Decanter 2touch Data Exchange and Signal Mapping R19

Decanter 2Touch Data Exchange and Signal Mapping
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Revision 19, released on August 26, 2014:

Added BootP example for EthernetIP
Revision 18, released on May 30, 2014:

Bus interface via Core Controller:
Modbus TCP: Default node number=2. Addresses 192.168.0.xxx not allowed.
Ethernet/IP: No EDS file for RS Logix 5000 V19.
Revision 17, released on April 30, 2014: A Note about Modbus Node Nr is added. Matches 2Touch software
package V2.05.05
Revision 16, released on November 15, 2013: Updated error codes for bus remote via Core Controller. Added
Local/Remote commands in word45. Added section “Parameter settings for remote control “. Removed Octopus.
Revision 15 released on July 26 , 2013. Updated screen number format. Added support for bus remote via PLC.
Matches 2Touch software package V2.05.00
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Contents
General .................................................................................................................................... 4
Parameter settings for remote control ...................................................................................... 4
Communication to remote system handled via the HMI ........................................................... 4
How to configure the remote bus connection via the HMI ........................................................................................ 5
Communication to remote system handled via the Core Controller (PLC) ............................... 9
How to configure the remote bus connection via the Core Controller ...................................................................... 9
Common settings .................................................................................................................................................. 9
Modbus TCP ....................................................................................................................................................... 10
EtherNet/IP ......................................................................................................................................................... 13
Changing the IP Address of the Ethernet Module .............................................................................................. 28
Profibus DP ......................................................................................................................................................... 38
Profinet RT .......................................................................................................................................................... 53
Tag names and signal mapping ............................................................................................. 68
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General
Decanter 2Touch controls support various protocols for customer remote connection:
Modbus RTU/ASCii, Modbus TCP, Ethernet IP, ISO S7 Ethernet, Profibus DP
Protocol conversion can be done in the HMI or in the Core Controller.
Parameter settings for remote control

Remote control of the Decanter is set up with the following parameters:
P118 Option Remote Control

P143 Remote Command Mode
P144 Master of Local/Remote Mode
P217 Bowl Speed Ref Remote Control Active

P814-P817, P823 Feed Configuration
P912-P915, P921 Additive Feed Configuration
Please refer to the manual: “61211290 Decanter 2Touch Parameters and Alarms” for more information.
Communication to remote system handled via the HMI

Below you’ll find the different alternatives of how physical connections can be used having the HMI handling the
communication.
Profibus DP customer network is connected to the Profibus DP adapter mounted on the back of the HMI.
Recommended type Expansion Module EM-Profibus DP, HW:05190A, AL art number 61211273-03.
Modbus RTU customer network connects directly to either to HMI COM1 port RS422/485 or to HMI COM2 port
RS232.
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The customer Ethernet connection (for Modbus TCP etc) is to be made to the Controller Panel RJ45 connector
X21.
For a system with a TA150 panel there are 2 Ethernet ports although only one can be used.
Preferably use port 1.
How to configure the remote bus connection via the HMI

1. Login as admin or higher
2. Navigate to screen 801: Decanter Parameters
3. Locate parameter “P118: Option Remote control” and Select “Bus Remote System“
4. Navigate to screen 603: Data Exchange Read and follow below steps in the example.
See screenshots and further instructions on coming pages.
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The values exchanged between 2Touch and the remote controller can be monitored on 2Touch screens 602
and 603.
The “Controller(s)” button opens a popup screen for selection of the available communication protocols. If
changes have been made to the controllers, the HMI panel must reboot for the changes to take effect.
The “Online” button enables data from the remote system to enter the 2Touch system.
The “Offline” button is used for troubleshooting. In Offline mode it’s possible to enter any signal value in any
Write type registers and to check if the remore controller reads the value correctly.
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Example
Here is an example of the Allen Bradley ControlLogix controller configuring in 2Touch.
Assuming that the user has logged in. The following steps are required.
1. Go to screen 603,
2. Push Controller(s) button,
3. Put the check mark in the square, highlight Allen Bradley ControlLogix controller, then push the Settings
button,
4. On the Properties pop up window select the Stations tab
5. For station 0 replace IP setting 192.168.1.1 with 192.168.0.30 (or whatever IP address was assigned to
the ControlLogix controller),
6. Push OK on Properties window,
7. Push OK on Change Active Controllers window,
8. Observe the popup screen advising to restart the project for the changes to take effect.
9. Reboot the panel.
3 2
4
5
7
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Communication to remote system handled via the Core Controller (PLC)
See document “61211280 Decanter 2Touch Controls HW Manual RXX.pdf” to find the different alternatives of
how physical connections can be used having the Core Controller handling the communication.
How to configure the remote bus connection via the Core Controller
Hereinunder you’ll find how to configure the 2Touch system for the different supported protocols.
Protocol 2Touch role

1 Modbus TCP Slave/Server
2 EtherNet/IP Adapter/Slave
3 Profibus DP Slave
4 Profinet RT Device/Slave
Common settings
1. Login as “admin” or higher

2. Navigate to screen “801: Decanter Parameters”
3. Locate parameter “P118: Option Remote control” and Select “CC Bus Remote System“
4. Navigate to screen “603: Data Exchange Read” and follow below steps in the examples.
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Modbus TCP
See common protocol setting in section above
1. Select Modbus TCP

2. Click the Settings button
3. Select Little Endian or Big Endian so it fits the control system you are communicating with
4. Select the IP address for the 2Touch Modbus device and click the Write button
5. Select whether you use a 0 or 1 based addressing system
6. Close the popup window
Node number: The node number of the 2Touch Modbus device is

Node=2. This cannot be changed. The remote customer system (the
Modbus master) must be set up accordingly.
IP address: The 2Touch Modbus device IP address must not be in the same subnet as
the Core Controller.
The standard subnet of the Core Controller is 192.168.0.xxx.

Example: A valid IP address for the Modbus device is: 192.168.1.30
2 1
3
4
5
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To setup the correct Modbus registers see below the table in section, DATA EXCHANGE VIA CC EtherNet/IP
and Modbus TCP.
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Status
Communication states and errors, see below
Communication State Description

Unknown / Not Initialized Not initialised, check core controller state on screen
101
Ready but no connection 2Touch bus remote module works as expected but
no connection with the bus remote network
State In operation
Communication Communication Description

Error Error (hex)
0 0 The server/client uses the Intel format
1 1 The server/client uses the Motorola format
30001 7531 Too many clients
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EtherNet/IP

1. Select EtherNet/IP
4. Close the popup window
2 1
To setup the driver in the remote system, see below example and the table in section, DATA EXCHANGE VIA
CC EtherNet/IP and Modbus TCP. The 2Touch IP address on the EtherNet/IP network is setup in the remote
system.
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Status

101
State In operation
Communication Communication Description

Error Error (hex)
0 0 No communication error
3221225797 C0000145 Communication lost
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Example
The third party controller is Allan Bradley compact logix L24E PLC which communicates with the B&R PLC on
Ethernet/IP protocol through X20IF10D3-1.
NOTE: This example is created with RSLogix 5000 V20.
RSLogix 5000 V19 is not compatible with the EDS file distributed in the
Decanter 2Touch software package.
Setup of remote system

