Overview of Drilling Operation
Overview of Drilling Operation
Overview of Drilling Operation
DRILLING OPERATION
BY
ENGR. AYODELE BELLO
CONTENT
• Definition of drilling
• Types of wells drilling
• Types of drilling rig & personnel
• Rig components
• Casing & cementing
• Hole problems
• Fishing operation.
• Conclusion
Drilling operation
Definition: application of science and
technology to make a hole through the earth
crust.
Equipment that drill is called the rig.
The unit of measurement is feet (meter)
Rig are mobile, they can be assembled (rig up)
or rig down at the location
Different environment require different types of
rig.
Application of drilling
• Drilling is the only means to
ascertain the presence of oil in the
formation.
• Drilling provides a means of
producing reservoir fluid.
• Drilling provides a means of
communicating with the reservoir or
subsurface.
• For water and mineral, construction
e.t.c.
Pre-spud meeting
• The opco advertises to contractors to submit
tenders
• After rig/contractor is decided, meetings are held
to discuss things like:
mud program, bit program, casing program,
various contractor needed to supply things like
water, catering services, laundry, security e.t.c.
• Well engineering is planned and data from offset
well that can help the drilling company is
provided to aid planning.
Factors considered in Well planning.
Footage/Meterage rate
• The rental for rig is based on the number
of meters/feet that the rig drills at a
particular location, irrespective of the
number of days on location.
Turnkey
• Here all the services required to drill and
complete a well are to the drilling
company.
• That is the sum total of the cost required to
drill the well to TD is paid the contractor
irrespective of number of days spent on
location and the number of feet/meter
drilled per day.
• This contract type is more popular as it
increases the efficiency of drilling
company.
Types of oil wells drilled.
Exploration Well - A well drilled for
the purpose of ascertaining or
confirmation of oil accumulation.
WELLSITE
GEOLOGIST
DERRICK MAN
WELL TESTING OPERATOR CORING ENGINEER
ROUGHNECK
CASING ENGINEER MUD LOGGING
ROASTABOUT
DIRECTIONAL DRILLER
ELECTRIC LOGGING
FUNCTION OF KELLY
It serve as a passageway for drilling fluid on its way into
the drill pipe .
It transmits the rotating movement to the drill pipe and
bit.
It may serve as well control equipment through upper
and lower Kelly cock.
The Kelly fits into a corresponding square or hexagonal
opening in a device called a Kelly bushing or drive
bushing. The Kelly bushing fits into a part of the rotary
table called the master bushing or rotates and as the
Kelly rotates, the drill string and bit rotate.
THE ROTARY TABLE
The function of rotary table is to:
• To turn and rotate the Kelly (or any equipment
attached to it)
• To support the weight of the drill string or the
casing during make up or break out
• When drilling is going on, the rotating turns to the
right or clockwise.
• When the pipe is pulled from the well bore, the
rotary table supports the string on slip during
intervals when pipe is not being suspended from
hook.
• The rotary table rotates through a working range
of 40 – 50 to 200 revolutions per minute (rpm).
As the hole deepens the Kelly descends through
the bushings, which are mounted in the table
openings.
Rotary table
TOP DRIVE SYSTEM (TDS)
• It provides rotation for the drill string
instead of rotary table in Kelly rig.
• It consists of gear box, one or two
hydraulic motors, a pipe handler or
grabber which includes torque arrestor.
• It also has guide and torque track
which terminates 7-9 feet above drill
floor and elevator links including
elevator.
• The speed can be up to 600 rpm.
DRILL STRING
The drill string is made up of the drill pipe and special heavy –
walled pipe called drill collars.
DRILL PIPE
Each length of drill pipe is about 30 ft long and is called a
joint of pipe.
Drill pipe is attached to Kelly at the top (on a Kelly rig) but
connects to the TDS and to the drill collar (HWDP) at the
bottom.
Function of Drill Pipe
Permit rotation
Allow fluid passage to the bit.
Provide necessary length of the well drilled
Each end of each point is threaded.
The end of the joint with interior threads is known as the box,
and the end of the joint into the exterior threads is called a pin.
The joints are welded to the body of the pipe.
DRILL COLLAR
These are heavy walled pipe of small diameter steel
tubes, like drill pipes, through which mud can be
pumped. ROUNDED OR SQUARE (Drill collars)
Drill collars are about 30ft long and unlike the drill
pipe that has tool joints welded on, they have the
boxes and pins cut into them.
FUNCTION OF DRILL COLLAR
To transfer rotary action to the bit
To allow passage for drilling mud
To put weight on the bit
To provide good stabilization for the bit to drill a
straight hole.
Rotating equipment.
Heavy wall drill pipe (HWDP) - consist of
heavy wall tubes with an upset in the middle,
called the center wear pad.
It is a transition between the drill collar (DC) and
the drill pipe (DP) to make the crossover
gradual.
Stabilizers. These are drill string components
with blades that protrude from the body.
They are usually almost the same diameter as
the bit and are located in a drill string at various
points in the drill collars of the BHA, including
just above the bit for directional/deviated hole
and far up or in the middle for vertical hole
drilling.
