Plant Circuit Diagram 3ASX002381-PCD Rev A PDF

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1

PLANT CIRCUIT DIAGRAM 2 STS CRANES


B

ZPMC for TPG Ecuador

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM COVER SHEET


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3ASX002381-PCD
4 5 6

1 2

Rev Ind A . A

Revised sheets

Comment REVISED 2661-2662, 5002 DELETED

Date 2010-04-30

Responsible MS

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM REVISION SHEET


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3ASX002381-PCD
4 5 6

2 3

+BO
Boom Zone 3

Drivers Cabin Zone 2

+CA

+PY
Pylon top

Middle Girder Zone 3

+MG

+MT
Main Trolley Zone 6

+MH
Machinery House (Machinery Room) Zone 7

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Head Block Zone 8

+HB +SP

Back reach Girder Zone 3

+BG

Spreader Zone 8

+WSR
Leg 2 (Water Side Right) Zone 5

Electrical House (Electrical Room) Zone 1

+EH

+WSL
Leg 1 (Water Side Left) Zone 5 C

+LSR
Leg 4 (Land Side Right) Zone 4

+WS
Gantry Waterside Dock Level Zone 5 D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3

Portal Beam Left

+PBL

Portal Beam Right

+PBR

+LSL
Leg 3 (Land Side Left) Zone 4

Sill Beam Land Side Zone 4

+LS

Checkers Cabin Zone 4

+CH

D Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LOCATION ORIENTED ITEM DESIGNATIONS


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3ASX_STS

Sh. 3_STS_3

3ASX002381-PCD
4 5 6

3 4

FLEXIBLE CONDUCTOR

RESISTOR GENERAL SYMBOL

HEATING ELEMENT

INDUCTION MOTOR

SCREENED CONDUCTOR

VARIABLE RESISTOR ADJUSTABLE RESISTOR

CAPACITOR

WOUND MOTOR

TWISTED PAIR CONDUCTOR

U=VOLTAGE DEPENDENT RESISTOR V=VOLTAGE DEPENDENT RESISTOR =TEMP. DEPENDENT RESISTOR

INDUCTOR

SQUIRREL CAGE

B CONDUCTOR OR CABLE NOT CONNECTED (=ISOLATED) CURRENT LIMITER TRANSDUCER TEMP - CURRENT

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

FAN

TERMINAL -X88:X

POTENTIOMETER WITH SLIDING CONTACT BRAKE

NEUTRAL TERMINAL

SURGE ARRESTER

C DISC BRAKE

PLUG AND SOCKET

DIODE

K2-

K1-

K2

K1

OPTO FIBRE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

: :

PT

PULSE TRANSMITTER

PLANT CIRCUIT DIAGRAM SYMBOLS


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3ASX_STS

Sh. 4

3ASX002381-PCD
4 5 6

4 5

CONTROL POWER TRANSFORMER

CHANGE-OVER CONTACT

PROXIMITY SWITCH MAKE CONTACT

MCB MANUALLY OPERATED ON-OFF TRIP BY OVERCURRENT /OVERLOAD

MAKE CONTACT

PROXIMITY SWITCH OPER.ON THE APPROACH OF MAGNET, MAKE CONTACT

THREE-PHASE TRANSFORMER CONNECTION STAR-DELTA BRAKE CONTACT B TD-BGLIG1CO MECHANICAL OPERATED LIMIT SWITCH

MCCB MANUALLY OPERATED ON-OFF TRIP BY OVERCURRENT /OVERLOAD

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POWER MANUAL MOTOR STARTER

VOLTAGE TRANSFORMER

MAKE CONTACT DELAYED WHEN CLOSING

FOOT SWITCH
1NO

CURRENT TRANSFORMER

MAKE CONTACT DELAYED WHEN RECLOSING 1-2

SELECTOR SWITCH

SET

C MANUALLY OPERATED SWITCH SPRING RETURN TO ZERO

INTEGRAL TeSys

C MAIN CONTACTOR SELECTOR SWITCH SPRING RETURN 21 22 11

1NC

-S
2NC

2NC

MANUALLY OPERATED EMERGENCY STOP 11-12 21-22

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

PLANT CIRCUIT DIAGRAM SYMBOLS


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3ASX_STS

Sh. 5

3ASX002381-PCD
4 5 6

5 6

96

A1

-K

95

A2

97

COIL RELAY OR CONTACTOR

98

THERMAL RELAY

COUNTER

SWITCHDISCONNECTOR

FUSE THERMOSTAT

HOUR METER

MAGNETIC LOCK

LEVEL SWITCH

FUSE DISCONNECTOR

HORN

SOLENOID VALVE B

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PRESSURE SWITCH

BELL

n>

SPEED SWITCH

-P

INDICATING INSTRUMENT AMPERE

BUZZER

-P
ROTATING LIMIT SWITCH

INDICATING INSTRUMENT VOLT

SIGNAL LAMP

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/6 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SIGNAL LAMP WITH TRANSFORMER

PE

POWER SUPPLY

PLANT CIRCUIT DIAGRAM SYMBOLS


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3ASX_STS

Sh. 6

3ASX002381-PCD
4 5 6

6 9

For more detailed information please refer to Design Description 3AST003438


A

=XX.YY/ZZZ.B5

=LV8-Q88 230V L

=XX.YY/ZZZ.B5

=CS8-Q88 24V+

EH.Q88 -X2:1

Location (+) and Function (=) orinted item designations

=EX .MD ++
B

= Main function = Sub function = External component Field mounted

NO

.C4

=XX.YY/ZZZ.C3

-BG1,-K88 = Item
+EH.Q88 -X2:2

Terminals
+EH.Q88 = Cubicle Q88 inside E-House -X2 :2 = Terminal item = Terminal number =CS8 -DI188.X +EH.Q88
B

+EH.Q88

= Cubicle Q88 inside E-House

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

If function or cubicle is the same as header they are left out on the sheet. (This is not done on this example)

CH. 88

Voltage
=LV8-Q88 230V N = Supplying feeder
A1

= Voltage

=XX.YY/ZZZ.B5

=LV8-Q88 230V N 13 23 33 43 51 61 71 81 14 24 34 44 52 62 72 82

Sheet references
=XX .YY /ZZZ .B5
D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9

=XX.YY/ZZZ.B5 =XX.YY/ZZZ.B5 .A6

= Main function = Sub function = Sheet = Row and column

A2

=EX.MD -K88 +EH.Q88

SIGNAL NAMNE COMMENT 1 COMMENT 2 C

Header
=EX .MD +EH.Q88 = Main function = Sub function = Cubicle
D

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3ASX_STS

Sh. 9

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM READING INSTRUCTION


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Apparatus

=EX.MD -BG1 ++

=EX.MD -K88 +EH.Q88

23

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3ASX002381-PCD
4 5 6

9 11

Circuit diagram 1 71
A

Plant

Function

Function comment

=OPTOTERMINALS =TERMINALS =HV =HV =LV1 =LV11 =LV12 =LV13 =LV21 =LV22 =CV1 =CV09 =CV09 =CV09 =CV10 =CV11 =CV12 =CV13 =CV14 =CV15 =CV19 =CV2 =CV21 =CV31 =CV32 =CV41 =CV42 =CV51 =CV91 =LTF1 .DC LV-SYSTEM CABIN LV-SYSTEM CABIN CONTROL VOLTAGE, E-HOUSE GENERAL CV, CRANE CONTROLLER CV, CRANE CONTROLLER DIRECT CURRENT CV, CRANE CONTROLLER CONTROL VOLTAGE, TRANSFER & MOTOR DIST. CONTROL VOLTAGE, GENERAL CONTROL VOLTAGE, MAIN HOIST CONTROL VOLTAGE, MAIN TROLLEY CONTROL VOLTAGE, BOOM HOIST CONTROL VOLTAGE, GANTRY CONTROL VOLTAGE, LIGHTING/HEATING CONTROL VOLTAGE, CABIN GENERAL CONTROL VOLTAGE, CABIN CONTROL VOLTAGE, BOOM HOIST CONTROL VOLTAGE, BACKREACH GIRDER CONTROL VOLTAGE, GANTRY LANDSIDE CONTROL VOLTAGE, GANTRY LANDSIDE CONTROL VOLTAGE, GANTRY WATERSIDE CONTROL VOLTAGE, PORTAL TROLLEY LIGHTING - FLOODLIGHTS MAIN STRUCTURE
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D C B

91 101 121 151 201 241 251 281 301 401 431 432 433 436 441 446 451 456 461 481 501 511 521 526 536 541 551 560 601

SPARE TERMINALS HIGH VOLTAGE SYSTEM .GF .MD HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE LV-SYSTEM +EH.Q1-5 LV-SYSTEM +EH.Q21-22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/11

PLANT CIRCUIT DIAGRAM CONTENTS IN SHEET NUMBER ORDER


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3ASX002381-PCD
4 5 6

11 12

Circuit diagram 624 626


A

Plant =LTM1 =LTF2 =LTW1 =LTW2 =LTR1 =WO1 =LTR1 =LTR2 =ML =HT1 =HT2 =VS1 =VS2 =CC =CC =CC =CC =CC =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1

Function

Function comment LIGHTING - MAINTENENCE MAIN STRUCTURE LIGHTING - FLOODLIGHTS TROLLEY LIGHTING - WALKWAYS MAIN STRUCTURE LIGHTING - WALKWAYS TROLLEY LIGHTING - ROOMS MAIN STRUCTURE WELDING OUTLETS - MAIN STRUCTURE LIGHTING - ROOMS MAIN STRUCTURE LIGHTING - ROOMS TROLLEY
A

631 651 661 672 674 681 691 701 742 801 821 1001 1111 1211 1281 1292 1501 1502 1503 1505 1507 1509 1511 1513 1515 1517 1525 1529 1535

.GF

GENERAL FUNCTIONS HEATING SYSTEM - MAIN STRUCTURE HEATING SYSTEM - TROLLEY VENT SYSTEM - MAIN STRUCTURE VENT SYSTEM - TROLLEY
B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.GF .ES .EB .ED .WI .0 .1 .1.09 .1.10 .1.11 .1.12 .1.13 .1.14 .1.15 .1.19 .1.21 .1.25

CRANE CONTROL GENERAL FUNCTIONS CRANE CONTROL EMERGENCY STOP CRANE CONTROL EMERGENCY BRAKE CRANE CONTROL EMERGENCY DRIVE CRANE CONTROL WIND MEASURING CONTROL SYSTEM 1 CONTROL SYSTEM 1 CONTROL SYSTEM 1 CONTROL SYSTEM 1 CENTRAL CONTROL SYSTEM 1 TRANSFER & DISTRIBUTION CONTROL SYSTEM 1 GENERAL CONTROL SYSTEM 1 MAIN HOIST CONTROL SYSTEM 1 MAIN TROLLEY CONTROL SYSTEM 1 BOOM HOIST CONTROL SYSTEM 1 GANTRY CONTROL SYSTEM 1 LIGHTING & HEATING CONTROL SYSTEM 1 DRIVERS CAB CONTROL SYSTEM 1 DRIVERS CHAIR
D C

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/12

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS IN SHEET NUMBER ORDER


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3ASX002381-PCD
4 5 6

12 13

Circuit diagram 1539 1541


A

Plant =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS =CIMS =ELC =ELC =ICS =FIRE =MH =MH =MH =MH =MH =MH =MH =MH =MH =MH =MH =HB1 =SP =SP1 =SP =SP =SP =SP =SP

Function .1.27 .1.31 .1.32 .1.41 .1.42 .1.51 .LAN1 .GF

Function comment CONTROL SYSTEM 1 CONTROL SYSTEM 1 BOOM STATION CONTROL SYSTEM 1 BACK REACH CONTROL SYSTEM 1 GANTRY LAND SIDE CONTROL SYSTEM 1 GANTRY LAND SIDE CONTROL SYSTEM 1 GANTRY WATER SIDE CONTROL SYSTEM LA-NETWORK 1 CRANE INFO & MANAGEMENT SYSTEM ELECTR LOAD CONTROL GENERAL FUNCTIONS ELECTR LOAD CONTROL INTERCOMUNICATION SYSTEM
A

1543 1551 1553 1555 1811 1851 1902 1914 1951 1991 2001 2081 2101 2191 2201 2291 2501 2533 2535 2571 2582 2601 2604 2621 2631 2641 2651 2663 2685

.GF .GF .LM .MD1 .CF1 .MD2 .CF2 .BR .BR1 .BR2 .EB .ED .GF .GF .HY .TE .TW .FL .TT .TE

FIRE SUPERVISION GENERAL FUNCTIONS MAIN HOIST GENERAL FUNCTIONS MAIN HOIST LOAD MEASURING MAIN HOIST MAIN DRIVE 1 MAIN HOIST MOTOR COOLING FAN 1 MAIN HOIST MAIN DRIVE 2 MAIN HOIST MOTOR COOLING FAN 2 MAIN HOIST BRAKE SYSTEM MAIN HOIST MAIN HOIST MAIN HOIST EMERGENCY BRAKE MAIN HOIST EMERGENCY DRIVE HEADBLOCK - HOIST 1 GENERAL FUNCTIONS SPREADER GENERAL FUNCTIONS SPREADER HOIST 1 HYDRAULIC SPREADER TELESCOPE SPREADER TWISTLOCK SPREADER FLIPPER SYSTEM SPREADER TWIN TWENTY SPREADER TELESCOPE

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/13

Rev Ind Based on

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Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS IN SHEET NUMBER ORDER


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3ASX002381-PCD
4 5 6

13 14

Circuit diagram 2701 2800


A

Plant =TLS =SNL =TLS =TL1 =TLS =SNL =TL1 =SNL =SCR =MT =MT =MT =MT =MT =MT =MT =RTS =BH =BH =BH =BH =BH =BH =GA =GA =GA =GA =GA =GA =GA =GA

Function .HY .GF .GF .GF .HY

Function comment TRIM/LIST/SKEW SYSTEM HYDRAULIC SNAG LOAD TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS GENERAL FUNCTIONS TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS SNAG LOAD HYDRAULIC SNAG LOAD SPREADER CABLE REEL
A

2801 2802 2804 2807 2841 2891 2921 3001 3091 3101 3501 3531 3534 3582 3931 4002 4096 4111 4501 4571 4582 5001 5081 5093 5101 5102 5151 5161 5201

.GF .SA .MD .BR .BR1 .BR2 .ED .HY .GF .LA .MD .BR .EB .ED .GF .ACS .SA .MD1 .MD .MD1 .MD .MD2

MAIN TROLLEY GENERAL FUNCTIONS MAIN TROLLEY STORM ANCHORING MAIN TROLLEY MAIN DRIVE MAIN TROLLEY BRAKE SYSTEM MAIN TROLLEY MAIN TROLLEY MAIN TROLLEY EMERGENCY DRIVE ROPE TENSION HYDRAULIC BOOM HOIST GENERAL FUNCTIONS BOOM HOIST LATCH BOOM HOIST MAIN DRIVE BOOM HOIST BRAKE SYSTEM BOOM HOIST EMERGENCY BRAKE BOOM HOIST EMERGENCY DRIVE GANTRY GENERAL FUNCTIONS GANTRY ANTICOLLISION SYSTEM GANTRY STORM ANCHORING GANTRY MAIN DRIVE 1 GANTRY MAIN DRIVE GANTRY MAIN DRIVE 1 GANTRY MAIN DRIVE GANTRY MAIN DRIVE 2
D C B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/14

Rev Ind Based on

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Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS IN SHEET NUMBER ORDER


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3ASX002381-PCD
4 5 6

14 15

Circuit diagram 5241 5251


A

Plant =GA =GA =GA =GCR =WBR =WBR1 =WBR2 =RR =RR1 =RR2 =CO1 =CO2

Function .MD .MD2 .BR .GF

Function comment GANTRY MAIN DRIVE GANTRY MAIN DRIVE 2 GANTRY BRAKE SYSTEM WHEEL BRAKE GENERAL FUNCTIONS WHEEL BRAKE LAND SIDE WHEEL BRAKE WATERSIDE
A

5501 5901 5961 5971 5991 8101 8111 8121 9991 9996

.GF .MD .MD

ROPE REEVING GENERAL FUNCTIONS ROPE REEVING 1 MAIN DRIVE ROPE REEVING 2 MAIN DRIVE CONVENIENCE OUTLETS - MAIN STRUCTURE CONVENIENCE OUTLETS - TROLLEY
B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/15 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS IN SHEET NUMBER ORDER


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3ASX002381-PCD
4 5 6

15 16

Plant

Function

Function comment

Circuit diagram 1

=BH
A

.BR .EB .ED .GF .LA .MD .EB .ED .ES .GF .WI

BOOM HOIST BRAKE SYSTEM BOOM HOIST EMERGENCY BRAKE BOOM HOIST EMERGENCY DRIVE BOOM HOIST GENERAL FUNCTIONS BOOM HOIST LATCH BOOM HOIST MAIN DRIVE CRANE CONTROL EMERGENCY BRAKE CRANE CONTROL EMERGENCY DRIVE CRANE CONTROL EMERGENCY STOP CRANE CONTROL GENERAL FUNCTIONS CRANE CONTROL WIND MEASURING CRANE INFO & MANAGEMENT SYSTEM CONVENIENCE OUTLETS - MAIN STRUCTURE CONVENIENCE OUTLETS - TROLLEY

4501 4571 4582 4002 4096 4111 1211 1281 1111 1001 1292 1851 9991 9996 1811 1502 1501 1503 1505 1507 1509 1511 1513 1515 1517 1525 1529 1535 1539 1541
D C B A

=BH =BH =BH =BH =BH =CC =CC =CC =CC =CC =CIMS =CO1 =CO2 =CS =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.LAN1 .0 .1 .1.09 .1.10 .1.11 .1.12 .1.13 .1.14 .1.15 .1.19 .1.21 .1.25 .1.27 .1.31

CONTROL SYSTEM LA-NETWORK 1 CONTROL SYSTEM 1 CONTROL SYSTEM 1 CONTROL SYSTEM 1 CONTROL SYSTEM 1 CENTRAL CONTROL SYSTEM 1 TRANSFER & DISTRIBUTION CONTROL SYSTEM 1 GENERAL CONTROL SYSTEM 1 MAIN HOIST CONTROL SYSTEM 1 MAIN TROLLEY CONTROL SYSTEM 1 BOOM HOIST CONTROL SYSTEM 1 GANTRY CONTROL SYSTEM 1 LIGHTING & HEATING CONTROL SYSTEM 1 DRIVERS CAB CONTROL SYSTEM 1 DRIVERS CHAIR CONTROL SYSTEM 1 CONTROL SYSTEM 1 BOOM STATION
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/16

PLANT CIRCUIT DIAGRAM CONTENTS IN ITEM DESIGNATION ORDER


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3ASX002381-PCD
4 5 6

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Plant =CS1 =CS1


A

Function .1.32 .1.41 .1.42 .1.51

Function comment CONTROL SYSTEM 1 BACK REACH CONTROL SYSTEM 1 GANTRY LAND SIDE CONTROL SYSTEM 1 GANTRY LAND SIDE CONTROL SYSTEM 1 GANTRY WATER SIDE CONTROL VOLTAGE, E-HOUSE GENERAL CONTROL VOLTAGE, CABIN GENERAL CV, CRANE CONTROLLER

Circuit diagram 1543 1551 1553 1555 401 501 431 432 436 441 446 451 456 461 481 511 521 526 536 541 551 560 1914 1902 1991 5081 5501 5001 5102 5101 5201
D C B A

=CS1 =CS1 =CV1 =CV2 =CV09 =CV09 =CV10 =CV11 =CV12 =CV13 =CV14 =CV15 =CV19 =CV21 =CV31 =CV32 =CV41 =CV42 =CV51 =CV91 =ELC =ELC =FIRE =GA =GA =GA =GA =GA =GA

.DC

CV, CRANE CONTROLLER DIRECT CURRENT CONTROL VOLTAGE, TRANSFER & MOTOR DIST. CONTROL VOLTAGE, GENERAL CONTROL VOLTAGE, MAIN HOIST CONTROL VOLTAGE, MAIN TROLLEY CONTROL VOLTAGE, BOOM HOIST CONTROL VOLTAGE, GANTRY CONTROL VOLTAGE, LIGHTING/HEATING CONTROL VOLTAGE, CABIN CONTROL VOLTAGE, BOOM HOIST CONTROL VOLTAGE, BACKREACH GIRDER CONTROL VOLTAGE, GANTRY LANDSIDE CONTROL VOLTAGE, GANTRY LANDSIDE CONTROL VOLTAGE, GANTRY WATERSIDE CONTROL VOLTAGE, PORTAL TROLLEY ELECTR LOAD CONTROL

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.GF .GF .ACS .BR .GF .MD .MD1 .MD2

ELECTR LOAD CONTROL GENERAL FUNCTIONS FIRE SUPERVISION GENERAL FUNCTIONS GANTRY ANTICOLLISION SYSTEM GANTRY BRAKE SYSTEM GANTRY GENERAL FUNCTIONS GANTRY MAIN DRIVE GANTRY MAIN DRIVE 1 GANTRY MAIN DRIVE 2
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/17

PLANT CIRCUIT DIAGRAM CONTENTS IN ITEM DESIGNATION ORDER


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3ASX002381-PCD
4 5 6

17 18

Plant =GA =GCR


A

Function .SA .GF

Function comment GANTRY STORM ANCHORING HEADBLOCK - HOIST 1 GENERAL FUNCTIONS HEATING SYSTEM - MAIN STRUCTURE HEATING SYSTEM - TROLLEY HIGH VOLTAGE SYSTEM

Circuit diagram 5093 5901 2601 701 742 101 121 1951 601 626 624 661 681 631 651 151 201 241 251 281 301 2501 2533 2535 2191 2291 2571 2582 2001 2081 2101
D C B A

=HB1 =HT1 =HT2 =HV =HV =ICS =LTF1 =LTF2 =LTM1 =LTR1 =LTR2 =LTW1 =LTW2 =LV1 =LV11 =LV12 =LV13 =LV21 =LV22 =MH =MH =MH =MH =MH =MH =MH =MH =MH =MH

.GF

HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS INTERCOMUNICATION SYSTEM LIGHTING - FLOODLIGHTS MAIN STRUCTURE LIGHTING - FLOODLIGHTS TROLLEY LIGHTING - MAINTENENCE MAIN STRUCTURE LIGHTING - ROOMS MAIN STRUCTURE LIGHTING - ROOMS TROLLEY LIGHTING - WALKWAYS MAIN STRUCTURE LIGHTING - WALKWAYS TROLLEY

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.MD

LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE LV-SYSTEM +EH.Q1-5 LV-SYSTEM +EH.Q21-22 LV-SYSTEM CABIN LV-SYSTEM CABIN

.BR .BR1 .BR2 .CF1 .CF2 .EB .ED .GF .LM .MD1

MAIN HOIST BRAKE SYSTEM MAIN HOIST MAIN HOIST MAIN HOIST MOTOR COOLING FAN 1 MAIN HOIST MOTOR COOLING FAN 2 MAIN HOIST EMERGENCY BRAKE MAIN HOIST EMERGENCY DRIVE MAIN HOIST GENERAL FUNCTIONS MAIN HOIST LOAD MEASURING MAIN HOIST MAIN DRIVE 1
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/18

PLANT CIRCUIT DIAGRAM CONTENTS IN ITEM DESIGNATION ORDER


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3ASX002381-PCD
4 5 6

18 19

Plant =MH =ML


A

Function .MD2 .GF .BR .BR1 .BR2 .ED .GF .MD .SA .GF .MD .MD .HY

Function comment MAIN HOIST MAIN DRIVE 2 GENERAL FUNCTIONS MAIN TROLLEY BRAKE SYSTEM MAIN TROLLEY MAIN TROLLEY MAIN TROLLEY EMERGENCY DRIVE MAIN TROLLEY GENERAL FUNCTIONS MAIN TROLLEY MAIN DRIVE MAIN TROLLEY STORM ANCHORING ROPE REEVING GENERAL FUNCTIONS ROPE REEVING 1 MAIN DRIVE ROPE REEVING 2 MAIN DRIVE ROPE TENSION HYDRAULIC SPREADER CABLE REEL SNAG LOAD

Circuit diagram 2201 691 3501 3531 3534 3582 3001 3101 3091 71 8101 8111 8121 3931 2921 2800 2651 2604 2631 2663 2641 2621 91 2802 2841 2801 2701 801 821 5961 5971
D C B A

=MT =MT =MT =MT =MT =MT =MT =OPTOTERMINALS =RR =RR1 =RR2 =RTS =SCR =SNL =SP =SP =SP =SP =SP =SP1 =TERMINALS =TL1 =TL1 =TLS =TLS =VS1 =VS2 =WBR

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.FL .GF .TE .TT .TW .HY .GF .HY .GF .HY

SPREADER FLIPPER SYSTEM SPREADER GENERAL FUNCTIONS SPREADER TELESCOPE SPREADER TWIN TWENTY SPREADER TWISTLOCK SPREADER HOIST 1 HYDRAULIC SPARE TERMINALS GENERAL FUNCTIONS HYDRAULIC TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS TRIM/LIST/SKEW SYSTEM HYDRAULIC VENT SYSTEM - MAIN STRUCTURE VENT SYSTEM - TROLLEY

.GF

WHEEL BRAKE GENERAL FUNCTIONS WHEEL BRAKE LAND SIDE


Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=WBR1
ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/19

PLANT CIRCUIT DIAGRAM CONTENTS IN ITEM DESIGNATION ORDER


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

19 20

Plant =WBR2 =WO1


A

Function

Function comment WHEEL BRAKE WATERSIDE WELDING OUTLETS - MAIN STRUCTURE

Circuit diagram 5991 672


A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/20 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS IN ITEM DESIGNATION ORDER


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

20 21

Rev ID A A
A

Plant

Function

Circuit diagram 1 2

Rev ID A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

Plant =CS1 =CS =CIMS =CIMS =ELC =ELC =MH =MH =MH =MH =MH =MH =SP =SP =SP =SP =SP =SP =TLS =TL1 =TL1 =TL1 =TL1 =TL1 =SCR =MT =MT =MT =BH =BH =GA

Function .1.51 .LAN1

Circuit diagram 1555 1816 1851 1862


A

A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

=OPTOTERMINALS =OPTOTERMINALS =OPTOTERMINALS =OPTOTERMINALS =LV1 =LV1 =LV11 =CV21 =CV21 =CV21 =CV21 =ML =CC =CC =CC =CC =CC =CC =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 =CS1 .GF .GF .GF .GF .ES .ES .WI .0 .1 .1.11 .1.12 .1.13 .1.14 .1.19 .1.25 .1.27 .1.41 .1.42 .MD .MD

71 72 73 75 155 156 201 512 513 514 515 691 1021 1026 1041 1111 1121 1293 1501 1503 1509 1511 1513 1515 1525 1535 1539 1551 1553
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

.GF .GF .GF .MD1 .MD2 .BR1 .BR2 .GF .GF .TE .TW .FL .TT .GF .GF .HY .HY .HY .HY .GF .GF .BR1 .GF .BR .GF

1905 1915 2001 2002 2142 2242 2533 2535 2611 2616 2631 2641 2651 2663 2801 2802 2841 2842 2843 2844 2923 3001 3002 3533 4003 4533 5001
D C B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/21

PLANT CIRCUIT DIAGRAM CONTENTS OF REVISED SHEETS


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

21 22

Rev ID A A
A

Plant =GA =GA =WBR

Function .MD .MD .GF

Circuit diagram 5141 5241 5961

Rev ID

Plant

Function

Circuit diagram

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/22 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENTS OF REVISED SHEETS


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

22 23

Cubicle ++ +BC.S1
A

Cubicle comment FIELD MOUNTED ITEMS BOOM HOIST CONTROL STATION BACK REACH GIRDER CONTOL STATION CABIN AUXILIARY PANEL CABIN INDICATION STATION 1 CABIN INDICATION STATION 2 OPERATORS CHAIR OPERATORS CHAIR LEFT HAND OPERATORS CHAIR RIGHT HAND OPERATORS CHAIR BOTTOM UNIT CABIN AUXILLIARY CONTROL STATION CRANE CONTROLLER INCOMING GENERAL MAIN HOIST MAIN TROLLEY BOOM HOIST GANTRY LIGHTING & HEATING LIGHTING & HEATING LINE SUPPLY UNIT MAIN HOIST 1 & 2 CONVERTER CONTROL MAIN TROLLEY / BOOM HOIST CONVERTER CONT MAIN TROLLEY - BOOM HOIST MOTOR TRANSFER MAIN HOIST 1 - GANTRY 1 MOTOR TRANSFER GANTRY 1 MOTOR DISTRIBUTION MAIN HOIST 2 - GANTRY 2 MOTOR TRANSFER GANTRY 2 MOTOR DISTRIBUTION LANDSIDE DOCK LEVEL I/O STATION LANDSIDE DOCK LEVEL CONTROL STATION
Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D C B A

+BG.S1 +CA.A1 +CA.P1 +CA.P2 +CA.S1 +CA.S1.1 +CA.S1.2 +CA.S1.3 +CA.S2 +EH.K1 +EH.Q1.1 +EH.Q1.2 +EH.Q2 +EH.Q3 +EH.Q4 +EH.Q5 +EH.Q21 +EH.Q22 +EH.T1 +EH.T3 +EH.T6 +EH.T21 +EH.T22 +EH.T23 +EH.T24 +EH.T25 +GCR +LS.A1 +LS.S1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/23

PLANT CIRCUIT DIAGRAM CONTENT OF CUBICLES


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

23 24

Cubicle +MH +MH.S1


A

Cubicle comment

MACHINERY HOUSE CONTROL STATION WATERSIDE DOCK LEVEL I/O STATION


A

+WS.A1 +WS.S2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/24 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTENT OF CUBICLES


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

24 71

2
12 ST COUPLINGS

3
12 ST COUPLINGS

+EH.K1 -X09.1

-X09.1+EH.K1
+EH.K1 -X09.1:1
911.1 911.2 916.1

-X21.1+CA.A1
+MTJ.3 -X:
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

+CA.A1 -X21.1

=CS1.1/1503.A1 =CS1.1/1503.A1 =CS.LAN1/1811.C3 =CS.LAN1/1811.C3

P-BUS 21 T/EH.K1 P-BUS 21 R/EH.K1 CA.A1 LAN T/EH.K1 CA.A1 LAN R/EH.K1

+BGJ.3 -X:

+CA.A1 -X21.1:1 2 3 4 5 6 7 8 9 10 11 12 SPARE


921.1 921.2 922.1 922.2

P-BUS 21 T/CA.A1 P-BUS 21 R/CA.A1 CA.A1 LAN R/CA.A1 CA.A1 LAN T/CA.A1

2 3 4 5 6 7 8

=CS1.1.21/1529.A1 =CS1.1.21/1529.A1 =CS.LAN1/1815.A3 =CS.LAN1/1815.A3

SPARE

9 10 11 12

12 ST COUPLINGS

12 ST COUPLINGS

B
+EH.K1 -X09.2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X09.2+EH.K1
+EH.K1 -X09.2:1
912.1 912.2
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

-X31.1+BC.S1
+BC.S1 -X31.1:1 2 3 4 5 6 7 8 9 10 11 12
902.1 902.2

+BC.S1 -X31.1

=CS1.1/1503.B3 =CS1.1/1503.B3

P-BUS 31 T/EH.K1 P-BUS 31 R/EH.K1

P-BUS 31 T/BC.S1 P-BUS 31 R/BC.S1

2 3 4 5 6 7 8 9 10 11 12

=CS1.1.31/1541.A1 =CS1.1.31/1541.A1

SPARE

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/71 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM OPTOTERMINALS


Resp dep

=OPTOTERMINALS KKH1
Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =OPTOTERMINALS Sh. 71

3ASX002381-PCD
4 5 6

71 72

3
12 ST COUPLINGS 12 ST COUPLINGS

+EH.K1 -X09.3

-X09.3+EH.K1
+EH.K1 -X09.3:1
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

-X32.1+BG.S1
+BG.S1 -X32.1:1 2 3 4 5 6 7 8 9 10 11
12 ST COUPLINGS 992.1 992.2

+BG.S1 -X32.1

=CS1.1/1503.B3 =CS1.1/1503.B3

P-BUS 32 T/EH.K1 P-BUS 32 R/EH.K1

913.1 913.2

P-BUS 32 T/BG.S1 P-BUS 32 R/BG.S1

2 3 4 5 6 7 8 9 10 11
12 ST COUPLINGS

=CS1.1.32/1543.A2 =CS1.1.32/1543.A2

SPARE

SPARE

12

12

B =CS1.1/1503.C5 =CS1.1/1503.C5 =CS.LAN1/1811.C3 =CS.LAN1/1811.C3 P-BUS 41 T/EH.K1 P-BUS 41 R/EH.K1 LS.S1 LAN T/EH.K1 LS.S1 LAN R/EH.K1 -

+EH.K1 -X09.4

-X09.4+EH.K1
+EH.K1 -X09.4:1
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

-X41.1+LS.A1
+LS.A1 -X41.1:1 2 3 4 5 6 7 8 9 10 11
12 ST COUPLINGS 991.1 991.2

+LS.A1 -X41.1

B P-BUS 41 T/LS.A1 P-BUS 41 R/LS.A1 =CS1.1.41/1551.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

914.1 914.2 917.1 917.2

2 3 4 5 6 7 8 9 10 11 12

=CS1.1.41/1551.A1 LS.S1 LAN T/LS.A1 .C2 LS.S1 LAN R/LS.A1 .C2

SPARE

SPARE

12 ST COUPLINGS

12 C

+LS.A1 -X41.2

-X41.2+LS.A1
+LS.A1 -X41.2:1
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

-X42.1+LS.S1
+LS.S1 -X42.1:1 2 3 4 5 6 7 8 9 10 11 12
992.1 992.2 993.1 993.2

+LS.S1 -X42.1

=CS1.1.41/1551.A1 =CS1.1.41/1551.B1 .B5 .B5

P-BUS 42 T/LS.A1 P-BUS 42 R/LS.A1 LS.S1 LAN T/LS.A1 LS.S1 LAN R/LS.A1

992.1 992.1

P-BUS 42 T/LS.S1 P-BUS 42 R/LS.S1 LS.S1 LAN T LS.S1 LAN R

2 3 4 5 6 7 8 9 10 11

=CS1.1.42/1553.A2 =CS1.1.42/1553.A2 =CS.LAN1/1816.B5 =CS.LAN1/1816.C5

SPARE

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/72

12

Rev Ind Based on

Revision

3ASX_STS =OPTOTERMINALS Sh. 72

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM OPTOTERMINALS


Resp dep

=OPTOTERMINALS KKH1
Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

72 73

3
12 ST COUPLINGS 12 ST COUPLINGS

+EH.K1 -X09.5

-X09.5+EH.K1
+EH.K1 -X09.5:1
915.1 915.2 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

-X51.1+WS.A1
+WS.A1 -X51.1:1 2 3 4 5 6 7 8 9 10 11 12
902.1 902.2

+WS.A1 -X51.1

=CS1.1/1503.C5 =CS1.1/1503.C5

P-BUS 51 T/EH.K1 P-BUS 51 R/EH.K1

P-BUS 51 T/WS.A1 P-BUS 51 R/WS.A1

2 3 4 5 6 7 8 9 10 11 12

=CS1.1.51/1555.A1 =CS1.1.51/1555.A1

SPARE

SPARE

12 ST COUPLINGS

+EH.K1 -X09.6

-X09.6+EH.K1
+EH.K1 -X09.6:1 2 3 4 5 SPARE 6 7 8 9 10 11
12 ST COUPLINGS 12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C
+EH.K1 -X09.7

-X09.7+EH.K1
+EH.K1 -X09.7:1 CN TX
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

=CS.LAN1/1811.A6 =CS.LAN1/1811.B6

REMOTE LAN TX/EH.K1 REMOTE LAN RX/EH.K1

SPARE
918.1 918.2

2 3 4 5 6 7 8 9 10 11 12

CN RX REMOTE LAN TX REMOTE LAN RX SPARE 1 SPARE 2 SPARE 3 SPARE 4 SPARE 5 SPARE 6 SPARE 7 SPARE 8 D =HV../101.D3 =HV../101.D3

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/73

Rev Ind Based on

Revision

3ASX_STS =OPTOTERMINALS Sh. 73

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM OPTOTERMINALS


Resp dep

=OPTOTERMINALS KKH1
Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

73 75

2
12 ST COUPLINGS

+CA.A1 -X21.2

-X21.2+CA.A1
+CA.A1 -X21.2:1
926.1 926.2 927.1 927.2

=CS1.1.21/1529.A1 =CS1.1.21/1529.B1

P-BUS 61 T/CA.A1 P-BUS 61 R/CA.A1 LPS 1 TX/CA.A1 LPS 1 RX/CA.A1

P-BUS 61 T
10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

2 3 4 5 6 7 8 9 10 11 12

P-BUS 61 R LPS 1 TX LPS 1 RX

=ELC../1915.B3 =ELC../1915.B3 =ELC../1915.C3 =ELC../1915.C3

=CS.LAN1/1815.B3 =CS.LAN1/1815.B3

SPARE

SPARE

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/75 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM OPTOTERMINALS


Resp dep

=OPTOTERMINALS KKH1
Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =OPTOTERMINALS Sh. 75

3ASX002381-PCD
4 5 6

75 91

+EH.Q1.2 -X99:1 2 3 A 4 5 6 7 8 9 10 11 12 13 14 15 16 B 17 18 19 20

+EH.Q2 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+EH.Q3 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+EH.Q4 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+EH.Q5 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+EH.T21 -X99:1 2 3 4 5 6 7 8 9 10

+EH.Q21 -X99:1 2 3 4 5 6 7 8 9 10

+EH.Q22 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+CA.A1 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+EH.K1 -X99:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+BC.S1 -X99:1 2 3 4 5 6 7 8 9 10

+BG.S1 -X99:1 2 3 4 5 6 7 8 9 10

+CA.S2 -X99:1 2 3 4 5 6 7 8 9 10

+LS.A1 -X99:1 2 3 4 5 6 7 8 9 10

+LS.S1 -X99:1 2 3 4 5 6 7 8 9 10

+WS.A1 -X99:1 2 3 4 5 6 7 8 9 10 C

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/91 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPARE TERMINALS SPARE TERMINALS -X99

=TERMINALS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =TERMINALS Sh. 91

3ASX002381-PCD
4 5 6

91 101

XXkV, XXHz

OF 10

OF 11

OF 12

OF 1

OF 2

OF 3

OF 5

OF 6

OF 7

OF 8

OF 4

OF 9

L1

L2

L3

PE

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO 10 COM-FO

1 ex. 12,3

REMOTE LAN TX

REMOTE LAN RX

=SPARE 10

=OPTOTERMINALS../73.C5

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/101

=OPTOTERMINALS../73.D5

111.A2

111.A2

111.A2

111.A2

=SPARE 12

=SPARE 11

=HV IN PE

=SPARE 4

=HV IN L2

=HV IN L3

=SPARE 3

=SPARE 5

=SPARE 6

=SPARE 7

=SPARE 8

=SPARE 9

=HV IN L1

Rev Ind Based on

Revision

3ASX_STS =HV Sh. 101

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM GANTRY CABLE REEL SLIPRING DEVICE

=HV +GCR
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

101 111

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

3ASX_STS =HV Sh. 111

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/111

1 HIGH VOLTAGE SWITCHGEAR

+MH.H1-H4

1 ex. 12,3

2 +MH.H2 OUT1 L1 OUT1 L2 OUT1 L3 OUT1 PE IN L2 IN L3 IN PE IN L1 +MH.H3 .GF/121.A2


1

=HV OUT1 L1 =HV OUT1 L2


1

=HV IN L1 =HV IN L2 =HV IN L3 =HV IN PE

101.D2 101.D2 101.D2 101.D2

.GF/121.A2 .GF/121.A2
1

=HV OUT1 L3 =HV OUT1 PE

13kV, 60Hz

.GF/121.A2

+MH.H1
1

.GF/121.A4
1

=HV OUT2 L1 =HV OUT2 L2


1

OUT1 L1 OUT1 L2 OUT1 L3 OUT1 PE

=CV09../431.C4

=CV09../431.D3

.GF/121.A5 .GF/121.A5
1

=HV OUT2 L3 =HV OUT2 PE

=CV09.AC-F11 L/1

=CV09.AC-F11 N/X1 110 VAC

.GF/121.A5

.GF/122.C2 TEMP TRIP RD

.GF -K2 +EH.K1

8 ex. 24

+MH.H4 -X5:2 -P11 7 1 6 3 DRIVE POWER TEMP. TRIP


x10 x1

+EH.K1 -X2:16

512

24 22

21

192 193

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 POWER MONITOR ADDR. TERMINATION RS485 =BH.GF/4032.B2 P-BUS 76 IN
969

ON

.GF/122.C4 TEMP TRIP RD

.GF -K4 +EH.K1

+MH.H4 -X5:4 AUX. POWER TEMP. TRIP 3

17
8 8

513

24 18
191

21 22

193 194

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM HV SWITCHGEAR

4
Resp dep

5 ex. 230

112.A1 112.D1 112.A1 112.D1

=HV OPEN L =HV OPEN =HV CLOSE L =HV CLOSE =HV AVAILABLE L =HV AVAILABLE N 112.A4 =AUX T ON 112.D4 =AUX T ON N

+MH.H4 -X1:3 4 5 6 7 8 12 15

+MH.H4 -X6:1 2 PE

=HT1-Q1 L/1
5 5

HEATER

=HT1../709.C5 =HT1-Q1 PE/1 =HT1../709.C5 110 VAC

=HT1-Q1 N/1

=HT1../709.C5

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=HV +MH 6
Lang

111 112 C D B A

1 =HV OPEN L

4 =AUX T ON 3x480V PE

111.D5

=HV CLOSE L 111.D5 3x480V PE

111.D5

-X2:1

RD

RD

HARMONY 4 GREEN GREEN 1NO+LB 24V

HARMONY 4 BLACK BLACK 1NC

-5S1
14
1NO

-5S2
1NO

-5S1
.B3 AUX SWITCHGEAR ON GREEN

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.B5 AUX SWITCHGEAR ON GREEN

AUX SWITCHGEAR OFF BLACK

X2

14

X1

13

13

RD

LBU

LBU

-X2:2

LBU

111.D5 111.D5

=HV CLOSE =HV OPEN 111.D5 =AUX T ON N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/112 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM CONTROL/INDICATION CIRCUITS

=HV +WS.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

112 121

2 ../111.D2 ../111.D2 ../111.D2 ../111.D2

4 ../111.D3 ../111.D3 ../111.D3 ../111.D3

=HV OUT2 L2

=HV OUT2 L3

=HV OUT2 PE

=HV OUT1 L1

=HV OUT1 PE

=HV OUT2 L1

=HV OUT1 L2

=HV OUT1 L3

DRIVES TRANSFORMER SEE SEPARATE DRAWING

AUXILIARY TRANSFORMER

-T1-F1

SEE SEPARATE DRAWING

-T2-F1

1W

1V

1U

1W

1V

1U

13,8kV/510V, +/-2x2,5% 1600kVA zk= 6 %

13,8kV/440V, +/-2x2,5% 250kVA Dyn-11, zk= 6 %

-T1
13,8kV/ 510V, +/- 2x2.5% Dyn11, zk= 6 % 1600kVA 2W 2U 2V 2N

B
ELEKTROSTATIC SHIELD

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-T2
13,8kV/440V, +/-2x2,5% Dyn-11, zk= 6 % 250kVA 2V 2W 2U 2N

ELEKTROSTATIC SHIELD

TRANSFORMER STRUCTURE GROUND 96 98 96 98 14 14 12 12 3 5 3 5 1 1

TRANSFORMER STRUCTURE GROUND C 125.A3 2 4 6 =LV11 PE =LV11 L2 =LV11 L3 =LV11 L1 95 11 SET 320A AUX. TRANSF. 320A MAIN EARTHING BAR PLEASE REFER TO GROUNDING DIAGRAM 3ASX 001912-GND

-Q1
SET 2000A DRIVES TRANSF. 2000A 125.A3 95 11

-Q2

2
2 ex. VFdrive

4 =LV1 L2
2

6 =LV1 PE =LV1 L3
2

=LV1 L1

MAIN EARTHING BAR PLEASE REFER TO GROUNDING DIAGRAM 3ASX 001912-GND D

=LV1.MD/151.A2

=LV1.MD/151.A2

=LV1.MD/151.A2

=LV1.MD/151.A2

=LV11../201.A1

=LV11../201.A1

=LV11../201.A2

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/121

Rev Ind Based on

Revision

3ASX_STS =HV.GF Sh. 121_Direktjord nolla_121

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS MAIN TRANSFORMERS

=LV11../201.A2

=HV.GF ++
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

121 122

1 =CV09.AC-F13 L/X1 =CV09.AC-F13 N/X1

4 =CV09.DC-F12 24+/1 110 VAC

=CV09../431.D5 =CV09../431.D6

=CV09../433.D2

514

EARTH

114

115

115

116 113

-X2:26

-X2:21

EARTH

112

113

A
167 168 168 169 169 170 170 171

22

27

11

11

11

12

12

12

14

14

14

DRIVES TRANSFORMER

AUX TRANSFORMER

CONTROL UNIT

-T1-A ++

SEE SEPARATE DRAWING

120VAC

CONTROL UNIT

-T2-A ++

SEE SEPARATE DRAWING

.C2 TEMP WARN

.C2 TEMP TRIP

.C3 TEMP WARN

.C4 TEMP TRIP

234

233

235

PE

120VAC

TEMP B ALARM 3 1

TEMP TRIP 4 6

TEMP ALARM 3 1

TEMP TRIP 4 6 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

7 ex. 110

7 ex. 110

-X2:23

-X2:28

24

25

29

195

515

=CV09../431.D4

=CV09.AC-F11 L/X1 110 VAC

RD

RD

195

RD

RD

30

PE

BU

BU

BU

BU

236

14

12

5 ex. 230

5 ex. 230

-K1

-K2

-K3

-K4

11

G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E 110V AC 110V AC

G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E 110V AC 110V AC

A1 516

A1 517

A1 518

-K1
TEMP WARN =CV09.AC-F11 N/1

-K2
TEMP TRIP
188

-K3
TEMP WARN
189

-K4
TEMP TRIP
190

187 A2

188 A2

189 A2

190 A2

A1 519

=CS1.1.09 -002
11 21 =CS1.1.09/1505.A4 DI801

503

=CV09../431.C3

CH. 1

CH. 2

CH. 3

CH. 4

14 .A5 12 24 22

11 21

14 .A5 12 24 ../111.A3 22

11 21

14 .A6 12 24 22

11 21

14 .A6 12 24 ../111.A4 22

=HV.GF T1 HIGH TEMP WARNING-N =HV.GF T1 HIGH TEMP TRIP-N

=HV.GF T2 HIGH TEMP WARNING-N =HV.GF T2 HIGH TEMP TRIP-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/122 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS CONTROL/INDCATION CIRCUITS

=HV.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HV.GF Sh. 122

3ASX002381-PCD
4 5 6

122 123

T-154

T-154

DRIVES TRANSFORMER

AUX TRANSFORMER

CONTROL UNIT

-T1-A. ++

SEE SEPARATE DRAWING

CONTROL UNIT

-T2-A. ++

SEE SEPARATE DRAWING

FAULT B 9 8

FAULT B 9
7 ex. 110

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

7 ex. 110

-X3:30

-X3:32
LINK

LINK

537

=CV09../433.D4

=CV09.DC-F12 24+/X1 110 VAC BU BU

LINK

33

31

8
7

538

11

=CS1.1.09 -004
=CS1.1.09/1505.C3 DI801

CH. 11

CH. 12

=HV.GF T1 FAULT WARNING

=HV.GF T2 FAULT WARNING

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/123 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

539

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS CONTROL/INDCATION CIRCUITS

=HV.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

123 125

2 =CV09.DC-F12 24+/X2 24 VDC

-X3:34 LINK

LINK

LINK

36

LINK

=CV09../433.D4

11

12

14

121.C2 DRIVES TRANSF. 2000A

121.C4 AUX. TRANSF. 320A

-X3:35

37

14

12

-Q1 ++

-Q2 ++

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

540

=CS1.1.09 -004
=CS1.1.09/1505.C3 DI801

CH. 9

CH. 10

=HV.GF DRIVE TRANSF. ON =HV.GF AUX. TRANSF. ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/125

10

541

Rev Ind Based on

Revision

3ASX_STS =HV.GF Sh. 123

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HIGH VOLTAGE SYSTEM GENERAL FUNCTIONS CONTROL/INDCATION CIRCUITS

=HV.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

125 151

=LTR1../662.C4

=LTR1../662.C4

=LTR1../662.C4

=HV.GF/121.D2

=HV.GF/121.D2

=HV.GF/121.D2

=HV.GF/121.D2

A =HT1-F1 PE/1 PE =HT1-F1 L/1 -X91:3 =HT1-F1 N/1 -X91:4

ACS800

ISU

-X91:1

-X91:2

L2

L3

PE

ISU FOR DETAILS SEE CIRCUIT DIAGRAM 090204-LV1 B

DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM 090204-LV1

PE

L1

+EH.T1.2 -ISU

+EH.T1.1 -ISU

=LTR1-F8 PE/1

=LTR1-F8 L/1

=LTR1-F8 N/1

=LV1 PE

=LV1 L1

=LV1 L2

=LV1 L3

INPUT INTERFACE CONTROL CONVERTER FAN POWER ON MAIN CONTACTOR EARTH FAULT EXT. FAULT FAULT RESET SPARE CTRL DI1 DI2 DI3 DI4 DI5 DI6 DI7

SHEET 158.C2 090204-LV1/16 090204-LV1/16 090204-LV1/16 090204-LV1/16 090204-LV1/16

OUTPUT INTERFACE CHARGING FAULT MAIN CONTACTOR EARTH FAULT DO1 DO2 DO3 AL1

SHEET

LIGHTING EXTERNAL SUPPLY

HEATER EXTERNAL SUPPLY

090204-LV1/16 090204-LV1/16

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

V
NDBU-95 DRIVE BUS MASTER DC-BUSBAR
INCOMING BREAKER +EH.T1.2 -Q1

NDBU-95 TOOL BUS MASTER

DC

917.2 10 COM-FO 10 COM-FO

=MH/GA.MD2 DC

=MH/GA.MD1 DC

=MT/BH.MD DC

DRIVE-BUS TX

DRIVE-BUS RX

TOOL-BUS TX

=MH.MD2/2201.A2

=MH.MD1/2101.A2

=MT.MD/3101.A2

155.A3

155.A3

156.A3

156.A3

TOOL-BUS RX

SET SET SET SET SET SET

I1 = 0,875xIn (1750 Amp) T1 = 3 sec I2 = OFF I3 = 3xIn (6000 Amp) InN = OFF Freq = 60 Hz

917.1 10 COM-FO 10 COM-FO

EARTH FAULT PROTECTION IRDH 275 +EH.T1.1 -A90.1

EARTH FAULT PROTECTION IRDH 275 +EH.T1.1 -A90.2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/151

AC 800 CONTROL SYSTEM COMMUNICATION

DRIVES WINDOWS TOOL COMMUNICATION

Rev Ind Based on

Revision

3ASX_STS =LV1.MD Sh. 151

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SET ISO SET UP Alarm 1 = 40 kohm SET ISO SET UP Alarm 2 = 10 kohm SET ISO SET UP K1 = N/O SET ISO SET UP K2 = N/O SET ISO SET UP Memory = OFF PLANT CIRCUIT DIAGRAM LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE ACA INCOMING MAIN CIRCUITS

SET SET SET SET SET SET


Resp dep

ISO ADVANCE AGH = NO ISO ADVANCE Ce max = 150 myF ISO ADVANCE Measure = AMP ISO ADVANCE Autotest = 24h COM SETUP Addr = 003 =LV1.MD PASSWORD Status = OFF +EH.T1 Rev Ind Lang KKH1
Sheet Cont

3ASX002381-PCD
4 5 6

151 155

-A13
NDBU-X5 A CH0 TXD RXD RXD CH1 TXD RXD CH2 TXD REF. TO ACS800 RXD CH3 TXD RXD CH4 TXD RXD CH5 TXD RXD CH6 TXD RXD CH7 TXD 0VDC RXD CH8 TXD DRIVE-BUS TX/=PCR/P DRIVE-BUS RX/=PCR/P PE1361

DRIVE-BUS TX DRIVE-BUS RX

151.C3 151.C3

DOCUMENTATION

MASTER =CS1.0/1501.A5 =CS1.0/1501.A5 B DRIVE-BUS RX/M


921.1

TXD RXD

DRIVE-BUS TX/M

921.2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=SCR-U10+EH.K1
Plastic-Glass opto converter PLASTIC TX1 RX2
DIP SWITCH 2
OFF ON

PE1361
DIP SWITCH 1

+24VDC

OFF ON

1 2 3 4

X1: 1

TX3 2 SCREEN RX4 GND GLASS -

1 2 3 4

3 +24V

C 4 0V
309 244 320

243

DRIVE-BUS TX/=SCR/G DRIVE-BUS RX/=SCR/G

=CV09../434.D3 =CV09../434.C3

=CV09.DC-F16 24+/1 =CV09.DC-F16 0V/1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/155 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE DRIVE BUS

=LV1.MD +EH.T1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV1.MD Sh. 151

3ASX002381-PCD
4 5 6

155 156

-A17
NDBU-X5 A CH0 TXD RXD RXD CH1 TXD RXD CH2 TXD REF. TO ACS800 RXD CH3 TXD RXD CH4 TXD RXD CH5 TXD RXD CH6 TXD RXD CH7 TXD 0VDC RXD CH8 TXD TOOL-BUS TX/=PCR/P TOOL-BUS RX/=PCR/P PE1361

TOOL-BUS TX TOOL-BUS RX

151.C3 151.C3

DOCUMENTATION

MASTER =CIMS../1851.C4 =CIMS../1851.C4 B TOOL-BUS RX/PC TOOL-BUS TX/PC 922.1 922.2

TXD RXD

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=SCR-U20+EH.K1
Plastic-Glass opto converter PLASTIC TX1 RX2
DIP SWITCH 2
OFF ON

PE1361
DIP SWITCH 1

+24VDC

OFF ON

1 2 3 4

X1: 1

TX3 2 SCREEN RX4 GND GLASS

1 2 3 4

3 +24V

C 4 0V
309 245 571

244

TOOL-BUS TX/=SCR/G TOOL-BUS RX/=SCR/G

=CV09../434.D3 =CV09../434.C3

=CV09.DC-F16 24+/2 =CV09.DC-F16 0V/2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/156 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE TOOL BUS

=LV1.MD +EH.T1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV1.MD Sh. 151

3ASX002381-PCD
4 5 6

156 158

A
702 223 223 775 779

11

14

=CC.GF/1002.C2 CRANE ON PULSE

=CC.ES/1115.C2 EMERGENCY STOP A RD BU

=CC.ES/1115.C3 EMERGENCY STOP B

14

=CC.GF/1002.C2 CRANE ON PULSE

776

777

RD

BU

BU

BU +EH.Q1.2 -X3:113

778

701

21 114 BU

=CC.GF -K1 +EH.Q1.2

=CC.ES -K21 +EH.Q1.2

=CC.ES -K22 +EH.Q1.2

=CC.GF -K1 +EH.Q1.2

24

+EH.Q1.2 -X2:93

+EH.Q1.2 -X3:110

775

112

94

111

22

14

12

13

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

7 ex. 110

8 ex. 24

-X93:4 STOP RESET

-X92:1

-X92:2

-X93:1

-X93:2

-X93:3

-ISU +EH.T1.1

ISU CONTROL FOR DETAILS SEE CIRCUIT DIAGRAM 090204-LV1

151.B3

090204-LV1/

090204-LV1/

ISU START

EMERGENCY STOP CHANNEL 1

EMERGENCY STOP CHANNEL 2

EMERGENCY

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/158 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-X93:5

PLANT CIRCUIT DIAGRAM LV-SYSTEM MAIN DRIVE 1 MAIN DRIVE CONTROL/INDICATION CIRCUITS

=LV1.MD +EH.T1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV1.MD Sh. 158

3ASX002381-PCD
4 5 6

158 201

1 MAIN SUPPLY AUX TRANSFORMER =HV.GF/121.D4 =HV.GF/121.D5 =HV.GF/121.D5 =HV.GF/121.D5

4 3x440V PE

5 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3

6 =LV11-L1 =LV11-L2 =LV11-L3

514Z12ZA 3PH+N+PE 125A

206.A1 206.A1 206.A1 A

L2 . . . 3 203
111 4

=LV11 L1

=LV11 L2

=LV11 L3

=LV11 PE

:PE

:L2

:L3

S1

=LV11-T2 S1
991.1

:L1

. . .
193

=LV11-PE
3 ex. 3x400 RZZ 3 RZZ 2,5 3 RZZ mm 2,5 3 mm 2,5 BK mm BK BK

991.2

205.A2
S803N-B10 205.A2 10A

=LV11-T2 SC
991.SC

-F1
INCOMING VOLTAGE B10A

-Q1

-Q2 -Q1-Q2

2 BK 2,5 mm
109

BK 2,5 mm

BK 2,5 mm

5 172

3 176

5 177

3 171

24

34

24

34

22

32

96

98

22

32

96

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
11 21 31 95 204.A3 MAIN POWER 400A 203.B6

-Q1-Q2

238.A2

203.B4

204 4

205 4

SHORE POWER =LV11.MP-L2/1 =LV11.MP-L3/1 =LV11.MP-L1/1

204.A4

MECHANICAL INTERLOCK

-Q2
11 21 31 95

98

14

14

12

12

D CASE CIRCUIT BREAKER T5N 400 F F 400A B In = 160...400A

MOULDED T5-T4 CASE CIRCUIT BREAKER T4N 250 F F + AUX + Cover 250A In = 100...250A

110

-Q1

MIR-HB

-Q2

5 213

3 ex. 3x400 RZZ 3 RZZ 2,5 3 RZZ mm 2,5 3 mm 2,5 BK mm BK BK

1
EARTH EARTH

. . .

-T2

205.A2

S2
-T2.SC

=LV11-T2 S2

L3

L1

-X50 +SPJ.1

SHORE POWER 125A

WR 70X175S

170

175

CH10A004-624E 3 PHASE 3 WIRE

7 8

194

214

195

215

-1S1
=LV11.SP-L2/1 =LV11.SP-L3/1 =LV11.SP-L1/1

2 BK 2,5 mm
107

Flexibar . .

Flexibar . .

Flexibar . .

Flexibar . .

Flexibar . .

Flexibar . .

202.A2

202.A2

202.A2

202.A5

202.A5

202.A5

L2

L3

L2

L3

L1

L1

IQ96 0-600V, IP54, ANTIVIBR 96x96mm

BK 2,5 mm

106

C 1

-1P1
INCOMING VOLTAGE

-1S1
0 L1-L2
-Q1 -Q2

1-2

3-4

5-6

7-8

L2-L3 L3-L1

SET SET SET SET D

I1 = 0,88xIn (352Amp) T1 = 3 sec S/I = I I3 = 3,5xIn (1400Amp)

SET SET SET SET

I1 = 0,52xIn (130Amp) T1 = 3 sec S/I = I I3 = 2,5xIn (625Amp)

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/201 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 INCOMING +EH.Q1.1 MAN CHANGEOVER

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 201

3ASX002381-PCD
4 5 6

201 202

201.C4 1 175 =LV11.SP-L1/1

A
S803N-B10 10A

201.C4 5 177 =LV11.SP-L3/1 201.C4 3x440V PE

201.C2 1 170 =LV11.MP-L1/1

201.C2 5 172 =LV11.MP-L3/1 201.C3 3x440V PE

3 176 =LV11.SP-L2/1

3 171 =LV11.MP-L2/1

S803N-B10 10A

-F5
MAIN POWER SUPPLY B10A

-F2
SHORE POWER SUPPLY B10A BK BK
152

2
145

155 4

147 4

154

158

151

B BK BK BK
146 158 159 157 150

-K12
204.C2 PHASE SEQ OK

43

153

B 44
164 166

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

14

32

44

14

BK BK BK BK
SLMF 99 440/110V 200VA

21

-K15
.C3 MAIN POWER PRIORITET
145 146 CM-PFS 3x200-500VAC 50/60Hz 147 148 N 22E 152 151

189 440L1

22

191 440L2

167

N 22E 400-415V 50Hz/415-440V 60Hz

N 22E

N 22E

110L

400-415V 50Hz/415-440V 60Hz

110N

400-415V 50Hz/415-440V 60Hz400-415V 50Hz/415-440V 60Hz

A1 159

L2

115

116

101

126

155 A2

156 A2

GN/YE

-K13
MAIN POWER ON

-K15
MAIN POWER PRIORITET
156

440/110V

A1

127

L3

L1

A1

110N

EARTH

-P2
PHASE SEQ. SUPERVISION 14 204.A2 12 24 22 RST

-K14
SHORE POWER ON 11 203.B6 21 203.B6 .B2

-K16
SHORE POWER PRIORITET
149

148 A2

RD
157

LBU =CV110.AC-N =CV110.AC-N

149 A2

A1

=CV110.AC-L

203.B4 203.B3 .B6

13 21 31 43

14 22 32 44

.B3 .C6 .C6 .B3

13 21 31 43

14 22 32 44

=CV110.AC-L

13 21 31 43

14 22 32 44

.B4

13 21 31 43

150

203.A1

203.D1

204.A1

204.D1

.B4

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/202 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 CONTR CIRCUITS AUTO CHANGE OVER

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

BK

BK

-T11

168

32

31

153

BK

.C6 SHORE POWER ON

.C3 MAIN POWER PRIORITET

.C6 SHORE POWER PRIORITET

44

-K13
.C2 MAIN POWER ON

165

189

190

191

192

190

192

32

31

-K14

-K15

-K16

BK C 14 22 32 44 D 202 203

43

43

31

13

13

1 202.D3 =CV110.AC-L

2 =CV AUTOMATIC MODE =CV MANUAL MODE


HARMONY 4 WHITE WHITE 2NO+LB 110-115V

23

13

134

132

133

133

-1S14
14
2NO HARMONY 4 WHITE WHITE 2NO+LB 110-115V

-1S12
204.C3 AUX POWER ON/CLOSE WHITE

204.C4 SHORE POWER ON/CLOSE WHITE


2NO

140

129

129

120

23

13

130

143

141

24

21

24

14

-Q2
201.B3 SHORE POWER

-Q1
201.B1 MAIN POWER
508 117

135

22

136

21 24
173

HARMONY 4 WHITE WHITE 2NO+LB 110-115V

24

HARMONY 4 WHITE WHITE 2NO+LB 110-115V

23

187

134

130

131

23

13

13

21

24

24

14

14

AUTO

174

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-1S11
14 24 SELECT MAN/AUTO A-C
2NO
131 119 132

14

22

202.C2 MAIN POWER ON

202.C6 SHORE POWER ON

507

506

22

14

204.C4 AUX POWER OFF/OPEN WHITE

-K13

204.C4 SHORE POWER OFF/OPEN WHITE

204.C2 PHASE SEQ OK

MAN

140

136

137

137

138

23

13

21

13

163

21

-K14

13

506

508

509

118

AUTO

LOCK IND

MAN

-1S12

-1S13

-1S14

-1S15

118

13-14 23-24

-Q2-M1-X1:3 510

-Q1-M1-X1:3 507

509

135

138

510

163

141

174

188

187

188

173

112

113

112

2NO

2NO

22

14

HARMONY 4 A-C 2-POS ROTARY 2NO

-1S13
RD RD

-1S15

-K12

13

22 RD

120

RD

119

RD

CLOSE

:C11

:C11

:54

CLOSE

OPEN

OPEN

C :A1

LOCK IND

STORED ENERGY MOTOR POERATOR


MOE T4-T5 110...125V AC/DC

STORED ENERGY MOTOR POERATOR


MOE T4-T5 110...125V AC/DC

PE

:U2

-Q1-M1

:U2

M
-Q2-M1-X1:1 128

-Q2-M1

-Q1-M1-X1:1 128

MAIN POWER 110...125V AC/DC


505

SHORE POWER 110...125V AC/DC D

202.D3

=CV110.AC-N

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/203

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 CONTR CIRCUITS AUTO CHANGE OVER

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

PE

:54

:A1

:U1

:U1

RD

RD 4 5

3ASX002381-PCD
6

RD

RD C 203 204

1 202.D3 =CV110.AC-L

114

114

116

117

113

-P2
202.C5 PHASE SEQ. SUPERVISION

-Q1
12 201.B1 MAIN POWER
108

-Q2
12 201.B3 SHORE POWER
139

31

11

11

115

121

34
142

B RD RD RD RD RD RD

144

169

32

14

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

N 31E 110V 50Hz/110-120V 60Hz

HARMONY 4 RED RED 120V

A1

X1

X1

X1

X1

-K12
PHASE SEQ OK

-1P11
505

-1S12
203.A2 AUX POWER ON/CLOSE WHITE
124

-1S13
203.B3 AUX POWER OFF/OPEN WHITE

-1S14
203.A3 SHORE POWER ON/CLOSE WHITE
123

-1S15
203.B4 SHORE POWER OFF/OPEN WHITE
125

127 A2

X2

X2

X2

X2

PHASE SEQ. VOLTAGE NOT OK RED

124

123

122

122

125

X2

X1

202.D3

=CV110.AC-N 203.B5 203.B5 202.B6 13 21 33 43 14 22 34 44 D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/204 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 CONTR CIRCUITS AUTO CHANGE OVER

126

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

204 205

=CV11../443.D2 201.A5 A 201.A5 201.A5 =CV11../441.D4 =LV11-T2 S1 =LV11-T2 S2 =LV11-T2 SC

=CV11.DC-F12 24+/Q1.1/1

A
1005 991.2 991.1 991.SC

=CV11.AC-F11 L/Q1.1/1
-

RCM420-D-2 10mA...10A AC/DC 70...300V

178

179

179

T/R.

T/R

11

A1

-K5

RESIDUAL CURRENT MONITOR RCM420


PREWARNING CURRENT ALARM CURRENT HYSTERESIS 50% 300mA 15%

A2

24

1006

1007

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV11../441.B4
-K5.1

=CV11.AC-F11 N/Q1.1/1

SET AL>I2 (Alarm) = 300mA SET AL>I1 (Warning) = 50% SET AL Hys (Hysteresis) = 15%
-K5.2

SET SET SET SET SET SET SET SET

out out out out out out out out

M (Fault memory) = ON K1 = N/O K2 = N/O RL (no restart cycles) = 0 r1 r1 r1 r1 Err (Device error) = ON I1 (Prewarning) = ON I2 (Alarm) = OFF tES (Device test) = OFF BU BU C

-K5.3

1008

22

14

12

SET 50% SET 300mA SET 15%

21

180

-K5.4

11

SET SET SET SET

out out out out

r2 r2 r2 r2

Err (Device error) = OFF I1 (Prewarning) = OFF I2 (Alarm) = ON tES (Device test) = OFF

=CS1.1.11/1509.A4

=CS1.1.11 -002 +EH.Q1.2

CH. 11 DI801 =LV11.. EARTH FAULT 1 ACKNOWLEDGE (-N)

CH. 12

-K5.5

SET SET SET SET SET

t on 1 (Prewarning resp delay K1) = 1 sec t on 2 (Prewarning resp delay K2) = 0 sec T (Starting delay) = 0,5 sec T off (Delay on release) = 1 sec Set password = OFF

=LV11.. EARTH FAULT 2 ACKNOWLEDGE (-N)

12

1008

D Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/205

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 CONTR CIRCUITS

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

205 206

201.A6 201.A6 A 201.A6

=LV11-L1 =LV11-L2 =LV11-L3

3x440V PE

=LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3

=LV11-L1 =LV11-L2 =LV11-L3

207.A1 207.A1 207.A1 A

L2 . . . 3 206

. . .
MOULDED CASE CIRCUIT BREAKER T1B 160 F FC Cu + AUX + Cover 125A In = 87,5...125A 196

5 216

. . .

L3

L1

96

-Q3
11 SET 125A SURGE PROTECTION B BK 2x25 mm BK 2x25 mm BK 2x25 mm 238.B2 2
160 161 4 162

95

98

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

SYS-SET/3/T1/690 In=50kA 440/690V AC

L1

L2

-F11
SURGE PROTECTION C PEN

GN/YE 2x25 mm

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/206 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

102

L3

EARTH

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.1

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 206

3ASX002381-PCD
4 5 6

206 207

1 =LV11-L1 =LV11-L2 =LV11-L3 3x440V PE

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3 L2 L3

6 =LV11-L1 =LV11-L2 =LV11-L3

206.A6 206.A6 206.A6 A

208.A1 208.A1 208.A1 A

L2

L3

L2

L3

L2 . . . 3 210

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . . 96 98
MOULDED CASE CIRCUIT BREAKER T1N 160 F FC Cu + AUX + Cover 63A In = 44,1...63A 200

3 207

3 208

3 209

5 220

5 217

5 218

5 219

96

98

96

98

96

-Q5
11 95 238.A3 AUX. POWER DISTRIB. EH.Q21

-Q10
11 95 238.B5 AUX. POWER DISTRIB. EH.Q22

-Q6
11 95 238.B3 CABIN PANEL

-Q7
11 SET 50A SERVICE CRANE MACHINERY HOUSE 63A 238.A4 95

B SET SET SET SET

98

14

14

14

14

12

12

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover 160A In = 64...160A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover 160A In = 64...160A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover 160A In = 64...160A

197

198

199

. . .

L3

L1

L1

L1

L1

EARTH

EARTH

EARTH

-Q10

-Q6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

I1 = 0,56xIn (90Amp) T1 = 3 sec S/I = I I3 = 5,6xIn (880Amp)

SET SET SET SET

I1 = 0,56xIn (90Amp) T1 = 3 sec S/I = I I3 = 5,6xIn (880Amp)

SET SET SET SET

I1 = 0,4xIn (64Amp) T1 = 3 sec S/I = I I3 = 1,0xIn (160Amp)

3x440V-480V 70kVA 3x440V-480V C B N A

=LTF1 -T2 ++

3x440V-190V/110V 70kVA 3x440V-190V/110V A L1 L2 L3

=LTF1 -T3 ++

=LV11-Q10 L2

=LV11-Q10 L3

=LV11-Q10 L1

=LV11-Q5 PE

=LV11-Q5 L2

=LV11-Q5 L3

=LV11-Q10 N

=LV11-Q5 L1

LV11-Q6 PE

LV11-Q6 L2

LV11-Q6 L3

LV11-Q6 L1

SERVICE CRANE MACH. HOUSE

-A1 ++

=LV21../281.A1

=LV13../251.A2

=LV13../251.A2

=LV13../251.A2

=LV13../251.A2

=LV21../281.A1

=LV21../281.A2

=LV12../241.A2

=LV12../241.A2

=LV12../241.A2

=LV12../241.A2

=LV21../281.A2

SEVST-L-0002636:seinarn
R DETTA SET-VRDE KORREKT MED TANKE P ATT DET R 25MM2 SOM MATAR UT TILL HYTT KOLLA FRKLARANDE RUTA I ENLINJESCHEMAT MAX LAST I HYTT CA 52A VILKET SKULLE BETYDA ATT SET = 63 SKULLE PASSA BRA OCH D R DET OK MED 25MM2 2009-12-17

SUPPPLY TO E-ROOM AUX. POWER DISTR. PANEL +EH.Q21 ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/207

SUPPLY TO E-ROOM AUX. POWER DISRTR. PANEL +EH.Q22 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SUPPLY TO CABIN AUX. PANEL

PE

3x440V-480V 70KVA

3x440V-190V/110V 70KVA

EARTH

-Q5

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.1

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 207

3ASX002381-PCD
4 5 6

207 208

1 =LV11-L1 =LV11-L2 =LV11-L3 3x440V PE

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3

6 =LV11-L1 =LV11-L2 =LV11-L3

207.A6 207.A6 207.A6 A

211.A1 211.A1 211.A1 A

L2

L3

L2 . . . 3 212

. . .

. . .

. . .

. . . 96 98
MOULDED CASE CIRCUIT BREAKER T1B 160 F FC Cu + AUX + Cover 40A In = 28...40A 202

5 222

5 221

3 211

96

-Q8
11 95 SET 40A ELEVATOR M-HOUSE 238.B4

-Q9
11 SET40A SER. CRANE BACKR. (SNAG LOAD PLATF.) 238.A5
EARTH

EARTH

95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T1B 160 F FC Cu + AUX + Cover 40A In = 28...40A

201

. . .

L3

L1

L1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

L1

L2

L3

L1

L2

PE

L3

ELEVATOR

-A2 ++

SERVICE CRANE BACKR.

-A3 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/208 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.1

=LV11 +EH.Q1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 208

3ASX002381-PCD
4 5 6

208 211

1 =LV11-L1 =LV11-L2 =LV11-L3 3x440V PE

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3

6 =LV11-L1 =LV11-L2 =LV11-L3

208.A6 208.A6 208.A6 A

212.A1 212.A1 212.A1 A

L2

L2

L3

L2 . . . 3 458

. . .

. . .

. . .
442

. . .

. . .

. . .

S803N-C16 + S800-AUX 16A

5 473

. . .

L3

L1

L1

L1

-F4
13
623 4

AIR COMPR. M-HOUSE C16A

BK 2,5 mm

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

624

622

239.A2

21

22

14

-X1:31

32

33 =LV11-F4 PE =LV11-F4 L3

=LV11-F4 L2

=LV11-F4 L1

=LV11-2 L2

=LV11-2 L3

=LV11-1 L2

=LV11-2 L1

=LV11-1 L1

EARTH

=VS1../817.B2

=VS1../817.B2

=VS1../817.B2

=CV1../401.A2

=CV1../401.A2

=CC.ED/1281.A2

=CC.ED/1281.A2

CONTROL VOLTAGE TRANSFORMER SUPPLY

EMERGENCY DRIVE MOTOR

=CC.ED/1281.A2

AIR COMPRESSOR MACHINERY HOUSE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/211 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=VS1../817.B2

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.2

=LV11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 211

3ASX002381-PCD
4 5 6

211 212

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

211.A6

211.A6

211.A6

3ASX_STS =LV11 Sh. 212

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/212

1 =VS1../801.A2 =VS1../801.A2 =VS1../801.A2 =LV11-3 L3 =LV11-3 L2 =LV11-3 L1 . . . . . . . . . L1 L2 L3 AIR CONDITIONS E-HOUSE 2 =VS1../801.A3 =VS1../801.A3 =VS1../801.A3 =LV11-4 L3 =LV11-4 L2 =LV11-4 L1 =VS1../811.A2 =VS1../811.A2 =VS1../811.A2 =LV11-5 L3 =LV11-5 L2 =LV11-5 L1 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =VS1../811.A3 =VS1../811.A3 =VS1../811.A3 =LV11-6 L1 =LV11-6 L2 =LV11-6 L3 VENTILATION FANS MACHINERY HOUSE PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.2 4
Resp dep

1 =LV11-L1 3x440V PE 2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L3 =LV11.1-BUSBAR L2

=LV11-L3

=LV11-L2

. . . . . . . . .

L1 L2 L3

. . . . . . . . .

L1 L2 L3

. . . . . . . . .

L1 L2 L3

=VS1../811.A3 =VS1../811.A4 =VS1../811.A4

=LV11-7 L1 =LV11-7 L2 =LV11-7 L3

. . . . . . . . .

L1 L2 L3

=VS1../811.A4 5 =VS1../811.A4 =VS1../811.A4 KKH1


Rev Ind

=LV11-8 L1 =LV11-8 L2 =LV11-8 L3

. . . . . . . . .

L1 L2 L3 5

3ASX002381-PCD
6
Cont Sheet

=LV11-L3

=LV11-L2

=LV11-L1

=LV11 +EH.Q1.2
Lang

213.A1

213.A1

213.A1

212 213 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

212.A6

212.A6

212.A6

3ASX_STS =LV11 Sh. 213

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/213

1 =RR1.MD/8111.A2 =RR1.MD/8111.A2 =RR1.MD/8111.A2 =LV11-9 L3 =LV11-9 L2 =LV11-9 L1 . . . . . . . . . L1 L2 L3 ROPE REEVING MOTOR 1 2 =RR2.MD/8121.A2 =RR2.MD/8121.A2 =RR2.MD/8121.A2 =LV11-10 L3 =LV11-10 L2 =LV11-10 L1 ROPE REEVING MOTOR 2 =CC.EB/1211.A2 =CC.EB/1211.A2 =CC.EB/1211.A2 =LV11-11 L3 =LV11-11 L2 =LV11-11 L1 M-HOUSE MH/BH EM BRAKE HYD PUMP MOTOR Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =WO1../672.A2 =WO1../672.A2 =WO1../672.A2 =LV11-12 L1 =LV11-12 L2 =LV11-12 L3 M-HOUSE WELDING OUTLET 1 440V PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q1.2 4
Resp dep

1 =LV11-L1 2 3x440V PE =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L3 =LV11.1-BUSBAR L2

=LV11-L3

=LV11-L2

. . . . . . . . .

L1 L2 L3

. . . . . . . . .

L1 L2 L3

. . . . . . . . .

L1 L2 L3

=WO1../672.A3 =WO1../672.A3 =WO1../672.A3

=LV11-13 L1 =LV11-13 L2 =LV11-13 L3 WS GANTRY WELDING OUTLET 2 440V

. . . . . . . . .

L1 L2 L3

=WO1../672.A4 LS GANTRY WELDING OUTLET 3 440V 5 =WO1../672.A4 =WO1../672.A4 KKH1


Rev Ind

=LV11-14 L1 =LV11-14 L2 =LV11-14 L3

. . . . . . . . .

L1 L2 L3 5

=WO1../672.A4 =WO1../672.A4 =WO1../672.A5 TROLLEY WELDING OUTLET 4 440V

=LV11-15 L1 =LV11-15 L2 =LV11-15 L3

. . . . . . . . .

L1 L2 L3

3ASX002381-PCD
6
Cont Sheet

=LV11-L3

=LV11-L2

=LV11-L1

=LV11 +EH.Q1.2
Lang

216.A1

216.A1

216.A1

213 216 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

213.A6

213.A6

213.A6

3ASX_STS =LV11 Sh. 216

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/216

1 =MH.BR/2501.A2 =MH.BR/2501.A2 =MH.BR/2501.A2 =LV11-21 L3 =LV11-21 L2 =LV11-21 L1 . . . . . . . . . L1 L2 L3 MAIN HOIST THRUSTOR BRAKE 2 =MH.CF1/2191.A2 =MH.CF1/2191.A2 =MH.CF1/2191.A2 =LV11-22 L3 =LV11-22 L2 =LV11-22 L1 MAIN HOIST 1 COOLING FAN =MH.CF2/2291.A2 =MH.CF2/2291.A2 =MH.CF2/2291.A2 =LV11-23 L3 =LV11-23 L2 =LV11-23 L1 MAIN HOIST 2 COOLING FAN =TLS.HY/2701.A2 =TLS.HY/2701.A2 =TLS.HY/2701.A2 =LV11-24 L1 =LV11-24 L2 =LV11-24 L3 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 TRIM/LIST/SKEW HYDRAULIC SYSTEM =TLS.HY/2731.A2 =TLS.HY/2731.A2 =TLS.HY/2731.A2 =LV11-26 L1 =LV11-26 L2 =LV11-26 L3 TRIM/LIST/SKEW HYDRAULIC SYSTEM COOLING FAN PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q2 4
Resp dep

1 =LV11-L1 2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L3 =LV11.1-BUSBAR L2

=LV11-L3

=LV11-L2

. . . . . . . . .

L1 L2 L3

3x440V PE

. . . . . . . . .

L1 L2 L3 3

. . . . . . . . .

L1 L2 L3

. . . . . . . . .

L1 L2 L3 4

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=LV11-L3

=LV11-L2

=LV11-L1

=LV11 +EH.Q2
Lang

221.A1

221.A1

221.A1

216 221 C D B A

1 =LV11-L1 =LV11-L2 =LV11-L3

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3 3x440V PE

6 =LV11-L1 =LV11-L2 =LV11-L3

216.A6 216.A6 216.A6 A

226.A1 226.A1 226.A1 A

L2

L3

L2 . . .

. . .

. . .

. . .

. . .

. . .

L3

L1

L1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV11-33 L2

=LV11-33 L3

=LV11-31 L2

=LV11-31 L3

=LV11-33 L1

=LV11-31 L1

=RTS.HY/3931.A2

=RTS.HY/3931.A2

MAIN TROLLEY OPERATION BRAKE

ROPE TENSION HYDRAULIC PUMP

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/221 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=RTS.HY/3931.A2

=MT.BR/3501.A2

=MT.BR/3501.A2

=MT.BR/3501.A2

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q3

=LV11 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 221

3ASX002381-PCD
4 5 6

221 226

1 =LV11-L1 =LV11-L2 =LV11-L3 L2 L1

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3 L3 L2 L3 L1 3x440V PE

6 =LV11-L1 =LV11-L2 =LV11-L3

221.A6 221.A6 221.A6 A

231.A1 231.A1 231.A1 A

. . .

. . .

. . .

. . .
S803N-B16 + S800-AUX 16A 277

. . . 3 279

5 281

. . .

-F3
SPARE
502 4

B16A

BK 2,5 mm

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:1

=LV11-F3 L2

=LV11-F3 L3

=LV11-41 L2

=LV11-41 L3

=LV11-F3 L1

=LV11-41 L1

BK 2,5 mm

503

501

11

14

12

=BH.BR/4501.A2

=BH.BR/4501.A2

BOOM HOIST OPERATION BRAKE

=BH.BR/4501.A2

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/226 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q4

=LV11 +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 226

3ASX002381-PCD
4 5 6

226 231

1 =LV11-L1 =LV11-L2 =LV11-L3

2 =LV11.1-BUSBAR L1 =LV11.1-BUSBAR L2 =LV11.1-BUSBAR L3 3x440V PE

6 =LV11-L1 =LV11-L2 =LV11-L3

226.A6 226.A6 226.A6 A

L2

L3

L2

L3

L2

L3

L2

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

L3

L1

L1

L1

L1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV11-54 L2

=LV11-54 L3

=LV11-52 L2

=LV11-52 L3

=LV11-53 L2

=LV11-53 L3

=LV11-54 L1

=LV11-51 L2

=LV11-51 L3

=LV11-52 L1

=LV11-53 L1

=LV11-51 L1

=WBR1../5971.A2

=WBR1../5971.A2

=WBR1../5971.A2

=GCR../5901.A2

=GCR../5901.A2

=WBR2../5991.A2

=WBR2../5991.A2

GANTRY OPERATION BRAKE

GANTRY HYDRAULIC PUMP MOTOR LANDSIDE

GANTRY HYDRAULIC PUMP MOTOR WATERSIDE

=WBR2../5991.A2

=GA.BR/5501.A2

=GA.BR/5501.A2

=GA.BR/5501.A2

GANTRY CABLE REEL

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/231 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=GCR../5901.A2

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DISTRIBUTION +EH.Q5

=LV11 +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 231

3ASX002381-PCD
4 5 6

231 238

1 =CV11.DC-F12 24+/Q1.1/2 24 VDC

=CV11../443.D2

1015

184

178

182

185

186

181

12

12

12

14

14

14

184

180

183

185

186

182

11

11

11

12

12

12

14

14

14

206.B2 SURGE PROTECTION

207.B4 CABIN PANEL

208.B2 ELEVATOR M-HOUSE

207.B3 AUX. POWER DISTRIB. EH.Q22

1014

1010

1012

14

1017

12

-Q3 +EH.Q1.1

-Q6 +EH.Q1.1

-Q8 +EH.Q1.1

-Q10 +EH.Q1.1

11

183

181

201.B3 SHORE POWER

207.B2 AUX. POWER DISTRIB. EH.Q21

207.B6 SERVICE CRANE MACHINERY HOUSE

208.B3 SER. CRANE BACKR. (SNAG LOAD PLATF.)

1009

1011

1013

14

1016

12

-Q2 +EH.Q1.1

-Q5 +EH.Q1.1

-Q7 +EH.Q1.1

-Q9 +EH.Q1.1

11

11

11

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

10

11

12

13

=CS1.1.11 -001
=CS1.1.11/1509.A3 DI801

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

14

CH. 15

=LV11.. SHORE POWER SUPPLY ON WARN

=LV11.. +EH.Q21 SUPPLY ON WARN-N =LV11.. CABIN SUPPLY ON WARN-N

=LV11.. SERVICE CRANE SUPPLY ON WARN-N =LV11.. ELEVATOR SUPPLY ON WARN-N

=LV11.. SERVICE CRANE SUPPLY ON WARN-N =LV11.. +EH.Q22 SUPPLY ON WARN-N

=LV11.. SURGE PRTOTECTION ON WARN-N ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/238

15

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 238

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DIGITAL IN/OUT +EH.Q1.2

=LV11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

238 239

1 =CV11.DC-F12 24+/1 24 VDC

=CV11../443.D2

A
284 283

-F4
211.A4 AIR COMPR. M-HOUSE

306

22

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.11 -001
=CS1.1.11/1509.A3 DI801

CH. 16

=LV11.. AIR COMPRESSOR ON WARN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/239 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q1-5 DIGITAL IN/OUT +EH.Q1.2

=LV11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV11 Sh. 239

3ASX002381-PCD
4 5 6

239 241

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

-Q1

MAIN INCOMING POWER

MAIN SUPPLY FROM +EH.Q1

I1 = 0,52xIn (84Amp) T1 = 3 sec S/I = I I3 = 2,5xIn (400Amp)

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/241

=LTF1../601.A2 =LTF1../601.A2 =LV12-1 L2

=LV12-1 L1

=LTF1../601.A4 =LTF1../601.A4

=LV12-2 L3 =LV12-2 L1

=LTF1../602.A2 =LTF1../602.A2

=LV12-3 L2 =LV12-3 L3

=LTF1../602.A4 =LTF1../602.A4 FLOODLIGHTS

=LV12-4 L1 =LV12-4 L2

=LTF1../603.A2 =LTF1../603.A2

=LV12-5 L3 =LV12-5 L1

=LTF1../604.A2 5 =LTF1../604.A2 KKH1

=LV12-6 L2
Resp dep

=LV12-6 L3

=LTF1../605.A2 =LTF1../605.A2
Rev Ind

=LV12-7 L1 =LV12-7 L2

3ASX002381-PCD
6
Cont Sheet

=LTF1../605.A4 =LTF1../605.A4
Lang

=LV12-8 L3 =LV12-8 L1

EARTH

3ASX_STS =LV12 Sh. 241


-Q1 T2N 160 F F In = 64...160A

1
3 ex. 3x400

SET SET SET SET


189 202 4

2
541

1 3 542
3

BK 35 mm BK 35 mm BK 35 mm
3 3

-X0:1 =LV11-Q5 L1 =LV11-Q5 L2 =LV11-Q5 L3 =LV11-Q5 PE 2 3

-Q1 216

=LV11../207.C2 =LV11../207.C2 =LV11../207.C2 =LV11../207.C2

5 543

BK 35 mm BK 35 mm BK 35 mm

L1 L2 L3 3x480V PE

2 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q21-22 DISTRIBUTION +EH.Q21 4 =LV12 +EH.Q21 241 242 C D B

2 =LV12.1-BUSBAR L1

=LV12.1-BUSBAR L3

=LV12.1-BUSBAR L2

. . . . . .

L1 L2 3

. . . . . .

L3 L1

. . . . . .

L2 L3

. . . . . .

L1 L2

. . . . . .

L3 L1

. . . . . .

L2 5 L3

. . . . . .

L1 L2

. . . . . .

L3 L1 6 =LV12-L3 242.A1 A =LV12-L2 242.A1

=LV12-L1 242.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

241.A6

241.A6

241.A6

Revision

=LV12-L1

=LV12-L3

=LV12-L2

3ASX_STS =LV12 Sh. 242

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/242

1 =LTF1../606.A2 =LTF1../606.A2 FLOODLIGHTS SPARE =LV12-9 L3 =LV12-9 L2 . . . . . . 2 =LTF1../606.A4 =LTF1../606.A4 =LV12-10 L2 =LV12-10 L1 =LTF1../607.A2 =LTF1../607.A2 =LV12-12 L1 =LV12-12 L3 =LTF1../607.A4 =LTF1../607.A4 =LV12-13 L2 =LV12-13 L3 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LTF1../607.A5 =LTF1../607.A5 =LV12-14 L1 =LV12-14 L2 PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q21-22 DISTRIBUTION +EH.Q21 4
Resp dep

1 =LV12.1-BUSBAR L1

=LV12.1-BUSBAR L3 L2 L3

=LV12.1-BUSBAR L2

2 3x480V PE

. . . . . .

L1 L2

. . . . . .

L3 L1

. . . . . .

L2 L3

. . . . . .

L1 L2

=LTF1../608.A2 =LTF1../608.A2

=LV12-15 L3 =LV12-15 L1

. . . . . .

L3 L1

FLOODLIGHTS

=LTF1../608.A5 =LTF1../608.A5

=LV12-16 L2 =LV12-16 L3

. . . . . .

L2 L3

=LTF1../609.A2 5 =LTF1../609.A2 KKH1 =LTF1../609.A4 =LTF1../609.A4


Rev Ind

=LV12-17 L1 =LV12-17 L2

. . . . . .

L1 L2

=LV12-18 L3 =LV12-18 L1

. . . . . .

L3 L1

3ASX002381-PCD
6
Cont Sheet

=LV12 +EH.Q21
Lang

=LV12-L1

=LV12-L3 243.A1

=LV12-L2 243.A1

243.A1

242 243 C D B A

1 =LV12-L1 =LV12-L2 =LV12-L3 L2 L3 3x480V PE

2 =LV12.1-BUSBAR L1 =LV12.1-BUSBAR L2 =LV12.1-BUSBAR L3 L2 L1

5 =LV12-L1 =LV12-L2 =LV12-L3

242.A6 242.A6 242.A6 A

. . .

. . .

. . .

. . .

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV12-22 L2

=LV12-21 L2

=LV12-21 L3

=LV12-22 L1

=LTF2../626.A2

=LTF2../626.A2

=LTF2../626.A4 FLOODLIGHTS TROLLEY

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/243 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=LTF2../626.A4

PLANT CIRCUIT DIAGRAM LV-SYSTEM +EH.Q21-22 DISTRIBUTION +EH.Q21

=LV12 +EH.Q21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV12 Sh. 242

3ASX002381-PCD
4 5 6

243 251

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

-Q1

MAIN INCOMING POWER 250A

T4N 250 F F 4-POLE

LBU 95 mm

3ASX_STS =LV12 Sh. 251


-Q1 In = 100...250A

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/251

1 BK BK 95 BK 95 mm 95 mm mm SET SET SET SET


-Q1 351 371 4 389 406

2
736

1 3 737 5 738 7 739 3 4 2

-X0:1

=LV11-Q10 L1 =LV11-Q10 L2 =LV11-Q10 L3 =LV11-Q10 N

=LV11../207.C3 =LV11../207.C3 =LV11../207.C3 =LV11../207.C3

6 8

I1 = 0,88xIn (220Amp) T1 = 3 sec S/I = I I3 = 3,5xIn (875Amp)

2 =LTW1../631.A1 =LTW1../631.A1 =LTW1../631.A1 =LTW1../631.A1 =LV13-W1 L2 =LV13-W1 L3 =LV13-W1 N Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LV13-W1 L1 WALKWAY LIGHTS =LTR1../661.A1 =LTR1../661.A1 =LTR1../661.A1 =LTR1../661.A1 ROOM LIGHTS =LV13-R1 L1 =LV13-R1 L2 =LV13-R1 L3 =LV13-R1 N DISTRIBUTION +EH.Q22 PLANT CIRCUIT DIAGRAM 4
Resp dep

Flexibar . . Flexibar . . Flexibar . . Flexibar . .

L1 L2 L3 N =LV13.1-BUSBAR N =LV13.1-BUSBAR L1 3x190V PE+N 4 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR L2

=HT1../701.A1 =HT1../701.A1 =HT1../701.A1 =HT1../701.A1 HEATING SYSTEM

=LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

=CO1../9991.A1 =CO1../9991.A1 KKH1


Rev Ind

=LV13-CO1 L1 =LV13-CO1 L2 =CO1../9991.A1 =CO1../9991.A1 =LV13-CO1 L3 =LV13-CO1 N OUTLETS

3ASX002381-PCD
6
Cont Sheet

=LV13 +EH.Q22
Lang

=LV13-L3 =LV13-N 252.A1 252.A1

=LV13-L2 252.A1

=LV13-L1 252.A1

251 252 C D B A

1 =LV13-L1 =LV13-L2 =LV13-L3 =LV13-N L2

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-L1 =LV13-L2 =LV13-L3 =LV13-N

251.A6 251.A6 251.A6 251.A6 A

253.A1 253.A1 253.A1 253.A1 A

L2

L1

. . .

. . .

. . .

373

14

353

S 201-B 16 + S 2C-H6R 16A 230 VAC

S 201 M-B 10 + S 2C-H6R 10A 230 VAC

. . .

L1

-F3
11 ELEVATOR CONTROL POWER B16A 255.A2

-F5
E-ROOM VENTILATION FAN B10A 255.A4 11 BK 2,5 mm
602

BK 2,5 mm B

601

14

12

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

-X1:2

-X1:1

=LV13-F3 PE

N =LV13-F5 PE =LV13-F5 N

=LV13-F3 N

=LV13-F3 L

=LV13-F5 L

=LV13-2 N

=LV13-2 L

=LV13-1 N

=LV13-1 L

EARTH

=LTM1../624.A2

=LTM1../624.A2

=GA.GF/5036.A2

=GA.GF/5036.A2

ELEVATOR CONTROL POWER EMERGENCY LIGHTING GANTRY WARNING LIGHT/GONG

E-ROOM VENTILATION FAN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/252 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM DISTRIBUTION +EH.Q22


Resp dep

=LV13 +EH.Q22 KKH1


Rev Ind Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV12 Sh. 254

3ASX002381-PCD
4 5 6

252 253

1 =LV13-L1 =LV13-L2 =LV13-L3 =LV13-N =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

2 3x190V PE+N

6 =LV13-L1 =LV13-L2 =LV13-L3 =LV13-N

252.A6 252.A6 252.A6 252.A6 A

L3

L1

110 VAC

A 110 VAC

. . .

354

14

390

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

-F2
11 SUPPLY UNIT ANEMOMETER B10A 255.A2

-F4
SUPPLY UNIT INTERCOM B10A 255.A3 11 LBU 2,5 mm BK 2,5 mm
102

EARTH

LBU 2,5 mm

BK 2,5 mm

101

EARTH

349

350

14

12

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

407

PE

408

C = N LV = 100-120V HV = 200-500V

LV

HV

LV

HV

PE

11

Uout>21,6 VDC

11

-T2
SUPPLY UNIT 24V DC 24VDC 10A

-T1
SUPPLY UNIT 24V DC 24VDC 10A

2+

2-

2+

2-

14

104

715

716

103

717

718

BU

BU

BU

BU

14

1+

1-

1+

1-

Uout>21,6 VDC

-T2

C =LV13-T2 24+ -X3:21

SET AUTO/MANU = AUTO SET 24-28,8V = 24V =LV13-T1 24+ -X3:23 24

=LV13-T2 0V

22

ANEMOMETER 24V DC ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/253 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

INTERCOM 24V DC

=LV13-T1 0V

Rev Ind Based on

Revision

3ASX_STS =LV12 Sh. 254

GN/YE 2,5 mm GN/YE


EARTH

GN/YE 2,5 mm GN/YE


EARTH

ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

B
C = N LV = 100-120V HV = 200-500V

-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

PLANT CIRCUIT DIAGRAM DISTRIBUTION +EH.Q22


Resp dep

=LV13 +EH.Q22 KKH1


Rev Ind Lang Sheet Cont

3ASX002381-PCD
4 5 6

253 255

1 =CV19.DC-F12 24+/1 24 VDC

=CV19../482.D4

135

136

136

137

137

138

138

11

11

11

-F2
253.A2 SUPPLY UNIT ANEMOMETER

-F3
12 252.B3 ELEVATOR CONTROL POWER
174

-F4
12 253.A4 SUPPLY UNIT INTERCOM
175

-F5
12 252.B4 E-ROOM VENTILATION FAN
176

11

14

14

14

14

177

12

139

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

=CS1.1.19 -001
=CS1.1.19/1525.A3 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=LV13.. SUPPLY UNIT ANEMOMETER ON-N

=LV13.. ELEVATOR POWER ON-N

=LV13.. SUPPLY UNIT INTERCOM ON-N

=LV13.. E-ROOM VENT. FAN ON-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/255 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM DIGITAL IN/OUT +EH.Q22


Resp dep

=LV13 +EH.Q22 KKH1


Rev Ind Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV12 Sh. 254

3ASX002381-PCD
4 5 6

255 281

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision 160A

Based on

T1D 160 F FC Cu + COVER

-Q1

MAIN POWER

3 ex. 3x400

MAIN SUPPLY FROM E-HOUSE

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=LV22../301.A2 =LV22../301.A2 =LV22../301.A2 =LV22../301.A2

=SCR../2921.A2 KKH1 =SCR../2921.A2 =SCR../2921.A2

EARTH

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/281

GN/YE 2x25 mm

101

PEN

L1

340

L2

347

L3

354

=LV21-F2 L1 =LV21-F2 L2 =LV21-F2 L3

A B C =LV21-F2 PEN N

a b c

=LV21-1 L1 =LV21-1 L2 =LV21-1 L3

3ASX002381-PCD
6
Cont Sheet

=LV21-F1 L1 SPARE =LV21-F1 L2 =LV21-F1 L3


Lang

EARTH

3ASX_STS =LV21 Sh. 281


336

1 2
601

1
3

LV11-Q6 L1 LV11-Q6 L2 LV11-Q6 L3 LV11-Q6 PE

343 4 350

3 602 5 603
3 3

BK 25 mm -X1:1 BK 25 mm 2 BK 25 mm 3

=LV11../207.C4 =LV11../207.C4 =LV11../207.C4 =LV11../207.C5

BK 25 mm BK 25 mm BK 25 mm

L1 L2 L3

2
SYS-SET/3/T1/690 In=50kA 440/690V AC

-F3

=LV21.1-BUSBAR L1

=LV21.1-BUSBAR L3

=LV21.1-BUSBAR L2

OVERVOLTAGE SUPPRESSION

BK 2x25 mm

L1 3

BK 2x25 mm

L2

3x440V PE

BK 2x25 mm

L3

S803N-C25 + S800-AUX 25A

LIGHTING TRANSFORMER SUPPLY C25A

LIGHTING TRANSFORMER 15kVA, 440V-190V/110V

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

4 LIGHTING/HEATING SUPPLY
Resp dep

-F2

15kVA, 440V-190V/110V

3 ex. 3x400

-T1 ++

1
3 3

337

. . . 3 344 5 351 13 299.A2 21 14 22 . . . . . .

L1 L2 L3

3 ex. 3 3x400 ex. 3 3x400 ex. 3 3x400 ex. 3x400

-X1:21 BK 4 mm 613 2 22 BK 4 mm 614 4 23 BK 4 mm 615 6

5 281 282

. . . . . . . . .
S803N-B50 + S800-AUX 50A

L1 L2 L3

SPREADER CABLE REEL SYSTEM 40A

-F1

SPARE B50A

Rev Ind

1 =LV21 +CA.A1 D

339

. . . 3 346 5 353 13 299.A3 21 14 22 . . . . . .

L1 L2 L3 =LV21-L3 =LV21-L2 =LV21-L1 6

-X1:7 BK 10 mm 607 2 8 BK 10 mm 608 4 9 BK 10 mm 609 6

282.A1

282.A1

282.A1

1 =LV21-L1 =LV21-L2 =LV21-L3 L2 L3 L1

2 =LV21.1-BUSBAR L1 =LV21.1-BUSBAR L2 =LV21.1-BUSBAR L3 L2 L1

3 3x440V PE

6 =LV21-L1 =LV21-L2 =LV21-L3

281.A6 281.A6 281.A6 A

. . .

. . .

. . .

. . .

. . .

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV21-2 L2

=LV21-2 L3

=SP1.HY/2621.A2

=SP1.HY/2621.A2

=SP1.HY/2621.A2

=CV2../501.A2

SPREADER HYDRAULIC PUMP

CONTROL VOLTAGE TRANSFORMER

=CV2../501.A2

=LV21-3 L2

=LV21-2 L1

=LV21-3 L1

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/282

Rev Ind Based on

Revision

3ASX_STS =LV21 Sh. 282

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

=LV21 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

282 299

1 =CV21.DC-F12 24+/1 110 VAC

=CV21../513.D1

A
673 187 188 190 189 190

-F2
281.A5 LIGHTING TRANSFORMER SUPPLY

=CV2.AC -F1
=CV2../501.B2 CONTR VOLT TRANSFORMER

13

13

-F1
281.A6 SPARE

14

14

200

201

199

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

=CS1.1.21 -001
=CS1.1.21/1529.A4 DI801

CH. 1

CH. 2

CH. 3

=LV21.. CONTROL VOLTAGE ON =LV21.. CABIN AUX. POWER ON D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/299 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LV21.. SPARE ON D

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DIGITAL IN/OUT +CA.A1

=LV21 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV21 Sh. 299

3ASX002381-PCD
4 5 6

299 301

1 LIGHTING TRANSFORMER SUPPLY =LV21../281.C5 =LV21../281.C5 =LV21../281.C5 =LV21../281.C5

2 L2 L3

3 3x190V PE+N

6 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N

302.A1 302.A1 302.A1 302.A1 A

L2

L3

369

378

=LV21-F2 L1

=LV21-F2 PEN

=LV21-F2 L2

=LV21-F2 L3

14

14

370

S 201-B 16 + S 2C-H6R 16A 230 VAC

. . . 1

S 201-B 16 + S 2C-H6R 16A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

. . .

-F2
11 318.A2 SPARE B16A 2

-F3
11 318.A4 SPARE B16A 2

-F5
318.A3 HORN B10A 2 11

-X1:4

620

621

LBU 2,5 mm

BK 16 mm

BK 16 mm

BK 16 mm

BK 2,5 mm

B
-Q1

T1B 160 F FC Cu In = 44,1...63A

BK 2,5 mm

BK 2,5 mm

361

14

12

12

12

. . .

. . .

L3

L1

L1

L1

604

3 605
377 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
45 A LIGHTING/HEATING SUPPLY 63A

2
368

BK 16 mm

BK 16 mm

BK 16 mm

386

5 606

PEN -X1:28 -X1:29 BUSBAR N N

=LV22-F6 N

=LV22-F6 L

=CC.GF/1026.A3

=CC.GF/1026.C3

=HT2../742.A2

SPARE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/301 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SPARE

WIPER / WASHER WINDSCREEN

HORN D

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

=HT2../742.A2

313.A2

313.A2

=LV22-F7 N

=LV22-F7 L

=LV22-5 N

=LV22-5 L

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 301

3ASX002381-PCD
4 5 6

301 302

1 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N =LV22.1-BUSBAR L1 =LV22.1-BUSBAR L2 =LV22.1-BUSBAR L3 =LV22.1-BUSBAR N

3 3x190V PE+N

6 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N

301.A6 301.A6 301.A6 301.A6 A

304.A1 304.A1 304.A1 304.A1 A

L2

L3

L2

L3

L2

L1

L1

L1

LBU 2,5 mm

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. . .

L3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV22-W2 L1

=LV22-W1 L3

=LV22-W2 N

=LV22-W1 N

=LTR2-F2 N

=LTR2-F3 N

=LTR2-F2 L

=LTR2-F3 L

=LV22-1 L2

=LV22-4 N

=LV22-3 N

=LV22-2 N

=LV22-4 L

=LV22-3 L

=LV22-2 L

=LV22-1 N

=LTR2../681.A2

=LTR2../681.A2

=SCR../2921.A3

=LTR2../681.A4

=LTR2../681.A4

=LTW2../651.A2

=LTW2../651.A2

=LTW2../651.A3

=LTW2../651.A3

CABIN CUBICLE HEATERS

CABIN HEATER

CABIN LIGHT

CABIN CUBICLE LIGHTING

WALKWAY LIGHTS TROLLEY

EMERGENCY LIGHTS

DEFOGGER LEFT/RIGHT

AIR CONDITION CABIN

SPREADER CABLE REEL AUX. SUPPLY D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/302

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 302

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

=SCR../2921.A3
Lang Sheet Cont

=VS2../821.A2

=HT2../742.A3

=HT2../742.A3

=HT2../742.A5

=HT2../742.A6

=VS2../823.A2

=VS2../823.A2

=VS2../821.A2

=SP-F3 N

=SP-F3 L

3ASX002381-PCD
4 5 6

302 304

1 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N L2 N

2 =LV22.1-BUSBAR L1 =LV22.1-BUSBAR L2 =LV22.1-BUSBAR L3 =LV22.1-BUSBAR N L3 N 3x190V PE+N

6 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N L1 N

302.A6 302.A6 302.A6 302.A6 A


S 201-B 10 + S 2C-H6R 10A 230 VAC

305.A1 305.A1 305.A1 305.A1 A

14

14

374

382

392

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

. . .

-F6.1
11 319.A2 INTERCOM B10A 2

-F6.2
11 AIR FILTER B10A 319.A2

-F10
CCTV POWER B10A
S 201 M-B 6 + S 2C-H6R 6A 230 VAC S 201 M-B 6 + S 2C-H6R 6A 230 VAC

364

365

357

LBU 2,5 mm

BK 2,5 mm

14

EARTH

EARTH

LBU 2,5 mm

14

12

12

11

319.A3

319.A3

104

103

B
ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

11

102

-F62
OPERATE CABIN AIR FILTER B6A

-F63
SPARE B6A 2

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

EARTH

366

367

367

319.A4

11

14

12

12

12

B GN/YE 2,5 mm
719

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

715

396

397

717

PE

PE

398

LV

HV

LV

HV

Uout>21,6 VDC

-T6.1
SUPPLY UNIT 24V DC 24VDC 10A

-T6.2
SUPPLY UNIT 24V DC 24VDC 10A

Uout>21,6 VDC

-T3
BU BU SUPPLY UNIT 12V DC 12VDC 8.3A

2+

2-

2+

2-

14

14

1+

1-

1+

1-

+
718

366

714

713

105

716

106

107 BU

BU

GN/YE

PE

11

11

LINK

BU

BU

BU

BU

-X3:83

-X3:85

LINK

716

-X3:87

84

86

=LV22-F62 24V+

=LV22-F63 24V+

C =LV22-T6.1 24V+ -X3:81 82

88

=LV22-F10 12V+

=LV22-F62 0V

=LV22-F63 0V

=LV22-F10 0V

=LV22-T6.1 0V

-T6.1

-T6.2

SET AUTO/MANU = AUTO SET 24-28,8V = 24V INTERCOM 24V DC

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/304

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 303

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

GN/YE 2,5 mm GN/YE


EARTH

ABL8RPS24100 C = N 24VDC 10A LV = 100-120V 110...230VAC 50/60Hz HV = 200-500V

C = N LV = 100-120V HV = 200-500V

ABL1RPM12083 12VDC 8.3A 110...230VAC 50/60Hz

GN/YE 2,5 mm GN/YE


EARTH

EARTH

C
-T6.3

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

OPERATE CABIN AIR FILTER 24V DC

SPARE 24V DC

CCTV POWER 12V DC D

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

304 305

1 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N

2 =LV22.1-BUSBAR L1 =LV22.1-BUSBAR L2 =LV22.1-BUSBAR L3 =LV22.1-BUSBAR N L2

4 3x190V PE+N

6 =LV22-L1 =LV22-L2 =LV22-L3 =LV22-N

304.A6 304.A6 304.A6 304.A6 A

L3

14

14

14

384

383

393

375

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 16 + S 2C-H6R 16A 230 VAC

S 201-B 16 + S 2C-H6R 16A 230 VAC

S 201-B 16 + S 2C-H6R 16A 230 VAC

. . .

. . .

. . .

. . .