1. To establish communication an EDS file for the X20IF 10D3-1 has to be installed in the computer
having RS Logix 5000 software. Use the EDS file provided by Alfa Laval.
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2. After the EDS file is installed open RS Logix 5000 software and configure the AB PLC with Ethernet/IP
port in the hardware configuration.
3. Then import the EDS file in the hardware configuration under the Ethernet branch of hardware
configuration as shown below.
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4. Then select B&R from the module type vendor files to filter out other files and the required file will be
displayed. Select the required module and add in the hardware tree as shown below.
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5. After selecting the required file click create button to add the file in the configuration.
6. After the file is added it appears as shown in above screen in the hardware configuration.
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7. Open the properties of the EDS file as shown below for making communication settings.
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8. Click on the general tab and set the Name = Gateway and IP address = 192.168.101.30 as this IP is
configured in Core controller program. The name is user specific can be changed. This name will be
displayed in the controller tags of AB PLC.
9. Click on the change button and select connection name as Executive owner from the drop down and set
the size to 100 for input and output data. Select the data type as INT.
There are no further settings required to be done in the remaining tabs in the property view of the X20IF10D-3.
After all the settings are done load the program in the AB PLC.
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Testing the communication
There are 100 words of data transferred from the B&R PLC to third party AB controller and vice versa.
The array of data in AB controller is as below
Gateway:I:Data[0....100]
Gateway:O:Data[0..100]
Follow below procedure for testing communication.
1. Open the RS logix backup and go online with the controller.
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2. Open the controller tags in the RS logix backup.
3. Open the 603 screen in HMI and put remote communication to offline mode with this setting the values
can be written to the AB controller from the HMI.
Offline mode selected
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Values sent from HMI through X20IF10D3-1
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4. The values sent from the HMI through 602 screen on HMI are received in the input data array of AB
PLC as below.
Values received by AB PLC
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5. Now again put the remote communication mode to online to test the data transfer from AB PLC to B&R
PLC.
Online mode selected
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Values sent by AB PLC
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6. The values sent from the AB PLC are received by the B&R PLC and displayed on the 603 screen of
HMI.
Values received by B&R PLC through X20IF10D3-1
Note: While sending the data from the AB controller care should be taken that the value should be between
range 0>= value =< 32767 as the data format for the send receive registers is USINT in B&R PLC while in the
AB controller it is INT format.
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Changing the IP Address of the Ethernet Module
The default IP address of the Ethernet module IF10D3-1 is 192.168.101.30. A PC tool is needed to change this
IP address.
Install PC tool
a) Download the tool “DHCP/BOOTP Utility” from Allen Bradley, and install it on your laptop.
b) Link to download site: http://www.ab.com/linked/networks/ethernet/bootp.html)
Connect to the Ethernet Module
a) Connect the laptop to the IF10D3-1 module using an Ethernet crossover cable.
b) On the laptop: Go to “Control panel “Network and Sharing Center”
Figure 1: Network and Sharing Center in Control Panel
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c) Open the properties of the “Local Area Connection”
Figure 2: How to open the Properties of the Local Area Connection
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d) Open the properties of “Internet Protocol Version 4”
e) Type in the following IP address and subnet mask:

IP address: 192.168.101.17
Subnet mask: 255.255.255.0
Figure 3: How to open the properties of Internet Protocol 4
f) Now your laptop is ready to connect to the module.
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Using the PC tool
a) Start the PC tool on the laptop:
Figure 4: How to start the PC tool
b) Open the “Tools” “Network Setting”

Type in the subnet mask (the same as for the laptop): 255.255.255.0
Figure 5: Set up the Subnet Mask in the Network Settings
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c) Check the MAC address on the side of the IF10D3-1 card (in this example it is 00:60:65:19:24:F4)
d) Now the PC tool should get BOOTP requests from the IF10D3-1 card.
Figure 6: BOOTP requests
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e) Select a BOOTP request from the module in the Request History window and click the “Add to Relation
List” button.
f) Type in the new IP address of your choice for the module.
Figure 7: How to type in the new IP address
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g) Now this new IP address should appear in the relation list:
Figure 8: New IP address in Relation List
h) Important: Power cycle the Ethernet module
i) After the power cycle, the module should be ready with the new IP address. You can check it with a
ping command.
j) First change the IP address of the laptop to the same range as new IP address of the module (e.g.
10.0.0.17)
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Figure 9: Change the IP address of the laptop
k) Then open the command prompt window by typing “cmd” in the Start Menu.
Figure 10: How to open the command prompt window
l) In the command prompt write “ping 10.0.0.80” to check the connection to the Ethernet module.
The module must reply to this ping.
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Figure 11: Ping command and Reply
m) Finally when the IP address is OK: Disable BOOTP
Figure 12: Disable BOOTP
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Verify the new IP address
a) Close down the PC tool and power cycle the complete 2Touch system.
b) Verify the new IP address with ping.
Recovering from a fault
a) If the Ethernet module does not respond to ping as expected, and it does not give BOOTP requests in
the PC tool either, and/or if the ModStatus diode on the IF10D3-1 card is flashing red:
- First power cycle the Ethernet module
b) If noting helps, it may be needed to make a complete reinstallation of the 2Touch software package.
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Profibus DP

1. Select Profibus
4. Select a Slave address for 2Touch Profibus DP Slave device.
Close the popup window
2 1
3
4
To setup the driver in the remote system see below example and the table in section, DATA EXCHANGE VIA
CC Profibus DP and Profinet RT.
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Status

101
State In operation
Communication Description
Error (hex)
0 No communication error
C009000E, Timout for current connection
C009002E
C009002C, Packet transmission failed, cannot run service
C009002D
C038000F Invalid slave address or range received
C0390005 Data being exchanged with at least one slave
C0390006 No data being exchanged with any slave
C039003A Repeated station number found in network
C03900DE Auto-clear enabled
C0390104 Error reading input data
C0390105 Error reading output data
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Example
The third party controller is Siemens 314C-2PN/DP PLC which communicates with the B&R PLC on Profibus
protocol through X20IF1063-1.
1. Open Simatic Manager software and configure the Siemens PLC with Profibus DP port in the hardware
configuration.
2. To establish communication a GDS file for the X20IF1063-1 has to be downloaded from internet and
has to be installed in the computer having Simatic Manager software.
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3. After installation of GSD file the X20IF1063-1 is inserted on the profibus branch as shown below.
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4. Set the station address for the X20IF1063-1 module to what it should have in the Profubus DP network,
below # 2 is used, click ok button.
5. Add the IO modules under the X20IF1063-1 module in the following sequence as shown below.
Slot-1 32 word In
Slot-2 32 word In
Slot-3 32 word In
Slot-4 04 word In
Slot-5 32 word out
Slot-6 32 word out
Slot-7 32 word out
Slot-8 04 word out
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The configuration looks as shown in below screen.
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6. Open the object properties of the X20IF1063-1 as shown below and set the designation to NETX 100
DP/DPS
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7. After the designation is set then click ok button. After all these settings are done load the backup in the
siemens PLC.
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There are 100 words of data transferred from the B&R PLC to third party Siemens controller and vice versa.
The array of data in Siemens controller is as below
Follow below procedure for testing communication.
1. Open the PLC backup and go online with the controller. After that open the RECEIVE_DATA variable
table.
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can be written to the Siemens controller from the HMI.
Offline mode selected.
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Values sent from HMI through X20IF1063-1
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3. The values sent from the HMI through screen 602 on HMI are received in the input words of Siemens
PLC and are monitored in the RECEIVE_DATA variable table as shown below.
Values received by Siemens PLC
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4. Now again put the remote communication mode to online to test the data transfer from Siemens PLC to
B&R PLC.
Online mode selected.
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Values sent by Siemens PLC
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5. The values sent from the Siemens PLC through the SEND_DATA variable table are received by the
B&R PLC and displayed on the 603 screen of HMI.
Values received by B&R PLC through X20IF1063-1
Note: While sending the data from the Siemens controller care should be taken that the value should be
between range 0>= value =< 32767 as the data format for the send receive registers is USINT in B&R PLC
while in the Siemens controller it is INT format.
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Profinet RT

1. Select Profinet
Close the popup window
2 1
To setup the driver in the remote system see below example and the table in section, DATA EXCHANGE VIA
CC Profibus DP and Profinet RT. The 2Touch IP address on the Profinet network is setup in the remote system.
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Status

101
State In operation
Communication Description
Error (hex)
No communication error
C0000140 General communication error. This error will occur if at least one
slave in the network isn’t working.
C0000142 Timeout while establishing connection
C0000144 Repeated station name found in the network
C0000145 The network cable has been disconnected
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Example
The third party controller is Siemens 314C-2PN/DP PLC which communicates with the B&R PLC on Profinet
protocol through X20IF10E3-1.
1. Open Simatic Manager software and configure the Siemens PLC with Profinet port in the hardware
configuration.
2. To establish communication a GDS file for the X20IF1063-1 has to be downloaded from internet and has
to be installed in the computer having Simatic Manager software.
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3. After installation of GSD file the X20IF10E3-1 is inserted on the profinet branch as shown below.
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4. Set the IP address for the X20IF10E3-1 module= 192.168.0.4 as shown below and click ok button.
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5. Add the IO modules under the X20IF10E3-1 module in the following sequence as shown below.
Slot-1 64 Bytes Input