SUBS
These are short sections of drill collars materials
about two feet (2 ft) or longer, which provides
crossovers between different diameters and
types of threaded connection.
They are available in different connection
configuration such as: box / box, pin / pin, pin /
box and box / pin subs
Crossover subs
Float subs – a non – return valve run just
above the bit (to prevent kick through drill
string)
Dart sub – a landing sub for a drop in and
pump – down back pressure valve.
Its function is to prevent kick through drill string
like float sub.
Bent sub.
BITS
The drilling bit is attached to the drill collar through the
bit sub. This is the part of the rotary system that does
the actual hole making.
THE DRAG e.g. FISH TAIL.
it does not have a moving pact.
It drills by shoveling action against the formation.
The water course opening is directed against its blade so
that it can remove any shale that may be attached to
the cutting surface.
It is used mainly to drill a soft formation, especially at a
shallow depth.
ROLLER CONE BIT
It has cone – shaped steel devices called cones that are
free to turn as the bit rotates. Most bits have 3-cones,
but some have 2 and some have 4 cones
There are two types of Roller
cone bits:
.
P2 Discharge
Piston
Piston rod
P1 inlet or suction
Pressure control system
Pressure control system includes Blowout
Preventers (BOP), diverters, choke and kill line
and accumulator unit.
Types of Blowout Preventer (BOP) (Annular
Preventer and Ram Preventer)
Ram preventer has three types of rams (pipe
ram, blind ram and shear ram).
Functions of BOP
To close the wellbore and contain pressures
Allow wellbore fluids to be control vented.
Allow pumping into the well (when usual means
are not available)
Allow tripping of drill pipe into and out of the
hole
CASING
Casing is a strong cylinder steel pipe used in an
oil well to ensure a pressure tight connection
from the surface to the oil or gas reservoir.
FUNCTIONS OF CASING
To prevent cave-in or washout of the hole
To prevent contamination of fresh water sands
by fluids from lower zone
To exclude water from the producing formations
To confine production to the well bore
To provide a means of controlling well pressure
To permit selective production of the pay zone
To furnish a permanent borehole of precisely
known diameter
TYPES OF CASING
Drive Pipe
It is used to prevent shallow formation damage and
collapse.
It also provide support and passageway for the
conductor casing (Not always used especially in a
consolidated formation).
Installed by driving the pipe to a point of refusal.
Off shore consideration
Slip joint takes care of heaving up and down of the
water body
Slip joint is connected to the marine riser at the bottom
and the vessel body.
Flex Joints. A flex joint is installed between the lower
end of the riser and the BOP stack.
This joint essentially acts as a pinned connection to
minimize bending stresses in the riser as the drilling
vessel is moved by wind, wave and current action.
A FLOATING DRILLING
SYSTEM
TYPES OF CASING
CONDUCTOR CASING
Conductor pipe is used as a channel to raise the
circulating fluid high enough to return to the pit.
It prevents erosion of the hole around the base of the
rig.
It protects the subsequent casing strings from corrosion
and may be used to support some of the wellhead load
on location where ground support is not enough.
May be set 300ft or more.
SURFACE CASING
Surface casing is set deep enough to protect the well
from cave- in and washout of loose formations that are
often encountered near the surface.
It provides a point of attachment for casing head and
other fittings that will be left on the completed well.
Surface casing is usually set from 300ft to 4000ft.
INTERMEDIATE CASING
The intermediate casing is to protect the hole (called
production or salt casing).
It is used to seal off weak zones that may rupture with
heavy mud usually needed for deepening a well.
PRODUCTION CASING
This string of casing serves to isolate the producing
reservoir from undesirable fluids in the producing
formation and from other zones penetrated by the well
bore.
It is the protective housing for the tubing and other
equipment in a well.
LINER STRING
A liner is an abbreviated string of casing used to case
open hole below existing casing.
Production liners are sometimes suspended in the well
without cementing.
FORCES ON CASING
• The major forces acting on casing are:
• Tension: this is a downward pull of the
weight of the casing string on the pipe
body and on the coupling created at the
top of the casing string
Burst
• Burst pressure occurs when the pipes
internal pressure is greater than the
external pressure
Collapse
• This is an unbalanced external pressure
imposed on pipe.
PRIMARY CEMENTING
Primary cementing is the process of
mixing and placing cement slurry in the
annular space between a string of casing
and another casing or casing and the open
hole.
The cement sets, bonding the pipe to the
formation.
Cement slurry is the mixture of dry
cement with water and necessary
additives to condition the slurry to suit the
hole characteristics.
CONDUCTOR PIPE 36” /
300’
INTERMEDIATE
CASING 13 3/8/ 5000’
PRODUCTION CASING
95/8”
LINER STRING 7”
Cement Scratchers
These are mechanical wall cleaning devices attached to
casing.
They abrade the hole when worked by reciprocating or
rotating the casing string
Ensure good bonding between the casing and the
formation.
Bottom plug (Wiper plug)
The bottom plug is a cylindrical hollow molded rubber
body.
It contains diaphragm at the top which rupture to
allow cement slurry to flow through and also has
wipers protruding from its side that removes mud.
