HP Series Medium Speed Bowl Mill

Contents
1.Application & Mode Classification of HP Series Coal
Mills
2.Classification of HP703 Coal Mill Specifications
3.Working Principle of HP703 Coal Mill
4.Technical Parameters of Coal Mill
5.Composition of The Coal Mill
6.Structural Characteristics of HP703 Coal Mill
1. Application
It is mainly used for grinding, drying and separating raw coal into qualified
fineness for combustion in steam boilers of thermal power plants.

1.1 Model Meaning The coal mill model is expressed as follows:

HP
xx 3 /Dyn
With dynamic separator (no label with static separator)
Number of grinding rollers
Nominal diameter code of grinding bowl
Bowl coal mill
Example of marking:
The nominal diameter code of the grinding bowl is 70, and the number of grinding rollers is 3.
The bowl mill with static separator is HP703 mill.
The nominal diameter code of the grinding bowl is 70, and the number of grinding rollers is 3.
The bowl mill with dynamic separator is HP703/Dyn mill.
Figure 22-1 HP Coal Mill with Static Separator Figure 22-2 HP Coal Mill with Dynamic Separator
 2. Classification of HP863 Coal Mill Specifications
The specifications of HP bowl-type coal mills are expressed by numbers,
with single digits representing the number of grinding rollers, and the
number formed by the combination of the number on the 10th and the
number on the 100th representing the nominal size of the grinding
bowl, for example, HP703 bowl-type coal mills, 3 representing three
grinding rollers, 70 representing the nominal size of the grinding bowl is
70 inches (1778 mm). It should be noted that the nominal size of the
grinding bowl referred to here is only "nominal". Since there are 25
specifications for coal mills, The output difference between them is only
2-3T/h. In order to optimize the design and manufacture, appropriately
reduce the specifications of parts, and relatively increase the
applicability and interchangeability of parts, 25 kinds of coal mills with
specifications are divided into 7 series during the design, specifically
683-743; 763~803 ； 823~863 ； 883~943 ； 963~1003 ；
1023~1103 ； 1163~1303 。 The mechanical dimensions of the parts
of the coal mills in the same series are exactly the same, while those of
different series are different from each other. For coal mills in the same
series, the basic output variation lies in the difference of the maximum
3. Working Principle of HP703 Coal Mill
Raw coal (diameter < 35mm) is fed into the rotating bowl through
the central coal feeding pipe and moves to the periphery of the
bowl under the action of centrifugal force to form a layer of coal
bed on the bowl. Three independent spring-loaded grinding rollers
are distributed at intervals of 120 degrees and are installed on
the grinding bowl with a certain clearance between the grinding
rollers and the grinding bowl. The grinding roller applies
necessary grinding pressure by means of a spring pressing
device. Coal is ground into powder between the bowl liner and the
grinding roller. Coal mills mainly use grinding rollers and bowls to
crush and grind the coal between them. Pulverized coal moves
outward under the action of centrifugal force and overflows along
the periphery of the grinding bowl.
4.Technical Parameters of Coal Mill
Basic output: 47.1 t/h
Maximum air flow: 19.611 kg/s
Gas temperature at mill outlet: 70℃
Sealing wind pressure: 2000 Pa
Size of central coal dropping pipe (outer diameter): φ508×10 ㎜
Size of pulverized coal pipe interface (outer diameter):
φ549×29.5 ㎜ Outlet temperature of coal mill: < 70℃
Explosion-proof steam pressure: 0.3~0.5 MPa
Speed reducer input speed: 982 r/min
Speed reducer output speed: 38.7 r/min
Sealed air volume: 70.75 m3/min
Size of primary air inlet (inner wall:) 1828×786mm
Normal lubricating oil temperature of reducer: 45℃ ~ 55℃
 5. The Composition of The Coal Mill
HP bowl coal mill is mainly composed of the following
components: central coal dropping pipe, discharge
valve and multi-outlet device, separator top cover
device, separator body device, inner cone device,
Venturi and blade device, spring loading device,
grinding roller device, grinding bowl and impeller
device, side body device, scraper device (long and
short), gap gas sealing device, planetary gear
reduction box, lubricating oil station, coupling, motor,
sealing gas sealing system, pressure difference
device, etc.
 5.1 Grinding roller
-Roller consists of roller shaft, upper
and lower bearings, roller, trunnion
and shell.
-The trunnion is used as a fulcrum for
turning over the grinding roller
when loading and unloading the
grinding roller. Through the roller
loading and unloading door, it is
very convenient to install and
overhaul the roller.
-The magnitude of the preload
pressure can be adjusted by
adjusting the preload pressure bolt.
-The clearance between grinding roller
and bowl can be controlled by
adjusting the positioning bolt of
grinding roller.
 Lifting hole
Contact head

