Food Allergen

Management Training

Food Safety Centre Allergen Resource Bureau

 Training Overview
Food Allergens
What they are and what they do?
Allergen Management in Manufacture
Making food safe for all consumers
Training and Education
Raising awareness at all levels
Allergen Labelling
Proper use of allergen labelling

Food Safety Centre Allergen Resource Bureau

 What is Allergy?

A reaction of the immune system to

a normally harmless substance
Food proteins
Substances (eg. Latex)
Aeroallergens
House Dust Mites
Pollens
Moulds and more.
Stinging Insects
Drugs

Food Safety Centre Allergen Resource Bureau

 Adverse Reactions to Foods

Toxic Non-Toxic
Food Poisoning

Food Intolerance Food Allergy

eg. Lactose intolerance
Gluten intolerance

IgE/Th2 Mediated Non-IgE mediated

eg. Eczema Intestinal Manifestations
Urticaria (hives)
Anaphylaxis
Food Safety Centre Allergen Resource Bureau
 The Allergic Reaction
Dermal skin breaks out in hives or
eczema
Gastro intestinal nausea, cramps,
diarrhoea
Respiratory struggle for air
Circulatory blood pressure drops, lose
consciousness
Anaphylaxis in rare cases, multiple
organ systems are triggered and death
can occur in as little as ten minutes

Food Safety Centre Allergen Resource Bureau

Food Safety Centre Allergen Resource Bureau
 The Allergic Response

Trace amounts can cause a reaction

Lowest dose able to provoke a reaction
has not been calculated
Sensitivity differs between individuals
and depends on type of food
There is no cure for food allergies
Avoidance of the food is the
only protection

Food Safety Centre Allergen Resource Bureau

 Major Food Allergens

90% 10%
Peanut Hundreds of others
Tree nut
Milk
Egg
Soy
Fish
Shellfish
Wheat
Sesame
Food Safety Centre Allergen Resource Bureau
 Prevalence

6-8% of children under 3yrs and 2% of

adults have at least one food allergy
Many infants outgrow their food allergy
Especially true if the food allergy occurs
before the age of 3 yrs
Some food allergies (eg. peanuts) are
more likely to persist than others (eg.
milk, eggs)

Food Safety Centre Allergen Resource Bureau

 Predominant Food Allergens

Children Adults
Peanut Peanuts
Tree nuts Tree nuts
Soy Crustacea
(shrimp, crab,
Milk lobster)
Eggs Fish
Wheat Sesame

Food Safety Centre Allergen Resource Bureau

Why is Food Allergy important to
the Food Industry?
Food allergies are increasing in
prevalence, are potentially life-
threatening and there is no cure
Successful management is through
avoidance of the food
Consumers lives are at risk from eating
formulated foods (hidden ingredients)
Awareness, Education & Communication
can prevent deaths & improve quality of
life of food-allergic consumers
Food Safety Centre Allergen Resource Bureau
 ANZ Product Recalls:
May 04 April 05
Recall causes as a proportion of total
(www.foodstandards.gov.au)

Other
6%
Micro
22%

Food
Allergens
50%
Foreign
Matter
22%

Food Safety Centre Allergen Resource Bureau

 ANZ Product Recalls:
May 04 April 05
Proportion of recalls by allergen type
(www.foodstandards.gov.au)

Wheat Sulphite
Soy
Tree nut 3% 3% Milk
3%
10% 30%

Egg
17%
Peanut Gluten
17% 17%

Food Safety Centre Allergen Resource Bureau

Food Safety Centre Allergen Resource Bureau
 Where do risks occur?
Research and Development
Engineering and System Design
Raw Materials
Production Scheduling
Labelling and Packaging
Rework
Cleaning
Human Error

Food Safety Centre Allergen Resource Bureau

 Research & Development

Minimise use of allergenic ingredients

Design formula to add allergenic
ingredients at end of process
Recommend accessible/cleanable
equipment for new product design
Allow for adequate sanitation when testing
on production lines
Ensure allergens will be readily identifiable
on finished product labels

Food Safety Centre Allergen Resource Bureau

 Engineering & System Design

Design access for cleanouts and

inspection
Isolate allergen addition points
Dedicate rework systems
Eliminate cross over and poor product
containment points
Dedicate production systems and/or
install parallel modules for units not
cleanable

