NORSOK STANDARD

DOCUMENTATION FOR OPERATION (DFO)

Z-001 Rev. 4, March 1998

This NORSOK standard is developed by NTS with broad industry assistance. Please note that whilst every effort has been made to ensure the accuracy of the NORSOK standards neither OLF nor TBL or any of their members will assume liability for any use thereof. NTS is responsible for the administration and publication of this standard. Norwegian Technology Standards Institution Oscarsgate 20, P.O. Box 7072 Majorstuen, N-0306 Oslo, Norway Tel: (+ 47) 22 59 67 00 Fax: (+ 47) 22 59 67 29 E-mail: [email protected] Website: http://www.nts.no Copyright: NTS

Documentation for operation (DFO)

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CONTENTS
FOREWORD INTRODUCTION 1 SCOPE 2 NORMATIVE REFERENCES 3 DEFINITIONS AND ABBREVIATIONS 3.1 Definitions 3.2 Abbreviations 4 REQUIRED INFORMATION 4.1 General ANNEX A ANNEX B ANNEX C DETAILED REQUIREMENTS (NORMATIVE) TYPICAL DOCUMENT EXAMPLES (INFORMATIVE) DFI RESUM FOR LOADBEARING STRUCTURES (NORMATIVE) 2 2 3 3 3 3 4 4 4 5 22 27 34

ANNEX D DFI RESUM FOR PIPELINE SYSTEMS (NORMATIVE)

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FOREWORD
NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add value, reduce cost and lead time and eliminate unnecessary activities in offshore field developments and operations. The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK initiative and supported by OLF (The Norwegian Oil Industry Association) and TBL (Federation of Norwegian Engineering Industries). NORSOK standards are administered and issued by NTS (Norwegian Technology Standards Institution). The purpose of NORSOK standards is to contribute to meet the NORSOK goals, e.g. by replacing individual oil company specifications and other industry guidelines and documents for use in existing and future petroleum industry developments. The NORSOK standards make extensive references to international standards. Where relevant, the contents of a NORSOK standard will be used to provide input to the international standardisation process. Subject to implementation into international standards, the NORSOK standard will be withdrawn. All annexes are normative, except for Annex B which is informative.

INTRODUCTION
Revision 3 of this standard replaced Z-CR-001, revision 2, and was primarily made to include a new Annexes C on Design, Fabrication and Installation resum. Clause A.7 and A.30 of Annex A has been revised accordingly. Other changes are marked with a vertical line in the margin. Revision 4 of this standard includes Annex D. Revision marks from revision 3 is kept for information.

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SCOPE

This standard defines the extent and details of technical information which shall be available for use in the operational phase. The main objective is to ensure that only necessary information is kept available, to facilitate the safe, effective and rational operation, maintenance and modifications of the installation.

NORMATIVE REFERENCES

The following standards include provisions which, through reference in this text, constitute provisions of this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other recognised standards may be used provided it can be shown that they meet or exceed the requirements of the standards referenced below. ISO 3511 ISO R538 Process Measurement Control Functions and Instrumentation - Symbolic representation (Part I, II, III and IV). Conventional signs to be used in schemes for the installation of pipeline systems in ships. Working environment Coding system (next revision will be renumbered Z-002) Technical information flow requirements (TIFR) CAD Symbol libraries (in preparation) 2D-CAD drawing standard Offshore Installations, Weight Engineering. Requirements for weight reports. Supplier documentation of equipment.

NORSOK S-002 NORSOK Z-DP-002 NORSOK Z-003 NORSOK Z-004 NORSOK Z-005 NS 2129 NS 5820

DEFINITIONS AND ABBREVIATIONS

3.1 Definitions As-Built

Article number Bulk Component

Can Component

Documentation where mark-up information has been formally incorporated into a new revision of the original document according to individual requirements for each project. Company specific identification code for non-tagged bulk material, pipe components, cable glands etc. Unit or item which does not require an individual physical identity. A bulk component shall be identified by manufacturers name and model/type identification. Verbal form used for statements of possibility and capability, whether material, physical or casual. Item which does require an individual physical identity. A component shall be identified by manufacturers name, model/type identification and serial number. Page 3 of 40

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Document Informative references May Normative references Part Shall

Should

A limited amount of information stored on various types of media, e.g. paper, film, magnetic or optical memory. Shall mean informative in the application of NORSOK standards. Verbal form used to indicate a course of action permissible within the limits of the standard. Shall mean normative in the application of NORSOK standards. Part is any part of a bulk component/component. Part shall be identified by manufacturers model/type identification. Verbal form used to indicate requirements strictly to be followed in order to conform to the standard and from which no deviation is permitted, unless accepted by all involved parties. Verbal form used to indicate that among several possibilities one is recommended as particularly suitable, without mentioning or excluding others, or that a certain course of action which is preferred but not necessarily required.

3.2 DFI ER IDAS IMR ISOs KP

Abbreviations Design, fabrication and installation Electric Resistance Instrument datasheets Inspection, maintenance and repair Isometric drawings Kilometric Point

REQUIRED INFORMATION

4.1 General Required information is shown in Annex A, Detailed Requirements. It shall be noted, however, that information supplied shall be limited to information relevant for the actual installation. Standard documentation will be acceptable when it fulfils this requirement. Documents specified in this standard shall be provided as individual documents, not combined in mutual documents. All information shall have As-built status and be available on electronic media.

