Bakery machines and equipment

Operating manual

Dough-Fat pressing machine

RONDOPRESS

FGDISA/R

Edition BC015302

Technical specifications subject to change without notice

HEADQUARTERS SUBSIDIARIES
Seewer AG Seewer GmbH & Co. Rondo Bakery Equipment Inc.
Heimiswilstrasse 42 Hoorwaldstrasse 44 267 Canarctic Drive
3400 Burgdorf 57299 Burbach Downsview, Ont. M3J 2N7
Switzerland Germany Canada
Phone +41 (0)34 420 81 11 Phone +49 (0)2736 203-0 Phone +1 416 650 0220
Fax +41 (0)34 420 81 99 Fax +49 (0)2736 203130 Fax +1 416 650 9540
[email protected] [email protected] [email protected]

Seewer Rondo S.à.r.l. Rondo S.r.l.

COMPETENCE CENTRE SCHIO PAE "Les Pins" Via Lago di Albano, 86
67319 Wasselonne Cedex 36015 Schio (VI)
Doge Food Processing Machinery s.r.l.
France Italy
Via Lago di Albano, 86
Phone +33 (0)3 88 59 11 88 Phone +39 0445 576 635
36015 Schio (VI)
Fax +33 (0)3 88 59 11 77 Fax +39 0445 576 641
Italy
[email protected] [email protected]
Phone +39 0445 575 429
Fax +39 0445 575 317 Rondo Ltd. OOO Rondo Doge
[email protected] Unit 7, Chessington Park Varschavskoje Chaussée, D. 17, Str. 1
Lion Park Avenue 117105 Moskau
Chessington, Surrey KT9 1ST Russia
Great Britain Phone 007 (495) 786 39 06
Phone +44 (0)208 391 1377 Fax 007 (495) 788 98 20
Fax +44 (0)208 391 5878 [email protected]
[email protected]
Seewer Rondo
Rondo Inc. Asean Regional Office
51, Joseph Street No. 14-1 Mezzanine Floor
Moonachie, N.J. 07074 Jalan 11/116B
USA Kuchai Entrepreneurs Park
Phone +1 201 229 97 00 Off Jalan Kuchai Lama
Fax +1 201 229 00 18 58200 Kuala Lumpur
[email protected] Malaysia
Phone +60 3 7984 55 20
Fax +60 3 7984 55 95
[email protected]

www.rondodoge.com
 Index

Index
1 Safety Information .................................................................................................... B0100174
1.1 Explanation of Symbols ............................................................................................ 010 - 1
1.2 Explanation of Warning Signs ................................................................................... 010 - 1
1.3 Safety Instructions and Information which must be followed ..................................... 010 - 1

2 Transporting, Setting up, Connecting, Dismounting and Storing the Machine . B0200201
2.1 Machine Delivery ...................................................................................................... 020 - 1
2.2 Transportation .......................................................................................................... 020 - 1
2.3 Unpacking the machine ............................................................................................. 020 - 1
2.4 Requirements for putting the machine into operation ................................................ 020 - 2
2.5 Moving direction test ................................................................................................ 020 - 2

3 General Data about the Machine ............................................................................. B0300205

3.1 General Information .................................................................................................. 030 - 1
3.1.1 The machine's applications ................................................................................ 030 - 1
3.1.2 Noise values ...................................................................................................... 030 - 1
3.1.3 Temperatures .................................................................................................... 030 - 1
3.1.4 Ambient humidity ............................................................................................... 030 - 1
3.1.5 Machine weight ................................................................................................. 030 - 1
3.1.6 Operating personnel work area ......................................................................... 030 - 1
3.2 Prerequisites ............................................................................................................ 030 - 2
3.3 Full View of the Machine ........................................................................................... 030 - 2
3.4 Operating elements .................................................................................................. 030 - 3
3.4.1 Mains switch ..................................................................................................... 030 - 3
3.4.2 Display .............................................................................................................. 030 - 3
3.4.3 Set-up of the pressing time + / - ....................................................................... 030 - 3

