Service.

Self-Study Programme 221

Electronic Manual Gearbox

Design and Function

Taking the Lupo as the basis, Volkswagen has developed the world's first 3 L car that will also go into volume production. Designing a vehicle which covers 100 km on 3 litres of fuel involved a great deal of detail work. Factors influencing fuel consumption - such as aerodynamics, rolling resistance, engine concept, gearbox tuning and kerb weight - have been revised systematically. The goal was achieved by using new technologies, weight-saving materials and new production processes.

However, the driver also plays a key role with regard to fuel economy. A great many drivers are not aware of this fact, though. The new electronic manual gearbox eliminates gear shift errors. Gear shifts are executed automatically and in such a way as to optimise fuel consumption. The advantages of an electronic manual gearbox over an automatic gearbox are lower weight and higher efficiency.

221_001

New

Important Note

The Self-Study Programme is not a Workshop Manual.

Please always refer to the relevant Service Literature for all inspection, adjustment and repair instructions.

Table of contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The electronic manual gearbox . . . . . . . . . . . . . . . . . . . 4 Mechanicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 The selector lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 System representation . . . . . . . . . . . . . . . . . . . . . . . . . . .10 The hydraulic clucth control . . . . . . . . . . . . . . . . . . . . . .12 The selector gate selection . . . . . . . . . . . . . . . . . . . . . . . 14 The gear selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 The pressure control . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 The hydraulic pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 The clutch slave cylinder . . . . . . . . . . . . . . . . . . . . . . . . 25 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 The sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 The actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 The gearbox control unit. . . . . . . . . . . . . . . . . . . . . . . . 44 The stop/start function . . . . . . . . . . . . . . . . . . . . . . . . . 46 Function diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 The self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Test your knowledge . . . . . . . . . . . . . . . . . . . . . . . . . . .52

General information
The electronic manual gearbox
comprises three main elements:

The electronics comprise: the electronic selector lever the electronic accelerator pedal the gearbox control unit the electro-hydraulic valves the potentiometer and the micro-switches

The hydraulics comprise: - the hydraulic unit with hydraulic pump and pressure accumulator - the clutch slave cylinder - the selector lever - the pressure valves

The mechanicals comprise: - manual gearbox 085 - the selector shaft and the lever mechanism of the selector lever

In the electronic manual gearbox, movements of the gear lever are registered by a potentiometer and four micro-switches and signalled to the control unit. The actual gear change is initiated by the gearbox control unit and executed via hydraulic valves and selector levers.

Manual gearbox Hydraulic unit Hydraulic pump Press. accumulator Clutch slave cylinder

selector lever Selector lever Control unit Lever mechanism on selector lever Potentiometer on selector lever

Potentiometers and micro-switches in selector lever housing

221_003

Mechanicals
General information
The electronic manual gearbox mechanism is based on the 5speed manual gearbox fitted in the VW Polo and Lupo. The manual gearbox has been made lighter and revised to make it suitable for use in the Lupo 3 L. Weight was reduced as follows: Openings were included in the crown wheel The input and output shafts were hollow drilled The 5th gear has been designed as a spoked gear wheel 221_004 The remaining gear wheels have been made lighter by machining recesses in the side faces - By moving the oil filler screw, oil capacity has been reduced by 0.2 litres but the oil level is still the same as before

5th gear

Gear change sleeve for 3rd+4th gear Gear change sleeve for 1st, 2nd + reverse gear

Input shaft

Output shaft

Gear change sleeve for 5th gear Crown wheel Triple roller joint

221_005

Gear shifts
of the standard manual gearbox are initiated via the gear lever and transferred to the selector shaft on the gearbox by means of cables and reversing levers.
Gear change sleeve

A lateral movement of the gear lever (blue arrow) is transmitted to the selector shaft by means of cables and the lever mechanism. This causes the selector shaft to rotate (idling motion).

Gearshift rod

Selector shaft

Shift finger

Gear change sleeve

Gearshift rod Selector shaft

Shift finger
221_006

Forward and reverse movements of the gear lever (red arrow) are transformed to forward and reverse movements of the selector shaft (gearshifts).

In the electronic manual gearbox, external mechanical actuation is performed by the selector lever.

