Mains Compact NT 1.0 Reference Guide

MainsCompact NT
Mains controller for the InteliCompact gen-set controllers
SW version 1.0, March 2009
REFERENCE GUIDE
Copyright 2008 ComAp s.r.o. ComAp, spol. s r.o. Kundratka 17, 180 00 Praha 8, Czech Republic Tel: +420 246 012 111, Fax: +420 266 316 647 E-mail: [email protected], www.comap.cz
Table of contents
Table of contents ..................................................................................................................................... 2 Document information ............................................................................................................................. 5 Clarification of notation ........................................................................................................................ 5 Conformity Declaration ........................................................................................................................ 5 System overview ..................................................................................................................................... 6 General description.............................................................................................................................. 6 Configurability ...................................................................................................................................... 6 Applications overview .......................................................................................................................... 7 Installation ............................................................................................................................................... 9 Mounting .............................................................................................................................................. 9 Package contents .................................................................................................................................. 10 Terminal diagram ............................................................................................................................... 10 Voltage and current inputs ................................................................................................................. 11 Binary inputs ...................................................................................................................................... 13 Binary outputs .................................................................................................................................... 14 Circuit breakers.................................................................................................................................. 15 Breaker control outputs .................................................................................................................. 15 MCB special requirements ............................................................................................................. 16 Extension modules............................................................................................................................. 17 IGS-PTM ........................................................................................................................................ 17 IGL-RA15 remote annunciator ....................................................................................................... 18 IL-NT-AOUT8 ................................................................................................................................. 19 Communication modules ................................................................................................................... 20 IL-NT-232 ....................................................................................................................................... 20 IL-NT-232-485 ................................................................................................................................ 20 IL-NT-S-USB .................................................................................................................................. 21 IB-Lite ............................................................................................................................................. 21 IG-IB Internet bridge....................................................................................................................... 22 Typical wiring ..................................................................................................................................... 24 Getting into operation ............................................................................................................................ 25 Programming the configuration.......................................................................................................... 25 Programming the firmware................................................................................................................. 25 Programming a non-responding controller ........................................................................................ 26 Factory default configuration ............................................................................................................. 27 Operator guide....................................................................................................................................... 28 Front panel elements ......................................................................................................................... 28 User interface modes......................................................................................................................... 30 Display screens and pages structure................................................................................................. 30 View measured values....................................................................................................................... 31 Setpoints - view and change.............................................................................................................. 32 Browsing the history log..................................................................................................................... 33 Browsing alarms ................................................................................................................................ 34 Entering the password ....................................................................................................................... 35 Controller information screen............................................................................................................. 35 Controller language selection ............................................................................................................ 36 User interface mode selection ........................................................................................................... 37 Display contrast adjustment............................................................................................................... 37 Function description .............................................................................................................................. 38 Operating modes ............................................................................................................................... 38 OFF ................................................................................................................................................ 38 MAN................................................................................................................................................ 38 AUT ................................................................................................................................................ 39 TEST .............................................................................................................................................. 40 Gen-set group start/stop .................................................................................................................... 45 Breaker control................................................................................................................................... 45 MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 2
Master generator circuit breaker .................................................................................................... 45 Mains circuit breaker ...................................................................................................................... 46 Synchronizing................................................................................................................................. 46 Changeover.................................................................................................................................... 46 Parallel to mains operation ................................................................................................................ 47 Load control.................................................................................................................................... 48 Power factor control ....................................................................................................................... 48 Ramping the power up ................................................................................................................... 48 Ramping the power down .............................................................................................................. 48 Mains to island transfer .................................................................................................................. 48 Island operation ................................................................................................................................. 49 Island to Mains transfer .................................................................................................................. 50 Power management........................................................................................................................... 50 AMF function...................................................................................................................................... 51 Mains failure detection ................................................................................................................... 54 Healthy mains detection ................................................................................................................. 54 The AMF procedure ....................................................................................................................... 54 Alarm management............................................................................................................................ 55 Alarm handling ............................................................................................................................... 55 Alarm states ................................................................................................................................... 55 Remote alarm messaging .............................................................................................................. 55 Alarmlist.......................................................................................................................................... 55 Built-in alarms................................................................................................................................. 56 History log .......................................................................................................................................... 56 Exercise timer .................................................................................................................................... 57 Power switch...................................................................................................................................... 58 Setpoints................................................................................................................................................ 59 Setpoint synchronization.................................................................................................................... 59 Setpoint groups.................................................................................................................................. 59 Setpoints - Process Control ........................................................................................................... 59 Setpoints - Basic Settings .............................................................................................................. 59 Setpoints - Power management..................................................................................................... 60 Setpoints - AMF Settings................................................................................................................ 60 Setpoints - Sync/Load Ctrl ............................................................................................................. 60 Setpoints - Volt/PF Control............................................................................................................. 61 Setpoints - SMS/E-Mail .................................................................................................................. 61 Setpoints - ExtI/O Protect............................................................................................................... 61 Setpoints - Sensors Spec............................................................................................................... 61 Setpoints - Date/Time..................................................................................................................... 61 Values.................................................................................................................................................... 62 Invalid flag.......................................................................................................................................... 62 Value groups...................................................................................................................................... 62 Values - Mains................................................................................................................................ 62 Values - Bus ................................................................................................................................... 63 Values - Pwr Management............................................................................................................. 63 Values - Controller I/O.................................................................................................................... 63 Values - Extension I/O.................................................................................................................... 63 Values - Statistics........................................................................................................................... 64 Values - Info ................................................................................................................................... 64 Binary input functions ............................................................................................................................ 65 Binary output functions .......................................................................................................................... 66 Common functions ............................................................................................................................. 66 Alarm mirrors ..................................................................................................................................... 66 Communications.................................................................................................................................... 68 Direct cable connection...................................................................................................................... 68 Connection to a PC ........................................................................................................................ 68 Connection to a PLC ...................................................................................................................... 69 Modem connection............................................................................................................................. 69 Recommended GSM modems....................................................................................................... 70 Modem setup procedure ................................................................................................................ 70 MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 3
Internet connection ............................................................................................................................ 70 IG-IB setup procedure .................................................................................................................... 71 Modbus protocol ................................................................................................................................ 72 Maintenance .......................................................................................................................................... 73 Backup battery replacement .............................................................................................................. 73 Troubleshooting..................................................................................................................................... 75 Technical data ....................................................................................................................................... 77 Power supply ..................................................................................................................................... 77 Operating conditions .......................................................................................................................... 77 Standard conformity........................................................................................................................... 77 Physical dimensions .......................................................................................................................... 77 Binary inputs ...................................................................................................................................... 78 Binary outputs .................................................................................................................................... 78 Bus/Mains measurements ................................................................................................................. 78 Remote communication interface ...................................................................................................... 78 Extesion modules interface................................................................................................................ 79 Interface to other controllers .............................................................................................................. 79 Recommended CAN cables........................................................................................................... 79 Appendix................................................................................................................................................ 80 Table of setpoints............................................................................................................................... 80 Group: Process Control.................................................................................................................. 80 Group: Basic Settings..................................................................................................................... 81 Group: Int Protect ........................................................................................................................... 84 Group: Pwr Management ............................................................................................................... 85 Group: AMF Settings...................................................................................................................... 88 Group: Basic Settings..................................................................................................................... 91 Group: Volt/PF Control ................................................................................................................... 93 Group: Sync/Load Ctrl.................................................................................................................... 93 Group: Power Switch...................................................................................................................... 96 Group: SMS/E-Mail ........................................................................................................................ 97 Group: ExtI/O Protect ..................................................................................................................... 98 Group: Sensors Spec ................................................................................................................... 100 Group: Date/Time......................................................................................................................... 101 Table of values................................................................................................................................. 103 Table of binary input functions......................................................................................................... 115 Table of binary output functions....................................................................................................... 119 Common functions ....................................................................................................................... 119 Alarm mirrors................................................................................................................................ 122 Table of internal alarms ................................................................................................................... 128
MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf
Document information
MAINSCOMPACT-NT - REFERENCE GUIDE WRITTEN BY: JAN TOMANDL 2008 COMAP LTD. KUNDRATKA 17, PRAHA 8, CZECH REPUBLIC PHONE: +420246012111, FAX: +420266316647 WEB: HTTP://WWW.COMAP.CZ, E-MAIL: [email protected] DOCUMENT HISTORY REVISION NUMBER 1 RELATED SW. VERSION 1.0 DATE 25.3.2009
This documentation is available also in electronic form as a Windows help file MainsCompact-NT.chm. The help can be opened from the windows explorer or directly from the LiteEdit menu bar (if a connection is estabilished to a MainsCompact controller). Pressing F1 in the LiteEdit setpoint, values or configuration window will open the help with the context of currently selected setpoint, value and binary input or output function.
Clarification of notation
NOTE: This type of paragraph calls readers attention to a notice or related theme. CAUTION! This type of paragraph highlights a procedure, adjustment etc., which can cause a damage or unproper function of the equipment if not performed correctly and may not be clear at first sight. WARNING! This type of paragraph indicates things, procedures, adjustments etc. which need high level of attention, otherwise can cause personal injury or death.
Conformity Declaration
The following described machine complies with the appropriate basic safety and health requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation by us.
System overview
General description
The MainsCompactNT controller is a mains controller for a group of gen-sets controlled by InteliCompactNT controllers operating in stand-by or parallel modes. A modular construction allow upgrades to different levels of complexity in order to provide the best solution for various customer applications. The controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs for intuitive operation, which sets, together with high functionality, new standards in Genset controls. The key features are: Easy-to-use operation and installation. Factory default configuration covers most of applications Different customer changes are possible thanks to the configurability Excellent remote communication capabilities High reliability
Configurability
One of the key features of the controller is high level of adaptability of the system to the needs of every paricular application. The way, how to achive this, is the configuration. NOTE: Use LiteEdit PC software to read from controller or disk, view, modify and write the configuration to controller or disk. The firmware contains large number of binary inputs and outputs needed for all necessary functions available in the firmware. But not all functions are required at the same time on the same gen-set and also the controller hardware does not have so many input and output terminals. One of main tasks of the configuration is mapping of "logical" firmware inputs and outputs to the "physical" hardware inputs and outputs. Configuration parts: 1. Mapping of logical binary inputs (functions) or assigning alarms to physical binary input terminals 2. Mapping of logical binary outputs (functions) to physical binary output terminals 3. Assigning sensor characteristics and alarms to analog inputs 4. Assigning control values and output characteristics to analog outputs 5. Selecting of peripherial modules which are connected to the controller and doing the same as above for them 6. Changing language of controller texts
PRINCIPLE OF BINARY INPUTS AND OUTPUTS CONFIGURATION
The controller is delivered with a default configuration, which should fit to most standart applications. This default configuration can be changed only using PC and LiteEdit software. See LiteEdit documentation for details how to change the configuration. NOTE: You need one of communication modules to connect the controller to a PC with LiteEdit. There is a special easy removable service module for cases, where is no communication module permanently attached. Once the configuration is modified, it can be stored in a file for later usage with another controller or for backup purposes. The file is called archive and has file extension "aic". An archive contains full image of the controller in the moment of saving (if the controller is online to the PC) except firmware, i.e. besides configuration there are also current adjustment of all setpoints, all measured values, a copy of history log and a copy of alarm list. The archive can be simply used for cloning of controllers, which means preparing controllers with identical configuration and settings
Applications overview
A typical application for using the MainsCompact-NT (MC-NT) controller is a group of gen-sets controlled by InteliCompact-NT controllers, which shall cooperate with a mains. The MC-NT plays a role of the mains decoupling relay, synchronizer, load control device and others. Key functions of the MC-NT are: Mains voltage and frequency measurement and mains failure detection. Mains circuit breaker control (MCB). AMF function - automatic start of the gensets in case of mains failure. 7
Synchronizing of MGCB (master generator breaker) and reverse synchronizing of MCB. Soft load transfers between gensets and mains. Load control of the gensets in parallel to mains operation.
TYPICAL MCB WIRING
TYPICAL MGCB WIRING
Installation
Mounting
The controller is to be mounted onto the switchboard door. Requested cutout size is 175x115mm. Use the screw holders delivered with the controller to fix the controller into the door as described on pictures below.
Package contents
The package contains: Controller Mounting holders Terminal blocks
NOTE: The package does not contain any communication module. The required module should be ordered separately.
Terminal diagram
MAINSCOMPACT-NT
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Voltage and current inputs

WARNING! Risk of personal injury due to electric shock when manipulating with voltage terminals under voltage! Be sure the terminals are not under voltage before touching it. WARNING! Do not open secondary circuit of current transformers when primary circuit is closed!!! Open the primary circuit first! Use 1.5 mm2 cables for voltage connection and 2.5 mm2 for current transformers connection. Adjust nominal voltage, nominal current, CT ratio and PT ratio by appropriate setpoints in the Basic Settings group. Learn about how to view and change setpoints in the User interface chapter.
VOLTAGE MEASUREMENT WIRING
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CURRENT MEASUREMENT WIRING
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Binary inputs
Use min. 1 mm2 cables for wiring of binary inputs. NOTE: The name and function or alarm type for each binary input have to be assigned during the configuration.
WIRING OF BINARY INPUTS
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Binary outputs
Use min. 1 mm2 cables for wiring of binary outputs. Use external relays as indicated on the schematic below for all outputs except those where low-current loads are connected (signalization etc..). NOTE: The function of each output has to be assigned during the configuration. CAUTION! Use suppression diodes on all relays and other inductive loads!
WIRING OF BINARY OUTPUTS
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Circuit breakers
There are two power switches controlled by the controller: The master generator circuit breaker or contactor - MGCB (optional) The Mains circuit breaker or contactor - MCB
It is possible to use either a motorized circuit breaker or contactor. Below is the list of avalilable control outputs that should fit to all types of contactors or breakers. Following rules have to be kept when designing the wiring of power switches and their wiring: The control outputs must be configured and wiring of the power switches must be provided such a way, that the controller has full control over the breakers - i.e. the controller can open and close the breaker at any time. The breaker must respond within max. 2s to a close and open command. A special attention should be paid to opening of motorized circuit breakers, as it could take more than 2s on some types. In such cases it is necessary to use undervoltage coil for fast opening. The breaker feedback functions must be configured onto some binary inputs and the signals from the breakers must be connected to it and provide true information about the breaker position.
NOTE: The controller resolves, whether the MGCB is used or not, according to the configuration of the MGCB Feedback input. If the feedback is not configured, the MGCB is supposed not to be present in the system. NOTE: Details about how the breakers are controlled can be found in the chapter Breaker control.
Breaker control outputs
An output for control of a contactor. It's state represents the breaker position Close/open requested by the controller. The breaker must react within 2s to a close or open command, otherwise alarm is issued. ON coil An output giving 2s pulse in the moment the breaker has to be closed. The output is intended for control of close coils of circuit breakers. An output giving pulse in the moment the breaker has to be opened. The pulse lasts until the feedback deactivates, but at least 2s. The output is intended for control of open coils of circuit breakers. The output is active all the time the controller is switched on. The output is deactivated for at least 2s in the moment the breaker has to be switched off. The output is intended for control of undervoltage coils of circuit breakers.
OFF coil
UV coil
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BREAKER OUTPUTS TIMING
MCB special requirements

