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B.

Tech III Year–I Sem L T P C


Subject Code: 21PE5ME11 3 0 0 3

Operations Research

Pre-requisite:Engineering Mathematics, Understanding of a Manufacturing Industry.


Python/C programming language knowledge.

Module 1:

Introduction, Development -definition, and Phases -Types of Models – Operation


Research Models and their applications.
Linear Programming Problem Formulation -GraphicalSolution Simplex Method.
Artificial Variable techniques. Two Phase Method, Big M Method. Write a computer
Program of one of the methods LPP/Simplex/

Module 2:

Transportation Problem -Formulation -Optimal Solution, Unbalanced


TransportationDegeneracy
Assignment Problem: Formulation – Optimal Solution – Variants of Assignment
Problem – Travelling Salesman Problem. Program a problem in one of the processes
Transportation/Assignment

Module 3:

Sequencing
Introduction -Flow -Shop sequencing -njobs through two machines – n jobs through
three machines – job shop sequencing – two hobs through m machines
Replacement
Introduction – Replacement of items that deteriorate with time- when money value is
not counted and counted – Replacement of items that fall completely – Group
Replacement.

Module 4:

Theory of Games
Introduction-Terminology -Solution of games with saddle points and without saddle
points 2 X 2 games – dominance principal -m X 2 & 2 Xn games – Graphical
Method
Inventory
Introduction -Single Item, Deterministic models – purchase inventory models with
one price break and multiple price breaks – Stochastic Models – Demand may
bediscrete variables or continuous variables – single period model and no setup cost.
Write a Program for a problem on the Inventory model.
Module 5:
Waiting Lines:
Introduction -Terminology – single Channel – Poisson arrivalsandExponential
service
Times with infinite population
Dynamic Programming
Introduction – Terminology,Bellman’s principle of optimality – Applications of
dynamic programming – Shortest path problem – Linear Programming Problem

Text Books:
1. Operations Research/J .K. Sharma /Macmilan
2. Introduction to OR/Hillier &Libemann/TMH
3. Operations Research: An Introduction by Taha Hamdy

Reference Books:
1. Introduction to OR/Taha/PHI
2. Operations Research/ NVSRaju/ SMS Education/Latest Revision
3. Operations Research/Wagner/ PHI Publications

Course Outcomes:
Understanding the problem,
identifying variables and formation of the optimization model, and
applying appropriate optimization techniques.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course
Program Outcomes (POs) Specific
Outcome
Outcomes*
s
PO PO PO PO PO PO PO PO PO PO1 PO1 PO1 PEO PEO
(COs)
1 2 3 4 5 6 7 8 9 0 1 2 1 2
CO1 3 3 3 3 2
CO2 3 2 3 3 2
CO3 3 3 3 3 2
CO4 3 2 3 3 2
B. Tech III Year–I Sem L T P C
Subject Code: 21PE5ME12 3 0 0 3

INDUSTRIAL ROBOTICS

Pre-requisites: Basic principles of Kinematics and mechanics

Course Objectives: The goal of the course is to familiarize the students with the
concepts and techniques in robotic engineering, manipulator kinematics,
dynamics and control, chose, and incorporate robotic technology in
engineering systems.
Make the students acquainted with the theoretical aspects of Robotics
Enable the students to acquire practical experience in the field of Robotics
through design projects and case studies.
Make the students to understand the importance of robots in various fields of
engineering. Expose the students to various robots and their operational
details.

Module – I

Introduction: Automation and Robotics – An over view of Robotics – present


and future applications. Components of the Industrial Robotics: common types
of arms. Components, Architecture, number of degrees of freedom – Requirements
and challenges of end effectors,
Design of end effectors, Precision of Movement: Resolution, Accuracy and
Repeatability, Speed of Response and Load Carrying Capacity.

Module – II

Motion Analysis: Basic Rotation Matrices, Equivalent Axis and Angle, Euler
Angles, Composite Rotation Matrices. Homogeneous transformations as applicable
to rotation and translation – problems.
Manipulator Kinematics-DH notation-DH method of Assignment of frames-DH
Transformation Matrix, joint coordinates and world coordinates, Forward and
inverse kinematics – problems on Industrial Robotic Manipulators.

