SD 110 Step 1 Training
SD 110 Step 1 Training
SD 110 Step 1 Training
Propulsion Type Hydrostatic, motor on planetary axle w /.No spin differential and 2 –speed axle drive
motor
2 – speed motor into planetary
Travel speed Km/h High 0 – 11.
Low 0 - 6 WALK AROUND
Drums
SD110
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 28%
Vibration
Frequency Hz 30
Amplitude mm Low 1.29 & High 1.92
Brake system
Service brake Dynamic hydrostatic through propulsion system
Miscellaneous
1. Articulation Angle(plus / minus) O 40
Propulsion Type Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor
Brake system
Service brake Dynamic hydrostatic through propulsion system
Parking / Secondary - brake Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor
Miscellaneous
1. Articulation Angle(plus / minus) O 40O
This information is current at the time of
2. Oscillation Angle (plus / minus) O 17 publication. Volvo India Private Limited reserves the
right to make product improvements without notice
3. Inside Turning Radius (to drum edge) mm 3652
Propulsion Type Hydrostatic, single speed motor on planetary axle w /.No spin differential and 2 –
speed drum drive motor
2 – speed motor into planetary
Drum Drive
Travel speed Km/h High 0 – 13.
Low 0 - 9
WALK AROUND
Drums SD110
Width mm 2134
Diameter mm 1500
Shell thickness mm 25
Gradeability % 48%
Vibration
Frequency Hz 30
Amplitude mm Low 1.06 & High 1.59
Brake system
Service brake Dynamic hydrostatic through propulsion system
Parking / Secondary - brake Spring Applied Hydraulically Released (SAHR) on axle and drum drive motor
Miscellaneous
1. Articulation Angle(plus / minus) O 40O
components.
Balanced weight
Variable frequencies
Product features
& benefits
Top product features
Serviceability
Versatility
6075 kg 4950 kg
55% 45%
Safety
Station 8
Station 7
Station 1 drum SD110 operator
SD110 ground
isolation and platform, seating
level access for
vibration and controls;
maintenance and
safety features
service
Volvo Construction Equipment Product features and benefits –SD110
Global CST- Training
18 2020-01-30
SD110 Walk-Around
Station 4
SD110 center joint for articulated Station 5
Station 3 Drum steering and frame oscillation SD110 drive
drive or axle drive system, rear
axle, tires for
grade ability
and traction
Station 2
SD110 drum Station 6
vibration SD110 Volvo
system and engine and other
performance components under
specs rear hood
Station 8
Station 7
SD110 operator
Station 1 drum SD110 ground
platform, seating
isolation and level access for
and controls;
vibration maintenance and
safety features
service
Volvo Construction Equipment Product features and benefits –SD110
Global CST- Training
19 2020-01-30
Volvo Construction Equipment Product features and benefits –SD110
Global CST- Training
20 2020-01-30
SD110 Tier III
Technical
Specification
Machine Service Specification
3. Weight SD110 P
5. Engine: Standard
Make: Volvo
Model: AG D5DA3
6. COC :
Radiator: AKG
Ratio: 1
Efficiency: 91%
14. Brakes:
Service: Hydrostatic
Note: Bolt on Pad foot amplitude: 1.38 MM High & 0.92 mm Low
Plate
Direct drive