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ANNEX A A.1

DETAILED REQUIREMENTS (NORMATIVE)

DOCUMENT INDEX

The following information shall be included: Document type code Document number. (Document Identification code) Originator code File reference. (File name) File format. (File type) Originators document number Document title Document format Revision code Revision date Status code Area code Discipline code Reference to tag codes Reference to components and bulk components System Responsible party Purchase order identification Revision date Reference to manufacturer Manufacturers serial number NOTE: All coding shall be in accordance with NORSOK standard Z-DP-002, Coding system.

A.2

DESIGN AND FABRICATION SPECIFICATIONS

These are design and fabrication specifications especially produced for the development project. (Standard project specifications are not included)

A.3

PROJECT DESIGN CRITERIAS, PHILOSOPHIES ETC.

This documentation is only related to design criterias, philosophies, methodology and requirements specially produced for the development project.

A.4
A.4.1

SYSTEM DESIGN REPORTS AND OPERATION MANUALS

System design reports

The objective of the system design report is to give sufficient details arguing the reason for choice of design related to system parameters. This shall apply to all disciplines within all systems. Typical content shall be:

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System description Operational data and limitations Composition of medium Material choice Corrosion evaluations Bases for choice and use of corrosion inhibitors Location of injection points Location of sampling points for analyses Location of areas for corrosion control equipment Project specific features and solutions Hydraulic analysis (fire protection systems) Seabed preparation and intervention work Operation manuals

A.4.2

One operation manual shall be produced for each installation (e.g. ship, platform, subsea) comprising successive step-by-step procedures for bringing a dead installation to full operation. Operation manuals shall describe each systems mode of operation. Typical content shall be: System summary Functional description Operation and control data for equipment Process and emergency shutdown systems (PSD & ESD) Operation in emergency mode Equipment data Safety procedures Start-up and shut-down procedures, system and main equipment Inspection procedures

A.4.3

Inspection procedures shall be prepared for structural steel, piping and pressure vessel based on DFI-resum, system design report, criticality analysis and relevant API standards. The procedures shall contain what to inspect, inspection methods and inspection frequency. The inspection procedures shall include: reasons for why inspection shall be done, i.e. stress, erosion, corrosion, API requirements etc. inspection methods and reason for choice of such if there is more than one option Piping inspection procedure shall include: inspection isometric drawings with inspection point (welds/components) (see A.24.4) Hull/structural inspection procedures shall include: inspection points with position number marked up on fabrication drawings containing welds Vendor information for pressure vessels and heat exchangers shall include: inspection drawings NORSOK Standard Page 6 of 40

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detailed drawings of internals. A.4.4 Repair procedures

Where repair is foreseen and the repair is not covered in user manuals, and the dismantling is dependent on fabrication yards solution, special repair procedures shall be produced. A.4.5 Inspection, maintenance and repair (IMR)

Relevant for subsea only. Final IMR documentation shall be compiled in accordance with the project IMR strategy.

A.5

USER MANUAL (EQUIPMENT)

The supplier standard User Manual shall be used, ref. NS 5820. If the supplier does not have a standard User Manual, a User Manual shall be specially prepared according to Annex A of NS 5820.

A.6
A.6.1

FABRICATION, INSTALLATION & VERIFYING DOCUMENTATION

General

By fabrication, installation and verifying documentation it is meant construction, manufacturing, installation, testing, reporting and certification documentation required to demonstrate that constructions, equipment, materials and fabricated systems and units are in compliance with the statutory regulations and specified requirements. Such documentation shall be prepared as specified in this standard to fulfil user requirements for the operational phase. Certificates retained by contractor/supplier shall be available upon user request during the warranty period or as agreed. Certificates for recertification shall be included in the DFO. A.6.2 Certificate of conformance

A document shall be prepared to cover the complete contract/purchase order. The contractor/supplier shall confirm that the requirements in the contract/purchase order for design, calculations, fabrication, installation and testing have been met. All non-conformances shall be stated on the same certificate. A.6.3 Material Traceability, Weld and NDE Documentation

Documentation for operation shall contain typical certificates or references to NORSOK material datasheet for applied materials. These shall be grouped by article number for each material type and dimension, thereby achieving traceability of components from document (drawing) to relevant groups of certificates.

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NOTE: Traceability for welding and NDE to be maintained in accordance with the contractors/suppliers own internal system, and is not required as part of DFO. A.6.4 List of certificates

List of certificates shall be submitted with reference to model/type/manufacturer and the name of the test institution. Following certificates shall be listed: Calibration certificates PSV certificates Ex-certificates Type approval certificates Fire protection material test certificates Pressure test certificates A.6.5 Third party verification and certificates

Third party verifications and certification shall be included when required by authority regulations. A.6.6 Photos of structures and equipment

For risers/J-tubes, subsea structures, submarine pipelines and cables, photos including identification of main components, distances etc. shall be provided. Any video recordings (visual inspection) should also be provided.

A.7

DFI RESUM

The main objective of the DFI resum is to provide the operations organization with a concentrated summary containing the most relevant data from the design, fabrication and installation phase, including which areas are the most critical and a general description of the installation at the start of the operational phase. The DFI resum is intended to be the basic document for the operations organization and shall contain all information required for inspection and maintenance planning throughout the entire lifetime of the installation. The document should also serve as an aid in the consideration of measures to be taken if the condition monitoring reveals that the installation is damaged or deviates from the acceptance criteria. In order to achieve a resum fit for purpose it is important that the preparation of the resum takes place in parallel with the contract work. The Design-part of the resum shall be prepared in parallel with the design documentation, preferably as an integrated part of this. The Fabrication- and Installation-parts shall mainly concentrate on nonconformances from design/fabrication criteria, specifications etc. Further, areas should be highlighted where special attention in the operational phase is recommended due to e.g. difficult repairs, unexpected large loads or other unforeseen events. Only a brief description of the work performed shall be included. NORSOK Standard Page 8 of 40

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The resum shall reflect the AS-BUILT status of the installation. DFI resums for loadbearing structures and pipeline systems shall be produced in accordance with the requirements of Annex C and D respectively.

