Webbinarium Tia Portal v17 Motion

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TIA Portal v17,

webbinarieserie i tre delar

Webbinarium 3: TIA Portal V17 med Motion Control i fokus

Restricted | © Siemens 2021 | DI MC GMC | 2021-12-10


Varför ska du uppdatera Siemens engineeringsportal, TIA Portal, till V17?

Ralf Folke Jos Klein Woud Stefan Käck

Restricted | © Siemens 2021 | DI MC GMC | 2021-12-10


Totally Integrated Automation Portal (TIA Portal)
One for all… The proven basis for innovative solutions

Totally Integrated Automation Portal


Common data management
One common database WinCC STEP 7 SCOUT Startdrive

Distributed Motion
HMI IPC Controller Drives
I/O Control

Consistent and unified


operator concept PROFINET
Security integrated

Safety integrated
Common, central
Diagnostics
services
Energy Management

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POLL

Föredrar du att ha Motion Control centralt i


styrsystemet eller decentralt i driven?

I Styrsystemet.

I Driven.

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From simple to challenging, SIMATIC Technology!
Motion Control - made easy!

SIMATIC Controller
SIMATIC Open Controller
SIMATIC Drive Controller

Single Axis
Coordinated Axis
Kinematic functions
Position detection

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Motion Control Innovations – TIA Portal V17 / FW V2.9
Extension of the SIMATIC Controller Portfolio

CPU 1518T-4 PN/DP and CPU 1518TF-4 PN/DP

Feature / Function Benefit


High-performance SIMATIC controller for the • Increased performance for sophisticated
high-end motion control market applications (up to 192 positioning axes)


Significant memory increase compared to CPU • More memory for high quantity structures
1517 T/TF: (axes, program size, I/Os etc.) and
standardization / modularization of machines
- Program memory
- Data memory
9 MB (Factor 3)
60 MB (Factor 7,5)

Third PROFINET interface • Usable for basic services e.g. OPC UA or
TCP/IP communication

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Motion Control Innovations – TIA Portal V17 / FW V2.9
Extension at SIMATIC Drive Controller

CPU 1504D TF and CPU 1507D TF

Feature / Function Benefit


New Firmware: • For function extensions see PLC FW V2.9 and SINAMICS S120 FW
• PLC FW V2.9
• SINAMICS Integrated FW V5.2 SP3
 V5.2 SP3
• PLC and SINAMICS FW independently changeable from each other
Extended functionality of the SINAMICS • DCC/DCB: free-available control, calculation and logic blocks for the
Integrated: extension of the drive functionality; e.g. for changing / adapting the
• DCC/DCB controller setpoint channel in a very fast cycle
• EPos • EPos: Implement positioning tasks directly in the drive
• Additionally supported SINAMICS licenses:
- Cogging torque compensation
 • Additional licenses for extended applications:
- Compensation of periodic cogging torque
- Advanced Position Control (APC) - Active suppression of vibrations in the drive system
- SERVCOUP (Servo Coupling) - Coupling of several motor modules with one encoder
-… -…


Setting the card type using the FUNCT key • Memory card can be used both as program and firmware card;
(without ES and without Card Reader) simplifies e.g. module exchange


CPU 1507D TF: Reduction of the minimum • Higher machine cycle times, improved machine behavior for
application cycle time from 500 µs to 250 µs sophisticated motion control applications


PLCSIM Advanced with Drive Controller • Realistic function test of the user program, for early error detection
and validation of the functionality

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Motion Control Innovations – TIA Portal V17 / FW V2.9
Functional extensions on the technology object axis

S7-1500 and S7-1500 T-CPU


Feature / Function Benefit
Backlash compensation – Compensate backlash • Increasing movement accuracy without
in the mechanics  additional programming effort

Take over actual speed (NIST) from telegram • The speed determined in the drive is used for

 the control. This results in a higher control


quality, especially for encoders with low
resolution.
Connection and configuration of linear motors • Usable for electric linear or hydraulic drives
 • Measurement units "Force (F)" is configurable
on the axis
Automatic optimization of the axis • Automatic optimization of the axis with a few
clicks.

