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    DisposableSyringes 1

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    Saud Nishat

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    DisposableSyringes 1

    Uploaded by

    Saud Nishat
    17 views8 pages

    Original Title

    DisposableSyringes-1

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    17 views8 pages

    DisposableSyringes 1

    Uploaded by

    Saud Nishat

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    © All Rights Reserved
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    of 8

    PROJECT PROFILE ON DISPOSABLE SYRINGE

    FOR MR SAUD NISHAT

    PRODUCT DISPOSABLE SYRINGE


    Project-for Saud Nishat

    QUALITY AND STANDARD : As per drug control specification

    PRODUCTION CAPACITY (P.A.) : Qty. a) 60 lakh Pieces of 2-5


    ml
    b) 12 lakh Pieces of 20-50
    ml

    Value (Rs) : a) 1.35 Crore


    b) 0.84 Crore
    Total- 2.19 Crores

    MONTH & YEAR OF March 2020


    PREPARATION

    PREPARED BY : Micro Small Medium Enterprises


    Development Institute, Plot No.
    11-!, IDC, Near ITI, Kunjpura
    Road, Karnal-132001 (Haryana)
    Ph 0184-2231862 ( Telefax)
    0184-2230882
    A. INTRODUCTION:

    Disposable Syringes are being used by doctors to inject medicines through


    intravenous or intramuscular ways for the treatment of diseases & also by
    research & development personnel. Disposable syringes are made of plastic
    material and are used in the field of medical and veterinary science. Due to their
    availability in sterilized condition, ready to use, and cost effectiveness, disposable
    syringes are fast replacing the age-old glass syringes. Moreover, the horror of
    AIDS worldwide has almost dispensed with the reuse of syringes and the demand
    of disposable syringes has increased phenomenally. Disposable syringes are mostly
    injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2
    ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three
    components construction. The number and size of injection moulding machines
    required depend upon syringe construction, number of mould cavities, annual
    production.

    B. MARKET

    Disposable syringe has a wide market potential. The age-old glass syringes are
    very fast becoming obsolete. In the Eastern region of the country there is no unit
    manufacturing this product. Some of the units manufacturing this product are in
    other parts of the country.

    (1) Steryware, Faridabad (2) Cadilac (3) Dispovan, Faridabad (4) Cadilac hospital
    product, Ahmedabad (5) Surgiplus, Ahmedabad (6) Transplastic, Pondicherry (7)
    Albert David, M.P. (8) Manoj Surgical, Indore . Some of these units are 100%
    export-oriented units. Disposable syringes are very common product being used by
    hospitals. Govt is also a very big buyer of syringes. In view of the fast expanding
    market, the prospects of disposable syringe are very bright.

    C. BASIS AND PRESUMPTION

    1. The scheme is based on single shift (8 hours) basis and 300 working days
    per annum.
    2. The estimates are drawn for a production capacity generally indicated
    techno economically viable for model type of activity.
    3. Cost in respect of land and building, machinery and equipments, raw-
    materials and the selling prices of the finished products etc. are those
    generally obtained at the time of preparation of the project profile and
    may vary depending on various factors.
    4. The time period for achieving full/envisaged capacity utilization is three
    years.
    5. The interest rates considered are those which are presently charged by
    state financial institutions.
    6. The labour wages are considered as per the prevailing rates. They may
    vary from place to place.
    7. The margin money is 25% for fixed capital and working capital. The pay
    back period for the project is 3 years.

    D. IMPLEMENTATION SCHEDULE

    Project implementation will take a period of 8 months from the date of approval of
    the scheme. Break-up of activities will relative time for each activity is shown
    below:

    NATURE OF ACTIVITIES ESTIMATED PERIOD

    1. Market Survey & Preparation of project One Month


    report

    2. Enterprise registration from DIC Two weeks

    3. Sanction of loan from bank or state financial One Month


    institution

    4. Approval from drug controller & Clearance Two Weeks


    from Pollution Control Board

    5. Placement for order for delivery of Plant & One Month


    machinery

    6. Installation of plant & machinery Two Month


    7. Power connection One Month
    8. Trial run Two weeks
    9. Commencement of production Eight Month onwards

    TECHNICAL ASPECTS

    Process of Manufacture:

    Production of disposable syringe requires special injection moulding machines and


    special moulds. M/s DGP Windsor has introduced ferromatic injection moulding
    machine for this purpose. Raw material required is polypropylene. It is fed into the
    injection moulding machine and moulded in chilled condition to get better clarity.
    The moulded syringes is then assembled with the needle in automatic assembly
    machine. The whole assembly is then sterilized in sterilization plant using ethylene
    oxide. The completed syringe is then blister packed in automatic packing machine.
    Quality Control:

    The product should conform to drug control specification and drug license should
    be obtained for production of this item.

    Production Capacity (per month)

    2 ml -5 ml size- 60 lakh Pcs


    20-50 ml size - 12 laks Pcs.

    Pollution Control:

    No special pollution control measures are needed for manufacture of this item.

    Energy Conservation:

    Proper maintenance of the power operated machines and judicial use of them will
    conserve energy.