Roller sleeve Filling hole

Upper bearing

Lower bearing
 The grinding roller device of HP
coal mill is completely new in
design and structure and adopts
the latest patented design
concept. The bearing system
includes two large tapered roller
bearings back to back, which
increases the span and load
capacity of the bearings.
Lubrication of roller bearing is
simple oil bath lubrication in
Skele
bearing box. The grinding roller
ton
assembly has three lip-shaped oil oil
seals, two for isolating pollutants seal
and one for blocking oil. Three oil
seals are placed on replaceable
hardened seal wear rings to
prevent scratches on the shaft.
5.2 门板 Door panel Upper screw

Grinding roller Loading pressure bolt

positioning bolt

Grinding roller oil

hole
5.3 Spring Loading Device
Grinding roller
positioning bolt
All HP mills adopt external
spring variable loading
devices for roller loading.
Changing to an external
spring assembly has many
advantages. The spring
assembly will not corrode
and wear. If the elasticity
of the coal mill fire spring
will not change due to
calcination, the failure Loading
rate is very low. All pressure bolt
maintenance can be
carried out outside the
coal mill, so the Grinding roller
maintenance is very oil hole
convenient.
 5.4 Grinding Bowl (Liner)
HP coal mill has added an
impeller device that rotates with
the grinding bowl. Impeller is the
standard primary separator of HP
coal mill. The impeller device
enables the primary air passing
Liner
through the coal mill to be better
distributed so as to reduce the
internal abrasion of the coal mill
to a minimum. The ventilation
area of the primary air is
adjusted by increasing or
decreasing the number of
throttling rings installed on the
impeller, thus improving the Moving
regulation and control capability ring
of the wind speed and finally (impeller)
improving the regulation and
control capability of the gravel
coal displacement.
5.5 　 Scraper Device
6. Structural Characteristics of HP703 Coal Mill
6.1 There is a certain gap between the grinding components (grinding roller
sleeve, grinding bowl lining plate) of HP coal mill, there is no direct contact,
and the operation is stable. HP coal mill can meet the requirements of both
no-load and on-load startup modes.
6.2 HP coal mill is easy to repair, equipped with roller turning-out device, three
rollers turning out at the same time, for replacement of roller sleeve; The
gear pulling-out mechanism is used to replace and repair the gear box. The
grinding bowl lining board is made up of small pieces, each piece is only
about 30kg, which can be moved manually. These characteristics make it
the shortest time to maintain HP coal mill regularly.
6.3 The wearing parts of HP coal mills of the same specification are
interchangeable.
6.4 The folding door of the separator shall be flexibly and reliably adjusted and
marked with opening indication and switch direction.
6.5 All binding surfaces of the machine body shall be sealed well without
powder leakage.
6.6 After the top cover of the separator is formed, the stress shall be relieved.
5.8 The grinding roller device, spring loading device and the connecting
part between the reduction gearbox and the side body are sealed
with mechanical air.
5.9 A two-stage transmission hard-toothed planetary gear reducer is
adopted, which has high transmission efficiency and long service life.
The reducer is well sealed and does not leak oil.
5.10 Stone coal scraper has sufficient strength and rigidity and long
service life.
5.11 Stone coal discharging device and stone coal hopper can ensure
smooth discharge of stone coal.
5.12 HP coal pulverizer is simple and reasonable in structure. The
spring loading device is arranged externally to avoid erosion of
pulverized coal and is convenient to adjust and maintain. The whole
machine is light in weight, the gear box is light, the occupied area is
small, the installation height is low, and the factory building cost is
saved.
5.13 HP coal mill can be started with or without coal, which makes it
very convenient to start and stop the coal mill, and the starting