processing to be performed can be specified in the
initialization sequence table and initialization logic chart by referencing this switch.
10th Edition : Dec.18,2003-00
B2-10
IM 33S01B30-01E
<B2.1 FCS Start Operation>
Example of User Definition Initialization Processing
Lets assume a recovery start operation timer (TIME) is specified, and that there are two
requirements for when the system recovers from a prolonged power failure (%SW0001 and
%SW0004 being turned on): to stop all the software counters and reset all the requests
involving the use of any resource scheduler, and to restart execution of the sequence table
step from the current step. To specify these, set the initialization sequence table as shown
below.
Symbol
Condition
Rule
Y %SW0001. PV. ON
Action Y
Y
Y
N
Y
CTS001. ACT. OFF
2
RS0001. ACT. OFF
%SW0004. PV. H
%SW0005. PV. H
Stop all the software counters
Reset all the requests to use
any resource scheduler
Start action identification switch operation
When %SW0004 is turned on, execution
begins with the start step, so set %SW0004
to off and %SW0005 to on to restart from
the current step.
B020105E.EPS
An output fallback operation is performed in all I/O modules lower than the FCU in the
power failure state while in an FCU standalone power failure. The output fallback operation
is a function that maintains the current value of the output of an I/O module or forcibly
changes it to the specified value while an abnormality that affects the I/O module occurs.
The output fallback operation of the I/O module is set in the detailed settings of the IOM
Builder.
Set either [Maintain current value] or [Output data] for the output fallback.
If [Output data] is set for the output fallback, set the output value in the range between
-17.1875 and 112.5%.
SEE ALSO
For details on the output fallback operation of the I/O module, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
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<B3.1 Operation at Power Failure> B3-13
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The following figure shows the output operation from the I/O module in the case of the FCS
initial cold start operation:
When [Maintain current value] is set for the output fallback:
The output data is shown in a solid line below. The output value just before the occur-
rence of a power failure is retained during FCU power failure, and output is resumed
with the retained value when the power to the FCU is recovered.
When [Output data] is set for the output fallback:
The fallback output value (dashed line in the figure) is output when the power failure
time exceeds the line loss detection time (4 seconds). Output is resumed with the
fallback output value when the power is recovered. If the power failure time does not
exceed the line loss detection time, the output operation will be the same as when
[Maintain current value] is set for the output fallback.
AC power supply
state of the FCU
Line loss detection time (default: 4 sec)
Resumes output to the IOM.
Output value
(4-20mA)
from the IOM
B030105E.EPS
FCU momentary power failure tolerant time
(MAN: 0 sec, TIME: momentary power failure
identification time setting value (default: 2 sec))
When the fallback output value
is specified.
Figure Initial Cold Start Operation when an FCU Standalone Power Failure Occurs : KFCS2/KFCS
The following figure shows the output operation from the I/O module in the case of the FCS
restart operation:
When [Maintain current value] is set for the output fallback:
The output value is shown in a solid line below. The output value just before the
occurrence of a power failure is retained during FCU power failure, and output is
resumed with the retained value when the power to the FCU is recovered.
When [Output data] is set for the output fallback:
The fallback output value (dashed line in the figure) is output when the power failure
time exceeds the line loss detection time (4 seconds). The output value just before the
occurrence of the power failure is re-output when the power is recovered, and output
is resumed with that value. If the power failure time does not exceed the line loss
detection time, the output operation will be the same as when [Maintain current value]
is set for the output fallback.
AC power supply
state of the FCU
Resumes output to the IOM.
Output value
(4-20mA)
from the IOM
B030108E.EPS
Resumes output with the output value
when a power failure occurred
When the fallback output value is specified.
Line loss detection time (default: 4 sec)
Figure Restart Operation when an FCU Standalone Power Failure Occurs : LFCS2/LFCS
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System Operation in the System Power Failure State : KFCS2/KFCS
The system power failure state denotes a state in which the power to both the process
control I/O area and the FCU goes off and then it is recovered almost at the same time. The
process control I/O area, ESB bus communication and all FCU functions stop. In addition, a
state in which each component operates independently exists at a moment of a power
failure and recovery.
Because the power failure time count of the local node or remote node does not include the
duration of an FCUs power failure, the system operation is determined by the duration of
the FCUs power failure even for the system power failure, in the same manner as for the
FCU standalone power failure.
At the time of a power failure, the FCU performs FCS initial cold start operation or restart
operation according to the start condition setting of the FCS and the duration of the power
failure.
SEE ALSO
For the FCS initial cold start operation and restart operation, see the following:
B2.1, FCS Start Operation
The system power failure state occurs in cases such as a power failure of the entire instru-
ment power supply.
IMPORTANT
If the time lag of a power failure and power recovery between the process I/O area and the
FCU is substantial, the momentary operation of power failure and power recovery will be
the same as the case when a local node standalone power failure, a remote node
standalone power failure and an FCU standalone power failure have occurred separately.
10th Edition : Dec.18,2003-00
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IM 33S01B30-01E
<B3.1 Operation at Power Failure>
Operation for FCS Initial Cold Start - System Power Failure : KFCS2/KFCS
The following figure shows an example of the I/O module output operation and function
block operation for FCS initial cold start.
AC power supply
state of the FCU
and PI/O area
Block mode of
function block
MAN (IMAN)
0 mA
1.25 mA
Wind-up
time
AUT MAN
PI/O start
Output value
(4-20mA)
from the IOM
B030109E.EPS
Output at IOM restart
Approx. 4 seconds from a power
recovery in case of a prolonged
power failure of a remote node
Starts output
Figure FCS Initial Cold Start Operation when a System Power Failure has Occurred : KFCS2/
KFCS
When the power is recovered from a system power failure, an FCS initial cold start opera-
tion is executed in the FCU, and the I/O module is restarted in the process control I/O area.
Subsequently, output from the function block on the FCU side to the process I/O area is
initiated.
If a power failure has occurred in a remote node, it takes approximately 200 ms or 4 sec-
onds, depending on the duration of the power failure, until the EB401 higher than that
remote node starts up after the power recovery.
SEE ALSO
For the output status of the I/O module from the restart of the I/O module to the start of output from the
FCU by FCU initial cold start, see the following:
B3.4, Common Operation of the I/O Module at Problem Occurrence
IMPORTANT
Data reference and data setting cannot be performed from the initialization sequence
table for the I/O module of a remote node. Data reference and data setting should be
performed after wind-up is complete, as needed.
If a remote node had a prolonged power failure, it takes approximately 5 seconds to
resume the communication between that remote node and the FCU. The FCU masks
(does not detect) any remote node abnormality for these 5 seconds. If there is a
remote node abnormality, it will be notified after approximately 5 seconds.