L2

L1

-F11
11 RADIO POWER B10A 319.A5

-F12
11 319.A5 SPARE B16A 2

-F13
11 319.A6 SPARE B16A 2

-F14
320.A2 SPARE B16A 2 11 BK 2,5 mm
624

358

622

EARTH

BK 2,5 mm

LBU 2,5 mm

BK 2,5 mm

B
ABL1RPM12083 12VDC 8.3A 110...230VAC 50/60Hz

BK 2,5 mm

108

623

14

12

12

12

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

399

-T4
SUPPLY UNIT 12V DC 12VDC 8.3A

+
720

109 BU 721

PE GN/YE

-X3:89

BU

-X1:30

-X1:32

-X1:31

-T4

90

=LV22-F11 12V+

=LV22-F11 0V

=LV22-F14 N

=LV22-F12 N

=LV22-F13 N

=LV22-F14 L

=LV22-F12 L

=LV22-F13 L

=LV22-6 L2

=LV22-6 L3

=LV22-6 L1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

=CO2../9996.A1

=CO2../9996.A1

=CO2../9996.A1

RADIO POWER 12V DC D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/305

SPARE

SPARE

SPARE

=CO2../9996.A1

=LV22-6 N

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 303

GN/YE 2,5 mm
EARTH

D Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DISTRIBUTION +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

305 313

2 301.C4 301.C4

4 =CV21.AC-F2 L/CA.S2 110 VAC

=CV21../511.D3

=LV22-5 L

=LV22-5 N

387

S 201-B 10 + S 2C-H6R 10A 230 VAC

EARTH1

-F4
WIPER/ WASHER B10A
DR-120-12 110VAC/24VDC 12.5A

14

12

318.A2

OFF

ON
1NO

HARMONY 4 A-C 2-POS ROTARY 1NO

11

BK 2,5 mm

395

WINDSHIELD WIPER OFF/ON

-2S1 +CA.S2

363

117

504

14

13

503

PE

+CA.S2 -X2:2LINK

-T1
B 12,5A

LINK

504

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

362

110VAC/24VDC

110

1BU 2,5 mm

BU 2,5 mm

723

11 14 318.B2 GN/YE 2,5 mm

S 201-B 10 + S 2C-H6R 10A 230 VAC

-X2:1

RD

WIPER/ WASHER B10A

359 360

BU 2,5 mm
637 638 A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW 359 360

RD

-F7

12

A1

302 A2

-X3:91

92

93

=CV21../511.B2

=CV21.AC-F2 N/1

.C2
24VDC

1 3 5 13

2 4 6 14

.C3

1 3 5 13

304

303

WIPER

WASHER

303 A2

.C5 WIPER BU 2,5 mm


722

.C5 WASHER BU 2,5 mm


724

-Q2

-Q3

A1

-Q2

-Q3

8 ex. 24

WIPER/WASHER CABIN ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/313 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-A21 ++

WASHER

WIPER

0V

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 313

GN/YE 2,5 mm EARTH 8

RD

8 ex. 24

2 4 6 14

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN WIPER / WASHER CONTROL

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

313 318

=CV21../513.D1

=CV21.DC-F12 24+/2 24 VDC

164

164

163

165

166

166

167

11

11

11

-F2
301.A3 SPARE

-F4
12 313.A2 WIPER/ WASHER

-F5
12 301.A5 HORN

-F3
12 301.A4 SPARE

11
214

14

14

14

BU

204

202

356

14

12

165

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-F7
313.C2 WIPER/ WASHER

11 BU
203

BU

14

12

BU

BU

=CS1.1.21 -001
=CS1.1.21/1529.A4 DI801

CH. 4

CH. 5

CH. 6

CH. 16

=LV22.. SPARE ON

=LV22.. WIPER/WASHER ON

=LV22.. HORN ON

=LV22.. -F3 SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/318 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DIGITAL IN/OUT +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 318

3ASX002381-PCD
4 5 6

318 319

=CV21../513.D1

=CV21.DC-F12 24+/3 24 VDC

184

167

168

168

169

185

185

186

169

170

170

172

172

11

11

11

11

11

11

11

-F6.1
304.A1 INTERCOM

-F6.2
12 304.A2 AIR FILTER

-F62
12 304.B4 OPERATE CABIN AIR FILTER

-F63
12 304.B5 SPARE

-F10
12 304.A5 CCTV POWER

-F11
12 305.A2 RADIO POWER

-F12
12 305.A3 SPARE

-F13
12 305.A4 SPARE

11
212

14

14

14

14

14

14

14

205

206

207

208

209

210

211

14

12

173

171

171

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

10

12

13

=CS1.1.21 -001
=CS1.1.21/1529.A4 DI801

CH. 7

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

=LV22.. INTERCOM ON

=LV22.. AIR FILTER ON

=LV22.. OPERATE CABIN AIR FILTER ON

=LV22.. -F63 SPARE ON

=LV22.. CCTV POWER ON

=LV22.. RADIO POWER ON

=LV22.. -F12 SPARE ON

=LV22.. -F13 SPARE ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/319 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

14

11

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DIGITAL IN/OUT +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 318

3ASX002381-PCD
4 5 6

319 320

=CV21../513.D2

=CV21.DC-F12 24+/4 24 VDC

-F14
305.A5 SPARE

11
213

14

12

174

173

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.21 -001
=CS1.1.21/1529.A4 DI801

CH. 15

=LV22.. -F14 SPARE ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/320 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

15

PLANT CIRCUIT DIAGRAM LV-SYSTEM CABIN DIGITAL IN/OUT +CA.A1

=LV22 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 318

3ASX002381-PCD
4 5 6

320 401

1 =LV11../211.C2 =LV11../211.C2

2 =CV1.AC-BUSBAR L =CV1.AC-BUSBAR N N L

3 110 VAC

4 -

6 =CV1.AC L =CV1.AC N

402.A1 402.A1

=LV11-1 L1

3 456 =LV11-1 L2

374

375

376

14

14

14

377

A
S802N-C16 16A

S 201-C 6 + S 2C-H6R 6A 230 VAC

. . . 12 1

S 201-C 6 + S 2C-H6R 6A 230 VAC

. . . 12 1

S 201-C 6 + S 2C-H6R 6A 230 VAC

. . . 12 1

S 201-C 6 + S 2C-H6R 6A 230 VAC

. . . 14 12 1

EARTH

440

.AC -F11
SPARE C6A

.AC -F12
GANTRY CABLE REEL C6A

.AC -F13
SPARE C6A

.AC -F14
CCTV SYSTEM C6A

11

11

11

RD

RD

440/110V, 3kVA 440/110V, 3kVA 60Hz

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.AC -T1
CONTR VOLTAGE TRANSFORMER 440/110V, 3kVA 60Hz

440L2

440L1

RD

424

LBU 2,5 mm

RD 2,5 mm

425

110N

110L

EARTH

EARTH

-X2:100

-X2:97

-X2:98

-X2:99

373

PE/4

N/2

L/6

12

OVERVOLTAGE SUPPRESSION

11

.AC -F2

PE/3

L/5

N/1

PT 2-PE/S-120AC-ST+ BASE ELEMENT IN=26A 120V AC

EARTH

409.A5

=CV1.AC-F12 PE

=CV1.AC-F13 PE

=CV1.AC-F11 PE

422

LBU 2,5 mm RD 2,5 mm

=GCR../5901.A3

=GCR../5901.A3

=GCR../5901.A3

CCTV D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/401 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, E-HOUSE GENERAL =CV1 MCB:s +EH.Q1.2

=CV1.AC-F14 N

=CV1.AC-F12 N

=CV1.AC-F13 N

=CV1.AC-F14 L

=CV1.AC-F12 L

=CV1.AC-F13 L

=CV1.AC-F11 N

=CV1.AC-F11 L

Rev Ind Based on

Revision

3ASX_STS =CV1 Sh. 401

BK 2,5 mm

BK 2,5 mm

427 4

CONTR VOLT TRANSFORMER C16A

704

703

705

RD
426

706

409.B4

409.A2

409.A3

409.B3

.AC -F1

11

5 ex. 230

5 ex. 230

5 ex. 230

8 ex. 24

=CV1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

401 402

1 =CV1.AC L

2 =CV1.AC BUSBAR L =CV1.AC-BUSBAR N L L

6 =CV1.AC L =CV1.AC N

401.A6

=CV1.AC N 401.A6 110 VAC


S 201-C 6 + S 2C-H6R 6A 230 VAC

403.A1 403.A1

378

14

379

. . . 12 1

S 201-C 6 + S 2C-H6R 6A 230 VAC

. . . 14 12 1

.AC -F15
INTERCOM SYSTEM C6A

.AC -F16
SPARE C6A

11

409.A4

707

RD

RD

708

409.B5

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

-X2:102

-X2:101

EARTH

5 ex. 230

5 ex. 230

=CV1.AC-F15 PE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/402 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=CV1.AC-F16 PE

=CV1.AC-F15 N

=CV1.AC-F16 N

=CV1.AC-F15 L

=CV1.AC-F16 L

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, E-HOUSE GENERAL =CV1 MCB:s +EH.Q1.2

=CV1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV1 Sh. 402

3ASX002381-PCD
4 5 6

402 403

1 =CV1.AC L =CV1.AC N 110 VAC

2 =CV1.AC-BUSBAR L =CV1.AC-BUSBAR N

402.A6 402.A6

. . .

. . .

. . .

. . . LBU =CV1.AC N/11.1 =CV1.AC L/11.1

. . .

=CV1.AC N/09

=CV1.AC L/09

=CV1.AC N/10

=CV11../442.A2

=CV11../442.A2

=CV11../441.A1

=CV11../441.A1

=CV19../481.A1

=CV09../431.A1

=CV09../431.A1

=CV10../436.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

CONTROL VOLTAGE SUPPLY +EH.K1

CONTROL VOLTAGE SUPPLY +EH.T21

=CV10../436.A1

CONTROL VOLTAGE SUPPLY +EH.Q1-Q5

SUPPLY 24VDC DEVICE +EH.Q1-Q5

CONTROL VOLTAGE SUPPLY +EH.Q21

=CV19../481.A1

=CV1.AC N/19

=CV1.AC L/10

=CV1.AC L/19

=CV1.AC N/11

=CV1.AC L/11

. . .

. . .

. . .

. . .

. . .

. . .

=CV1.AC N/42

=CV1.AC N/32

=CV1.AC L/42

=CV1.AC L/32

=CV1.AC N/41

=CV1.AC N/31

=CV1.AC L/41

=CV1.AC N/51

L =CV1.AC N/91 =CV1.AC L/91

=CV1.AC L/31

=CV1.AC L/51

=CV91../560.A1

=CV41../536.A1

=CV32../526.A1

=CV32../526.A1

=CV41../536.A1

=CV42../541.A1

=CV42../541.A1

CONTROL VOLTAGE SUPPLY +BC.S1

CONTROL VOLTAGE SUPPLY +BG.S1

CONTROL VOLTAGE SUPPLY +LS.A1

CONTROL VOLTAGE SUPPLY +LS.S1

CONTROL VOLTAGE SUPPLY +WS.A1

CONTROL VOLTAGE SUPPLY +EH.K1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/403 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=CV91../560.A1

=CV31../521.A1

=CV31../521.A1

=CV51../551.A1

=CV51../551.A1

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, E-HOUSE GENERAL =CV1 MCB:s +EH.Q1.2

=CV1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV1 Sh. 403

3ASX002381-PCD
4 5 6

403 409

1 =CV11.DC-F12 24+/2 24 VDC

=CV11../443.D2

254

252

253

255

256

257

.AC -F11
401.A3 SPARE

.AC -F13
12 401.A5 SPARE
254 253

.AC -F15
12 402.A2 INTERCOM SYSTEM

.AC -F2
12 401.C2 OVERVOLTAGE SUPPRESSION

252

251

11

11

11

14

14

299

303

14

255

256

257

.AC -F12
401.A4 GANTRY CABLE REEL

.AC -F14
12 401.A6 CCTV SYSTEM

.AC -F16
12 402.A3 SPARE

11

11

11

14

14

304

300

302

14

12

258

305

301

12

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

=CS1.1.11 -001
=CS1.1.11/1509.A3 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

=CV1.. =CV1.AC-F11 ON =CV1.. =CV1.AC-F12 ON

=CV1.. =CV1.AC-F13 ON =CV1.. =CV1.AC-F14 ON

=CV1.. =CV1.AC-F15 ON =CV1.. =CV1.AC-F16 ON

=CV1.. SURGE ARRESTER TRIPPED (-N)

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/409

Rev Ind Based on

Revision

3ASX_STS =CV1 Sh. 409

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, E-HOUSE GENERAL =CV1 MCB:s DIGITAL IN +EH.Q1.2

=CV1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

409 410

1 =CV11.DC-F12 24+/3 24 VDC

=CV11../443.D2

264

258

259

260

262

263

265

266

=CV09.AC -F1
=CV09../431.A2 CONTR VOLT +EH.K1

=CV11.AC -F1
12 =CV11../441.A2 CONTR VOLT +EH.Q1.2

=CV31.AC -F1
12 =CV31../521.A2 CONTR VOLT +BC.S1

=CV41.AC -F1
12 =CV41../536.A2 CONTR VOLT +LS.A1

=CV51.AC -F1
12 =CV51../551.A2 CONTR VOLT +WS.A1

267

261

A 12

11

11

11

11

14

14

14

14

307

309

311

313

264

259

260

262

263

265

266

315

14

11

267

=CV10.AC -F1
=CV10../436.A2 CONTR VOLT +EH.T21

=CV19.AC -F1
12 =CV19../481.A2 CONTR VOLT +EH.Q21-22

=CV32.AC -F1
12 =CV32../526.A2 CONTR VOLT +BG.S1

=CV42.AC -F1
12 =CV42../541.A2 CONTR VOLT +LS.S1

=CV91.AC -F1
12 =CV91../560.A2 CONTR VOLT +EH.K1

11

11

11

11

11
316

14

14

14

14

308

314

310

312

14

12

268

261

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

BU

BU

=CS1.1.11 -002
=CS1.1.11/1509.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

CH. 9

CH. 10

=CV1.. =CV9.AC-F1 ON =CV1.. =CV10.AC-F1 ON

=CV1.. =CV11.AC-F1 ON =CV1.. =CV19.AC-F1 ON

=CV1.. =CV31.AC-F1 ON =CV1.. =CV32.AC-F1 ON

=CV1.. =CV41.AC-F1 ON =CV1.. =CV42.AC-F1 ON

=CV1.. =CV51.AC-F1 ON =CV1.. =CV91.AC-F1 ON

10

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/410

Rev Ind Based on

Revision

3ASX_STS =CV1 Sh. 410

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, E-HOUSE GENERAL =CV1 MCB:s DIGITAL IN +EH.Q1.2

=CV1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

410 431

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.B3

=CV1../403.B2

3ASX_STS =CV09 Sh. 431

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/431

1 =CV1.AC L/09

=CV1.AC N/09 110 VAC

.AC-Q1
E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -F1 +EH.Q1.2

.AC -Q1

CONTR VOLT +EH.K1

CONTR VOLT +EH.K1 C10A

0 1-2 .B2 1 RD
7 ex. 110
260 LINK 502

1 0

=CV1.AC-BUSBAR L

=CV1.AC-BUSBAR N

2 RD
501

RD

2 2
7

-X2:1

+EH.Q1.2 -X2:47 N

673

380

LBU

12 =CV1../410.A2 11 14

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A


194

=HV../111.A3 =CS1../1502.A4 =CV09.AC-F11 L =CV09.AC-F11 L =HV.GF/122.C1 =CV09.AC-F11 L/X1 =CV09.AC-F11 L/X =CV09.AC-F11 L/X =CV09.AC-F11 L

=CV09.AC-F11 L/1 =HV.GF/122.D1 =CS1../1502.C4 =CV09.AC-F11 N/1 =CV09.AC-F11 N =CV09.AC-F11 N =CV09.AC-F11 N =HV../111.A3 =CV09.AC-F11 N/X1 =CV09.AC-F11 N/X

RD LBU

2
515

260 261 191

-X2:3 12 435.A2 11 14
503

LINK LINK

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CV, CRANE CONTROLLER =CV09 MCB:s +EH.K1 4
Resp dep

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F12
CIMS SUPPLY B6A
185 261

=CIMS../1851.A2 =CIMS../1851.A2

=CV09.AC-F12 L =CV09.AC-F12 N

RD LBU

262 504

-X2:4 LINK 12 435.A2 11 14


LINK

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F13
AUX SUPPLY B6A

KKH1
Rev Ind

=LTR1../668.A1

=CV09.AC-F13 L =CV09.AC-F13 L =HV.GF/122.A1 =LTR1../668.A1 =CV09.AC-F13 L/X1 =CV09.AC-F13 N =CV09.AC-F13 N =HV.GF/122.A1 =CV09.AC-F13 N/X1 RD LBU
514

262 263 112

-X2:5LINK 12 435.A2 11 14

3ASX002381-PCD
6
Cont Sheet

=CV09 +EH.K1
Lang

.DC/432.A2 .DC/432.A2 431 432 D

=CV09.AC L 24V DC SUPPLY DEVICE C =CV09.AC N

ABL8BBU24200 Uin 22-28,8V Uout 24V 20A

ABL8BPK24A12 Uout 24V 12Ah

../431.C6

../431.C6

-T2

BATTERY BACK-UP MODULE

-G1
POWER ALARM BACK-UP Uout 24V 12Ah

DANGER
Disconnect all power before servicing equipment Remove the battery fuse before wiring or assembling/disassembling the equipment

=CV09.AC L

=CV09.AC N

Uin 22-28,8V

-X2:4

-X2:2

-X2:3

-X2:5

-X2:6

-X2:7 -X2:8

-X2:9

BAT+

BAT-

OUT+

OUT-

-X2:1

-X1:2

-X1:1

IN+

IN-

PE

EARTH3

101

264

266

267

268

566

../435.A5

../435.B6

../435.A6

265

BU

110

BU

BU BU

263

502

ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

C = N LV = 100-120V HV = 200-500V

2+

1+ 1-

2-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

LV

HV

PE

11

-T1
SUPPLY UNIT 24V DC 24VDC 10A

Uout>21,6 VDC

2+

2-

BU

BU

111

14

1+

1-

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/432 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Rev Ind Based on

Revision

3ASX_STS =CV09 Sh. 432

GN/YE
EARTH

GN/YE GN/YE

B =CV09.DC 24+ =CV09.DC 0V ../433.A1 ../433.A1

EARTH4

.DC-T1

.DC-T2

SET AUTO/MANU = MANU SET 24-28,8V = 24V

SET SET SET SET SET SET

BATTERY CHOISE = 12Ah X 1 TIME SETUP = 10 min SWITCHING THRESHOLD = 21V WIRING LENGTH = 1 m DIFF TEMP = 0 DEGR ABSOLUTE TEMP = 25 DEGR

PLANT CIRCUIT DIAGRAM CV, CRANE CONTROLLER DIRECT CURRENT =CV09 MCB:s +EH.K1

=CV09.DC +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

432 433

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

.DC/432.B4

Revision S 201-C 3 3A 230 VAC

=CV09.DC 0V .DC/432.B4 24 VDC

3ASX_STS =CV09 Sh. 433

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/433

.DC -F11

=CV09.DC 24+

COM UNITS C3A


210 268 269 565

=CS1.0/1501.C1 =CS1.1/1503.C1 =CS1.1.09/1505.B1 =CS.LAN1/1811.D1 =CV09.DC-F11 24+ =CV09.DC-F11 24+ =CV09.DC-F11 0V =CS.LAN1/1811.D1 =CV09.DC-F11 0V DIGITAL INPUTS C1A =CV09.DC-F11 0V =CV09.DC-F11 24+ =CS1.1.09/1505.B1 =CV09.DC-F11 0V =CV09.DC-F11 24+ =CS1.1/1503.D1 =CV09.DC-F11 0V =CV09.DC-F11 24+ =CS1.0/1501.C1 =CV09.DC-F11 0V BU

=CV09.DC-F11 24+

BU

-X91:1 LINK
566

S 201-C 1 1A 230 VAC

.DC -F12

2 =HV.GF/122.A4 435.A1 =LTF1../610.A1 =VS1../813.A5 =CC.GF/1011.A1 =CS1../1502.A5 =CS1.1.09/1505.B1 =MH.GF/2007.A1 =MH.GF/2008.A2 =MH.LM/2085.A1 =SNL../2800.A1 =BH.GF/4007.A2 =GA.GF/5008.A1 =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =HV.GF/123.C1 =HV.GF/125.A2 =CC.GF/1001.A1 =CV09.DC-F12 24+/X1 =CV09.DC-F12 24+/X2 =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 0V/X =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CV09.DC-F12 24+ =CS1.1.09/1505.B1 =CV09.DC-F12 24+/1 =CV09.DC-F12 0V =CV09.DC-F12 0V =CV09.DC-F12 0V Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =CV09.DC-F12 24+/X =CV09.DC-F12 24+/X =CV09.DC-F12 24+/X PLANT CIRCUIT DIAGRAM CV, CRANE CONTROLLER =CV09 MCB:s +EH.K1 4
Resp dep

BU BU

177 537

269 270 567

-X91:2 LINK
LINK

S 201-C 2 2A 230 VAC

.DC -F13
DIGITAL OUTPUTS C2A
242

435.B3 =CS1../1502.A1 =CS1.1.09/1505.D1

=CV09.DC-F13 24+ =CV09.DC-F13 24+ =CV09.DC-F13 24+ =CV09.DC-F13 24+ =CV09.DC-F13 24+ =CV09.DC-F13 24+/X 434.C5 =LTF1../610.C4 =CC.GF/1011.C5 =CS1../1502.C1 =CS1.1.09/1505.D1 =MH.GF/2007.C4 =BH.GF/4007.C5 =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V =CV09.DC-F13 0V/X

BU BU

270 271 568

-X91:3 LINK
LINK

S 201-C 1 1A 230 VAC

.DC -F14

EMERGENCY STOP CIRCUIT C1A


182

435.B3 5 =CC.GF/1012.A3 KKH1


Rev Ind

=CV09.DC-F14 24+ =CV09.DC-F14 24+ =CV09.DC-F14 24+ =CC.GF/1012.C3 =CV09.DC-F14 0V =CV09.DC-F14 0V

BU BU

271 272

569

-X91:4 LINK
LINK

3ASX002381-PCD
6
Cont Sheet

=CV09.DC 24+

=CV09.DC 0V

=CV09 +EH.K1
Lang

434.A1

434.A1

433 434 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

433.A6

433.A6

Revision S 201-C 1 1A 230 VAC

3ASX_STS =CV09 Sh. 433

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/434

PLANT CIRCUIT DIAGRAM CV, CRANE CONTROLLER =CV09 MCB:s +EH.K1

435.B4

=CV09.DC-F22 24+ =CV09.DC-F22 24+ =FIRE.GF/1991.A1


Resp dep

=CV09.DC-F22 24+/X =CV09.DC-F22 24+/X 5

CH. 1

=CV09 +EH.K1

142 A2 568

BU

=CV09.DC 0V 24 VDC

=CV09.DC 24+

.DC -F15

ANALOGUE IN/OUT-PUTS C1A


221 550 272 273 226 570

435.B3 =CS1.1.09/1505.B1 =CS1.1.09/1506.B2 =CV09.DC-F15 24+ =CV09.DC-F15 24+/X =CV09.DC-F15 24+/X =CV09.DC-F15 24+/X =CV09.DC-F15 0V/X =MH.LM/2081.C1 =CV09.DC-F15 0V/X =CV09.DC-F15 0V/X =CV09.DC-F15 0V =CV09.DC-F15 24+ =CS1.1.09/1506.B2 =CV09.DC-F15 0V =CV09.DC-F15 24+ =CS1.1.09/1505.B1 =CV09.DC-F15 0V BU

=CV09.DC-F15 24+

BU

-X91:5

LINK LINK

2 =MH.LM/2081.C1 =LV1.MD/155.D2 =LV1.MD/156.D2 435.B4 =MH.MD1/2110.C1 =MH.MD2/2210.C1 =MT.MD/3110.C1 =CV09.DC-F16 24+ =CV09.DC-F16 24+/X =CV09.DC-F16 24+ =CV09.DC-F16 24+ =CV09.DC-F16 24+ =CV09.DC-F16 24+ =CV09.DC-F16 24+/2 =CV09.DC-F16 24+/1 =LV1.MD/155.D2 =LV1.MD/156.D2 =MH.MD1/2110.C1 =MH.MD2/2210.C1 =MT.MD/3110.C1 =CV09.DC-F16 0V/1 =CV09.DC-F16 0V/2 =CV09.DC-F16 0V =CV09.DC-F16 0V =CV09.DC-F16 0V =CV09.DC-F16 0V =CV09.DC-F16 0V/X Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

S 201-C 1 1A 230 VAC

.DC -F16

OPTO CONVERTER C1A


245

BU BU

273 274 571

-X91:6 LINK
LINK

S 201-C 1 1A 230 VAC

.DC -F21
CMS SUPPLY C1A

-K21
.C6 14
246

11 12
562

BU =CIMS../1851.A2 =CV09.DC-F21 0V BU =CV09.DC-F21 0V

259

274 275 119

435.B4 =CIMS../1851.A2

=CV09.DC-F21 24+ =CV09.DC-F21 24+ =CV09.DC-F21 24+

-X91:7 LINK
LINK

4 KKH1
Rev Ind

=CV09.DC-F21 0V

S 201-C 1 1A 230 VAC

.DC -F22

FIRE DETECTION C1A


247

BU =CV09.DC-F22 0V =FIRE.GF/1991.A1 =CV09.DC-F22 0V/X =CV09.DC-F22 0V/X BU

2
545

275 120

-X91:8 LINK

433.C4 =CV09.DC-F13 0V

=CS1.1.09 -006
DO801

=CS1.1.09/1505.C5

3ASX002381-PCD
6
Cont Sheet

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

-K21

.C4 12 24 22 21

14 11

A1
Lang

BU

256

=CV09.. CMS POWER OFF ORD

434 435 C D B A

1 =CV09.DC-F12 24+ 24 VDC


174 175 175 176

433.D2

176

177

.AC -F11
431.A3 CONTROL VOLT AC

.AC -F12
12 431.A4 CIMS SUPPLY

.AC -F13
12 431.A5 AUX SUPPLY

.DC -T2
12 .DC/432.B3

.DC -T2
-X2:3 .DC/432.B3
172 -X2:4 173

173 -X2:7

171 -X2:1

174

172

11

11

14

14

14

11

253 -X2:2

255 -X2:8

.DC -T2
.DC/432.B3 434.D4 434.D2 434.D3 434.D5 433.D4 433.D5

254 -X2:5

=CV09.DC-F22 24+

=CV09.DC-F13 24+

=CV09.DC-F15 24+

=CV09.DC-F16 24+

=CV09.DC-F14 24+

=CV09.DC-F21 24+

-X2:6

-X2:9

237

238

239

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

240

243

246

10

11

12

13

247

220

326

182

219

181

=CS1.1.09 -002
=CS1.1.09/1505.A4 DI801

CH. 5

CH. 6

CH. 7

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

=CS1.1.09 -005
=CS1.1.09/1505.C4 DI801

CH. 6

CH. 7

CH. 8

=CV09.. =CV09.AC-F11 ON

=CV09.. =CV09.AC-F12 ON

=CV09.. =CV09.AC-F13 ON

=CV09.. =CV09.DC-F13 ON

=CV09.. =CV09.DC-F14 ON

=CV09.. =CV09.DC-F15 ON

=CV09.. =CV09.DC-F16 ON

=CV09.. =CV09.DC-F21 ON

=CV09.. =CV09.DC-F22 ON

=CV09.. POWER SUPPLY PROVIDES CURRENT =CV09.. ALARM ON ACKN.

=CV09.. BATTERY MODULE PROVIDES CURRENT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/435 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CV, CRANE CONTROLLER =CV09 MCB:s DIGITAL IN +EH.K1

=CV09 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV09 Sh. 435

3ASX002381-PCD
4 5 6

435 436

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.B3

=CV1../403.B3

3ASX_STS =CV10 Sh. 436

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/436

1 =CV1.AC L/10

=CV1.AC N/10 110 VAC

.AC-Q1
E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -F1 +EH.Q1.2

.AC -Q1

CONTR VOLT +EH.T21 16A

CONTR VOLT +EH.T21 C10A

=CV1.AC-BUSBAR L

=CV1.AC-BUSBAR N

2 RD
154 LINK 502 501

LBU

1-2 .B2 1
7 ex. 110

0 RD -X2:1 2 RD +EH.Q1.2 -X2:44


7

672

2 N

381

12 =CV1../410.B2 11 14

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -F11

CONTROL VOLT AC C10A


147

=MH.MD1/2151.A1 =MH.MD2/2251.A1 =MT.MD/3151.A1 =BH.MD/4151.A1 =GA.MD1/5151.A1 =GA.MD2/5251.A1 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21 =CV10.AC-F11 L/EH.T21

=CV10.AC-F11 L/EH.T21 =MH.MD1/2151.C1 =MH.MD2/2251.C1 =MT.MD/3151.C1 =BH.MD/4151.C1 =GA.MD1/5151.C1 =GA.MD2/5251.C1 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =CV10.AC-F11 N/EH.T21 =MH.MD1/2151.C3 =GA.MD1/5151.C3 =CV10.AC-F11 N/EH.T22 =CV10.AC-F11 N/EH.T22

RD LBU

154 155 503

-X2:3 12 439.A2 11 14
1001

Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, TRANSFER & MOTOR DIST. =CV10 MCB:s +EH.T21 4
Resp dep

LINK

=CV10.AC-F11 N/EH.T22 =MH.MD2/2251.C3 =GA.MD2/5251.C3 =CV10.AC-F11 N/EH.T25 =CV10.AC-F11 N/EH.T25 =CV10.AC-F11 N/EH.T25

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV10 +EH.T21
Lang

437.A1 437.A2

=CV10.AC L 24V DC SUPPLY DEVICE =CV10.AC N

436 437 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/437

=CS1.1.10/1507.B1 =CV10.DC-F11 24+

=CV10.DC-F11 24+ =CS1.1.10/1507.B1 =CV10.DC-F11 0V =CV10.DC-F11 0V

439.A1 =CS1.1.10/1507.B1 =MT.MD/3151.A5 =BH.MD/4151.A5

=CV10.DC-F12 24+/EH.T21 =CV10.DC-F12 24+/EH.T21 =CV10.DC-F12 24+/EH.T21 =CV10.DC-F12 24+/EH.T21 =CV10.DC-F12 24+/EH.T21 =CS1.1.10/1507.B1 =CV10.DC-F12 0V/EH.T21 =CV10.DC-F12 0V/EH.T21

=MH.MD1/2151.A5 =GA.MD1/5151.A5

=CV10.DC-F12 24+/EH.T22 =CV10.DC-F12 24+/EH.T22 =CV10.DC-F12 24+/EH.T22 =GA.MD/5161.A1 =CV10.DC-F12 24+/EH.T23 =CV10.DC-F12 24+/EH.T23 =GA.MD/5162.A1 =CV10.DC-F12 24+/EH.T24 =CV10.DC-F12 24+/EH.T24

Resp dep

=MH.MD2/2251.A5 =GA.MD2/5251.A5 KKH1

=CV10.DC-F12 24+/EH.T25 =CV10.DC-F12 24+/EH.T25 =CV10.DC-F12 24+/EH.T25

EARTH

3ASX_STS =CV10 Sh. 437

BU
177 155

BU
528 102 502 101

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV HV C PE
EARTH

1+ 2+ 12-

=CV10.AC L

436.C6

GN/YE

=CV10.AC N 436.C6 110 VAC

.DC-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, TRANSFER & MOTOR DIST. =CV10 MCB:s +EH.T21 4 5
Rev Ind

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
124

BU BU

157 177 523

-X91:1 LINK
528

S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
129

BU BU

2
176

157 525

-X91:2 LINK

3ASX002381-PCD
6
Cont Sheet

=CV10 +EH.T21
Lang

437 439 C D B A

1 =CV10.DC-F12 24+/EH.T21 24 VDC


126 176

437.D4

.AC -F11
436.A3 CONTROL VOLT AC

A 12

132

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.10 -001
=CS1.1.10/1507.A3 DI801

CH. 1

=CV10.. =CV10.AC-F11 ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/439 Date 2010-05-19 Time 11:20 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, TRANSFER & MOTOR DIST. =CV10 MCB:s DIGITAL IN +EH.T21

=CV10 +EH.T21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV10 Sh. 439

3ASX002381-PCD
4 5 6

439 441

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision 430 430 429 646 429 431 431

Based on

=CV1../403.B3

=CV1../403.B3

=CV1.AC L/11

=CV1.AC N/11 110 VAC

S 201-B 16 + S 2C-H6R 16A 230 VAC

LBU

LBU

LBU

LBU

=CV15../461.A1

=CV15../461.A1

=CV13../451.A1

=CV13../451.A1

=CV14../456.A1

=CV14../456.A1

=CV12../446.A1

=CV12../446.A1

=VS1../805.A4 =CC.EB/1211.A2 =RR1.MD/8111.A3 =RR2.MD/8121.A3 =CV11.AC-F11 L/ES =CV11.AC-F11 L/ES =VS1../813.A1 =CV11.AC-F11 L/ES/X =CV11.AC-F11 L/ES/X RD =CV11.AC-F11 L/ES/X =CV11.AC-F11 L/ES =CV11.AC-F11 L/ES =CV11.AC-F11 L/ES

=CV11.AC-F11 L/ES

362 363

34

33 RD

238

34

33

350 351

7 ex. 110

=CC.EB/1211.A2 =CV11.AC-F11 L/ES/EH.Q2 =CV11.AC-F11 L/ES/EH.Q4 =CV11.AC-F11 L/ES/EH.Q4 RD RD

=CV11.AC-F11 L/ES/EH.Q2

523

+EH.Q2 -X2:7

-X2:2368
647

.AC -F11

S 201-B 6 + S 2C-H6R 6A 230 VAC

7 ex. 110

CONTROL VOLT AC B6A

=CC.EB/1211.A2

508

+EH.Q4 -X2:3

-X2:24 368
369

=LV11../205.A2 =CC.GF/1002.A1 =CC.GF/1005.A1 =CC.ES/1115.A1 =CC.ED/1282.A1 =CC.ED/1283.A3 =CC.ED/1284.A1 =RR.GF/8101.A1 4


Resp dep

=CV11.AC-F11 L/Q1.1/1 =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L =CV11.AC-F11 L

RD =LV11../205.B2 =VS1../805.C4 =VS1../813.D2 =VS1../817.C3 =CC.GF/1002.C1 =CC.GF/1005.C1 =CC.ES/1115.C1 =CC.EB/1211.D2 =CC.ED/1282.C5 =CV11.AC-F11 N/Q1.1/1 =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N LBU

=CC.ED/1285.A1 =RR1.MD/8112.A2 =RR2.MD/8122.A1

=CV11.AC-F11 L/X =CV11.AC-F11 L/X =CV11.AC-F11 L/X =CV11.AC-F11 L/X

=CC.ED/1283.C3 =CC.ED/1284.C1 =CC.ED/1285.C1 =RR.GF/8101.C1 =RR1.MD/8111.D4 =RR1.MD/8112.C2


7 ex. 110

=CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 L/EH.K1 =CC.GF/1005.A1 KKH1 =CV11.AC-F11 L/EH.K1 RD =CV11.AC-F11 L/EH.K1
505

+EH.K1 -X2:7 5

-X2:48 356
674

=RR2.MD/8121.D4 =RR2.MD/8122.C1

=CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N =CV11.AC-F11 N


7 ex. 110

=CV11.AC-F11 N/EH.Q2 LBU =CV11.AC-F11 N/EH.Q2


Rev Ind

=CV11.AC-F11 N/EH.Q4 LBU =CV11.AC-F11 N/EH.Q4

=CV11.AC-F11 N/EH.K1 =CV11 +EH.Q1.2 LBU =CV11.AC-F11 N/EH.K1 6


Cont Lang Sheet

RD

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/441

7 ex. 110

CONTR VOLT +EH.Q1.2 B16A

=CV1.AC-BUSBAR L

=CV1.AC-BUSBAR N

RD

RD

RD

RD

3ASX_STS =CV11 Sh. 441

1 -X2:1 -X2:12 -X2:36 N N N +EH.Q3 -X2:1 510 +EH.Q2 -X2:1 519 +EH.Q4 -X2:1 507 2 2 2
107 LINK LINK

-X2:23

N +EH.Q5 -X2:1 542 2


LINK

.AC -F1

=CV14.AC N

=CV15.AC N

=CV14.AC L

=CV13.AC N

=CV12.AC N

=CV15.AC L

=CV13.AC L

=CV12.AC L

428

382

12 =CV1../410.A3 11 14

=CC.ES -K23

=CC.ES -K24

=CC.ES/1115.C4 EMERGENCY STOP B

=CC.ES/1115.C3 EMERGENCY STOP A

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GENERAL =CV11 MCB:s +EH.Q1.2

347 348

428 646

N 12 445.A2 11 14 4 5

+EH.Q2 -X2:8 +EH.Q4 -X2:4 +EH.K1 -X2:6

N
7 ex. 110

3ASX002381-PCD
441 442

N
7 ex. 110

N 6

2 24 VDC =CV1../403.B4 =CV1.AC N/11.1 =CV1../403.B4 110 VAC

6 =CV11.DC 24+ =CV11.DC 0V -X91:1 LINK


825

443.A1 443.A1

8 ex. 24

=CV1.AC L/11.1

714 109 110

121

=CV12.DC 0V BU

=CV12../447.A1

383

S 201-C 10 + S 2C-H6R 10A 230 VAC

.DC -F11
COM UNITS C2A

11

438 110 111

12

115

=CV13.DC 0V BU

EARTH

SUPPLY 24VDC DEVICE C10A B


ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

BU

432

RD

438 101 439 111 423 C = N LV = 100-120V HV = 200-500V Uout>21,6 VDC 112

21 22

+EH.Q4 -X3:1 537 2


112

=CV14.DC 24+ =CV14.DC 0V BU

BU

=CV13../452.A1

246

.AC -F2

14

437

11

+EH.Q3 -X3:1 534

12

=CV13.DC 24+

=CV13../452.A1

433

437

=CV12.DC 24+

=CV12../447.A1

434 824

-X3:1

+EH.Q2 -X3:1 548

S 201-C 2 2A 230 VAC

BU

8 8 8 8

BU BU

=CV14../457.A1 =CV11.DC-F11 0V =CV11.DC-F11 0V =CV11.DC-F11 0V =CV14../457.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.DC -T1
SUPPLY UNIT 24V DC 24VDC 10A

LV

HV

PE

11

2+

2-

14

433

825

GN/YE

102

BU

=CV15../462.A1

=CS1.1.11/1509.B1

1+

1-

=CV11.DC-F11 24+

=CV11.DC-F11 24+

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

BU BU

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/442 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=CS1.1.11/1509.B1

=CV11.DC-F11 24+

Rev Ind Based on

Revision

3ASX_STS =CV11 Sh. 442

GN/YE
EARTH

439 112

31 32

+EH.Q5 -X3:1 554 2


107

BU

=CV15.DC 24+ =CV15.DC 0V

=CV15../462.A1

8 8

.DC-T1

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GENERAL =CV11 MCB:s +EH.Q1.2

=CV11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

442 443

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

442.A6

Revision S 201-C 1 1A 230 VAC

.DC -F12

=CV11.DC 0V 442.A6 24 VDC

DIGITAL INPUTS C1A

3ASX_STS =CV11 Sh. 443

=RR2.MD/8122.A3 =CV11.DC-F12 24+ =CV11.DC-F12 24+ =CV11.DC-F12 24+ =VS1../806.A1 =VS1../807.A2 =VS1../815.A2 =CC.EB/1213.A1 =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X =CV11.DC-F12 24+/X

=CV11.DC-F12 24+

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GENERAL =CV11 MCB:s +EH.Q1.2

BU

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =CC.ED/1285.A5 =CS1.1.11/1509.B1 =RR1.MD/8112.A3 =CV11.DC-F12 24+ =CV11.DC-F12 24+
8 ex. 24

=LTF1../614.A1 =CC.GF/1071.A1 =RR.GF/8101.A5

+MH.S1 523 -X3:1 =CV11.DC-F12 24+/MH.S1 =CV11.DC-F12 24+/MH.S1 =CV11.DC-F12 24+/MH.S1 =CV11.DC-F12 24+/MH.S1 =CV11.DC-F12 24+/MH.S1 BU

-X3:78 286
287

8 ex. 24

=CC.GF/1005.A4

+EH.K1 =CV11.DC-F12 24+/EH.K1520 -X3:2 =CV11.DC-F12 24+/EH.K1 =CV11.DC-F12 24+/EH.K1

42

286 739

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/443

=CC.EB/1214.A1 =CC.ED/1283.A6 =CV11.DC-F12 24+ =CV11.DC-F12 24+

=RR2.MD/8122.C3

=CV11.DC-F12 0V/MH.S1 +EH.K1 -X3:1

=CV11.DC-F12 0V/EH.K1 =CV11.DC-F12 0V/EH.K1

BU

1 =LV11../205.A3 =LV11../238.A1 =LV11../239.A1 =CV1../409.A1 =CV1../410.A1 445.A1 =VS1../813.A5 =VS1../817.A5 =VS1../819.A2 =CC.GF/1005.A4 =CC.EB/1211.A6 =CV11.DC-F12 24+ =CV11.DC-F12 24+ =RR1.MD/8112.C3 =CV11.DC-F12 0V/MH.S1 =CV11.DC-F12 24+ =CV11.DC-F12 24+ +MH.S1 =CV11.DC-F12 0V/MH.S1 524 -X3:2 =CV11.DC-F12 24+ =CV11.DC-F12 0V/X =CV11.DC-F12 24+ =CV11.DC-F12 0V/X =CV11.DC-F12 24+ =CV11.DC-F12 24+/3 =CV11.DC-F12 0V =CV11.DC-F12 24+/2 =CV11.DC-F12 0V =CV11.DC-F12 24+/1 =CS1.1.11/1509.B1 =CV11.DC-F12 0V =CV11.DC-F12 24+/Q1.1/2 =CC.EB/1213.C1 =CV11.DC-F12 0V BU
270

1 =CV11.DC 24+

=CV11.DC-F12 24+/Q1.1/1
269

BU

434 435 297 826

-X91:2 LINK
LINK

2 4
Resp dep

8 ex. 24 8 ex. 24

-X3:77 298

41

297 298

3 4

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV11 +EH.Q1.2
Lang

=CV11.DC 24+ =CV11.DC 0V 444.A1 444.A1

443 444 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

443.A6

443.A6

Revision S 201-C 2 2A 230 VAC

3ASX_STS =CV11 Sh. 443

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LTF1../614.C4 =CC.GF/1071.C5
8 ex. 24

445.B3 =CC.ES/1111.C2

=CV11.DC-F14 24+ =CV11.DC-F14 24+ =CV11.DC-F14 24+ =CV11.DC-F14 24+ =CC.ES/1111.D2 =CV11.DC-F14 0V =CV11.DC-F14 0V =CV11.DC-F14 0V

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/444

=CV11.DC 0V 24 VDC

=CV11.DC 24+

.DC -F13

DIGITAL OUTPUTS C2A


319 753

445.B2 =CS1.1.11/1510.B1 =CV11.DC-F13 24+ =CV11.DC-F13 24+ =CV11.DC-F13 24+ =CS1.1.11/1510.B1 =CV11.DC-F13 0V =CV11.DC-F13 0V =CC.ED/1283.C1 =CV11.DC-F13 0V =VS1../812.C1 =CV11.DC-F13 0V =CV11.DC-F13 0V =CV11.DC-F13 24+ =VS1../805.C1 =CV11.DC-F13 0V BU

=CV11.DC-F13 24+

BU

435 436 339 827

-X91:3

LINK LINK

2 =CV11.DC-F13 0V/MH.S1 525 =CV11.DC-F13 0V/MH.S1 =CV11.DC-F13 0V/MH.S1 =CV11.DC-F13 0V/MH.S1 BU =CV11.DC-F13 24+/MH.S1 =CV11.DC-F13 24+/MH.S1 +MH.S1 -X3:3 -X3:80 753 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GENERAL =CV11 MCB:s +EH.Q1.2 4
Resp dep

8 ex. 24

+MH.S1 -X3:4

-X3:79 339

S 201-C 1 1A 230 VAC

.DC -F14
EM STOP CIRCUITS C1A
320

BU BU

2
321

436 714 828

-X91:4 LINK
109

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV11 +EH.Q1.2
Lang

444 445 C D B A

1 =CV11.DC-F12 24+ 24 VDC


268 269

443.D2

.AC -F11
441.A4 CONTROL VOLT AC

A 12

317

14

11

=CV11.DC-F13 24+

=CV11.DC-F14 24+

444.D4

444.D2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

13

=CS1.1.11 -002
=CS1.1.11/1509.A4 DI801

CH. 13

CH. 14

14

CH. 15

=CV11.. =CV11.AC-F11 ON =CV11.. =CV11.DC-F13 ON

=CV11.. =CV11.DC-F14 ON

15

320

318

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/445

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GENERAL =CV11 MCB:s DIGITAL IN +EH.Q1.2

=CV11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV11 Sh. 445

3ASX002381-PCD
4 5 6

445 446

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV11../441.B2

=CV11../441.B2

RD

RD

RD

3ASX_STS =CV12 Sh. 446

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/446

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN HOIST =CV12 MCB:s +EH.Q2

RD

1 =CV12.AC L

=CV12.AC N 110 VAC

=CC.ES -K23 +EH.Q1.2

=CC.ES/1115.C4 EMERGENCY STOP B

=CC.ES/1115.C3 EMERGENCY STOP A

=CC.ES -K24 +EH.Q1.2

=TLS.HY/2701.A3 =CV12.AC-F11 L/ES =CV12.AC-F11 L/ES


522 649 239

=CV12.AC-F11 L/ES RD -X2:5


7 7 ex. 110

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A

=TLS.HY/2731.A3 44 43 44

+EH.Q1.2 -X2:4

+EH.Q1.2 43 648 -X2:3

-X2:4 LINK
521

2 =MH.GF/2008.A3 =MH.GF/2026.A4 =MH.MD1/2171.C1 =MH.CF1/2191.A3 =CV12.AC-F11 L =CV12.AC-F11 L =CV12.AC-F11 L =CV12.AC-F11 L RD =CV12.AC-F11 L =CV12.AC-F11 L =CV12.AC-F11 L =MH.BR/2531.A1 =MH.BR/2532.A1 =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =CV12.AC-F11 L/X =MH.BR/2521.C1 =MH.BR/2531.C1 =MH.BR/2532.C1 =MH.BR1/2534.C1 =MH.BR2/2536.C1 =MH.EB/2571.C1 =MH.EB/2572.C1 =MH.EB/2574.C1 =MH.ED/2582.C1 =TLS.HY/2701.D3 =TLS.HY/2731.D3 =SNL../2891.C1 =MH.CF2/2291.C3 =MH.MD2/2271.D1 =MH.CF1/2191.C3 =CV12.AC-F11 L =MH.MD1/2171.D1 =CV12.AC-F11 L =MH.GF/2026.C4 =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N =CV12.AC-F11 N/X =CV12.AC-F11 N/X =CV12.AC-F11 N =CV12.AC-F11 L =MH.GF/2008.C3 =CV12.AC-F11 N =CV12.AC-F11 L =MH.MD2/2271.C1 =MH.BR/2521.A1 =MH.EB/2571.A1 =MH.ED/2582.A1 =MH.CF2/2291.A3 =MH.BR1/2534.A1 =MH.EB/2572.A1 =MH.EB/2574.A1 =MH.ED/2582.A1 =SNL../2891.A1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =MH.BR2/2536.A1
8 ex. 24

225 226

519 520

-X2:3LINK 12 449.A2 11 14

LBU 3

=MH.ED/2582.A1

=CV12.AC-F11 L/EH.Q1.2 =CV12.AC-F11 L/EH.Q1.2

650

+EH.Q1.2 -X2:5

-X2:6LINK
233

4
Resp dep

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV12 +EH.Q2
Lang

446 447 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

=CV11../442.A4

.DC -F11

=CV12.DC 0V =CV11../442.A4 24 VDC

3ASX_STS =CV12 Sh. 447

=MH.BR/2522.A1 =MH.BR/2531.A4 =MH.BR/2532.A4 =MH.BR1/2534.A4 =MH.BR2/2536.A4 =MH.EB/2572.A4 =MH.EB/2574.A4 =MH.ED/2582.A5 =TLS.HY/2701.A4 =TLS.HY/2731.A5 =SNL../2892.A1 =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+/X =CV12.DC-F12 24+/X =CV12.DC-F12 24+/X =CV12.DC-F12 24+/X =CV12.DC-F12 24+/X =MH.BR2/2535.B1 =CV12.DC-F12 24+/X =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+

BU

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =MH.GF/2021.A5 =MH.GF/2022.A5 =MH.GF/2026.A5 =MH.MD1/2171.A4 =MH.CF1/2191.A5 =MH.MD2/2271.A4 =MH.CF2/2291.A5 =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CV12.DC-F12 24+ =MH.BR2/2535.C1 =CV12.DC-F12 24+ =MH.BR1/2533.C1 =CV12.DC-F12 24+ =CV12.DC-F12 24+ PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN HOIST =CV12 MCB:s +EH.Q2 4
Resp dep

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/447

1 COM UNITS C2A


124 253 601

1 =CV12.DC 24+

=CS1.1.12/1511.B1 =CV12.DC-F11 24+ =CS1.1.12/1511.B1 =CV12.DC-F11 0V =CV12.DC-F11 0V BU

=CV12.DC-F11 24+

BU

-X91:1 LINK

S 201-C 1 1A 230 VAC

.DC -F12

AI/DI INPUTS C1A

2 449.A1 =CS1.1.12/1511.B1 =MH.GF/2008.A5 =CV12.DC-F12 24+ =CV12.DC-F12 24+ =CS1.1.12/1511.B1 =CV12.DC-F12 24+ =CV12.DC-F12 0V =CV12.DC-F12 0V =CV12.DC-F12 0V =CV12.DC-F12 0V/X =CV12.DC-F12 0V/X =CV12.DC-F12 0V/MH.S1 =CV12.DC-F12 0V/MH.S1 =MH.GF/2022.A5 =MH.MD1/2143.B1 =MH.MD2/2243.B1 =MH.BR1/2533.B1 =MH.GF/2011.A1 +MH.S1 547 -X3:29 =CV12.DC-F12 24+/MH.S1 =CV12.DC-F12 24+/MH.S1 =CV12.DC-F12 24+/MH.S1
8 ex. 24

BU BU

131 132

253 254 175 -X91:2 LINK 602 LINK

8 ex. 24

+MH.S1 -X3:30

-X3:33

175 176

3 4

-X3:34 165
563

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV12.DC 24+

=CV12.DC 0V

=CV12 +EH.Q2
Lang

448.A1

448.A1

447 448 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

447.A6

447.A6

3ASX_STS =CV12 Sh. 447

8 ex. 24

=CV12.DC-F13 24+/MH.S1 BU =CV12.DC-F13 24+/MH.S1


564

+MH.S1 -X3:31 -X3:36 181

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 449.B3 =MH.GF/2021.A1 =MH.GF/2022.A1 =MH.GF/2026.A1 =CV12.DC-F14 24+ =CV12.DC-F14 24+ =CV12.DC-F14 24+ =CV12.DC-F14 24+ =CV12.DC-F14 24+/X =CV12.DC-F14 24+/X =CV12.DC-F14 24+ =CV12.DC-F14 24+ =MH.GF/2021.D1 =MH.GF/2022.D1 =MH.GF/2026.C1 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN HOIST =CV12 MCB:s +EH.Q2 4
Resp dep

=CV12.DC-F14 0V =CV12.DC-F14 0V =CV12.DC-F14 0V =CV12.DC-F14 0V =CV12.DC-F14 0V =CV12.DC-F14 0V/X =MH.GF/2022.D1 =CV12.DC-F14 0V/X

=MH.GF/2022.A1

449.B3 =MH.EB/2571.A3 =MH.EB/2576.A2

=CV12.DC-F15 24+ =CV12.DC-F15 24+ =CV12.DC-F15 24+ =CV12.DC-F15 24+ =CV12.DC-F15 24+/X =CV12.DC-F15 24+/X =MH.EB/2571.C3 =MH.EB/2576.D2 =CV12.DC-F15 0V =CV12.DC-F15 0V =CV12.DC-F15 0V/X =CV12.DC-F15 0V/X

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/448

=CV12.DC 0V 24 VDC

=CV12.DC 24+

.DC -F13

DIGITAL OUTPUTS C2A


179

449.B2 =MH.ED/2582.A5 =CV12.DC-F13 24+ =CV12.DC-F13 24+ =MH.GF/2032.C1 =CV12.DC-F13 24+/X =MH.ED/2582.C5 =CV12.DC-F13 24+/X =MH.GF/2032.C1 =CV12.DC-F13 0V/X =CV12.DC-F13 0V/X =CV12.DC-F13 0V =CV12.DC-F13 24+ =CV12.DC-F13 0V

=CV12.DC-F13 24+

BU BU

2
180

254

2 =CV12.DC-F13 0V/MH.S1 =CV12.DC-F13 0V/MH.S1 5 KKH1


Rev Ind

255 118 -X91:3 LINK LINK

+MH.S1 =CV12.DC-F13 0V/MH.S1548 -X3:32

BU BU

BU BU

8 ex. 24

-X3:35

118 119

S 201-C 1 1A 230 VAC

.DC -F14
EM STOP CIRCUITS C1A
182 183

255 256 298 -X91:4 LINK 603 LINK

S 201-C 4 4A 230 VAC

.DC -F15

SOLENOID, RELAY C4A


186 187

256 548 120 -X91:5 604 LINK 121

3ASX002381-PCD
6
Cont Sheet

=CV12 +EH.Q2
Lang

448 449 C D B A

1 =CV12.DC-F12 24+ 24 VDC


130 131

447.D2

.AC -F11
446.A2 CONTROL VOLT AC

A 12

178

14

11

448.D4

448.D2

=CV12.DC-F13 24+

=CV12.DC-F14 24+

=CV12.DC-F15 24+

448.D5

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

179

182

=CS1.1.12 -001
=CS1.1.12/1511.A3 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=CV12.. =CV12.AC-F11 ON =CV12.. =CV12.DC-F13 ON

=CV12.. =CV12.DC-F14 ON =CV12.. =CV12.DC-F15 ON

186

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/449

Rev Ind Based on

Revision

3ASX_STS =CV12 Sh. 449

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN HOIST =CV12 MCB:s DIGITAL IN +EH.Q2

=CV12 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

449 451

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV11../441.B2

=CV11../441.B2

RD

RD

RD

3ASX_STS =CV13 Sh. 451

RD

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/451

1 =CV13.AC L

=CV13.AC N 110 VAC

=CC.ES -K23 +EH.Q1.2

S 201-B 6 + S 2C-H6R 6A 230 VAC

=CC.ES/1115.C4 EMERGENCY STOP B

=CC.ES/1115.C3 EMERGENCY STOP A

=CC.ES -K24 +EH.Q1.2

.AC -F11

=CV13.AC-F11 L/ES RD -X2:5


657 240

7 ex. 110

CONTROL VOLT AC B6A

=CV13.AC-F11 L/ES
7

+EH.Q1.2 -X2:14 54 53 54

+EH.Q1.2 53 656 -X2:13

-X2:4 LINK
512

2 =MT.GF/3026.A4 =MT.MD/3171.C1 =MT.BR/3521.A1 =MT.ED/3582.A1 =CV13.AC-F11 L =CV13.AC-F11 L RD =CV13.AC-F11 L =CV13.AC-F11 L =MT.BR2/3534.C1 =MT.ED/3582.C1 =RTS.HY/3931.C3 =RTS.HY/3936.C1 =MT.GF/3022.A2 =MT.BR1/3531.A1 =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =CV13.AC-F11 L/X =MT.BR1/3532.C1 =MT.BR1/3531.C1 =MT.BR/3521.C1 =CV13.AC-F11 L =MT.MD/3171.D1 =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N =CV13.AC-F11 N/X =CV13.AC-F11 N/X =CV13.AC-F11 N/X LBU =CV13.AC-F11 L =MT.GF/3026.C4 =CV13.AC-F11 N =CV13.AC-F11 L =MT.GF/3022.C2 =CV13.AC-F11 N =CV13.AC-F11 L =RTS.HY/3931.A3 =MT.BR1/3532.A1 =MT.ED/3582.A1 =MT.BR2/3534.A1 =RTS.HY/3936.A1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =MT.ED/3582.A1 =CV13.AC-F11 L/EH.Q1.2 =CV13.AC-F11 L/EH.Q1.2 +EH.Q1.2 =CV13.AC-F11 L/EH.Q1.2 658 -X2:15
8 ex. 24

176 177

510 511

-X2:3LINK 12 455.A2 11 14

-X2:6LINK
184

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN TROLLEY =CV13 MCB:s +EH.Q3

4
Resp dep

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV13 +EH.Q3
Lang

451 452 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

=CV11../442.B4

=CV11../442.B4

3ASX_STS =CV13 Sh. 452

=RTS.HY/3931.A5 =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =MT.GF/3031.A1 =MT.MD/3143.B1 =MT.BR1/3533.B1 =CV13.DC-F12 24+/X =CV13.DC-F12 24+/X =CV13.DC-F12 24+/X =CV13.DC-F12 24+/X =CV13.DC-F12 24+/X =CV13.DC-F12 24+/X

AO/DO OUTPUTS C2A

455.B2 =MT.ED/3582.A5

=CV13.DC-F13 24+ =CV13.DC-F13 24+ =CV13.DC-F13 24+ =CV13.DC-F13 24+ =MT.GF/3032.C1 =CV13.DC-F13 24+/X =CV13.DC-F13 24+/X =MT.GF/3032.C1 =CV13.DC-F13 0V/X =CV13.DC-F13 0V/X =CV13.DC-F13 0V =CV13.DC-F13 0V

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN TROLLEY =CV13 MCB:s +EH.Q3

8 ex. 24

455.B3 =MT.GF/3021.A1 =CV13 +EH.Q3 =MT.GF/3026.A1 6


Cont Lang Sheet

=CV13.DC-F14 24+ =CV13.DC-F14 24+ =CV13.DC-F14 24+ =CV13.DC-F14 24+ =CV13.DC-F14 24+ =CV13.DC-F14 24+/X =CV13.DC-F14 24+/X 452 455 C D B =MT.GF/3021.D1 =MT.GF/3026.C1 =CV13.DC-F14 0V =CV13.DC-F14 0V =CV13.DC-F14 0V =CV13.DC-F14 0V =CV13.DC-F14 0V/X =CV13.DC-F14 0V/X

3ASX002381-PCD

BU

BU

Resp dep

=CV13.DC-F13 24+/MH.S1 5 =CV13.DC-F13 24+/MH.S1 KKH1

BU

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =MT.GF/3022.A5 =MT.GF/3026.A5 =MT.MD/3171.A4 =MT.BR/3522.A1 =MT.BR1/3531.A1 =MT.BR1/3532.A1 =MT.BR2/3534.A1 =MT.ED/3582.A5 =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CV13.DC-F12 24+ =MT.BR1/3533.C1 =CV13.DC-F12 24+ =CV13.DC-F12 24+
8 ex. 24

S 201-C 2 2A 230 VAC

=MT.GF/3011.A2

+MH.S1 552 -X3:38 =CV13.DC-F12 24+/MH.S1 =CV13.DC-F12 24+/MH.S1 =CV13.DC-F12 24+/MH.S1

-X3:22 142
544

8 ex. 24

+MH.S1 -X3:40

-X3:24 153
545

=MT.ED/3582.C5

+MH.S1 =CV13.DC-F13 0V/MH.S1 553 -X3:41 =CV13.DC-F13 0V/MH.S1 =CV13.DC-F13 0V/MH.S1

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/452

.DC -F11

COM UNITS C2A


118

=CV13.DC 0V 24 VDC

=CV13.DC 24+

=CS1.1.13/1513.B1 =CV13.DC-F11 24+ =CS1.1.13/1513.B1 =CV13.DC-F11 0V =CV13.DC-F11 0V BU

=CV13.DC-F11 24+

BU

193 571

-X91:1 LINK
S 201-C 1 1A 230 VAC

.DC -F12
AI/DI INPUTS C1A

2 455.A1 =CS1.1.13/1513.B1 =CS1.1.13/1513.D1 =MT.GF/3021.A5 =CV13.DC-F12 24+ =CV13.DC-F12 24+ =CS1.1.13/1513.D1 =CV13.DC-F12 24+ =CS1.1.13/1513.B1 =CV13.DC-F12 0V =CV13.DC-F12 0V =CV13.DC-F12 0V =CV13.DC-F12 0V/X =CV13.DC-F12 0V/X =CV13.DC-F12 0V/X =CV13.DC-F12 0V =CV13.DC-F12 24+ =CV13.DC-F12 0V/MH.S1 =CV13.DC-F12 0V/MH.S1 4
Rev Ind

BU BU

123 124

193 194 148 -X91:2 LINK 572 LINK

8 ex. 24

+MH.S1 -X3:39

-X3:21

148 149

3 4

.DC -F13

BU BU

151 152

194 195 113

-X91:3 LINK
LINK

-X3:23

113 114

S 201-C 1 1A 230 VAC

.DC -F14
EM STOP CIRCUITS C1A
154

BU BU

2
155

195 534 573 -X91:4 LINK 115

1 =CV13.DC-F12 24+ 24 VDC


122 123

452.D2

.AC -F11
451.A2 CONTROL VOLT AC

A 12

150

14

11

452.D4

=CV13.DC-F13 24+

=CV13.DC-F14 24+

452.D6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.13 -001
=CS1.1.13/1513.A3 DI801

CH. 1

CH. 2

CH. 3

=CV13.. =CV13.AC-F11 ON =CV13.. =CV13.DC-F13 ON

=CV13.. =CV13.DC-F14 ON

154

151

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/455

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, MAIN TROLLEY =CV13 MCB:s DIGITAL IN +EH.Q3

=CV13 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV13 Sh. 455

3ASX002381-PCD
4 5 6

455 456

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV11../441.C2

=CV11../441.C2

RD

RD

RD

RD

3ASX_STS =CV14 Sh. 456

RD

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/456

1 =CV14.AC L

=CV14.AC N 110 VAC

=CC.ES -K23 +EH.Q1.2

S 201-B 6 + S 2C-H6R 6A 230 VAC

=CC.ES/1115.C4 EMERGENCY STOP B

=CC.ES/1115.C3 EMERGENCY STOP A

=CC.ES -K24 +EH.Q1.2

.AC -F11

=CV14.AC-F11 L/ES =CV14.AC-F11 L/ES


663 241

7 ex. 110

CONTROL VOLT AC B6A

-X2:7
7

+EH.Q1.2 -X2:26 64 63 64

+EH.Q1.2 63 662 -X2:25

-X2:6LINK
510

2 =BH.GF/4026.A4 =BH.MD/4171.C1 =BH.BR/4521.A1 =BH.EB/4571.A1 =BH.ED/4582.A1 =CV14.AC-F11 L =CV14.AC-F11 L =CV14.AC-F11 L =BH.EB/4571.C1 =BH.EB/4572.C1 =BH.EB/4573.C1 =BH.ED/4582.C1 RD =BH.GF/4033.A1 =BH.BR/4531.A1 =BH.BR/4532.A1 =BH.EB/4572.A1 =BH.EB/4573.A1 =BH.ED/4582.A1 =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =CV14.AC-F11 L/X =BH.BR/4532.C1 =BH.BR/4531.C1 =CV14.AC-F11 L =BH.BR/4521.C1 =CV14.AC-F11 L =BH.MD/4171.D1 =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N =CV14.AC-F11 N LBU =CV14.AC-F11 L =BH.GF/4033.C1 =CV14.AC-F11 N =CV14.AC-F11 L =BH.GF/4026.C4 =CV14.AC-F11 N =CV14.AC-F11 L =CV14.AC-F11 N/X =CV14.AC-F11 N/X Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =BH.ED/4582.A1 =CV14.AC-F11 L/EH.Q1.2 =CV14.AC-F11 L/EH.Q1.2 +EH.Q1.2 664 -X2:27 =CV14.AC-F11 L/EH.Q1.2
7 ex. 110

155 156

507 509

-X2:5107 12 459.A2 11 14

-X2:8LINK
158

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV14 MCB:s +EH.Q4

4
Resp dep

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV14 +EH.Q4
Lang

456 457 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

=CV11../442.B4

=CV14.DC 0V =CV11../442.B4 24 VDC

3ASX_STS =CV14 Sh. 457

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV14 MCB:s +EH.Q4

459.B2 =BH.GF/4034.A5 =BH.ED/4582.A5

=CV14.DC-F13 24+ =CV14.DC-F13 24+ =CV14.DC-F13 24+ =CV14.DC-F13 24+ =CV14.DC-F13 24+
Resp dep

=BH.GF/4032.C1 KKH1

=CV14.DC-F13 24+/X =CV14.DC-F13 24+/X

3ASX002381-PCD
6
Cont Sheet

BU

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/457

.DC -F11

COM UNITS C2A


198

=CV14.DC 24+

=CS1.1.14/1515.B1 =CV14.DC-F11 24+ =CS1.1.14/1515.B1 =CV14.DC-F11 0V =CV14.DC-F11 0V BU

=CV14.DC-F11 24+

BU

272 578

-X91:1 LINK
S 201-C 1 1A 230 VAC

.DC -F12
AI/DI INPUTS C1A

2 459.A1 =CS1.1.14/1515.B1 =BH.GF/4021.A5 =BH.GF/4022.A5 =BH.GF/4023.A5 =BH.GF/4024.A5 =BH.GF/4026.A5 =BH.GF/4034.A2 =BH.MD/4171.A4 =BH.BR/4522.A1 =BH.BR/4531.A1 =BH.BR/4532.A1 =BH.EB/4572.A3 =BH.EB/4573.A4 =BH.ED/4582.A5 =CV14.DC-F12 24+ =CV14.DC-F12 24+/X =CV14.DC-F12 24+/X =CV14.DC-F12 24+/X =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =BH.BR/4533.C1 =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CV14.DC-F12 24+ =CS1.1.14/1515.B1 =CV14.DC-F12 0V =CV14.DC-F12 0V =CV14.DC-F12 0V/X =CV14.DC-F12 0V/X =CV14.DC-F12 0V =CV14.DC-F12 24+ =BH.GF/4022.A5 =BH.BR/4533.B1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =BH.GF/4011.A2 +MH.S1 557 -X3:47 =CV14.DC-F12 24+/MH.S1 =CV14.DC-F12 24+/MH.S1 =CV14.DC-F12 24+/MH.S1
8 ex. 24

BU BU

211 212

272 273 228 -X91:2 LINK 579 LINK

-X3:22 224
549

4 5 457 458
Rev Ind

S 201-C 2 2A 230 VAC

.DC -F13
DIGITAL OUTPUTS C2A
231

BU =BH.GF/4034.C5 =CV14.DC-F13 0V =CV14.DC-F13 0V =BH.GF/4032.C1 =CV14.DC-F13 0V/X =CV14.DC-F13 0V/X =CV14.DC-F13 0V/X BU

2
232

273 274 109 -X91:3 580 LINK LINK

8 ex. 24

=BH.ED/4582.C5

=CV14.DC-F13

0V/MH.S1558 =CV14.DC-F13 0V/MH.S1 =CV14.DC-F13 0V/MH.S1

+MH.S1 -X3:48

-X3:23

109 110

=CV14 +EH.Q4
Lang

=CV14.DC 24+ =CV14.DC 0V 458.A1 458.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 1 1A 230 VAC

Based on

457.A6

457.A6

3ASX_STS =CV14 Sh. 457

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/458

=CV14.DC 0V 24 VDC

=CV14.DC 24+

.DC -F14

EM STOP CIRCUITS C1A

2 459.B3 =BH.GF/4021.A1 =BH.GF/4022.A1 =BH.GF/4023.A1 =BH.GF/4024.A1 =BH.GF/4026.A1 =CV14.DC-F14 24+ =CV14.DC-F14 24+/X =CV14.DC-F14 24+/X =CV14.DC-F14 24+/X =CV14.DC-F14 24+ =BH.GF/4026.C1 =CV14.DC-F14 24+ =BH.GF/4024.C1 =CV14.DC-F14 24+ =BH.GF/4023.C1 =CV14.DC-F14 24+ =BH.GF/4022.D1 =CV14.DC-F14 24+ =BH.GF/4021.C1 =CV14.DC-F14 24+ =CV14.DC-F14 0V =CV14.DC-F14 0V =CV14.DC-F14 0V =CV14.DC-F14 0V =CV14.DC-F14 0V =CV14.DC-F14 0V =CV14.DC-F14 0V/X =CV14.DC-F14 0V/X =CV14.DC-F14 0V/X =BH.GF/4022.A1 =BH.GF/4022.D1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 459.B3 =BH.EB/4571.A3 =BH.EB/4576.A2 4
Resp dep

BU BU

238 565

274 275 130 -X91:4 LINK 581 LINK

S 201-C 4 4A 230 VAC

.DC -F15

SOLENOID, RELAY C4A


239

=CV14.DC-F15 24+ =CV14.DC-F15 24+ =CV14.DC-F15 24+ =CV14.DC-F15 24+ =CV14.DC-F15 24+/X =CV14.DC-F15 24+/X =BH.EB/4571.C3 =BH.EB/4576.D2 =CV14.DC-F15 0V =CV14.DC-F15 0V =CV14.DC-F15 0V/X

BU BU

2
240

275 537 111 -X91:5 582 LINK 112

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV14 MCB:s +EH.Q4

=CV14.DC-F15 0V/X

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV14 +EH.Q4
Lang

458 459 C D B A

1 =CV14.DC-F12 24+ 24 VDC


210 211

457.D2

.AC -F11
456.A2 CONTROL VOLT AC

A 12

229

14

11

=CV14.DC-F13 24+

=CV14.DC-F14 24+

=CV14.DC-F15 24+

458.D4

457.D5

458.D2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

230

233

=CS1.1.14 -001
=CS1.1.14/1515.A3 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=CV14.. =CV14.AC-F11 ON =CV14.. =CV14.DC-F13 ON

=CV14.. =CV14.DC-F14 ON =CV14.. =CV14.DC-F15 ON

239

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/459

Rev Ind Based on

Revision

3ASX_STS =CV14 Sh. 459

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV14 MCB:s DIGITAL IN +EH.Q4

=CV14 +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

459 461

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV11../441.C2

=CV11../441.C2

RD

RD

RD

3ASX_STS =CV15 Sh. 461

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/461

1 =WBR1../5971.A3 =CV15.AC-F11 L/ES RD =CV15.AC-F11 L/ES =CV15.AC-F11 L/ES


545 670 242

1 =CV15.AC L

=CV15.AC N 110 VAC

=CV15.AC-F11 L/ES

=CC.ES -K23 +EH.Q1.2

S 201-B 6 + S 2C-H6R 6A 230 VAC

=CC.ES/1115.C4 EMERGENCY STOP B

=CC.ES/1115.C3 EMERGENCY STOP A

=CC.ES -K24 +EH.Q1.2

=WBR2../5991.A3
7 ex. 110

.AC -F11

544

CONTROL VOLT AC B6A

-X2:5
7

+EH.Q1.2 -X2:38 74 73 74

+EH.Q1.2 73 669 -X2:37

-X2:4 183

2 =GA.GF/5008.A5 =GA.GF/5026.A4 =GA.BR/5521.A1 =CV15.AC-F11 L =CV15.AC-F11 L =GA.BR/5521.C1 =WBR1../5971.C3 =WBR2../5991.C3 =CV15.AC-F11 L/X =CV15.AC-F11 L/X =CV15.AC-F11 L/X =GA.ACS/5081.C1 =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N =CV15.AC-F11 N/X =CV15.AC-F11 N/X LBU =CV15.AC-F11 L RD =GA.GF/5026.C4 =CV15.AC-F11 N =CV15.AC-F11 L =GA.GF/5008.C5 =CV15.AC-F11 N =CV15.AC-F11 L =GA.ACS/5081.A1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY =CV15 MCB:s +EH.Q5 4
Resp dep

182 544

542 543

-X2:3LINK 12 465.A2 11 14

3 4

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV15 +EH.Q5
Lang

461 462 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

=CV11../442.B4

=CV11../442.C4

3ASX_STS =CV15 Sh. 462

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/462

.DC -F11

COM UNITS C2A


110

=CV15.DC 0V 24 VDC

=CV15.DC 24+

=CS1.1.15/1517.B1 =CV15.DC-F11 24+ =CS1.1.15/1517.B1 =CV15.DC-F11 0V =CV15.DC-F11 0V BU

=CV15.DC-F11 24+

BU

186 579

-X91:1 LINK
S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A

2 465.A1 =CS1.1.15/1517.B1 =GA.GF/5008.A3 =GA.GF/5026.A5 =GA.ACS/5081.A4 =GA.BR/5522.A1 =GA.BR/5523.A1 =GA.BR/5524.A1 =GCR../5901.A5 =WBR1../5971.A5 =WBR2../5991.A5 =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+/X =CV15.DC-F12 24+/X =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CV15.DC-F12 24+ =CS1.1.15/1517.B1 =CV15.DC-F12 0V =CV15.DC-F12 0V =CV15.DC-F12 0V/X =CV15.DC-F12 0V/X =CV15.DC-F12 0V =CV15.DC-F12 24+ Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 465.B2 =CV15.DC-F13 24+ =CV15.DC-F13 24+ =CV15.DC-F13 24+ =CV15.DC-F13 0V =CV15.DC-F13 0V PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY =CV15 MCB:s +EH.Q5 4
Resp dep

BU BU

119 120

186 187 580

-X91:2 LINK
LINK

S 201-C 2 2A 230 VAC

.DC -F13

SPARE C2A
143

BU BU

187 188

-X91:3 LINK
LINK

S 201-C 1 1A 230 VAC

.DC -F14
EM STOP CIRCUITS C1A
145

465.B3 =GA.GF/5026.A1 5

=CV15.DC-F14 24+ =CV15.DC-F14 24+ =CV15.DC-F14 24+ =CV15.DC-F14 24+ =CV15.DC-F14 24+/X =CV15.DC-F14 24+/X KKH1
Rev Ind

BU =GA.GF/5026.C1 =CV15.DC-F14 0V =CV15.DC-F14 0V =CV15.DC-F14 0V =CV15.DC-F14 0V/X BU

188 554 581 -X91:4 LINK 107

3ASX002381-PCD
6
Cont Sheet

=CV15.DC-F14 0V/X

=CV15 +EH.Q5
Lang

462 465 C D B A

1 =CV15.DC-F12 24+ 24 VDC


118 119

462.D2

.AC -F11
461.A2 CONTROL VOLT AC

A 12

142

14

11

462.D4

=CV15.DC-F13 24+

=CV15.DC-F14 24+

462.D5

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.15 -001
=CS1.1.15/1517.A3 DI801

CH. 1

CH. 2

CH. 3

=CV15.. =CV15.AC-F11 ON =CV15.. =CV15.DC-F13 ON

=CV15.. =CV15.DC-F14 ON

144

143

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/465

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY =CV15 MCB:s DIGITAL IN +EH.Q5

=CV15 +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV15 Sh. 465

3ASX002381-PCD
4 5 6

465 481

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.B4

=CV1../403.B4

3ASX_STS =CV19 Sh. 481

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/481

=CV19.AC-F12 L =CV19.AC-F12 N =CV19 +EH.Q22 6


Cont Lang Sheet

RD

1 =CV1.AC L/19

=CV1.AC N/19 110 VAC

.AC-Q1
E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -F1 +EH.Q1.2

.AC -Q1

CONTR VOLT +EH.Q21-22 16A

CONTR VOLT +EH.Q21-22 C10A

0 0 1 RD
7 ex. 110
268 LINK 699

=CV1.AC-BUSBAR L

=CV1.AC-BUSBAR N

RD
698

LBU

1-2

2 2 2
7

.B2 1 -X2:1

RD

+EH.Q1.2 -X2:41 N

671

384

12 =CV1../410.B3 11 14

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A


234

=LTF1../615.A2 =LTF1../616.A1 =LTF1../617.A1 =LTF1../618.A1 =LTF1../619.A1 =LTF1../620.A1 =LTF2../627.A1 =LTW1../647.A1 =LTR1../670.A1 =LTR1../671.A1 =HT1../731.A3 =GA.GF/5037.A1 =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L/X =LTW1../644.B1 =LTR1../670.A1 =LTR1../671.A1 =CV19.AC-F11 L/X =CV19.AC-F11 L/X =CV19.AC-F11 L/X =CV19.AC-F11 L/CA.S2 =LTF2../627.A1 =CV19.AC-F11 L/CA.S2 =CV19.AC-F11 L/CA.S2
505

=CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L =CV19.AC-F11 L

RD =LTF1../616.C1 =LTF1../617.C1 =LTF1../618.C1 =LTF1../619.C1 =LTF1../620.C1 =LTF2../627.C3 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N/Q21 =CV19.AC-F11 N =LTF1../615.C2 =LTF2../627.C1 =LTW1../647.C1 =LTR1../670.C1 =LTR1../671.C1 =HT1../731.C3 =GA.GF/5037.C1 =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N =CV19.AC-F11 N +CA.S2 -X2:6 -X2:11
251 702

2
235

268 269 318

-X2:3 12 485.A2 11
700

LINK LINK

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, LIGHTING/HEATING =CV19 MCB:s +EH.Q22 4
Resp dep

14

LBU 4

=LTW1../644.B1

=CV19.AC-F11 N/X =CV19.AC-F11 N/X =CV19.AC-F11 N/X

S 201-B 6 + S 2C-H6R 6A 230 VAC

KKH1

.AC -F12

SPARE B6A

Rev Ind

RD LBU

269 270

3ASX002381-PCD
481 482

-X2:4 LINK 12 6 485.B2 11 14

482.A1 482.A2

=CV19.AC L 24V DC SUPPLY DEVICE =CV19.AC N

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/482

=CS1.1.19/1525.B1 =CV19.DC-F11 24+

=CV19.DC-F11 24+ =CS1.1.19/1525.B1 =CV19.DC-F11 0V =CV19.DC-F11 0V

=LTF1../616.A4 =LTF1../617.A5 =LTF1../618.A4 =LTF1../619.A4 =LTF1../620.A5 =LTF1../621.A1 =LTF1../622.A1 =LTF1../623.A1 =LTF2../627.A5 =LTF2../628.A1

=CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 24+/Q21 =CV19.DC-F12 0V/X =CS1.1.19/1525.B1 =CV19.DC-F12 0V =CV19.DC-F12 0V =CV19.DC-F12 0V

=LV13../255.A1 485.A1 =LTW1../633.A1 =LTW1../648.A2 =LTR1../674.A1 =HT1../736.A1 =HT1../737.A1 =CS1.1.19/1525.B1 =GA.GF/5037.A3

=CV19.DC-F12 24+/1 =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+ =CV19.DC-F12 24+

Resp dep

=CV19.DC-F12 24+ 5 =CV19.DC-F12 24+

S 201-C 2 2A 230 VAC

.DC -F13

=CV19.DC-F12 24+/X KKH1 =CV19.DC-F12 24+/X C2A

485.B3
Rev Ind

=CV19.DC-F13 24+ =LTF2../627.A4 =CV19.DC-F13 24+ =CV19.DC-F13 24+ =CV19.DC-F13 24+/X =CV19.DC-F13 0V =CV19.DC-F13 0V =CV19.DC-F13 0V/X =CV19.DC-F13 0V/CA.S2538 6
Cont Lang Sheet

=CV19.DC 24+

=CV19.DC 0V

BU

=CV19 +EH.Q22

=LTF2../627.C4

EARTH

3ASX_STS =CV19 Sh. 482

271

731

GN/YE
106 105

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV
270

1+ 2+ 1699

=CV19.AC L

HV C PE
EARTH

481.B6

2-

=CV19.AC N 481.B6 110 VAC

.DC-T1

BU

BU

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, LIGHTING/HEATING =CV19 MCB:s +EH.Q22 4

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
118

BU BU

271 272 730

-X91:1 LINK
731 S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
125

BU BU

2
126

272 273 732

-X91:2 LINK
LINK

4 5

SPARE

BU BU

180 181

273 274 112

-X91:3 LINK
LINK

3ASX002381-PCD
482 483

+CA.S2 -X3:36 =CV19.DC-F13 0V/CA.S2 =CV19.DC-F13 0V/CA.S2

-X3:19

483.A1

483.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 2 2A 230 VAC

Based on

482.A6

482.A6

3ASX_STS =CV19 Sh. 482

BU

=LTW1../643.A1
7

=CV19.DC-F14 =CV19.DC-F14 24+/MH.S1 BU =CV19.DC-F14 24+/MH.S1

562 24+/MH.S1

+MH.S1 -X3:54 -X3:13

184 442

BU

BU

BU

BU

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/483

=CV19.DC-F14 0V/EH.K1

=CV19.DC-F14 0V/LS.S1

=LTW1../643.A3 =CV19.DC-F14 24+/EH.K1

+EH.K1 534 -X3:25 =CV19.DC-F14 24+/EH.K1

183 711

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LTW1../643.A5
508 =CV19.DC-F14 24+/LS.S1

+LS.S1 -X3:8

183 184

=CV19.DC-F14 24+/LS.S1

=LTW1../643.A6

+CA.S2 507 -X3:1 =CV19.DC-F14 24+/CA.S2 =CV19.DC-F14 24+/CA.S2

+CA.A1 +CA.A1 -X3:43 121 -X3:48

-X3:16 442

BU

.DC -F14

=CV19.DC 0V

=CV19.DC 24+

RELAYS

C2A
182 711

485.B3 =CV19.DC-F14 24+ =CV19.DC-F14 24+ =CV19.DC-F14 24+/X =CV19.DC-F14 0V/X +MH.S1 -X3:55 =CV19.DC-F14 0V =LTW1../643.C1 =CV19.DC-F14 0V =CV19.DC-F14 0V BU

=CV19.DC-F14 24+

BU

274 113 733

-X91:4 LINK

2 =CV19.DC-F14 0V/MH.S1 =CV19.DC-F14 0V/MH.S1 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, LIGHTING/HEATING =CV19 MCB:s +EH.Q22 4
Resp dep

-X3:12 115
7

+EH.K1 -X3:24 +LS.S1 -X3:9

113 114

114 115

3 4

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV19 +EH.Q22
Lang

483 485 C D B A

1 =CV19.DC-F12 24+ 24 VDC


124 123

482.D4

.AC -F11
481.A3 CONTROL VOLT AC

A 12

178

14

11

124

.AC -F12
481.A6 SPARE

11
179

14

12

125

482.D6

=CV19.DC-F13 24+

=CV19.DC-F14 24+

483.D2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

180

=CS1.1.19 -001
=CS1.1.19/1525.A3 DI801

CH. 5

CH. 6

CH. 7

CH. 8

=CV19.. =CV19.AC-F11 ON =CV19.. =CV19.AC-F12 ON

=CV19.. =CV19.DC-F13 ON =CV19.. =CV19.DC-F14 ON

182

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/485

Rev Ind Based on

Revision

3ASX_STS =CV19 Sh. 485

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, LIGHTING/HEATING =CV19 MCB:s DIGITAL IN +EH.Q22

=CV19 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

485 501

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S802N-C16 + S800-AUX 16A

Based on

CONTR VOLT TRANSFORMER C16A

PT 2-PE/S-120AC-ST+ BASE ELEMENT IN=26A 120V AC

OVERVOLTAGE SUPPRESSION

CONTR VOLTAGE TRANSFORMER 440/110V, 3kVA 60Hz

PE/4 12 11

PE/3

BK 2,5 mm

3ASX_STS =CV2 Sh. 501

440/110V, 3kVA 440/110V, 3kVA 60Hz

509.A4

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/501

LBU 2,5 mm RD 2,5 mm

6 ex. 120

. . .

=CV2.AC-BUSBAR N

=SCR../2921.A4 =SCR../2921.A4 =SCR../2921.A4 =CV2.AC-F11 PE =CV2.AC-F11 N

=CV2.AC-F11 L

-X2:11
6

RD N
6 EARTH

640

509.A2

11

SPREADER/ HEADBLOCK C6A

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =SP.GF/2607.A2 =SP.GF/2608.A2 =SP.GF/2609.A2 =HB1.GF/2601.A2 =HB1.GF/2601.A4 =HB1.GF/2601.A4 4
Resp dep

=CV2.AC-F12 L =CV2.AC-F12 L =CV2.AC-F12 L =CV2.AC-F12 L/SP =CV2.AC-F12 N/SP =CV2.AC-F12 PE/SP

6 ex. 120

. . .

-X2:17 644
6

RD N
6 EARTH

279 644

509.A2 CCTV SYSTEM C6A

11

6 ex. 120

. . .

=CV2.AC-F13 L/1 =CV2.AC-F13 N/1 =CV2.AC-F13 PE/1 CCTV SYSTEM

-X2:12 LINK
641

RD
6

641

2 N
6

EARTH

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN GENERAL =CV2 MCB:s +CA.A1

509.A3
6 ex. 120

11

=CV2.AC-F13 L/2 =CV2.AC-F13 N/2 =CV2.AC-F13 PE/2 5

-X2:13 LINK
6

N
6 EARTH

. . .

=ELC../1915.A1 =ELC../1915.A1
Rev Ind

=CV2.AC-F14 L =CV2.AC-F14 N =ELC../1915.C3 =ELC../1915.C3 =ELC../1915.C3 =CV2 +CA.A1 =CV2.AC-F14 L/1 =CV2.AC-F14 N/1 =CV2.AC-F14 PE/1
EARTH

RD

321

3ASX002381-PCD
6
Cont Sheet

509.A4

11

EARTH

.AC -F1

.AC -F2 .AC -T1

BK 2,5 mm

295 319

L/6
322 324

L/5 N/1 LBU 4 mm


323

RD 4 mm 2 1 110N 13 21 440L2
325 4

110L

440L1

N/2

342

=LV21-3 L1 3 349 14 22 =LV21-3 L2

CRANE CONTROLLER =LV21../299.A3

=LV21../282.C2 =LV21../282.C3

2 KKH1
Lang

N L

S 201-C 6 + S 2C-H6R 6A 230 VAC

.AC -F11
1 12 14

SPREADER CABLE REEL C6A LPS TRANSMITTER C6A

296

=CV2.AC-BUSBAR L 110 VAC -

297

S 201-C 6 + S 2C-H6R 6A 230 VAC

.AC -F12
12 14

298

S 201-C 6 + S 2C-H6R 6A 230 VAC

.AC -F13
12 14

299

S 201-C 6 + S 2C-H6R 6A 230 VAC

.AC -F14
12 14

=CV2.AC N 502.A1

=CV2.AC L 502.A1

501 502 C D B A

1 =CV2.AC L =CV2.AC N 110 VAC

2 =CV2.AC-BUSBAR L =CV2.AC-BUSBAR N

501.A6 501.A6

. . .

. . . LBU

=CV21../511.A1

=CV21../511.A1

=CV21../512.A2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

CONTROL VOLTAGE SUPPLY CABIN

SUPPLY 24VDC DEVICE CABIN

=CV21../512.A2

=CV2.AC N/2

=CV2.AC L/2

=CV2.AC N/1

=CV2.AC L/1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/502 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN GENERAL =CV2 MCB:s +CA.A1

=CV2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV2 Sh. 502

3ASX002381-PCD
4 5 6

502 509

1 =CV21.DC-F12 24+/5 24 VDC

=CV21../513.D2

144

145

146

146

147

147

148

148

149

.AC -F11
501.A3 SPREADER CABLE REEL

.AC -F12
12 501.A4 SPREADER/ HEADBLOCK

.AC -F13
12 501.A4 CCTV SYSTEM

.AC -F14
12 501.A5 LPS TRANSMITTER

.AC -F2
12 501.C2 OVERVOLTAGE SUPPRESSION

11

11

11

11

14

14

14

215

216

217

218

14

219

12

11

145

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

=CS1.1.21 -002
=CS1.1.21/1529.A5 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

=CV2.. =CV2.AC-F11 ON

=CV2.. =CV2.AC-F12 ON

=CV2.. =CV2.AC-F13 ON

=CV2.. =CV2.AC-F14 ON

=CV2.. SURGE ARRESTOR TRIPPED-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/509 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN GENERAL =CV2 MCB:s DIGITAL IN +CA.A1

=CV2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV2 Sh. 509

3ASX002381-PCD
4 5 6

509 511

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-B 6 + S 2C-H6R 6A 230 VAC

Based on

=CV2../502.B3

=CV2../502.B3

3ASX_STS =CV21 Sh. 511

=CV21.AC-F2 L/CA.S2 =CV21.AC-F2 L/CA.S2

=CIMS../1861.C1 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s +CA.A1 4
Resp dep

=CV21.AC-F2 L/CA.S1.2 =CV21.AC-F2 L/CA.S1.2

RD

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/511

1 =CV2.AC L/1

=CV2.AC N/1 110 VAC

.AC -F2

CONTROL VOLT AC B6A

=CV2.AC-BUSBAR L

=CV2.AC-BUSBAR N

2 =HT2../761.A3 =CC.GF/1026.A2 =ELC../1914.A2 =SP1.HY/2621.A4 =CV21.AC-F2 L =CV21.AC-F2 L =CV21.AC-F2 L/X =CV21.AC-F2 L/X =CV21.AC-F2 L/X =ELC../1914.C2 =MH.GF/2006.D3 =HB1.GF/2603.C2 =SP.GF/2604.C1 =SP.GF/2605.C1 =SP.GF/2606.C1 =SP1.HY/2621.C4 =MT.GF/3023.C2 =CV21.AC-F2 L =CC.GF/1026.C2 =CV21.AC-F2 L =HT2../761.C3 =CV21.AC-F2 L =LV22../313.C4 =CV21.AC-F2 L =CV21.AC-F2 N/1 =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =CV21.AC-F2 N =MT.GF/3023.A2
7 ex. 110

RD LBU

261 639

300

N 12 519.A2 11 14

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =LV22../313.A4 =CV21.AC-F2 L/CA.S2 =CV21.AC-F2 L/CA.S2
503

+CA.S2 -X2:1

-X2:3

262 639

=CIMS../1861.C1

=CV21.AC-F2 N/CA.S1.2 =CV21.AC-F2 N/CA.S1.2

7 ex. 110

262 263

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV21 +CA.A1
Lang

511 512 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 10 + S 2C-H6R 10A 230 VAC

Based on

SUPPLY UNIT 24VDC C10A

ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

SUPPLY UNIT 24V DC 24VDC 10A

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/512

=CS1.1.21/1529.B1 =CS.LAN1/1815.C1 =SP.GF/2616.C2 =SCR../2923.D2 =CV21.DC-F11 24+ =CV21.DC-F11 24+ =CV21.DC-F11 24+ =CV21.DC-F11 24+ +CA.A1 =CV21.DC-F11 24+ =CV21.DC-F11 24+ =CV21.DC-F11 24+

=CV21.DC-F11 24+ =CS1.1.21/1529.B1 =CS.LAN1/1815.C1 =SP.GF/2616.C2 =SCR../2923.D2 =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V =CV21.DC-F11 0V

=CS1.1.25/1535.B1

=CV21.DC-F11 24+/CA.S1.1 =CV21.DC-F11 24+/CA.S1.1 =CV21.DC-F11 24+/CA.S1.1 =CS1.1.25/1535.B1 =CV21.DC-F11 0V/CA.S1.1 =CV21.DC-F11 0V/CA.S1.1 =CV21.DC-F11 0V/CA.S1.1

Resp dep

=CS1.1.27/1539.B1 5

=CV21.DC-F11 24+/CA.S1.2 =CV21.DC-F11 24+/CA.S1.2 =CV21.DC-F11 24+/CA.S1.2 KKH1 =CS1.1.27/1539.B1 =CV21.DC-F11 0V/CA.S1.2 =CV21.DC-F11 0V/CA.S1.2 =CV21.DC-F11 0V/CA.S1.2

EARTH

3ASX_STS =CV21 Sh. 512

.AC -F1

.DC -T1

327

1+ 2+
326 320 111 301

LV HV C PE
EARTH

RD 2 12 519.A2 11 14 1 =CV2.AC L/2 =CV2../502.B3 =CV2.AC N/2 =CV2../502.B3 110 VAC

740

12-

GN/YE
112

.DC-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 BU BU BU BU Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s +CA.A1 4 DRIVERS CHAIR LEFT SIDE +CA.S1.1 DRIVERS CHAIR RIGHT SIDE +CA.S1.2
Rev Ind

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
286 287

327 328 294 739

-X91:1

LINK 740

8 ex. 24

BU

1007

+CA.S1.3 -X3:11

101 102

101

+CA.S1.3 -X3:1

-X3:65 708

BU

1008

12

103 104

103

66
8

294

BU

BU

BU

1026

+CA.S1.3 -X3:31 102 5

BU

1027

32

104

A =CV21 +CA.A1

3ASX002381-PCD
6
Cont Sheet

=CV21.DC 24+ =CV21.DC 0V

Lang

513.A1

513.A1

512 513 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

512.A6

S 201-C 1 1A 230 VAC

.DC -F12

DIGITAL INPUTS C1A

Revision

=CV21.DC 0V 512.A6 24 VDC

=CV21.DC 24+

3ASX_STS =CV21 Sh. 513

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/513

1 =LV21../299.A1 =LV22../318.A1 =LV22../319.A1 =LV22../320.A1 =CV2../509.A1 BU BU 519.A1 =LTW2../654.A2 =LTR2../682.A2 =HT2../766.A1 =VS2../829.A1 =CS1.1.21/1529.B1 =MH.GF/2006.A4 =HB1.GF/2603.A4 =SP.GF/2604.A4 =SP.GF/2605.A4 =SP.GF/2606.A4 =SP1.HY/2621.A5 =SCR../2921.A5 =MT.GF/3023.A5 =CV21.DC-F12 24+ =CV21.DC-F12 24+/X =CV21.DC-F12 24+/X =CV21.DC-F12 24+/X =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ +CA.A1 =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 24+ =CV21.DC-F12 0V/X =CV21.DC-F12 24+/5 =CV21.DC-F12 0V/X =CV21.DC-F12 24+/4 =CV21.DC-F12 24+/3 =CV21.DC-F12 0V =CV21.DC-F12 24+/2 =CS1.1.21/1529.B1 =CV21.DC-F12 0V
152 329

=CV21.DC-F12 24+/1
151 328

197 741

-X91:2 LINK
LINK

2 =SCR../2927.A1 =MT.SA/3091.A1
8 ex. 24

2 3

=ML.GF/691.A2 =CC.GF/1021.A1 =CC.WI/1293.A1 =CS1.1.25/1535.B1 =ELC.GF/1905.A3 =SP.GF/2611.A1 =SP.FL/2651.A2 =TLS.GF/2801.A1 =MT.GF/3001.A4 =MT.GF/3002.A3 =BH.GF/4003.A2 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1/X =CV21.DC-F12 24+/CA.S1.1/X =CV21.DC-F12 0V/CA.S1.1 =CV21.DC-F12 0V/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 24+/CA.S1.1

=CV21.DC-F12 24+/CA.S1.1

BU

1010

+CA.S1.3 -X3:13

105 105 106

+CA.S1.3 -X3:3

-X3:67

191 192

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 BU DRIVERS CHAIR LEFT SIDE +CA.S1.1 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s +CA.A1 4 DRIVERS CHAIR RIGHT SIDE +CA.S1.2
Resp dep

=ELC.GF/1905.A3

=CS1.1.25/1535.B1

BU

1011

+CA.S1.3 -X3:14 109


110

109

+CA.S1.3 -X3:4

68
8

198

=CC.GF/1021.A3 =CS1.1.27/1539.B1 =MH.GF/2001.A5 =MH.GF/2002.A4 =SP.GF/2611.A4 =SP.TE/2631.A1 =SP.TW/2641.A3 =SP.TT/2663.A4

=CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =GA.GF/5001.A1 =CV21.DC-F12 24+/CA.S1.2

BU

1030

33

107 108

BU

=WBR.GF/5961.A1 KKH1
Rev Ind

=CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 24+/CA.S1.2 =CC.GF/1026.A4 =CV21.DC-F12 24+/CA.S1.2/X =CV21.DC-F12 24+/CA.S1.2/X =CS1.1.27/1539.B1 =CV21.DC-F12 0V/CA.S1.2 =CV21.DC-F12 0V/CA.S1.2 +CA.S2 -X3:2 =LTF1../611.A1 =CC.GF/1025.A1 A =CV21 +CA.A1 =ELC.GF/1902.A1 =ELC.GF/1903.A2 6
Cont Lang Sheet

BU

1031

+CA.S1.3 -X3:34 110

8 ex. 24

=CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2 =MH.GF/2004.A1 +CA.S2 =SP.GF/2610.A1 =CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2 =CV21.DC-F12 24+/CA.S2/X =CV21.DC-F12 0V/CA.S2 513 514 D

BU

508

12

191 673

3ASX002381-PCD

=CV21.DC 24+ =CV21.DC 0V 514.A1 514.A1

BU

13
8

197 198

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind

Based on

513.A6

Revision S 201-C 2 2A 230 VAC

.DC -F13

=CV21.DC 0V 513.A6 24 VDC

DIGITAL OUTPUTS C2A

=CV21.DC 24+

3ASX_STS =CV21 Sh. 514

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/514

1 519.B3 =CS1.1.21/1529.D1 +CA.A1 =CS1.1.21/1530.B1 =CV21.DC-F13 24+ =CV21.DC-F13 24+ BU BU =CV21.DC-F13 0V =CV21.DC-F13 24+/X =CV21.DC-F13 0V =CV21.DC-F13 0V =CS1.1.21/1530.B1 =CV21.DC-F13 24+ =CV21.DC-F13 0V =CV21.DC-F13 24+ =CS1.1.21/1529.D1 =CV21.DC-F13 0V
674

=CV21.DC-F13 24+
224

329 330 255 742

-X91:3

LINK LINK

2
8 ex. 24

=CS1.1.25/1535.C1 =CV21.DC-F13 24+/CA.S1.1


1013 114 112

=CV21.DC-F13 24+/CA.S1.1
1012 111 111

BU

+CA.S1.3 -X3:15

+CA.S1.3 -X3:5

-X3:69 226

=CS1.1.25/1535.C1 =SP.FL/2652.C3 =TLS.GF/2801.C5 =MT.GF/3002.C5 =CV21.DC-F13 0V/CA.S1.1 =CV21.DC-F13 0V/CA.S1.1 =CV21.DC-F13 0V/CA.S1.1 =CV21.DC-F13 0V/CA.S1.1 =CV21.DC-F13 0V/CA.S1.1

DRIVERS CHAIR LEFT SIDE +CA.S1.1 =CV21.DC-F13 0V/CA.S1.1


113

BU

16

113

70
8

257

BU

BU 3

=CV21.DC-F13 24+/CA.S1.2 =CS1.1.27/1539.C1 =CC.GF/1021.C5 =CS1.1.27/1539.C1 =SP.TE/2631.C4 =WBR.GF/5961.C5 =CV21.DC-F13 24+/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2

BU

1032

+CA.S1.3 -X3:35 112

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 DRIVERS CHAIR RIGHT SIDE +CA.S1.2 BU
1033

36

114

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s +CA.A1

4 +CA.S2
Resp dep

8 ex. 24

=CV21.DC-F13 24+/CA.S2

BU
509

+CA.S2 -X3:4 5 =LTF1../611.C4 =CC.GF/1025.D5 =CC.WI/1293.D5 =ELC.GF/1902.C4 =ELC.GF/1903.C5 =MH.LM/2084.C5 =SP.GF/2610.C5 =SP.GF/2611.C5 =SP.TT/2663.C5 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =SNL../2807.C4 =CV21.DC-F13 0V/CA.S2 BU

-X3:14 225
674

15
8

255 256

=BH.GF/4002.C2 KKH1
Rev Ind

=CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2 =CV21.DC-F13 0V/CA.S2

8 ex. 24

=CV21.DC-F13 24+/CA.P1

BU
501

+CA.P1 -X3:1 2 =ELC.GF/1906.C2 =MH.GF/2006.C5 =SP.GF/2612.D5 A =CV21 +CA.A1 =SP.TW/2641.C5 6


Cont Lang Sheet

-X3:53 54
8

225 226

=CV21.DC-F13 0V/CA.P1 =CV21.DC-F13 0V/CA.P1 +CA.P1 =CV21.DC-F13 0V/CA.P1 =CV21.DC-F13 0V/CA.P1 =CV21.DC-F13 0V/CA.P1 =CV21.DC-F13 0V/CA.P1

BU

256 257

3ASX002381-PCD
514 515

=CV21.DC 24+ =CV21.DC 0V 515.A1 515.A1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S 201-C 1 1A 230 VAC

Based on

514.A6

514.A6

3ASX_STS =CV21 Sh. 515

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/515

=CV21.DC 0V 24 VDC

=CV21.DC 24+

.DC -F14

EM STOP CIRCUITS C1A


227 228

519.B3 =CC.ES/1121.C2 =CV21.DC-F14 24+ =CV21.DC-F14 0V =CV21.DC-F14 24+ =CC.ES/1121.D2 =CV21.DC-F14 0V BU

=CV21.DC-F14 24+

BU

330 331 743

-X91:4 LINK
LINK

2 519.B4 =CV21.DC-F15 24+ =CV21.DC-F15 24+ =CV21.DC-F15 0V


8 ex. 24

S 201-C 2 2A 230 VAC

.DC -F15

CONTR VOLT AUXILIARY C2A


229 707

331 126

-X91:5 LINK

=MT.GF/3001.B1 =MT.GF/3001.C1

=CV21.DC-F15 24+/CA.S1.1 =CV21.DC-F15 0V/CA.S1.1

BU BU

1016 1015

+CA.S1.3 -X3:17 18
117 118

115 116

115

+CA.S1.3 -X3:7
117

-X3:71 230 8 BU BU 72
8
127

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 +CA.S1.1 ENCODERS =MH.GF/2001.B1 =MH.GF/2001.C1 +CA.S1.2 ENCODERS =CV21.DC-F15 24+/CA.S1.2 =CV21.DC-F15 0V/CA.S1.2 BU BU
1035 1034

BU

BU

37 38

116 118

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s +CA.A1

4 +CA.P2 INSTRUMENTS
Resp dep

=TL1.GF/2802.C1 =TL1.GF/2802.C1

=CV21.DC-F15 24+/CA.P2 =CV21.DC-F15 0V/CA.P2

BU BU

-X3:61 62
126 127

230 707

KKH1
Rev Ind

A =CV21 +CA.A1

3ASX002381-PCD
6
Cont Sheet

Lang

515 519 C D B A

513.D2

=CV21.DC-F12 24+ 24 VDC


149 150 150 151

.AC -F2
511.A2 CONTROL VOLT AC

.AC -F1
12 512.B2 SUPPLY UNIT 24VDC

11

11
221

14

220

14

12

514.D2

515.D2

=CV21.DC-F13 24+

=CV21.DC-F14 24+

=CV21.DC-F15 24+

515.D3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

222

227

=CS1.1.21 -002
=CS1.1.21/1529.A5 DI801

CH. 6

CH. 7

CH. 8

CH. 9

CH. 10

=CV21.. =CV21.AC-F2 ON D

=CV21.. =CV21.AC-F1 ON

=CV21.. =CV21.DC-F13 ON

=CV21.. =CV21.DC-F14 ON

=CV21.. =CV21.DC-F15 ON D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/519

Rev Ind Based on

Revision

3ASX_STS =CV21 Sh. 519

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, CABIN =CV21 MCB:s DIGITAL IN +CA.A1

10

229

=CV21 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

519 521

1 =CV1.AC L/31 =CV1.AC N/31 110 VAC

=CV1../403.C2 =CV1../403.C3

-X2:3LINK

385

S 201-C 10 + S 2C-H6R 10A 230 VAC

S 201-B 6 + S 2C-H6R 6A 230 VAC 166

14

167

=CV1../410.A3

RD +EH.Q1.2 -X2:56

679

B =CV31.AC-F11 N/X
7 ex. 110 7

LBU

RD

525.A2

.AC -F1 +EH.Q1.2

.AC -F11
CONTROL VOLT AC B6A

11

CONTR VOLT +BC.S1 C10A

11

14

12

12

B =CV31.AC-F11 N/X =CV31.AC-F11 N =CV31.AC-F11 N

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:1

RD
E221-10 1-POLE 0-1 POS 16A UL 501

522.A1 LBU

.AC -Q1
CONTR VOLT +BC.S1 16A

166

.AC-Q1
0 1

RD

1-2

24V DC SUPPLY DEVICE C

.C2

=CV31.AC-F11 L/X

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/521 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=CV31.AC-F11 L/X

=CV31.AC-F11 L

=CV31.AC-F11 L

522.A2

=CV31.AC N

=CV31.AC L

LINK

502

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV31 MCB:s +BC.S1

=CV31 +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV31 Sh. 521

3ASX002381-PCD
4 5 6

521 522

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/522

BU 24 VDC BU

=CS1.1.31/1541.B1 =CV31.DC-F11 24+ =CV31.DC-F11 24+

=CV31.DC-F11 24+ =CS1.1.31/1541.B1 =CV31.DC-F11 0V =CV31.DC-F11 0V =CV31.DC-F11 0V

525.A1 =LTF1../612.A1 =CC.GF/1031.A1 =CS1.1.31/1541.B1 =BH.GF/4008.A1 4


Resp dep

=CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+ =CV31.DC-F12 24+/X =CV31.DC-F12 0V/X =CS1.1.31/1541.B1 =CV31.DC-F12 0V =CV31.DC-F12 0V =CV31.DC-F12 0V =CV31.DC-F12 0V

S 201-C 2 2A 230 VAC

.DC -F13

DIGITAL OUTPUTS C2A

=BH.LA/4096.A1

=CV31.DC-F12 24+/X

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV31 MCB:s +BC.S1

525.B2 =CS1.1.31/1541.D1

=CV31.DC-F13 24+ =CV31.DC-F13 24+ =CV31.DC-F13 24+ =CV31.DC-F13 24+ =CV31.DC-F13 24+/X =LTF1../612.C4 =CC.GF/1031.C5 =CC.ES/1130.C2 =CS1.1.31/1541.D1 =MT.GF/3006.C3 =CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V

=BH.GF/4009.D2

3ASX002381-PCD
6
Cont Sheet

525.B3

=CV31.DC-F15 24+ =CV31.DC-F15 24+ =CV31 +BC.S1 =CV31.DC-F15 24+/X


Lang

EARTH

3ASX_STS =CV31 Sh. 522

168

513

GN/YE
102 101

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV
167

1+ 2+ 1502

=CV31.AC L

HV C PE
EARTH

521.B6

2-

=CV31.AC N 521.B6 110 VAC

.DC-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 5 522 525 C D B KKH1
Rev Ind

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
158

BU BU

168 169 512

-X91:1 LINK
513

S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
150

BU BU

2
507

169 170 514

-X91:2 LINK
LINK

BU BU

164

170 171 515

-X91:3 LINK
LINK

=CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V =CV31.DC-F13 0V WIND MEAS C2A


S 201-C 2 2A 230 VAC

.DC -F15

=CV31.DC-F13 0V/X

BU =CV31.DC-F15 0V =CV31.DC-F15 0V/X BU

165

171

-X91:4 LINK

1 =CV31.DC-F12 24+ 24 VDC


149 150

522.D4

.AC -F11
521.A3 CONTROL VOLT AC

A 12

161

14

11

522.D5

=CV31.DC-F13 24+

=CV31.DC-F15 24+

522.D6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

162

=CS1.1.31 -002
=CS1.1.31/1541.C3 DI801

CH. 1

CH. 2

CH. 3

=CV31.. =CV31.AC-F11 ON

=CV31.. =CV31.DC-F13 ON

=CV31.. =CV31.DC-F15 ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/525 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

165

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BOOM HOIST =CV31 MCB:s DIGITAL IN +BC.S1

=CV31 +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CV31 Sh. 525

3ASX002381-PCD
4 5 6

525 526

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.C3

=CV1../403.C3

3ASX_STS =CV32 Sh. 526

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/526

.AC-Q1 .AC -F1 +EH.Q1.2


E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -Q1

CONTR VOLT +BG.S1

CONTR VOLT +BG.S1 C10A

=CV1.AC L/32

=CV1.AC N/32 110 VAC

0 1-2 .C2 1 RD RD
7 ex. 110
197 LINK

1 0 RD
501

2 2
7

1 N
502

-X2:1

+EH.Q1.2 -X2:59

680

386

LBU

2 =TLS.HY/2740.A1 =RTS.HY/3937.A1 =CV32.AC-F11 L =CV32.AC-F11 L/X =CV32.AC-F11 L/X =CV32.AC-F11 L/X =CV32.AC-F11 L/X =CV32.AC-F11 L/X =CV32.AC-F11 L/X =TLS.HY/2740.C4 =RTS.HY/3937.C4 =CV32.AC-F11 N/X =CV32.AC-F11 N/X =CV32.AC-F11 N/X =CV32.AC-F11 L =CV32.AC-F11 L =TLS.HY/2734.D1 =TLS.HY/2735.D1 =TLS.HY/2740.C1 =RTS.HY/3934.C1 =RTS.HY/3935.C1 =RTS.HY/3937.C1 =CV32.AC-F11 N =CV32.AC-F11 N =CV32.AC-F11 N =CV32.AC-F11 N =CV32.AC-F11 N =CV32.AC-F11 N =CV32.AC-F11 N =TLS.HY/2734.A1 =TLS.HY/2735.A1 =RTS.HY/3934.A1 =RTS.HY/3935.A1 =RTS.HY/3937.A1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BACKREACH GIRDER =CV32 MCB:s +BG.S1 4
Resp dep

12 =CV1../410.B4 11 14

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A


186

RD LBU

2
506

197

198 227

-X2:3 12 529.A2 11 14
503

LINK

527.A1 KKH1
Rev Ind

=CV32.AC L 24V DC SUPPLY DEVICE 527.A2 =CV32.AC N

3ASX002381-PCD
6
Cont Sheet

=CV32 +BG.S1
Lang

526 527 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/527

=CS1.1.32/1543.B2 =CV32.DC-F11 24+

=CV32.DC-F11 24+ =CS1.1.32/1543.B2 =CV32.DC-F11 0V =CV32.DC-F11 0V

529.A1 =CC.GF/1032.A1 =CS1.1.32/1543.B2 =TLS.HY/2734.A4 =TLS.HY/2735.A4 =TLS.GF/2804.A1 =TLS.GF/2805.A1 =RTS.HY/3934.A4 =RTS.HY/3935.A4 4


Resp dep

=CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+ =CV32.DC-F12 24+/X =TL1.HY/2841.B4 =TL1.HY/2842.C5 =TL1.HY/2843.C5 =TL1.HY/2844.C4 =CV32.DC-F12 0V/X =CV32.DC-F12 0V/X =CV32.DC-F12 0V/X =CV32.DC-F12 0V/X =CV32.DC-F12 0V/X =CS1.1.32/1543.B2 =CV32.DC-F12 0V =CV32.DC-F12 0V

=TL1.HY/2841.B4 =TL1.HY/2842.C5 =TL1.HY/2843.C5 =TL1.HY/2844.C4

=CV32.DC-F12 24+/X =CV32.DC-F12 24+/X =CV32.DC-F12 24+/X =CV32.DC-F12 24+/X

Rev Ind

529.B2 =CS1.1.32/1544.B1

=CV32.DC-F13 24+ =CV32.DC-F13 24+ =CV32.DC-F13 24+ =CV32.DC-F13 24+/X =TL1.HY/2841.B2 6


Cont Lang Sheet

=CC.GF/1032.C5 =CS1.1.32/1544.B1 =TLS.GF/2804.C4 =CV32 +BG.S1 =TL1.HY/2842.B2 =TL1.HY/2843.B2 =TL1.HY/2844.B2 =CV32.DC-F13 24+/X =CV32.DC-F13 24+/X =CV32.DC-F13 24+/X =CV32.DC-F13 24+/X 527 529 C D =TL1.HY/2841.B2 =TL1.HY/2842.B2 =TL1.HY/2843.B2 =TL1.HY/2844.B2

EARTH

3ASX_STS =CV32 Sh. 527

199

532

GN/YE
102 101

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV
198

1+ 2+ 1502

=CV32.AC L

HV C PE
EARTH

526.B5

2-

=CV32.AC N 526.B5 110 VAC

.DC-T1

BU

BU

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BACKREACH GIRDER =CV32 MCB:s +BG.S1 5 KKH1 =CV32.DC-F13 0V =CV32.DC-F13 0V =CV32.DC-F13 0V =CV32.DC-F13 0V

