Carlstahl Craftsman Presentation

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Introduction

• Carl Stahl Craftsman Enterprises Private Limited is a joint venture company of Carl
Stahl of Germany and Craftsman Automation Limited of India, commenced its
operations in July 2007.

• Year of Operation : Since 1880 Year of Operation : Since 1986


• Employees : 1650 Employees : 2000
• Locations : 70 Units Locations : 11 Units
• Turnover: Over 3000 crs Turnover : Over 1500 cr
• HO : Susel , Germany HO : Coimbatore
Products

Electric Chain Hoists Wire Rope Hoists Light Crane Systems Crane Kits

Capacity offer : 125 Kgs Capacity offer : 500 Kgs Capacity offer 125 Kgs to
Capacity offer : 3 T-50T
to 3.2 T – 50T 2T
Products
• Electric Chain Hoists • CE Certified
• FEM Standards 9.511
• Dual Speed
• IP 55
• Capacity-125 Kgs to 3.2 T
• Foundry Hoists
• Inverter Duty (Optional)
Electric Chain Hoist

Fixed Suspension With Trolley

Eye Suspension Hook Suspension Push Pull Trolley Powered Trolley


Electric Wire rope
Hoist

Single Girder Monorail- Single Girder Monorail- Double Girder Double Girder
Low Head Room Underslung Double Crab Crab

Capacity offer : 0.5 T-10 Capacity offer : custom


Capacity offer : 0.5T-2T Capacity offer : 5 T-50T
T made
Wire Rope Hoist-Monorail
TECHNICAL ADVANTAGES

 Load capacity: 3,000 kg to 10,000 kg.

 CE Certified

 Lifting height : 6m , 9m & 12m.

 Modular construction designed to meet the FEM duty cycle.

 High Tensile strength wire rope used 2160N/mm2

 Compact , Low Head Room & Less Hook Approach

 VFD-Standard Feature

 Case hardened and Precision ground gears for smooth running and long life.

 Oil-bath lubrication for cool, smooth and quiet operation.

 Rope drum is made of high quality seamless tube manufactured according to

DIN 15061.

 Hook block designed according to DIN 15400.

 Thruster are given for better wheel load balancing.

 Upper and lower position cut-off limit switch provided as standard.


Underslung Hoist
TECHNICAL ADVANTAGES

 Load capacity: 500 kg to 2,000 kg.

 CE Certified

 Lifting height : 6m , 9m ,12m , 18m , 24m.

 Straight Trolley, Articulated Trolley & Fixed Hoist Construction.

 Modular construction designed to meet the FEM duty cycle.

 High Tensile strength wire rope used 2160N/mm2

 Case hardened and Precision ground gears for smooth running and

long life.

 Oil-bath lubrication for cool, smooth and quiet operation.

 Rope drum is made of high quality seamless tube manufactured

according to DIN 15061.

 Hook block designed according to DIN 15400.

 CT gearbox directly drive the wheel.

 Upper and lower position cut-off limit switch provided as standard


Double Girder-Crab Hoist

TECHNICAL ADVANTAGES
• Load capacity: 500 kg to 50,000 kg

• Lifting height : 8m , 10m , 12m , 16m , 20m.

• Designed according to FEM duty cycle

•  Double rail crab with standard track gauges of 1250 , 1400 , 1800 ,
2240 mm,2500mm , 2800mm , 3200mm.

• Double crab hoist is made with two end carriages which are connected
by hoist beam. The hoist beam is machined and fitted with lifting
mechanism.

• The travel motion for trolley is done with the help single cross travel
drive and connecting shaft.

• Safety Features : Overload Protection ,Over Travel Protection ,Over


Heating Protection.
Double Girder- Dual Crab Hoist

TECHNICAL ADVANTAGES

• Load capacity: 10T/5T , 16T/5T , 16T/7.5T , 16T/10T

• Lifting height : 6m , 8m , 12m.

• Designed according to FEM duty cycle

• Two independent hoists mounted in common frame.

•  Control Pendant unit controls two hoists with a selector switch


for either one hoist, or for combined hoist operation.

• When using both the hoist with same load, then Leveling the
load manually is necessary for safety reasons, because the
motors and gearboxes are not synchronous.

•  Load capacity to be lifted according to the individual load rated


in the hoist.