4 Starting the Machine ................................................................................................ B0400175

4.1 Preparing for operational readiness.......................................................................... 040 - 1

5 Operation .................................................................................................................. B0500195

5.1 General operation description for Rondopress ......................................................... 050 - 1
5.2 Switch on the machine .............................................................................................. 050 - 1
5.3 Working with the Dough-Fat pressing machine ......................................................... 050 - 2
5.4 Switching off the machine with the lid closed ............................................................ 050 - 3

Code: BC015302 Index

 Index

6 Cleaning .................................................................................................................... B0600183

6.1 Cleaning ................................................................................................................... 060 - 1
6.1.1 General Information .......................................................................................... 060 - 1
6.1.2 Care .................................................................................................................. 060 - 1

7 Maintenance .............................................................................................................. B0700210

7.1 General Information for Maintenance of the Machine ............................................... 070 - 1
7.2 Replacement Parts List ............................................................................................ 070 - 1

8 Trouble-Shooting ...................................................................................................... B0800184

9 Technical Data .......................................................................................................... B0900192

9.1 Technical data Rondopress ........................................................................................ 090 - 1
9.2 Additional information................................................................................................. 090 - 2

Hint for operating manual: The numbers of the illustrations (Ex. 1 ) are numbered
chapterwise.

Code: BC015302 Index

 1. Safety Information

1 Safety Information

1.1 Explanation of Symbols

All the sections in this Operating Manual containing safety instructions which absolutely must be observed
are marked with this symbol and with a number.

1.2 Explanation of Warning Signs

Instruction and Information Signs

Make sure to disconnect the plug before opening!

High-voltage Warning Sign

Warning against electrical shock
Disconnect mains plug before opening.

1.3 Safety Instructions and Information which must be followed

- The Dough-Fat pressing machine Rondopress is exclusively built to produce dough respectively fat plates.
- Any other use of these units is not in accordance with the purpose for which they are built. Therefore,
the manufacturer will not be liable for any accidents or damage resulting from unauthorized use; the risk
in any such instance will be borne solely by the user.

- Authorized use also means that the user must follow all instructions prescribed by the manufacturer in
respect of operation, maintenance and service.

- Any work on the electrical components of the machine, in particular the correct professional mounting
of the mains plug, may only be carried out by qualified personnel who are familiar with the relevant
safety instructions.
Defective cables and mains plugs must be immediately replaced by qualified personnel.

- Protective covers over the electrical controls and the mechanical moving parts may only be removed by
professionally qualified personnel and must be remounted before the machine is put back into operation.

Code: B0100174 010 - 1 Operating manual

Edition: 03. 2000
 1. Safety Information

- Any unauthorized changes made to the machine, and in particular, to the safety devices on the machine
will automatically exclude any liability on the part of the manufacturer for accidents or damage
sustained as a result of such changes.

- The machine may only be connected to the mains using the mains plug! No permanent electrical
installation may be made using, for example, terminal screws.

- The machine may only be connected to the mains once it has been fully assembled.

- Before beginning any repair, service or cleaning work on the machine, the electricity supply to the
machine must be disconnected (pull out mains plug).

- The machine must never be cleanded using spray water, high-pressure cleaners or a steam-cleaning
machine.

- Operation of the machine when any of the safety devices is out of order is prohibited.

- Defective safety devices must be immediately replaced with new original parts from Rondo-Doge.

- Any disposal of the installation must be carried out in accordance with environmentally-accepted
practices. The operators are fully responsible for ensuring that such practices are followed.

- This machine is not designed to be used in explosive ambient.

Code: B0100174 010 - 2 Operating manual

Edition: 03. 2000
 2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine

2 Transporting, Setting up, Connecting, Dismounting and

Storing the Machine

2.1 Machine Delivery

The machine is delivered in its original packaging.