It is the first plug to go into the casing from the
cementing head.
It wipes mud off the inside of the casing and keeps
the mud separated from the cement.
Top Plug (Wiper plug).
The top plug is a solid cylindrical core with four wipers
protruding from its sides.
The top plug follows the cement into the casing and
wipes cement off the inside wall of the casing.
It also prevents the mixing together of cement and the
displacement fluid behind the cement.
This plug is solid. When it seats or bumps on the
bottom plug at the float collar, pump pressure
increases since no fluid can get pass the top plug.
Cement Head.
Effect
The annular fluid velocity will be reduced in enlarged hole
sections. If the drilling fluid is not highly pseudoplastic, the
cuttings can concentrate in this area.
Eventually they may form a 'mud ring' or ball of
agglomerated cuttings, which in severe cases can lead to
hole pack-off and stuck pipe.
Good cementing practice requires turbulent flow to ensure
proper drilling fluid removal.
Large washed out sections may cause the flow to become
laminar and poor drilling fluid removal.
PREVENTION
-Keep the flow regime laminar, where
possible. Maintain highly pseudoplastic
rheology
-Low shear rate viscosity along with the
reduced flow rate requirements this makes
an excellent fluid for unconsolidated
formations.
-In silty formations examine the possibility
of water sensitive clays causing further
destabilization. If suspected, test with
small treatments of inhibiting chemicals or
polymers.
SALT SECTION HOLE ENLARGEMENT
When salt domes are penetrated, they dissolved, eroded,
thus causes an excessive hole enlargement, which in turn
may be a source of future trouble and expense
In case of drill string failure, the enlarged hole makes
fishing operation (attempts to retrieve the drill string)
exceeding difficult
Larger mud volumes are required to fill the system hence
treating cost are higher
Large cement volumes are required for casing operation if
fill – up through the section is to be attained
Solution.
The principal means of avoiding these problems is to
prepare a salt saturated mud system prior to drilling the
salt, thus avoiding the dissolving effect.
HEAVING SHALE PROBLEMS
Some areas are characterized by shale sections
containing bentonite or other hydrated clays, which
continually absorb water, swell and slough into the hole.
This often occurs in the younger formations in the upper
hole sections. It is the result of water imbibition by a
smectitic shale.
They can cause pipe sticking, excessive solids build up
in the mud and the hole bridging are typical resultant
problems.
The annular diameter is reduced. The drill string, logging
tools and casing may not easily pass through.
Increased annular friction pressure losses may raise the
ECD above the fracture pressure for a lower zone. .
Sloughing shale can also be caused by brittle failure
resulting from differential rock stress.
This can be due to tectonic activity or deviation of the well bore from
vertical.
Heaving shale.
The rock can fail in either tension or compression depending
upon the orientation of the stresses to the wellbore wall
Recognizing key-seating
Key seating is indicated by an increasing over
pull, normally during tripping.
Here again the circulation is not impeded after
the string has become stuck.
Key seating The development of a key seat
BLOWOUTS
A blowout occurs when formation pressure exceed
the mud (hydrostatic) pressure which allows the
formation fluid to flow out of the hole.
This is one of the most expensive and highly feared
hazards of drilling
Blowout may occur due to:
Swabbing i.e. pipe pulling (suction) out of the hole
too rapid
When a zone of high pressure (gas zone) is
encountered
Solution.
The solution is to drill with proper mud density to
overcome the encountered subsurface pressure
LOST CIRCULATION
Lost circulation is defined as the loss of substantial quantity of mud or
whole mud to an encountered formation.
This is shown by complete or partial loss of returns (annular mud return)
Drop in annular mud volume may also cause kick
Prevention
Minimum overbalance of hydrostatic head, plus ECD.
Cure
Cut down the pump rate , reduce the overbalance , block the permeable
channels by pumping LCM.
FORMATION DAMAGE
Formation damage is caused by the invasion of foreign
fluids and / or solids into the exposed section adjacent to
the well bore.
Generally, the drilling mud is the main source of such
contaminants.
Fluids used in stimulation treatment (acidizing, hydraulic
fracturing etc) may also have some undesirable effects,
which partially nullify their beneficial actions.
This damage when it occurs in the pay zone hinders or
prevents the flow of oil or reservoir fluid into the well bore
or production tubing.
JAMMING A NEW BIT
An undergauge hole is a section of a hole with a smaller
diameter than the diameter of the new bit used to drill
ahead.
The most common cause of under-gauged holes is
gauge wear on the previous bit run
DRILLING LINE SERVICE
(Ton – miles of Drilling line) uses Lb-ft
The amount of wear a drilling line suffers is
closely related to the amount of work it helps
accomplish.
Ton – miles of service are accumulated on:
round trips ,
in drilling,
coring,
reaming,
fishing and
running casing – in fact, during any operation
that entails putting any load on the drilling line.
Tables are available to assist in calculating
drilling line service
Fish and fishing operation
• Fishing is the act of retrieving any lost or
stuck tool from the well bore.
offshore)
Vertical and directional well
Fishing operations