Assembly Design Fundamentals: CATIA Training
Assembly Design Fundamentals: CATIA Training
Assembly Design Fundamentals: CATIA Training
Foils
Assembly Design
Fundamentals
Version 5 Release 8
January 2002
EDU-CAT-E-ASM-FF-V5R8
Copyright DASSAULT SYSTEMES 2002
Course Presentation
Objectives of the Course
In this course you will learn to create and manage CATProduct files
Targeted audience
New CATIA V5 Users
Prerequisites:
CATIA Part Design Fundamentals V5
1 day
Table of Contents
1.
2.
3.
4.
5.
6.
7.
p 4
p 12
p 42
p 97
p 122
p 139
p 177
Assembly Design
Workbench icon
The first time you access the Assembly Design Workbench if no window
is open , a new Product is created
Copyright DASSAULT SYSTEMES 2002
2a
2b
Acces by Worbenches
Toolbar
Compass
Filter Selection
Assembly tree
Scenes
Components
Constraint
Move
Catalog Browser
Weld Planner
Annotation
Product
Structure
Annotations
Measure
Copyright DASSAULT SYSTEMES 2002
Catalog
Browser
Measure Between
Measure Item
Measure Inertia
Manipulate
Snap
Explode
Coincidence Constraint
New Component
Contact Constraint
New Product
Offset Constraint
New Part
Angle Constraint
Existing Component
Fix Component
Replace Component
Fix Together
Quick Constraint
Generate Numbering
Product Init
Manage Representation
Change Constraint
Fast Multi-Instanciation
Reuse Pattern
Weld
Planner
Terminology
Active item is in blue
Component that is an
sub-assembly
Selected component
is highlighted
Component that
is a part
Part Number
10
General Process
Create a new assembly
or
open an existing one
Add, delete,
and replace
components
Position
components
using constraints
Analyze the
assembly
11
Assembling Components
You will learn to create a new assembly, add components, assign
properties, and save documents
12
13
Full-clamp.CATProduct
It is called a sub-assembly
Clamp-pad.CATPart
14
3- Workbench Icon
Assembly Design
Workbench icon
15
Product tab
Properties
16
Adding Components
You will learn how to add new and existing components to an assembly
17
CATProduct component
CATPart component
V4 model component
18
Adding Components
There are three ways to insert components into an assembly: Contextual Menu,
Product Structure toolbar, and Insert Menu.
19
Existing Component
3a Choose a filter if desired (for example, CATPart, CATProduct,
model, etc)
3b Double-click the file to insert
20
New Part
21
Select Product
Structurebranch under
Infrastructure node
22
New Product
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New Component
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25
(A)
(B)
26
Copy-and-Paste a Component
Copy-and-Paste is an easy way to duplicate a component.
1 Right-click the
component to be copied
Copy
Instance name
Paste
27
28
Instance Name
Product Properties:
Product Property values are
the same for all instances of
the component.
When the component is a
CATPart or CATProduct,
these properties are stored in
the CATPart or CATProduct.
When the component is a V4
model, they are stored in the
in the parent assemblys
CATProduct file.
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29
Part Number
Instance
Name
30
Component
Property
values can
vary by
component.
Product tab
Properties
Product Property
values are the same
for all instances of a
part or assembly.
31
32
Only those documents that have been modified will be saved or proposed to
save.
33
Save As...
4
Regenerating Internal
Identifiers will avoid
instantiation conflicts
with the reference34
Save All
2a If all the documents modified since last
save are not new (just created) or read
only files, you wont have any message
and CATIA will save them
3b
And clicking on OK will give
you access to the Save All
As command
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35
Modified Components
36
Make modifications on
components
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38
This command also remind you of what you have modified since last save.
5
Destination
Folder
Name
39
If you select for the save as a CAT product and if other modified documents are referenced by it ,
those ones will get Save auto in the Action column and will be saved when clicking Ok
40
You can get back the original state of the document by selecting it and
clicking on Reset
You can choose to keep same name and folder for a document and in this
case use the save button
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44
3
Green highlighted compass means that a
component is selected and that you can
move it
45
Translation along
an axis
Translation along
a plane
Rotation around
an axis
46
Keying values; or
Selecting elements using the
Measure Distance button
47
3a
Keying a value; or
Selecting elements using the
Measure Angle button
48
4a
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50
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Activate Manual
It is preferable to use Manual Update mode so that components do not move around
before being fully positioned (fully constrained).
