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Welcome to the presentation of

SIMATIC PCS 7
09.07.2001
Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved 2000

 Siemens - the company PCS 7 - ProcessContolSystem

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved 2000

Control and instrumentation

The human stands at the center of I&C processes

I&C process control engineering process engineering

The human controlled the process the human takes responsibility for

continuous process batch process production engineering logistics

the process
the human is operator and observer

at the plant
Building service control Power system management traffic engineering

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

Overview: Application characteristics

Combined system from various manufacturers Production Assembly More open-loop control On the fast side Many binary values Little / rarely Low Low Local Stand-alone Local / bottom- up SIMATIC PCS 7 process control system

Application area Process type Automation type Process dynamics Process values Operator action HMI requirements Availability requirements Diagnosis/fault rectification Plant sections Engineering

Process engineering Conversion More closed-loop control Slower Many analog values Much / frequent High High Central Networked Central / top-down

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

System approach reduces engineering costs

.... SCADA Batch Field dev.

Batch

PCS 7
Central engineering system

BLE

Net

Crossconfiguring

OS

Net

PLC

I/O

AS Field devices I/O

Component engineering

Systems engineering

Data storage for each component Multiple data entries Individual programming tools Individual communication modes

Central database Data are only entered once Uniform configuring tool Uniform communication

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

Low integration effort: Fewer errors, increased operational reliability

Combined system from various manufacturers
Alarms/ messages Diagnosis Redundancy Documentation Access rights Customer Support

SIMATIC PCS 7 process control system

Alarms/ messages Diagnosis Redundancy Documentation Access rights Customer Support

Uniformity not

ensured Additional effort on part of the user High integration effort

Setting a New Standard of Integration ! SIMATIC PCS 7

Uniform functions

System performance

without additional effort

SIEMENS AG 2001 All Rights Reserved

Process Engineering Requirements

High degree of operational reliability and availability Client-Server architecture High Performance Zentrales, Top-Down Engineering Structured engineering with system hierarchy Central, structured operation und monitoring Recipe procedure with inegrated batch package Open structure and linking to the plant management level Integration of intellegent field devices

Setting a New Standard of Integration ! SIMATIC PCS 7 !

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 Highlights

Modular System based on standard components Open thanks to the use of standard technologies Horizontal integration with Totally Integrated Automation Control system specific functionality and components for all requirements High degree of flexibility and scalability

PCS 7

Setting a New Standard of Integration ! SIMATIC PCS 7 !

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Highlights Open Thanks to the use of standard technologies

Open interfaces and coupling to standard packages of the plant management level and to PC-world, use of standard software Simple to integrate into company-wide networked information and planning systems Import- export interfaces to CAE-tools from the system planning Smooth exchange of data with Fast-/ Industrial Ethernet for highest requirements
PROCESS FIELD BUS

@PCS 7

@aGlance

PCS 7

Distribution in the immediate vicinity of the process with PROFIBUS-DP and PA components
Setting a New Standard of Integration ! SIMATIC PCS 7 !
SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 The scalable control system

OS

OS

OS

OS OS ES

OS

OS ES

Scalable from the PCS 7-Starter Pack ...

OS ES

...to the distributed control system with client / server architecture

PCS 7 as powerful as you need it

Setting a New Standard of Integration ! SIMATIC PCS 7
SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Engineering System Central Engineering-System

OS configuration with operatorinterface/faceplates User spec. function blocks

SIMATIC Manager
Libraries STEP 7
0000 0000

WinCC
Y1000.0 V1 P10000.0 % MBAR INERTGAS V2 Y2000.0 V4 P40000.0 % MBAR F1 R1 0000.0 PC V3 MBAR 0000.0 % A1 0000.0 Reaktor 01 M1 produkt V5 P50000.0 MBAR ABLUFT2 MBAR V6 P60000.0 ABLUFT3 ABLUFT1

SFC

CFC

SCL

PDM

Technological function blocks

Database
Nework/ communication configuration System configuration Setting a New Standard of Integration ! SIMATIC PCS 7 Application Engineering Configuration of field devices and components with Process Device Manager

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Engineering System Functionally hierarchical structured systems

Systems

Subsystems

Techn. equip.
TAG etc.
Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Engineering System Graphic Tools for the technologist