A.8

TAG INDEX

A tag index shall be provided, containing information of all tagged bulk components/components installed, irrespective of type. The following information shall be included: Tag code Tag description, function related Area location code Discipline ('owner' of the tag) Reference to: Manufacturer Model/type Serial number for components Parts list Fire area clarifications To facilitate efficient traceability and updating of related information, documents describing the design shall be cross-referenced against all relevant tagged functional locations. The following information shall be included: Document, tag cross reference Document number Tag code

A.9
A.9.1

HEALTH, SAFETY AND ENVIRONMENT

General

Health, safety and environment data shall be delivered according to statutory regulations. A.9.2 Safety data sheet index

A safety data sheet index for the complete installation shall be provided. Material Safety Data Sheets with accompanying index, shall be prepared on OLF approved forms, written in Norwegian. A.9.3 Work environment area charts

Work environment area charts, ref. NORSOK S-002, shall be included in the DFO.

A.10

WEIGHT DATA INDEX

Weight information shall be supplied according to NS 2129.

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A.11

FIRE AREA LOCATION INDEX

The index shall include: Area identification code Area description Area classification (zone 1, 2 or non-hazardious) Ventilation condition for the 'fire area' (mechanical or natural ventilation, overpressure, underpressure) Personnel occupancy (continuously manned, no occupancy, etc.) Area enclosure (open, cladding, etc.) Combustible hazard (Hydrocarbon, GAS-H2, etc.) Fire/Gas detection (GAS-Hydrocarbon in area, GAS-Hydrocarbon vent intake, etc.) Protection (deluge, water spray, etc.) Reference to Cause and Effect diagrams

A.12

SINGLE LINE INDEX

(For equipment Ref. NS 5820, Single Line Diagram) A single line index, shall be provided for power distribution for all voltage levels and power supply for, instrument and telecommunication. The following information shall be included: Distribution board tag code (*) Circuit number / incomer number (*) Circuit type Wiring details for all inline units Inline component identification Consumer tag code (*) Type of consumer (if not identified through tag syntax) (*) Spare circuits to be registered as such (type: Spare) (*) Description of non-tagged consumers (control circuits etc.) (*) Location/address of non-tagged consumers (*) Consumer cable number (*) Termination details - consumer cable number (*) Termination details - tripping relays/contactors (inline component) Type of external signal (fire & gas trip signal etc.) The following related information shall be available in its respective indexes: Tag codes in tag register Power and current rating (datasheets and/or circuit diagrams) (*) Inline components (datasheets for components) Cable sizes (from cable list registration) (*) Reference drawings, including ref. to circuit diagram for circuit when applicable (crossreferencing requirement) (*) For deviations from the typical solutions (circuit type's), drawings including all of above information as a minimum, shall be provided. Additionally, all above information marked with (*), shall be registered.

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A.13

CABLE INDEX

(For equipment ref. NS 5820 - Cable List) A common cable index for electrical, telecommunication and instrument shall contain: Cable number Cable length Type and size of cable Tag code both ends Gland/nipple sizes Routing of cables (data input from node diagrams) Screens format A (I = individual / C = common) Color Voltage of equipment connected Cable ladders and transits shall be given their identifying references on a nodal diagram, which is an isometric representation of a ladder layout. Identifying references shall be marked on the cable ladders and penetration transits. Each end of a cable ladder segment shall be bounded by a node point number to indicate that this is the start or finish of any particular segment. For the purpose of cable routing and administration, a computerised program shall be used.

A.14

RELAY SETTING INDEX

A relay setting index is required for all high and low voltage protection relays. This index shall include the following information: Switchgear tag code Cubicle no Phase for relay connection Relay Manufacturer Model/type Class Relay range boundaries Relay settings Current/voltage ratio Relay selectivity reference (as defined in selectivity analysis/relay coordinations study) Electrical calculations such as short circuit and load flow, model and calculations are to be included in the DFO.

A.15

LOOP INFORMATION

(For equipment ref. NS 5820 - Loop diagram) Loop information: Shall be provided either in electronic format sufficient to enable generation of loop diagrams, or as 2D CAD drawings

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Shall be provided for instrumentation and telecommunication installations as well as for control cabling for electrical power installations Shall include the following information: Tag code for all equipment in loop Termination details for all cables between tags in the loop (field equipment, junction boxes, Main Distribution Frame's, main equipment terminal boards - external cables) Cross-wiring details (junction boxes and Main Distribution Frame's) Cable details; like cable number, pair numbers, core colours, cable type System programming information as switch number, port number, channel number, signal tag code. etc Amplifier number and zone number (Public Address systems) Signal type (control signals) Process hook-up

A.16

ANODE INDEX

An index shall be provided containing the following information: Identification and location of all sacrificial anodes. Identification and location of all electrodes and monitored anodes. Fabrication data Typical data shall be: Name of contractor Inspection and tests Material components Dimensions and weight characteristics Number Consumption data

A.17

LINE INDEX

The line index shall contain the following information: Line number (Tag code) P&ID document number Stress ISO number Fabrication and inspection ISOs Service from' tag code Service to' tag code Test class Test medium Test pressure (barg) Chemically clean Heat tracing degree C Insulation class Critical line Calculation number NORSOK Standard Page 12 of 40

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Stress calculation number Nominal size Density vapour/liquid Viscosity vapour/liquid Liquid fraction Calculation method Fluid Mass flow Compressibility Velocity Pressure drop calculated and allowed Operating pressure Design pressure Operating temperature Min/max design temperatures Pipe class

A.18

SYSTEM CONFIGURATION INDEX

This index shall hold information related to the control systems such as primary signals, I/O cards, functions and group alarms in the control systems.