 • In the TO configuration the optimization of the


drive can be initiated in Startdrive and the
determined parameters can be taken over for
the position controller
Functional extension of the drive and encoder • Extension of the programming possibilities by
connection via data blocks
 using arrays and structures for the connection
via DBs

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Motion Control Innovations – TIA Portal V17 / FW V2.9
Functional extensions of synchronized axes

S7-1500 T-CPU

Feature / Function Benefit


Desynchronize gearing and camming stopping • Simple programming of synchronization


the following axis at a defined position functions without additional effort (e.g. in OB1)
(MC_GearOut, MC_CamOut)

Leading value coupled correction profiles on the • Simple programming of synchronized


following axis (MC_PhasingAbsolute/Relative, compensation/correction movements without
MC_OffsetAbsolute/Relative)  additional effort (e.g. in OB1)

Change or scale a cam at the end of an active • Simple programming of cam profile changes
cam without additional effort (e.g. OB1)

New cam profile type with 10,000 points and 50 • Higher accuracy for complex cam profiles
polynomial segments

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Motion Control Innovations – TIA Portal V17 / FW V2.9
Functional extensions for kinematics

S7-1500 T-CPU
Feature / Function Benefit
New instruction • Enables the continuation of a kinematics
“MC_KinematicsMotionSimulation”
 movement after disabling and re-enabling the
kinematics axes
Dynamic adaptation in the kinematics control • In the mode “Jog to target position" of the
panel is provided via the operating mode “Jog to kinematics control panel, the “Dynamic
target position”.
 adaptation without segmentation of the path” is
active – the dynamic limits of the kinematics
axes are taken into account.

Offline- and online calibration of workspace • Comfortable definition of workspace zones


zones
 with graphical support

Travelled distance and the total distance of path • Trigger events on a certain summed up path
movements (linear, circular) without conveyor
tracking are displayed in variables
 length in applications without conveyor
tracking.
• Shorter paths by increasing the rounding

Configuration of rounding clearance > 50 % of
the shorter path distance. clearing distance

The number of prepared commands in the job • Start of the kinematics motion after the motion
sequence is displayed in a variable.  preparation is completed.

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SIMATIC Safe Kinematics V2.0 – Fail-safe monitoring of kinematics movements
in cartesian space

CPU 1517F-3 PN/DP, CPU 1518F-4 PN/DP and CPU 1517TF-3 PN/DP, CPU 1515SP PC2 TF

Feature / Function Benefit


System integrated and certified fail-safe solution • No additional fail-safe hardware required


according to • No additional certification effort for the
SIL3 (IEC 61508 and IEC 62061) machine manufacturer
PLe (ISO 13849-1)
Predefined kinematics • Simple integration of predefined fail-safe


Monitoring the movement of predefined function blocks for the monitoring of common
kinematics and free transformations in cartesian kinematics types
space with up to 12 interpolating axes
Safe zone monitoring • No need for cost-intensive and inflexible


User-programmable zones for limiting the protection fences
kinematics movement space and for • Compact machine design
programming area-dependent safety functions
Safe velocity monitoring • Complies with requirements for monitoring at
Monitoring of the cartesian velocity at user- the Tool Center Point according to EN ISO
defined monitoring points
 10218
• Additional monitoring of individual points on
the kinematics possible
Safe orientation monitoring • Activation of workpiece processing / handling
Monitoring of the tool flange orientation  depending on the angle of the tool to the floor

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Modular Application Creator V2.0 (MAC)

S7-1500 and S7-1500 T-CPU


Feature / Function Benefit


Modularization and • Supports the user to organize its software for reuse
Standardisation
Management of versioned • Versioning of modules ensure the reuse of specific applications


projects & equipment modules and specific hardware
• Versioning of projects ensures the fast finding of specific module
version in combination with specific hardware and firmware

Easy configuration with • Ensures an efficient configuration of all the needed parameters,
technological views and
graphical guided assistance
 in a technological view not in a programming tool in Bytes and
Bits
Generate instead of • Generation of the project needs some minutes instead of copying
programming program blocks and configuration of all data manually in hours.
TIA Portal projects
 • The generation process also ensures that all parameters and
settings are right in place with no errors, the project is ready to
commission
5 Modules available; • 3 modules for packaging applications available
customizing planned
 • A module to serve the printing standards
• Customer own module building in preparation