- Report any claims for damage caused as a result of

transportation directly to the freight handlers (see
the packaging: the delivery documentations are
contained on the outside of the packaging)

2.2 Transportation
When being transported, the machine must be fastened
on a pallet. The lid of the press chamber must be
closed and the lid locking engaged.
(See Switching off the machine with the lid closed,
page 050 - 3)

Be careful when using a crane for moving the machine

(danger of tipping).

The machine must not be tipped over.

(For machine weight, see Technical Data, page 090 - 1)

2.3 Unpacking the machine

The machine must be set up on a level, even floor
surface.
(For further information regarding the ambient
conditions required for the machine, see General
Information, page 030 - 1)

Code: B0200201 020 - 1 Operating manual

Edition: 03. 2000
 2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine

2.4 Requirements for putting the machine into operation

Power supply and frequency at the main circuit to

which the machine is connected must be in
accordance with specifications contained on a plate
affixed to the machine. (This plate is found at the
cable lead-through in the machine base).

Direct connection to the mains without a plug is

prohibited!
Any work on the electrical components of the
machine, in particular the correct professional
mounting of the mains plug, may only be carried
out by qualified personnel who are familiar with the
relevant safety instructions.

- Connect the mains plug of the machine to the mains

2.5 Moving direction test

When setting up the machine, a check must be carried

out to ensure the hydraulic drive is moving in the
correct direction.
(See Starting the machine, page 040 - 1).

When the direction of rotation is wrong, exchange

2 phases in the mains plug.

Code: B0200201 020 - 2 Operating manual

Edition: 03. 2000
 3. General Data about the Machine

3 General Data about the Machine

3.1 General Information
3.1.1 The machine's applications

The machine is suitable to produce dough

respectively fat plates for the food industry.

3.1.2 Noise values

The emission value at place of operation is smaller

than "70 dB(A)", according to prEN 1674.

3.1.3 Temperatures

The ambient temperatures permissible for the machine:

+5° to +40°C
Permissible temperatures for storage of the machine:
-25° to +55°C, for brief periods up to +70°C

3.1.4 Ambient humidity

The admissible ambient humidity for the machine lies

in the area of 30 % - 95 %, relative humidity,
uncondensed.

3.1.5 Machine weight

Total weight = approx. 345 kg

(See also Technical Data, page 090 - 1)

3.1.6 Operating personnel work area

The hatched area shows the work area designated for

the operating personnel.

Code: B0300205 030 - 1 Operating manual

Edition: 03. 2000
 3. General Data about the Machine

3.2 Prerequisites
In order that dough respectively fat plates can be
produced by the machine, the following prerequisites
must be met:

- Dough respectively fat piece must not exceed 15 kg

- Wrap dough/fat piece in plastic sheet to avoid

sticking in the press chamber and on the lid.

The plastic sheet also ensures that no dough or fat

is pressed between the housing and the piston in
the machine base.

3.3 Full View of the Machine

1 Mains switch
2 Display
3 Set-up of the pressing time + / -
4 Lid
5 Press chamber
6 Lid locking
7 Rear lid
8 Front lid
7 9 Piston
2

6 4
1

8 5

Code: B0300205 030 - 2 Operating manual

Edition: 03. 2000
 3. General Data about the Machine

3.4 Operating elements

3.4.1 Mains switch

The mains switch (1) interrupts the supply of

1 electrical current.

3.4.2 Display

The display (2) shows the set value for the pressing
time (0,1 - 9,9 s).

3.4.3 Set-up of the pressing time + / -

The keys + / - (3) serve to set the pressing time.

Code: B0300205 030 - 3 Operating manual

Edition: 03. 2000
 4. Starting the Machine

4 Starting the machine

4.1 Preparing for operational readiness

- Switch on the mains switch (1) of the machine

2 When the lid is closed (delivery status of the

machine) the display (2) shows "Er".

3 - Press key "+" (3) briefly

This causes the machine to start and when the

pressing time has expired, the lid is unlocked and
opened.