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
154

BU BU

199 200 531

-X91:1 LINK
532

S 201-C 1 1A 230 VAC

.DC -F12

DIG/ANAL INPUTS C1A


144

BU BU

2
528

200 201 159 533

-X91:2 LINK
LINK

4 5

S 201-C 2 2A 230 VAC

.DC -F13

DIG/ANAL OUTPUTS C2A


166

BU BU

2
527

201 113 534

3ASX002381-PCD

-X91:3

LINK

=CV32.DC-F13 0V/X =CV32.DC-F13 0V/X =CV32.DC-F13 0V/X =CV32.DC-F13 0V/X =CV32.DC-F13 0V/X

1 =CV32.DC-F12 24+ 24 VDC


144 143

527.D4

.AC -F11
526.A3 CONTROL VOLT AC

A 12

163

14

11

=CV32.DC-F13 24+

527.D6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.32 -003
=CS1.1.32/1543.C3 DI801

CH. 1

CH. 2

=CV32.. =CV32.AC-F11 ON =CV32.. =CV32.DC-F13 ON

164

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/529

Rev Ind Based on

Revision

3ASX_STS =CV32 Sh. 529

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, BACKREACH GIRDER =CV32 MCB:s DIGITAL IN +BG.S1

=CV32 +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

529 536

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.C3

=CV1../403.C3

3ASX_STS =CV41 Sh. 536

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/536

.AC-Q1 .AC -F1 +EH.Q1.2


E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -Q1

CONTR VOLT +LS.A1 16A

CONTR VOLT +LS.A1 C10A

=CV1.AC L/41

=CV1.AC N/41 110 VAC

RD
192 LINK 501

LBU
7
502

0 1-2 .C2 1
7 ex. 110

1 0 RD -X2:1 2 N RD +EH.Q1.2 -X2:62 2 1


681

387

2 =GA.MD/5181.C1 =GA.MD/5182.C1 =GA.MD/5183.C1 =GA.MD/5184.C1 =CV41.AC-F11 L =CV41.AC-F11 L =CV41.AC-F11 L =CV41.AC-F11 L =CV41.AC-F11 L/X =CV41.AC-F11 L/X =CV41.AC-F11 L/X =CV41.AC-F11 L/X =CV41.AC-F11 L/X =CV41.AC-F11 L/X =GA.ACS/5082.B1 =WBR1../5972.A1 =CV41.AC-F11 N/X =CV41.AC-F11 N/X =CV41.AC-F11 N/X =CV41.AC-F11 L =CV41.AC-F11 L =CV41.AC-F11 L =CV41.AC-F11 L =GA.GF/5010.C1 =GA.ACS/5082.C1 =GA.MD/5181.D1 =GA.MD/5182.D1 =GA.MD/5183.D1 =GA.MD/5184.D1 =WBR1../5973.C1 =WBR1../5974.D1 =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N =CV41.AC-F11 N Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =GA.GF/5010.A1 =GA.ACS/5082.B1 =WBR1../5972.A1 =WBR1../5973.A1 =WBR1../5974.A1 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV41 MCB:s +LS.A1 4
Resp dep

12 =CV1../410.A4 11 14

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A


181

RD LBU

192

193 215

-X2:3 12 539.A2 11 14
503

LINK LINK

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F12

SPARE B6A

=CV41.AC-F12 L =CV41.AC-F12 N

RD LBU

193 194

-X2:4 LINK 12 539.B2 11 14

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=CV41 +LS.A1
Lang

537.A1 537.A2

=CV41.AC L 24V DC SUPPLY DEVICE =CV41.AC N 6

536 537 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on .DC-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/537

=CS1.1.41/1551.B1 =CV41.DC-F11 24+ =CV41.DC-F11 24+

=CV41.DC-F11 24+ =CS1.1.41/1551.B1 =CV41.DC-F11 0V =CV41.DC-F11 0V =CV41.DC-F11 0V

539.A1 =CS1.1.41/1551.B1 =GA.GF/5010.A4 =GA.ACS/5082.A1 =GA.MD/5181.A4 =GA.MD/5182.A4 =GA.MD/5183.A4 =GA.MD/5184.A4 =WBR1../5973.A4 =WBR1../5974.A4 =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+ =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =GA.BR/5533.A1 =GA.BR/5534.A1 =GA.BR/5543.A1 =GA.BR/5544.A1 =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X =CV41.DC-F12 24+/X 539.B3 =CS1.1.41/1551.D1 =CV41.DC-F13 24+ =CV41.DC-F13 24+ =CV41.DC-F13 24+ =CV41.DC-F12 24+

=CV41.DC-F12 24+ =CS1.1.41/1551.B1 =CV41.DC-F12 0V =CV41.DC-F12 0V =CV41.DC-F12 0V =CV41.DC-F12 0V/X =CV41.DC-F12 0V/X

=GA.SA/5093.A1

=CS1.1.41/1551.D1
Resp dep

=WBR1../5972.C1 5 =CV41.DC-F13 24+/X

539.B3

=CV41.DC-F14 24+ =CV41.DC-F14 24+


Rev Ind

3ASX002381-PCD
6
Cont Sheet

PULSE TRANSMITTER C1A

=CV41.DC-F14 24+/X

Lang

539.B4 =GA.MD/5141.C1 =GA.MD/5241.C1 537 539 D

=CV41.DC-F15 24+ =CV41.DC-F15 24+ =CV41.DC-F15 24+ =CV41.DC-F15 24+ =CV41.DC-F15 24+/X C =GA.MD/5141.D1 =GA.MD/5241.D1 =CV41.DC-F15 0V =CV41.DC-F15 0V =CV41.DC-F15 0V =CV41.DC-F15 0V/X B

EARTH

3ASX_STS =CV41 Sh. 537

195

564

GN/YE
102 101

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV
194

1+ 2+ 1502

=CV41.AC L

HV C PE
EARTH

536.B6

2-

=CV41.AC N 536.B6 110 VAC

BU

BU

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV41 MCB:s +LS.A1 4 KKH1 =CV41 +LS.A1 =CV41.DC-F13 0V =CV41.DC-F13 0V =CV41.DC-F13 0V =CV41.DC-F13 0V/X =CV41.DC-F14 0V =CV41.DC-F14 0V/X

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
108

BU BU

195 196 563

-X91:1 LINK
564

S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
117

BU BU

2
118

196 197 565

-X91:2 LINK
LINK

S 201-C 2 2A 230 VAC

.DC -F13
DIGITAL OUTPUTS C2A
150

BU BU

197 198 566

-X91:3 LINK
LINK

S 201-C 1 1A 230 VAC

.DC -F14
EM STOP CIRCUIT C1A
151

BU BU

198 199

-X91:4 LINK
LINK S 201-C 1 1A 230 VAC

.DC -F15

BU BU

154

199 567

-X91:5 LINK

1 =CV41.DC-F12 24+ 24 VDC


115 116

537.D3

.AC -F11
536.A3 CONTROL VOLT AC

A 12

147

14

11

116

.AC -F12
536.A4 SPARE

11
148

14

12

117

537.D5

537.D5

=CV41.DC-F13 24+

=CV41.DC-F14 24+

=CV41.DC-F15 24+

537.D6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

149

=CS1.1.41 -001
=CS1.1.41/1551.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

=CV41.. =CV41.AC-F11 ON =CV41.. =CV41.AC-F12 ON

=CV41.. =CV41.DC-F13 ON =CV41.. =CV41.DC-F14 ON

=CV41.. =CV41.DC-F15 ON

152

151

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/539

Rev Ind Based on

Revision

3ASX_STS =CV41 Sh. 539

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV41 MCB:s DIGITAL IN +LS.A1

=CV41 +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

539 541

1 =CV1.AC L/42 =CV1.AC N/42 110 VAC

=CV1../403.C4 =CV1../403.C4

-X2:3LINK

LINK

-X2:4 LINK

388

14

14

184

S 201-C 10 + S 2C-H6R 10A 230 VAC

S 201-B 6 + S 2C-H6R 6A 230 VAC 182

S 201-B 6 + S 2C-H6R 6A 230 VAC 183

183

=CV1../410.B5

545.A2

RD +EH.Q1.2 -X2:65 N

682

LBU

181

LBU

RD

RD

545.A2

.AC -F1 +EH.Q1.2

.AC -F11
CONTROL VOLT AC B6A

.AC -F12
GROUND VIEW MONITOR B6A

11

11

CONTR VOLT +LS.S1 C10A

11

14

12

12

12

=CV42.AC-F11 N/X

=CV42.AC-F11 N/X

101

-X2:1

7 ex. 110

=CV42.AC-F11 N

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV42.AC-F11 N

RD
E221-10 1-POLE 0-1 POS 16A UL 501

.AC -Q1
CONTR VOLT +LS.S1 16A

.AC -T1
SUPPLY UNIT 12V DC 12VDC 8.3A

503

ABL1RPM12083 12VDC 8.3A 110...230VAC 50/60Hz

LINK

502

24V DC SUPPLY DEVICE

182

.C2

518

102 BU

BU

520

PE

RD

LBU

GN/YE

.AC-Q1

1-2

EARTH

542.A2

542.A1

=CV42.AC N

=CV42.AC L

EARTH

=CV42.AC-F11 L/X

=CV42.AC-F11 L/X

=CIMS../1862.C1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/541 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=CIMS../1862.C1

=CV42.AC-F12 N

=CV42.AC-F12 L

=CV42.AC-F11 L

=CV42.AC-F11 L

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV42 MCB:s +LS.S1

Rev Ind Based on

Revision

GN/YE 2,5 mm =CV42 +LS.S1


Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

541 542

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

SEVST-L-0002636:seinarn

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/542

=CS1.1.42/1553.B1 =CS.LAN1/1816.D2 =CV42.DC-F11 24+ =CV42.DC-F11 24+

=CV42.DC-F11 24+ =CS1.1.42/1553.B1 =CS.LAN1/1816.D2 =CV42.DC-F11 0V =CV42.DC-F11 0V =CV42.DC-F11 0V

545.A1 =LTF1../613.A1 =CC.GF/1041.A1 =CC.WI/1294.A1 =CS1.1.42/1553.B1 =MH.GF/2016.A1 =SP.GF/2613.A1 =SP.TW/2643.A1 =SP.FL/2653.A1 =SP.TT/2663.A1 =SP.TE/2685.A1 =BH.GF/4017.A1 =GA.GF/5016.A1 4
Resp dep

=CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 24+ =CV42.DC-F12 0V/X =CS1.1.42/1553.B1 =CV42.DC-F12 0V =CV42.DC-F12 0V

S 201-C 2 2A 230 VAC

.DC -F13

=CV42.DC-F12 24+/X =CV42.DC-F12 24+/X 5

545.B3 KKH1 =CS1.1.42/1553.D1

=CV42.DC-F13 24+ =CV42.DC-F13 24+ =CV42.DC-F13 24+ =CV42.DC-F13 24+ =CV42.DC-F13 24+/X =LTF1../613.C4 =CC.GF/1041.C5 =CS1.1.42/1553.D1 =SP.GF/2613.D5 =SP.TW/2643.C5 =SP.FL/2654.C3
Rev Ind

=SP.TT/2663.C3 =SP.TE/2685.D4 =MT.GF/3016.C5 =CV42 +LS.S1 =BH.GF/4016.C4 6


Cont Lang Sheet

EARTH

MATNINGSDONET INKOPPLAT FR 200-500VAC VID 100-120VAC NDRAS UTTAGEN TILL C OCH LV

2007-10-22

BU
185 184

BU
513 104 502 103

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV HV C PE
EARTH

1+ 2+ 12-

=CV42.AC L

541.B6

GN/YE

=CV42.AC N 541.B6 110 VAC

.DC-T1

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV42 MCB:s +LS.S1 =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V =CV42.DC-F13 0V

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
178

BU BU

185 186 512

-X91:1 LINK
513

S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
165

BU BU

186 187 514

-X91:2 LINK
LINK

DIGITAL OUTPUTS C2A 2A


173

BU

187

3ASX002381-PCD
542 545

BU

515

-X91:3 LINK

=CV42.DC-F13 0V =CV42.DC-F13 0V/X

1 =CV42.DC-F12 24+ 110 VAC


164

542.D4

164

163

.AC -F11
541.A3 CONTROL VOLT AC

.AC -F12
12 541.A4 GROUND VIEW MONITOR

165

A 12

11

14

169

170

14

11

=CV42.DC-F13 24+

542.D5

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

=CS1.1.42 -001
=CS1.1.42/1553.A4 DI801

CH. 1

CH. 2

CH. 3

=CV42.. =CV42.AC-F11 ON

=CV42.. =CV42.AC-F11 ON

=CV42.. =CV42.DC-F13 ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/545 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

171

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY LANDSIDE =CV42 MCB:s DIGITAL IN +LS.S1

=CV42 +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

545 551

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=CV1../403.C4

=CV1../403.C4

3ASX_STS =CV42 Sh. 541

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/551

.AC-Q1 .AC -F1 +EH.Q1.2


E221-10 1-POLE 0-1 POS 16A UL

S 201-C 10 + S 2C-H6R 10A 230 VAC

.AC -Q1

CONTR VOLT +WS.A1 16A

CONTR VOLT +WS.A1 C10A

=CV1.AC L/51

=CV1.AC N/51 110 VAC

RD
191 LINK 501

LBU
7
502

0 1-2 .C2 1
7 ex. 110

1 0 RD -X2:1 2 N RD +EH.Q1.2 -X2:90 2 1


700

389

2 =GA.MD/5171.C1 =GA.MD/5172.C1 =GA.MD/5173.C1 =GA.MD/5174.C1 =CV51.AC-F11 L =CV51.AC-F11 L/X =CV51.AC-F11 L/X =CV51.AC-F11 L/X =CV51.AC-F11 L/X =CV51.AC-F11 L/X =CV51.AC-F11 L/X =GA.ACS/5083.B1 =WBR2../5992.A2 =CV51.AC-F11 L =CV51.AC-F11 L =CV51.AC-F11 L =CV51.AC-F11 L =GA.GF/5011.C1 =GA.ACS/5083.C1 =GA.MD/5171.D1 =GA.MD/5172.D1 =GA.MD/5173.D1 =GA.MD/5174.D1 =WBR2../5993.C1 =WBR2../5994.D1 =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N =CV51.AC-F11 N/X =CV51.AC-F11 N/X =CV51.AC-F11 N/X =GA.GF/5011.A1 =GA.ACS/5083.B1 =WBR2../5992.A2 =WBR2../5993.A1 =WBR2../5994.A1 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY WATERSIDE =CV51 MCB:s +WS.A1 4
Resp dep

12 =CV1../410.A5 11 14

S 201-B 6 + S 2C-H6R 6A 230 VAC

.AC -F11

CONTROL VOLT AC B6A


180

RD LBU

191 192 221

-X2:3 12 555.A2 11 14
503

LINK

3 4

552.A2 552.A2 KKH1


Rev Ind

=CV51.AC L 24V DC SUPPLY DEVICE =CV51.AC N

3ASX002381-PCD
6
Cont Sheet

=CV51 +WS.A1
Lang

551 552 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision ABL8RPS24050 24VDC 5A 110...230VAC 50/60Hz

Based on

SET AUTO/MANU = AUTO SET 24-28,8V = 24V

14
Uout>21,6 VDC C = N LV = 100-120V HV = 200-500V

11

GN/YE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/552

=CS1.1.51/1555.B1 =CV51.DC-F11 24+ =CV51.DC-F11 24+ =CV51.DC-F11 24+

=CV51.DC-F11 24+ =CS1.1.51/1555.B1 =CV51.DC-F11 0V =CV51.DC-F11 0V =CV51.DC-F11 0V

555.A1 =CS1.1.51/1555.B1 =GA.GF/5011.A4 =GA.ACS/5083.A1 =GA.MD/5171.A4 =GA.MD/5172.A4 =GA.MD/5173.A4 =GA.MD/5174.A4 =WBR2../5993.A4 =WBR2../5994.A4

=CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+ =CV51.DC-F12 24+/X =GCR../5926.A1 =CV51.DC-F12 0V/X =CV51.DC-F12 0V/X =CS1.1.51/1555.B1 =CV51.DC-F12 0V =CV51.DC-F12 0V =CV51.DC-F12 0V

=GA.BR/5531.A1 =GA.BR/5532.A1 =GA.BR/5541.A1 =GA.BR/5542.A1 =GCR../5926.A1

=CV51.DC-F12 24+/X =CV51.DC-F12 24+/X =CV51.DC-F12 24+/X =CV51.DC-F12 24+/X =CV51.DC-F12 24+/X

EARTH

3ASX_STS =CV42 Sh. 542

193

SUPPLY UNIT 24V DC 24VDC 5A

.DC -T1
LV
192

1+ 2+ HV C
502 101

=CV51.AC L

551.B5

.DC-T1 570

12EARTH

GN/YE
102

PE

=CV51.AC N 551.B5 110 VAC

BU

BU

2 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY WATERSIDE =CV51 MCB:s +WS.A1 4
Resp dep

2 24 VDC

S 201-C 2 2A 230 VAC

.DC -F11
COM UNITS C2A
108

BU BU

193 194 569

-X91:1 LINK
570

S 201-C 1 1A 230 VAC

.DC -F12
DIGITAL INPUTS C1A
115

BU BU

2
116

194 195 149 571

-X91:2 LINK
LINK

KKH1 =CV51.DC-F1 24+ =CV51.DC-F1 0V


Rev Ind

3ASX002381-PCD
6
Cont Sheet

553.A1

553.A1 6

=CV51 +WS.A1
Lang

552 553 C D B A

1 =CV51.DC-F1 24+ =CV51.DC-F1 0V -X91:3 LINK


LINK

552.A6 552.A6

A
S 201-C 2 2A 230 VAC

-X91:4 LINK

195

196

.DC -F13
DIGITAL OUTPUTS C2A 2A

.DC -F14
EM STOP CIRCUIT C1A

168

BU

BU

BU

169

2 BU

B =CV51.DC-F14 0V =CV51.DC-F13 0V =CV51.DC-F13 0V =CV51.DC-F13 0V

196

S 201-C 1 1A 230 VAC

572

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.51/1555.D1

=WBR2../5992.C2

=CV51.DC-F14 24+

=CS1.1.51/1555.D1

555.B2

555.B3

=CV51.DC-F14 24+

=CV51.DC-F13 24+

=CV51.DC-F13 24+

=CV51.DC-F13 24+

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/553

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY WATERSIDE =CV51 MCB:s +WS.A1

=CV51 +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

553 555

1 =CV51.DC-F12 24+ 110 VAC


114 115

552.D4

.AC -F11
551.A3 CONTROL VOLT AC

A 12

166

14

11

=CV51.DC-F13 24+

=CV51.DC-F14 24+

553.D4

553.D2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

167

=CS1.1.51 -002
=CS1.1.51/1555.A5 DI801

CH. 9

CH. 10

10

CH. 11

=CV51.. =CV51.AC-F11 ON

=CV51.. =CV51.DC-F13 ON

=CV51.. =CV51.DC-F14 ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/555 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

169

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, GANTRY WATERSIDE =CV51 MCB:s DIGITAL IN +WS.A1

=CV51 +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

555 560

2 =CV1.AC L/91 =CV1.AC-BUSBAR L =CV1.AC N/91 =CV1.AC-BUSBAR N 110 VAC


S 201-C 10 + S 2C-H6R 10A 230 VAC

4 24 VDC

=CV1../403.C5 =CV1../403.C5

-X93:1 LINK

LINK

LINK

390

LINK

574

=CV1../410.B6

CONTR VOLT +EH.K1 C10A

110 VAC

.AC -F1 +EH.Q1.2

14

277

278

278

279

.DC -F11
SPARE C3A

.DC -F12
ANEMOMETER C1A

.DC -F13
SPARE C2A

11

675

RD +EH.Q1.2 -X2:49

EARTH

249

549

102

BU

BU

BU

BU

BU

250

251

2 BU

276

-X2:8

LV

HV

PE

Uout>21,6 VDC

B
E221-10 1-POLE 0-1 POS 16A UL

11

7 ex. 110

.DC -T1
SUPPLY UNIT 24V DC 24VDC 10A

507

=CV91.DC-F12 0V/X

=CV91.DC-F12 0V/X

=CV91.DC-F13 0V/X

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

506

2+

2-

0 1

LBU

.AC-Q1

RD

1-2

.DC-T1

=CC.WI/1292.C2

CONTR VOLT +EH.K1 .B2

GN/YE

.AC -Q1

574

277

103

14

RD

=CV91.DC-F13 0V/X

=CV91.DC-F12 0V

=CV91.DC-F12 0V

=CV91.DC-F12 0V

=CV91.DC-F13 0V

=CV91.DC-F11 0V

=CV91.DC-F11 0V

1+

1-

SET AUTO/MANU = AUTO SET 24-28,8V = 24V =CV91.DC-F12 24+/X =CV91.DC-F12 24+/X =CV91.DC-F13 24+/X =CV91.DC-F13 24+/X

=CV91.DC-F12 24+

=CV91.DC-F12 24+

=CV91.DC-F12 24+

=CV91.DC-F12 24+

=CV91.DC-F13 24+

BU BU

=CC.WI/1292.C2

561.B3

561.B2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/560 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

561.B3

=CV91.DC-F13 24+

=CV91.DC-F11 24+

=CV91.DC-F11 24+

=CV91.DC-F11 24+

Rev Ind Based on

Revision

3ASX_STS =CV09 Sh. 431

GN/YE

ABL8RPS24100 24VDC 10A 110...230VAC 50/60Hz

C = N LV = 100-120V HV = 200-500V

279

S 201-C 3 3A 230 VAC

S 201-C 1 1A 230 VAC

S 201-C 2 2A 230 VAC

12

124

EARTH

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, PORTAL TROLLEY =CV91 MCB:s +EH.K1

=CV91 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

560 561

=CV91.DC-F12 24+

=CV91.DC-F13 24+

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV91.DC-F11 24+

560.D4

560.D5

560.D6

249

250

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 2

CH. 3

CH. 4

=CV91.. =CV91.DC-F12 ON D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/561

=CV91.. =CV91.DC-F13 ON

=CV91.. =CV91.DC-F11 ON D

Rev Ind Based on

Revision

3ASX_STS =CV51 Sh. 555

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

251

PLANT CIRCUIT DIAGRAM CONTROL VOLTAGE, PORTAL TROLLEY =CV91 MCB:s DIGITAL IN +EH.K1

=CV91 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

561 601

1 =LV12../241.C3 =LV12../241.C3

4 =LV12../241.C3 =LV12../241.C3

=LV12-2 L3

=LV12-2 L1

=LV12-1 L2

=LV12-1 L1

S802N-C20 + S800-AUX 20A 183

S802N-C20 + S800-AUX 20A

3 184

3 197

22

211

-F1
13 21 FLOODLIGHTS BOOM SECT 1 C20A 621.A2

-F2
13 BK 2,5 mm BK 2,5 mm B FLOODLIGHTS BOOM SECT 2 C20A 621.B2 21

102 4

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
617.C2 FLOODLIGHTS BOOM SECT 1

-Q2
617.C2 FLOODLIGHTS BOOM SECT 2 BK 2,5 mm 3x480V PE

504

502

503

501

128 4

101

127

22

14

14

BK 2,5 mm
LINK 503 LINK LINK LINK 504

3x480V PE
LINK LINK

LINK

501 LINK

-X1:1

502

BK 2,5 mm

BK 2,5 mm

EARTH

EARTH

EARTH

EARTH

EARTH

1000W

1000W

1000W

1000W

1000W

1000W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

PE

PE

PE

PE

L2

PE

-E1.1 ++
D

-E1.2 ++

-E1.3 ++
FLOODLIGHTS BOOM SECTION 1 1000W

-E2.1 ++

-E2.2 ++

-E2.3 ++
FLOODLIGHTS BOOM SECTION 2 1000W =LTF1 +EH.Q21 D

FLOODLIGHTS BOOM SECTION 1 1000W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/601

FLOODLIGHTS BOOM SECTION 1 1000W

FLOODLIGHTS BOOM SECTION 2 1000W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS BOOM SECT 3-4

FLOODLIGHTS BOOM SECTION 2 1000W

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 603

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Resp dep

KKH1

Rev Ind

PE

L1

L1

L1

L1

L1

EARTH

Lang Sheet Cont

3ASX002381-PCD
4 5 6

601 602

1 =LV12../241.C4 =LV12../241.C4

4 =LV12../241.C4 =LV12../241.C4

=LV12-3 L2

=LV12-3 L3

=LV12-4 L1

=LV12-4 L2

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

198

3 212

185

3 199

22

-F3
13 21 FLOODLIGHTS BOOM SECT 3 C20A 621.A3

-F4
13 BK 2,5 mm BK 2,5 mm B FLOODLIGHTS BOOM SECT 4 C20A 621.B3 21

130 4

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q3
617.C3 FLOODLIGHTS BOOM SECT 3

-Q4
617.C4 FLOODLIGHTS BOOM SECT 4 BK 2,5 mm
506

505

506

507

3x480V PE
LINK 507 LINK 508 LINK LINK

508

132 4

129

131

22

14

14

505 LINK

BK 2,5 mm BK 2,5 mm

3x480V PE
LINK LINK

-X1:9

LINK

BK 2,5 mm

14

10

12

13

15

16

11

EARTH

EARTH

EARTH

EARTH

EARTH

1000W

1000W

1000W

1000W

1000W

1000W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

PE

PE

PE

PE

L2

PE

-E3.1 ++
D

-E3.2 ++

-E3.3 ++
FLOODLIGHTS BOOM SECTION 3 1000W

-E4.1 ++

-E4.2 ++

-E4.3 ++
FLOODLIGHTS BOOM SECTION 4 1000W =LTF1 +EH.Q21 D

FLOODLIGHTS BOOM SECTION 3 1000W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/602

FLOODLIGHTS BOOM SECTION 3 1000W

FLOODLIGHTS BOOM SECTION 4 1000W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS BOOM SECT 3-4

FLOODLIGHTS BOOM SECTION 4 1000W

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 603

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Resp dep

KKH1

Rev Ind

PE

L1

L1

L1

L1

L1

EARTH

Lang Sheet Cont

3ASX002381-PCD
4 5 6

602 603

1 =LV12../241.C5 =LV12../241.C5

=LV12-5 L3

=LV12-5 L1

3x480V PE

S802N-C20 + S800-AUX 20A

213

3 186

-F5
13 BK 2,5 mm BK 2,5 mm B B FLOODLIGHTS BACKREACH C20A 621.A4 21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q5
618.C2 FLOODLIGHTS BACKREACH

509

510

134 4

133

22

14

BK 2,5 mm
LINK

3x480V PE
LINK LINK LINK

BK 2,5 mm
509 LINK LINK 510

LINK

-X1:17

20

18

21

22

19

LINK

EARTH

EARTH

EARTH

EARTH

EARTH

1000W

1000W

1000W

1000W

1000W

1000W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

L2

PE

PE

PE

PE

PE

L2

-E5.1 ++
D FLOODLIGHTS BACKREACH 1000W

-E5.2 ++
FLOODLIGHTS BACKREACH 1000W

-E5.3 ++
FLOODLIGHTS BACKREACH 1000W

-E5.4 ++
FLOODLIGHTS BACKREACH 1000W

-E5.5 ++
FLOODLIGHTS BACKREACH 1000W

-E5.6 ++
FLOODLIGHTS BACKREACH 1000W =LTF1 +EH.Q21
Resp dep

PE

L1

L1

L1

L1

L1

L1

EARTH

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/603

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 604

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS BACKREACH

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

603 604

2 =LV12../241.C5 =LV12../241.C5

=LV12-6 L2

=LV12-6 L3

3x480V PE

S802N-C20 + S800-AUX 20A

200

3 214

-F6
13 BK 2,5 mm BK 2,5 mm B B FLOODLIGHTS GIRDER C20A 621.B4 21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q6
618.C2 FLOODLIGHTS GIRDER

511

BK 2,5 mm BK 2,5 mm -X1:23

24

512

136 4

135

22

14

EARTH

1000W

1000W

3 ex. 3x400

3 ex. 3x400

L2

PE

L2

-E6.1 ++
D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/604 FLOODLIGHTS GIRDER 1000W

-E6.2 ++
FLOODLIGHTS GIRDER 1000W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS GIRDER =LTF1 +EH.Q21
Resp dep

PE

L1

L1

EARTH

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 605

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

604 605

1 =LV12../241.C5 =LV12../241.C5

3 =LV12../241.C6

4 =LV12../241.C6

=LV12-7 L1

=LV12-7 L2

3x480V PE

=LV12-8 L3

=LV12-8 L1

3x480V PE

S802N-C20 + S800-AUX 20A 187

S802N-C20 + S800-AUX 20A

3 201

215

3 188

22

-F7
13 21 FLOODLIGHTS PORTAL BEAM LEFT C20A 621.A5

-F8
13 BK 2,5 mm BK 2,5 mm B 3 FLOODLIGHTS PORTAL BEAM RIGHT C20A 621.B5 21

138 4

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q7
619.C2 FLOODLIGHTS PORTAL BEAM LEFT

-Q8
619.C2 FLOODLIGHTS PORTAL BEAM RIGHT BK 2,5 mm BK 2,5 mm 3x480V PE
LINK LINK

514

513

515

516

140 4

137

139

BK 2,5 mm
LINK 515 LINK 516

22

14

14

LINK

513 LINK

514

BK 2,5 mm

3x480V PE
LINK LINK

-X1:25

-X1:29

27

26

28

30

32

31

EARTH

EARTH

EARTH

EARTH

EARTH

1000W

1000W

1000W

1000W

1000W

1000W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

L2

PE

PE

PE

PE

PE

L2

-E7.1 ++
D

-E7.2 ++

-E7.3 ++
FLOODLIGHTS PORTAL BEAM LEFT 1000W

-E8.1 ++

-E8.2 ++

-E8.3 ++
D

FLOODLIGHTS PORTAL BEAM LEFT 1000W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/605

FLOODLIGHTS PORTAL BEAM LEFT 1000W

FLOODLIGHTS FLOODLIGHTS FLOODLIGHTS PORTAL BEAM RIGHT PORTAL BEAM RIGHT PORTAL BEAM RIGHT 1000W 1000W 1000W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS PORTAL BEAM =LTF1 +EH.Q21
Resp dep

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 605

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

KKH1

PE
Rev Ind

L1

L1

L1

L1

L1

L1

EARTH

Lang Sheet Cont

3ASX002381-PCD
4 5 6

605 606

1 =LV12../242.C2 =LV12../242.C2

3 =LV12../242.C2 =LV12../242.C2

=LV12-10 L2

=LV12-9 L2

=LV12-9 L3

3x480V PE

=LV12-10 L1

3x480V PE

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

3 204

203

3 217

22

190

-F9
13 21 622.A2 SPARE
518 4

-F10
13 SPARE
520 4

C20A

C20A

517

BK 2,5 mm BK 2,5 mm B

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:33

-X1:35

34

519

36

622.B2

21

22

14

14

SPARE

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/606 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS SPARE

=LTF1 +EH.Q21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

3ASX002381-PCD
4 5 6

606 607

1 =LV12../242.C3 =LV12../242.C3

3 =LV12../242.C3 =LV12../242.C3

5 =LV12../242.C4 =LV12../242.C4

=LV12-12 L3

=LV12-13 L2

=LV12-13 L3

3 206 =LV12-14 L2

=LV12-12 L1

3x480V PE

3x480V PE

=LV12-14 L1

3x480V PE

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

205

218

3 219

3 191

22

22

192

-F12
13 21 FLOODLIGHTS BACKREACH MAINT C20A 622.A3

-F13
13 21 FLOODLIGHTS BOOM TIP MAINT C20A 622.B3

-F14
13 BK 2,5 mm BK 2,5 mm B FLOODLIGHTS A-FRAME MAINT C20A 622.A4 21

142 4

144 4

BK 2,5 mm BK 2,5 mm B 3

BK 2,5 mm BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q12
620.C2 FLOODLIGHTS BACKREACH MAINT

-Q13
620.C2 FLOODLIGHTS BOOM TIP MAINT

-Q14
620.C3 FLOODLIGHTS A-FRAME MAINT

524

522

523

525

BK 2,5 mm BK 2,5 mm -X1:37 38

BK 2,5 mm BK 2,5 mm -X1:39 40

BK 2,5 mm BK 2,5 mm -X1:41 42

526

521

146 4

143

145

141

22

14

14

14

EARTH

EARTH

EARTH

400W

400W

400W

400W

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

PE

PE

PE

L2

-E12.1 ++
D

-E12.2 ++
FLOODLIGHTS BACKREACH MAINT 400W

-E13.1 ++
FLOODLIGHTS BOOM TIP MAINT 400W

-E14.1 ++
FLOODLIGHTS A-FRAME MAINT 400W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS MAINTENANCE =LTF1 +EH.Q21
Resp dep

FLOODLIGHTS BACKREACH MAINT 400W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/607

PE

L1

L1

L1

L1

EARTH

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

607 608

1 =LV12../242.C4 =LV12../242.C4

4 =LV12../242.C5

5 =LV12../242.C5

=LV12-15 L3

=LV12-16 L2

=LV12-16 L3

=LV12-15 L1

3x480V PE

3x480V PE

S802N-C20 + S800-AUX 20A 220

S802N-B16 + S800-AUX 16A 207

3 221

3 193

22

-F15
13 21 GANTRY CORNER FLOODLIGHTS C20A 622.B4

-F16
13 BK 2,5 mm BK 2,5 mm B
149

148 4

BK 2,5 mm B BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

147

-Q15
616.C2 GANTRY CORNER FLOODLIGHTS

-Q16

BK 2,5 mm
LINK 527 LINK

3x480V PE

BK 2,5 mm
528

620.C4 CRANE LOGO MAINTENANCE LIGHT BK 2,5 mm


529

527

528

BK 2,5 mm -X1:44 LINK


LINK

-X1:43

-X1:47

45

46

48

530

150 4

CRANE LOGO MAINTENANCE LIGHT B16A

622.A5

21

22

14

14

EARTH

EARTH

EARTH

EARTH

400W

400W

400W

400W

400W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

PE

PE

PE

PE

L2

-E15.1 ++
D

-E15.2 ++

-E15.3 ++
FLOODLIGHTS GANTRY CORNER 400W

-E15.4 ++
FLOODLIGHTS GANTRY CORNER 400W

-E16.1 ++
CRANE LOGO MAINTENANCE LIGHT 400W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS GANTRY CORNERS =LTF1 +EH.Q21
Resp dep

FLOODLIGHTS GANTRY CORNER 400W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/608

FLOODLIGHTS GANTRY CORNER 400W

PE

L1

L1

L1

L1

L1

EARTH

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

608 609

1 =LV12../242.C5 =LV12../242.C5

3 =LV12../242.C5 =LV12../242.C6

=LV12-17 L2

=LV12-18 L3

=LV12-17 L1

3x480V PE

=LV12-18 L1

3x480V PE

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

3 208

222

194

3 195

22

-F17
13 21 622.B6 SPARE
532 4

-F18
13 SPARE
534 4

C20A

C20A

BK 2,5 mm BK 2,5 mm B

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:49

-X1:51

50

533

531

52

623.A2

21

22

14

14

SPARE

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/609 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 FLOODLIGHTS GANTRY CORNERS

=LTF1 +EH.Q21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

3ASX002381-PCD
4 5 6

609 610

1 =CV09.DC-F12 24+ 24 VDC

=CV09../433.D3

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

=CS1.1.09 -006
=CS1.1.09/1505.C5 DO801

144

145

148

149

154

155

162

161

13

13

13

284

282

286

1NO

1NO

1NO

1NO

.C5 FLOODLIGHTS BOOM ON/OFF WHITE

.C5 FLOODLIGHTS GIRDER ON/OFF WHITE

.C6 FLOODL. PORTAL BEAM ON/OFF WHITE

.C6 FLOODLIGHTS GANTRY ON/OFF WHITE

283

285

287

289

288

-1S1
14

-1S2
14

-1S3
14

-1S4
14

13

CH. 9 9

CH. 10 10

CH. 11 11

CH. 12 12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

X1

X1

X1

BU

BU

BU

BU

-1S1
.A2 FLOODLIGHTS BOOM ON/OFF

-1S2
.A2 FLOODLIGHTS GIRDER ON/OFF
135

-1S3
.A3 FLOODL. PORTAL BEAM ON/OFF
136

-1S4
.A3 FLOODLIGHTS GANTRY ON/OFF
139

X1

C X2
140 139

X2

X2

134

135

=CS1.1.09 -005
=CS1.1.09/1505.C4 DI801

=CV09../433.C4 CH. 1 CH. 2 CH. 3 CH. 4

=CV09.DC-F13 0V 24 VDC

=LTF1.. FLOODLIGHTS BOOM ON/OFF REQ =LTF1.. FLOODLIGHTS GIRDER ON/OFF REQ ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/610

=LTF1.. FLOODL. PORTAL BEAM ON/OFF REQ =LTF1.. FLOODLIGHTS GANTRY ON/OFF REQ

=LTF1.. FLOODLIGHTS GIRDER ON IND =LTF1.. FLOODLIGHTS BOOM ON IND =LTF1.. FLOODL. PORTAL BEAM ON IND

138

X2

=LTF1.. FLOODLIGHTS GANTRY ON IND

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 ON/OFF CONTROL

=LTF1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

610 611

1 =CV21.DC-F12 24+/CA.S2 24 VDC

=CV21../513.D6

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

=CS1.1.21 -006
=CS1.1.21/1529.C5 DO801

508

106

107

107

108

108

109

109

13

13

13

.C5 FLOODLIGHTS BOOM ON/OFF WHITE

-2S2 +CA.S2

1NO

.C5 FLOODL. GIRDER ON/OFF WHITE

-2S3 +CA.S2

1NO

.C6 FLOODL. PORTAL BEAM ON/OFF WHITE

-2S4 +CA.S2

1NO

.C6 FLOODLIGHTS GANTRY ON/OFF WHITE

-2S1 +CA.S2

13

CH. 1 1

CH. 2 2

CH. 3 3

CH. 4 4 23 BU
682

679

680

14

14

14

1NO

510

511

512

513

14

BU

BU

BU

BU

BU

+CA.S2 -X3:6

BU

-X3:20

22

21

BU

681

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

+CA.S2 -X3:10

12

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

BU -X3:16
514

BU
515

BU
516

BU
517

17

18

19

X1

X1

X1

BU

BU

BU

BU

X2

X2

X2

675

676

677

11

12

13

=CS1.1.21 -002
=CS1.1.21/1529.A5 DI801

14

678

.A2 FLOODLIGHTS BOOM ON/OFF =CV21../514.D4

.A2 FLOODL. GIRDER ON/OFF

.A3 FLOODL. PORTAL BEAM ON/OFF

.A3 FLOODLIGHTS GANTRY ON/OFF

119

121

120

120

121

122

122

X2

-2S2 +CA.S2

-2S3 +CA.S2

-2S4 +CA.S2

-2S1 +CA.S2

X1

13

11

CH. 11

CH. 12

CH. 13

CH. 14

=CV21.DC-F13 0V/CA.S2 24 VDC

=LTF1.. FLOODLIGHTS BOOM ON/OFF REQ =LTF1.. FLOODLIGHTS GIRDER ON/OFF REQ ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/611

=LTF1.. FLOODL. PORTAL BEAM ON/OFF REQ =LTF1.. FLOODLIGHTS GANTRY ON/OFF REQ

=LTF1.. FLOODLIGHTS BOOM ON IND

=LTF1.. FLOODLIGHTS GIRDER ON IND

=LTF1.. FLOODL. PORTAL BEAM ON IND

=LTF1.. FLOODLIGHTS GANTRY ON IND

123

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 611

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF2 ON/OFF CONTROL

=LTF1 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

611 612

1 =CV31.DC-F12 24+ 24 VDC

=CV31../522.D4

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

=CS1.1.31 -004
=CS1.1.31/1541.C5 DO801

140

140

142

138

139

139

141

141

13

13

13

176

178

180

14

14

14

1NO

1NO

1NO

1NO

.C5 FLOODLIGHTS BOOM WHITE

.C5 FLOODLIGHTS PORTAL BEAM WHITE

.C6 FLOODLIGHTS GIRDER WHITE

.C6 FLOODLIGHTS GANTRY WHITE

177

179

181

183

14

182

-3S1

-3S2

-3S3

-3S4

13

CH. 1 1

CH. 2 2

CH. 3 3

CH. 4 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

X1

X1

X1

-3S1
.A2 FLOODLIGHTS BOOM 10 11 12

-3S2
.A2 FLOODLIGHTS PORTAL BEAM
123

-3S3
.A3 FLOODLIGHTS GIRDER
124

-3S4
.A3 FLOODLIGHTS GANTRY
125

X1

C X2
125 126

X2

X2

=CS1.1.31 -002
=CS1.1.31/1541.C3 DI801

13

=CV31../522.B5

CH. 10

CH. 11

CH. 12

CH. 13

=CV31.DC-F13 0V 24 VDC

=LTF1.. FLOODLIGHTS BOOM ON/OFF REQ =LTF1.. FLOODLIGHTS GIRDER ON/OFF REQ ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/612

=LTF1.. FLOODL. PORTAL BEAM ON/OFF REQ =LTF1.. FLOODLIGHTS GANTRY ON/OFF REQ

=LTF1.. FLOODLIGHTS BOOM ON IND

=LTF1.. FLOODLIGHTS GIRDER ON IND

=LTF1.. FLOODL. PORTAL BEAM ON IND

124

122

123

X2

=LTF1.. FLOODLIGHTS GANTRY ON IND

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 611

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 ON/OFF CONTROL

=LTF1 +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

612 613

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

=CS1.1.42 -005
=CS1.1.42/1553.C4 DO801

154

154

152

153

153

155

155

156

13

13

13

194

192

196

14

14

14

1NO

1NO

1NO

1NO

.C5 FLOODLIGHTS BOOM WHITE

.C5 FLOODLIGHTS PORTAL BEAM WHITE

.C6 FLOODLIGHTS GIRDER WHITE

.C6 FLOODLIGHTS GANTRY WHITE

193

195

197

199

14

198

-4S1

-4S2

-4S3

-4S4

13

CH. 5 5

CH. 6 6

CH. 7 7

CH. 8 8

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

X1

X1

X1

-4S1
.A2 FLOODLIGHTS BOOM 10 11

-4S2
.A2 FLOODLIGHTS PORTAL BEAM
225

-4S3
.A3 FLOODLIGHTS GIRDER
226

-4S4
.A3 FLOODLIGHTS GANTRY
227

X1

C X2
227 228

X2

X2

224

225

=CS1.1.42 -003
=CS1.1.42/1553.C2 DI801

12

=CV42../542.B5

CH. 9

CH. 10

CH. 11

CH. 12

=CV42.DC-F13 0V 24 VDC

=LTF1.. FLOODLIGHTS BOOM ON/OFF REQ =LTF1.. FLOODLIGHTS GIRDER ON/OFF REQ ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/613

=LTF1.. FLOODL. PORTAL BEAM ON/OFF REQ =LTF1.. FLOODLIGHTS GANTRY ON/OFF REQ

=LTF1.. FLOODLIGHTS BOOM ON IND

=LTF1.. FLOODLIGHTS GIRDER ON IND

=LTF1.. FLOODL. PORTAL BEAM ON IND

226

X2

=LTF1.. FLOODLIGHTS GANTRY ON IND

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 611

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 ON/OFF CONTROL

=LTF1 +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

613 614

1 =CV11.DC-F12 24+/MH.S1 24 VDC

=CV11../443.D4

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

758

759

760

14

14

14

1NO

1NO

1NO

1NO

.C5 FLOODLIGHTS BOOM ON/OFF WHITE

.C5 FLOODLIGHTS GIRDER ON/OFF WHITE

.C6 FLOODL. PORTAL BEAM ON/OFF WHITE

.C6 FLOODLIGHTS GANTRY ON/OFF WHITE

526

527

528

529

14

BU

BU

BU

BU

BU

BU

-X3:5

BU

+EH.Q1.2 -X3:85

86

87

88

BU

761

-7S1

-7S2

-7S3

-7S4

=CS1.1.11/1510.A2

=CS1.1.11 -006 +EH.Q1.2

523

115

116

116

117

117

118

118

13

13

13

13

CH. 1 DO801

CH. 2

CH. 5

CH. 6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

-X3:9

10

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

BU

BU

BU

BU

+EH.Q1.2 -X3:81

530

532

84

82

83

X1

X1

X1

BU

BU

BU

BU

-7S1
.A2 FLOODLIGHTS BOOM ON/OFF =CV11../444.B3

-7S2
.A2 FLOODLIGHTS GIRDER ON/OFF
107

-7S3
.A3 FLOODL. PORTAL BEAM ON/OFF
108

-7S4
.A3 FLOODLIGHTS GANTRY ON/OFF
109

X1

533

531

12

11

C X2
525 109

X2

X2

106

107

754

755

756

=CS1.1.11/1509.C3

=CS1.1.11 -003 +EH.Q1.2

757

CH. 1 DI801 =LTF1.. FLOODLIGHTS BOOM ON/OFF REQ

CH. 2

CH. 3

CH. 4

=CV11.DC-F13 0V/MH.S1 24 VDC

=LTF1.. FLOODL. PORTAL BEAM ON/OFF REQ =LTF1.. FLOODLIGHTS GIRDER ON/OFF REQ =LTF1.. FLOODLIGHTS GANTRY ON/OFF REQ

=LTF1.. FLOODLIGHTS GIRDER ON IND =LTF1.. FLOODLIGHTS BOOM ON IND =LTF1.. FLOODL. PORTAL BEAM ON IND

108

X2

=LTF1.. FLOODLIGHTS GANTRY ON IND

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/614

Rev Ind Based on

Revision

3ASX_STS =LTF2 Sh. 623

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 ON/OFF CONTROL

=LTF1 +MH.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

614 615

=CV19../481.D3

=CV19.AC-F11 L 110 VAC

225

225

226

226

227

227

1/1A

3/2A

5/3A

=CS1.1.19 -006
=CS1.1.19/1526.A2

4/2B

DO802

254

253

255

=LTF1.. FLOODLIGHTS BOOM ON/OFF ORD

=LTF1.. FLOODLIGHTS GIRDER ON/OFF ORD

=LTF1.. FLOODLIGHTS PORTAL BEAM ON/OFF ORD

=LTF1.. FLOODLIGHTS GANTRY ON/OFF ORD

RD

RD

RD

RD

256

8/4B

CH. 1 2/1B

CH. 2

CH. 3 6/3B

CH. 4

7/4A

228

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

E 252-115V 115V AC

E 252-115V 115V AC

E 252-115V 115V AC

E 252-115V 115V AC

C A1
292 A2

A1

A1

-K1
FLOODLIGHTS BOOM =CV19../481.B4 =CV19.AC-F11 N 617.A2 620.A2

-K2
FLOODLIGHTS GIRDER
1038

-K3
FLOODLIGHTS PORTAL BEAM
291

A1

-K4
FLOODLIGHTS GANTRY
292

290 A2

290 A2

291 A2

1 3

2 4

620.A2 618.A2

1 3

2 4

620.A3 619.A2

1 3

2 4

616.A2 620.A4

1 3

293

2 4

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/615 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 ON/OFF CONTROL

=LTF1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF2 Sh. 623

3ASX002381-PCD
4 5 6

615 616

1 =CV19.AC-F11 L 110 VAC

4 =CV19.DC-F12 24+/Q21 24 VDC

=CV19../481.D3

=CV19../482.D4

A
242 241

615.C4 FLOODLIGHTS GANTRY

-K4 +EH.Q22

1030

-Q15
.C2 GANTRY CORNER FLOODLIGHTS

RD

1031

13

14

122

121

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

C A1 BU
164

-Q15
GANTRY CORNER FLOODLIGHTS =CV19../481.B3 =CV19.AC-F11 N/Q21 608.B2 608.B2 .B5

163 A2

1 3 5 13

2 4 6 14

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 9 DI801 =LTF1.. GANTRY CORNER CONTACTOR ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/616 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 CONTACTORS

=LTF1 +EH.Q21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 617

3ASX002381-PCD
4 5 6

616 617

1 =CV19.AC-F11 L 110 VAC


235 236

5 =CV19.DC-F12 24+/Q21 24 VDC


107 108

=CV19../481.D3

=CV19../482.D4

13

+EH.Q22 -X2:7

-Q2
.C2 FLOODLIGHTS BOOM SECT 2

+EH.Q4 -X2:23

168

7 ex. 110

13

14

RD

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+EH.Q4 -X2:24

=BH.GF/4034.C6 HORIZONTAL POSITION RD

520

14

12

-Q4
.C4 FLOODLIGHTS BOOM SECT 4

+EH.Q22 -X2:8

1020

A1

A1

A1

-Q1
FLOODLIGHTS BOOM SECT 1 =CV19../481.B3

-Q2
FLOODLIGHTS BOOM SECT 2

-Q3
FLOODLIGHTS BOOM SECT 3
154

-Q4
FLOODLIGHTS BOOM SECT 4
155

153 A2

153 A2

154 A2

155 A2

A1

1021

152

152

151

151

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

1020

RD
A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

BU1022 14

13

156

=CV19.AC-F11 N/Q21 601.B2 601.B2 .A5 1 3 5 13 2 4 6 14 601.B4 601.B4 .B5 1 3 5 13 2 4 6 14 602.B2 602.B2 .B5 1 3 5 13 2 4 6 14 602.B4 602.B4 .B5 1 3 5 13 2 4 6 14

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 10 DI801 =LTF1.. BOOM CONTACTORS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/617 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 CONTACTORS

Resp dep

KKH1

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 617

3ASX002381-PCD
4 5 6

BU

.C3 FLOODLIGHTS BOOM SECT 3

11

169

14

519

-Q3

13

=BH.GF -K5 +EH.Q4

BU

615.C2 FLOODLIGHTS BOOM

RD

.C2 FLOODLIGHTS BOOM SECT 1

701

1021

167

14

-K1 +EH.Q22

-Q1

BU B C D =LTF1 +EH.Q21
Rev Ind Lang Sheet Cont

617 618

1 =CV19.AC-F11 L 110 VAC

4 =CV19.DC-F12 24+/Q21 24 VDC


108 109

=CV19../481.D3

=CV19../482.D4

A
238 239

13

-Q5 -K2 +EH.Q22


.C2 FLOODLIGHTS BACKREACH 3

171 1024

14 13 14 BU B C BU 11 D =LTF1 +EH.Q21
Resp dep

615.C3 FLOODLIGHTS GIRDER

1023

-Q6
.C2 FLOODLIGHTS GIRDER

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

A1

-Q5
FLOODLIGHTS BACKREACH =CV19../481.B3 =CV19.AC-F11 N/Q21 603.B2 603.B2 .A5

-Q6
FLOODLIGHTS GIRDER
157

156 A2

157 A2

A1
158

1023

170

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

RD

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

1 3 5 13

2 4 6 14

604.B2 604.B2 .B5

1 3 5 13

2 4 6 14

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 11 DI801 =LTF1.. BACKREACH/GIRDER CONTACTORS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/618 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 CONTACTORS

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 618

3ASX002381-PCD
4 5 6

618 619

1 =CV19.AC-F11 L 110 VAC

4 =CV19.DC-F12 24+/Q21 24 VDC


114 115

=CV19../481.D3

=CV19../482.D4

A
240 241

13

-Q7 -K3 +EH.Q22


.C2 FLOODLIGHTS PORTAL BEAM LEFT 3

173 1026

14 13 14 BU B C BU 12 D =LTF1 +EH.Q21
Resp dep

615.C4 FLOODLIGHTS PORTAL BEAM

1025

-Q8
.C2 FLOODLIGHTS PORTAL BEAM RIGHT

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

A1

-Q7
FLOODLIGHTS PORTAL BEAM LEFT =CV19../481.B3 =CV19.AC-F11 N/Q21 605.B2 605.B2 .A5

-Q8
FLOODLIGHTS PORTAL BEAM RIGHT
159

158 A2

159 A2

A1
160

1025

172

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

RD

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

1 3 5 13

2 4 6 14

605.B4 605.B4 .B5

1 3 5 13

2 4 6 14

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 12 DI801 =LTF1.. PORTAL BEAM CONTACTORS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/619 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 CONTACTORS

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 618

3ASX002381-PCD
4 5 6

619 620

1 =CV19.AC-F11 L 110 VAC

5 =CV19.DC-F12 24+/Q21 24 VDC


120 121

=CV19../481.D4

=CV19../482.D4

A
240 242 243 237 238 236 237 239

13

-Q12 -K2 +EH.Q22 -K1 +EH.Q22 -K3 +EH.Q22 -K4 +EH.Q22


.C2 FLOODLIGHTS BACKREACH MAINT 3 3 1 1

174 175

14 13 13 BU 14 BU
176

615.C3 FLOODLIGHTS GIRDER

615.C2 FLOODLIGHTS BOOM

615.C4 FLOODLIGHTS PORTAL BEAM

615.C4 FLOODLIGHTS GANTRY

1027

1028

1029

1032

-Q13
.C2 FLOODLIGHTS BOOM TIP MAINT

RD

RD

RD

RD

-Q14
B .C3 FLOODLIGHTS A-FRAME MAINT

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

14

-Q16
.C4 CRANE LOGO MAINTENANCE LIGHT

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

1033

14

13

A1

A1

A1

-Q12
FLOODLIGHTS BACKREACH MAINT =CV19../481.B4 =CV19.AC-F11 N/Q21 607.B2 607.B2 .A5

-Q13
FLOODLIGHTS BOOM TIP MAINT
161

-Q14
FLOODLIGHTS A-FRAME MAINT
162

-Q16
CRANE LOGO MAINTENANCE LIGHT
163

160 A2

161 A2

162 A2

164 A2

A1

165

1 3 5 13

2 4 6 14

607.B4 607.B4 .B5

1 3 5 13

2 4 6 14

607.B5 607.B5 .B5

1 3 5 13

2 4 6 14

608.B5 608.B5 .B5

1 3 5 13

2 4 6 14

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 13 DI801 =LTF1.. MAINT. LIGHT CONTACTORS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/620 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

13

BU

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 CONTACTORS

Resp dep

KKH1

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 618

3ASX002381-PCD
4 5 6

BU C D =LTF1 +EH.Q21
Rev Ind Lang Sheet Cont

620 621

1 =CV19.DC-F12 24+/Q21 24 VDC

=CV19../482.D4

104

103

105

106

107

110

13

13

13

13

111

14

14

14

104

103

105

106

109

110

13

13

13

14

14

14

601.A4 FLOODLIGHTS BOOM SECT 2

602.A4 FLOODLIGHTS BOOM SECT 4

604.A2 FLOODLIGHTS GIRDER

605.A4 FLOODLIGHTS PORTAL BEAM RIGHT

1004

1006

1008

1010

14

-F2 +EH.Q21

-F4 +EH.Q21

-F6 +EH.Q21

-F8 +EH.Q21

13

112

601.A2 FLOODLIGHTS BOOM SECT 1

602.A2 FLOODLIGHTS BOOM SECT 3

603.A2 FLOODLIGHTS BACKREACH

605.A2 FLOODLIGHTS PORTAL BEAM LEFT

1003

1005

1007

1009

14

-F1 +EH.Q21

-F3 +EH.Q21

-F5 +EH.Q21

-F7 +EH.Q21

111

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

=CS1.1.19 -002
=CS1.1.19/1525.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

=LTF1.. BOOM SECT 1 MCB ON WARN-N =LTF1.. BOOM SECT 2 MCB ON WARN-N

=LTF1.. BOOM SECT 3 MCB ON WARN-N =LTF1.. BACKREACH SECT 1 MCB ON WARN-N

=LTF1.. BACKREACH SECT 2 MCB ON WARN-N =LTF1.. PORTAL BEAM LEFT MCB ON WARN-N

=LTF1.. PORTAL BEAM RIGHT MCB ON WARN-N =LTF1.. PORTAL BEAM OUTSIDE MCB ON WARN-N

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/621

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 619

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 MCB SUPERVISION

=LTF1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

621 622

1 =CV19.DC-F12 24+/Q21 24 VDC

=CV19../482.D4

13

13

13

13

120

112

113

115

116

117

118

119

14

14

14

1011

1013

1015

1017

606.A2 SPARE

122

13

13

13

14

14

14

1014

1012

1016

1018

606.A4 SPARE

607.A4 FLOODLIGHTS BOOM TIP MAINT

608.B2 GANTRY CORNER FLOODLIGHTS

609.A2 SPARE

14

-F10 +EH.Q21

-F13 +EH.Q21

-F15 +EH.Q21

-F17 +EH.Q21

13

123

114

113

116

117

118

119

607.A2 FLOODLIGHTS BACKREACH MAINT

607.A5 FLOODLIGHTS A-FRAME MAINT

608.B5 CRANE LOGO MAINTENANCE LIGHT

14

-F9 +EH.Q21

-F12 +EH.Q21

-F14 +EH.Q21

-F16 +EH.Q21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

10

11

12

13

15

=CS1.1.19 -002
=CS1.1.19/1525.A4 DI801

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

14

CH. 15

CH. 16

=LTF1.. SPARE MCB ON WARN-N =LTF1.. SPARE MCB ON WARN-N

=LTF1.. BACKREACH MAINT MCB ON WARN-N =LTF1.. BOOM TIP MAINT MCB ON WARN-N

=LTF1.. A-FRAME MAINT MCB ON WARN-N =LTF1.. GANTRY CORNERS MCB ON WARN-N

=LTF1.. CRANE LOGO MAINT MCB ON WARN-N =LTF1.. SPARE MCB ON WARN-N

16

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/622

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 619

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 MCB SUPERVISION

=LTF1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

622 623

1 =CV19.DC-F12 24+/Q21 24 VDC


124 123

=CV19../482.D4

13

1019

609.A4 SPARE

14

-F18 +EH.Q21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.19 -001
=CS1.1.19/1525.A3 DI801

CH. 14

=LTF1.. SPARE MCB ON WARN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/623 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

14

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS MAIN STRUCTURE =LTF1 MCB SUPERVISION

=LTF1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 619

3ASX002381-PCD
4 5 6

623 624

2 =LV13../252.C2 =LV13../252.C2

=LV13-1 L

=LV13-1 N

372

S 201-B 10 + S 2C-H6R 10A 230 VAC

-F2
EMERGENCY LIGHTING B10A 11 B BK 2,5 mm
603

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:3

EARTH

3 x 36 W

L1

-E2.1-3 ++
EMERGENCY LIGHTING 3 x 36 W

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/624 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

PLANT CIRCUIT DIAGRAM LIGHTING - MAINTENENCE MAIN STRUCTURE WORK LIGHT MAINTENENCE

=LTM1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 619

3ASX002381-PCD
4 5 6

624 626

1 =LV12../243.C2 =LV12-21 L3 =LV12../243.C2 3x480V PE

4 =LV12-22 L1 =LV12../243.C2 =LV12-22 L2 =LV12../243.C2 3x480V PE

=LV12-21 L2

S802N-C20 + S800-AUX 20A

S802N-C20 + S800-AUX 20A

209

3 223

196

3 210

22

-F1
13 21 FLOODLIGHTS TROLLEY SECT 1 C20A 628.A2

-F2
13 BK 2,5 mm BK 2,5 mm B 3 FLOODLIGHTS TROLLEY SECT 2 C20A 628.A2 21

178 4

BK 2,5 mm BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
627.C3 FLOODLIGHTS TROLLEY SECT 1

-Q2
627.C4 FLOODLIGHTS TROLLEY SECT 2 BK 2,5 mm
536

535

536

537

3x480V PE
LINK LINK

BK 2,5 mm BK 2,5 mm

LINK

535 LINK

BK 2,5 mm

-X1:53

54

55

56

57

58

538

180 4

177

179

22

14

14

EARTH

EARTH

EARTH

EARTH

1000W

1000W

1000W

1000W

1000W

3 ex. 3x400

3 ex. 3x400

3 ex. 3x400

L2

L2

L2

L2

PE

PE

PE

PE

L2

-E1.1 ++
D FLOODLIGHTS TROLLEY SECT 1 1000W

-E1.2 ++
FLOODLIGHTS TROLLEY SECT 1 1000W

-E1.3 ++
FLOODLIGHTS TROLLEY SECT 1 1000W

-E2.1 ++

-E2.2 ++
FLOODLIGHTS TROLLEY SECT 2 1000W =LTF2 +EH.Q21
Resp dep

FLOODLIGHTS TROLLEY SECT 2 1000W PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS TROLLEY =LTF2 FLOODLIGHTS TROLLEY

PE

L1

L1

L1

L1

L1

EARTH

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/626

Rev Ind Based on

Revision

3ASX_STS =LTF1 Sh. 608

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

626 627

1 =CV19.AC-F11 L/CA.S2

4 =CV19.DC-F13 24+ 24 VDC

5 =CV19.DC-F12 24+/Q21 24 VDC

=CV19.AC-F11 L =CV19../481.D4 110 VAC

=CV19../481.D5

=CV19../482.D6

=CV19../482.D4

228

229

A
HARMONY 4 WHITE WHITE 1NO+LB 24V 244 243 505

10/5B

=CS1.1.19/1526.A2

257

=LTF2.. FLOODLIGHTS TROLLEY ON/OFF ORD

714

+CA.S2 -X2:7

182

.C5 FLOODLIGHTS TROLLEY ON/OFF WHITE

+EH.Q22 -X3:18

-Q2
.C4 FLOODLIGHTS TROLLEY SECT 2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

703

+EH.Q22 -X2:12

A1 257

703

A1

A1

1037

181

X1

E 252-115V 115V AC

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

A16-30-10 110V 50Hz/110-120V 60Hz AC3 7,5kW

539

+CA.S2 -X3:37

BU

BU

1039

13

14

BU

293 A2

165 A2

FLOODLIGHTS TROLLEY =CV19../481.B4 =CV19.AC-F11 N .A3 .B5

FLOODLIGHTS TROLLEY SECT 1 =CV19../481.B4 =CV19.AC-F11 N/Q21 626.B2 626.B2 .B6

FLOODLIGHTS TROLLEY SECT 2

294

166 A2

-K1 +EH.Q22

1038

166

538

-Q1

-Q2

.A2 FLOODLIGHTS TROLLEY ON/OFF

X2

-2S2 +CA.S2

=CV19../482.B6 1 3 5 13 2 4 6 14 626.B4 626.B4 .B6 1 3 5 13 2 4 6 14

=CV19.DC-F13 0V/CA.S2

1 3

2 4

=CS1.1.19/1525.A3

=CS1.1.19 -001 +EH.Q22

CH. 15 DI801 =LTF2.. TROLLEY CONTACTOR ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/627 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

15

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS TROLLEY =LTF2 ON/OFF CONTROL

=LTF2 +EH.Q21
Resp dep

KKH1

Rev Ind

Rev Ind Based on

Revision

3ASX_STS =LTF2 Sh. 622

3ASX002381-PCD
4 5 6

BU

.C2 FLOODLIGHTS TROLLEY

.C3 FLOODLIGHTS TROLLEY SECT 1

14

RD

-K1 +EH.Q22

506

1037

-Q1

13

1NO

14

DO802

.C2 FLOODLIGHTS TROLLEY

1036

=CS1.1.19 -006 +EH.Q22

CH. 5

9/5A

13

-2S2 +CA.S2

-K1 +EH.Q22

126

181

RD

Lang Sheet Cont

627 628

1 =CV19.DC-F12 24+/Q21 24 VDC

=CV19../482.D4

A
124 125 125 126

13

-F1
626.A2 FLOODLIGHTS TROLLEY SECT 1

-F2
626.A4 FLOODLIGHTS TROLLEY SECT 2

14

1034

BU

BU

1035

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.19/1525.A5

=CS1.1.19 -003 +EH.Q22

CH. 1 DI801 =LTF2.. FLOODLIGHTS TROLLEY SECT 1 MCB ON

CH. 2

=LTF2.. FLOODLIGHTS TROLLEY SECT 2 MCB ON ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/628 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - FLOODLIGHTS TROLLEY =LTF2 MCB SUPERVISION

=LTF2 +EH.Q21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTF2 Sh. 625

3ASX002381-PCD
4 5 6

628 631

1 =LV13-W1 L1 =LV13-W1 L2 =LV13-W1 L3 =LV13-W1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-W1 L1 =LV13-W1 L2 =LV13-W1 L3 =LV13-W1 N

=LV13../251.C3 =LV13../251.C3 =LV13../251.C3 =LV13../251.C3 A

632.A1 632.A1 632.A1 632.A1 A

L2

L3

. . .

. . .

. . .

. . .

374

355

356

14

14

14

14

375

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

391

. . .

L2

L1

L1

-F1
11 WW LIGHTS BOOM 1 B10A 633.A2

-F2
11 WW LIGHTS BOOM 2 B10A 633.A2

-F3
11 WW LIGHTS MAIN STAIRS B10A 633.A3

-F4
11 WW LIGHTS A-FRAME B10A STAIRS 633.A3

-F6
WW LIGHTS BEAM AROUND B10A M-HOUSE 633.A4 11 BK 2,5 mm
334

330

332

BK 2,5 mm 1

BK 2,5 mm 1

BK 2,5 mm 1

333

331

14

12

12

12

12

12

BK 2,5 mm 1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
647.C2 WALKWAY LIGHTS BOOM 1

-Q2
647.C2 WALKWAY LIGHTS BOOM 2

-Q3
647.C3 WALKWAY LIGHTS MAIN STAIRS

-Q4
647.C4 WALKWAY LIGHTS A-FRAME STAIRS

-Q6
647.C4 WALKWAY LIGHTS BEAM AROUND M-HOUSE

604

605

606

607

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-X1:4

-X1:5

-X1:6

-X1:7

EARTH

EARTH

EARTH

EARTH

-X1:8

608

EARTH

5x (2x18) W

5 ex. 230

6x (2x18) W

5 ex. 230

18x (2x18) W

5 ex. 230

14x (2x18) W

5 ex. 230

14x (2x18) W

5 ex. 230

L1

L1

L1

L1

L2

L2

L2

L2

L1

PE

PE

PE

PE

L2

-E1.1-5 ++
WALKWAY LIGHTS BOOM 1 5x (2x18) W

-E2.1-6 ++
WALKWAY LIGHTS BOOM 2 6x (2x18) W

-E3.1-18 ++
WALKWAY LIGHTS MAIN STAIRS 18x (2x18) W

-E4.1-14 ++
WALKWAY LIGHTS MAIN STAIRS 14x (2x18) W

-E6.1-14 ++
WALKWAY LIGHTS BEAM AROUND M-HOUSE 14x (2x18) W

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/631 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 WALKWAYS MAIN STRUCTURE

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 631

3ASX002381-PCD
4 5 6

631 632

1 =LV13-W1 L1 =LV13-W1 L2 =LV13-W1 L3 =LV13-W1 N L3

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-W1 L1 =LV13-W1 L2 =LV13-W1 L3 =LV13-W1 N

631.A6 631.A6 631.A6 631.A6 A

L2

. . .

. . .

. . .

392

357

376

14

14

14

393

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

L3

L1

-F7
11 WW LIGHTS BACKREACH B10A 633.A4

-F8
11 WW LIGHTS PORTAL BEAM B10A 633.A5

-F9
11 633.A5 SPARE B10A 2

-F10
633.A6 SPARE B10A 2 11
612

335

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q7
647.C5 WALKWAY LIGHTS BACKREACH

-Q8
647.C6 WALKWAY LIGHTS PORTAL BEAM
EARTH

609

BK 2,5 mm

BK 2,5 mm
EARTH EARTH EARTH

-X1:10

610

-X1:12

-X1:11

-X1:9

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

336

611

14

12

12

12

12

18x (2x18) W

5 ex. 230

8x (2x18) W

5 ex. 230

-E7.1-18 ++
WALKWAY LIGHTS BACKREACH 18x (2x18) W

-E8.1-8 ++
WALKWAY LIGHTS PORTAL BEAM 8x (2x18) W

SPARE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/632 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SPARE D

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 WALKWAYS MAIN STRUCTURE

=LTW1-F10 PE

=LTW1-F9 PE

=LTW1-F10 N

=LTW1-F10 L

=LTW1-F9 N

=LTW1-F9 L

L1

L2

L1

PE

L2

PE

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 631

3ASX002381-PCD
4 5 6

632 633

1 =CV19.DC-F12 24+ 24 VDC


154 155

=CV19../482.D5

155

156

156

157

157

158

158

159

159

160

160

162

162

163

161

161

-F1
631.A2 WW LIGHTS BOOM 1

-F2
12 631.A2 WW LIGHTS BOOM 2
185

-F3
12 631.A3 WW LIGHTS MAIN STAIRS
186

-F4
12 631.A4 WW LIGHTS A-FRAME STAIRS
187

-F6
12 631.A5 WW LIGHTS BEAM AROUND M-HOUSE
188

-F7
12 632.A2 WW LIGHTS BACKREACH
189

-F8
12 632.A2 WW LIGHTS PORTAL BEAM
190

-F9
12 632.A3 SPARE
191

-F10
12 632.A4 SPARE
192

A 12 BU
193

11

11

11

11

11

11

11

11

14

14

14

14

14

14

14

14

BU

BU

BU

BU

BU

BU

BU

BU

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.19 -003
=CS1.1.19/1525.A5 DI801

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

CH. 9

CH. 10

10

CH. 11

=LTW1.. BOOM WW LIGHTS BOOM 1 =LTW1.. WW LIGHTS BOOM 2 SUPPLY OFF

=LTW1.. WW LIGHTS MAIN STAIRS SUPPLY OFF

=LTW1.. =LTW1.. WW LIGHTS PORTAL BEAM WW LIGHTS BEAM AROUND M-HOUSE SUPPLY OFF SUPPLY OFF =LTW1.. =LTW1.. =LTW1.. WW LIGHTS A-FRAME STAIRS WW LIGHTS BACKREACH SPARE -F9 SUPPLY OFF SUPPLY OFF SUPPLY OFF

=LTW1.. SPARE -F10 SUPPLY OFF

11

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/633

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 631

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE SIGNAL SUPERVISION

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

633 643

=CV19../483.D3

=CV19.DC-F14 24+/MH.S1 24 VDC

=CV19../483.D3

=CV19.DC-F14 24+/EH.K1

=CV19../483.D3

=CV19.DC-F14 24+/LS.S1

=CV19../483.D4

=CV19.DC-F14 24+/CA.S2

A AUTO AUTO OFF OFF


HARMONY 4 A-B-C 3-POS ROTARY 1NO 1NC HARMONY 4 L/A-L/B-L/C 3-POS KEY REMOVABLE POS A,B,C HARMONY 4 A-C 2-POS ROTARY 1NO 1NC HARMONY 4 A-C 2-POS ROTARY 1NO 1NC 534 562 290 290 508 507 124 124

ON

21

13

ON

21

13

13

.A4

-X3:14

OFF ON B AUTO

OFF ON AUTO

-X3:3

13-14 21-22

13-14 21-22 15

.A4

.A3

.A2

339

338

338

443

BU

339

111

712

111

713

+CA.S2 -X3:14

+MH.S1 -X3:56

+EH.K1 -X3:26

+LS.S1 -X3:10

57

27

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

443

-X3:17

+CA.A1 -X3:49

122

+CA.A1 -X3:44

-K7
644.C2 PHOTOCELL SENSOR BU

24

21

713

337

712

22

BU

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

-K2
WALKWAYS LIGHTS =CV19../483.B2 =CV19.DC-F14 0V

14 647.B2 12 24 647.B4 22

733 A2

A1 337

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/643 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 ON/OFF CONTROL

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 642

3ASX002381-PCD
4 5 6

BU

BU

BU

BU

BU

BU

WALKWAY LIGHTS

-7S1 +MH.S1

1NO 1NC

WALKWAY LIGHTS L/A-L/B-L/C

-1S1 +EH.K1

1NO 1NC

WALKWAY LIGHTS OFF/ON

-4S1 +LS.S1

1NO 1NC

WALKWAY LIGHTS OFF/ON

-2S1 +CA.S2

14

14

14

22

22

1NO 1NC

564

563

535

536

509

518

14

13

643 644

PHOTOCELL SENSOR

-A1 ++

L1

-X2:15

16

252

251

=CV19../481.D4 =CV19../481.B5

=CV19.AC-F11 L/X =CV19.AC-F11 N/X

318

17

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

-K7
PHOTOCELL SENSOR

310 A2

A1 704
311

14 12 24 D 643.B3 22

11 21 D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/644

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 ON/OFF CONTROL

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 642

3ASX002381-PCD
4 5 6

644 647

1 =CV19.AC-F11 L 110 VAC

=CV19../481.D4

249

250

250

-K2
643.C3 WALKWAYS LIGHTS

-K2
12 643.C3 WALKWAYS LIGHTS

14

21 RD
344

11

RD

340

24

22

702

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

344

340

342

342

343

343

345

345

346

A1

A1

A1

A1

A1

A1

-Q1
WALKWAY LIGHTS BOOM 1 =CV19../481.B4 =CV19.AC-F11 N 631.B2

-Q2
WALKWAY LIGHTS BOOM 2
310

-Q3
WALKWAY LIGHTS MAIN STAIRS
312

-Q4
WALKWAY LIGHTS A-FRAME STAIRS
313

-Q6
WALKWAY LIGHTS BEAM AROUND M-HOUSE
314

-Q7
WALKWAY LIGHTS BACKREACH
315

-Q8
WALKWAY LIGHTS PORTAL BEAM
316

309 A2

311 A2

312 A2

313 A2

314 A2

315 A2

316 A2

A1

346

341

341

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

1 3 5 13

2 4 6 14

631.B2

1 3 5 13

2 4 6 14

631.B3

1 3 5 13

2 4 6 14

631.B4

1 3 5 13

2 4 6 14

631.B5

1 3 5 13

2 4 6 14

632.B2

1 3 5 13

2 4 6 14

632.B2

1 3 5 13

317

2 4 6 14

648.A3

648.B3

648.B3

648.A3

648.A4

648.A5

648.A5

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/647 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 CONTACTORS

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 645

3ASX002381-PCD
4 5 6

647 648

=CV19../482.D5

=CV19.DC-F12 24+ 24 VDC


164 165 165 166 166 167 167 168 168 169

13

13

13

13

-Q1
647.C2 WALKWAY LIGHTS BOOM 1

-Q4
647.C4 WALKWAY LIGHTS A-FRAME STAIRS

-Q6
647.C4 WALKWAY LIGHTS BEAM AROUND M-HOUSE

-Q7
647.C5 WALKWAY LIGHTS BACKREACH

-Q8
647.C6 WALKWAY LIGHTS PORTAL BEAM

14

14

14

14

347

195

196

197

-Q2
647.C2 WALKWAY LIGHTS BOOM 2

348

13

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

647.C3 WALKWAY LIGHTS MAIN STAIRS

194

14

-Q3

13

198

14

13

BU

BU

BU

BU

12

13

15

=CS1.1.19 -003
=CS1.1.19/1525.A5 DI801

CH. 12

CH. 13

CH. 14

14

CH. 15

CH. 16

=LTW1.. LIGHTS BOOM, MAIN STAIR ON IND D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/648

=LTW1.. A-FRAME ON IND

=LTW1.. BEAM AROUND M-HOUSE ON IND

=LTW1.. BACKREACH ON IND

=LTW1.. PORTAL BEAM ON IND D

Rev Ind Based on

Revision

3ASX_STS =LTW1 Sh. 645

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS MAIN STRUCTURE =LTW1 CONTACTORS

16

BU

BU BU

=LTW1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

648 651

1 =LV22../302.C4 =LV22../302.C4

2 =LV22../302.C4 =LV22../302.C4

=LV22-W1 N

=LV22-W2 L1

=LV22-W1 L3

=LV22-W2 N

380

14

390

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

-F1
11 WALKWAY LIGHTS TROLLEY B10A 654.A3

-F2
EMERGENCY LIGHTS B10A 654.A3 11 BK 2,5 mm
626

BK 2,5 mm

625

14

12

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C
EARTH EARTH

-X1:34

-X1:33

5 ex. 230
2x36W

L1

L2

PE

-E1 ++
WALKWAY LIGHTS TROLLEY 2 x 36W ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/651

-E2 ++
EMERGENCY LIGHTS

PE

Rev Ind Based on

Revision

3ASX_STS =LTW2 Sh. 651

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS TROLLEY =LTW2 WALKWAYS MAIN TROLLEY

=LTW2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

651 654

2 =CV21.DC-F12 24+

=CV21../513.D2

A
179 180 180 181

11

-F1
651.A2 WALKWAY LIGHTS TROLLEY

-F2
12 651.A3 EMERGENCY LIGHTS

11
232

14

231

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

15

=CS1.1.21 -002
=CS1.1.21/1529.A5 DI801

CH. 15

CH. 16

=LTW2.. WALKWAY LIGHTS TROLLEY ON =LTW2.. EMERGENCY LIGHTS ON D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/654 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

16

PLANT CIRCUIT DIAGRAM LIGHTING - WALKWAYS TROLLEY =LTW2 MCB SUPERVISION

=LTW2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTW2 Sh. 651

3ASX002381-PCD
4 5 6

654 661

1 =LV13-R1 L1 =LV13-R1 L2 =LV13-R1 L3 =LV13-R1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3 3x190V PE+N

6 =LV13-R1 L1 =LV13-R1 L2 =LV13-R1 L3 =LV13-R1 N

=LV13../251.C4 =LV13../251.C4 =LV13../251.C4 =LV13../251.C4 A

662.A1 662.A1 662.A1 662.A1 A

L2

L3

L2

. . .

. . .

. . .

. . .

. . .

394

358

377

359

378

14

14

14

14

14

395

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

L3

L1

L1

-F1
11 M-HOUSE 1 LIGHTS B10A 674.A2

-F2
11 M-HOUSE 2 LIGHTS B10A 674.A2

-F3
11 E-ROOM 1 LIGHTS B10A 674.A3

-F4
11 E-ROOM 2 LIGHTS B10A 674.A3

-F5
11 BOOM CABIN LIGHTS B10A 674.A4

-F6
PLC ROOM LIGHTS B10A 674.A4 11 BK 2,5 mm B

BK 2,5 mm B 1

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q1
670.C2 M-HOUSE 1 LIGHTS

-Q2
670.C4 M-HOUSE 2 LIGHTS
EARTH

-Q3
670.C5 E-ROOM 1 LIGHTS
EARTH

-Q4
671.C2 E-ROOM 2 LIGHTS
EARTH

-Q5
671.C3 BOOM CABIN LIGHTS
EARTH

-Q6
671.C5 PLC ROOM LIGHTS
EARTH

614

613

615

616

617

-X1:14

-X1:13

-X1:15

-X1:16

-X1:17

-X1:18

EARTH

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

618

324

320

322

323

321

319

14

12

12

12

12

12

12

25 x 72 W

20 x 72 W

7 x 72 W

7 x 72W

1 x 36W

2 x 36W

PE

PE

PE

PE

PE

-E51.1-25 ++
GENERAL LIGHTING M-HOUSE 1 25 x 72 W

-E52.1-20 ++
GENERAL LIGHTING M-HOUSE 2 20 x 72 W

-E53.1-7 ++
GENERAL LIGHTING E-ROOM 1 7 x 72 W

-E54.1-7 ++
GENERAL LIGHTING E-ROOM 2 7 x 72W

-E55.1 ++
LIGHT BOOM CABIN 1 x 36W

-E56.1-2 ++
PLC ROOM LIGHTS 2 x 36W

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/661 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

L1

L1

L1

L1

L1

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 MAIN CIRCUITS E-ROOM/M-HOUSE

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 661

3ASX002381-PCD
4 5 6

661 662

1 =LV13-R1 L1 =LV13-R1 L2 =LV13-R1 L3 =LV13-R1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3 3x190V PE+N

6 =LV13-R1 L1 =LV13-R1 L2 =LV13-R1 L3 =LV13-R1 N A

661.A6 661.A6 661.A6 661.A6 A

L2

. . .

. . .

360

379

14

14

396

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . .

L3

L1

-F7
11 674.A4 SPARE B10A 2

-F8
11 LIGHTING EXT. ENCLOSURES B10A 674.A5

-F9
LIGHTING E-ROOM CABINETS B10A 674.A6 11 BK 2,5 mm
621

BK 2,5 mm

BK 2,5 mm

620

619

14

12

12

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:19

N
EARTH

-X1:20 108

=LTR1-F8 PE/1

=LV1.MD/151.A3

=LV1.MD/151.A3

=LV1.MD/151.A3

663.A1

663.A1

664.A1

667.A2

SPARE LIGHTING EXTERNAL ENCLOSURES LIGHTING E-ROOM CABINETS

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/662

667.A2

664.A1

=LTR1-F9 N/2

=LTR1-F9 L/2

=LTR1-F8 N/1

=LTR1-F9 N/1

=LTR1-F8 L/1

=LTR1-F9 L/1

C =LTR1-F7 PE =LTR1-F7 N =LTR1-F8 N =LTR1-F7 L =LTR1-F8 L

620

EARTH

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 661

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 MAIN CIRCUITS E-ROOM/M-HOUSE

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

662 663

662.C5 662.C5 A

=LTR1-F9 L/1 =LTR1-F9 N/1

110 VAC
LINK 621

-X1:22 LINK

LINK

-X1:21

5 ex. 230 2,5 mm OG

5 2,5 mm OG

5 ex. 230 2,5 mm OG

N
5 ex. 230 2,5 mm OG

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

1044

+EH.T21 -X10:3 1004

+EH.T22 -X10:3 1004

+EH.T23 -X10:3 1043

1047 1044

1043 1005

1048

+EH.T24 -X10:3 1047

1052 1048

1005

1053

+EH.T25 -X10:3 1052 OG 2,5 mm


501 SLIMLINE 120 60Hz 11W

+EH.K1 -X10:3 117

OG 2,5 mm

OG 2,5 mm

=LTR1-F9 N/X

=LTR1-F9 L/X

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

=VS1../816.A2

552

522

502

502

502

502

551

521

501

501

501

SLIMLINE 120 60Hz 11W

=VS1../816.A2

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

OG 2,5 mm

1053

118

X2

X2

X2

X2

X2

CUBICLE LIGHT 120 60Hz 11W

-E9 +EH.K1

CUBICLE LIGHT 120 60Hz 11W

-E10.1 +EH.T21

CUBICLE LIGHT 120 60Hz 11W

-E10.2 +EH.T22

CUBICLE LIGHT 120 60Hz 11W

-E10.3 +EH.T23

CUBICLE LIGHT 120V 60Hz 11W

-E10.4 +EH.T24

CUBICLE LIGHT 120 60Hz 11W

-E10.5 +EH.T25

ON

ON

ON

ON

ON

CUBICLE LIGHT

CUBICLE LIGHT

CUBICLE LIGHT

CUBICLE LIGHT

CUBICLE LIGHT

CUBICLE LIGHT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/663 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ON

X2

X1

X1

X1

X1

X1

X1

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 MAIN CIRCUITS CUBICLES

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 663

3ASX002381-PCD
4 5 6

663 664

662.C5 662.C5 A

=LTR1-F9 L/2 =LTR1-F9 N/2

110 VAC
LINK LINK

-X1:24 LINK

-X1:23

109

BK 2,5 mm LBU 2,5 mm +EH.Q21 -X10:3 1001


1002

X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

CUBICLE LIGHT 120 60Hz 11W


1004

-E19.1 +EH.Q21

ON

X2

540

539

SLIMLINE 120 60Hz 11W

727

X1

+EH.Q1.1 -X10:3 1003

+EH.Q1.2 -X10:3 1003

1004

+EH.Q4 -X10:3

+EH.Q2 -X10:3

+EH.Q3 -X10:3

+EH.Q5 -X10:3

CUBICLE LIGHT

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

CUBICLE LIGHT 120 60Hz 11W

CUBICLE LIGHT

502

599

600

576

X1

X1

X2

X2

X1

ON

ON

CUBICLE LIGHT 120 60Hz 11W

822

823

569

570

577

X1

X1

X2

X2

X1

ON

ON

CUBICLE LIGHT 120 60Hz 11W

CUBICLE LIGHT 120 60Hz 11W

CUBICLE LIGHT 120 60Hz 11W

CUBICLE LIGHT D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/664

CUBICLE LIGHT

CUBICLE LIGHT D

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 664

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 MAIN CIRCUITS CUBICLES

ON

CUBICLE LIGHT

-E11.2 +EH.Q1.2

CUBICLE LIGHT

-E13 +EH.Q3

CUBICLE LIGHT

-E15 +EH.Q5

X2

578

SLIMLINE 120 60Hz 11W

CUBICLE LIGHT 120 60Hz 11W

SLIMLINE 120 60Hz 11W

CUBICLE LIGHT 120 60Hz 11W

ON

X2

577

501

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

ON

-E19.2

X2

728

-E11.1 +EH.Q1.1

-E12 +EH.Q2

-E14 +EH.Q4

SLIMLINE 120 60Hz 11W

Resp dep

KKH1

3ASX002381-PCD
4 5 6

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm -X10:3 4 729 LBU 2,5 mm

5 ex. 230 2,5 mm OG

5 2,5 mm OG

1001

1002

B
SLIMLINE 120 60Hz 11W

=LTR1 +EH.Q22
Rev Ind Lang Sheet Cont

664 667

662.C3 =LTR1-F8 L A

=LTR1-F8 N

662.C3

110 VAC
LINK LINK

-X1:26 LINK

LINK

-X1:28 LINK

LINK

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:29 LINK

LINK

108

-X1:25

-X1:27

5 ex. 230

5 ex. 230

+WS.A1 -X10:3 OG 2,5 mm

+BG.S1 -X10:3

+LS.A1 -X10:3

+LS.S1 -X10:3

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

529

530

562

567

X1

X1

X1

X2

X2

X2

X1

CUBICLE LIGHT 120 60Hz 11W

-E32 +BG.S1

CUBICLE LIGHT 120 60Hz 11W

-E41 +LS.A1

-E42 +LS.S1

CUBICLE LIHGT

-E51 +WS.A1

ON

ON

ON

CUBICLE LIGHT

CUBICLE LIGHT D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/667

CUBICLE LIGHT

CUBICLE LIGHT

CUBICLE LIGHT D

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 666

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 MAIN CIRCUITS EXTERNAL ENCLOSURES

ON

X2

568

510

561

511

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

SLIMLINE 120 60Hz 11W

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

667 668

1 =CV09.AC-F13 L =CV09.AC-F13 N

2 3x190V PE+N

=CV09../431.D5 =CV09../431.D6

-X10:5 116

6 GN/YE 2,5 mm LBU 2,5 mm


104

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

554

553

SD 035 NORDIC 110-250V 15A DIN RAIL MOUNTING

BK 2,5 mm

EARTH

114

-X9

PE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/668 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE MAIN CIRCUITS OUTLETS CUBICLES

=LTR1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 668

3ASX002381-PCD
4 5 6

668 670

1 =CV19.AC-F11 L =CV19.AC-F11 L/X 110 VAC -X2:18 LINK

=CV19../481.D4 =CV19../481.D4

LINK

LINK

LINK

LINK

252

20

244

245

245

246

22

246

M-HOUSE LIGHTING SWITCH 1

-7S1 ++

-K1
.C2 LIGHTING M-HOUSE 1

1NO

M-HOUSE LIGHTING SWITCH 2

-7S2 ++

-K2
.C3 LIGHTING M-HOUSE 2

1NO

E-ROOM LIGHTING SWITCH 1

-1S1 ++

-K3
.C5 LIGHTING E-ROOM 1

1NO

325

326

327

247

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:19

RD

RD

RD

RD

RD

23

21

A1 705

A1 706

A1 707

E 252-115V 115V AC

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

E 252-115V 115V AC

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

E 252-115V 115V AC

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

RD

C A1
296 A2

A1

-K1
LIGHTING M-HOUSE 1 =CV19../481.B4 =CV19.AC-F11 N .B2

-Q1
M-HOUSE 1 LIGHTS
301

-K2
LIGHTING M-HOUSE 2
295

-Q2
M-HOUSE 2 LIGHTS
302

A1

-K3
LIGHTING E-ROOM 1
296

-Q3
E-ROOM 1 LIGHTS
303

300 A2

294 A2

301 A2

295 A2

302 A2

1 3

2 4

661.B2

1 3 5 13

2 4 6 14

.B4

1 3

2 4

661.B2

1 3 5 13

2 4 6 14

.B5

1 3

2 4

661.B3

1 3 5 13

297

2 4 6 14

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/670 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 CONTROL/INDICATION CIRCUIT

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 671

3ASX002381-PCD
4 5 6

670 671

1 =CV19.AC-F11 L =CV19.AC-F11 L/X 110 VAC -X2:24 LINK


LINK

=CV19../481.D4 =CV19../481.D4

LINK

LINK

LINK

26

247

248

28

248

13

E-ROOM LIGHTING SWITCH 2

-1S2 ++

-K4
.C2 LIGHTING E-ROOM 2

1NO

BOOM CABIN LIGHTING SWITCH

-3S1 ++

1NO

PLC-ROOM LIGHTING SWITCH

-1S3 ++

-K5
.C4 LIGHTING PLC-ROOM

14

1NO

328

329

249

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:25

27

RD

RD

RD

RD

29

A1 708

709

A1 710

E 252-115V 115V AC

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

E 252-115V 115V AC

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

RD

C A1
299 A2

A1

-K4
LIGHTING E-ROOM 2 =CV19../481.B4 =CV19.AC-F11 N .B2

-Q4
E-ROOM 2 LIGHTS
304

-Q5
BOOM CABIN LIGHTS
298

A1

-K5
LIGHTING PLC-ROOM
299

-Q6
PLC ROOM LIGHTS
305

303 A2

297 A2

298 A2

304 A2

1 3

2 4

661.B4

1 3 5 13

2 4 6 14

661.B5

1 3 5 13

2 4 6 14

.B5

1 3

2 4

661.B6

1 3 5 13

300

2 4 6 14

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/671 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE =LTR1 CONTROL/INDICATION CIRCUIT

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 671

3ASX002381-PCD
4 5 6

671 672

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S803N-B63 63A

Based on

M-HOUSE WELDING OUTLET 63A

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/672

-F1

-F1-X1 ++
3 ex. 3x400

M-HOUSE OUTLET L1
610 611 4 612 452

-X1:10 BK 16 mm BK 16 mm BK 16 mm
EARTH

2 3 468 5 483

=LV11-12 L1 =LV11-12 L2

L2
3

11 12 6

=LV11../213.C4 =LV11../213.C4 =LV11-12 L3 =LV11../213.C4 3x440V PE 2

L3
3

PE

2 WS GANTRY OUTLET

S803N-B63 63A

-F2

WS GANTRY WELDING OUTLET 63A

-F2-X1 ++
3 ex. 3x400

L1 L2
3

-X1:13 14 15
EARTH

BK 16 mm BK 16 mm BK 16 mm

613

2
614 4 615

453

=LV11-13 L1 3 469 6 5 484 =LV11-13 L2

=LV11../213.C4 =LV11../213.C4 =LV11-13 L3 =LV11../213.C4 3x440V PE

L3
3

PE

S803N-B63 63A

-F3

LS GANTRY WELDING OUTLET 63A

LS GANTRY OUTLET

-F3-X1 ++
3 ex. 3x400

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 L1 L2 L3 PE -X1:16 17
3 3 3

BK 16 mm BK 16 mm 18
EARTH

616

2
617 4

1 BK 16 mm
618

454

=LV11-14 L1 3 470 6 5 485 =LV11-14 L2

=LV11../213.C5 =LV11../213.C5 =LV11-14 L3 =LV11../213.C5 3x440V PE

S803N-B63 63A

-F4

TROLLEY WELDING OUTLET 63A

PLANT CIRCUIT DIAGRAM WELDING OUTLETS - MAIN STRUCTURE WELDING OUTLETS

4
Resp dep

-F4-X1 ++
TROLLEY OUTLET L1 L2 L3 PE

3 ex. 3x400 3 3 3

-X1:19 20 21
EARTH

BK 16 mm BK 16 mm BK 16 mm

619

2
620 4 621

1 6

455

=LV11-15 L1 3 471 5 486 =LV11-15 L2

=LV11../213.C6 =LV11../213.C6 =LV11-15 L3 =LV11../213.C6 3x440V PE

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=WO1 +EH.Q1.2
Lang

672 674 C D B A

1 =CV19.DC-F12 24+ 24 VDC

=CV19../482.D5

134

126

127

128

129

132

132

133

135

131

-F1
661.B2 M-HOUSE 1 LIGHTS

-F3
127 128

-F6
129 130

-F7
130

-F9
12
134 133

A 12
207

11

11

11

11

12

12

14

14

14

12

131

14

-F2
661.B2 M-HOUSE 2 LIGHTS

661.B3 E-ROOM 1 LIGHTS 12


200 201

-F4
661.B4 E-ROOM 2 LIGHTS

661.B6 PLC ROOM LIGHTS 12


202 203

-F5
661.B5 BOOM CABIN LIGHTS

662.B2 SPARE 12

-F8
662.B3 LIGHTING EXT. ENCLOSURES

662.B5 LIGHTING E-ROOM CABINETS


206

11

11

11

200

202

203

205

201

199

11

14

14

14

204

14

12

207

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

=CS1.1.19 -004
=CS1.1.19/1525.C4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=LTR1.. M-HOUSE, E-ROOM SUPPLY OFF

=LTR1.. BOOM CABIN SUPPLY OFF =LTR1.. SPARE SUPPLY OFF

=LTR1.. LIGHTING ENCLOSURES SUPPLY OFF

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/674 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

206

199

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS MAIN STRUCTURE SIGNAL SUPERVISION

=LTR1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR1 Sh. 674

3ASX002381-PCD
4 5 6

674 681

4 =LV22../302.C3 =LV22../302.C3

=LV22../302.C3

=LTR2-F2 L

=LTR2-F3 L

=LTR2-F3 N

372

14

CABIN CUBICLE LIGHTING B10A

682.A3

B10A

736

+CA.S2 -X1:1 -X1:35

BK 2,5 mm N B 2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

OFF

ON

EARTH

2,5 mm 735 -X10:3 4 738 335 LBU 2,5 mm 737

+CA.S2 -X1:3

113

OFF

ON

335

334 BK

737

334

X2

X1

735

SLIMLINE 120 60Hz 11W

SD 035 NORDIC 110-250V 15A DIN RAIL MOUNTING

ON

-E21

-X1
5 ex. 230 5 5

PE

120 60Hz 11W + -

2x18W, 110VAC

L2

CUBICLE LIGHT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/681

DIMMER CABIN Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-S21 ++

GEN.LIGHT CABIN

-E1 ++

PE

L1

EARTH

1NO

14

-S2 ++

13

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS TROLLEY MAIN CIRCUITS OPERATORS CABIN

Rev Ind Based on

Revision

3ASX_STS =LTR2 Sh. 681

BK 2,5 mm

CABIN LIGHTING OFF/ON

1NO

502

14

LBU 2,5 mm

-2S1 +CA.S2

13

BK 2,5 mm

LINK

HARMONY 4 A-C 2-POS ROTARY 1NO

501

627

682.A2

-F3
11

-F2
CABIN LIGHT 11

12

14

12

S 201-B 10 + S 2C-H6R 10A 230 VAC

389

S 201-B 10 + S 2C-H6R 10A 230 VAC

=LTR2-F2 N

=LV22../302.C3

GN/YE 2,5 mm

=LTR2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

681 682

=CV21../513.D2

=CV21.DC-F12 24+ 24 VDC

177

178

178

11

-F2
681.A4 CABIN LIGHT

-F3
12 681.B2 CABIN CUBICLE LIGHTING

11
235

14

234

14

12

179

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

=CS1.1.21 -003
=CS1.1.21/1529.C2 DI801

CH. 3

CH. 4

=LTR2.. CABIN LIGHT ON

=LTR2.. CABIN CUBICLE LIGHTING ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/682 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM LIGHTING - ROOMS TROLLEY SIGNAL SUPERVISION

=LTR2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR2 Sh. 681

3ASX002381-PCD
4 5 6

682 691

=CV21../513.D3

=CV21.DC-F12 24+/CA.S1.1 24 VDC

OFF

ON

HARMONY 4 A-C 2-POS ROTARY 1NO

157

-2S1
1014

MAP LIGHT ON/OFF

1NO

BU

14

13

158

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.S1.3 -X3:19

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/691 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GENERAL FUNCTIONS CONTROL CIRCUITS

=ML.GF +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LTR2 Sh. 681

3ASX002381-PCD
4 5 6

691 701

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

=LV13../251.C4 =LV13../251.C5 =LV13../251.C5 =LV13../251.C5 A

703.A1 703.A1 703.A1 703.A1 A

L2

L3 14
397 . S 201-B 10 + S 2C-H6R 10A 230 VAC

361.

14

380 .

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

. .

. .

. .

N 11 14 736.A3 LBU 2,5 mm 12

12

12

-F1
11 HEATERS MAIN HOIST B10A 736.A2

-F2
HEATERS MAIN TROLLEY B10A 11 736.B2

-F3
HEATERS BOOM HOIST B10A

277

278

21

31

-Q1
B

-Q1

-Q3

22

32

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

731.C4 HEATERS GROUP 1 BK 2,5 mm


623

731.C4 HEATERS GROUP 1 BK 2,5 mm


627

731.C5 HEATERS GROUP 3 BK 2,5 mm


630

22

21

409

624

628

410

410

412

X1

X1

X1

-P101

-P102

-P103

-P104

X2

X2

X2

622

625

626

624

628

-X1:30

34

32

33

35

36

37

38

C
EARTH EARTH EARTH EARTH

39

31

631

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

629

X2

X1

631

411

HARMONY 4 GREEN GREEN 120V

HARMONY 4 GREEN GREEN 120V

HARMONY 4 GREEN GREEN 120V

110V 100W

110V5100W ex. 230

=MH.MD1/2111.C3 MOTOR 1 HEATER MAIN HOIST D

=MH.MD1 -M1-E1 ++

110V 100W

5 ex. 230

=MH.MD2/2211.C3 MOTOR 2 HEATER MAIN HOIST ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/701 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC =HT1 +EH.Q22
Resp dep

=MH.MD2 -M1-E1 ++

=MT.MD/3111.C3 MOTOR HEATER MAIN TROLLEY

=MT.MD -M1-E1 ++

PE

PE

=BH.MD/4111.C3 MOTOR HEATER BOOM HOIST D

PE

PE

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 701

LBU 2,5 mm

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

279

HARMONY 4 GREEN GREEN 120V

110V5100W ex. 230

=BH.MD -M1-E1 ++

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

701 703

1 701.A6 701.A6 701.A6 701.A6 A =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N 704.A1 704.A1 704.A1 704.A1 A

362

S 201-B 10 + S 2C-H6R 10A 230 VAC

14

381

-F4
11 HEATERS LEG 1 GANTRY MOTORS B10A 736.B3

-F5
HEATERS LEG 2 GANTRY MOTORS B10A 736.A4
HARMONY 4 GREEN GREEN 120V

280

21

-Q2
731.C4 HEATERS HARMONY 4 GROUP 2 GREEN
413 GREEN 120V

-Q2
BK 2,5 mm
HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V

22

731.C4 HEATERS HARMONY 4 GROUP 2 GREEN


637 416 417 GREEN 120V

32

31

642

636

420

420

X1

X1

X1

X1

X1

X1

X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-P106

-P107
636 LINK 637

-P108

-P109
LINK

-P110

-P111
642 LINK 643

-P112

-P113
LINK

-X1:40 632 X2 44 LINK

41633 X2

42634 X2 45 LINK

43635 X2

48638 X2 52 LINK

49639 X2

50640 X2 53 LINK

BK 2,5 mm

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

46

47

54

55

51 641 X2

X1

643

414

414

415

415

416

418

418

419

419

120V AC

120V AC

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

=GA.MD/5111.C3 MOTOR HEATER GANTRY

=GA.MD -M1-E1 ++

120V AC

=GA.MD/5111.C5 MOTOR HEATER GANTRY

=GA.MD -M2-E1 ++

=GA.MD/5113.C3 MOTOR HEATER GANTRY PE L N

=GA.MD -M5-E1 ++

PE

PE

120V AC

EARTH

120V AC

=GA.MD/5112.C3 MOTOR HEATER GANTRY

=GA.MD -M3-E1 ++

=GA.MD/5113.C5 MOTOR HEATER GANTRY N PE L

=GA.MD -M6-E1 ++

PE

120V AC

=GA.MD/5112.C5 MOTOR HEATER GANTRY ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/703 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES Rev Ind Revision ZPMC for TPG Ecuador Based on 3ASX_STS =HT1 Sh. 703 L001702 1 2 3

=GA.MD -M4-E1 ++

=GA.MD/5114.C3 MOTOR HEATER GANTRY PE L N

PE

=GA.MD/5114.C5 MOTOR HEATER GANTRY PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC =HT1 +EH.Q22
Resp dep

PE

LBU 2,5 mm

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

281

11 BK 2,5 mm
HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V

14

. . . 12 1

S 201-B 10 + S 2C-H6R 10A 230 VAC

L2 . . . 1

N 12

120V AC

=GA.MD -M7-E1 ++

120V AC

=GA.MD -M8-E1 ++

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

703 704

1 703.A6 703.A6 703.A6 703.A6 A =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L3 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N 705.A1 705.A1 705.A1 705.A1 A

398

14

363

S 201-B 10 + S 2C-H6R 10A 230 VAC

-F6
11 HEATERS LEG 3 GANTRY MOTORS B10A 736.B4

-F7
HEATERS LEG 4 GANTRY MOTORS B10A 736.A5
HARMONY 4 GREEN GREEN 120V

282

51

-Q2
731.C4
421

-Q2
BK 2,5 mm
424 424 422 423 423 649 HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V

52

731.C4
425

62

61

422

426

426

427

427

428

428

655

HEATERS HARMONY 4 GREEN GROUP 2 GREEN 120V X1

HEATERS HARMONY 4 GREEN GROUP 2 GREEN 120V X1

654

648

X1

X1

X1

X1

X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-P114

-P115
648 LINK 649

-P116

-P117
LINK

-P118

-P119
654 LINK 655

-P120

-P121
LINK

56 644 X2 60 LINK

57645 X2

58646 X2 61 LINK

59647 X2

64650 X2 68 LINK

65651 X2

66652 X2 69 LINK

BK 2,5 mm

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

BK 2,5 mm
EARTH

67653 X2

62

63

70

71

X1

120V AC

120V AC

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

5 ex. 230

=GA.MD/5115.C3 MOTOR HEATER GANTRY

=GA.MD -M9-E1 ++

120V AC

=GA.MD/5115.C5 MOTOR HEATER GANTRY

=GA.MD -M10-E1 ++

=GA.MD/5117.C3 MOTOR HEATER GANTRY PE L N

=GA.MD -M13-E1 ++

PE

PE

120V AC

EARTH

120V AC

=GA.MD/5116.C3 MOTOR HEATER GANTRY

=GA.MD -M11-E1 ++

=GA.MD/5117.C5 MOTOR HEATER GANTRY N PE L

=GA.MD -M14-E1 ++

PE

120V AC

=GA.MD/5116.C6 MOTOR HEATER GANTRY ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/704 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES Rev Ind Revision ZPMC for TPG Ecuador Based on 3ASX_STS =HT1 Sh. 704 L001702 1 2 3

=GA.MD -M12-E1 ++

=GA.MD/5118.C3 MOTOR HEATER GANTRY PE L N

PE

=GA.MD/5118.C6 MOTOR HEATER GANTRY PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC =HT1 +EH.Q22
Resp dep

PE

LBU 2,5 mm

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

283

11 BK 2,5 mm
HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V

14

. . . 12 1

S 201-B 10 + S 2C-H6R 10A 230 VAC

L1 . . . 1

N 12

120V AC

=GA.MD -M15-E1 ++

120V AC

=GA.MD -M16-E1 ++

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

704 705

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L2 N . . .


382

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

704.A6 704.A6 704.A6 704.A6 A

706.A1 706.A1 706.A1 706.A1 A

14

399

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

L3

. . .

N 11 14 736.A6 LBU 2,5 mm 12

12

-F8
CATENARY ROPE TENSION B10A 11 736.B5

-F9
WHEEL BRAKES B10A

284

81

-Q1
731.C4 B
429

-Q1
731.C4
430 432 660 431 431 HARMONY 4 GREEN GREEN 120V HARMONY 4 GREEN GREEN 120V

82

430

433

433

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

X1

X1

X1

-P122

-P123
LINK 659 LINK 660

-P124

-P125

-P126

X2

X2

X2

X2

656

657

658

LINK

-X1:72

-X1:79

BK 2,5 mm 81

664

BK 2,5 mm 75 77

BK 2,5 mm 73

BK 2,5 mm 74

LINK

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm 80

76

78

EARTH

82

120V 50W

5 ex. 230

EARTH

220V AC

5 ex. 230

= -E1 ++
HEATER CAT ROPE TENSION

PE

220V 500W

5 ex. 230

= -E2 ++
HEATER CAT. ROPE TENSION

PE

= -E3 ++
HEATER CAT ROPE TENSION

PE

=WBR2../5991.C3 MOTOR HEATER WS GANTRY HYD PUMP D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/705

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 705

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC

PE

120V 50W

5 ex. 230

=WBR1../5971.C3 MOTOR HEATER LS GANTRY HYD PUMP

=WBR1 -M1-E1 ++

PE

220V AC

5 ex. 230

=WBR2 -M1-E1 ++

EARTH

EARTH

EARTH

662

661

X2

X1

664

HEATERS HARMONY 4 GREEN GROUP 1 GREEN 120V

HEATERS HARMONY 4 GREEN GROUP 1 GREEN 120V

659

663

52

51

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

285

HARMONY 4 GREEN GREEN 120V

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

705 706

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L1 N . . .


364

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

705.A6 705.A6 705.A6 705.A6 A

707.A1 707.A1 707.A1 707.A1 A

14

400

. .

S 201-B 10 + S 2C-H6R 10A 230 VAC

383 .

-F10
11 HEATERS TLS B10A 737.A2

14

MOTOR HEATER EM DRIVE B10A

737.B2

286

667

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

434

435

435

436

668

X1

X1

-P127

-P128

-P105

X2

X2

665

666

668

BK 2,5 mm -X1:83 85

BK 2,5 mm 84

BK 2,5 mm -X1:87
673 671

BK 2,5 mm 88

86

669

X2

X1

671

GREEN GREEN 120V

HARMONY 4 GREEN GREEN 120V

GREEN 120V

670

731.C6 HEATERS HARMONY 4 GROUP 4 GREEN

22

89

90

EARTH

EARTH

91

5 ex. 230
220V 50W

5
120V5100W ex. 230

EARTH

EARTH

5 ex. 230

=TLS.HY/2701.C2 MOTOR HEATER TLS HYDRAULIC

=TLS.HY -M1-E1 ++

PE

PE

220V 50W

=TLS.HY/2731.C3 MOTOR HEATER TLS COOLING FAN D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/706 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

=TLS.HY -M2-E1 ++

=CC.ED/1281.D2 MOTOR HEATER EM DRIVE

PE

HEATER HV SWITCHGEAR

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC

PE

5 ex. 230

=CC.ED -M1-E1 ++

=HV -E1 ++

Resp dep

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 705

3ASX002381-PCD
4 5 6

LBU 2,5 mm

LBU 2,5 mm

731.C4 HEATERS GROUP 1 BK 2,5 HARMONY 4 mm

72

-Q4

21

-Q1

71

LBU 2,5 mm

BK 2,5 mm

BK 2,5 mm

287

BK 2,5 mm B

672

737.A3

-F11
11

-F12
HEATER HV SWITCHGEAR B10A 11

12

14

12

12

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

L2

L3

. . .

=HT1 +EH.Q22 KKH1


Rev Ind Lang Sheet Cont

706 707

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N


S 201-B 10 + S 2C-H6R 10A 230 VAC

3 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

706.A6 706.A6 706.A6 706.A6 A

708.A1 708.A1 708.A1 708.A1 A

L1
365

. . .

N 11 14 737.B3
HARMONY 4 GREEN GREEN 120V

-F13
HEATERS P CABLE REEL B10ARING 10A MOTOR & SLIP

BK 2,5 mm LBU 2,5 mm

-Q2
731.C4
437

440

440

438

438

439

439

441

441

680

HEATERS HARMONY 4 GREEN GROUP 2 GREEN 120V X1

679

72

71

288

12

HARMONY 4 GREEN GREEN 120V

HARMONY 4 GREEN GREEN 120V

HARMONY 4 GREEN GREEN 120V

X1

X1

X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-P129

-P130
LINK 679 LINK

-P131

-P132
LINK LINK

-P133

X2

X2

X2

X2

674

675

676

677

LINK

LINK

-X1:92

-X1:95

BK 2,5 mm 97

LINK

LINK

680

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm 96
EARTH

100

EARTH

EARTH

102

101

94

93

98

99

678

X2

X1

C
120V 50W

EARTH

C
5 ex. 230 5 5 EARTH
120V 50W

5 ex. 230

=GCR -E1 ++
HEATER CABLE REEL MOTOR

120V 50W

5 ex. 230

=GCR -E2 ++
HEATER CABLE REEL SLIP RING

120V 50W

5 ex. 230

=GCR -E3 ++

=RR1.MD/8111.D2 MOTOR HEATER RR1 PUMP

=RR1.MD -M1-E1 ++

PE

PE

220V 500W

5 ex. 230

=RR2.MD/8121.D2 MOTOR HEATER RR2 PUMP

=RR2.MD -M1-E1 ++

PE

HEATER CABLE REEL FIBRE OPTICS D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/707 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN MOTORS ETC

PE

PE

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 705

3ASX002381-PCD
4 5 6

707 708

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L2 . . .