Mechanicals
The selector lever
transfers the shift operations initiated by the control unit to the selector shaft on the manual gearbox. Hydraulic pistons in the selector lever housing are actuated with hydraulic fluid via solenoid valves. The piston applies pressure to the piston rocker to whose arbor the gate selection lever is attached. A linkage transfers the movement to a lever located on the selector shaft. This causes the selector shaft to rotate.
Gate selection lever

Piston rocker

Hydraulic piston

Linkage Selector shaft

Selector shaft

221_007

When a gear is selected, two additional pistons in the selector lever housing are actuated with oil pressure via solenoid valves. A piston applies pressure to a piston to whose arbor the gear selector lever is attached. The selector shaft is moved forward or backward.

Solenoid valve

Gear selector lever Selector shaft

Hydraulic piston

Piston rocker

Selector shaft

221_008

Hydraulics
System representation
The hydraulics enable the system to execute shift movement sequences. An electrical hydraulic pump generates for the required pressure. Thanks to the pressure accumulator, the system has an oil and pressure reserve which enables it to execute instantaneous shift operations. A pressure accumulator signals the momentary system pressure to the control unit.

Expansion tank

Hydraulic pump

Pressure accumulator

Pressure sensor

T
Clutch slave cylinder

K
Non-return valve

Solenoid valve for clutch

221_009

K = pressure pipe connection to clutch P = pressure pipe connection to pump (pressure side) T = pressure pipe connection to expansion tank 10

During a gear change, solenoid valves admit pressure to both the clutch slave cylinder and the pistons in the selector lever corresponding to the correct position in the selector gate and the gear selected.

Directional control valves for selector gate selection Gate selection control lever

Valve 1

Valve 2

Hydraulic piston for selector gate selection

Valve 3

Valve 4

Hydraulic piston for gear selection Pressure-reducing valve for gear selection
221_010

Control gear selector lever

11

Hydraulics
The hydraulic clutch control
During a gear change, the clutch solenoid valve is also activated by the gearbox control unit. The solenoid valve is used to control clutch opening or clutch closing. Located on the end of the clutch slave cylinder is a potentiometer which enables the control unit to detect the exact position of the clutch slave cylinder and also the position of the clutch.

Clutch closed

Hydraulic pump Expansion tank Pressure accumulator

Pressure sensor

to selector lever Solenoid valve for clutch

Potentiometer

Piston in clutch solenoid valve Clutch slave cylinder Non-return valve

Piston in clutch slave cylinder

221_011

Clutch

12

Clutch opened
Pressure accumulator

To open the clutch, the piston of the solenoid valve is displaced in such a way that the oil pressure can flow from the pressure accumulator to the clutch slave cylinder. Pressure is applied to the clutch slave cylinder piston; the latter then pulls the clutch lever via a cable. The clutch is actuated and opens.

The potentiometer registers the position of the clutch and sends a corresponding signal to the control unit.
Clutch solenoid valve

Clutch slave cylinder Clutch

Clutch 20% opened The clutch is kept approx. 20% open in order to ensure good response during gear change operations and to reduce transition times. The piston in the solenoid valve maintains a residual pressure of approx. 20% of the maximum pressure in the clutch slave cylinder after the clutch is opened. The piston is positioned in such a way that it blocks all hydraulic connections.
T P

Pressure accumulator

Clutch solenoid valve

Clutch slave cylinder Clutch

221_012

13

Hydraulics
Selector gate selection from right to left
Solenoid valves 1 and 2 are activated by the gearbox control unit when a selector gate movement is executed on the gearbox selector shaft.

Hydraulic pump Expansion tank

Pressure accumulator

Non-return valve

14

For selector gate movement from right to left, solenoid valve 1 is activated and oil pressure is admitted to the left piston in the selector lever. The piston moves a rocker to whose arbor the selector gate control lever is attached. The control lever moves a lever on the selector shaft via a connecting rod. This causes the selector shaft to rotate. There are several interlocking pistons with different surface areas in the selector lever. They react to the inflowing volume of oil in such a way that the selector shaft can also be rotated into the positions for the 3rd - 4th gear gates or 1st - 2nd gear gates.

Solenoid valve 1 Rocker Solenoid valve 2 Control lever

Selector lever

Several interlocking pistons

Connecting rod

Selector shaft

Lever on selector shaft

221_014

15

Hydraulics
Selector gate selection from left to right
Solenoid valves 1 and 2 are reactivated.