Slot-5 64 Bytes output
The configuration looks as shown in below screen.
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6. Open the object properties of the X20IF10E3-1 as shown below and set the Device name to
netx100repns and click the option Assign IP address via IO controller.
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7. After the Device name is set then click ok button. After all these settings are done load the backup in the
siemens PLC.
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There are 100 words of data transferred from the B&R PLC to third party Siemens controller and vice versa.
The array of data in Siemens controller is as below
Follow following procedure for testing communication.
1. Open the PLC backup and go online with the controller. After that open the RECEIVE_DATA variable
table.
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can be written to the Siemens controller from the HMI.
Offline mode selected
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Values sent from HMI through X20IF10E3-1
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3. The values sent from the HMI through screen 602 on HMI are received in the input words of Siemens
PLC and are monitored in the RECEIVE_DATA variable table as shown below.
Values received by Siemens PLC
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4. Now again put the remote communication mode to online to test the data transfer from Siemens PLC to
B&R PLC.
Online mode selected
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Values sent by Siemens PLC
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5. The values sent from the Siemens PLC through the SEND_DATA variable table are received by the
B&R PLC and displayed on the 603 screen of HMI.
Values received by B&R PLC through X20IF10E3-1
Note: While sending the data from the Siemens controller care should be taken that the value should be between
range 0>= value =< 32767 as the data format for the send receive registers is USINT in B&R PLC while in the
Siemens controller it is INT format.
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Tag names and signal mapping
The tables below show the signal mapping for the supported protocols.
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SIGNAL MAPPING
Signal Group: Setpoints and Process Values Inputs. Analog signals.
Signals Data Access Standard Unit Value/Bit Denomination

Signal # Signal Name Read/Write Unit # of dec Value Denomination
1 Diff Speed Setpoint Read RPM 2
2 Torque Setpoint Read kNm 2
3 Filling Diff Setpoint Read RPM 2
4 Flushing Diff Setpoint Read RPM 2
5 Starting Diff Setpoint Read RPM 2
6 Torque Seal Level Setpoint Read kNm 2
7 T0 Setpoint Read kNm 2
8 Feed Flow Read m³/h 2
9 Remote Feed Setpoint Read m³/h 2
10 Additive Feed Flow Read m³/h 2
11 Remote Additive Feed Setpoint Read m³/h 2
12 Dilution Water Flow Read m³/h 2
13 (Spare)
14 Constant Solids Load Setpoint Read kg/h 0
15 Additive Dose Setpoint Read kg/ton 1
16 Feed Solids Read % 1
17 Cake Solids Read % 1
19 Diluted Additive Conc. Setpoint Read % 2
20 Bowl Speed Reference Read RPM 0
21-39 Spare Read 0
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Signal Group: Remote Control Modes. Discrete signals.

40 Control Mode (0 - 2) Read 0
2 Diff speed
8 Auto
41 Spare Read 0 (Not implemented)
42 Feed And Additive Control Modes Read 0

0 Feed Flow Control
1 Feed Solids Load Control
2 Additive Flow Control
3 Additive Ratio Control
4 Additive Dose Control
43 Recipe template # Selection Read 0
44 Recipe # Selection Read 0

Signal Group: Remote Control Commands. Discrete signals.

Signal # Signal Name Read/Write Unit # of dec Bit Denomination
45 Control CMD Read 0
0 Remote Start
1 Remote Stop
2 Remote Alarm Ack
3 Offline
4 LS-Flush Start
5 HS-CIP Start
6 LS-CIP Start
7 CIP Pause On
8 CIP Pause Off
9 (Reserved)
10 (Reserved)
11 Load Recipe
12 Local Mode (only for bus remote via Core Controller)
13 Remote Mode (only for bus remote via Core Controller)
14-15 Spare
46-49 Spare Read 0

Signal Group: Remote Status. Discrete signals.

50 Status Read 0
0 Feed Running
1 Additive Feed Running
2 Cake Conv Running
3-15 Spare
51 Heart Beat (Increment from remote) Read 0

0 - 14 0 - 32767 -> 0 (inc step = 1)
15 Spare
52-100 Spare Read 0

Signal Group: Setpoints and Process Values Outputs. Analog signals.
Signals Data Access Standard Unit

Signal # Signal Name Read/Write Unit # of dec
101 Bowl Speed Write RPM 0
102 Diff Speed Write RPM 2
103 Torque Write kNm 2
104 Feed Flow Write m³/h 2
105 Feed Setpoint Write m³/h 2
106 Feed Control Output Write % 0
107 Feed Flow Unfiltered Write m³/h 2
108 Additive Flow Write m³/h 2
109 Additive Setpoint Write m³/h 2
110 Additive Control Output Write % 0
111 Additive Flow Unfiltered Write m³/h 2
112 Dilution Water Flow Write m³/h 2
113 Dilution Water Setpoint Write m³/h 2 (Not implemented)
114 Dilution Water Control Output Write % 0
115 Dilution Water Flow Unfiltered Write m³/h 2
116 Bearing Temp MD End Write C° 2
117 Bearing Temp GB End Write C° 2
118 Vibration RMS MD End Write mm/s 2
119 Vibration RMS GB End Write mm/s 2
120 Feed Solids Write % 2
121 Centrate Solids Write mg/l 0
122 Total MD + BD kW Write kW 2
123 Sequence Timer Hours Write 0
124 Sequence Timer Minutes Write 0
125 Sequence Timer Seconds Write 0
126 Cake Solids Write % 0
127 Cake Volume Write m³/h 2
128 Final Disposal Cost Write LC/ton 0
129 Additive Cost Rate Write LC/ton 0

Signals Data Access Standard Unit

Signal # Signal Name Read/Write Unit # of dec
130 Additive Dose Write kg/ton 2
131 Additive Dose Setpoint Write kg/ton 2
132 Constant Solids Load Write kg/h 0
133 Constant Solids Load Setpoint Write kg/h 0
134 Recovery Write % 0
135 Power Cost Write LC/ton 2
136 Solids in Centrate Treatment Cost Write LC/ton 2
137 Total Solids Cost Write LC/ton 0
138 Transpot Cost Write LC/ton 2
139 Water Cost Write LC/ton 2
140 Diff Speed Setpoint Write RPM 2
141 Torque Setpoint Write kNm 2
142 Filling Diff Setpoint Write RPM 2
143 Flushing Diff Setpoint Write RPM 2
144 Initial Production Diff Setpoint Write RPM 2
145 Torque Seal Level Setpoint Write kNm 2
146 T0 Setpoint Write kNm 2
147 Bowl Speed Referece Write RPM 0
148 (Spare) Write % 0
149 Diluted Additive Conc. Setpoint Write % 2

Signal Group: Miscellaneous Status. Discrete signals.

150 Sequence Write 0
0 Sequence not ready
1 Stopped
2 Start Lubrication System
3 Starting VFD Speed up
4 Starting Y (star) contactor
5 Starting VFD, operating bowl speed timer
6 Starting Y, operating bowl speed timer
7 Close transition
8 Starting D (∆) contactor
9 Offline Delay Timer
10 Offline
11 Standby
12 Filling
13 Init Production
14 Start Production
15 Production
16 Full Speed Flush
17 Rundown Flush
18 Rundown
19 Spare
20 Start Low Speed Flush Reverse 1
21 Low Speed Flush Reverse 1
22 Low Speed Flush During Rundown 1
23 Start Low Speed Flush Forward
24 Low Speed Flush Forward
26 Start Low Speed Flush Reverse 2
27 Low Speed Flush Reverse 2


29 High Speed Flush Acceleration (Paring Disc)
30 High Speed Flush Deceleration (Paring Disc)
151 Control Mode Status Write 0
0 Status: no value from PLC
1 Status: Man Diff Speed
2 Status: DiffSpeed
4 Status: Dn-Min
8 Status: T-Max
20 Status: Dn-Min, Adaptive
24 Status: T-Max, Adaptive
152 Control CMD Status Write 0 Bit
0 Remote Start
1 Remote Stop
2 Remote Alarm Ack
3 Local Mode
4 Remote Mode
5 Offline
6 LS-Flush Start
7 HS-CIP Start
8 LS-CIP Start
9 CIP Pause On
10 CIP Pause Off
11 (Reserved)
12 (Reserved)
13 Load Recipe
14-15 Spare
153 Feed And Additive Control Status Write 0
0 Feed Flow Control


1 Feed Solids Load Control
2 Additive Flow Control
3 Additive Ratio Control
4 (Reserved)
5 - 15
154 (Reserved) Write 0 (Reserved)

Signal Group: Digital I/O Status. Discrete signals.