384

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

707.A6 707.A6 707.A6 707.A6 A

709.A1 709.A1 709.A1 709.A1 A

S 201-B 10 + S 2C-H6R 10A 230 VAC

-F14
E-HOUSE CUBICLE HEATERS B10A 737.A4 BK 2,5 mm
LINK 681

BK 2,5 mm

-Q1
731.C4 HEATERS GROUP 1

62

61

289

11

14

12

681

=HT1-Q1 L

709.B1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:103

5 2,5 mm OG

N
5 2,5 mm OG

EARTH

5 ex. 230 2,5 mm OG

5 ex. 230 2,5 mm OG

-X10:1 110

WDK 2.5 LD ID 2R 115VAC

107

+EH.Q1.1
1002

+EH.Q1.2
-X10:1 1001 -X10:1 1001
1002

+EH.Q2
-X10:1

+EH.Q3
-X10:1

+EH.Q4
-X10:1

+EH.Q5
-X10:1
108

116

113

116

117

104

105

122

123

113

EARTH

EARTH

EARTH

EARTH

EARTH

109

114

114

734

735

HG 140 45W 110-250V AC/DC

103

103

101

101

101

504

574

584

503

829

830

605

606

575

583

582

PE

PE

PE

PE

PE

583

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

-E11.1
CUBICLE HEATER LIGHT/HEAT PANEL BOARD

-E11.2

-E12

-E13

-E14

-E15

CUBICLE HEATER D MCC PANEL BOARD

CUBICLE HEATER MCC PANEL BOARD

CUBICLE HEATER MCC PANEL BOARD

CUBICLE HEATER MCC PANEL BOARD

CUBICLE HEATER MCC PANEL BOARD

CUBICLE HEATER MCC PANEL BOARD D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/708

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 708

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN CUBICLES

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

PE

3ASX002381-PCD
4 5 6

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

-E19

PE

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

-X92:N

-X92:N

-X92:N

-X92:N

-X92:N

-X92:N

101

-P11.1

-P11.2

-P12

-P13

-P14

-P15

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

LBU 2,5 mm

BK 2,5 mm

GN/YE 2,5 mm

-X92:N

-P11.1

-P11.2

-P12

-P13

-P14

-P15

-X92:L

-X92:L

-X92:L

-X92:L

-X92:L

-X92:L

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

EARTH

-P19

LBU 2,5 mm

-X92:L

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

-P19

117

BK 2,5 mm

726

708 709

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N

708.A6 708.A6 708.A6 708.A6 A

711.A1 711.A1 711.A1 711.A1 A

708.B6

=HT1-Q1 L
LINK LINK LINK 110

-X1:104

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5 2,5 mm OG

5 2,5 mm OG

-X1:105

+EH.T21

5 ex. 230 2,5 mm OG

+EH.T23
1050 1016

+EH.T25
-X10:1 1050 -X10:1 1015
1051 1051

+EH.K1
EARTH

5 ex. 230 2,5 mm OG

-X10:1 1015

1016

EARTH

EARTH

-X10:1

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

104

105

102

103

102

103

122

103

-P10.1

-P10.3

-P10.5

-P9

105

101

101

-P10.1

-P10.3

-P10.5

-P9

=HV../111.A5

=HV../111.A5

-E10.1

-E10.3

-E10.5

-E9

CUBICLE HEATER MOTOR TRANSFER D

CUBICLE HEATER MOTOR DISTR. 1

CUBICLE HEATER MOTOR TRANSFER

CUBICLE HEATER CRANE CONTROLLER FREQUENCY CONVERTER HEATING D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/709

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 709

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN CUBICLES

=HV../111.A5

504

504

526

527

503

503

572

PE

PE

PE

573

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

HG 140 45W 110-250V AC/DC

PE

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

-X92:N

-X92:N

-X92:N

-X92:N

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

=HT1-Q1 N/1

=HT1-Q1 L/1

-X92:L

-X92:L

-X92:L

-X92:L

=HT1-Q1 PE/1

OG 2,5 mm

123

EARTH

EARTH

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

709 711

1 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N L3

2 =LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N 3x190V PE+N

6 =LV13-H1 L1 =LV13-H1 L2 =LV13-H1 L3 =LV13-H1 N A

709.A6 709.A6 709.A6 709.A6 A

401

S 201-B 10 + S 2C-H6R 10A 230 VAC

. . . 14 737.B4 11 12 1

-F16
I/O STATION HEATERS B10A

BK 2,5 mm LBU 2,5 mm

682

LINK

LINK

LINK

B
682

110 VAC
LINK LINK LINK

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:106

-X1:107

-X1:108

-X1:109
5

5 ex. 230

5 ex. 230

5 ex. 230

+BC.S1
-X10:1
WDK 2.5 LD ID 2R 115VAC

+BG.S1
-X10:1
WDK 2.5 LD ID 2R 115VAC

+LS.A1
-X10:1
WDK 2.5 LD ID 2R 115VAC

+LS.S1
-X10:1
WDK 2.5 LD ID 2R 115VAC

5 ex. 230

+WS.A1
WDK 2.5 LD ID 2R 115VAC

-X10:1
104

104

104

105

106

105

105

106

107

-P31

-P32

-P41

-P42

-P51

EARTH

EARTH

EARTH

C
1NC 0-60C

X2

-X92:N
517

535

568

573

516

103

103

105

172

516

172

NC

NC

EARTH

EARTH

NC

GN/YE 2,5 mm

GN/YE 2,5 mm

GN/YE 2,5 mm

NC

-BT31.1

-BT31.2

NC

-BT32

-BT41

-BT42

-BT51

PE

175

PE

PE

PE

574

536

569

517

-E31

PE

-M31
-M31

-E32

-E41

-E42

-E51
WS GANTRY REMOTE I/O STATION

M
BACK REACH GIRDER LS GANTRY REMOTE I/O STATION DOCK LEVEL CONTROL STATION

BOOM HOIST CONTROL STATION 58mA, 120V 60Hz 25 m3/h

PE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/711

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 710

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

GN/YE 2,5 mm

GN/YE 2,5 mm

HG 140 OG 2,5 mm 15W 110-250V AC/DC 173

SK 3321.107 58mA, 120V 60Hz OG mm 252,5 m3/h 174

HG 140 OG 2,5 mm 15W 110-250V AC/DC

HG 140 OG 2,5 mm 15W 110-250V AC/DC

HG 140 OG 2,5 mm 15W 110-250V AC/DC

HG 140 OG 2,5 mm 15W 110-250V AC/DC

GN/YE 2,5 mm

104

103

202

225

191

175

517

205

103

REMOTE I/O STATION

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE SPACE HEATERS IN I/O-STATIONS

Resp dep

KKH1

Rev Ind

3ASX002381-PCD
4 5 6

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm KTO

1NO 0-60C COOLING

KTO 1NC OG 2,5 0-60C

-X92:N mm

KTO 1NC OG 2,5 0-60C

-X92:N mm

KTO 1NC OG 2,5 0-60C

-X92:N mm

KTO 1NC OG 2,5 0-60C

-X92:N mm

EARTH

-P31

-P32

-P41

-P42

-P51

516

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

-X92:L

-X92:L

-X92:L

-X92:L

-X92:L

X1

105

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

OG 2,5 mm

=HT1 +EH.Q22
Lang Sheet Cont

711 731

3 =CV19.AC-F11 L 110 VAC

=CV19../481.D4

3/2A

5/3A

=CS1.1.19 -008
=CS1.1.19/1526.A4

7/4A

1/1A

234

230

232

232

233

233

231

231

4/2B

DO802

264

265

266

=HT1-Q1 CONTROLLED BY "CRANE ON/OFF" =HT1-Q2 CONTROLLED BY "GANTRY DRIVE" =HT1-Q3 CONTROLLED BY "BOOM HOIST DRIVE" =HT1-Q4 CONTROLLED BY "EMERGENCY DRIVE"

RD

RD

RD

RD

267

8/4B

CH. 1 2/1B

CH. 2

CH. 3 6/3B

CH. 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

N 22E + CA5-04N 110V 50Hz/110-120V 60Hz

N 22E + CA5-04N 110V 50Hz/110-120V 60Hz

N 22E 110V 50Hz/110-120V 60Hz

N 22E 110V 50Hz/110-120V 60Hz

A1

A1

A1

-Q1
HEATERS GROUP 1 =CV19../481.B4 =CV19.AC-F11 N

-Q2
HEATERS GROUP 2
306

-Q3
HEATERS GROUP 3
307

-Q4
HEATERS GROUP 4
308

305 A2

306 A2

307 A2

308 A2

A1

C
309

13 701.B2 701.B3 705.B4 708.B2 706.B2 705.B2 21 31 43 51 61 71 81

14 22 32 44 52 62 72 82 703.B2 703.B4 704.B2 704.B4 707.B3

13 21 31 43 51 61 71 81

14 22 32 44 52 62 72 82 701.B4

13 21 31 43

14 22 32 44 706.B4

13 21 31 43

14 22 32 44

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/731 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=HT1.. HEATERS GROUP 1 OFF ORD

=HT1.. HEATERS GROUP 2 OFF ORD

=HT1.. HEATERS GROUP 3 OFF ORD

=HT1.. HEATERS GROUP 1 OFF ORD =HT1 +EH.Q22

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE CONTROL/INDICATION CIRCUITS

Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 731

3ASX002381-PCD
4 5 6

731 736

1 =CV19.DC-F12 24+ 24 VDC

=CV19../482.D5

144

142

143

145

146

147

-F1
701.A2 HEATERS MAIN HOIST

11

140

139

148

141

-F3
701.A4 HEATERS BOOM HOIST 12

-F5
12 703.A4 HEATERS LEG 2 GANTRY MOTORS

-F7
12 704.A4 HEATERS LEG 4 GANTRY MOTORS

-F9
12 705.A4 WHEEL BRAKES

A 12

11

11

11

14

14

14

14

214

212

216

210

144

140

142

143

145

146

11

11

11

-F2
701.A3 HEATERS MAIN TROLLEY

-F4
12 703.A2 HEATERS LEG 1 GANTRY MOTORS

-F6
12 704.A2 HEATERS LEG 3 GANTRY MOTORS

-F8
12 705.A2 CATENARY ROPE TENSION

11

14

14

14

211

213

215

217

14

12

147

141

218

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

BU

10

11

12

13

15

=CS1.1.19 -004
=CS1.1.19/1525.C4 DI801

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

14

CH. 15

CH. 16

=HT1.. HOIST ON WARN-N =HT1.. MAIN TROLLEY ON WARN-N D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/736

=HT1.. BOOM HOIST ON WARN-N =HT1.. GANTRY LEG 1 ON WARN-N

=HT1.. GANTRY LEG 2 ON WARN-N =HT1.. GANTRY LEG 3 ON WARN-N

=HT1.. GANTRY LEG 4 ON WARN-N =HT1.. HYDRAULIC MOTORS ON WARN-N

=HT1.. SPARE

16

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE CONTROL/INDICATION CIRCUITS

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 736

3ASX002381-PCD
4 5 6

736 737

1 =CV19.DC-F12 24+ 24 VDC

=CV19../482.D5

148

149

150

152

153

151

11

11

-F10
706.A2 HEATERS TLS

-F12
12 706.A5 HEATER HV SWITCHGEAR
149 150

-F14
12 708.A2 E-HOUSE CUBICLE HEATERS
152 151

11
223

14

14

221

219

14

12

11

11

-F11
706.A4 MOTOR HEATER EM DRIVE B

-F13
12 707.A3 HEATERS P CABLE REEL MOTOR & SLIP RING

-F16
12 711.A2 I/O STATION HEATERS

11
224

14

14

220

222

14

12

154

153

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

=CS1.1.19 -005
=CS1.1.19/1525.C5 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

=HT1.. HEATERS TLS ON WARN-N =HT1.. EM DRIVE HEATERS ON WARN-N D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/737

=HT1.. =HT1.. HV SWITCHGEAR HEATER E-HOUSE CUBICLE HEATERS ON WARN-N ON WARN-N =HT1.. =HT1.. CABLE REEL & SLIPRING HEATERS I/O STATIONS HEATERS ON WARN-N ON WARN-N D

Rev Ind Based on

Revision

3ASX_STS =HT1 Sh. 737

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - MAIN STRUCTURE CONTROL/INDICATION CIRCUITS

=HT1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

737 742

1 =LV22../301.C6 =LV22../301.C6

2 =LV22../302.C2 =LV22../302.C2

5 =LV22../302.C2 =LV22../302.C2

=LV22-F7 L

=LV22-F7 N

=LV22-4 N

=LV22-3 L

=LV22-4 L

=LV22-3 N

388

14

14

379

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 10 + S 2C-H6R 10A 230 VAC

S 201-B 16 + S 2C-H6R 16A 230 VAC

371

-F1
11 SPR. HYDR. PUMP MOTOR HEATER B10A 766.A3

-F2
11 CABIN CUBICLE HEATERS B10A 766.A2

-F3
CABIN HEATER B16A 766.A2 11
629 118

333

629

BK 2,5 mm

BK 2,5 mm BK 2,5 mm =LV22.1-BUSBAR N N

BK 2,5 mm B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:38

2,5 mm

BK 2,5 mm

1017

1018

OG 2,5 mm OG 2,5 mm

734 LBU

+CA.S1.1
1002

+CA.S1.2
-X10:1 1001 -X10:1 1001
1017 1002

-X10:1 118

EARTH

1018

-X1:36

WDK 2.5 GL 330K

WDK 2.5 LD ID 2R 115VAC

WDK 2.5 LD ID 2R 115VAC

128

129

102

103

102

101

SPR MOTOR HEATER N/SP

SPR MOTOR HEATER L/SP

114

-P21

-P21.4

-P21.5

NC

=HB1.GF/2602.A2

=HB1.GF/2602.A2

745

502

PE

PE

502

HG 140 BK 2,5 mm 45W 110-250V AC/DC 332

HG 140 OG 2,5 mm 15W 110-250V AC/DC 111

HG 140 OG 2,5 mm 15W 110-250V AC/DC 110

-E21

-E21.4

-E21.5

SPR. HYDR. PUMP HEATER

CUBICLE HEATER CAB PANEL

CUBICLE HEATER DRIVERS CHAIR

CUBICLE HEATER DRIVERS CHAIR

PE

CABIN HEATER

=HT2-F3 N

=HT2-F3 L

-BT21

-BT21.4

-BT21.5

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/742

Rev Ind Based on

Revision

3ASX_STS =HT2 Sh. 742

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - TROLLEY =HT2 CABIN HEATERS

OG 2,5 mm

OG 2,5 mm

LBU 2,5 mm GN/YE 2,5 mm

BK 2,5 mm

744

OG 2,5 mm
501

OG 2,5 mm
501

GN/YE 2,5 mm

GN/YE 2,5 mm

KTO 1NC 0-60C

-X92:N

KTO 1NC 0-60C

-X92:N

KTO 1NC 0-60C

-X92:N

OG 2,5 mm

OG 2,5 mm

LBU 2,5 mm

-X92:L

-X92:L

-X92:L

101

-P21

-P21.4

-P21.5

103

OG 2,5 mm

OG 2,5 mm

BK 2,5 mm

EARTH

EARTH

761.C4 HEATERS GROUP 1

+CA.S1.3 -X10:1 -X1:37

628

22

-Q1

21

630

14

12

12

12

=HT2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

742 761

3 =CV21.AC-F2 L 110 VAC

=CV21../511.D2

=CS1.1.21 -008
=CS1.1.21/1530.A3

1/1A

258

CH. 1 DO802 2/1B RD


264

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

N 22E 110V 50Hz/110-120V 60Hz

-Q1
HEATERS GROUP 1 =CV21../511.B2 =CV21.AC-F2 N

306 A2

A1

C
307

13 742.B2 21 31 43

14 22 32 44

=HT2.. HEATERS GROUP 1 OFF ORD

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/761 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - TROLLEY CONTROL/INDICATION CIRCUITS

=HT2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HT2 Sh. 761

3ASX002381-PCD
4 5 6

761 766

1 =CV21.DC-F12 24+ 24 VDC

=CV21../513.D2

A
174 175 176 176 177 175

11

11

-F2
742.A3 CABIN CUBICLE HEATERS

-F3
12 742.A5 CABIN HEATER

-F1
12 742.A2 SPR. HYDR. PUMP MOTOR HEATER

11
253

14

14

252

251

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

=CS1.1.21 -004
=CS1.1.21/1529.C3 DI801

CH. 4

CH. 5

CH. 6

=HT2.. CUBICLE HEATERS ON WARN-N =HT2.. CABIN HEATER ON D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/766

=HT2.. SPR. MOTOR HEATER ON

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEATING SYSTEM - TROLLEY CONTROL/INDICATION CIRCUITS

=HT2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =HT2 Sh. 766

3ASX002381-PCD
4 5 6

766 801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision S803N-C80 + S800-AUX 80A

Based on

3ASX_STS =VS1 Sh. 801

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/801

-F1

AIR COND 1 E-ROOM C80A

AIR COND 1 OUTDOOR UNIT 1

AIR COND 1 INDOOR UNIT 1 805.C5 AIR COND 1 E-ROOM

-E11.2 ++ -E11.1 ++ -Q5


443

5 ex. 230
601 602 4 603

L1
5

L1. L2.
5

L1 L2 L3
5

2 3 5 13 21 BK 25 mm 493 6 BK 25 mm 492 4 6

BK 25 mm 491 2

=LV11-3 L1 =LV11-3 L2

L2 L3 PE
EARTH

3 459 5 474 14 22

=LV11../212.C2 =LV11../212.C2 =LV11-3 L3 =LV11../212.C2 3x440V PE

L3. PE 819.A2 PE

-X1:1 BK 25 mm 2 BK 25 mm 3 BK 25 mm

S803N-C80 + S800-AUX 80A

2 AIR COND 2 OUTDOOR UNIT 2 AIR COND 2 INDOOR UNIT 2 805.C5 AIR COND 2 E-ROOM

-F2

AIR COND 2 E-ROOM C80A

-E12.2 ++ -E12.1 ++ -Q6


5 ex. 230
604

L1
5

L1. L2.
5

L1 L2 L3
5
606

2 6

1 3 5

BK 25 mm 494 2 BK 25 mm 495 4 BK 25 mm 496 6 13 819.A3 21

444

=LV11-4 L1 3 460 5 475 14 22 =LV11-4 L2

L2 L3 PE PE PE
EARTH

605 4

=LV11../212.C2 =LV11../212.C2 =LV11-4 L3 =LV11../212.C2 3x440V PE

L3.

-X1:4 BK 25 mm 5 BK 25 mm 6 BK 25 mm

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE AIR COND MAIN CIRCUITS 4
Resp dep

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=VS1 +EH.Q1.2
Lang

801 805 C D B A

4 =CV11.AC-F11 L/ES 110 VAC

=CV11../441.D3

364

364

363

11

DO801

340

341

-K12
.C2 E-HOUSE AIR COND 1

-K13
12 .C3 E-HOUSE AIR COND 2

11

=CS1.1.11/1510.A2

14

BU

BU

RD

RD

502

501

14

12

365

=CS1.1.11 -006

CH. 3

CH. 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

G2R-2SNI-24DC(S) + P2RF-08E G2R-2SNI-24DC(S) + P2RF-08E 24V DC 24V DC

A75-30-00 + CA5-22E 110V 50Hz/110-120V 60Hz AC3 37kW

A75-30-00 + CA5-22E 110V 50Hz/110-120V 60Hz AC3 37kW

A1

A1

A1

-K12
E-HOUSE AIR COND 1 =CV11../444.B2 =CV11.DC-F13 0V 24 VDC

-K13
E-HOUSE AIR COND 2
337

-Q5
AIR COND 1 E-ROOM 75A =CV11.AC-F11 N
338

-Q6
AIR COND 2 E-ROOM 75A
412

336 A2

337 A2

411 A2

412 A2

A1

14 .A5 12 24 22

11 21

14 .A5 12 24 22

11 21

=CV11../441.B4

801.B2 801.B2 801.B2

1 3 5 13 21 31

2 4 6 14 22 32 44

801.B3 801.B3 801.B3

1 3 5 13 21 31 43

413

2 4 6 14 22 32 44 D

=VS1.. E-HOUSE AIR COND 1 ON ORD D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/805 =VS1.. E-HOUSE AIR COND 2 ON ORD Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

43

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE AIR COND CONTR/IND CIRCUITS

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 805

3ASX002381-PCD
4 5 6

805 806

1 =CV11.DC-F12 24+/X 24 VDC

=CV11../443.D3

LINK

287

LINK

-X3:116

LINK

8 ex. 24

8 ex. 24

K1

K2

K2

-E11 ++
E-HOUSE AIR COND 1

-E12 ++
E-HOUSE AIR COND 2

K1

118

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X3:117

BU

BU

119

780

=CS1.1.11 -003
=CS1.1.11/1509.C3 DI801

CH. 5

CH. 6

=VS1.. AIR COND 1 FAULT =VS1.. AIR COND 2 FAULT

781

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/806

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 806

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE AIR COND CONTR/IND CIRCUITS

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

806 807

2 =CV11.DC-F12 24+/X 24 VDC

=CV11../443.D3

LINK

8 ex. 24

-BT1 ++
E-HOUSE HIGH TEMP B

NO

-X3:120

LINK

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

-X3:121

=CS1.1.11 -003
=CS1.1.11/1509.C3 DI801

CH. 8

=VS1.. E-HOUSE HIGH TEMPERATURE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/807 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

782

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE AIR COND CONTR/IND CIRCUITS

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 807

3ASX002381-PCD
4 5 6

807 811

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

3ASX_STS =VS1 Sh. 811

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/811

-Q1

SET 4,5A 813.C2 VENT FAN MOTOR 1

Type

2,6kW 4,5A I=3-12A

3 ex. 3x400

-M1 ++
U1
625 626 4 627 445

-X1:34 BK 2,5 mm BK 2,5 mm BK 2,5 mm


EARTH

2 3 461 5 476

=LV11-5 L1 =LV11-5 L2

V1
3

35 36 6

=LV11../212.C3 =LV11../212.C3 =LV11-5 L3 =LV11../212.C3 3x440V PE 2

M
3

VENTILATION FAN MOTOR 1 W1


3

2,6kW 4,5A PE

2
2,6kW 4,5A Type

-Q2
I=3-12A

SET 4,5A 813.C3 VENT FAN MOTOR 2

3 ex. 3x400

-M2 ++
U1 V1
3

-X1:37 38 39
EARTH

BK 2,5 mm BK 2,5 mm BK 2,5 mm

628

2
629 4 630

446

=LV11-6 L1 3 462 6 5 477 =LV11-6 L2

=LV11../212.C4 =LV11../212.C4 =LV11-6 L3 =LV11../212.C4 3x440V PE

M
3

VENTILATION FAN MOTOR 2 W1


3

2,6kW 4,5A PE
2,6kW 4,5A Type

-Q3
I=3-12A

SET 4,5A 813.C4 VENT FAN MOTOR 3

3 ex. 3x400

-M3 ++
U1
3

-X1:40 41 42
EARTH

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 V1
3

BK 2,5 mm BK 2,5 mm BK 2,5 mm

631

2
632 4 633

1 6

447

=LV11-7 L1 3 463 5 478 =LV11-7 L2

=LV11../212.C4 =LV11../212.C4 =LV11-7 L3 =LV11../212.C4 3x440V PE

M
W1
3

VENTILATION FAN MOTOR 3 PE

2,6kW 4,5A

-Q4

SET 4,5A 813.C4 VENT FAN MOTOR 4

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE VENT FANS MAIN CIRCUITS

4 VENTILATION FAN MOTOR 4 2,6kW 4,5A


Resp dep

2,6kW 4,5A

I=3-12A

3 ex. 3x400

-M4 ++
U1 V1

-X1:43 44
3

BK 2,5 mm BK 2,5 mm

634

2
635 4

448

=LV11-8 L1 3 464 =LV11-8 L2

=LV11../212.C5

W1 PE

45
3 3 EARTH

BK 2,5 mm

636

5 479

=LV11../212.C5 =LV11-8 L3 =LV11../212.C5 3x440V PE

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=VS1 +EH.Q1.2
Lang

811 812 C D B A

=CS1.1.11 -006
=CS1.1.11/1510.A2 DO801

CH. 9 9
342

BU

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

-K11
M-HOUSE FANS ON =CV11.DC-F13 0V

335 A2

A1
336

=CV11../444.B2

14 813.C2 12 24 22

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/812

=VS1.. M-HOUSE FANS ON ORDER Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE VENT FANS CONTR/IND CIRCUITS

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 813

3ASX002381-PCD
4 5 6

812 813

1 =CV11.AC-F11 L/ES/X 3x480V PE

5 =CV11.DC-F12 24+ =CV09.DC-F12 24+ 110 VAC

-X2:50 369

=CV11../441.D3

=CV11../443.D2 =CV09../433.D3

284

+EH.K1 -X2:10

-Q1
RD
508

AUTO

MAN

OFF

HARMONY 4 L/A-L/B-L/C 3-POS KEY REMOVABLE POS A,B,C

23

+EH.K1 -X2:11

.B4

.B2

.B5

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

MAN -X2:51 OFF AUTO


8 ex. 24 8

-Q3

52

.C4 VENT FAN MOTOR 3 BU

676

677

-K11
812.C3 M-HOUSE FANS ON
TeSys U 12A I=3-12A U=110-240V AC/DC

-Q4 =CS1.1.09 -005 +EH.K1


12 5 CH. 5 DI801 =VS1.. FANS AUTO ACKNOWLEDGE .C4 VENT FAN MOTOR 4

14

497

RD

=CS1.1.09/1505.C4
TeSys U 12A I=3-12A U=110-240V AC/DC TeSys U 12A I=3-12A U=110-240V AC/DC TeSys U 12A I=3-12A U=110-240V AC/DC

BU C

A1 497

498

A1 498

499

A1 499

500

A1 500

-Q1
VENT FAN MOTOR 1 I=3-12A =CV11../441.B4

-Q2
VENT FAN MOTOR 2 I=3-12A
414

-Q3
VENT FAN MOTOR 3 I=3-12A
415

-Q4
VENT FAN MOTOR 4 I=3-12A
416

413 A2

414 A2

415 A2

416 A2

417

677

=CV11.AC-F11 N 811.B2 811.B2 811.B2 .A6 1 3 5 13 21 2 4 6 14 22 811.B3 811.B3 811.B3 .B6 1 3 5 13 21 2 4 6 14 22 811.B3 811.B3 811.B3 .B6 1 3 5 13 21 2 4 6 14 22 811.B4 811.B4 811.B4 .C6 1 3 5 13 21 2 4 6 14 22

=CS1.1.11 -003
=CS1.1.11/1509.C3 DI801

CH. 7

=VS1.. FANS ON ACKNOWLEDGE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/813 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

322

14

13

11

505

14

13

-1S1

BU

13-14 23-24 33-34

12

504

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE VENT FANS CONTR/IND CIRCUITS

Rev Ind Based on

Revision

RD

RD

VENTILATION FANS SELECTION L/A-L/B-L/C

-1S1 +EH.K1

33

13

.C2 VENT FAN MOTOR 1 BU

312 508

154

312

153

3NO

-Q2

14

24

509

510

313

34

.C3 VENT FAN MOTOR 2 BU

14

13

503

14

13

8 ex. 24

285

RD

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

813 815

2 =CV11.DC-F12 24+/X 24 VDC

=CV11../443.D3

LINK

8 ex. 24

-BT2 ++
M-HOUSE HIGH TEMP B

NO

-X3:122

288

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

-X3:123

=CS1.1.11 -004
=CS1.1.11/1509.C4 DI801

CH. 1

=VS1.. M-HOUSE HIGH TEMPERATURE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/815 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

783

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE VENT FANS CONTR/IND CIRCUITS

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 815

3ASX002381-PCD
4 5 6

815 816

=LTR1../663.C2

=LTR1../663.C2

=LTR1-F9 L/X

LINK

=LTR1-F9 N/X

-X10:7 117

OG 1,5 mm

OG 1,5 mm

OG 1,5 mm

LINK

118

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

1NO 0-60C COOLING 555

-BT5

NO

-X10:10 LINK 559

OG 1,5 mm

OG 1,5 mm

11

CRANE CONTROLLER THERMOSTAT

LINK

OG 1,5 mm
559

C
EARTH
107 557

558

556

PE

560

-M5

-M6

VENTILATION FAN 1 115 V, 50/60Hz 19/18W, 0.24/0.23A D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/816

VENTILATION FAN 2 115 V, 50/60Hz 19/18W, 0.24/0.23A D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 816

GN/YE 1,5 mm

GN/YE 1,5 mm

EMC 20 mn/h 115 V, 50/60Hz 19/18W, 0.24/0.23A

106

EARTH

EMC 20 mn/h 115 V, 50/60Hz 19/18W, 0.24/0.23A

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE CUBICLE VENT FANS

=VS1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

816 817

5 =CV11.DC-F12 24+ 24 VDC

=CV11../443.D2

=LV11../211.C4

=LV11../211.C4

=LV11../211.C4

=LV11../211.C4

270

-K21
.C5 SPARE

21 24 BU
323

=LV11-F4 L1

=LV11-F4 L2

=LV11-F4 L3

=LV11-F4 PE

22

271

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

++
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

-K21
3 ex. 3x400
7,5kW

396

W1

PE

=CV11../441.B4

V1

U1

=CV11.AC-F11 N 14 12 24 21 .A6 22 11

=CS1.1.11 -004
=CS1.1.11/1509.C4 DI801

CH. 2

-M21

=VS1.. SPARE

AIR COMPRESSOR MACHINARY HOUSE 7,5kW D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/817 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SPARE

395 A2

A1 713

-X2:111

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE AIR COMPRESSOR M-HOUSE

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 817

3ASX002381-PCD
4 5 6

817 819

1 =CV11.DC-F12 24+ 24 VDC

=CV11../443.D2

-F1
801.B2 AIR COND 1 E-ROOM

13

282

281

282

14

324

-F2
801.B3 AIR COND 2 E-ROOM

325

14

13

283

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

=CS1.1.11 -004
=CS1.1.11/1509.C4 DI801

CH. 3

CH. 4

=VS1.. E-ROOM AIR COND 1 ON =VS1.. E-ROOM AIR COND 2 ON D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/819 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

PLANT CIRCUIT DIAGRAM VENT SYSTEM - MAIN STRUCTURE DIGITAL IN/OUT +EH.Q1.2

=VS1 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS1 Sh. 819

3ASX002381-PCD
4 5 6

819 821

2 =LV22../302.C5 =LV22../302.C6

=LV22-1 L2

=LV22-1 N

S 201-B 25 + S 2C-H6R 25A 230 VAC

381

-F2
AIR COND CABIN 25A 829.A2 11 BK 4 mm B
EARTH
616

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:24
4 ex. 2x208

N
4 4

-E11.1++
DT SC L2 PE Y A O R G B L1 C

4 ex. 2x208

-E11.2++
DT O R G Y A B L1 SC L2 PE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/821 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM VENT SYSTEM - TROLLEY =VS2 CABIN AIR COND

=VS2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS2 Sh. 821

3ASX002381-PCD
4 5 6

821 823

2 =LV22../302.C5 =LV22../302.C5

=LV22-2 L

=LV22-2 N

373

S 201-B 16 + S 2C-H6R 16A 230 VAC

-F1
DEFOGGER LEFT &RIGHT B16A 829.A2 11 B
631

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

-X1:39

EARTH

5 ex. 230

Type 351 W 120V 10A

=LV22 -M1 ++

CAB AIR FRESH MOTOR CABIN 351 W 120V 10A

PE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/823

Rev Ind Based on

Revision

3ASX_STS =VS2 Sh. 823

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM VENT SYSTEM - TROLLEY =VS2 CABIN VENT FAN

=VS2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

823 829

1 =CV21.DC-F12 24+ 24 VDC

=CV21../513.D2

A
182 182 183 181

11

-F1
823.B2 DEFOGGER LEFT &RIGHT

-F2
12 821.A2 AIR COND CABIN

11
237

14

236

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

=CS1.1.21 -003
=CS1.1.21/1529.C2 DI801

CH. 5

CH. 6

=VS2.. ELECTR. FAN TRIP-N

=VS2.. AIR COND TRIP-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/829 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM VENT SYSTEM - TROLLEY =VS2 MCB SUPERVISION

=VS2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =VS2 Sh. 829

3ASX002381-PCD
4 5 6

829 1001

1 =CV09.DC-F12 24+/X

=CV09../433.D4

LINK

LINK

-X3:38 LINK

LINK

LINK

A 40 42 BCD no 1 X X X X X X X X X X X X X X X X X X X X X 2 3 4 CRANE no 1 2 3 4 5 6 7 8 9 10 11 12 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

CONNECTIONS OF CRANE IDENTITY INPUTS TO BE CRANE DEPENDENT AND CONNECTED AT SITE

-X3:39

BU

BU

C
544 542 543

BU

43

41

15

=CS1.1.09 -002
=CS1.1.09/1505.A4 DI801

CH. 14

14

CH. 15

CH. 16

=CC.GF CRANE IDENTITY BCD DIGIT 1 =CC.GF CRANE IDENTITY BCD DIGIT 2 D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1001

=CC.GF CRANE IDENTITY BCD DIGIT 3

16

D Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS CRANE IDENTITY

=CC.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1001

3ASX002381-PCD
4 5 6

1001 1002

1 =CV11.AC-F11 L 110 VAC

=CV11../441.D4

=CS1.1.11 -007
=CS1.1.11/1510.A3

CH. 1 DO802 =CC.GF CRANE ON PULSE 2/1B

RD

357

1/1A

1005

344

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

C A1
401 A2 402

-K1
CRANE ON PULSE =CV11../441.B4 =CV11.AC-F11 N

14 =LV1.MD/158.A2 12 24 =LV1.MD/158.A4 22

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1002 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS CRANE ON

=CC.GF +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1002

3ASX002381-PCD
4 5 6

1002 1005

1 =CV11.AC-F11 L/EH.K1

4 =CV11.DC-F12 24+ =CV11.DC-F12 24+/EH.K1 24 VDC


520

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A 344 345 345 346

BYPASS

NORMAL

=CV11.AC-F11 L =CV11../441.D4 110 VAC

=CV11../441.D5

=CV11../443.D2 =CV11../443.D4
505

277

278

278

23

83

71

13

279

3/2A

4/2B

6/3B

358

360

=CC.GF BYPASS OVERTRAVEL LIMITS ORDER

=CC.GF BYPASS OVERTRAVEL LIMITS ORDER

-K3
7

71

7 ex. 110

RD

RD

RD B
678 122 122

678

-X3:43

-X2:53

.C3 OVERTRAVEL BYPASS

326

327

83

84

72

DO802

+EH.K1 -X2:13

=CS1.1.11/1510.A3

+EH.K1 -X3:3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.ED -K2
.ED/1283.C3 EM DRIVE SELECTED

53

54

359

361

64

63

BU

BU

BU

N 40E + CA5-22N

N 40E + CA5-22N

A1 358

359

A1 360

-K2
OVERTRAVEL BYPASS =CV11../441.B4 =CV11.AC-F11 N =MH.GF/2027.B3 =MT.GF/3027.B3 =BH.GF/4027.B3 =GA.GF/5027.A3 .ED/1282.B5 .A5 .A6

-K3
OVERTRAVEL BYPASS
403

361

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

402 A2

403 A2

404

740

=CS1.1.11 -004
14 24 34 44 54 62 72 84 =CS1.1.11/1509.C4 DI801

CH. 6

CH. 7

CH. 8

13 23 33 43 53 61 71 83

14 24 34 44 54 62 72 84

=MH.GF/2027.B3 =MT.GF/3027.B3 =BH.GF/4027.B3 =GA.GF/5027.A3

13 23 33 43 53 61 71 83

=CC.GF OVERTRAVEL LIMITS BYPASS REQUEST =CC.GF BYPASS OVERTRAVEL LIMITS OFF ACKNOWLEDGE

=CC.GF BYPASS OVERTRAVEL LIMITS ON ACKNOWLEDGE

.B5 .B6

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1005

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1005

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=CC.GF +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

BU

BU

BU

RD

CH. 2

CH. 3

244

245

511

521

=CS1.1.11 -007

5/3A

OVERTRAVEL BYPASS

-1S6 +EH.K1

-K2
.C2 OVERTRAVEL BYPASS

14

24

72

2NO

84

1005 1011

1 =CV09.DC-F12 24+ 24 VDC

=CV09../433.D3

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 BLACK BLACK 1NO HARMONY 4 RED RED 1NO+LB 24V

=CS1.1.09 -006
=CS1.1.09/1505.C5 DO801

13

21

13

13

144

143

145

146

146

147

143

-1S2
14
1NO

-1S3
1NC

-1S4
14 22
1NO

-1S1
1NO

CH. 2 2

CH. 3 3

CH. 4 4 BU
128

.C5 CONTROL ON RED

CONTROL OFF BLACK

LAMP TEST BLACK

.C6 CRANE FAULT IND/ACKNOWL RED

14

131

178

179

180

BU

BU

BU

BU

130

BU

BU

129

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

HARMONY 4 BLACK 24V, 80dB

X1

X1

-1S2
.A2 CONTROL ON RED =CV09../433.C4 =CV09.DC-F13 0V 24 VDC

-1S1
.A3 CRANE FAULT IND/ACKNOWL RED

X2

X2

CRANE FAULT BUZZER

132

132

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 5

CH. 6

CH. 7

CH. 8

=CC.GF CONTROL ON REQUEST =CC.GF CONTROL OFF REQUEST (-N)

=CC.GF LAMP TEST REQUEST =CC.GF FAULT ACKN. REQUEST

=CC.GF CONTROL ON INDICATION =CC.GF FAULT INDICATION

133

=CC.GF FAULT ALARM

134

133

-1P2

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1011

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1011

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=CC.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1011 1012

3 =CV09.DC-F14 24+ 24 VDC

=CV09../433.D5

-1S7
BH/MH OVERSPEED RESET
1NO
183

14

RESET 13 181

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

NORMAL

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

-K11
BH/MH OVERSPEED RESET =CV09../433.C5 =CV09.DC-F14 0V

14 =MH.GF/2022.C4 12 24 =BH.GF/4022.C4 22

569 A2

A1

BU

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1012 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=CC.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1012

3ASX002381-PCD
4 5 6

1012 1021

3 =CV21.DC-F12 24+/CA.S1.2

=CV21../513.D3

=CV21.DC-F12 24+/CA.S1.1

=CV21../513.D4

A
HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A 158 159 HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 RED RED 1NO+LB 24V

OFF

ON

13

=CS1.1.27 -003
=CS1.1.27/1539.A5 DO801

13

21

13

124

122

122

123

123

121

105

104

106

OVERTRAVEL BYPASS OFF/ON

106

BU

BU

BU

108

1NO

BU

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

107

-2S5 +CA.S1.1

-2S2
14
1NO

-2S1
1NC

-2S4
22
1NO

CH. 1 1

CH. 2 2

14

.C5 CONTROL ON RED

CONTROL OFF BLACK

.C6 FAULT INDICATION ACKNOWLEDGE RED

14

X1

X1

-2S2
.A3 CONTROL ON 1 1 2

-2S4
.A4 FAULT INDICATION ACKNOWLEDGE
137

X2

136

137

X2
138

=CS1.1.25/1535.A3

=CS1.1.25 -001 +CA.S1.1

CH. 1 DI801 =CC.GF OVERTRAVEL BYPASS REQ.

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

CH. 1

CH. 2

CH. 3

=CV21../514.D3

=CV21.DC-F13 0V/CA.S1.2

=CC.GF CONTROL ON REQUEST

=CC.GF CONTROL OFF REQUEST (-N)

=CC.GF FAULT ACKN. REQUEST

=CC.GF CONTROL ON INDICATION

=CC.GF FAULT INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1021 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=CC.GF +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1021

3ASX002381-PCD
4 5 6

1021 1025

1 =CV21.DC-F12 24+/CA.S2

=CV21../513.D6

A
HARMONY 4 BLACK BLACK 1NO 104 103

13

1NO

LAMP TEST BLACK

519

14

-X3:15

+CA.A1 -X3:25

BU

BU

684

-2S22

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

A CH. 2 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.A1 -X3:24

110

-2P1
FAULT ALARM

520

HARMONY 4 BLACK 24V, 80dB

BU

-X3:16

=CS1.1.21/1529.C3

=CS1.1.21 -004 +CA.A1

CH. 10 DI801 =CC.GF LAMP TEST REQUEST

10

683

BU

=CV21../514.D4

=CV21.DC-F13 0V/CA.S2

=CC.GF WARNING SIREN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1025 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

111

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=CC.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1025

3ASX002381-PCD
4 5 6

1025 1026

1 =CV21.AC-F2 L 110 VAC

3 =LV22-F6 L

4 =CV21.DC-F12 24+/CA.S1.2/X +CA.S1.3 -X3:44 LINK

=CV21../511.D2

=LV22../301.C5

=CV21../513.D5

A
258 259 6289-CC 3A, 250VAC

+CA.S1.3 -X3:46 LINK

108

=CS1.1.21 -008
=CS1.1.21/1530.A3

3/2A

503

4/2B

CH. 2 DO802

=LV22 -Q5
.C2 SIREN ON

. Prefab cable . 13

. Prefab cable . 13

265

-2S8 +CA.S1.3

1NO

HORN SIREN

INTERCOM (paging/page) SIREN

-2S9 +CA.S1.3

14

1NO

504

632

. Prefab cable . BK 2,5 mm

. Prefab cable .

RD

506

14

505

361

6289-CC 3A, 250VAC

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:40

+CA.S1.3 -X3:45

5 ex. 230

1028

WARNING HORN BU
A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

-1P11 ++

=LV22 -Q5
SIREN ON =CV21../511.B2 =CV21.AC-F2 N .A4

BU

1029

+CA.S1.3 -X3:47

304 A2

A1

305

1 3 5 13

2 4 6 14

=LV22../301.C5

=LV22-F6 N

=CS1.1.27/1539.A3

=CS1.1.27 -001 +CA.S1.2

CH. 4 DI801 =CC.GF HORN SIREN FOOT PEDAL ON REQ.

CH. 5

=CC.GF INTERCOM ON REQ.

=CC.GF SIREN HORN ON ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1026 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=CC.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1026

3ASX002381-PCD
4 5 6

1026 1031

1 =CV31.DC-F12 24+ 24 VDC

=CV31../522.D4

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NO

=CS1.1.31 -003
=CS1.1.31/1541.C4 DO801

135

135

136

136

137

137

13

21

13

13

138

-3S1
14
1NO

-3S2
1NC

-3S3
14 22
1NO

-3S4
1NO

CH. 2 2

CH. 3 3
153

.C5 CONTROL ON ON RED

CONTROL OFF OFF BLACK

.C6 FAULT IND/ ACKNOWLEDGE RED

LAMP TEST TEST

14

151

154

152

155

119

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

X1

X1

BU

-3S1
.A2 CONTROL ON ON RED =CV31../522.B5 =CV31.DC-F13 0V 24 VDC

-3S3
.A3 FAULT IND/ ACKNOWLEDGE RED

X2

X2
120 121

=CS1.1.31 -001
=CS1.1.31/1541.A4 DI801

CH. 3

CH. 4

CH. 5

CH. 6

=CC.GF CONTROL ON REQUEST =CC.GF CONTROL OFF REQUEST (-N)

=CC.GF FAULT IND./ACKN. =CC.GF LAMP TEST

=CC.GF CONTROL ON INDICATION =CC.GF FAULT INDICATION/ACKNOWLEDGE

120

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1031

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1031

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/BOOM/GIRDER

=CC.GF +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1031 1032

1 =CV32.DC-F12 24+ 24 VDC

=CV32../527.D4

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NO

=CS1.1.32 -005
=CS1.1.32/1544.A2 DO801

13

21

13

13

120

117

117

118

118

119

119

-3S12
14
1NO

-3S11
1NC

-3S14
14 22
1NO

-3S13
1NO

CH. 1 1

CH. 2 2
150

.C5 CONTROL ON RED

CONTROL OFF BLACK

.C6 FAULT ACKNOWLEDGE RED

LAMP TEST BLACK

14

148

151

149

106

107

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

X1

X1

BU

-3S12
.A2 CONTROL ON RED =CV32../527.B6 =CV32.DC-F13 0V 24 VDC

-3S14
.A3 FAULT ACKNOWLEDGE RED

X2

108

108

X2
109

=CS1.1.32 -002
=CS1.1.32/1543.A5 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=CC.GF CONTROL ON REQUEST =CC.GF CONTROL OFF REQUEST (-N)

=CC.GF FAULT IND./ACKN. =CC.GF LAMP TEST

=CC.GF CONTROL ON INDICATION =CC.GF FAULT INDICATION/ACKNOWLEDGE

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1032

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1031

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/BOOM/GIRDER

=CC.GF +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1032 1041

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NO

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

122

123

156

157

157

158

158

159

159

13

13

21

13

13

160

-4S8
14 GENERAL BYPASS NORMAL-BYPASS
1NO
120

-4S2
14
1NO

-4S1
1NC

-4S4
14 22
1NO

-4S10
1NO

CH. 1 1

CH. 2 2 BU
118

.C6 CONTROL ON RED

BLACK

BU

BU

BU

BU

BU

121

117

115

119

CONTROL OFF

.C6 FAULT IND/ ACKNOWLEDGE RED

LAMP TEST TEST BLACK

14

BU

116

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

X1

-4S2
.A2 CONTROL ON

-4S4
.A3 FAULT IND/ ACKNOWLEDGE RED
229

X2

228

229

X2
230

=CS1.1.42 -001
=CS1.1.42/1553.A4 DI801

RED =CV42../542.B5 =CV42.DC-F13 0V 24 VDC

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

=CC.GF CONTROL ON REQUEST =CC.GF GENERAL BYPASS REQ. =CC.GF CONTROL OFF-N REQUEST

=CC.GF CRANE FAULT ACKNOWLEDGE =CC.GF LAMP TEST

=CC.GF CONTROL ON INDICATION =CC.GF FAULT INDICATION

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1041

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1041

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM DOCK LEVEL/CH CAB

=CC.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1041 1071

1 =CV11.DC-F12 24+/MH.S1 24 VDC

=CV11../443.D4

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 2NO

10

-7S2
14
1NO

-7S1
22
1NC

-7S4
14
1NO

-7S3
14
2NO

24

.C5 CONTROL ON RED

CONTROL OFF BLACK

DO801

.C6 FAULT INDICATION/ ACKNOWLEDGE RED

LAMP TEST BLACK

766

534

535

536

537

119

BU

BU

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

=CV11.DC-F12 LT 24+/TEST

BU

BU

BU

BU

-X3:13

+EH.Q1.2 -X3:93

14

15

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

16

94

BU

767

11

=CS1.1.11/1510.A2

=CS1.1.11 -006 +EH.Q1.2

23

13

21

13

13

114

110

110

112

112

113

113

111

111

CH. 10

CH. 11

8 ex. 24

8 ex. 24

=RR1.MD/8112.B4

=RR2.MD/8122.B4

=MH.ED/2582.B5

=MT.ED/3582.B5

=BH.ED/4582.B5

+EH.Q1.2 -X3:89

-X3:17

90

92

91

BU

BU

BU

BU

BU

538

X1

X1

539

BU

18

-7S2
.A2 CONTROL ON RED =CV11../444.B3

-7S4
.A3 FAULT INDICATION/ ACKNOWLEDGE RED

X2

105

105

X2
106

764

762

763

10

11

=CS1.1.11/1509.C4

=CS1.1.11 -004 +EH.Q1.2

12

765

CH. 9 DI801 =CC.GF CONTROL ON REQUEST

CH. 10

CH. 11

CH. 12

=CV11.DC-F13 0V/MH.S1 24 VDC =CC.GF CONTROL ON INDICATION

=CC.GF FAULT ACKN. REQUEST =CC.GF CONTROL OFF REQUEST (-N) =CC.GF LAMP TEST REQUEST

=CC.GF FAULT INDICATION

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1071

Rev Ind Based on

Revision

3ASX_STS =CC.GF Sh. 1071

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL GENERAL FUNCTIONS MAN MACHINE COM/M-HOUSE

=CC.GF +MH.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1071 1111

3
HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL 527 529

4
217

5
HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL 543 541

21

21

=CS1.1.11/1509.A1

=CS1.1.12/1511.A2

+EH.K1 -X3:9526 12 10

540

BU BU BU BU +MH.S1 -X3:19

12

P-BUS 23

P-BUS 12

13

11

-K23
744 742 523 525 190 215

22

20

542

528

237

22

670

44

14

34

24

14

22

14 -

.ED/1283.C3 EM DRIVE SELECTED

=CS1../1502.C4 PLC STALL

-K22
1115.C3 EMERGENCY STOP B

1121.C3 MONITORING BU BU BU BU SAFETY RELAY


669

524

191

743

522

741

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+EH.K1 -X3:4

-K21
1115.C2 EMERGENCY STOP A
9 9 9 9

216

21

22

9 SENS

9 SENS

9 SENS

109 G/Y

48 G/Y

53 G/Y

172 -X3:105

BU BU BU BU

742

743 744

741

167

192

167

168

192

193

173

197

198

171

172

196

197

99 G/Y

-X3:44

-X3:49

-X3:95

106

107

108

45

46

47

50

52

96

97

98

51

9 SENS

BU

BU

BU

C
-F1-X
MSR241P

952

951

BU

774

144

773

144

769

142

142

143

143

145

145

RS485

C0.2

CH.1/2

C0.3

CH.1/3

CH.1/2

CH.1/3

CH.2/1

NO MON OUT

MON OUT

CH.2/2

CH.2/3

CH.2/1

24V+

CH.1/1

24V+

MAT1

CH.1/1

CH.2/2

COMMON

COMMON

MSR210P PROFIBUS x 10 ADRESS x 1

2 3

G-BUS

24VDC

AUT RESET

CH.2/3

RESET

MAT2

-F1

-F2

A1 S11 S12 S21 S22 S31 S32 S34 S41 S42 S51 S52 S62
C0.1

Y1 Y2

Y31

Y40 Y41 Y42

-F3
G-BUS

S12 S22 S32 S42 S52 S62 MSR220P

146

IN OUT

218

321

191

=CV11../444.D4

=CV11.DC-F14 24+ 24 VDC

190 BU

215 BU

745BU

746BU

768

OFF

BUS CONNECTOR

G-BUS
0V

K1

K2
0V

OUTPUT INPUTS ACTIVE CLOSED

MSR241P COMUNICATION SAFETY MODULE =CV11../444.B4 =CV11.DC-F14 0V

A2
828

Y30 Y32

Y33

MONITORING SAFETY RELAY 1115.A2 1115.A3 13 23 31 14 24 32

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1111

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1111_One Controller_1111

Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER E-HOUSE

BU

224

BU

BU BU BU

+CA.A1 -X3:1

671

166

24

BU

.ED -K2

=CS1 -K1 +EH.K1

1115.C3 EMERGENCY STOP A

43

33

23

21

231

-F32 +CA.A1

23

13

13

672

23

21

BU

.A3 EM STOP

-1S2 +EH.K1

-K24
1115.C4 EMERGENCY STOP B

2NC

BU BU BU BU

.A6 EMERGENCY STOP

-7S1 +MH.S1

22

22

12

2NC

22

21

11

11

=S11 =S21

1112.C1 1112.C1 C

BU

MSR220P

G-BUS

G-BUS

=G-BUS

1112.C1

MSR220P INPUT EXPANSION SAFETY MODULE

=CC.ES +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

1111 1112

1
HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL 524

2
HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL 526

3
505 507

4
-5S32-WI ++ HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -5S32

5
-4S32-WI ++ HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -4S32

21

21

21

-3S11 +BG.S1
A

2NC

+BG.S1 -X3:1

.A2 EM STOP

BU BU BU BU 4 2 3 5

.A3 EMERGENCY STOP

-4S1 +LS.S1

2NC

504

523

525

+LS.S1 -X3:1

506

BU BU BU BU

.A4 EM STOP WS LEG 1 5

-5S32 ++

2NC

.A6 EM STOP LS LEG 3

-4S32 ++

12

12

12

22

22

22

12

2NC

22

21

11

11

11

11

.B2 EMERGENCY STOP

-3S1 +BC.S1

2NC

BU BU BU BU

.B4 EM STOP WS LEG 1

-5S31 ++

2NC

.B5 EM STOP LS LEG 3

-4S31 ++

12

12

22

22

12

2NC

503

+BC.S1 -X3:1

505

22

-4S31-WI ++

-5S31-WI ++

HARMONY 4 RED MUSHROOM TRIGGER ACTION TURN-RETURN

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -5S31

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -4S31

504

21

506

21

21

11

11

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

9 SENS

9 SENS

9 SENS

9 SENS

9 SENS

9 SENS

173 -X3:124 LINK

LINK

BU 125

BU 143 G/Y
174 -X3:129 177 -X3:144 175 -X3:134 176 -X3:139

171

200

200

202

202

1111.C6 1111.C6

=S11 =S21 BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU

203

194

194

174

168

169

193

169

170

195

198

199

170

195

196

175

199

176

201

177

201

178

148 G/Y

128 G/Y

133 G/Y

138 G/Y

74 G/Y

60 G/Y

67 G/Y

-X3:56

-X3:63

-X3:70

140

142

145

146

147

126

127

130

132

135

136

137

141

131

64

57

58

59

65

66

72

73

71

9 SENS

=S11 =S21

1113.C1 1113.C1 C

C
749 788 747 748 784 750 785 752 786 787 789 790 792 793 146 147 147 148 148 149 751 MSR220P MSR220P MSR220P 149 150 150 MSR220P 152 152 791 151 154 153 153

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.2/1

CH.2/1

CH.2/1

CH.2/2

CH.2/3

CH.2/2

CH.2/3

CH.2/2

CH.2/3

CH.2/1

CH.1/1

CH.1/1

CH.1/1

CH.1/1

CH.2/2

1111.C6

=G-BUS

CH.2/3

-F4

S12 S22 S32 S42 S52 S62 MSR220P

-F5

S12 S22 S32 S42 S52 S62 MSR220P

-F6

S12 S22 S32 S42 S52 S62 MSR220P

151

-F7

S12 S22 S32 S42 S52 S62 MSR220P

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

=G-BUS

1113.C1

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1112 Date 2010-05-19 Time 11:21 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER E-HOUSE

=CC.ES +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1112

3ASX002381-PCD
4 5 6

1112 1113

1
HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -3S31

2
-3S31-WI ++ HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -5S34

3
-5S34-WI ++

4
-1S11-WI ++ HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -1S11

5
-7S21-WI ++ HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -7S21

21

21

21

.A2 EM STOP BOOM TIP

-3S31 ++

2NC

.A3 EM STOP WS LEG 2

-5S34 ++

2NC

.A4 EM STOP 1 E-HOUSE

-1S11 ++

2NC

.A6 EM STOP 1 M-MOUSE

-7S21 ++

12

12

12

22

22

22

12

2NC

22

21

11

11

11

11

.B2 EM STOP A-FRAME

-5S12 ++

2NC

.B3 EM STOP WS LEG 2

-5S33 ++

2NC

.B4 EM STOP BACK REACH GIRDER

-3S34 ++

12

12

22

22

12

2NC

22

-3S34-WI ++

-5S33-WI ++

-5S12-WI ++

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -5S12

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -5S33

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -3S34

21

21

21

11

11

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

9 SENS

9 SENS

9 SENS

9 SENS

9 SENS

9 SENS

LINK

LINK

153 G/Y

158 G/Y

163 G/Y

168 G/Y

173 G/Y

178 G/Y

183 G/Y

178 -X3:149

179 -X3:154

181 -X3:164

183 -X3:174

184 -X3:179

185 -X3:184

180 -X3:159

182 -X3:169

181

204

204

203

205

205

206

206

207

207

208

208

209

209

184

179

180

182

183

185

210

186

1112.C6 1112.C6

=S11 =S21 BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU BU

210

211

188 G/Y

150

152

155

156

157

160

162

165

166

167

170

172

175

176

177

180

182

185

186

187

151

161

171

181

9 SENS

BU

BU

=S11 =S21

1114.C1 1114.C1 C

C
804 796 800 794 795 797 798 799 802 803 805 806 807 808 809 160 MSR220P 154 MSR220P 155 156 156 MSR220P 157 158 158 801 MSR220P 159 160 155 157 159 162

161

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.2/1

CH.2/1

CH.2/1

CH.2/2

CH.2/3

CH.2/2

CH.2/3

CH.2/2

CH.2/3

CH.2/1

CH.1/1

CH.1/1

CH.1/1

CH.1/1

CH.2/2

1112.C6

=G-BUS

CH.2/3

-F8

S12 S22 S32 S42 S52 S62 MSR220P

-F9

S12 S22 S32 S42 S52 S62 MSR220P

-F10

S12 S22 S32 S42 S52 S62 MSR220P

-F11

S12 S22 S32 S42 S52 S62 MSR220P

161

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

=G-BUS

1114.C1

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1113 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER E-HOUSE

=CC.ES +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1113

3ASX002381-PCD
4 5 6

1113 1114

1
HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -4S34

2
-4S34-WI ++

.A2 EM STOP LS LEG 4

-4S34 ++

12

2NC

22

21

11

.B2 EM STOP LS LEG 4

-4S33 ++

12

2NC

22

-4S33-WI ++

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -4S33

21

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

9 SENS

9 9 SENS

BU

BU

BU

BU

LINK

LINK

189 -X3:204 LINK

203 G/Y

LINK

187 -X3:194

186 -X3:189

188 -X3:199

211

214

1113.C6 1113.C6

=S11 =S21 BU BU BU BU BU BU BU BU

C
812 164 814 164 810 162 163 813 163 815 165 816 MSR220P 811 MSR220P 817 165 166

214

187

212

188

212

213

189

213

208 G/Y

193 G/Y

198 G/Y

200

202

205

206

207

190

192

195

196

197

201

191

CH.1/2

CH.1/3

CH.1/2

CH.1/3

CH.2/1

CH.2/2

CH.2/3

CH.2/1

CH.1/1

CH.1/1

CH.2/2

1113.C6

=G-BUS

G-BUS

G-BUS

G-BUS

G-BUS

MSR220P INPUT EXPANSION SAFETY MODULE

MSR220P INPUT EXPANSION SAFETY MODULE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1114 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

CH.2/3

-F12

S12 S22 S32 S42 S52 S62 MSR220P

-F13

S12 S22 S32 S42 S52 S62 MSR220P

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER E-HOUSE

=CC.ES +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1114

3ASX002381-PCD
4 5 6

1114 1115

1 =CV11.AC-F11 L 110 VAC


348 349

=CV11../441.D4

349

23

13

350

-F2
1111.C3 MONITORING SAFETY RELAY

-F2
1111.C3 MONITORING SAFETY RELAY

14

RD

RD

221

219

24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

N 31E + CA5-40N 220 110V 50Hz/110-120V 60Hz

N 31E + CA5-40N

N 31E + CA5-40N

N 31E + CA5-40N 222

A1 220

A1 222

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

A1 219

A1 221

-K21
EMERGENCY STOP A =CV11../441.B4 =CV11.AC-F11 N

-K23
EMERGENCY STOP A
392

-K22
EMERGENCY STOP B
394

-K24
EMERGENCY STOP B
393

391 A2

393 A2

392 A2

394 A2

=LV1.MD/158.A3 1111.B4 =MH.GF/2027.B2 =MT.GF/3027.B2 =BH.GF/4027.A2 =GA.GF/5027.A2 D .ED/1283.A4

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84 1111.A4 =CV11../441.B3 =CV12../446.B2 =CV13../451.B2 =CV14../456.B2 =CV15../461.B2

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84

=LV1.MD/158.A4 1111.B4 =MH.GF/2027.B3 =MT.GF/3027.B2 =BH.GF/4027.A2 =GA.GF/5027.A2 .ED/1283.B4

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84 1111.A4 =CV11../441.B3 =CV12../446.C2 =CV13../451.C2 =CV14../456.C2 =CV15../461.C2

13 21 33 43 53 63 73 83

395

14 22 34 44 54 64 74 84 D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1115

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1115

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER E-HOUSE

=CC.ES +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1115 1121

=CS1.1.21/1529.A3

=SP.GF/2616.A3

HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL

1003

+CA.S1.3 -X3:20 1004 12 21 1003

P-BUS 22

P-BUS 68

-6S11-WI ++

HARMONY 4 RED MUSHROOM,TRIGGER ACTION ++ TURN-RETURN 2NC +LABEL -6S11

HARMONY 4 RED MUSHROOM,TRIGGER ACTION TURN-RETURN 2NC +LABEL

21

+CA.S1.3 -X3:39 1020 12 40 1019

42

43

41

.B3 EM STOP TROLLEY TOP

-6S11 ++

2NC

.B5 CABIN RIGHT CONSOLE

-2S1 +CA.S1.2

12

22

2NC

1022

1021

BU BU BU BU

22

21

11

11

1021

1019

24

22

23

.A6 CABIN RIGHT CONSOLE

-2S2 +CA.S1.1

21

11

1005

2NC

A
1005

1006

BU BU BU BU

22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

9 SENS

9 SENS

136 -X3:104 LINK

103 G/Y

LINK

BU 98 G/Y -X3:94 -X3:99 100

LINK

BU 77 G/Y -X3:73 102 101

LINK

709

134

124

124

134

135

123

135

136

125

123

711

14 -

BU BU BU BU BU

125

-F31-X

C
MSR210P 24VDC

902

BU

108 G/Y

105

106

107

74

95

96

97

75

76

9 SENS

228

727

728

730

RS485

C0.2

CH.1/2

C0.3

CH.1/3

CH.1/2

CH.1/3

CH.2/1

NO MON OUT

MON OUT

CH.2/2

CH.2/3

CH.2/1

24V+

CH.1/1

24V+

MAT1

CH.1/1

CH.2/2

COMMON

COMMON

MSR210P

PROFIBUS x 10 ADRESS x 1

2 2

G-BUS

24VDC

G-BUS
0V

AUT RESET

K1

K2
0V

G-BUS

G-BUS

G-BUS

OUTPUT INPUTS ACTIVE CLOSED

MSR220P INPUT EXPANSION SAFETY MODULE

MSR210P MONITORING SAFETY RELAY =CV21../515.C2 =CV21.DC-F14 0V

A2
743

Y30 Y32

Y33

MONITORING SAFETY RELAY 1111.B5 1111.B5 13 23 31 14 24 32

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1121

CH.2/3

RESET

MAT2

-F31

-F32

A1 S11 S12 S21 S22 S31 S32 S34 S41 S42 S51 S52 S62
C0.1

Y1 Y2

Y31

Y40 Y41 Y42

-F33

S12 S22 S32 S42 S52 S62 MSR220P

709

IN OUT

130

130

132

137

138

138

139 139

710

712

132

133

133

711

131

131

=CV21../515.D2

=CV21.DC-F14 24+ 110 VAC

725BU

726BU

729

OFF

BUS CONNECTOR

C BU BU BU BU
MSR220P

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1121_Drivers Cabin_1121

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER MAIN TROLLEY CABIN

=CC.ES +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1121 1130

=CS1.1.31 -003
=CS1.1.31/1541.C4 DO801

CH. 1 1
118

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

HARMONY 4 RED RED 24V

X1

BU

-3P1
EMERGENCY STOP ACTIVE

121

X2 =CV31../522.B5 =CV31.DC-F13 0V 24 VDC =CC.ES EMERGENCY STOP ACTIVE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1130 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3
122

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY STOP SAFETY CENTER MAIN TROLLEY CABIN

=CC.ES +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.ES Sh. 1121_Drivers Cabin_1121

3ASX002381-PCD
4 5 6

1130 1211

1 =LV11../213.C3 =LV11../213.C3 =LV11-11 L3 =LV11../213.C3 3x440V PE

2 =CV11.AC-F11 L/ES/EH.Q4 =CV11.AC-F11 L/ES/EH.Q2 =CV11.AC-F11 L/ES 110 VAC

6 =CV11.DC-F12 24+ 24 VDC

=CV11../441.D4 =CV11../441.D3 =CV11../441.D3

=CV11../443.D2

523

=LV11-11 L1

=LV11-11 L2

524

8/4B

CH. 4 DO802

511

=CS1.1.11 -007
=CS1.1.11/1510.A3

7/4A

362

24

365

SET 15A .C3 EM BRAKE HYD PUMP BK 2,5 mm 637 2 BK 2,5 mm 639 6 BK 2,5 mm 638 4 B

-X2:6

-K2
.C5 AUX RELAY EM DRIVE

11

-Q1

366

I=4,5-18A

=CC.EB EM BR HYD PUMP ON ORD

370

14

371

651

120

120

28

12

+EH.Q4 -X2:9

+EH.Q2 -X2:9

.C3 EM BRAKE HYD PUMP

3 467

5 482

451

370

332

14

RD
651 119 119 118

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

21

21

21

-K11
1213.C2 OIL PRESS HIGH-N RD

-K12
22 1213.C3 OIL PRESS LOW
116

-K13
22 1213.C3 OIL TEMP HIGH-N
118

24

24

24

117

EARTH

121

-X1:46

47

48

-K2
.C5 AUX RELAY EM DRIVE
TeSys U 32A I=4,5-18A U=110-240V AC/DC

-K14
1213.C4 OIL LEVEL TOO LOW 22

21

21

24

24

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 371

W1

Type 6,3kW 440V 15A

-Q1
PE EM BRAKE HYD PUMP I=4,5-18A =CV11.AC-F11 N .B2 .B2 .B2 .A6

-K2
AUX RELAY EM DRIVE
418

V1

U1

417 A2

396 A2

A1

-M1 ++

M
=CV11../441.B4

=CS1.1.11 -005
11 21 =CS1.1.11/1509.C5 DI801

397

CH. 1

M-HOUSE MH/BH EM BRAKE HYD PUMP MOTOR 6,3kW 440V 15A

1 3 5 13 21

2 4 6 14 22

14 .B3 12 24 .C4 22

=CC.EB EM BR HYD PUMP ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1211 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY BRAKE MAIN CIRCUIT

Resp dep

Rev Ind Based on

Revision

3ASX_STS =CC.EB Sh. 1211

RD

3 ex. 3x400

117

115

22

RD

22

BU

RD

RD

RD

RD

=MH.ED/2582.C3 ACTIVATE EM DRIVE

=BH.ED/4582.C3 ACTIVATE EM DRIVE

24

=MH.ED -K1 +EH.Q2

=BH.ED -K1 +EH.Q4

23

23

508

A
285 739

-Q1

13

=CC.EB +EH.Q1.2 KKH1


Rev Ind Lang Sheet Cont

3ASX002381-PCD
6

1211 1213

1 =CV11.DC-F12 24+/X 24 VDC

=CV11../443.D3

-X3:209

288

8 ex. 24

-A1++
EMERGENCY BRAKE SYSTEM -X: NC

NC

NC

-BP1
OIL PRESS HIGH-N

P
C

-BP2
OIL PRESS LOW

P
C

-BT1
OIL TEMP HIGH-N (CONTACT CLOSED T<HIGH)

-BL2
OIL LEVEL TOO LOW (CONTACT CLOSED L<TOO LOW)

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

(CONTACT CLOSED P<HIGH)

-X:

NC

(CONTACT CLOSED P<LOW)

8 ex. 24

-X3:210

212

A1 818 BU

A1 819 BU

A1 820 BU

A1 821 BU

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

213

211

-K11
OIL PRESS HIGH-N =CV11../443.C2 =CV11.DC-F12 0V

-K12
OIL PRESS LOW
294

-K13
OIL TEMP HIGH-N
295

-K14
OIL LEVEL TOO LOW
296

293 A2

294 A2

295 A2

296 A2

14 1214.B2 12 24 1211.B4 22

11 21

14 1214.B2 12 24 1211.B4 22

11 21

14 1214.B3 12 24 1211.B5 22

11 21

14 1214.B4 12 24 1211.C5 22

826

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1213 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=CC.EB +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CC.EB Sh. 1213

3ASX002381-PCD
4 5 6

1213 1214

1 =CV11.DC-F12 24+ 24 VDC

=CV11../443.D2

274

274

272

272

273

273

11

11

11

-K11
1213.C2 OIL PRESS HIGH-N

-K12
12 1213.C3 OIL PRESS LOW

-K13
12 1213.C3 OIL TEMP HIGH-N

-K14
12 1213.C4 OIL LEVEL TOO LOW

11
331

14

14

14

328

329

330

14

12

275

271

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

13

15

=CS1.1.11 -004
=CS1.1.11/1509.C4 DI801

CH. 13

CH. 14

14

CH. 15

CH. 16

=CC.EB OIL PRESSURE P>SET VALUE ACKN WARN-N =CC.EB OIL PRESSURE P<SET VALUE ACKN WARN ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1214

=CC.EB OIL TEMPERATURE T>SET VALUE ACKN WARN-N =CC.EB OIL LEVEL L>SET VALUE ACKN WARN

16

Rev Ind Based on

Revision

3ASX_STS =CC.EB Sh. 1214

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=CC.EB +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1214 1281

1 =LV11../211.C2 =LV11../211.C2 5 472 =LV11-2 L3 =LV11../211.C2 3x440V PE

A
MS495-90 + HK4-11 70-90A

3 457 =LV11-2 L2

=LV11-2 L1

441

13 14

-Q1
SET 74,5 A EM DRIVE MOTOR PROT 70-90A 1282.A2 BK 25 mm BK 25 mm
127

127 4

125

129

125

3 126

5 129

130

126

3 128

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q2
1282.C5 DIRECTION UP/WS

-Q3
1282.C6 DIRECTION DOWN/LS

133 4

609

5 130

128

BK 25 mm B

22

21

BK 25 mm BK 25 mm
EARTH

BK 25 mm

607

608

-X1:7 25 mm

8 25 mm

9 25 mm 25 mm

45kW 3 ex. 3x400 74,5A

Type

609

608

133

607

134

134

132

132

W1

PE

V1

U1

-M1 ++

=HT1../706.C4 MOTOR HEATER EMERGENCY EM DRIVE DRIVE 45kW 74,5A Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-M1-E1 ++

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1281

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY DRIVE MAIN CIRCUIT

=CC.ED +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=CC.ED-V1.R0

3ASX002381-PCD
4 5 6

1281 1282

1 =CV11../441.D4 =CV11.AC-F11 L 110 VAC

2 RD -X2:16 104
105

-Q1
A 1281.A2 EM DRIVE MOTOR PROT

14

-X2:29 105
7

13

674

355

655

-X2:10 104

655

+EH.Q4 -X2:10

+EH.Q3 -X2:7

A RD

513

512

+EH.Q2

-X2:13 607

34

514

521

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BACKW +MH.S1 +EH.Q3 -X2:69 -X2:8 130 502 -X2:2 107 -X2:17

+MH.S1 +EH.Q4 -X2:25 -X2:27

521

22

+MH.S1 +EH.Q2 -X2:1 -X2:68 106 -X2:11 -X2:14

DOWN

521

101

101

-Q2

FORW

A1

504

522

128

+EH.Q4 +MH.S1 -X2:28 -X2:26

503

126

127

128

C
HARMONY 4 A>B<C 3-POS ROTARY 2NO

501

EM MT FORW-0-BACKW .C3 RD
125 501

=MT.ED -7S1 +MH.S1

23

13

-Q2-Q3

-Q2

-Q3
DIRECTION DOWN/LS 110V 50Hz/110-120V 60Hz 2 4 6 14 22 34 44 54
421

.C4

.C4

420 A2

2NO

=BH.ED-7S1
UP 0 DOWN

13-14 23-24

.C3

DIRECTION UP/WS 110V 50Hz/110-120V 60Hz =CV11.AC-F11 N =CV11../441.B5 1281.B2 1281.B2 1281.B2 =MH.BR/2521.B5 .B6 =MT.BR/3521.B5 =BH.BR/4521.B4 RD 22 1 3 5 13 21 33 43 53 RD

24

14

421 A2

A1

HARMONY 4 A>B<C 3-POS ROTARY 2NO

502

130

RD

522

DOWN

125

UP

21

+EH.Q4 -X2:11

EM MH UP-0-DOWN

513

126

127

+MH.S1 -X2:3503

.C2

0 D DOWN

-X2:70

UP

-X2:30

=MH.ED-7S1

13-14 23-24

.C2

665

108

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1282

Rev Ind Based on

Revision

STANDARD/=CC.ED-V1.R0

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

108

RD

=MH.ED -7S1 +MH.S1

23

13

=MT.ED-7S1
FORW 0 BACKW

13-14 23-24

2NO

=BH.GF/4033.C2 HOIST UP END STOP

14

24

24

=BH.GF -K6 +EH.Q4

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY DRIVE TRANSMITTERS/SENSORS/LIM SWITCHES

RD

EM BH UP-0-DOWN

=BH.ED -7S1 +MH.S1

110V 50Hz/110-120V 60Hz AC3 37kW

110V 50Hz/110-120V 60Hz AC3 37kW

14

2NO

24

1281.B2 1281.B2 1281.B2 =MH.BR/2521.B6 .B5 =MT.BR/3521.B5 =BH.BR/4521.B4

1 3 5 13 21 33 43 53

=CC.ED +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

RD

RD

.C6 DIRECTION DOWN/LS A75-30-00

-Q3

.C5 DIRECTION UP/WS A75-30-00

131

UP

23

13

137

22

RD

RD

=MH.ED/2582.C3 READY FOR ED RUN

64

21

608

-Q3
RD

-Q2

HARMONY 4 A>B<C 3-POS ROTARY 2NO

21

683

RD

RD

=MH.ED -K2 +EH.Q2

-X2:71

63

RD

RD

RD

=MH.GF/2026.C2 SAFETY RELAY EM/SAFETY-STOP

24

375

=MT.ED/3582.C3 READY FOR ED RUN

=BH.ED/4582.C3 READY FOR ED RUN

24

=MT.ED -K2 +EH.Q3

=BH.ED -K2 +EH.Q4

+MH.S1 -X2:4 504

.GF/1005.C2 OVERTRAVEL BYPASS

23

23

34

243

62

RD

=MH.GF -F3 +EH.Q2

33

RD

=MT.GF/3026.C2 SAFETY RELAY EM/SAFETY-STOP

=BH.GF/4026.C2 SAFETY RELAY EM/SAFETY-STOP

34

239

164

61

=MT.GF -F5 +EH.Q3

=BH.GF -F4 +EH.Q4

33

33

.GF -K2

665

RD B C 2 4 6 14 22 34 44 54 D 1282 1283

RD

RD

RD RD

2 =CV11.AC-F11 L 110 VAC

6 =CV11.DC-F12 24+ 24 VDC

=CS1.1.11 -006
=CS1.1.11/1510.A2 DO801

-K1
CH. 12 12 .C2 EM DRIVE BLOCKED

-K2
12 .C3 EM DRIVE SELECTED
684

13

11

354

352

353

353

=CV11../441.D4

=CV11../443.D2

A RD
279

14

-X2:72

+MH.S1 -X2:5

OFF

505

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

RD

-K11
1285.C2 EM MOTOR OVERSPEED-N

11

+MH.S1 -X2:6

124

14

-K12
-X2:73
7

11

1285.C3 EM MOTOR PLUGGED IN


N 31E 110V 50Hz/110-120V 60Hz

123

14

A1 685

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

RD

A1

-K1
EM DRIVE BLOCKED =CV11../444.B2

-K2
EM DRIVE SELECTED =CV11../441.B5 11 21 =CV11.AC-F11 N .A4 .B6 .ES/1111.B2 .ES/1111.B2 .GF/1005.B2 .GF/1005.B4
827

-K3
EM DRIVE CONTROL ON
405

338 A2

404 A2

405 A2

A1

406

=CV11.DC-F13 0V 24 VDC 14 .A3 12 24 22

=CS1.1.11 -005
14 22 34 44 =CS1.1.11/1509.C5 DI801

CH. 2

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84 1284.A2

13 21 33 43

=CC.ED EM DRIVE SELECTED ON ACKN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1283

Rev Ind Based on

Revision

STANDARD/=CC.ED-V1.R0

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY DRIVE CONTROL/INDICATION CIRCUIT

RD

12

RD

12

RD

EMERGENCY DRIVE SELECT 1-POLE 2-POS

506

236

333

-7S1 +MH.S1

.ES -K22
.ES/1115.C3 EMERGENCY STOP B

ON

73

-K2
.C3 EM DRIVE SELECTED

13

14

1NO

74

22

21

RD

RD

HARMONY 4 L/A-C 2-POS KEY REMOVABLE POS A

280

.ES/1115.C2 EMERGENCY STOP A

230

74

=CC.ED EM DRIVE BLOCKED

7 ex. 110

.ES -K21

343

73

229

14

RD

C BU

=CC.ED +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

1283 1284

1 =CV11.AC-F11 L 110 VAC

354

-K3
A 1283.C4 EM DRIVE CONTROL ON

43

355

=CV11../441.D4

686

44

A RD RD
507 104 104 103 510

MH

MT

BH

HARMONY 4 A-B-C 3-POS ROTARY 2NO 1NC

23

103 507

+MH.S1 -X2:7

-X2:74
7

31

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EMERGENCY DRIVE SELECT A-B-C .B3 .B2 .B3

-7S6 +MH.S1

2NO 1NC

508

24

509

32

14

13

RD

RD

RD

-7S6
MH MT BH

13-14 23-24 31-32 +MH.S1 -X2:8

-X2:75

76

A1 687

A1 688

-K4
MAIN HOIST SELECTED =CV11../441.B5 =CV11.AC-F11 N

-K5
MAIN TROLLEY SELECTED
407

-K6
BOOM HOIST SELECTED
408

406 A2

407 A2

408 A2

A1 689

G2R-2SNI-110AC(S) + P2RF-08E 110V AC RD

G2R-2SNI-110AC(S) + P2RF-08E 110V AC RD

G2R-2SNI-110AC(S) + P2RF-08E 110V AC RD

77

10

14 =MH.ED/2582.B2 12 24 22

11 21

14 =MT.ED/3582.B2 12 24 22

11 21

14 =BH.ED/4582.A2 12 24 22

409

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1284 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY DRIVE CONTROL/INDICATION CIRCUIT

=CC.ED +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=CC.ED-V1.R0

3ASX002381-PCD
4 5 6

1284 1285

1 =CV11.AC-F11 L/X 110 VAC

5 =CV11.DC-F12 24+ 24 VDC

=CV11../441.D5

=CV11../443.D2

LINK

356

LINK

A -X2:103

LINK

105

280

4/BK

NC

EM-MOTOR PLUGGED IN B

3/BU

334

-BS1 n> ++

-BG1 ++

-K12
.C3 EM MOTOR PLUGGED IN

21 24 22

7 ex. 110

NO

7 ex. 110

281

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:104

RD RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

106

A1 709

-K11
EM MOTOR OVERSPEED-N =CV11../441.B5 =CV11.AC-F11 N

-K12
EM MOTOR PLUGGED IN
410

409 A2

410 A2

A1 710

BU

411

=CS1.1.11 -005
11 21 =CS1.1.11/1509.C5 DI801

CH. 3

14 1283.B4 12 24 22

11 21

14 1283.C4 12 24 .B6 22

=CC.ED EM MOTOR PLUGGED IN ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1285 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE CONTROL EMERGENCY DRIVE TRANSMITTERS/SENSORS/LIM SWITCHES

=CC.ED +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=CC.ED-V1.R0

3ASX002381-PCD
4 5 6

1285 1292

+P1.X -X4:1

CH

-XP:CH

-XP:4

-XP:2

-XP:3

-XP:1

WIND SPEED

-P1 ++

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

549

=CV91../560.D6 =CV91../560.C6

=CV91.DC-F12 24+/X =CV91.DC-F12 0V/X


-

124

5 G/Y

-X4:1

958.SC -

=CS1.1.09 -001
=CS1.1.09/1505.A3 AI801

CH. 1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1292

=CC.WI WIND SPEED MEASUREMENT Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

1/1+ +

2/1I I

958.2

958.1

PLANT CIRCUIT DIAGRAM CRANE CONTROL WIND MEASURING WIND MEASURING AND INDICATION

=CC.WI +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1292 1293

=CV21../513.D3

=CV21.DC-F12 24+/CA.S1.1

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

HIGH WIND BYPASS NORMAL/BYPASS

107

+CA.A1 -X3:26

BU

685

-2S1 +CA.S1.1

14

1NO

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

159

13

160

CH. 3 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

-2P1
WIND WARNING (18 m/s) YELLOW =CV21../514.D5 =CC.WI HIGH WIND BYPASS REQUEST =CV21.DC-F13 0V/CA.S2

X2

X1

521

HARMONY 4 YELLOW YELLOW 24V

BU

-X3:17

=CS1.1.25/1535.A3

=CS1.1.25 -001 +CA.S1.1

CH. 2 DI801

=CC.WI WIND WARNING (18m/s) INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1293 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

509

125

PLANT CIRCUIT DIAGRAM CRANE CONTROL WIND MEASURING WIND MEASURING AND INDICATION

=CC.WI +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1293 1294

=CV42../542.D4

=CV42.DC-F12 24+

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
122 166

-4S1
HIGH WIND BYPASS
1NO

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.42 -001
=CS1.1.42/1553.A4 DI801

CH. 16

=CC.WI HIGH WIND BYPASS REQUEST

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1294 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

PLANT CIRCUIT DIAGRAM CRANE CONTROL WIND MEASURING WIND MEASURING AND INDICATION

=CC.WI +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1294 1501

CI854K01 PROFIBUS 24VDC

3
PM866K01 CPU + BATTERY

TB850 25pin DB25P MALE CONNECTOR

=CS1.0-K2
COMMUNICATION INTERFACE PROFIBUS DP CI854A

=CS1.0-K1
AC 800M PROCESSOR UNIT PM866 ADDRESS
(EXPANSION OF COMMUNICATION PORTS )

TB807 MODULEBUS TERMINATOR

=CS1.0-R1
TB850 A

CPU

=CS1.0-R2
TB807
X1 (EXPANSION OF I/O MODULES )

192.168.100.81 CEX BUS MODULEBUS RD TD RCU CN1 CN2 COM3 +24VDC COM4 0VDC

CEX BUS FEMALE

CEX BUS MALE

MODULEBUS

921.1 921.2

DRIVE-BUS RX/M
10 COM-FO

=LV1.MD/155.B2 =LV1.MD/155.B2
PE1369

( DRIVES / TB820- ) -

DRIVE-BUS TX/M TCP/IP CS1

10 COM-FO

( TCP/IP MMS )
941

=CS.LAN1/1811.A2

( TCP/IP MMS ) ( RS232 )


944

=CS1.0-R3
X2

PROFIBUS A

PROFIBUS B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

SA

SB

SH

B+

B-

L+

L-

THE CONNETOR FOR SETTING IP-ADRESSES COM4 HAS TO BE REMOVED AFTER THE ADRESSES ARE SET

( EXT. POWER ) 211

( EXT. POWER ) 197

( EXT. RED. POWER ) 198

-K2-X

952

ON

P-BUS 01

WITH A PG D-SUB FEMALE CONNECTOR

.1/1503.A3

( EXT. BATTERY POWER )

IN OUT

BUS CONNECTOR WITH PG

( EXT. RED. POWER ) 199

200

198

199

212

=CV09../433.D2 =CV09../433.C2

=CV09.DC-F11 24+ =CV09.DC-F11 0V 24 VDC

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1501 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 AC800M CONTROLLER

Rev Ind Based on

Revision

3ASX_STS =CS1.0 Sh. 1501

( 1 SERVICE )

PROGRAM TCP/IP ADR.

=CIMS../1851.A2

HW LOCK

=CS1.0 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

1501 1502

1 =CV09.DC-F13 24+ 24 VDC

4 =CV09.AC-F11 L 110 VAC

5 =CV09.DC-F12 24+ 24 VDC

=CV09../433.D4

=CV09../431.D3

=CV09../433.D3

=CS1.1.09 -006
.1.09/1505.C5 DO801

CH. 5 5

CH. 6 6

257

258

192

166

11

-P1
BU BU .C2 STALL ALARM

-K1
14 12 .C4 PLC STALL
196

B RD

252

34

33

167

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

CM-WDS 241

A1

R9

-P1
STALL ALARM

CM-WDS CYCLE MONITOR

Time value

I8

LED FAULT

N 40E 110V 50Hz/110-120V 60Hz

BU

24VDC

242

C A1
187 A2

A2

SET 150

142

141

150 (ms)

-K1
14 .B4 12 11 PLC STALL =CV09../431.C3 =CV09.AC-F11 N =CC.ES/1111.B3 =CC.ES/1111.B3 .B6

=CV09../433.C4

=CV09.DC-F13 0V

=CS1.. CONTROLLER STALL SUPERVISION RESET =CS1.. CONTROLLER RUN ACKNOWLEDGE

=CS1.1.09 -004
14 24 34 44 .1.09/1505.C3 DI801

CH. 6

13 23 33 43

=CS1.. WATCHDOG SUPERVISION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1502 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 STALL SUPERVISION

=CS1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1 Sh. 1502

3ASX002381-PCD
4 5 6

1502 1503

OZD PROFI 12M G12 860nm 25 D-sub / 2xBFOC (ST)

-T11
PROFIBUS REPEATER OZD PROFI 12M G12 A =OPTOTERMINALS../71.A2 =OPTOTERMINALS../71.A2 A CH2:T CH2:R CH3:T CH3:R
0 1

10

P-BUS 21 R/EH.K1
911.2 911.1

-T11-X

P-BUS 21 T/EH.K1

1 2
OFF 952 953

P-BUS 01 P-BUS 1.1 -

Profibus

CH1

.0/1501.C2 .B5
OZD PROFI 12M G12 860nm 25 D-sub / 2xBFOC (ST)

IN OUT

BUS CONNECTOR WITH PG

-T12
PROFIBUS REPEATER OZD PROFI 12M G12

0 1 2 3 4 5 6 7

Fault

Dip switch

L2+

L1+

F2

10

F1

=OPTOTERMINALS../71.B2 =OPTOTERMINALS../71.B2 =OPTOTERMINALS../72.A2 =OPTOTERMINALS../72.A2

P-BUS 31 R/EH.K1
912.2 912.1

CH2:T CH2:R CH3:T CH3:R


0 1

-T12-X

204

205

205

206

10 10 COM-FO

P-BUS 31 T/EH.K1 P-BUS 32 R/EH.K1


913.2 913.1

1 2
OFF 953 954

P-BUS 1.1 P-BUS 1.2

216

217

Profibus

CH1

.A3 .C6
OZD PROFI 12M G12 860nm 25 D-sub / 2xBFOC (ST)

IN OUT

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

10 COM-FO

P-BUS 32 T/EH.K1

BUS CONNECTOR WITH PG

-T13
PROFIBUS REPEATER OZD PROFI 12M G12

0 1 2 3 4 5 6 7

Fault

Dip switch

L2+

L1+

F2

10

F1

=OPTOTERMINALS../72.B2 =OPTOTERMINALS../72.B2 =OPTOTERMINALS../73.A2 =OPTOTERMINALS../73.A2

P-BUS 41 R/EH.K1
914.2 914.1

CH2:T CH2:R CH3:T CH3:R


0 1

-T13-X

206

207

207

208

10 10 COM-FO

P-BUS 41 T/EH.K1 P-BUS 51 R/EH.K1


915.2 915.1

1 2
OFF 954 955

P-BUS 1.2
14 -

217

218

Profibus

CH1

P-BUS 09

.B5 .1.09/1505.A1

IN OUT

10 COM-FO

P-BUS 51 T/EH.K1

BUS CONNECTOR WITH PG

Fault

Dip switch

0 1 2 3 4 5 6 7

L2+

L1+

208

209

209

=CV09../433.D2 =CV09../433.C2

=CV09.DC-F11 24+ =CV09.DC-F11 0V 24 VDC

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1503 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

565

218

210

F2

F1

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 PROFIBUS REPEATERS

=CS1.1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1 Sh. 1503

3ASX002381-PCD
4 5 6

1503 1505

CI801 Profibus

3
AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.09-000
COMMUNICATION INTERFACE A P-BUS 10 P-BUS 09
14
955

=CS1.1.09-001
CI801 ANALOG INPUT MODULE AI801 1*8 Ch 0(4)-20mA

=CS1.1.09-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =HV.GF/122.C5 2 =HV.GF/122.C5 3 =HV.GF/122.C6 4 =HV.GF/122.C6 5 =CV09../435.C2 6 =CV09../435.C2 7 =CV09../435.C2 8 =CV09../435.C3
ModuleBus ModuleBus

=CS1.1.09-003
1*16 Ch 24V DC CH. SHEET 9 =CV09../435.C3 10 =CV09../435.C3 11 =CV09../435.C4 12 =CV09../435.C4 13 =CV09../435.C4 14 =CC.GF/1001.C2 15 =CC.GF/1001.C2 16 =CC.GF/1001.C3
ModuleBus

DIGITAL INPUT MODULE DI801 CH. 1 SHEET

1*16 Ch 24V DC CH. SHEET 9 =FIRE.GF/1991.C2 10 =FIRE.GF/1991.C3 11 =FIRE.GF/1991.C4 12 =MH.GF/2008.C2 13 =MH.GF/2008.C3 14 =MH.LM/2085.C2 15 =SNL../2800.C2 16 =SNL../2800.C3
ModuleBus

-000-X
OFF

ADDRESS 09

CH. SHEET 1 =CC.WI/1292.C3 2 =MH.LM/2081.C2 3 =MH.LM/2081.C3 4 =MH.LM/2081.C4 5 =MH.LM/2081.C5 6 7 8

2 =CV91../561.C2 3 =CV91../561.C3 4 =CV91../561.C3 5 =CC.GF/1011.C2 6 =CC.GF/1011.C2 7 =CC.GF/1011.C3 8 =CC.GF/1011.C3


ModuleBus

.1.10/1507.A1 .1/1503.C6

2 1
BUS CONNECTOR WITH PG

IN OUT

Profibus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

211

L-

225

230

230

164

L-

R/4

C/4

R/4

C/4

R/4

C/4

231

197

219

162

163

163

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV09../433.D2 =CV09../433.C2 =CV09../434.D2 =CV09../434.C2 =CV09../433.D3 =CV09../433.C2

=CV09.DC-F11 24+ =CV09.DC-F11 0V =CV09.DC-F15 24+ =CV09.DC-F15 0V =CV09.DC-F12 24+ =CV09.DC-F12 0V 24 VDC
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.09-004
DIGITAL INPUT MODULE DI801 CH. 1 SHEET 1*16 Ch 24V DC CH. SHEET 9 =HV.GF/125.C3 10 =HV.GF/125.C3 11 =HV.GF/123.C2 12 =HV.GF/123.C3 13 =MH.GF/2007.C2 14 =MH.GF/2007.C2 15 16
ModuleBus

=CS1.1.09-005
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LTF1../610.C2 2 =LTF1../610.C2 3 =LTF1../610.C3 4 =LTF1../610.C3 5 =VS1../813.C5 6 =CV09../435.C5 7 =CV09../435.C6 8 =CV09../435.C6
ModuleBus

=CS1.1.09-006
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus

DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =CV09../434.B6 2 =CC.GF/1011.B5 3 =CC.GF/1011.B6 4 =CC.GF/1011.B6 5 ../1502.A3 6 ../1502.A3 7 =MH.GF/2007.B5 8 =BH.GF/4007.B5
ModuleBus

1*16 Ch 24V DC

SHEET

CH. SHEET 9 =LTF1../610.A5 10 =LTF1../610.A5 11 =LTF1../610.A6 12 =LTF1../610.A6 13 14 15 16


ModuleBus

2 =BH.GF/4007.C2 3 =BH.GF/4007.C3 4 =GA.GF/5008.C2 5 =GA.GF/5008.C2 6 ../1502.C6 7 8


ModuleBus

M-BUS 09

L+

L-

L+

L-

L+

240

232

232

567

140

164

241

165

165

166

231

L-

R/4

C/4

R/4

C/4

R/4

C/4

1506.B2

=CV09../433.D4 D =CV09../433.C4

=CV09.DC-F13 24+ =CV09.DC-F13 0V 24 VDC Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1505

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 CENTRAL COM NODE 09 +EH.K1

141

=CS1.1.09 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.09 Sh. 1505

3ASX002381-PCD
4 5 6

1505 1506

2
AO801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

=CS1.1.09-007
ANALOG OUTPUT MODULE 1*8 Ch 0(4)-20mA AO801 A CH. SHEET 1 =MH.MD1/2110.B3 2 =MH.MD1/2110.B4 3 =MH.MD2/2210.B3 4 =MH.MD2/2210.B4 5 =MT.MD/3110.B3 6 =MT.MD/3110.B4 7 8 1505.D6 M-BUS 09
ModuleBus ModuleBus
TB807 MODULEBUS TERMINATOR

=CS1.1.09-R1
TB807
X1

L+

220

225

L-

R/4

C/4

B =CV09../434.D2 =CV09../434.C2 =CV09.DC-F15 24+ =CV09.DC-F15 0V

570

221

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1506 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 CENTRAL COM NODE 09 +EH.K1

=CS1.1.09 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.09 Sh. 1505

3ASX002381-PCD
4 5 6

1506 1507

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

5
DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.10-000
COMMUNICATION INTERFACE A P-BUS 11 P-BUS 10
14 -000-X
OFF

=CS1.1.10-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV10../439.C2 2 3 =MH.MD1/2151.C6 1*16 Ch 24V DC CH. SHEET 9 =GA.MD/5161.C3 10 =GA.MD/5161.C3 11 =GA.MD/5161.C4 13 =GA.MD/5161.C5 14 =GA.MD/5161.C5 15 =GA.MD/5161.C6 16 =GA.MD2/5251.C6
ModuleBus

=CS1.1.10-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.MD/5162.C2 2 =GA.MD/5162.C3 3 =GA.MD/5162.C3 4 =GA.MD/5162.C4 5 =GA.MD/5162.C4 6 =GA.MD/5162.C5 7 =GA.MD/5162.C5 8 =GA.MD/5162.C6
ModuleBus

=CS1.1.10-003
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus ModuleBus R/4

DIGITAL OUTPUT MODULE DO802

8*1 Ch 24-230V AC A

ADDRESS 10

SHEET

CH. SHEET 1 =MH.MD1/2151.A2 2 =MH.MD2/2251.A2 3 =MT.MD/3151.A2 4 =BH.MD/4151.A2 5 =GA.MD1/5151.A2 6 =GA.MD2/5251.A2 7 8


ModuleBus C/4
TB807 MODULEBUS TERMINATOR

.1.11/1509.A1 .1.09/1505.A1

2 1
BUS CONNECTOR

IN OUT

Profibus

4 =MH.MD2/2251.C6 12 =GA.MD/5161.C4 5 =MT.MD/3151.C6 6 =BH.MD/4151.C6 7 =GA.MD1/5151.C6 8 =GA.MD/5161.C2


Modulebus ModuleBus

=CS1.1.10-R1
TB807
X1

L+

L-

L+

L+

L-

131

523

131

L-

R/4

C/4

R/4

C/4

B =CV10../437.D3 =CV10../437.C3 =CV10../437.D4 =CV10../437.C4 =CV10.DC-F11 24+ =CV10.DC-F11 0V 24 VDC =CV10.DC-F12 24+/EH.T21 =CV10.DC-F12 0V/EH.T21 24 VDC

525

124

125

125

126

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1507 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 TRANSFER & DISTRIBUTION Resp COM NODE 10 +EH.T21

=CS1.1.10 +EH.T21
dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.10 Sh. 1507

3ASX002381-PCD
4 5 6

1507 1509

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.11-000
COMMUNICATION INTERFACE A P-BUS 23 P-BUS 11
14 -951 -000-X
OFF

=CS1.1.11-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV1../409.C2 2 =CV1../409.C3 3 =CV1../409.C3 4 =CV1../409.C4 5 =CV1../409.C4 6 =CV1../409.C5 7 =CV1../409.C5 8 =LV11../238.C2 1*16 Ch 24V DC CH. SHEET 9 =LV11../238.C2 10 =LV11../238.C3 11 =LV11../238.C3 12 =LV11../238.C4 13 =LV11../238.C4 14 =LV11../238.C5 15 =LV11../238.C5 16 =LV11../239.C2
ModuleBus

=CS1.1.11-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV1../410.C2 2 =CV1../410.C2 3 =CV1../410.C3 4 =CV1../410.C3 5 =CV1../410.C3 6 =CV1../410.C4 7 =CV1../410.C4 8 =CV1../410.C5
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =CV1../410.C5 10 =CV1../410.C6 11 =LV11../205.C3 12 =LV11../205.C4 13 =CV11../445.C2 14 =CV11../445.C2 15 =CV11../445.C3 16
ModuleBus

ADDRESS 11

=CC.ES/1111.A1 .1.10/1507.A1

2 1
BUS CONNECTOR

IN OUT

Profibus

Modulebus

ModuleBus

L+

L-

L+

L+

246

824

L-

247

247

248

289

289

L-

R/4

C/4

R/4

C/4

B =CV11../442.D5 =CV11../442.C5 =CV11../443.D3 =CV11../443.C2 =CV11.DC-F11 24+ =CV11.DC-F11 0V 24 VDC =CV11.DC-F12 24+ =CV11.DC-F12 0V 24 VDC
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

1015

290

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.11-003
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LTF1../614.C2 2 =LTF1../614.C2 3 =LTF1../614.C3 4 =LTF1../614.C3 5 =VS1../806.C2 6 =VS1../806.C2 7 =VS1../813.C6 8 =VS1../807.C2
ModuleBus

=CS1.1.11-004
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16 =RR.GF/8101.C5
ModuleBus

=CS1.1.11-005
1*16 Ch 24V DC CH. SHEET 9 =CC.GF/1071.C2 10 =CC.GF/1071.C2 11 =CC.GF/1071.C3 12 =CC.GF/1071.C3 13 =CC.EB/1214.C2 14 =CC.EB/1214.C2 15 =CC.EB/1214.C3 16 =CC.EB/1214.C4
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =VS1../815.C2 2 =VS1../817.C6 3 =VS1../819.C2 4 =VS1../819.C3 5 6 =CC.GF/1005.C5 7 =CC.GF/1005.C5 8 =CC.GF/1005.C6
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CC.EB/1211.C6 2 =CC.ED/1283.C6 3 =CC.ED/1285.C6 4 5 6 7 8


ModuleBus

1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16


ModuleBus

SHEET

SHEET C

M-BUS 11

L+

L-

L+

L-

L+

248

249

249

290

250

292

250

292

L-

R/4

C/4

R/4

C/4

R/4

C/4

1510.B1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1509 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

293

291

291

251

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GENERAL COM NODE 11 +EH.Q1.2

=CS1.1.11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.11 Sh. 1509

3ASX002381-PCD
4 5 6

1509 1510

1
DO801 1*16 Ch 24V DC Rated isol. 50V

3
DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.11-006
DIGITAL OUTPUT MODULE DO801 A CH. SHEET 1 =LTF1../614.A5 2 =LTF1../614.A5 3 =VS1../805.A2 4 =VS1../805.A3 5 =LTF1../614.A6 6 =LTF1../614.A6 7 8 1509.D6 M-BUS 11
ModuleBus

=CS1.1.11-007
1*16 Ch 24V DC DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC A

CH. SHEET 9 =VS1../812.A3 10 =CC.GF/1071.B5 11 =CC.GF/1071.B6 12 =CC.ED/1283.A2 13 14 15 16


ModuleBus ModuleBus R/4

CH. SHEET 1 =CC.GF/1002.A2 2 =CC.GF/1005.A2 3 =CC.GF/1005.A3 4 =CC.EB/1211.A3 5 6 =RR.GF/8101.A2 7 8


ModuleBus C/4
TB807 MODULEBUS TERMINATOR

=CS1.1.11-R1
TB807
X1

L+

335

318

319

L-

R/4

C/4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV11../444.D2 =CV11../444.B2

=CV11.DC-F13 24+ =CV11.DC-F13 0V

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1510 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GENERAL COM NODE 11 +EH.Q1.2

=CS1.1.11 +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.11 Sh. 1509

3ASX002381-PCD
4 5 6

1510 1511

CI801 Profibus

DI801 3 DC 1*16 Ch 24V Rated isol. 50V

DI801 4 24V DC 1*16 Ch Rated isol. 50V

DI801 5 Ch 24V DC 1*16 Rated isol. 50V

=CS1.1.12-000
COMMUNICATION INTERFACE
-000-X
OFF

=CS1.1.12-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV12../449.C2 2 =CV12../449.C2 3 =CV12../449.C3 4 =CV12../449.C3 5 =MH.GF/2008.C5 6 =MH.GF/2008.C6 7 =MH.GF/2011.C2 8 =MH.GF/2011.C2 1*16 Ch 24V DC CH. SHEET 9 =SNL../2892.C2 10 =SNL../2892.C3 11 =MH.GF/2021.C6 12 =MH.GF/2022.C5 13 =MH.GF/2022.C6 14 =MH.GF/2026.C6 15 =SNL../2892.C3 16 =SNL../2892.C4
ModuleBus

=CS1.1.12-002
DIGITAL INPUT MODULE DI801 1*16 Ch 24V DC

=CS1.1.12-003
DIGITAL INPUT MODULE DI801 1*16 Ch 24V DC

ADDRESS 12

A .1.13/1513.A1 =CC.ES/1111.A2 P-BUS 13


14 P-BUS 12
951 952

CH. SHEET CH. SHEET 1 =MH.MD1/2171.C5 9 =MH.BR/2522.C3 2 =MH.MD1/2171.C5 3 =MH.CF1/2191.C5 10 =MH.BR/2531.C5 11 =MH.BR/2531.C5

CH. SHEET CH. SHEET 1 =MH.MD2/2243.C2 9 =MH.BR1/2534.C5 2 =MH.MD2/2243.C3 10 =MH.BR1/2534.C5 3 4 =MH.EB/2572.C4 5 =MH.EB/2574.C4 6 =MH.ED/2582.C6 11 =MH.BR2/2536.C5 12 =MH.BR2/2536.C5 13 =MH.EB/2572.C5 14 =MH.EB/2574.C5

2 1
BUS CONNECTOR

IN OUT

Profibus

4 =MH.MD2/2271.C5 12 =MH.BR/2532.C5 5 =MH.MD2/2271.C5 13 =MH.BR/2532.C5 6 =MH.CF2/2291.C5 7 =MH.BR/2522.C2 8 =MH.BR/2522.C2


ModuleBus

14 =MH.MD1/2143.C2 15 =MH.MD1/2143.C3 16
ModuleBus

7 =TLS.HY/2701.C5 15 8 =TLS.HY/2731.C5 16
ModuleBus ModuleBus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

L-

171

124

601

125

170

125

126

170

126

127

171

L-

R/4

C/4

R/4

C/4

R/4

C/4

=CV12../447.D2 =CV12../447.B2 =CV12../447.D2 =CV12../447.B2

=CV12.DC-F11 24+ =CV12.DC-F11 0V 24 VDC =CV12.DC-F12 24+ =CV12.DC-F12 0V 24 VDC B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

DI801 1*16 Ch 24V DC Rated isol. 50V

AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

=CS1.1.12-004
DIGITAL INPUT MODULE DI801 CH. 1 2 3 4 5 6 7 8
ModuleBus

=CS1.1.12-005
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus ModuleBus

=CS1.1.12-006
1*8 Ch 0(4)-20mA ANALOG INPUT MODULE AI801 1*8 Ch 0(4)-20mA

ANALOG INPUT MODULE AI801

SHEET

SHEET

CH. SHEET 1 =MH.BR1/2533.C2 2 =MH.BR1/2533.C3 3 =MH.BR1/2533.C4 4 =MH.BR1/2533.C4 5 =MH.BR1/2533.C5 6 =MH.BR1/2533.C5 7 8


ModuleBus ModuleBus

CH. SHEET 1 =MH.BR2/2535.C2 2 =MH.BR2/2535.C3 3 =MH.BR2/2535.C4 4 =MH.BR2/2535.C4 5 =MH.BR2/2535.C5 6 =MH.BR2/2535.C5 7 8


ModuleBus

172

M-BUS 12

L+

L-

L+

L-

L+

L-

R/4

C/4

R/4

C/4

R/4

C/4

1512.B2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1511 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

602

174

174

127

128

172

173

128

129

173

129

130

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 MAIN HOIST COM NODE 12 +EH.Q2

=CS1.1.12 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.12 Sh. 1511

3ASX002381-PCD
4 5 6

1511 1512

2
DO802 8*1 Ch 24-230V AC Rated isol. 250V

3
DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.12-007
DIGITAL OUTPUT MODULE DO802 A 8*1 Ch 24-230V AC

=CS1.1.12-008
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC A

CH. SHEET 1 =MH.GF/2008.A4 2 =MH.GF/2008.A4 3 =MH.GF/2027.A5 4 =MH.GF/2027.A6 5 =MH.CF1/2191.A3 6 =MH.CF2/2291.A3 7 =MH.EB/2571.B2 8 =TLS.HY/2701.A4 1511.D6 M-BUS 12
ModuleBus R/4 ModuleBus C/4 ModuleBus R/4

CH. SHEET 1 =TLS.HY/2731.A4 2 3 4 5 6 7 8


ModuleBus C/4
TB807 MODULEBUS TERMINATOR

=CS1.1.12-R1
TB807
X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1512 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 MAIN HOIST COM NODE 12 +EH.Q2

=CS1.1.12 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.12 Sh. 1511

3ASX002381-PCD
4 5 6

1512 1513

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.13-000
COMMUNICATION INTERFACE A P-BUS 14 P-BUS 13
14
951 951

=CS1.1.13-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV13../455.C2 2 =CV13../455.C2 3 =CV13../455.C3 4 =MT.GF/3011.C2 5 =MT.GF/3011.C3 6 =MT.GF/3021.C6 7 =MT.GF/3021.C6 8 =MT.GF/3022.C6 1*16 Ch 24V DC CH. SHEET 9 =MT.GF/3026.C6 10 =MT.GF/3031.C2 11 =MT.GF/3031.C2 12 =MT.GF/3031.C3 13 =MT.GF/3031.C4 14 =MT.GF/3031.C4 15 =MT.MD/3143.C2 16 =MT.MD/3143.C3
ModuleBus

=CS1.1.13-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =MT.MD/3171.C5 2 =MT.MD/3171.C5 3 =MT.BR/3522.C2 4 =MT.BR/3522.C2 5 =MT.BR/3522.C3 6 =MT.BR1/3531.C5 7 =MT.BR1/3531.C5 1*16 Ch 24V DC CH. SHEET 9 =MT.BR2/3534.C5 10 =MT.BR2/3534.C6 11 =MT.BR1/3532.C5 12 =MT.BR1/3532.C5 13 14 15 =RTS.HY/3931.C6

=CS1.1.13-003
DIGITAL INPUT MODULE DI801 CH. 1 2 3 4 5 6 7 8
ModuleBus

1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16


ModuleBus

-000-X
OFF

ADDRESS 13

SHEET

SHEET

.1.14/1515.A1 .1.12/1511.A2

2 1
BUS CONNECTOR

IN OUT

Profibus

8 =MT.BR2/3534.C4 16 =MT.ED/3582.C6
ModuleBus ModuleBus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

L-

145

145

146

121

118

119

119

146

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV13../452.D2 =CV13../452.B2 =CV13../452.D2 =CV13../452.B2 =CV13.DC-F11 24+ =CV13.DC-F11 0V 24 VDC =CV13.DC-F12 24+ =CV13.DC-F12 0V 24 VDC
DO802 8*1 Ch 24-230V AC Rated isol. 250V AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

147

571

120

120

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.13-004
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

=CS1.1.13-005
ANALOG INPUT MODULE AI801 1*8 Ch 0(4)-20mA

CH. SHEET 1 =RTS.HY/3931.A3 2 =MT.GF/3027.A5 3 =MT.GF/3027.A6 4 5 6 7 8


ModuleBus R/4 ModuleBus C/4 X2
TB805 TK801V012 TB805 + TK801V012 TB806 D-Sub, Male

CH. SHEET 1 =MT.BR1/3533.C2 2 =MT.BR1/3533.C3 3 =MT.BR1/3533.C4 4 =MT.BR1/3533.C4 5 =MT.BR1/3533.C5 6 =MT.BR1/3533.C5 7 8


X1 ModuleBus ModuleBus X2
TB807 MODULEBUS TERMINATOR

TB805
X1

=CS1.1.13-X1 =CS1.1.13-X2
TB806

=CS1.1.13-R1
TB807
X1

L+

121

L-

R/4

C/4

=CV13../452.D2 =CV13../452.B2 D

=CV13.DC-F12 24+ =CV13.DC-F12 0V 24 VDC

572

147

122

D Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1513

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 MAIN TROLLEY COM NODE 13 +EH.Q3

=CS1.1.13 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.13 Sh. 1513

3ASX002381-PCD
4 5 6

1513 1515

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

5
AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

=CS1.1.14-000
COMMUNICATION INTERFACE A P-BUS 15 P-BUS 14
14
951 951

=CS1.1.14-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV14../459.C2 2 =CV14../459.C2 3 =CV14../459.C3 4 =CV14../459.C3 5 =BH.GF/4011.C2 6 =BH.GF/4011.C3 7 =BH.GF/4021.C6 8 =BH.GF/4022.C5 1*16 Ch 24V DC CH. SHEET 9 =BH.GF/4022.C6 10 =BH.GF/4023.C6 11 =BH.GF/4026.C6 12 =BH.GF/4024.C6 13 =BH.GF/4034.C2 14 =BH.GF/4034.C3 15 =BH.GF/4034.C3 16 =BH.GF/4034.C4
ModuleBus

=CS1.1.14-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =BH.BR/4532.C5 2 =BH.BR/4532.C5 3 =BH.EB/4572.C4 4 =BH.EB/4572.C5 5 6 7 =BH.MD/4171.C5 8 =BH.MD/4171.C5
ModuleBus

=CS1.1.14-003
1*16 Ch 24V DC CH. SHEET 9 =BH.BR/4522.C2 10 =BH.BR/4531.C5 11 =BH.BR/4531.C5 12 13 =BH.EB/4573.C5 14 =BH.EB/4573.C5 15 16 =BH.ED/4582.C6
ModuleBus ModuleBus

ANALOG INPUT MODULE AI801

1*8 Ch 0(4)-20mA

-000-X
OFF

ADDRESS 14

CH. SHEET 1 =BH.BR/4533.C2 2 =BH.BR/4533.C3 3 =BH.BR/4533.C4 4 =BH.BR/4533.C4 5 =BH.BR/4533.C5 6 =BH.BR/4533.C5 7 8


ModuleBus

.1.15/1517.A1 .1.13/1513.A1

2 1
BUS CONNECTOR

IN OUT

Profibus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

578

L-

226

200

226

227

200

227

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV14../457.D2 =CV14../457.B2 =CV14../457.D2 =CV14../457.B2 =CV14.DC-F11 24+ =CV14.DC-F11 0V 24 VDC =CV14.DC-F12 24+ =CV14.DC-F12 0V 24 VDC

579

201

198

199

199

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.14-004
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC C

CH. SHEET 1 =BH.GF/4027.A5 2 =BH.GF/4027.A5 3 4 =BH.EB/4571.B2 5 =BH.GF/4034.A6 6 7 8


ModuleBus R/4 ModuleBus C/4
TB807 MODULEBUS TERMINATOR

=CS1.1.14-R1
TB807
X1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1515 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 BOOM HOIST COM NODE 14 +EH.Q4