Module - III

Differential transformation of manipulators, Jacobians – problems. Dynamics:


Lagrange – Euler and Newton – Euler formations – Problems.
Trajectory planning and avoidance of obstacles, path planning, Slew motion, joint
interpolated motion – straight line motion.

Module-IV

Robot actuators: Actuators: Pneumatic, Hydraulic actuators, electric & stepper


motors, comparison of Actuators.

Feedback components:
Feedback components: position sensors – potentiometers, resolvers, encoders –
Velocity sensors, Tactile and Range sensors, Force and Torque sensors – End
Effectors and Tools.

Module-V

Robot Application in Manufacturing: Material Transfer - Material handling,


loading and unloading- Processing - spot and continuous arc welding & spray
painting - Assembly and Inspection.
Robotic Programming Methods – Languages: Lead Through Programming,
Textual Robotic Languages such as APT, MCL ,Introductions to webots ,Robot
simulation.

TEXT BOOKS:
1. Industrial Robotics / Groover M P /Mc Graw Hill
2. Introduction to Industrial Robotics / Ramachandran Nagarajan / Pearson.
3. Industrial Robotics by Mikell Groover.

REFERENCE BOOKS:
1. Robot Dynamics and Controls / Spony and Vidyasagar / John Wiley
2. Robot Analysis and control / Asada, Slotine / Wiley Inter-Science
3. Robotics – Fu et al / TMH Publications.

Course Outcomes: At the end of the course, the student will be able to:

CO1 Understand the basic components of robots and its working principle.
CO2 Understand the selection of activators and sensors based on applications.
CO3 Identify types of robot configurations and its industrial applications.
CO4 Analyze forward and inverse kinematics of robot manipulators.

CO-PO Mapping:

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 –Low
Course Program
Outcome Program Outcomes (POs) Specific
s Outcomes*
(COs) PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PSO2
CO1 3 2 - - - - - - - - - 2 1 1
CO2 3 2 - - - - - - - - - 2 1 1
CO3 3 2 - - 3 - - - - - - 2 1 1
CO4 3 2 - - 3 - - - - - - 2 1 1
B. Tech III Year–I Sem L T P C
Subject Code: 21PE5ME13 3 0 0 3

MECHANICAL VIBRATIONS

Pre-requisite:Engineering Mechanics

Course Objectives:
Understand various levels of vibrations and remedies for each of them

Module 1:

Single degree of Freedom systems - I


Undamped and damped free vibrations; forced vibrations coulomb damping.
Single degree of Freedom systems - I
Response to excitation; rotating unbalance and support excitation; vibration isolation
and transmissibility.

Module 2:

Single degree of Freedom systems - II


Response to Non-Periodic Excitations: unit impulse, unit step and unit Ramp
functions; response to arbitrary excitations.
Single degree of Freedom systems – II
The Convolution Integral; shock spectrum; System response by the Laplace
Transformation method.

Module 3:

Two-degree freedom systems


Principal modes- undamped and damped free and forced vibrations; undamped
vibration absorbers;
Multi degree freedom systems
Matrix formulation, stiffness and flexibility influence coefficients; Eigen value
problem; normal modes and their properties; Free and forced vibration by Modal
analysis; Method of matrix inversion; Torsional vibrations of multi- rotor systems and
geared systems; Discrete- Time
systems.

Module 4:

Continuous system
Free vibration of strings – longitudinal oscillations of bars- traverse vibrations of
beams- Torsional vibrations of shafts.
Critical speeds of shaftsCritical speeds without and with damping, secondary critical
speed.
Numerical Methods
Rayleigh’s stodola's, Matrix iteration, Rayleigh- Ritz Method and
Holzer'smethods.Vibration measuring instruments: Vibrometers, velocity meters &
accelerometers.

Module 5:

Sound level and subjective response to sound


Subjective response to sound, frequency dependent human response to sound, sound-
pressure dependent human response, the decibel scale.
Relation between Sound, Intensity, Power & Pressure
Relationship among sound power, sound intensity and sound pressure level,
relationship between sound power level and sound intensity, relationship between
sound intensity level and sound pressure level, sound measuring instruments.