If the motor switches off after approx. 4 s without

movement from the piston and the lid opens, the
direction of rotation of the motor is wrong. 2 phases
must be exchanged in the mains plug.
1

Code: B0400175 040 - 1 Operating Manual

Edition: 03. 2000
 5. Operation

5 Operation
5.1 General operation description for Rondopress

Press chamber and lid are made of stainless steel, the

piston is covered by a plate which is made of food grade
plastic.

The Rondopress is equipped with an oil-hydraulic control

system consisting of:

- electric motor of the hydraulic pump

- oil-container with hydraulic pump

- 3 electrically operated valves for moving the piston

upwards/downwards and for the lid locking

At the top on the reverse of the press chamber are two

initiators which incorporate the following functions:
- left initiator: message "Lid fully open"
- right initiator: message "Lid fully closed"

5.2 Switch on the machine

2
- Switch on the mains switch (1)

The pressing time is indicated on the display (2).

Code: B0500195 050 - 1 Operating Manual

Edition: 03. 2000
 5. Operation

5.3 Working with the Dough-Fat pressing machine

Set the pressing time
- Set the desired pressing time using the two keys + / - (3)

3 The preset pressing time will be stored in the control

system during the next press cycle.

Move the piston into the lower position

- Open the lid as far as the stop and then lower it slightly

This causes the hydraulic pump to start and the piston

moves automatically to the lower position.

Insert dough or fat piece into the press chamber

- Insert the plastic-wrapped dough or fat piece in the
press chamber

Pressing the dough or fat piece

- Close the lid by means of a rapid movement and press it

down in the closed position until the motor starts and
the lid locking engages

The piston now moves upwards automatically and

presses the inserted piece into a single block for the
preset pressing time

On completion of the pressing time:

- the pressure on the piston is released
- the lid is unlocked
- the piston moves to the upper position enabling the
pressed block to be removed without difficulty

Code: B0500195 050 - 2 Operating Manual

Edition: 03. 2000
 5. Operation

5.4 Switching off the machine with the lid closed

In order to transport the machine, the lid must be closed.

Proceed as follows to ensure that the lid is closed when
the machine is switched off:

- Clean the press chamber

- Switch on the mains switch

- Move the piston into the lower position, open the lid as
far as the stop and then lower it slightly

- Close the lid by means of a rapid movement and press

it down in the closed position until the motor starts and
the lid locking engages

- Switch off the mains switch during the pressing

time

Attention:
The machine must not be switched off during
pressing if dough or fat is present in the press
chamber.

Code: B0500195 050 - 3 Operating Manual

Edition: 03. 2000
 6. Cleaning

6 Cleaning
6.1 Cleaning

Before cleaning the machine, pull out the mains

plug.

The machine must never be cleaned using spray

water, high-pressure cleaner, steam-cleaning
machine or any similar cleaning methods.

6.1.1 General Information

Cleaning the machine base

In order to clean the machine base, the front and the

rear lid must be opened.
Remove with a damp cloth any flour or dough from
the shelf at the top of the front lid below the opening
for the lid locking.

Before opening the lids on the machine base, it is

imperative that the mains plug is withdrawn.
6.1.2 Care

daily we e kly monthly

Part Se e
se e le ge nd se e le ge nd se e le ge nd

Press chamber, lid Page 030 - 2 A+B

Machine general Page 030 - 2 A

Machine base (inside) Page 050 - 1 C

Legend
A Damp clean using cloth and soapy water.
B Remove excess dough and fat using a plastic scraper.
C Remove excess dough and fat by hand, clean with a vacuum cleaner.

Alcohol, solvents and cleaning agents which exceed a ph-value of 8 must not be used, but
only cleaning agents that are acceptable for use in the food industry.

Code: B0600183 060 - 1 Operating Manual

Edition: 03. 2000
 7. Maintenance

7 Maintenance
7.1 General Information for Maintenance of the Machine

Any defects or damage on the machine must be

repaired by an authorized customer service
representative.

7.2 Replacement Parts List

The use of replacement parts not delievered by

Rondo-Doge can lead to premature wear or to
destruction of machine parts.