=CS1.1.14 +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.14 Sh. 1515

3ASX002381-PCD
4 5 6

1515 1517

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.15-000
COMMUNICATION INTERFACE A P-BUS 19 P-BUS 15
14
951

=CS1.1.15-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV15../465.C2 2 =CV15../465.C2 3 =CV15../465.C3 4 =GA.GF/5008.C3 5 =GA.GF/5008.C4 1*16 Ch 24V DC CH. SHEET 9 =GA.BR/5523.C2 10 =GA.BR/5523.C2 11 =GA.BR/5523.C3 12 =GA.BR/5523.C3 13 =GA.BR/5523.C3

=CS1.1.15-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.BR/5524.C2 2 =GA.BR/5524.C2 3 =GA.BR/5524.C3 4 =GA.BR/5524.C3 5 =GA.BR/5524.C3 6 =GA.BR/5524.C4 7 =GA.BR/5524.C4 8 =GA.BR/5524.C5
ModuleBus

=CS1.1.15-003
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.BR/5522.C2 2 =WBR1../5971.C5 3 =WBR2../5991.C5 4 =GCR../5901.C5 5 6 7 8
ModuleBus

1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16


ModuleBus

-000-X
OFF

ADDRESS 15

SHEET

SHEET

.1.19/1525.A1 .1.14/1515.A1

2 1
BUS CONNECTOR

IN OUT

Profibus

6 =GA.ACS/5081.C5 14 =GA.BR/5523.C4 7 =GA.ACS/5081.C6 15 =GA.BR/5523.C4 8 =GA.GF/5026.C6


Modulebus ModuleBus

16 =GA.BR/5523.C5
ModuleBus

L+

L-

L+

L-

L+

L+

110

L-

112

112

579

113

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV15../462.D2 =CV15../462.B2 =CV15../462.D2 =CV15../462.B2 =CV15.DC-F11 24+ =CV15.DC-F11 0V 24 VDC =CV15.DC-F12 24+ =CV15.DC-F12 0V 24 VDC
DO802 8*1 Ch 24-230V AC Rated isol. 250V

580

140

140

111

111

141

141

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.15-004
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

CH. SHEET 1 =GA.GF/5027.A5 2 =GA.GF/5027.A6 3 =WBR1../5971.A4 4 =WBR2../5991.A4 5 =GA.GF/5008.A5 6 =GA.GF/5008.A6 7 8


ModuleBus R/4 ModuleBus C/4
TB807 MODULEBUS TERMINATOR

=CS1.1.15-R1
TB807
X1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1517 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GANTRY COM NODE 15 +EH.Q5

=CS1.1.15 +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.15 Sh. 1517

3ASX002381-PCD
4 5 6

1517 1525

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.19-000
COMMUNICATION INTERFACE A P-BUS 54 .1.15/1517.A1 P-BUS 19
14 -000-X
OFF

=CS1.1.19-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LV13../255.C2 2 =LV13../255.C3 3 =LV13../255.C3 4 =LV13../255.C4 5 =CV19../485.C2 6 =CV19../485.C2 7 =CV19../485.C3 8 =CV19../485.C3 1*16 Ch 24V DC CH. SHEET 9 =LTF1../616.C5 10 =LTF1../617.C5 11 =LTF1../618.C5 12 =LTF1../619.C5 13 =LTF1../620.C5 14 =LTF1../623.C2 15 =LTF2../627.C6 16
ModuleBus

=CS1.1.19-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LTF1../621.C2 2 =LTF1../621.C2 3 =LTF1../621.C3 4 =LTF1../621.C3 5 =LTF1../621.C4 6 =LTF1../621.C4 7 =LTF1../621.C5 8 =LTF1../621.C5
ModuleBus

=CS1.1.19-003
1*16 Ch 24V DC CH. SHEET 9 =LTF1../622.C2 10 =LTF1../622.C2 11 =LTF1../622.C3 12 =LTF1../622.C3 13 =LTF1../622.C4 14 =LTF1../622.C4 15 =LTF1../622.C5 16 =LTF1../622.C6
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LTF2../628.C2 2 =LTF2../628.C2 3 =LTW1../633.C2 4 =LTW1../633.C2 5 =LTW1../633.C3 6 =LTW1../633.C3 7 =LTW1../633.C4 8 =LTW1../633.C4
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =LTW1../633.C5 10 =LTW1../633.C5 11 =LTW1../633.C6 12 =LTW1../648.C3 13 =LTW1../648.C3 14 =LTW1../648.C4 15 =LTW1../648.C5 16 =LTW1../648.C5
ModuleBus

ADDRESS 19

2 1
BUS CONNECTOR

IN OUT

Profibus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

L-

171

121

730

1036

170

120

170

120

171

118

119

119

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV19../482.D3 =CV19../482.B3 =CV19../482.D5 =CV19../482.B4 =CV19.DC-F11 24+ =CV19.DC-F11 0V 24 VDC =CV19.DC-F12 24+ =CV19.DC-F12 0V 24 VDC
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

172

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.19-004
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LTR1../674.C2 2 =LTR1../674.C4 3 =LTR1../674.C5 4 =LTR1../674.C5 5 6 =GA.GF/5037.C3 7 =GA.GF/5037.C4 8 =HT1../736.C2
ModuleBus

=CS1.1.19-005
1*16 Ch 24V DC CH. SHEET 9 =HT1../736.C2 10 =HT1../736.C3 11 =HT1../736.C3 12 =HT1../736.C4 13 =HT1../736.C4 14 =HT1../736.C5 15 =HT1../736.C5 16 =HT1../736.C6
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =HT1../737.C2 2 =HT1../737.C2 3 =HT1../737.C3 4 =HT1../737.C3 5 =HT1../737.C4 6 =HT1../737.C4 7 8
ModuleBus

1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16


ModuleBus

SHEET C

M-BUS 19

L+

L-

L+

121

L-

R/4

C/4

R/4

C/4

1526.B1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1525 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

732

122

172

173

122

123

173

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 LIGHTING & HEATING COM NODE 19 +EH.Q22

=CS1.1.19 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.19 Sh. 1525

3ASX002381-PCD
4 5 6

1525 1526

2
DO802 8*1 Ch 24-230V AC Rated isol. 250V

3
DO802 8*1 Ch 24-230V AC Rated isol. 250V

4
DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.19-006
DIGITAL OUTPUT MODULE DO802 A 8*1 Ch 24-230V AC

=CS1.1.19-007
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

=CS1.1.19-008
DIGITAL OUTPUT MODULE DO802 CH. SHEET 1 =HT1../731.A4 2 =HT1../731.A4 3 =HT1../731.A5 4 =HT1../731.A6 5 6 7 8
ModuleBus C/4 ModuleBus R/4 ModuleBus C/4
TB807 MODULEBUS TERMINATOR

8*1 Ch 24-230V AC A

CH. SHEET 1 =LTF1../615.A2 2 =LTF1../615.A3 3 =LTF1../615.A4 4 =LTF1../615.A4 5 =LTF2../627.A2 6 7 8 1525.D6 M-BUS 19


ModuleBus R/4 ModuleBus C/4 ModuleBus R/4

CH. SHEET 1 =ICS../1951.A2 2 =ICS../1951.A2 3 =ICS../1951.A3 4 =ICS../1951.A3 5 =ICS../1951.A4 6 =GA.GF/5037.A2 7 =ICS../1951.A4 8

=CS1.1.19-R1
TB807
X1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1526 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 LIGHTING & HEATING COM NODE 19 +EH.Q22

=CS1.1.19 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.19 Sh. 1525

3ASX002381-PCD
4 5 6

1526 1529

2
860nm 25 D-sub / 2xBFOC (ST)

3 =CC.ES/1121.A1

OZD PROFI 12M G12

CI801 Profibus

4 DI801 1*16 Ch 24V DC Rated isol. 50V

5DI801

1*16 Ch 24V DC Rated isol. 50V

=CS1.1.21-T21
PROFIBUS REPEATER OZD PROFI 12M G12 A =OPTOTERMINALS../71.A5 =OPTOTERMINALS../71.A5 =OPTOTERMINALS../75.A2 =OPTOTERMINALS../75.A2 P-BUS 21 T/CA.A1
921.1

=CS1.1.21-000
COMMUNICATION INTERFACE
-000-X
OFF 902

=CS1.1.21-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =LV21../299.C2 2 =LV21../299.C3 3 =LV21../299.C3 4 =LV22../318.C2 5 =LV22../318.C2 6 =LV22../318.C3 7 =LV22../319.C2 8 =LV22../319.C2 1*16 Ch 24V DC CH. SHEET 9 =LV22../319.C3 10 =LV22../319.C3 11 =LV22../319.C4 12 =LV22../319.C5 13 =LV22../319.C5 14 =LV22../319.C6 15 =LV22../320.C2 16 =LV22../318.C4
ModuleBus

=CS1.1.21-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV2../509.C2 2 =CV2../509.C2 3 =CV2../509.C3 4 =CV2../509.C4 5 =CV2../509.C4 6 =CV21../519.C2 7 =CV21../519.C2 8 =CV21../519.C3
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =CV21../519.C3 10 =CV21../519.C4 11 =LTF1../611.C2 12 =LTF1../611.C2 13 =LTF1../611.C3 14 =LTF1../611.C3 15 =LTW2../654.C3 16 =LTW2../654.C3
ModuleBus

P-BUS 22

ADDRESS 21

P-BUS 21 R/CA.A1
921.2

CH2:R CH3:T CH3:R

1 2

901

2 1
BUS CONNECTOR

IN OUT

14 -

CH2:T CH1

-T21-X
IN OUT ON

Profibus

P-BUS 61 T/CA.A1
926.1

Profibus

P-BUS 61 R/CA.A1
926.2

0 1

Fault

Dip switch

L+

L-

L+

L+

L2+

L1+

282

283

289

290

F2

L-

0 1 2 3 4 5 6 7

140

140

L-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV21../512.D3 =CV21../512.C3 =CV21../513.D2 =CV21../513.C1

=CV21.DC-F11 24+ =CV21.DC-F11 0V 24 VDC =CV21.DC-F12 24+ =CV21.DC-F12 0V 24 VDC


DI801 1*16 Ch 24V DC Rated isol. 50V

289

282

281

281

194

193

F1

193

141

BUS CONNECTOR

Modulebus

ModuleBus R/4

C/4

R/4

C/4

DI801 1*16 Ch 24V DC Rated isol. 50V

DI801 1*16 Ch 24V DC Rated isol. 50V

DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.21-003
DIGITAL INPUT MODULE DI801 CH. 1 SHEET 1*16 Ch 24V DC CH. SHEET 9 =HB1.GF/2603.C6 10 =SP.GF/2604.C5 11 =SP.GF/2604.C5 12 =SP.GF/2604.C6 13 =SP.GF/2605.C5 14 =SP.GF/2605.C5 15 =SP.GF/2605.C6 16 =SP.GF/2606.C5
ModuleBus

=CS1.1.21-004
DIGITAL INPUT MODULE DI801 1*16 Ch 24V DC

=CS1.1.21-005
DIGITAL INPUT MODULE DI801 CH. 1 2 3 4 5 6 7 8
ModuleBus ModuleBus

=CS1.1.21-006
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus

DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =LTF1../611.A5 2 =LTF1../611.A5 3 =LTF1../611.A6 4 =LTF1../611.A6 5 =MH.GF/2006.A6 6 =SP.GF/2612.A6 7 =SP.TW/2641.B5 8 =SP.TW/2641.B6
ModuleBus

1*16 Ch 24V DC

CH. SHEET CH. SHEET 1 =SP1.HY/2621.C6 9 =SCR../2927.C2 2 =SCR../2921.C5 3 =SCR../2921.C6 4 =HT2../766.C2 5 =HT2../766.C2 6 =HT2../766.C3 7 =MT.SA/3091.C2 8 =MT.SA/3091.C3
ModuleBus

SHEET

SHEET

CH. SHEET 9 =ELC.GF/1906.A2 10 11 12 13 14 15 16


ModuleBus

2 =MT.GF/3023.C6 3 =LTR2../682.C2 4 =LTR2../682.C3 5 =VS2../829.C2 6 =VS2../829.C2 7 =MH.GF/2006.C4 8 =HB1.GF/2603.C5


ModuleBus

10 =CC.GF/1025.C2 11 =ELC.GF/1902.C2 12 =ELC.GF/1903.C3 13 =MH.GF/2004.C2 14 =SP.GF/2610.C2 15 =SP.GF/2610.C2 16

M-BUS 21

L+

L-

L+

L-

L+

L-

L+

=CV21../514.D2 D =CV21../514.B2

=CV21.DC-F13 24+ =CV21.DC-F13 0V 24 VDC Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1529

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 DRIVERS CAB COM NODE 21 +CA.A1

254

144

222

223

142

194

142

143

143

741

195

195

196

196

141

L-

R/4

C/4

R/4

C/4

R/4

C/4

R/4

C/4

1530.B1

=CS1.1.21 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.21 Sh. 1529

3ASX002381-PCD
4 5 6

1529 1530

1
DO801 1*16 Ch 24V DC Rated isol. 50V

2
DO802 8*1 Ch 24-230V AC Rated isol. 250V

4
DO802 8*1 Ch 24-230V AC Rated isol. 250V

5
DO802 8*1 Ch 24-230V AC Rated isol. 250V

=CS1.1.21-007
DIGITAL OUTPUT MODULE DO801 A CH. SHEET 1 =SP.TT/2663.A6 2 =CC.GF/1025.A5 3 =CC.WI/1293.B6 4 =ELC.GF/1902.B5 5 6 7 =ELC.GF/1903.B6 8 =MH.LM/2084.B6 1529.C6 M-BUS 21
ModuleBus

=CS1.1.21-008
1*16 Ch 24V DC DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

=CS1.1.21-009
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

=CS1.1.21-010
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC A

CH. SHEET 9 =SP.GF/2611.B6 10 =SNL../2807.B5 11 =SP.GF/2610.B5 12 =BH.GF/4002.B3 13 =BH.GF/4002.B3 14 =BH.GF/4002.B4 15 =BH.GF/4002.B4 16


ModuleBus ModuleBus R/4

CH. SHEET 1 =HT2../761.A4 2 =CC.GF/1026.A2 3 =ELC../1914.A2 4 =SP.GF/2607.A2 5 =SP.GF/2607.A3 6 =SP.GF/2607.A3 7 =SP.GF/2607.A3 8 =SP.GF/2609.A2
ModuleBus C/4 ModuleBus R/4

CH. SHEET 1 =SP.GF/2608.A2 2 =SP.GF/2608.A3 3 =SP.GF/2608.A3 4 =SP.GF/2608.A3 5 =SP.GF/2608.A4 6 =SP.GF/2608.A4 7 =SP.GF/2608.A5 8 =SP.GF/2608.A5
ModuleBus C/4 ModuleBus R/4

CH. SHEET 1 =SP1.HY/2621.A5 2 3 4 5 6 7 8


ModuleBus C/4
TB807 MODULEBUS TERMINATOR

=CS1.1.21-R1
TB807
X1

L+

224

254

L-

R/4

C/4

B =CV21../514.D2 =CV21../514.B2 =CV21.DC-F13 24+ =CV21.DC-F13 0V 24 VDC

742

223

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1530 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 DRIVERS CAB COM NODE 21 +CA.A1

=CS1.1.21 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.21 Sh. 1530

3ASX002381-PCD
4 5 6

1530 1535

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.25-000
COMMUNICATION INTERFACE A P-BUS 26 P-BUS 25
901

=CS1.1.25-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CC.GF/1021.C2 2 =CC.WI/1293.C2 3 =ELC.GF/1905.C4 4 =ELC.GF/1905.C5 5 =ELC.GF/1905.C6 6 =SP.GF/2611.C2 7 =SP.GF/2611.C3 8 =SP.GF/2611.C3 1*16 Ch 24V DC CH. SHEET 9 =SP.FL/2651.C3 10 =SP.FL/2651.C3 11 =SP.FL/2651.C4 12 =SP.FL/2651.C5 13 =SP.FL/2651.C5 14 =SP.FL/2651.C6 15 =MT.GF/3001.B5 16 =MT.GF/3002.C3
ModuleBus

=CS1.1.25-002
DIGITAL INPUT MODULE DI801 1*16 Ch 24V DC

=CS1.1.25-003
DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =SP.FL/2652.B4 2 =SP.FL/2652.B4 3 =SP.FL/2652.B5 4 =SP.FL/2652.B6 5 =TLS.GF/2801.B6 6 =TLS.GF/2801.B6 7 =MT.GF/3002.B5 8
ModuleBus ModuleBus

1*16 Ch 24V DC SHEET

-000-X
OFF

ADDRESS 25

CH. SHEET CH. SHEET 1 =TLS.GF/2801.C2 9 =BH.GF/4003.C2 2 =TLS.GF/2801.C2 3 =TLS.GF/2801.C3 4 =TLS.GF/2801.C3 5 =TLS.GF/2801.C3 6 =TLS.GF/2801.C3 7 =TLS.GF/2801.C4 8 =TLS.GF/2801.C4
ModuleBus

CH. 9 10 11 12 13 14 15 16

10 =BH.GF/4003.C3 11 12 13 14 15 16

=MT.GF/3001.C1 =SP.GF/2616.A3

2 1
BUS CONNECTOR

IN OUT

Profibus

TB807 MODULEBUS TERMINATOR

=CS1.1.25-R1
TB807
X1 ModuleBus

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

L-

1007

1008

1011

161

161

1010

1012

124

160

108

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV21../512.D4 =CV21../512.D5 =CV21../513.D3 =CV21../513.D4 =CV21../514.D2 =CV21../514.D3 =CV21.DC-F11 24+/CA.S1.1 =CV21.DC-F11 0V/CA.S1.1 24 VDC =CV21.DC-F12 24+/CA.S1.1 =CV21.DC-F12 0V/CA.S1.1 24 VDC =CV21.DC-F13 24+/CA.S1.1 =CV21.DC-F13 0V/CA.S1.1 24 VDC

1013

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1535 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 DRIVERS CHAIR COM NODE 24 +CA.S1.1

=CS1.1.25 +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.24 Sh. 1535

3ASX002381-PCD
4 5 6

1535 1539

CI801 Profibus

3
DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

4
DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.27-000
COMMUNICATION INTERFACE A P-BUS 28 P-BUS 27
901
975

=CS1.1.27-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CC.GF/1021.C3 2 =CC.GF/1021.C3 3 =CC.GF/1021.C4 4 =CC.GF/1026.C5 5 =CC.GF/1026.C6 6 =MH.GF/2001.B6 7 =MH.GF/2002.C4 8 =SP.GF/2611.C4 1*16 Ch 24V DC CH. SHEET 9 =SP.TE/2631.C2 10 =SP.TE/2631.C2 11 =SP.TE/2631.C3 12 =SP.TE/2631.C4 13 =SP.TW/2641.C3 14 =SP.TW/2641.C4 15 =SP.TT/2663.C5 16 =GA.GF/5001.C3
ModuleBus

=CS1.1.27-002
DIGITAL INPUT MODULE DI801 CH. SHEET CH. 1 =WBR.GF/5961.C2 9 2 =WBR.GF/5961.C2 10 3 4 5 6 7 8
ModuleBus

=CS1.1.27-003
1*16 Ch 24V DC SHEET DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =CC.GF/1021.B5 2 =CC.GF/1021.B6 3 =SP.TE/2631.B5 4 =SP.TE/2631.B5 5 =SP.TE/2631.B6 6 =SP.TE/2631.B6 CH. 9 10 11 12 13 14
TB807 MODULEBUS TERMINATOR

1*16 Ch 24V DC SHEET

-000-X
OFF

ADDRESS 27

=MH.GF/2001.C1 =MT.GF/3001.C1

IN OUT

2 1
BUS CONNECTOR

11 12 13 14 15 16
ModuleBus

Profibus

7 =WBR.GF/5961.B5 15 8 =WBR.GF/5961.B6 16
ModuleBus ModuleBus

=CS1.1.27-R1
TB807
X1

Modulebus

ModuleBus

L+

L-

L+

L-

L+

L+

1026

1027

L-

1030

1032

L-

R/4

C/4

R/4

C/4

R/4

C/4

B =CV21../512.D5 =CV21../512.D5 =CV21../513.D5 =CV21../513.D5 =CV21../514.D3 =CV21../514.D4 =CV21.DC-F11 24+/CA.S1.2 =CV21.DC-F11 0V/CA.S1.2 24 VDC =CV21.DC-F12 24+/CA.S1.2 =CV21.DC-F12 0V/CA.S1.2 24 VDC =CV21.DC-F13 24+/CA.S1.2 =CV21.DC-F13 0V/CA.S1.2 24 VDC

1033

1031

140

126

127

109

127

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1539 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 COM NODE 26 +CA.S1.2

=CS1.1.27 +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.26 Sh. 1539

3ASX002381-PCD
4 5 6

1539 1541

2
OZD PROFI 12M G11 860nm 25 D-sub / 1xBFOC (ST)

CI801 Profibus

4
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1-T31
PROFIBUS REPEATER OZD PROFI 12M G11 A =OPTOTERMINALS../71.B5 =OPTOTERMINALS../71.B5 P-BUS 31 T/BC.S1
902.1

=CS1.1.31-000
COMMUNICATION INTERFACE
-000-X

=CS1.1.31-001
CI801 DIGITAL INPUT MODULE DI801 CH. 1 2 3 =CC.GF/1031.C2 4 =CC.GF/1031.C2 5 =CC.GF/1031.C3 6 =CC.GF/1031.C3 7 8 =BH.GF/4008.C2 SHEET 1*16 Ch 24V DC CH. SHEET 9 =BH.GF/4008.C2 10 =BH.GF/4008.C3 11 =BH.GF/4008.C3 12 =BH.GF/4008.C4 13 14 15 16
ModuleBus

ADDRESS 31

CH2:T CH2:R CH1

.1-T31-X

P-BUS 31 R/BC.S1
902.2

1 2 901

2 1
BUS CONNECTOR

IN OUT ON

IN OUT ON

Profibus

Profibus

BUS CONNECTOR

0 1

Fault

Dip switch

Modulebus

ModuleBus

L+

L+

L2+

L1+

F2

L-

0 1 2 3 4 5 6 7

147

148

157

158

159

512

156

156

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV31../522.D3 =CV31../522.B3 =CV31../522.D4 =CV31../522.B4

=CV31.DC-F11 24+ =CV31.DC-F11 0V 24 VDC =CV31.DC-F12 24+ =CV31.DC-F12 0V 24 VDC


DI801 1*16 Ch 24V DC Rated isol. 50V DO801 1*16 Ch 24V DC Rated isol. 50V DO801 1*16 Ch 24V DC Rated isol. 50V

159

157

F1

160

L-

R/4

C/4

=CS1.1.31-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV31../525.C2 2 =CV31../525.C2 3 =CV31../525.C3 4 5 6 =BH.LA/4096.C2 7 =BH.LA/4096.C2 8 =BH.LA/4096.C3
ModuleBus

=CS1.1.31-003
1*16 Ch 24V DC CH. SHEET 9 =BH.LA/4096.C4 10 =LTF1../612.C2 11 =LTF1../612.C2 12 =LTF1../612.C3 13 =LTF1../612.C3 14 15 16
ModuleBus

=CS1.1.31-004
1*16 Ch 24V DC DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =LTF1../612.A5 2 =LTF1../612.A5 3 =LTF1../612.A6 4 =LTF1../612.A6 5 6 7 8
ModuleBus ModuleBus

DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =CC.ES/1130.B2 2 =CC.GF/1031.B5 3 =CC.GF/1031.B6 4 5 =MT.GF/3006.B3 6 7 =BH.GF/4009.A3 8 =BH.GF/4009.A3
ModuleBus

1*16 Ch 24V DC SHEET C

CH. SHEET 9 =BH.GF/4009.A4 10 =BH.GF/4009.A4 11 =BH.GF/4009.A5 12 =BH.GF/4009.A5 13 14 15 16

CH. 9 10 11 12 13 14 15 16

TB807 MODULEBUS TERMINATOR

=CS1.1.31-R1
TB807
X1 ModuleBus

L+

L-

L+

L-

L+

148

149

514

134

164

134

160

162

163

133

163

L-

R/4

C/4

R/4

C/4

R/4

C/4

=CV31../522.D5 =CV31../522.B5

=CV31.DC-F13 24+ =CV31.DC-F13 0V 24 VDC Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 BOOM STATION COM NODE 31 +BC.S1 =CS1.1.31 +BC.S1
Resp dep

515

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1541

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.31 Sh. 1541

3ASX002381-PCD
4 5 6

1541 1543

2
OZD PROFI 12M G11 860nm 25 D-sub / 1xBFOC (ST)

CI801 Profibus

4
AI801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

5
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1-T32
PROFIBUS REPEATER OZD PROFI 12M G11 A =OPTOTERMINALS../72.A5 =OPTOTERMINALS../72.A5 P-BUS 32 T/BG.S1
992.1

=CS1.1.32-000
COMMUNICATION INTERFACE
-000-X

=CS1.1.32-001
CI801 ANALOG INPUT MODULE AI801 1*8 Ch 0(4)-20mA

=CS1.1.32-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CC.GF/1032.C2 2 =CC.GF/1032.C2 3 =CC.GF/1032.C3 4 =CC.GF/1032.C3 5 1*16 Ch 24V DC CH. SHEET 9 =TLS.GF/2805.C3 10 =TLS.GF/2805.C4 11 =TLS.GF/2805.C4 12 =TLS.GF/2805.C5 13 =TLS.GF/2805.C5

ADDRESS 32

CH. SHEET 1 =TL1.HY/2841.C5 2 =TL1.HY/2842.C5 3 =TL1.HY/2843.D6 4 =TL1.HY/2844.C5 5 6 7 8

CH2:T CH2:R CH1

.1-T32-X

P-BUS 32 R/BG.S1
992.2

1 2 901

2 1
BUS CONNECTOR

IN OUT ON

IN OUT ON

Profibus

Profibus

6 =TLS.GF/2805.C2 14 =TLS.GF/2804.C2 7 =TLS.GF/2805.C2 15 =TLS.GF/2804.C3 8 =TLS.GF/2805.C3 16


ModuleBus ModuleBus ModuleBus

BUS CONNECTOR

0 1

Fault

Dip switch

Modulebus

ModuleBus

L+

L-

L+

L+

L2+

L1+

L-

0 1 2 3 4 5 6 7

131

F2

154

531

153

155

130

156

131

132

156

L-

R/4

C/4

R/4

C/4

152

152

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV32../527.D3 =CV32../527.B3 =CV32../527.D4 =CV32../527.B4

=CV32.DC-F11 24+ =CV32.DC-F11 0V 24 VDC =CV32.DC-F12 24+ =CV32.DC-F12 0V 24 VDC


DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V

155

153

F1

157

=CS1.1.32-003
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV32../529.C2 2 =CV32../529.C2 3 CH. 9 10 11 1*16 Ch 24V DC SHEET

=CS1.1.32-004
DIGITAL INPUT MODULE DI801 CH. SHEET CH. 1 =TLS.HY/2734.C5 9 2 =TLS.HY/2735.C5 10 3 =TLS.HY/2735.C5 11 4 =TLS.HY/2735.C6 12 5 6 7 8
ModuleBus ModuleBus

1*16 Ch 24V DC SHEET C

4 =RTS.HY/3934.C5 12 5 =RTS.HY/3935.C4 13 6 =RTS.HY/3935.C5 14 7 =RTS.HY/3935.C5 15 8 =RTS.HY/3935.C6 16


ModuleBus

13 14 15 16
ModuleBus

MB-32

L+

L-

L+

L-

R/4

C/4

R/4

C/4

1544.B2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1543 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

533

134

132

133

157

158

133

158

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 BACK REACH COM NODE 32 +BG.S1

=CS1.1.32 +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.32 Sh. 1543

3ASX002381-PCD
4 5 6

1543 1544

2
DO801 1*16 Ch 24V DC Rated isol. 50V

3
DO802 8*1 Ch 24-230V AC Rated isol. 250V

4
AO801 1*8 Ch 0(4)-20mA 12 bit, Rated isol. 50V

=CS1.1.32-005
DIGITAL OUTPUT MODULE DO801 A CH. SHEET 1 =CC.GF/1032.B5 2 =CC.GF/1032.B6 CH. 9 10 1*16 Ch 24V DC SHEET

=CS1.1.32-006
DIGITAL OUTPUT MODULE DO802 8*1 Ch 24-230V AC

=CS1.1.32-007
ANALOG OUTPUT MODULE 1*8 Ch 0(4)-20mA AO801 CH. SHEET 1 =TL1.HY/2841.A3 2 =TL1.HY/2842.A3 3 =TL1.HY/2843.A3 4 =TL1.HY/2844.A3 5 6 7 8
ModuleBus C/4 ModuleBus ModuleBus
TB807 MODULEBUS TERMINATOR

CH. SHEET 1 =RTS.HY/3937.A2 2 =RTS.HY/3937.A2 3 =RTS.HY/3937.A3 4 =TLS.HY/2740.A2 5 6 7 8


ModuleBus ModuleBus R/4

3 =TLS.GF/2804.B5 11 4 =TLS.GF/2804.B5 12 5 6 7 8 1543.D5 MB-32


ModuleBus

13 14 15 16

=CS1.1.32-R1
TB807
X1

L+

L-

L+

L-

R/4

C/4

R/4

C/4

B =CV32../527.D6 =CV32../527.B6 =CV32.DC-F13 24+ =CV32.DC-F13 0V 24 VDC

534

112

164

165

165

166

112

111

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1544 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 BACK REACH COM NODE 32 +BG.S1

=CS1.1.32 +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.32 Sh. 1543

3ASX002381-PCD
4 5 6

1544 1551

2
OZD PROFI 12M G12 860nm 25 D-sub / 2xBFOC (ST)

CI801 Profibus

4
DI801 1*16 Ch 24V DC Rated isol. 50V

5
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1-T41
PROFIBUS REPEATER OZD PROFI 12M G12 A =OPTOTERMINALS../72.B5 =OPTOTERMINALS../72.B5 =OPTOTERMINALS../72.C2 =OPTOTERMINALS../72.C2 P-BUS 41 T/LS.A1
991.1

=CS1.1.41-000
COMMUNICATION INTERFACE
-000-X

=CS1.1.41-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV41../539.C2 2 =CV41../539.C2 3 =CV41../539.C3 4 =CV41../539.C3 5 =CV41../539.C4 6 7 8 1*16 Ch 24V DC CH. SHEET 9 =GA.GF/5010.C5 10 =GA.GF/5010.C5 11 =GA.ACS/5082.C5 12 =GA.SA/5093.C2 13 14 15 16
ModuleBus

=CS1.1.41-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.MD/5181.C5 2 =GA.MD/5181.C5 3 =GA.MD/5181.C6 4 =GA.MD/5181.C6 5 =GA.MD/5182.C5 6 =GA.MD/5182.C5 7 =GA.MD/5182.C6 8 =GA.MD/5182.C6
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =GA.MD/5183.C5 10 =GA.MD/5183.C5 11 =GA.MD/5183.C6 12 =GA.MD/5183.C6 13 =GA.MD/5184.C5 14 =GA.MD/5184.C5 15 =GA.MD/5184.C6 16 =GA.MD/5184.C6
ModuleBus

ADDRESS 41

CH2:T CH2:R CH3:T CH3:R


0 1

.1-T41-X

P-BUS 41 R/LS.A1
991.2

1 2 901

2 1
BUS CONNECTOR

IN OUT ON

IN OUT ON

P-BUS 42 T/LS.A1
992.1

Profibus

CH1

Profibus

P-BUS 42 R/LS.A1
992.2

BUS CONNECTOR

Fault

Dip switch

Modulebus

ModuleBus

L+

L-

L+

L+

L2+

L1+

L-

0 1 2 3 4 5 6 7

110

563

144

110

144

F2

L-

R/4

C/4

R/4

C/4

106

106

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV41../537.D3 =CV41../537.B3 =CV41../537.D3 =CV41../537.B3

=CV41.DC-F11 24+ =CV41.DC-F11 0V 24 VDC =CV41.DC-F12 24+ =CV41.DC-F12 0V 24 VDC


DI801 1*16 Ch 24V DC Rated isol. 50V DI801 1*16 Ch 24V DC Rated isol. 50V DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.41-003
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.BR/5533.C2 2 =GA.BR/5533.C2 3 =GA.BR/5533.C3 4 =GA.BR/5533.C4 5 =GA.BR/5534.C2 6 =GA.BR/5534.C2 7 =GA.BR/5534.C3 8 =GA.BR/5534.C4
ModuleBus

109

107

145

107

108

F1

109

111

=CS1.1.41-004
1*16 Ch 24V DC CH. SHEET 9 =GA.BR/5543.C2 10 =GA.BR/5543.C2 11 =GA.BR/5543.C3 12 =GA.BR/5543.C4 13 =GA.BR/5544.C2 14 =GA.BR/5544.C2 15 =GA.BR/5544.C3 16 =GA.BR/5544.C4
ModuleBus

=CS1.1.41-005
1*16 Ch 24V DC SHEET DIGITAL OUTPUT MODULE DO801 CH. SHEET CH. 1 =WBR1../5972.B2 9 2 3 4 5 6 7 8
ModuleBus ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET CH. 1 =WBR1../5973.C4 9 2 =WBR1../5973.C5 3 =WBR1../5973.C5 4 5 =WBR1../5974.C4 6 =WBR1../5974.C5 7 8
ModuleBus

1*16 Ch 24V DC SHEET C

10 11 12 13 14 15 16

10 11 12 13 14 15 16
ModuleBus
TB807 MODULEBUS TERMINATOR

=CS1.1.41-R1
TB807
X1

L+

L-

L+

L-

L+

112

112

113

565

145

146

146

149

111

150

=CV41../537.D5 =CV41../537.B5

=CV41.DC-F13 24+ =CV41.DC-F13 0V Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

179

L-

R/4

C/4

R/4

C/4

R/4

C/4

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1551

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GANTRY LAND SIDE COM NODE 41 +LS.A1

=CS1.1.41 +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS1.1.41 Sh. 1551

3ASX002381-PCD
4 5 6

1551 1553

OZD PROFI 12M G11 860nm 25 D-sub / 1xBFOC (ST)

CI801 Profibus

DI801 1*16 Ch 24V DC Rated isol. 50V

DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.42-T42
PROFIBUS REPEATER OZD PROFI 12M G11 A =OPTOTERMINALS../72.C5 =OPTOTERMINALS../72.C5
-000-X

=CS1.1.42-000
COMMUNICATION INTERFACE ADDRESS 42 CI801

=CS1.1.42-001
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =CV42../545.C2 2 =CV42../545.C2 3 =CV42../545.C3 4 =CC.GF/1041.C2 5 =CC.GF/1041.C2 6 =CC.GF/1041.C3 7 =CC.GF/1041.C3 8 =CC.GF/1041.C4 1*16 Ch 24V DC CH. SHEET 9 =MH.GF/2016.C2 10 =MH.GF/2016.C3 11 =MH.GF/2016.C3 12 =MH.GF/2016.C4 13 =MH.GF/2016.C4 14 =MH.GF/2016.C5 15 =SP.TT/2663.C2 16 =CC.WI/1294.C2
ModuleBus

=CS1.1.42-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =SP.GF/2613.C2 2 =SP.GF/2613.C3 3 =SP.GF/2613.C3 4 =SP.TW/2643.C2 5 =SP.TW/2643.C2 6 =SP.TW/2643.C3 7 =SP.FL/2653.C2 8 =SP.FL/2653.C2
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =SP.FL/2653.C3 10 =SP.FL/2653.C3 11 =SP.FL/2653.C4 12 =SP.FL/2653.C5 13 =SP.TE/2685.C2 14 =SP.TE/2685.C2 15 =SP.TE/2685.C3 16 =SP.TE/2685.C3
ModuleBus

P-BUS 42 R/LS.S1 P-BUS 42 T/LS.S1 992.2 992.1

CH2:T CH2:R CH1

.1-T42-X

1 2 901

2 1
BUS CONNECTOR

IN OUT ON

IN OUT ON

Profibus

Profibus

BUS CONNECTOR

0 1

Fault

Dip switch

Modulebus

ModuleBus

L+

L-

L+

L+

L2+

L1+

L-

0 1 2 3 4 5 6 7

161

F2

177

178

180

512

160

167

161

162

167

L-

R/4

C/4

R/4

C/4

174

174

B =CV42../542.D3 =CV42../542.B3 =CV42../542.D4 =CV42../542.B4 =CV42.DC-F11 24+ =CV42.DC-F11 0V 24 VDC =CV42.DC-F12 24+ =CV42.DC-F12 0V 24 VDC

179

175

F1

168

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

DI801 1*16 Ch 24V DC Rated isol. 50V

DO801 1*16 Ch 24V DC Rated isol. 50V

DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.42-003
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =BH.GF/4017.C2 2 =BH.GF/4017.C2 3 =BH.GF/4017.C3 4 =GA.GF/5016.C2 5 =GA.GF/5016.C3 6 =GA.GF/5016.C4 7 8
ModuleBus

=CS1.1.42-004
1*16 Ch 24V DC CH. SHEET 9 =LTF1../613.C2 10 =LTF1../613.C2 11 =LTF1../613.C3 12 =LTF1../613.C3 13 14 15 16
ModuleBus

=CS1.1.42-005
1*16 Ch 24V DC DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =BH.GF/4016.B4 2 =BH.GF/4016.B5 3 =BH.GF/4016.B5 4 =BH.GF/4016.B6 5 =LTF1../613.A5 6 =LTF1../613.A5 7 =LTF1../613.A6 8 =LTF1../613.A6
ModuleBus

DIGITAL OUTPUT MODULE DO801 CH. SHEET 1 =CC.GF/1041.B6 2 =CC.GF/1041.B6 3 =SP.GF/2613.B5 4 =SP.GF/2613.B6 5 =SP.TW/2643.B5 6 =SP.TW/2643.B6 7 =SP.FL/2654.B4 8 =SP.FL/2654.B4
ModuleBus

1*16 Ch 24V DC SHEET

CH. SHEET 9 =SP.FL/2654.B5 10 =SP.FL/2654.B6 11 =SP.TT/2663.A3 12 =SP.TE/2685.B4 13 =SP.TE/2685.B5 14 =SP.TE/2685.B5 15 =SP.TE/2685.B6 16 =MT.GF/3016.B5
ModuleBus

CH. 9 10 11 12 13 14 15 16

C
TB807 MODULEBUS TERMINATOR

=CS1.1.42-R1
TB807
X1 ModuleBus

L+

L-

L+

L-

L+

171

230

514

162

163

168

172

172

173

L-

R/4

C/4

R/4

C/4

R/4

C/4

=CV42../542.D5 =CV42../542.B5

=CV42.DC-F13 24+ =CV42.DC-F13 0V 24 VDC Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GANTRY LAND SIDE COM NODE 42 +LS.S1 =CS1.1.42 +LS.S1
Resp dep

515

231

231

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1553

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1553 1555

2
OZD PROFI 12M G11 860nm 25 D-sub / 1xBFOC (ST)

CI801 Profibus

4
DI801 1*16 Ch 24V DC Rated isol. 50V

5
DI801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1-T51
PROFIBUS REPEATER OZD PROFI 12M G11 A =OPTOTERMINALS../73.A5 =OPTOTERMINALS../73.A5 P-BUS 51 T/WS.A1
902.1

=CS1.1.51-000
COMMUNICATION INTERFACE
-000-X

=CS1.1.51-001
CI801 DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.MD/5171.C5 2 =GA.MD/5171.C5 3 =GA.MD/5171.C6 4 =GA.MD/5171.C6 5 =GA.MD/5172.C5 6 =GA.MD/5172.C5 7 =GA.MD/5172.C6 8 =GA.MD/5172.C6 1*16 Ch 24V DC CH. SHEET 9 =GA.MD/5173.C5 10 =GA.MD/5173.C5 11 =GA.MD/5173.C6 12 =GA.MD/5173.C6 13 =GA.MD/5174.C5 14 =GA.MD/5174.C5 15 =GA.MD/5174.C6 16 =GA.MD/5174.C6
ModuleBus

=CS1.1.51-002
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.BR/5531.C2 2 =GA.BR/5531.C2 3 =GA.BR/5531.C3 4 =GA.BR/5531.C4 5 =GA.BR/5532.C2 6 =GA.BR/5532.C2 7 =GA.BR/5532.C3 8 =GA.BR/5532.C4
ModuleBus

1*16 Ch 24V DC CH. SHEET 9 =CV51../555.C2 10 =CV51../555.C2 11 =CV51../555.C3 12 13 14 15 16


ModuleBus

ADDRESS 51

CH2:T CH2:R CH1

.1-T51-X

P-BUS 51 R/WS.A1
902.2

1 2 901

2 1
BUS CONNECTOR

IN OUT ON

IN OUT ON

Profibus

Profibus

BUS CONNECTOR

0 1

Fault

Dip switch

Modulebus

ModuleBus

L+

L-

L+

L+

L2+

L1+

L-

0 1 2 3 4 5 6 7

110

569

F2

145

110

145

L-

R/4

C/4

R/4

C/4

106

106

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV51../552.D3 =CV51../552.B3

=CV51.DC-F11 24+ =CV51.DC-F11 0V 24 VDC =CV51.DC-F12 24+ =CV51.DC-F12 0V 24 VDC


DI801 1*16 Ch 24V DC Rated isol. 50V

=CV51../552.D4 =CV51../552.B4

109

107

146

107

108

F1

109

111

DI801 1*16 Ch 24V DC Rated isol. 50V

DI801 1*16 Ch 24V DC Rated isol. 50V

DO801 1*16 Ch 24V DC Rated isol. 50V

=CS1.1.51-003
DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GA.BR/5541.C2 2 =GA.BR/5541.C2 3 =GA.BR/5541.C3 4 =GA.BR/5541.C4 5 =GA.BR/5542.C2 6 =GA.BR/5542.C2 7 =GA.BR/5542.C3 8 =GA.BR/5542.C4
ModuleBus

=CS1.1.51-004
1*16 Ch 24V DC CH. SHEET 9 =GA.GF/5011.C5 10 =GA.GF/5011.C5 11 =GA.ACS/5083.C5 12 13 14 15 16
ModuleBus

=CS1.1.51-005
1*16 Ch 24V DC CH. 9 10 11 12 13 14 15 16
ModuleBus

=CS1.1.51-006
1*16 Ch 24V DC SHEET DIGITAL OUTPUT MODULE DO801 CH. SHEET CH. 1 =WBR2../5992.B2 9 2 3 4 5 6 7 8
ModuleBus ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET 1 =GCR../5926.C2 2 =GCR../5926.C3 3 =GCR../5926.C3 4 =GCR../5926.C4 5 =GCR../5926.C5 6 =GCR../5926.C5 7 =GCR../5926.C6 8
ModuleBus

DIGITAL INPUT MODULE DI801 CH. SHEET CH. 1 =WBR2../5993.C4 9 2 =WBR2../5993.C5 3 =WBR2../5993.C5 4 10 11 12

1*16 Ch 24V DC SHEET

SHEET

10 11 12 13 14 15 16
ModuleBus
TB807 MODULEBUS TERMINATOR

5 =WBR2../5994.C4 13 6 =WBR2../5994.C5 14 7 8
ModuleBus

15 16

=CS1.1.51-R1
TB807
X1

L+

L-

L+

L-

L+

L-

L+

112

112

113

146

147

147

148

113

148

111

167

168

=CV51.DC-F13 24+ D =CV51../553.D2 =CV51.DC-F13 0V =CV51../553.C2 24 VDC ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1555 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM CONTROL SYSTEM 1 GANTRY WATER SIDE COM NODE 51 +WS.A1 =CS1.1.51 +WS.A1
Resp dep

178

571

114

L-

R/4

C/4

R/4

C/4

R/4

C/4

R/4

C/4

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1555 1811

RS20-1600M2M2SDAUHH 16TX/2FX TX 10/100 MBit/s, FX 100 MBit/s

EAGLE mGUARD TX/TX 2TX TX 10/100 MBit/s

-T12
ETHERNET SWITCH RS20-1600M2M2SDAUHH 14TX/2FX

-T13
ETHERNET ROUTER EAGLE mGUARD TX/MM SC 1TX/1FX

941

RJ45

RJ45

942

RJ45

CH2

SC SC

918.1 918.2

RJ45

CH4 CH5 CH6 CH7 CH8 CH9

CH11
RJ45

943

=CIMS../1851.B2 USB ADDRESS 192.168.0.x V24

RJ45

CH12
RJ45

.A4 B

ROUTER942

RJ45

CH13
RJ45

PROGRAMMING TOOL
RJ45

10 COM-FO

TCP/IP CMS

Tx

10

=CS1.0/1501.B5

TCP/IP CS1

CH3

CH10

.B2

ROUTER

CH1

Rx

REMOTE LAN TX/EH.K1 REMOTE LAN RX/EH.K1

=OPTOTERMINALS../73.C2 =OPTOTERMINALS../73.D2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RJ45

CH14
RJ45

B Fault +24VP2

+24VP1

RJ45

CH15
RJ45

RJ45

RJ45

202

203

215

216

1RX
SC SC

CA.A1 LAN T/EH.K1


916.1

=OPTOTERMINALS../71.A2 =OPTOTERMINALS../71.A2

1TX
RJ45

CA.A1 LAN R/EH.K1


916.2

V24 2RX
SC SC

LS.S1 LAN T/EH.K1


917.1

=OPTOTERMINALS../72.B2 =OPTOTERMINALS../72.B2 C

2TX

LS.S1 LAN R/EH.K1


917.2

Fault +24VP2 +24VP1 0V 2 0V 1

200

214

213

201

=CV09../433.D2 =CV09../433.C2

=CV09.DC-F11 24+ =CV09.DC-F11 0V 24 VDC

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1811 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

202

212

213

201

F2

F1

204

203

214

215

F2

F1

CH16

0V 2

0V 1

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM LA-NETWORK 1 RAIL HUB/SWITCH +EH.K1

=CS.LAN1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS.LAN1 Sh. 1811

3ASX002381-PCD
4 5 6

1811 1815

2
RS2-3TX/2FX EEC 3TX/2FX TX 10/100 MBit/s, FX 100 MBit/s

-T21
A ETHERNET SWITCH RS2-3TX/2FX 3TX/2FX A

=CIMS../1861.C1

CAB VIEW -

RJ45

CH1

CH4:Tx
SC SC

CA.A1 LAN R/CA.A1


922.1

=OPTOTERMINALS../71.A5 =OPTOTERMINALS../71.A5

CH4:Rx
RJ45

CA.A1 LAN T/CA.A1


922.2

CH2

CMS OUTLET

RJ45

CH3

CH5:Tx
SC SC

LPS 1 TX/CA.A1
927.1

=OPTOTERMINALS../75.A2 =OPTOTERMINALS../75.A2

CH5:Rx

LPS 1 RX/CA.A1
927.2

B L1+ M

Fault L2+

B F2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

284

284

283

290

=CV21../512.D3 =CV21../512.C3

=CV21.DC-F11 24+ =CV21.DC-F11 0V 24 VDC C

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1815 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

291

285

F1

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM LA-NETWORK 1 RAIL HUB/SWITCH +CA.A1

=CS.LAN1 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS.LAN1 Sh. 1815

3ASX002381-PCD
4 5 6

1815 1816

RT2-TX/FX 1TX/1FX 100 BASE TX/FX

-T42
ETHERNET SWITCH RT2-TX/FX 1TX/1FX

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CIMS../1862.B1

GROUND VIEW

RJ45

CH1

CH2:Tx
SC SC

LS.S1 LAN T
993.1 993.2

=OPTOTERMINALS../72.C5 =OPTOTERMINALS../72.C5

CH2:Rx

LS.S1 LAN R

C Fault L2+ L1+

175

176

176

179

=CV42../542.D3 =CV42../542.B3

=CV42.DC-F11 24+ =CV42.DC-F11 0V 24 VDC D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1816 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONTROL SYSTEM LA-NETWORK 1 RAIL HUB/SWITCH +LS.S1

180

177

F2

F1

=CS.LAN1 +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CS.LAN1 Sh. 1815

3ASX002381-PCD
4 5 6

1816 1851

=CV09../431.D4 A =CV09../431.D5

=CV09.AC-F12 L =CV09.AC-F12 N A

=CS1.0/1501.B5 =CV09../434.D4 =CV09../434.C4

PROGRAM TCP/IP ADR.


562 -X81:1 561 =CV09.DC-F21 24+ 2 563 =CV09.DC-F21 0V 119

PREFAB . . PREFAB . . PE + -

3 G/Y 564

108

HTXXXXX

PE

-CMS-PC
B COMPUTER 192.168.100.2x USB USB USB COM1 DC

1)

-X1

-X2
B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RJ45

USB

=CS.LAN1/1811.B3

TCP/IP CMS
USB DRIVE WINDOW

943

USB

DVI

Tx

Rx

LASERJET 10xx

20" TFT

DESK
922.2

TOOL-BUS RX/PC

PRINTER AC

MONITOR USB USB DVI AC


EURO-ENGLISH

TOOL-BUS TX/PC

-PRINTER++

-MONITOR++

922.1

PREFAB

PE

=LV1.MD/156.B2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1851 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=LV1.MD/156.B2

PLANT CIRCUIT DIAGRAM CRANE INFO & MANAGEMENT SYSTEM CRANE MAINT INFO SYSTEM +EH-K1

Resp dep

KKH1

Rev Ind Based on

Revision

3ASX_STS =CIMS Sh. 1851

3ASX002381-PCD
4 5 6

GN/YE 1 mm

GN/YE 1 mm

SD 035 NORDIC 110-250V 15A DIN RAIL MOUNTING

SD 035 NORDIC 110-250V 15A DIN RAIL MOUNTING

184

184

186

185

504 109

186

EARTH2

PREFAB . .
EARTH1

INTELLIMOUSE

=CIMS +EH.K1
Rev Ind

Lang Sheet Cont

1851 1861

-CABVIEW

CABIN VIEW B COMPUTER/MONITOR B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS.LAN1/1815.A2

CAB VIEW C +CA.S1.3 -X2:1 1023 21024 3 G/Y 1025

=CV21../511.D4 =CV21../511.B3

=CV21.AC-F2 L/CA.S1.2 =CV21.AC-F2 N/CA.S1.2

. . . . . . . . .

1023 1024 1025

L N PE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1861 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

POWER

RJ45

PLANT CIRCUIT DIAGRAM CRANE INFO & MANAGEMENT SYSTEM CRANE MAINT INFO SYSTEM +CA

=CIMS +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CIMS Sh. 1861

3ASX002381-PCD
4 5 6

1861 1862

ABB AFL-17B v0925

-4P4+LS.S2
GROUND VIEW CABIN VIEW COMPUTER/MONITOR

B =CS.LAN1/1816.B3 GROUND VIEW -

POWER

RJ45

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV42../541.D4 =CV42../541.D4

=CV42.AC-F12 L =CV42.AC-F12 N

518 520

-X93:1 2 3 G/Y

Prefab . . Prefab . . Prefab . .

L N PE

POWER ADAPTER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1862 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CRANE INFO & MANAGEMENT SYSTEM CRANE MAINT INFO SYSTEM

=CIMS +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =CIMS Sh. 1861

3ASX002381-PCD
4 5 6

1862 1902

1 =CV21.DC-F12 24+/CA.S2 24 VDC

=CV21../513.D6

A
HARMONY 4 GREEN GREEN 1NO+LB 24V

-2S2
1NO

14

.C5 SWAY-CONTROL ON/OFF GREEN

BU

522

-X3:18

+CA.A1 -X3:28

BU

687

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

13

102

101

CH. 4 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.A1 -X3:27

-2S2
BU .A2 SWAY-CONTROL ON/OFF GREEN

X2

X1

523

BU

-X3:19

C
112

=CS1.1.21/1529.C3

=CS1.1.21 -004 +CA.A1

CH. 11 DI801 =ELC.GF SWAY CONTROL ON/OFF REQ =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC =ELC.GF SWAY CONTROL ON IND

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1902 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

686

111

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL GENERAL FUNCTIONS CONTROL/INDICATION CIRCUITS

=ELC.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ELC.GF Sh. 1902

3ASX002381-PCD
4 5 6

1902 1903

2 =CV21.DC-F12 24+/CA.S2 24 VDC

=CV21../513.D6

A
HARMONY 4 GREEN GREEN 1NO+LB 24V

-2S5
1NO

14

-X3:20

+CA.A1 -X3:30

BU

.C6 POSITION-CONTROL ON/OFF (semi-auto) GREEN

BU

524

689

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

105

13

106

CH. 7 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.A1 -X3:29

=CS1.1.21/1529.C3

=CS1.1.21 -004 +CA.A1

CH. 12 DI801 =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC

=ELC.GF POSITION-CONTROL (semi-auto)

12

.A3 POSITION-CONTROL ON/OFF (semi-auto)

116

X2

-2S5

BU

X1

525

BU

-X3:21

C
117

688

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1903 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=ELC.GF POSITION-CONTROL ON (semi-auto)

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL GENERAL FUNCTIONS CONTROL/INDICATION CIRCUITS

=ELC.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ELC.GF Sh. 1902

3ASX002381-PCD
4 5 6

1903 1905

=CV21../513.D4 =CV21../513.D3 A

=CV21.DC-F12 24+/CA.S1.1/X =CV21.DC-F12 24+/CA.S1.1 24 VDC


106 107

BWD

FWD

HARMONY 4 A>B<C 3-POS ROTARY 2NO

. Prefab cable .
147 148 148 149 501 6289-CC 3A, 250VAC

23

13

-2S7
14 24 ELC TARGET FWD/BWD
2NO
110 109

-2S6 +CA.S1.3

1NO

ELC START

.B4

13-14 23-24 FWD 0 BWD

.B5

502

14

13

+CA.S1.3 -X3:25

. Prefab cable .

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

1009

+CA.S1.3 -X3:26

=CS1.1.25 -001
=CS1.1.25/1535.A3 DI801

CH. 3

CH. 4

CH. 5

=ELC.GF ELC TARGET FORW REQ =ELC.GF ELC TARGET BACKW REQ D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1905 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=ELC.GF ELC START REQ

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL GENERAL FUNCTIONS CONTROL/INDICATION CIRCUITS

=ELC.GF +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ELC.GF Sh. 1903

3ASX002381-PCD
4 5 6

1905 1906

=CS1.1.21 -006
=CS1.1.21/1529.C5 DO801

A CH. 9 9 BU -X3:59
706

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

502

HARMONY STYLE 6 YELLOW YELLOW 24V

BU

+CA.P1 -X3:3

ELC STATUS

104

X2

-2P1 +CA.P1

=CV21../514.D6

=CV21.DC-F13 0V/CA.P1 24 VDC =ELC.GF ELC STATUS

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1906 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

501

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL GENERAL FUNCTIONS CONTROL/INDICATION CIRCUITS

=ELC.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ELC.GF Sh. 1903

3ASX002381-PCD
4 5 6

1906 1914

1 =CV21.AC-F2 L 110 VAC

=CV21../511.D2

A
259 260

=CS1.1.21 -008
=CS1.1.21/1530.A3

CH. 3 DO802 6/3B RD


266

5/3A

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N 22E 110V 50Hz/110-120V 60Hz

A1

-K1
LPS TRANSM. OFF =CV21../511.B2 =CV21.AC-F2 N

305 A2

13 1915.A2 21 31 43

306

14 22 32 44

=ELC.. LPS TRANSMITTER OFF D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1914 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL CONTROL CIRCUITS

=ELC +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

1914 1915

1 =CV2../501.C5 =CV2.AC-F14 L

2
642 321

LPSX02

-K1
A =CV2../501.C6 =CV2.AC-F14 N 1914.C2 LPS TRANSM. OFF

21

-BG2++
LPSX02 TRANSMITTER

645

22

RD

-X2:18 N

LPS TRANSM ON LPS TRANSM N

=HB1.GF/2601.A5 =HB1.GF/2601.A5

=HB1.GF/2601.D5 =HB1.GF/2601.D5

ANTI-SWAY 110VAC L ANTI-SWAY 110VAC N

A -X1:A -X1:B -X1:C L N PE 115-240VAC

LPSX11PE

-BG1++
LPSX11PE RECIEVER ELECTRICAL CAMERA SYNC
LPS202

HEADBLOCK/SPREADER CABLE

-X1:4 -X1:5

LPS SYNC + LPS SYNC -

=HB1.GF/2601.A6 =HB1.GF/2601.A6

=HB1.GF/2601.D6 =HB1.GF/2601.D6

HEAT+

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PROTOCOL CONVERTER
PE1373 ST

-X2:A

-X2:B

-X2:D

-X2:C

-X2:E

TX CONTROL ADDRESS 61 SWITCH X2 X3 X4 X5


ST ST

P-BUS 61 R P-BUS 61 T

=OPTOTERMINALS../75.A5 =OPTOTERMINALS../75.A5

RX

DATA

ST

TX RX

LPS 1 RX LPS 1 TX

=OPTOTERMINALS../75.A5 =OPTOTERMINALS../75.A5 C

POWER SUPPLY
12V

-X1:1

-X2:14 642 N

=CV2.AC-F14 L/1 =CV2.AC-F14 N/1 =CV2.AC-F14 PE/1

BATTERY
100-240VAC

N -X1:2 PE -X1:3

=CV2../501.C6 =CV2../501.C6 =CV2../501.C6

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1915 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-X2:F

HEAT-

+24V

TRIG

GND

+5V

PLANT CIRCUIT DIAGRAM ELECTR LOAD CONTROL CAMERA CONTROL

Rev Ind Based on

Revision

EARTH5

ANTI-SWAY SIGNAL A ANTI-SWAY SIGNAL B

-X1:D -X1:E

OPT+ OPTB

=ELC +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

1915 1951

258

258

259

259

260

260

262

262

261

261

=CS1.1.19 -007
=CS1.1.19/1526.A3

DO802

724

720

722

723

10/5B

4/2B

8/4B

CH. 1 2/1B

CH. 2

CH. 3 6/3B

CH. 4

CH. 5

CH. 7

BU

BU

BU

BU

BU

BU

-X3:25 719

26

27

28

29

30

31

BU

725

721

14/7B 13/7A

1/1A

3/2A

5/3A

7/4A

9/5A

719

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8 ex. 24

CORNER SEATED OVERRIDE


8

WIND ALARM 25m/s

WIND WARN 18m/s

1952.A4

1952.A4

1952.A4

1952.A4

1952.A4

1952.A4

1952.A4

FIRE ALARM

OVERLOAD

COMMON

SNAG

=ICS.. OVERLOAD INDICATION =ICS.. SNAG INDICATION

=ICS.. WIND WARN 18m/s INDICATION

=ICS.. CORNER SEATED OVERRIDE INDICATION =ICS.. WIND ALARM 18m/s INDICATION =ICS.. FIRE ALARM INDICATION

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1951

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1951

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM CONTROL/INDICATION CIRCUITS

=ICS +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1951 1952

4 ALARM DIGITAL INPUTS VOLT FREE CONTACTS 1951.C4 1951.C4 1951.C2 1951.C2 1951.C3 1951.C3 1951.C1

CORNER SEATED OVERRIDE

WIND ALARM 25m/s

WIND WARN 18m/s

FIRE ALARM

OVERLOAD

COMMON

SNAG

700-102

-X2.1++
WALL STATION AMPLIFIER -TB1
EARTH

TYPE: ES1664AG/HE

PLC-ROOM

24VDC

305-001 5PL

-X1.1++
4 1 2 3 5 AUDIO MESSENGER INTERFACE -TB2 INPUT 2 INPUT 3 INPUT 1 COM

-X1.2++
10 7 8 9 TYPE: AT1610 LINE BALANCE ASSEMBLY PLC-ROOM TYPE: UA1505 INPUT 6 INPUT 7 INPUT 8 COM

HE

12

13

INPUT 4

HP15-8

HEADSET OUTLET

TONE GENERATOR PLC-ROOM

PAGE L2

PAGE L1

120V

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

GND

-X2.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

INPUT 5

8 ex. 24

B -TB2 -TB1

-TB1

1956.B3

-TB1

22

23

10

12

11

EARTH

=LV13-F13 L =LV13-F13 N =LV13-F13 PE 110 VAC


11 11 11 11

L2 (PARTY)

L1 (PARTY)

120VAC

L2 (PAGE)

L1 (PAGE)

ACPE

ACN

1953.A2

1953.A2

1953.A2

1953.A2

1953.A2

1953.A2

1953.A2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1952

1953.A2

SHLD

11 COM-TWP

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1952

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM CONTROL/INDICATION CIRCUITS

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1952 1953

1952.D2

1952.D2

1952.D2

1952.D3

1952.D3

1952.D3

1952.D3

1952.D3

L1 (PAGE)

L1 (PARTY)

L2 (PAGE)

L2 (PARTY)

120VAC

SHLD

ACPE

ACN

+MHJ.1
A -1X:1 2
EARTH2 EARTH1 15 15 15
11 11 11 11 11 COM-TWP

120VAC/1 ACN/1 GND/1 L1 (PAGE)/1 L2 (PAGE)/1 L1 (PARTY)/1 L2 (PARTY)/1 SHLD/1

1956.B2 1956.B2 1956.B2 1956.B2 1956.B2 1956.B2 1956.B2 1956.B2 MACHINERY HOUSE (INDOOR)

3 5 6 7

-2X:1 2
EARTH3 15 15 15
11 11 11 11 11 COM-TWP

120VAC/2 ACN/2 GND/2 L1 (PAGE)/2 L2 (PAGE)/2 L1 (PARTY)/2 L2 (PARTY)/2 SHLD/2

1956.B4 1956.B4 1956.B4 1956.B4 1956.B4 1956.B4 1956.B4 1956.B4 INSIDE ELEVATOR (INDOOR) B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-2X:3 4 5 6 7

-3X:1 2
EARTH4 15 15 15
11 11 11 11 11 COM-TWP

120VAC/3 ACN/3 GND/3 L1 (PAGE)/3 L2 (PAGE)/3 L1 (PARTY)/3 L2 (PARTY)/3 SHLD/3

1958.B2 1958.B2 1958.B2 1958.B2 1958.B2 1958.B2 1958.B2 1958.B2 C BOOM HOIST CONTROL STATION (INDOOR)

3 5 6 7

-4X:1 2
EARTH5 15 15 15
11 11 11 11 11 COM-TWP

120VAC/4 ACN/4 GND/4 L1 (PAGE)/4 L2 (PAGE)/4 L1 (PARTY)/4 L2 (PARTY)/4 SHLD/4

1958.B4 1958.B4 1958.B4 1958.B4 1958.B4 1958.B4 1958.B4 1958.B4 CRANE BACKREACH (OUTDOOR)

3 5 6

L2 (PARTY)

L1 (PARTY)

L2 (PAGE)

L1 (PAGE)

7 SHLD 1954.A2

120VAC

1954.A2

1954.A2

ACN

1954.A2

1954.A2

1954.A2

1954.A2

D Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1953

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM DISTRIBUTION CIRCUITS

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1953

3ASX002381-PCD
4 5 6

1953 1954

1 1953.D2 1953.D2 1953.D2 1953.D2

2 1953.D2 1953.D2 1953.D2

L2 (PARTY)

L1 (PAGE)

L1 (PARTY)

L2 (PAGE)

120VAC

ACN

SHLD

+MHJ.1
A 1959.B2 1959.B2 1959.B2 1959.B2 1959.B2 1959.B2 1959.B2 1959.B2 BOOM TIP (OUTDOOR)

-5X:1 2
EARTH6 15 15

120VAC/5 ACN/5 GND/5 L1 (PAGE)/5 L2 (PAGE)/5 L1 (PARTY)/5 L2 (PARTY)/5 SHLD/5

3 4 5 6 7
11 COM-TWP

15
11 11 11 11

-6X:1 2
EARTH7 15 15

120VAC/6 ACN/6 GND/6 L1 (PAGE)/6 L2 (PAGE)/6 L1 (PARTY)/6 L2 (PARTY)/6 SHLD/6

1959.B4 1959.B4 1959.B4 1959.B4 1959.B4 1959.B4 1959.B4 1959.B4 LANDSIDE GANTRY (OUTDOOR) B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

3 4 5 6 7
11 COM-TWP

15
11 11 11 11

-7X:1 2
EARTH8 15 15

120VAC/7 ACN/7 GND/7 L1 (PAGE)/7 L2 (PAGE)/7 L1 (PARTY)/7 L2 (PARTY)/7 SHLD/7

1960.B2 1960.B2 1960.B2 1960.B2 1960.B2 1960.B2 1960.B2 1960.B2 C WATERSIDE GANTRY (OUTDOOR)

3 4 5 6 7
11 COM-TWP

15
11 11 11 11

-8X:3 4 5 L2 (PARTY) L1 (PARTY) 6 7 SHLD


11 COM-TWP 11 11 11 11

L1 (PAGE)/8 L2 (PAGE)/8 L1 (PARTY)/8 L2 (PARTY)/8 SHLD/8

1962.C1 1962.C1 1962.C1 1962.C1 1962.C1

OPERATOR'S CABIN (INDOOR)

1955.A2

1955.A2

1955.A2

1955.A2

L2 (PAGE)

L1 (PAGE)

120VAC

ACN

1955.A2

1955.A2

1955.A2

D Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1954

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM DISTRIBUTION CIRCUITS

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1954

3ASX002381-PCD
4 5 6

1954 1955

1 1954.D2 1954.D2 1954.D2 1954.D2

2 1954.D2 1954.D2 1954.D2

L2 (PARTY)

L1 (PAGE)

L1 (PARTY)

L2 (PAGE)

120VAC

ACN

SHLD

+MHJ.1
A

-9X:1 2
EARTH10 15 15

120VAC/9 ACN/9 GND/9 L1 (PAGE)/9 L2 (PAGE)/9 L1 (PARTY)/9 L2 (PARTY)/9 SHLD/9 SPARE

3 4 5 6 7
11 COM-TWP

15
11 11 11 11

-10X:1 2
EARTH11 15 15

120VAC/10 ACN/10 GND/10 L1 (PAGE)/10 L2 (PAGE)/10 L1 (PARTY)/10 L2 (PARTY)/10 SHLD/10 SPARE B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

3 4 5 6 7

15

-11X:1 2
EARTH12 15 15

120VAC/11 ACN/11 GND/11 L1 (PAGE)/11


-

3 4 5 6 7

15

L2 (PAGE)/11 L1 (PARTY)/11 L2 (PARTY)/11 SHLD/11

SPARE

-12X:1 2
EARTH13 15 15

120VAC/12 ACN/12 GND/12 L1 (PAGE)/12


-

3 4 5 6 7

15

L2 (PAGE)/12 L1 (PARTY)/12 L2 (PARTY)/12 SHLD/12

SPARE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1955 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM DISTRIBUTION CIRCUITS

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1955

3ASX002381-PCD
4 5 6

1955 1956

700-102

-X3.1++
WALL STATION AMPLIFIER MACHINERY HOUSE (INDOOR) -TB1 1 TYPE: ES1664AG/HE

-X4.1++
WALL STATION AMPLIFIER INSIDE ELEVATOR (INDOOR) -TB1 1 TYPE: ES1664AG

HE

12

13

12

13

1953.A4 B 1953.A4 1953.A4 1953.A4 1953.A4 1953.B4 1953.B4 1953.B4

120VAC/1 ACN/1 GND/1 L1 (PAGE)/1 L2 (PAGE)/1 L1 (PARTY)/1 L2 (PARTY)/1 SHLD/1


-

HEADSET OUTLET

1953.B4 1953.B4 1953.B4 1953.B4 1953.B4 1953.B4 1953.B4 1953.B4

120VAC/2 ACN/2 GND/2 L1 (PAGE)/2 L2 (PAGE)/2 L1 (PARTY)/2 L2 (PARTY)/2 SHLD/2


-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

15

15

1952.B3

15

15

HP15-8

HP15-8

-X3.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

-X4.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1956 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM MACHINERY HOUSE & ELEVATOR

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1956

3ASX002381-PCD
4 5 6

1956 1958

730-104

730-104

-X6.1++
WALL STATION AMPLIFIER BOOM HOIST CONTROL STATION (INDOOR) -TB1 1 TYPE: ES1664AG

-X7.1++
WALL STATION AMPLIFIER CRANE BACKREACH (OUTDOOR) -TB1 1 TYPE: ES1666AG

12

13

10

11

1953.C4 B 1953.C4 1953.C4 1953.C4 1953.C4 1953.C4 1953.C4 1953.C4

120VAC/3 ACN/3 GND/3 L1 (PAGE)/3 L2 (PAGE)/3 L1 (PARTY)/3 L2 (PARTY)/3 SHLD/3


-

1953.C4 1953.C4 1953.C4 1953.C4 1953.C4 1953.D4 1953.D4 1953.D4

120VAC/4 ACN/4 GND/4 L1 (PAGE)/4 L2 (PAGE)/4 L1 (PARTY)/4 L2 (PARTY)/4 SHLD/4


-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

15

15

15

15

HP15-8

HP15-8

-X6.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

-X7.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1958 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM BOOM HOIST & BACKREACH

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1958

3ASX002381-PCD
4 5 6

1958 1959

730-104

700-102

-X8.1++
WALL STATION AMPLIFIER BOOM TIP (OUTDOOR) -TB1 1 TYPE: ES1666AG

-X9.1++
WALL STATION AMPLIFIER LANDSIDE GANTRY (OUTDOOR) -TB1 1 TYPE: ES1666AG

10

10

11

11

1954.A4 B 1954.A4 1954.A4 1954.A4 1954.A4 1954.A4 1954.B4 1954.B4

120VAC/5 ACN/5 GND/5 L1 (PAGE)/5 L2 (PAGE)/5 L1 (PARTY)/5 L2 (PARTY)/5 SHLD/5


-

1954.B4 1954.B4 1954.B4 1954.B4 1954.B4 1954.B4 1954.B4 1954.B4

120VAC/6 ACN/6 GND/6 L1 (PAGE)/6 L2 (PAGE)/6 L1 (PARTY)/6 L2 (PARTY)/6 SHLD/6


-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

15

15

15

15

HP15-8

HP15-8

-X8.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

-X9.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1959 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM BOOM TIP & LS GANTRY

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1959

3ASX002381-PCD
4 5 6

1959 1960

730-104

-X10.1++
WALL STATION AMPLIFIER WATERSIDE GANTRY (OUTDOOR) -TB1 1 TYPE: ES1666AG

10

11

1954.C4 B 1954.C4 1954.C4 1954.C4 1954.C4 1954.C4 1954.C4 1954.C4

120VAC/7 ACN/7 GND/7 L1 (PAGE)/7 L2 (PAGE)/7 L1 (PARTY)/7 L2 (PARTY)/7 SHLD/7


-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

15

15

HP15-8

1 C

-X10.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1960 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM WS GANTRY

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1960

3ASX002381-PCD
4 5 6

1960 1962

-X12.3++
GOOSE NECK MICROPHONE A MP 2 3

-X12.4++
DUAL FOOT SWITCH TYPE: MI1748 TO COM PAGE 2 TO TALK 3 A

1
15

15

15

-X11.1++
WALL STATION AMPLIFIER OPERATOR'S CABIN (INDOOR) -TB1 1 TYPE: ES1664AG

-X12.1++
WALL STATION AMPLIFIER OPERATOR'S CABIN (INDOOR) -TB1 1 MP TYPE: ES1600

12

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=LV22-F8 L =LV22-F8 N =LV22-F8 PE 1954.C4 1954.C4 1954.D4 1954.D4 1954.D4 L1 (PAGE)/8 L2 (PAGE)/8 L1 (PARTY)/8 L2 (PARTY)/8 SHLD/8
-

C
15 15 15 15

-X11.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) D LOUD SPEAKER ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1962

-X12.2 ++
TYPE: HORN SP1512D2 (8ohm/30W) LOUD SPEAKER D

Rev Ind Based on

Revision

3ASX_STS =ICS Sh. 1962

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

2 PLANT CIRCUIT DIAGRAM INTERCOMUNICATION SYSTEM OPERATOR'S CABIN

=ICS
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

1962 1991

1 =CV09.DC-F22 24+/X =CV09.DC-F22 0V/X


120

=CV09../434.D5 =CV09../434.C5

-X3:44 248

545

121

-X3:48 248

45

49

121

8 ex. 24

24VDC

24VDC

24VDC

2 SMOKE DETECTOR PR

SMOKE DETECTOR MH B 8

-BG1 ++

SMOKE DETECTOR ER 8

-BG2 ++

-BG3 ++

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X3:46

47

BU

BU

BU

50

8
8

546

547

10

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 9

CH. 10

CH. 11

=FIRE.GF SMOKE DET. 1 M-HOUSE DETECTOR ACTUATED

=FIRE.GF SMOKE DET. E-ROOM DETECTOR ACTUATED

=FIRE.GF SMOKE DET. PLC-ROOM DETECTOR ACTUATED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/1991 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

548

PLANT CIRCUIT DIAGRAM FIRE SUPERVISION GENERAL FUNCTIONS E-ROOM FIRE SYSTEM

=FIRE.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =FIRE.GF Sh. 1991

3ASX002381-PCD
4 5 6

1991 2001

5 =CV21.DC-F12 24+/CA.S1.2 110 VAC

=CV21../513.D5

NS3G11AK

PROFIBUS PUSHBUTTONS .1 RED =SP.TW/2641.A2 .2 GREEN =SP.TW/2641.B2


.4 .5 .6L

FUNCTION DESCRIPTION TWISTLOCK LOCK TWISTLOCK UNLOCK SPARE MAIN HOIST LOADFLOAT SPARE .5 TRIGGER .2 .4

PUSHBUTTON ON TOP HOIST DOWN GANTRY LEFT

BU2:3 BU2:4 BU2:1 B BU2:2

HOIST/GANTRY .A6 =GA.GF/5001.A3 0-POS HOIST 0-POS GANTRY BU2:10 +24VDC BU2:9 GND BU1 PROFIBUS ADDRESS 2 DS1 8 DS2 MASTER SWITCH BU

BU2:4

YELLOW BLACK WHITE

.C1 2002.B2 .C2

GANTRY RIGHT

.6L .1

HOIST UP

BU2:3

MASTER

SWITCH

.A1 0-POS HOIST

112

111

-2S1

-2S1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

1034

1035

=CV21../515.D4 =CV21../515.D4

=CV21.DC-F15 24+/CA.S1.2 =CV21.DC-F15 0V/CA.S1.2


-2S1-X

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

CH. 6

=TL1.GF/2802.C1 =CS1.1.27/1539.A1

P-BUS 28

902 976

2 1
SUBCON-PLUS-PROFIB/SC

IN OUT

P-BUS 36

=MH.GF MASTER SWITCH ZERO POSITION

OFF

-2S1
.A1 MASTER SWITCH

MASTER SWITCH PUSHBUTTON

-2S1
.A1

MASTER SWITCH PUSHBUTTON

YELLOW

MASTER SWITCH

WHITE

PROFIBUS SPARE

PROFIBUS SPARE Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN =MH.GF +CA.S1.2
Resp dep

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2001

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2001 2002

4 =CV21.DC-F12 24+/CA.S1.2 24 VDC

=CV21../513.D5

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
120 119

-2S2
OVERLOAD BYPASS NORMAL/BYPASS
1NO
130

-2S1
2001.A1 MASTER SWITCH B

MASTER SWITCH PUSHBUTTON

BLACK

BU

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

PROFIBUS MAIN HOIST LOADFLOAT

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

CH. 7

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2002 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=MH.GF OVERLOAD BYPASS REQ.

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=MH.GF +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2002 2004

1 =CV21.DC-F12 24+/CA.S2 24 VDC

=CV21../513.D6

A
HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A 102 103

-2S3
TWISTLOCK BYPASS
1NO
526

-X3:22

BU

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.21/1529.C3

=CS1.1.21 -004 +CA.A1

CH. 13 DI801 =MH.GF TWISTLOCK BYPASS

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2004 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

13

690

BU

+CA.A1 -X3:31

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=MH.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =ELC.GF Sh. 1902

3ASX002381-PCD
4 5 6

2004 2006

4 =CV21.DC-F12 24+ 24 VDC

Ni15-M30-AZ3X SN 15mm 20-250VAC

Ni15-M30-AZ3X SN 15mm 20-250VAC

=CV21../513.D2

-BG3 ++
SLACK ROPE LEFT SIDE

-BG4 ++
SLACK ROPE RIGHT SIDE

=CS1.1.21 -006
=CS1.1.21/1529.C5 HEADBLOCK/SPREADER CABLE DO801

BN

BN

BU

BU

CH. 5 5

154

+HB1.X1

31

SLACK ROPE SIGNAL

110 VAC

=HB1.GF/2602.A2

-X3:55

.C4 SLACK ROPE-N

238

14

12

BU

-K21

11

155

702

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

=HB1.GF/2602.D2

SLACK ROPE SIGNAL/SP

-X2:19

C
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

SLACK ROPE RD 24V

X2
104 103

-2P4 +CA.P1

BU

X1

503

HARMONY STYLE 6 YELLOW YELLOW 24V

BU

+CA.P1 -X3:4

A1 646

-K21
SLACK ROPE-N =CV21../511.B3 =CV21.AC-F2 N 110 VAC

=CS1.1.21 -003
=CS1.1.21/1529.C2
310

CH. 7 DI801 =MH.GF SLACK ROPE ON ACKN-N

=CV21../514.D6

=CV21.DC-F13 0V/CA.P1

=MH.GF SLACK ROPE INDICATION

14 .B4 12 24 22

309 A2

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2006 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=MH.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2006

3ASX002381-PCD
4 5 6

2006 2007

1 =CV09.DC-F12 24+ 24 VDC

=CV09../433.D3

160

159

23

13

160

161

SYNCH

RESET

HARMONY 4 A>L/B<C 3-POS KEY RETURN REMOVABLE POS B

-1S2
MAIN HOIST ENCODER A>L/B<C .A2 .A2
2NO

24

14

=CS1.1.09 -006
=CS1.1.09/1505.C5 DO801

CH. 7 7
291

13-14 23-24 RESET 0 SYNCH B B

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294

295

HARMONY 4 WHITE WHITE 24V

BU

BU

MAIN HOIST SYNCHRONIZATION WHITE 13

137

X2

-1P1

X1

BU

C
138

=CS1.1.09 -004
=CS1.1.09/1505.C3 DI801

14

CH. 13

CH. 14

=CV09../433.C4

=CV09.DC-F13 0V 110 VAC =MH.GF SYNCH ON IND

=MH.GF SYNCH RESET REQ =MH.GF SYNCH SET REQ

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2007

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2007

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=MH.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2007 2008

2 =CV09.DC-F12 24+ 24 VDC

3 =CV12.AC-F11 L 110 VAC

5 =CV12.DC-F12 24+ 24 VDC

=CV09../433.D3

=CV12../446.D2

=CV12../447.D2

222

222

1/1A

AUTO

14

22

24

MAIN HOIST MODE SEL; MH1-AUTO-MH2 MODE SELECTION L/A-L/B-L/C .A3 .A2

236

293

292

237

2NO

DO802

.C4 DRIVE 1 SEP OPERATION

SEP

.C4 DRIVE 2 OPERATION

189

BU

BU

RD

RD

BU

MH1 AUTO B MH2 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

N 31E + CA5-22N 110V 50Hz/110-120V 60Hz

N 31E + CA5-22N 110V 50Hz/110-120V 60Hz

A1

319 A2

DRIVE 1 SEP OPERATION =CV12../446.B2 =CV12.AC-F11 N .BR/2521.C4 .A5 2027.C6 2027.C6 12 13

SEP

DRIVE 2 OPERATION

320 A2

-K3 +EH.Q2

-K4 +EH.Q2

320

A1

321

BU

13-14 23-24

190

22

=CS1.1.12/1512.A2

4/2B

2/1B

-1S1

=CS1.1.12 -007 +EH.Q2

3/2A

MH2

MH1

HARMONY 4 L/A-L/B-L/C 3-POS KEY REMOVABLE POS A,B,C

149

150

150

223

A
151

A
135 136 136 137

23

13

21

CH. 1

CH. 2

-K3 +EH.Q2

-K4 +EH.Q2

21

13 21 33 43 53 61 71 83

14 22 34 44 54 62 72 84

.BR/2521.A4 .A6 2027.B6 2027.B6

13 21 33 43 53 61 71 83

14 22 34 44 54 62 72 84 5

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 12

CH. 13

=CS1.1.12/1511.A3

=CS1.1.12 -001 +EH.Q2

CH. 5 DI801

CH. 6

=MH.GF DRIVE 1 SEP OPERATION ON REQ =MH.GF DRIVE 2 SEP OPERATION ON REQ D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2008

=MH.GF DRIVE 1 SEP OP ON ORD

=MH.GF DRIVE 2 SEP OP ON ORD

=MH.GF DRIVE 1 SEP OPERATION ON ACKN-N =MH.GF DRIVE 2 SEP OPERATION ON ACKN-N D

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2008

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=MH.GF +EH.K1
Resp dep

KKH1

Rev Ind

6
Lang Sheet Cont

3ASX002381-PCD
4 5 6

2008 2011

1 =CV12.DC-F12 24+/MH.S1 24 VDC

=CV12../447.D5

A DOWN
HARMONY 4 A>B<C 3-POS ROTARY 2NO 547 129 129

UP

23

-7S1
MAIN HOIST UP-DOWN
2NO
549

24

BU

.A2

.A2

-X3:33

13-14 23-24 UP 0 B DOWN

34

BU

550

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

+EH.Q2 -X3:37

C BU BU

38

565

=CS1.1.12/1511.A3

=CS1.1.12 -001 +EH.Q2

CH. 7 DI801 =MH.GF MAIN HOIST UP REQ

CH. 8

=MH.GF MAIN HOIST DOWN REQ

566

D Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2011

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/M-HOUSE

=MH.GF +MH.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2011

3ASX002381-PCD
4 5 6

2011 2016

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

A SLOW BEAM FAST SPR


HARMONY 4 A-B-C 3-POS ROTARY 2NO 1NC HARMONY 4 BLACK BLACK 1NO HARMONY 4 BLACK BLACK 1NO HARMONY 4 A-C 2-POS ROTARY 1NO 1NC 134 134 147 148 148 149 146 147 133 135 136 135

HB

23

13

31

13

13

-4S1
14 32 24
200 202

-4S3
14
2NO 1NC
1NO 204 201

-4S4
14
1NO 205

-4S2
HOIST SPEED FAST/SLOW
1NO 1NC
203

HOOK MODE; HEADBLOCK-SPREADER-BEAM

HOIST UP BLACK

HOIST DOWN BLACK

.A2

.A3

13-14 23-24 31-32 HB SPR B BEAM B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.A3

BU

BU

BU

BU

BU

BU

14

13

10

11

12

13

=CS1.1.42 -001
=CS1.1.42/1553.A4 DI801

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

=MH.GF HOOK BEAM REQUEST =MH.GF SPREADER REQUEST

=MH.GF HEADBLOCK REQUEST =MH.GF UP REQUEST

=MH.GF DOWN REQUEST =MH.GF SLOW SPEED REQUEST

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2016

14

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2016

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS MAN MACHINE COM/LS DOCK LEVEL

=MH.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2016 2021

1 =CV12.DC-F14 24+ 24 VDC

5 =CV12.DC-F12 24+ 24 VDC

=CV12../448.D4

=CV12../447.D3 1NC

-BG11 ++

1C

.A2
132 133

A
8

+10JB -X3:

OVERHOIST SAFETY STOP

8 ex. 24

-F1
8

+CA.A1 +CA.A1 -X3:8 119 -X3:109

8 ex. 24

110

.C2 OVERHOIST SAFETY STOP BU

+MT.X1 -X3:

8 ex. 24

120

BU

193

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

+GRJ.1 -X3:

8 ex. 24

C572 3NO, 2NC 24V DC

-X3:44

45

299

299 568

BU

568

Y10

Y11

Y12

Y21

Y22

C SAFETY RELAY C 572

Y33

A1

-F1

Y34 BU

569

300

184

183

301

Y44

Y43

A2

PE

RESET

=CV12../448.B4

=CV12.DC-F14 0V

.A6 2027.C2 2027.C3


EARTH

13 23 33 41

14 24 34 42 52

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2021

51

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2021

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

OVERHOIST SAFETY STOP

=CS1.1.12 -001
=CS1.1.12/1511.A3 DI801

296

302

102

CH. 11

=MH.GF OVERHOIST ON ACKN-N

11

BU

BU

BU

GN/YE PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS SAFETY STOP SENSORS - OVERHOIST 4

=MH.GF +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

2021 2022

1 =CV12.DC-F14 24+/X

5 =CV12.DC-F12 24+ =CV12.DC-F12 24+/X 24 VDC

=CV12../448.D4

=CV12.DC-F14 24+ =CV12../448.D4 24 VDC

=CV12../447.D3 BU BU -X3:80 586


590 167

=CV12../447.D4

168

A
134 133

84

82

EGS 4K B35 2,5rpm 2,5-1200rpm RANGE, B35 FLANGE 12-30 VDC

86

SPEED 1

n>

SPEED 2

+ SUPPLY 12-30 VDC SYSTEM CHECK PROGRAMMING TOOL RS232

n>

MAIN HOIST OVERSPEED SENSOR -X3:81 B 2,5-1200rpm RANGE, B35 FLANGE


8 8 8 8

194

EGS 4K B35 2,5rpm

.C2 OVERSPEED SAFETY STOP

14

-BS1++

-F2

13

83

85

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU BU BU

C572 3NO, 2NC 24V DC 305 586 589 560

Y10

Y12

Y21

Y22

Y33

A1

Y34

Y11

-F2

+EH.K1 -X3:16 530

305

587

588

559

184

185

-X3:21

BU

RESET

SAFETY RELAY C 572 Y44 Y43

296

.A6 2027.C2 2027.C3

+EH.K1 -X3:17

41
EARTH

42 52

-X3:22

=CV12../448.B4 =CV12../448.B4

=CV12.DC-F14 0V =CV12.DC-F14 0V/X Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2022

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2022

GN/YE

OVERSPEED SAFETY STOP

297 103

12

13 23 33

14 24 34 BU

=CS1.1.12 -001
=CS1.1.12/1511.A3 DI801

CH. 12

CH. 13

51

=MH.GF OVERSPEED SYSTEM ON ACKN-N

CHECK =MH.GF OVERSPEED ON ACKN-N

13

BU

=CC.GF/1012.C4 OVERSPEED RESET

A2

PE

531

14

12

=CC.GF -K11 +EH.K1

BU

298

87

11

591

BU PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS SAFETY STOP SENSORS - OVERSPEED =MH.GF +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2022 2026

1 =CV12.DC-F14 24+ 24 VDC

4 =CV12.AC-F11 L 110 VAC

5 =CV12.DC-F12 24+ 24 VDC

=CV12../448.D4

=MH.SS-1 =MH.SS-3 =MH.SS-2 =MH.SS-4

=CV12../446.D2 2027.A1 2027.A1 2027.D1 2027.D1 BU

=CV12../447.D3

A
226 227 134 135

13

-F3
351

-K1
.C4 EM/SAFETY STOP

14

.EB -K1
.EB/2571.C2 EM BRAKE LIFT ORDER

-K1
.C4 EM/SAFETY STOP

22

22

290

352

-K2
.C5 EM/SAFETY STOP

.BR -Q1
B .BR/2521.C2 SAFETY CONTACTOR

21

21

-K2
.C5 EM/SAFETY STOP

195

13

14

22

285

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.BR -Q2
BU BU BU BU .BR/2521.C3 OPERATION CONTACTOR

21

312

22

RD 22

549

306

309

Y34

Y10

Y11

Y12

Y21

Y22

Y33

A1

A1 314

315

Y44

297

603 104

318 A2

EM/SAFETY STOP =CV12../446.B2 =CV12.AC-F11 N .A6 .B4 .MD1/2131.B2 .MD2/2231.B2 .BR/2521.A2

EM/SAFETY STOP

318 A2

319

=CV12../448.B4

=CV12.DC-F14 0V

=CS1.1.12 -001
14 22 34 44 54 64 74 84 =CS1.1.12/1511.A3 DI801

CH. 14

.A4
EARTH

13 23 33 41 51

14 24 34 42 52

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84

.B6 .B4 .MD1/2131.B2 .MD2/2231.B2 .BR/2521.A2

13 21 33 43 53 63 73 83

.ED/2582.B3 =CC.ED/1282.B2

=MH.GF EM STOP RELAYS ON ACKN

14

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2026

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2026

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

SAFETY RELAY EM/SAFETY-STOP

313

Y43

A2

PE

-K1

-K2

A1 315

RESET

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

BU

-F3

590

306

307

185

551

SAFETY RELAY C 572

BU

C572 3NO, 2NC 24V DC

311

BU

.EB/2571.A2

.EB/2571.A2

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=MH.GF +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

BU

.C2 SAFETY RELAY EM/SAFETY-STOP

21

21

350

314

14

13

BU

BU BU

GN/YE

2026 2027

1 =MH.SS-1 =MH.SS-3

2026.A3 2026.A3

238

-X3:3549

551

5/3A

=CS1.1.12 -007
=CS1.1.12/1512.A2

7/4A

241

+EH.Q1.2 -X3:3

8 ex. 24

DO802

240

-X3:49 570

34

=CC.ES/1115.C2 EMERGENCY STOP A

=CC.ES/1115.C3 EMERGENCY STOP B

34

=CC.ES -K21 +EH.Q1.2

=CC.ES -K22 +EH.Q1.2

33

33

=MH.GF SAFETY STOP CRANE ON ORD

=MH.GF SAFETY STOP CRANE ON ORD BU


571

715

717

BU

225

232

BU BU
225 232 716 718

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X3:4

363

572

365

+EH.Q1.2 -X3:7

SEP

550

552

-X3:7

-F1
2021.C2 OVERHOIST SAFETY STOP

-X3:63 364 364 -X3:51

23

33

52

572

366 366

573

24

34

BU BU

304

303

554

553

BU BU
304 554 303 553

-F2
2022.C2 OVERSPEED SAFETY STOP

24

34

34

-X93:5

-X93:7

2008.C4 DRIVE 1 SEP OPERATION

242

238

239

241

307

308

309

44

.MD2/2201.A3

.MD2 -MH2 +EH.T3

-X93:4

-X93:6

64

363

23

33

365

573

WATCHDOG

-K3

43

33

BU -X3:65 BU
242 239

.ED -K1
.ED/2582.C3 ACTIVATE EM DRIVE

66

53

83

BU BU

579

54

308

579

84

2026.A3 2026.A3

=MH.SS-2 =MH.SS-4

580

310

580

310

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2027

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2027

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

BU

=CC.GF/1005.C2 OVERTRAVEL BYPASS BU

=CC.GF/1005.C3 OVERTRAVEL BYPASS

13

=CC.GF -K2 +EH.Q1.2

=CC.GF -K3 +EH.Q1.2

34

-X93:5

-X93:7

2008.C4 DRIVE 2 OPERATION

720

719

44

.MD1/2101.A3

.MD1 -MH1 +EH.T3

+EH.Q1.2 -X3:4 716

718

-X93:4

-X93:6

240

243

50

243

8/4B

CH. 3 6/3B

CH. 4

570

14

14

43

33

571

BU 4

BU BU

WATCHDOG

-K4

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=MH.GF +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

2027 2032

AC58/1212EK.72DPZ-S PROFIBUS,10-30V,multiturn (MT), clamping flange K, IP67

AC58/1212EK.72DPZ-S PROFIBUS,10-30V,multiturn (MT), clamping flange K, IP67

A ABSOLUTE ROTARY ENCODER TERMINATION OFF A(out) B(out) A(in) ADDRESS 7 2 x10 x1

PROFIBUS,10-30V,multiturn MAIN HOIST POSITION DRUM 1

=MH1.GF -BG3 ++

ABSOLUTE ROTARY ENCODER

TERMINATION OFF ADDRESS 7 1 x10 x1

PROFIBUS,10-30V,multiturn MAIN HOIST POSITION DRUM 2

=MH2.GF -BG3 ++

A(out)

B(out)

A(in)

B(in)

B(in)

+(2)

-(2)

+(2)

out

966

out

14

967

B P-BUS 71

P-BUS 72 P-BUS 73

14

968

in

in

-(2)

+(1)

-(1)

+(1)

-(1)

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

-X3:88

=MT.GF/3032.B2

-X3:90
119 LINK

89

LINK

181

LINK

C =CV12../448.D2 =CV12../448.B2 =CV12.DC-F13 24+/X =CV12.DC-F13 0V/X 24 VDC

LINK

91

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2032 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST GENERAL FUNCTIONS TRANSM/SENSORS/LIM SWITCHES

=MH.GF +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2032

3ASX002381-PCD
4 5 6

2032 2081

0-XXt/4-20mA, 24VDC INCL. 15m cable with contact

0-XXt/4-20mA, 24VDC INCL. 15m cable with contact

0-XXt/4-20mA, 24VDC INCL. 15m cable with contact

0-XXt/4-20mA, 24VDC INCL. 15m cable with contact

-BW4-WI ++

LOAD CELL 4 3 1

LOAD CELL 4 3 1

LOAD CELL 4 3 1

LOAD CELL 4 3 1

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11 COM-TWP

11 COM-TWP

11 COM-TWP

11

-BW4-WI ++

-BW2-WI ++

-BW2-WI ++

-BW3-WI ++

-BW3-WI ++

-BW1-WI ++

-BW1-WI ++

-BW1 ++

LOAD CELL

-BW2 ++

LOAD CELL

-BW3 ++

LOAD CELL

-BW4 ++

LOAD CELL

11 COM-TWP

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

20 G/Y

224

=CV09../434.D2 =CV09../434.C2

=CV09.DC-F15 24+/X =CV09.DC-F15 0V/X 24 VDC

224

226

227

222

550

227

228

222

223

228

229

223

229

25 G/Y
959.SC

10 G/Y

15 G/Y

-X4:16

-X4:21

-X4:11

-X4:6

24

22

23

14

12

13

17

18

19

959.4

959.2

959.3

959.1

-WI

7/4+ +

=CS1.1.09 -001
=CS1.1.09/1505.A3 AI801

CH. 2

CH. 3

CH. 4

CH. 5

=MH.LM LOAD CELL -BW1 LOAD MEAS

=MH.LM LOAD CELL -BW2 LOAD MEAS

=MH.LM LOAD CELL -BW3 LOAD MEAS

=MH.LM LOAD CELL -BW4 LOAD MEAS

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2081 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10/5I I

4/2I I

6/3I I

3/2+ +

5/3+ +

8/4I I

9/5+ +

PLANT CIRCUIT DIAGRAM MAIN HOIST LOAD MEASURING LOAD CELLS

=MH.LM +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.LM Sh. 2081

3ASX002381-PCD
4 5 6

2081 2084

+CA.A1 -X3:32

BU

691

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

CH. 8 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

527

HARMONY 4 RED RED 24V

BU

-X3:23

-2P1
OVERLOAD INDICATION OVERLOAD RED =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC

118

X2 =MH.LM OVERLOAD ON IND D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2084 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3
119

PLANT CIRCUIT DIAGRAM MAIN HOIST LOAD MEASURING MAN MACHINE COM/MAIN TROLLEY CABIN

=MH.LM +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.LM Sh. 2084

3ASX002381-PCD
4 5 6

2084 2085

=CV09../433.D3

=CV09.DC-F12 24+ 24 VDC

A
HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

A BYPASS
1NO

NORMAL

147 296

-1S1
OVERLOAD BYPASS 14

13

148

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 14

=MH.LM OVERLOAD BYPASS ON REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2085 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

14

PLANT CIRCUIT DIAGRAM MAIN HOIST LOAD MEASURING MAN MACHINE COM/E-HOUSE

=MH.LM +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.LM Sh. 2085

3ASX002381-PCD
4 5 6

2085 2101

1 =LV1.MD/151.C2

A
ACS800

=MH/GA.MD1 DC

A
ACS800

+EH.T2 -MH1
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-XXX

+EH.T3 -MH1
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-XXX INPUT INTERFACE CONTROL BRAKE ACKN. 1 POWER ON SYNC. SNAG LOAD EXT. FAULT CTRL DI1 DI2 DI3 DI4 DI5 DI6 DIIL PTI 2142.C2 PULSE TRANSMITTER SELECTION ACKN. PTA 2143.B2 SHEET 2131.C2 2131.C2 2132.C3 2131.C2 2131.C2 XXXXXX-XXX/18 2131.C2 OUTPUT INTERFACE BRAKE LIFT 1 WATCHDOG WATCHDOG WATCHDOG WATCHDOG BRAKE LIFT 2 DO1 DO2.1 DO2.2 DO2.3 DO2.4 DO3 AO1 AO2 SHEET .BR/2521.A3 .GF/2027.B5 .GF/2027.B5 =GA.GF/5027.B5 =GA.GF/5027.B5 =GA.BR/5521.A3 B

DC

BRAKE ACKN. 2 SPARE


-MH1 +EH.T2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

PULSE TRANSMITTER

W2

V2

U2

PE

2 -

2 -

2 -

2 -

2 ex. VFdrive

=MH/GA.MD1-BUSBAR L1 =MH/GA.MD1-BUSBAR L2 =MH/GA.MD1-BUSBAR L3 L2 L3 L1

SEVST-L-0002636:seinarn
HUR SKALL VI VISA FRBINDNINGAR FRN OMRIKTARE R DET MULICORE ELLER SINGLE CORE R DET MULTICORE MED 3 FASLEDARE OCH 3 NOLLEDARE OCH DESSUTOM EN MANTEL OVANSTENDE EN FRGA FR STANDAREDEN . . . . . . . . .

SEVST-L-0002636:seinarn
FR IN KORREKTA POSTBETECKNINGAR SE DET SOM R ANGIVET I STANDARD SOM ETT FRSLAG FR IN RITNINGSNUMMER P DOKUMENTATION SOM HNVISAS TILL XXXXX-XXXX 2008-05-15 C

L2

115

3 117

5 119

. . . . . . .

L3
EARTH

L1

EARTH

EARTH

EARTH

2151.C4 CHANGE OVER . . . . . . . CONTACTOR


110 112

111 4

-Q1 +EH.T22

2008-05-15

SEVST-L-0002636:seinarn
POSTBETECKNINGEN P PLINTGRUPPEN I STYRSKPET FR IN KORREKT BETECKNING ENLIGT FLJANDE EX -MH.MD1 eller -MH.MD2 eller -MH/GA.MD1 eller -MH/GA.MD2 -MT/BH.MD eller -MT.MD eller -BH-MD -GA.MD eller -GA.MD1 eller -GA.MD2

2 L1

L2

L3

=MH1/GA1 L2

=MH1/GA1 L3

=MH1/GA1 L1

=MH1 SH

=MH1 PE

=MH1 L2

=MH1 L3

=MH1 L1

2008-05-15

=GA.MD1/5101.A2

=GA.MD1/5101.A2

=GA.MD1/5101.A2

2111.A2

2111.A2

2111.A2

2111.A2

2111.A2

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2101

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 INVERTER UNIT AND DISTRIBUTION

=MH.MD1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2101 2110

=CS1.1.09 -007
=CS1.1.09/1506.A2 AO801

297

299

BU

BU

BU

BU

327

314

4/2-

3/20

CH. 1 2/11/10

CH. 2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV09../434.D3 =CV09../434.C3

=CV09.DC-F16 24+ =CV09.DC-F16 0V

15 14

15

-1P1

14

-1P2

HOIST/GANTRY DRIVE 1 VOLTAGE INDICATION

HOIST/GANTRY DRIVE 1 CURRENT INDICATION

=MH.MD1 VOLTAGE INDICATION

=MH.MD1 CURRENT INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2110 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-600 V

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-1050 A

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 MAIN DRIVE PANEL METERS

=MH.MD1 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2110 2111

2101.D2

2101.D2

2101.D2

2101.D2

2101.D2

=MH1 L1

=MH1 L2

=MH1 L3

=MH1 PE

=MH1 SH

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2 2 ex. VFdrive

2 ex. VFdrive

PE

Type 481kW S1, 774A, 875rpm

W1

PE

V1

U1

-M1-BT1 ++

-M1-BS1 ++

PT

2142.A2

-M1 ++

2171.A2 HIGH TEMP WARNING

MAIN HOIST MOTOR 1 481kW S1, 774A, 875rpm D

-M1-BT2 ++

=HT1../701.D2 MOTOR 1 HEATER MAIN HOIST

-M1-E1 ++

2171.B2 HIGH TEMP TRIP

.CF1/2191.C2 MAIN HOIST MOTOR 1 COOLING FAN

.CF1 -M1 ++

.BR/2501.D2 MAIN HOIST THRUSTER BRAKE 1

.BR1 -M1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2111 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 MOTOR MAIN CIRCUIT

=MH.MD1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD1 Sh. 2111

3ASX002381-PCD
4 5 6

2111 2131

1 BU
160

2
504 160

58

505

506

+EH.Q2 +EH.T21 -X3:25 -X3:1504

574

283

283

26

27

353 354

354

247

353

33

33

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

34

34

34

+EH.Q5 -X3:12

+EH.Q2 -X3:14

555

110

15

13

+EH.Q2 -X3:56 284

+EH.Q2 -X3:53

574

109

110

BU

BU

BU

556

109

54

55

57

58

59

8 ex. 24

-X93:11

-X93:13

-X93:10

-X93:12

FOR DETAILS SEE 2101.A3 CIRCUIT DIAGRAM XXXXXX-XXX XXXXXX-XXX/ PREVENTION OF UNEXPECTED START-UP D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2131 CHANNEL 1 PREVENTION OF UNEXPECTED START-UP CHANNEL 2

+24V

DI 1

DI 3 XXXXXX-XXX/

DI 4

-X93:24

-X93:8

-MH1

DRIVE CONTROL & INPUTS

DI 6

DRIVE 1 BRAKE RELEASED ACKNOWLEDGE

SYNCHRONIZING SWITCH

SNAG LOAD

DRIVE 2 BRAKE RELEASED ACKNOWLEDGE D

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 INVERTER INPUTS

=MH.MD1 +EH.T3
Resp dep

KKH1

Rev Ind

-X93:25

-X93:1

-X93:2

-X93:3

-X93:9

32

+EH.Q5 -X3:31

BU

BU

.GF/2026.C4 EM/SAFETY STOP

.GF/2026.C5 EM/SAFETY STOP

=GA.GF/5026.C4 EM/SAFETY STOP

=GA.GF/5026.C5 EM/SAFETY STOP

555

556

560

561

34

33

559

BU

247 559

.ED/2582.C4 CHAIN DETECTED

+EH.Q5 -X3:11

22

.ED -K4 +EH.Q2

561

BU

+EH.Q2 -X3:13 108

.BR/2521.C3 OPERATION CONTACTOR

114

180 DEGR CAM


8

=SNL../2891.C5 ALL CYLINDERS NOT HIGH OIL PRESSURE

=GA.BR/5521.C3 OPERATION CONTACTOR

575

576

21

8 ex. 24

116

+EH.Q2 -X3:93

BU

568

44

14

1C

14

8 ex. 24

.BR -Q2 +EH.Q2

.GF -BG12 ++

=SNL -K5 +EH.Q2

=GA.BR -Q2 +EH.Q5

1NO

43

13

13

567

.GF -K1 +EH.Q2

.GF -K2 +EH.Q2

=GA.GF -K1 +EH.Q5

BU

BU

BU

2151.C2 CHANGE OVER AUX RELAY

=GA.MD1/5151.C2 CHANGE OVER AUX REALY

58

-K1 +EH.T21

=GA.MD1 -K1 +EH.T21

+EH.Q2 -X3:92 284

57

57

A
8 ex. 24

BU

BU

BU

BU

BU

BU B

=GA.GF -K2 +EH.Q5

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2131 2132

2 BU

14

2151.C4 CHANGE OVER CONTACTOR

=GA.MD1/5151.C4 CHANGE OVER CONTACTOR BU

14

-Q1 +EH.T22

=GA.MD1 -Q1 +EH.T22

13

13

1003

105

A
1002 106

+EH.T21 -X3:14

15

1003

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

-X93:27

-MH1
2101.A3

DI CH. 2

DRIVE POWER ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2132 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-X93:26

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 INVERTER INPUTS

=MH.MD1 +EH.T3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2132 2142

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

-MH1

2101.A3

-X94:7
11

CHB+
11

-X94:3
-

-X94:7
11

-X94:7 -X94:7

-X94:7
11

-X94:15
11

3 G/Y CHB+ CHB-X94:11


11

4
-

991.2.1

-X94:12
11

5
-

-X94:15
11

6 G/Y V OUT 0 V -X94:13 -X94:14


11 11

-X94:15

-X94:15
11

9 G/Y -X94:15
11 COM-TWP

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 PULSE TRANSMITTER, SPEED FEEDBACK

10 G/Y

V OUT KKH1 DRIVE 2 SELECT

-X93:18

Rev Ind

DRIVE 2 SELECTED A

3ASX002381-PCD
6
Cont Sheet

-X93:19

514

14
8

13

PULSE TRANSMITTER

7
-

991.3.1

24VDC GND

8
-

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 V OUT
11

11 COM-TWP

CHA+ CHA4 DRIVE 2


Resp dep

-X94:9
11

-X94:10
11

PULSE TRANSMITTER

-X94:5 -X94:6
11

0 V

DRIVE 1

CHB11

-X94:4
-M1-BS1-WI ++

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2142

1 PULSE TRANSMITTER INPUT XXXXXX-XXX/ 2111.D2 CIRCUIT DIAGRAM FOR DETAILS SEE
1024 ppr, 9-30V

POG10 DN 1024 I

.GF -M1-BS1 ++

2 CHA+
11

-X94:1
-

K1 K111

CHA-

-X94:2
-M1-BS1-WI ++

K2 PT K2+
-

-M1-BS1-WI ++ -M1-BS1-WI ++ LWLS-D-1 DECODER

=GA.MD1 -BS2 +EH.Q5

12-30VDC

+EH.Q5 -X4:1
-

991.1.1

3 2
991.1.2

0
10 COM-FO

991.1.SC =GA.MD1-BS1-WI +EH.Q5

0ST 5
991.2.2

=GA.MD1-BS1 90 6
991.2.SC =GA.MD1-BS1-WI +EH.Q5

=GA.MD/5141.D2

901
991.3.2

991.3.SC =GA.MD1-BS1-WI +EH.Q5 991.SC =GA.MD1-BS1-WI +EH.Q5

7
-

8 5 2142 2143 C D B

M5

BU

+EH.T21 -X3:16

8 ex. 24

9 10

C HUBNER LWLS-D-1 C-

PULSE TRANSMITTER

=GA.MD1 -K1 +EH.T21

=GA.MD1/5151.C2 CHANGE OVER BU AUX REALY 17

513

=MH.MD1 +EH.T3
Lang

-MH1 +EH.T3

PULSE TRANSMITTER SELECTION ACKNOWLEDGE FOR DETAILS SEE CIRCUIT DIAGRAM -X93:17 -X93:16 XXXXXX-XXX/ -X93:15
8

2101.A3

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X3:60

165

BU

BU

=CV12../447.D4

=CV12.DC-F12 24+/X 24 VDC

166

62

61

577

=CS1.1.12 -002
=CS1.1.12/1511.A4 DI801

CH. 14

14

CH. 15

=MH.MD1 PULSE TRANSM DRIVE 1 ON ACKN =MH.MD1 PULSE TRANSM DRIVE 2 ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2143

15

578

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 PULSE TRANSMITTER, SPEED FEEDBACK

=MH.MD1 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2143 2151

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T22 110 VAC

=CV10../436.D3

=CV10../437.D4

136

A
1045 144 143 107

DO802

=MH.MD1 CO CONTACTOR ON ORD

.C2 CHANGE OVER AUX RELAY

.C4 CHANGE OVER CONTACTOR

148

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=GA.MD1 -Q1
=GA.MD1/5151.C4 CHANGE OVER CONTACTOR
N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

1011

22

21

RD A1

113

111 A2

104 A2

A2

CHANGE OVER AUX RELAY =CV10../436.C3 =CV10.AC-F11 N/EH.T21

-K1 +EH.T21

-Q1
112

A1

A1

1046

SET

CHANGE OVER CONTACTOR =CV10../436.C4 =CV10.AC-F11 N/EH.T22 2101.C2 2101.C2 2101.C2 2132.A3 =GA.MD1/5151.C2 .A6

13 =GA.MD1/5151.B2 .A4 2131.A2 21 33 43 57 65 D

14 22 34 44 58 66

1 3 5 13 21 31 43

2 4 6 14 22 32 44

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2151

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 CHANGE OVER CONTACTOR CONTROL

PREFAB . .

A2.

=CS1.1.10/1507.A3

=CS1.1.10 -001 +EH.T21

114

CH. 3 DI801 =MH.MD1 CO CONTACTOR ON ACKN

PREFAB . .