CFC: Continuous Function Chart

SFC: Sequential Function Chart

Setting a New Standard of Integration ! SIMATIC PCS 7
SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Engineering System Chart-in-Chart - Technique

Insert plan as a function block and connect

Detailed view with internal structure

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Engineering System Automatic software generator for station plans
Example chart + imported TAG list with parameter values
Automatically generated station plans

+
TH assign. B17/Reac1 B17/Reac2 B17/Reac2 B17/Reac3 Plan name PV_LR LIC1710 TIC2711 PIC2712 FIC3210 PV_LR 0 0 0 0 KP 100 500 10 250 TN 1.7 1.25 2.0 1.5 TV 2.5 3.5 1.0 10 1.0 1.0 2.0 1.3

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

Import-Export-Assistent
Hierarchie
V100/RA1/P1 V100/RA1/P2 ...

Planname OG
P1 P2

UG

Messswert

Stellgre
Ventil 1 Motor 1

Meldung
zu hoch gestrt

...

100 mbar20 mbar Kesseldruck 2 bar 1 bar Kompressor

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Process link Flexible and simple integration of field devices
MIS, ERP, Asset Management

SIMATIC PCS 7 Engineering

Industrial Ethernet

Standard Interfaces SIMATIC PDM: - PROFIBUS-DP - PROFIBUS-PA - HART PROFIBUS-DP field devices
SIPOS 3, 5 SIPART DR SIMOVERT SIMOCODE etc

Controller S7-400

PROFIBUS DP

PROFIBUS-PA field devices

SITRANS P SITRANS F SIPART PS

Distributed I/O ET 200M DP/PA-Link DP/PA coupler

4-20 mA / HART I/O module

4-20 mA / HART field devices

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Automation systems Failsafe system AS 414F / AS 417F

Application Standard program Failsafe program
AK1 to AK6 (DIN)

F-capable CPU SIL1 to SIL3 (IEC) S7 414H / S7 417H (in non-redundant configuration)
(ProfiSafe)

Standard program
Failsafe program
PROFIBUS DP

Standard PROFIBUS DP Communication together with Fail-Safe communication (ProfiSafe)

F - I/O ET200M
Standard - I/O ET200M

Standard program

Standard - I/O ET200M

Scalability even in failsafe controller

Setting a New Standard of Integration ! SIMATIC PCS 7
SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Network components Hierarchical network configurations

RM (OSM) OSM OSM

100 Mbit/s

100 Mbit/s

100 Mbit/s

100 Mbit/s

OSM OSM

RM (OSM)

100 Mbit/s
RM (OSM)

100 Mbit/s

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

Operation and monitoring Operator enviroment

Overview

Working area with movable windows

System function keys

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SIMATIC PCS 7 - Operator Station MultiClient / Server structure for large systems
Distributed data storage:
MultiClient = Server inter-operation 16 MultiClients on up to 6 Servers / red. Servers up to 3,000 TAG / Server up to 18,000 TAG in total

MultiClients Terminal bus Redundant server

System bus

Flexible adaptation of the OS level to the system structure

Enhanced availability by distributed data storage

Automation systems

Simultaneous operation of several system areas

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

SAP R/3 PP-PI

SIMATIC PCS 7 Structure of the process control system

Operator terminals (1...16) terminal bus Engineering Station ES Ethernet OS-Server (1...6)

InfoPlus.21 Matlab PI Ethernet

@PCS 7 Warehouse

OS single user system

system bus
AS 414 FH AS 417 FH ET 200M
Fail-Safe

Industr. Ethernet / Fast Ethernet

AS 414 F AS 417 F ET 200M
Fail-Safe PROFIBUS-DP

AS 416 AS 414 ET 200M Ex-I/O

HART Intrinsically safe op. unit

OS

PROFIBUS-DP

ET 200M Y-Link *)

ET 200M

ET 200M
SIWAREX PROFIBUS-DP

PROFIBUS-PA

DP/PA-Link

*) LE Q2/2001

DP/PALink

AS-Interface

Setting a New Standard of Integration ! SIMATIC PCS 7

SIEMENS AG 2001 All Rights Reserved

Automation made easy!

SIMATIC PCS 7
Setting a New Standard of Integration ! SIMATIC PCS 7
SIEMENS AG 2001 All Rights Reserved 2000

with Automation

A&D AS PAS MK - RW PCS7_new_V5x_E200101

N *

Totally Integrated