However, for a remote node that starts up faster than 5 seconds, an I/O operation is
initiated upon the remote node startup. On the contrary, for a remote node that starts
up slower than 5 seconds, the previous I/O value is retained, and the output value is
tracked by executing a wind-up IMAN operation after the remote node is started up.
If a system power failure occurred during a periodical inspection, etc., the startup time
of a remote node can be reduced to 200 ms by recovering the power to the remote
node side first.
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Operation for FCS Restart - System Power Failure : KFCS2/KFCS
For an FCS restart operation when the duration of an FCU's power failure was within 16
seconds, the output value prior to the power failure is re-output to the process I/O area after
the FCU, which is recovered from the power failure, is started.
AC power supply
state of the FCU
and PI/O area
Block mode of
a function block
AUT AUT
Starts FCS operation
(re-output)
Output value
(4-20mA)
from the IOM
B030110E.EPS
Figure FCS Restart Operation when a System Power Failure has Occurred (Power Failure
Duration of within 16 Sec) : KFCS2/KFCS
As for the FCS restart operation when the duration of an FCS power failure has exceeded
16 seconds, the FCU starts a control operation 5 seconds after a power recovery. There-
fore, it will be as if the power failure is approximately 5 seconds longer than the duration of
the actual power failure.
AC power supply
state of the FCU
and PI/O area
Block mode of
a function block
AUT
AUT
Starts FCS operation
(re-output)
Output value
(4-20mA)
from the IOM
B030111E.EPS
The time required from a power
recovery to re-output is approx.
5 sec if the duration of a power
failure is long.
Figure FCS Restart Operation when a System Power Failure has Occurred (Power Failure
Duration of 16 Sec or Longer) : KFCS2/KFCS
IMPORTANT
Data reference and data setting cannot be performed from the initialization sequence
table for the I/O module of a remote node. Note that if data setting is performed from
the initialization sequence table, the setting for the I/O module of the remote node will
be re-output after the communication of the node is started.
If a system power failure occurred during a periodical inspection, etc., the startup time
of a remote node can be reduced to 200 ms by recovering the power to the remote
node side first.
10th Edition : Dec.18,2003-00
B3-20
IM 33S01B30-01E
<B3.1 Operation at Power Failure>
Operation when the Power Failure Tolerant Timing Varies between the
Process I/O Area and the FCU : KFCS2/KFCS
In a system power failure, even if a power failure occurs in a node, it is not treated as the
duration of a node (local node or remote node) power failure while an FCU is being
stopped.
For instance, if the process I/O area (PI/O area) detects a power failure before the FCU
does, the power failure time (T1) of the PI/O area is measured as shown in the figure
below. This duration is treated as a node standalone power failure time.
In addition, the time (T1) prior to the power failure is reset after the power is recovered, and
the time is remeasured from 0 seconds.
FCU
PI/O
B030112E.EPS
T1
Figure Operation when a System Power Failure has Occurred (when the PI/O Side Detected a
Power Failure First)
IMPORTANT
In an FCS initial cold start operation when recovering from a system power failure, the FCU
masks any remote node abnormality for approximately 5 seconds after the startup even if
the remote node starts up after the FCU does.
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System Operation at System Power Failure : LFCS2/LFCS
System failure is a state in which both process I/O area and field control unit (FCU)
experience a power failure and recovery at nearly the same time. At this time, all functions
of process I/O area, RIO bus communication and FCU will stop. Further, there exists a
state in which each component operates independently when a power failure or recovery
occurs.
System power failure tends to occur when the power supply for the entire instrumentation
fails.
IMPORTANT
If the time lag of a power failure and power recovery between the process I/O area and the
FCU is substantial, the moment operation of power failure and power recovery will be the
same as the case when a PI/O standalone power failure and an FCU standalone power
failure have occurred separately.
Power Failure Time at System Power Failure : LFCS2/LFCS
This section explains how to measure power failure time when system power failure oc-
curs, using as an example of an analog output module directly connected to the PID con-
troller block (PID) and PID block.
FCU can calculate actual power failure time elapsed at the time of power recovery by itself
based on the internal clock of RIO bus interface card (RB301). Also, at power failure in PI/O
alone, RB301 uses its own clock to measure the actual power failure time for PI/O. In the
case of system power failure, on the other hand, there may exist a case in which actual
power failure time of PI/O cannot be measured because FCU itself ceases to function.
To cope with this, PI/O power failure time (T) at system power failure is defined as follows:
T = T1 + T2 + T3
T1: Power failure time of FCU
T2: Power failure duration of PI/O before FCU power failure
T3: Power failure duration of PI/O after FCU power recovery
FCU
PI/O
T1
T3
T2
FCU
PI/O
T1
FCU
PI/O
T1
T3 T2
FCU
PI/O
B030113E.EPS
T1
PI/O recovery timing
Figure Power Failure Time at System Power Failure : LFCS2/LFCS
10th Edition : Dec.18,2003-00
B3-22
IM 33S01B30-01E
<B3.1 Operation at Power Failure>
PI/O and FCU Start Operations at System Power Failure : LFCS2/LFCS
This section explains operations when process I/O area and FCU recovered almost at the
same time, using as an example of an analog output module which is directly connected to
the PID Controller Block (PID) and PID block.
The output status immediately after PI/O power recovery and the MV value status in the
function block vary depending on the combination of PI/O and FCU start operations.
Table Output Operation Immediately after PI/O Power Recovery at System Power Failure :
LFCS2/LFCS
PI/O start operation
FCS start operation
Initial cold start Restart
Initial cold start Tight shut status MV value before power failure
Restart Tight shut status MV value before power failure
B030114E.EPS
Table MV Values in Function Blocks Immediately after Recovery from System Power Failure :
LFCS2/LFCS
PI/O start operation
FCS start operation
Initial cold start Restart
Initial cold start 0 % MV value before power failure
MV value before power failure Restart 0 %
B030115E.EPS
When FCS is in [Restart] startup mode, the function blocks connected to process I/O
restore to their previous block mode before the FCU alone had the power failure
regardless the elapsed time period of the power failure. However, when the power
failure occurred in the PI/O area alone, there is possibility that the function blocks can
not restore to their previous block mode.
SEE ALSO
For details on PI/O start action when power failure occurs in the PI/O area alone, see the following
previous section:
System Operation at Power Failure in PI/O Alone
If the start operation (initial cold start/restart) at power recovery differs between the
PI/O and FCU areas, start operations from system power failure and from power
failure in the PI/O alone will also differ. Normally, the start modes for PI/O and FCU
areas are set so that the same start processingeither the initial cold start or restart
will be performed when the power recovers. Upon completion of the FCS start opera-
tion, the operation of individual function blocks can be adjusted via user definition
initialization processing (such as the initialization sequence table), which is executed
prior to normal block processing.
However, the initial output cannot be adjusted at this time, since the start operation for
the PI/O area is already complete. The FCS start operation can be recognized from
within the user definition initialization processing, but the PI/O start operation cannot.