Text Books:
1. Elements of Vibration Analysis / Meirovitch/ Mc Graw Hill
2. Principles of Vibration / Benson H. Tongue/Oxford
3. "Mechanical Vibrations" by Singiresu S. Rao, Pearson Education

Reference Books:
1.Mechanical Vibrations / SS Rao / Pearson
2. Mechanical Vibration /Rao V. Dukkipati, J Srinivas/ PHI
3. Mechanical Vibrations/ G.K. Grover/ Nemchand& Brothers

Web resource:
https://youtu.be/CD_szf0S7Qg
https://youtu.be/9r630K5HmJc

Course Outcomes:
CO1 –Analyze the causes and effects of vibration in mechanical systems.
CO2 – Design schematic models for physical systems and formulate governing
equations of motion.
CO3 – Analyze the role of damping, stiffness and inertia in mechanical systems
Analyze rotating and reciprocating systems and compute critical speeds.
CO4 – Analyze and design machine supporting structures, vibration isolators and
absorbers.
CO-PO/PSO Mapping Chart
(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 2
CO2 3 2 3 2
CO3 3 3 3 2
CO4 3 2 3 2

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech III Year–I Sem L T P C
Subject Code: 21PE5ME14 3 0 0 3

Machine Tool Design

Pre-requisites: Production Technology


Course Objectives:
The course content enables students to:
Implement the tool design process when designing tooling for the manufacturing of a
product.
 Apply Geometric Tolerancing principles in the designs of tooling.
 Design, develop, and evaluate tooling for various joining processes.
 Apply ANSI standards to tool design drawings and layouts.
 Use CAD and conventional techniques in creating tooling drawings.

Module I

Introduction to Machine Tool Drives:


Introduction to the course, Working and Auxiliary Motions in Machine Tools,
Machine Tool Drives Mechanisms:
Kinematics of Machine Tools, Motion Transmission.

Module II

Regulation of Speeds and Feeds:


Aim of Speed and Feed Regulation, Stepped Regulation of Speeds, Multiple Speed
Motors, Ray Diagrams.
Design Considerations:
Design of Speed Gear Boxes, Feed Drives, Feed Box Design.

Module III

Design of Machine Tool Structures:


Functions of Machine Tool Structures and their Requirements, Design for Strength,
Design for Rigidity, Materials for Machine Tool Structures
Machine Tool Constructional Features:
Machine Tool Constructional Features, Beds and Housings, Columns and Tables,
Saddles and Carriages

Module IV
Guide-ways:
Power Screws and Spindles, Functions and Types of Guide-ways.
Design of Guide ways
Design of Guide-ways, Design of Aerostatic Sideways, Design of Anti-Friction
Guide-ways, Combination Guide-ways, Design of Power Screws.

Module V

Design of Spindles and Spindle Supports:


Functions of Spindles and Requirements, Effect of Machine Tool Compliance on
Machining Accuracy, Design of Spindles, Anti-friction Bearings.
Dynamics of Machine Tools:
Machine Tool Elastic System, Static and Dynamic Stiffness Acceptance Tests.

TEXT BOOKS:
1 Tool Design/ Donaldson/ Fifth Edition, Mc Graw Hill
2. Principles of Machine Tools/ G.C. Sen and A. Bhattacharyya /New Central Book
Agency
3. Design of Machine Tools / D. K Pal, S. K. Basu / Oxford

REFERENCE BOOKS:
1. Machine Tool Design and Numerical Control/ N.K. Mehta / Mc Graw Hill
2. Metal Cutting and Tool Design/ Ranganath B.J./ Vikas Publishers
3. Fundamentals of Tool Design/ ASTME, PHI

Equivalent Mooc Courses if any:

https://www.digimat.in/nptel/courses/video/112105124/L01.html

https://www.youtube.com/watch?v=s-mKNbKsvyk

https://www.youtube.com/watch?v=YlEvgLfkeNs

https://www.youtube.com/watch?v=aK7oXqlkZqA

Course Outcomes:
1. Understand basic motions involved in a machine tool.
2. Design machine tool structures.
3. Select subsystems for achieving high accuracy in machining.
4. Identify control strategies for machine tool operations and appropriate quality tests
for quality assurance.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 2
CO2 3 3 2
CO3 3 2 1 2
CO4 2 3 1
B. Tech III Year–II Sem L T P C
Subject Code: 21PE6ME21 3 0 0 3

UNCONVENTIONAL MACHINING PROCESSES

Pre-requisite: Production Technology and Machine Tools

Course Objectives:
1. To discuss the modeling technique for machining processes.
2. To discuss interpretation of data for process selection.
3. To discuss the mechanics and thermal issues associated with chip formation.
4. To discuss the effects of tool geometry on machining force components and surface
finish.
5. To discuss the machining surface finish and material removal rate.