RD

=GA.MD1/5151.C2 CHANGE OVER AUX REALY

22

=GA.MD1 -K1 +EH.T21

SEVST-L-0002636:seinarn
21 VID BYTE AV -Q1 TILL 115V 60Hz SPOLE SE TILL ATT OCKS BYTA RC-FILTER 2009-03-31

BU RD RD

1006

1013

44

34

=CS1.1.10/1507.A5

2/1B

=CS1.1.10 -003 +EH.T21

1/1A

CH. 1

-K1 +EH.T21

-Q1

43

33

1009

EH 550-30-22 110V 60Hz

A1. C

-Q1-R1
RC-EH 800/110 48-110VAC

=MH.MD1 +EH.T22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

2151 2171

4 =CV12.DC-F12 24+ 24 VDC


137 138

++
-X:
3 IN SERIES, 130C WARN

=CV12../447.D3

-K101

2

A 12

-M1-BT1

2111.C3 HIGH TEMP WARNING 3 130C

198

138

-K101 -M1-BT2
2111.D3 HIGH TEMP TRIP 150C 1

21
199

IN SERIES, 130C WARN

.C2 MOTOR 1 TEMP

-X:

24

22

139

.C2 MOTOR 1 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

592 -X3:94 BU

95 BU

BU

96

BU

BU

=CV12../446.D2

=CV12.AC-F11 L 110 VAC CM-MSS


594 230 369 369 592 593 24-240V AC/DC 2CO 231

2T1

A1

S1

T2

1T1

-K101
MOTOR 1 TEMP

A2

=CS1.1.12 -002
=CS1.1.12/1511.A4 DI801

CH. 1

CH. 2

=CV12../446.B2

=CV12.AC-F11 N 14 .A5 12 11 24 .B5 22 21

=MH.MD1 HIGH TEMP M1 WARNING-N

322

321

=MH.MD1 HIGH TEMP M1 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2171 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 1 MOTOR TEMPERATURE SUPERVISION

=MH.MD1 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD1 Sh. 2171

3ASX002381-PCD
4 5 6

2171 2191

1 =LV11../216.C2 =LV11../216.C2 =LV11-22 L3 =LV11../216.C2 3x440V PE

2 =CV12.AC-F11 L 110 VAC

5 =CV12.DC-F12 24+ 24 VDC

=CV12../446.D2

=CV12../447.D3

=CS1.1.12 -007
=CS1.1.12/1512.A2

9/5A

224

223

=LV11-22 L2

=LV11-22 L1

A
162 163

3 263

5 268

10/5B

CH. 5 DO802

-Q1
.C3 MAIN HOIST COOLING FAN 1

258

-Q1
SET 5,3A .C3 MAIN HOIST COOLING FAN 1
505 4

=MH.CF1 COOLING FAN ON ORD

504

506

200

I=3-12A

244

14

13

B RD BU

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm 13
EARTH

-X1:11

12

C
Type 3kW,440VAC , 5,3A

TeSys U 12A I=3-12A U=110-240V AC/DC

C A1
347 A2 348

3 ex. 3x400

W1

-Q1
PE MAIN HOIST COOLING FAN 1 I=3-12A =CV12.AC-F11 N .B2 .B2 .B2 .A5

.MD1/2111.D4 MAIN HOIST MOTOR 1 COOLING FAN 3kW,440VAC , 5,3A

-M1 ++

V1

U1

M
=CV12../446.B2

=CS1.1.12 -002
2 4 6 14 22 =CS1.1.12/1511.A4 DI801

CH. 3

1 3 5 13 21

=MH.CF1 COOLING FAN ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2191 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MOTOR COOLING FAN 1 COOLING FAN MAIN MOTOR

=MH.CF1 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.CF1 Sh. _Rope Trolley_2191

3ASX002381-PCD
4 5 6

2191 2201

1 =LV1.MD/151.C2

A
ACS800

=MH/GA.MD2 DC

A
ACS800

+EH.T4 -MH2
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-XXX

+EH.T3 -MH2
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-XXX INPUT INTERFACE CONTROL BRAKE ACKN. 1 POWER ON SYNC. SNAG LOAD EXT. FAULT BRAKE ACKN. 2 SPARE
-MH2 +EH.T4

DC

SHEET CTRL DI1 DI2 DI3 DI4 DI5 DI6 DIIL PTI 2242.C2 2231.C2 2231.C2 2232.C3 2231.C2 2231.C2 XXXXXX-XXX/18 2231.C2

OUTPUT INTERFACE BRAKE LIFT 1 WATCHDOG WATCHDOG WATCHDOG WATCHDOG BRAKE LIFT 2 DO1 DO2.1 DO2.2 DO2.3 DO2.4 DO3 AO1 AO2 PULSE TRANSMITTER SELECTION ACKN. PTA

SHEET .BR/2521.B3 .GF/2027.C5 .GF/2027.C5 =GA.GF/5027.C5 =GA.GF/5027.C5 =GA.BR/5521.A4 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

PULSE TRANSMITTER

2243.B2

W2

V2

U2

PE

2 -

2 -

2 -

2 -

2 ex. VFdrive

SEVST-L-0002636:seinarn
=MH/GA.MD2-BUSBAR L1 =MH/GA.MD2-BUSBAR L2 =MH/GA.MD2-BUSBAR L3 HUR SKALL VI VISA FRBINDNINGAR FRN OMRIKTARE R DET MULICORE ELLER SINGLE CORE R DET MULTICORE MED 3 FASLEDARE OCH 3 NOLLEDARE OCH DESSUTOM EN MANTEL L2 L3 L1 OVANSTENDE EN FRGA FR STANDAREDEN

SEVST-L-0002636:seinarn
FR IN KORREKTA POSTBETECKNINGAR SE DET SOM R ANGIVET I STANDARD SOM ETT FRSLAG FR IN RITNINGSNUMMER P DOKUMENTATION SOM HNVISAS TILL XXXXX-XXXX 2008-05-15 C

L2

. . . . . . . 3 120 5 122
118

L3

L1

. . . . . . . 2008-05-15

EARTH

EARTH

SEVST-L-0002636:seinarn
POSTBETECKNINGEN P PLINTGRUPPEN I STYRSKPET FR IN KORREKT BETECKNING ENLIGT FLJANDE EX -MH.MD1 eller -MH.MD2 eller -MH/GA.MD1 eller -MH/GA.MD2 -MT/BH.MD eller -MT.MD eller -BH-MD

EARTH

L2

L3

L1

2251.C4 . . . . . . . CHANGE OVER CONTACTOR


113 115

114 4

EARTH

-Q1 +EH.T25

=MH2/GA2 L2

=MH2/GA2 L3

=MH2/GA2 L1

-GA.MD eller -GA.MD1 eller -GA.MD2 2008-05-15

=MH2 SH

=MH2 PE

=MH2 L2

=MH2 L3

=MH2 L1

=GA.MD2/5201.A2

=GA.MD2/5201.A2

=GA.MD2/5201.A2

2211.A2

2211.A2

2211.A2

2211.A2

2211.A2

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2201

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 INVERTER UNIT AND DISTRIBUTION

=MH.MD2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2201 2210

=CS1.1.09 -007
=CS1.1.09/1506.A2 AO801

7/40
303

328

BU

BU

BU

BU

329

301

8/4-

5/30

6/3-

CH. 3

CH. 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV09../434.D3 =CV09../434.C3

=CV09.DC-F16 24+ =CV09.DC-F16 0V

15 14

15

-1P1

14

-1P2

HOIST/GANTRY DRIVE 2 VOLTAGE INDICATION

HOIST/GANTRY DRIVE 2 CURRENT INDICATION

=MH.MD2 VOLTAGE INDICATION

=MH.MD2 CURRENT INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2210 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-600 V

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-1050 A

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 MAIN DRIVE PANEL METERS

=MH.MD2 +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2210 2211

2201.D2

2201.D2

2201.D2

2201.D2

2201.D2

=MH2 L1

=MH2 L2

=MH2 L3

=MH2 PE

=MH2 SH

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2 2 ex. VFdrive

2 ex. VFdrive

PE

Type 481kW S1, 774A, 875rpm

W1

PE

V1

U1

-M1-BT1 ++

2242.A2 PULSE TRANSMITTER

-M1-BS1 ++

PT

-M1 ++

2271.A2 HIGH TEMP WARNING

MAIN HOIST MOTOR 2 481kW S1, 774A, 875rpm

-M1-BT2 ++

=HT1../701.D2 MOTOR 2 HEATER MAIN HOIST

-M1-E1 ++

2271.B2 HIGH TEMP TRIP

.CF2/2291.C2 MAIN HOIST MOTOR 2 COOLING FAN

.CF2 -M1 ++

.BR/2501.D3 MAIN HOIST THRUSTER BRAKE 2

.BR2 -M1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2211 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 MOTOR MAIN CIRCUIT

=MH.MD2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD2 Sh. 2211

3ASX002381-PCD
4 5 6

2211 2231

2 BU

508

509

A +EH.T21 -X3:4 507

286

286

8 ex. 24

+EH.Q2 -X3:28

29

30

44

1C

24

BU

BU

BU

BU

562

+EH.Q5 -X3:14

355 356

248 562

248

355

356

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

44

44

44

+EH.Q5 -X3:15

+EH.Q2 -X3:17

112

557

113

18

16

287

+EH.Q2 -X3:67

581

112

113

BU

BU

BU

558

+EH.Q5 -X3:37

68

69

70

72

73

-X93:11

-X93:13

-X93:10

-X93:12

FOR DETAILS SEE 2201.A3 CIRCUIT DIAGRAM XXXXXX-XXX XXXXXX-XXX/ PREVENTION OF UNEXPECTED D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2231 START-UP CHANNEL 1 PREVENTION OF UNEXPECTED START-UP CHANNEL 2

+24V

DI 1

DI 3 XXXXXX-XXX/

DI 4

-X93:24

-X93:8

-MH2

DRIVE CONTROL & INPUTS

DI 6

DRIVE 1 BRAKE RELEASED ACKNOWLEDGE

SYNCHRONIZING SWITCH

SNAG LOAD

DRIVE 2 BRAKE RELEASED ACKNOWLEDGE D

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 INVERTER INPUTS

=MH.MD2 +EH.T3
Resp dep

KKH1

Rev Ind

-X93:25

-X93:1

-X93:2

-X93:3

-X93:9

8 ex. 24

38

71

BU

BU

.GF/2026.C4 EM/SAFETY STOP

.GF/2026.C5 EM/SAFETY STOP

=GA.GF/5026.C4 EM/SAFETY STOP

=GA.GF/5026.C5 EM/SAFETY STOP

564

557

558

563

44

.GF -K1 +EH.Q2

.GF -K2 +EH.Q2

=GA.GF -K1 +EH.Q5

=GA.GF -K2 +EH.Q5

43

43

43

43

562

.ED/2582.C4 CHAIN DETECTED

32

117

BU

BU

BU

.ED -K4 +EH.Q2

8 ex. 24

+EH.Q2 -X3:98

31

BU

BU

+EH.Q2 -X3:16

.BR/2521.C3 OPERATION CONTACTOR

115

111

574

180 DEGR CAM

=SNL../2891.C5 ALL CYLINDERS NOT HIGH OIL PRESSURE

=GA.BR/5521.C3 OPERATION CONTACTOR

582

583

54

.BR -Q2 +EH.Q2

.GF -BG12 ++

=SNL -K5 +EH.Q2

=GA.BR -Q2 +EH.Q5

1NO

43

23

53

573

581

BU

BU

BU

2251.C2 CHANGE OVER AUX RELAY

=GA.MD2/5251.C2 CHANGE OVER AUX REALY

+EH.Q2 -X3:97 287

58

58

-K1 +EH.T21

=GA.MD2 -K1 +EH.T21

57

57

507

161

161

8 ex. 24

Lang Sheet Cont

3ASX002381-PCD
5 6

2231 2232

2 BU

14

2251.C4 CHANGE OVER CONTACTOR

=GA.MD2/5251.C4 CHANGE OVER CONTACTOR BU

14

-Q1 +EH.T25

=GA.MD2 -Q1 +EH.T25

13

13

1034

108

A
1033 109

+EH.T21 -X3:18

19

1034

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

-X93:27

-MH2
2201.A3

DI CH. 2

DRIVE POWER ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2232 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-X93:26

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 INVERTER INPUTS

=MH.MD2 +EH.T3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2232 2242

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

-MH2

2201.A3

-X94:7
11

-X94:7 -X94:7
11 COM-TWP

-X94:7
11

-X94:15
11

13 G/Y -X94:11
-

90

CHB+ CHB-

14
11

992.2.1

-X94:12
11

15
-

-X94:15
11

16 G/Y V OUT 0 V -X94:13 -X94:14


11 11

-X94:15

-X94:15
11

19 G/Y -X94:15
11 COM-TWP

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 PULSE TRANSMITTER, SPEED FEEDBACK

20 G/Y

8 ex. 24

V OUT KKH1 DRIVE 2 SELECT

-X93:18

+EH.T21 -X3:20

Rev Ind

DRIVE 2 SELECTED A

3ASX002381-PCD
6
Cont Sheet

-X93:19

21
8

516

14

13

PULSE TRANSMITTER

17
-

992.3.1

24VDC GND

18
-

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 CHB+
11

CHA+ CHA4 DRIVE 2


Resp dep

-X94:9
11

-X94:10
11

PULSE TRANSMITTER

V OUT
11

-X94:5 -X94:6
11

0 V

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2242

-X94:7
11

-X94:3
-

DRIVE 1

CHB11

-X94:4
-M1-BS1-WI ++

1 PULSE TRANSMITTER INPUT XXXXXX-XXX/ 2211.D2 PULSE TRANSMITTER CIRCUIT DIAGRAM FOR DETAILS SEE
POG10 DN 1024 I 1024 ppr, 9-30V

-M1-BS1 ++

2 CHA+
11

-X94:1
-

K1 K111

CHA-

-X94:2
-M1-BS1-WI ++

K2 PT K2+
-

-M1-BS1-WI ++ -M1-BS1-WI ++ LWLS-D-1 DECODER

=GA.MD2 -BS2 +EH.Q5

12-30VDC

+EH.Q5 -X4:11
-

992.1.1

3 12
992.1.2

0
10 COM-FO

992.1.SC =GA.MD2-BS1-WI +EH.Q5

0ST 5
992.2.2

=GA.MD2-BS1

=GA.MD/5241.D2

992.2.SC =GA.MD2-BS1-WI +EH.Q5

901
992.3.2

992.3.SC =GA.MD2-BS1-WI +EH.Q5 992.SC =GA.MD2-BS1-WI +EH.Q5

7
-

8 5 2242 2243 C D B

M5

BU

9 10

C HUBNER LWLS-D-1 C-

PULSE TRANSMITTER

=GA.MD2/5251.C2 CHANGE OVER BU AUX REALY

=GA.MD2 -K1 +EH.T21


515

=MH.MD2 +EH.T3
Lang

-MH2 +EH.T3

PULSE TRANSMITTER SELECTION ACKNOWLEDGE FOR DETAILS SEE CIRCUIT DIAGRAM -X93:17 -X93:16 XXXXXX-XXX/ -X93:15
8

2201.A3

8 ex. 24

B -X3:74 75 76

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

166

BU

BU

=CV12../447.D4

=CV12.DC-F12 24+/X 24 VDC

167

584

=CS1.1.12 -003
=CS1.1.12/1511.A5 DI801

CH. 1

CH. 2

=MH.MD2 PULSE TRANSM DRIVE 1 ON ACKN =MH.MD2 PULSE TRANSM DRIVE 2 ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2243

585

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 PULSE TRANSMITTER, SPEED FEEDBACK

=MH.MD2 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2243 2251

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T25 24 VDC

=CV10../436.D3

=CV10../437.D5

136

DO802

=MH.MD2 CO CONTACTOR ON ORD

.C2 CHANGE OVER AUX RELAY

.C4 CHANGE OVER CONTACTOR

149

1042

RD

RD

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=GA.MD2/5251.C2 CHANGE OVER AUX REALY

RD

=GA.MD2 -Q1

=GA.MD2/5251.C4 CHANGE OVER CONTACTOR RD


N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

1040

22

21

1038

22

=GA.MD2 -K1 +EH.T21

21

BU

1035

44

34

=CS1.1.10/1507.A5

4/2B

=CS1.1.10 -003 +EH.T21

3/2A

137

A
144 145 110

CH. 2

-K1 +EH.T21

-Q1

43

33

EH 550-30-22 110V 60Hz

A1.
116

A1

112 A2

107 A2

A2

CHANGE OVER AUX RELAY =CV10../436.C3 =CV10.AC-F11 N/EH.T21

-K1 +EH.T21

-Q1
113

A1

A1

SET

CHANGE OVER CONTACTOR =CV10../436.C4 =CV10.AC-F11 N/EH.T25 2201.C2 2201.C2 2201.C2 2232.A3 =GA.MD2/5251.C2 .A6

13 =GA.MD2/5251.B2 .A4 2231.A2 21 33 43 57 65 D

14 22 34 44 58 66

1 3 5 13 21 31 43

2 4 6 14 22 32 44

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2251

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 CHANGE OVER CONTACTOR CONTROL

PREFAB . .

A2.

=CS1.1.10/1507.A3

=CS1.1.10 -001 +EH.T21

117

CH. 4 DI801 =MH.MD2 CO CONTACTOR ON ACKN

PREFAB . .

-Q1-R1
RC-EH 800/110 48-110VAC

=MH.MD2 +EH.T25
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

2251 2271

4 =CV12.DC-F12 24+ 24 VDC


140 139

++
-X:
3 IN SERIES, 130C WARN

=CV12../447.D3

-K101

2

A 12

-M1-BT1

2211.C3 HIGH TEMP WARNING 3 130C

201

140

-K101 -M1-BT2
2211.D3 HIGH TEMP TRIP 150C 1

21
202

IN SERIES, 130C WARN

.C2 MOTOR 1 TEMP

-X:

24

22

141

.C2 MOTOR 1 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

595 -X3:99 BU

100 BU

BU

101

BU

BU

=CV12../446.D2

=CV12.AC-F11 L 110 VAC CM-MSS


232 370 370 595 596 597 24-240V AC/DC 2CO 231

2T1

A1

S1

T2

1T1

-K101
MOTOR 1 TEMP

A2

=CS1.1.12 -002
=CS1.1.12/1511.A4 DI801

CH. 4

CH. 5

=CV12../446.B3

=CV12.AC-F11 N 14 .A5 12 11 24 .B5 22 21

=MH.MD2 HIGH TEMP M1 WARNING-N

322

323

=MH.MD2 HIGH TEMP M1 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2271 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MAIN DRIVE 2 MOTOR TEMPERATURE SUPERVISION

=MH.MD2 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD2 Sh. 2271

3ASX002381-PCD
4 5 6

2271 2291

1 =LV11../216.C3 =LV11../216.C3 =LV11-23 L3 =LV11../216.C3 3x440V PE

2 =CV12.AC-F11 L 110 VAC

5 =CV12.DC-F12 24+ 24 VDC

=CV12../446.D3

=CV12../447.D3

224

=CS1.1.12 -007
=CS1.1.12/1512.A2

11/6A

225

=LV11-23 L2

=LV11-23 L1

A
164 163

3 264

5 269

12/6B

CH. 6 DO802

-Q1
.C3 MAIN HOIST COOLING FAN 2

259

-Q1
SET 5,3A .C3 MAIN HOIST COOLING FAN 2
508 4

=MH.CF2 COOLING FAN ON ORD

507

509

RD

BU

203

I=3-12A

245

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:14 BK 2,5 mm 15 BK 2,5 mm 16 BK 2,5 mm

EARTH

C
3 ex. 3x400
3kW, 440VAC, Type 5,3A

TeSys U 12A I=3-12A U=110-240V AC/DC

C A1
348 A2 349

W1

-Q1
PE MAIN HOIST COOLING FAN 2 I=3-12A =CV12.AC-F11 N .B2 .B2 .B2 .A5

.MD2/2211.D4 MAIN HOIST MOTOR 2 COOLING FAN 3kW, 440VAC, 5,3A

-M1 ++

V1

U1

M
=CV12../446.B3

=CS1.1.12 -002
2 4 6 14 22 =CS1.1.12/1511.A4 DI801

CH. 6

1 3 5 13 21

=MH.CF2 COOLING FAN ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2291 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST MOTOR COOLING FAN 2 COOLING FAN MAIN MOTOR

=MH.CF2 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.CF2 Sh. _Rope Trolley_2291

3ASX002381-PCD
4 5 6

2291 2501

1 =LV11../216.C2 =LV11../216.C2 5 267 =LV11-21 L3 =LV11../216.C2 3x440V PE

L1

I=3-12A

-Q1
SET 4,4A 2521.C2 SAFETY CONTACTOR 2
274 280

257 =LV11-21

3 262 =LV11-21 L2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2521.C3 OPERATION CONTACTOR


S803N-C10 + S800-AUX 10A

278 4

275

281

-Q2

278

275

276

279

282

276

3 279

5 282

5 281

22

.BR1 -F1
BRAKE 1

.BR2 -F1
BRAKE 2

13

21

13

2522.A2

511 4

514 4

C10A

C10A

510

512

513

EARTH

-X1:20

-X1:17

2532.A2 BRAKE 1 MAN RELEASED

.BR1 -BG2 ++

3/BU

W1

W1

PE

.MD1/2111.D5 MAIN HOIST THRUSTER BRAKE 1 0,55kW, 2,2A

.BR1 -M1 ++

.MD2/2211.D5 MAIN HOIST THRUSTER BRAKE 2 0,55kW, 2,2A

.BR2 -M1 ++

PE

V1

V1

U1

U1

3 ex. 3x400

3/BU

Type 0,55kW, 2,2A

2532.A2 BRAKE 2 MAN RELEASED

.BR2 -BG2 ++

4/BK

4/BK

Type 0,55kW, 2,2A

3 ex. 3x400

22

18

19

21

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2501

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2501_Brake test_2501

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BK BK 2,5 2,5 mm mm

2531.A2 BRAKE 1 AUTO RELEASED

2531.A2 BRAKE 2 AUTO RELEASED

3/BU

3/BU

EARTH

BK BK 2,5 2,5 mm mm

.BR1 -BG1 ++

BK 2,5 mm

.BR2 -BG1 ++

4/BK

4/BK

515

2522.A3

2521.B2

2521.B2

21

22

14

14

BK BK 2,5 2,5 mm mm B 3x440V PE BK 2,5 mm BK 2,5 mm BK 2,5 mm


S803N-C10 + S800-AUX 10A

BK 2,5 mm

277 4

C BK 2,5 mm

PLANT CIRCUIT DIAGRAM MAIN HOIST BRAKE SYSTEM MAIN CIRCUIT

=MH.BR +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2501 2521

1 =CV12.AC-F11 L 110 VAC

3 RD

33

.GF -K1
.GF/2026.C4 EM/SAFETY STOP

.GF -K2
.GF/2026.C5 EM/SAFETY STOP

-X2:15 528

227

228

229

230

=CV12../446.D3

367

53

53

54

54

357

359

367

-Q1
.C2 SAFETY CONTACTOR

-X92:2

.MD1/2101.A3 DO CH. 1 BRAKE LIFT DRIVE 1

.GF -K4
.GF/2008.C4 DRIVE 2 SEP OPERATION

+EH.Q1.2 -X2:7 -X2:11

RD

13

14

13

14

360

529

652

653

12

288

-X2:17 LINK LINK -X2:16

.EB -K31
B .EB/2576.C3 EM BRAKE RELEASED

.BR1 -F1
12 2501.C2 BRAKE 1

14

14

RD

RD

14

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2501.C3 BRAKE 2

-X92:1

.BR2 -F1

=CC.ED/1282.C5 DIRECTION UP/WS

=CC.ED -Q2 +EH.Q1.2

=CC.ED/1282.C6 DIRECTION DOWN/LS

=CC.ED -Q3 +EH.Q1.2

13

13

529

13

11

653

135

135

293

289

13

368

528

-X92:2

.MD2/2201.A3 DO CH. 1 BRAKE LIFT DRIVE 2

.MD2 -MH2 +EH.T3

14

.GF -K3
.GF/2008.C4 DRIVE 1 SEP OPERATION

-Q1
SAFETY CONTACTOR I=3-12A =CV12.AC-F11 N 2501.A2 2501.A2 2501.A2 .B2 .GF/2026.B3 D 2522.A2

-Q2
OPERATION CONTACTOR
347

346 A2

323 A2

A1 361

A1

=CV12../446.B3

1 3 5 13 21 33 43

2 4 6 14 22 34 44

2501.B2 2501.B2 2501.B2 .MD1/2131.A4 .GF/2026.B3 .MD2/2231.A4

1 3 5 13 21 31 43 53

324

526

TeSys U 12A I=3-12A U=110-240V AC/DC

A16-30-10 + CA5-22M 110V 50Hz/110-120V 60Hz AC3 7,5kW

362

2 4 6 14 22 32 44 54 D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2521

Rev Ind Based on

Revision

STANDARD/=MH.BR-V1.R0

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST BRAKE SYSTEM CONTROL/INDICATION CIRCUITS

RD

RD

-X2:18

361

14

13

360

652

136

136

Resp dep

RD

.MD1 -MH1 +EH.T3

.ED/2582.C3 READY FOR ED RUN

-X92:1

362

526

527

34

7 ex. 110

.ED -K2

368

RD RD RD

RD

=MH.BR +EH.Q2 KKH1


Rev Ind Lang Sheet Cont

3ASX002381-PCD
6

2521 2522

1 =CV12.DC-F12 24+ 24 VDC

=CV12../447.D3

A
162 158 159 159 160 161

-Q1
2521.C2 SAFETY CONTACTOR

.BR1 -F1
2501.C2 BRAKE 1

.BR2 -F1
2501.C3 BRAKE 2

33

21

22

204

34

205

B BU BU BU

206

22

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.12 -002
=CS1.1.12/1511.A4 DI801

CH. 7

CH. 8

CH. 9

=MH.BR SAFETY CONTACTOR ON ACKN =MH.BR BR1-F1 TRIPPED ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2522

=MH.BR BR2-F1 TRIPPED

D Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST BRAKE SYSTEM CONTROL/INDICATION CIRCUITS

=MH.BR +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2522

3ASX002381-PCD
4 5 6

2522 2531

1 =CV12.AC-F11 L/X 110 VAC

4 =CV12.DC-F12 24+ 24 VDC

LINK

LINK

-X2:23

-X2:21

LINK

233

=CV12../446.D3

=CV12../447.D3

7 ex. 110

7 ex. 110

2501.C1 BRAKE 1 AUTO RELEASED

.BR1 -BG1 ++

2501.C3 BRAKE 2 AUTO RELEASED

.BR2 -BG1 ++

4/BK

4/BK

142

142

21

3/BU

3/BU

-K19
.C2 BRAKE 1 AUTO RELEASED

-K20
22 .C2 BRAKE 2 AUTO RELEASED

21
208

24

207

24

22

143

141

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

RD

-X2:24

-X2:22

BU

A1 530

-K19
BRAKE 1 AUTO RELEASED =CV12../446.B3 =CV12.AC-F11 N

-K20
BRAKE 2 AUTO RELEASED
325

324 A2

325 A2

A1 531

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

326

=CS1.1.12 -002
11 21 =CS1.1.12/1511.A4 DI801

CH. 10

10

CH. 11

14 12 24 .B5 22

11 21

14 12 24 .B5 22

=MH.BR BRAKE 1 AUTO RELEASED =MH.BR BRAKE 2 AUTO RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2531 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

PLANT CIRCUIT DIAGRAM MAIN HOIST BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.BR +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

3ASX002381-PCD
4 5 6

2531 2532

1 =CV12.AC-F11 L/X 110 VAC

4 =CV12.DC-F12 24+ 24 VDC

LINK

LINK

LINK

-X2:25

-X2:27

LINK

=CV12../446.D3

=CV12../447.D3

7 ex. 110

7 ex. 110

2501.C1 BRAKE 1 MAN RELEASED

.BR1 -BG2 ++

2501.C3 BRAKE 2 MAN RELEASED

.BR2 -BG2 ++

4/BK

4/BK

144

144

143

21

3/BU

3/BU

-K21
.C2 BRAKE 1 MAN RELEASED

-K22
22 .C2 BRAKE 2 MAN RELEASED

21
210

24

209

24

22

145

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:26

RD

RD

-X2:28

BU

A1 532

-K21
BRAKE 1 MAN RELEASED =CV12../446.B3 =CV12.AC-F11 N

-K22
BRAKE 2 MAN RELEASED
327

326 A2

327 A2

A1 533

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

328

12

=CS1.1.12 -002
11 21 =CS1.1.12/1511.A4 DI801

CH. 12

CH. 13

14 .ED/2582.C2 12 24 .B5 22

11 21

14 .ED/2582.C2 12 24 .B5 22

=MH.BR BRAKE 1 MAN RELEASED

=MH.BR BRAKE 2 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2532 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

13

PLANT CIRCUIT DIAGRAM MAIN HOIST BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.BR +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

3ASX002381-PCD
4 5 6

2532 2533

0V

BRAKE SUPERVISION

+24V

-A1 ++

CONTACT FORCE 4-20mA 2 1

BRAKE FORCE 4-20mA 4 3

TEMPERATURE PAD 1 4-20mA 5 6

TEMPERATURE PAD 2 4-20mA 7 8

THRUSTOR STROKE 4-20mA 10 9

DISC ROTATION 4-20mA 12 11


-A1-WI ++

BROWN

WHITE

PINK

GRAY

12

12 COM-SPA

12

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

PINK

11

11

11

11

GRAY

B 3 G/Y 5 G/Y -X4:1

12 COM-SPA

B 20G/Y
-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

6 G/Y

14G/Y

17G/Y

11G/Y

8G/Y

10

12

13

15

16

18
-

168

169

176

=CV12../447.D4 =CV12../447.B3

=CV12.DC-F12 24+/X =CV12.DC-F12 0V/X 24 VDC

177

19

954

952

953

955

956

957

3/2+ +

5/3+ +

7/4+ +

9/5+ +

10/5I I

=CS1.1.12 -005
=CS1.1.12/1511.C3 AI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

=MH.BR1 BRAKE 1 CONTACT FORCE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2533

=MH.BR1 BRAKE 1 BRAKE FORCE

=MH.BR1 BRAKE 1 TEMPERATURE PAD 1

=MH.BR1 BRAKE 1 TEMPERATURE PAD 2

=MH.BR1 BRAKE 1 THRUSTOR STROKE

=MH.BR1 BRAKE 1 DISC ROTATION D

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST TRANSMITTERS/SENSORS/LIM SWITCHES

11/6+ +

12/6I I

-WI

-WI

-WI

-WI

-WI

-WI

1/1+ +

2/1I I

4/2I I

6/3I I

8/4I I

=MH.BR1 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2533 2534

1 =CV12.AC-F11 L/X 110 VAC

4 =CV12.DC-F12 24+ 24 VDC

LINK

LINK

LINK

-X2:29

-X2:31

LINK

=CV12../446.D3

=CV12../447.D3

7 ex. 110

7 ex. 110

13

22

24

.C2 BRAKE 1 PADWEAR 1

.C2 BRAKE 1 PADWEAR 2

216

217

24

22

BRAKE SUPERVISION

PADWEAR 1

14

PADWEAR 2

16

-A2 ++

15

145

146

146

21

-K11

-K12

21

147

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:30

RD

RD

-X2:32

BU

A1 534

-K11
BRAKE 1 PADWEAR 1 =CV12../446.B3 =CV12.AC-F11 N

-K12
BRAKE 1 PADWEAR 2
329

328 A2

329 A2

A1 535

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

330

=CS1.1.12 -003
11 21 =CS1.1.12/1511.A5 DI801

CH. 9

CH. 10

14 12 24 .B5 22

11 21

14 12 24 .B5 22

=MH.BR1 BRAKE 1 PADWEAR 1

=MH.BR1 BRAKE 1 PADWEAR 2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2534 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10

PLANT CIRCUIT DIAGRAM MAIN HOIST TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.BR1 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

3ASX002381-PCD
4 5 6

2534 2535

0V

BRAKE SUPERVISION

+24V

-A1 ++

CONTACT FORCE 4-20mA 2 1

BRAKE FORCE 4-20mA 4 3

TEMPERATURE PAD 1 4-20mA 5 6

TEMPERATURE PAD 2 4-20mA 7 8

THRUSTOR STROKE 4-20mA 10 9

DISC ROTATION 4-20mA 12 11


-A1-WI ++

BROWN

WHITE

PINK

GRAY

12

12 COM-SPA

12

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

PINK

11

11

11

11

GRAY

B 23 G/Y 25 G/Y -X4:21

12 COM-SPA

B 34G/Y 40G/Y
-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

26 G/Y

28G/Y

37G/Y

31G/Y

24

22

27

29

30

32

33

35

36

38
-

169

=CV12../447.D4 =CV12../447.B3

=CV12.DC-F12 24+/X =CV12.DC-F12 0V/X 24 VDC

177

39

958

959

960

962

963

961

3/2+ +

5/3+ +

7/4+ +

9/5+ +

10/5I I

=CS1.1.12 -006
=CS1.1.12/1511.C4 AI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

=MH.BR2 BRAKE 2 CONTACT FORCE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2535

=MH.BR2 BRAKE 2 BRAKE FORCE

=MH.BR2 BRAKE 2 TEMPERATURE PAD 1

=MH.BR2 BRAKE 2 TEMPERATURE PAD 2

=MH.BR2 BRAKE 2 THRUSTOR STROKE

=MH.BR2 BRAKE 2 DISC ROTATION D

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST TRANSMITTERS/SENSORS/LIM SWITCHES

11/6+ +

12/6I I

-WI

-WI

-WI

-WI

-WI

-WI

1/1+ +

2/1I I

4/2I I

6/3I I

8/4I I

=MH.BR2 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2535 2536

1 =CV12.AC-F11 L/X 110 VAC

4 =CV12.DC-F12 24+ 24 VDC

LINK

LINK

LINK

-X2:33

35

LINK

=CV12../446.D3

=CV12../447.D3

A
7 ex. 110

7 ex. 110

13

22

24

.C2 BRAKE 2 PADWEAR 1

.C2 BRAKE 2 PADWEAR 2

218

219

24

22

BRAKE SUPERVISION

PADWEAR 1

14

PADWEAR 2

16

-A2 ++

15

147

148

148

21

-K11

-K12

21

149

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:34

RD

RD BU BU

A1 536

-K11
BRAKE 2 PADWEAR 1 =CV12../446.B3 =CV12.AC-F11 N

-K12
BRAKE 2 PADWEAR 2
331

330 A2

331 A2

A1 537

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

36

332

11

=CS1.1.12 -003
11 21 =CS1.1.12/1511.A5 DI801

CH. 11

CH. 12

14 12 24 .B5 22

11 21

14 12 24 .B5 22

=MH.BR2 BRAKE 2 PADWEAR 1

=MH.BR2 BRAKE 2 PADWEAR 2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2536 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

PLANT CIRCUIT DIAGRAM MAIN HOIST TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.BR2 +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.BR Sh. 2532_Man Release Prox Lim_2532

3ASX002381-PCD
4 5 6

2536 2571

1 =CV12.AC-F11 L
228 229

3 =CV12.DC-F15 24+

=CV12../446.D3

=CV12../448.D5

.GF -K1
.GF/2026.C4 EM/SAFETY STOP

83

A 84
187 358 188

246

14/7B 13/7A

=CS1.1.12 -007
B =CS1.1.12/1512.A2

CH. 7 DO802

.ED -K2
.ED/2582.C3 READY FOR ED RUN

73

-X3:102

247

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

74

-X:

35W, 24VDC

35W, 24VDC

RD 1

-S3
MAIN HOIST EM BRAKE VALVE 1 35W

-S4
MAIN HOIST EM BRAKE VALVE 2 35W

N 22E

A1 248

249

-X:

-X:

=MH.EB EM BRAKE LIFT ORD

249

=CC.EB-A1++

248

8 ex. 24

110V 50Hz/110-120V 60Hz

EM BRAKE LIFT ORDER =CV12../446.B3 =CV12.AC-F11 N

=CV12../448.B5 13 21 31 43 14 22 32 44

=CV12.DC-F15 0V/X

.A4 .GF/2026.B3

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2571 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

120 -X3:103

-K1

8 ex. 24

332 A2

333

Rev Ind Based on

Revision

3ASX_STS =MH.EB Sh. 2571_No time delay function_2571

BU

.GF/2026.C5 EM/SAFETY STOP

84

246

247

RD

598

.GF -K2

-K1
83 .C2 EM BRAKE LIFT ORDER

14

13

RD

PLANT CIRCUIT DIAGRAM MAIN HOIST EMERGENCY BRAKE CONTROL/INDICATION CIRCUITS

=MH.EB +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2571 2572

=CV12../446.D3

=CV12.AC-F11 L/X 110 VAC


LINK LINK LINK LINK

=CV12../447.D3

=CV12.DC-F12 24+ 24 VDC

-X2:37

A 39

8 ex. 24
149 150 150

4/BK

-BG11 ++
EM BRAKE 1 RELEASE

-BG12 ++
EM BRAKE 1 WEAR DETECT

4/BK

21

-K11
.C2 EM BRAKE 1 RELEASED

-K12
22 .C3 EM BRAKE 1 WEAR DETECT

3/BU

3/BU

21
220

24

211

24

22

151

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:38

RD

RD

40

BU

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 538

A1 539

BU

-K11
EM BRAKE 1 RELEASED

-K12
EM BRAKE 1 WEAR DETECT
334

333 A2

334 A2

=CS1.1.12 -003
=CS1.1.12/1511.A5 DI801

335

CH. 4

CH. 13

=CV12../446.B3

=CV12.AC-F11 N 14 2576.A3 12 24 .B4 22 21 11 14 12 24 .B5 22 21 11

=MH.EB EM BRAKE 1 RELEASED

=MH.EB EM BRAKE 1 WEAR DETECT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2572 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

13

PLANT CIRCUIT DIAGRAM MAIN HOIST EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.EB +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.EB Sh. 2572

3ASX002381-PCD
4 5 6

2572 2574

=CV12../446.D3

=CV12.AC-F11 L/X 110 VAC


LINK LINK LINK LINK

=CV12../447.D3

=CV12.DC-F12 24+ 24 VDC

A -X2:41 43

8 ex. 24
152 153

4/BK

-BG21 ++
EM BRAKE 2 RELEASE

-BG22 ++
EM BRAKE 2 WEAR DETECT

4/BK

21

-K15
.C2 EM BRAKE 2 RELEASED

-K16
22 .C3 EM BRAKE 2 WEAR DETECT

3/BU

3/BU

21
221

24

212

24

22

152

151

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:42

RD

RD

44

BU

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 540

A1 541

BU

-K15
EM BRAKE 2 RELEASED

-K16
EM BRAKE 2 WEAR DETECT
337

336 A2

335 A2

=CS1.1.12 -003
=CS1.1.12/1511.A5 DI801

336

CH. 5

CH. 14

=CV12../446.B3

=CV12.AC-F11 N 14 2576.B3 12 24 .B4 22 21 11 14 12 24 .B5 22 21 11

=MH.EB EM BRAKE 2 LS RELEASED

=MH.EB EM BRAKE 2 WEAR DETECT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2574 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

14

PLANT CIRCUIT DIAGRAM MAIN HOIST EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=MH.EB +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.EB Sh. 2572

3ASX002381-PCD
4 5 6

2574 2576

=CV12../448.D5

=CV12.DC-F15 24+ 24 VDC


188

-K11
2572.C2 EM BRAKE 1 RELEASED

11

-K15
2574.C2 EM BRAKE 2 RELEASED

14
292

11 12

291

14

12

BU B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

C A1
604 A2

-K31
EM BRAKE RELEASED

=CV12../448.B5

=CV12.DC-F15 0V 14 .BR/2521.B2 12 24 .ED/2582.B3 22 11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2576 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN HOIST EMERGENCY BRAKE CONTROL/INDICATION CIRCUITS

=MH.EB +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.EB Sh. 2572

3ASX002381-PCD
4 5 6

2576 2582

1 =CV12../446.D3 =CV12../446.D3 =CV12.AC-F11 L/X =CV12.AC-F11 L

3
LINK LINK

5 =CV12.DC-F12 24+ =CV12.DC-F13 24+ 24 VDC

=CV12../447.D4 =CV12../448.D2

232

13

RD

521

-X2:45

=CV12.AC-F11 L/EH.Q1.2 =CV12../446.D4 110 VAC

-K1
.C3 ACTIVATE EM DRIVE

A
564 154 180 153

14

316

7 ex. 110

14

12

317

-K4
.C4 CHAIN DETECTED

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

295

14

=CC.GF/1071.B4

+EH.Q1.2 -X2:9

-X2:46

=CC.ED/1284.C2 MAIN HOIST SELECTED

13

273

-X3:39

=CC.ED -K4 +EH.Q1.2

654

.GF/2026.C2 SAFETY RELAY EM/SAFETY-STOP

CHAIN DETECTED

3/BU

11

.GF -F3

567

24

213

-BG1 ++

4/BK

-K2
.C3 READY FOR ED RUN

-K4
.C4 CHAIN DETECTED

650

23

44

54

43

53 BU

NO

RD

-X2:10

.BR/2532.C2 BRAKE 1 MAN RELEASED

272

14

12

294

.BR -K21

24

11

.EB/2576.C3 EM BRAKE RELEASED RD

22

+MH.S1 -X3:35

.EB -K31

=CV11.DC-F12 LT 24+/TEST

525

21

122

121

N 40E + CA5-22N

N 31E + CA5-40N

N 22E

337 A2

338 A2

ACTIVATE EM DRIVE =CV12../446.B3 =CV12.AC-F11 N .A3 =CC.EB/1211.A4

READY FOR ED RUN

CHAIN DETECTED

339 A2

340

338

339

548

.BR/2532.C2 BRAKE 2 MAN RELEASED

A1 542

110V 50Hz/110-120V 60Hz

A1

-K1

-K2

A1

-K4

=CV12../448.B2 13 23 33 43 .GF/2027.D2 53 61 71 .GF/2027.D3 83 14 24 34 44 54 62 72 84 .BR/2521.A5 .A5 =CC.ED/1282.B2 .EB/2571.B2 13 21 33 43 53 63 73 83 14 22 34 44 54 64 74 84 .B3 .MD1/2131.B2 .MD2/2231.B2 .A6 13 21 31 43 14 22 32 44

=CV12.DC-F13 0V/MH.S1

=CS1.1.12 -003
=CS1.1.12/1511.A5 DI801

CH. 6

=MH.ED CHAIN DETECTED ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2582

MAIN HOIST EM. DRIVE READY FOR RUN GREEN

X1

Rev Ind Based on

Revision

3ASX_STS =MH.ED Sh. 2582

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

RD

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

-7P1 +MH.S1

14

12

X2

.BR -K22

11

551

RD RD RD

RD
8 ex. 24

RD

RD PLANT CIRCUIT DIAGRAM MAIN HOIST EMERGENCY DRIVE CONTROL/INDICATION CIRCUIT 4 5

BU

BU

HARMONY 4 GREEN GREEN 24V

+MH.S1 -7P1

=MH.ED +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
6

2582 2601

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

3ASX_STS =HB1.GF Sh. 2602_ALT A_2602

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2601

+MT.X1

+HB1.X1
SPREADER CABLE REEL

HEADBLOCK/ 1

JUNCTION BOX

JUNCTION BOX

SPREADER CABLE

45 FT CMD 2 CONTR VOLT L 3 WS FLIPPER UP CMD LS FLIPPER UP CMD LS FLIPPER UP CMD LS FLIPPER DOWN CMD EXTEND 40 FT CMD RETRACT 20 FT CMD TWISTLOCK LOCK CMD TTDS PERMISSIVE TTDS BYPASS CMD TWISTLOCK LOCKED IND TWISTLOCK UNLOCK CMD TWISTLOCK UNLOCK IND CONTR VOLT N GROUND SPARE1 TWINLIFT UP CMD SPARE2 SPARE3 TWINLIFT UP IND TWINLIFT DOWN IND SPARE4 12 13 14 15 16 17 18 19 20 21 22 23 11 10 9 8 7 6 5 4 3 2

45 FT CMD/SP =CV2.AC-F12 L/SP WS FLIPPER UP CMD/SP

=SP.GF/2607.C2 =CV2../501.C4 2 =SP.GF/2607.C3

2 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM HEADBLOCK - HOIST 1 GENERAL FUNCTIONS HEADBLOCK/SPREADER CABLE 4
Resp dep

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

WS FLIPPER DOWN CMD/SP LS FLIPPER UP CMD/SP LS FLIPPER DOWN CMD/SP EXTEND 40 FT CMD/SP RETRACT 20 FT CMD/SP TWISTLOCK LOCK CMD/SP TTDS PERMISSIVE/SP TTDS BYPASS CMD/SP TWISTLOCK LOCKED IND/SP TWISTLOCK UNLOCK CMD/SP TWISTLOCK UNLOCK IND/SP =CV2.AC-F12 N/SP =CV2.AC-F12 PE/SP SPARE1/SP TWINLIFT UP CMD/SP SPARE2/SP SPARE3/SP TWINLIFT UP IND/SP TWINLIFT DOWN IND/SP SPARE4/SP

=SP.GF/2607.C3 =SP.GF/2607.C3 =SP.GF/2608.C2 =SP.GF/2608.C3 =SP.GF/2608.C3 =SP.GF/2608.C3 3 =SP.GF/2608.C4 =SP.GF/2608.C4 =SP.GF/2604.A2 =SP.GF/2608.C5 =SP.GF/2604.A3 =CV2../501.C4 =CV2../501.C4 4 =SP.GF/2608.C5 =SP.GF/2604.A3 =SP.GF/2605.A2

24

TWINLIFT DOWN CMD ANTI-SWAY 110VAC L KKH1


Rev Ind

24 25 =ELC../1915.A5 =ELC../1915.A5 =ELC../1915.B5 =ELC../1915.B5 ANTI-SWAY 110VAC N ANTI-SWAY SIGNAL A ANTI-SWAY SIGNAL B 26 27 28

TWINLIFT DOWN CMD/SP 25 26 27 28 LPS TRANSM ON LPS TRANSM N LPS SYNC + LPS SYNC -

=SP.GF/2609.C2 =ELC../1915.A3 =ELC../1915.A3 =ELC../1915.B3 =ELC../1915.B3

3ASX002381-PCD
6
Cont Sheet

=HB1.GF
Lang

2601 2602 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

3ASX_STS =HB1.GF Sh. 2602_ALT A_2602

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2602

+MT.X1

+HB1.X1
SPREADER CABLE REEL

HEADBLOCK/ 29

JUNCTION BOX

JUNCTION BOX

SPREADER CABLE

SPR MOTOR HEATER L 30 SPR MOTOR HEATER N 31 SLACK ROPE SIGNAL HEADBLOCK CONNECTED PLUG ON HEADBLOCK CAN HI CAN LOW HB OUTLET L HB OUTLET N BROMMA SP CONNECTED ZPMC SP CONNECTED 2-WIRE COMM CHO SPARE5 SPARE6 PUMP MOTOR L1/A PUMP MOTOR L2/A PUMP MOTOR L3/A PUMP MOTOR L1/B PUMP MOTOR L2/B PUMP MOTOR L3/B 40 41 42 43 44 45 46 47 48 39 38 37 36 35 34 33 32 31 30

29

SPR MOTOR HEATER L/SP SPR MOTOR HEATER N/SP SLACK ROPE SIGNAL/SP

=HT2../742.C2 =HT2../742.C2 2 =MH.GF/2006.B4

2 =MH.GF/2006.B2 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =SP1.HY/2621.C3 =SP1.HY/2621.C3 =SP1.HY/2621.C3 =SP1.HY/2621.C3 =SP1.HY/2621.C3 =SP1.HY/2621.C3 PLANT CIRCUIT DIAGRAM HEADBLOCK - HOIST 1 GENERAL FUNCTIONS HEADBLOCK/SPREADER CABLE 4
Resp dep

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

HEADBLOCK CONNECTED/SP PLUG ON HEADBLOCK/SP BCAN HIGH/SP BCAN LOW/SP HB OUTLET L/SP HB OUTLET N/SP BROMMA SP CONNECTED/SP ZPMC SP CONNECTED/SP 2-WIRE COMM CHO/SP SPARE5/SP SPARE6/SP PUMP MOTOR L1/SP1 PUMP MOTOR L2/SP1 PUMP MOTOR L3/SP1 PUMP MOTOR L1/SP2 PUMP MOTOR L2/SP2 PUMP MOTOR L3/SP2

2603.A3 2603.A3 =SP.GF/2616.D4 =SP.GF/2616.D4 =CO2../9996.C6 =CO2../9996.C6 3 =SP.GF/2605.A3 =SP.GF/2605.A3 =SP.GF/2606.A2 =SP1.HY/2621.C2 =SP1.HY/2621.C2 4 =SP1.HY/2621.C2 =SP1.HY/2621.C2 =SP1.HY/2621.C2 =SP1.HY/2621.C2

SPARE7 SPARE8 SPARE9

49 50 51

SPARE7/SP 50 51 SPARE8/SP SPARE9/SP

52

SPARE10 SPARE11 KKH1


Rev Ind

52 53 SPARE12 SPARE13 PE/X 54 55 56

SPARE10/SP 53 54 55 56 SPARE11/SP SPARE12/SP SPARE13/SP PE/X

3ASX002381-PCD
6
Cont Sheet

=HB1.GF
Lang

2602 2603 C D B A

4 =CV21.DC-F12 24+

=CV21../513.D2

A 2602.A2 2602.A2

HEADBLOCK CONNECTED/SP

PLUG ON HEADBLOCK/SP

11

-K1
.C3 HEADBLOCK CONNECTED

-K2
12 .C3 PLUG ON HEADBLOCK

11
240

14

239

14

12

154

152

153

153

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

-X2:20

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD C A1 648

-K1
HEADBLOCK CONNECTED

A1 647

-K2
PLUG ON HEADBLOCK
308

-X2:21

7 ex. 110

307 A2

308 A2

=CS1.1.21 -003
309

CH. 8 DI801 =HB1.GF HEADBLOCK CONNECTED ACKN

CH. 9

=CV21../511.B3

=CV21.AC-F2 N

=CS1.1.21/1529.C2

14 .B5 12 24 22 D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2603

11 21

14 .B6 12 24 22

11 21

=HB1.GF PLUG ON HEADBLOCK ACKN D

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HEADBLOCK - HOIST 1 GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=HB1.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2603 2604

4 =CV21.DC-F12 24+ 24 VDC

=CV21../513.D2

=HB1.GF/2601.A4

=HB1.GF/2601.A3

=HB1.GF/2601.A5

TWISTLOCK LOCKED IND/SP

TWISTLOCK UNLOCK IND/SP

TWINLIFT UP IND/SP

155

156

156

157

157

11

11

-K1
.C2 SLACK ROPE-N

-K2
12 .C3 SLACK ROPE-N

-K3
12 .C3 SLACK ROPE-N

11
243

14

14

242

241

14

12

158

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

-X2:22

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD C A1 651

A1 649

-K1
SLACK ROPE-N

-K2
SLACK ROPE-N
311

A1 650

-K3
SLACK ROPE-N
312

24

23

10

11

310 A2

311 A2

312 A2

=CS1.1.21 -003
313

CH. 10 DI801 =SP.GF TWISTLOCK LOCKED ACKN

CH. 11

CH. 12

=CV21../511.B3

=CV21.AC-F2 N

=CS1.1.21/1529.C2

14 .B5 12 24 22 D

11 21

14 .B5 12 24 22

11 21

14 .B6 12 24 22

11 21

=SP.GF TWINLIFT UP ACKN =SP.GF TWISTLOCK UNLOCK ACKN D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2604

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

12 =SP.GF +CA.A1
Rev Ind

Resp dep

KKH1

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2604 2605

4 =CV21.DC-F12 24+ 24 VDC

=CV21../513.D2

=HB1.GF/2602.A3

=HB1.GF/2602.A3

=HB1.GF/2601.A5

BROMMA SP CONNECTED/SP

ZPMC SP CONNECTED/SP

TWINLIFT DOWN IND/SP

158

159

159

160

160

11

11

-K4
.C2 SLACK ROPE-N

-K5
12 .C3 SLACK ROPE-N

-K6
12 .C3 SLACK ROPE-N

11
246

14

14

244

245

14

12

161

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

-X2:25

26

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD C A1 654

A1 652

-K4
SLACK ROPE-N

-K5
SLACK ROPE-N
314

A1 653

-K6
SLACK ROPE-N
315

27

13

313 A2

314 A2

315 A2

=CS1.1.21 -003
316

CH. 13 DI801 =SP.GF TWINLIFT DOWN ACKN

CH. 14

14

CH. 15

=CV21../511.B3

=CV21.AC-F2 N

=CS1.1.21/1529.C2

14 .B5 12 24 22 D

11 21

14 .B5 12 24 22

11 21

14 .B6 12 24 22

11 21

=SP.GF ZPMC SPREADER CONNECTED ACKN =SP.GF BROMMA SPREADER CONNECTED ACKN D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2605

Rev Ind Based on

Revision

3ASX_STS =SP1.HY Sh. 2625

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

15 =SP.GF +CA.A1
Rev Ind

Resp dep

KKH1

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2605 2606

4 =CV21.DC-F12 24+ 24 VDC

=CV21../513.D2

=HB1.GF/2602.A3

2-WIRE COMM CHO/SP

-K7
.C2 2-WIRE COMM CHO

11
247

14

12

162

161

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

7 ex. 110

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

-X2:28

C A1 655

-K7
2-WIRE COMM CHO =CV21../511.B3 =CV21.AC-F2 N

316 A2

=CS1.1.21 -003
317

CH. 16 DI801 =SP.GF 2-WIRE COMM CHO ACKN

=CS1.1.21/1529.C2

14 .B5 12 24 22 D

11 21

16

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2606 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2606 2607

=CV2../501.C3 A

=CV2.AC-F12 L A

267

267

268

268

269

269

7/4A

11/6A

=CS1.1.21 -008
=CS1.1.21/1530.A3

10/5B

DO802

656

657

658

12/6B

8/4B

CH. 4

CH. 5

CH. 6

CH. 7

RD

RD

RD

-X2:29

30

32

31

RD

659

14/7B 13/7A

9/5A

270

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

WS FLIPPER DOWN CMD/SP

WS FLIPPER UP CMD/SP

=HB1.GF/2601.A2

=HB1.GF/2601.A2

=HB1.GF/2601.A2

=HB1.GF/2601.A2

LS FLIPPER UP CMD/SP

45 FT CMD/SP

=SP.GF 45 FTCMD D

=SP.GF WS FLIPPER DOWN CMD =SP.GF WS FLIPPER UP CMD =SP.GF LS FLIPPER UP CMD D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2607

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2607 2608

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2608

=CV2../501.C4

=CS1.1.21 -009
CH. 1

=CS1.1.21/1530.A4 DO802

=CV2.AC-F12 L

=SP.GF LS FLIPPER DOWN CMD

2 =HB1.GF/2601.A3 LS FLIPPER DOWN CMD/SP -X2:33 =SP.GF EXTEND 40 FT CMD =HB1.GF/2601.A3 EXTEND 40 FT CMD/SP =HB1.GF/2601.A3 RETRACT 20 FT CMD/SP =SP.GF RETRACT 20 FT CMD =HB1.GF/2601.A3 TWISTLOCK LOCK CMD/SP =SP.GF TWISTLOCK LOCK CMD =HB1.GF/2601.A3 TTDS PERMISSIVE/SP 34 35 36 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =SP.GF TTDS PERMISSIVE PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT 4 =SP.GF TTDS BYPASS CMD =SP.GF TWISTLOCK UNLOCK CMD =SP.GF TWINLIFT UP CMD
Resp dep

RD

660

2/1B

1/1A

271 272

CH. 2

RD

661

4/2B

3/2A

272 273

CH. 3

RD

662

6/3B

5/3A

273 274

CH. 4

RD

663

8/4B

7/4A

274 275

CH. 5

37

RD

664

10/5B

9/5A

275 276

CH. 6

=HB1.GF/2601.A3

TTDS BYPASS CMD/SP

38

RD

665

12/6B

11/6A

276 277

CH. 7

=HB1.GF/2601.A4

TWISTLOCK UNLOCK CMD/SP

39

RD

666

14/7B 13/7A

277 278

CH. 8

=HB1.GF/2601.A4 KKH1
Rev Ind

TWINLIFT UP CMD/SP

40

RD

667

16/8B 15/8A

278 279

3ASX002381-PCD
6
Cont Sheet

=SP.GF +CA.A1
Lang

2608 2609 C D B A

=CV2../501.C4 A

=CV2.AC-F12 L A

270

=CS1.1.21 -008
=CS1.1.21/1530.A3

CH. 8 DO802

-X2:41

RD

668

16/8B 15/8A

271

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=HB1.GF/2601.A5

TWINLIFT DOWN CMD/SP

=SP.GF EXTEND 40 FT CMD D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2609 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 D

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2609 2610

1 =CV21.DC-F12 24+/CA.S2 24 VDC

=CV21../513.D6

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC

-2S2
14
1NO

-2S3
1NC

22

BU

BU

-X3:24

+CA.A1 -X3:35

25

BU

.C5 SPREADER PUMP ON RED

SPREADER PUMP OFF BLACK

DO801

528

529

694

11

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

104

13

21

105

101

CH. 11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.A1 -X3:33

34

BU

BU

X1

530

BU

-X3:26

-2S2
.A2 SPREADER PUMP ON RED =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC

124

X2
125

692

=CS1.1.21/1529.C3

=CS1.1.21 -004 +CA.A1

CH. 14 DI801 =SP.GF SP HYD PUMP CABIN ON REQ

14

CH. 15

15

693

=SP.GF SP HYD PUMP CABIN OFF REQ-N

=SP.GF SP HYD PUNP CABIN ON IND

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2610 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.HY Sh. 2625

3ASX002381-PCD
4 5 6

2610 2611

2 =CV21.DC-F12 24+/CA.S1.1

4 =CV21.DC-F12 24+/CA.S1.2 24 VDC

=CV21../513.D3

=CV21../513.D5

BEAM

SPR

HB

HARMONY 4 A-B-C 3-POS ROTARY 2NO 1NC

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
154 154 152 153 155 153

134

132

1NC

133

131

HOOK MODE; HEADBLOCK-SPREADER-BEAM

.A2

.A3

.A3

13-14 23-24 31-32 HB SPR B BU BEAM

+CA.A1 -X3:36

BU

695

-2S1 +CA.S1.1

2NO

SPREADER LANDED BYPASS NORMAL/BYPASS

-2S4 +CA.S1.2

14

32

24

14

1NO

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

120

23

13

31

13

121

CH. 9 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

=HB.GF -2P1
HEADBLOCK LOCKED GREEN =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC

X1

531

HARMONY 4 GREEN GREEN 24V

BU

-X3:27

117

X2 6 7 8 =CS1.1.25/1535.A3

=CS1.1.25 -001 +CA.S1.1

CH. 6 DI801 =SP.GF HEADBLOCK

CH. 7

CH. 8

=CS1.1.27/1539.A3 =SP.GF SPREADER =SP.GF HOOK BEAM

=CS1.1.27 -001 +CA.S1.2

CH. 8 DI801

=HB.GF HEADBLOCK LOCKED IND =SP.GF SPREADER LANDED BYPASS REQ.

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2611 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

118

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2611 2612

+CA.A1 -X3:56

BU

703

=CS1.1.21/1529.C5

=CS1.1.21 -006 +CA.A1

A CH. 6 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

X1

504

HARMONY STYLE 6 YELLOW YELLOW 24V

BU

-X3:5

-2P2
SPREADER LANDED YELLOW

=CV21../514.D6

=CV21.DC-F13 0V/CA.P1 24 VDC

=SP.GF SPREADER LANDED ON IND CABIN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2612 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

101

X2

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +CA.P1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.GF Sh. 2611

3ASX002381-PCD
4 5 6

2612 2613

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
HARMONY 4 GREEN GREEN 1NO+LB 24V HARMONY 4 BLACK BLACK 1NC

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

142

140

140

139

141

13

13

21

141

-4S1
14 SPREADER LANDED BYPASS
1NO
243

-4S2
14
1NO

-4S3
1NC

CH. 3 3

CH. 4 4 BU
244

.C6 SPREADER PUMP ON GREEN

SPREADER PUMP OFF BLACK

22

245

246

BU

242

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

HARMONY 4 YELLOW YELLOW 24V

X1

X2

SPREADER LANDED YELLOW 1 2

.A2 SPREADER PUMP ON GREEN

217

218

218

X2

-4P1

-4S2

X1

C
219

=CS1.1.42 -002
=CS1.1.42/1553.A5 DI801

CH. 1

CH. 2

CH. 3 =CV42../542.B5 =CV42.DC-F13 0V 24 VDC

=SP.GF SP LANDED BYPASS REQUEST

=SP.GF SPREADER PUMP OFF-N REQ. =SP.GF SPREADER PUMP ON REQ.

=SP.GF SPREADER LANDED INDICATION +LS.S1 =SP.GF SPREADER PUMP ON IND.

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2613

Rev Ind Based on

Revision

3ASX_STS =SP.GF Sh. 2612

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=SP.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2613 2616

3 =CS1.1.25/1535.A1 =CC.ES/1121.A2

P-BUS 68

BUS CONNECTOR SCS2 10-28VDC

P-BUS 25

1 2

IN OUT

-T1-X
OFF

-T1
B INTERFACE P-BUS/CAN-BUS

BROMMA NODE SCS2 ADDRESS 68 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+24V

BCAN 0V

=CV21../512.D3 =CV21../512.C3

=CV21.DC-F11 24+ =CV21.DC-F11 0V BCAN HIGH/SP BCAN LOW/SP

=HB1.GF/2602.A3 D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2616 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=HB1.GF/2602.A3

TO SPREADER

PLANT CIRCUIT DIAGRAM SPREADER GENERAL FUNCTIONS INTERFACE PROFIBUS/CAN-BUS

=SP.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.GF Sh. 2616

3ASX002381-PCD
4 5 6

2616 2621

1 =LV21../282.C2 =LV21../282.C2 5 355 =LV21-2 L3 =LV21../282.C2 3x440V PE

4 =CV21.AC-F2 L 110 VAC

5 =CV21.DC-F12 24+ 24 VDC

=CV21../511.D2

=CV21../513.D2

L1

341=LV21-2

260

=CS1.1.21 -010
=CS1.1.21/1530.A5

1/1A

261

3 348 =LV21-2 L2

A
186 187

CH. 1 2/1B DO802

I=8-32A

-Q1
.C5 SPREADER HYDR. PUMP

280

-Q1
SET 11,5A .C5 SPREADER HYDR. PUMP
400 2 BK 4 mm 402 6 BK 4 mm 401 4 BK 4 mm

HEADBLOCK/SPREADER CABLE

RD

BU

248

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2 5

-R1
4 6 NOISE FILTER BK BK 4 mm BK 4 mm 4 mm -X1:25 617
618

=HB1.GF/2602.D4

=HB1.GF/2602.D4

=HB1.GF/2602.D4

=HB1.GF/2602.D4

=HB1.GF/2602.D4

=HB1.GF/2602.D5

26

27

EARTH

619

PUMP MOTOR L1/A

PUMP MOTOR L1/B

PUMP MOTOR L2/B

PUMP MOTOR L2/A

-Q1
SPREADER HYDR. PUMP I=8-32A =CV21../511.B3 =CV21.AC-F2 N .A2

PUMP MOTOR L2/SP2

PUMP MOTOR L3/SP2

PUMP MOTOR L2/SP1

PUMP MOTOR L3/SP1

PUMP MOTOR L1/SP2

PUMP MOTOR L1/SP1

318 A2

A1

PUMP MOTOR L3/A

PUMP MOTOR L3/B

TeSys U 32A I=8-32A U=110-240V AC/DC

1 3 5 13 21

2 4 6 14 22

=CS1.1.21 -004
=CS1.1.21/1529.C3 DI801

7,5kW, 11,5A, 440VAC

CH. 1

W1

=HB1.GF/2602.A4

=HB1.GF/2602.A4

=HB1.GF/2602.A4

=HB1.GF/2602.A4

=HB1.GF/2602.A4

=HB1.GF/2602.A5

PE

V1

U1

.A2 .A2 .A6

-M1 ++

=SP1.HY HYDRAULIC PUMP ON ACKN

SPREADER HYDR. PUMP 7,5kW, 11,5A, 440VAC

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2621 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=SP1.HY SPREADER HYDR. PUMP ON

EARTH

PLANT CIRCUIT DIAGRAM SPREADER HOIST 1 HYDRAULIC MAIN CIRCUITS

=SP1.HY +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.HY Sh. 2621

3ASX002381-PCD
4 5 6

2621 2631

1 =CV21.DC-F12 24+/CA.S1.2 24 VDC

=CV21../513.D5

A
HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V

=CS1.1.27 -003
=CS1.1.27/1539.A5 DO801

114

112

113

113

116

117

117

13

13

13

13

118

-2S1
14
1NO

-2S2
14
1NO

-2S3
14
1NO

-2S4
1NO

CH. 3 3

CH. 4 4

CH. 5 5

CH. 6 6 BU
146

.C5 SEL SPREADER; LENGTH 20FT WHITE

.C5 SEL SPREADER; LENGTH 40FT WHITE

.C6 SP TELESCOPE; LENGTH 45FT WHITE

.C6 SP TELESCOPE; TWIN TWENTY WHITE

14

143

145

147

141

BU

BU

BU

144

142

132

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

X1

X1

X1

X1

-2S1
.A2 SEL SPREADER; LENGTH 20FT WHITE =CV21../514.D4

-2S2
.A2 SEL SPREADER; LENGTH 40FT WHITE

-2S3
.A3 SP TELESCOPE; LENGTH 45FT WHITE
134

-2S4
.A3 SP TELESCOPE; TWIN TWENTY WHITE
135

X2

X2

X2

134

133

133

135

X2
136

10

11

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

12

CH. 9

CH. 10

CH. 11

CH. 12

=CV21.DC-F13 0V/CA.S1.2 24 VDC

=SP.TE TELESCOPE 20 FT ON REQ CABIN =SP.TE TELESCOPE 40 FT ON REQ CABIN

=SP.TE TELESCOPE 45 FT ON REQ CABIN =SP.TE TELESCOPE TWIN TWENTY ON REQ CABIN =SP.TE TELESCOPE 20 FT ON IND CABIN

=SP.TE TELESCOPE 40 FT ON IND CABIN =SP.TE TELESCOPE 45 FT ON IND CABIN

=SP.TE TELESCOPE TWIN TWEN ON IND CABIN

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2631

Rev Ind Based on

Revision

3ASX_STS =SP1.TE Sh. 2631

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER TELESCOPE CONTROL/INDICATION CIRCUIT CABIN

=SP.TE +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2631 2641

=CV21../513.D5

=CV21.DC-F12 24+/CA.S1.2 24 VDC

=MH.GF -2S1
=MH.GF/2001.A1 MASTER SWITCH

MASTER SWITCH PUSHBUTTON UNLOCK


HARMONY 4 A>B<C 3-POS ROTARY 2NO

LOCK

23

704

RED

-2S5
14
149 150

PROFIBUS TWISTLOCK LOCK

TWISTLOCK UNLOCK - 0 - LOCK

2NO

24

BU

+CA.A1 -X3:57

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

UNLOCK 0 LOCK

8 ex. 24

+CA.P1 -X3:6

=MH.GF -2S1
=MH.GF/2001.A1

MASTER SWITCH PUSHBUTTON

BU

BU

BU

505

X1

PROFIBUS TWISTLOCK UNLOCK

X2

102

103

101

X2

-2P1 +CA.P1
LOCKED RED 13

-2P2 +CA.P1
UNLOCKED GREEN

X1

506

GREEN

BU

MASTER

SWITCH

HARMONY STYLE 6 RED RED 24V

HARMONY STYLE 6 GREEN GREEN 24V

58

13-14 23-24

.B4

.B3

BU

705

13

=CS1.1.21/1529.C5

=CS1.1.21 -006 +CA.A1

CH. 7 DO801

CH. 8

114

115

115

116

C
102

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

14

CH. 13

CH. 14

=CV21../514.D6

=CV21.DC-F13 0V/CA.P1 24 VDC =SP.TW TW LOCK LOCKED ON IND CABIN

=SP.TW TW LOCK UNLOCKED REQ =SP.TW TW LOCK LOCKED REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2641 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=SP.TW TW LOCK UNLOCKED ON IND CABIN

PLANT CIRCUIT DIAGRAM SPREADER TWISTLOCK CONTROL/INDICATION CIRCUIT CABIN

=SP.TW +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.TW Sh. 2641

3ASX002381-PCD
4 5 6

2641 2643

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

BYPASS

NORMAL

A
HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 GREEN GREEN 1NO+LB 24V

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

138

139

136

137

137

13

13

13

138

-4S1
14 TWISTLOCK BYPASS
1NO
257

-4S2
14
1NO

-4S3
1NO

CH. 5 5

CH. 6 6 BU
260

.C5 TWISTLOCK LOCK RED

.C6 TWISTLOCK UNLOCK GREEN

14

259

261

BU

258

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

X1

X1

-4S2
.A2 TWISTLOCK LOCK RED =CV42../542.B6 =CV42.DC-F13 0V 24 VDC

-4S3
.A3 TWISTLOCK UNLOCK GREEN
216

X2

215

216

X2
217

=CS1.1.42 -002
=CS1.1.42/1553.A5 DI801

CH. 4

CH. 5

CH. 6

=SP.TW TWISTLOCK BYPASS REQ.

=SP.TW TWISTLOCK LOCK REQ.

=SP.TW TWISTLOCK UNLOCK REQ.

=SP.TW TW LOCKED INDICATION +WS.S1

=SP.TW TWISTLOCK UNLOCK INDICATION +WS.S1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2643 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER TWISTLOCK CONTROL/INDICATION CIRCUIT +LS.S1

=SP.TW +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP.TW Sh. 2643

3ASX002381-PCD
4 5 6

2643 2651

2 =CV21../513.D4 =CV21.DC-F12 24+/CA.S1.1 24 VDC

DOWN

=MT.GF -2S1
=MT.GF/3001.A1

MASTER SWITCH PUSHBUTTON

HARMONY 4 A>B<C 3-POS ROTARY 2NO

UP

HARMONY 4 BLUE BLUE 1NO+LB 24V

HARMONY 4 BLUE BLUE 1NO+LB 24V

HARMONY 4 WHITE WHITE 1NO+LB 24V

HARMONY 4 WHITE WHITE 1NO+LB 24V

A
146 1NO 131 147

144

144

142

142

143

143

145

145

23

13

13

13

13

146

141

-2S1
14 24 FLIPPERS DOWN/UP A>B<C .A3 .A3
2NO
115 116

-2S2
14
1NO

-2S3
14
1NO

-2S4
14
1NO

-2S5
2652.C6 LS FL RIGHT SEL RIGHT ENABLE WHITE
129

RED

PROFIBUS SPREADER FLIPPER DOWN UP 0 B DOWN

2652.C4 WS FL LEFT SEL LEFT ENABLE BLUE

2652.C4 WS FL RIGHT SEL RIGHT ENABLE BLUE

2652.C5 LS FL LEFT SEL LEFT ENABLE WHITE

125

13-14 23-24

127

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=MT.GF -2S1
=MT.GF/3001.A1

MASTER SWITCH PUSHBUTTON BU BU BU BU BU BU

GREEN

PROFIBUS SPREADER FLIPPER UP C

10

11

12

13

=CS1.1.25 -001
=CS1.1.25/1535.A3 DI801

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

=SP.FL FLIPPER UP SELECTED REQ CABIN =SP.FL FLIPPER DOWN SELECTED REQ CABIN

=SP.FL WS FLIPPER LEFT SELECTED REQ CABIN =SP.FL WS FLIPPER RIGHT SELECTED REQ CABIN

=SP.FL LS FLIPPER LEFT SELECTED REQ CABIN =SP.FL LS FLIPPER RIGHT SELECTED REQ CABIN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2651

14

Rev Ind Based on

Revision

3ASX_STS =SP1.FL Sh. 2651

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER FLIPPER SYSTEM CONTROL/INDICATION CIRCUIT CABIN

=SP.FL +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2651 2652

=CS1.1.25 -003
=CS1.1.25/1535.A5 DO801

CH. 1 1

CH. 2 2

CH. 3 3

CH. 4 4 BU
130

117

126

BU

BU

BU

128

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

X1

X1

X2

X2

X2

2651.A4 WS FL LEFT SEL LEFT ENABLE BLUE

2651.A5 WS FL RIGHT SEL RIGHT ENABLE BLUE

2651.A5 LS FL LEFT SEL LEFT ENABLE WHITE

2651.A6 LS FL RIGHT SEL RIGHT ENABLE WHITE

118

118

119

119

X2

-2S2

-2S3

-2S4

-2S5
120

X1

C
121

=CV21../514.D3

=CV21.DC-F13 0V/CA.S1.1 24 VDC =SP.FL WS FLIPPER LEFT SELECTED ON IND CABIN =SP.FL WS FLIPPER RIGHT SELECTED ON IND CABIN =SP.FL LS FLIPPER LEFT SELECTED ON IND CABIN =SP.FL LS FLIPPER RIGHT SELECTED ON IND CABIN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2652 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

120

PLANT CIRCUIT DIAGRAM SPREADER FLIPPER SYSTEM CONTROL/INDICATION CIRCUIT CABIN

=SP.FL +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.FL Sh. 2652

3ASX002381-PCD
4 5 6

2652 2653

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

A DOWN
HARMONY 4 A>B<C 3-POS ROTARY 2NO HARMONY 4 BLUE BLUE 1NO+LB 24V HARMONY 4 BLUE BLUE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V HARMONY 4 WHITE WHITE 1NO+LB 24V 124 124 125 123 125 126 126 127 127 128 128 129

UP

23

13

13

13

13

-4S1
14 24 FLIPPERS DOWN-0-UP A>B<C .A2 .A2
2NO
233 232

-4S2
14
1NO

-4S3
14
1NO

-4S4
14
1NO

-4S5
1NO

2654.C4 WS FLIPPER LEFT SELECT BLUE

2654.C4 WS FLIPPER RIGHT SELECT BLUE

2654.C5 LS FLIPPER LEFT SELECT WHITE

2654.C6 LS FLIPPER RIGHT SELECT WHITE

235

237

239

13-14 23-24 DOWN 0 B UP B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

241

14

13

10

11

=CS1.1.42 -002
=CS1.1.42/1553.A5 DI801

CH. 7

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

=SP.FL FLIPPERS DOWN REQ

=SP.FL FLIPPERS UP REQ

=SP.FL WS FLIPPERS LEFT SELECT

=SP.FL WS FLIPPER RIGHT SELECT

=SP.FL LS FLIPPERS LEFT SELECT

=SP.FL LS FLIPPERS RIGHT SELECT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2653 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

PLANT CIRCUIT DIAGRAM SPREADER FLIPPER SYSTEM CONTROL/INDICATION CIRCUIT +LS.S1

=SP.FL +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.FL Sh. 2653

3ASX002381-PCD
4 5 6

2653 2654

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

CH. 7 7

CH. 8 8

CH. 9 9

CH. 10 10 BU
240

234

236

BU

BU

BU

238

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

X1

X1

X2

X2

X2

2653.A3 WS FLIPPER LEFT SELECT

2653.A3 WS FLIPPER RIGHT SELECT

2653.A4 LS FLIPPER LEFT SELECT

2653.A4 LS FLIPPER RIGHT SELECT

X2

-4S2

-4S3
208

-4S4
209

-4S5
210

X1

C
211

207

208

209

=CV42../542.B6

=CV42.DC-F13 0V 24 VDC =SP.FL WS FLIPPER LEFT SELECTED =SP.FL WS FLIPPER RIGHT SELECTED =SP.FL LS FLIPPER LEFT SELECTED =SP.FL LS FLIPPER RIGHT SELECTED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2654 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

210

PLANT CIRCUIT DIAGRAM SPREADER FLIPPER SYSTEM CONTROL/INDICATION CIRCUIT +LS.S1

=SP.FL +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.FL Sh. 2654

3ASX002381-PCD
4 5 6

2654 2663

1 =CV42.DC-F12 24+ 24 VDC BYPASS NORMAL

3 =CV21../513.D5

4 =CV21.DC-F12 24+/CA.S1.2 24 VDC BYPASS NORMAL

=CV42../542.D4

13

14

11

TTDS BYPASS L/A<C

255

148

256

BU

BU

+CA.A1 -X3:37

BU

BU

696

1NO

TTDS BYPASS L/A<C

=CS1.1.42/1553.C3

14

-4S2

CH. 11 DO801

13

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

=CS1.1.42 -004

142

143

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

118

119

-2S5 +CA.S1.2

1NO

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

A CH. 1 DO801

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

-4P2
TTDS FAULT RED

X2

TTDS FAULT RED

220

219

110

X2

-2P2 +CA.S2

X1

532

HARMONY 4 RED RED 24V

HARMONY 4 RED RED 24V

BU

+CA.S2 -X3:28

=CS1.1.42 -001
=CS1.1.42/1553.A4 DI801

CH. 15

=CV42../542.B6

=CV42.DC-F13 0V 24 VDC

=SP.TT TTDS FAULT

=CS1.1.27/1539.A3

=CS1.1.27 -001 +CA.S1.2

15

CH. 15 DI801 =SP.TT TTDS BYPASS

15

=CV21../514.D5

=CV21.DC-F13 0V/CA.S2 24 VDC

=SP.TT TTDS FAULT

=SP.TT TTDS BYPASS

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2663 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER TWIN TWENTY CONTROL/INDICATION CIRCUIT +LS.S1

=SP.TT +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP.TT Sh. 2663

3ASX002381-PCD
4 5 6

2663 2685

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D4

A
HARMONY 4 YELLOW YELLOW 1NO+LB 24V HARMONY 4 YELLOW YELLOW 1NO+LB 24V 130 HARMONY 4 YELLOW YELLOW 1NO+LB 24V HARMONY 4 YELLOW YELLOW 1NO+LB 24V

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

129

130

132

132

13

13

13

13

133

131

131

14

12

13

14

14

14

1NO

1NO

1NO

1NO

.C4 SPREADER 20 FT YELLOW

.C5 SPREADER 40 FT YELLOW

.C5 SPREADER 45 FT YELLOW

.C6 SPREADER TWIN TWENTY YELLOW

14

247

249

254

248

250

252

BU

BU

BU

BU

253

251

15

-4S1

-4S2

-4S3

-4S4

CH. 12

CH. 13

CH. 14

CH. 15

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

-4S1 =CS1.1.42 -002


=CS1.1.42/1553.A5 DI801 =SP.TE SPREADER TELESCOPE LENGTH 20FT =SP.TE SPREADER TELESCOPE LENGHT 40FT =SP.TE SPREADER TELESCOPE LENGTH 45FT =CV42../542.B6 .A1 SPREADER 20 FT YELLOW 13 15 14 16

-4S2
.A2 SPREADER 40 FT YELLOW
212

-4S3
.A3 SPREADER 45 FT YELLOW
213

-4S4
.A3 SPREADER TWIN TWENTY YELLOW
214

X1

X1

X1

X2

X2

X2

211

214

212

213

X2
215

CH. 13

CH. 14

CH. 15

CH. 16

=CV42.DC-F13 0V 24 VDC =SP.TE TELESCOPE LENGTH 20FT =SP.TE TELESCOPE LENGHT 40FT =SP.TE TELESCOPE LENGHT 45FT =SP.TE SPREADER TELESCOPE TWIN TWENTY

=SP.TE SPREADER TELESCOPE TWIN TWENTY

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2685 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

X1

PLANT CIRCUIT DIAGRAM SPREADER TELESCOPE CONTROL CIRCUITS

=SP.TE +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2685 2701

1 =LV11../216.C3 =LV11../216.C3 =LV11../216.C3

=CV12../446.D2

=CV12.AC-F11 L/ES 110 VAC

=CV12../447.D4

=CV12.DC-F12 24+ 24 VDC

3 265 =LV11-24 L2

260 =LV11-24

A
MS495-63 + HK4-11 45-63A

5 270 =LV11-24 L3

L1

A
250

=CS1.1.12 -007
=CS1.1.12/1512.A2

-Q1
14 22 SET 48A HYD PUMP MOTOR 45-63A .B4

CH. 8 DO802

16/8B 15/8A

13

21

160

373 4

374

372

RD

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

502 4

.C4 HYD PUMP MOTOR BK 16 mm BK 16 mm BK 16 mm


503 501

-Q1
EARTH

.A2 HYD PUMP MOTOR

14

13

-Q2

-X1:1

3 ex. 3x400

RD

BU

371

-M1 ++

=CV12../446.B3

HYD PUMP MOTOR 63A =CV12.AC-F11 N .B2 .B2 .B2 .B5

345 A2

346

Type 25,3kW

=HT1../706.C2 MOTOR HEATER TLS HYDRAULIC

-M1-E1 ++

-Q2

A1

W1

PE

V1

U1

=CS1.1.12 -003
=CS1.1.12/1511.A5 2 4 6 14 22 32 44 DI801

CH. 7

1 3 5 13 21 31 43

SNAG LOAD HYD PUMP MOTOR 25,3kW D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2701

=TLS.HY HYDRAULIC PUMP ON ACKNOWLEDGE

Rev Ind Based on

Revision

3ASX_STS =SP1.HY Sh. 2621

BK 16 mm

BK 16 mm BK 16 mm

214

=TLS.HY HYDRAULIC PUMP ON ORDER

-Q2
.C4 HYD PUMP MOTOR

251

14

13

161

A63-30-00 + CA5-22E 110V 50Hz/110-120V 60Hz AC3 30kW

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM HYDRAULIC HYDRAULIC PUMP MAIN CIRCUITS

=TLS.HY +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2701 2731

2 =LV11../216.C4 =LV11../216.C4 =LV11../216.C4

=CV12../446.D2

=CV12.AC-F11 L/ES 110 VAC

=CV12../447.D4

=CV12.DC-F12 24+ 24 VDC

=LV11-26 L2

=LV11-26 L3

=LV11-26 L1

A
250 522

=CS1.1.12 -008
=CS1.1.12/1512.A3

1/1A

CH. 1 2/1B DO802

3 266

261

5 271

-Q3
.C4 HYD STATION COOLING FAN

252

I=1,25-5A

-Q3
SET 2,7A .C4 HYD STATION COOLING FAN 2
516 518

=TLS.HY HYDRAULIC PUMP ON ORDER

517 4

215

14

13

563

164

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

RD

-X1:23

24

3 ex. 3x400

25

EARTH

BU

349 A2

520

Type 1,5kW

=HT1../706.D2 MOTOR HEATER TLS COOLING FAN W1 PE V1 U1

-M2-E1 ++

TeSys U 12A I=1,25-5A U=110-240V AC/DC

-Q3
HYD STATION COOLING FAN I=1,25-5A =CV12.AC-F11 N .B2 .B2 .B2 .A5

A1

=CS1.1.12 -003
=CS1.1.12/1511.A5 2 4 6 14 22 DI801

CH. 8

-M2 ++

=CV12../446.B3

1 3 5 13 21

SNAG HYD STATION COOLING FAN 1,5kW D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2731 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=TLS.HY HYDR. SYSTEM COOLING FAN ON ACKNOWLEDGE

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM HYDRAULIC COOLING FAN

=TLS.HY +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SP1.HY Sh. 2621

3ASX002381-PCD
4 5 6

2731 2734

=CV32../526.D3

=CV32.AC-F11 L/X 110 VAC


LINK 187

=CV32../527.D4

=CV32.DC-F12 24+ 24 VDC

-X2:15

134

++
-X:25

-K1
.C2 ISOLATOR VALVE CLOSED

11
175

-R1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

-X2:16

-X:30

NO

14

12

135

BU

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

C A1 510
215 A2

-K1
ISOLATOR VALVE CLOSED =CV32../526.B3 =CV32.AC-F11 N

=CS1.1.32 -004
=CS1.1.32/1543.C4 11 21 DI801

CH. 1

14 .A5 12 24 22 D

=TLS.HY HYDRAULIC UNIT ISOL. VALVE CLOSED ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2734 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM HYDRAULIC ISOLATION VALVE

=TLS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3934

3ASX002381-PCD
4 5 6

2734 2735

LINK

-X2:17

188

=CV32../526.D3

=CV32.AC-F11 L/X 110 VAC

=CV32../527.D4

=CV32.DC-F12 24+ 24 VDC

8 ex. 24
135 136 136 137 137 138 178

11

11

++

-K3
-X:21 -X:22 .C2 OIL LEVEL NOT LOW

-K4
12 .C3 OIL TEMPERATURE NOT HIGH HIGH
176

-K5
12 .C3 OIL TEMPERATURE NOT HIGH
177

11 14 12

14

NC

NC

-LS

-T1S

-T2S

-X:37

-X:36

-X:35

NC

-X:PE

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

-X2:18

19

20 C

C RD RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 512

-K3
OIL LEVEL NOT LOW =CV32../526.B3 =CV32.AC-F11 N

-K4
OIL TEMPERATURE NOT HIGH HIGH
216

-K5
OIL TEMPERATURE NOT HIGH
217

A1 513

A1 511

RD

215 A2

216 A2

217 A2

=CS1.1.32 -004
218

CH. 2 DI801 =TLS.HY OIL LEVEL LOW TRIP (-N)

CH. 3

CH. 4

=CS1.1.32/1543.C4

14 .A5 12 24 D 22

11 21

14 .A5 12 24 22

11 21

14 .A6 12 24 22

11 21

=TLS.HY OIL TEMP HIGH ALARM (-N) =TLS.HY OIL TEMP HIGH TRIP (-N)

BU

EARTH

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2735

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3934

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM HYDRAULIC SENSORS

=TLS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2735 2740

=CV32../526.D3

=CV32.AC-F11 L 110 VAC

A
182 181 182

=CS1.1.32 -006
=CS1.1.32/1544.A3

7/4A

8/4B

CH. 4 DO802

-K6
.C2 CONTROL VALVE PUMP 1

11 RD
514

192

-X2:21

RD

14

12

183

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

++ -X:
230VAC

CONTROL VALVE PUMP 1 ++ -X:


G2R-2SNI-110AC(S) + P2RF-08E 110V AC

-S9 ++

2
-

A1

-K6
CONTROL VALVE PUMP 1 =CV32.AC-F11 N

-X2:22
227 228

218 A2

219

=CV32../526.B3

=CV32../526.B4 11 21

=CV32.AC-F11 N/X

14 .A5 12 24 22

=TLS.HY CONTROL VALVE PUMP1 ORDER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2740 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM HYDRAULIC CONTROL VALVE

=TLS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3934

3ASX002381-PCD
4 5 6

2740 2800

=CV09../433.D3

=CV09.DC-F12 24+ 24 VDC

BYPASS

NORMAL

RESET
1NO

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A

HARMONY 4 L/A<C 2-POS KEY RETURN REMOVABLE POS A 155 156

NORMAL

156 311

13

-1S1
14 SNAG BYPASS NORMAL - BYPASS
1NO
310

-1S2
SNAG RESET NORMAL-RESET 14

13

157

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C BU BU

15

=CS1.1.09 -003
=CS1.1.09/1505.A5 DI801

CH. 15

CH. 16

=SNL.. SNAG BYPASS ON REQ =SNL.. SNAG RESET ON REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2800

16

Rev Ind Based on

Revision

3ASX_STS =TLS.GF Sh. 2806

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SNAG LOAD CONTROL/INDICATION CIRCUIT

=SNL +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2800 2801

=CV21../513.D4

=CV21.DC-F12 24+/CA.S1.1 24 VDC

S60JEM-ZX + Z-SWITCH & BUTTON

A
135 Z-SW:C 140 149 136 137 137 138 138 139 139 136 150 150 151

A SPARE
135 Z-SWCC

-2S1
TRIM LE

LIST OUTB

PUSHBUTTON ON TOP

HARMONY 4 GREEN GREEN 1NO+LB 24V

HARMONY 4 YELLOW YELLOW 1NO+LB 24V

13

TRIM RI
163 Z-SWCCW 162 Z-SW:CW

14

164

165

166

167

B BU BU

169

171

SKEW SKEW CCW CW

168

.C6 HOME POSITION

.C6 PRESET POSITION

170

1NO

1NO

14

-2S2

-2S3

13

=CS1.1.25 -003
=CS1.1.25/1535.A5 DO801

CH. 5

CH. 6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

X1

-2S2
.A4 HOME POSITION GREEN

-2S3
.A4 PRESET POSITION YELLOW
122

X1

C X2
122 123

=CS1.1.25 -002
=CS1.1.25/1535.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

=CV21../514.D3

=CV21.DC-F13 0V/CA.S1.1 24 VDC =TLS.GF HOME POS. INDICATION =TLS.GF PRESET POS. INDICATION

=TLS.GF LIST OUTBOARD REQUEST

=TLS.GF =TLS.GF TRIM RIGHT DOWN SKEW CCW REQUEST REQUEST =TLS.GF =TLS.GF LIST INBOARD TRIM LEFT DOWN REQUEST REQUEST

=TLS.GF HOME POSITION REQUEST =TLS.GF SKEW CW REQUEST =TLS.GF PRESET POSITION REQUEST

121

X2

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2801

Rev Ind Based on

Revision

3ASX_STS =TLS.GF Sh. 2801

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS Resp CONTROL/INDICATION CIRCUIT

=TLS.GF +CA.S1.1
dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2801 2802

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

MIPAN FI DP 6 DIGITS 13MM PROFIBUS

-2P32

TRIM POSITION POSITION NUMERIC LED DISPLAY MIPAN FI DP ADDRESS 36

MIPAN FI DP 6 DIGITS 13MM PROFIBUS

=SCR../2922.A2

-2P31

LIST POSITION POSITION NUMERIC LED DISPLAY MIPAN FI DP ADDRESS 33

MIPAN FI DP 6 DIGITS 13MM PROFIBUS

=SK1.GF-2P32

SKEW POSITION SKEW POS NUMERIC LED DISPLAY MIPAN FI DP ADDRESS 34

-2P32-X1
OFF ON OFF

DIP SWITCHES 1 2 3 4 5 6 7 8

-2P31-X2
OFF ON OFF

P-BUS 24

DIP SWITCHES 1 2 3 4 5 6 7 8

=SK1.GF-2P32-X3
OFF ON OFF

DIP SWITCHES 1 2 3 4 5 6 7 8

IN OUT

IN OUT

=MH.GF/2001.C1

P-BUS 36

901 902

2 1
BUS CONNECTOR

PROFIBUS -

902 901

2 1
BUS CONNECTOR

PROFIBUS 902

2 1
BUS CONNECTOR

IN OUT

PROFIBUS

2 LED TEST

2 LED TEST

2 LED TEST

1 +24VDC

1 +24VDC

1 +24VDC

3 GND

3 GND

3 GND

101

101

104

=CV21../515.D4 =CV21../515.D4

=CV21.DC-F15 24+/CA.P2 =CV21.DC-F15 0V/CA.P2 24 VDC

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2802 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

104

103

102

103

102

PLANT CIRCUIT DIAGRAM GENERAL FUNCTIONS CONTROL / INDICATION CIRCUITS

=TL1.GF +CA.P2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=VS1-V2.R0

3ASX002381-PCD
4 5 6

2802 2804

=CV32../527.D4

=CV32.DC-F12 24+ 24 VDC

HARMONY 4 GREEN GREEN 1NO+LB 24V

HARMONY 4 GREEN GREEN 1NO+LB 24V

=CS1.1.32 -005
129 130

128

129

CH. 3 DO801 3

CH. 4 4
213

13

-3S17
14
1NO

-3S18
1NO

13

=CS1.1.32/1544.A2

.C5 T/L/S HOME POS. GREEN

.C5 T/L/S HOME POS. SET GREEN

214

212

14

211

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

X1

BU

BU

-3S17
.A2 T/L/S HOME POS. =CV32../527.B6 =CV32.DC-F13 0V 24 VDC

-3S18
.A2 T/L/S HOME POS. SET
110

X2

110

X2

X1

BU

=CS1.1.32 -002
=CS1.1.32/1543.A5 DI801

CH. 14

14

CH. 15

15

=TLS.GF SET NEW HOME POS MEMORY REQUEST =TLS.GF PUMP ON-OFF REQUEST

=TLS.GF HOME POSITION INDICATION

109

=TLS.GF TRIM/LIST/SKEW PUMP ON INDICATION D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2804

Rev Ind Based on

Revision

3ASX_STS =TLS.GF Sh. 2804

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS Resp CONTROL/INDICATION CIRCUIT

111

=TLS.GF +BG.S1
dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2804 2805

=CV32../527.D4

=CV32.DC-F12 24+ 24 VDC

A RETR RETR RETR RETR


HARMONY 4 A>B<C 3-POS ROTARY 2NO HARMONY 4 A>B<C 3-POS ROTARY 2NO HARMONY 4 A>B<C 3-POS ROTARY 2NO HARMONY 4 A>B<C 3-POS ROTARY 2NO 124 124 122 120 123 122 123 125 126 125 127 128 126 127 121 121

EXT

EXT

EXT

23

23

23

EXT

23

13

13

13

-3S11
24 14
2NO
204 203

-3S12
24 14
2NO
206 205

-3S13
24 14
2NO
208 207

-3S14
24
2NO
209 210

.A4

.A4

.A2

.A2

.A3

.A3

.A5

13-14 23-24 RETR B 0 EXT RETR 0 EXT

13-14 23-24 RETR 0 EXT

13-14 23-24 RETR 0 EXT

13-14 23-24

.A5

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C BU BU BU BU BU BU BU BU

10

11

12

=CS1.1.32 -002
=CS1.1.32/1543.A5 DI801

CH. 6

CH. 7

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

=TLS.GF CYLINDER A RETRACT REQUEST =TLS.GF CYLINDER A EXTEND REQUEST ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2805

=TLS.GF CYLINDER B RETRACT REQUEST =TLS.GF CYLINDER B EXTEND REQUEST

=TLS.GF CYLINDER C RETRACT REQUEST =TLS.GF CYLINDER C EXTEND REQUEST

=TLS.GF CYLINDER D RETRACT REQUEST =TLS.GF CYLINDER D EXTEND REQUEST

13

Rev Ind Based on

Revision

3ASX_STS =TLS.GF Sh. 2805

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM TRIM/LIST/SKEW SYSTEM GENERAL FUNCTIONS Resp CONTROL/INDICATION CIRCUIT

=TLS.GF +BG.S1
dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2805 2807

DO801

+CA.A1 -X3:38

BU

697

10

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

CH. 10

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-2P1
SNAG INDICATION RED =CV21.DC-F13 0V/CA.S2 =CV21../514.D5 24 VDC

X2

X1

533

HARMONY 4 RED RED 24V

BU

+CA.S2 -X3:29

=SNL.. SNAG INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2807 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

124

123

PLANT CIRCUIT DIAGRAM SNAG LOAD CONTROL/INDICATION CIRCUIT

=SNL +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =TLS.GF Sh. 2806

3ASX002381-PCD
4 5 6

2807 2841

TRIM LIST SYSTEM 1 CYLINDER A POSITION SIGNAL A

=CS1.1.32 -007
=CS1.1.32/1544.A4 AO801

24VDC, 4-20mA

A CH. 1
=CS1.1.32-007-WI

193

PR01 330 OHM, 1W

+24V

SENSOR SA

-SA ++

2/1-

1/10

4-20mA 0V +
-SA-WI ++

BROWN

WHITE

PINK

-R1 12 12 12 12

X2

GRAY

-R1

X1

12 COM-SPA

23 G/Y

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV32../527.D6 =CV32../527.B6

=CV32.DC-F13 24+/X =CV32.DC-F13 0V/X 24 VDC


527

-X4:21
528 145

22
159 160

24

5 G/Y 981.SC

167

981.2

981.1

114

113

=CV32../527.D5 =CV32../527.B4

=CV32.DC-F12 24+/X =CV32.DC-F12 0V/X 24 VDC

-X4:1

25 G/Y

C
G24N9K31/F1V 24VDC, 4-20mA -PV1-WI ++

=CS1.1.32 -001
=CS1.1.32/1543.A4 =TL1.HY CYLINDER A OIL FLOW DIRECTION REFERENCE AI801

CH. 1

=TL1.HY CYLINDER A POSITION ACKNOWLEDGE D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2841 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM HYDRAULIC SPEED CONTROL CYL A

1/1+ +

2/1I I

PROPORTIONAL SOLENOID

-PV1 ++

985.SC

985.2

BU

=CS1.1.32-001-WI

+24V

0V

=TL1.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=VS1-V2.R0

3ASX002381-PCD
4 5 6

2841 2842

=CS1.1.32 -007
=CS1.1.32/1544.A4 AO801

TRIM LIST SYSTEM 1 CYLINDER B POSITION SIGNAL 4/23/20 CH. 2


24VDC, 4-20mA =CS1.1.32-007-WI

330 OHM, 1W

194

PR01

0V

-R2

+24V

X1

SENSOR SB

-SB ++

BROWN

WHITE

PINK

-R2

12

12

12

GRAY

X2

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV32../527.B6

982.SC

982.2

982.1

=CV32.DC-F13 0V/X 24 VDC


114

-X4:26
145 146 115

27
160 161

29

-X4:6 167

168

10 G/Y

=CV32../527.D5 =CV32../527.B4
-

=CV32.DC-F12 24+/X =CV32.DC-F12 0V/X 24 VDC

30 G/Y

28G/Y

=CV32../527.D6

=CV32.DC-F13 24+/X

12 COM-SPA

C
G24N9K31/F1V 24VDC, 4-20mA -PV2-WI ++

PROPORTIONAL SOLENOID

-PV2 ++

+24V

0V

986.SC

986.2

=CS1.1.32 -001
=TL1.HY CYLINDER B OIL FLOW DIRECTION REFERENCE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2842 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 =CS1.1.32/1543.A4 AI801

CH. 2

=TL1.HY CYLINDER SB POSITION ACKNOWLEDGE

3/2+ +

4/2I I

BU

4-20mA
-SB-WI ++

=CS1.1.32-001-WI

PLANT CIRCUIT DIAGRAM HYDRAULIC SPEED CONTROL CYL B

=TL1.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=VS1-V2.R0

3ASX002381-PCD
4 5 6

2842 2843

=CS1.1.32 -007
=CS1.1.32/1544.A4 AO801

TRIM LIST SYSTEM 1 CYLINDER C POSITION SIGNAL 5/30 6/3CH. 3


PR01 24VDC, 4-20mA =CS1.1.32-007-WI

195

330 OHM, 1W

X1

+24V

-R3

SENSOR SC

-SC ++

0V

X2

WHITE

PINK

-R3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

33 G/Y

983.SC

=CV32../527.B6

983.2

983.1

168

169

-X4:31
146 147

32
161 162

34

115

116

15 G/Y

-X4:11

14

12

13

=CV32../527.D5 =CV32../527.B4
-

=CV32.DC-F12 24+/X =CV32.DC-F12 0V/X 24 VDC

G24N9K31/F1V 24VDC, 4-20mA

PROPORTIONAL SOLENOID

-PV3 ++

+24V

987.SC

0V

987.2

=CS1.1.32 -001
=TL1.HY CYLINDER C OIL FLOW DIRECTION REFERENCE =CS1.1.32/1543.A4 AI801

CH. 3

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2843

=TL1.HY CYLINDER Sc POSITION ACKNOWLEDGE PLANT CIRCUIT DIAGRAM HYDRAULIC SPEED CONTROL CYL C =TL1.HY +BG.S1
Resp dep

5/3+ +

6/3I I

C
-PV3-WI ++

35 G/Y

=CV32../527.D6

=CV32.DC-F13 24+/X =CV32.DC-F13 0V/X 24 VDC

12 COM-SPA

BROWN

GRAY

12

12

12

12

Rev Ind Based on

Revision

STANDARD/=VS1-V2.R0

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

4-20mA
-SC-WI ++

=CS1.1.32-001-WI

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2843 2844

=CS1.1.32 -007
=CS1.1.32/1544.A4 AO801

TRIM LIST SYSTEM 1 CYLINDER D POSITION SIGNAL


24VDC, 4-20mA

7/40

8/4-

CH. 4

=CS1.1.32-007-WI

330 OHM, 1W

196

PR01

+24V

X1

SENSOR SD

-SD ++

-R4
-R4

0V

BROWN

WHITE

PINK

X2

12

12

12

GRAY

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

12 COM-SPA

=CV32../527.D6 =CV32../527.B6

147

20 G/Y 984.SC

-X4:16 169

116

984.2

984.1

17

18

19

=CV32../527.D5 =CV32../527.B4
-

=CV32.DC-F12 24+/X =CV32.DC-F12 0V/X 24 VDC

162

=CV32.DC-F13 0V/X 24 VDC

-X4:36

37

38 G/Y

=CV32.DC-F13 24+/X

39

40 G/Y

C
G24N9K31/F1V 24VDC, 4-20mA -PV4-WI ++

7/4+ +

=CS1.1.32 -001
=CS1.1.32/1543.A4 =TL1.HY CYLINDER D OIL FLOW DIRECTION REFERENCE AI801

CH. 4

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2844

=TL1.HY CYLINDER SD POSITION ACKNOWLEDGE

8/4I I

PROPORTIONAL SOLENOID

-PV4 ++

+24V

0V

988.SC

988.2

Rev Ind Based on

Revision

STANDARD/=VS1-V2.R0

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

4-20mA
-SD-WI ++

=CS1.1.32-001-WI

PLANT CIRCUIT DIAGRAM HYDRAULIC SPEED CONTROL CYL D

=TL1.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2844 2891

1 =CV12.AC-F11 L/X 110 VAC


LINK LINK LINK LINK

=CV12../446.D3

LINK

RD
234 234 235 106 235

-X2:47

-X2:55

-X2:59

-X2:51

A 61
7

49

53

-A1++ -H1

7 ex. 110

57
7

-H2
11 11 21 21

-H3
11 21

-H4
11 21

P
12

P
22

P
12

P
22

P
12

P
22

P
12

P
22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:48

-X2:52

-X2:56

-X2:60

54

50

58

105

RD

107

RD

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD
N 40E

62

RD A1 547
110V 50Hz/110-120V 60Hz

A1 544

A1 543

A1 545

-K1
CYLINDER 1 NOT HIGH OIL PRESSURE =CV12../446.B3 =CV12.AC-F11 N

-K2
CYLINDER 2 NOT HIGH OIL PRESSURE
341

-K3
CYLINDER 3 NOT HIGH OIL PRESSURE
342

-K4
CYLINDER 4 NOT HIGH OIL PRESSURE
343

A1 546

-K5
ALL CYLINDERS NOT HIGH OIL PRESSURE
344

340 A2

341 A2

342 A2

343 A2

344 A2

14 2892.B2 12 24 22

11 21

14 2892.B3 12 24 22

11 21

14 2892.B3 12 24 22

11 21

14 2892.B4 12 24 22

11 21

=MH.MD1/2131.A5 =MH.MD2/2231.A5

13 23 33 43

345

14 24 34 44

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2891 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SNAG LOAD SENSORS

=SNL +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SNL Sh. 2891

3ASX002381-PCD
4 5 6

2891 2892

1 =CV12.DC-F12 24+ 24 VDC

=CV12../447.D4

154

155

155

156

156

157

157

11

11

11

-K1

-K2
12

-K3
12

-K4
12

11
197

14

14

14

2891.C2 2891.C3 2891.C3 2891.C4 CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 NOT HIGH OIL PRESSURE NOT HIGH OIL PRESSURE NOT HIGH OIL PRESSURE NOT HIGH OIL PRESSURE
191 192 196

14

12

158

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

10

15

=CS1.1.12 -001
=CS1.1.12/1511.A3 DI801

CH. 9

CH. 10

CH. 15

CH. 16

=SNL.. CYLINDER 1 HIGH OIL PRESSURE-N

=SNL.. CYLINDER 2 HIGH OIL PRESSURE-N

=SNL.. CYLINDER 3 HIGH OIL PRESSURE-N

=SNL.. CYLINDER 4 HIGH OIL PRESSURE-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2892 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

PLANT CIRCUIT DIAGRAM SNAG LOAD SENSORS

=SNL +EH.Q2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =SNL Sh. 2892

3ASX002381-PCD
4 5 6

2892 2921

1 =LV21../281.C5 =LV21../281.C5 =LV21../281.C5

2 =LV22../302.C6

3 =LV22../302.C6 =CV2../501.C3 =CV2../501.C3 =CV2../501.C3

=CV21../513.D3

=CV21.DC-F12 24+

=LV21-1 L1

=LV21-1 L2

=LV21-1 L3

=CV2.AC-F11 PE

=CV2.AC-F11 L

=CV2.AC-F11 N

=SP-F3 L

=SP-F3 N

S803N-B50 + S800-AUX 50A

3 345

338

5 352

S 201-B 10 + S 2C-H6R 10A 230 VAC

13

22

14

391

-F1
14 12 .B2 SPREADER CABLE REEL MAIN SUPPLY

-F2
.B3 SPREADER CABLE REEL AUX. SUPPLY

11
250

14

13

611 4

SPREADER CABLE REEL MAIN SUPPLY B50A

21

SPREADER CABLE REEL AUX. SUPPLY B10A

.A5

BK 10 mm

BK 10 mm

BK 10 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

633

610

612

.A6

11

249

-F1

-F2

14

12

184

188

189

183

-A1+SCR
-X24:1 -X23:1 -X1:1 PE 2 3 2 2 BU BU

Sheet 1A SPREADER CABLE REEL CONTROL PANEL

Sheet 1A

-X1:41

-X1:10

12

11

Sheet 1A C

FOR DETAILS
2

SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

=CS1.1.21 -004
=CS1.1.21/1529.C3 DI801

CH. 2

CH. 3

SPREADER CABLE REEL MAIN SUPPLY D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2921

SPREADER CABLE REEL AUX. POWER

SPREADER CABLE REEL CONTROL POWER

=SCR.. SPREADER CABLE REEL MCB ON

=SCR.. SPREADER AUX. SUPPLY ON

PLEASE REFER TO

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL SUPPLY SPREADER CABLE REEL

=SCR +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2921 2922

=TL1.GF/2802.B5

2923.B2

2923.B2

2923.C2

2923.C2

TOOL-BUS RX/=SCR/P

DRIVE-BUS RX/=SCR/P

14 -

12 COM-SPA 12 COM-SPA

DRIVE-BUS TX/=SCR/P

12 COM-SPA 12 COM-SPA

TOOL-BUS TX/=SCR/P

P-BUS 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

DRIVE-BUS RX

DRIVE-BUS TX

TOOL-BUS RX :

-X++

IN OUT ON

-A1+SCR
: : :

SPREADER CABLE REEL CONTROL PANEL

PROFIBUS NODE 24 Sheet 1A RDCO-1 CH0 Sheet 1A RDCO-1 CH3 Sheet 1A C

FOR DETAILS PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

SPREADER CABLE REEL DRIVE BUS D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2922 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SPREADER CABLE REEL TOOL BUS D

TOOL-BUS TX PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL COMM. SPREADER CABLE REEL

=SCR
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2922 2923

PE1361

-U21
Plastic-Glass opto converter PLASTIC 2922.A4 2922.A4 TOOL-BUS TX/=SCR/P TOOL-BUS RX/=SCR/P TX1 RX2
DIP SWITCH 2
OFF ON

PE1361
DIP SWITCH 1

OFF ON

1 2 3 4

TOOL-BUS TX/=SCR/G. B TOOL-BUS RX/=SCR/G.


PE1361

TX3 2 SCREEN RX4 GND GLASS

1 2 3 4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

3 +24V
288

-U11
Plastic-Glass opto converter PLASTIC 2922.A3 2922.A3 DRIVE-BUS TX/=SCR/P DRIVE-BUS RX/=SCR/P TX1 RX2
DIP SWITCH 1
OFF ON

115

PE1361

293

708 739

GN/YE

1 2 3 4 EARTH DIP SWITCH 2

DRIVE-BUS TX/=SCR/G. DRIVE-BUS RX/=SCR/G.