Food Safety Centre Allergen Resource Bureau

 Raw Materials

Assess allergens in all raw materials

Audit suppliers & co-packers, and help
develop their awareness
Always ask the allergen question
Be vigilent in changes to ingredient specs
Review possible sources of contamination
from other raw materials eg.
recycled/reused containers

Food Safety Centre Allergen Resource Bureau

 Production Scheduling

Dedicate production systems

Longer run times/minimise change-overs
Produce Allergen containing products
at end of production sequence
Where possible, control each allergen
separately from other allergens
Allow for thorough clean out time between
runs
Confirm correct packaging available

Food Safety Centre Allergen Resource Bureau

 Labelling & Packaging
Ensure label reflects current formula
Review label accuracy when:
an ingredient change/substitution is made
accelerating the intro of an improved
formula
Appropriately manage excess
packaging inventory/write offs
Ensure no mixed cartons
supplier capability
scanners at printer and in your plant

Food Safety Centre Allergen Resource Bureau

 Rework
Clearly label all rework
Ensure refeed systems can be cleaned
Post instructions on the use of rework
along with other operator instructions
Promptly report any misuse of rework
Audit rework periodically to ensure
proper identification and use
Dedicate refeed/regrind systems

Food Safety Centre Allergen Resource Bureau

 Cleaning practices
Allow for adequate cleanout between runs
Disassemble and manually clean
equipment that cannot be cleaned
thoroughly in place
Properly clean accessory tools or
equipment (ie. scoops, bins, hoppers, etc)
Dedicate equipment that is difficult to
clean
Use alternative cleaning measures where
wet wash is not viable eg. sugar or salt
flush

Food Safety Centre Allergen Resource Bureau

 Training & Communication

Training manuals
Policies and procedures
Certification
Plant communications
Videos

Food Safety Centre Allergen Resource Bureau

Components of an Allergen Policy

Summary of Regulations and Laws

Identifying and minimising allergen hazards
in the plant
How to avoiding cross-contact in the plant
Policy on labelling and precautionary
statements
Training and education for staff, suppliers,
contractors and vendors

Food Safety Centre Allergen Resource Bureau

 Components of an Allergen Plan

Raw materials & Supply chain management

Labelling
Goods Inwards, Storage & Handling
Product Formulation & Development
Production Design & Scheduling
Operations
Marketing
Quality Assurance
Recall plan
Executive sign-off

Food Safety Centre Allergen Resource Bureau

 Labelling:
ANZ Food Standard 1.2.3

Allergens must be declared when present as:

an ingredient; or
an ingredient of a compound ingredient; or
a food additive or component of a food
additive; or
a processing aid or component of a
processing aid.

Food Safety Centre Allergen Resource Bureau

Substances that must be declared
Cereals containing gluten (wheat, rye, oats,
barley)
Peanuts
Crustacea and their products
Egg and egg products
Fish and fish products
Cows Milk and milk products
Tree nuts (eg brazil, cashew, etc)
Sesame seeds and their products
Soybeans, and their products
Added Sulphites in concentrations of
10mg/kg or more
Food Safety Centre Allergen Resource Bureau
 Allergen Labelling

Label in a way that is useful to consumers:

Consistent & Legible
Near or in ingredients list
Common English language
Necessary detail eg. sunflower oil rather
than vegetable oil so consumers know it is
safe for them
Avoid precautionary labelling such as May
contain

Food Safety Centre Allergen Resource Bureau

Precautionary labelling

Food Safety Centre Allergen Resource Bureau

 Why Avoid Precautionary
labelling?

To protect the allergic consumer

Do not leave it to the consumer to guess
You know more about your systems than
they do - you should make the safety
decision
Contains traces of makes a positive
statement to the allergic consumer that
the product should be avoided

Food Safety Centre Allergen Resource Bureau

Allergens are not always obvious
Baking powder wheat?
Cocoa, Icing sugar soy or wheat?
Amylase from cereal?
Colours & flavours fish gelatin encapsulation?
Coconut milk casein?
Corn flour, starch wheat?
MSG, Xanthan etc check fermentation
substrate and nitrogen source
HVP/TVP Soy, Wheat?
Vegetable oil peanut, sesame, soy?
Vinegar fining agents; milk, egg, fish?
Whitener wheat or milk?
Tocopherols, antioxidants soy?

Food Safety Centre Allergen Resource Bureau

 The Food Safety Centre
Allergen Resource Bureau

1800 263 829 (AU)

0800 263 829 (NZ)
[email protected]
www.allergenbureau.net

Food Safety Centre Allergen Resource Bureau