• When using both the hoist at same time the total load capacity
lifted should not exceed the minimum lifting capacity limit in the
common frame. E.g.: In 30/15T Load should not exceed the
15T.

• The travel motion for trolley is done with the help single cross
travel drive and connecting shaft.
Wire Rope Hoist –Components
GEARBOX and MOTOR

 Solid shaft gearbox directly drives the drum.


 Case harden and precision ground gears for smooth running and long life.
 Gears permanently immersed in oil for quite , smooth and cool operation.
 Heavy duty motor with an incorporated brake and fan cooled.
 Provided with IP54 enclosure rating F class insulation.
 Thermistors fitted on windings of motor for protection of windings in high temperature.
ROPE DRUM

 Seamless tube rope drum.


 Machined according to DIN-15061.
 Drum and pulley ratio selected according to ISO-4308-1

ROPE

 Premium wire rope provides high resistance to fatigue and wear.


 Compact strand structure and highly flexible steel core rope for long life.
 Selected according to ISO 4308-1.
 High Tensile Strength

ROTARY LIMIT SWITCH EQUIPMENT

 Automatic cut-off of the lifting and lowering


motions in upper and lower positions.
 Cut-off position can be adjusted to suit the application.
 Provided as standard option.
Wire Rope Hoist –Components
CROSS TRAVEL-MONORAIL

 CT-Wheels are totally machined and made up of spheroidal cast material SG 700/2.
 Travel machinery is specially designed for hoisting application.
 Directly drives the travel wheels.
 Heavy duty motor with an incorporated brake and fan cooled.
 Thermistors fitted on windings of motor for protection of windings in high temperature.

THRUST ROCKER

 Thrust rockers are used to reduce the self weight of hoist.


 Thrust rocker used to avoid the weight balance plates.
 Thrust rocker press against the bottom flange and balance the self weight of hoist.

ROPE DRUM AND ROPE GUIDE

 Seamless rope drum with precisely machined rope grooves.


 Rope guide rollers are used to guide the rope.
 Rope guide made up of tough plastic.
 Rope lead-in via pressure rollers mounted in bearings.
 Guide rollers press towards the wire rope on the drum

HOOK BLOCK

 Ergonomically designed according to DIN 15400.


 Handles are provided for easy handling.
 Hook is provided with safety latch as standard.
Wire Rope Hoist –Components

VARIABLE FREQUENCY DRIVE


 
 Variable frequency drives being optimized with the hoist application to have a smother and safer
operation of the cranes with flexibility of variable speeds and acceleration matching to the
application.

CROSS TRAVEL CRAB

• Travel machinery is specially designed for hoist application


• Easy to remove without removing wheels.
• Standard travelling speed 20m/min(single speed) and 20/5 m/min (double speed).Other travelling speeds
can be also fitted upon request.
WHEEL

• Single flanged wheels for monorail hoist and double flange for crab hoist.
• The wheels are totally machined, and made of spheroidal cast material SG-700/2.
• Ball / Spherical roller bearings are used for very high life.

PENDENT STATION

 Easy to use, one hand operation.


 Available in 2 , 4 or 6 button version with IP65.
 Provides emergency stop.
Wire Rope Hoist –Components

RADIO REMOTE PENDENT (OPTIONAL)

 The wireless radio remote control pendants are used in areas where the operator cannot move along
with the crane
 The radio remote pendants are as per IP 65 class of protection

OVERLOAD PROTECTION

 Precise and accurate closed loop overload protection system via VFD.
CRANE KITS

• Crane Kits includes Wheels Block (Set of


4 wheels , 2 Gear Box and 2 Geared
Motors ) Hoists , Control Panel.
• Capacity -5T to 30T
• Wheel Dia 125 to 400mm.
• Connections Available –Pin , Top , End
Connection
• Motor Kw Available 0.37 , 0.55 , 0.75 ,
1.1 , 1.5 ,2.2 ,3
• Rail Width Available 32 mm to 100 mm.
Light Crane System

TECHNICAL ADVANTAGES

• Load capacity: 125 Kgs to 2000


Kgs
• Single Girder , Double Girder
Rail System & Jib Cranes
• CT Span available up to 8
metres (500 Kgs ) & 6 metres
(1000Kgs).
• 100% Inhouse Manufacturing
• Anti-Collision Devices.
• Internal Bus Bar Rails Available
• Low Headroom Hanger
Suspension Available.

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