Centa-k, CK-125 SAE10
Ratio 1
Pump mounting plate
Axle motor
Sauer Series 40, M46
Displacement 2.80 in3 / rev or
45.9 cc/ rev
Maximum rated pressure 5000
psi or 345 bar
Output speed Low 2353 rpm
Output speed High 4823 rpm
Vibration motor
Sauer Series 40, M44
Displacement 2.65 in3 / rev or
43.4 cc/ rev
Maximum rated pressure 5000
psi or 345 bar
Output speed 1780 rpm
Transmission
Hurth axle 193/93
Efficiency 91 %
Ratio low 113.11 (Low)
Ratio high 55.19 (high)
Steering valve
Steering column
Steering cylinder
Bore 3.0 in or 76.2 mm
Rod 1.5 in or 38.1 mm
Stroke 10.0 in or 254 mm
Torque Hub
General Purpose:
Carrier
General Purpose:
Bearing
Eccentric shaft
Drive sleeve
Bearing
Hub
Low amplitude eccentric W = 138.6 kgs
Standard W= 126 kgs
Volvo Construction Equipment Major components SD110 – Tier 3
Global CST- Training
71 2020-01-30
Drum eccentric assembly High & Low
Internal Eccentric Stop
Eccentric Rotation
Eccentric Rotation
High Amplitude
Hydraulic tank
Hydraulic oil:
Volvo super hydraulic oil ISO VG 46
Capacity: 33.02 GAL or 125 L
M3 P=3
Y B1=2
L1 T =1
ROPS/FOPS (w/sunshade)
Weight: 314 Kgs
Torque: 1860 ft. lbs. or 2522 Nm
ISO 3471 -1 – 2004
No alternation or modification
on this structure
1. Propulsion lever
Swivel frame
Volvo Construction Equipment Major components SD110 – Tier 3
Global CST- Training
85 2020-01-30
Diesel Fuel Tank
Fuel tank
Capacity 73.96 Gallon or
280 L (Total)
270 L (Useable)
Drum Drive
Poclain MKE 35 – 1 No
Displacement High 85.1 Cir
Displacement Low 213.1 Cir
Max rated pressure – 450 bar
or 6530 psi
1. Drum
2. Drive plate
3. Motor Drum Drive
4. Shock mount
5. Bracket, Drive motor mounting
1. Shell thickness 25 mm
• It consist off accelerometer (s) mounted inside the drum and it measures
“ rebound” and the gauge simply read out in increasing values.
• If the material is soft when the drum impacts it, the energy is absorbed,
low number value on gauge. If soil is more compacted the drum will impact
it and “stop” quicker; which the accelerometer measures.
Volvo Construction Equipment Major components SD110 – Tier 3
Global CST- Training
100 2020-01-30
Battery
Starter Motor
Iskara – 12 Volts 4 KW
Alternator
Iskara – 01183181 KZ 12 Volts
(95 Amps)
1. Hazard switch
2. Beacon light switch
3. High / Low speed switch
4. Park brake test switch
5. Park brake switch
Monitoring gauges
Carling Switches
Indicators on panel
Vandalism cover
1. 60 Amps fuse
3. Alarm relay
1. Power relay
3. Timer relay
4. Fuses
1. Starter relay
2. Fuse 60 Amps
No of Relays = 14 No’s
No of fuses = 15 No’s
No of Diodes = 15 No’s
SD110
Service Function
SD110 Vibratory Compactor
Service Function
Service Function
S – Check
C – Change
A – Add
D – Drain
G – Grease
F - Fill
T – Torque
CL – Clean
AR – As Required
FTLH – Fill To Level Hole
Ref No: 1
Description: Engine oil
Recommended Lubricant: VDS-3,CL,SAE 15W40
Service code: SA
Comments: Fill to Dipstick Full Mark
Ref No: 2
Description: Air Cleaner
Service code: S
Comments: Check indicator
1. Outer element change at clog indication
2. Inner element change at 3rd change of
outer element.