A.19

LUBRICATION INDEX

The lubrication index shall contain the following information: Model/type of component Lubrication point sequence number Lubrication points Supplier lubricant (product type) Quantity first Quantity normal Interval

A.20

CONSUMPTION DATA

Consumption data inclusive electrical load list shall be given for all utility, drilling and process consumers. Electrical load list shall include the following information: Tag number Service/remarks Area Rated nameplate power (kW) Operating output power (kW) Efficiency Cos NORSOK Standard Page 13 of 40

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Should be given for different modes such as normal operation, critical, stabilised and emergency operations.

A.21

FLOW DIAGRAMS

Process and safety flow diagrams for main process and auxiliary systems. Process parameters shall be shown on the diagrams as well as on corresponding indexes such as line index and tag index. The flow diagrams shall, as a minimum, contain the following: Flow summary tables for all major process streams All major control loops All major equipment Pressure and temperature in major streams and equipment Duty of drivers and heat exchangers Tag numbers of equipment

HVAC flow diagrams (air distribution diagrams) shall be provided per system and include the following information: Tag codes for supply and extract fans (air handling units) Flowrates for supply and extract fans (air-handling units) Flowrates for all serviced areas Temperature requirements for all serviced areas Area codes and description for all serviced areas Notes regarding main design parameters, such as fan stand-by philosophy, emergency operation shall be given under A.4

Typical flow diagram process is shown in Annex B.

A.22

PIPE & INSTRUMENT DIAGRAMS (P&ID)

(For equipment ref. NS 5820) Fully completed P&IDs shall contain the following details: All process and utility equipment shall be shown and tagged Equipment data summary with tag number and system Elevation of main equipment Drip trays All instrumentation reflecting the control functions such as control loops, logic functions, prealarms, trips, signal types, shut down levels, tag numbers, local instruments, connections to local control, central control room, emergency shutdown system, process shutdown system, pressure safety valve and blowdown valve systems and the system control and data acquisition system when provided All instrument locations shall be indicated and completed with tag numbers

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All valves such as isolation valves, control valves, check valves, relief valves, shut-down valves, blow-down valves, block valves, bleed valves size and type shall be indicated and completed with tag numbers Mechanical lock and interlocks All functional control instruments inside packages with tag numbers All process and utility lines including equipment connections, and interconnecting pipework with direction of flow Inline equipment and piping items such as straightening vanes, spool pieces expanders, maintenance spools, reducers and temporary strainers Clean-out and sample connections Piping class breaks Labels on entering and leaving lines giving medium and source/destination All lines shall be sized and numbered. Material and insulation specification shall be included All line number and/or specification changes shall be identified All manual valves with size and specification added, correctly shown as normally open/closed Fail/open/fail closed position of actuated valves Information on lines such as line slope requirements, symmetrical piping requirements etc. Packages shall be identified with limit of responsibility between contractor and others Connections to other systems Connections to other equipment and packages eg. steam out, vent, manholes, drains etc. Isolation and spading of equipment All flanges and drains in lines Winterisation including heat tracing Area changes shall be shown on lines Utility stations Piping special items Significant equipment internals, such as vortex breakers, mist extractors etc. Typical P&ID is shown in Annex B.

A.23

DUCT & INSTRUMENT DIAGRAM (D&ID)

Air distribution diagrams shall be provided per system and include the following information: All HVAC equipment shall be shown and tagged Equipment data summary with tag number for all main equipment such as filters, fans, coils All ductwork identified with system no., sizes, duct classes, insulation classes Air flow to all serviced areas Area breaks and duct class breaks All areas served to be identified All instrumentation reflecting the control functions All instrument locations shall be indicated and completed with tag numbers Connections to other systems e.g. sea water, heating medium, drain etc.

A.24

ISOMETRIC DRAWINGS

A.24.1 Fabrication ISOs NORSOK Standard Page 15 of 40

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Piping shall be documented on fabrication ISOs including the following information: North arrow Line number Reference to adjacent ISO-drawings All inline equipment with tag code Piping class Special items with coding Penetrations Dimensional details Platform coordinates (elevations and xy) Reference to piping general arrangement & P&ID's Weld location and number Material type Material takeoffs including article number Weight and centre of gravity Pipe supports with identification Field welds Welded attachment Orientation of valve operators Flow arrow Sloping lines to be identified with gradient A.24.2 Heat tracing ISOs Heat tracing installation shall be documented on fabrication ISOs including the following information: Graphical presentation of heat tracing cable (where installed) Heat tracing cable numbers Power supply cable numbers Junction boxes with tag code End seal of heat tracing cable Splice of heat tracing Type and length of heat trace cables A.24.3 Stress ISOs Line number Stress summary, reports and calculation Restraint/anchor loading and displacement Spring summary Total load

A.24.4 Inspection ISOs Inspection isometric drawings shall have sequential numbering of piping components (pos numbers) and all shop and field welds shall have cross reference to weld summary index.

