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    Hot Tears in Casting

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    Rafdi Abdul Majid
    This document discusses hot tearing, which is a defect that occurs during solidification in the casting process. Hot tearing, also known as hot cracking, hot shortness or hot brittleness, is a clear crack that usually occurs on the side or top of a ring near the mold. It happens when molten metal fills the ring cavity but does not solidify evenly. The crack may be noticed after breakout or finishing. Characteristics of hot tears include ragged, branching cracks that are often intergranular with a dendritic morphology on the failure surface. The document discusses the causes of hot tearing and methods for prevention, such as altering the casting design, chilling hot spots, reducing constraint from the mold, and alloying.

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    © All Rights Reserved
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    Hot Tears in Casting

    Uploaded by

    Rafdi Abdul Majid
    199 views15 pages
    This document discusses hot tearing, which is a defect that occurs during solidification in the casting process. Hot tearing, also known as hot cracking, hot shortness or hot brittleness, is a clear crack that usually occurs on the side or top of a ring near the mold. It happens when molten metal fills the ring cavity but does not solidify evenly. The crack may be noticed after breakout or finishing. Characteristics of hot tears include ragged, branching cracks that are often intergranular with a dendritic morphology on the failure surface. The document discusses the causes of hot tearing and methods for prevention, such as altering the casting design, chilling hot spots, reducing constraint from the mold, and alloying.

    Original Description:

    Hot tear merupakan defect yang terjadi pada proses casting.

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    This document discusses hot tearing, which is a defect that occurs during solidification in the casting process. Hot tearing, also known as hot cracking, hot shortness or hot brittleness, is a clear crack that usually occurs on the side or top of a ring near the mold. It happens when molten metal fills the ring cavity but does not solidify evenly. The crack may be noticed after breakout or finishing. Characteristics of hot tears include ragged, branching cracks that are often intergranular with a dendritic morphology on the failure surface. The document discusses the causes of hot tearing and methods for prevention, such as altering the casting design, chilling hot spots, reducing constraint from the mold, and alloying.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    199 views15 pages

    Hot Tears in Casting

    Uploaded by

    Rafdi Abdul Majid
    This document discusses hot tearing, which is a defect that occurs during solidification in the casting process. Hot tearing, also known as hot cracking, hot shortness or hot brittleness, is a clear crack that usually occurs on the side or top of a ring near the mold. It happens when molten metal fills the ring cavity but does not solidify evenly. The crack may be noticed after breakout or finishing. Characteristics of hot tears include ragged, branching cracks that are often intergranular with a dendritic morphology on the failure surface. The document discusses the causes of hot tearing and methods for prevention, such as altering the casting design, chilling hot spots, reducing constraint from the mold, and alloying.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 15

    Hot Tears In Casting

    Oleh :
    Kelompok 3
    1. Rafdi Abdul Majid
    2. Nurul Huda
    3. Roli
    4. Leonardus

    (
    (
    (
    (

    150 677 5191 )


    150
    150
    150

    Outline
    Introduction
    Hot Tearing Model
    Characteristic Of Hot Tears
    Cause of Hot Tears
    Prevention Of Hot Teras

    Type Of Defect Casting


    Gas Defects

    Moulding Material
    Defects

    Hot Tears / Hot


    Cracking

    Hot Spots
    Pouring Metal Defects

    Metallurgical defects

    Hot Tearing
    Hot tearing adalah defect yang di temui selama solidifikasi pada proses casting, dan biasa di sebut juga
    hot cracking, hot shortness atau hot brittleness. Hot Tearing adalah sebuah crack yang jelas dan biasanya
    terjadi pada samping rings atau ke arah atas ring dekat setting.
    Hot tears terjadi ketika cairan logam mengisi cincin rongga,tapi bagian pada cincin mulai
    solid sebelum yang
    Hot tears occur when the molten metal fills the ring cavity but does not solidify in an even manner. A section
    of the ring begins to solidify before another, and a pulling apart takes place leaving a crack. This crack may
    be noticed after breakout, but usually shows in finishing. The crack usually appears after:
    Chemical treatment
    Heating, such as during soldering
    Stretching
    Hammering

    Belum di Review

    Hot Tearing

    Hot Tearing

    Characteristic Of Hot Tears

    D efi
    nition

    Ragged,branching crack
    G enerally intergranular
    D endritic m orphology on failure surface
    H eavily oxidized failure surface
    O ften located at hot spot
    Random occurrence and extent
    Alloy specifi
    c

    Effect of hot tears


    Alloy com position
    G rain size and m orphology
    Eff
    ect of casting process param eters
    Eff
    ect of m elt superheat
    Eff
    ect of m old tem perature

    Effect of alloy composition


    Al-Si( Crack length )
    -

    D iatas 1.6% w t Sim enjadi


    inisiasiterbentuknya hot tears.
    D ibaw ah 1.6% w t m enurunkan
    pem bentuykan hot tears.

    Effect of Grain Size And Morphology


    M enurut D evies, salah
    satu factor yang paling
    berpengaruh dalam
    m em bentuk hot tears
    adalah grain size.

    Effect of Casting Process Parameters


    Eff
    ect of m elt superheat
    Eff
    ect of m old tem perature

    Cause Of Hot Tears


    P ossib le C au ses :
    shrinkage of the casting w ithin the die
    U ndercuts or dam age in the cavities
    U neven , or excessive, ejection force
    Therm alim balance in the die
    Insuf f
    cient draft in the section of the die
    i
    Excessive porosity in criticalregions on the part
    Product design not m atched to the process
    Inadequate die design

    Prevention Of Hot Tears


    Alter casting design
    Chillhot spots
    Reduce constraint from m ould
    Add brackets and w ebs
    G rain refi
    n em ent
    Reduce casting tem perature
    Alloying
    Reduce contracting length

    Reference
    Rajesh Rajkolhe, J.G Khan , 2014 Defects, Causes and Their Remedies In the
    Casting Process Mechanical Engineering Depertment , Shegaon
    http://www.unitedpmr.com/hot_tearing.php
    Https://www.youtube.com/watch?v=np17VSiFsBU

    W assalam u aliku m
    Th an k You

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