Modularization and • Supports the user to organize its software for reuse
Standardisation

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Drives for Continuous Motion
SINAMICS G, S
Startdrive
Drives for Discontinuous Motion
SINAMICS S210, S120

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New Safety Activation Test
Difference between Acceptance Test and Activation Test

Safety Acceptance Test (existing since V15)


Validation of correct safety parameterization for the integrated
drive safety functions. Clearance about questions such as:
▪ Are the braking ramps set correctly?
▪ Are the limitations and fault reactions set correctly?
▪ …

Safety Activation Test (NEW in V17)


Validation of the safety control chain from sensor to actuator.
Clearance about questions such as:
▪ Does every drive select the correct safety function when a
safety sensor is activated?
▪ Are all safety functions realized according to the risk
minimization?
▪ Are there wiring errors for the safety sensors?
▪ …

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New Safety Activation Test
Workflow & required license

Workflow

1. Define all safety functions via the wizard: operation


mode, input conditions, expected reaction (this step
can be done by the project engineer already in
advance to the commissioning phase)

2. After machine commissioning execute the tests and go


through all defined safety functions using the guided
step by step assistant

3. Automatic creation of the test protocol with all


necessary information
Safety Activation Test is part of the
Safety Acceptance Test and thus
Safety validation is an important step on the way to also part of the SINAMICS Startdrive
the required CE-marking of the machine! Advanced license.
Restricted | © Siemens 2021 | DI MC GMC | 2021-12-10
UMAC in TIA Portal
User Management and Access Control

What is UMAC?

Handling of users and their assigned rights for a TIA Portal project.
Possibility to have Admin users or users with limited reading / editing
rights. There is a wide range of predefined roles and the possibility of
creating new roles with specific rights

→ Principle of least privilege

What’s new for Startdrive V17?

New function rights for drive parameterization and drive download


(separated from PLC / HMI handling).

→ Possibility of defining users which are allowed to edit drive


parameterization but not the PLC program or vice versa

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New SIMATIC control for EPOS
BasicPosControl (S7-1200 / S7-1500; SINAMICS G + S)

Name TO_BasicPos (V1.0 in TIA V16)


changed to BasicPosControl (V2.0 in TIA V17).

Comfortable PLC control of drives with EPOS


functionality via telegram 111.

Simple communication connection between


PLC and drive, setup and diagnosis.

New mechanics setup for BasicPosControl →


user can now work with physical units within
the PLC program. Selection between linear
and rotary axis with several units for position
and velocity.

Automatic conversion from physical units (PLC


program) to LU (drive data) by the function
block.
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New SIMATIC control for EPOS
BasicPosControl configuration

Basic parameter Mechanics


Linear/rotary + unit selection Automatic conversion of physical units to LU

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Technology Object and Drive Object
Improved interaction for optimization

One Button Tuning for servo drives…

…directly sets in the drive:


▪ Kp, Tn for speed controller
▪ Moment of inertia
▪ Current setpoint filters
▪ …

…additionally calculates:
▪ Position controller gain Kv (r5276)
▪ Precontrol symmetrizing time (r5277)

NEW in V17
Calculated values for position control can be
directly accepted for TO settings in the PLC.
(From TO version V6.0)

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SINAMICS G115D in Startdrive
Adding the drive and defining the type

2a Specify wall
mount version

1 Add
G115D drive
to TIA Portal
project

2b Specify motor
mount version

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SINAMICS G115D in Startdrive
Commissioning wizard

3 Go through commissioning
wizard as known from SINAMICS
G drives

Note: Everything defined by MLFB


already preset! (motor data, holding
brake, temperature sensor, …)

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SINAMICS G115D in Startdrive
New conveyor technology wizards (optional)

4 Find additional graphical


wizards for onboard conveyor
technology functions

Easy setup of conveyor functions


such as:
▪ Conveyor
▪ Turntable
▪ Corner turntable lift
▪ Trolley

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New features for AS-i drives
Device integration

AS-i integration with Startdrive <=V16 AS-i integration with Startdrive V17
Two devices in the network for one drive needed: One object for communication and drive
▪ Universal AS-i Slave for communication settings settings
▪ Startdrive object for drive settings Valid only for connection to ET200 CPU
AS-i master

same logical object

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SINAMICS S120
extensions

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New hardware for SINAMICS S120
CU320-2 DP (PROFIBUS version)

NEW in V17

SINAMICS S120 drives can now also be


handled with the PROFIBUS version
CU320-2 DP.