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<B3.1 Operation at Power Failure> B3-23
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The figure below shows operation of output signals from an analog output module during
system power failure.
MAN AUT
System AC power
supply status
Output signal
level of analog
output module
Function block
mode
Function block
MV value
System AC power
supply status
Output signal
level of analog
output module
Function block
mode
Function block
MV value
AUT
When initial cold start is set for PI/O area start operation and
restart is set for FCS start operation
When restart is set for PI/O area and FCS start operations
When initial cold start is set for PI/O area and
FCS start operations
When restart is set for PI/O area start operation and
initial cold start is set for FCS start operation
B030116E.EPS
Figure Operation of Output Signals from the Analog Output Module During System Power
Failure : LFCS2/LFCS
10th Edition : Dec.18,2003-00
B3-24
IM 33S01B30-01E
<B3.2 Operation at CPU Failure>
B3.2 Operation at CPU Failure
Listed below are the failure modes when a CPU failure occurs in the processor unit
inside a system:
Termination of CPU operation
Processor unit control right transfer (PFCS, SFCS only)
FCU control right transfer (KFCS2, KFCS, LFCS2, LFCS only)
This section describes system operation in each failure mode.
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<B3.2 Operation at CPU Failure> B3-25
IM 33S01B30-01E
System Operation at Termination of CPU Operation : PFCS/SFCS
Termination of CPU operation is a state in which the processor unit is energized but the
CPU stops due to failure or maintenance. At this time, operation continues in the I/O mod-
ule area and VL net interface area.
The termination of CPU operation occurs when the CPU stops, when a CPU failure occurs
in a non-dual-redundant CPU system, or when both CPUs fail in a dual-redundant CPU
system.
Output Operation of I/O Module Area - Termination of CPU Operation :
PFCS/SFCS
The I/O module area performs output fallback when the termination of CPU operation
occurs. It resumes to output the real output value upon recovery from CPU operation
termination.
Output fallback will be performed four seconds after an error occurrence such as when I/O
module access is interrupted due to termination of CPU operation or when the resetting of
WDT is not detected due to CPU runaway.
If restart is set for the start operation of processor unit, output fallback will be canceled upon
recovery.
On the IOM Builder, I/O module fallback action may be defined.
When check the Set Fallback item, then it is required to check the option button for
either [Maintain Current Value] or [Output data].
When not check the [Set Fallback] item, the current value will be held.
The following figure shows operation of I/O module area when a CPU error occurs.
CPU operating
status
Process I/O
output
B030201E.EPS
4 seconds
CPU error
Process I/O output fallback
Line loss time
Figure Operation of I/O Module when CPU Fails : PFCS/SFCS
Control Operation of FCS - Termination of CPU Operation : PFCS/SFCS
The control operation of FCS will be initial cold start when termination of CPU operation is
recovered.
10th Edition : Dec.18,2003-00
B3-26
IM 33S01B30-01E
<B3.2 Operation at CPU Failure>
System Operation at Termination of CPU Operation : KFCS2/KFCS/
LFCS2/LFCS
Termination of CPU operation is a state in which the field control unit (FCU) is energized
but CPU is stopped due to failure or maintenance. At this time, operation continues in the
process I/O, ER bus communication/RIO bus communication and V net interfaces. But
ESB bus communication stops.
Termination of CPU operation state occurs when CPU stops, when a CPU failure occurs in
a non-dual-redundant CPU system, or when both of the CPUs fail in a dual-redundant CPU
system.
Output Operation of the Process I/O - Termination of CPU Operation :
KFCS2/KFCS
When the CPU operation stop state occurs, all the I/O modules lower than the FCU per-
form an output fallback operation after the line loss detection time (4 seconds) has elapsed.
In addition, the output of the process I/O area starts with the actual output value at the time
of recovery by performing an initial cold start of the FCS when recovering from the CPU
operation stop state.
SEE ALSO
For details on the output fallback operation of the I/O module, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
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<B3.2 Operation at CPU Failure> B3-27
IM 33S01B30-01E
Output Operation of Process I/O Module - Termination of CPU Operation :
LFCS2/LFCS
The process I/O module area performs output fallback when termination of CPU operation
occurs.
It resumes to output the real output value upon recovery from CPU operation termination.
On the IOM Builder, I/O module fallback action may be defined.
When check the [Set Fallback] item, then it is required to check the option button for
either [Maintain Current Value] or Output data.
When not check the Set Fallback item, the current value will be held.
The following figure shows operation of process I/O module area when a CPU error occurs.
When No is
set for output fallback condition
B030202E.EPS
When Output value is
set for output fallback condition
When Retain current value is
set for output fallback condition
Output fallback
Output fallback
CPU
operating status
Module output
signal level
CPU
operating status
Module output
signal level
CPU
operating status
Module output
signal level
: Output according to initial cold start condition
Figure Operation of Process I/O Module Area when CPU Fails : LFCS
Control Operation of FCU - Termination of CPU Operation : KFCS2/KFCS/
LFCS2/LFCS
The control operation of FCU will be initial cold start when termination of CPU operation is
recovered.
10th Edition : Dec.18,2003-00
B3-28
IM 33S01B30-01E
<B3.2 Operation at CPU Failure>
System Operation at Processor Unit Control Right Transfer : PFCS/SFCS
Processor unit control right transfer is a state in which the control side CPU stops func-
tioning and the standby CPU assumes control. Operation continues in the process I/O
before and after transfer of the control right occurs.
Processor unit control right transfer occurs when an error is detected in the self-diagnostics
of a processor unit having dual-redundant CPU.
System Operation at FCU Control Right Transfer : KFCS2/KFCS/LFCS2/
LFCS
FCU control right transfer is a state which the control side CPU stops functioning and the
standby CPU assumes control. Operation continues in the process I/O bus communication,
ER bus communication and RIO bus communication before and after the transfer of control
right occurs. ESB bus communication switches to another SB301 in accordance with
control right switching of CPU.
FCU control right transfer occurs when an error is detected in the self-diagnostics of a field
control unit (FCU) having dual-redundant CPU.
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<B3.3 Operation at Error Occurrence in Process I/O Module> B3-29
IM 33S01B30-01E
B3.3 Operation at Error Occurrence in Process I/O
Module
Listed below are the failure modes when an error occurs in the process I/O in a
system using CS 1000 or CS 3000:
I/O module breakdown (PFCS, SFCS only)
I/O module maintenance/breakdown
SB301 operation stop (KFCS2, KFCS only)
EB401 operation stop (KFCS2, KFCS only)
Communication error with the local node (KFCS2, KFCS only)
Communication error with the remote node (KFCS2, KFCS only)
Node maintenance (LFCS2, LFCS only)
PI/O breakdown (LFCS2, LFCS only)
PI/O operation stop (LFCS2, LFCS only)
RIO bus transmission stop (LFCS2, LFCS only)
RB301 control right switch (LFCS2, LFCS only)
This section describes system operation in each failure mode.