155 Decanter I/O Status 1 Write 0
0 0123 COVER SWITCH (without safety relay)
1 1111 ISOLATION SW
2 1123 COVER SWITCH (with safety relay)
3 1211 HORN SILENCE
4 1221 E STOP RST
5 1212 REMOTE START (HW)
6 1222 REMOTE STOP (HW)
7 1214 UPS ON BATTERY
8 1224 UPS FAILURE
9 1126 E STOP ACT
10 1411 SR RST
11 1422 WARNING (ALW Alarm warning)
12 1413 ALARM STOP FEED (ALSF)
13 1423 ALARM STOP DECANTER (ALSD)
14 1414 DECANTER AT SPEED (Full Speed)
15 1424 DECANTER STANDSTILL (Stand Still)
156 Decanter I/O Status 2 Write 0
0 1415 DECANTER READY (To Start)
1 1425 ALARM HORN
2 1416 ALARM LIGHT
3 External Start (PB station)
4 External Stop (PB Station)
5 External Silence Alarm Horn (PB Station)
6-15 Spare
157 Main Drive System I/O Status Write 0
0 1223 MD MOTOR THERM (only HW)
1 2112 MD VFD RUNNING FB (MD Running)
2 2122 MD VFD FAULT


3 2123 LINE STARTER FB (MD Line Relay Closed)
4 2114 Y STARTER FB (MD Star Relay Closed)
5 2124 D STARTER FB (MD Delta Relay Closed)
6 2115 CLOSE TRANSITION FB
7 1622 MD VFD ENABLE
8 2511 MD start
9 2521 MD start Y
10 2512 MD start D
11 2522 Close transition
12 2513 MD reverse direction
13-15 Spare
158 Backdrive System I/O Status Write 0
0 1213 BD MOTOR THERM (only HW)
1 1612 BD BLOWER START (BD Cooling Fan)
2 2111 BD VFD RUNNING FB (BD Running)
3 2121 BD VFD FAULT
4 1611 BD VFD ENABLE
5 1215 FZ Motor therm
6 1613 FZ VFD enable
7 2523 BD start
8 2514 FZ start
9 BD reverse direction (internal)
10-15 Spare
159 Flush System I/O Status Write 0
0 1311 FLUSH VALVE ON (High Speed Flush Valve Open)
1 1321 FLUSH VALVE OFF (High Speed Flush Valve Close)
2 1312 LOW FLUSH VALVE ON
3 1322 LOW FLUSH VALVE OFF
4 1624 FLUSH VALVE


5 1615 LOW RPM FLUSH VALVE
6-15 Spare
160 Lubrication System I/O Status Write 0 0111 OIL FLOW SW GB END/GREASE LVL
0 (Lub Flow Gearbox)
1 0121 OIL FLOW SW MD END (Lub Flow Main Drive)
2 0112 OIL TEMP SW GB END (High Oil Temp Gearbox)
3 0122 OIL TEMP SW MD END (High Oil Temp Main Drive)
4 1124 LUBE OL (Overload Lub Motor)
5 1711 LUBE VALVE GB END (Lub Valve Gearbox)
6 1721 LUBE VALVE MD END (Lub Valve Main Drive)
7 1712 LUBE START (Lub System Start)
8 1115 LUBE FB
9-15 Spare
161 Diverter System I/O Status Write 0
0 1616 DIVERT (Start Diverting)
1 1116
1313 DIVERTER FAILURE
FLUSH VALVE ON
2 (Diverter Flush Valve Open)
3 1122 DIVERTER OPEN/CONVEYOR FW
4 1113 DIVERTER CLOSED/CONVEYOR REV
5 1225 INCL CONVEYOR PULSE
6 1625 OPEN GATE
7 1626 DIVERTER FLUSH
8 1323 DIVERTER FLUSHVALVE OFF
9-15 Spare
162 Feed System I/O Status Write 0
0 1121 FEED RUNNING FB
1 1623 FEED PERMISSIVE
2 1125 CAKE CONVEYOR MOTION
3 1114 FEED SYSTEM READY


4-15 Spare
163 Additive Feed System I/O Status Write 0
0 1112 ADDITIVE RUNNING FB (From Ext)
1 1614 ADDITIVE PERMISSIVE
2-15 Spare
164 Heart Beat (to remote system) Write 0
0 - 14 0 - 32767 -> 0 (inc step = 1).
15 Toggel 0 -> 1 -> 0….. (toggles every 5 sec.)
0-15 Word 164 is set to the value 41264 = A130hex as long as Core
Controller Connection lost alarm A130 is active.
165 CIP I/O Status 1 Write 0

CIP HW V1 0 3111 HS CIP REQUEST (DI)
CIP HW V1 1 3121 CIP LIQUID ON (DI)
CIP HW V1 2 CIP EXT ALARM (DI)
CIP HW V1 3 CIP PAUSE (DI)
CIP HW V1 4 LS CIP REQUEST (DI)
CIP HW V1 5 CIP STOP (DI)
CIP HW V1 6 OUTLET VALVE AIR (DI)
CIP HW V1 7 OVERFLOW VALVE AIR (DI)
CIP HW V2 8 SPRAY BAR VALVE SOLIDS OUTLET CLOSED (DI)
CIP HW V2 9 SPRAY BAR VALVE SOLIDS OUTLET OPENED (DI)
CIP HW V2 10 SPRAY BAR VALVE CENTRE CLOSED (DI)
CIP HW V2 11 SPRAY BAR VALVE CENTRE OPENED (DI)
CIP HW V2 12 SPRAY BAR VALVE LIQUID OUTLET CLOSED (DI)
CIP HW V2 13 SPRAY BAR VALVE LIQUID OUTLET OPENED (DI)
14-15 Spare
166 CIP I/O Status 2 Write 0

CIP HW V1 0 3411 LS CIP RUNNING (DO)


CIP HW V1 1 3421 CIP COMPLETE (DO)
CIP HW V1 2 3412 SPRAY BAR VALVE CENTRE (DO)
CIP HW V1 3 3422 HS CIP RUNNING (DO)
CIP HW V1 4 3413 CIP RUNNING (DO)
CIP HW V1 5 3423 HS CIP PERMISSIVE (DO)
CIP HW V1 6 3424 BP OVERFLOW VALVE (DO)
CIP HW V1 7 3415 BP SIGHT GLASS LIGHT ON (DO)
CIP HW V1 8 3414 BP OUTLET VALVE (DO)
CIP HW V2 9 3425 SPRAY BAR VALVE SOLIDS OUTLET (DO)
CIP HW V2 10 3416 SPRAY BAR VALVE LIQUIDE OUTLET (DO)
11-15 Spare
167-169 Spare Write 0

Signal Group: Alarm Status. Discrete signals.

