ROTARY VANE VACUUM PUMP

OPERATION MANUAL
CP-10/20 SERIES

Content Page

1. Safety requirement 2

2. Installation 2

3. Operation 4

4. Maintenance 5

5. Trouble Shooting 5

6. Parts List 7

Warning
1. This device is designed for only use in the field of coarse or fine vacuum. It can be used
to suck off air or dry gases, which are not poisonous, aggressive or explosive .
2. To avoid damaging this device, it must be absolutely prevented from dropping during
transportation.
3. It's not allowed to install and operate this device before reading the instruction manual.
4. For safety reason, please do not modify or repair the rotating part of this device.
5. The manufacturer has the right to modify the product without notice.
6. This unit is only a component, it must be installed in a machine or part of a machine
which meets the terms of the machine Directive 89/392/EEC. Commission will not
occur until the end product or machinery conforms with the EN60204-1.

Parts No. 346MR2021

04 / 2007(A0)

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 1. Safety requirement :
Caution
1) All the works of transportation, installation, maintenance and
troubleshooting must be executed by a responsible, qualified
personnel。
2) This device must be set up according to this instruction manual。
3) The grounding wire must be connected well accordingly。
4) The lead wires as a conductor to the power supply should be properly
sized and have strain relief to the wires at the connection terminals. If
this is failed, electric shock and fire will be possible。
5) Pleases check the direction of rotation as power turned on。
6) While rotating, human body must keep away from the rotating portion
such as the cooling fan and do not reach into the device through the
intake。
8) If the device couldn't accelerate up to its rated speed from the power
switch turned on, please trun off the power immediately and check it
carefully。
9) The power supply must be turned off before moving, maintaining or
repairing this device。
10) Liquid and solid particles must not enter the pump. If suck moist air
must equipped gas ballast valve。
11) The end cover is used to prevent contact and direct the cooling air flow,
can not be removed; otherwise the motor will get overheating。

2. Installation:

Connection terminal box

Inlet flange
Fan cover

Oil fill plug

Oil separator

Oil drain plug

Oil sight glass Rubber feet

Exhaust cover

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2.1 Installation :
2.1.1 Operation condition :

Ambient temperature : 12 ~ 40℃

Ambient pressure : Atmosphere

2.1.2 To avoid overheating must keep fresh air in /out smoothly。

Flesh air

2.1.3 The device must be mount on a flat surface horizontally via the threads of the
rubber feet。
2.1.4 The diameter of pipe must be equal or bigger than that of inlet flange。
2.1.5 Air and gases should be filtered before entering into the intake by an inline
filter to avoid solid particles entering the pump。
2.1.6 Before starting up the pump, please pour lubricant oil into the pump through the
oil fill plug to avoid damaging the pump。

2.2 Electric connection:

Warning : Before connection please turn off the power supply。

2.2.1 The supplied power voltage and frequency must be as the rating stated on the
nameplate。
2.2.2 The lead wires must be connected according to the diagram attached on the
connection box.. For three phase, changing direction may be done by exchanging
any two of the lines of power input。

200 - 240 V 380 - 440 V 100 - 120 V 200 - 240 V 100 - 120 V 200 - 240 V
W U V W U V C B F C B F F F

R S T R S T A D A D A B A D

L1 L2 L3 L1 L2 L3 L1 L2 L1 L2 L1 L2 L1 L2

Three phase dual voltage Single phase dual voltage Regular single phase

Caution The protective earth conductor must be connected to the ground

terminal

2.2.3 The drive motor must be protected against overload by a fuse or circuit breaker
matching the rating current on the nameplate。

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 3. Operation:
3.1 First flick ON/OFF the switch to check the direction of rotation of the pump。The
direction should be counter clockwise from the view of end cover side。

Direction of rotating

The gas ballast valve must be equipped for moist air, 30

minutes pre-running should be done before operation。

3.2 To pump moist air, a gas ballast valve should be installed。The pump should run 30
minutes with inlet opened to reach the operating temperature of 75℃; otherwise air
can not be transported。
3.3 During operation, the surface temperature can reach over 70℃ pleases does not
touch it。

