Do-It-Yourself VIS/NIR Pushbroom Hyperspectral Imager With C-Mount Optics
Do-It-Yourself VIS/NIR Pushbroom Hyperspectral Imager With C-Mount Optics
Do-It-Yourself VIS/NIR Pushbroom Hyperspectral Imager With C-Mount Optics
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Abstract: This paper describes a new optomechanical design based on a previously presented
do-it-yourself pushbroom hyperspectral imager (HSI) using commercial off-the-shelf (COTS)
components. The new design uses larger aperture C-mount at F/2.8 instead of S-mount optics at
F/4 to increase the throughput, which allows imaging at lower light levels. This is especially
useful for dark surfaces like the deep ocean. The improved throughput is 6.77 higher at the center
wavelength of 600 nm, which is shown both by theoretical calculations and experimental data.
The measured full width at half maximum (FWHM) at 546.1 nm is 3.69 nm, which is close to the
theoretical value of 3.3 nm, and smile and keystone are shown to be reduced in the new design.
A method to characterize and remove second order effects using a cut-off filter is also presented
and discussed.
© 2022 Optica Publishing Group under the terms of the Optica Open Access Publishing Agreement
1. Introduction
Hyperspectral imaging, also known as imaging spectroscopy, can be used in multiple applications
such as precision agriculture, ocean color, art conservation, mineral mapping, fish monitoring and
for space research [1–8]. Different materials can be investigated due to their spectral properties,
and this is often combined with remote sensing platforms [9]. There is now a rise in the use of
miniaturized platforms such as unmanned aerial vehicles (UAVs) and small satellites, which
increases the need for small and lightweight instruments.
Compact HSI designs have been developed for decades. Herrala et al. presented an HSI using
a prism-grating-prism configuration for industrial purposes in 1994 [10]. In 2000, Sigernes
et al. presented another small HSI with a grating-prism configuration [11], which was later
used by Volent et al. for remote sensing purposes to map kelp from an aerial platform [12].
Saari et al. presented another miniaturized instrument in 2009 [13], based on the piezoactuated
Fabry-Perot interferometer, which has further been used for agriculture applications [2,14]. A
general challenge with these small imagers, however, is to achieve high quality and sensitivity
without increasing the cost and complexity of the instruments.
High quality imaging and high sensitivity is especially important for Earth observation
applications from space, since most of the signal received comes from light scattered by the
atmosphere. Payloads such as Hyperspectral Imager for the Coastal Ocean (HICO), Hyperscout,
Compact Smartspectral Imager for Monitoring Bio-agricultural Areas (CSIMBA), Compact
High Resolution Imaging Spectrometer (CHRIS), Enhanced Light Offner Imaging Spectrometer
(ELOIS), and Compact Hyperspectral Instrument for Monitoring the Atmosphere (CHIMA) have
different types of small and miniaturized hyperspectral imagers for Earth observation [15–17].
These instruments typically have strict requirements, with design and development tailored to the
mission, often resulting in complex designs. This, in turn, results in customized parts for the
#450693 https://doi.org/10.1364/OPTCON.450693
Journal © 2022 Received 10 Dec 2021; revised 14 Jan 2022; accepted 15 Jan 2022; published 15 Feb 2022
Research Article Vol. 1, No. 2 / 15 Feb 2022 / Optics Continuum 428
instruments, making them expensive and hard to replicate for use in other projects. There are also
commercial instruments available from companies such as Specim, Norsk Elektro Optikk (NEO)
and Headwall Photonics, but customization of proprietary instruments is not straightforward.
The goal of this paper is to present a simple design for an HSI with good image quality and
relatively high sensitivity so that it can be used for ocean color remote sensing from both air-
and spaceborne platforms. The instrument design builds on a previously presented small and
lightweight pushbroom HSI, further referred to as the HSI V4, introduced by Sigernes et al. in
2018 [18]. The HSI V4 is already being used in several research projects, such as for smile
and spectral tilt correction without an optical laboratory [19], as a drone payload for remote
sensing [20], and as a part of a multiple platform set-up with both drones and small satellites
[21]. At the Norwegian University of Science and Technology (NTNU), the Hyperspectral
Smallsat for Ocean Observations (HYPSO) cubesat mission will use a small HSI to observe
ocean color [3]. Observing a relatively dark target such as deep oceans using a hyperspectral
instrument from space, however, requires larger throughput than what the HSI V4 could provide.