1. If a contactor is used on the MCB position, it is recommended to provide the wiring such a way, that the contactor will be normally closed and will open if the MCB Close/Open closes. This behavior is called "negative logic" and can be adjusted by the setpoint MCB Logic. The negative logic will prevent accidental opening of the MCB when the controller is switched off. 2. If a contactor is used on the MCB position, it will open self immediately after the mains has failed, because it will loose power for the coil. That is why following adjustment is necessary to prevent from getting MCB fail alarm: MCB Opens On = MAINSFAIL, Mains V Del <= 1sec. 3. If a 230V-motor driven circuit breaker is used on the MCB position and undervoltage coil is not fitted, it is not possible to open the breaker after the mains has failed, because there is no power for the motor drive until the gen-set is started and providing voltage. Adjusting the setpoint MCB Opens On = GEN RUN will prevent from getting MCB Fail alarm.
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Extension modules
Extension modules are to be enabled and configured using LiteEdit. Extension modules are not contained in the factory default configuration.
IGS-PTM
The IGS-PTM is a DIN rail mounted extension module that is connected to the controller via CAN1 bus. The module contains: 8 binary inputs with the same properties and configuration as binary inputs of the controller. 8 binary outputs with the same properties and configuration as binary outputs of the controller. 4 analog inputs with selectable electrical range by a jumper: 0 - 250 Ohm, 0 - 100mV, 0 20mA, suitable for Pt100 and thermocouple sensors
NOTE: The controller selection jumper (iS/iG) must be in the iG position for using the module with the InteliCompact-NT. A separate manual for the IGS-PTM module is available for download on the ComAp web site
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IGL-RA15 remote annunciator

The IGL-RA15 module is a remote annunciator that is connected to the controller via CAN1 bus. The module contains: 15 LEDs with configurable colour (red, green, yellow). Binary output for driving an external siren. Horn reset and Lamp test buttons.
The siren is activated automatically if a new yellow or red LED switches on, the duration is adjustable and it can be silenced by pressing horn reset button. In the controller the LEDs are configured like binary outputs, so all binary output functions can be used to drive the LEDs.
NOTE: The address selection jumpers must be in the iG position for using the module with the InteliCompactNT. A separate manual for the IGL-RA15 module is available for download on the ComAp web site MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 18
IL-NT-AOUT8
The IL-NT-AOUT8 module is to be directly plugged-in into the slot on the rear side of the controller. The module contains 8 PWM open collector type outputs. The outputs are specially designed for driving of analog automotive type gauges. Any of analog values measured or computed in the controller can be configured to each output and it is possible to configure different conversion characteristic (curve) to each output. NOTE: The module is compatible with gauges, that are originally designed for resistive sensors, i.e. have board voltage compensation. These gauges have 3 terminals: +BATT, SENSOR, GND.
Examples of automotive gauges that can be used with the module: VDO Oil pressure gauge 0-10Bar, p.n. 350-010-007 VDO Coolant temperature gauge 40-120C, p.n. 310-010-002 VDO Fuel level 0-1/1, p.n. 301-010-001
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Communication modules
Communication module enables connection of a remote computer or other remote device such as PLC to the controller. The module is to be plugged-in into the slot in the rear side of the controller. The slot is accesible after slot cover is removed. More information about how to use communication modules can be found in the chapter Communications.
SLOT FOR COMMUNICATION MODULES

NOTE: The modules are compatible with the IL-NT controllers.
IL-NT-232
This module contains a RS232 port with all modem signals connected internally to the COM1 of the controller. DB9M connector is used on the RS232 side.
RS232 PINOUT AND CABLE WIRING
IL-NT-232-485
The IL-NT-232-485 is a dual port module with RS232 and RS485 interfaces at independent COM channels. The RS232 is connected to COM1 and RS485 to COM2.
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IL-NT-232-485 MODULE
IL-NT-S-USB
This module contains USB slave port connected internally to the COM1 of the controller and is designed as an easy removable service module. This module requires a FTDI USB Serial converter driver installed in the PC. The driver creates a virtual serial port (COM) in the PC, which must be used in LiteEdit as communication port when a connection is beeing opened. NOTE: The FTDI driver is installed together with LiteEdit. NOTE: When the USB cable from the controller is plugged-in first time into different USB ports on the PC including USB hubs, it can be recognized as new hardware and the drivers are installed again with different number of the virtual serial port. CAUTION! Use shielded USB cable only!
IB-Lite
IB-Lite is a plug-in module with Ethernet 10/100 Mbit interface in RJ45 connector. The module is internally connected to both COM1 and COM2 serial channels and provides an interface for connecting a PC with LiteEdit or InteliMonitor through ethernet/internet network, for sending active emails and for integration of the controller into a building management (Modbus/TCP protocol). MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 21
IB-LITE MODULE
Use Ethernet UTP cable with RJ45 connector for connection of the module into your ethernet network. The module can be also connected directly to a PC using cross-wired UTP cable.
CROSS-WIRED UTP CABLE

NOTE: The module requires some settings before initial usage. See chapter IB-Lite setup procedure .
IG-IB Internet bridge

This external DIN-rail mounted module provides connection to the interner either via Ethernet or via modem and dial-up connection. A RS232 port is available for the modem connection and RJ45 connector for the Ethernet.
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The controller can be connected either by CAN2 bus or by RS232. One IG-IB module can provide internet connectivity for up to 32 controllers (a IG-IB dongle is required for this case) NOTE: The module requires some settings before initial usage. See chapter IG-IB setup procedure.
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Typical wiring
The wiring below contains the master generator circuit braker (MGCB). Using of the MGCB is optional, the system can work also without it. For this case the MGCB Feedback input must not be configured. The sequences are slightly different with and without MGCB. More information can be found in the Breaker control chapter.
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Getting into operation

Programming the configuration
The controller is delivered with default configuration which should fit to most standart applications. Nevertheless you may need to modify it because your application is different. Please, refer to the LiteEdit manual or help to get information how to use LiteEdit for changing the particular items of the configuration and write the configuration to the controller.
CONFIGURATION WINDOW IN LITEEDIT

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Programming the firmware

Although the controller is delivered containing the latest firmware available in the moment of production of the controller, it may be needed to upgrade the firmware in future. The process of programming firmware is following: 1. First you need the requested firmware. Firmwares of standard branch and major versions are distributed and installed together with LiteEdit installation package. Release versions and branches are distributed as import packages, that need to be imported to the LiteEdit. 2. Latest installation and/or import packages are available for download at www.comap.cz. Please register to get access to the download page. The registration is free. 3. The import package is a file with IWE extension. To perform the import, start LiteEdit, do not open any connection, go to Options -> Import firmware and select appropriate file. 4. Create an online connection to the controller and save the archive for backup purposes. NOTE: It is not possible to programm firmware during offline connection!
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5. Go to menu Controller -> Programming and clonning -> Programming, select appropriate firmware and press OK button. 6. The selected firmware will be programmed into your controller.
NOTE: It is possible to programm only firmwares, that are compatible with the currently attached controller. Other firmwares are disabled and can not be selected for programming. CAUTION! The configuration returns back to default one after a firmware has been programmed. You have to reprogramm also the configuration, if the default one does not fit! CAUTION! Also some setpoints may have incorrect values after a new firmware was programmed. Please check all setpoints after programming.
Programming a non-responding controller

If the controller does not contain valid firmware, a new firmware can not be programmed standard way. This situation can occur if the connection between PC and the controller was interrupted e.g. during previous firmware upgrade. In such a case the controller has blank display and does not communicate with the PC. The boot-jumper must be used to get a valid firmware into the controller. 1. Disconnect power supply from the controller, insert a communication module and close the boot-jumper.
BOOT-JUMPER ON IL-NT-RS232
NOTE: See communication modules chapter for information about boot-jumper position at other modules.
2. Connect proper communication cable between the controller and PC. 3. Start LiteEdit and open online connection according to the module used. Select controller address 1. Wait until the bottom line of LiteEdit will show red line with text "DDE server: Error". 4. Go to menu Controller -> Programming and clonning -> Programming, select appropriate firmware and press OK button. 5. Follow instructions given by a message appeared and finally press OK button. 6. Another message will appear when programming is finished. Follow instructions given there.
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Factory default configuration

BINARY INPUTS
NO. BI1 BI2 BI3 BI4 BI5 BI6 BI7 DESCRIPTION Mains circuit breaker feedback Master generator circuit breaker feedback Remote start/stop Access lock keyswitch Not Used Not Used Not Used CONFIGURED FUNCTION MCB Feedback MGCB Feedback Rem Start/Stop Access Lock
BINARY OUTPUTS
NO. BO1 BO2 BO3 BO4 BO5 BO6 CONFIGURED FUNCTION MCB Close/Open MGCB Close/Open MCB Fdb Mirror Alarm System Ready Sys Start/Stop
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Operator guide
NOTE: The pictures of controller screens used in this chapter are for illustration only. They show typical contents of each particular screen category, however the real content of the screens may differ according to the configuration, version and others.
Front panel elements
GEN-SET CONTROL BUTTONS

POSITION DESCRIPTION START button. Works in MAN mode only. Press the button to start the group manually via Sys Start/Stop output connected to Sys Start/Stop inputs of the controllers. The gen-sets must be in AUT mode! STOP button. Works in MAN mode only. Press the button to stop the group manually via Sys Start/Stop output connected to Sys Start/Stop inputs of the controllers. The gen-sets must be in AUT mode! FAULT RESET button. Use this button to acknowledge alarms and deactivate the horn output. Inactive alarms will disappear immediately and status of active alarms will be changed to "confirmed" so they will disappear as soon as their reasons dismiss. Learn more about alarms in the Reference Guide, Alarm management chapter.
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HORN RESET button. Use this button to deactivate the horn output without acknowledging the alarms.
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MODE LEFT button. Use this button to change the mode. The button works only if the main screen with the indicator of currently selected mode is displayed. NOTE: This button will not work if the controller mode is forced by one of binary inputs listed in the Reference Guide, Operating modes chapter. MODE RIGHT button. Use this button to change the mode. The button works only if the main screen with the indicator of currently selected mode is displayed. NOTE: This button will not work if the controller mode is forced by one of binary inputs listed in the Reference Guide, Operating modes chapter.
MGCB button. Works in MAN mode only.
MCB button. Works in MAN mode only. Press this button to open or close the MCB or start reverse synchronizing manually. CAUTION! You can disconnect the load from the mains supply with this button! Be sure you know well what you are about to do!
OPERATION INDICATORS
POSITION DESCRIPTION 9 10 11 12 13 14 15 General alarm. This red indicator lits if at least one alarm is present in the alarm list. It blinks, if a new alarm has came up and is still not acknowledged. Bus voltage OK. This green indicator lits if the bus voltage and frequency is in limits. MGCB position. This green indicator blinks if the MGCB is beeing sychronized, otherwise it shows current status of the MGCB cicuit breaker according to the feedback input. Load under voltage. This green indicator shows if the load is under voltage or not. MCB position. This green indicator blinks if the forward sychronizing is currently in progress, otherwise it shows current status of the mains cicuit breaker according to the feedback input. Mains voltage OK. This green indicator lits if the mains is evaluated as healthy. Mains failure. This red indicator starts blinking when the mains failure is detected and after the gen-set has started and connected to the load it changes to steady lit until the mains failure is finished.
DISPLAY AND DISPLAY CONTROL BUTTONS
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POSITION 16
DESCRIPTION Graphic B/W display, 128x64 pixels PAGE button. Use this button to switch over display pages. See next chapter for details about display pages and screens structure
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18
UP button. Use this button to move up or increase value.
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DOWN button. Use this button to move down or decrease value.
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ENTER button. Use this button to finish editing a setpoint or moving right in the history page.
User interface modes

There are two modes of the user interface: User mode allows the user to go through all screens with measurements and alarms. The button does not work, i.e. setpoints and history pages are not accesible. Engineer mode gives the qualified person full access to all pages and screens.
See the chapter User interface mode selection to learn how to switch the user interface mode.
Display screens and pages structure

The displayed information is structured into "pages" and "screens". Use PAGE button to switch over the pages. 1. The page Measurement consists of screens which display measured values like voltages, current, computed values like i.e. power or reserves, statistic data and the alarm list on the last screen. 2. The page Setpoints contains all setpoints organized to groups and also a special group for entering password. 3. The page History log shows the history log in the order last record is displayed first.
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STRUCTURE OF THE DISPLAYED DATA
View measured values
Press
button repeatedly until you see the main screen with the symbolic site diagram. Then
press or to select requested screen within the measurement page. The mode selector and gen-set total kW meter are located on the 2nd screen.
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THE MAIN SCREEN
Setpoints - view and change
1. Press
button repeatedly until you see a screen with a list of setpoint groups. Then
select desired group by pressing the or buttons and finally press button to continue into the selected group. 2. Now you will see the list of setpoints, which belong to the selected group, together with their current setting. Use the or buttons again to select the setpoint you want to
modify and press . 3. The cureent value of the setpoint will appear in the right part under the setpoint name and you can change it by pressing or accelerate when the button is held down buttons. The rate of changing the value will
4. Press button to confirm the change or setpoints of the selected group. 5. Continue with change of another setpoint or press
to discard it and return to the list of
to return to the list of groups.
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LIST OF GROUPS OF SETPOINTS
LIST OF SETPOINTS WITIN SELECTED GROUP
EDITING A SETPOINT
Browsing the history log
1. Press button repeatedly until you see the main history log screen with the reason column and the latest record. NOTE: The records are numbered in reverse order, i.e. the latest (newest) record is "0" and older records have "-1", "-2" etc.
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2. Use the button to move over columns within the selected record. Pressing it repeatedly will move cyclically over the columns, i.e. after last column the first one will be displayed. 3. Use buttons 4. Press and to move over the records.
button to select another display page.
MAIN HISTORY LOG SCREEN

