CR00143 - EB450R01 Rodlock Config

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Change Request (CR) Form

General Instructions:
This Change Request (CR) form is to be used for all code changes for SuperPhase & Pack Main Line (PML),
to be completed by GM or ATS. The Change Request form may also be used for all changes (not just code)
in conjunction with approved COR and/or approved Just Do it (JDI) by the ATS Project Manager (PM). The
CR is to track changes to Robot, Vision, SuperTrak, Sealer, Promess, PLC, HMI Screens and Major
Parameters. This form is to be used from Red Tag to PPAP and until final handover of software to GM
(Green Tag).

GM Site Instructions:

PLC:
For ALL site code change(s), all changes to be tagged with a _gCIWork DINT. Each update should utilize an
available bit per change. A detailed description should be associated to the bit referencing the CR
description. Everywhere the logic is changed the tag should added to clearly capture every change
associated with the specific change. Bit can be deleted once CR is fully implemented.

Vision:
For ALL site code change(s), all changes to be tracked through customer’s master version tracking
sheet/log and a complete CR Form.

Robot:
For ALL site code change(s), all changes to be tagged with a comment (beginning and end). Each update
should utilize a comment. Everywhere the logic is changed the comment should added to clearly capture
every change associated with the specific change. The comment can be deleted once CR is fully
implemented

Promess, Sealer, SuperTrak, Major Parameters, HMI Changes:


For ALL site code change(s), all changes be screenshot. A detailed description should be associated to the
screenshot referencing the CR description.

SECTION A: Identify the Change (To be completed by change originator – ATS or GM):

Form completed by: HIREN DESAI Date: 2024-02-13


(Name/Company)
Change to Fit, Form or Yes No Change to People, Yes No
Function Process or Property
If after PPAP, ensure GM PFCM or MOC is complete and approved. Add PFCM or
MOC form cross reference number:
Originated from Site: ATS Home Site FZ Ramos SH Cami Ramos 2 Orion 1-3

Equipment: PML MFA Mini-Stack Full Stack Conveyors

Current Software Version Current Software Version


(GM): (ATS)

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Confidential and Proprietary Information ATS.
Change Request (CR) Form

Change Description and Reason:


This change is to confirm function and settings of the rodlocks.
Rodlocks are not to be cycled during normal sequencing. This is due to the softstack/module compressing/settling
over time, causing a loss in applied force when the rodlocks are engaged. The design intent is that the rodlocks
only engage when control power is lost (ie. fence open/E-Stop/power outage). This is accomplished by using a 2
position - spring return valve. Any time output power is lost on the EOAT, the rodlocks will engage. The robot will
command disengage at the beginning of all programs to confirm the rodlocks are in the correct state.

Impact to Requirements AND Detail the completed Tests/Test Validation:

Screenshot of Code Changes & Special Instructions for the update (to be placed in SECTION C)

SEND COMPLETED Forms (Section A) to ATS Email Inbox :


mailto:[email protected]

SECTION B: ATS Internal Reveiws and Approval (To be completed by ATS)

ALL CR forms are stored on the ATS Module Assembly Colloboration Site.

Current Software Version:


(ATS Software Control
Management Number)
Assessment: Rejected – Code to be removed. Orginiator to be notified.
Accepted – CR# to be created to added to COR/CR/Read Across tracker
and identify all applicable equipment/lanes/lines. Any applicable
CORs/JDI/CNs must are approved by ATS PM. “Accepted” means the work
instructions are reviewed and approved by ATS. Once work instructions
approved by ATS, to be added to work instructions folder (See Section C).
Hold - Physical change(s) required without an approved COR or Approved
JDI, RFC to be requested GM/ATS. Hold on CR until COR or JDI approved
and CN created.
Assessment Notes:
(Optional)
ATS Approved By: David Brubacher Date Approved: 2024-02-15

CR Number: CR00143 Est. Integration Hours: Mech: 0hrs


Elec: 0hrs
PLC: 0hrs
Robot: 1 hrs

Project Number: GM GLOBAL PROGRAM Page 2 of 6 Effective Date: Feb 2, 2024


Confidential and Proprietary Information ATS.
Change Request (CR) Form

Mech/Electrical Pre-Requirements:

Associated JIRA/COR/CN/RA Number(s):

Reference Documentation: Same Change as CR00104 but for EB450R01

SECTION C: IMPLEMENTATION WORK INSTRUCTIONS – IMPLEMENTATION PROCEDURES


TO ONLY BE PULLED FROM THE ATS WORK INSTRUCTION FOLDER. ALL APPLICABLE
REFERENCE DOCUMENTATION WILL ALSO BE STORED IN THE CR WORK INSTRUCTION
FOLDER. WARNING: If not pulled directly from the ATS Work Instructions Folder – DO
NOT USE.
ALL Approve Work Instructions (in the CR forms) are stored on the ATS Module Assembly
Colloboration Site.

Change Details/Screenshots:
If the valve is incorrect, or the MHgrip is not configured correctly, do not continue with the change. Please
inform @Brubacher, David .

Upgrade Procedure:

1. Take an MD Backup of the robot and upload it to Versiondog

2. Confirm correct valve is used:


(It should be a VQC2101N-S1)

Project Number: GM GLOBAL PROGRAM Page 3 of 6 Effective Date: Feb 2, 2024


Confidential and Proprietary Information ATS.
Change Request (CR) Form

3. Confirm MH Valve is setup correctly:

Project Number: GM GLOBAL PROGRAM Page 4 of 6 Effective Date: Feb 2, 2024


Confidential and Proprietary Information ATS.
Change Request (CR) Form

4. Remove Valve 2 from “PREPARE TO PICK”

5. Add “Grip Part” command immediately after the prepare to pick:

6. Add the comment “DSBL RDLK PH 03-04” above the Grip Part(2)

7. Remove any other usage of Valve 2 from programs. Print & use checklist to make sure no
programs are forgotten.
Project Number: GM GLOBAL PROGRAM Page 5 of 6 Effective Date: Feb 2, 2024
Confidential and Proprietary Information ATS.
Change Request (CR) Form

Add Grip Remove all


Remove Clamp Remove all Clamp 2
Part(2); Release Part(2)
Program 2 from calls
after Prepare to calls from
Prepare to Pick in the recovery section
Pick program
S01PICK1
S01PICK2
S01PICK3
S01PICK4
S01PICK5
S01PICK6
S01PICK7
S01DROP1
S01DROP2
S01DROP3
S01DROP4
S01DROP5
S01DROP6
S01DROP7

8. Take a MD backup
9. Open in notepad++ and do a search to confirm:
10. Use: ^(\s|\d){3}\d:\s+(Grip Part|Release Part|Prepare to Pick)\((\d+,)*2(,\d+)*\)\s+;$

Project Number: GM GLOBAL PROGRAM Page 6 of 6 Effective Date: Feb 2, 2024


Confidential and Proprietary Information ATS.

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