Replicating instruments used in other space missions for the HYPSO mission would require
complex modifications. A new instrument design was therefore needed.
This paper presents a new and optimized design for the same type of COTS-based pushbroom
HSI with a transmission grating as previously presented for the HSI V4 [18], but with improved
throughput and image quality. The new instrument is named the HSI V6. The design and
assembly is presented in a do-it-yourself (DIY) way to make it easy for anyone to replicate the
design and build their own version of the instrument. The HSI V6 design has already been
further optimized and modified for the HYPSO-1 cubesat mission, described by Prentice et al.
[22], which also includes information on how to prepare components for the space environment.
The basis of the design presented in this report, however, can be useful for both drone and
land based applications, and provides more general information on the design. The instrument
design, including calculations on the theoretical FWHM and improved throughput, is presented
in Sec. 2. Instructions on how to build the imager are briefly given, with detailed instruction
further provided in Supplement 1. Optical performance of the instrument is presented in Sec. 3,
including calibration and comparison of the measured throughput, smile and keystone in HSI V4
and HSI V6. Test images (hyperspectral datacubes) using the HSI V6 are presented in Sec. 4,
showing that the instrument works as expected. In addition, a method using a cut-off filter to
characterize and remove second order diffraction effects to increase the usable spectral range
is presented and discussed in Sec. 5. Further development and validation of this method can
increase the usable spectral range in the instrument, as higher wavelengths no longer will be
contaminated with second order effects.
2. Instrument design
The main design goals of both the HSI V4 and HSI V6 is a small instrument covering the spectral
range of 400 nm to 800 nm, with a FWHM less than 5 nm. The center wavelength used is
λc = 600 nm. The HSI V6 also follows many of the requirements from the HYPSO-1 mission,
such as for spatial resolution and signal-to-noise ratio (SNR), as presented in [3]. The main goal
of the HSI V6 design is to increase the throughput (compared to the HSI V4 design) to further
increase the SNR, which is useful when, for example, observing pythoplankton pigments (see [3]
and references therein).
Since the HSI V4 design uses COTS components, the basic optical design can easily be reused
for the HSI V6. The overall layout of the optical diagram is not changed and a transmissive
grating design is still used. However, the main components such as the objectives, slit and
grating are changed to larger components to fit C-mount lens apertures. Higher quality optics
also improves the imaging quality, shown by less pixel shifts due to the smile and keystone effects
in the HSI V6 (shown in Sec. 3.4).
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Fig. 1. Optical diagram of the HSI V6 showing the front objective (L0 ), slit (S), collimating
objective (L1 ), grating (G), detector objective (L2 ), and the sensor with length X in spectral
direction. The diameter of the lenses is D = 18.4 mm and the diffraction angle is β = 10.37◦ .
L0 and L1 are set to F/2.8, while L2 is set to F/2.
2.1.1. Throughput
To achieve higher throughput, the size of the instrument is increased to make room for larger
and higher quality optics. The small Edmund Optics (EO) S-mount lens elements used in the
HSI V4 are replaced by EO visible (VIS)/near infrared (NIR) C-mount objectives, providing a
larger aperture. The focal lengths are f0 = f1 = f2 = 50 mm and the back flange focal distances
are 17.526 mm, typical for C-mount objectives. Three equal objectives are used, with L0 and L1
set to F/2.8, while L2 set to F/2 to collect as much as possible of the light after it is dispersed
by the grating. Imaging at F/2.8 increases the amount of light collected by the system as the
aperture is larger, compared to the HSI V4 design imaging at F/4. The effective aperture is 18.14
mm with an input F/value of 2.8.