10th Edition : Dec.18,2003-00
B3-30
IM 33S01B30-01E
<B3.3 Operation at Error Occurrence in Process I/O Module>
System Operation at Error Occurrence in I/O Module : PFCS/SFCS
Error occurrence in the I/O module is a state in which all or part of the I/O module fails. At
this time, operation continues in the processor unit and I/O modules other than the one
experiencing an error.
The following system operations will be performed when an error occurs in the I/O module :
Output operation of the I/O module
An initial cold start will be performed upon recovery of an error in the I/O module.
Control operation of FCS
MAN fallback will be performed when an error occurs in I/O module area. Output
resumes upon recovery.
The figure below shows the operation of output signals from the analog output module and
the function block mode when an error occurs in the I/O module.
Process
I/O module
function
I/O module
output
Function block
mode
AUT MAN
I/O module
initial cold start
MAN fallback
initialization manual
B030301E.EPS
IMAN(MAN)
Figure Output Signal Operation of Analog Output Module when I/O Module Failed : PFCS/SFCS
When an I/O module fails, the following operations are performed in the function block that
is connected to I/O module.
Sends the PI/O Not Ready system alarm message
Block status changes to MAN and control operation is terminated. (MAN fallback)
For errors occurred in different locations, the following operations are performed in the
corresponding function blocks.
IOM Error system alarm message is sent for I/O module error.
For an error occurrence in the I/O unit or the bus connecting I/O unit and CPU, the
BUS Error system alarm message is sent while the corresponding I/O module
performs fallback operation.
Values before the error occurrence are held as the input value. The data status
changes to LPFL.
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<B3.3 Operation at Error Occurrence in Process I/O Module> B3-31
IM 33S01B30-01E
System Operation at I/O Module Maintenance/Error : PFCS/LFCS2/LFCS/
SFCS
I/O module maintenance is a state in which the I/O module mounted on the process I/O
unit (IOU) is installed or removed while the power is on, in order to perform maintenance
operations. Whereas, the I/O module breakdown state denotes a state in which some kind
of breakdown has occurred in an I/O module mounted to an IOU. The subject mainte-
nance/breakdown IOU will remain live and all modules other than the subject module
continue their operations.
Furthermore, the I/O module maintenance status occurs when replacing an I/O module.
The system operation that is performed when the I/O module is in the maintenance state or
breakdown state consists of the following:
I/O module output operation
For the output from an I/O module in which a breakdown has occurred, the output
value before the breakdown will be retained. However, no output will be performed for
a kind of breakdown that disables the output of the I/O module.
Initial cold start is performed for recovery from the maintenance/breakdown state of
the I/O module.
FCS control operation
MAN fallback will be performed when the I/O module maintenance/failure status
occurs. Output resumes upon recovery.
The figure below shows the operation of analog I/O module in the I/O module maintenance/
failure status.
I/O module
function
I/O module
output
Function block
mode
AUT MAN
PI/O
initial cold start
MAN fallback
initialization manual
B030302E.EPS
IMAN(MAN)
If the breakdown state occurs,
the output value before the
breakdown is retained if the
I/O module can perform output
in that state.
Figure Output Operation of Analog Output Module and Function Block Actions at I/O Module
Maintenance/Failure : PFCS/LFCS2/LFCS/SFCS
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System Operation in the I/O Module Maintenance/Breakdown State :
KFCS2/KFCS
The I/O module maintenance state denotes a state in which the live line of an I/O module
that is mounted to a node is disconnected and then connected in order to perform mainte-
nance work on the I/O module. Whereas, the I/O module breakdown state denotes a state
in which some kind of breakdown has occurred in an I/O module mounted to a node. The
subject maintenance/breakdown node will remain live and all modules other than the
subject module continue their operations.
Furthermore, the I/O module maintenance state occurs when an I/O module is replaced.
The system operation that is performed when the I/O module is in the maintenance state or
breakdown state consists of the following:
I/O module output operation
An I/O module in which a breakdown has occurred performs an output fallback opera-
tion. However, no output will be performed for a kind of breakdown that disables the
output of the I/O module.
The FCU side performs an initial cold start operation of the I/O module for recovery
from the maintenance/breakdown state of the I/O module.
FCU control operation
The FCU performs an MAN fallback operation when the I/O module maintenance/
breakdown state occurs. In addition, the FCU resumes output when recovering from
that state.
SEE ALSO
For the initial cold start operation of the I/O module, see the following:
B2.5, Start Operation of KFCS2, KFCS, LFCS2 and LFCS I/O Modules
For the output operation of the I/O module in the breakdown state, see the following:
B3.4, Common Operation of the I/O Module at Problem Occurrence
System Operation in the SB301 Operation Stop State : KFCS2/KFCS
The SB301 operation stop state denotes a state in which an SB301 mounted to an FCU
stops its operation while the FCU's power remains on.
The SB301 operation stop state occurs when the SB301 breaks down or is mounted/
dismounted.
The system operation that is performed in the SB301 operation stop state consists of the
following:
Process I/O output operation
All the I/O modules lower than the FCU perform an output fallback operation during
the occurrence of the SB301 operation stop state. In addition, the output of the pro-
cess I/O is initiated with the actual output value at the time of recovery by executing an
initial cold start operation of the node in the FCU when recovering from that state.
FCU control operation
The FCU performs an MAN fallback operation during the occurrence of the SB301
operation stop state. In addition, the FCU initiates an initial cold start of the node when
recovering from the SB301 operation stop state.
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SEE ALSO
For the initial cold start operation of the node, see the following:
Initial Cold Start of the Node : KFCS2/KFCS in B2.3, Start Operation of KFCS2 and KFCS Nodes
For the output operation of the I/O module during the occurrence of an abnormality, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
System Operation in the EB401 Operation Stop State : KFCS2/KFCS
The EB401 operation stop state denotes a state in which an EB401 mounted to a local
node stops its operation while the process I/O power remains on.
The EB401 operation stop state occurs when the EB401 breaks down or is mounted/
dismounted.
The system operation that is performed in the EB401 operation stop state consists of the
following:
Process I/O output operation
The I/O module of a remote node lower than the EB401 performs an output fallback
operation during the occurrence of the EB401 operation stop state. In addition, the
output of the process I/O is initiated with the actual output value at the time of recovery
by executing an initial cold start operation of the node in the FCU when recovering
from that state.
FCU control operation
The FCU performs an MAN fallback operation during the occurrence of the EB401
operation stop state. In addition, the FCU initiates an initial cold start of the node when
recovering from the EB401 operation stop state.