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53
Fix
54
After Update
Drag Cric Frame with
the Compass
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Fix
4
Deactivate the Fix in Space
option
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After Update
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Fixing-Together Components
Components that are Fixed-Together move as a single entity when
updating (regenerating) constraints.
Fix Together
58
Use General
tab
Activate
warning
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60
coplanar
Coincidence
merged
points
61
Coincidence
3
Just click one of those green
arrows to invert the orientation
of the moving component.
1st
selection
2nd selection
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Contact
63
Offset
2
1st selection
2nd selection
4 Click on Ok when
you are satisfied
with specifications
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64
Angle
3a
3b
65
Angle
Click OK when
satisfied with
specifications
4 Select the
orientation
By clicking on a green arrow
By selecting an orientation in
the Orientation Combo box
66
Constraint Rules
There are a few simple rules that CATIA automatically enforces.
You can apply constraints only between the child components of the active component.
You cannot define constraints between two geometric elements belonging to the same component
You cannot apply a constraint between two components belonging to the same sub-assembly if
this sub-assembly is not the active component.
(3) This constraint can be applied since Product
C belongs to the active component Product B
and also Product E is contained within Product D
which is contained within the active component
Product B.
(2) This constraint cannot be applied because
Product E and Product F both belong to a
component other than the active component
Product B. To define this constraint, Product D
must be made active.
(1) This constraint cannot be applied because
Product K does not belong to the active
component Product B. To define this constraint,
Product A must be made active.
Copyright DASSAULT SYSTEMES 2002
67
Assembly Assistant
This assistant will warn you when you make mistakes putting constraints
1 This warning appears when you have switched on the setting
only use the published geometry and try to select a non
published element for a constraint
(4)
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Update
needed
Update
done
Update
needed
Update
done
1
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Select a record
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constraints and
components to
be updated
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2
Update Analysis dialog box
appears and displays:
analyzed component
In Analyse tab
Constraints of the
analyzed component
that are to be updated
Sub Assemblies of the
analyzed component
that are to be updated
Constraints of the
sub assemblies that
are to be updated
Representations of parts
that are to be updated
75
In Update tab
List of the
unresolved
components
3
Select or multiselect in the list
the features you
want to update
4
Click on
Update icon
6
5
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Quick Constraint
2
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Change Constraint
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81
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(1)
2
Double click on the
Constraint you
want to apply
several times
(4)
83
(1)
4
(4)
(5)
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(3)
3
(1)
2
Double click on the
Constraint you
want to apply
several times
Once you have obtained all the needed constraints, you must
4
deactivate the command by clicking on it
Copyright DASSAULT SYSTEMES 2002
(4)
85
Hiding Constraints
You will learn how to Hide assembly constraint symbols in the geometry
86
Un-cluttered screen
87
88
Select Hide/Show
89
4
Select Hide/Show
90
(1)
(2)
[Shift] key
Select Hide/Show
91
Filtering Constraints
You will learn how to filter Hide assembly constraint symbols in the
geometry
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Analyzing an Assembly
You will become familiar with tools created to analyze an
assembly
Measuring
Computing Clash and Clearance
Viewing Mechanical Properties
Analyzing Constraints
Analysing Degrees of Freedom
97
Measuring an Assembly
You will learn how to measure an assembly
98
99
4b
Measure
Between
4a
100
5
Sub element is
now under
selection in
CATIA and
highlighted
4
Select the sub
element
101
Measuring Items
You can measure geometric items.
Measure
Item
102
Measuring Inertia
You can measure Inertia of components or geometric elements.
1
Measure
Inertia
103
Keeping Measure
You can keep results of measures as features in the tree
When Creating
your measure,
activate the Keep
Measure option
And be saved in
the CATProduct file
104
105
106
3b Click on Apply
107
Select Clearance in
the list
3b
Key in the
clearance value
3c
Click on Apply
Clearance violation is
4a signaled in the window
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109
110
Properties
Mechanical tab
111
3
2
Material is applied
and appears in
specification tree of
the part
112
Analyzing Constraints
You will learn how to analyze the status of constraints and the
relationship between constraints and components
113
Not
updated
Deactivated
Unresolved
Active
A constraint is set between at less two components (except for the fixing constraint),
you will see them thanks to its display in specification tree or with the dependences
tree
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What is a DOF ?