The theoretical spectral throughput can be calculated as
Φλ = Bλ Eλ Tλ G, (1)
where Bλ is the spectral radiance, Eλ is the grating efficiency at the first spectral order for each
wavelength, Tλ represents the geometric losses and transmission factors of the optical elements,
and G is the etendue. The etendue G is further defined as
GA cos α ′ ′
G= wh, (2)
f12
where GA cos α is the illuminated area of the grating, f1 is the focal length of the collimating
objective, w′ is the slit width magnification and h′ is the slit height magnification. The slit width-
and height magnifications can be calculated as
f2 cos α
w′ = w (3)
f1 cos β
and
f2
h′ = h, (4)
f1
respectively, where w is the slit width, h is the slit height, α is the incident angle of the incoming
light, β is the diffraction angle of the grating, and f1 and f2 are the focal lengths of the collimating
and detector objectives, respectively [23].
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By using the parameters presented in this report and in [18] and assuming the same spectral
radiance (Eλ ) and geometric losses and transmission factors of the optical elements (Tλ ), the
theoretical spectral throughput for the center wavelength λc = 600 nm of the HSI V4 and HSI V6
can be compared and gives
Φλ,V6
= 9.75, (5)
Φλ,V4
meaning that the HSI V6 is expected to have about 10 times more throughput than the original HSI
V4 at 600 nm. The HSI V4 used in this report for measuring and comparing optical performance,
however, has been modified with a collimator lens with f2 = 25 mm, instead of f2 = 30 mm. This
gives the theoretical throughput ratio to be 6.77 at 600 nm. Repeating these calculations for
different wavelengths shows that the ratio ranges from about 4.6 at 400 nm to about 7.8 at 800
nm (for the HSI V4 used in this report). The values vary mostly due to differences in grating
efficiencies of the two gratings.
2.1.2. Grating
The grating is changed from a 600 grooves/mm in the HSI V4 to a 300 grooves/mm transmission
grating in the HSI V6, since the 300 grooves/mm grating has an overall higher efficiency. It is
blazed at 17.5◦ and has above 50% efficiency for the wavelength range of 400 nm to 800 nm,
peaking at 75% around 500 nm. The diffraction angle is calculated for the center wavelength
λc = 600 nm, as (︃ )︃
kλc
β = arcsin = 10.37◦ , (6)
a
where a = 3.33 µm is the spacing between the grooves in the grating and k = 1 represents the
first spectral order.
direction, and 8.008◦ in cross-track direction. For example, when used on a satellite platform in
an orbit with altitude about 500 km, this gives a spatial resolution of about 60 m, and a swath
width to be 70.32 km [3,22].
2.2. Components
A list of the parts used are shown in Table 1. How the parts fit together is shown in an exploded
view of the instrument in Fig. 2. Most parts are COTS components from Thorlabs and Edmund
Optics. In addition to the COTS components, two 3D printed parts are needed.
Fig. 2. Exploded view showing the components of HSI V6 in CAD. (1) Objective, (2)
spacer ring, (3) adapter ring, (4) lens tube, (5) slit, (6) cage plate for lens tube, (7+8+9) steel
rods and swivels, (10) mounting bracket, (11) grating holder, (12) grating, (13) cage plate for
detector mount, (14) detector mount, (15) detector. Numbers coincide with item numbers in
Table 1.
The front objective back focal flange distance is 17.526 mm, any standard C-mount objective
may therefore be used as front optics. Using two identical objectives facing the entrance slit makes
the use of baffles or field lenses to collimate the light before reaching the grating superfluous,
since the optical properties of the objectives are the same.
Fig. 3. Assembled 3D printed grating holder. All measurements are in units of mm.
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2.3. Assembly
Before the full instrument is assembled, focus of the objectives must be set. For remote sensing
from drones and satellites, focus on all objectives are set to infinity. For other applications
imaging at closer distances, the front objective focus may be adjusted accordingly.
The next step is to assemble the slit tube. The slit is placed inside the lens tube and fastened
with the retaining rings, so that the slit is located in the center of the tube (note that the slit holder
is not symmetrical, the slit is closer to one side than the other). The grating is then mounted
into the grating holder. Since it is the most brittle component, it is good practice to first test the
assembly using a glass window of the same size as the grating (e.g. EO#46-097), to make sure
that the 3D print is not too tight and must be trimmed before continuing.