SEE ALSO
For the initial cold start operation of the node, see the following:
Initial Cold Start of the Node : KFCS2/KFCS in B2.3, Start Operation of KFCS2 and KFCS Nodes
For the output operation of the I/O module during the occurrence of an abnormality, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
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System Operation in the Communication Error State with the Local Node
: KFCS2/KFCS
The communication error state with the local node is a state in which an error has occurred
in the communication between an FCU and a local node.
The communication error state with the local node occurs when the transmission of the
extended serial backboard bus (ESB bus) is disconnected, an interface card error occurs,
etc.
The system operation that is performed in the communication error state with the local
node consists of the following:
Process I/O output operation
The I/O module mounted to the local node in which a communication error has oc-
curred as well as the I/O module of the remote node lower than that local node per-
form an output fallback operation during the occurrence of the communication error
state. In addition, the output of the process I/O is initiated by executing either an initial
cold start operation or restart operation of the node in the FCU when recovering from
the communication error state.
FCU control operation
The FCU performs an MAN fallback operation during the occurrence of the communi-
cation error state. In addition, when recovering from the communication error state,
the FCU initiates either an initial cold start operation or restart operation of the node,
depending on the duration when the local node was not responding.
SEE ALSO
For the initial cold start operation and restart operation of the node, see the followings in B2.3, Start Op-
eration of KFCS2 and KFCS Nodes:
Initial Cold Start of the Node : KFCS2/KFCS
Restart Operation of the Nodes : KFCS2/KFCS
For the output operation of the I/O module during the occurrence of an abnormality, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
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System Operation in the Communication Error State with the Remote
Node : KFCS2/KFCS
The communication error state with the remote node is a state in which an error has oc-
curred in the communication between a local node and a remote node.
The communication error state with the remote node occurs when the transmission of the
enhanced remote I/O bus (ER bus) is disconnected, an interface card error occurs, etc.
The system operation that is performed in the communication error state with the remote
node consists of the following:
Process I/O output operation
The I/O module mounted to the remote node in which a communication error has
occurred performs an output fallback operation during the occurrence of the communi-
cation error state. In addition, the output of the process control I/O area is initiated by
executing either an initial cold start operation or restart operation of the node in the
FCU when recovering from the communication error state.
FCU control operation
The FCU performs an MAN fallback operation during the occurrence of the communi-
cation error state. In addition, when recovering from the communication error state,
the FCU initiates either an initial cold start operation or restart operation of the node,
depending on the duration when the remote node was not responding.
SEE ALSO
For the initial cold start operation and restart operation of the node, see the followings in B2.3, Start
Operation of KFCS2 and KFCS Nodes:
Initial Cold Start of the Node : KFCS2/KFCS
Restart Operation of the Nodes : KFCS2/KFCS
For the output operation of the I/O module during the occurrence of an abnormality, see the following:
Output State of the I/O Module during the Occurrence of an Error : KFCS2/KFCS in B3.4, Common
Operation of the I/O Module at Problem Occurrence
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System Operation at Node Maintenance : LFCS2/LFCS
Node maintenance is a state in which one entire node is separated from the system in
order to perform maintenance operations. At this time, operation continues at RIO bus
communication, field control unit (FCU) and nodes other than the one subject to mainte-
nance.
The node maintenance status occurs when replacing process I/O unit (IOU).
The output operations of process I/O area and control operation of FCU during node
maintenance status are the same as those during I/O module maintenance.
SEE ALSO
For the details of output operation of process I/O area and control operation of FCU during node mainte-
nance, see the following previous section:
System Operation at I/O Module Maintenance/Error : PFCS/LFCS2/LFCS/SFCS
System Operation at PI/O Error : LFCS2/LFCS
PI/O error is a state in which all or part of a node in the process I/O area fails. At this time,
operation continues at the field control unit (FCU), RIO bus communication and PI/O
components other than the one that has failed.
The PI/O error status occurs when RB401 or I/O module fails, when node internal bus fault
occurs or when installation or removal of I/O module is performed while the power is on.
The output operations of process I/O area and control operation of FCU at PI/O error are
the same as those during I/O module maintenance.
SEE ALSO
For the details of output operation of process I/O area and control operation of FCU during PI/O error, see
the following:
System Operation at I/O Module Maintenance/Error : PFCS/LFCS2/LFCS/SFCS
System Operation at Termination of PI/O Operation : LFCS2/LFCS
Termination of PI/O operation is a state in which normal I/O functions are stopped while
the power to the process I/O area being supplied. At this time, operation continues at the
RIO bus communication, field control unit (FCU) and all PI/O components other than the
one being stopped.
Termination of PI/O operation occurs when unmatched definition information is detected
between process I/O area and FCU.
The output operations of process I/O area and control operation of FCU at termination of
PI/O operation are the same as those during I/O module maintenance.
SEE ALSO
For the details of output operation of process I/O and control operation of FCU during PI/O operation
termination, see the following:
System Operation at I/O Module Maintenance/Error : PFCS/LFCS2/LFCS/SFCS
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System Operation at Termination of RIO Bus Transmission : LFCS2/
LFCS
Termination of RIO bus transmission is a state in which RIO bus connection is severed
due to some reason and transmission between FCU and PI/O area is interrupted. At this
time, field control unit (FCU) and process I/O area continue to operate independently.
Termination of RIO bus transmission occurs when both RB301s fail or when the RIO bus is
disconnected.
The following system operations will be performed when an error occurs in the I/O module:
Output operation of the I/O module
An initial cold start will be performed upon recovery of RIO bus transmission stop state.
Control operation of FCS
MAN fallback will be performed when an error occurs in I/O module area. Output
resumes upon recovery.
The figure below shows the operation of analog output module and function block actions
when the RIO bus transmission has been terminated.
RIO transmission
Function block
mode
AUTO
less Line loss detection time
IMAN (MAN) AUTO MAN
MAN fallback
Initialization manual
Output fallback
Output from
I/O module
B030303E.EPS
Time span of instantaneous
failure detection
Figure Operation of Analog Output Module and Function Block Actions at Termination of RIO
Bus Transmission : LFCS2/LFCS
System Operation at RB301 Control Right Transfer : LFCS2/LFCS
RB301 control right transfer is a state in which the control side RB301 stops functioning
and the standby RB301 begins to function as the controlling RB301. Operation continues
in the process I/O before and after transfer of the control right, but RIO bus communication
stops until the transfer is completed.
The RB301 control right transfer occurs when an error is detected in the self-diagnostics of
RB301 or RB301 diagnostics in the FCU.
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B3.4 Common Operation of the I/O Module at
Problem Occurrence
The KFCS2 or KFCS performs special output operation of the I/O module immedi-
ately after a power recovery or during the occurrence of an abnormality. The follow-
ing explains the details of various output states of the I/O module.
