Frothfloatation

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Froth Floatation

Presented By:
Gulfam Hussain

Introduction
Floatation is an extractive process where

various minerals
extracted.

can

be

selectively

Flotation is a selective process and can be

used to achieve specific separations from


complex ores.
For example, in poly-metal ores such as Pb-

Zn-Cu, floatation allows separate extraction


of Pb, Cu and Zn.

Principal of froth
floatation
Flotation is a physico-chemical separation process

that utilises the difference in surface properties of


the valuable minerals and the unwanted gangue
minerals.
1. Selective attachment to air bubbles (or "true

flotation").
2. Entrainment in the water which passes through the
froth.
3. Physical entrapment between particles in the froth
attached to air bubbles (often referred to as
"aggregation").

Steps involved mineral recovery


through floatation
1. Liberation
2. Establish hydrophobic film on minerals that
are not
naturally hydrophobic.
3. Promote bubble formation.

Classification of minerals
o Polar
o Non-polar

All minerals are classified into polar or non-polar


types according to their surface characteristics.
Since water is a polar molecule, polar mineral
surfaces tend to be hydrophyllic
Whereas, nonpolar mineral surfaces tend to be
hydrophobic.
The goal is to make the mineral surface
hydrophobic so the minerals will attach to the
bubbles in the froth.

Classification of polar minerals


Group 1

Group 2

Group 3(a)

Galena
Covellite
Bornite
Chalcocite
Chalcopyrit
e
Stibnite
Argentite
Bismuthinit
e
Millerite
Cobaltite
Arsenopyrit
e
Pyrite
Sphalerite
Orpiment
Pentlandite

Barite
Anhydrit
Gypsum
Anglesit

Cerrusite
Malachit
Azurite
Wulfenit

Group 4

Hematite
Magnetite
Gothite
Chromite
Ilmenite
Group 3(b) Corundum
Fluorite
Pyrolusite
Calcite
Limonite
Witherite
Borax
Magnesite
Wolframit
Dolomite
e
Apatite
Columbite
Scheelite
Tantalite
Smithsonite Rutile
Rhodochrosi Cassiterite
te
Siderite
Monazite

Group 5
Zircon
Willemite
Hemimorp
hite
Beryl
Feldspar
Sillimanite
Garnet
Quartz

Degree of polarity of mineral types:

Sulfides < sulfates < carbonates < phosphates


<
oxides < hydroxides < silicates.
The

surfaces of non-polar minerals are


characterised by relatively weak molecular
bonds. The minerals are composed of covalent
molecules held together by van der Waals
forces, and the non-polar surfaces do not
readily attach to the water dipoles, and in
consequence are hydrophobic.
Types of non-polar mineral include:
Coal, oil, molybdenite, diamond, talc, gold

Collectors
Render minerals hydrophobic by attaching to the

surface of mineral particles.


A collectors polar head will attach to a polar
mineral surface, leaving the nonpolar tails
toward the surrounding water molecules,
rendering the mineral hydrophobic,
Fig 2: interaction of collector with mineral
surface

Frothers
Produces stable bubbles for hydrophobic

particles to attach.
When the mineral surfaces have been
rendered hydrophobic by the collector, the
frother is meant to produce a stable bubble.
Frothers also act as collectors, which can
lead to decreased selectivity.
Some collectors are such good frothers as
well that they stabilize the froth so much as
to reduce their transportability.
Example frothers include pine oil and MIBC
(methyl isobutyl carbinol).

Regulators
Regulators,

or
modifiers,
are
used
extensively in flotation to modify the action
of the collector, either by intensifying or by
reducing its water-repellent effect on the
mineral surface.
Regulators can be classed as activators,
depressants, or pH modifiers.

Activators
These reagents alter the chemical nature of

mineral surfaces so that they become


hydrophobic due to the action of the
collector.
Activators are generally soluble salts which
ionise in solution, the ions then reacting
with the mineral surface.
A classical example is the activation of
sphalerite by copper in solution
ZnS + Cu 2

CuS + Zn 2+

Depressants
Depression

is used to increase the


selectivity of flotation by rendering certain
minerals hydrophilic (water-avid), thus
preventing their flotation.
They are key to the economic flotation of
certain ores such as platinum and nickel
sulphides.
There are many types of depressants and
their actions are complex and varied, and in
most cases not fully understood, making
depression more difficult to control than the
application of other types of reagent,
particularly when the froth phase is also

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