NOTE: The first history record after the controller is switched on, programmed or watchdog reset occurs contains diagnostic values instead of operational. Some fields in these records seem to have nonsense values. Do not take these values into account.
Browsing alarms
The Alarmlist is displayed on the last screen in the measurement page. The Alarmlist screen will appear automatically always when a new alarm occurs or can be displayed manually as described in the chapter View measured values.
Press
button to reset alarms.
Active alarms are displayed as white text on black background. It means the alarm is stil active, i.e. the appropriate alarm conditions are still present. Inactive alarms are displayed as black text on white background. It means the alarm is no more active, i.e. the appropriate alarm conditions are gone. Not confirmed alarms are displayed with an asterisk. It means the alarm is still not acknowledged (confirmed).
ALARMLIST
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Entering the password

The password must be entered prior adjusting setpoints, that are password-protected. Password is located in the first group of setpoints and the way how to enter or change password is similar to change of setpoints as described in the setpoints chapter. NOTE: It is possible to change only passwords of the same or lower level than actually entered password! NOTE: Lost password? Display the information screen containing the serial number a password decode number as described in the chapter below. Write down both numbers and send a request to retrieve the passord to your local distributor containing these two numbers.
Controller information screen
1. Press the button repeatedly until you will see the main controller screen with the mode selector and kW analog meter. button and simultaneously press the button 2. Hold down the controller information screen. 3. The information screen will disappear automatically after 5 secs 4. Press the button to see the
again within 5s to switch to language selection screen.
again to switch to the user interface mode selection screen. This 5. Press the button screen also contains serial number and password decode number. 6. Next pressing of the button 7. Press the button switches back to the information screen.
to get back to the controller main screen.
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The information screen contains following information: Controller Name Firmware identification string Serial number of the controller Firmware version, application version Application type Branch name
Controller language selection

There are two languages in available in the controller. Default languages are english and chinese. The languages can be changed or modified during the configuration in LiteEdit. Please see the LiteEdit documentation for details. To switch the controller language: 1. Display the information screen as described above. 2. While the information screen is still displayed, press the 3. Language menu will appear, use or button.
buttons to select the desired language.
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4. Press
to confirm the selection.
User interface mode selection

To switch the User interface mode, follow instructions below: 1. Display the information screen as described above. 2. While the information screen is still displayed, press the 3. User interface mode menu will appear, use mode. 4. Press to confirm the selection. or button twice. buttons to select the desired
Display contrast adjustment
1. Press the button repeatedly until you will see the main controller screen with the mode selector and kW analog meter. button and simultaneously press button 2. Hold down the to increase or decrease the contrast or repeatedly
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Function description
This chapter describes most frequent situations in the control. Non-standard situations and combinations with low probability of occurence are not described.
Operating modes
Selection of the operating mode is done through Mode buttons on the front panel or by changing of the Controller Mode setpoint (from the front panel or remotely). NOTE: If this setpoint is configured as password-protected, correct password must be entered prior attempting to change the mode. NOTE: Mode can not be changed, if Access Lock input is active. There are following binary inputs, that can be used to force one respective operating mode independently on the mode setpoint selection: Remote OFF Remote MAN Remote AUT Remote TEST Rem TEST OnLd
If the respective input is active, the controller will change mode to the respective position according to the active input. If more inputs are active, the mode will be changed according to priorities of the inputs. The priorities matches the order in the list above. If all inputs are deactivated, the mode will return to the original position given by the setpoint. NOTE: Starting and stopping of the gen-sets is done by the output Sys Start/Stop, which has to be connected to Sys Start/Stop inputs of all gen-set controllers. See the drawings in the chapter Typical applications.
OFF
The MGCB is opened. The binary output Sys Start/Stop is deactivated. The MCB is closed permanently (MCB Opens On = GENRUN) or is open or closed according to the mains is present or not (MCB Opens On = MAINSFAIL). No AMF function will be performed. Buttons MGCB, GCB, START, STOP are not active.
MAN
The gen-set group can be started and stopped manually using START and STOP buttons (Sys Start/Stop output is activated/deactivated). No reaction to the input Rem Start/Stop. The MGCB and MCB are to be controlled manually by the MGCB resp. MCB button. The AMF function is not performed.
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NOTE: The breakers are internally blocked against closing of two voltages against each other without synchonizing! The controller will automatically recognize if the breaker can be just closed or must be synchronized. CAUTION! The MCB can be opened manually in MAN mode. Accidental opening the MCB will cause the object (load) will remain without power!!!
AUT
The gen-set group is started and stopped either by the binary input Sys Start/Stop or by AMF function if the mains is failed. Buttons MCB, MGCB, START, STOP are not active. The MGCB is opened when the gen-sets are not running. It is closed prior to starting and opened after stopping of the gen-sets. The MCB is opened when the mains has failed and closed back or reverse synchronized when the mains has returned. See also the setpoint MCB Opens On.
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FLOWCHART OF AUTOMATIC OPERATION
TEST
The behavior of the controller in TEST mode depends on setting of the ReturnFromTEST setpoint and whether there is MGCB or not. If the MGCB is present then it is opened all the time while the gen-sets are not running.
Automatic return, MGCB used

Setpoint ReturnFromTEST = ENABLED. The gen-sets will be started when the controller is put to TEST mode. If a mains failure occurs the MCB will be opened and after Fwd Return Del the MGCB will be closed and the gen-sets will supply the load. After mains is recovered the delay MainsReturnDel will count down and if elapses and the mains is still ok, the controller will synchronize back to the mains, transfer the load back to the mains
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(maximum time the both breakers are closed is given by BreakerOverlap setpoint), open the MGCB and the gensets will remain running unloaded again until the mode is changed.
FLOWCHART OF TEST WITH AUTOMATIC RETURN AND WITH MGCB Automatic return, no MGCB
Setpoint ReturnFromTEST = ENABLED. The gen-sets will be started when the controller is put to TEST mode and will run parallel to the mains. If a mains failure occurs, the MCB will be opened and the gen-sets will supply the load. After mains is recovered, the delay MainsReturnDel will count down and if elapses and the mains is still ok, the controller will synchronize back to the mains and the gensets will continue in parallel to mains operation until the mode is changed.
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FLOWCHART OF TEST WITH AUTOMATIC RETURN AND WITHOUT MGCB Manual return, MGCB is used
Setpoint ReturnFromTEST = DISABLED. The gen-sets will be started when the controller is put to TEST mode and the MGCB will remain opened. If a mains failure occurs or MCB button is pressed the MCB will be opened and after Fwd Return Del the MGCB will be closed and the gen-sets will supply the load. If the mains remains healthy and MGCB button is pressed, the controller will synchronize to the mains, transfer the load to the gen-sets and then open the MCB. Once the load is supplied by the gen-set, it is not transferred back to the mains after the mains has became healthy. The gen-set will stay supplying it until the controller is switched to other mode. NOTE: This procedure can be used for no-break tranfer of the load onto the gen-sets when a scheduled mains cut-off is awaited. NOTE: If the forward synchronizing is disabled the no-break transfer of the load onto the gen-sets is not possible.
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FLOWCHART OF TEST WITH MANUAL RETURN AND WITH MGCB Manual return, no MGCB
Setpoint ReturnFromTEST = DISABLED. The gen-sets will be started when the controller is put to TEST mode and will run parallel to the mains. If a mains failure occurs or MCB button is pressed the MCB will be opened and the gen-sets will supply the load. Once the load is supplied by the gen-set, it is not transferred back to the mains after the mains has became healthy. The gen-set will stay supplying it until the controller is switched to other mode.
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FLOWCHART OF TEST WITH MANUAL RETURN AND WITHOUT MGCB Test with load
Setpoint ReturnFromTEST = DISABLED. If the binary input Rem TEST OnLd is activated, the controller is switched to TEST mode and consequently the load is transferred to the gen-sets by one of following ways: or MGCB is closed The gen-sets are started and synchronized The load is transferred onto the gen-sets MCB is opened The gen-sets are started The MGCB is synchronized The load is transferred onto the gen-sets MCB is opened
Which scenario is used depends on position of the binary input ForwSyncDisable. After the binary input Rem TEST OnLd has been deactivated, the controller goes back to previous operation mode
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and it's behavior depends on it. In most cases it will be AUT mode and the controller will either stay supplying the load if the mains is failed or will transfer the load back to the mains. NOTE: The alarm Test with load fail is issued when it is not possible to transfer the load from the mains to the gen-sets.
Periodic exercises
The output from the Exercise timer is internally connected to the Remote TEST binary input to enable periodic testing of the gen-set group. The controller must have AUT mode selected by mode buttons and no other "mode forcing" binary inputs may be active to ensure proper function of the exercise.
Gen-set group start/stop

The MC controller starts and stops the group of gen-sets by the output Sys Start/Stop, which has to be connected to Sys Start/Stop inputs of all IC-NT controllers in the group. See the drawings in the chapter Typical applications. If the group is "started" the power management system in each particular controller will resolve automatically, if the particullar gen-set shall run or not. If the group is "stopped", all gen-sets will stop. More information about power management system is available in the InteliCompact reference manual. See the Operating modes chapter for more information about starting and stopping the group in each particular mode. NOTE: The gen-set controllers must be in AUT mode to allow to be controlled from MainsCompact-NT controller via their Sys Start/Stop inputs.
Breaker control
Master generator circuit breaker
The MGCB is located between the load and the gen-sets. The breaker enables starting of more gensets in the same moment, synchronize them together to provide larger capacity and then connect the load as late as the system is ready to take it. OFF mode: the MGCB is always open. MAN mode: the MGCB can be open and closed using the MGCB button. The controller will automatically recognize the conditions and either close the breaker to dead bus or perform synchronizing. AUT mode: the MGCB is opened when the gen-sets are not running. The controller closes it prior to starting the gen-sets and opens after stopping them. TEST mode: the MGCB is open except Test on load procedure.
Synchronizing of the MGCB can be disabled by the input ForwSyncDisabl. In this case a changeover is performed instead of synchronizing in test on load mode. NOTE: The controller resolves, whether the MGCB is used or not, according to the configuration of the MGCB Feedback input. If the feedback is not configured, the MGCB is supposed not to be present in the system.
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Mains circuit breaker

OFF mode: the MCB is either closed permanently (MCB Opens On = GENRUN) or is open or closed according to the mains is present or not (MCB Opens On = MAINSFAIL). MAN mode: the MCB can be open and closed using the MCB button. The controller will automatically recognize the conditions and either close the breaker to dead bus or perform synchronizing. AUT mode: the MCB is open and closed automatically according to the mains is present or not. The moment the MCB is open after the mains has failed depends on the setpoint MCB Opens On. See also the chapter AMF function. TEST mode: see the description in the chapter Test mode.
Reverse synchronizing of the MCB can be disabled by the input RevSyncDisabl. In this case a changeover is performed instead of sychronizing when returning the load back to the mains.
Synchronizing
The forward synchronizing (synchronizing of MGCB) is required if the MGCB is open, the gensets are running (i.e. the gen-set bus is under voltage) and also the mains is ok and MCB is closed. The reverse synchronizing (synchronizing of MCB) is needed if the mains was failed and has been returned or if Test on load procedure is finished.
The synchronizing consists of voltage matching and frequency/angle matching. Maximum duration of synchronizing is given by setpoint Sync Timeout. If the synchronizing is not successful within this period of time, the Synchronizing Timeout alarm will be issued. NOTE: The synchronization will be interrupted automatically if any of necessary conditions disappears during it.
Voltage matching
The gen-sets voltage is regulated via the digital VAr sharing line (CAN bus) to match the mains voltage witch tolerance given by setpoint Voltage Window. The regulation is adjusted by setpoints Voltage Gain and Voltage Int.
Frequency/angle matching
The gen-sets frequency is regulated via the digital load sharing line (CAN bus) to match the mains frequency first. The frequency regulation loop is active (setpoints Freq Gain and Freq Int). Once the frequency is matched, the regulation loop is switched to match the angle (setpoint Angle Gain). When the angle is matched with tolerance +/-Phase Window for a time given by setpoint Dwell Time and the voltage is matched too, then the MGCB or MCB is closed. NOTE: The breaker close command will be not issued, if the Phase Window setpoint is set to 0. Synchronizing will continue until Sync Timeout alarm occurs or the breaker is closed externally. NOTE: The matching loops continue runnig even the breaker close command has been already issued until the controller will receive the feedback or breaker fail alarm will occur. After the feedback has been received, the control loops are switched to load and power factor loops.
Changeover
The situation, when the load is transferred from the mains to the gen-sets or vice versa without synchronizing of the respective breaker (because it is disabled by respective binary input), is called
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"changeover". During the changeover the closed breaker is opened first, then the controller will wait for time adjusted by Fwd Return Del setpoint and finally the controller will close the second breaker.
Parallel to mains operation
FLOWCHART OF PARALLEL OPERATION
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Load control
The load of the gen-set group is controlled to constant level given by setpoint #SysBaseLoad during parallel to mains operation. There are two ways how the load control can work, which depends on the setpoint #SysLdCtrl PtM. BASELOAD: the load is controlled by the gen-set controllers itself like in SPtM mode. Each running gen-set takes proportional part of the system baseload setpoint and performs load regulation self. The MainsCompact controller has no influence to the load control in this mode, when the gen-set controllers have their MCB feedback input active (i.e. they "sense" parallel to mains operation). NOTE: The BASELOAD mode is designed to be used above all in systems without MainsCompact.
LDSHARING: the gen-set controllers work the same way as in island mode, i.e. they perform load sharing. The MainsCompact controls the load of the group and maintains the system baseload via the digital load sharing line.
The regulation loop for load control in LDSHARING mode is adjusted by setpoints Load Gain and Load Int.
Power factor control

The power factor of each gen-set is controlled to constant level given by setpoint #SysBaseLoad during parallel to mains operation. The control is performed by the gen-set controllers itself like in SPtM mode, the MainsCompact controller has no influence to the PF control.
Ramping the power up

The load of the gen-sets is ramped up in all situations when the requested load increased, e.g.: The gen-sets have been just synchronized to the mains and will continue in parallel operation - they are ramped up to the system baseload. The MCB is to be open in test on load - the gen-sets are ramped up to unload the mains. The MCB opening level is computed as 5% of sum of nominal power of all gensets connected to the bus. The system baseload setpoint has been increased - they are ramped up to the new value of the system baseload.
The speed of the ramp is adjusted by setpoint Load Ramp.
Ramping the power down