    FINANCIAL ASPECTS

    A. Fixed Capital Investment

    (i) Land & Building Area Sq. mtrs. (Rs)Per Month


    Land 600 Rented 20,000
    Built up area 400

    ii) Machinery & Equipments

    Description Qty. Rate Value (in


    (Nos) (in Rs.lakh) Rs. Lakh)
    A) PRODUCTION UNIT
    1. Zigma Injection Moulding Machine cap. 2 18 36.0
    80 Ton
    2. Injection moulding machine cap. 120 1 24 24.0
    Ton
    3. Sterilization Plant (Ethylene Oxide) 1 6 6.0
    4. Bilster Packing Machine 1 9 9.0
    5. Packing Machine 2 7 14.0
    6. Scrap Grinding Machine 1 1.5 1.5

    7. Air Compressor 1 1.5


    1.5
    8. Water Pump 1 0.2
    0.2
    9. Chilling Plant 1 2.0 2.0
    10. Moulds of 2 ml, 5 ml, 10 ml, & 50 ml - Varies as 20.0
    including Barrel & Plunger per sizes
    Erection and Electrification @ 10% 11.4
    TOTAL Rs 125.6
    Furniture & Fixture 80,000
    Pollution Control & lab. Equipments 80,000
    Pre-operative expenses 25000
    Total Fixed capital investment Rs 127.45

    WORKING CAPITAL (PER MONTH)

    Raw Material:

    Name of the Raw Qty. Rate per Value (Rs.


    Material kg/pc Lakh
    1. Polypropylene 4.5 tons 90/- 4.05
    2. Rubber Gaskets 6 lakh 0.50 3.0
    3. Needle 6 lakh 0.50 3.0
    4. Packing Material lumsum 0.50
    5. Printing ink lumsum 0.20
    TOTAL 10.75

    Staff and Labour

    Designation Nos. Salary (Rs.) Total (Rs.)


    Manager 1 8,000/- 8000/-
    Mfg. Chemist 1 7000 7000/-
    Analytical Chemist 1 7000 7000/-
    Skilled Workers 4 5000 20000/-
    Semi-skilled workers 3 4500 13500/-
    Accountant 1 5000 5000/-
    Sales Manager 1 5000 5000/-
    Peon cum Chowkidar 1 3000 3000/-
    68500/-
    Perquisites @ 15% of 10250/-
    Salaries
    Total 78750/-
    Or say 79000/-

    iv) Other Expenses

    Activity Amount (Rs)


    Electricity 10000
    Water 1000
    Telephone 1000
    Transportation 6000
    Rent 20000
    Maintenance and Repairing 1000
    Advertisement & Publicity 1000
    Insurance 2000
    Misc. Exp. 1000
    43000

    Total Working Capital P.M = 10,75,000 +79000+43000 = 11.97 Lakh

    Working capital for 3 months = 11.97 x 3 = 35.91

    Total Capital Investment = Rs. 127.45 lakh + 35.91 lakh = 1.63 crore

    Cost of Production (PM)


    Description Amount (Rs Cr)
    1. Recurring expenditure 1.44
    2. Depreciation on plant & machinery 0.13
    @ 10%
    3. Depreciation on furniture @ 20% 0.02
    4. Interest on T.C.I @ 13% 0.21
    Total 1.78

    Turnover by sale of 60 lakh pcs of 2 ml to 5 ml on average


    Sale price 2.25/- per piece = 1.35 crore

    12 lacs pcs. of 20-50 ml @ 7/- per piece = 0.84 crore

    TOTAL = 2.19 crore

    Net Profit = 219 Lakh – 178 Lakhs = 41 Lakh

    Percentage profit on sale = 41x100 = 17.52 %


    219

    Percentrage profit on TCI = 41 x 100 = 25.15%


    163

    FIXED COST

    40% of Staff and Labour = 3.79 Lakh


    40% 0f Other expenses = 2.06 Lakh
    Total Depreciation = 13.0 Lakh
    Intrest on Total Capital Investment = 21.0 Lakh
    Rs. 39.85 Lakh

    Break Even Point = 39.85x100 = = 48%


    39.85+41.00
    Addresses of Machinery and Equipment Suppliers:

    1. M/s D.G.P. Windsor India Ltd.,


    E-6, U2 Road, Wogle Industrial Estate Thane
    Mumbai-400604.

    2. M/s Sunanda Industrial Machinery A Division of Mafatlal


    Marg Industries Ltd.,
    109, Standard House, 83, Maharishi Karup Road,
    Mumbai-400002.

    3. M/s Indian Hydraulic Ind. Pvt. Ltd., 70 Shivaji Marg,


    Industrial Area,
    New Delhi-110015.

    4. M/s Ferromatik Milacron India Ltd., Plot No. 92, Phase-


    I, GIDC Vatva, Ahmedabad-382445

    Addresses of Raw Material Suppliers:

    1. M/s Indian Petrochemicals Corporation Ltd.,


    P.O. Petrochemicals Township, Vadodara-391346

    2. M/s Reliance Industries Ltd.,


    Swastik Mill Compound,
    V.N. Purav Marg,
    Chembur,
    Mumbai-400071.

    3. Gas Authority of India Ltd.,


    16 Bhikaji Cama Palace,
    R.K. Puram,
    New Delhi-110066.

    ********

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