Output State of the I/O Module Immediately after a Power Recovery :
KFCS2/KFCS
When an I/O module is recovered from a power failure, the I/O module restarts on its own.
The following shows the output state at I/O module restart:
Table Output State at I/O Module Restart : KFCS2/KFCS
Output state
Analog output (1-5V)
Contact output
RS communication module
Fieldbus communication module
Analog output (4-20mA)
B030401E.EPS
0.31V (-17.19%)
Subsequently, outputs the value equivalent to
the tight-shut of the function block
Resets to 0
Tracks data on the subsystem side
Tracks the field output value for output with feedback
I/O module
1.25mA (-17.19%)
Subsequently, outputs the value equivalent to
the tight-shut of the function block
Note: If the CPU of the FCU is being stopped, the output value of the analog output will be 0mA (0V).
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Output State of the I/O Module during the Occurrence of an Error :
KFCS2/KFCS
The output state of the I/O module when an I/O module breaks down or an abnormality
occurs in devices higher than I/O module is in accordance with the output fallback specifi-
cation.
Output State at I/O Module Breakdown : KFCS2/KFCS
The output state of the I/O module when an I/O module breaks down is in accordance with
the output fallback specification. However, no output will be performed for a kind of break-
down that disables the output of the I/O module.
Output State of the I/O Module when Higher Devices are Abnormal :
KFCS2/KFCS
The I/O module, after detecting that an access from the higher devices cannot be made for
more than the line loss detection time (4 seconds) because of FCUs CPU operation stop, a
node abnormality, etc., performs an output fallback operation.
Details of Output Fallback Operation : KFCS2/KFCS
Table Output State of the I/O Module when a I/O Module Breakdown has Occurred or an Higher
Device Abnormality has Occurred (with an Output Function when an I/O Module
Breakdown has Occurred) : KFCS2/KFCS
I/O module
With output
fallback
(output data
specification)
Without output fallback
Analog output Retains output.
With output fallback
(Maintain current value): default
Retains output. (*1)
Retains output.
Retains output. (*1)
Sets to OFF after outputting the
value prior to an error occurrence
for the specified time period.
Continues output. (repeats OFF/ON
using the time interval specified prior
to an error occurrence.)
Continues output. (repeats OFF/ON
using the time interval specified prior
to an error occurrence.)
Sets to OFF after outputting the
value prior to an error occurrence
for the specified time period.
OFF
OFF
OFF
Outputs
the specified
output value.
B030402E.EPS
Status output
Contact
output
Pulse width
output
Time-
proportioning
ON/OFF output
*1: When ST compatible modules are used with dual-redundant configuration, if a module has error, the output of the
module becomes OFF.
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Table Output State of the I/O Module when an I/O Module Breakdown has Occurred or a Higher
Device Abnormality has Occurred (without an Output Function when an I/O Module
Breakdown has Occurred) : KFCS2/KFCS
I/O module
With output fallback
(output data specification)
Make the field devices into the default actions for
Fault State. (*1)
Without output fallback
With output fallback (Maintain
current value): default
Stops communication with the fieldbus device. The fieldbus device operation by
communication stop with the fieldbus device is in accordance with the fault state operation
of the fieldbus device.
Retains output.
B030403E.EPS
When an IOM
breakdown occurs
When
a higher
device is
abnormal
Stops communication.
There is no fallback function in the RS communication module.
The module continues communication. Since there is no writing from the higher device in
the communication driver that writes the amount of variation after rereading the output data,
the module does not perform a write communication to the subsystem side (reread only).
RS
communication
module
FOUNDATION
fieldbus
communication
module
When
a higher
device is
abnormal
When an IOM
breakdown occurs
*1: Fallback can be enabled or disabled on FOUNDATION fieldbus communication module (ALF111). However, there is no
output value during fallback and hold previous value during fallback settings when fallback is enabled. When
fallback is enabled, the field devices run the actions set for Fault State previously set for the devices.
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B3.5 Operation of I/O Module when Downloading is
Performed
Downloading to I/O module includes off-line download and on-line download.
The following section explains the operation of I/O module at downloading.
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Operation of I/O Module when Off-Line Downloading is Performed :
PFCS/SFCS/LFCS2/LFCS
When off-line downloading is performed for FCS, the output status differs between the
output module that was subject to off-line downloading and the output module that was not.
Output Status of Output Module Subject to Off-Line Downloading :
PFCS/SFCS/LFCS2/LFCS
The table below shows the output status change of output module that was subject to off-
line downloading, for both downloadings with and without definition change.
Table I/O Status for Output Module that Becomes an Off-Line Downloading Target :
PFCS/SFCS/LFCS2/LFCS
Module Type Without Definition Change With Definition Change
Current/Voltage Output Module
AAM51
Output value is stored.
When the operation mode is switched from electric current
to electric voltage or vice versa, 1.25 mA (for electric current
output) that is equivalent to tight shut value is output. (*1)
When a range or span is changed, the output value changes
according to the change in the range or span. (*2)
For any other change, output value is stored.
Multi-point Control Analog
I/O Module
Output value is stored. Output value is stored.
Current Output
Multiplexer Module
AMM52T
Output value is stored.
When the range or span is changed, the output value
changes according to the change in the range or span. (*2)
For any other change, output value is stored.
In case of no change, output value is stored.
B030501E.EPS
Contact Input/Output Module
ADM51C/T, ADM52C/T,
ADM55R
All points are OFF (0). All points are OFF (0).
The existing values before downloading may be held without
being reset (all points OFF). However, this is only supported
by the status output (SO) corresponding to the digital
output module action mode. (*3)
Contact Input/Output Module
ADM51C-2/T-2, ADM52C-2/T-2,
ADM55R-2
The existing values before
downloading may be held
without being reset
(all points OFF). However,
this is only supported by
the status output (SO)
corresponding to the digital
output module action
mode. (*3)
*1: To be more specific, AAM51 is reset to 0 mA (for electric current) after downloading is completed and 1.25 mA is output
after processor unit is rebooted.
*2: Since the range of electric current is normally fixed to the range between 0 and 100 %, there will be no change in the
range or span. An example of change, if any, is shown below.
When the range is between 0 and 100 and the output value is 50, the output value for electric current changes from 12
mA (equivalent to 50 %) to 8 mA (equivalent to 25 %) if the range is changed to 0 to 200.
*3: When the module action mode is PW (pulse-width), TP (time-proportioning) or PO (pulse output), the output will be
reset.
The output status change of I/O module caused by downloading actually occurs when
downloading of the definition information (configuration) to I/O module is completed.
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Output Status of Output Module that was not Subject to Off-Line Down-
loading : PFCS/SFCS/LFCS2/LFCS
I/O module that was not subject to off-line downloading holds the output status prior to
downloading, if fallback is not specified. Fallback is performed if it is specified.