The load of the gen-sets is ramped down in all situations when the requested load decreased, e.g.: Prior to opening the MGCB in parallel operation. The MGCB opening level is computed as 5% of sum of nominal power of all gensets connected to the bus and timeout for reaching this level is computed as the ramp time + 25%. When the system baseload setpoint has been decreased.
The speed of the ramp (ramp time) is adjusted by setpoint Load Ramp.
Mains to island transfer

The only situation, when the load is transferred from the mains to the gen-sets, is test on load procedure. See the chapter Test on load. MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 48
Island operation
The situation, when the MCB is open and the load is supplied from the gen-sets, is called Island operation. The MainsCompact does not perform any regulation, the load sharing, VAr sharing, speed and voltage regulations are beeing performed by the gen-set controllers itself.
FLOWCHART OF ISLAND OPERATION WITH MGCB
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FLOWCHART OF ISLAND OPERATION WITHOUT MGCB
Island to Mains transfer

Reverse synchronizing
The reverse synchronizing of the MCB will take place if the load, which is currently beeing supplied from the gen-sets, shall be connected to the mains without loosing power for a short moment.
Changeover
The changeover is performed if the reverse synchronizing is disabled with the RevSyncDisable binary input.
Power management
As "Power management" is called the process of automatic starts and stops of gen-sets within the group, depending on current load, state of the gen-sets and other conditions. The MainsCompact itself does not play any active role in the power management. The process of evaluation of starts and stops is beeing performed independently and simultaneously in all gen-set controllers. The synchronized setpoints in the power management group are present in the MainsCompact only for the purpose of allowing the user to control and adjust the system also from the MainsCompact HMI and are not actively used in MainsCompact. MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf 50
AMF function
The "AMF function" represents the automatic start of the gen-set group in case of the mains is failed and stop after the mains has been restored. The automatic start can be enabled or disabled by the setpoint MFStart Enable. NOTE: The AMF function works only in AUT mode!
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FLOWCHART OF AMF FUNCTION WITH MGCB
FLOWCHART OF AMF FUNCTION WITHOUT MGCB
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Mains failure detection

The mains is considered as faulty, when one or more of following conditions are valid: The mains voltage is out from limits given by setpoints Mains >V and Mains <V for time period longer than Mains V Del. The mains frequency is out from limits given by setpoints Mains >Freq and Mains <Freq for time period longer than Mains Freq Del. In the moment when the Vector shift protection occurs. The MCB close command was not successful and the alarm MCB fail still was not reset. The binary input Ext MF Relay is active.
Vector shift
If a mains failure occurs during parallel to mains operation, in most cases it causes a fast change of the generator load. This change can be measured as a jump of the vector of the generator voltage and evaluated as a symptom of mais failure. The vector shift limit for evaluation of a mains failure is adjustable by setpoint VectorShiftLim. NOTE: Vector shift is beeing evaluated only while the gen-sets are working parallel to the mains.
Healthy mains detection

The mains is considered as healthy, when all of following conditions are valid: The mains voltage is within limits given by setpoints Mains >V and Mains <V. The mains frequency is within limits given by setpoints Mains >Freq and Mains <Freq. The alarm MCB fail is not active. The binary input Ext MF Relay is not active.
The AMF procedure

When the mains failure is detected, following steps are performed: 1. 2. 3. 4. 5. 6. 7. If the setpoint MCB Opens On is set to MAINSFAIL, the MCB is opened The timer for automatic start of the gen-set EmergStart Del begins to count down. After the timer has elapsed, the gen-sets are started. If the setpoint MCB Opens On is set to GENRUN, the MCB is opened once the first genset is started and his voltage is in limits. If the mains becomes healthy back and the gen-sets are still not connected to the load, the controller interrupts the startup process and closes back the MCB. After the gen-sets are started and the the system is ready to take the load, the MGCB is closed and the gen-sets begin to supply the load. After the mains is healthy back, the timer MainsReturnDel begins to count down and when finished, either reverse synchronizing or changeover is performed. This depends on the binary input RevSyncDisable. If active, changeover is performed instead of reverse synchronizing. In case of reverse synchronizing the maximum time both MGCB and MCB are closed together (if there is no demand to continue in parallel operation) is given by setpoint BreakerOverlap. If no demand for parallel operation is active (binary input Rem Start/Stop), the MGCB is opened and the gen-sets are stopped.
8. 9.
NOTE: For description how to make a test of AMF function, see chapter operating modes, TEST mode paragraph.
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Alarm management
Each binary input can be configured as alarm input. Alarm can be assigned to each analog input of the IOM/PTM module There are also built-in alarms Each alarm is written to the Alarm list. Each alarm causes writing of a record into the history log. Each alarm activates the Alarm and Horn output. Each alarm can cause sending of a SMS mesage or e-mail.
Alarm handling
If the appropriate alarm condition is fulfilled, the delay of evaluation will start to run. The delay is adjustable by setpoint (built-in alarms, analog input alarms) or is fixed to 500ms (binary input alarms). If the condition persist, the alarm will activate. The alarm will not activate, if the condition dismisses while the delay is still running. After pressing Fault reset button or activating binary input FaultResButton all acive alarms changes to confirmed state. Confirmed alarms will disappear from the Alarm list as soon as the respective condition dismisses. If the condition dismisses before acknowledging the alarm, the alarm will remain in the Alarm list as Inactive. See also Browsing alarms chapter.
Alarm states
An alarm can have following states: Active alarm: the alarm condition persists, alarm delay has elapsed. Inactive alarm: the alarm condition has disappeared, but the alarm has not been confirmed. Confirmed alarm: the alarm condition persists, but the alarm has already been confirmed.
Remote alarm messaging

If a GSM modem and/or Internet bridge is connected to the controller, the controller can send SMS messages and/or emails in the moment when a new alarm appears in the Alarm list. The message will contain a copy of the Alarm list. To enable this function, you should enable the alarm messaging with setpoint Yel Alarm Msg and also enter valid GSM phone number and/or e-mail address to the setpoints TelNo/Addr Ch1 and TelNo/Addr Ch2. It is possible to put either a GSM number or e-mail to both setpoints. NOTE: An internet module must be available for sending of e-mails. Similarly, a GSM modem is necessary for sending of SMS.
Alarmlist
Alarmlist is a container of active and inactive alarms. It will appear automatically on the controller display, if a new alarm occurs, or can be displayed manually from the display menu It can contain up to 16 alarms, but first 7 are visible on the screen. If it is full, recently comming alarms are not displayed. Active alarms are shown as inverted, not yet confirmed alarms are marked with asterisk on the beginning. An alarm message in the alarmlist begins with a prefix, which represents the alarm type (like WRN). Then the alarm name follows. In some cases the prefix can be ommited.
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NOTE: The Alarmlist can be read out from the controller via Modbus. See Modbus description chapter.
Built-in alarms
1. 2. 3. 4. 5. 6. 7. MGCB fail MCB fail Synchronizing timeout Reverse synchronizing timeout Test with load fail Battery voltage Low backup battery
History log
The history log is an area in the controller nonvolatile memory, where "snapshots" of the system are recorded in moments, when important events occur. The history log is important for expecially for diagnostics of failures and problems. The capacity is over 100 records and it works as FIFO, i.e. the newest record overwrites the oldest one. Each record has the same structure and contains: The event which caused the record (e.g. "Overspeed alarm" or "GCB closed") Date and time when it was recorded All important data values like RPM, kW, voltages etc. from the moment the event occured
NOTE: The contents of the history log will be deleted after programming firmware or configuration to the controller. The history log can be displayed on the controller screen or in the LiteEdit. If an archive (*.ail file) is saved in LiteEdit, it will contain also the history log. The archive can be later opened in offline mode to view the history log offline. NOTE: The first history record after the controller is switched on, programmed or watchdog reset occurs contains diagnostic values instead of operational. Some fields in these records seem to have nonsense values. Do not take these values into account.
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Exercise timer
There is an exercise timer available in the controller, which is based on the RTC clock. The timer output is available as binary output Exerc Timer and is also internally connected to the Remote TEST input to enable periodic testing of the gen-sets. The timer has following settings (in the Date/time setpoint group): Timer Repeat - timer repetition period. It can be once a week, every working day, every day except sunday, every day or every weekend day. Timer ON Time - timer activation time on the selected day(s). Timer Duration - time period the timer remains active.
NOTE: The timer is not active in OFF mode!
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Power switch
The switch is controlled by one of following values: mains import (Mains kW I), load demand (Load kW) or sum of gen-sets power (Running ActPwr). It can be used e.g. for automatic starts of the gensets in the periods of high load demands. Associated setpoints are located in the setpoint group Power Switch. PowerSwitch ON PowerSwitchOFF PwrSwitchMode PwrSwAutoStart
The output of the switch can be either configured onto an output terminal or internally connected to the Rem Start/Stop.
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Setpoints
Setpoints are analog, binary or special data objects, that are used for adjusting the controller for working in the specific environment. Setpoints are collected to groups according to their meaning. Setpoints can be adjusted from the controller front panel, PC, MODBUS etc.
Setpoint synchronization
Setpoints, that are marked with "#" sign at the begin of their names, are synchronized with other controllers present on the CAN bus line, i.e. the system will ensure that the respective setpoint will have identical value in each connected controller. If the setpoint is changed in one controller, the same change will occur in all other controllers. This function is necessary especially for MINT and MC application, where the system of Power management is based on fact the respective setpoints are identical in all controllers.
Setpoint groups
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Process Control Basic Settings Intern Protect Pwr Management AMF Settings Bus Protect Volt/PF Control Sync/Load Ctrl Power Switch SMS/E-Mail ExtI/O Protect Sensors Spec Date/Time
CAUTION! Do not perform repeated writing of setpoints (e.g. power control from a PLC by repeated writing of baseload setpoint via Modbus) The setpoints are stored in EEPROM memory, which can be overwritten more than 105 times without risk of damage or data loss, but it may become damaged, when allowed number of writing cycles is exceeded!
Setpoints - Process Control

1. 2. 3. 4. #SysLdCtrl PtM #SysBaseLoad #SysPwrFactor MFStart Enable
Setpoints - Basic Settings

1. 2. 3. 4. 5. 6. ControllerName CT Ratio Nominal Volts Vb PT Ratio Vm PT Ratio Nominal Freq 59
7. 8. 9. 10. 11. 12. 13.
ControllerAddr COM1 Mode COM2 Mode ModemIniString ModbusComSpeed CAN Bus Mode ControllerMode
Setpoints - Power management

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. #PowerMgmt Mode #SysAMFstrtDel #SysAMFstopDel #LoadResStrt 1 #LoadResStop 1 #LoadResStrt 2 #LoadResStop 2 #Min Run Power #NextStrt Del #OverldNextDel #NextStopDel #SlowStopDel
Setpoints - AMF Settings

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. EmergStart Del MainsReturnDel Mains >V Mains <V Mains V Del Mains >Freq Mains <Freq Mains Freq Del VectorShiftLim Fwd Return Del MCB Close Del MCB Opens On RetFromIsland BreakerOverlap ReturnFromTEST MCB Logic
Setpoints - Sync/Load Ctrl

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Voltage Window Phase Window Dwell Time Freq Gain Freq Int Angle Gain Load Ramp Load Gain Load Int Sync Timeout
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Setpoints - Volt/PF Control

1. Voltage Gain 2. Voltage Int
Setpoints - SMS/E-Mail
1. Yel Alarm Msg 2. TelNo/Addr Ch1 3. TelNo/Addr Ch2
Setpoints - ExtI/O Protect

1. 2. 3. 4. 5. 6. 7. 8. IOM AI1 Yel IOM AI1 Del IOM AI2 Yel IOM AI2 Del IOM AI3 Yel IOM AI3 Del IOM AI4 Yel IOM AI4 Del
Setpoints - Sensors Spec

1. 2. 3. 4. IOM AI1 Calibr IOM AI2 Calibr IOM AI3 Calibr IOM AI4 Calibr
Setpoints - Date/Time
1. 2. 3. 4. 5. 6. 7. #Date #Time #SummerTimeMod Time Stamp Per Timer1 Repeat Timer1 ON time Timer1Duration
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Values
Values (or quantites) are analog or binary data objects measured or computed by the controller, that are intended for reading from the controller screen, PC, MODBUS etc. Values are collected to groups according to their meaning. NOTE: Complete overview of all data objects available in the controller can be exported by LiteEdit into a text file. Open any connection (also off-line with a previously saved archive) and go to menu Controller -> Generate CFG image.
Invalid flag
If there are no valid data available for a particular value, the invalid flag is set to it. The reason for this situation can be following: The value is not beeing evaluated in the scope of current application and configuration. Sensor fail is detected on an analog input.
A value containing the invalid flag is displayed as "####" in the LiteEdit and on the controller screen. If such a value is read out via Modbus, it will contain data 32768 in case of signed values and 65535 in case of unsigned values.
Value groups
1. 2. 3. 4. 5. 6. 7. Mains Bus Pwr Management Controller I/O Extension I/O Statistics Info
Values - Mains
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Mains kW I Mains kVAr I Mains kVA I Mains PF Mains Load Chr Mains V L1-N Mains V L2-N Mains V L3-N Mains V L1-L2 Mains V L2-L3 Mains V L3-L1 Mains freq Mains A L1 Mains A L2 Mains A L3 Mains kW L1 Mains kW L2 Mains kW L3 62
19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.
Mains kVAr L1 Mains kVAr L2 Mains kVAr L3 Mains kVA L1 Mains kVA L2 Mains kVA L3 Mains PF L1 Mains PF L2 Mains PF L3 Mains LChr L1 Mains LChr L2 Mains LChr L3 Slip Angle MaxVectorShift
Values - Bus
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Bus V L1-N Bus V L2-N Bus V L3-N Bus V L1-L2 Bus V L2-L3 Bus V L3-L1 Bus freq Load kW Load kVAr Load PF
Values - Pwr Management

1. 2. 3. 4. Actual Reserve Running ActPwr Running NomPwr Avail NomPwr
Values - Controller I/O

1. 2. 3. 4. 5. 6. Bin Outputs Bin Inputs Ldsharing Out VArSharing Out CPU Temp Battery Volts
Values - Extension I/O

1. 2. 3. 4. 5. 6. 7. IOM Bin Inp IOM Bin Out RA Bin Out IOM AI1 IOM AI2 IOM AI3 IOM AI4
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Values - Statistics
1. 2. 3. 4. Mains kWh I Mains kVAhr I Mains kWh E Mains kVAhr E
Values - Info
1. 2. 3. 4. 5. 6. 7. 8. FW Version FW Branch PasswordDecode Breaker State Timer Text Timer Value CAN16 CAN32
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Binary input functions