Hydraulic pump Expansion tank

Pressure accumulator

Non-return valve

16

For movement of the selector gate from left to right, solenoid valve 2 is activated and the oil pressure is admitted to the right piston in the selector lever. The piston moves the lever on the selector shaft by means of the rocker and the connecting rod. The selector shaft is rotated.
Solenoid valve 1

Solenoid valve 2 Rocker Control lever

Selector lever Several pistons with different cross-sections

Connecting rod

Selector shaft

Lever on selector shaft

221_015

17

Hydraulics
Gear selection
Solenoid valve 3 and 4 are activated by the gearbox control unit when a gear is selected.

Hydraulic pump

Pressure accumulator

Expansion tank

Non-return valve

18

To perform an upshift in the direction of travel, solenoid valve 4 is activated. The oil pressure flows to the left piston in the selector lever. The piston applies pressure to the rocker. The lever for the selector shaft is connected to the rocker. The selector shaft is pushed forward and a gear is selected.

Piston pair for gear selection Solenoid valve 3

Solenoid valve 4

Rocker

Lever for selector shaft

Selector shaft
221_016

19

Hydraulics
Gear selection
Solenoid valves 3 and 4 are activated by the gearbox control unit when a gear is selected.

Hydraulic pump Expansion tank

Pressure accumulator

Non-return valve

20

To perform a downshift in the direction of travel, solenoid valve 3 is activated. The oil pressure flows to the right piston in the selector lever. The piston applies pressure to the rocker. The lever for the selector shaft is connected to the rocker. The selector shaft is pulled back and a gear is selected.

Piston pair for gear selection Solenoid valve 3

Solenoid valve 4

Rocker

Lever for selector shaft

Selector shaft
221_017

21

Hydraulics
The pressure control

Valve 3 Valve 4
deenergised energised

Valve 3 Valve 4
deenergised energised

Valve 1 Valve 1 Valve 2

Selector lever Valve 1 energised deenergised

Valve 2 Valve 4

deenergised deenergised

Valve 3

deenergiseddeenergised

Valve 2 Valve 3 Valve 4

Valve 3
energised Selector gate selection lever

Valve 4
deenergised

Valve 1 + 2 control selector gate selection.

Gear selector lever

Valves 3 + 4 control gear selection

221_018

22

Valve 3 Valve 4
deenergised energised

Valve 3

Valve 4

Gear selection

deenergised energised

Valve 1 Valve 2
energised energised

Valve 1

Valve 2

Gate selection

deenergised energised

Valve 3 Valve 4 Gear selection

energised deenergised

All valves are deenergised in the selector gate positions for 1st and 2nd gear.

221_019

23

Hydraulics
The hydraulic pump,
together with the pressure accumulator, generates the system pressure of 39 - 55 bar required to actuate the clutch and perform gear changes. The hydraulic pump is activated when opening the driver's door. The pressure accumulator holds a certain oil and pressure reserve for quicker response.

Hydraulic pump motor Expansion tank for hydraulic fluid Pressure accumulator

221_020

24

The clutch slave cylinder

is supplied with oil pressure via a solenoid valve during a clutch engagement operation. The pressure build-up causes a piston in the clutch slave cylinder to move; the clutch cable is attached to the end of this piston. The clutch lever is now actuated. The clutch lever is returned to its initial position by a spring in the clutch slave cylinder or by the clutch plate spring. The position of the clutch slave cylinder is registered via the clutch movement sender and signalled to the gearbox control unit.

Clutch lever

Clutch cable

Clutch movement sender

Clutch slave cylinder

221_047

25

Electronics
System overview
Switch for electronic manual gearbox E262 Electronic manual gearPotentiometer for selector lever forwards/reverse G272 Switch for gate recognition, selector lever F257 Switch for N recognition, selector lever F258 Switch for stop position F259 Switch for E recognition F271 box control unit J514

Potentiometer 2 for gear recognition G240 (gate selection) Potentiometer 1 for gear recognition G239 (gear selection)

Clutch movement sender G162

Sender for hydraulic pressure G270

Gearbox speed sender G38 Brake pressure sender F270

Door contact switch, driver's side F2 Bonnet switch F207

Diagnostic connection

26

Engine control unit

Handbrake warning lamp K14

e.g. coolant temperature signal accelerator pedal position signal

Selector lever lock solenoid N110

Control unit for display unit in dash panel insert J285 Valves 1 + 2 for selector lever N286, N287 (gate selection)