Finally, the detector is mounted to the 3D printed detector mount. The full instrument is then
assembled by adding the front and collimating objectives to the slit tube, sliding it towards the
grating holder and fastening it with the cage rails. The imaging objective is fastened to the
detector subassembly, slid towards the back of the grating holder and fastened with the cage rails.
The fine focus is adjusted by the use of brass spacer rings to ensure the correct distance from
the objectives to the slit. This compensates for small dimensional differences in the COTS
components. It can be a cumbersome process adding and removing spacer rings to obtain the
optimal focus, but this fine tuning is important as small changes in the distance can give visibly
worse results of the spectral and spatial resolutions in the spectrogram.
For more detailed instruction on how to build the instrument, including some helpful images
and tips and tricks, see Supplement 1.
3. Optical performance
The optical performance was measured and compared using different calibration and characteri-
zation procedures. Spectral and radiometric calibration were performed to achieve known and
comparable values. Spectral calibration data was further used to the investigate FWHM, and a
second set of radiometric calibration data used to compare the measured throughput in HSI V4
and HSI V6. Finally, smile and keystone were measured for both instruments and compared.
3.1. Calibration
Spectral calibration was done using argon (Newport model 6030) and mercury-argon (Newport
model 6035) vapor tubes with known emission lines, shown in Fig. 4. The exact spectral range
reaching the sensor, which can be referred to as the full spectral range, differs slightly between
different individual models as it depends heavily on the exact placement of the components. The
full spectral range can easily be found using the spectral calibration data, and is from below 300
nm to above 900 nm for the IMX174 sensor, as seen in Fig. 4. If using a smaller sensor, such as
the IMX252, the full spectral range is shortened and spans from right below 400 nm to about 850
nm. The calibration data shows that there is almost no light recorded below 400 nm, which is
mainly due to the coating on the objectives blocking light below 400 nm. The signal above 800
nm is low due to low QE of the sensor, and may be contaminated by second order diffraction
effects. The usable spectral range is therefore 400 nm to 800 nm, which is the designed spectral
range of the instrument. The full spectral range differs from the designed spectral range simply
because the sensor is larger than needed. The full spectral range is shown for the calibration data
since the wavelengths above 800 nm are used to investigate the second order diffraction effects in
Sec. 5, while the designed spectral range is used for the rest of the data shown in the report.
For radiometric calibration, an integrating sphere (Model ISS-30VA, Gigahertz Optik) with a
certified tungsten halogen lamp with reference radiance from 400 nm to 2500 nm with a 10 nm
resolution was used. The recorded spectrum is shown in green in Fig. 4.
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Fig. 4. HSI V6 calibration data. Blue lines show spectral calibration peaks from the argon
and mercury lamps. The green line is the measured spectrum from radiometric calibration,
while the black dashed line is the reference spectrum. All recorded values are shown in
counts (left axis), while the reference spectrum is given as radiance (right axis). The spectra
are sampled from the center horizontal row of the detector.
3.3. Throughput
The ratio of the throughput in HSI V6 to HSI V4 was also measured experimentally. Both
imagers were placed in front of a Lambertian screen (Labsphere SRT-99-180) illuminated by a
1000 W tungsten lamp (ORIEL SN7-1275), with a distance of 1 m between the lamp and the
screen. The exposure times were adjusted so that the captured images were nearly overexposed
to limit the effects of noise. The signal was then scaled by exposure time to obtain comparable
values, as shown in Fig. 5. The measured throughput ratio at 600 nm was found to be 6.77, which
is the same as the theoretical value found in Sec. 3.3, and verifies that the throughput is increased
in the HSI V6, as expected. The average measured throughput ratio in the spectral range of 400
nm to 800 nm was 6.91.