Operation of the I/O Module when Offline Download to the I/O Module is
Executed : KFCS2/KFCS
When offline download is executed to an FCS, the definition information will be down-
loaded to all the I/O modules of that FCS. The following explains the output state in this
situation:
The FCU stops during the offline download to the FCS. All the I/O modules lower than
the FCU perform an output fallback operation while the FCU is being stopped.
The definition information is then downloaded to the I/O modules after the offline
download to the FCS is complete. The I/O modules retain the output values while this
download is being executed. However, the output values will change according to the
change in the output range or span, if applicable.
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Operation of I/O Module when Online Downloading is Performed :
PFCS/SFCS/LFCS2/LFCS
This section explains the output status of output module and the status of function block
when I/O module definition is changed by downloading.
Output Status of Output Module : PFCS/SFCS/LFCS2/LFCS
When the change to I/O module definition information is made by online downloading, the
output status of output module will be the same as when offline downloading is performed.
Analog output module starts output operation after tracking I/O module output status upon
completion of definition information downloading. While for a digital output module, all
points of contact output may be set to OFF. However, when the digital output module's
specification code is set as -2 (for example ADM52C-2) and the output action mode is
status output (SO), the existing values before downloading may be held without being
reset. Actually, the contact output (DO) values on PI/O image in FCU are all reset to OFF
(0) unrelated to the specification code. After the downloading is completed, for the modules
with specification code -2, the IOM DO value tracking will be performed to restore the
previous values.
Status of Function Block : PFCS/SFCS/LFCS2/LFCS
IOM Online Updating
When download to an I/O module is executed, the setting item, IOP Occurs in Connected
Blocks can be used to specify whether or not the input side of the function block that is
connected to the I/O module is set to IOP.
If the input side is set to IOP, the data status of the measurement input will become bad
data (BAD) when download is executed.
The regulatory control block in which the data status became BAD performs the following
operation:
Stops the analog input square root extraction function, pulse train input conversion
function, digital filter function and totalizer function.
The PV value retains the value immediately before the input open (IOP) warning
generation caused by BAD detection. However, if the PV overshoot has been speci-
fied, the PV value will be overshot to the lower limit value.
A function block that has the MAN fallback function performs an MAN fallback opera-
tion. In this case, a connection failure alarm (CNF) will be generated at the same time
when the MAN fallback operation starts.
If it has been specified not to set the operation at IOM change to IOP, the data status of the
measurement input will not become bad data (BAD) when download is executed.
On [Constant] tab of FCS property sheet, set the operation at IOM change to IOP.
Check [IOP Occurs in Connected Blocks] check box. By default, this option is not checked.
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Operation of the I/O Module when Online Download to the I/O Module Is
Executed : KFCS2/KFCS
When the definition information of I/O modules is changed by online download, either IOM
continuous load that continues the I/O operation of I/O modules, or IOM initialization load
that stops the I/O operation of the I/O modules is executed according to the change con-
tents.
If a new I/O module has been added, or if an I/O module that does not have the matching
definition information as shown below has been mounted, IOM initialization load will be
executed.
Table Setting Elements of IOM Initialization Load: KFCS2/KFCS
Definition information Description Default value
Single/dual-redundant
setting
Select single or dual-redundant. Single
Burn-out setting
Select whether to enable or disable
the burn-out setting function.
Enable
Direction setting at
burn-out
Select the direction to clamp the PV
value from the upper limit setting and
lower limit setting.
Upper limit
setting (UP)
Cold-junction
compensation setting
Select the type of the terminal to be
used.
No selection
B030502E.EPS
IOM Continuous Load : KFCS2/KFCS
The IOM downloads while continuing the I/O operation at other than the terminal point
where the definition information of the I/O module has been changed.
IOM Initialization Load : KFCS2/KFCS
IOM Online Updating
The IOM stops the I/O operation of all points of the I/O modules where the definition infor-
mation has been changed. The I/O module in which the IOM initialization load is being
executed will be placed in an error state.
When download to an I/O module is executed, the setting item, IOP Occurs in Connected
Blocks can be used to specify whether or not the input side of the function block that is
connected to the I/O module is set to IOP.
If the input side is set to IOP, the data status of the measurement input will become bad
data (BAD) when download is executed. If the input side is not set to IOP, the function block
retains the previous value while the IOM initialization load is being executd.
On [Constant] tab of FCS property sheet, set the operation at IOM change to IOP. Check
[IOP Occurs in Connected Blocks] check box. By default, this option is not checked.
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IMPORTANT
Be cautious that the following phenomena may occur during online maintenance.
When reverse the analog control I/O module output or when change the output range,
the output from the terminals subjected to the changes fluctuates for about 10 millisec-
onds, then stabilized at the changed output. For an example, when reverse a 4 to 20
mA output where the 4mA stands for 0%, the 0% output changes to 20mA after fluctu-
ating for 10 milliseconds. For this reason, when reversing output or changing output
range, the necessary measures should be taken such as manipulating the final
operation element locally to prevent from the fluctuation caused form the output
terminals.
When reversing the I/O module input signal or changing the input range, the PV of the
terminals subject to the changes may fluctuate. Sometimes, IOP alarm may occur.
When pulse setting of time-proportioning output of a contact I/O module is changed, it
takes a while for the new setting becomes valid so that the old setting continues. In
order to make the new setting become valid earlier, pullout the module and put it back
or download to the module on HIS status display window.
When change the contact time-proportioning output phasing time, the phasing may
not be correct. So that it is necessary to pull out the I/O module from its slot and put it
back again, or perform IOM load on HIS status display window.
When change the temperature unit or signal type for a thermocouple or a RTD I/O
module (AAT141, AAT145, AAR181 and AAR145) IOP or -IOP may repeatedly occurs
for a while.
If the following item of EB401 properties are changed, the I/O data of the I/O modules
connected via the dual-redundantly configured EB401 modules stop updating for
about five seconds after online downloading.
Duplicate Next card
Maximum Number of Nodes
Communication Protocol
Communication Basic Period
Node No Response Monitoring Time
Number of Retries at Node No Response
10th Edition : Dec.18,2003-00
<B3.6 Operation of Communication I/O Module at Error Occurrence> B3-47
IM 33S01B30-01E
B3.6 Operation of Communication I/O Module at
Error Occurrence
The following errors or operation affect the operation of communication I/O module.
Execution of PFCS initial cold start
Error in communication with subsystem and error in communication I/O mod-
ule
Momentary power failure
This section explains the operation performed when these errors occurred.
Execution of FCS Initial Cold Start
The communication I/O data value is set to 0 from the start of communication module
following the FCS start until the function block starts to receive the communication I/O data.
The communication I/O data status becomes NRDY.
The table below shows I/O data of communication I/O module when FCS executes initial
cold start.