Available for:
▪ SINAMICS S120 Booksize
▪ SINAMICS S120 Chassis

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New features for SINAMICS S120
Data Set handling

Drive Data Sets Motor Data Sets Encoder Data Sets Command Data Sets

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New features for SINAMICS S120
Measuring functions and bode diagram

Measuring functions for manual drive


optimization (NEW in V17)

Available preconfigured measurements:

Graphical display of measured


signals in time diagram and bode
diagram (NEW in V17)

Measuring functions are part of the SINAMICS


Startdrive Advanced license.

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New features for SINAMICS S120
User defined parameter list

Creation of user defined


parameter lists now also for
S120 devices

Saving parameter lists


possible only without
parameter values.

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SINAMICS DCC

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SINAMICS DCC V17 News
Know-how protection
1

Know-how protection for DCC


charts can be used independently
from drive’s know-how protection.
Protection of OEM’s intellectual
property without blocking drive
parameterization.

Workflow
1. Activate Know-how protection and set
2
password (for single charts or for the
chart group)
2. Chart is protected and cannot be
opened – published parameters can 3
still be accessed via parameter list
3. Deactivate Know-how protection with
password to be able to open chart
Restricted | © Siemens 2021 | DI MC GMC | 2021-12-10
SINAMICS DCC V17 News
Online editing

Edit DCC charts in online mode.


Speeding up the programming process
during commissioning phase as no
separate download is needed after
changes.

Possible changes in online mode


▪ Deleting / adding of Drive Control Blocks
▪ Deleting / adding block interconnections
▪ Changing the control sequence

Not possible in online mode


▪ Publishing of Pins as parameters

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Openness

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Openness Startdrive V17
What is Openness?

With openness it is possible to control the engineering with TIA Portal externally through a
self-written program. This makes it possible to carry out repetitive tasks much faster, ensures
error-free execution and enables the customization of the engineering for customer specific
applications.
Functions Customer benefits
• Adding of drive units and components • Flexible Startdrive extensions to meet
• Setting of selected drive parameters customer-specific requirements
(offline and online, reading and writing) • Integration into customer-
• Telegram configuration specific and automated workflows
• Download to a device (no upload) • Stable Openness interface across
• Usable for the SINAMICS G family, the CU320-2-based TIA Portal versions
drives (SINAMICS S120, G130, G150, S150 and MV)
and S210
• …

TIA Portal V17


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Openness
Improved application SINAMICS Serial Drive Commissioner
From TIA V16 New in V1.2 SIOS Download

Devices
All SINAMICS single
drive devices in
Startdrive:

G110M
G115D
G120, G120C, G120D,
G120P
G130, G150
S210

Create! Download!

✓ Creation of 1:1 copies of a


Update! ✓ Download of selected drives
including Ram2Rom function
selected drive
✓ Transmission of specific drive and copying of safety
✓ Automatic assignment to
parameterization to selected drives parameters (Basic + Extended)
SIMATIC controller
of identical type ✓ NEW: Restart of drive and
✓ NEW: preconfigured assignment
✓ NEW: Keep I/O address setting or upload to Startdrive
of topology for IRT
redefine
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Poll

Vill du ha mer information om nyheterna i Sinamics drives?

Ja kontakta mig gärna!

Nej inte just nu.

Restricted | © Siemens 2021 | DI MC GMC | 2021-03-26


Contact
Stefan Käck
070-7281991
[email protected]
siemens.com
Stefan Käck

Restricted | © Siemens 2021 | DI MC GMC | 2021-12-10

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