Ref No: 3
Description: Fuel filter
Recommended Lubricant: Collected water
Service code: D
Comments:
Ref No: 4
Description: Fuel tank
Recommended Lubricant: Diesel fuel
Service code: SA
Comments: 74 GAL / 280 L
Ref No: 5
Description: Engine coolant
Recommended Lubricant: Volvo VCS coolant – 15.5 liters
Service code: SA
Comments: Change coolant at 6000 hrs. / 4 Years
Ref No: 6
Description: Engine cooling system
Recommended Lubricant: Clean fins
Service code: S
Comments:
Ref No: 7
Description: Battery
Recommended Lubricant: Distilled water
Service code: SA
Comments: As required
Ref No: 8
Description: Torque Hub Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: Fill to Level Hole
Ref No: 9
Description: Swivel & Cylinder pins
Recommended Lubricant: MPG –EP2 Grease
Service code: G
Comments: 3 Shots each
Ref No: 10
Description: Centre Swivel
Recommended Lubricant: MPG –EP2 Grease
Service code: G
Comments: 5 Shots
Ref No: 11
Description: Tyre Pressure
Recommended Lubricant: Compressed Air
Service code: SA
Comments: 16 psi
Ref No: 12
Description: Hydraulic Oil
Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
Service code: SA
Comments: FTLH
Ref No: 13
Description: Wheel nut
Recommended Lubricant: See operator manual
Service code: S T
Comments: 350 FT - LB
Torque wrench
Ref No: 14
Description: Eccentric Oil
Recommended Lubricant: Mobil SHC 630
Service code: SA
Comments: Fill to Level Hole
Ref No: 16
Description: Air cleaner system integrity
Recommended Lubricant: (3)
Service code: S
Comments: See operators manual
Ref No: 17
Description: Shift Linkage
Recommended Lubricant: Engine oil
Service code: A
Comments: 2 Drops each
Ref No: 18
Description: Axle housing Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: As required
Ref No: 19
Description: Transmission Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: As required
Ref No: 20
Description: Wheel End Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: SA
Comments: Fill to Level Hole
Ref No: 21
Description: Engine Oil
Recommended Lubricant: VDS -3 CL -4 SAE 15W - 40
Service code:
Comments: 1.See engine operation manual for initial
engine break – in maintenance
Ref No: 22
Description: Engine Filter (Lub Oil)
Recommended Lubricant: (1) & (4)
Service code: C
Comments: 1.See engine operation manual for initial
engine break – in maintenance
Ref No: 23
Description: Axle housing Breather
Recommended Lubricant: (2)
Service code: CL
Comments: 2 See operator manual
Ref No: 24
Description: Hydraulic filters
Recommended Lubricant: (2) & (3)
Service code: C
Comments: 2 See operator manual
3 See parts manual
Qty – 2 No’s
Ref No: 25
Description: Engine Fuel filters
Recommended Lubricant: (2) & (3)
Service code: C
Comments: 1 See engine operation manual for initial
engine break – in maintenance
2 See operator manual
3 See parts manual
Qty – 3 filters
Ref No: 26
Description: Carrier Breather
Recommended Lubricant: (2)
Service code: C L
Comments:
Ref No: 27
Description: ARTL Vertical Nuts
Recommended Lubricant:
Service code: ST
Comments: 500 FT - LB
Ref No: 28
Description: Eccentric Oil
Recommended Lubricant: Mobil SHC 630
Service code: DF
Comments: 41 LT – Max (Total) Drain & Fill
Ref No: 29
Description: Axle housing Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 12 LT – Max Drain & Fill
Ref No: 30
Description: Transmission Oil (Drop out put box)
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 1.9 LT – Max Drain & Fill
Ref No: 31
Description: Wheel end Oil
Recommended Lubricant: SAE 85W -90 LS API GL5
Service code: DF
Comments: 1.8 LT – Max (Drain & Fill)
Ref No: 32
Description: Axle mounting bolts
Recommended Lubricant: (2)
Service code: ST
Comments: 460 FT – LB Torque
Torque wrench
Volvo Construction Equipment Service Function –SD110