Following functions can be configured to physical binary inputs (terminals) of the controller and/or extension modules: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. MCB Feedback MGCB Feedback Rem Start/Stop Remote OFF Remote MAN Remote AUT Remote TEST Rem TEST OnLd Load Reserve 2 Start Button Stop Button FaultResButton HornResButton MGCB Button MCB Button ForwSyncDisabl RevSyncDisable Ext MF Relay Access Lock RemControlLock
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Binary output functions

NOTE: Learn more about wiring of binary outputs in the chapter Wiring of binary outputs.
Common functions
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. MCB Close/Open MCB ON Coil MCB OFF Coil MCB UV Coil MGCBClose/Open MGCB ON Coil MGCB OFF Coil MGCB UV Coil Alarm Horn Sys Start/Stop MCB Fdb Mirror Ctrl HeartBeat Exercise Timer Power Switch Mode OFF Mode MAN Mode AUT Mode TEST Mains healthy Bus healthy Mains Fail System Ready SystReserve OK
Alarm mirrors
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. AL Sync Fail AL Batt Volt AL TstOnLdFail BI1 Status BI2 Status BI3 Status BI4 Status BI5 Status BI6 Status BI7 Status IOM BI1 Status IOM BI2 Status IOM BI3 Status IOM BI4 Status IOM BI5 Status IOM BI6 Status IOM BI7 Status IOM BI8 Status AL IOM AI1 Yel AL IOM AI2 Yel 66
21. 22. 23. 24.
AL IOM AI3 Yel AL IOM AI4 Yel AL Common Wrn AL Common Fls
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Communications
For details about communication with extension modules appropriate chapter.
Direct cable connection

An external communication module is necessary to enable direct cable connection to a PC or other device. The module is to be plugged-in into the slot located on the rear side of the controller. See more information about installation of the modules in separate chapter.
Connection to a PC
RS232, USB or RS485 interface can be used for direct cable connection to a PC. The setpoint COM1 Mode or COM2 Mode (according to the interface used) must be set to DIRECT position for this kind of connection.
DIRECT CABLE CONNECTION TYPES

Following modules are available for direct connection to a PC: 1. IL-NT-232 2. IL-NT-232-485 3. IL-NT-S-USB (USB easy removable service module) The RS232 or USB interface uses COM1 port of the controller. The RS485 uses COM2.
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NOTE: Use cross-wired serial communication cable with DB9 female connectors and signals Rx, Tx, GND for RS232 connection.
Connection to a PLC
A PLC can be connected to the controller using RS232 or RS485 interface and MODBUS protocol. The setpoint COM1 Mode or COM2 Mode (according to the port used) must be set to MODBUS position. The speed of MODBUS communication can be adjusted by the setpoint ModbusCommSpeed. See more detailed description of the MODBUS protocol in separate chapter. Following modules are available for connection to a PLC: 1. IL-NT-232 2. IL-NT-232-485
Modem connection
A PC can be connected to the controller also remotely via modems. Either an analog or GSM or ISDN modem must be connected to the RS232 interface and the setpoint COM1 Mode must be set to MODEM.
MODEM CONNECTION TYPES

Following modules are available for modem connection to a PC: 1. IL-NT-232 2. IL-NT-232-485 The RS232 interface uses COM1 port of the controller. In case of troubles with the modem communication an additional initialization string may be required. The reason can be for example some national telephone network specific feature. Use the setpoint ModemIniString to add some necessary AT commands which will be sent to the modem during the initialization. See the documentation of the modem for details.
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NOTE: Use the same kind of modem (e.g. analog, GSM or ISDN) as used on the controller also at PC side. NOTE: Use only modems certified for your country!
Recommended GSM modems

Siemens M20, TC35, TC35i, ES75, MC39 (baud rate 9600 bps) Wavecom M1200/WMOD2 (baud rate 9600 bps) Wavecom Maestro 20 Wavecom Fastrack M1306B (Fastrack M1206B is not recommended) Falcom A2D
Modem setup procedure

Analog modems obviously do not require any setup. The only case it could be needed is if the modem is bought in other country with different telephony system properties than it will be used. GSM modems need to be set-up prior to using with the controller. Use the gm_setup program (installed together with the LiteEdit) to make the initial setup of the modem. See the latest InteliCommunicationGuide (available on the ComAp web site) for details. The setup must be done while a SIM card is inserted. NOTE: It is always recommended to use modems bought in the target country and approved for it.
Internet connection
Following ways are available for connecting the MC-NT controller to the internet: Using an external communication module IG-IB connected to the MC-NT via CAN2 bus together with other controllers in the group. The IG-IB module will provide connection to the network for all controllers connected to the CAN2 bus. Using a plug-in communication module IB-Lite (not available yet) on each controller. The setpoint COM1 Mode must be set to the DIRECT position in both cases.
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INTERNET CONNECTION TYPES FOR MULTIPLE CONTROLLERS
IG-IB setup procedure

See the latest InteliCommunicationGuide (available on the ComAp web site) for the information how to set-up the IG-IB module.
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Modbus protocol
The Modbus protocol can be activated on RS232 or RS485 port. The physical link parameters are: 8 data bits 1 stop bit no parity communication speed selectable by setpoint ModbusComSpeed
Modbus/TCP protocol uses the TCP/IP frames as the transport layer for Modbus frames. This protocol is available via the IB-Lite module on port 502. Following features from the Modbus specification are supported: Transfer mode RTU Function 3 (Read Multiple Registers) Function 6 (Write Single Register) Function 16 (Write Multiple Registers)
The response to an incoming message depends on the communication speed. The delay is not shorter than the time needed to send/receive 3 and characters. See the latest InteliCommunicationGuide (available on the ComAp web site) for details, examples etc. The complete description of Modbus communication protocol can be found in Modbus Protocol Reference Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web. NOTE: The complete list of available registers can be obtained from LiteEdit. Open an online connection to the controller or open offline an archive and go to menu Controller -> Generate Cfg image to get the register list.
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Maintenance
Backup battery replacement
The internal backup battery lifetime is approx. 10 years. Replace the battery, if the alarm Low BackupBatt occurs. Follow these instructions: 1. Connect the controller to a PC and save an archive for backup purposes. 2. Disconnect all terminals from the controller and remove the controller from the switchboard. 3. Release the rear cover using a flat screwdriver or another suitable tool.
4. Remove all plug-in modules. 5. The battery is located in a holder on the circuit board. Remove the old battery with a small sharp screwdriver and push with a finger the new battery into the holder. Use only CR1225 lithium battery.
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6. Put the rear cover back. Use slight pressure to lock the snaps into the housing. Pay attention that the cover is in correct position and not upside down! 7. Plug the modules back into the slots. 8. Power the controller on, adjust date and time and check all setpoints.
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Troubleshooting
SYMPTOM The unit is dark, no display, no leds lit. CAUSE There is no power on the power terminals. The boot-jumper is inserted. SOLUTION Check the power supply voltage. Remove the boot-jumper. SYMPTOM No display, only the backlit is on. CAUSE Extremely low display contrast. SOLUTION Press PAGE button five times, then press and hold ENTER button and together press and hold UP button until display shows correctly.
Not valid firmware in the controller. This Reprogramm the firmware using the bootsituation can occur if the previous programming jumper. of the firmware was interrupted. SYMPTOM The unit shows "Configuration table error" and does not work. CAUSE SOLUTION
Not valid configuration in the controller. This situation can occur if the previous programming Reprogramm the configuration. of the configuration was interrupted. SYMPTOM The unit shows "INIT" and does not work, controller mode can not be changed. This situation occurs after controller reset if the checksum of setpoints is not correct. CAUSE SOLUTION Use LiteEdit online connected to the controller to check all setpoints and correct the wrong ones. You have to change at least one setpoint. If all setpoints are correct, change one of them and put it back to the original value to recalculate the checksum. Then use LiteEdit command Controller -> Reset from init state. Replace the battery as described in the Maintenance chapter. Then proceed with the LiteEdit as described in the previous situation. Alternative way is checking all setpoints from the front panel, change at least one of them and then switch the controller off and on.
A new firmware containing new setpoints has been programmed.
The RTC backup battery is empty.
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SYMPTOM The controller does not respond to mode buttons on the front panel. CAUSE The mode is forced by one of remote mode inputs. The input Access lock is active. The setpoint ControllerMode is protected by password. SOLUTION Deactivate all remote mode inputs to be able to change the mode from the front panel. Deactivate the input. Enter the password prior to changing the mode.
SYMPTOM The controller does not respond to the START, STOP or breaker buttons on the front panel. CAUSE The controller is not in MAN mode. SOLUTION Switch the controller into MAN mode. Read more in the Operating modes chapter. The gen-set can not be started if any red alarm is active. The GCB can not be closed until the gen-set is running and the generator voltage and frequency are in limits. More in the Stabilization chapter.
The conditions needed for start or closing of breakers are not fulfiled.
SYMPTOM It is not possible to change setpoints. CAUSE Some setpoints can be configured as protected by password. The binary input Access lock is active. SOLUTION Enter the password prior going to change protected setpoints Switch the Access lock off. SYMPTOM Incorrect kW and power factor reading, but correct voltage and current readings. CAUSE SOLUTION
Wrong wiring of voltage and/or current measurements. I.e. the voltage connected to L1 Correct the wiring to fit all phases of the voltage voltage terminal is not the same generator to their CT's. phase as the CT connected to L1 current terminal or the same situation for L2 or L3. SYMPTOM The MCB control does not work properly, the alarm MCB fail is present all the time. CAUSE The position of the setpoint MCB Logic does not match the current MCB wiring. SOLUTION Switch the setpoint MCB Logic into proper position.
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Technical data
Power supply
Power supply range Power supply drop-out immunity Power consumption Peak power consumption (LT) Backup battery type Estimated backup battery lifetime 8-36VDC 50ms (from min. 10V) cca 200mA/8V; 50mA/36V cca 0,56A/8V; 1,8A/36V CR 1225 10 years
Operating conditions
Operating temperature Operating temperature (LT version) Operating humidity Protection degree (front panel) Vibration Shocks Storage temperature -20... 70C -40... 70C 95% non-condensing (IEC/EN 60068-2-30) IP65 5-25Hz, +/- 1.6mm; 25-100Hz, a = 4g amax 200m/s2 -30... 80C
Standard conformity
Electromagnetic compatibility Low voltage directive EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 61000-6-4 EN 61010-1:95 +A1:97
Physical dimensions
Dimensions Weight Mounting cutout size 175x115mm (WxH) 185x125x60mm (WxHxD)
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Binary inputs
Number of binary inputs Galvanic insulation Common pole Closed contact voltage Open contact voltage Input resistance 7 Not insulated Positive, Vs = 8-36VDC <2V 4V - Vs 4,2 kOhm
Binary outputs
Number of binary outputs Galvanic insulation Type Operating voltage Switching current 6 Not insulated Transistor, switching to negative supply terminal 8-36VDC 500mA (suppresion diodes required for inductive loads)
Bus/Mains measurements
Measurement inputs Voltage range Max. measured voltage Voltage accuracy Current range Max. measured current Max. allowed current Current accuracy CT input burden Frequency range Frequency accuracy 3ph mains voltage, 3ph mains current, 3ph bus voltage 480V Ph-Ph (277V Ph-N) 340V Ph-N 1% from the range 5A 9A 12A continous, 50A/1s 2% from the range <0.5VA 30-70Hz, measured from L3 0.05Hz
Remote communication interface

RS232 RS485 Baud rate Optional using the plug-in module IL-NT-RS232, D-SUB9M socket Optional using the plug-in module IL-NT-RS232-485, plug-in terminal block Depending on selected mode (up to 57600 bps)
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USB Ethernet
Optional using the plug-in module IL-NT-S-USB Optional using the plug-in module IB-Lite
Extesion modules interface

Type Galvanic insulation Baud rate Bus length Termination resistor CAN bus Insulated, 500V 250kbps max. 200m 120Ohm, built-in, jumper activated
Interface to other controllers

Type Galvanic insulation Baud rate Bus length Termination resistor CAN bus, available in MINT type only Insulated, 500V 250kbps max. 200m 120Ohm, built-in, jumper activated
Recommended CAN cables

Belden 3082A DeviceBus for Allen-Bradley DeviceNet Belden 3083A DeviceBus for Allen-Bradley DeviceNet Belden 3084A DeviceBus for Allen-Bradley DeviceNet Belden 3085A DeviceBus for Allen-Bradley DeviceNet Belden 3086A DeviceBus for Honneywell SDS Belden 3087A DeviceBus for Honneywell SDS Lapp Cable Unitronic Bus DeviceNet Trunk Cable Lapp Cable Unitronic Bus DeviceNet Drop Cable Lapp Cable Unitronic Bus CAN Lapp Cable Unitronic-FD Bus P CAN UL/CSA
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Appendix
Table of setpoints
Group: Process Control
Setpoint: #SysLdCtrl PtM
Group Range [units] Description Process Control BASELOAD, LDSHARING [-] Load control mode in parallel to mains operation of the whole group of gensets. BASELOAD: The total power of the group is controlled to constant level given by setpoint #SysBaseLoad. Each loaded gen-set takes equal part (relative to their nominal power) from this requested value. The load is regulated locally in each controller by Load control regulation loop, loadsharing is not active. The setpoint #Sys base load is also used for determining which gen-sets have to run or not. LDSHARING: Gen-sets load is controlled by MainsCompact controller to share the total load (given by the setpoint #SysBaseLoad) with other loaded gen-sets in such a way, that all loaded gen-sets will be loaded at the same level (relative to gen-set nominal power). Loadsharing regulation loop is active. NOTE: The LOADSHARING mode shall be used in case a MainsCompact controller is present in the system. In systems without MainsCompact the setpoint must be in BASELOAD position. NOTE: The power factor (PF) is regulated to constant level given by setpoint #SysPwrFactor in parallel to mains operation and does not depend on active load control mode.
Setpoint: #SysBaseLoad
Group Range [units] Description Process Control 0 .. 4000 [kW] Required total load of the gen-set group in parallel to mains operation in baseload mode (setpoint #SysLdCtrl PtM = BASELOAD).
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Setpoint: #SysPwrFactor
Group Range [units] Description Process Control 0.7L .. 1.0 [-] Required gen-set power factor when the group of gen-sets is running parallel to the mains. The PF is regulated locally in each controller by PF control regulation loop, VARsharing is not active.
Setpoint: AMFStartEnable
Group Range [units] Description Process Control NO, YES [-] Use this setpoint to enable or disable the AMF operation
Group: Basic Settings