170 Decanter Alarms 1 Write 0
0 Stop Speed Not Reached
1 Min Speed Not Reached
2 Emergency Stop
3 Decanter Cover Open
4 Power Brownout
5 UPS Failure
6 Isolation Switch Open
7 Gearbox Maint
8 Main Bearings Maint
9 Conveyor Bearings Maint
10 Main Init Not Done
11 HMI Connection Lost
12 I/O Module Alarm
13 Analogue Input Alarm
14 Bus Power Supply Alarm
15 PLC CPU Battery
0 Speed And Vibration Comm
1 External Stop Buttons Pushed/Wire Break
2 I/O Module Warning
3 Analogue Input Warning
4 Bus Power Supply Warning
5 Auxiliary Alarm 1 (NO)
6 Auxiliary Alarm 2 (NO)
7 Power Blackout
8 Clean Out at Power Loss
9 Shutdown due to Offline Timeout
10 Max. Flush Cycle Count


11 High Torque or High Vibration Too Long
12 HMI Panel Communication Error
13 Core Controller Connection Lost
14 I/O Forcing Active
15 Spare
172 Main Drive System Alarms Write 0
0 Min Operating Bowl Speed
1 Max Operating Bowl Speed
2 Max Bowl Speed Deviation
3 Y Contactor Feedback
4 D Contactor Feedback
5 Close Transition Feedback
6 Line Contactor Feedback
7 MD Still Running
8 MD Not Running
9 MD High Temp
10 MD Starter Fault
11 MD Motor Bearings Maint
12 MD EPL VFD Alarm
13 MD EPL VFD Tripped
14 MD Motor ID Not Done
15 MD VFD Comm Error
173 Backdrive System Alarms 1 Write 0
0 Min Pinion Speed
1 Max Pinion Speed
2 Max Diff Speed
3 Min Diff Speed
4 Torque Limit Stop Feed
5 Torque Limit Shutdown


6 Torque BD Shutdown
7 No Torque Signal
8 BD Still Running
9 BD Not Running
10 BD high Temperature
11 BD VFD Fault
12 BD Motor Maintenance
13 BD EPL VFD Alarm
14 BD EPL VFD Tripped
15 BD Motor ID Not Done
174 Bearing System Alarms Write 0
0 Temp MD End Warning
1 Temp GB End Warning
2 Temp MD End Shutdown
3 Temp GB End Shutdown
4 Vibration MD End Warning
5 Vibration GB End Warning
6 Vibration MD End Shutdown
7 Vibration GB End Shutdown
8 Vibration During Startup MD End Shutdown
9 Vibration During Startup GB End Shutdown
10-15 Spare
175 Flush System Alarms Write 0
0 Low Flush Not Opened
1 Low Flush Not Closed
2 Flush Not Opened
3 Flush not Closed
4 Flush Valve Maint
5 Low Flush Valve Maint


6-15 Spare
176 Lubrication System Alarms Write 0
0 No Oil Flow MD End
1 No Oil Flow GB End
2 Too High Oil Level
3 Too Low Oil Level
4 Too Low Grease Level
5 Lub Motor Overload
6 Lub Motor Not Running
7 Oil Temp MD End
8 Oil Temp GB End
9 Cont Oil System Maint
10 Pulse Oil System Maint
11 Low Grease Level Too Long
12-15 Spare
177 Diverter System Alarms Write 0
0 Diverting Max Time
1 Gate Not Opened
2 Gate Not Closed
3 Conveyor Stopped
4 Flush Valve Not Opened
5 Flush Valve Not Closed
6 Diverter Failure
7 Diverter Gate Maint
8 Inclined Conveyor Maint
9 Diverter Flush Valve Maint
10 Diverting During Production
11-15 Spare
178 Feed System Alarms Write 0


0 Feed Without Permission
1 Feed Pump Stopped
2 Cake Conveyor Stopped
3 Feed System Not Ready
4 Max Flow Deviation
5-15 Spare
179 Addidtive Feed System Alarms Write 0
0 Additive Without permission
1 Additive Pump Stopped
2 Max Flow Deviation
3 Max Flow Setpoint Change
4 Max Torque Setpoint Change
5-15 Spare
180 Backdrive System Alarms 2 Write 0
0 BD VFD Comm Error
1 BD VFD In Local Mode
2 BD VFD Bus Error
3 A320 - Gearbox Oil level and Lip Seal Maintenance
4 A321 - Gearbox Oil Change Maintenance
5 A322 - MD Motor Maintenance
6 A323 - BD ABB VFD Firwmare Mismatch
4-15 Spare
181 Main Drive System Alarms 2 Write 0
0 MD VFD In Local Mode
1 MD VFD Bus Error
2 A219 - MD Motor Maintenance
3 A220 - V-belts Maintenance
4 A221 - MD ABB VFD Firmware Mismatch
3-15 Spare


182 CIP System Alarms Write 0
0 External CIP System
1 CIP On Without Request
2 CIP overall safety time
3 CIP system ext. Warning
4 CIP Stop on Ext. Alarm
5 CIP Spray bar valve solids end feedback
6 CIP Spray bar valve Bowl part feedback
7 CIP Spray bar valve Liquid end feedback
9-15 Spare
183 Back Pressure System Alarms Write 0
0 Outlet Air Pressure Production
1 Overflow Air Pressure
2 Overflow Air pressure Production
3-15
0 A133 - Bowl and Conveyor Assembly Check Maintenance
1 A134 - Bowl and Conveyor Assembly Inspection Mainten
2 A135 - Major Section Bolts Maintenance
3 A136 - Solid Discharge Wear Protection Maintenance
4 A137 - Frame Maintenance
11-15 Spare
185-189 Spare Alarms Write 0

Signal Group: Recipe
190 Load Recipe Result Write 0 Value

0 No result
1 Load recipe succeeded
2 Recipe tags not found
3 Recipe group not found
4 Recipe not found
5 Recipe value is out of bounds
191-200 Spare Write 0

DATA EXCHANGE VIA HMI

The three Ethernet based protocols will use the same Ethernet port as the communication between HMI and CC.
Perofibus DP requires an adapter attached to the HMI, see beginning of the document.
Signals Modbus Profibus DP Ethernet IP ISO S7 Ethernet S7-300/400

Signal # Signal Name Address Address Tag Name Address
1 Diff Speed Setpoint 40001 QW0 Cent.DataExRead01 DB0I3.DBW0
2 Torque Setpoint 40002 QW2 Cent.DataExRead02 DB0I3.DBW2
3 Filling Diff Setpoint 40003 QW4 Cent.DataExRead03 DB0I3.DBW4
4 Flushing Diff Setpoint 40004 QW6 Cent.DataExRead04 DB0I3.DBW6
5 Starting Diff Setpoint 40005 QW8 Cent.DataExRead05 DB0I3.DBW8
6 Torque Seal Level Setpoint 40006 QW10 Cent.DataExRead06 DB0I3.DBW10
7 T0 Setpoint 40007 QW12 Cent.DataExRead07 DB0I3.DBW12
8 Feed Flow 40008 QW14 Cent.DataExRead08 DB0I3.DBW14
9 Remote Feed Setpoint 40009 QW16 Cent.DataExRead09 DB0I3.DBW16
10 Additive Feed Flow 40010 QW18 Cent.DataExRead10 DB0I3.DBW18
11 Remote Additive Feed Setpoint 40011 QW20 Cent.DataExRead11 DB0I3.DBW20
12 Dilution Water Flow 40012 QW22 Cent.DataExRead12 DB0I3.DBW22
13 (Spare) 40013 QW24 Cent.DataExRead13 DB0I3.DBW24
14 Constant Solids Load Setpoint 40014 QW26 Cent.DataExRead14 DB0I3.DBW26
15 Additive Dose Setpoint 40015 QW28 Cent.DataExRead15 DB0I3.DBW28
16 Feed Solids 40016 QW30 Cent.DataExRead16 DB0I3.DBW30
17 Cake Solids 40017 QW32 Cent.DataExRead17 DB0I3.DBW32
19 Diluted Additive Conc. Setpoint 40019 QW36 Cent.DataExRead19 DB0I3.DBW36
20 Bowl Speed Reference 40020 QW38 Cent.DataExRead20 DB0I3.DBW38
Cent.DataExRead21 -
21-39 Spare 40021-39 QW40-76 Cent.DataExRead39 DB0I3.DBW40 - DB0I3.DBW76
DATA EXCHANGE VIA HMI 90/107


40 Control Mode (0 - 2) 40040 QW78 Cent.DataExRead40 DB0I3.DBW78
41 Spare 40041 QW80 Cent.DataExRead41 DB0I3.DBW80
42 Feed And Additive Control Modes 40042 QW82 Cent.DataExRead42 DB0I3.DBW82
43 Recipe template # Selection 40043 QW84 Cent.DataExRead43 DB0I3.DBW84
44 Recipe # Selection 40044 QW86 Cent.DataExRead44 DB0I3.DBW86