4. Maintenance:
Attention ：Unless the supplied power , it is not allow to execute any
maintenance / repairing work。

4.1 Maintenance items：

Items Check cycle and actions
The oil level should be checked at least once a day。
Check by eye，If the oil level is below the Max mark on oil sight
1. Oil level Glass, more oil should be added to MAX mark again (if no mark
then Max is at 3/4 of oil sight glass)。 3/4

1. Oil must be changed after the first 100 hours of operation。

2. Upon operating conditions, the oil should be changed after
500-1500 hours or half year at least。
2. Oil changing 3. If there is considerable pollution it could be necessary to change
the oil more frequently。(CP10 series is 0.5 liter) / (CP20 series is 2
liter)
4. When change oil , must change the oil filter.

1. Each month。
2. If the oil mist escapes from the exhaust cover during the operation
3. Filter
of the pump or when the measured pressure reaches 600mbar,
the filter must be changed。

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4. Motor fan cover Each month must clean to avoid overheating

5. Gas ballast valve & If there is visible contamination on them, Clean or replace it。
inlet flange

4.2 The exhaust filter is best monitored using a filter pressure gauge（screwed into the
thread of the oil fill plug）。
4.3 Oil according to DIN 51506, lubricating oil group VC must be used。 We
recommend ESSO oils of TERESSO series。(If need special oil for vacuum pumps
please request to supplier。)

ESSO TERESSO Working temperature

# 32 ＜ 0℃
# 46 0 ~ 15℃
# 68 15 ~ 30℃

# 100 30 ~ 40℃

Caution: Used oil must be treated conform with local regulation。

5. Trouble-shooting:

Fault Cause Remedy

1. No power。 1. Supply power。
2. Two power cords opened。 2. Checks the power cord。
Motor does not run and 3. Power switch or starter 3. Change the power switch or
without humming noise defected。 starter。
4. Motor winding opened。 4. Change the motor winding。
5. Protector or protector circuit 5. Change the protector or fix the
opened。 protecting circuit。
1. One power cord opened。 1. Check the power cord。
2. Power switch or starter 2. Change the power switch or
defected。 starter。
Motor does not run with 3. Motor winding open。 3. Change the motor winding。
humming noise 4. Bearing defected。 4. Change bearing。
5. Capacitor（single phase） 5. Change capacitor。
defected。 6. Raised up the working
6. Working temperature below temperature to 15℃ or change
15℃。 lubricant。
7. Change lubricant。
7. Wrong lubricant。

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 1. Change a larger pump。
1. Pump too small。
2. Adjust power frequency。
2. Wrong power frequency。
3. Change direction。
3. Wrong direction of rotation。
4. Check system and process
4. Vacuum leakage。
leakage test。
Weak vacuum 5. Lubricant defected。
5. Change lubricant。
6. Exhaust filter blocked。
6. Change or clean filter。
7. Air filter blocked。
7. Change air filter。
8. Vane defected。
8. Change vane。
9. Vacuum meter defected。
9. Change vacuum meter。
1. Demister blocked。 1. Clean demister。
Weak pumping speed
2. Air filter blocked。 2. Change air filter。
1. Working temperature
1. Reduce working temperature。
exceed 40℃。
2. Change installation place or
2. Cooling air deficient。
improve air flow。
3. Dirt of the housing of motor
Overheating 3. Clean out dirt。
or cylinder。
4. Add oil。
4. Less oil。
5. Reduce temperature of sucking
5. Sucking air temperature too
air。
high。
1. Exhaust filter blocked or
White mist from exhaust 1. Change exhaust filter。
damaged。
cover 2. Leak oil。
2. Too much oil。
1. Change oil or open gas ballast
Emulsify oil 1. Moisture。
valve.

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CP10-5xx/4xx
CP20-62x/42x