Fig. 5. Measured radiometric response in HSI V4 and HSI V6 divided exposure time,
showing the improved throughput experimentally.
sensor that is illuminated, represented by the shaded gray area in the Fig. 6(a). Both for the full
range and for the non-shaded area it can be seen that the pixel shifts due to smile is much smaller
for the HSI V6 than the HSI V4. The curve for HSI V6 is slightly tilted, causing more pixel
shifts for higher wavelengths (above 600 nm). This spectral tilt is most likely due to the slit not
being positioned perfectly straight. Figure 6(b) shows the maximum measured pixel shift due to
keystone, which is also reduced in the HSI V6 design. Both spectral tilt, smile and keystone can
be corrected in software [19,28,29], to some extent.
Fig. 6. Measured pixel shifts due to smile (a) and keystone (b) in the HSI V4 and HSI V6.
In (a), the shaded area corresponds to where no light is recorded when using a 3 mm long
slit (as done in the original HSI V4 design) instead of a 7 mm long slit which illuminates the
full sensor (as used for the HSI V6).
4. Proof of concept
The HSI V6 was used to acquire hyperspectral datacubes at the University Centre in Svalbard
(UNIS) for proof of functionality. The exact setup is described in [30]. A Syrp Genie mini motion
control system was used to ensure a smooth rotation when capturing spectrograms. The data was
recorded using the iDS software uEye Cockpit, and stored as 8-bit .avi video files to minimize
Research Article Vol. 1, No. 2 / 15 Feb 2022 / Optics Continuum 436
the data size. The settings such as exposure time and frame rate were adjusted according to the
light conditions, and the scan duration adjusted to obtain about 3400 frames per datacube for a
scan of 30◦ . Examples on how the hyperspectral image processing pipeline can be implemented
can be found in [21]. The reduction from 12-bit data to 8-bit data should be done with care, as it
significantly affects the intensity resolution of the data. This is not critical when looking at the
spatial performance of the HSI, as done with the created red-green-blue (RGB) images in Fig. 7
and Fig. 10, but affects the spectral signatures as seen in Fig. 8. It is recommended to store data
as 12-bit if possible, especially if the data is collected for scientific use.
Fig. 7. Longyearbyen harbor, 26-08-2019. (a) Mobile phone image, for reference. (b) RGB
image generated from the hyperspectral datacube, using wavelengths 660 nm, 540 nm and
480 nm. Data from [30].
Fig. 8. Point spectra from the Longyearbyen harbor datacube, showing sky with diffuse
clouds (blue) and ground in the mountainside covered in grass (green).
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Fig. 9. Recorded spectrum with HSI V6 without (blue) and with (green) cut-off filter used
to measure second order effects, and the resulting corrected spectrum (black).
correction is also shown in Fig. 9 as a black dashed line. It follows the original signal for lower
wavelengths (up to 780 nm), and follows the signal recorded with the cut-off filter (without
second order light) for the higher wavelengths (above 780 nm).
An example of captured data which visualizes the effect of the second order light is the hyper-
spectral datacube showing Adventdalen recorded on 09-09-2019, shown in Fig. 10. Figure 10(a)
shows again a reference image taken simultaneously with a mobile phone, and Fig. 10(b) shows a
"normal" RGB image made using the wavelengths 660 nm, 540 nm and 480 nm as red, green and
blue channels.
Figure 10(c) shows an RGB image using a red channel closer to NIR, of 780 nm which results
in a more teal-looking image. This is as expected since the snow and sky reflects less light closer
to NIR, contributing to less light in the red channel in the created RGB image. The vegetation in
the mountainside and on the ground appears red since vegetation reflects light at NIR wavelengths,
thereby contributing to more signal in the red channel. When changing the red component to a
wavelength above 800 nm, however, second order effects become apparent, as seen in Fig. 10(d)
where the red channel is set to 860 nm. Red color from the vegetation on ground is expected, but
the pink hue seen in the sky and on the snowy mountains are not since the signal should be lower
at 860 nm than for 780 nm, thereby creating an even more teal color than in Fig. 10(c). The extra
signal in the 860 nm channel is due to the second order light.
The second order corrected image is shown in Fig. 10(e). The color of the sky has changed from
pink to teal, which is the expected outcome of the correction. The vegetation on ground is still
visible with red color, which is also as expected. The corrected image looks similar to the RGB
image created using 780 nm in Fig. 10(c), but has slightly more teal color which is reasonable as
they are both in the NIR range. Figure 10(e) gives a visual view on how the correction affects the
image, but more work should be done to assess the accuracy of the correction. Further details on
the measurements and the correction are described in [30].