45 Control CMD 40045 QW88 Cent.DataExRead45 DB0I3.DBW88
Cent.DataExRead46 -

50 Status 40050 QW98 Cent.DataExRead50 DB0I3.DBW98
51 Heart Beat (Increment from remote) 40051 QW100 Cent.DataExRead51 DB0I3.DBW100
Cent.DataExRead52 -


101 Bowl Speed 40101 IW0 Cent.DataExWrite01 DB0I2.DBW0
102 Diff Speed 40102 IW2 Cent.DataExWrite02 DB0I2.DBW2
103 Torque 40103 IW4 Cent.DataExWrite03 DB0I2.DBW4
104 Feed Flow 40104 IW6 Cent.DataExWrite04 DB0I2.DBW6
105 Feed Setpoint 40105 IW8 Cent.DataExWrite05 DB0I2.DBW8
106 Feed Control Output 40106 IW10 Cent.DataExWrite06 DB0I2.DBW10
107 Feed Flow Unfiltered 40107 IW12 Cent.DataExWrite07 DB0I2.DBW12
108 Additive Flow 40108 IW14 Cent.DataExWrite08 DB0I2.DBW14
109 Additive Setpoint 40109 IW16 Cent.DataExWrite09 DB0I2.DBW16
110 Additive Control Output 40110 IW18 Cent.DataExWrite10 DB0I2.DBW18
111 Additive Flow Unfiltered 40111 IW20 Cent.DataExWrite11 DB0I2.DBW20
112 Dilution Water Flow 40112 IW22 Cent.DataExWrite12 DB0I2.DBW22
113 Dilution Water Setpoint 40113 IW24 Cent.DataExWrite13 DB0I2.DBW24
114 Dilution Water Control Output 40114 IW26 Cent.DataExWrite14 DB0I2.DBW26
115 Dilution Water Flow Unfiltered 40115 IW28 Cent.DataExWrite15 DB0I2.DBW28
116 Bearing Temp MD End 40116 IW30 Cent.DataExWrite16 DB0I2.DBW30
117 Bearing Temp GB End 40117 IW32 Cent.DataExWrite17 DB0I2.DBW32
118 Vibration RMS MD End 40118 IW34 Cent.DataExWrite18 DB0I2.DBW34
119 Vibration RMS GB End 40119 IW36 Cent.DataExWrite19 DB0I2.DBW36
120 Feed Solids 40120 IW38 Cent.DataExWrite20 DB0I2.DBW38
121 Centrate Solids 40121 IW40 Cent.DataExWrite21 DB0I2.DBW40
122 Total MD + BD kW 40122 IW42 Cent.DataExWrite22 DB0I2.DBW42
123 Sequence Timer Hours 40123 IW44 Cent.DataExWrite23 DB0I2.DBW44
124 Sequence Timer Minutes 40124 IW46 Cent.DataExWrite24 DB0I2.DBW46
125 Sequence Timer Seconds 40125 IW48 Cent.DataExWrite25 DB0I2.DBW48
126 Cake Solids 40126 IW50 Cent.DataExWrite26 DB0I2.DBW50
127 Cake Volume 40127 IW52 Cent.DataExWrite27 DB0I2.DBW52
128 Final Disposal Cost 40128 IW54 Cent.DataExWrite28 DB0I2.DBW54
129 Additive Cost Rate 40129 IW56 Cent.DataExWrite29 DB0I2.DBW56


130 Additive Dose 40130 IW58 Cent.DataExWrite30 DB0I2.DBW58
131 Additive Dose Setpoint 40131 IW60 Cent.DataExWrite31 DB0I2.DBW60
132 Constant Solids Load 40132 IW62 Cent.DataExWrite32 DB0I2.DBW62
133 Constant Solids Load Setpoint 40133 IW64 Cent.DataExWrite33 DB0I2.DBW64
134 Recovery 40134 IW66 Cent.DataExWrite34 DB0I2.DBW66
135 Power Cost 40135 IW68 Cent.DataExWrite35 DB0I2.DBW68
136 Solids in Centrate Treatment Cost 40136 IW70 Cent.DataExWrite36 DB0I2.DBW70
137 Total Solids Cost 40137 IW72 Cent.DataExWrite37 DB0I2.DBW72
138 Transpot Cost 40138 IW74 Cent.DataExWrite38 DB0I2.DBW74
139 Water Cost 40139 IW76 Cent.DataExWrite39 DB0I2.DBW76
140 Diff Speed Setpoint 40140 IW78 Cent.DataExWrite40 DB0I2.DBW78
141 Torque Setpoint 40141 IW80 Cent.DataExWrite41 DB0I2.DBW80
142 Filling Diff Setpoint 40142 IW82 Cent.DataExWrite42 DB0I2.DBW82
143 Flushing Diff Setpoint 40143 IW84 Cent.DataExWrite43 DB0I2.DBW84
144 Initial Production Diff Setpoint 40144 IW86 Cent.DataExWrite44 DB0I2.DBW86
145 Torque Seal Level Setpoint 40145 IW88 Cent.DataExWrite45 DB0I2.DBW88
146 T0 Setpoint 40146 IW90 Cent.DataExWrite46 DB0I2.DBW90
147 Bowl Speed Reference 40147 IW92 Cent.DataExWrite47 DB0I2.DBW92
148 Spare 40148 IW94 Cent.DataExWrite48 DB0I2.DBW94
149 Diluted Additive Conc. Setpoint 40149 IW96 Cent.DataExWrite49 DB0I2.DBW96


150 Sequence 40150 IW98 Cent.DataExWrite50 DB0I2.DBW98
151 Control Mode Status 40151 IW100 Cent.DataExWrite51 DB0I2.DBW100
152 Control CMD Status 40152 IW102 Cent.DataExWrite52 DB0I2.DBW102
153 Feed And Additive Control Status 40153 IW104 Cent.DataExWrite53 DB0I2.DBW104
154 Octopus Status 40154 IW106 Cent.DataExWrite54 DB0I2.DBW106

155 Decanter I/O Status 1 40155 IW108 Cent.DataExWrite55 DB0I2.DBW108
156 Decanter I/O Status 2 40156 IW110 Cent.DataExWrite56 DB0I2.DBW110
157 Main Drive System I/O Status 40157 IW112 Cent.DataExWrite57 DB0I2.DBW112
158 Backdrive System I/O Status 40158 IW114 Cent.DataExWrite58 DB0I2.DBW114
159 Flush System I/O Status 40159 IW116 Cent.DataExWrite59 DB0I2.DBW116
160 Lubrication System I/O Status 40160 IW118 Cent.DataExWrite60 DB0I2.DBW118
161 Diverter System I/O Status 40161 IW120 Cent.DataExWrite61 DB0I2.DBW120
162 Feed System I/O Status 40162 IW122 Cent.DataExWrite62 DB0I2.DBW122
163 Additive Feed System I/O Status 40163 IW124 Cent.DataExWrite63 DB0I2.DBW124
164 Heart Beat (to remote system) 40164 IW126 Cent.DataExWrite64 DB0I2.DBW126
165 CIP I/O Status 1 40165 IW128 Cent.DataExWrite65 DB0I2.DBW128
166 CIP I/O Status 2 40166 IW130 Cent.DataExWrite66 DB0I2.DBW130
Cent.DataExWrite66 -
167-169 Spare 40166-169 IW132-136 Cent.DataExWrite69 DB0I2.DBW132 - DB0I2.DBW136