There are 6 Degrees of Freedom for each instance:
3 Degrees of Rotation and 3 Degrees of Translation
a instance, there is
120
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Designing in-context
of an Assembly without external
You will learn how to design a part in-context of an assembly
links
without External References
123
124
No associativity in case
of Design modifications
125
126
Editing a Part
In order to edit a part, the part must be activated.
4
3
128
129
Project 3D
Elements
130
Intersect 3D
Elements
131
132
133
134
Snap
Notice that
first selected
component
will move
5
Components
are correctly
positioned
relative to each
other
4
Click
somewhere in
the geometric
space to
validate the
position
135
136
137
2
1
Snap
5
Planes are now aligned
Planes
Axis
Points
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2a
144
145
(2)
Note that constraint
commands are available
even if no components are
on Design mode
146
Select Dependencies
from the Analyze menu
The graph lists the parts and model that should be switched to Design Mode
147
Deleting Components
You will learn how to delete components and their associated constraints
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149
Deleting a Component
When deleting a component, you decide whether or not to delete the
constraints associated with the component.
150
Duplicating Components
You will learn how to duplicate components
151
Copy-and-Paste a Component
Copy-and-Paste is an easy way to duplicate a component.
1 Right-click the
component to be copied
Copy
Instance name
Paste
152
Click Assembly-Design
3
153
Select a component
3b Select a direction
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Reuse Pattern
Select a component
Notice that the constraints for the duplicate components are correct.
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Lug Nut
Disk
Component to instantiate
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Pattern
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Symmetrical Sub-Assemblies
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Results:
4 components created
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New instance
162
Keep Links
Once the symmetrical sub-assembly has been generated, changes in
the source sub-assembly shall allow updating it
FORM associativity:
A change in geometrical shape of the source part
leads to update the symmetrical part.
POSITION associativity:
A change of relative position of a component of the
source sub-assembly leads to update the position
of the symmetrical component in the symmetrical
sub-assembly.
STRUCTURE associativity:
A change in structure of the source sub-assembly (adding/removing
components) leads to update the structure of the symmetrical sub-assembly.
Copyright DASSAULT SYSTEMES 2002
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Replacing Components
You will learn how to replace components
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165
Replacing a Component
A single instance of a component can be replaced.
3a
Replacement Component
(2)
5
2x
(1)
(3)
Click on Reconnect
(4)
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5
Select the new connected
geometric element
Restructuring Components
You will learn how to move components from one assembly to
another assembly while maintaining constraints
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2
1
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Tree to reorder
Reordered tree
174
(1/2)
This command allows you to reorder components display in the tree under
selected product
1
(2)
(3)
175
(2/2)
3b
4b
Click this icon and click the
component above which you
want to place the selected
component
5
Click Ok to get the
reordered tree
Copyright DASSAULT SYSTEMES 2002
176
Flexible Sub-Assemblies
You will become familiar with positioning components in an
assembly using assembly constraints
Flexible Sub-Assemblies
What can you do with Flexible Sub-Assemblies?
Managing Flexible Sub-Assemblies with Several Levels
Propagating Position to Reference
177
Flexible Sub-Assemblies
You will learn how to get a Flexible Sub-Assembly and to see impacts
on positioning matrix and constraints
178
Leg.1
Leg.3
Leg.4
Leg
Leg.2
Relative positions of
components in the
reference of the SubAssembly
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Flexible/Rigid
Sub-Assembly
(1)
Purple wheel
means means
flexible instance
(2)
Note that you can make the sub-Assembly rigid again using
the same icon
Copyright DASSAULT SYSTEMES 2002
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181
a component of the
active assembly
flexible
instance
a component of the
active assembly
And a component of a
Flexible sub-assembly
And a component of
a rigid sub-assembly
182
Mechanical Structure
Flexible Sub-assembly
does not exist anymore in
Mechanical Structure tree
Components and
constraints of Flexible
Sub-Assemblies are
considered as direct
childs of the root
assembly in mechanical
Structure tree
183
Mechanical
Structure of the
reference
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Flexible Sub-Assembly
Rigid Sub-Assembly
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Numerical Value
Rigid Sub-Assembly
Flexible Sub-Assembly
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: flexible instance
: rigid instance
Flexible sub-assembly
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V5R8
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To Sum
Sum
UpUp
...
You have seen CATIA V5 Assembly Design
User interface:
192