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A.24.5 System ISOs (for firewater systems only) System ISOs are normally prepared to for firewater system to document hydraulic calculations. This document should include the following information: North arrow Linde number Reference to adjacent system ISO All inline equipment and pipe fittings Piping-class Special items All dimension and dimensional details Reference to P&IDs Material type Spray nozzle data details (boxes) All line sizes

A.25

DATA SHEETS

Datasheets shall be provided for systems, components and bulk components. NORSOK standard data sheets shall be used.

A.26

GENERAL ARRANGEMENT

General arrangement drawings shall be prepared for packaged units in accordance with NS 5820.

A.27

LAYOUT DRAWINGS

To the extent CAD modelling has been applied in the design phase, layout drawings shall preferably be replaced by isometric views, plan views and related crossectional drawings from the model. Layout drawings shall be supplied for: All main equipment HVAC ducts(minimum dimension to be agreed) Cable ladders/cable trays(minimum dimension to be agreed) Lighting and small power Safety Telecom Architectural Instrument Layout drawings shall include: Tag code Location Dimension and geometrical form of main equipment Main dimensions for the area and the equipment as such Main and escape routes NORSOK Standard Page 17 of 40

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Lay down areas with load capacity Crane coverage Location of safety signs Location of firefighting and safety equipment Location of rescue and lifesaving equipment Area classification (with source of release schedule) Noise area location Fire area location

For areas heavily equipped, such as control rooms, equipment rooms, telecom centre, individual layout drawings shall be provided per discipline. Cross-sectional views shall be provided when required for accurate identification of location.

A.28

LOCATION DRAWINGS (PLOT PLANS)

All main and field equipment shall be included, one per area and discipline, identified by: Tag code Type of equipment (relevant symbol) Normally, location drawings are based on layout drawings without dimensional details. All lifting lugs shall be shown on separate location drawings coordinated by area. Supplier provided lifting lugs with capacity are shown on supplier general arrangement drawings and identified in the parts list.

A.29

STRUCTURAL

A.29.1 Main structural steel drawings Arrangement Main dimensions Main/critical welds with reference to weld summary index Reinforcement Embedded items

A.29.2 Secondary and outfitting steel Arrangements Main dimension A.29.3 Structural fire protection Drawings should include the following minimum information: Extent and thickness of fireproofing, including description of coating/paint for fire protection systems Blast/firewalls

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A.29.4 Acoustic/thermal insulation Acoustic insulation, thermal insulation and fire protection details as follows shall be included: All doors and windows All insulation in ceiling, floors and walls

A.30

FREE SPAN CALCULATION

Clause deleted with reference to Annex D.

A.31

SYSTEM TOPOLOGY AND BLOCK DIAGRAM

Control system topology (overall system block diagram) shall show configuration of systems and subsystems to give a functional understanding. Typical contents shall be: All related systems and subsystems represented by blocks Location Interface and wiring between blocks shall be indicated Subsystem block diagram showing relation between functional units within a subsystem. Typical information shall be: The function of each unit (block): Short description, supplied with function identification code if applicable. Interface between blocks and interface to other equipment: Signal type and function (typ. RS232, control signal) if applicable. Location of the equipment, either by text labelling of each block or by blocks located in dotted area boxes Heat tracing block diagram Typical system topology and block diagram is shown in Annex B.

A.32

SINGLE LINE DIAGRAM

(For equipment ref. NS 5820) Overall single line diagrams for all voltage levels shall be provided, including all power distribution units (generators, switchgears, transformers, distribution boards, rectifiers, batteries etc.) throughout the distribution system. Power distribution throughout both the electrical, automation and telecommunication installations shall be included. End consumers shall be included for high-voltage switchgears only. Separate earthing single line diagrams, including all main equipment, shall be provided for the electrical, instrument and telecommunication installations. The general earthing principles shall be included to ensure correct earthing of systems, equipment and cables. Typical single line diagram is shown in Annex B.

A.33

CIRCUIT DIAGRAM

(For equipment ref. NS 5820) NORSOK Standard Page 19 of 40

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Diagrams (switchgears/-boards) for all feeders and control circuits shall include: All internal connections for control, alarms, protection, interlocks, trip functions, monitoring etc. Range of timers, thermal overload and protection relays Internal wire numbers Terminal numbers External wire and cable numbers Component list for inline, control and protection components Switchgear/-board tag code Cubicle number Consumer tag code Type of consumer (if not identified through tag syntax) spare cubicles or part of cubicles to be registered as such (type: Spare) Consumer cable number Termination details - consumer cable number Type of external signals (fire & gas trip signal etc.) Power and current rating Reference drawings Typical circuit diagram is shown in Annex B.

A.34

LOGIC DIAGRAM

(For equipment ref. NS 5820) The Logic diagrams shall be available as graphical reports, or program listings documenting the function of the program. Modes of operation like starting, shut down, alarm and trip functions shall be indicated in the diagram. To clarify the overall system logic a System control diagram may be used. Typical logic diagram is shown in Annex B.

A.35

LEVEL DIAGRAM

Level diagrams shall be made for: The feeder arrangement of all radio systems including transceiver ports and antennas. Interconnection signal lines between subsystems and to other systems. External lines where signal level is not set by standard. Levels shall be given in dBm in conjunction with standardised impedances. If impedance is non standard or undefined, voltage levels shall be given. Where applicable, impedances and wire configuration should be indicated (2W, 4W, coax, E&M, etc.).