Ite m-no. De scription Dime nsions Application

50415 Control system 3 x 400 VAC Rondopress

50416 Control system 3 x 230 VAC Rondopress

Code: B0700210 070 - 1 Operating Manual

Edition: 03. 2000
 8. Trouble Shooting

8 Trouble-Shooting
Symptom Cause / De fe ct Re me dy / Re pair

1. No indication on display. Mains plug not plugged in. Plug in mains plug.
Mains switch not switched on. Switch on mains switch.

To check by an electrician:
Power supply existing? - Check power supply (all 3 phases).

Mains plug defective? - Check connections in mains plug.

Power supply wrong? - Power supply must be according the
informations on the rating plate of the
machine.
Fuses in the control system not o.k.? - See service manual.

2. Piston upper position: - Direction of rotation of the mains is 2 phases must be exchanged in the mains
When starting the machine (lowering wrong plug by an electrician.
of the lid) the motor starts and
switches off again after approx. 4 s
without moving the piston.

3. Piston lower position: - Direction of rotation of the mains is 2 phases must be exchanged in the mains
When starting the machine (closing wrong plug by an electrician.
of the lid) the motor starts and
switches off again after approx. 4 s
without the lid locking engages.

4. The error message "Er" is indicated - Power supply failure Switch the mains switch off and on
on the display. again.
If "Er" is still indicated, press the "+"
key.
The piston is released, the lid opens, the
piston moves upwards.

- Connections not properly tightened in Switch the mains switch off and on
the mains plug (intermittent contact) again.
If "Er" is still indicated, press the "+"
key.
The piston is released, the lid opens, the
piston moves upwards.

- Error in the control system Switch the mains switch off and on
again.
If "Er" is still indicated, press the "+"
key.
The piston is released, the lid opens, the
piston moves upwards.
Check if the desired pressing time is
still indicated. If necessary, reset using
"+/-" keys.

5. All other errors/failures. Inform nearest "Rondo-Doge" after-sales

service giving as much information as
possible.

Code: B0800184 080 - 1 Operating manual

Edition: 03. 2000
 9. Technical Data

9 Technical Data

9.1 Technical data Rondopress

Technical data Rondopress

FGDISA/R

Overall dimensions 650 x 640 x 1200 mm

Press chamber dimensions 512 x 409 x 135 mm

Rated power 3,0 kVA

Supply voltage 220 - 420 V, 50 Hz

220 V, 60 Hz

Machine weight approx. 345 kg

Technical specifications subject to change without notice.

Code: B0900192 090 - 1 Operating Manual

Edition: 03. 2000
 9. Technical Data

9.2 Additional information

The Rondopress from Rondo-Doge has the following quality features:

- The press chamber and the lid are made of stainless

steel (chromium nickel steel, DIN Mat. no. 1.4301,
1.4016). This material is approved for coming into
contact with food stuff.

- The pressure plate is made of plastic material (PE-HD,

polyethylene). This material is approved for coming
into contact with food stuff.