TX3 2 SCREEN RX4 GND GLASS

OFF ON

1 2 3 4

3 +24V

4 0V

C 4 0V
292 288 293

116

1 GN/YE
EARTH

=CV21../512.D3 =CV21../512.C4

=CV21.DC-F11 24+ =CV21.DC-F11 0V

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2923 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

287

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL OPTO CONVERTERS SCR

=SCR +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2923 2924

-A1+SCR
SPREADER CABLE REEL A CONTROL PANEL

FOR DETAILS PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

Sheet 1C -X0:1

Sheet 1B -X23:6

Sheet 1C -X1:5

Sheet 1B -X23:4

Sheet 5A -X24:4

Sheet 5A -X24:6

PE

PE

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.BR-Y1++
1 2 C

MOTOR 5.5kW 400VAC 50Hz IP56 4P 400V,50Hz,5,5kW

MOTOR 1 THERMAL SWITCH

12

-M1 ++

-MTS1 ++

-R1 ++
BRAKE RESISTOR BRAKE 98VDC/1A

11

-HT1 ++

-HT2 ++

W1

PE

V1

U1

SLIPRING HEATER

2 MOTOR HEATER D

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2924

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL MAIN CIRCUITS SCR

400V,50Hz,5,5kW - ++

=SCR
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

2924 2925

-A1+SCR
SPREADER CABLE REEL A CONTROL PANEL

FOR DETAILS PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228


Sheet 3A Sheet 3A

MANUAL -X3:1 SELECT 5

MANUAL UP 6

MANUAL -X3:2 DOWN 7

CABLE FULL 8

CABLE EMPTY 9

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.S1++
MANUAL CONTROL BOX 2 13 13 13 1

.S2++
CAM LIMIT BOX

-S21

-S22

11

-S11
14
1NO

-S12
14
1NO

-S13
12
1NO

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2925 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

14

12

11

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL ELECTRICAL CONNECTIONS

=SCR
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

2925 2926

POG10 DN 1024 I 1024 ppr, 9-30V

-B1 ++
-M2-BS1-WI ++

A PT K2-M2-BS1-WI ++ -M2-BS1-WI ++ -M2-BS1-WI ++ 11 11 COM-TWP

K1-

V+
-

V11 11

K2

K1

11

11

11

11

11

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X3:18

-X3:18

-X3:18

-A1+SCR
-X3:14 15 16 17 12 13 SPREADER CABLE REEL CONTROL PANEL 18

-X3:18

FOR DETAILS
Sheet 1C

PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2926 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL PULSE TRANSMITTER, SPEED FEEDBACK

=SCR
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD1 Sh. 2141

3ASX002381-PCD
4 5 6

2926 2927

LINK

=CV21../513.D3 A

.S3++ -S31
BUFFER OVERTENSION LS

B -X3:112

12

11

-X3:111

=CV21.DC-F12 24+/X 24 VDC

192

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C 9
731

BU

=CS1.1.21 -004
=CS1.1.21/1529.C3 DI801

CH. 9

=SCR.. BUFFER OVERTENSION LS-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/2927 Date 2010-05-19 Time 11:22 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM SPREADER CABLE REEL LIMIT SWITCH

=SCR +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.MD1 Sh. 2141

3ASX002381-PCD
4 5 6

2927 3001

4 =CV21.DC-F12 24+/CA.S1.1 24 VDC

=CV21../513.D4

NS3G11AK

140

PROFIBUS PUSHBUTTONS .1 GREEN =SP.FL/2651.B1 .2 RED =SP.FL/2651.A1 .3 YELLOW .C1


.5 .6R

FUNCTION DESCRIPTION SPREADER FLIPPER UP SPREADER FLIPPER DOWN SPARE TROLLEY DRIVE LOADFLOAT SPARE .5 TRIGGER .6R .2

BLACK WHITE

3002.B1 .C2

.3 TROLLEY MASTER SWITCH

BU2:3 BU2:4 B

.A5 BU1 PROFIBUS ADDRESS 2 DS1 6 DS2 BU

BU2:4

.1

BU2:3

.A1

141

-2S1

-2S1

BU2:10 +24VDC

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

1016

1015

BU2:9 GND

=CV21../515.D3 =CV21../515.D3

=CV21.DC-F15 24+/CA.S1.1 =CV21.DC-F15 0V/CA.S1.1


-2S1-X
OFF

=CS1.1.25 -001
=CS1.1.25/1535.A3 DI801

CH. 15

=CS1.1.27/1539.A1 =CS1.1.25/1535.A1

IN OUT

P-BUS 27 P-BUS 26 975 901

2 1
SUBCON-PLUS-PROFIB/SC

=MT.GF MASTER SWITCH ZERO POSITION

15

-2S1
.A1

MASTER SWITCH PUSHBUTTON

-2S1
.A1

MASTER SWITCH PUSHBUTTON

YELLOW

WHITE

PROFIBUS SPARE ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3001

PROFIBUS SPARE Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=MT.GF +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

3001 3002

3 =CV21.DC-F12 24+/CA.S1.1 24 VDC

=CV21../513.D4

A
HARMONY 4 YELLOW YELLOW 1NO+LB 24V

=CS1.1.25 -003
=CS1.1.25/1535.A5 DO801

13

152

151

-2S7
1NO

CH. 7 7
113

-2S1
3001.A1

MASTER SWITCH PUSHBUTTON

.C5 TROLLEY PARKING POS YELLOW

BLACK

114

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

PROFIBUS TROLLEY DRIVE LOADFLOAT

BU

.A3 TROLLEY PARKING POS YELLOW

X2

-2S7

X1

BU

C
124

=CS1.1.25 -001
=CS1.1.25/1535.A3 DI801

16

CH. 16

=CV21../514.D3

=CV21.DC-F13 0V/CA.S1.1 24 VDC =MT.GF RUN TO PARK POS ON IND

=MT.GF TO PARKING POS ON REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3002 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

123

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=MT.GF +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3002

3ASX002381-PCD
4 5 6

3002 3006

=CS1.1.31 -003
=CS1.1.31/1541.C4 DO801

CH. 5 5 BU
184

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

HARMONY 4 GREEN GREEN 24V

TROLLEY IN PARKING POSITION

132

X2

-3P1

X1

C
133

=CV31../522.B5

=CV31.DC-F13 0V 24 VDC =MT.GF IN PARKING POSITION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3006 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=MT.GF +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3006

3ASX002381-PCD
4 5 6

3006 3011

2 =CV13.DC-F12 24+/MH.S1 24 VDC

=CV13../452.D4

A BACKW FORW
HARMONY 4 A>B<C 3-POS ROTARY 2NO 552 131 131

23

-7S1
MAIN TROLLEY FORWARD-BACKWARD
2NO
554

24

BU

.A3

-X3:42

13-14 23-24 FORW 0 B BACKW

.A2

43

BU

555

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

+EH.Q3 -X3:25

BU

BU

26

546

=CS1.1.13/1513.A3

=CS1.1.13 -001 +EH.Q3

CH. 4 DI801 =MT.GF FORWARD ON REQ

CH. 5

=MT.GF BACKWARD ON REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3011 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

547

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS MAN MACHINE COM/M-HOUSE

=MT.GF +MH.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3011

3ASX002381-PCD
4 5 6

3011 3016

=CS1.1.42 -004
=CS1.1.42/1553.C3 DO801

CH. 16 16
206

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

HARMONY 4 GREEN GREEN 24V

TROLLEY PARKING POSITION GREEN

=CV42../542.B6

=CV42.DC-F13 0V 24 VDC =MT.GF MAIN TROLLY PARK POS ON IND

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3016 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

207

X2

-4P1

X1

BU

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS MAN MACHINE COM/LS DOCKLEVEL

=MT.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3016

3ASX002381-PCD
4 5 6

3016 3021

1 =CV13.DC-F14 24+ 24 VDC

5 =CV13.DC-F12 24+ 24 VDC

=CV13../452.D6

=CV13../452.D2

TA064-12y 1NO+2NC

TA064-12y 1NO+2NC

A 1NC
124 125 125 126

-BG2 ++

1NC

14

OVERTRAVEL LANDSIDE

OVERTRAVEL WATERSIDE

+BO.X1 -X3:

8 ex. 24

.C2 OVERTRAVEL LS SAFETY STOP

.C4 OVERTRAVEL WS SAFETY STOP

158

8 ex. 24

+GFJ.1 -X3:

8 ex. 24

159

14

.A2

-BG1 ++

13

.A4

-F1

-F2

1C

1C

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

-X3:47

-X3:49

48

557

C572 3NO, 2NC 24V DC

BU

BU

BU

557

225

Y34

RESET

RESET

Y34

Y11

Y10

Y12

Y21

Y10

Y11

Y12

Y22

Y33

Y21

Y22

Y33

A1

A1

-F1

-F2

558

220

225

560

559

219

BU

BU

BU

C572 3NO, 2NC 24V DC

559

50

BU

BU

226

227

155

156

219

221

156

157

BU

8 ex. 24

SAFETY RELAY C 572 Y44 Y43

SAFETY RELAY C 572 Y44 Y43

A2

A2

PE

222

PE

OVERTRAVEL LS SAFETY STOP

OVERTRAVEL WS SAFETY STOP BU

228

217

102

217

218 103

=CS1.1.13 -001
=CS1.1.13/1513.A3 DI801

CH. 6

CH. 7

.A6 3027.B2 3027.B2

13 23 33 41 51

14 24 34 42 52

.A6 3027.C2 3027.C2

13 23 33 41 51

14 24 34 42 52

D =CV13../452.B6 =CV13.DC-F14 0V Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3021

=MT.GF OVERTRAVEL LANDSIDE ON ACKN-N =MT.GF OVERTRAVEL WATERSIDE ON ACKN-N D

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS SAFETY STOP SENSORS - OVERTRAVEL

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

7
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. Overtravel_Safe_3021

BU

GN/YE
EARTH

GN/YE
EARTH

3ASX002381-PCD
5 6

3021 3022

1 =CV13.AC-F11 L/X 24 VDC


LINK

5 =CV13.DC-F12 24+ 24 VDC

=CV13../451.D3

=CV13../452.D3

-X2:31

185

126

-BG5 ++
TROLLEY GATE ON GIRDER CLOSED

-K7
.C2 TROLLEY GATE ON GIRDER CLOSED

11
160

14

12

127

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:32

-K7
TROLLEY GATE ON GIRDER CLOSED =CV13../451.B2 =CV13.AC-F11 N

247 A2

A1 525

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

BU

=CS1.1.13 -001
11 21 =CS1.1.13/1513.A3 DI801

CH. 8

14 .B6 12 24 22

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3022 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=MT.GF TROLLEY GATE ON GIRDER CLOSED ACK

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS SAFETY STOP SENSORS - GATE ON GIRDER

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. Girder gate_Solenoid_3022

3ASX002381-PCD
4 5 6

3022 3023

1 =CV21.AC-F2 L/X 110 VAC

5 =CV21.DC-F12 24+

=CV21../511.D3

=CV21../513.D3

-X2:15 263

162

-BG6 ++
TROLLEY GATE ON TROLLEY CLOSED

-K8
.C2 TROLLEY GATE ON TROLLEY CLOSED

14
233

11 12

163

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:16

-K8
TROLLEY GATE ON TROLLEY CLOSED =CV21../511.B3 =CV21.AC-F2 N

317 A2

A1 643

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

BU

318

=CS1.1.21 -003
11 21 =CS1.1.21/1529.C2 DI801

CH. 2

14 .B6 12 24 22

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3023 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=MT.GF TROLLEY GATE ON TROLLEY CLOSED ACK.

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS SAFETY STOP SENSORS - GATE ON TROLLEY

=MT.GF +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. Trolley gate_Solenoid_3023

3ASX002381-PCD
4 5 6

3023 3026

1 =CV13.DC-F14 24+ 24 VDC

4 =CV13.AC-F11 L 110 VAC

5 =CV13.DC-F12 24+ 24 VDC

=CV13../452.D6

=MT.SS-1 =MT.SS-3 =MT.SS-2 =MT.SS-4

=CV13../451.D2 3027.A1 3027.A1 3027.D1 3027.D1

=CV13../452.D3

A
177 178 127 128

13

-F5
.C2 SAFETY RELAY EM/SAFETY-STOP

-K1

241

14

-K1
.C4 EM/SAFETY STOP

.C4 EM/SAFETY BU STOP

21

22

242

-K2
.C5 EM/SAFETY STOP

BU

BU

BU

BU

.BR -Q1

21

21

-K2
.C5 EM/SAFETY STOP

22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.BR/3521.C2 SAFETY CONTACTOR BU

211

C572 3NO, 2NC 24V DC 229 535 231

.BR/3521.C3 OPERATION BU CONTACTOR

Y10

Y11

Y12

Y21

Y22

Y33

A1

RESET

Y34

-F5

229

230

536

157

232

22

A1 235

236

Y44

Y43

A2

PE

247 A2

EM/SAFETY STOP =CV13../451.B2 =CV13.AC-F11 N .A6 .B4 .MD/3131.B2 .BR/3521.A2

EM/SAFETY STOP

248 A2

BU

248

249

=CV13../452.B6

=CV13.DC-F14 0V .A4 .ED/3582.B3 =CC.ED/1282.A3


EARTH

=CS1.1.13 -001
14 22 34 44 54 64 74 84 =CS1.1.13/1513.A3 DI801

CH. 9

13 23 33 41 51

14 24 34 42 52

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84

.B6 .B4 .MD/3131.B2 .BR/3521.A2

13 21 33 43 53 63 73 83

=MT.GF EM STOP RELAYS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3026 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

SAFETY RELAY EM/SAFETY-STOP

234

573 104

218

-K1

-K2

A1 236

SAFETY RELAY C 572

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3026

BU

.BR -Q2

21

233

22

161

14

13

240

235

14

13

BU BU GN/YE 4

BU

RD

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

3026 3027

1 =MT.SS-1 =MT.SS-3 -X3:3535

4 BU

3026.A3 3026.A3

BU
536

189

3/2A

+EH.Q1.2 -X3:13

8 ex. 24

=CS1.1.13 -004
BU =CS1.1.13/1513.C2

14

4/2B

CH. 2 DO802

CH. 3 6/3B

44

=CC.ES/1115.C2 EMERGENCY STOP A

=CC.ES/1115.C3 EMERGENCY STOP B

226

233

44

=CC.ES -K21 +EH.Q1.2

=CC.ES -K22 +EH.Q1.2

43

43

722

721

549

=MT.GF SAFETY STOP CRANE ON ORD

=MT.GF SAFETY STOP CRANE ON ORD BU

BU BU -X3:31 BU
724 226 723 233

+EH.Q1.2 -X3:15 723

724

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

16

23

23

23

33

+EH.Q1.2 -X3:17

18

-X93:5

-X3:7

-X3:32

23

33

540

539

-F2
3021.C4 OVERTRAVEL WS SAFETY STOP

550

24

189

190

191

34

192

552

34

.ED -K1
.ED/3582.C2 ACTIVATE EM DRIVE

53

54

230

550

84

83

3026.A3 D 3026.A3

=MT.SS-2 =MT.SS-4

552

231

540

539

190

192

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3027

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3027

BU

BU

3021.C2 OVERTRAVEL LS SAFETY STOP

224

223

-X93:7

-F1

24

34

BU BU

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

BU

=CC.GF/1005.C2 OVERTRAVEL BYPASS

.MD/3101.A3

WATCHDOG

-X93:4

-X93:6

-X3:5 537

=CC.GF -K2 +EH.Q1.2

=CC.GF/1005.C3 OVERTRAVEL BYPASS

=CC.GF -K3 +EH.Q1.2

33

551

5/3A

191

24

24

725

538

726

BU

BU BU

B
8

8 ex. 24

.MD -MT +EH.T6

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3027 3031

1 =CV13.DC-F12 24+/X 24 VDC


LINK

=CV13../452.D3

LINK

LINK

LINK

LINK

LINK

LINK

LINK

-X3:51

144

143

A 53 55 57 59
BN20 11RZ

BN20 11RZ

BN20 11RZ

BN20 11RZ

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

-BG11 ++
END STOP LANDSIDE

-BG12 ++
SLOWDOWN CHECK

-BG13 ++
PARKING POSITION

-BG15 ++

-BG16 ++
END STOP WATERSIDE

SLOWDOWN CHECK WATERSIDE


8 8

LANDSIDE

-X3:52

54

56

58

60

2
8

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

NOTE: LIMIT SWITCHES STATUS SHOWN WITH TROLLEY IN POSITION BETWEEN LIMITSWITCHES

BU

BU

BU

BU

BU

564

562

563

10

11

12

13

=CS1.1.13 -001
=CS1.1.13/1513.A3 DI801

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

=MT.GF END STOP LS ACTUATED-N =MT.GF SLOWDOWN CHECK ACTUATED-N LS

=MT.GF PARKING POSITION =MT.GF SLOWDOWN CHECK WS ACTUATED-N

=MT.GF END STOP WS ACTUATED-N

14

565

561

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3031

Rev Ind Based on

Revision

3ASX_STS =MT.GF Sh. 3031

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS TRANSM/SENSORS/LIM SWITCHES

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3031 3032

AC58/1212EK.72DPZ-S PROFIBUS,10-30V,multiturn (MT), clamping flange K, IP67

A ABSOLUTE ROTARY ENCODER TERMINATION OFF A(out) B(out) A(in) ADDRESS 7 3 x10 x1

PROFIBUS,10-30V,multiturn TROLLEY POSITION DRUM

-BG3 ++

B(in)

+(2)

966

out

in

B P-BUS 74 P-BUS 73

14

967

-(2)

+(1)

-(1)

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

=MH.GF/2032.B4

=BH.GF/4032.B2

-X3:61
153

C =CV13../452.D5 =CV13../452.B5 =CV13.DC-F13 24+/X =CV13.DC-F13 0V/X 24 VDC

114

62

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3032 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY GENERAL FUNCTIONS TRANSM/SENSORS/LIM SWITCHES

=MT.GF +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MH.GF Sh. 2032

3ASX002381-PCD
4 5 6

3032 3091

1 =CV21.DC-F12 24+/X 24 VDC


LINK LINK

=CV21../513.D3

-X3:113

LINK

A 115
Z4V7H335-11Z

Z4V7H335-11Z

8 ex. 24

8 ex. 24

13

-BG1 ++
ANCHOR PIN 1

-BG2 ++
ANCHOR PIN 2

14

-X3:114

116

14
8

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

732

=CS1.1.21 -004
=CS1.1.21/1529.C3 DI801

CH. 7

CH. 8

=MT.SA ANCHOR PIN 1 DISENGAGED =MT.SA ANCHOR PIN 2 DISENGAGED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3091

733

Rev Ind Based on

Revision

3ASX_STS =MT.SA Sh. 3091

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY STORM ANCHORING TRANSM/SENSORS/LIM SWITCHES

=MT.SA +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3091 3101

1 =LV1.MD/151.C2

A
ACS800

=MT/BH.MD DC

A
ACS800

+EH.T5 -MT
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-MT.MD

+EH.T6 -MT
DRIVE UNIT FOR DETAILS SEE CIRCUIT DIAGRAM XXXXXX-MT.MD INPUT INTERFACE CONTROL BRAKE ACKN. 1 POWER ON SYNC. SNAG LOAD EXT. FAULT BRAKE ACKN. 2 SPARE PULSE TRANSMITTER
-MT +EH.T5

DC

SHEET CTRL DI1 DI2 DI3 DI4 DI5 DI6 DIIL PTI 3141.C2 3131.C2 3131.C2 3132.C3 3131.C2 3131.C2 XXXXXX-MT.MD/18 3131.C2

OUTPUT INTERFACE BRAKE LIFT 1 WATCHDOG WATCHDOG WATCHDOG WATCHDOG BRAKE LIFT 2 DO1 DO2.1 DO2.2 DO2.3 DO2.4 DO3 AO1 AO2 PULSE TRANSMITTER SELECTION ACKN. PTA

SHEET .BR/3521.A3 .GF/3027.B5 .GF/3027.B5 =BH.GF/4027.B5 =BH.GF/4027.B5 =BH.BR/4521.A3 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

3143.B2

W2

V2

U2

PE

2 -

2 -

2 -

2 2 ex. VFdrive

=MT/BH.MD-BUSBAR L1 =MT/BH.MD-BUSBAR L2 =MT/BH.MD-BUSBAR L3 L2 L3 L1

L2

3 172. . .

5 174. . .

2 171. . .

4 173. . .

. . . 162 2

. . . 164 6

. . . 107 3

. . . 108 5

. . . 163 4

. . . 106 1

EARTH

EARTH

EARTH

3151.C4 CHANGE OVER CONTACTOR

=BH.MD/4151.C4 CHANGE OVER CONTACTOR

L2

L3

=BH.MD L2 L2

=BH.MD L3 L3

L1

=BH.MD L1 L1

=MT.MD SH

=MT.MD PE

=MT.MD L2

=MT.MD L3

=MT.MD L1

=BH.MD/4111.A2

=BH.MD/4111.A2

=BH.MD/4111.A2

=BH.MD/4111.A2

=BH.MD/4111.A2

3111.A2

3111.A2

3111.A2

3111.A2

3111.A2

=BH.MD SH

=BH.MD PE

EARTH

-Q1 +EH.T21

=BH.MD -Q1 +EH.T21

6 175. . .

L3

L1

170.

. .

EARTH

EARTH

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3101

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3101

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE INVERTER UNIT AND DISTRIBUTION

=MT.MD
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3101 3110

=CS1.1.09 -007
=CS1.1.09/1506.A2 AO801

10/5-

305

330

307

BU

BU

BU

BU

331

12/6-

11/60

9/50

CH. 5

CH. 6

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV09../434.D3 =CV09../434.C3

=CV09.DC-F16 24+ =CV09.DC-F16 0V

15 14

15

-1P1
TROLLEY/BOOM VOLTAGE INDICATION

14

-1P2
TROLLEY/BOOM CURRENT INDICATION

=MT.MD VOLTAGE TROLLEY/BOOM INDICATION

=MT.MD CURRENT TROLLEY/BOOM INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3110 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-600 V

DIGEM 96x24 B5 0-20 mA, 96x24 mm SCALE: 0-1050 A

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE MAIN DRIVE PANEL METERS

=MT.MD +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=TR.MD-V1.R0

3ASX002381-PCD
4 5 6

3110 3111

3101.D2

3101.D2

3101.D2

3101.D2

3101.D2

=MT.MD L2

=MT.MD L3

=MT.MD PE

=MT.MD SH

=MT.MD L1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2 2 ex. VFdrive

2 ex. VFdrive

PE

Type 300kW S1, 445A, 1750rpm

W1

PE

V1

U1

-M1-BT1 ++

-M1-BS1 ++

PT

3141.A2

-M1 ++

3171.A2 HIGH TEMP WARNING

MAIN TROLLEY MOTOR 300kW S1, 445A, 1750rpm D

-M1-BT2 ++

=HT1../701.D3 MOTOR HEATER MAIN TROLLEY

-M1-E1 ++

.CF -M1 ++

3171.B2 HIGH TEMP TRIP

.BR/3501.D2 MAIN TROLLEY COOLING THRUSTER BRAKE 1(MOTOR) FAN D

.BR -M1 ++

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3111

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3111

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE MOTOR MAIN CIRCUIT

=MT.MD
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3111 3131

2 BU
510 119

4
LINK 111

58

58

13

511

512

+EH.Q3 +EH.T21 -X3:16 -X3:9510

BN20 11RZ

BN20 11RZ

10

11

14

17

+EH.Q4 +EH.Q3 -X3:13 -X3:11 18 107

8 ex. 24

.BR/3521.C3 OPERATION CONTACTOR BU BU

FORWARD SYNC POS

-BG14 ++

BACKWARD SYNC POS

-BG15 ++

=BH.BR/4521.C3 OPERATION CONTACTOR BU

554

BU

110

BU

8 ex. 24

22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

244

243

192

34

34

34

542

545

546

541

+EH.Q3 +EH.Q4 -X3:12 -X3:14

15

BU

108 108

112

111

BU +EH.Q3 -X3:35

109 109

542

541

BU

13

+EH.Q4 -X3:30

40

36

37

38

39

41

8 ex. 24

8 ex. 24

8 ex. 24

-X93:11

-X93:13

-X93:10

-X93:12

FOR DETAILS SEE 3101.A3 CIRCUIT DIAGRAM XXXXXX-MT.MD XXXXXX-MT.MD/ PREVENTION OF UNEXPECTED D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3131 START-UP CHANNEL 1 PREVENTION OF UNEXPECTED START-UP CHANNEL 2

+24V

DI 1

DI 3 XXXXXX-MT.MD/

DI 4

-X93:24

-X93:8

-MT

DRIVE CONTROL & INPUTS

DI 6

DRIVE 1 BRAKE RELEASED ACKNOWLEDGE

SYNC POS

SNAG LOAD

DRIVE 2 BRAKE RELEASED ACKNOWLEDGE D

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3131

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE INVERTER INPUTS

=MT.MD +EH.T6
Resp dep

KKH1

Rev Ind

-X93:25

-X93:1

-X93:2

-X93:3

-X93:9

31

BU

BU

.GF/3026.C4 EM/SAFETY STOP

.GF/3026.C5 EM/SAFETY STOP

=BH.GF/4026.C4 EM/SAFETY STOP

=BH.GF/4026.C5 EM/SAFETY STOP

34

.GF -K1 +EH.Q3

.GF -K2 +EH.Q3

=BH.GF -K1 +EH.Q4

=BH.GF -K2 +EH.Q4

33

33

33

33

193

BU

192 193

243244

.ED/3582.C4 CHAIN DETECTED

=BH.ED/4582.C4 CHAIN DETECTED

22

LINK

112

BU

LINK

.ED -K4 +EH.Q3

=BH.ED -K4 +EH.Q4

21

21

544

543

+EH.Q3 -X3:64

66

554

14

13

BU

BU

BU

3151.C2 CHANGE OVER AUX REALY

-K1 +EH.T21

=BH.MD/4151.C2 CHANGE OVER AUX REALY

=BH.MD -K1 +EH.T21

+EH.Q3 -X3:63

57

57

553

65

LINK

119

.BR -Q2 +EH.Q3

=BH.BR -Q2 +EH.Q4

553

BU 4

BU B

BU C
8
Lang Sheet Cont

3ASX002381-PCD
5 6

3131 3132

BU
120 518 120

13

14

3151.C4 CHANGE OVER CONTACTOR

=BH.MD/4151.C4 CHANGE OVER CONTACTOR BU

121

517

+EH.T21 -X3:24 517

121

14

-Q1 +EH.T21

13

=BH.MD -Q1 +EH.T21

25

518

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

-X93:27

-MT
3101.A3

DI CH. 2

DRIVE POWER ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3132 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

-X93:26

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE INVERTER INPUTS

=MT.MD +EH.T6
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3132

3ASX002381-PCD
4 5 6

3132 3141

2
POG10 DN 1024 I 1024 ppr, 9-30V

3
POG10 DN 1024 I 1024 ppr, 9-30V

=BH-M1-BS1-WI ++

=BH-M1-BS1-WI ++

=BH-M1-BS1-WI ++

K2-

-M1-BS1-WI ++

-M1-BS1-WI ++

-M1-BS1-WI ++

-M1-BS1-WI ++

K2-

K1-

K1-

K2

K2

K1

K1

3111.D2

=BH.MD/4111.D1

=BH-M1-BS1-WI ++

-M1-BS1 ++

PT

=BH.MD -M1-BS1 ++

PT A

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11 COM-TWP

11 COM-TWP

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=BH.MD/4151.C2 CHANGE OVER AUX REALY BU

+EH.T21 -X3:26

-X94:15

-X94:15

-X94:15

C -

-X94:15

-X94:7

-X94:7

-X94:7

-X94:7

8 ex. 24

27

BU

520

14

=BH.MD -K1 +EH.T21

13

519

-X94:10

-X94:12

-X94:13

-X94:15

-X94:18

-MT
3101.A3

PULSE TRANSMITTER INPUT FOR DETAILS SEE

-X94:14

-X94:19 DRIVE 2 SELECT D SELECTED =MT.MD +EH.T6 KKH1


Rev Ind

-X94:1

-X94:2

-X94:3

-X94:5

-X94:6

-X94:7

-X94:4

-X94:9

-X94:11

CIRCUIT DIAGRAM XXXXXX-MT.MD/

PULSE TRANSMITTER DRIVE 1 D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3141 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PULSE TRANSMITTER DRIVE 2

PULSE TRANSMITTER

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE PULSE TRANSMITTER, SPEED FEEDBACK

Resp dep

DRIVE 2

V OUT

V OUT

V OUT

CHB+

CHB-

CHB+

CHA+

CHA-

CHA+

CHA-

CHB-

0 V

0 V

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3141

3ASX002381-PCD
4 5 6

3141 3143

-MT +EH.T6

PULSE TRANSMITTER SELECTION ACKNOWLEDGE FOR DETAILS SEE CIRCUIT DIAGRAM -X93:17 -X93:16 XXXXXX-MT.MD/ -X93:15
8

3101.A3

8 ex. 24

B -X3:42 44 43

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

142

=CV13../452.D3

=CV13.DC-F12 24+/X 24 VDC

143

BU

BU

555

15

=CS1.1.13 -001
=CS1.1.13/1513.A3 DI801

CH. 15

CH. 16

=MT.MD PULSE TRANSM DRIVE 1 ON ACKN =MT.MD PULSE TRANSM DRIVE 2 ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3143

16

556

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3143

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE PULSE TRANSMITTER, SPEED FEEDBACK

=MT.MD +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3143 3151

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T21 24 VDC

=CV10../436.D3

=CV10../437.D4

137

5/3A

138

A
1014 142 143 130

=CS1.1.10 -003
=CS1.1.10/1507.A5

CH. 3 6/3B DO802

-K1
.C2 CHANGE OVER AUX REALY

-Q1
.C4 CHANGE OVER CONTACTOR

150

=MT.MD CO CONTACTOR ON ORD

RD

RD

134

167

44

34

43

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=BH.MD -K1
=BH.MD/4151.C2 CHANGE OVER AUX REALY

B 21

117

22

=BH.MD -Q1
=BH.MD/4151.C4 CHANGE OVER CONTACTOR
N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

165

22

21

EH 550-30-22

168

A1

-K1
CHANGE OVER AUX REALY =CV10../436.C4 =CV10.AC-F11 N/EH.T21

-Q1
111

A1

A1

110 A2

116 A2

503

SET

A2

CHANGE OVER CONTACTOR

169

13 =BH.MD/4151.B2 .A4 3131.A2 21 33 43 57 65

14 22 34 44 58 66

3101.C2 3101.C2 3101.C2 3132.A3 =BH.MD/4151.C2 .A6

1 3 5 13 21 31 43

2 4 6 14 22 32 44

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3151 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE CHANGE OVER CONTACTOR CONTROL

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3151

PREFAB . .

A2.

=CS1.1.10 -001
=CS1.1.10/1507.A3 DI801

CH. 5

=MT.MD CO CONTACTOR ON ACKN

PREFAB . .

RD

A1. C

110V 60Hz

-Q1-R1
RC-EH 800/110 48-110VAC

BU RD D =MT.MD +EH.T21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

3151 3171

4 =CV13.DC-F12 24+ 24 VDC


129 130

++
-X:
3 IN SERIES, 130C WARN

=CV13../452.D3

-K101

2

A 12

-M1-BT1

3111.C3 HIGH TEMP WARNING 3 130C

162

130

-K101 -M1-BT2
3111.D3 HIGH TEMP TRIP 150C 1

21
163

IN SERIES, 130C WARN

.C2 MOTOR 1 TEMP

-X:

24

22

131

.C2 MOTOR 1 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

566 -X3:67 BU

68 BU

BU

69

BU

BU

=CV13../451.D2

=CV13.AC-F11 L 110 VAC CM-MSS


265 265 566 567 568 24-240V AC/DC 2CO 183 512

2T1

A1

S1

T2

1T1

-K101
MOTOR 1 TEMP

A2

=CS1.1.13 -002
=CS1.1.13/1513.A4 DI801

CH. 1

CH. 2

=CV13../451.B2

=CV13.AC-F11 N 14 .A5 12 11 24 .B5 22 21

=MT.MD HIGH TEMP M1 WARNING-N

254

255

=MT.MD HIGH TEMP M1 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3171 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY MAIN DRIVE MOTOR TEMPERATURE SUPERVISION

=MT.MD +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.MD Sh. 3171

3ASX002381-PCD
4 5 6

3171 3501

2 =LV11../221.C2 =LV11../221.C2 =LV11-31 L3 =LV11../221.C2 3x440V PE

=LV11-31 L1

=LV11-31 L2

I=3-12A

-Q1
SET 3,2A 3521.C2 SAFETY CONTACTOR 2
202 205 4 208

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q2
3521.C3 OPERATION CONTACTOR
S803N-C10 + S800-AUX 10A

206 4

203

209

206

3 204

207

5 209

204

203

3 207

210

5 210

22

.BR1 -F1
BRAKE MOTOR

.BR2 -F1
BRAKEDRUM

13

21

13

3521.B2

3522.A2

3521.C2

502 4

504

505 4

10A

10A

503

-X1:4

-X1:1

.BR1/3531.B3 BRAKE 1 MAN RELEASED

.BR1 -BG2 ++

Type 0,45kW, 1,8A

W1

W1

PE

.MD/3111.D4

-M1 ++

-M1-E1 ++

.BR2/3534.B3 BRAKE 2 MAN RELEASED

PE

V1

V1

U1

U1

3 ex. 3x400

.BR2 -BG2 ++

4/BK

4/BK

0,55kW, 1,4A

3 ex. 3x400

.BR1/3531.B2 BRAKE 1 AUTO RELEASED

.BR1 -BG1 ++

.BR2/3534.B2 BRAKE 2 AUTO RELEASED

.BR2 -BG1 ++

4/BK

4/BK

506

501

3522.A3

21

22

14

14

EARTH

3/BU

3/BU

EARTH

3/BU

3/BU

BRAKE HEATER MAIN TROLLEY THRUSTER BRAKE 1(MOTOR) 0,45kW, 1,8A

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3501

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3501

BK BK 2,5 2,5 mm mm

BK 2,5 mm

5 200

196

3 198

BK 2,5 mm BK 2,5 mm BK 2,5 mm


S803N-C10 + S800-AUX 10A

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-M2 ++

-M2-E1 ++

BRAKE HEATER MAIN TROLLEY THRUSTOR BRAKE 2 (DRUM) 0,55kW, 1,4A

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY BRAKE SYSTEM MAIN CIRCUIT

=MT.BR +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3501 3521

1 =CV13.AC-F11 L 110 VAC

=CV13../451.D2

RD
178 179 179 180

44

44

RD

-X2:27 524

.GF -K1
.GF/3026.C4 EM/SAFETY STOP

.GF -K2
.GF/3026.C5 EM/SAFETY STOP

.ED -K2

43

43

33

215

7 ex. 110

-Q1
.C2 SAFETY CONTACTOR RD B

-X92:2

659

+EH.Q1.2 -X2:18

.MD/3101.A3 BRAKE LIFT DRIVE 1

.MD -MT +EH.T6

-X92:1

.ED/3582.C3 READY FOR ED RUN RD

245

246

DO CH. 1

212

14

7 ex. 110

-X2:9

13

515

34

-X2:28

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

524

105

-X2:10

3501.C4 BRAKEDRUM

215

+EH.Q1.2 -X2:19 660

.BR2 -F1

14

13

-Q1
SAFETY CONTACTOR I=3-12A =CV13.AC-F11 N 3501.A2 3501.A2 3501.A2 .B2 .GF/3026.B3 D 3522.A2

-Q2
OPERATION CONTACTOR
264

263 A2

255 A2

A1 516

TeSys U 12A I=3-12A U=110-240V AC/DC

A16-30-10 + CA5-01 110V 50Hz/110-120V 60Hz AC3 7,5kW

516

660

139

139

3501.C2 BRAKE MOTOR

14

105

.BR1 -F1

659

138

138

13

33

34

=CC.ED/1282.C5 DIRECTION UP/WS

=CC.ED/1282.C6 DIRECTION DOWN/LS RD

213

34

33

A1

=CV13../451.B2

1 3 5 13 21 33 43

2 4 6 14 22 34 44

3501.B2 3501.B2 3501.B2 .MD/3131.A4 .GF/3026.B3

1 3 5 13 21

256

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3521

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3521

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

RD RD RD

RD

=CC.ED -Q2 +EH.Q1.2

=CC.ED -Q3 +EH.Q1.2

2 4 6 14 22 D

PLANT CIRCUIT DIAGRAM MAIN TROLLEY BRAKE SYSTEM CONTROL/INDICATION CIRCUITS

=MT.BR +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3521 3522

1 =CV13.DC-F12 24+ 24 VDC

=CV13../452.D3

A
140 132 132 133 141 131

-Q1
3521.C2 SAFETY CONTACTOR

.BR1 -F1
3501.C2 BRAKE MOTOR

.BR2 -F1
3501.C4 BRAKEDRUM

33

21

22

164

34

165

B BU BU BU

166

22

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.13 -002
=CS1.1.13/1513.A4 DI801

CH. 3

CH. 4

CH. 5

=MT.BR SAFETY CONTACTOR ON ACKN =MT.BR BR1-F1 TRIPPED ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3522

=MT.BR BR2-F1 TRIPPED

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY BRAKE SYSTEM CONTROL/INDICATION CIRCUITS

=MT.BR +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3522

3ASX002381-PCD
4 5 6

3522 3531

1 =CV13.DC-F12 24+ =CV13.AC-F11 L/X 110 VAC 24 VDC

=CV13../452.D3 =CV13../451.D3

LINK

LINK

LINK

-X2:33

35

LINK

7 ex. 110

7 ex. 110
134 134 133

4/BK

4/BK

21

22

24

.BR/3501.C2 BRAKE 1 AUTO RELEASED

.BR/3501.D2 BRAKE 1 MAN RELEASED

.C2 BRAKE 1 AUTO RELEASED

.C3 BRAKE 1 MAN RELEASED

3/BU

3/BU

167

168

24

22

-BG1 ++

-BG2 ++

-K11

-K12

21

135

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:34

RD

RD

36

BU

A1 526

-K11
BRAKE 1 AUTO RELEASED =CV13../451.B3 =CV13.AC-F11 N

-K12
BRAKE 1 MAN RELEASED
257

256 A2

257 A2

A1 527

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

258

=CS1.1.13 -002
11 21 =CS1.1.13/1513.A4 DI801

CH. 6

CH. 7

14 12 24 .B5 22

11 21

14 .ED/3582.B2 12 24 .B5 22

=MT.BR1 BRAKE 1 AUTO RELEASED

=MT.BR1 BRAKE 1 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3531 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY TRANSMITTERS/SENSORS/LIM SWITCHES

=MT.BR1 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3531_ Prox Lim_Alt 1_3531

3ASX002381-PCD
4 5 6

3531 3532

1 =CV13.DC-F12 24+ =CV13.AC-F11 L/X 110 VAC 24 VDC

=CV13../452.D3 =CV13../451.D3

LINK

LINK

LINK

-X2:37

39

LINK

7 ex. 110

7 ex. 110
135 136 136

4/BK

4/BK

21

22

24

BRAKE 1 PADWEAR 1

BRAKE 1 PADWEAR 2

.C2 BRAKE 1 PADWEAR 1

.C3 BRAKE 1 PADWEAR 2

3/BU

3/BU

172

173

24

22

-BG11 ++

-BG12 ++

-K21

-K22

21

137

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:38

RD

RD

40

BU

A1 528

-K21
BRAKE 1 PADWEAR 1 =CV13../451.B3 =CV13.AC-F11 N

-K22
BRAKE 1 PADWEAR 2
259

258 A2

259 A2

A1 529

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

260

11

=CS1.1.13 -002
11 21 =CS1.1.13/1513.A4 DI801

CH. 11

CH. 12

14 12 24 .B5 22

11 21

14 12 24 .B5 22

=MT.BR1 BRAKE 1 PADWEAR 1

=MT.BR1 BRAKE 1 PADWEAR 2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3532 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

PLANT CIRCUIT DIAGRAM MAIN TROLLEY TRANSMITTERS/SENSORS/LIM SWITCHES

=MT.BR1 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3531_ Prox Lim_Alt 1_3531

3ASX002381-PCD
4 5 6

3532 3533

0V

BRAKE SUPERVISION

+24V

-A1 ++

CONTACT FORCE 4-20mA 2 1

BRAKE FORCE 4-20mA 4 3

TEMPERATURE PAD 1 4-20mA 5 6

TEMPERATURE PAD 2 4-20mA 7 8

THRUSTOR STROKE 4-20mA 10 9

DISC ROTATION 4-20mA 12 11


-A1-WI ++

BROWN

WHITE

PINK

GRAY

12

12 COM-SPA

12

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

PINK

11

11

11

11

GRAY

B 3 G/Y 5 G/Y -X4:1

12 COM-SPA

B 20G/Y
-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

6 G/Y

14G/Y

17G/Y

11G/Y

8G/Y

10

12

13

15

16

18
-

144

=CV13../452.D4 =CV13../452.B3

=CV13.DC-F12 24+/X =CV13.DC-F12 0V/X 24 VDC

149

19

954

952

953

955

956

957

3/2+ +

5/3+ +

7/4+ +

9/5+ +

10/5I I

=CS1.1.13 -005
=CS1.1.13/1513.C4 AI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

=MT.BR1 BRAKE 1 CONTACT FORCE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3533

=MT.BR1 BRAKE 1 BRAKE FORCE

=MT.BR1 BRAKE 1 TEMPERATURE PAD 1

=MT.BR1 BRAKE 1 TEMPERATURE PAD 2

=MT.BR1 BRAKE 1 THRUSTOR STROKE

=MT.BR1 BRAKE 1 DISC ROTATION D

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3531_ Prox Lim_Alt 1_3531

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN TROLLEY TRANSMITTERS/SENSORS/LIM SWITCHES

11/6+ +

12/6I I

-WI

-WI

-WI

-WI

-WI

-WI

1/1+ +

2/1I I

4/2I I

6/3I I

8/4I I

=MT.BR1 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3533 3534

1 =CV13.DC-F12 24+ =CV13.AC-F11 L/X 110 VAC 24 VDC

=CV13../452.D3 =CV13../451.D3

LINK

LINK

LINK

LINK

LINK

-X2:41

43

45

LINK

7 ex. 110

7 ex. 110

4/BK

4/BK

4/BK

21

21

22

22

24

24

.BR/3501.C3 BRAKE 2 AUTO RELEASED

.BR/3501.D3 BRAKE 2 MAN RELEASED

BRAKE 2 WEAR DETECT

.C2 BRAKE 2 AUTO RELEASED

.C3 BRAKE 2 MAN RELEASED

.C3 BRAKE 2 WEAR DETECT

3/BU

3/BU

3/BU

169

170

171

24

22

-BG1 ++

-BG2 ++

-BG11 ++

-K11

-K12

-K13

21

140

137

138

138

139

139

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:42

44

RD

46

BU

BU

RD

A1 530

-K11
BRAKE 2 AUTO RELEASED =CV13../451.B3 =CV13.AC-F11 N

-K12
BRAKE 2 MAN RELEASED
261

-K13
BRAKE 2 WEAR DETECT
262

260 A2

261 A2

262 A2

A1 532

A1 531

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

BU

263

=CS1.1.13 -002
11 21 =CS1.1.13/1513.A4 DI801

CH. 8

CH. 9

CH. 10

14 12 24 .B4 22

11 21

14 12 24 .B5 22

11 21

14 12 24 .B6 22

=MT.BR2 BRAKE 2 AUTO RELEASED

=MT.BR2 BRAKE 2 MAN RELEASED

=MT.BR2 BRAKE 2 WEAR DETECT

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3534 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10

PLANT CIRCUIT DIAGRAM MAIN TROLLEY TRANSMITTERS/SENSORS/LIM SWITCHES

=MT.BR2 +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =MT.BR Sh. 3531_ Prox Lim_Alt 1_3531

3ASX002381-PCD
4 5 6

3534 3582

1 =CV13.AC-F11 L/X =CV13.AC-F11 L =CV13.AC-F11 L/EH.Q1.2 110 VAC

5 =CV13.DC-F12 24+ =CV13.DC-F13 24+ 24 VDC

=CV13../451.D3 =CV13../451.D2 =CV13../451.D3 A

=CV13../452.D3 =CV13../452.D5 -X2:47 LINK

182

183

A
545 152 128 129

-X2:11

-K1
.C2 ACTIVATE EM DRIVE

13

43

14

517

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

238

216

.BR1/3531.C3 BRAKE 1 MAN RELEASED

.GF/3026.C2 SAFETY RELAY EM/SAFETY-STOP

=CC.GF/1071.B4

+EH.Q1.2 -X2:20

.BR1 -K12

.GF -F5
12

14

24

-X2:48

23

11

-X3:27

-K4
.C4 CHAIN DETECTED

214

34

33

7 ex. 110

=CV11.DC-F12 LT 24+/TEST

+MH.S1 -X3:44

122

N 40E + CA5-22N

N 40E + CA5-22N 110V 50Hz/110-120V 60Hz

N 31E

A1 533

X2

556

HARMONY 4 GREEN GREEN 24V

123

A1

-K1
ACTIVATE EM DRIVE =CV13../451.B3 =CV13.AC-F11 N .A3

-K2
READY FOR ED RUN
252

A1

CHAIN DETECTED

MAIN TROLLEY EM. DRIVE READY FOR RUN GREEN =CV13../452.B5

251 A2

252 A2

253 A2

254

253

553

X1

=CV13.DC-F13 0V/MH.S1

=CS1.1.13 -002
=CS1.1.13/1513.A4 DI801

CH. 16

13 23 33 43 53 61 71 83

14 24 34 44 54 62 72 84 =RTS.HY/3936.C2 =CC.ED/1282.B3 .BR/3521.A5 .A5

13 23 33 43 53 61 71 83

14 24 34 44 54 62 72 84 .MD/3131.B2 .B2 .A6

13 21 33 43

14 22 34 44

=MT.ED CHAIN DETECTED ON ACKN

.GF/3027.D4 D .GF/3027.D4

16

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3582

Rev Ind Based on

Revision

3ASX_STS =MT.ED Sh. 3582

RD

=CC.ED/1284.C3 MAIN TROLLEY SELECTED

CHAIN DETECTED

661

14

3/BU

12

=CC.ED -K5 +EH.Q1.2

548

175

-BG1 ++

4/BK

7 ex. 110

658

237

-K2
.C3 READY FOR ED RUN

-K4
.C4 CHAIN DETECTED

44

11

44

43

NO

BU

RD RD RD
110V 50Hz/110-120V 60Hz

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

RD RD

8 ex. 24

BU

BU

RD
110V 50Hz/110-120V 60Hz

-K4

-7P1 +MH.S1

C
+MH.S1 -7P1

PLANT CIRCUIT DIAGRAM MAIN TROLLEY EMERGENCY DRIVE CONTROL/INDICATION CIRCUIT

=MT.ED +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3582 3931

1 =LV11../221.C3 =LV11../221.C3 =LV11../221.C3

3 =CV13.AC-F11 L 110 VAC

5 =CV13.DC-F12 24+ 24 VDC

=CV13../451.D2

=CV13../452.D3

=LV11-33 L2

1/1A

176

=LV11-33 L3

=LV11-33 L1

A
544 180 182 141 181 181

=CS1.1.13 -004
=CS1.1.13/1513.C2

13

13

CH. 1 2/1B DO802

-K6
3936.C2 MAIN TROLLEY EM.DRIVE

-K7
3936.C3 BOOM HOIST EM.DRIVE
187

-Q1
.C3 ROPE TENSION HYDR. PUMP
188

14

14

5 201

197

3 199

186

I=4,5-18A

-Q1
SET 10A .C3 ROPE TENSION HYDR. PUMP 2
507 509

=RTS.HY HYDRAULIC PUMP ON ORDER

508 4

174

186

187

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

EARTH

RD

-X1:7

3 ex. 3x400

3
TeSys U 32A I=4,5-18A U=110-240V AC/DC

-Q1
Type 6,33kW, 10A

W1

PE

-M1 ++

-M1-E1 ++
HEATER HYDR. PUMP

=CV13../451.B3

V1

U1

ROPE TENSION HYDR. PUMP I=4,5-18A =CV13.AC-F11 N .B2 .B2 .B2 .A6

264 A2

A1 188

BU

511

=CS1.1.13 -002
2 4 6 14 22 =CS1.1.13/1513.A4 DI801

CH. 15

1 3 5 13 21

T/CATENARY ROPE TENSION HYDRAULIC PUMP MOTOR 6,33kW, 10A D

=RTS.HY HYDRAULIC PUMP ON ACKNOWLEDGE

15

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3931 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM ROPE TENSION HYDRAULIC MAIN CIRCUIT

=RTS.HY +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3931

3ASX002381-PCD
4 5 6

3931 3934

1 =CV32.AC-F11 L/X 110 VAC

4 =CV32.DC-F12 24+ 24 VDC

LINK

-X2:23

188

=CV32../526.D3

=CV32../527.D4

A
138 139

++
-X:

-K1
.C2 ISOLATOR VALVE R2 CLOSED

11
170

7 ex. 110

-R2
C

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD BU

-K1
ISOLATOR VALVE R2 CLOSED =CV32../526.B3 =CV32.AC-F11 N

219 A2

A1 515

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

-X2:24

-X:

NO

14

12

220

=CS1.1.32 -003
11 21 =CS1.1.32/1543.C3 DI801

CH. 4

14 .A5 12 24 3936.B2 22

=RTS.HY HYDRAULIC UNIT ISOL. VALVE R2 CLOSED ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3934 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM ROPE TENSION HYDRAULIC SENSORS

=RTS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3934

3ASX002381-PCD
4 5 6

3934 3935

1 =CV32.AC-F11 L/X 110 VAC

4 =CV32.DC-F12 24+ 24 VDC

A
140 140 142 142 143 139 141 141

-X2:25 LINK

=CV32../526.D3

=CV32../527.D4

A
7 ex. 110

11

11

11

++
-X:

-K2
.C2 MAIN TROLLEY OIL.PR NOT LOW NC NC NC

-K3
12 .C2 MAIN TROLLEY OIL.PR NOT HIGH

-K4
12 .C3 CAT. TROLLEY OIL.PR NOT LOW

-K5
12 .C4 CAT. TROLLEY OIL.PR NOT HIGH

11
174

14

14

14

171

172

-H5.LO

NC

P
C

-H5.HI

P
C

-H6.LO

P
C

-H6.HI

P
C

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X:

173

14

12

-X2:26

27

28

RD

RD

RD

RD

29

BU

BU

BU

A1 516

A1 517

A1 518

-K2
MAIN TROLLEY OIL.PR NOT LOW =CV32../526.B3 =CV32.AC-F11 N

-K3
MAIN TROLLEY OIL.PR NOT HIGH
221

-K4
CAT. TROLLEY OIL.PR NOT LOW
222

-K5
CAT. TROLLEY OIL.PR NOT HIGH
223

220 A2

221 A2

222 A2

223 A2

A1 519

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

224

=CS1.1.32 -003
11 21 =CS1.1.32/1543.C3 DI801

CH. 5

CH. 6

CH. 7

CH. 8

14 .A4 12 24 22

11 21

14 .A5 12 24 22

11 21

14 .A5 12 24 22

11 21

14 .A6 12 24 22

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3935 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

=RTS.HY =RTS.HY MAIN TROLLEY CATENARY TROLLEY OIL PRESSURE NOT LOW OIL PRESSURE NOT LOW =RTS.HY =RTS.HY MAIN TROLLEY CATENARY TROLLEY OIL PRESSURE NOT HIGH OIL PRESSURE NOT HIGH

PLANT CIRCUIT DIAGRAM ROPE TENSION HYDRAULIC SENSORS

=RTS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. _With aux relays_3935

3ASX002381-PCD
4 5 6

3935 3936

1 =CV13.AC-F11 L/X 110 VAC

184

A +BG.S1

-X2:19

185

=CV13../451.D3

7 ex. 110
504-X2:6

24

22

106

+BG.S1 -X2:7

+EH.Q4 -X2:19

-X2:20

7 ex. 110

-X2:15

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

106

518

N 40E

N 40E 110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

-K6
MAIN TROLLEY EM.DRIVE =CV13../451.B3 =CV13.AC-F11 N 3931.A4 3937.B4 3937.B4

-K7
BOOM HOIST EM.DRIVE
250

249 A2

250 A2

A1 519

A1

13 23 33 43

14 24 34 44

3931.A5 3937.B4 3937.B4 3937.B5

13 23 33 43

251

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3936 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3936

RD

-X2:16

RD

=MT.ED/3582.C3 READY FOR ED RUN

266

+EH.Q4 -X2:20

84

RD

=MT.ED -K2

=BH.ED/4582.C3 READY FOR ED RUN

83

518

34

=BH.ED -K2 +EH.Q4

33

517

RD

RD

RD

3934.C2 ISOL. VALVE R2 CLOSED

505

518

-K1 +BG.S1

21

RD B C 14 24 34 44 D PLANT CIRCUIT DIAGRAM ROPE TENSION HYDRAULIC CONTROL CIRCUIT =RTS.HY +EH.Q3
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

3936 3937

1 =CV32.AC-F11 L

=CV32../526.D3 =CV32../526.D4

179

179

180

180

181

-X2:8187

=CV32.AC-F11 L/X 110 VAC

506

A
7 ex. 110
184 184 183 185 185

1/1A

3/2A

+EH.Q3 -X2:21

=CS1.1.32 -006
=CS1.1.32/1544.A3

5/3A

11

11

268 520

4/2B

CH. 1 2/1B DO802

CH. 2

CH. 3 6/3B

RD
269 269 270 270 520

-K8
.C2 ROPE TENSION SOLENOID 1 43 33

-K9
12 .C2 ROPE TENSION SOLENOID 2

-K10
12 .C3 ROPE TENSION SOLENOID 3

11 RD
522

14

14

189

190

191

520

24

34

267

267

268

RD

RD B RD RD RD

34

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

3936.C2 MAIN TROLLEY EM.DRIVE +EH.Q3 -X2:22

522

523

272

271

44

-K6 +EH.Q3

43

33

RD

-X2:30

24

-X2:9

7 ex. 110

10

507

508

509

11

(S1)

7 ex. 110

(S2)

7 ex. 110

(S3)

507

508

A1 189

A1 190

A1 191

509

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

ROPE TENSION SOLENOID 1

-S10 ++

ROPE TENSION SOLENOID 2

-S11 ++

ROPE TENSION SOLENOID 3 C

-S12 ++

33

224 A2

225 A2

ROPE TENSION SOLENOID 1 =CV32../526.B3 =CV32.AC-F11 N

ROPE TENSION SOLENOID 2

ROPE TENSION SOLENOID 3

226 A2

LINK

228

LINK

LINK

225

226

503

=CV32../526.B4 11 21 14 .A6 12 24 22 21 11 14 .A6 12 24 22 21 11

=CV32.AC-F11 N/X

14 .A5 12 24 22

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/3937 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

LINK

35

-K8

-K9

-K10

-X2:31

34

23

32

PLANT CIRCUIT DIAGRAM ROPE TENSION HYDRAULIC VALVE CONTROL

Rev Ind Based on

Revision

3ASX_STS =RTS.HY Sh. 3937

RD

RD

3936.C3 BOOM HOIST EM.DRIVE

522

272

44

=RTS.HY OPEN SOLENOID 1 REQUEST

=RTS.HY OPEN SOLENOID 2 REQUEST

=RTS.HY OPEN SOLENOID 3 REQUEST

-K7 +EH.Q3

23

523

521

271

521

14

12

186

=RTS.HY +BG.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

3937 4002

14

12

13

DO801

698

699

700

BU

BU

BU

+CA.A1 -X3:39

40

42

41

BU

701

15

=CS1.1.21/1530.A2

=CS1.1.21 -007 +CA.A1

CH. 12

CH. 13

CH. 14

CH. 15

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

+CA.S2 -X3:30

32

BU

BU

BU

534

535

536

X1

X1

X1

X1

537

HARMONY 4 RED RED 24V

HARMONY 4 GREEN GREEN 24V

HARMONY 4 YELLOW YELLOW 24V

HARMONY 4 GREEN GREEN 24V

BU

33

31

-2P1
BOOM PINS OUT OVERLOAD RED =CV21../514.D5 =CV21.DC-F13 0V/CA.S2 24 VDC

-2P3
BOOM FULLY RAISED GREEN
113

-2P4
BOOM IN SHIP CLEARENCE YELLOW
114

-2P5
BOOM DOWN GREEN
115

X2

X2

X2

112

113

115

X2 =BH.GF BOOM DOWN D


116

=BH.GF MAN ON BOOM =BH.GF BOOM FULLY RAISED

=BH.GF BOOM IN SHIP CLEARENCE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4002

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4001

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

114

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=BH.GF +CA.S2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4002 4003

2 =CV21.DC-F12 24+/CA.S1.1 24 VDC

=CV21../513.D4

A DOWN
HARMONY 4 A>B<C 3-POS ROTARY 2NO 155 156 156 157

UP

-2S6
104 105

BOOM UP - 0 - DOWN

2NO

.A2

.A3

BU

13-14 23-24 UP B 0 DOWN

BU

24

14

23

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.25 -002
=CS1.1.25/1535.A4 DI801

CH. 9

CH. 10

=BH.GF BOOM UP REQ =BH.GF BOOM DOWN REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4003

10

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4001

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=BH.GF +CA.S1.1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4003 4007

1 =CV09.DC-F12 24+ 24 VDC

=CV09../433.D3

A SYNCH RESET
HARMONY 4 A>L/B<C 3-POS KEY RETURN REMOVABLE POS B

=CS1.1.09 -006
=CS1.1.09/1505.C5 DO801

158

159

157

23

13

158

-1S2
24 14 BOOM HOIST ENCODER A>L/B<C .A3 .A2
2NO
127 126

CH. 8 8 BU
125

BU

RESET 0 B SYNCH B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

13-14 23-24

HARMONY 4 WHITE WHITE 24V

BOOM HOIST SYNCHRONIZATION WHITE 2

136

X2

-1P1

X1

C
137

=CS1.1.09 -004
=CS1.1.09/1505.C3 DI801

CH. 2

CH. 3

=CV09../433.C5

=CV09.DC-F13 0V 24 VDC =BH.GF SYNCH ON IND

=BH.GF SYNCH RESET REQ

=BH.GF SYNCH SET REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4007 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=BH.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4007

3ASX002381-PCD
4 5 6

4007 4008

1 =CV31.DC-F12 24+ 24 VDC

=CV31../522.D4

A CLEAR OFF
HARMONY 4 A>B<C 3-POS ROTARY 2NO HARMONY 4 RED RED 1NO+LB 24V HARMONY 4 A-C 2-POS ROTARY 1NO HARMONY 4 RED RED 1NO+LB 24V 144 144 145 143 145 146 142 143 146 147

UP

23

13

13

13

-3S1
14 24 AUTO; 45 DEG/80 DEG SHIP CLEAR.-OFF-FULLY UP A>B<C .A2 .A2
2NO
112 111

-3S2
14
1NO

-3S4
14 BOOM MODE MANUAL/AUTO A-C
1NO
117 114

-3S3
1NO

4009.C5 BOOM RAISING RED

4009.C5 BOOM LOWERING RED

BU

BU

BU

BU

CLEAR OFF B UP B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

13-14 23-24

116

14

13

10

11

=CS1.1.31 -001
=CS1.1.31/1541.A4 DI801

CH. 8

CH. 9

CH. 10

CH. 11

CH. 12

=BH.GF BOOM HOIST SHIP CLEAR. REQ. =BH.GF BOOM HOIST FULLY UP REQ.

=BH.GF BOOM RAISING REQ =BH.GF BOOM MODE MANUAL REQ

=BH.GF BOOM LOWERING REQ

12

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4008

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4008

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/BOOM-HOUSE

=BH.GF +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4008 4009

=CS1.1.31 -003
=CS1.1.31/1541.C4 DO801

CH. 7 7

CH. 8 8

CH. 9 9

CH. 10 10

CH. 11 11

CH. 12 12
115

110

107

108

109

113

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

HARMONY 4 GREEN GREEN 24V

HARMONY 4 YELLOW YELLOW 24V

HARMONY 4 GREEN GREEN 24V

HARMONY 4 RED RED 24V

X1

X1

X1

X1

X1

-3P3
BOOM FULLY RAISED GREEN

-3P4
BOOM IN SHIP CLEARENCE YELLOW
127

-3P5
BOOM DOWN GREEN
128

-3P6
BOOM PINS OUT (parking position) GREEN
129

-3S2
4008.A3 BOOM RAISING RED
130

-3S3
4008.A4 BOOM LOWERING RED
131

X1

BU

C X2
131 132

X2

X2

X2

X2

126

127

128

129

=CV31../522.B5

=CV31.DC-F13 0V 24 VDC =BH.GF BOOM IN SHIP CLEAR. ON IND =BH.GF FULLY RAISED ON IND =BH.GF BOOM DOWN =BH.GF BOOM UP FINAL =BH.GF BOOM RAISING ON IND D =BH.GF BOOM LOWERING ON IND

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4009 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/BOOM-HOUSE

130

X2

=BH.GF +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4009

3ASX002381-PCD
4 5 6

4009 4011

2 =CV14.DC-F12 24+/MH.S1 24 VDC

=CV14../457.D4

557

102

UP

23

-7S1
BOOM HOIST UP/DOWN A>B<C .A3 .A2
2NO
559

24

BU

0 DOWN B

50

UP

-X3:49

13-14 23-24

BU

560

14

13

102

DOWN

HARMONY 4 A>B<C 3-POS ROTARY 2NO

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

+EH.Q4 -X3:24

C BU BU

25

550

=CS1.1.14/1515.A3

=CS1.1.14 -001 +EH.Q4

CH. 5 DI801 =BH.GF UP ON REQ

CH. 6

=BH.GF DOWN ON REQ

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4011 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

551

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/M-HOUSE

=BH.GF +MH.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4011

3ASX002381-PCD
4 5 6

4011 4016

=CS1.1.42 -005
=CS1.1.42/1553.C4 DO801

CH. 1 1

CH. 2 2

CH. 3 3

CH. 4 4 BU
108

110

BU

109

BU

BU

111

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

HARMONY 4 GREEN GREEN 24V

HARMONY 4 YELLOW YELLOW 24V

HARMONY 4 GREEN GREEN 24V

HARMONY 4 RED RED 24V

X1

X1

X1

X1

-4P3
BOOM FULLY RAISED GREEN =CV42../542.B6 =CV42.DC-F13 0V 24 VDC

-4P4
BOOM IN SHIP CLEARENCE YELLOW
221

-4P5
BOOM DOWN GREEN
222

-4P1
MAN ON BOOM RED
223

X2

X2

X2

X2 =BH.GF MAN ON BOOM D =BH.GF +LS.S1


Rev Ind 224 Lang Sheet Cont 223

220

=BH.GF BOOM FULLY RAISED =BH.GF INTERMEDIATE POS 45 (ship clearence)

=BH.GF BOOM DOWN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4016 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/LS DOCKLEVEL

Resp dep

KKH1

222

221

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4016

3ASX002381-PCD
4 5 6

4016 4017

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D5

A
HARMONY 4 BLACK BLACK 1NO HARMONY 4 BLACK BLACK 1NO HARMONY 4 RED RED 1NC 144 144 143 145 145 146

13

13

-4S6
14
1NO 112

-4S8
14
1NO 113

-4S9
1NC 114

BOOM UP BLACK

BOOM DOWN BLACK

BOOM STOP RED

22

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

=CS1.1.42 -003
=CS1.1.42/1553.C2 DI801

CH. 1

CH. 2

CH. 3

=BH.GF BOOM UP REQ.

=BH.GF BOOM DOWN REQ.

=BH.GF BOOM STOP-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4017 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS MAN MACHINE COM/LS DOCKLEVEL

=BH.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4016

3ASX002381-PCD
4 5 6

4017 4021

1 =CV14.DC-F14 24+ 24 VDC

5 =CV14.DC-F12 24+ 24 VDC

=CV14../458.D2

=CV14../457.D2

A 1NC
202 201

.A2

BOOM HOIST OVERTRAVEL


8 ex. 24 8

.C2 OVERTRAVEL SAFETY STOP

B -X3:38 39

BU

242

14

-BG1 ++

-F1
1C

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

559

BU

BU

BU

C572 3NO, 2NC 24V DC 559 560 131

Y10

Y11

Y12

Y21

Y22

Y33

A1

SAFETY RELAY C 572 Y44 Y43

RESET

Y34

-F1

234

233

132

133

131

A2

PE

=CV14../458.B2

=CV14.DC-F14 0V .A6
EARTH

BU

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4021

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4021

GN/YE 13 23 33 41 51 14 24 34 42 52 4027.B2 4027.B2 2 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS SAFETY STOP SENSORS - OVERTRAVEL 4

=CS1.1.14 -001
=CS1.1.14/1515.A3 DI801

CH. 7

=BH.GF OVERTRAVEL ON ACKN-N

OVERTRAVEL SAFETY STOP

134

126

102

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

4021 4022

1 =CV14.DC-F14 24+/X

5 =CV14.DC-F12 24+ =CV14.DC-F12 24+/X 24 VDC

=CV14../458.D3

=CV14.DC-F14 24+ =CV14../458.D2 24 VDC


224 565

=CV14../457.D2 =CV14../457.D3

-X3:40 561

225

A
202 203

44

42

EGS 4K B35 2,5rpm 2,5-1200rpm RANGE, B35 FLANGE 12-30 VDC

46

SPEED 1

n>

SPEED 2

+ SUPPLY 12-30 VDC SYSTEM CHECK PROGRAMMING TOOL RS232

n>

BOOM HOIST OVERSPEED SENSOR -X3:41 B 2,5-1200rpm RANGE, B35 FLANGE


8 8 8 8

243

EGS 4K B35 2,5rpm

.C2 OVERSPEED SAFETY STOP

14

-BS1++

-F2

13

43

45

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C572 3NO, 2NC 24V DC

564

548

137

561

234

+EH.K1 -X3:20 21 532

Y10

Y12

Y21

Y22

Y33

A1

Y34

Y11

-F2

547

235

562

563

137

8 ex. 24

-X3:18

130

47

BU

RESET

BU

SAFETY RELAY C 572 Y44 Y43

A2

PE

4027.C2

33 41 51

34 42 52

+EH.K1 -X3:21

4027.C2

23

24

-X3:19

=CV14../458.B2 D =CV14../458.B3

=CV14.DC-F14 0V =CV14.DC-F14 0V/X D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4022

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4022

BU

GN/YE

OVERSPEED SAFETY STOP

.A6

13

14

=CC.GF/1012.C4 OVERSPEED RESET

24

22

=CC.GF -K11 +EH.K1

126

127 103

533

566

=CS1.1.14 -001
=CS1.1.14/1515.A3 DI801

CH. 8

CH. 9

=BH.GF OVERSPEED SYSTEM ON ACKN-N

CHECK

=BH.GF OVERSPEED ON ACKN-N

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS SAFETY STOP SENSORS - OVERSPEED

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

BU

BU

BU

BU

BU

BU

BU

EARTH

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4022 4023

1 =CV14.DC-F14 24+ 24 VDC

5 =CV14.DC-F12 24+ 24 VDC

=CV14../458.D3

=CV14../457.D3

13

A
204 203

.A3

-X3:49 LINK -X3:50 14

-F3
.C2 BOOM GATE WS SAFETY STOP BU

BOOM GATE WS OPEN

13

-BG3 ++
B

.B3 B
8 ex. 24
567 -X3:48 BU

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BOOM GATE WS OPEN

14

C572 3NO, 2NC 24V DC 567 140

BU

51

BU
142

Y10

Y11

Y12

Y21

Y22

Y33

A1

SAFETY RELAY C 572 Y44 Y43

RESET

Y34

-F3

235

236

568

140

141

BU BU

244

14

13

-BG2 ++

A2

128 104

PE

=CV14../458.B3

=CV14.DC-F14 0V .A6
EARTH

=CS1.1.14 -001
13 23 33 41 51 14 24 34 42 52 =CS1.1.14/1515.A3 DI801

CH. 10

4027.C2 4027.C2

=BH.GF BOOM GATE LEFT CLOSED ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4023

10

BOOM GATE WS SAFETY STOP

BU GN/YE

143

127

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4023

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4023 4024

1 =CV14.DC-F14 24+ 24 VDC

5 =CV14.DC-F12 24+ 24 VDC

=CV14../458.D3

=CV14../457.D3

13

A
204 205

BOOM GATE LS OPEN

-X3:53 LINK -X3:54

-F5
.C2 BOOM GATE LS SAFETY STOP BU

13

-BG5 ++
B

.B3 B
8

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BOOM GATE LS OPEN

8 ex. 24
569 -X3:52 BU

14

C572 3NO, 2NC 24V DC 569 165

BU

55

BU
237 238 570 165 166

BU
167

Y10

Y11

Y12

Y21

Y22

Y33

A1

SAFETY RELAY C 572 Y44 Y43

RESET

Y34

-F5

BU

246

14

13

-BG4 ++

.A3

14

A2
129

581 105

PE

=CV14../458.B3

=CV14.DC-F14 0V .A6
EARTH

=CS1.1.14 -001
13 23 33 41 51 14 24 34 42 52 =CS1.1.14/1515.A3 DI801

CH. 12

4027.C3 4027.C4

=BH.GF BOOM GATE RIGHT CLOSED ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4024

12

BOOM GATE LS SAFETY STOP

BU GN/YE

168

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4023

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4024 4026

1 =CV14.DC-F14 24+ 24 VDC

4 =CV14.AC-F11 L 110 VAC

5 =CV14.DC-F12 24+ 24 VDC

=CV14../458.D3

=BH.SS-1 =BH.SS-3 =BH.SS-2 =BH.SS-4

=CV14../456.D2 4027.A1 4027.A1 4027.D1 4027.D1 BU

=CV14../457.D3

205

13

206

-K1
152

22

191

22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.C5 EM/SAFETY STOP

.BR -Q2
C572 3NO, 2NC 24V DC

21

150

RD 22

.BR/4521.C3 OPERATION CONTACTOR

149

538

146

Y10

Y11

Y12

Y21

Y22

Y33

A1

RESET

Y34

-F4

236

237

539

146

147

148

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

A1 160

SAFETY RELAY C 572 Y44 Y43

BU

118

.BR/4521.C2 SAFETY CONTACTOR

22

-K2

21

.BR -Q1

.C5 EM/SAFETY STOP

21

245

13

161

A2

PE

128

169 A2

EM/SAFETY STOP =CV14../456.B2 =CV14.AC-F11 N .A6 .B4 =MT.MD/3131.B3 .BR/4521.A2 .EB/4571.A2

EM/SAFETY STOP

169 A2

170

=CV14../458.B3

=CV14.DC-F14 0V .A4
EARTH

=CS1.1.14 -001
14 22 34 44 54 64 74 84 =CS1.1.14/1515.A3 DI801

CH. 11

13 23 33 41 51

14 24 34 42 52

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84

.B6 .B4 =MT.MD/3131.B3 .BR/4521.A2 .EB/4571.A2

13 21 33 43 53 63 73 83

.ED/4582.B3 =CC.ED/1282.A4

=BH.GF EM STOP RELAYS ON ACKN

11

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4026

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4026

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

SAFETY RELAY EM/SAFETY-STOP

129 106

151

-K1

-K2

A1 161

BU

BU

.EB/4571.C2 EM BRAKE LIFT ORDER

.C4 EM/SAFETY STOP

-K2

119

22

14

-K1

.C2 SAFETY RELAY EM/SAFETY-STOP

21

160

14

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

BU

.EB -K1

-F4

.C4 EM/SAFETY STOP

13

190

21

189

14

BU BU

BU

BU

BU

BU

BU

BU

GN/YE

4026 4027

1 =BH.SS-1 -X3:3538

4026.A3 4026.A3

263

+EH.Q1.2 -X3:23

8 ex. 24

1/1A

727

728

=CS1.1.14 -004
BU =CS1.1.14/1515.C3

54

=CC.ES/1115.C2 EMERGENCY STOP A

=CC.ES/1115.C3 EMERGENCY STOP B

234

227

54

=CC.ES -K21 +EH.Q1.2

=CC.ES -K22 +EH.Q1.2

DO802 =BH.GF SAFETY STOP CRANE ON ORD

555

=BH.GF SAFETY STOP CRANE ON ORD

BU BU
234 227 729 730

+EH.Q1.2 -X3:25 729

730

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

540-X3:5

732

731

8 ex. 24

-X93:20

+EH.Q1.2 -X3:27

23

33

24

4021.C2 OVERTRAVEL SAFETY STOP

34

-X3:7

135

136

542

543

BU
542 543

BU

135

23

33

136

24

556

144

138

139

23

23

33

-F3
4023.C2 BOOM GATE WS SAFETY STOP

-F5
4024.C2 BOOM GATE LS SAFETY STOP

24

24

34

264

263

265

34

33

145

BU BU

264

.ED -K1
.ED/4582.C3 ACTIVATE EM DRIVE

53

54

556

84

83

266

4026.A3 4026.A3

=BH.SS-2 =BH.SS-4

558

147

148

266

BU BU

558

34

BU

35

-F2
4022.C2 OVERSPEED SAFETY STOP

-X3:33

-X93:23

-X93:21

-F1

=MT.MD/3101.A3

WATCHDOG

-X93:22

541

28

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4027

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4027

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

BU

=CC.GF/1005.C2 OVERTRAVEL BYPASS BU

=CC.GF/1005.C3 OVERTRAVEL BYPASS

33

=CC.GF -K2 +EH.Q1.2

=CC.GF -K3 +EH.Q1.2

BU -X3:32

BU 34

34

26

34

557

4/2B

CH. 1 2/1B

CH. 2

53

53

3/2A

24

265

539

=BH.SS-3

BU BU BU

B
8

8 ex. 24

=MT.MD -MT +EH.T6

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4027 4032

-BG10 ++
BOOM HOIST POSITION A(out) B(out) A(in) B(in) +(2) -(2) +(1) -(1)

TERMINATION OFF ADDRESS 7 4 x10 x1

968

out

B P-BUS 74 P-BUS 76

969

in

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

=MT.GF/3032.B2

=HV../111.D4
571 110

=CV14../457.D5 =CV14../457.B5

=CV14.DC-F13 24+/X =CV14.DC-F13 0V/X 24 VDC

-X3:56 57 C

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4032 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4032

3ASX002381-PCD
4 5 6

4032 4033

1 =CV14.AC-F11 L/X 110 VAC

=CV14../456.D3

-X2:58 LINK

LINK

LINK

LINK

LINK

64

60

62

LINK

159

A
7 ex. 110 7 ex. 110 7 ex. 110

7 ex. 110

NC

NC

NC

-BG6 ++
HOIST UP END STOP

-BG7 ++
SLACK ROPE DETECT LEFT

-BG8 ++
SLACK ROPE DETECT RIGHT

-BG9 ++
ROPE BALANCE DETECT

B
7 7 7 7

NC

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:59

63

RD

RD

RD

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

RD

65

61

C A1 536
173 A2 174

A1 534

A1 533

-K6
HOIST UP END STOP =CV14.AC-F11 N

-K7
SLACK ROPE DETECT LEFT
171

-K8
SLACK ROPE DETECT RIGHT
172

A1 535

-K9
ROPE BALANCE DETECT
173

170 A2

171 A2

=CV14../456.B2

14 4034.B2 12 24 =CC.ED/1282.C4 22

11 21

14 4034.B3 12 24 22

11 21

14 4034.B3 12 24 22

172 A2

11 21

14 4034.B4 12 24 22

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4033 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4033

3ASX002381-PCD
4 5 6

4033 4034

=CV14../457.D3

=CV14.DC-F12 24+ 24 VDC

=CV14../457.D5

=CV14.DC-F13 24+ 24 VDC

A
230 231

=CS1.1.14 -004
206 207 207 208 208 209 209

=CS1.1.14/1515.C3

DO802

-K6
4033.C2 HOIST UP END STOP B

-K7
12 4033.C3 SLACK ROPE DETECT LEFT

-K8
12 4033.C4 SLACK ROPE DETECT RIGHT

-K9
12 4033.C4 ROPE BALANCE DETECT

=BH.GF 12

14

14

14

247

248

249

250

14

271

11

11

11

11

10/5B

CH. 5

210

9/5A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

BU

C A1
580 A2

-K5 =CS1.1.14 -001


=CS1.1.14/1515.A3 DI801 =BH.GF HOIST UP END STOP-N =BH.GF SLACK ROPE DETECTED LEFT-N =BH.GF SLACK ROPE DETECT RIGHT-N =BH.GF ROPE BALANCE DETECT-N HORIZONTAL POSITION =CV14.DC-F13 0V 13 15 14 16 CH. 16

CH. 13

CH. 14

CH. 15

=CV14../457.B5

14 =LTF1../617.B2 12 24 22

11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4034

Rev Ind Based on

Revision

3ASX_STS =BH.GF Sh. 4033

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST GENERAL FUNCTIONS TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.GF +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4034 4096

1 =CV31.DC-F12 24+/X 24 VDC

=CV31../522.D4

LINK

LINK

LINK

LINK

507

LINK

-X3:9

LINK

13

8 ex. 24

8 ex. 24

8 ex. 24

8 ex. 24

NO

NO

NO

-BG1 ++
LEFT SIDE PIN DISENGAGED

-BG2 ++
RIGHT SIDE PIN DISENGAGED

-BG3 ++
LEFT SIDE PIN ENGAGED

-BG4 ++
RIGHT SIDE PIN ENGAGED

-X3:10

CONTACTS ARE SHOWN B IN UNACTUATED CONDITION

14

12

16

C
8

NO

15

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

508

509

510

=CS1.1.31 -002
=CS1.1.31/1541.C3 DI801

CH. 6

CH. 7

CH. 8

CH. 9

=BH.LA LEFT SIDE PIN DISENGAGED

=BH.LA RIGHT SIDE PIN DISENGAGED

=BH.LA LEFT SIDE PIN ENGAGED

=BH.LA RIGHT SIDE PIN ENGAGED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4096 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

511

PLANT CIRCUIT DIAGRAM BOOM HOIST LATCH TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.LA +BC.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.LA Sh. 4096

3ASX002381-PCD
4 5 6

4096 4111

=MT.MD/3101.D3

=MT.MD/3101.D3

=MT.MD/3101.D3

=MT.MD/3101.D3

=MT.MD/3101.D3

=BH.MD PE

=BH.MD SH

=BH.MD L1

=BH.MD L2

=BH.MD L3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

2 2 ex. VFdrive

2 ex. VFdrive

PE

Type 150kW S1, 225A, 1750rpm

W1

PE

V1

U1

-M1-BT1 ++

=MT.MD/3141.A4

-M1-BS1 ++

PT

-M1 ++

4171.A2 HIGH TEMP WARNING

BOOM HOIST MOTOR 150kW S1, 225A, 1750rpm D

-M1-BT2 ++

=HT1../701.D4 MOTOR HEATER BOOM HOIST

-M1-E1 ++

.CF -M1 ++

4171.B2 HIGH TEMP TRIP

.BR/4501.D2 BOOM HOIST COOLING THRUSTER BRAKE (MOTOR) FAN D

.BR -M1 ++

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4111

Rev Ind Based on

Revision

3ASX_STS =BH.MD Sh. 4111

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST MAIN DRIVE MOTOR MAIN CIRCUIT

=BH.MD
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4111 4151

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T21 24 VDC

=CV10../436.D4

=CV10../437.D4

138

=CS1.1.10 -003
=CS1.1.10/1507.A5

7/4A

139

A
142 129 130 141

8/4B

CH. 4

-K1
.C2 CHANGE OVER AUX REALY

-Q1
.C4 CHANGE OVER CONTACTOR

DO802 =BH.MD CO CONTACTOR ON ORD

151

118

RD

135

44

34

43

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=MT.MD -K1
=MT.MD/3151.C2 CHANGE OVER AUX REALY

166

22

21

=MT.MD -Q1
=MT.MD/3151.C4 CHANGE OVER CONTACTOR

21

109

22

122

A1

-K1
CHANGE OVER AUX REALY =CV10../436.C4 =CV10.AC-F11 N/EH.T21 =MT.MD/3141.B6 =MT.MD/3151.B2 .A4 =MT.MD/3131.A3 D

-Q1
SET CHANGE OVER CONTACTOR

A1

A1

110 A2

115 A2

116

123

13 21 33 43 57 65

14 22 34 44 58 66

=MT.MD/3101.C3 =MT.MD/3101.C3 =MT.MD/3101.C3 =MT.MD/3132.A3 =MT.MD/3151.C2 .A6

1 3 5 13 21 31 43

2 4 6 14 22 32 44

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4151

Rev Ind Based on

Revision

3ASX_STS =BH.MD Sh. 4151

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST MAIN DRIVE CHANGE OVER CONTACTOR CONTROL

PREFAB . .

A2.

A2

48-110VAC

=CS1.1.10 -001
=CS1.1.10/1507.A3 DI801

CH. 6

=BH.MD CO CONTACTOR ON ACKN

PREFAB . .

N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

EH 550-30-22 110V 60Hz

A1.

BU

RD RD RD

-Q1-R1
RC-EH 800/110

=BH.MD +EH.T21
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

4151 4171

4 =CV14../457.D3 =CV14.DC-F12 24+ 24 VDC


212 213

++
-X:
3 IN SERIES, 130C WARN

-K101

2

11

A 12

-M1-BT1

4111.C3 HIGH TEMP WARNING 3 130C

255

-K101 -M1-BT2
4111.D3 HIGH TEMP TRIP 150C 1

21
256

IN SERIES, 130C WARN

.C2 MOTOR 1 TEMP

-X:

24

22

214

213

.C2 MOTOR 1 TEMP

14

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

572 -X3:66 BU

67 BU

BU

68

BU

=CV14../456.D2

=CV14.AC-F11 L 110 VAC CM-MSS


574 572 573 24-240V AC/DC 2CO 156 157 197 197

BU

A1

T2

1T1

2T1

S1

-K101
MOTOR 1 TEMP

A2

=CS1.1.14 -002
=CS1.1.14/1515.A4 DI801

CH. 7

CH. 8

=CV14../456.B2

=CV14.AC-F11 N 14 .A5 12 11 24 .B5 22 21

=BH.MD HIGH TEMP M1 WARNING-N

174

175

=BH.MD HIGH TEMP M1 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4171 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST MAIN DRIVE MOTOR TEMPERATURE SUPERVISION

=BH.MD +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.MD Sh. _Thermistor_4171

3ASX002381-PCD
4 5 6

4171 4501

2 =LV11../226.C2 =LV11../226.C2 =LV11-41 L3 =LV11../226.C2 3x440V PE

=LV11-41 L1

=LV11-41 L2

276

3 278
116 4

I=1,25-5A

-Q1
SET 1,1A 4521.C2 SAFETY CONTACTOR 2
115 117

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q2
4521.C3 OPERATION CONTACTOR

504

505 4

4531.B2 BRAKE AUTO RELEASED

4531.B3 BRAKE MAN RELEASED

-BG2 ++

4/BK

3/BU

Type 0,45kW 1,1A

W1

3/BU

.MD/4111.D4

-M1 ++

PE

V1

U1

3 ex. 3x400

EARTH

-BG1 ++

4/BK

-X1:4

BOOM HOIST THRUSTER BRAKE (MOTOR) 0,45kW 1,1A

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4501

Rev Ind Based on

Revision

3ASX_STS =BH.BR Sh. _4501_Non brake test_4501

1 SEVST-L-0001700:SESVLI1

BK 2,5 mm BK 2,5 mm

BK 2,5 mm

506

BK BK 2,5 2,5 mm mm

BK 2,5 mm

5 280

-M1-E1 ++
BRAKE HEATER BOOM HOIST

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM MAIN CIRCUIT

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4501 4521

1 =CV14.AC-F11 L 110 VAC

=CV14../456.D2

-X2:31 523

RD

.GF -K1
.GF/4026.C4 EM/SAFETY STOP

.GF -K2
.GF/4026.C5 EM/SAFETY STOP

44

44

-X92:4

=MT.MD/3101.A3 DO CH. 3 BRAKE LIFT DRIVE 2

7 ex. 110

+EH.Q1.2 -X2:31

-X2:12

=MT.MD -MT +EH.T6

-X92:3

.ED/4582.C3 READY FOR ED RUN

194

514

196

54

7 ex. 110

.ED -K2

43

43

53

523

154

152

153

155

196

RD

-X2:32

140 666

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

.EB/4576.C3 EM BRAKE RELEASED

14

12

108

.EB -K31

44

=CC.ED/1282.C5 DIRECTION UP/WS

=CC.ED/1282.C6 DIRECTION DOWN/LS RD

122

44

=CC.ED -Q2 +EH.Q1.2

=CC.ED -Q3 +EH.Q1.2

11

43

43

666

140

RD

7 ex. 110

108

-X2:13

+EH.Q1.2 -X2:32 667

RD

-Q1
SAFETY CONTACTOR =CV14../456.B2 =CV14.AC-F11 N 4501.A2 4501.A2 4501.A2 .GF/4026.B3 D 4522.A2

-Q2
OPERATION CONTACTOR
509

188 A2

183 A2

A1 515

TeSys U 12A I=1,25-5A U=110-240V AC/DC

A16-30-10 + CA5-01 110V 50Hz/110-120V 60Hz AC3 7,5kW

515

667

141

141

A1

1 3 5 13 21 33 43

2 4 6 14 22 34 44

4501.B2 4501.B2 4501.B2 =MT.MD/3131.A6 .GF/4026.B3

1 3 5 13 21

184

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4521

RD

RD

2 4 6 14 22 D

Rev Ind Based on

Revision

STANDARD/=MH.BR-V1.R0

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4521 4522

1 =CV14.DC-F12 24+ 24 VDC

=CV14../457.D3

A
549 223

-Q1
4521.C2 SAFETY CONTACTOR

B BU

257

34

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CS1.1.14 -002
=CS1.1.14/1515.A4 DI801

CH. 9

=BH.BR SAFETY CONTACTOR ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4522 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=MH.BR-V1.R0

3ASX002381-PCD
4 5 6

4522 4531

1 =CV14.DC-F12 24+ =CV14.AC-F11 L/X 110 VAC

=CV14../457.D3 =CV14../456.D3

LINK

LINK

-X2:35

37

LINK

158

7 ex. 110

7 ex. 110
220 220

4/BK

4/BK

21

22

24

4501.C2 BRAKE AUTO RELEASED

4501.C2 BRAKE MAN RELEASED

.C2 BRAKE AUTO RELEASED

.C3 BRAKE MAN RELEASED

3/BU

3/BU

258

259

24

22

-BG1 ++

-BG2 ++

-K11

-K12

21

221

219

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:36

RD

RD

38

BU

A1 524

-K11
BRAKE AUTO RELEASED =CV14../456.B3 =CV14.AC-F11 N

-K12
BRAKE MAN RELEASED
185

184 A2

185 A2

A1 525

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

186

=CS1.1.14 -002
11 21 =CS1.1.14/1515.A4 DI801

CH. 10

10

CH. 11

14 12 24 .B5 22

11 21

14 .ED/4582.A3 12 24 .B5 22

=BH.BR BRAKE AUTO RELEASED

=BH.BR BRAKE MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4531 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.BR Sh. 4531

3ASX002381-PCD
4 5 6

4531 4532

1 =CV14.DC-F12 24+ =CV14.AC-F11 L/X 110 VAC 24 VDC

=CV14../457.D3 =CV14../456.D3

LINK

LINK

LINK

-X2:39

41

LINK

7 ex. 110

7 ex. 110
222 222

4/BK

4/BK

21

22

24

BRAKE PADWEAR 1

BRAKE PADWEAR 2

.C2 BRAKE PADWEAR 1

.C3 BRAKE PADWEAR 2

3/BU

3/BU

252

251

24

22

-BG11 ++

-BG12 ++

-K21

-K22

21

223

221

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:40

RD

RD

42

BU

A1 526

-K21
BRAKE PADWEAR 1 =CV14../456.B3 =CV14.AC-F11 N

-K22
BRAKE PADWEAR 2
187

186 A2

187 A2

A1 527

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

188

=CS1.1.14 -002
11 21 =CS1.1.14/1515.A4 DI801

CH. 1

CH. 2

14 12 24 .B5 22

11 21

14 12 24 .B5 22

=BH.BR BRAKE PADWEAR 1

=BH.BR BRAKE PADWEAR 2

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4532 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.BR Sh. 4531

3ASX002381-PCD
4 5 6

4532 4533

0V

BRAKE SUPERVISION

+24V

-A1 ++

CONTACT FORCE 4-20mA 2 1

BRAKE FORCE 4-20mA 4 3

TEMPERATURE PAD 1 4-20mA 5 6

TEMPERATURE PAD 2 4-20mA 7 8

THRUSTOR STROKE 4-20mA 10 9

DISC ROTATION 4-20mA 12 11


-A1-WI ++

BROWN

WHITE

PINK

GRAY

12

12 COM-SPA

12

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

-A1-WI ++

PINK

11

11

11

11

GRAY

B 3 G/Y 5 G/Y -X4:1

12 COM-SPA

B 20G/Y
-

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

6 G/Y

14G/Y

17G/Y

11G/Y

8G/Y

10

12

13

15

16

18
-

225

=CV14../457.D3 =CV14../457.B3

=CV14.DC-F12 24+/X =CV14.DC-F12 0V/X 24 VDC

228

19

954

952

953

955

956

957

3/2+ +

5/3+ +

7/4+ +

9/5+ +

10/5I I

=CS1.1.14 -003
=CS1.1.14/1515.A5 AI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

=BH.BR BRAKE CONTACT FORCE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4533

=BH.BR BRAKE BRAKE FORCE

=BH.BR BRAKE TEMPERATURE PAD 1

=BH.BR BRAKE TEMPERATURE PAD 2

=BH.BR BRAKE THRUSTOR STROKE

=BH.BR BRAKE DISC ROTATION D

Rev Ind Based on

Revision

3ASX_STS =BH.BR Sh. 4531

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

11/6+ +

12/6I I

-WI

-WI

-WI

-WI

-WI

-WI

1/1+ +

2/1I I

4/2I I

6/3I I

8/4I I

=BH.BR +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4533 4571

1 =CV14.AC-F11 L 110 VAC

3 =CV14.DC-F15 24+ 24 VDC

=CV14../456.D2

=CV14../458.D4
154 153

.GF -K1
.GF/4026.C4 EM/SAFETY STOP

53

A 54
240 195 241

=CS1.1.14 -004
=CS1.1.14/1515.C3

7/4A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8/4B

CH. 4 DO802

.ED -K2
.ED/4582.C3 READY FOR ED RUN

268

-X3:69

267

43

=CC.EB-A1++

269

=BH.EB EM BRAKE LIFT ORD

270

44

8 ex. 24

35W, 24VDC

-X:

RD

-S1
BOOM HOIST EM BRAKE VALVE 1 35W

-S2
BOOM HOIST EM BRAKE VALVE 2 35W

N 22E

A1 269

270

-X:

110V 50Hz/110-120V 60Hz

=CV14../456.B3

=CV14.AC-F11 N

=CV14../458.B4 13 21 31 43 14 22 32 44

=CV14.DC-F15 0V/X

.A4 .GF/4026.A3

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4571 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

111

EM BRAKE LIFT ORDER

175 A2

176

-X3:70

-K1

8 ex. 24

Rev Ind Based on

Revision

3ASX_STS =BH.EB Sh. 4571_No time delay function_4571

BU

.GF/4026.C5 EM/SAFETY STOP

267

54

268

RD

575

.GF -K2

-K1
53 .C2 EM BRAKE LIFT ORDER

14

13

RD

35W, 24VDC

PLANT CIRCUIT DIAGRAM BOOM HOIST EMERGENCY BRAKE CONTROL/INDICATION CIRCUITS

=BH.EB +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4571 4572

=CV14../456.D3

=CV14.AC-F11 L/X 110 VAC


LINK LINK LINK LINK

=CV14../457.D3

=CV14.DC-F12 24+ 24 VDC A

-X2:43

7 ex. 110

7 ex. 110
214 215 215 216

3/BU

3/BU

45

21

22

24

ROPE DRUM BRAKE 1 REL

ROPE DRUM BRAKE 1 WEAR

.C2 ROPE DRUM BRAKE 1 RELEASED

.C3 ROPE DRUM BRAKE 1 WEAR

4/BK

4/BK

254

253

24

22

-BG1 ++

-BG11 ++

-K11

-K12

21

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:44

RD

RD

46

BU

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 528

A1 529

BU

-K11
ROPE DRUM BRAKE 1 RELEASED

-K12
ROPE DRUM BRAKE 1 WEAR
177

176 A2

177 A2

=CS1.1.14 -002
=CS1.1.14/1515.A4 11 21 DI801

178

CH. 3

CH. 4

=CV14../456.B3

=CV14.AC-F11 N 14 4576.A3 12 24 .B4 22 21 11 14 12 24 .B5 22

=BH.EB ROPE DRUM BRAKE 1 RELEASED =BH.EB ROPE DRUM BRAKE 1 WEAR D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4572 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.EB +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.EB Sh. 4572

3ASX002381-PCD
4 5 6

4572 4573

=CV14../456.D3

=CV14.AC-F11 L/X =CV14../457.D3


LINK LINK LINK LINK

=CV14.DC-F12 24+ 24 VDC A

-X2:47

7 ex. 110

7 ex. 110
216 217 217 218

-BG2 ++
ROPE DRUM BRAKE 2 REL

-BG21 ++
ROPE DRUM BRAKE 2 WEAR

49

21

-K21
.C2 ROPE DRUM BRAKE 2 RELEASED

-K22
22 .C3 ROPE DRUM BRAKE 2 WEAR

21
261

24

260

24

22

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:48

RD

RD

50

BU

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 530

A1 531

BU

-K21
ROPE DRUM BRAKE 2 RELEASED

-K22
ROPE DRUM BRAKE 2 WEAR
179

178 A2

179 A2

13

=CS1.1.14 -002
=CS1.1.14/1515.A4 11 21 DI801

180

CH. 13

CH. 14

=CV14../456.B3

=CV14.AC-F11 N 14 4576.B3 12 24 .B5 22 21 11 14 12 24 .B5 22

=BH.EB ROPE DRUM BRAKE 2 RELEASED =BH.EB ROPE DRUM BRAKE 2 WEAR D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4573 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

14

=BH.EB +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.EB Sh. 4573

3ASX002381-PCD
4 5 6

4573 4576

=CV14../458.D4

=CV14.DC-F15 24+ 24 VDC


241

-K11
4572.C2 ROPE DRUM BRAKE 1 RELEASED

11

-K21
4573.C2 ROPE DRUM BRAKE 2 RELEASED B

11
121

120

14 14

12

12

BU B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

C A1
582 A2

-K31
EM BRAKE RELEASED

=CV14../458.B4

=CV14.DC-F15 0V 14 .BR/4521.B2 12 24 .ED/4582.B3 22 11 21

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4576 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM BOOM HOIST EMERGENCY BRAKE TRANSMITTERS/SENSORS/LIM SWITCHES

=BH.EB +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =BH.EB Sh. 4572

3ASX002381-PCD
4 5 6

4576 4582

1 =CV14.AC-F11 L

4 =CV14.DC-F12 24+ =CV14.DC-F13 24+ 24 VDC

=CV14../456.D2 =CV14../456.D3 =CV14../456.D3 A

LINK

=CV14.AC-F11 L/X =CV14.AC-F11 L/EH.Q1.2 110 VAC


516

=CV14../457.D3
159

=CV14../457.D5

-X2:51

A
232 571 218 219

157

664

+EH.Q1.2 -X2:33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:14

=CC.GF/1071.B4

.C4 CHAIN DETECTED

.GF/4026.C2 SAFETY RELAY EM/SAFETY-STOP

124

163

-X2:52

-K4

34

24

-X3:26

=CC.ED/1284.C3 BOOM HOIST SELECTED

.GF -F4

33

23

CHAIN DETECTED

668

3/BU

14

12

=CC.ED -K6 +EH.Q1.2

552

262

.BR/4531.C3 BRAKE MAN RELEASED

14

12

14

7 ex. 110

.C3 ACTIVATE EM DRIVE

-BG1 ++

4/BK

-K1
125

-K2
.C3 READY FOR ED RUN

-K4
.C4 CHAIN DETECTED

162

44

11

14

43

13 BU

.BR -K12

11

13

510

NO

24

.EB/4576.C3 EM BRAKE RELEASED RD

123

22

+MH.S1 -X3:51

.EB -K31

=CV11.DC-F12 LT 24+/TEST

21

N 40E + CA5-22N 110V 50Hz/110-120V 60Hz

N 40E + CA5-22N

N 31E

A1 532

A1

A1

-K1
ACTIVATE EM DRIVE =CV14../456.B3 =CV14.AC-F11 N .A3 =CC.EB/1211.A4

READY FOR ED RUN

CHAIN DETECTED

BOOM HOIST EM. DRIVE READY FOR RUN GREEN =CV14../457.B5 =CV14.DC-F13 0V/MH.S1

180 A2

181 A2

182 A2

181

182

183

558

X1

=CS1.1.14 -002
=CS1.1.14/1515.A4 DI801

CH. 16

13 23 33 43 53 61 71 83

14 24 34 44 54 62 72 84

.A5 =CC.ED/1282.B4 =RTS.HY/3936.B3 .EB/4571.B2 .BR/4521.A4

13 23 33 43 53 61 71 83

14 24 34 44 54 62 72 84 =MT.MD/3131.B3 .B3 .A6

13 21 33 43

14 22 34 44

=BH.ED CHAIN DETECTED ON ACKN

.GF/4027.D3 D .GF/4027.D4 ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/4582

16

Rev Ind Based on

Revision

3ASX_STS =BH.ED Sh. 4582

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

RD

X2

561

HARMONY 4 GREEN GREEN 24V

123

RD

RD RD

RD

RD RD RD

8 ex. 24

RD

BU

BU C

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

-K2

-K4

-7P1 +MH.S1

+MH.S1 -7P1

PLANT CIRCUIT DIAGRAM BOOM HOIST EMERGENCY DRIVE CONTROL/INDICATION CIRCUIT

=BH.ED +EH.Q4
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

4582 5001

1 =CV21.DC-F12 24+/CA.S1.2 24 VDC

=CV21../513.D5

PUSHBUTTON ON TOP HOIST DOWN GANTRY LEFT

GANTRY RIGHT

HOIST/GANTRY MASTER SWITCH

BU2:2

HOIST UP

BU2:1

=MH.GF/2001.A1 0-POS GANTRY

111

=MH.GF-2S1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.27 -001
=CS1.1.27/1539.A3 DI801

CH. 16

=GA.GF MASTER SWITCH ZERO POSITION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5001 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS MAN MACHINE COM/MAIN TROLLEY CABIN

=GA.GF +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5001 5008

1 =CV09.DC-F12 24+ 24 VDC

3 =CV15.DC-F12 24+ 24 VDC

5 =CV15.AC-F11 L 110 VAC

=CV09../433.D3

=CV15../462.D2

=CV15../461.D2

178

178

DRIVE 1

9/5A

AUTO

10/5B

-1S1
14 24 GANTRY DRIVE MODE SELECTION L/A-L/B-L/C .A2 .A2
2NO
280 281

22

22

=CS1.1.15/1517.C5

.C5 DRIVE 1 SEP OPERATION

SEP

.C6 DRIVE 2 OPERATION

DO802

184

146

13-14 23-24 DRIVE 1 AUTO BU BU BU BU RD B RD DRIVE 2 B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

147

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

N 31E + CA5-40N 110V 50Hz/110-120V 60Hz

A1

236 A2

237

SEP

=CV15../461.B2

=CV15.AC-F11 N 13 14 22 34 44 54 64 74 84 .A4 5027.B6 5027.B6 13 21 33 43 53 63 73 83 14 22 34 44 54 64 74 84

=CS1.1.09 -004
=CS1.1.09/1505.C3 DI801

CH. 4

CH. 5

=CS1.1.15/1517.A3 =GA.GF DRIVE 1 SEP OPERATION ON REQ =GA.GF DRIVE 2 SEP OPERATION ON REQ

=CS1.1.15 -001 +EH.Q5

.A3 5027.C6 5027.C6

21 33 43 53 63 73 83

CH. 4 DI801

CH. 5

=GA.GF DRIVE 1 SEP OPERATION ON ACKN-N =GA.GF DRIVE 2 SEP OPERATION ON ACKN-N

=GA.GF DRIVE 1 SEP OP ON ORD

=GA.GF DRIVE 2 SEP OP ON ORD

238

DRIVE 1 SEP OPERATION

DRIVE 2 OPERATION

237 A2

-K3 +EH.Q5

-K4 +EH.Q5

A1

185

12/6B

-K3 +EH.Q5

-K4 +EH.Q5

=CS1.1.15 -004 +EH.Q5

23

13

21

21

CH. 5

CH. 6

11/6A

HARMONY 4 L/A-L/B-L/C 3-POS KEY REMOVABLE POS A,B,C

DRIVE 2

152

153

152

114

151

115

115

116

179

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5008

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS MAN MACHINE COM/E-HOUSE

=GA.GF +EH.K1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5008 5010

1 =CV41.AC-F11 L/X 110 VAC

4 =CV41.DC-F12 24+ 24 VDC

LINK

LINK

-X2:11

13

LINK

189

=CV41../536.D4

=CV41../537.D4

A
114 114 113 115

11

8 ex. 24

8 ex. 24

-K5
.C2 GANTRY NORMAL STOP LS

-K6
12 .C3 GANTRY OVERTRAVEL LS

11 BU
156

14

NC

-BG1 ++
GANTRY NORMAL STOP LS

-BG2 ++
GANTRY OVERTRAVEL LS

NC

B -X2:12 14

BU

155

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

RD

A1 506

-K5
GANTRY NORMAL STOP LS =CV41../536.B3 =CV41.AC-F11 N

-K6
GANTRY OVERTRAVEL LS

200 A2

200 A2

A1 507

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

201

=CS1.1.41 -001
11 21 =CS1.1.41/1551.A4 DI801

CH. 9

CH. 10

14 .A5 12 24 22

11 21

14 .A5 12 24 22

=GA.GF GANTRY NORMAL STOP LS-N

=GA.GF GANTRY OVERTRAVEL LS-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5010 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=GA.GF +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5010 5011

1 =CV51.AC-F11 L/X 110 VAC

4 =CV51.DC-F12 24+ 24 VDC

=CV51../551.D3

=CV51../552.D4 -X2:10 LINK


LINK LINK 188

12

A
543 138 139 139

11

8 ex. 24

8 ex. 24

-K7
.C2 GANTRY NORMAL STOP WS

-K8
12 .C3 GANTRY OVERTRAVEL WS

11 BU
171

14

NC

-BG3 ++
GANTRY NORMAL STOP WS

-BG4 ++
GANTRY OVERTRAVEL WS

NC

B -X2:11 13

BU

170

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

RD

A1 506

-K7
GANTRY NORMAL STOP WS =CV51../551.B3 =CV51.AC-F11 N

-K8
GANTRY OVERTRAVEL WS
220

219 A2

220 A2

A1 507

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

503

=CS1.1.51 -003
11 21 =CS1.1.51/1555.C2 DI801

CH. 9

CH. 10

14 .A5 12 24 22

11 21

14 .A5 12 24 22

=GA.GF GANTRY NORMAL STOP WS-N

=GA.GF GANTRY OVERTRAVEL WS-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5011 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

10

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=GA.GF +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5011 5016

1 =CV42.DC-F12 24+ 24 VDC

=CV42../542.D5

A SLOW FAST
HARMONY 4 BLACK BLACK 1NO HARMONY 4 BLACK BLACK 1NO HARMONY 4 A-C 2-POS ROTARY 1NO 1NC 149 150 152 150 151 151

13

13

-4S1
14
1NO 188

-4S3
14
1NO 190

-4S2
GANTRY MSPEED FAST/SLOW
1NO 1NC
189

GANTRY LEFT

GANTRY RIGHT

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

=CS1.1.42 -003
=CS1.1.42/1553.C2 DI801

CH. 4

CH. 5

CH. 6

=GA.GF LEFT ON REQ

=GA.GF RIGHT ON REQ

=GA.GF GANTRY SPEED SLOW REQ.

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5016 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS MAN MACHINE COM DOCKLEVEL

=GA.GF +LS.S1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=GA.GF-V1.R0

3ASX002381-PCD
4 5 6

5016 5026

1 =CV15.DC-F14 24+ 24 VDC

4 =CV15.AC-F11 L 110 VAC

5 =CV15.DC-F12 24+ 24 VDC

=CV15../462.D5

=GA.SS-1 =GA.SS-3 =GA.SS-2 =GA.SS-4

=CV15../461.D2 5027.A1 5027.A1 5027.D1 5027.D1

=CV15../462.D2

A
114 113

BU

179

-F1
245

13

180

-K1
14 .C4 EM/SAFETY STOP
233

22

.BR -Q2
B BU BU BU BU .BR/5521.C3 OPERATION CONTACTOR

-K2
.C5 EM/SAFETY STOP

.C5 EM/SAFETY STOP BU

21

21

150

13

22

230

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

231

22

C572 3NO, 2NC 24V DC 227 555 229

RD
144 227 228 556 145

SAFETY RELAY C 572 Y44 Y43

RESET

Y34

Y10

Y11

Y12

Y21

Y22

Y33

A1

-F1

N 31E + CA5-40N 234

N 31E + CA5-40N

235 A2

EM/SAFETY STOP =CV15../461.B2 =CV15.AC-F11 N .A6 .B4 =MH.MD1/2131.B3 =MH.MD2/2231.B3 .BR/5521.A2

EM/SAFETY STOP

235 A2

236

=CV15../462.B5

=CV15.DC-F14 0V .A4
EARTH

=CS1.1.15 -001
14 22 34 44 54 64 74 84 =CS1.1.15/1517.A3 DI801

CH. 8

13 23 33 41 51

14 24 34 42 52

13 21 33 43 53 63 73 83

14 22 34 44 54 64 74 84

.B6 .B4 =MH.MD1/2131.B3 =MH.MD2/2231.B3 .BR/5521.A2 =WBR1../5972.A3 =WBR2../5992.A4

13 21 33 43 53 63 73 83

=GA.GF EM STOP RELAYS ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5026

Rev Ind Based on

Revision

STANDARD/=MH.GF-V1.R0

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

SAFETY RELAY EM/SAFETY-STOP

-K1

-K2

232

102

581

A1 234

A1 233

C A2 PE

BU

BU

BU

.BR/5521.C2 SAFETY CONTACTOR

.C4 EM/SAFETY STOP

22

246

226

-K2

14

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

=WBR2../5991.B4 =WBR1../5971.B4

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=GA.GF +EH.Q5
Resp dep

KKH1

Rev Ind

3ASX002381-PCD
4 5 6

BU

.BR -Q1

-K1

.C2 SAFETY RELAY EM/SAFETY-STOP

21

21

244

14

13

BU C GN/YE D
Lang Sheet Cont

5026 5027

1 =GA.SS-1 =GA.SS-3 -X3:3555

4 BU BU

5026.A3 5026.A3

556

557

558

3/2A

1/1A

173

171

+EH.Q1.2 -X3:33

8 ex. 24

8
557 558 173 171

34

37

38

=CS1.1.15 -004
=CS1.1.15/1517.C5

43

43

64

64

=CC.ES/1115.C2 EMERGENCY STOP A

=CC.ES/1115.C3 EMERGENCY STOP B

=CC.GF/1005.C2 OVERTRAVEL BYPASS BU

=CC.GF/1005.C3 OVERTRAVEL BYPASS

228

235

228

735

235

736

-X3:33 569

23

565

+EH.Q1.2 -X3:35 735

736

36

566

34

BU

.ACS/5081.C2 BOOM TO SHIP LEFT COLL-N

33

570

.ACS -K1

24

34

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X93:20

-X93:22

569

-X3:7

-X93:23

-X93:21

34

-X3:25

SEP

5008.C6 DRIVE 2 OPERATION

104

103

253

255

44

=MH.MD1/2101.A3

WATCHDOG

-K4

43

33

-X3:19

26

-X3:35

20

254

256

36

572

571

8 ex. 24

8 ex. 24

BU BU C

+WS.A1 -X3:1

+LS.A1 -X3:1

-X3:39 254

515

517

515

-X93:20

-X93:22

24

34

24

34

-X93:23

-X93:21

+WS.A1 -X3:2

+LS.A1 -X3:2

5008.C5 DRIVE 1 SEP OPERATION

228

575

229

44

34

-X3:41

-X3:21 105 22 D 5026.A3 5026.A3 =GA.SS-2 =GA.SS-4


106

BU BU

-X3:27 28

575

576

42

576

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5027

Rev Ind Based on

Revision

STANDARD/=MH.GF-V1.R0

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

BU

BU

BU

BU

.ACS/5082.C3 LEFT ANTI COLL EM/SAFETY STOP-N

.ACS/5083.C3 RIGHT ANTI COLL EM/SAFETY STOP-N

=MH.MD2/2201.A3

WATCHDOG

-K3

516

518

516

518

43

33

.ACS -K4 +LS.A1

.ACS -K6 +WS.A1

517

23

33

23

33

8 ex. 24

=MH.MD2 -MH2 +EH.T3

40

256

8
253 255

572

571

570

174

172

BU

BU

BU

=CC.ES -K21 +EH.Q1.2

=CC.ES -K22 +EH.Q1.2

=CC.GF -K2 +EH.Q1.2

=CC.GF -K3 +EH.Q1.2

.ACS/5081.C3 BOOM TO SHIP RIGHT COLL-N

189

190

=GA.GF SAFETY STOP CRANE ON ORD

44

44

63

63

24

34

BU BU

174

172

.ACS -K2

734

733

737

738

DO802 =GA.GF SAFETY STOP CRANE ON ORD

4/2B

CH. 1 2/1B

CH. 2

23

33 BU

BU

BU

BU

BU BU BU

BU BU BU

BU

8 ex. 24

=MH.MD1 -MH1 +EH.T3

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS EMERGENCY/SAFETY STOPS

=GA.GF +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5027 5036

1 =LV13../252.C2 =LV13../252.C2

=LV13-2 L

=LV13-2 N

352

S 201-B 10 + S 2C-H6R 10A 230 VAC

-F11
5037.A4 GANTRY WARNING LIGHT/GONG B10A 11
275

14

12

BK 2,5 mm
275 276

276

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-Q11
5037.C2 GANTRY WARNING LIGHT/GONG

=LV13.1 -BUSBAR N
EARTH EARTH EARTH

BK 2,5 mm -X1:111

C
5 ex. 230 5 5 5 ex. 230 5 5 5 ex. 230 5 5 5 ex. 230 5 5

-X1:110

EARTH

BK 2,5 mm

684

683

PE

PE

PE

-P1 ++

-P2 ++

-P3 ++

-P4 ++

TRAVEL WARNING LEG 1 WATERSIDE

TRAVEL WARNING LEG 2 WATERSIDE

TRAVEL WARNING LEG 3 LANDSIDE

TRAVEL WARNING LEG 4 LANDSIDE

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5036 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PE

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS TRAVEL WARNING MAIN CIRCUITS

=GA.GF +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.GF Sh. 5036

3ASX002381-PCD
4 5 6

5036 5037

1 =CV19.AC-F11 L 110 VAC

3 =CV19.DC-F12 24+ 24 VDC

=CV19../481.D4

=CV19../482.D5

229

=CS1.1.19 -007
=CS1.1.19/1526.A3

11/6A

230

A
164 169 163

13

12/6B

CH. 6

-Q11
.C2 GANTRY WARNING LIGHT/GONG

-F11
5036.B2 GANTRY WARNING LIGHT/GONG

11
209

14

DO802 =GA.GF TRAVEL WARNING ORDER

263

RD

208

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

A9-30-10 110V 50Hz/110-120V 60Hz AC3 4kW

BU

C A1
317 A2 700

-Q11
GANTRY WARNING LIGHT/GONG =CV19../481.B4 =CV19.AC-F11 N 5036.B2 5036.B4 .A3

=CS1.1.19 -004
2 4 6 14 =CS1.1.19/1525.C4 DI801

CH. 6

CH. 7

1 3 5 13

=GA.GF TRAVEL WARNING ON ACKN =GA.GF =GA.GF-F11 ON

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5037 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY GENERAL FUNCTIONS TRAVEL WARNING CONTROL CIRCUIT

=GA.GF +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.GF Sh. 5037

3ASX002381-PCD
4 5 6

5037 5081

1 =CV15.AC-F11 L/X 110 VAC

4 =CV15.DC-F12 24+ 24 VDC

=CV15../461.D3

=CV15../462.D3 -X2:22 LINK


LINK 183

24

A
116 117 117 118

13

7 ex. 110

7 ex. 110

-K1
.C2 BOOM TO SHIP LEFT COLL-N

-K2
.C3 BOOM TO SHIP RIGHT COLL-N

14

NC

-BG1 ++
BOOM TO SHIP LEFT COLL-N

-BG2 ++
BOOM TO SHIP RIGHT COLL-N

NC

148

BU

B -X2:23 25

BU

149

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

RD

N 40E

N 40E

A1 552

-K1
BOOM TO SHIP LEFT COLL-N =CV15../461.B2 =CV15.AC-F11 N .A5 .GF/5027.B4 .GF/5027.B4

-K2
BOOM TO SHIP RIGHT COLL-N
239

238 A2

239 A2

A1 553

110V 50Hz/110-120V 60Hz

110V 50Hz/110-120V 60Hz

240

=CS1.1.15 -001
14 24 34 44 =CS1.1.15/1517.A3 DI801

CH. 6

CH. 7

13 23 33 43

14 24 34 44

.A6 .GF/5027.A4 .GF/5027.A4

13 23 33 43

=GA.ACS BOOM TO SHIP LEFT COLL ON ACKN-N =GA.ACS BOOM TO SHIP RIGHT COLL ON ACKN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5081 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY ANTICOLLISION SYSTEM CONTROL/INDICATION CIRCUIT

=GA.ACS +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5081 5082

1 =CV41.DC-F12 24+

=CV41../537.D4

LEFT ANTI COLL STOP-N WH BN BU BK YE PE

-BG3 ++

-K4
8 ex. 24 8

-X2:15

.C3 LEFT ANTI COLL EM/SAFETY STOP-N

16

LINK

LINK

190

215

17

157

14

13

124

123

REFLECTOR NIEGHBOUR CRANE

-BG3.1 ++

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV41../536.D4 =CV41../536.B4

=CV41.AC-F11 L/X =CV41.AC-F11 N/X 110 VAC BU

RD
N 40E

-K4
LEFT ANTI COLL EM/SAFETY STOP-N =CV41../536.B3 =CV41.AC-F11 N .B5 .GF/5027.C2 .GF/5027.C2

206 A2

A1 508

110V 50Hz/110-120V 60Hz

=CS1.1.41 -001
14 24 34 44 =CS1.1.41/1551.A4 DI801

207

CH. 11

13 23 33 43

=GA.ACS LEFT ANTI COLL EM/SAFETY STOP ACKN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5082 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

PLANT CIRCUIT DIAGRAM GANTRY ANTICOLLISION SYSTEM CONTROL/INDICATION CIRCUIT

=GA.ACS +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.ACS Sh. 5082

3ASX002381-PCD
4 5 6

5082 5083

1 =CV51.DC-F12 24+

=CV51../552.D4

RIGHT ANTI COLL STOP-N WH BN BU BK YE PE

-BG5 ++

REFLECTOR NEIGHBOUR CRANE


137

-BG5.1 ++

-K6
.C3 RIGHT ANTI COLL EM/SAFETY STOP-N

8 ex. 24

-X2:14

15

LINK

LINK

189

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=CV51../551.D3 =CV51../551.B4

=CV51.AC-F11 L/X =CV51.AC-F11 N/X 110 VAC

221

16

172

14

13

138

BU

RD
N 40E

-K6
RIGHT ANTI COLL EM/SAFETY STOP-N =CV51../551.B3 =CV51.AC-F11 N .B5 .GF/5027.C4 .GF/5027.C4

218 A2

A1 508

110V 50Hz/110-120V 60Hz

219

=CS1.1.51 -003
14 24 34 44 =CS1.1.51/1555.C2 DI801

CH. 11

13 23 33 43

=GA.ACS RIGHT ANTI COLL EM/SAFETY STOP ACKN-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5083 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

PLANT CIRCUIT DIAGRAM GANTRY ANTICOLLISION SYSTEM CONTROL/INDICATION CIRCUIT

=GA.ACS +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.ACS Sh. 5083

3ASX002381-PCD
4 5 6

5083 5093

1 =CV41.DC-F12 24+/X 24 VDC

=CV41../537.D4

140

-X3:7

519

8 ex. 24

-BG1 ++
LS ANCHOR PIN RELEASED

B -X3:8

4
8

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C
520

BU

=CS1.1.41 -001
=CS1.1.41/1551.A4 DI801

CH. 12

=GA.SA LS ANCHOR PIN RELEASED-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5093 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

12

PLANT CIRCUIT DIAGRAM GANTRY STORM ANCHORING TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.SA +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.SA Sh. 5093

3ASX002381-PCD
4 5 6

5093 5101

2 =MH.MD1/2101.D3 =MH.MD1/2101.D3 =MH.MD1/2101.D3

=MH1/GA1 L1

=MH1/GA1 L2

-Q1
B

6 120

2 116

4 118

=MH1/GA1 L3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

L1

L2

=GA1 L2

.MD/5102.A1

.MD/5102.A1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5101 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

.MD/5102.A1

=GA1 L3

=GA1 L1

L3

Rev Ind Based on

Revision

. . .