A.36

CAUSE & EFFECT

(For equipment ref. NS 5820, Logic diagram) Cause and effect information shall be provided either in electronic format sufficient to enable the generation of graphical reports from the control systems indexes or as 2D CAD drawings. NORSOK Standard Page 20 of 40

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Typical cause & effect diagram is shown in Annex B.

A.37

WIRING DIAGRAMS

The termination diagram for external connections shall include: Terminal block/socket number Terminal/pin number (including spares) External cable numbers with pair and core colour details Destination for external cables Earthing details Equipment and equipment connections Typical wiring diagram is shown in Annex B.

A.38

PNEUMATIC/HYDRAULIC CONNECTION DRAWING

The hook-up drawing shall indicate all details of the actual installation for the relevant instrument tag number, such as: All instrument/bulk material installed Connections and dimensions of signal lines/tubing Indicate split of responsibility instrument/piping

A.39

TELECOMMUNICATION NETWORK SCHEDULE

Transmission budgets for radio links, satellite hops and fibre optical cables. Commissioning test results for: Radio systems Public address (PA) central systems Audio and video distribution network

A.40

PIPING SUPPORTS

Detail drawing/support standard Location Identification Pipe support index

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ANNEX B

TYPICAL DOCUMENT EXAMPLES (INFORMATIVE)

Flow diagram process (Dwg no. A21) P&ID (Dwg no. A22) System topology and block diagram (Dwg no. A31) Single line diagram (Dwg no. A32) Circuit diagram (Dwg no. A33) Logic diagram (Dwg no. A34) Cause & effect diagram (Dwg no. A36) Wiring diagram (Dwg no. A37)

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ANNEX C DFI RESUM FOR LOADBEARING STRUCTURES (NORMATIVE) C.1

C.1.1

INTRODUCTION
General

This Annex describes the requirements regarding data and information to be included in the Design, Fabrication and Installation (DFI) resum for loadbearing structures. DFI resums shall be prepared for Loadbearing structures, such as: Jackets, Gravity Based Structures, Tension Leg Platforms, Semisubmersibles, Ships, Jack-Ups, Spars, Subsea structures, Module Support Frames, Modules, Living quarters, Integrated Topsides, Derricks, Flares, Riser support systems and Mooring systems. Independent resums to be made for each major unit or system of the installation, dependant of size and complexity (such as the jacket, the MSF, a module, the mooring system, a wellhead platform or a template). A detailed list of content required for the resum and comments explaining the content for each heading are found in Clause C.2 of this Annex. The comments do not always describe the complete content for a heading, but in some cases only list a few items as a guideline. C.1.2 Purpose/Scope

DFI resums are short but precise summary documents containing information extracted from the design, fabrication and installation phases. The DFI resum shall contain all information (as described in clause C.2 Structuring and Content of DFI resum) needed for: The planning of the in-service inspection and maintenance activities throughout the entire lifetime of the installation. Evaluation of the condition and functioning of the structure. This implies a detailed description of: Highly utilized areas, statically and in fatigue. Structures for which structural integrity, functional integrity or fatigue life is sensitive to design assumptions or exact functioning of specific structural elements. Prototype structures. Structural elements subject to progressive collapse/non-redundancy. Materials selection and corrosion protection. Recommendation for what should be inspected and which methods may be used. (Procedures for planned replacement and repair shall be contained in separate Operation Manuals.) The DFI resum shall also enable an overall understanding of the structural behaviour of the object by giving basic information about: Statical system NORSOK Standard Page 27 of 40

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Design conditions Loads and loadcombinations Governing load conditions Structural response

The DFI resum shall provide a reference key to the detail technical documentation.

C.2
1

STRUCTURING AND CONTENT OF DFI RESUM

Introduction General Objective User Manual of DFI-Resum Description of the object

1.1 1.2 1.3 2

2.1 Main Functions of the Object Describe the overall facility (location, orientation, main elements) and the functions of the object in relation to this. 2.2 Interfaces

2.3 Geometry, Weight & Centre Of Gravity (Give reference to chapters 4.1 and 5.1) 2.4 Materials Selection and Corrosion Protection

2.4.1 Material Grades Description with key parameters of the different materials used, where they are used and reasoning behind the selection of each material. 2.4.2 Corrosion Protection Description with key parameters of the protective systems, where the systems are used and reasoning behind the selection of each system. Problem areas to be highlighted. Coating systems (Type and layer thicknesses) Cathodic protection system Corrosion allowance. 2.5 Structural Fire Rating/Fire Protection System

2.6 Identification System Describe the system used to identify areas, members, welds etc. Describe the structural marking system. NORSOK Standard Page 28 of 40

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3 3.1 3.1.1

Design Design Basis Specifications, Codes, Standards, Regulations

3.1.2 Design philosophy Describe the design philosophy guiding the choice of design methods and sequence. 3.1.3 Design Criteria and Loads Design lifetime Airgap Environmental conditions Drag and inertia coefficients Geotechnical information incl. subsidence Marine growth Ship impact Dropped objects Fire and explosion Seismic data Future loads, reserve capacity 3.1.4 Live Load Diagrams To be illustrated by separate drawings floor by floor. 3.2 3.3 3.4 Statical System Design Conditions Load Combinations

3.5 Analyses Description of the analyses hierarchy and a brief description of each analysis: Purpose Model and program system Loads Result 3.6 Governing Load Conditions/Structural Response Give an explanation of how the structure responds to the governing load conditions and why these conditions are governing. 3.7 Design Verification. Model tests Load/response monitoring. Description of monitoring programs. Time schedule. Results. Key results from third party verifications where significant differences from design documentation are observed. NORSOK Standard Page 29 of 40