Code: B0900192 090 - 2 Operating Manual

Edition: 03. 2000
Bäckereimaschinen und Anlagen

Ersatzteile / Spare parts

Pièces détachées / Piezas de repuesto

RONDOPRESS

FGDISA/R.D Inox

Ausgabe/Edition/Edición 10/2005
*TeilenummerArtikelbezeichnung 1 Artikelbez 1 Englisch Artikelbez 1 Französisch Artikelbez 1 Spanisch
50415 Steuerung 3x400VAC Control Commande Rondopress Mando control
50416 Steuerung 3x230VAC Control Commande Rondopress Mando control
51604 Hydraulikschlauch Hydraulic hose Tuyeau hydraulique Tubo hidráulico
51605 Seitenblech (L/R) Plate Tole Lateral Chapa
51606 Türe vorne Front door Porte avant Puerta delantera
51607 Abdeckung hinten Rear cover Recouvrement arrière Cubierta posterior
51608 Rolle ohne Bremse Roller compl. Rouleau compl. Rodillo completo
51609 Rolle m.Bremse Roller w.brake Rouleau avec frein Rodillo con freno
51610 Ausklinkzylinder NEU Locking cylinder Cylindre de fermet. Cilindro de cierre
51611 Deckelverriegelung Locking lever Levier de fermeture Cierre de tapa
51612 Deckelverschluss NEU Locking hook Crochet de serrage Gancho de cierre
51613 Deckelverschluss ALT Locking lever Levier de serrage Cierre de tapa
51614 Druckzylinder Principal cylinder Cylindre principal Cilindro
51615 Motor 3x220V 50Hz Motor Moteur Motor
51616 Hydraulikpumpe Hydraulic pump Pompe hydraulique Bomba hidráulica
51617 Magnetventil GROSS Solenoid valve Electrovanne Válvula electromag.
51618 Magnetventil KLEIN Solenoid valve Electrovanne Válvula electromagn.
51619 Kette +Kettenführung Chain with shaft and Chain avec barre et Cadena con barra y
51620 Kettenführung Chain guide Guide pour chaine Guía para cadena
51621 Sensor Proximity switch Détecteur de proxim. Sensor
51622 Druckfeder Pressure spring Ressort de pression Muelle de compresión
51623 Pressplatte Kunststoff Pressure plate Plaque de pression Placa de presión
51624 Plastikrolle Plastic roller Roue en plastique Rueda de plástico
51625 Achse zu Plastikrolle Shaft to roller Axe p. roue Eje para rodillo
51626 Kabelbaum Komplett Cable compl. for Câble compl. pour Cableado compl. para
51627 Deckel ALT Lid complet Couvercle complet Tapa completa
51628 Abdeckung vorne Front cover Recouvrement de face Cubierta delantera
51629 Abdeckung hinten Rear cover Recouvrement arrière Cubierta posterior
51630 Ausklinkzylinder ALT Locking Cylinder Cylindre de fermet. Cilindro de cierre
51631 Dichsatz zu 51614 Set of seals to Cyl. Jeu de joints pour Juego de juntas para
51632 Dichsatz zu 51630 Set of seals for Jeu de joints pour Juego de juntas para
51633 Dichsatz zu 51610 Set of seals for Jeu de joints pour Juego de juntas para
51634 Grundplatte / Metall Base plate Plaque Placa de base
51635 Steuerung 3x200VAC Control 3x200VAC Commande Rondopress Mando control
51636 Torsionsfeder Torsion spring Ressort en torsion Muelle de torsión
51637 Drehknopf Button Bouton Botón
51638 Druckplatte neu Pressure plate new Plaque de pression Placa de presión
51639 Schrauben z.Druckpl. Screws (7 pieces) Vise (7 pièces) Tornillos (7 piezas)
51640 Schraube z.Druckpl. Screws (7 pieces) Vis (7 pièces) Tornillos (7 piezas)
51642 Hydraulik Schlauch Hydraulic hose Tuyeau hydraulique Tubo hidráulico
51643 Hydraulikschlauch Hydraulic hose Tuyeau hydraulique Tubo hidráulico
51644 Gewindestange Threaded rod Barre filete Varilla roscada
51645 Nutmutter Nut Ecrou Tuerca
51646 Sicherungsscheibe Locking ring Disque de securite Arandela seguridad
51647 Scharnier Hinge Charniere Bisagra
51650 Schrauben (4stk) Screw (4 pieces) Vis (4 pieces) Tornillo(4 piezas)
51651 Kabelbaum Wiring compl. Cables compl. Cables compl.
51653 Kabel 3m Cable3m Cable 3m Cable 3m
51654 Kabel m. Stecker UL Cable avec prise UL Cable with plug UL Cable con enchufe UL
Rondopress FGDISA/R.D Inox 14.10.05
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Cable

Cable USA

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Transportschraube
transportation bolt
vis de transportation
tornillo de transporte
M14 x 70

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