5151.C4 CHANGE OVER CONTACTOR . . . . .


101 102

103

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE 1 MAIN CIRCUIT CONTACTOR

=GA.MD1 +EH.T22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5101 5102

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5102

1 =GA1 L1 =GA1 L2 =GA1 L3 =GA.MD-BUSBAR L1 =GA.MD-BUSBAR L3 =GA.MD-BUSBAR L2 2 5111.A2 5111.A2 5111.A2 =GA.MD M1 L3 . . . L3 =GA.MD M1 L2 . . . L2 =GA.MD M1 L1 . . . L1 GANTRY MOTOR 1 5111.A4 5111.A4 5111.A4 =GA.MD M2 L3 . . . L3 =GA.MD M2 L2 . . . L2 =GA.MD M2 L1 . . . L1 GANTRY MOTOR 2 5112.A2 5112.A2 5112.A2 =GA.MD M3 L3 . . . L3 =GA.MD M3 L2 . . . L2 =GA.MD M3 L1 . . . L1 GANTRY MOTOR 3 5112.A4 5112.A4 5112.A4 =GA.MD M4 L3 =GA.MD M4 L2 =GA.MD M4 L1 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 4 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 5113.A2 5113.A2 5113.A2 =GA.MD M5 L1 =GA.MD M5 L2 =GA.MD M5 L3 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 5 5113.A4 5113.A4 5113.A4 =GA.MD M6 L1 =GA.MD M6 L2 =GA.MD M6 L3 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 6 PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MAIN CIRCUIT DISTRIBUTION 4 GANTRY MOTOR 7 GANTRY MOTOR 8
Resp dep

.MD1/5101.C2 .MD1/5101.C2 .MD1/5101.C2

2 3 4

5114.A2 5114.A2 5114.A2

=GA.MD M7 L1 =GA.MD M7 L2 =GA.MD M7 L3

. . . . . . . . .

L1 L2 L3

5114.A4 5114.A4 5114.A4

=GA.MD M8 L1 =GA.MD M8 L2 =GA.MD M8 L3

. . . . . . . . .

L1 L2 L3

KKH1 1 LEG 1 LEG 3 2


PG

9 10 11 12

GA.MD L3

GA.MD L2

GA.MD L1

PG

Rev Ind

5103.C1

5103.B1

5103.B1

3ASX002381-PCD
6
Cont Sheet

WS LS
6

=GA.MD +EH.T23
Lang

5 6 7

13 14 15 16

GANTRY MOTOR

LOCATIONS

LEG 2

LEG 4

5102 5103 C D B

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

5102.B6

5102.B6

5102.C6

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5103

1 GA.MD L1 GA.MD L3 GA.MD L2 5115.A2 5115.A2 5115.A2 =GA.MD M9 L3 . . . L3 =GA.MD M9 L2 . . . L2 =GA.MD M9 L1 . . . L1 GANTRY MOTOR 9 2 5115.A4 5115.A4 5115.A4 =GA.MD M10 L3 . . . L3 =GA.MD M10 L2 . . . L2 =GA.MD M10 L1 . . . L1 GANTRY MOTOR 10 5116.A2 5116.A2 5116.A2 =GA.MD M11 L3 . . . L3 =GA.MD M11 L2 . . . L2 =GA.MD M11 L1 . . . L1 GANTRY MOTOR 11 5116.A4 5116.A4 5116.A5 =GA.MD M12 L3 . . . L3 =GA.MD M12 L2 . . . L2 =GA.MD M12 L1 . . . L1 GANTRY MOTOR 12 5117.A2 5117.A2 5117.A2 =GA.MD M13 L3 =GA.MD M13 L2 =GA.MD M13 L1 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 13 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 5117.A4 5117.A4 5117.A4 =GA.MD M14 L1 =GA.MD M14 L2 =GA.MD M14 L3 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 14 5118.A2 5118.A2 5118.A2 =GA.MD M15 L1 =GA.MD M15 L2 =GA.MD M15 L3 . . . . . . . . . L1 L2 L3 GANTRY MOTOR 15 PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MAIN CIRCUIT DISTRIBUTION 4 GANTRY MOTOR 16
Resp dep

1 2 3 4

5118.A4 5118.A4 5118.A5

=GA.MD M16 L1 =GA.MD M16 L2 =GA.MD M16 L3

. . . . . . . . .

L1 L2 L3 =GA.MD-BUSBAR L1 =GA2 L1 =GA.MD-BUSBAR L3 =GA.MD-BUSBAR L2

=GA2 L2 =GA2 L3 KKH1


Rev Ind

.MD2/5201.C2 .MD2/5201.C2 .MD2/5201.C2

LEG 1

LEG 3

9 10 11 12
PG PG

3 4

3ASX002381-PCD
6
Cont Sheet

WS LS
6

=GA.MD +EH.T24
Lang

5 6 7

13 14 15 16

GANTRY MOTOR

LOCATIONS

LEG 2

LEG 4

5103 5111 C D B

5102.D2

5102.D2

5102.D2

5102.D3

5102.D3

5102.D3

LEG 1

WS LS

LEG 2 A

=GA.MD M2 L2

=GA.MD M2 L3

=GA.MD M1 L1

=GA.MD M2 L1

=GA.MD M1 L2

=GA.MD M1 L3

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 104

5 105

3 112

3 113

96

98

96

-Q1
11 95 SET Min Value GANTRY MOTOR 1 5161.A2

-Q2
11 SET Min Value GANTRY MOTOR 2 5161.A2 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

120

121

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M1-BT1 ++

-M1 ++

5171.A2 HIGH TEMP WARNING

-M1-BT2 ++

=HT1../703.C2 MOTOR HEATER GANTRY

-M1-E1 ++

Type 12kW S2-60min, 18A,1450rpm

-M2-BT1 ++

GANTRY MOTOR 1 12kW S2-60min, 18A, 1450rpm

5171.B2 HIGH TEMP TRIP

.BR/5511.C2 GANTRY BRAKE 1

.BR1 -Q1 ++

-M2 ++

5171.A3 HIGH TEMP WARNING

-M2-BT2 ++

=HT1../703.C2 MOTOR HEATER GANTRY

-M2-E1 ++

W1

W1

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 2 12kW S2-60min, 18A,1450rpm

5171.B4 HIGH TEMP TRIP

.BR/5511.C3 GANTRY BRAKE 2

.BR2 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5111 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T23
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5111

3ASX002381-PCD
4 5 6

5111 5112

5102.D3

5102.D3

5102.D3

5102.D3

5102.D3

5102.D3

LEG 1

WS LS

LEG 2 A

=GA.MD M3 L2

=GA.MD M3 L3

=GA.MD M4 L1

=GA.MD M4 L2

=GA.MD M4 L3

=GA.MD M3 L1

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 106

5 107

3 114

3 115

96

98

96

-Q3
11 95 SET Min Value GANTRY MOTOR 3 5161.A3

-Q4
11 SET Min Value GANTRY MOTOR 4 5161.A4 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

122

123

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M3-BT1 ++

-M3 ++

5172.A2 HIGH TEMP WARNING

-M3-BT2 ++

=HT1../703.C2 MOTOR HEATER GANTRY

W1

W1

-M3-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M4-BT1 ++

GANTRY MOTOR 3 12kW S2-60min, 18A, 1450rpm

5172.B2 HIGH TEMP TRIP

.BR/5511.C3 GANTRY BRAKE 3

.BR3 -Q1 ++

-M4 ++

5172.A3 HIGH TEMP WARNING

-M4-BT2 ++

=HT1../703.D3 MOTOR HEATER GANTRY

-M4-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 4 12kW S2-60min, 18A, 1450rpm

5172.B4 HIGH TEMP TRIP

.BR/5511.C4 GANTRY BRAKE 4

.BR4 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5112 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T23
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5112

3ASX002381-PCD
4 5 6

5112 5113

5102.D4

5102.D4

5102.D4

5102.D4

5102.D4

5102.D4

LEG 1

WS LS

LEG 2 A

=GA.MD M5 L2

=GA.MD M5 L3

=GA.MD M6 L2

=GA.MD M6 L3

=GA.MD M5 L1

=GA.MD M6 L1

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 108

5 109

3 116

3 117

96

98

96

-Q5
11 95 SET Min Value GANTRY MOTOR 5 5161.A4

-Q6
11 SET Min Value GANTRY MOTOR 6 5161.A5 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

124

125

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M5-BT1 ++

-M5 ++

5173.A2 HIGH TEMP WARNING

-M5-BT2 ++

=HT1../703.C4 MOTOR HEATER GANTRY

W1

W1

-M5-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M6-BT1 ++

GANTRY MOTOR 5 12kW S2-60min, 18A, 1450rpm

5173.B2 HIGH TEMP TRIP

.BR/5512.C2 GANTRY BRAKE 5

.BR5 -Q1 ++

-M6 ++

5173.A3 HIGH TEMP WARNING

-M6-BT2 ++

=HT1../703.C5 MOTOR HEATER GANTRY

-M6-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 6 12kW S2-60min, 18A, 1450rpm

5173.B4 HIGH TEMP TRIP

.BR/5512.C3 GANTRY BRAKE 6

.BR6 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5113 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T23
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5113

3ASX002381-PCD
4 5 6

5113 5114

5102.D4

5102.D4

5102.D4

5102.D5

5102.D5

5102.D5

LEG 1

WS LS

LEG 2 A

=GA.MD M7 L2

=GA.MD M7 L3

=GA.MD M8 L2

=GA.MD M8 L3

=GA.MD M7 L1

=GA.MD M8 L1

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 110

3 118

3 119

5 111

96

98

96

-Q7
11 95 SET Min Value GANTRY MOTOR 7 5161.A5

-Q8
11 SET Min Value GANTRY MOTOR 8 5161.A6 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

126

127

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M7-BT1 ++

-M7 ++

5174.A2 HIGH TEMP WARNING

-M7-BT2 ++

=HT1../703.C5 MOTOR HEATER GANTRY

W1

W1

-M7-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M8-BT1 ++

GANTRY MOTOR 7 12kW S2-60min, 18A, 1450rpm

5174.B2 HIGH TEMP TRIP

.BR/5512.C3 GANTRY BRAKE 7

.BR7 -Q1 ++

-M8 ++

5174.A3 HIGH TEMP WARNING

-M8-BT2 ++

=HT1../703.D5 MOTOR HEATER GANTRY

-M8-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 8 12kW S2-60min, 18A, 1450rpm

5174.B4 HIGH TEMP TRIP

.BR/5512.C4 GANTRY BRAKE 8

.BR8 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5114 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T23
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5114

3ASX002381-PCD
4 5 6

5114 5115

5103.D2

5103.D2

5103.D2

5103.D2

5103.D2

5103.D2

LEG 1

WS LS

LEG 2 A

=GA.MD M9 L2

=GA.MD M9 L3

=GA.MD M10 L1

=GA.MD M10 L2

=GA.MD M10 L3

=GA.MD M9 L1

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

3 109

5 102

5 101

3 110

96

98

96

-Q9
11 95 SET Min Value GANTRY MOTOR 9 5162.A2

-Q10
11 SET Min Value GANTRY MOTOR 10 5162.A3 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

117

118

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M9-BT1 ++

-M9 ++

5181.A2 HIGH TEMP WARNING

-M9-BT2 ++

=HT1../704.C2 MOTOR HEATER GANTRY

W1

W1

-M9-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M10-BT1 ++

GANTRY MOTOR 9 12kW S2-60min, 18A, 1450rpm

5181.B2 HIGH TEMP TRIP

.BR/5513.C2 GANTRY BRAKE

.BR9 -Q1 ++

-M10 ++

5181.A3 HIGH TEMP WARNING

-M10-BT2 ++

=HT1../704.C2 MOTOR HEATER GANTRY

-M10-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 10 12kW S2-60min, 18A, 1450rpm

5181.B4 HIGH TEMP TRIP

.BR/5513.C3 GANTRY BRAKE

.BR10 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5115 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T24
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5115

3ASX002381-PCD
4 5 6

5115 5116

5103.D3

5103.D3

5103.D3

5103.D3

5103.D3

5103.D3

LEG 1

WS LS

LEG 2 A

=GA.MD M12 L1

=GA.MD M12 L2

=GA.MD M12 L3

=GA.MD M11 L1

=GA.MD M11 L2

=GA.MD M11 L3

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 104

5 103

3 112

3 111

96

96

98

14

12

11

95

SET Min Value GANTRY MOTOR 11

5162.A3

SET Min Value GANTRY MOTOR 12

5162.A4

95

-Q11
11

-Q12

98

14

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

119

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

120

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

C PE PE

2 ex. VFdrive

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M11-BT1 ++

-M11-BS1 ++

PT

5141.A2

-M11 ++

5182.A2 HIGH TEMP WARNING

W1

-M11-BT2 ++

=HT1../704.C2 MOTOR HEATER GANTRY

W1

PE

V1

U1

PE

V1

-M11-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M12-BT1 ++

GANTRY MOTOR 11 12kW S2-60min, 18A, 1450rpm

5182.B2 HIGH TEMP TRIP

.BR/5513.C3 GANTRY BRAKE

.BR11 -Q1 ++

-M12-BS1 ++

PT

5241.A2

-M12 ++

5182.A3 HIGH TEMP WARNING

-M12-BT2 ++

=HT1../704.D3 MOTOR HEATER GANTRY

-M12-E1 ++

U1

GANTRY MOTOR 12 12kW S2-60min, 18A, 1450rpm

5182.B4 HIGH TEMP TRIP

.BR/5513.C4 GANTRY BRAKE

.BR12 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5116 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T24
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5116

3ASX002381-PCD
4 5 6

5116 5117

5103.D4

5103.D4

5103.D4

5103.D3

5103.D3

5103.D3

LEG 1

WS LS

LEG 2 A

=GA.MD M14 L2

=GA.MD M14 L3

=GA.MD M13 L1

=GA.MD M13 L2

=GA.MD M13 L3

=GA.MD M14 L1

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 105

5 106

3 114

3 113

96

98

96

-Q13
11 95 SET Min Value GANTRY MOTOR 13 5162.A4

-Q14
11 SET Min Value GANTRY MOTOR 14 5162.A5 95

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

122

121

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M13-BT1 ++

-M13 ++

5183.A2 HIGH TEMP WARNING

-M13-BT2 ++

=HT1../704.C4 MOTOR HEATER GANTRY

W1

W1

-M13-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M14-BT1 ++

GANTRY MOTOR 13 12kW S2-60min, 18A, 1450rpm

5183.B2 HIGH TEMP TRIP

.BR/5514.C2 GANTRY BRAKE

.BR13 -Q1 ++

-M14 ++

5183.A3 HIGH TEMP WARNING

-M14-BT2 ++

=HT1../704.C5 MOTOR HEATER GANTRY

-M14-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 14 12kW S2-60min, 18A, 1450rpm

5183.B4 HIGH TEMP TRIP

.BR/5514.C3 GANTRY BRAKE

.BR14 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5117 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T24
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5121

3ASX002381-PCD
4 5 6

5117 5118

5103.D4

5103.D4

5103.D4

5103.D4

5103.D4

5103.D5

LEG 1

WS LS

LEG 2 A

=GA.MD M15 L1

=GA.MD M15 L2

=GA.MD M15 L3

=GA.MD M16 L1

=GA.MD M16 L2

=GA.MD M16 L3

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5 107

5 108

3 115

3 116

96

98

96

98

14

14

12

12

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

MOULDED CASE CIRCUIT BREAKER T2N 160 F F + AUX + Cover MAGNETIC TRIP In = 20A, I3=120...240A

GANTRY MOTOR LOCATIONS

-Q15
11 95 SET Min Value GANTRY MOTOR 15 5162.A5

-Q16
11 SET Min Value GANTRY MOTOR 16 5162.A6 95

124

123

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

2 ex. VFdrive

C PE PE

2 ex. VFdrive

EARTH

Type 12kW S2-60min, 18A, 1450rpm

-M15-BT1 ++

-M15 ++

5184.A2 HIGH TEMP WARNING

-M15-BT2 ++

=HT1../704.C5 MOTOR HEATER GANTRY

W1

W1

-M15-E1 ++

Type 12kW S2-60min, 18A, 1450rpm

-M16-BT1 ++

GANTRY MOTOR 15 12kW S2-60min, 18A, 1450rpm

5184.B2 HIGH TEMP TRIP

.BR/5514.C3 GANTRY BRAKE

.BR15 -Q1 ++

-M16 ++

5184.A3 HIGH TEMP WARNING

-M16-BT2 ++

=HT1../704.D5 MOTOR HEATER GANTRY

-M16-E1 ++

PE

PE

V1

V1

U1

U1

GANTRY MOTOR 16 12kW S2-60min, 18A, 1450rpm

5184.B4 HIGH TEMP TRIP

.BR/5514.C4 GANTRY BRAKE

.BR16 -Q1 ++

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5118 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR MAIN CIRCUITS

=GA.MD +EH.T24
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5122

3ASX002381-PCD
4 5 6

5118 5141

POG10 DN 1024 I 1024 ppr, 9-30V

-M11-BS1-WI ++

-M11-BS1-WI ++

-M11-BS1-WI ++

-M11-BS1-WI ++

-M11-BS1 ++

PT K2K1K2 K1 + -

5116.C1

SEVST-L-0002636:seinarn
SKALL INTE OPTO CONV VARA MED UTGR DETTA BLAD PULSGIVAREN FLYTTAS TILL BLAD 2141 =MH.MD1 OCH ANSLUTS P INGNG FR DRIVE 2 PULSE TRANSMITTER
-

8 ex. 24

NORMALT GR VI MED SKRMAD KABEL DIREKT FRN PULSGIVARE TILL OMRIKTARE - DVS UTAN OPTOCONVERTOR 2009-09-18

8 -

8 -

8 -

8 -

8 -

8 -

8 -

8 -

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

902.2.SC

902.3.SC

902.1.SC

902.2.2

902.3.2

902.1.2

902.2.1

902.3.1

10 G/Y

+LS.A1 -X4:1

3 G/Y

6 G/Y

9 G/Y

8 -

LWLS-T-1 TRANSMITTER 12-30VDC

902.SC

902.1.1

-BS1-WI +LS.A1

-BS1 +LS.A1

0-

90

90-

M-

10 CC HUBNER LWLS-T-1

-BS1-WI +LS.A1

-BS1-WI +LS.A1

-BS1-WI +LS.A1

152

153

216

10 COM-FO

=CV41../537.D6 =CV41../537.B6

=CV41.DC-F15 0V 110 VAC

=MH.MD1/2142.A4

=GA.MD1-BS1

=CV41.DC-F15 24+

Opto

24VDC GND 12 11

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5141

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE PULSE TRANSMITTER, SPEED FEEDBACK

=GA.MD
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5141 5151

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T22 24 VDC

=CV10../436.D4

=CV10../437.D5

9/5A

140

139

A
1014 145 146 107

DO802

=GA.MD1 CO CONTACTOR ON ORD

.C2 CHANGE OVER AUX REALY

.C4 CHANGE OVER CONTACTOR

152

RD

RD

BU

1007

1010

44

34

=CS1.1.10/1507.A5

10/5B

=CS1.1.10 -003 +EH.T21

CH. 5

-K1 +EH.T21

-Q1

43

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=MH.MD1 -Q1
=MH.MD1/2151.C4 CHANGE OVER CONTACTOR
N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

1008

22

21

RD A1

108

113 A2

104 A2

A2

CHANGE OVER AUX REALY =CV10../436.C4 =CV10.AC-F11 N/EH.T21 =MH.MD1/2142.C6 =MH.MD1/2151.B2 .A4 =MH.MD1/2131.A3

-K1 +EH.T21

-Q1
114

A1

A1

1001

SET X s

CHANGE OVER CONTACTOR =CV10../436.C4 =CV10.AC-F11 N/EH.T22 5101.B2 5101.B2 5101.B2 =MH.MD1/2132.A3 =MH.MD1/2151.C2 .A6

109

13 21 33 43 57 65

14 22 34 44 58 66

1 3 5 13 21 31 43

2 4 6 14 22 32 44

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5151 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE 1 CHANGE OVER CONTACTOR CONTROL

Rev Ind Based on

Revision

PREFAB . .

A2.

=CS1.1.10/1507.A3

=CS1.1.10 -001 +EH.T21

CH. 7 DI801 =GA.MD1 CO CONTACTOR ON ACKN

PREFAB . .

RD

=MH.MD1/2151.C2 CHANGE OVER AUX RELAY

1012

22

=MH.MD1 -K1 +EH.T21

21

EH 550-30-22 110V 60Hz

A1. C

-Q1-R1
RC-EH 800/110 48-110VAC

=GA.MD1 +EH.T22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

5151 5161

1 =CV10.DC-F12 24+/EH.T23 24 VDC


1045

=CV10../437.D5

1049

134

134

128

128

129

129

130

130

132

132

133

133

131

131

-Q1
5111.B2 GANTRY MOTOR 1

-Q2
12 5111.B4 GANTRY MOTOR 2
1017

-Q3
12 5112.B2 GANTRY MOTOR 3
1018

-Q4
12 5112.B4 GANTRY MOTOR 4
1019

-Q5
12 5113.B2 GANTRY MOTOR 5
1020

-Q6
12 5113.B4 GANTRY MOTOR 6
1021

-Q7
12 5114.B2 GANTRY MOTOR 7
1022

-Q8
12 5114.B4 GANTRY MOTOR 8
1023

A 12
1024

11

11

11

11

11

11

11

14

14

14

14

14

14

14

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C BU BU BU BU BU BU BU BU

10

11

12

13

=CS1.1.10/1507.A3

=CS1.1.10 -001 +EH.T21

CH. 8 DI801 =GA.MD MCCB -Q1 OFF WARN

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

14

CH. 15

=GA.MD MCCB -Q2 OFF WARN

=GA.MD MCCB -Q3 OFF WARN

=GA.MD MCCB -Q4 OFF WARN

=GA.MD MCCB -Q5 OFF WARN

=GA.MD MCCB -Q6 OFF WARN

=GA.MD MCCB -Q7 OFF WARN

=GA.MD MCCB -Q8 OFF WARN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5161 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

15

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR FEEDER SUPERVISION

=GA.MD +EH.T23
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5161

3ASX002381-PCD
4 5 6

5161 5162

1 =CV10.DC-F12 24+/EH.T24

=CV10../437.D5

1049

1054

125

125

126

126

127

127

128

128

129

129

130

130

131

131

-Q9
5115.B2 GANTRY MOTOR 9

-Q10
12 5115.B4 GANTRY MOTOR 10
1025

-Q11
12 5116.B2 GANTRY MOTOR 11
1026

-Q12
12 5116.B4 GANTRY MOTOR 12
1027

-Q13
12 5117.B2 GANTRY MOTOR 13
1028

-Q14
12 5117.B4 GANTRY MOTOR 14

-Q15
12 5118.B2 GANTRY MOTOR 15

-Q16
12 5118.B4 GANTRY MOTOR 16

A 12

11

11

11

11

11

11

11

14

14

14

14

14

14

14

1029

1030

1032

1031

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

C BU BU BU BU BU BU BU BU

=CS1.1.10/1507.A4

=CS1.1.10 -002 +EH.T21

CH. 1 DI801 =GA.MD MCCB -Q9 OFF WARN

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

=GA.MD MCCB -Q10 OFF WARN

=GA.MD MCCB -Q11 OFF WARN

=GA.MD MCCB -Q12 OFF WARN

=GA.MD MCCB -Q13 OFF WARN

=GA.MD MCCB -Q14 OFF WARN

=GA.MD MCCB -Q15 OFF WARN

=GA.MD MCCB -Q16 OFF WARN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5162 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR FEEDER SUPERVISION

=GA.MD +EH.T24
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5162

3ASX002381-PCD
4 5 6

5162 5171

4 =CV51.DC-F12 24+ 24 VDC

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV51../552.D4

124

122

123

121

-K101

2

-K102
12 .C3 MOTOR 2 TEMP

A 12

11

-M1-BT1

150

5111.C3 HIGH TEMP WARNING 3 130C

21

-K101 -M2-BT2
5111.D5 HIGH TEMP TRIP 150C 1

-K102
22 .C3 MOTOR 2 TEMP

-M1-BT2
5111.D3 HIGH TEMP TRIP 150C -X: B

21
153

IN SERIES, 130C WARN

5111.C5 HIGH TEMP WARNING 3 130C 1

152

-M2-BT1

14

124

122

123

IN SERIES, 130C WARN

24

.C2 MOTOR 1 TEMP

-X:

151

24

22

125

.C2 MOTOR 1 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

522 -X3:10 BU

519 -X3:7 BU

BU

BU

BU

BU

12

11

BU

BU

BU

BU

=CV51../551.D3

=CV51.AC-F11 L 110 VAC CM-MSS


520 24-240V AC/DC 2CO 180 197 197 519 521 181

2T1

2T1

S1

A1

T2

A1

S1

T2

524

522

523

CM-MSS 24-240V AC/DC 2CO 182 198 198 181

1T1

1T1

-K101
MOTOR 1 TEMP

-K102
MOTOR 2 TEMP

A2

A2

=CS1.1.51 -001
=CS1.1.51/1555.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=CV51../551.B3

=CV51.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M1 WARNING-N

=GA.MD HIGH TEMP M1 TRIPPED-N

=GA.MD HIGH TEMP M2 WARNING-N

211

210

211

212

=GA.MD HIGH TEMP M2 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5171 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +WS.A1
Resp dep

KKH1

Rev Ind

4
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5171

3ASX002381-PCD
4 5 6

5171 5172

4 =CV51.DC-F12 24+ 24 VDC


125 126

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV51../552.D4

127

128

-K103

2

-K104
12 .C3 MOTOR 4 TEMP

A 12

11

-M3-BT1

154

5112.C3 HIGH TEMP WARNING 3 130C

21

-K103 -M4-BT2
5112.D5 HIGH TEMP TRIP 150C 1

-K104
22 .C3 MOTOR 4 TEMP

-M3-BT2
5112.D3 HIGH TEMP TRIP 150C -X: B

21
157

IN SERIES, 130C WARN

5112.C5 HIGH TEMP WARNING 3 130C 1

126

127

156

-M4-BT1

14

128

IN SERIES, 130C WARN

24

-X:

155

.C2 MOTOR 3 TEMP

24

22

129

.C2 MOTOR 3 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

525 -X3:13 BU

528 -X3:16 BU

14

15

17 BU

BU

BU

BU

18

BU

BU

BU

BU

=CV51../551.D3

=CV51.AC-F11 L 110 VAC CM-MSS


525 526 527 24-240V AC/DC 2CO 182 183 199 199

200

200

528

529

2T1

2T1

S1

A1

T2

A1

S1

T2

530

184

CM-MSS 24-240V AC/DC 2CO 183

1T1

1T1

-K103
MOTOR 3 TEMP

-K104
MOTOR 4 TEMP

A2

A2

=CS1.1.51 -001
=CS1.1.51/1555.A4 DI801

CH. 5

CH. 6

CH. 7

CH. 8

=CV51../551.B3

=CV51.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M3 WARNING-N

=GA.MD HIGH TEMP M3 TRIPPED-N

=GA.MD HIGH TEMP M4 WARNING-N

214

212

213

213

=GA.MD HIGH TEMP M4 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5172 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +WS.A1
Resp dep

KKH1

Rev Ind

8
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5173

3ASX002381-PCD
4 5 6

5172 5173

4 =CV51.DC-F12 24+ 24 VDC


129 130

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV51../552.D4

132

131

-K105

2

-K106
12 .C3 MOTOR 6 TEMP

A 12

11

-M5-BT1

158

5113.C3 HIGH TEMP WARNING 3 130C

21

-K105 -M6-BT2
5113.D5 HIGH TEMP TRIP 150C 1

-K106
22 .C3 MOTOR 6 TEMP

-M5-BT2
5113.D3 HIGH TEMP TRIP 150C -X: B

21
161

IN SERIES, 130C WARN

5113.C5 HIGH TEMP WARNING 3 130C 1

130

160

-M6-BT1

14

132

IN SERIES, 130C WARN

24

-X:

159

.C2 MOTOR 5 TEMP

24

22

133

131

.C2 MOTOR 5 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

534 -X3:22 BU

531 -X3:19 BU

BU

BU

BU

BU

24

20

23

21

BU

BU

BU

BU

=CV51../551.D3

=CV51.AC-F11 L 110 VAC CM-MSS


532 533 184 24-240V AC/DC 2CO 185 201 201 531

534

202

202

535

2T1

2T1

536

CM-MSS 24-240V AC/DC 2CO 185 186

10

S1

A1

T2

A1

S1

T2

1T1

1T1

-K105
MOTOR 5 TEMP

-K106
MOTOR 6 TEMP

A2

A2

=CS1.1.51 -001
=CS1.1.51/1555.A4 DI801

CH. 9

CH. 10

CH. 11

CH. 12

=CV51../551.B3

=CV51.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M5 WARNING-N

=GA.MD HIGH TEMP M5 TRIPPED-N

=GA.MD HIGH TEMP M6 WARNING-N

214

215

215

216

=GA.MD HIGH TEMP M6 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5173 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +WS.A1
Resp dep

KKH1

Rev Ind

12
Lang Sheet Cont

11

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5175

3ASX002381-PCD
4 5 6

5173 5174

4 =CV51.DC-F12 24+ 24 VDC


134 133

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV51../552.D4

135

136

-K107

2

-K108
12 .C3 MOTOR 8 TEMP

A 12

11

-M7-BT1

5114.C3 HIGH TEMP WARNING 3 130C

21

-K107 -M8-BT2
5114.D5 HIGH TEMP TRIP 150C 1

-K108
22 .C3 MOTOR 8 TEMP

-M7-BT2
5114.D3 HIGH TEMP TRIP 150C -X: B

21
165

IN SERIES, 130C WARN

5114.C5 HIGH TEMP WARNING 3 130C 1

134

135

164

162

-M8-BT1

14

136

IN SERIES, 130C WARN

24

-X:

163

.C2 MOTOR 7 TEMP

24

22

137

.C2 MOTOR 7 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

537 -X3:25 BU

540 -X3:28 BU

26

27

29 BU

BU

BU

BU

30

BU

BU

BU

BU

=CV51../551.D3

=CV51.AC-F11 L 110 VAC CM-MSS


203 203 537 538 539 24-240V AC/DC 2CO 186 187

504

204

204

540

2T1

2T1

542

541

CM-MSS 24-240V AC/DC 2CO 187

13

15

S1

S1

A1

T2

A1

1T1

T2

1T1

-K107
MOTOR 7 TEMP

-K108
MOTOR 8 TEMP

A2

A2

=CS1.1.51 -001
=CS1.1.51/1555.A4 DI801

CH. 13

CH. 14

14

CH. 15

CH. 16

=CV51../551.B3

=CV51.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M7 WARNING-N

=GA.MD HIGH TEMP M7 TRIPPED-N

=GA.MD HIGH TEMP M8 WARNING-N

216

217

217

218

=GA.MD HIGH TEMP M8 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5174 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +WS.A1
Resp dep

KKH1

Rev Ind

16
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5175

3ASX002381-PCD
4 5 6

5174 5181

4 =CV41.DC-F12 24+ 24 VDC


124 125

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV41../537.D4

126

127

-K109

2

-K110
12 .C3 MOTOR 10 TEMP

A 12

11

-M9-BT1

158

5115.C3 HIGH TEMP WARNING 3 130C

21

-K109 -M10-BT2
5115.D5 HIGH TEMP TRIP 150C 1

-K110
22 .C3 MOTOR 10 TEMP

-M9-BT2
5115.D3 HIGH TEMP TRIP 150C -X: B

21
161

IN SERIES, 130C WARN

5115.C5 HIGH TEMP WARNING 3 130C 1

125

126

160

-M10-BT1

14

127

IN SERIES, 130C WARN

24

-X:

159

.C2 MOTOR 9 TEMP

24

22

128

.C2 MOTOR 9 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

524 -X3:12 BU

521 -X3:9 BU

BU

BU

BU

BU

14

10

13

11

BU

BU

BU

BU

=CV41../536.D3

=CV41.AC-F11 L 110 VAC CM-MSS


522 523 24-240V AC/DC 2CO 182 217 217 521 181

524

525

2T1

2T1

S1

A1

T2

A1

S1

T2

526

CM-MSS 24-240V AC/DC 2CO 182 183 218 218

1T1

1T1

-K109
MOTOR 9 TEMP

-K110
MOTOR 10 TEMP

A2

A2

=CS1.1.41 -002
=CS1.1.41/1551.A5 DI801

CH. 1

CH. 2

CH. 3

CH. 4

=CV41../536.B3

=CV41.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M9 WARNING-N

=GA.MD HIGH TEMP M9 TRIPPED-N

=GA.MD HIGH TEMP M10 WARNING-N

207

208

208

209

=GA.MD HIGH TEMP M10 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5181 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +LS.A1
Resp dep

KKH1

Rev Ind

4
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5181

3ASX002381-PCD
4 5 6

5181 5182

4 =CV41.DC-F12 24+ 24 VDC


128 129

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV41../537.D4

130

131

-K111

2

-K112
12 .C3 MOTOR 12 TEMP

A 12

11

-M11-BT1

5116.C3 HIGH TEMP WARNING 3 130C

21

-K111 -M12-BT2
5116.D5 HIGH TEMP TRIP 150C 1

-K112
22 .C3 MOTOR 12 TEMP

-M11-BT2
5116.D3 HIGH TEMP TRIP 150C -X: B

21
165

IN SERIES, 130C WARN

5116.C5 HIGH TEMP WARNING 3 130C 1

129

130

164

162

-M12-BT1

14

IN SERIES, 130C WARN

24

-X:

163

.C2 MOTOR 11 TEMP

24

22

132

131

.C2 MOTOR 11 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

527 -X3:15 BU

530 -X3:18 BU

BU

BU

BU

BU

20

16

17

19

BU

BU

BU

BU

=CV41../536.D3

=CV41.AC-F11 L 110 VAC CM-MSS


527 528 529 184 24-240V AC/DC 2CO 183 219 219

220

220

530

2T1

2T1

S1

A1

T2

A1

S1

T2

532

184

CM-MSS 24-240V AC/DC 2CO

185

531

1T1

1T1

-K111
MOTOR 11 TEMP

-K112
MOTOR 12 TEMP

A2

A2

=CS1.1.41 -002
=CS1.1.41/1551.A5 DI801

CH. 5

CH. 6

CH. 7

CH. 8

=CV41../536.B3

=CV41.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M11 WARNING-N

=GA.MD HIGH TEMP M11 TRIPPED-N

=GA.MD HIGH TEMP M12 WARNING-N

209

210

210

211

=GA.MD HIGH TEMP M12 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5182 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +LS.A1
Resp dep

KKH1

Rev Ind

8
Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5183

3ASX002381-PCD
4 5 6

5182 5183

4 =CV41.DC-F12 24+ 24 VDC

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV41../537.D4

134

132

133

135

-K113

2

-K114
12 .C3 MOTOR 14 TEMP

A 12

11

-M13-BT1

166

5117.C3 HIGH TEMP WARNING 3 130C

21

-K113 -M14-BT2
5117.D5 HIGH TEMP TRIP 150C 1

-K114
22 .C3 MOTOR 14 TEMP

-M13-BT2
5117.D3 HIGH TEMP TRIP 150C -X: B

21
169

IN SERIES, 130C WARN

5117.C5 HIGH TEMP WARNING 3 130C 1

134

133

168

-M14-BT1

14

135

IN SERIES, 130C WARN

24

-X:

167

.C2 MOTOR 13 TEMP

24

22

136

.C2 MOTOR 13 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

536 -X3:24 BU

533 -X3:21 BU

22

23

25 BU

BU

BU

BU

BU

BU

=CV41../536.D3

534

533

535

222

222

536

537

2T1

2T1

538

24-240V AC/DC 2CO

CM-MSS 24-240V AC/DC 2CO 186 187

185

186

221

221

10

S1

A1

T2

A1

S1

T2

1T1

1T1

-K113
MOTOR 13 TEMP

-K114
MOTOR 14 TEMP

A2

A2

=CS1.1.41 -002
=CS1.1.41/1551.A5 DI801

CH. 9

CH. 10

CH. 11

CH. 12

=CV41../536.B3

=CV41.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M13 WARNING-N

=GA.MD HIGH TEMP M13 TRIPPED-N

=GA.MD HIGH TEMP M14 WARNING-N

211

212

212

213

=GA.MD HIGH TEMP M14 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5183 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +LS.A1
Resp dep

KKH1

Rev Ind

12

11

BU

BU

26

=CV41.AC-F11 L 110 VAC CM-MSS

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5185

3ASX002381-PCD
4 5 6

5183 5184

4 =CV41.DC-F12 24+ 24 VDC


136 137

++
-X:
3 IN SERIES, 130C WARN

++
-X:
3 IN SERIES, 130C WARN

=CV41../537.D4

138

139

-K115

2

-K116
12 .C3 MOTOR 16 TEMP

A 12

11

-M15-BT1

170

5118.C2 HIGH TEMP WARNING 3 130C

21

-K115 -M16-BT2
5118.D5 HIGH TEMP TRIP 150C 1

-K116
22 .C3 MOTOR 16 TEMP

-M15-BT2
5118.D2 HIGH TEMP TRIP 150C -X: B

21
173

IN SERIES, 130C WARN

5118.C5 HIGH TEMP WARNING 3 130C 1

137

138

172

-M16-BT1

14

139

IN SERIES, 130C WARN

24

.C2 MOTOR 15 TEMP

-X:

171

24

22

519

.C2 MOTOR 15 TEMP

14

11

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

8 ex. 24

539 -X3:27 BU

542 -X3:30 BU

28

29

BU

BU

BU

BU

BU

BU

=CV41../536.D3

2T1

2T1

544

540

504

224

224

542

543

223

223

539

541

24-240V AC/DC 2CO

CM-MSS 24-240V AC/DC 2CO 188

187

188

13

15

S1

S1

A1

T2

A1

1T1

T2

1T1

-K115
MOTOR 15 TEMP

-K116
MOTOR 16 TEMP

A2

A2

=CS1.1.41 -002
=CS1.1.41/1551.A5 DI801

CH. 13

CH. 14

14

CH. 15

CH. 16

=CV41../536.B3

=CV41.AC-F11 N 14 .A5 12 11 24 .B5 22 21 14 .A6 12 11 24 .B6 22 21

=GA.MD HIGH TEMP M15 WARNING-N

=GA.MD HIGH TEMP M15 TRIPPED-N

=GA.MD HIGH TEMP M16 WARNING-N

503

214

214

213

=GA.MD HIGH TEMP M16 TRIPPED-N D

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5184 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE MOTOR THERMAL TEMP SUPERVISION

=GA.MD +LS.A1
Resp dep

KKH1

Rev Ind

16

BU

BU

32

31

=CV41.AC-F11 L 110 VAC CM-MSS

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.MD1 Sh. 5185

3ASX002381-PCD
4 5 6

5184 5201

2 =MH.MD2/2201.D3 =MH.MD2/2201.D3 =MH.MD2/2201.D3

=MH2/GA2 L2

-Q1

6 123

4 121

2 119

=MH2/GA2 L3

=MH2/GA2 L1

B 1
104

3
105

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

L1

L2

=GA2 L2

.MD/5103.B5

.MD/5103.B5

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5201 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

.MD/5103.B5

=GA2 L3

=GA2 L1

L3

Rev Ind Based on

Revision

. . .

5251.C4 CHANGE OVER CONTACTOR . . . . .

106

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE 2 MAIN CIRCUIT CONTACTOR

=GA.MD2 +EH.T25
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5201 5241

POG10 DN 1024 I 1024 ppr, 9-30V

-M12-BS1-WI ++

-M12-BS1-WI ++

-M12-BS1-WI ++

K2-

K1-

K2

K1

5116.C4

-M12-BS1-WI ++

-M12-BS1 ++

PT + -

SEVST-L-0002636:seinarn
11 COM-TWP

KONTROLLERA POSTBETECKNINGEN P PULSGIVAREN 2008-05-29

11 -

11 -

11 -

11 -

11 -

11 -

11 -

11 -

20 G/Y

13 G/Y

16 G/Y

19 G/Y

+LS.A1 -X4:11

14

12

15

17

18

11 -

SEVST-L-0002636:seinarn
SKALL INTE OPTO CONV VARA MED UTGR DETTA BLAD PULSGIVAREN FLYTTAS TILL BLAD 2241 =MH.MD2 OCH ANSLUTS P INGNG FR DRIVE 2 PULSE TRANSMITTER

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

NORMALT GR VI MED SKRMAD KABEL DIREKT FRN PULSGIVARE TILL OMRIKTARE - DVS UTAN OPTO CONVERTOR 2009-01-16

903.2.SC

903.3.SC

903.1.SC

903.2.2

903.3.2

903.1.2 903.2.1

903.3.1

LWLS-T-1 TRANSMITTER 12-30VDC

903.SC

903.1.1

-BS2-WI +LS.A1

-BS2-WI +LS.A1

-BS2-WI +LS.A1

-BS2-WI +LS.A1

-BS2 +LS.A1

0-

90

90-

M-

10 CC HUBNER LWLS-T-1

567

154

153

216

=CV41../537.D6 =CV41../537.B6

=CV41.DC-F15 24+ =CV41.DC-F15 0V 110 VAC

=MH.MD2/2242.A4

=GA.MD2-BS1

10 COM-FO

Opto

24VDC GND 12 11

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5241

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE PULSE TRANSMITTER, SPEED FEEDBACK

=GA.MD
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5241 5251

1 =CV10.AC-F11 L/EH.T21 110 VAC

5 =CV10.DC-F12 24+/EH.T25 24 VDC

=CV10../436.D4

=CV10../437.D5

140

141

A
1054 146 147 110

DO802

=GA.MD2 CO CONTACTOR ON ORD

.C2 CHANGE OVER AUX REALY

.C4 CHANGE OVER CONTACTOR

153

1039

RD

RD

BU

1036

44

34

=CS1.1.10/1507.A5

12/6B

=CS1.1.10 -003 +EH.T21

11/6A

CH. 6

-K1 +EH.T21

-Q1

43

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

=MH.MD2 -Q1
=MH.MD2/2251.C4 CHANGE OVER CONTACTOR
N 31E + TP 40 IA INVERSE 0.1...40s 110V 50Hz/110-120V 60Hz

1037

22

21

RD A1

114 A2

107 A2

A2

CHANGE OVER AUX REALY =CV10../436.C4 =CV10.AC-F11 N/EH.T21 =MH.MD2/2242.C6 =MH.MD2/2251.B2 .A4 =MH.MD2/2231.A3

-K1 +EH.T21

-Q1
115

A1

A1

1046

SET

CHANGE OVER CONTACTOR =CV10../436.C4 =CV10.AC-F11 N/EH.T25 5201.B2 5201.B2 5201.B2 =MH.MD2/2232.A3 =MH.MD2/2251.C2 .A6

13 21 33 43 57 65

14 22 34 44 58 66

1 3 5 13 21 31 43

2 4 6 14 22 32 44

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5251 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY MAIN DRIVE 2 CHANGE OVER CONTACTOR CONTROL

Rev Ind Based on

Revision

PREFAB . .

A2.

=CS1.1.10/1507.A3

=CS1.1.10 -001 +EH.T21

112

CH. 16 DI801 =GA.MD2 CO CONTACTOR ON ACKN

16

PREFAB . .

111

RD

=MH.MD2/2251.C2 CHANGE OVER AUX RELAY

1041

22

=MH.MD2 -K1 +EH.T21

21

EH 550-30-22 110V 60Hz

A1. C

-Q1-R1
RC-EH 800/110 48-110VAC

=GA.MD2 +EH.T25
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

5251 5501

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

SET 18A 5521.C2 SAFETY CONTACTOR

STANDARD/=GA.BR-V1.R0

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5501

-Q1
I=4,5-18A

-Q2

5521.C3 OPERATION CONTACTOR

5502.A1 5502.A1 5502.A1 =GA.BR-Q2 L3


216 215

=GA.BR-Q2 L1
192 204 4 191 257

3x440V PE BK 2,5 mm BK 2,5 mm BK 2,5 mm 6 5 BK 2,5 mm 6 3 BK 2,5 mm 203 4 3 261 5 265 2 1 BK 2,5 mm 2 1

=LV11-51 L1 =LV11-51 L2 =LV11-51 L3

=GA.BR-Q2 L2

=LV11../231.C2 =LV11../231.C2 =LV11../231.C2

2 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM MAIN CIRCUIT 4
Resp dep

2 3 4

KKH1
Rev Ind

3ASX002381-PCD
6
Cont Sheet

=GA.BR +EH.Q5
Lang

5501 5502 C D B A

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

Rev Ind Revision

Based on

=GA.BR-Q2 L1 =GA.BR-Q2 L2 =GA.BR-Q2 L3 3x440V PE

5501.D2 5501.D2 5501.D2

3ASX_STS =GA.BR Sh. _24 pcs 2 ph_5502

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5502

1 5514.A2 5514.A2 =GA.BR13 L2 5511.A2 =GA.BR1 L2 GANTRY BRAKE 1 GANTRY BRAKE 13 =GA.BR13 L1 5511.A2 =GA.BR1 L1 2 5514.A3 5514.A3 =GA.BR14 L1 5511.A3 =GA.BR2 L1 GANTRY BRAKE 2 GANTRY BRAKE 14 =GA.BR14 L3 5511.A3 =GA.BR2 L3 5514.A3 5514.A4 =GA.BR15 L3 =GA.BR15 L2 5511.A3 5511.A4 =GA.BR3 L2 =GA.BR3 L3 GANTRY BRAKE 3 GANTRY BRAKE 15 5514.A4 5514.A4 =GA.BR16 L2 =GA.BR16 L1 GANTRY BRAKE 4 GANTRY BRAKE 16 GANTRY BRAKE 5 5511.A4 5511.A4 =GA.BR4 L1 =GA.BR4 L2 5512.A2 5512.A2 =GA.BR5 L3 =GA.BR5 L1 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3 5512.A3 5512.A3 GANTRY BRAKE 6 GANTRY BRAKE 7 PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM MAIN CIRCUIT 4
Resp dep

1 2 3

=GA.BR6 L2 =GA.BR6 L3

5512.A3 5512.A4

=GA.BR7 L1 =GA.BR7 L2

5512.A4 5512.A4

=GA.BR8 L3 =GA.BR8 L1

GANTRY BRAKE 8 GANTRY BRAKE 9

5513.A2 5513.A2

=GA.BR9 L2 =GA.BR9 L3

5513.A3 5513.A3 KKH1


Rev Ind

=GA.BR10 L1 =GA.BR10 L2

GANTRY BRAKE 10 GANTRY BRAKE 11

LEG 1

LEG 3

5513.A3 5513.A4

=GA.BR11 L3 =GA.BR11 L1

9 10 11 12
PG PG

3 4

3ASX002381-PCD
6
Cont Sheet

5513.A4 5513.A4

=GA.BR12 L2 =GA.BR12 L3 =GA.BR +EH.Q5


Lang

WS LS

GANTRY BRAKE 12

5 6 7

13 14 15 16

GANTRY MOTOR

LOCATIONS

LEG 2

LEG 4

5502 5511 C D B

5 1 2 3 4 5

6 6 7 8

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12 5502.B2 5502.B2 5502.B2 5502.B2 5502.B3 5502.B3 5502.B3 5502.B3


PG PG

LEG 4 13 14 15 16

GANTRY MOTOR LOCATIONS

=GA.BR1 L1

=GA.BR1 L2

=GA.BR2 L1

=GA.BR2 L3

=GA.BR3 L2

=GA.BR3 L3

=GA.BR4 L1
218 S802N-B10 + S800-AUX 10A 194

204

205

206

205

3 206

192

3 193

216

3 217

3 195

22

22

22

207

194

193

217

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

=GA.BR4 L2

13

21

13

21

13

21

13

5523.A2

5523.A2

5523.A3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

502 4

504 4

506 4

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-X1:3

-X1:5

-X1:7

-X1:1

5531.B2 BRAKE 1 AUTO RELEASED

.BR1 -BG1 ++

5531.B2 BRAKE 2 AUTO RELEASED

.BR2 -BG1 ++

5531.B3 BRAKE 3 AUTO RELEASED

.BR3 -BG1 ++

5531.B4 BRAKE 4 AUTO RELEASED

.BR4 -BG1 ++

4/BK

4/BK

4/BK

4/BK

3/BU

3/BU

3/BU

3/BU

BK 2,5 mm

508 4

503

505

507

501

5523.A3

GANTRY BRAKE 1 B10A 10A

GANTRY BRAKE 2 B10A 10A

GANTRY BRAKE 3 B10A 10A

GANTRY BRAKE 4 B10A 10A

21

.BR1 -F1

.BR2 -F1

.BR3 -F1

.BR4 -F1

22

14

14

14

14

L2

L2

L2

.MD/5111.C3 GANTRY BRAKE 1

.BR1 -Q1 ++

~ ~

+ -

.MD/5111.C6 GANTRY BRAKE 2

.BR2 -Q1 ++

~ ~

+ -

.MD/5112.C3 GANTRY BRAKE 3

.BR3 -Q1 ++

~ ~

+ -

.MD/5112.C6 GANTRY BRAKE 4

.BR4 -Q1 ++

~ ~

+ -

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5511 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

L2

L1

L1

L1

L1

5541.B2 BRAKE 1 MAN RELEASED

.BR1 -BG2 ++

3 ex. 3x400

5541.B2 BRAKE 2 MAN RELEASED

.BR2 -BG2 ++

3 ex. 3x400

5541.B3 BRAKE 3 MAN RELEASED

.BR3 -BG2 ++

3 ex. 3x400

5541.B4 BRAKE 4 MAN RELEASED

.BR4 -BG2 ++

4/BK

4/BK

4/BK

4/BK

3 ex. 3x400

3/BU

3/BU

3/BU

3/BU

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM BRAKE TRUSTORS LEG 1

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5511

3ASX002381-PCD
4 5 6

5511 5512

5 1 2 3 4 5

6 6 7 8

LEG 1

WS LS

LEG 2

A 5502.B4 5502.B4 5502.B4 5502.B4 5502.B4 5502.B4

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

5502.B3

5502.B3

GANTRY MOTOR LOCATIONS

=GA.BR5 L1

=GA.BR7 L1

=GA.BR5 L3

=GA.BR6 L2

=GA.BR6 L3

=GA.BR7 L2

220

208

209

195

196

219

197 220

207

3 208

3 221

218

3 219

196

3 197

22

22

22

198

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

=GA.BR8 L3

=GA.BR8 L1

13

21

13

21

13

21

13

5523.A3

5523.A4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5523.A4

510 4

512 4

514 4

509

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-X1:13 BK 2,5 mm 14 BK 2,5 mm

5532.B2 BRAKE 5 C AUTO RELEASED

.BR5 -BG1 ++

5532.B2 BRAKE 6 AUTO RELEASED

.BR6 -BG1 ++

5532.B3 BRAKE 7 AUTO RELEASED

.BR7 -BG1 ++

5532.B4 BRAKE 8 AUTO RELEASED

.BR8 -BG1 ++

3/BU

3/BU

3/BU

3/BU

-X1:15 BK 2,5 mm 16 BK 2,5 mm

4/BK

4/BK

4/BK

-X1:11

-X1:9

10

12

4/BK

516 4

511

513

515

5523.A5

GANTRY BRAKE 5 B10A 10A

GANTRY BRAKE 6 B10A 10A

GANTRY BRAKE 7 B10A 10A

GANTRY BRAKE 8 B10A 10A

21

.BR5 -F1

.BR6 -F1

.BR7 -F1

.BR8 -F1

22

14

14

14

14

5542.B2 BRAKE 5 MAN RELEASED

.BR5 -BG2 ++

3 ex. 3x400

.MD/5113.C3 GANTRY BRAKE 5

.BR5 -Q1 ++

~ ~

5542.B2 BRAKE 6 MAN RELEASED

.BR6 -BG2 ++

3 ex. 3x400

+ -

.MD/5113.C6 GANTRY BRAKE 6

.BR6 -Q1 ++

~ ~

5542.B3 BRAKE 7 MAN RELEASED

.BR7 -BG2 ++

3 ex. 3x400

+ -

.MD/5114.C3 GANTRY BRAKE 7

.BR7 -Q1 ++

~ ~

5542.B4 BRAKE 8 MAN RELEASED

.BR8 -BG2 ++

4/BK

4/BK

4/BK

4/BK

3 ex. 3x400

3/BU

3/BU

3/BU

L2

L2

L2

3/BU

+ -

.MD/5114.C6 GANTRY BRAKE 8

.BR8 -Q1 ++

~ ~

+ -

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5512 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

L2

L1

L1

L1

L1

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM BRAKE TRUSTORS LEG 2

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5511

3ASX002381-PCD
4 5 6

5512 5513

5 1 2 3 4 5

6 6 7 8

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12 5502.B5 5502.B5 5502.B5 5502.B5 5502.B5 5502.B6 5502.B6 5502.B6


PG PG

LEG 4 13 14 15 16

GANTRY MOTOR LOCATIONS

=GA.BR10 L1

=GA.BR10 L2

=GA.BR11 L3

=GA.BR12 L2
200 S802N-B10 + S800-AUX 10A

209

222

3 223

3 210

198

3 199

3 212

22

22

22

211

224

222

223

221

210

199

211

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

S802N-B10 + S800-AUX 10A

=GA.BR12 L3

=GA.BR9 L2

=GA.BR9 L3

=GA.BR11 L1

13

21

13

21

13

21

13

5524.A2

5524.A2

5524.A3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

518 4

520 4

522 4

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-X1:23

-X1:17

-X1:19

-X1:21

5533.B2 BRAKE 9 AUTO RELEASED

.BR9 -BG1 ++

5533.B2 BRAKE 10 AUTO RELEASED

.BR10 -BG1 ++

5533.B3 BRAKE 11 AUTO RELEASED

.BR11 -BG1 ++

5533.B4 BRAKE 12 AUTO RELEASED

.BR12 -BG1 ++

4/BK

4/BK

4/BK

4/BK

3/BU

3/BU

3/BU

3/BU

24

20

22

18

BK 2,5 mm

524 4

523

517

519

521

5524.A3

GANTRY BRAKE 9 B10A 10A

GANTRY BRAKE 10 B10A 10A

GANTRY BRAKE 11 B10A 10A

GANTRY BRAKE 12 B10A 10A

21

.BR9 -F1

.BR10 -F1

.BR11 -F1

.BR12 -F1

22

14

14

14

14

C 4/BK

5543.B2 BRAKE 9 MAN RELEASED

.MD/5115.C3 GANTRY BRAKE

.BR9 -Q1 ++

~ ~

5543.B2 BRAKE 10 MAN RELEASED

+ -

.MD/5115.C6 GANTRY BRAKE

.BR10 -Q1 ++

~ ~

5543.B3 BRAKE 11 MAN RELEASED

3/BU

3/BU

L2

L2

3/BU

L2

3/BU

.BR9 -BG2 ++

3 ex. 3x400

.BR10 -BG2 ++

3 ex. 3x400

.BR11 -BG2 ++

3 ex. 3x400

+ -

.MD/5116.C3 GANTRY BRAKE

.BR11 -Q1 ++

~ ~

+ -

.MD/5116.C6 GANTRY BRAKE

.BR12 -Q1 ++

~ ~

+ -

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5513 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

L2

L1

L1

L1

L1

5543.B4 BRAKE 12 MAN RELEASED

.BR12 -BG2 ++

4/BK

4/BK

4/BK

3 ex. 3x400

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM BRAKE TRUSTORS LEG 3

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5511

3ASX002381-PCD
4 5 6

5513 5514

5 1 2 3 4 5

6 6 7 8

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12 5502.D2 5502.D2 5502.D3 5502.D3 5502.D3 5502.D2 5502.D2 5502.D3


PG PG

LEG 4 13 14 15 16

GANTRY MOTOR LOCATIONS

=GA.BR14 L1

=GA.BR15 L2

=GA.BR15 L3

=GA.BR16 L1
S802N-B10 + S800-AUX 10A 202

=GA.BR13 L1

202

224

200

3 225

3 214

225

201

212

213

S802N-B10 + S800-AUX 10A

=GA.BR13 L2

S802N-B10 + S800-AUX 10A

=GA.BR14 L3

S802N-B10 + S800-AUX 10A

3 214

3 201

22

22

213

22

=GA.BR16 L2

13

21

13

21

13

21

13

5524.A3

5524.A4

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5524.A4

526 4

528 4

530 4

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

-X1:25

-X1:27

-X1:29

-X1:31

5534.B2 BRAKE 13 AUTO RELEASED

.BR13 -BG1 ++

5534.B2 BRAKE 14 AUTO RELEASED

.BR14 -BG1 ++

5534.B3 BRAKE 15 AUTO RELEASED

.BR15 -BG1 ++

5534.B4 BRAKE 16 AUTO RELEASED

.BR16 -BG1 ++

4/BK

4/BK

4/BK

26

28

30

4/BK

3/BU

3/BU

3/BU

3/BU

32

BK 2,5 mm

532 4

525

527

529

531

5524.A5

GANTRY BRAKE 13 B10A 10A

GANTRY BRAKE 14 B10A 10A

GANTRY BRAKE 15 B10A 10A

GANTRY BRAKE 16 B10A 10A

21

.BR13 -F1

.BR14 -F1

.BR15 -F1

.BR16 -F1

22

14

14

14

14

C 4/BK

5544.B2 BRAKE 13 MAN RELEASED

.MD/5117.C3 GANTRY BRAKE

.BR13 -Q1 ++

~ ~

5544.B2 BRAKE 14 MAN RELEASED

+ -

.MD/5117.C6 GANTRY BRAKE

.BR14 -Q1 ++

~ ~

5544.B3 BRAKE 15 MAN RELEASED

3/BU

3/BU

L2

L2

3/BU

L2

3/BU

.BR13 -BG2 ++

3 ex. 3x400

.BR14 -BG2 ++

3 ex. 3x400

.BR15 -BG2 ++

3 ex. 3x400

+ -

.MD/5118.C3 GANTRY BRAKE

.BR15 -Q1 ++

~ ~

+ -

.MD/5118.C6 GANTRY BRAKE

.BR16 -Q1 ++

~ ~

+ -

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5514 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

L2

L1

L1

L1

L1

5544.B4 BRAKE 16 MAN RELEASED

.BR16 -BG2 ++

4/BK

4/BK

4/BK

3 ex. 3x400

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM BRAKE TRUSTORS LEG 4

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5511

3ASX002381-PCD
4 5 6

5514 5521

1 =CV15.AC-F11 L 110 VAC


180

-X2:16 LINK

RD

.GF -K1
.GF/5026.C4 EM/SAFETY STOP

.GF -K2
.GF/5026.C5 EM/SAFETY STOP

53

53

182

181

181

18

LINK

550

=CV15../461.D2

7 ex. 110

7 ex. 110

54

249

252

54

-Q1
.C2 SAFETY CONTACTOR

-X92:4

7 ex. 110

7 ex. 110

-X92:4

550

=MH.MD1/2101.A3 DO CH. 3 BRAKE LIFT DRIVE 1

=MH.MD1 -MH1 +EH.T3

=MH.MD2/2201.A3 DO CH. 3 BRAKE LIFT DRIVE 2

=MH.MD2 -MH2 +EH.T3

-X92:3

14

13

-X92:3

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:17

RD

LINK

TeSys U 32A I=4,5-18A U=110-240V AC/DC

A16-30-10 + CA5-22M 110V 50Hz/110-120V 60Hz AC3 7,5kW

-Q1
SAFETY CONTACTOR I=4,5-18A =CV15.AC-F11 N 5501.B2 5501.B2 5501.B2 .B2 .GF/5026.B3 5522.A2 D

A1

A1 551

RD

LINK

551

19

241 A2

OPERATION CONTACTOR

240 A2

242

=CV15../461.B2

1 3 5 13 21 33 43

2 4 6 14 22 34 44

5501.B2 5501.B2 5501.B2 .GF/5026.B3 =MH.MD1/2131.A6 =MH.MD2/2231.A6

1 3 5 13 21 31 43 53

241

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5521

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5521_Single GA1 & GA2_5521

RD

-Q2

2 4 6 14 22 32 44 54 D

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5521 5522

1 =CV15.DC-F12 24+ 24 VDC

=CV15../462.D3

A
136 137

-Q1
5521.C2 SAFETY CONTACTOR

167

34

33

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

=CS1.1.15 -003
=CS1.1.15/1517.A5 DI801

CH. 1

=GA.BR SAFETY CONTACTOR ON ACKN

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5522 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5522 5523

1 =CV15.DC-F12 24+ 24 VDC

5 1 2 3 4 5

6 6 7 8

=CV15../462.D3

LEG 1

WS LS

LEG 2

124

124

120

122

122

123

123

125

125

126

126

127

127

.BR1 -F1
5511.B2 GANTRY BRAKE 1

.BR2 -F1
5511.B3 GANTRY BRAKE 2

.BR3 -F1
5511.B3 GANTRY BRAKE 3

.BR4 -F1
5511.B4 GANTRY BRAKE 4

.BR5 -F1
5512.B2 GANTRY BRAKE 5

.BR6 -F1
5512.B3 GANTRY BRAKE 6

.BR7 -F1
5512.B3 GANTRY BRAKE 7

.BR8 -F1
5512.B4 GANTRY BRAKE 8

13

13

13

13

13

13

13

13

128

121

121

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

14

14

14

14

14

14

14

14

GANTRY MOTOR LOCATIONS

151

154

152

153

155

156

157

158

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

10

11

12

13

15

=CS1.1.15 -001
=CS1.1.15/1517.A3 DI801

CH. 9

CH. 10

CH. 11

CH. 12

CH. 13

CH. 14

14

CH. 15

CH. 16

=GA.BR MCB BR1-F1 ON TRIP-N

=GA.BR MCB BR2-F1 ON TRIP-N

=GA.BR MCB BR3-F1 ON TRIP-N

=GA.BR MCB BR4-F1 ON TRIP-N

=GA.BR MCB BR5-F1 ON TRIP-N

=GA.BR MCB BR6-F1 ON TRIP-N

=GA.BR MCB BR7-F1 ON TRIP-N

=GA.BR MCB BR8-F1 ON TRIP-N

16

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5523

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5523 5524

1 =CV15.DC-F12 24+ 24 VDC

5 1 2 3 4 5

6 6 7 8

=CV15../462.D3

LEG 1

WS LS

LEG 2

134

134

128

129

129

130

130

132

132

133

133

135

135

.BR9 -F1
5513.B2 GANTRY BRAKE 9

.BR10 -F1
5513.B3 GANTRY BRAKE 10

.BR11 -F1
5513.B3 GANTRY BRAKE 11

.BR12 -F1
5513.B4 GANTRY BRAKE 12

.BR13 -F1
5514.B2 GANTRY BRAKE 13

.BR14 -F1
5514.B3 GANTRY BRAKE 14

.BR15 -F1
5514.B3 GANTRY BRAKE 15

.BR16 -F1
5514.B4 GANTRY BRAKE 16

13

13

13

13

13

13

13

13

136

131

131

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

14

14

14

14

14

14

14

14

GANTRY MOTOR LOCATIONS

161

164

159

160

162

163

165

166

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BU

BU

BU

BU

BU

BU

BU

BU

=CS1.1.15 -002
=CS1.1.15/1517.A4 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

CH. 8

=GA.BR MCB BR9-F1 ON TRIP-N

=GA.BR MCB BR10-F1 ON TRIP-N

=GA.BR MCB BR11-F1 ON TRIP-N

=GA.BR MCB BR12-F1 ON TRIP-N

=GA.BR MCB BR13-F1 ON TRIP-N

=GA.BR MCB BR14-F1 ON TRIP-N

=GA.BR MCB BR15-F1 ON TRIP-N

=GA.BR MCB BR16-F1 ON TRIP-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5524 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM CONTROL/INDICATION CIRCUIT

=GA.BR +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5524 5531

1
543

2 =CV51.DC-F12 24+/X 24 VDC


140

5 1 2 3 4 5

6 6 7 8

=CV51../552.D4

A
8 ex. 24

-X3:31

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+WS.X-LEG1

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5511.C1 BRAKE 1 AUTO RELEASED

.BR1 -BG1 ++

5511.C2 BRAKE 2 AUTO RELEASED

.BR2 -BG1 ++

5511.C3 BRAKE 3 AUTO RELEASED

.BR3 -BG1 ++

5511.C4 BRAKE 4 AUTO RELEASED

.BR4 -BG1 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+WS.X-LEG1

34

33

35

8 ex. 24

-X3:32

-X3:

3/BU
8 8

C BU BU BU CH. 4 =GA.BR BRAKE 4 AUTO RELEASED 4


547

544

BU

545

=CS1.1.51 -002
=CS1.1.51/1555.A5 DI801

CH. 1

CH. 2

CH. 3

=GA.BR BRAKE 1 AUTO RELEASED

=GA.BR BRAKE 2 AUTO RELEASED

=GA.BR BRAKE 3 AUTO RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5531 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

546

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5531

3ASX002381-PCD
4 5 6

5531 5532

1 =CV51.DC-F12 24+/X 24 VDC

5 1 2 3 4 5

6 6 7 8

-X3:36 140

141

=CV51../552.D4

LEG 1

WS LS

LEG 2

A
8 ex. 24

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+WS.X-LEG2

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5512.C1 BRAKE 5 AUTO RELEASED

.BR5 -BG1 ++

5512.C2 BRAKE 6 AUTO RELEASED

.BR6 -BG1 ++

5512.C3 BRAKE 7 AUTO RELEASED

.BR7 -BG1 ++

5512.C4 BRAKE 8 AUTO RELEASED

.BR8 -BG1 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+WS.X-LEG2

8 ex. 24

-X3:

-X3:37

40

38

39

3/BU
8 8

C BU BU BU CH. 8 =GA.BR BRAKE 8 AUTO RELEASED 8


551

548

BU

549

=CS1.1.51 -002
=CS1.1.51/1555.A5 DI801

CH. 5

CH. 6

CH. 7

=GA.BR BRAKE 5 AUTO RELEASED

=GA.BR BRAKE 6 AUTO RELEASED

=GA.BR BRAKE 7 AUTO RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5532 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

550

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5532

3ASX002381-PCD
4 5 6

5532 5533

1 =CV41.DC-F12 24+/X 24 VDC


140 141

5 1 2 3 4 5

6 6 7 8

=CV41../537.D4

A
8 ex. 24

-X3:33

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+LS.X-LEG3

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5513.C1 BRAKE 9 AUTO RELEASED

.BR9 -BG1 ++

5513.C2 BRAKE 10 AUTO RELEASED

.BR10 -BG1 ++

5513.C3 BRAKE 11 AUTO RELEASED

.BR11 -BG1 ++

5513.C4 BRAKE 12 AUTO RELEASED

.BR12 -BG1 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+LS.X-LEG3

8 ex. 24

-X3:

-X3:34

35

36

37

3/BU
8 8

C BU BU BU CH. 4 =GA.BR BRAKE 12 AUTO RELEASED 4


548

545

BU

546

=CS1.1.41 -003
=CS1.1.41/1551.C2 DI801

CH. 1

CH. 2

CH. 3

=GA.BR BRAKE 9 AUTO RELEASED

=GA.BR BRAKE 10 AUTO RELEASED

=GA.BR BRAKE 11 AUTO RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5533 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

547

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5533

3ASX002381-PCD
4 5 6

5533 5534

1 =CV41.DC-F12 24+/X 24 VDC

5 1 2 3 4 5

6 6 7 8

-X3:38 141

142

=CV41../537.D4

LEG 1

WS LS

LEG 2

A
8 ex. 24

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+LS.X-LEG4

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5514.C1 BRAKE 13 AUTO RELEASED

.BR13 -BG1 ++

5514.C2 BRAKE 14 AUTO RELEASED

.BR14 -BG1 ++

5514.C3 BRAKE 15 AUTO RELEASED

.BR15 -BG1 ++

5514.C4 BRAKE 16 AUTO RELEASED

.BR16 -BG1 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+LS.X-LEG4

8 ex. 24

-X3:

-X3:39

40

42

41

3/BU
8 8

C BU BU BU CH. 8 =GA.BR BRAKE 16 AUTO RELEASED 8


552

549

BU

550

=CS1.1.41 -003
=CS1.1.41/1551.C2 DI801

CH. 5

CH. 6

CH. 7

=GA.BR BRAKE 13 AUTO RELEASED

=GA.BR BRAKE 14 RELEASED

=GA.BR BRAKE 15 AUTO RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5534 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

551

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5534

3ASX002381-PCD
4 5 6

5534 5541

1 =CV51.DC-F12 24+/X 24 VDC


142 141

5 1 2 3 4 5

6 6 7 8

=CV51../552.D5

A
8 ex. 24

-X3:41

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+WS.X-LEG1

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5511.C1 BRAKE 1 MAN RELEASED

.BR1 -BG2 ++

5511.C2 BRAKE 2 MAN RELEASED

.BR2 -BG2 ++

5511.C3 BRAKE 3 MAN RELEASED

.BR3 -BG2 ++

5511.C4 BRAKE 4 MAN RELEASED

.BR4 -BG2 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+WS.X-LEG1

44

43

45

8 ex. 24

-X3:42

-X3:

3/BU
8 8

C BU BU BU CH. 4 =GA.BR BRAKE 4 MAN RELEASED 4


555

BU

=CS1.1.51 -003
=CS1.1.51/1555.C2 DI801

CH. 1

CH. 2

CH. 3

=GA.BR BRAKE 1 MAN RELEASED

=GA.BR BRAKE 2 MAN RELEASED

=GA.BR BRAKE 3 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5541 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

554

552

553

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5541

3ASX002381-PCD
4 5 6

5541 5542

1 =CV51.DC-F12 24+/X 24 VDC

5 1 2 3 4 5

6 6 7 8

-X3:46 142

143

=CV51../552.D5

LEG 1

WS LS

LEG 2

A
8 ex. 24

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+WS.X-LEG2

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5512.C1 BRAKE 5 MAN RELEASED

.BR5 -BG2 ++

5512.C2 BRAKE 6 MAN RELEASED

.BR6 -BG2 ++

5512.C3 BRAKE 7 MAN RELEASED

.BR7 -BG2 ++

5512.C4 BRAKE 8 MAN RELEASED

.BR8 -BG2 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+WS.X-LEG2

8 ex. 24

-X3:

-X3:47

48

49

50

3/BU
8 8

C BU BU BU CH. 8 =GA.BR BRAKE 8 MAN RELEASED 8


559

556

BU

557

=CS1.1.51 -003
=CS1.1.51/1555.C2 DI801

CH. 5

CH. 6

CH. 7

=GA.BR BRAKE 5 MAN RELEASED

=GA.BR BRAKE 6 MAN RELEASED

=GA.BR BRAKE 7 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5542 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

558

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5542

3ASX002381-PCD
4 5 6

5542 5543

1
142

2 =CV41.DC-F12 24+/X 24 VDC


143

5 1 2 3 4 5

6 6 7 8

=CV41../537.D4

A
8 ex. 24

-X3:43

LEG 1

WS LS

LEG 2

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+LS.X-LEG3

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5513.C1 BRAKE 9 MAN RELEASED

.BR9 -BG2 ++

5513.C2 BRAKE 10 MAN RELEASED

.BR10 -BG2 ++

5513.C3 BRAKE 11 MAN RELEASED

.BR11 -BG2 ++

5513.C4 BRAKE 12 MAN RELEASED

.BR12 -BG2 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+LS.X-LEG3

8 ex. 24

-X3:

-X3:44

45

46

47

3/BU
8 8

C BU BU BU CH. 12 =GA.BR BRAKE 12 MAN RELEASED 12


556

BU

554

553

=CS1.1.41 -003
=CS1.1.41/1551.C2 DI801

CH. 9

CH. 10

10

CH. 11

=GA.BR BRAKE 9 MAN RELEASED

=GA.BR BRAKE 10 MAN RELEASED

=GA.BR BRAKE 11 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5543 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

11

555

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5543

3ASX002381-PCD
4 5 6

5543 5544

1 =CV41.DC-F12 24+/X 24 VDC

5 1 2 3 4 5

6 6 7 8

-X3:48 143

=CV41../537.D4

LEG 1

WS LS

LEG 2

A
8 ex. 24

LEG 3 9 10 11 12
PG PG

LEG 4 13 14 15 16

+LS.X-LEG4

-X3:

GANTRY MOTOR LOCATIONS

-X3:

-X3:

-X3:

8 ex. 24

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

5514.C1 BRAKE 13 MAN RELEASED

.BR13 -BG2 ++

5514.C2 BRAKE 14 MAN RELEASED

.BR14 -BG2 ++

5514.C3 BRAKE 15 MAN RELEASED

.BR15 -BG2 ++

5514.C4 BRAKE 16 MAN RELEASED

.BR16 -BG2 ++

4/BK

4/BK

4/BK

4/BK

-X3:
8

3/BU

3/BU

3/BU

8 ex. 24

+LS.X-LEG4

8 ex. 24

-X3:

-X3:49

50

52

51

3/BU
8 8

C BU BU BU CH. 16 =GA.BR BRAKE 16 MAN RELEASED 16


560

557

BU

558

13

=CS1.1.41 -003
=CS1.1.41/1551.C2 DI801

CH. 13

CH. 14

14

CH. 15

=GA.BR BRAKE 13 MAN RELEASED

=GA.BR BRAKE 14 MAN RELEASED

=GA.BR BRAKE 15 MAN RELEASED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5544 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

15

559

PLANT CIRCUIT DIAGRAM GANTRY BRAKE SYSTEM TRANSMITTERS/SENSORS/LIM SWITCHES

=GA.BR +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =GA.BR Sh. 5544

3ASX002381-PCD
4 5 6

5544 5901

1 =LV11../231.C3 =LV11../231.C3 =LV11-54 L3 =LV11../231.C3 3x440V PE

3 =CV1../401.D4 =CV1../401.D4 =CV1../401.D4

5 =CV15.DC-F12 24+ 24 VDC

=CV15../462.D3

=CV1.AC-F12 PE

=CV1.AC-F12 L

=LV13-F15 PE

=CV1.AC-F12 N

=LV11-54 L2

=LV13-F15 L

=LV13-F15 N

=LV11-54 L1

S803N-B16 + S800-AUX 16A

3 264

260

5 268

22

14

534 4

GANTRY CABLE REEL MOTOR 1 16A

.B2 GANTRY CABLE REEL MOTOR 1

13

21

533

535

.B5

BU

170

14

-F1

-F1

13

139

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm -X1:33

BK 2,5 mm 34

-A1+GCR
-X24:1 -X23:1 -X1:1 PE PE 2 3 2 2 C

C GANTRY CABLE REEL CONTROL PANEL

Sheet 1A

35

BK 2,5 mm

Sheet 1A

Sheet 1A

FOR DETAILS PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

=CS1.1.15 -003
=CS1.1.15/1517.A5 DI801

CH. 4

=GCR.. MCB ON TRIP-N GANTRY CABLE REEL AUX. POWER GANTRY CABLE REEL CONTROL POWER

GANTRY CABLE REEL MAIN SUPPLY

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5901

Rev Ind Based on

Revision

3ASX_STS =PCR Sh. 5901

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM MAIN CIRCUIT


Resp dep

=GCR +EH.Q5 KKH1


Rev Ind Lang Sheet Cont

3ASX002381-PCD
4 5 6

5901 5926

1 =CV51.DC-F12 24+/X
144 143

=CV51../552.D5 =CV51../552.B4

=CV51.DC-F12 0V/X

FOR DETAILS
-X3:55 144

PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228


8

-X3:51

56

149

8 ex. 24

.S2++
MANUAL CONTROL BOX 2 13

.S3++
Sheet 5B CABLE GUIDE BOX -JB1:1 BN

8 ex. 24

Sheet 5B

9 YE

2 10 BN YE

3 11 BN YE

4 12 BN YE

13

13

-S21
14 MANUEL SELECT B
1NO

-S22
14
1NO

-S23
1NO

-S31
BU

-S32
BU

-S33
BU

-S34
BU PRESLACK -JB1:8

MANUEL UP

MANUEL DOWN

14

LEFT DIRECTION -JB1:5

RIGHT DIRECTION -JB1:6

OVER TENSION -JB1:7

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

8 ex. 24

-X3:52

53

54

57

58

59

60

BU

BU

BU

BU

BU

BU

BU

564

560

562

563

565

=CS1.1.51 -004
=CS1.1.51/1555.C3 DI801

CH. 1

CH. 2

CH. 3

CH. 4

CH. 5

CH. 6

CH. 7

=GCR.. MANUEL SELECTION REQ

=GCR.. MANUEL UP REQ

=GCR.. MANUEL DOWN REQ

=GCR.. LEFT DIRECTION ON

=GCR.. RIGHT DIRECTION ON

=GCR.. OVERTENSION ON-N

=GCR.. PRESLACK ON-N

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5926 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

566

561

PLANT CIRCUIT DIAGRAM ELECTRICAL CONNECTIONS GCR


Resp dep

=GCR +WS.A1 KKH1


Rev Ind Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5926 5927

OCD-DPB1B-1212-C10S-OCC PROFIBUS-DP, 4096 REV, STEPS/REV STAINLESS STEEL

A(out)

B(out)

PROFIBUS-DP, 4096 REV, STEPS/REV A(in) B(in)

-U3 ++

ABSOLUTE ROTARY ENCODER

TERMINATION ON ADDRESS 5 5 x10 x1

+(2)

-(2)

+(1)

-(1)

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

P-BUS 55

-A1+GCR
-X3:16 GANTRY CABLE REEL CONTROL PANEL 17

FOR DETAILS PLEASE REFER TO SUPPLIERS CIRCUIT DIAGRAM ZP08-1228

Sheet 2A

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5927 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM PULSE TRANSMITTER, SPEED FEEDBACK GCR


Resp dep

=GCR KKH1
Rev Ind Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5927 5961

=CV21../513.D5 A

=CV21.DC-F12 24+/CA.S1.2 24 VDC A

=CS1.1.27 -003
HARMONY 4 GREEN GREEN 1NO+LB 24V HARMONY 4 RED RED 1NO+LB 24V

CH. 7 DO801 7

CH. 8 8 BU
153

=CS1.1.27/1539.A5

124

125

126

125

-2S2
14
1NO

-2S3
1NO

.C5 WHEEL BRAKES RELEASED

.C6 WHEEL BRAKES LOCK

BU

BU

154

152

14

BU

151

13

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

X1

X1

-2S2
.B2 WHEEL BRAKES RELEASED GREEN =CV21../514.D4

-2S3
.B2 WHEEL BRAKES LOCK RED
140

X2

139

138

X2
139

=CS1.1.27 -002
=CS1.1.27/1539.A4 DI801

CH. 1

CH. 2

=WBR.GF RELEASE REQUEST

=WBR.GF LOCK REQUEST

=CV21.DC-F13 0V/CA.S1.2 24 VDC =WBR.GF RELEASED INDICATION

=WBR.GF LOCKED INDICATION

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5961 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

=WBR.GF +CA.S1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

5961 5971

1 =LV11../231.C2 =LV11../231.C2 =LV11-52 L3 =LV11../231.C2 3x440V PE

3 =CV15.AC-F11 L/ES 110 VAC

5 =CV15.DC-F12 24+ 24 VDC

=CV15../461.D2

=CV15../462.D3

=CS1.1.15 -004
=CS1.1.15/1517.C5

5/3A

175

=LV11-52 L2

=LV11-52 L1

A
137 138

CH. 3 6/3B DO802

-Q1
.C4 MOTOR STARTER

176

3 262

I=4,5-18A

SET 6,3A .C4 MOTOR STARTER 2


537 4 536 538

RD

-Q1

5 266

=WBR1.. PUMP ON ORDER

258

BU

168

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:36 BK 2,5 mm 37 BK 2,5 mm 38 BK 2,5 mm

EARTH

=GA.GF -K1
=GA.GF/5026.C4 EM/SAFETY STOP

TeSys U 32A I=4,5-18A U=110-240V AC/DC

RD

251

84

83

C A1
242 A2 243

3 ex. 3x400

-Q1 -M1-E1 ++
MOTOR STARTER I=4,5-18A

++ -:

Type 3,45kW, 6,3A

=HT1../705.C4 MOTOR HEATER LS GANTRY HYD PUMP W1 PE V1 U1

=CV15../461.B3

=CV15.AC-F11 N

=CS1.1.15 -003
2 4 6 14 22 =CS1.1.15/1517.A5 DI801

CH. 2

.B2 .B2 .B2 .A5

1 3 5 13 21

-M1 ++
D

=WBR1.. PUMP ON ACKNOWLEDGE

LS GANTRY HYD PUMP MOTOR 3,45kW, 6,3A ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5971 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE LAND SIDE MAIN CIRCUIT

=WBR1 +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

5971 5972

1 =CV41.AC-F11 L/X =CV41.AC-F11 N/X 110 VAC

2
189 504

3 -X2:7
7 ex. 110

=CV41../536.D4 =CV41../536.B4

+EH.Q5 -X2:8 RD

CH. 1 DO801 1

-K11

11

505

RD

-X2:8

BU

+EH.Q5 -X2:9

180

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:18

LINK

.C2 WBR1 BRAKE RELEASE ORDER RD

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

7 ex. 110

=CV41../537.B5

=CV41.DC-F13 0V 24 VDC

WBR1 BRAKE RELEASE ORDER

179 A2

-K11

A1

-A1 ++
566

-X1:8

-X1:10

19

509

14

12

14 .B3 12 24 22

11 21

-Q11

=WBR1.. RELEASE ORDER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5972 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

RD

=CS1.1.41/1551.C4

547

=CS1.1.41 -005

=GA.GF/5026.C5 EM/SAFETY STOP

64

=GA.GF -K2 +EH.Q5

63

546

PLANT CIRCUIT DIAGRAM WHEEL BRAKE LAND SIDE VALVE CONTROL

=WBR1 +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5972 5973

-X2:20 190

191

=CV41../536.D4

=CV41.AC-F11 L/X 110 VAC

=CV41../537.D4

=CV41.DC-F12 24+ 24 VDC

7 ex. 110

-X1:21

18

=WBR1 -A1 ++

120

120

NO

NC

NC

11

11

-BL

-BT

-BP

P
C PE 24

-K12
.C2 OIL LEVEL NOTLOW

-K13
12 .C3 OIL TEMP NOT HIGH

-K14
12 .C3 OIL PRESSURE NOT HIGH

11
176

14

14

174

-X1:28

29

175

14

12

121

118

119

119

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

-X2:21

22

23

BU

BU

RD

RD

RD

BU

G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E 110V AC 110V AC 110V AC

A1 510

-K12
OIL LEVEL NOTLOW =CV41.AC-F11 N

-K13
OIL TEMP NOT HIGH
202

-K14
OIL PRESSURE NOT HIGH
203

201 A2

202 A2

203 A2

A1 512

A1 511

=CV41../536.B3

=CS1.1.41 -004
11 21 =CS1.1.41/1551.C3 DI801

204

CH. 1

CH. 2

CH. 3

14 .B4 12 24 22

11 21

14 .B5 12 24 22

11 21

14 .B5 12 24 22

=WBR1.. HYD. OIL LEVEL NOT LOW

=WBR1.. HYD. OIL TEMP NOT HIGH

=WBR1.. HYD. OIL PRESSURE NOT HIGH

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5973 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE LAND SIDE SENSORS

=WBR1 +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

5973 5974

1 =CV41.AC-F11 L/X 110 VAC -X2:24 LINK

4 =CV41.DC-F12 24+ 24 VDC

=CV41../536.D4

=CV41../537.D4
LINK

191

26

A
122 121 122 123

7 ex. 110

-K16 -BG2 ++
WHEEL BRAKE LS CLOSED .C2 WHEEL BRAKE LS RELEASED

11

-K17
14 12 .C3 WHEEL BRAKE LS CLOSED
177

11
178

-BG1 ++
WHEEL BRAKE LS RELEASED

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:25

RD

RD

27

BU

C
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

-K16
WHEEL BRAKE LS RELEASED =CV41.AC-F11 N

-K17
WHEEL BRAKE LS CLOSED
205

A1 514

A1 513

204 A2

205 A2

206

=CS1.1.41 -004
=CS1.1.41/1551.C3 DI801

CH. 5

CH. 6

=CV41../536.B4

14 .A4 12 24 22 D

11 21

14 .A5 12 24 22

11 21

=WBR1.. WHEEL BRAKE LS RELEASED

=WBR1.. WHEEL BRAKE LS CLOSED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5974 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE LAND SIDE LIMIT SWITCHES

=WBR1 +LS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5974 5991

1 =LV11../231.C3 =LV11../231.C3 =LV11-53 L3 =LV11../231.C3 3x440V PE

=CV15../461.D2

=CV15.AC-F11 L/ES 110 VAC

=CV15../462.D3

=CV15.DC-F12 24+ 24 VDC

=CS1.1.15 -004
=CS1.1.15/1517.C5

7/4A

545

175

=LV11-53 L2

=LV11-53 L1

A
138 139

8/4B

CH. 4 DO802

-Q1
.C4 MOTOR STARTER

177

259

3 263

5 267

I=4,5-18A

-Q1
SET 6,3A .C4 MOTOR STARTER 2
540 4 539 541

=WBR2.. PUMP ON ORDER

RD

BU

169

14

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:39 BK 2,5 mm 40 BK 2,5 mm 41 BK 2,5 mm

EARTH

=GA.GF -K1
=GA.GF/5026.C4 EM/SAFETY STOP

TeSys U 32A I=4,5-18A U=110-240V AC/DC

RD

250

74

73

C A1
243 A2

++ -:

3 ex. 3x400

-Q1 -M1-E1 ++
MOTOR STARTER I=4,5-18A .B2 .B2 .B2 .A5

Type 3,45kW, 6,3A

=HT1../705.D5 MOTOR HEATER WS GANTRY HYD PUMP W1 PE V1 U1

=CV15../461.B3

=CV15.AC-F11 N

543

=CS1.1.15 -003
2 4 6 14 22 =CS1.1.15/1517.A5 DI801

CH. 3

1 3 5 13 21

-M1 ++
D

=WBR2.. PUMP ON ACKNOWLEDGE

WS GANTRY HYD PUMP MOTOR 3,45kW, 6,3A ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5991

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE WATERSIDE MAIN CIRCUIT

=WBR2 +EH.Q5
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5991 5992

1 =CV51.AC-F11 L/X =CV51.AC-F11 N/X 110 VAC

2
188 504

3 -X2:6
7 ex. 110

4 +EH.Q5 -X2:12 RD

=CV51../551.D3 =CV51../551.B4

CH. 1 DO801 1

549

=CS1.1.51 -006
=CS1.1.51/1555.C5

7 ex. 110

BU

-X2:7

+EH.Q5 -X2:13

179

-K11
.C2 WBR2 BRAKE RELEASE ORDER
LINK

11

505

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

509

14

-X2:17

G2R-2SNI-24DC(S) + P2RF-08E 24V DC

7 ex. 110

-X1:8

=CV51../553.C2

=CV51.DC-F13 0V 24 VDC

WBR2 BRAKE RELEASE ORDER

178 A2

10

-K11

=WBR2 -A1 ++
572

A1

-X2:18

14 .B4 12 24 22

11 21

-Q11

=WBR2.. BRAKE RELEASE ORDER

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5992 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

Rev Ind Based on

Revision

RD

12

RD

=GA.GF/5026.C5 EM/SAFETY STOP

74

=GA.GF -K2 +EH.Q5

73

548

RD B C D PLANT CIRCUIT DIAGRAM WHEEL BRAKE WATERSIDE VALVE CONTROL =WBR2 +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5992 5993

189

=CV51../551.D4

=CV51.AC-F11 L/X 110 VAC

190

=CV51../552.D4

=CV51.DC-F12 24+ 24 VDC

-X2:19

7 ex. 110

-X1:21

116

117

117

118

118

18

11

11

-K12
NO NO NO

-K13
12 .C3 OIL TEMP NOT HIGH

-K14
12 .C3 OIL PRESSURE NOT HIGH

14

14

14
175

11 12

-X1:28

PE

24

29

SPARE

174

173

-BL

-BT

-BP

.C2 OIL LEVEL NOT LOW

119

=WBR2 -A1 ++

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

-X2:20

22

21

BU

BU

RD

RD

RD

BU

G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E G2R-2SNI-110AC(S) + P2RF-08E 110V AC 110V AC 110V AC

A1 510

-K12
OIL LEVEL NOT LOW =CV51.AC-F11 N

-K13
OIL TEMP NOT HIGH

-K14
OIL PRESSURE NOT HIGH
207

206 A2

206 A2

207 A2

A1 512

A1 511

=CV51../551.B3

=CS1.1.51 -005
11 21 =CS1.1.51/1555.C4 DI801

208

CH. 1

CH. 2

CH. 3

14 .B4 12 24 22

11 21

14 .B5 12 24 22

11 21

14 .B5 12 24 22

=WBR2.. HYD. OIL LEVEL NOT LOW

=WBR2.. HYD. OIL TEMP NOT HIGH

=WBR2.. HYD. OIL PRESSURE NOT HIGH

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5993 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE WATERSIDE SENSORS

=WBR2 +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

5993 5994

1 =CV51.AC-F11 L/X 110 VAC


LINK 190

4 =CV51.DC-F12 24+ 24 VDC

=CV51../551.D4

=CV51../552.D4
LINK

-X2:23

25

A
120 120 121 119

11

7 ex. 110

7 ex. 110

-K16
.C2 WHEEL BRAKE WS RELEASED

-K17
12 .C2 WHEEL BRAKE WS CLOSED

11
177

14

-BG1 ++
WHEEL BRAKE WS RELEASED

-BG2 ++
WHEEL BRAKE WS CLOSED

176

14

12

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:24

RD

RD

26

BU

C
G2R-2SNI-110AC(S) + P2RF-08E 110V AC G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU

-K16
WHEEL BRAKE WS RELEASED =CV51.AC-F11 N

-K17
WHEEL BRAKE WS CLOSED
209

A1 514

A1 513

208 A2

209 A2

210

=CS1.1.51 -005
=CS1.1.51/1555.C4 DI801

CH. 5

CH. 6

=CV51../551.B4

14 .A4 12 24 22 D

11 21

14 .A5 12 24 22

11 21

=WBR2.. WHEEL BRAKE WS RELEASED =WBR2.. WHEEL BRAKE WS CLOSED

ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/5994

Rev Ind Based on

Revision

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM WHEEL BRAKE WATERSIDE LIMIT SWITCHES

=WBR2 +WS.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

5994 8101

1 =CV11.AC-F11 L 110 VAC

5 =CV11.DC-F12 24+/MH.S1 24 VDC

=CV11../441.D4

=CV11../443.D4

346

347

=CS1.1.11 -007
=CS1.1.11/1510.A3

11/6A

-K1
.C2 ROPE REEVING BLOCKED

11

352

351

12/6B

690

CH. 6 DO802

14

12 -X2:78 RD

=RR.GF ROPE REEVING BLOCKED ORD

372

6 ex. 120

+MH.S1 -X2:11

114

NORM.

13

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

RD

+MH.S1 -X2:12

6 8

-K1
ROPE REEVING BLOCKED =CV11../441.B5 =CV11.AC-F11 N

-K2
ROPE REEVING MODE ACTIVATED
398

A1 691

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

G2R-2SNI-110AC(S) + P2RF-08E 110V AC

BU RD C

A1

397 A2

398 A2

399

=CS1.1.11 -003
11 21 =CS1.1.11/1509.C3 DI801

CH. 16

14 .A3 12 24 22

11 21

14 =RR1.MD/8111.A4 12 24 =RR2.MD/8121.A4 22

=RR.GF ROPE REEVING CONTROL STATION NOT SELECTED

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/8101 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

16

770

-X3:100

-X2:79

+MH.S1 -X3:24

Rev Ind Based on

Revision

3ASX_STS =RR.GF Sh. 8101

RD

ACTIVATE ROPE REEVING

1NO 1NC

512

PLANT CIRCUIT DIAGRAM ROPE REEVING GENERAL FUNCTIONS CONTROL/INDICATION CIRCUIT

Resp dep

KKH1

3ASX002381-PCD
4 5 6

BU

-7S1 +MH.S1

.B2 ACTIVATE ROPE REEVING

14

544

22

RD

HARMONY 4 L/A-C 2-POS KEY REMOVABLE POS A

REEVING

511

-7S1 +MH.S1

21

115

=RR.GF +EH.Q1.2
Rev Ind Lang Sheet Cont

8101 8111

1 =LV11../213.C2 =LV11../213.C2 =LV11-9 L3 =LV11../213.C2 3x440V PE

3 =CV11.AC-F11 L/ES 3x480V PE


366 367

=CV11../441.D3

=LV11-9 L1

=LV11-9 L2

SEVST-L-0001700:SESVLI1
KONTROLLERA MOTOR DATA OCH VERSTRMSSKYDD OBS! OM SKYDDETS STORLEK NDRAS MSTE LEDNINGSDIMENSIONERINGEN OCKS KONTROLLERAS. 2005-04-15

=RR.GF -K2
=RR.GF/8101.C3 ROPE REEVING MODE ACTIVATED

-X2:80

11

487

14

12

7 ex. 110

+MH.S1

449

3 465

5 480

134

516

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

SET 9,3A .C5 ROPE REEVING MOTOR 1

692

13

13

133

-Q1

14

12

I=3-12A

SEVST-L-0003118:sejolar2
SKA EM STOP CIRCUIT IN HR? JFR 1004968 XIAMEN SH. 808/8101

134

8112.C2 RR MOTOR 1 OVERTEMP

HARMONY 4 BLACK BLACK 1NO

133

-K1

-7S4 +MH.S1

1NC

STOP

22

11

21

-7S5 +MH.S1

14

1NO

1NO

514

515

+MH.S1 -X2:14

15

2007-04-04 -X1:49 BK 2,5 640 mm 2 50 BK 2,5 641 mm 4 51 BK 2,5 642 mm 6

-X2:81

16

516

UNREEL

RD

REEL

RD

14

82

EARTH

RD RD
489 695

489

A3

B3

A1

B1

TeSys U 12A I=3-12A U=110-240V AC/DC

694

693

695

83

Type 5,5kW, 440V, 9,3A

3 ex. 3x400

8112.B2 OVERTEMP

-M1-BT ++

-Q1
ROPE REEVING MOTOR 1 I=3-12A =CV11.AC-F11 N .B2 .B2 .B2 1 3 5 31 43 2 4 6 32 44 81 84 82
2 1

-M1 ++

=HT1../707.C5 MOTOR HEATER RR1 PUMP

-M1-E1 ++

W1

PE

V1

U1

418

A2

=CV11../441.B5

419

ROPE REEVING MOTOR 1 5,5kW, 440V, 9,3A D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/8111 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM ROPE REEVING 1 MAIN DRIVE MAIN CIRCUIT

Rev Ind Based on

Revision

3ASX_STS =RR.MD Sh. 8111

RD

HARMONY 4 BLACK BLACK 1NC

513-X2:13

RD A RD
HARMONY 4 BLACK BLACK 1NO

RD

RD

-7S6 +MH.S1

RD

CONTROL
2

2 4 6

=RR1.MD +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

8111 8112

=CV11../441.D5

=CV11.AC-F11 L/X

=CV11../443.D3
LINK LINK

=CV11.DC-F12 24+

A -X2:107
275 276

-K1
.C2 RR MOTOR 1 OVERTEMP

21 24 BU -X3:101
771

7 ex. 110

8111.C2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:108

+MH.S1 -X3:25

=CV11.DC-F12 LT 24+/TEST

OVERTEMP

7 ex. 110

=CC.GF/1071.B4

NC

-M1-BT ++

22

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

X2

545

HARMONY BU 4 RED RED 120V

120

119

A1 711

RR MOTOR 1 OVERTEMP =CV11../441.B5 =CV11.AC-F11 N

399 A2

400

=CV11../443.C2 14 8111.B4 12 24 .A4 22 21 11

=CV11.DC-F12 0V/MH.S1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/8112 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

132

-K1

RR MOTOR 1 OVERTEMP RED

X1

-7P1 +MH.S1

C
+MH.S1 -7P1

PLANT CIRCUIT DIAGRAM ROPE REEVING 1 MAIN DRIVE SENSORS

=RR1.MD +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

8112 8121

1 =LV11../213.C2 =LV11../213.C2 =LV11-10 L3 =LV11../213.C3 3x440V PE

3 =CV11.AC-F11 L/ES 3x480V PE


647 367

=CV11../441.D3

=LV11-10 L2

=LV11-10 L1

21

SEVST-L-0001700:SESVLI1
KONTROLLERA MOTOR DATA OCH VERSTRMSSKYDD OBS! OM SKYDDETS STORLEK NDRAS MSTE LEDNINGSDIMENSIONERINGEN OCKS KONTROLLERAS. 2005-04-15

=RR.GF -K2
=RR.GF/8101.C3 ROPE REEVING MODE ACTIVATED

-X2:84

488

24

22

7 ex. 110

+MH.S1

3 466

5 481

14

12

SEVST-L-0003118:sejolar2
SKA EM STOP CIRCUIT IN HR? JFR 1004968 XIAMEN SH. 808/8101

450

1NC

22

-K1
8122.C2 RR MOTOR 2 OVERTEMP

-7S4 +MH.S1

11

21

135

I=3-12A

520

136

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

SET 9,3A .C5 ROPE REEVING MOTOR 2

13

13

135

-Q1

696

HARMONY 4 BLACK BLACK 1NO

136

STOP

-7S5 +MH.S1
2007-04-04

14

1NO

1NO

518

519

+MH.S1 -X2:18

RD

-X1:52 BK 2,5 643 mm 2 53 BK 2,5 644 mm 4 54 BK 2,5 645 mm 6

-X2:85

86

EARTH

RD RD
490 699

697

490

A3

B3

A1

B1

TeSys U 12A I=3-12A U=110-240V AC/DC

698

699

87

20

19

520

UNREEL

RD

REEL

14

Type 5,5kW, 440V, 9,3A

3 ex. 3x400

8122.B2 OVERTEMP

-M1-BT ++

-Q1
ROPE REEVING MOTOR 2 I=3-12A =CV11.AC-F11 N .B2 .B2 .B2 1 3 5 31 43 2 4 6 32 44 81 84 82
2 1

-M1 ++

=HT1../707.C5 MOTOR HEATER RR2 PUMP

-M1-E1 ++

W1

PE

V1

U1

A2

=CV11../441.B5

420

419

ROPE REEVING MOTOR 2 5,5kW, 440V, 9,3A D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/8121 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM ROPE REEVING 2 MAIN DRIVE MAIN CIRCUIT

Rev Ind Based on

Revision

3ASX_STS =RR.MD Sh. 8111

RD

HARMONY 4 BLACK BLACK 1NC

517-X2:17

RD A RD
HARMONY 4 BLACK BLACK 1NO

RD

RD

-7S6 +MH.S1

RD

CONTROL
2

2 4 6

=RR2.MD +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
5 6

8121 8122

=CV11../441.D5

=CV11.AC-F11 L/X

=CV11../443.D3

=CV11.DC-F12 24+

LINK

A
276 277

-X2:109

-K1
.C2 RR MOTOR 2 OVERTEMP

21 24 BU =CC.GF/1071.B4 -X3:102
772

7 ex. 110

8121.C2

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X2:110

+MH.S1 -X3:26

120

=CV11.DC-F12 LT 24+/TEST

OVERTEMP

NC

-M1-BT ++

7 ex. 110

22

RD
G2R-2SNI-110AC(S) + P2RF-08E 110V AC

A1 712

X2

546

HARMONY BU 4 RED RED 120V

121

RR MOTOR 2 OVERTEMP =CV11../441.B5 =CV11.AC-F11 N

400 A2

401

=CV11../443.C2 14 8121.B4 12 24 .A4 22 21 11

=CV11.DC-F12 0V/MH.S1

D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/8122 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

524

132

-K1

RR MOTOR 2 OVERTEMP RED

X1

-7P1 +MH.S1

C
+MH.S1 -7P1

PLANT CIRCUIT DIAGRAM ROPE REEVING 2 MAIN DRIVE SENSORS

=RR2.MD +EH.Q1.2
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX002381-PCD
4 5 6

8122 9991

=LV13../251.C5 =LV13../251.C5 =LV13../251.C5 A =LV13../251.C5

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L1

=LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3x190V PE+N

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L2

9992.A1 9992.A1 9992.A1 9992.A1 A

. . .

366

-F1
OUTLET E-HOUSE B16A B

-F3
OUTLETS M-HOUSE B16A

685

686

385

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

. . .

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

LINK

LINK

LINK

LINK

LINK

-X1:114

-X1:112

-X1:113

-X1:115

-X1:116

LINK

685

686

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

N
EARTH

PE

PE

PE

PE

PE

PE

PE

PE

PE

-X11.1 ++

-X11.2 ++

-X11.3 ++

-X11.4 ++

-X31.1 ++

-X31.2 ++

-X31.3 ++

-X31.4 ++

-X31.5 ++

-X31.6 ++

1-PHASE OUTLETS ELECTRICAL HOUSE D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9991 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

1-PHASE OUTLETS MACHINERY HOUSE D

PLANT CIRCUIT DIAGRAM CONVENIENCE OUTLETS - MAIN STRUCTURE OUTLETS

=CO1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

PE 9991 9992

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

9991.A6 9991.A6 A 9991.A6 9991.A6

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L3

=LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3x190V PE+N

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L2 L1

9993.A1 9993.A1 9993.A1 9993.A1 A

. . .

. . .

402

367

-F4
OUTLETS BOOM B16A B

-F6
OUTLETS GANTRY WS B16A

-F7
OUTLETS GANTRY LS B16A

687

688

689

386

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

. . .

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

BK 2,5 mm

BK 2,5 mm

LINK

687

LINK

-X1:120

-X1:117

-X1:118

-X1:119

BK 2,5 mm N

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

EARTH

N
EARTH

PE

PE

PE

PE

PE

PE

PE

-X41.1 ++

-X41.2 ++

-X41.3 ++

-X41.4 ++

-X61.1 ++

-X61.2 ++

-X71.1 ++

-X71.2 ++

1-PHASE OUTLETS BOOM D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9992 Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

1-PHASE OUTLETS GANTRY SEASIDE

1-PHASE OUTLETS GANTRY LANDSIDE D

PLANT CIRCUIT DIAGRAM CONVENIENCE OUTLETS - MAIN STRUCTURE OUTLETS

PE =CO1 +EH.Q22

Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

9992 9993

9992.A6 9992.A6 9992.A6 A 9992.A6

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L3

=LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3x190V PE+N

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L2 L3

9994.A1 9994.A1 9994.A1 9994.A1 A

. . .

. . .

L1

. . .

-F8
OUTLETS A-FRAME B16A B

-F9
OUTLETS BOOM STATION B16A

-F10
OUTLETS FESTOON SERV B16A

-F11
OUTLETS SNAG SERVICE B16A

690

692

693

691

404

403

368

387

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

. . .

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:124

-X1:122

-X1:123

-X1:121

BK 2,5 mm

EARTH

EARTH

EARTH

EARTH

N
EARTH

PE

PE

PE

PE

-X81.1 ++

-X91.1 ++

-X101.1 ++

-X111.1 ++

-X112.1 ++

1-PHASE OUTLET A-FRAME D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9993

1-PHASE OUTLET BOOM STATION

1-PHASE OUTLET FESTOON SERVICE PLATFORM

1-PHASE OUTLETS SNAG SERVICE PLATFORM D

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONVENIENCE OUTLETS - MAIN STRUCTURE OUTLETS

PE

=CO1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

3ASX002381-PCD
4 5 6

9993 9994

9993.A6 9993.A6 9993.A6 A 9993.A6

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L1

=LV13.1-BUSBAR L1 =LV13.1-BUSBAR L2 =LV13.1-BUSBAR L3 =LV13.1-BUSBAR N

3x190V PE+N

=LV13-CO1 L1 =LV13-CO1 L2 =LV13-CO1 L3 =LV13-CO1 N L2 L3 L1 A

. . .

. . .

. . .

405

369

388

-F12
OUTLET BACKREACH B16A B

-F13
OUTLET ELEVATOR B16A

-F14
SPARE B16A 2 2

-F15
SPARE B16A 2
697

694

695

696

370

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

. . .

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

-X1:125

-X1:126

-X1:127

-X1:128

BK 2,5 mm

EARTH

EARTH

=CO1-F14 N

=CO1-F14 L

PE

PE

-X121.1 ++

-X121.2 ++

-X131.1 ++

1-PHASE OUTLETS BACKREACH D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9994

1-PHASE OUTLET ELEVATOR

PE

SPARE

SPARE

=CO1-F15 N

=CO1-F15 L

EARTH

D Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

PLANT CIRCUIT DIAGRAM CONVENIENCE OUTLETS - MAIN STRUCTURE OUTLETS

=CO1 +EH.Q22
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

STANDARD/=RB-V1.R0

3ASX002381-PCD
4 5 6

9994 9996

1 =LV22-6 L1 =LV22-6 L2 =LV22-6 L3 =LV22-6 N

2 =LV22.1-BUSBAR L1 =LV22.1-BUSBAR L2 =LV22.1-BUSBAR L3 =LV22.1-BUSBAR N

4 3x190V PE+N

6 =LV22-6 L1 =LV22-6 L2 =LV22-6 L3 =LV22-6 N

=LV22../305.C5 =LV22../305.C6 =LV22../305.C6 =LV22../305.C6 A

L2

1 376 . . .

1 385 . . .

-F1
OUTLET CABIN B16A

-F2
OUTLET TOP OF CABIN B16A

-F3
OUTLET HEADBLOCK B16A

634

635

BK 2,5 mm

BK 2,5 mm

BK 2,5 mm

636

1 394 . . .

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

S 201-B 16 16A 230 VAC

L3

L1

We reserve all rigths in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. C ABB Automation Systems AB

EARTH

EARTH

EARTH

EARTH

EARTH

-X1:42 LINK

-X1:43 LINK

634

-X1:44

EARTH

-X1:45 HB OUTLET L/SP

HB OUTLET N/SP

=HB1.GF/2602.A3

-X11 ++

-X12 ++

-X13 ++

-X14 ++

-X21 ++

-X22 ++

1-PHASE OUTLET CABIN D ELCAD ID L001702/3ASX002381.pro/-1 Circuit diagram/-PCD/9996 4 PCS Date 2010-05-19 Time 11:23 Prepared 2009-09-15 Mari Hgstrm Approved 2009-09-15 Jan-Erik Ax 2 STS CRANES ZPMC for TPG Ecuador L001702 3

1-PHASE OUTLET TOP OF CABIN 2 PCS

1-PHASE OUTLET HEADBLOCK 1 PCS D

PLANT CIRCUIT DIAGRAM CONVENIENCE OUTLETS - TROLLEY OUTLETS

=HB1.GF/2602.A3

PE

PE

PE

PE

PE

PE

=CO2 +CA.A1
Resp dep

KKH1

Rev Ind

Lang Sheet Cont

Rev Ind Based on

Revision

3ASX_STS =LV22 Sh. 303

3ASX002381-PCD
4 5 6

9996

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