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3.8 Nonconformances Describe all cases of non-conformance in the design and the consequences of these. 3.9 Important Areas (For symbols to be used for the presentation please refer to Clause C.3 at the end of this annex.) 3.9.1 Fatigue life Areas, members, welds with fatigue life less than 5 times the design life for accessible members (ref. NPD regulations for loadbearing sructures). shall be presented in detail on specially prepared drawings and usingthe identification numbers system described in 2.6. A verbal description shall also be given to assure exact and easy location. 3.9.2 Static utilisation Areas, members, welds with a utilisation ratio higher than 0.80 shall be presented on sketches followed by a verbal description. The corresponding utilisation ratio for the operational phase shall be given. 3.9.3 Progressive collapse Elements causing progressive collapse if failing. All such elements to be listed with their max. utilisation ratio during operation and shown on sketches. 3.9.4 Sensitive Areas/Structural Elements Items for which structural integrity, functional integrity or fatigue life is sensitive to design assumptions or the exact functioning of specific structural elements. (E.g. sensitive to the assumed value of a coefficient of friction/assumed thickness of marine growth or e.g. the correct functioning of a bearing being governing for the fatigue lifetime). (Present on sketches). 3.9.5 Prototype Structures Structures or parts of structures for which operational experience is missing or very limited. Give a description of the largest uncertainties in performance with respect to structural response and integrity. 3.10 Inspection Condition Monitoring Philosophy used in design. Overview of areas designed to be non-accessible (ref. NPD regulation concerning loadbearing structures). Proposal of what should be inspected during the service life of the object based upon an evaluation, section by section, of the state of design as described in 3.9. Describe access and methods available for the performance of this inspection. Problem areas and areas with limited access to be highlighted. 3.11 Design Documentation Give references to the complete documentation. NORSOK Standard Page 30 of 40

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Key documents and main drawings to be listed separately under each clause,. 4 Fabrication The information given in the 4.2 - 4.8 shall concentrate on non-conformances from design criteria, specifications, codes, standards and regulations. The complete documentation shall be referred to, and not included in the document. 4.1 Weight & Centre Of Gravity As-Built values. 4.2 Specifications, Regulations, Codes, etc. (Refer 3.1.1) 4.3 Materials Describe traceability of certificates. 4.4 Welding Joints classified as "Design class 1" (ref. NORSOK N-001, Structural Design) shall be given special attention. 4.5 4.6 4.7 4.8 Tolerances (interfaces) Inspection and Non-destructive Testing Surface Protection Fire Proofing

4.9 Identification System Describe the Identification System used for Areas, Structural parts, Welds etc. 4.10 In-service inspection Items recommended for inspection in the operational phase. 4.11 Fabrication documentation (List of content for As-Built Documentation Level 1) (Cross reference to fabrication records dossiers). 4.12 Fabrication Summary Brief description of the work performed. Fabrication and assembly sequence. Unexpected loads and events during fabrication.

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Transportation and Installation

The information given in the 5.2 - 5.6 shall concentrate on nonconformances from design criteria, specifications, codes, standards, regulations. The complete documentation shouldbe referred to, and not included in the document. 5.1 Weight & Centre of Gravity As installed values. 5.2 5.3 5.4 5.5 5.6 5.7 Specifications, Regulations, Standards, Codes, etc. Materials Welding Tolerances (interfaces) Surface Protection Grouting

5.8 Identification System Information about the identification system used. 5.9 Installation Documentation (List of content for As-Built Documentation Level 1) (Cross reference to fabrication records dossiers). 5.10 Transportation and Installation Summary Brief description of the work performed. Installation and assembly sequence. As installed information concerning location, orientation, penetration depth, scouring, etc. Unexpected loads and events during installation. Items recommended for inspection in the operational phase. 6 Input by company (As applicable)

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C.3

SYMBOLS

Symbols to be used in the resum are as follows:

5
! O " s # q

High stress Yield Buckling Punch Fatigue Complex welds Fabrication problems/repairs Corrosion/erosion Progressive collaps

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ANNEX D

DFI RESUM FOR PIPELINE SYSTEMS (NORMATIVE)

D.1 INTRODUCTION
D.1.1 General This Annex describes the requirements to data and information that shall be included in the Design, Fabrication and Installation (DFI) Resum for Pipeline Systems. The DFI-resum shall be prepared for the Pipeline System including submarine and connected onshore pipelines and risers transporting hydrocarbons and other commodities, with associated safety systems, valves, tool launchers/receivers, corrosion protection systems, other accessory equipment, and all applied intervention works. In order to achieve a suitable resum, it is important that the preparation of the resum takes place in parallel with the contract work. The Design-part of the resum shall be prepared in parallel with the design activities. The Fabrication- and Installation-parts shall include only a brief summary of the work performed. These parts of the resum shall concentrate on nonconformities from design-/fabrication criteria, specifications etc. Areas where special attention in the operational phase is recommended shall be highlighted. Typical areas to be highlighted are difficult repairs, unexpected large loads, heavy scouring and free span activity or other unforeseen events. The resum shall reflect the AS-BUILT status.. A detailed list of content required for the resum and comments explaining the content for each heading are found in Clause D.2 of this Annex. The comments are not exhaustive. D.1.2 Purpose The purpose of the DFI-resum is to: Provide a system description for the Pipeline system including battery limits. Provide a summary of all design, fabrication and installation including, - responsibility, requirements, - verification activities, - deviations, detail design, follow-on engineering, design basis data, and critical design areas with references to underlying detailed documentation. Provide recommendations, requirements and sufficient information for the operation, in-service inspection, integrity evaluation and maintenance activities throughout the entire lifetime of the installation.