Setpoint: ControllerName
Group Range [units] Description Basic Settings [-] User-defined name, used for controller identification at remote connections. The name is max 15 characters long and has to be entered using LiteEdit. NOTE: The setpoint can't be changed from the front panel of the controller.
Setpoint: CT Ratio
Group Range [units] Description Basic Settings 1 .. 5000 [A/5A] Mains current transformers ratio.
Setpoint: Nominal Volts

Group Range [units] Description Basic Settings 80 .. 300 [V] Nominal system voltage (phase to neutral)
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Setpoint: Vb PT Ratio
Group Range [units] Description Basic Settings 0.1 .. 500 [V/V] Bus voltage potential transformers ratio. If no PTs are used, adjust the setpoint to 1.
Setpoint: Vm PT Ratio
Group Range [units] Description Basic Settings 0.1 .. 500 [V/V] Mains voltage potential transformers ratio. If no PTs are used, adjust the setpoint to 1.
Setpoint: Nominal Freq

Group Range [units] Description Basic Settings 45 .. 65 [Hz] Nominal system frequency (usually 50 or 60 Hz ).
Setpoint: ControllerAddr
Group Range [units] Description Basic Settings 1 .. 32(8) [-] Unique identification number of a controller within a group of controllers which are connected together via CAN2 bus or RS485 bus. NOTE: Do not use the same address for more controllers in the same group! NOTE: Use proper address when connecting to the controller from LiteEdit. NOTE: Changing the address remotely (e.g. from LiteEdit) will cause connection loss!
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Setpoint: COM1 mode

Group Range [units] Description Basic Settings [DIRECT/MODEM/MODBUS] Communication protocol switch for the COM1 channel. DIRECT: LiteEdit communication protocol via direct cable. MODEM: LiteEdit communication protocol via modem. MODBUS: Modbus protocol. See detailed description in separate chapter.
Setpoint: COM2 mode

Group Range [units] Description Basic Settings [DIRECT/MODBUS] Communication protocol switch for the COM2 channel. DIRECT: LiteEdit communication protocol via direct cable. MODBUS: Modbus protocol. See detailed description in separate chapter.
Setpoint: ModemIniString
Group Range [units] Description Basic Settings [-] If your modem needs some additional initialzation AT commands (i.e. because of national telephony network differencies), it can be entered here. Otherwise leave this setpoint blank.
Setpoint: ModbusComSpeed
Group Range [units] Description Basic Settings 9600, 19200, 38400, 57600 [-] If the Modbus mode is selected on COM1 or COM2 channels, the Modbus communication speed can be adjusted here.
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Setpoint: CAN Bus Mode

Group Range [units] Description Basic Settings 32C,8C [-] CAN bus speed selection. 32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus length limited up to 200 meters. 8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus length limited up to 900 meters.
NOTE: Use low speed for long distance connection only. Set all connected controllers to the same speed.
Setpoint: ControllerMode
Group Range [units] Description Basic Settings OFF, MAN, AUT,(TEST) [-] This setpoint can be used for changing of the operating mode remotely, e.g. via Modbus. Use the mode selector on the main screen for changing the mode from the front panel. Use mode selector in the control window for changing the mode from LiteEdit.
Group: Int Protect

Setpoint: Horn Timeout
Group Range [units] Description Engine Protect 0 .. 600 [s] Maximum time the Horn output is active. The horn activates always when a new alarm occurs and can be silenced earlier by pressing HORN RESET button. Acknowledging alarms by pressing FAULT RESET will silence the horn as well. If a new alarm appears, the timeout starts to count down again from the beginning even the previous countdown has still not elapsed. Adjust this setpoint to zero if you want to disable the horn completely.
Setpoint: Batt Undervolt

Group Range [units] Description Engine Protect 8 .. Batt Overvolt [V] Warning threshold for low battery voltage alarm.
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Setpoint: Batt Volt Del

Group Range [units] Description Engine Protect 0 .. 600 [s] Delay for low battery voltage alarm.
Group: Pwr Management

Setpoint: #PowerMgmt Mode
Group Range [units] Description Power Management ABS(kW),REL(%) .. [-] Use this setpoint to select whether the power management has to be based on absolute reserve (in kW) or relative (in %).
Setpoint: #SysAMFstrtDel
Group Range [units] Description Power management 0 .. 600 [s] This setpoint adjusts the delay of the gen-set activation after the binary input Sys start/stopon the gen-set controller has been activated. NOTE: This delay is typically used as "AMF start delay" on multiple AMF applications without MainsCompact, similarly as the setpoint EmergStart del in SPtM or MC. Adjust this setpoint to 0s in systems with the MainsCompact.
Setpoint: #SysAMFstopDel
Group Range [units] Description Power management 0 .. 600 [s] This setpoint adjusts the delay of the gen-set deactivation after the binary input Sys start/stopon the gen-set controller has been deactivated. NOTE: This delay is typically used as "Mains return delay" on multiple AMF applications without MainsCompact, similarly as the setpoint MainsReturnDel in SPtM or MC. Adjust this setpoint to 0s in systems with the MainsCompact.
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Setpoint: #LoadResStrt 1
Group Range [units] Description Power Management -32000 .. LoadResStop 1 [kW%] This setpoint adjusts the reserve for start if the set 1 of reserves is selected, i.e. binary input Load Reserve 2 is not active. See the power management description to learn more about reserves.
Setpoint: #LoadResStrt 2
Group Range [units] Description Power Management -32000 .. LoadResStop 2 [kW%] This setpoint adjusts the reserve for start if the set 2 of reserves is selected, i.e. binary input Load Reserve 2 is active. See the power management description to learn more about reserves.
Setpoint: #LoadResStop 1
Group Range [units] Description Power Management LoadResStrt 1 .. 32000 [kW%] This setpoint adjusts the reserve for stop if the set 1 of reserves is selected, i.e. binary input Load Reserve 2 is not active. See the power management description to learn more about reserves.
Setpoint: #LoadResStop 2
Group Range [units] Description Power Management LoadResStrt 2 .. 32000 [kW%] This setpoint adjusts the reserve for stop if the set 2 of reserves is selected, i.e. binary input Load Reserve 2 is active. See the power management description to learn more about reserves.
Setpoint: #Min Run Power

Group Range [units] Description Power Management 0 .. 65000 [kW] Adjusting nonzero value to this setpoint and activating the binary input Min Run Power it is possible to keep the number of running gen-sets so that the total nominal power of the loaded gen-sets will never drop below this level even if the reserve for stop is fulfiled.
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Setpoint: #NextStrt Del

Group Range [units] Description Power Management 0 .. 3600 [s] This setpoint adjusts the delay for starting the next gen-set after the reserve has dropped below the reserve for start.
Setpoint: #OverldNext Del

Group Range [units] Description Power Management 0 .. 3600 [s] This setpoint adjusts the delay for starting the next gen-set after the reserve has dropped below zero, i.e. the system is overloaded. NOTE: Adjust this setpoint as short as possible to avoid system shutdown due to overload caused by too fast load rising.
Setpoint: #NextStopDel
Group Range [units] Description Power Management 0 .. 3600 [s] This setpoint adjusts the delay for stopping the gen-set after the reserve has raised above the reserve for stop.
Setpoint: #SlowStopDel
Group Range [units] Description Power Management 0 .. 600 [s] If a slow stop red alarm occurs, the affected gen-set will send an information to other gen-sets, that it is no more available, but will remain loaded until next gen-set starts and connects to the bus. This setpoint adjusts maximum time the affected gen-set will wait for start of another one. After this period it will perform the slow stop regardless to other gen-sets.
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Group: AMF Settings

Setpoint: EmergStart del
Group Range [units] Description AMF Settings 0 .. 600 [s] Delay between the mains failure and the automatic start of the gen-set group to an AMF operation (activation of the MC binary output Sys Start/Stop). See more in the AMF operation chapter.
Setpoint: MainsReturnDel
Group Range [units] Description AMF Settings 1 .. 3600 [s] This is a "mains stabilization" time. If the mains is continuously healthy for this period after it has returned, the controller will finish the AMF operation (e.g. by reverse synchronization or a switchover). See more in the AMF operation chapter.
Setpoint: Mains >V

Group Range [units] Description AMF Settings Mains <V .. 150 [%] Threshold for detection of mains failure due to overvoltage. The setpoint is adjusted relative to the system nominal voltage (setpoint Nominal Volts).
Setpoint: Mains <V

Group Range [units] Description AMF Settings 50 .. Mains <V [%] Threshold for detection of mains failure due to undervoltage. The setpoint is adjusted relative to the system nominal voltage (setpoint Nominal Volts).
Setpoint: Mains V Del

Group Range [units] Description AMF Settings 0 .. 600.0 [s] Delay for detection of mains failure due to over/undervoltage.
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Setpoint: Mains >Freq

Group Range [units] Description AMF Settings Mains <Freq .. 150 [%] Threshold for detection of mains failure due to overfrequency. The setpoint is adjusted relative to the system nominal frequency (setpoint Nominal Freq).
Setpoint: Mains <Freq

Group Range [units] Description AMF Settings 50 .. Mains >Freq [%] Threshold for detection of mains failure due to underfrequency. The setpoint is adjusted relative to the system nominal frequency (setpoint Nominal Freq).
Setpoint: Mains Freq Del

Group Range [units] Description AMF Settings 0 .. 600.0 [s] Delay for detection of mains failure due to over/underfrequency.
Setpoint: VectorShiftLim
Group Range [units] Description AMF Settings 1 .. 45 [] Threshold for detection of mains failure due to Vector shift. A mains failure is detected immediately when the vector surge has occured without any delay.
Setpoint: FwRet break

Group Range [units] Description AMF Settings 0 .. 600 [s] When a switchover of the MCB and MGCB is performed (in both directions), this setpoint defines the period between one breaker has been opened and the other closes.
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Setpoint: MCB Close Del

Group Range [units] Description AMF Settings 0 .. 60 [s] If the gen-set is still not in AMF operation e.g. not started and not closed GCB yet, and the mains becomes healthy again, the MCB is reclosed after the mains is continuously healthy for this time period. NOTE: If the gen-set is already supplying the load, the setpoint MainsReturnDel will take place instead of this setpoint.
Setpoint: MCB Opens On

Group Range [units] Description AMF Settings MAINSFAIL, GEN RUN [-] Adjusting of condition when MCB opens after Mains fail: MAINSFAIL: Controller opens the MCB when Mains fail is detected (24 VDC controlled circuit breaker or contactor expected). GEN RUN: Controller opens the MCB only after the gen-set has been started, i.e. the generator voltage is present to open the MCB (230 VAC controlled breaker expected).
Setpoint: RetFromIsland
Group Range [units] Description AMF Settings MANUAL, AUTO .. [-] MANUAL: Controller is automatically switched from AUT to MAN mode in each moment the gensets have been connected to island operation. The gen-set will not perform any automatic transfer of the load back to the mains and will run in island operation for infinite time until is manually stopped or the mode is changed back to AUT. AUTO: No automatic mode change is performed. NOTE: Select RetFromIsland = MANUAL in case you need to controll manually the moment when the load is transferred back to the mains.
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Setpoint: BreakerOverlap
Group Range [units] Description AMF Settings 0,0 .. 300,0 [s] This setpoint adjust maximum time period the both MGCB and MCB are closed together during the interrupt-free transfer of the load from the gen-sets back to the mains. It takes place after reverse synchronizing if there is no demand to continue in parallel operation.
Setpoint: ReturnFromTEST
Group Range [units] Description AMF Settings DISABLED, ENABLED [-] Adjusting of the behavior of the controller if the gen-set is supplying the load in TEST mode (after mains has failed) and the mains is recovered: DISABLED: The gen-set will remain running and supplying the load until operating mode is changed. See Manual return from test description. ENABLED: The controller will transfer the load back to the healthy mains and remain running unloaded. See Automatic return from test description.
Setpoint: MCB Logic

Group Range [units] Description AMF Settings CLOSE-ON, CLOSE-OFF [-] The setpoint selects behavior of the MCB Close/Open output: CLOSE-ON: The output is closed when the MCB is requested to be closed (normal, positive logic). CLOSE-OFF: The output is closed when the MCB is requested to be open (inverted, negative logic). CAUTION! For safety reasons it is recommended to use negative logic (CLOSE-OFF). Using positive logic could cause the mains will be disconnected accidentally when the controller is switched off or a wire is broken.
Group: Basic Settings

Setpoint: Bus >V
Group Range [units] Description Bus Protect Bus <V .. 150 [%] Threshold for evaluation of the bus overvoltage. The setpoint is adjusted relative to the system nominal voltage (setpoint Nominal Volts).
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Setpoint: Bus <V

Group Range [units] Description Bus Protect 50 .. Bus >V [%] Threshold for evaluation of the bus undervoltage. The setpoint is adjusted relative to the system nominal voltage (setpoint Nominal Volts).
Setpoint: Bus V Del

Group Range [units] Description Bus Protect 0 .. 600.0 [s] Delay for evaluation of the bus over/undervoltage.
Setpoint: Bus >Freq

Group Range [units] Description Bus Protect Bus <Freq .. 150 [%] Threshold for evaluation of the bus overfrequency. The setpoint is adjusted relative to the system nominal frequency (setpoint Nominal Freq).
Setpoint: Bus <Freq

Group Range [units] Description Bus Protect 50 .. Bus >Freq [%] Threshold for evaluation of the bus overfrequency. The setpoint is adjusted relative to the system nominal frequency (setpoint Nominal Freq).
Setpoint: Bus Freq Del

Group Range [units] Description Bus Protect 0 .. 600.0 [s] Delay for evaluation of the bus over/underfrequency.
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Group: Volt/PF Control

Setpoint: Voltage Gain
Group Range [units] Description Volt/PF Control 0 .. 200.0 [%] Gain of the voltage control PI loop.
Setpoint: Voltage Int

Group Range [units] Description Volt/PF Control 0 .. 100 [%] Relative integration factor of the voltage control loop.
Group: Sync/Load Ctrl

Setpoint: Voltage Window
Group Range [units] Description Sync/Load Ctrl 0 .. 100.0 [%] This setpoint adjusts maximum difference between generator and mains/bus voltage in respective phases for synchronizing.
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Setpoint: Phase Window

Group Range [units] Description Sync/Load Ctrl 0 .. 90 [] This setpoint adjusts maximum absolute value of difference between actual phase angle between the generator and mains/bus voltages for synchronizing. NOTE: To disable issuing the breaker close command (i.e. for test purpose) adjust this setpoint to 0. Synchronizing will continue until timeout occurs or the breaker is closed externally.
Setpoint: Dwell Time