Table Communication I/O Data at FCS Initial Cold Start
Item
During communication module
initialization
At completion of communication module
initialization
Analog input 0 Value acquired from subsystem
Analog output 0 Tracking to the value acquired from subsystem (*1)
Contact input 0 Value acquired from subsystem
Contact output 0 Tracking to the value acquired from subsystem (*1)
Switch instrument block
Motor control block
0 Tracking to the value acquired from subsystem
B030601E.EPS
*1: Tracking is performed only for the function block with tracking specified Yes.
10th Edition : Dec.18,2003-00
B3-48
IM 33S01B30-01E
<B3.6 Operation of Communication I/O Module at Error Occurrence>
Error in Communication with Subsystem and Error in Communication
I/O Module
When the communication module or communication itself fails, the data prior to the error
occurrence is used as input data while the error exists. The status of data used by the
connected function block is set to LPFL.
The table below shows the operation when there is an error in communication with sub-
system or communication I/O module, as well as the operation when the error is recovered.
Table Operations at Error Occurrence and Recovery from Error
Data Type When Error Occurred When Error Is Recovered
Analog input
The data status of connected function block
is set to IOP, and PV value is overshot or
stored by builder specification.
IOP recovery, PV value is acquired from
subsystem
Analog output
The data status of the connected function
block is set to OOP, and MV value is stored.
OOP recovery, tracking to the value
acquired from subsystem (*1)
Contact input Stored Value acquired from subsystem
Contact output Stored
Tracking to the value acquired from
subsystem (*1)
Switch instrument block
Motor control block
PV and MV values are set to the values
prior to initial cold start.
Tracking to the value acquired from
subsystem (*1)
B030602E.EPS
*1: Tracking is performed only for the function block with tracking specified Yes.
Momentary Power Failure
Following the recovery from momentary power failure, the data value prior to the momen-
tary power failure is used as a communication I/O data value until the communication is
restarted after the start of communication module. The communication I/O data status
becomes NRDY.
10th Edition : Dec.18,2003-00
<B4. Making FCS Dual-Redundant> B4-1
IM 33S01B30-01E
B4. Making FCS Dual-Redundant
The production control system has employed a redundancy system that makes each
section of the FCS dual-redundant. By making each part of the FCS dual-redundant,
high system reliability and operability can be achieved and highly reliable, accurate
data can be realized.
An FCS with dual-redundant configuration is called as FCD.
Dual-Redundant Structure of FCD : PFCS
The dual-redundant structure can be implemented into the processor units, communication
couplers, I/O modules and power supply units.
The following figure shows an example of signal connections to implement dual-redun-
dancy in each part of FCD.
B040001E.EPS
Communication
coupler
VL net
interface
PI/O
Interface
Processor
Unit
Communication
coupler
Power supply Power supply
General-purpose
communication
unit
I/O Module
VL net
VL net
interface
PI/O
Interface
Processor
Unit
Figure Signal Connections to Implement Dual-Redundancy in Each Part of FCD : PFCS
10th Edition : Dec.18,2003-00
B4-2
IM 33S01B30-01E
<B4. Making FCS Dual-Redundant>
Dual-Redundant Structure of FCD : SFCS
The dual-redundant structure can be implemented into the processor units, communication
couplers, I/O modules and power supply units.
The following figure shows an example of signal line connections to implement dual redun-
dancy in each part of FCD.
B040002E.EPS
Communication
coupler
Communication
coupler
Power supply Power supply
General-purpose
communication
unit
I/O Module
V net
V net
interface
PI/O
Interface
Processor
Unit
V net
interface
PI/O
Interface
Processor
Unit
Figure Signal Connections to Implement Dual-Redundancy in Each Part of FCD : SFCS
10th Edition : Dec.18,2003-00
<B4. Making FCS Dual-Redundant> B4-3
IM 33S01B30-01E
Dual-Redundant Structure in FCD : KFCS2/KFCS
Dual-redundant structure can be applied to Field control units, control nest extension buses
(ESB bus), Ethernet remote I/O buses (ER bus) and I/O modules. Thus the FCU, the local
nodes, the remote nodes and power supply units are operated redundantly.
The figure below shows the signal connections of a dual-redundantly-structured FCD.
V net 2
V net 1
ESB Bus
Master Interface Card
(SB301)
ESB Bus
Master Interface Card
(SB301)
ESB Bus Coupler
(AIP532)
V net Coupler
(AIP502)
V net Coupler
(AIP502)
ESB Bus Coupler
(AIP532)
FCU
Local Node
EN-Bus 1
EN-Bus 2
PW
301
/PW
302
Processor Unit
CP345(L)
Processor Unit
CP345(R)
B040003E.EPS
PW301/PW302: FCU power supply unit SB401: ESB bus slave interface module
PW401/PW482: Node power supply unit EB401: ER bus master interface module
IOM: I/O modules EB501: ER bus slave interface module
Remote Node
E
B
5
0
1
E
B
5
0
1
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
S
B
4
0
1
PW
481
/PW
482
PW
481
/PW
482
PW
481
/PW
482
PW
481
/PW
482
S
B
4
0
1
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
I
O
M
E
B
4
0
1
E
B
4
0
1
SB-Bus 1
SB-Bus 2
SB-Bus 1
SB-Bus 2
PW
301
/PW
302
ESB Bus 1
ESB Bus 2
ER Bus 1
ER Bus 2
Figure Signal Connections when Implementing Dual-Redundancy in Each Part of FCD : KFCS2/
KFCS
10th Edition : Dec.18,2003-00
B4-4
IM 33S01B30-01E
<B4. Making FCS Dual-Redundant>
Dual-Redundant Structure in FCD : LFCS2/LFCS
A dual-redundant structure can be implemented into the field control units (FCU), PIO
nodes and their power supply units.
The following figure shows an example of signal connections to implement dual-redun-
dantly in each part of FCD.
V net 2
V net 1
RIO bus
interface unit
(RB301)
RIO bus
interface unit
(RB301)
RIO bus coupler
(AIP512)
V net coupler
(AIP502)
V net coupler
(AIP502)
RIO bus coupler
(AIP512)
FCU
PI/O node
EN-bus 1
EN-bus 2
RIO-bus 1
PW
301
BAT
PW
301
BAT
RIO-bus 2
Processor unit
CP345 (L)
Processor unit
CP345 (R)
PW
401
PW
401
I/O module
bus 1
I/O module
bus 2
I/O module
bus 3
I/O module
bus 4
I/O module
bus 5
IOM IOM IOM IOM IOM
IOM IOM IOM IOM IOM
Node
interface unit
(RB401)
Node
interface unit
(RB401)
B040004E.EPS
PW301: FCU power supply unit
PW401: Node power supply unit
IOM: I/O module
Figure Signal Connections to Implement Dual-Redundancy in Each Part of FCD : LFCS2/LFCS