Sparing Philosophy - Rumara Engineering in Mumbai
Sparing Philosophy - Rumara Engineering in Mumbai
Sparing Philosophy - Rumara Engineering in Mumbai
Sparing Philosophy
Leave A Comment / Process Design Engineering / By Rumara Engineering
When Designing A Process Facility, A Concept Called “Sparing Philosophy” Is Used, I.E., If A Certain Equipment Fails,
Can I Keep The Plant Running Using A Spare?
The Below Image Explains The Terminology To Assign How Many Pumps Are Working (W) & How Many Are On
Standby (S).
1. Life Cycle Cost [LCC] Reduction – The Criticality & Reliability Of The Unit Operation Decides The Sparing
Philosophy. To Achieve High LCC, Time Intervals Between Failures & Repairs Should Also Be High.
2. Cost Savings – Every Time A Pump Fails, You Lose Production, I.E., Downtime. So The Sparing Is Chosen By
Weighing The Production Losses Vs. Cost Of Purchase, Maintenance, Labour & Cost Of Capital Of The Equipment.
3. Spare Inventory – Sparing Is Chosen Depending On, If The Spares Are Available At Site Or Kept In Some
Warehouse Elsewhere Or One Has To Call Up The Vendor To Purchase.
4. Interchangeability – Being Able To Interchange Pumps Between Units During Failures To Reduce Downtime.
Bottomline:
Basically, When A Pump Fails Without A Spare & You Have To Wait For All Eternity Before The Pump Is Fixed, Up &
Running, Then You’ve Lost The Plot About Asset Management!!
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