Group Range [units] Description Sync/Load Ctrl 0 .. 25.0 [s] The period of time that the phase angle difference must be within +/-Phase Window and voltage difference within Voltage Window before the breaker is closed.
Setpoint: Freq Gain

Group Range [units] Description Sync/Load Ctrl 0 .. 200.0 [%] Gain of the frequency control PI loop.
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Setpoint: Freq Int

Group Range [units] Description Sync/Load Ctrl 0 .. 100 [%] Relative integration factor of the frequency control loop.
Setpoint: Angle Gain

Group Range [units] Description Sync/Load Ctrl 0 .. 200.0 [%] Gain of the phase angle control loop. During the synchronizing first the frequency loop is started to match the generator frequency with the mains or bus and after that the phase angle loop is started to match the phase angle.
Setpoint: Load ramp

Group Range [units] Description Sync/Load Ctrl 0 .. 1800 [s] The setpoint adjusts the rate of the power ramp. The power is ramped in following situations: During parallel to mains operation if the baseload is controlled from the MC (#SysLdCtrl PtM = LDSHARING) and the group has been just synchronized or the baseload has changed or the group is about to be stopped. In the test on load mode when the load is beeing transferred to the gen-sets or back to the mains after reverse synchronizing.
The rate is adjusted in seconds for 100% load change (from 0 to 100% of sum of nominal power of connected active gen-sets). So if the requested load change is 50% of nominal power, the ramp duration will be 50% of this setpoint.
Setpoint: Load gain

Group Range [units] Description Sync/Load Ctrl 0 .. 200.0 [%] Gain of the load control PI loop.
95
Setpoint: Load Int

Group Range [units] Description Sync/Load Ctrl 0 .. 100 [%] Relative integration factor of the load control loop.
Setpoint: Sync Timeout

Group Range [units] Description Sync/Load Ctrl 1 .. 1800 [s] This setpoint adjusts maximum duration of synchronizing. If the synchronizing is not successful within this period of time, the Sync Timeout or RevSyncTimeout alarm will be issued.
Group: Power Switch

Setpoint: PowerSwitch ON
Group Range [units] Description Power Switch 0 .. 32000 Threshhold level for switching the Power switch ON.
Setpoint: PowerSwitchOFF
Group Range [units] Description Power Switch 0 .. 32000 Threshhold level for switching the Power switch OFF.
Setpoint: PwrSwitch Mode

Group Range [units] Description Power Switch LOAD, IMPORT, GENSETS This setpoint selects which power value is taken as input for the Power switch. NOTE: If the power switch is used for starting the gen-sets in periods of high load demands, this setpoint should be adjusted in the LOAD position. Mains CTs are required for this function.
96
Setpoint: PwrSwAutoStart
Group Range [units] Description Power Switch DISABLED, ENABLED Use this setpoint to make an "internal link" of the output from the Power switch and the Rem Start/Stop binary input. This internal link can be used for automatic starting of the gen-set group whenever the load demand exceeds adjusted level. NOTE: If this link is enabled and the Rem Start/Stop is also configured at some input terminal, then the resulting value is computed as logical "or" of both input signals.
Group: SMS/E-Mail
Setpoint: Yel Alarm Msg
Group Range [units] Description SMS/E-Mail OFF, ON [-] Set this setpoint to YES if you want to get messages when a yellow alarm occurs. NOTE: The target address (GSM phone number or e-mail address) must be set correctly to the setpoint(s) Phone/Addr 1 resp. Phone/Addr 2.
Setpoint: TelNo/Addr Ch1

Group Range [units] Description SMS/E-Mail [-] Enter either a valid GSM phone number or e-mail address to this setpoint, where the alarm messages shall be sent. NOTE: For GSM numbers use either national format (i.e. like number you will dial if you want to make a local call) or full international format with "+" character followed by international prefix in the beginning. NOTE: This setpoint can be modified from PC only!
97
Setpoint: TelNo/Addr Ch2

Group Range [units] Description SMS/E-Mail [-] Enter either a valid GSM phone number or e-mail address to this setpoint, where the alarm messages shall be sent. NOTE: For GSM numbers use either national format (i.e. like number you will dial if you want to make a local call) or full international format with "+" character followed by international prefix in the beginning. NOTE: This setpoint can be modified from PC only!
Group: ExtI/O Protect

Setpoint: IOM AI1 Yel
Group Range [units] Description ExtI/O Protect Limits and units depend on analog input configuration Threshold for the yellow alarm configured to the analog input 1 of the extension module IG-IOM or IGS-PTM.
Setpoint: IOM AI1 Del

Group Range [units] Description ExtI/O Protect 0 .. 180 [s] Delay of the alarms configured to the analog input 1 of the extension module IG-IOM or IGS-PTM.

98





99
Group: Sensors Spec

Setpoint: IOM AI1 Calibr
Group Range [units] Description Sensors Spec Limits and units depend on analog input configuration This setpoint can be used to "calibrate" the analog input 1 of the extension module IG-IOM or IGS-PTM, i.e. shift the measured value on the analog input with a constant. The setpoint (constant) is always added to the measured analog value. NOTE: It is recommended to do the calibration under operating conditions. I.e. perform a coolant temperature sensor calibration when the engine is warm, not cold.


100

Group: Date/Time
Setpoint: #Date
Group Range [units] Description Date/Time [dd.mm.yyyy] System date can be modified here. The system date is stored in a batterybackup RTC circuit and normally does not need to be adjusted except initial setting. The system date and time is used for the exercise timers as well as for the history log. Each record in the history log contains a date/time stamp. NOTE: If the system date and time get incorrect after the controller has been switched off for longer time, it may indicate the backup battery needs to be replaced.
Setpoint: #Time
Group Range [units] Description Date/Time [hh.mm.ss] System time can be modified here. The system time is stored in a batterybackup RTC circuit and normally need not to be adjusted except initial setting and occasional corrections. The system date and time is used for the exercise timers as well as for the history log. Each record in the history log contains a date/time stamp. NOTE: If the system date and time get incorrect after the controller has been switched off for longer time, it may indicate the backup battery needs to be replaced.
101
Setpoint: SummertimeMod
Group Range [units] Description Date/Time DISABLED, WINTER, SUMMER, WINTER-S, SUMMER-S [-] Select current time mode if you want to switch the daylight saving time automatically. DISABLED: the time mode switching is disabled. WINTER: northern hemisphere winter time is valid for current time period. SUMMER: northern hemisphere summer (daylight saving) time is valid for current time period. WINTER: southern hemisphere winter time is valid for current time period. SUMMER: southern hemisphere summer (daylight saving) time is valid for current time period.
Setpoint: Time Stamp Per

Group Range [units] Description Date/Time 0 .. 240 [min] If the gen-sets are running, the Time stamp records are written periodically into the history. Use this setpoint to adjust the period of writing of these records. Adjust the setpoint to 0 to disable this function. NOTE: The shorter is the timestamp period the earlier can be the history log overwritten by Time stamp records. E.g. if the period is adjusted to 1 min the history will be overwritten after approx. 2 hours of continous operation.
Setpoint: Timer1 Repeat

Group Range [units] Description Date/Time NONE, MONDAY, TUESDAY, .. SUNDAY, MON-FRI, MON-SAT, MON-SUN, SAT-SUN [-] This setpoint adjusts the repetition period of the Timer 1. Learn more about exercise timers in separate chapter.
Setpoint: Timer1 ON Time

Group Range [units] Description Date/Time [hh:mm:ss] The Timer 1 will be activated at this time on selected day(s). Learn more about exercise timers in separate chapter.
102
Setpoint: Timer1Duration
Group Range [units] Description Date/Time 1 .. 1440 [min] This setpoint adjusts duration the Timer 1 will be active within one cycle. Learn more about exercise timers in separate chapter.
Table of values
Value: Mains kW I
Group Units Description Mains kW Active power imported from the mains (negative sign means export).
Value: Mains kVAr I

Group Units Description Mains kVAr Reactive power imported from the mains.
Value: Mains kVA I

Group Units Description Mains kVA Apparent power imported from te mains (negative sign means export).
Value: Mains PF
Group Units Description Mains Mains power factor.
Value: Mains Load Chr

Group Units Description Mains Character of the load. "L" means inductive load, "C" is capacitive and "R" is resistive load (power factor = 1).
103
Value: Mains V L1-N

Group Units Description Mains V Mains phase L1 voltage.
Value: Mains V L2-N

Value: Mains V L3-N

Value: Mains V L1-L2

Group Units Description Mains V Mains phase L1 to phase L2 voltage.


Value: Mains freq

Group Units Description Mains Hz Mains frequency taken from phase L3.
104
Value: Mains A L1
Group Units Description Mains A Mains current phase L1.
Value: Mains A L2
Value: Mains A L3
Value: Mains kW L1
Group Units Description Mains kW Mains active import power in phase L1.
Value: Mains kW L2
Value: Mains kW L3
Value: Mains kVAr L1

Group Units Description Mains kVAr Mains reactive power in phase L1.
105


Value: Mains kVA L1

Group Units Description Mains kVA Mains apparent power in phase L1.
Value: Mains kVA L1

Value: Mains kVA L1

Value: Mains PF L1
Group Units Description Mains Mains power factor in phase L1.
Value: Mains PF L2
106
Value: Mains PF L3
Value: Mains LChr L1

Group Units Description Mains Character of the load in the L1 phase. "L" means inductive load, "C" is capacitive and "R" is resistive load (power factor = 1).


Value: Slip
Group Units Description Mains Hz Differential frequency between the gen-sets and the mains.
Value: Angle
Group Units Description Mains The phase shift between the gen-set and the mains voltage.
107
Value: MaxVectorShift
Group Units Description Mains This is maximal measured value of vector surge of the generator voltage. The value is reset to 0 automatically in the moment of closing the MCB.
Value: Bus V L1-N

Group Units Description Bus V Bus phase L1 voltage.
Value: Bus V L2-N

Value: Bus V L3-N

Value: Bus V L1-L2

Group Units Description Bus V Bus phase L1 to phase L2 voltage.
Value: Bus V L2-L3

Value: Bus V L3-L1

108
Value: Bus freq

Group Units Description Bus Hz Bus frequency taken from phase L3.
Value: Actual Reserve

Group Units Description Power management % This value represents the difference between actual relative load of the group and 100%. Reserve = 100*(1 - (Pact/Pnom)) [%] Pnom means Running NomPwr and Pact means Running ActPwr
Value: Running ActPwr

Group Units Description Power management kW Sum of actual power of all gen-sets within the group that are connected to the bus and are performing the power management, i.e. that are in AUT mode and have power management enabled.
Value: Running NomPwr

Group Units Description Power management kW Sum of nominal power of all gen-sets within the group that are connected to the bus and are performing the power management, i.e. that are in AUT mode and have power management enabled.
Value: Avail Nom Pwr

Group Units Description Power management kW Sum of nominal load of all active gen-sets within the group.
109
Value: Bin Outputs

Group Units Description Controller I/O This is a bit array containing status of physical binary outputs of the controller. Bit0 represents BO1, bit1 represents BO2 etc.. NOTE: In the LiteEdit and on the controller screen this value is displayed in "normal order", i.e. BO1 in the leftmost position.
Value: Bin Inputs

Group Units Description Controller I/O This is a bit array containing status of physical binary inputs of the controller. Bit0 represents BI1, bit1 represents BI2 etc.. NOTE: In the LiteEdit and on the controller screen this value is displayed in "normal order", i.e. BI1 in the leftmost position
Value: Ldsharing Out

Group Units Description Controller I/O % This is the actual value that is sent from the MainsCompact onto the digital loadsharing line. The controller uses the loadsharing line for load control of the gen-set group in parallel to mains operation and for frequency/angle control during synchronizing.
Value: VArSharing Out

Group Units Description Controller I/O % This is the actual value that is sent from the MainsCompact onto the digital VArsharing line. The controller uses the VArsharing line for voltage control of the gen-set group during synchronizing.
Value: CPU Temp

Group Units Description Controller I/O C Internal temperature of the CPU.
110
Value: Battery Volts

Group Units Description Controller I/O V Controller supply voltage.
Value: IOM Bin Inp

Group Units Description Extension I/O This is a bit array containing status of physical binary inputs of the IOM/PTM extension module. Bit0 represents BI1, bit1 represents BI2 etc.. NOTE: In the LiteEdit and on the controller screen this value is displayed in "normal order", i.e. BI1 in the leftmost position
Value: IOM Bin Out

Group Units Description Extension I/O This is a bit array containing status of physical binary outputs of the IOM/PTM module. Bit0 represents BO1, bit1 represents BO2 etc.. NOTE: In the LiteEdit and on the controller screen this value is displayed in "normal order", i.e. BO1 in the leftmost position.
Value: RA Bin Out

Group Units Description Extension I/O This is a bit array containing status of led indicators of the RA15 module. Bit0 represents the top left LED, bit14 represents the bottom right LED. NOTE: In the LiteEdit and on the controller screen this value is displayed in "normal order", i.e. bit0 in the leftmost position.
111
Value: IOM AI1

Group Units Description Extension I/O configurable This is value of the analog input 1 of the IOM/PTM extension module. It will contain an invalid flag if the input or module is not used or sensor fail is detected on it.
Value: IOM AI2

Value: IOM AI3

Value: IOM AI4

Value: Mains kWh I

Group Units Description Statistics kWh Counter of active energy imported from the mains.
Value: Mains kVAhr I

Group Units Description Statistics kVAh Counter of reactive energy imported from the mains.
112
Value: Mains kWh E

Group Units Description Statistics kWh Counter of active energy exported into the mains.
Value: Mains kVAhr E

Group Units Description Statistics kVAh Counter of reactive energy exported into the mains.
Value: FW Version
Group Units Description Info Major and minor firmware version number. This value does not contain release version number.
Value: FW Branch
Group Units Description Info Firmware branch code. Contains 1 in case of standard branches.
Value: PasswordDecode
Group Units Description Info This value contains a number, which can be used for retrieving of a lost password. Send this number together with controller serial number to your distributor if you lost your password.
Value: Breaker State

Group Units Description Info The value contains numeric code of the "breaker state" message, that is shown on the main screen of the controller. Assignment of texts to the codes can be obtained using LiteEdit. Open any connection (also off-line with a previously saved archive) and go to menu Controller -> Generate CFG image. The resulting file will contain assignment of texts to the codes.
113
Value: Timer Text