Valves 3 + 4 for selector lever N284, N285 (gear selection)

ECO
Warning lamp for Economy mode Gearshift indicator

Hydraulic pump

Solenoid valve for clutch slave cylinder N255 ABS control unit

27

Electronics
The sensors The selector lever
The electronic selector lever offers a choice between automatic gear selection and manual gear selection. Pushing the the electronic selector lever into the left selector gate allows gear changes to be performed individually like on the tiptronic. + = Upshifts - = Downshifts In the right selector gate and in position E, the forward gears are selected automatically depending on engine speed, vehicle road speed, etc. The movements of the selector lever are registered by 4 micro-switches and a potentiometer, and are signalled to the control unit.

STOP + R N E

Micro-switch

Potentiometer

221_021

28

The potentiometer for selector lever forwards/reverse -G272is located on the rotational axis for the backwards and forwards movements of the selector lever.

221_022

Function The potentiometer registers the exact position during the reverse and forward movements of the selector lever. It also sends the tip signals in the tiptronic gate to the control unit. Signal utilisation For determining the exact position of the selector lever during the reverse and forward movements.

29

Electronics
Micro-switch -F257- for gate recognition, selector lever Micro-switch -F258- for N recognition, selector lever
Both micro-switches are located in the selector lever housing.

F257

F258

Function Both micro-switches are actuated mechanically by the selector lever in the corresponding positions.

221_023

Signal utilisation Micro-switch -F257- for gate recognition in the selector lever housing informs the gearbox control unit about whether the selector lever is located in the tiptronic gate. Micro-switch -F258- for N recognition informs gearbox control unit -J514- about whether the selector lever is in the neutral position.

30

Micro-switch -F259- for stop recognition Micro-switch -F271- for E recognition

Both micro-switches are located in the housing of the selector lever.

F259

F271

Function
221_024

Both micro-switches are actuated mechanically by the selector lever in the corresponding positions.

Signal utilisation Micro-switch -F259- for stop recognition and micro-switch -F271- for E recognition inform gearbox control unit -J514- about whether the selector lever is in the stop position or E position.

31

Electronics
Potentiometer -G240- for gate recognition and potentiometer -G239for gear recognition
The potentiometers are located on the selector lever and are actuated by the piston rocker arbor.

Selector lever

Potentiometer for gate recognition Potentiometer for gear recognition

Piston in selector lever

Piston rocker

Piston rocker arbor Potentiometer for gear selection

221_025

Design and function Potentiometer -G239- for gear recognition registers backward and forwards movement of the selector shaft.

Example for 3rd gear Potentiometer for gear selection

Potentiometer -G240- for gate recognition registers the individual positions during the gate movement of the selector shaft.

221_026

Potentiometer for gate selection

Both potentiometers send the registered positions to gearbox control unit -J514-. 32

Clutch movement sender -G162The clutch movement sender is located on the clutch slave cylinder. Design and function The position of the clutch is registered via the senders and signalled to the gearbox control unit.

Clutch movement sender

Clutch slave cylinder

221_27

The clutch limit positions are measured are registered at regular intervals. This enables the system to allow for clutch wear.

33

Electronics
Sender -G270- for hydraulic pressure

The sender for hydraulic pressure is located on the hydraulic unit.

221_028

Function The sender for hydraulic pressure measures the pressure produced in the system by the hydraulic pump. Signal utilisation The shift points are at 39 and 55 bar. If the measured pressure is less than 39 bar, the hydraulic pump will start. When the shut-off pressure of 55 bar is reached, the pump is again switched off.

34

Gearbox speed sender -G38The gearbox speed sender is located on the gearbox housing.

221_029

Design and function The gearbox speed sender measures the rotational speed of the gearbox input shaft. Using this Information and the road speed signal, the gearbox control unit can determine what gear is selected and the extent of clutch slip.

35

Electronics
Brake pressure sender -G270The brake pressure sender is located on the engine bulkhead in the engine compartment on the right.