170 Decanter Alarms 1 40170 IW138 Cent.DataExWrite70 DB0I2.DBW138
172 Main Drive System Alarms 40172 IW142 Cent.DataExWrite72 DB0I2.DBW142
173 Backdrive System Alarms 1 40173 IW144 Cent.DataExWrite73 DB0I2.DBW144
174 Bearing System Alarms 40174 IW146 Cent.DataExWrite74 DB0I2.DBW146
175 Flush System Alarms 40175 IW148 Cent.DataExWrite75 DB0I2.DBW148
176 Lubrication System Alarms 40176 IW150 Cent.DataExWrite76 DB0I2.DBW150
177 Diverter System Alarms 40177 IW152 Cent.DataExWrite77 DB0I2.DBW152
178 Feed System Alarms 40178 IW154 Cent.DataExWrite78 DB0I2.DBW154
179 Addidtive Feed System Alarms 40179 IW156 Cent.DataExWrite79 DB0I2.DBW156
180 Backdrive System Alarms 2 40180 IW158 Cent.DataExWrite80 DB0I2.DBW158
181 Main Drive System Alarms 2 40181 IW160 Cent.DataExWrite81 DB0I2.DBW160
182 CIP System Alarms 400182 IW162 Cent.DataExWrite82 DB0I2.DBW162
183 Back Pressure System Alarms 40183 IW164 Cent.DataExWrite83 DB0I2.DBW164
Cent.DataExWrite85-
185-189 Spare Alarms 40185-189 IW168-174 Cent.DataExWrite89 DB0I2.DBW168-174
190 Load Recipe Result 40190 IW176 Cent.DataExWrite90 DB0I2.DBW176

Cent.DataExWrite91 -
191-200 Spare 40191-200 IW178-198 Cent.DataExWrite100 DB0I2.DBW178 - DB0I2.DBW198

DATA EXCHANGE VIA CC EtherNet/IP and Modbus TCP
Signals Ethernet IP adapter (Slave) Modbus TCP Server (Slave)

Signal # Signal Name AB controller Tag Name Holding Register
1 Diff Speed Setpoint Gateway:O.Data[0] 40001
2 Torque Setpoint Gateway:O.Data[1] 40002
3 Filling Diff Setpoint Gateway:O.Data[2] 40003
4 Flushing Diff Setpoint Gateway:O.Data[3] 40004
5 Starting Diff Setpoint Gateway:O.Data[4] 40005
6 Torque Seal Level Setpoint Gateway:O.Data[5] 40006
7 T0 Setpoint Gateway:O.Data[6] 40007
8 Feed Flow Gateway:O.Data[7] 40008
9 Remote Feed Setpoint Gateway:O.Data[8] 40009
10 Additive Feed Flow Gateway:O.Data[9] 40010
11 Remote Additive Feed Setpoint Gateway:O.Data[10] 40011
12 Dilution Water Flow Gateway:O.Data[11] 40012
13 (Spare) Gateway:O.Data[12] 40013
14 Constant Solids Load Setpoint Gateway:O.Data[13] 40014
15 Additive Dose Setpoint Gateway:O.Data[14] 40015
16 Feed Solids Gateway:O.Data[15] 40016
17 Cake Solids Gateway:O.Data[16] 40017
19 Diluted Additive Conc. Setpoint Gateway:O.Data[18] 40019
20 Bowl Speed Reference Gateway:O.Data[19] 40020
21-39 Spare Gateway:O.Data[20] to Gateway:O.Data[38] 40021-39
DATA EXCHANGE VIA CC 1 96/107


40 Control Mode (0 - 2) Gateway:O.Data[39] 40040
41 Spare Gateway:O.Data[40] 40041
42 Feed And Additive Control Modes Gateway:O.Data[41] 40042
43 Recipe template # Selection Gateway:O.Data[42] 40043
44 Recipe # Selection Gateway:O.Data[43] 40044

45 Control CMD Gateway:O.Data[44] 40045

50 Status Gateway:O.Data[49] 40050
51 Heart Beat (Increment from remote) Gateway:O.Data[50] 40051


101 Bowl Speed Gateway:I.Data[0] 40101
102 Diff Speed Gateway:I.Data[1] 40102
103 Torque Gateway:I.Data[2] 40103
104 Feed Flow Gateway:I.Data[3] 40104
105 Feed Setpoint Gateway:I.Data[4] 40105
106 Feed Control Output Gateway:I.Data[5] 40106
107 Feed Flow Unfiltered Gateway:I.Data[6] 40107
108 Additive Flow Gateway:I.Data[7] 40108
109 Additive Setpoint Gateway:I.Data[8] 40109
110 Additive Control Output Gateway:I.Data[9] 40110
111 Additive Flow Unfiltered Gateway:I.Data[10] 40111
112 Dilution Water Flow Gateway:I.Data[11] 40112
113 Dilution Water Setpoint Gateway:I.Data[12] 40113
114 Dilution Water Control Output Gateway:I.Data[13] 40114
115 Dilution Water Flow Unfiltered Gateway:I.Data[14] 40115
116 Bearing Temp MD End Gateway:I.Data[15] 40116
117 Bearing Temp GB End Gateway:I.Data[16] 40117
118 Vibration RMS MD End Gateway:I.Data[17] 40118
119 Vibration RMS GB End Gateway:I.Data[18] 40119
120 Feed Solids Gateway:I.Data[19] 40120
121 Centrate Solids Gateway:I.Data[20] 40121
122 Total MD + BD kW Gateway:I.Data[21] 40122
123 Sequence Timer Hours Gateway:I.Data[22] 40123
124 Sequence Timer Minutes Gateway:I.Data[23] 40124
125 Sequence Timer Seconds Gateway:I.Data[24] 40125
126 Cake Solids Gateway:I.Data[25] 40126
127 Cake Volume Gateway:I.Data[26] 40127
128 Final Disposal Cost Gateway:I.Data[27] 40128
129 Additive Cost Rate Gateway:I.Data[28] 40129


130 Additive Dose Gateway:I.Data[29] 40130
131 Additive Dose Setpoint Gateway:I.Data[30] 40131
132 Constant Solids Load Gateway:I.Data[31] 40132
133 Constant Solids Load Setpoint Gateway:I.Data[32] 40133
134 Recovery Gateway:I.Data[33] 40134
135 Power Cost Gateway:I.Data[34] 40135
136 Solids in Centrate Treatment Cost Gateway:I.Data[35] 40136
137 Total Solids Cost Gateway:I.Data[36] 40137
138 Transpot Cost Gateway:I.Data[37] 40138
139 Water Cost Gateway:I.Data[38] 40139
140 Diff Speed Setpoint Gateway:I.Data[39] 40140
141 Torque Setpoint Gateway:I.Data[40] 40141
142 Filling Diff Setpoint Gateway:I.Data[41] 40142
143 Flushing Diff Setpoint Gateway:I.Data[42] 40143
144 Initial Production Diff Setpoint Gateway:I.Data[43] 40144
145 Torque Seal Level Setpoint Gateway:I.Data[44] 40145
146 T0 Setpoint Gateway:I.Data[45] 40146
147 Bowl Speed Reference Gateway:I.Data[46] 40147
148 Spare Gateway:I.Data[47] 40148
149 Diluted Additive Conc. Setpoint Gateway:I.Data[48] 40149


150 Sequence Gateway:I.Data[49] 40150
151 Control Mode Status Gateway:I.Data[50] 40151
152 Control CMD Status Gateway:I.Data[51] 40152
153 Feed And Additive Control Status Gateway:I.Data[52] 40153
154 (Reserved) Gateway:I.Data[53] 40154

155 Decanter I/O Status 1 Gateway:I.Data[54] 40155
156 Decanter I/O Status 2 Gateway:I.Data[55] 40156
157 Main Drive System I/O Status Gateway:I.Data[56] 40157
158 Backdrive System I/O Status Gateway:I.Data[57] 40158
159 Flush System I/O Status Gateway:I.Data[58] 40159
160 Lubrication System I/O Status Gateway:I.Data[59] 40160
161 Diverter System I/O Status Gateway:I.Data[60] 40161
162 Feed System I/O Status Gateway:I.Data[61] 40162
163 Additive Feed System I/O Status Gateway:I.Data[62] 40163
164 Heart Beat (to remote system) Gateway:I.Data[63] 40164
165 CIP I/O Status 1 Gateway:I.Data[64] 40165
166 CIP I/O Status 2 Gateway:I.Data[65] 40166
167-169 Spare Gateway:I.Data[66] to Gateway:I.Data[68] 40166-169