Similar methods to measure and remove second order light were presented in [31] and [32],
which also used filters to measure the relationship between the first and second orders of light
and corrected by subtracting signal from the higher wavelengths. Estimating the second order
contributions using only the intensity differences, however, makes the correction sensitive to
the incoming light spectra. For the second order diffractions, the light spreads out which both
decreases the intensity and increases the FWHM. A significant change in the incoming spectra
will, therefore, result in a less accurate correction as the signal from neighboring wavelengths
Research Article Vol. 1, No. 2 / 15 Feb 2022 / Optics Continuum 439
Fig. 10. Adventdalen, 09-09-2019. (a) Mobile phone image, for reference. (b)-(e) RGB
images generated from the hyperspectral datacube using the wavelengths (b) 660 nm, 540
nm and 480 nm, (c) 780 nm, 540 nm and 480 nm, (d) 860 nm, 540 nm and 480 nm, (e) 860
nm, 540 nm and 480 nm after second order correction. Data from [30].
changes and is not captured. A monochromator can be used to capture these changes in both
intensity and FWHM for several wavelength positions, and interpolation used to create a more
extensive model [33]. This should be considered for future work.
Another method using observational ocean data instead of laboratory data was presented
in [34]. There, observational data with underwater features such as coral reefs was used for
characterization. Since solar radiation at the higher wavelengths (800 nm and above) are absorbed
by the water, coral reef features present at the higher wavelengths are from second order light.
This was used to quantify the amount of second order light and correct the data during flight.
This method is hard to test in the lab as it uses in-flight data. However, using parts of the dataset
to characterize the second order effects makes the importance of the differences in incoming
light, without measuring the broadening in FWHM, less significant.
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6. Conclusions
In this paper, a new and optimized design for a COTS pushbroom HSI has been presented,
together with a description of how to build the instrument in a DIY manner. The volume of
the instrument is 220 x 65 x 65 mm3 with a mass of about 650 g. It is larger in size than the
previously presented HSI V4 [18], but can still fit on drones and cubesat platforms.
A complete parts list is included. The estimated cost of parts for one instrument is about
∉2600. The design facilitates changes to the COTS components used, if desired, which makes it
easy to tailor the imager to individual needs. One of the most expensive part is the detector with
the Sony IMX174 sensor, which can be switched out with a camera head using the Sony IMX249
sensor to make the instrument even cheaper without compromising on optical performance, or
with the Sony IMX252 to make the instrument more sensitive to NIR wavelengths.
The larger optics, wider slit, and higher efficiency of the grating increases the total throughput
of the imager, making it 7-10 times more sensitive than the HSI V4, depending on which version
of HSI V4 is used. Both the theoretical and measured throughput ratio at 600 nm was found
to be 6.77 for the instruments used in this report, showing a clear improvement in the HSI V6.
The changes of components also results in a wider theoretical FWHM of 3.3 nm, compared to
1.4 nm for the HSI V4. The increase in FWHM is found acceptable as ocean color applications
often does not require more than 5 nm spectral resolution. The FWHM measured from spectral
calibration data was found to be 3.69 nm at 546.1 nm, which is close to the theoretical value
of 3.3 nm. Smile and keystone were also measured and compared for the HSI V4 and HSI V6,
and shows that pixel shifts due to both the smile and keystone effects are reduced in the HSI V6.
Further reduction of both smile and keystone can be done by software correction [28,29].
A method to measure the efficiency of second order light using a cut-off filter and further
remove the unwanted effects was investigated. The results are promising, but further work should
include both improving the model to accommodate for changes in the incoming light spectrum as
described in [33] and to verify the method and estimate uncertainties of the correction.
Funding. Norges Forskningsråd (223254, 270959).
Disclosures. The authors declare no conflicts of interest.
Data availability. Data underlying the results presented in this paper are not publicly available at this time but may
be obtained from the authors upon reasonable request.
Supplemental document. See Supplement 1 for supporting content.
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