Global CST- Training
151 2020-01-30
SD110 Vibratory Compactor
Ref No: 33
Description: Horizontal Swivel Nut
Recommended Lubricant: (2)
Service code: ST
Comments: See operators manual
wrench
Ref No: 34
Description: Torque Hub oil
Recommended Lubricant: SAE 85W -90 LS GL5
Service code: DF
Comments: FTLH (2 LT) Fill to Level Hole
Ref No: 35
Description: Carrier Oil
Recommended Lubricant: Mobil SCH 630
Service code: DF
Comments: FTLH (2 LT) Fill to Level Hole
Ref No: 36
Description: Air Filter Element
Recommended Lubricant: (2)
Service code: C
Comments: 1 See engine operation manual for initial
engine break – in maintenance
Ref No: 37
Description: Poly V - Belt
Recommended Lubricant: (2)
Service code: S
Comments: 1 See engine operation manual for initial
engine break – in maintenance
Ref No: 38
Description: Hydraulic Oil
Recommended Lubricant: Volvo super hydraulic oil ISO VG 46
Service code: DF
Comments: 42GAL / 160 L Drain & Fill
Ref No: 39
Description: Suction Strainer
Recommended Lubricant: (2)
Service code: CL
Comments: Clean
Lubricants
information
Lubricants SD110 – Tier 3
SD110 Tier 3
SD110 Tier 3
SD110 Tier 3
Road machine
Engine Identification - 010102
Valves:
• Crank mechanism
Connecting rod:
• The pistons are made of special aluminum alloy. The piston is slightly off – Centre
(A) in relation to the piston guide pin
• The piston must be installed with fly wheel symbol on the piston top facing the
fly wheel
• There are three piston rings. The top ring has a ring carrier made of cast iron
• 6 hole nozzle
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
177 2020-01-30
Selecting gasket - 010305
Gasket holes
1, 2 & 3
1. Governor gear
2. Transfer gear
3. Cam shaft gear
1. Suction
3. Inner Rotor
4. Outer Rotor
6. Safety valve
• The piston cooling nozzle made of plastic are fitted in the main bearing
pedestals
• Change unit injector pump for cylinder number 3 on D5D with injection timer
• Read off EP code for cylinder No 3 on the engine identification plate under
column EP (1)
• Read sequence
Line 1 = cylinder 1
Line 2 = cylinder 2 and so on……
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
184 2020-01-30
Fuel system - 030104 1. Injection pump
2. Delivery pipe
3. Engine block
4. Shim
5. Roller tappet
6. Cam shaft
7. Fuel rack
8. Fuel duct
9. Injector
1. Fuel tank
2. Fuel pre-filter
3. Fuel pump
4. Exchangeable fuel filter
5. Fuel supply line to the FCU
6. Control block fuel control unit
7. High pressure pump
8. Rail (Not applicable)
9. Injector
10. Fuel return to fuel tank
Expansion Tank
Thermostat
Water inlet
Water Pump
When the engine is still cold the coolant is short circuited through the engine
until thermostat response temperature has been reached (starting opening)
according to the volume of hot coolant flowing off, the water pump draws in
cold coolant from the cooler
Advantages:
To CAC
Air filter
Compressor
CAC
Engine exhaust
Time - 8 seconds
Temperature 950 0 c
Fuel sender
118 5554 20
Volvo Construction Equipment D5 engine training Road machine
Global CST- Training
227 2020-01-30
Example – Lubricating oil consumption
(at least 100 operating hours) engine in high load operation
Calculation example:
Calculation:
20 L
5554 l = 100% X= = 0.36 %
100 %
20 l = x 5554 L
India
Brake
Cam
Cover
Bearing support
Dynamic brake
1. Purpose: Transducer
can be connected
2. Function : Measure
the speed
Model A302590
Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
Global CST- Training
241 2020-01-30
5 - Brake / Destroke valve
Part No: 59122085
Voltage: 12 volts
P Max Torque; 4 -6 lb –ft or 5 -8 Nm
►
D6 Diode
Pump destroke valve
Volvo Construction Equipment Brake & Destroke Trouble shooting guide –SD110
Global CST- Training
245 2020-01-30
5- SD110 D axle and motor brake
Swivel frame
Learning Exercise