170 Decanter Alarms 1 Gateway:I.Data[69] 40170
172 Main Drive System Alarms Gateway:I.Data[71] 40172
173 Backdrive System Alarms 1 Gateway:I.Data[72] 40173
174 Bearing System Alarms Gateway:I.Data[73] 40174
175 Flush System Alarms Gateway:I.Data[74] 40175
176 Lubrication System Alarms Gateway:I.Data[75] 40176
177 Diverter System Alarms Gateway:I.Data[76] 40177
178 Feed System Alarms Gateway:I.Data[77] 40178
179 Addidtive Feed System Alarms Gateway:I.Data[78] 40179
180 Backdrive System Alarms 2 Gateway:I.Data[79] 40180
181 Main Drive System Alarms 2 Gateway:I.Data[80] 40181
182 CIP System Alarms Gateway:I.Data[81] 400182
183 Back Pressure System Alarms Gateway:I.Data[82] 40183
185-189 Spare Alarms Gateway:I.Data[84] to Gateway:I.Data[88] 40185-189
190 Load Recipe Result Gateway:I.Data[89] 40190

191-200 Spare Gateway:I.Data[90] to Gateway:I.Data[99] 40191-200

DATA EXCHANGE VIA CC Profibus DP and Profinet RT
Signals Profibus DP Slave, ProfiNet RT Device (Slave)

Signal # Signal Name Siemens controller Tag Name
1 Diff Speed Setpoint PQW0
2 Torque Setpoint PQW2
3 Filling Diff Setpoint PQW4
4 Flushing Diff Setpoint PQW6
5 Starting Diff Setpoint PQW8
6 Torque Seal Level Setpoint PQW10
7 T0 Setpoint PQW12
8 Feed Flow PQW14
9 Remote Feed Setpoint PQW16
10 Additive Feed Flow PQW18
11 Remote Additive Feed Setpoint PQW20
12 Dilution Water Flow PQW22
13 (Spare) PQW24
14 Constant Solids Load Setpoint PQW26
15 Additive Dose Setpoint PQW28
16 Feed Solids PQW30
17 Cake Solids PQW32
19 Diluted Additive Conc. Setpoint PQW36
20 Bowl Speed Reference PQW38
21-39 Spare PQW40-76


40 Control Mode (0 - 2) PQW78
41 Spare PQW80
42 Feed And Additive Control Modes PQW82
43 Recipe template # Selection PQW84
44 Recipe # Selection PQW86

45 Control CMD PQW88
46-49 Spare PQW90-96

50 Status PQW98
51 Heart Beat (Increment from remote) PQW100
52-100 Spare PQW102-198


101 Bowl Speed PIW0
102 Diff Speed PIW2
103 Torque PIW4
104 Feed Flow PIW6
105 Feed Setpoint PIW8
106 Feed Control Output PIW10
107 Feed Flow Unfiltered PIW12
108 Additive Flow PIW14
109 Additive Setpoint PIW16
110 Additive Control Output PIW18
111 Additive Flow Unfiltered PIW20
112 Dilution Water Flow PIW22
113 Dilution Water Setpoint PIW24
114 Dilution Water Control Output PIW26
115 Dilution Water Flow Unfiltered PIW28
116 Bearing Temp MD End PIW30
117 Bearing Temp GB End PIW32
118 Vibration RMS MD End PIW34
119 Vibration RMS GB End PIW36
120 Feed Solids PIW38
121 Centrate Solids PIW40
122 Total MD + BD kW PIW42
123 Sequence Timer Hours PIW44
124 Sequence Timer Minutes PIW46
125 Sequence Timer Seconds PIW48
126 Cake Solids PIW50
127 Cake Volume PIW52
128 Final Disposal Cost PIW54
129 Additive Cost Rate PIW56


130 Additive Dose PIW58
131 Additive Dose Setpoint PIW60
132 Constant Solids Load PIW62
133 Constant Solids Load Setpoint PIW64
134 Recovery PIW66
135 Power Cost PIW68
136 Solids in Centrate Treatment Cost PIW70
137 Total Solids Cost PIW72
138 Transpot Cost PIW74
139 Water Cost PIW76
140 Diff Speed Setpoint PIW78
141 Torque Setpoint PIW80
142 Filling Diff Setpoint PIW82
143 Flushing Diff Setpoint PIW84
144 Initial Production Diff Setpoint PIW86
145 Torque Seal Level Setpoint PIW88
146 T0 Setpoint PIW90
147 Bowl Speed Reference PIW92
148 Spare PIW94
149 Diluted Additive Conc. Setpoint PIW96


150 Sequence PIW98
151 Control Mode Status PIW100
152 Control CMD Status PIW102
153 Feed And Additive Control Status PIW104
154 (Reseved) PIW106

155 Decanter I/O Status 1 PIW108
156 Decanter I/O Status 2 PIW110
157 Main Drive System I/O Status PIW112
158 Backdrive System I/O Status PIW114
159 Flush System I/O Status PIW116
160 Lubrication System I/O Status PIW118
161 Diverter System I/O Status PIW120
162 Feed System I/O Status PIW122
163 Additive Feed System I/O Status PIW124
164 Heart Beat (to remote system) PIW126
165 CIP I/O Status 1 PIW128
166 CIP I/O Status 2 PIW130
167-169 Spare PIW132-136


170 Decanter Alarms 1 PIW138
172 Main Drive System Alarms PIW142
173 Backdrive System Alarms 1 PIW144
174 Bearing System Alarms PIW146
175 Flush System Alarms PIW148
176 Lubrication System Alarms PIW150
177 Diverter System Alarms PIW152
178 Feed System Alarms PIW154
179 Addidtive Feed System Alarms PIW156
180 Backdrive System Alarms 2 PIW158
181 Main Drive System Alarms 2 PIW160
182 CIP System Alarms PIW162
183 Back Pressure System Alarms PIW164
184-189 Spare Alarms PIW166-174
190 Load Recipe Result PIW176

191-200 Spare PIW178-198

Decanter 2touch Data Exchange and Signal Mapping R19

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Decanter 2Touch Data Exchange and Signal Mapping

Revision 19, released on August 26, 2014:

Revision 18, released on May 30, 2014:

Protocol conversion can be done in the HMI or in the Core Controller.

Parameter settings for remote control

P118 Option Remote Control

P217 Bowl Speed Ref Remote Control Active

Communication to remote system handled via the HMI

How to configure the remote bus connection via the HMI

See screenshots and further instructions on coming pages.

Protocol 2Touch role

1. Login as “admin” or higher

See common protocol setting in section above

1. Select Modbus TCP

Node number: The node number of the 2Touch Modbus device is

The standard subnet of the Core Controller is 192.168.0.xxx.

Communication states and errors, see below

Communication State Description

Communication Communication Description

See common protocol setting in section above

Communication states and errors, see below

Communication State Description

Communication Communication Description

NOTE: This example is created with RSLogix 5000 V20.

Setup of remote system

The array of data in AB controller is as below

Follow below procedure for testing communication.

1. Open the RS logix backup and go online with the controller.

Offline mode selected

Values received by AB PLC

Online mode selected

Values received by B&R PLC through X20IF10D3-1

b) Link to download site: http://www.ab.com/linked/networks/ethernet/bootp.html)

Connect to the Ethernet Module

b) On the laptop: Go to “Control panel “Network and Sharing Center”

Figure 1: Network and Sharing Center in Control Panel

c) Open the properties of the “Local Area Connection”

Figure 2: How to open the Properties of the Local Area Connection

e) Type in the following IP address and subnet mask:

Figure 3: How to open the properties of Internet Protocol 4

f) Now your laptop is ready to connect to the module.

a) Start the PC tool on the laptop:

Figure 4: How to start the PC tool

b) Open the “Tools” “Network Setting”

Figure 5: Set up the Subnet Mask in the Network Settings

Figure 6: BOOTP requests

f) Type in the new IP address of your choice for the module.

Figure 7: How to type in the new IP address

Figure 8: New IP address in Relation List

h) Important: Power cycle the Ethernet module

Figure 9: Change the IP address of the laptop

Figure 10: How to open the command prompt window

Figure 11: Ping command and Reply

m) Finally when the IP address is OK: Disable BOOTP

Figure 12: Disable BOOTP

Verify the new IP address

Recovering from a fault

- First power cycle the Ethernet module

See common protocol setting in section above