221_030

Design and function The excess pressure in the brake pipe is measured. The response pressure lies between 4 and 6 bar. The gearbox control unit recognises from this pressure reading how heavily the vehicle is being braked. Signal utilisation If the brake pressure is in excess of 4 - 6 bar in ECO mode, the engine is, for example, shut off via the stop/start function after 3 s braking time and after the vehicle comes to a standstill.

36

Selector lever lock solenoid -N110The selector lever lock solenoid is located on the selector lever.

1 2

221_031

Design and function The selector lever lock solenoid locks the selector lever in the STOP position when the ignition is switched on. The selector lever cannot be moved out of this position until the brake pedal is pressed.

37

Electronics
Reverse gear To engage reverse gear, a mechanical lock (pawl) must be released. To do this, the button on the selector lever must be pressed.

221_032

Pawl

Button for reverse gear lock

221_033

38

Valves -N286- and -N287- for the selector gate selection

The valves for the selector gate selection are located on the selector lever. Design and function The valves are actuated by the gearbox control unit and control the selector gate positions in relation to the individual gears. These valves are control valves, i.e. only two switched positions are possible: depressurised or pressurised.

Valve for selector gate selection

SSP 5268-21 221_034

39

Electronics
Valves -N284- and -N285- for gear selection

The valves for gear selection are located on the selector lever. Design and function The valves are actuated by the gearbox control unit after the selector shaft has reached the correct position in the selector gate and when a gear needs to be selected. Each valve is responsible for a gear change direction. These valves are control valves, i.e. the pressure is regulated depending on the applied current. This is a requirement for synchronising the gears during the gear change operation.

Valves for gear selection

221_035 SSP 5268-20

40

The electric motor for the hydraulic pump,

together with the pressure accumulator, the hydraulic fluid revervoir, the clutch solenoid valve and the pressure sensor, make up a hydraulic unit. Design and function When opening the driver's door or in the event of a pressure drop, the electric motor for the hydraulic pump runs until the shut-off pressure is reached, and then it is switched off again. In the event of a defect, e.g. in the pressure sensor, the electric motor runs on for up to 5 minutes.

Motor for hydraulic pump

221_036

41

Electronics
The solenoid valve for clutch slave cylinder -N255is attached to the hydraulic unit.

Solenoid valve for clutch slave cylinder

221_037

Design and function The solenoid valve for the clutch slave cylinder is activated when the clutch is to be opened, closed or partially opened.

42

Notes

43

Electronics
The gearbox control unit
is connected to the control units for - diesel direct injection - ABS - dash panel insert via the CAN databus. The control units interchange information via the CAN databus. This way it is possible for several control units to process the information from a sensor and activate their actuators accordingly. The gearbox control unit controls the shift operations in dependence on the data acquired, e.g. engine speed, speed, engine load, brake actuation, etc.

CAN databus - gearbox control unit

Glow plug data Engine speed Engine torque Accelerator pedal position Engine cut-out override Signal brake pedal

221_038

The gearbox control unit informs the engine control unit about events such as a reduction in engine torque during the clutch engagement/disengagement operation.

44

CAN databus - engine control unit

Engine torque control Engine shut-off Accelerator pedal position

221_039

Diesel direct injection system control unit CAN databus control unit for display unit in dash panel insert
Signal from switch for electronic manual gearbox Display of ECO mode, consumption, shift indicator, etc.

Control unit with display unit in221_040 dash panel insert

CAN databus ABS control unit

Signal wheel speed sensor

221_041

CAN means: Controller Area Network (control unit network)

ABS control unit

45

Electronics
The stop/start function
In Economy mode, the 3L Lupo has a stop/start function which eliminates fuel wastage. When the vehicle is stationary, the engine is shut off if the foot brake is pressed and held down for longer than 3 s.

The conditions for automatic shut-off of the engine are: q Selector lever is in position E q ECO mode is active q Brake is held down for 3 s. q Brake pressure above 4-6 bar q ABS wheel speed sensors indicate that vehicle is stationary
221_042

STOP

q Coolant temperature is above 17C q Intake air temperature is above 0C q Alternator load factor below 55% The conditions for resumption of vehicle operation are: q The driver releases the brake pedal q The gearbox control unit starts the engine q The gearbox control unit switches the starter off as soon as the engine begins to run q The gearbox control unit activates the clutch and engages first gear q The driver presses the accelerator pedal and the vehicle accelerates
221_043

START

46

Switch -E262- for electronic manual gearbox

The ECO mode can be switched on and off with this switch. The switch for the electronic manual gearbox is located in the middle of the dash panel.