The DFI-resum is a historical document. Any changes to the pipeline system after start-up will be a part of operation history and shall be reflected in a condition resum. The DFI-resum is therefore not supposed to be updated based on events/changes made in the operation phase. Tables, and figures, containing summary information, shall be used where possible.

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D.2 STRUCTURING AND CONTENT

The following paragraph numbering is a proposal for structuring of the DFI-resum

INTRODUCTION

A brief description of the facility, including geographical location in addition to the information regarding the main elements (modules etc.) of which the overall facility comprises with general historical summary of how the overall design, construction and installation was achieved.

DESCRIPTION

2.1 General system Description Battery limits shall be shown in a figure with reference to DFI documents for adjacentsystem elements. Typical system elements could be: Location map (sketch) Topside piping up to pig receiver/launcher Riser and riser supports J-tube Pipeline Tie-in/expansion spools Landfall (trench, tunnels etc.) Onshore pipeline Subsea structures, Wyes, Tees etc. Pig launcher/-receiver Valves in the Pipeline system Carrier pipes and Bulkheads The system elements should be further broken down into system element components and a brief description given for each. 2.2 List of Contributors List all contributors for all parts and activities related to the pipeline system.

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2.3 Pipeline System Data Sheet Items contained in the Data Sheet could be , but not limited to: Longitudinal profile (pipeline and seabed) Element of pipeline system Total system length and lengths of each individual system element Design condition at the inlet and outlet to the pipeline (design pressures, min/max design temperatures, associated flow rate) Test pressure, both mill test and system test Figure of internal pressures (design, local pressures, pressure test) versus depth and length Usage and resistance factors Geotechnical data Pipe internal/external diameter incl. tolerances Pipe wall thickness incl. tolerances Material data Internal flow coating External coating (type, function, thickness and density) Field joint coating Anodes (type and spacing) Buckle arrestors Seabed/ground intervention work Max. allowable free span lengths and governing criteria Lifetime Mechanical protections Measuring points

All data shall be referred to the KP-values. 2.4 Definitions and abbreviations

DESIGN

The design shall give a brief summary of the design activities. Tables and figure preference to text. 3.1 Description General Areas of particular interest Battery limits for design 3.2 Design Basis Design philosophy Design codes, standards and regulations NORSOK Standard Page 36 of 40

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Design life data Units and coordinate system Material data Operational data Test pressure requirements (mill and system test) Product data Environmental data Corrosion management Topography and soil data Trawl-pipeline interaction Accidental loads Fabrication and installation constraints

3.3 Pipeline System Activities For all design activities the following shall be described: Summary of design activities Main conclusions, with reasons Recommendations for operation Reference to relevant documentation Typical design activities could be, but not limited to: Process design Routing design Material selection Wall thickness design Stability design Corrosion protection design Coating design Thermal insulation design Crossing design Seabed intervention design Tie-in design Support design Expansion analysis In-place analysis Free span analysis Earthquake analysis Risk assessment Accidental load analysis Trawl-pipeline interaction analysis Geotechnical analysis Buckling analysis Fatigue analysis

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3.4 Design of other Components Other Components could be, but not limited to: Tensioner Flanges/Mechanical connectors/Flexible joints Isolation Joint/- valves Valves Tees/Wyes Pig launcher/- receiver Provisions for future modifications 3.5 Nonconformities and Deviations 3.6 References References to the relevant documentation shall be listed

FABRICATION

The information given in this part shall concentrate on deviation from design criteria and specifications. Special attention shall be given to the elements or parts of the system, that suffered damage and/or repair during the fabrication. 4.1 General 4.2 Codes, standards and Regulations 4.3 Fabrications Activities For the permanently installed items and items for use in the future, include a brief summary of the tasks and activities listed below. Include all material properties and composition Fabrication sites Fabrication periods Testing and verification results Storage and preservation Other relevant information

4.4 Nonconformities and Deviations

INSTALLATION

References to relevant documentation. The information given in this part shall concentrate on deviations from design criteria and specifications. Special attention shall be given to the elements or parts of the system, that suffered damage and/or repair during the installation.

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5.1 General 5.2 Codes, standards and Regulations 5.3 Installation Activities 5.4 Installation Activities Typical activities could be, but not limited to: Pipelaying Towing Riser Installation Installation other components Welding Field joint coating Crossings Tie-ins

5.5 Seabed/Ground Intervention Works Typical intervention works could be, but not limited to: Trenching Backfill Rockdumping Dredging Types and periods 5.7 Ready for Operation (RFO) Activities Give a short description of the RFO methods, activities, equipment, materials, chemicals used and the final result. Also include a history log with start and stop times for activities and chemical exposures. 5.8 Nonconformities and Deviations 5.9 References References to the relevant documentation shall be listed.

RECOMMENDATIONS FOR THE OPERATING PHASE

6.1 6.2 Limiting operational condition (pressure, temperature, associated Pigability

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6.3

Measuring Points

Measuring Points could be, but not limited to: In-situ wall thickness measurements (based on e.g. ultrasonic testing, electrical resistance or radiography) ER probes Product monitoring Weight loss coupons 6.4 Areas og Special Interests 6.5 References References to the relevant documentation shall be listed.

7 APPENICES
7.1 Drawings Drawings referred to in the text.

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