Group Units Description Info The value contains numeric code of the "Current process timer" text, that is shown on the main screen of the controller. Assignment of texts to the codes can be obtained using LiteEdit. Open any connection (also off-line with a previously saved archive) and go to menu Controller -> Generate CFG image. The resulting file will contain assignment of texts to the codes.
Value: Timer Val

Group Units Description Info The value contains "Current process timer" value, that is shown on the main screen of the controller.
Value: CAN16
Group Units Description Info Each bit of this value shows if a controller with corresponding address is found on the bus. Bit 0 represents address 1 etc.
Value: CAN32
Group Units Description Info Each bit of this value shows if a controller with corresponding address is found on the bus. Bit 0 represents address 16 etc.
114
Table of binary input functions

Binary input: MCB Feedback
Description This is an input from the Mains circuit breaker or contactor auxiliary contact. If the input is active, the controller will consider the MCB as closed and vice versa. According to the MCB position the controller diferentiates between Parallel to Mains operation and Island operation. SPtM, MainsCompact: If the MCB is not in expected position, the alarm MCB Fail will occur.
Binary input: MCGB Feedback

Description This is an input from the Master generator circuit breaker or contactor (MGCB) auxiliary contact. If the input is active, the controller will consider the MGCB as closed and vice versa. NOTE: If this input is configured the controller expects the MGCB is present in the system and will behave according to this fact. See more details about the controller behavior in the function description, especially in subchapter Breaker control. If the input is configured and is not in expected position according to the MGCB Close/Open output, the MGCB Fail will be issued.
Binary input: Rem Start/Stop

Description Use this input to start and stop the gen-sets in AUT mode. See details about starting and stopping in the chapter Gen-set group start/stop.
Binary input: Remote OFF

Description This input switches the controller into OFF mode independently on which mode is selected by the mode selector on the controller main screen. Learn more about controller modes in the Operating modes chapter. If more "remote mode" inputs are active at the same time, the highest priority has Remote OFF, then Remote TEST, Remote MAN and Remote AUT.
Binary input: Remote MAN

Description This input switches the controller into MAN mode independently on which mode is selected by the mode selector on the controller main screen. Learn more about controller modes in the Operating modes chapter. If more "remote mode" inputs are active at the same time, the highest priority has Remote OFF, then Remote TEST, Remote MAN and Remote AUT.
115
Binary input: Remote AUT

Description This input switches the controller into AUT mode independently on which mode is selected by the mode selector on the controller main screen. Learn more about controller modes in the Operating modes chapter. If more "remote mode" inputs are active at the same time, the highest priority has Remote OFF, then Remote TEST, Remote MAN and Remote AUT.
Binary input: Remote TEST

Description This input switches the controller into TEST mode independently on which mode is selected by the mode selector on the controller main screen. Learn more about controller modes in the Operating modes chapter. If more "remote mode" inputs are active at the same time, the highest priority has Remote OFF, then Remote TEST, Remote MAN and Remote AUT.
Binary input: Rem TEST OnLd

Description This input switches the controller into TEST mode like Remote TEST, but forces the controller to take the load - i.e. perform the test on load procedure.
Binary input: Load Reserve 2

Description This input selects the currently used pair of reserves for the power management. If the input is active, the pair LoadResStrt 2 and LoadResStop 2 instead of LoadResStrt 1 and LoadResStop 1.
Binary input: Start Button

Description This input is to be used as an external start button for control of the gen-set group in manual mode. It works the same way as the start button on the panel with the only one difference, that this input is not disabled with Access Lock.
116
Binary input: Stop Button

Description This input is to be used as an external stop button for control of the gen-set group in manual mode. It works the same way as the stop button on the panel with the only one difference, that this input is not disabled with Access Lock. NOTE: For the safety reasons it is recommended to configure this input as NC input and use a NC button.
Binary input: FaultResButton

Description This input is to be used as an external fault reset button. It works the same way as the fault reset button on the panel.
Binary input: HornResButton

Description This input is to be used as an external horn reset button. It works the same way as the horn reset button on the panel.
Binary input: MGCB Button

Description This input is to be used as an external MGCB button for control of the breaker in manual mode. It works the same way as the MGCB button on the panel with the only one difference, that this input is not disabled with Access lock.
Binary input: MCB Button

Description This input is to be used as an external MCB button for control of the breaker in manual mode. It works the same way as the MCB button on the panel with the only one difference, that this input is not disabled with Access lock.
Binary input: ForwSyncDisabl

Description This input disables sychronizing of the MGCB breaker. If the input is active the load can't be transferred from the mains onto the gen-sets during TEST operation when the gen-sets are already running and then MGCB button is pressed or Rem TEST OnLd is activated.
Binary input: RevSyncDisable

Description If the input is active, the controller will not perform reverse synchronizing when the mains has returned, but performs a changeover instead.
117
Binary input: Ext MF Relay

Description This input can be used for connecting of an external mains protection relay. If the input is activated, the controller will consider the mains as failed and will perform all appropriate actions.
Binary input: Access Lock

Description If this input is active, then change of all sepoints and controller mode is disabled, even if the password is entered. NOTE: Active access lock is indicated by an "L" letter in the upper right corner of the controller main screen. NOTE: This input does not disable remote changes of setpoints i.e. from LiteEdit.
Binary input: RemControlLock

Description If the input is active, the controller will not accept any actions regarding the gen-set control - e.g. writing of commands and setpoint changes - from remote communication interfaces (RS232, Modem, Modbus, iG-IB, i-LB)
118
Table of binary output functions

Common functions
Binary output: MCB Close/Open
Description This output is to be used for a contactor control in case a contactor is used in the MCB position. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MCB ON Coil

Description This output is to be used for control of the ON coil of the mains circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MCB OFF Coil

Description This output is to be used for control of the OFF coil of the mains circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MCB UV Coil

Description This output is to be used for control of the undervoltage coil of the mains circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MGCBClose/Open

Description This output is to be used for a contactor control in case a contactor is used in the MGCB position. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MGCB ON Coil

Description This output is to be used for control of the ON coil of the master generator circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
119
Binary output: MGCB OFF Coil

Description This output is to be used for control of the OFF coil of the master generator circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: MGCB UV Coil

Description This output is to be used for control of the undervoltage coil of the master generator circuit breaker. See the chapter Circuit breakers for details about all outputs available for generator/mains power switches.
Binary output: Alarm

Description The output is designed to be used as external alarm indication like a red bulb in the control room etc. The output is active when at least one unconfirmed alarm is present in the alarmlist.
Binary output: Horn

Description The output designed to be used for acoustic indication of newly appeared alarm. The output is activated each time a new alarm has appeared and remains active until one of following events occurs: Fault reset is pressed Horn reset is pressed Horn Timeout has elapsed
Binary output: Sys Start/Stop

Description This output is used for starting and stopping of the gen-sets and has to be connected to Sys Start/Stop inputs of all gen-set controllers in the group. See also the chapter Gen-set group start/stop.
Binary output: MCB Fdb Mirror

Description This output is used for providing the information about MCB and MGCB position for the gen-set controllers and has to be connected to their MCB Feedback inputs. See also drawings in the Typical applications chapter. NOTE: In applications without the MGCB the information about MCB position can be also taken directly from an auxiliary contact from the MCB.
120
Binary output: Ctrl HeartBeat

Description This output toggles on/off with period 500ms whenever the controller is switched on and functional.
Binary output: Exerc timer

Description This is an output from the Exercise timer. This output is also internaly connected to the Remote TEST to make periodic tests of the gen-sets easier.
Binary output: Power Switch

Description This is output from the Power switch function. This output can be also internaly connected to the Rem Start/Stop input to enable automatic starting and stopping of the gen-set group. See the setpoint PwrSwAutoStart.
Binary output: Mode OFF

Description This output is active whenever the controller is in OFF mode.
Binary output: Mode MAN

Description This output is active whenever the controller is in MAN mode.
Binary output: Mode AUT

Description This output is active whenever the controller is in AUT mode.
Binary output: Mode TEST

Description This output is active whenever the controller is in TEST mode.
Binary output: Mains Healthy

Description This output is active while mains failure is not detected, i.e. the mains is healthy.
121
Binary output: Bus Healthy

Description This output is active when the bus voltage and frequency are in limits. It is deactivated with appropriate delay after the voltage/frequency has got out of limits. The limits for under/overvoltage and under/overfrequency as well as appropriate delays can be found in the Bus protect setpoint group.
Binary output: Mains Fail

Description This output is active while mains failure is detected.
Binary output: System Ready

Description This output is closed if the gen-set group is able to take the current load and keep the reserve greater than the currently selected reserve for start. This output should be normally closed while the group works in automatic power management mode. If the output is open, it means the whole gen-set group is overloaded. It will open i.e. if a red alarm occurs on one gen-set and there is no other gen-set available to start instead of the stopped one. NOTE: This output does not provide information, that the reserve is already reached, it only gives information, that there is enough capacity within gen-set group to reach the reserve.
Binary output: SystReserve OK

Description The output is closed while the Actual Reserve is greater than the currently selected reserve for start.
Alarm mirrors
Binary output: AL Sync Fail
Description This output is active when the Sync Timeout or RevSyncTimeout is present in the alarmlist.
Binary output: AL Batt Volt

Description This output is active when the Battery voltage or Battery flat is present in the alarmlist.
Binary output: AL TstOnLdFail

Description This output is active when the Test with load fail is present in the alarmlist.
122
Binary output: BI1 Status

Description This output gives an information about status of binary input 1 of the controller. If the related binary input is configured as alarm input, the output is closed when the assigned alarm is present in the alarmlist. If the related binary input is configured as functional, the output copies directly the status of the input.



123



Binary output: IOM BI1 Status

Description This output gives an information about status of binary input 1 of the extension IOM/PTM module. If the related binary input is configured as alarm input, the output is closed when the assigned alarm is present in the alarmlist. If the related binary input is configured as functional, the output copies directly the status of the input.
124




125



Binary output: AL IOM AI1 Yel

Description The output is closed when there is the yellow alarm from the analog input 1 of the extension IOM/PTM module present in the alarmlist.


126

Binary output: AL Common Wrn

Description The output is closed when there is any warning type alarm present in the alarmlist.
Binary output: AL Common Fls

Description The output is closed when there is any sensor fail alarm present in the alarmlist.
127
Table of internal alarms

Alarm: MCB Fail
Alarm type Alarmlist message Alarm evaluated Description Warning MCB Fail All the time This alarm will occur when the MCB feedback input does not match the expected position given by the MCB Close/Open output. It stays active until the mismatch between the output and feedback disappears. If there was no command issued by the controller and the breaker (feedback) changes suddenly the position self, the alarm will be issued immediately. Self-opening of the breaker is not considered as a fault and if all mains values are in limits, the command to reclosing the breaker is issued after delay given by setpoint MainsReturnDel has elapsed. The alarm will be also issued, if the breaker does not respond to the close command within 2 seconds. After this period has elapsed the output MCB Close/Open is deactivated again and next attempt to close the breaker will occur first after the alarm is reset. The alarm will be also issued, if the breaker does not respond to the open command within 2 seconds.
Alarm: MGCB Fail

Alarm type Alarmlist message Alarm evaluated Description Warning MGCB Fail All the time This alarm will occur when the MGCB feedback input does not match the expected position given by the MGCB Close/Open output. It stays active until the mismatch between the output and feedback disappears. If there was no command issued by the controller and the breaker (feedback) changes suddenly the position self, the alarm will be issued immediately. The alarm will be also issued, if the breaker does not respond to the close command within 2 seconds.
NOTE: If the input MGCB Feedback is not configured, the MGCB is not controlled and this alarm is not evaluated.
128
Alarm: Forward synchronization timeout

Alarm type Alarmlist message Alarm evaluated Description Warning Sync Timeout During MGCB sychronization only If the synchronization of MGCB (forward synchronization) is not successful within a time period adjusted by setpoint Sync Timeout, this alarm will be issued. A new attempt of synchronization can be initiated as late as the alarm is reset.
Alarm: Reverse synchronization timeout

Alarm type Alarmlist message Alarm evaluated Description Warning RevSyncTimeout During MCB sychronization only If the synchronization of MCB (reverse synchronization) is not successful within a time period adjusted by setpoint Sync Timeout, this alarm will be issued a the gen-sets will remain in island operation. A new attempt of reverse synchronization can be initiated as late as the alarm is reset.
Alarm: Test with load fail

Alarm type Alarmlist message Alarm evaluated Description Warning WrnTstOnLdFail During test on load The alarm is issued when it is not possible to transfer the load from the mains to the gen-sets because the gen-set group has not enough capacity at the moment. The unloading process is continued.
129
Alarm: Battery voltage

Alarm type Alarmlist message Alarm evaluated Description Warning Wrn Batt Volt All the time This alarm informs the operator, that the controller supply voltage is too low or too high. Following setpoints are related to it: Batt Undervolt adjusts the low voltage limit. Batt Overvolt adjusts the high voltage limit. Batt Volt Del adjusts the alarm delay.
Alarm: Low BackupBatt

Alarm type Alarmlist message Alarm evaluated Description Shutdown LowBackupBatt All the time This alarm indicates that the internal backup battery needs to be replaced.
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Mains Compact NT 1.0 Reference Guide

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MainsCompact NT

Mains controller for the InteliCompact gen-set controllers

SW version 1.0, March 2009

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

PRINCIPLE OF BINARY INPUTS AND OUTPUTS CONFIGURATION

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

TYPICAL MCB WIRING

TYPICAL MGCB WIRING

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Voltage and current inputs

VOLTAGE MEASUREMENT WIRING

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

CURRENT MEASUREMENT WIRING

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

WIRING OF BINARY INPUTS

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

WIRING OF BINARY OUTPUTS

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Breaker control outputs

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

BREAKER OUTPUTS TIMING

MCB special requirements

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

IGL-RA15 remote annunciator

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

SLOT FOR COMMUNICATION MODULES

RS232 PINOUT AND CABLE WIRING

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

CROSS-WIRED UTP CABLE

IG-IB Internet bridge

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Getting into operation

CONFIGURATION WINDOW IN LITEEDIT

Programming the firmware

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Programming a non-responding controller

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Factory default configuration

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

Front panel elements

GEN-SET CONTROL BUTTONS

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

MGCB button. Works in MAN mode only.

DISPLAY AND DISPLAY CONTROL BUTTONS

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

UP button. Use this button to move up or increase value.

DOWN button. Use this button to move down or decrease value.

User interface modes

Display screens and pages structure

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf

STRUCTURE OF THE DISPLAYED DATA

View measured values

MainsCompact-NT, SW version 1.0, ComAp March 2009 MainsCompact-NT-1.0 Reference guide.pdf