ECO

Handbrake warning lamp -K14flashes if the handbrake is not applied when parking the vehicle with selector lever in the STOP position.

ECO

ECO

2 1 0

3 4

2 1

3
221_044

47

Function diagram

30 G239 G240 N284 N285 N286 N287 J 510 V180 N255 G270

J514

G272

F257

F258

F259

E262

Switch for electronic manual gearbox Bonnet switch

G38 G162

Gearbox speed sender Clutch movement sender Potentiometer for gate recognition Potentiometer for gear recognition Sender for hydraulic pressure Potentiometer for selector lever forward/reverse

F207 F257

G239 Switch for gate recognition, selector lever Switch for N recognition, selector lever Switch for stop recognition Brake pressure sender Switch for E recognition G240 G270 G272 F259 F270 F271 48

F258

D N110 G162 G38 F270 F207

J514

F271

E262
221_048

J510 J514 N110 N255

Relay for gearbox hydraulic pump Electronic manual gearbox control unit Selector lever lock solenoid Valve for selector lever

Input signal Output signal Positive Earth

N284..287Valves for gear selection V180 Hydraulic pump motor

49

Self-diagnosis
Self-diagnosis

The following functions can be read out using the vehicle Diagnostic Testing and Information System V.A.S 5051: 01 Interrogate control unit version 02Interrogate fault memory 03 Actuator diagnosis 04 Basic adjustment 05 Erase fault memory 06 End of output 07 Encode control unit 08 Read measured value block

V.A.S 5051

Abb.8

221_045

The diagnostic connector is located in the central console behind the ashtray.

221_046

50

Function 02 Interrogate fault memory Faults in the components listed below are registered by the self-diagnosis function and stored in the fault memory.

E 262 Electronic manual gearbox control unit J 514

CAN databus

G 272 F 257 F 258 F 259 F 271

K 14

N110

G40 N 286 N287

G 39 G 162

G 270

N 284 N285

G 38 F 270 F2 F 207 Diagnostic connection

221_047

J 510

N 255

51

Test your knowledge

1. What gearbox serves as the basis for the electronic manual gearbox? a) 002 b) 085 c) 02J

u u u
2.

How is the selector lever movement transferred to the selector shaft? a) by a linkage b) by the selector lever c) by selector cables

u u u
3.

In what selector gate position are all valves deenergised? R 3+4 1+2

u a) u b) u c)
4.

Which of these components belongs to hydraulic unit? Pressure accumulator Valves for selector lever Clutch movement sender Pressure sensor Clutch solenoid valve

u a) u b) u c) u d) u e)
5.

In total, how many valves in the selector lever control gear and gate selection? 2 6 4

u a) u b) u c)

52

6.

Which of these components are networked with the electronic manual gearbox control unit through the CAN databus? Control unit for display unit in dash panel insert ABS control unit Engine control unit

u a) u b) u c)
7.

When is the engine shut off in ECO mode? a) when releasing the accelerator pedal b) after 60 s braking time and when the vehicle is stationary c) after 3 s braking time and when the vehicle is stationary

u u u
8.

What condition must be met before the selector lever can be moved out of the STOP position? The brake pedal must be pressed The steering wheel must be in the straight-ahead position The handbrake must be applied

u a) u b) u c)
9.

Which of these conditions must be met before the engine is shut off automatically? Coolant temperature over 17C ECO mode is active Alternator load factor below 55% Solutions: 10. c 9. a, b, c 8. a 7. c 6. a, b, c 5. c 4. a, d, e 3. c 2. b 1. b 53

u a) u b) u c) u u u

10. When does the handbrake warning lamp flash? a) when the brake linings are worn b) when the brake fluid level in the reservoir is too low c) when the handbrake for parking the vehicle is not applied when the selector lever is in the STOP position

Notes

54

55

ry na . 0 i lim n19 re io P rs ve

221

SSP 5268-40

For internal use only VOLKSWAGEN AG, Wolfsburg All rights reserved. Technical specifications subject to change without notice. 940.2810.40.00 Technical status: 05/99

 This paper is produced from

non-chlorine-bleached pulp.