Module I
Introduction – Need for non-traditional machining methods-Classification of modern
machining processes – considerations in process selection. Materials. Applications
Ultrasonic machining – Elements of the process, mechanics of metal removal
process, parameters, economic considerations, applications and limitations, recent
development.

Module II
Abrasive Jet Machining, Water Jet Machining And Abrasive Water Jet
Machining: Basic principles, equipment, process variable, and mechanics of metal
removal, MRR, application and limitations.

Electro – Chemical Processes: Fundamentals of electro chemical machining,


electrochemical grinding, electro chemical honing and deburring processes, metal
removal rate in ECM, Tool design, Surface finish and accuracy, economic aspects of
ECM – Simple problems for estimation of metal removal rate

Module III

Thermal Metal Removal Processes: General Principle and applications of Electric


Discharge Machining, Electric Discharge Grinding and electric discharge wire cutting
processes.

Power circuits for EDM, Mechanics of metal removal in EDM, Process parameters,
selection of tool electrode and dielectric fluids, methods surface finish and machining
accuracy, characteristics of spark eroded surface Power circuits for EDM, Mechanics
of metal removal in EDM, Process parameters, selection of tool electrode and
dielectric fluids, methods surface finish and machining accuracy, characteristics of
spark eroded surface

Module IV
Generation and control of electron beam for machining, theory of electron beam
machining, comparison of thermal and non-thermal processes

General Principle and application of laser beam machining – thermal features, cutting
speed and accuracy of cut.

Module V
Application of plasma for machining, metal removing mechanism, process
parameters, accuracy and surface finish and other applications of plasma in
manufacturing industries

Chemical machining –principle - maskants - applications. Magnetic abrasive


finishing, Abrasive flow finishing, Electro stream drilling, shaped tube electrolyte
machining.

Text Books:
1. Advanced Machining Processes / VK Jain / Allied publishers
2. Modern Machining Processes - P. C. Pandey, H. S. Shan/ Mc Graw Hill
3."Advanced Machining Processes: Non traditional and Hybrid Machining Processes" by
Hassan El-Hofy and Yusheng Shi, published by CRC Press
Reference Books:
1.Unconventional Manufacturing Processes/ Singh M.K/ New Age Publishers
2. Advanced Methods of Machining/ J.A. McGeough/ Springer International
3. Non-Traditional Manufacturing Processes/ Benedict G.F./ CRC Press
Course Outcomes:
1) Identify the selection of machining processes and its basic principle
2) Estimate the material removal rate and cutting force and Mention the real time
application of unconventional machining process
3) Develop the economic aspects of the different unconventional machining process.
4) Analyze surface properties after machining without destructing the material

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Course Program
Outcome Program Outcomes (POs) Specific
s Outcomes*
(COs) PO PO PO PO PO PO PO PO PO PO PO PO PS PSO
1 2 3 4 5 6 7 8 9 10 11 12 O 2
1
CO1 3 2 2
CO2 3 2 2
CO3 3 2 2
CO4 3 2 2
CO5 3 2 2
* If more PSOs are there in a particular branch, required no of columns can be
added.
B. Tech III Year–II Sem L T P C
Subject Code: 21PE6ME22 3 0 0 3

PRODUCTION PLANNING AND CONTROL

Pre-requisite: Production Technology

Course Objectives:
Course Objectives: Understand the importance of Production planning & control.
Learning way of carrying out various functions so as to produce right product, right
quantity at right time with minimum cost.
Module 1
Introduction: Definition – Objectives of Production Planning and Control –
Functions of production planning and control - Types of production systems -
Organization of production planning and control department
Forecasting – Definition- uses of forecast- factors affecting the forecast- types of
forecasting- their uses - general principle of forecasting. Forecasting techniques-
quantitative and qualitative techniques. Measures of forecasting errors

Module 2
Inventory management – Functions of inventories – relevant inventory costs – ABC
analysis – VED analysis – Basic EOQ model- Inventory control systems –continuous
review systems and periodic review systems, MRP I, MRP II, ERP, JIT Systems -
Basic Treatment only
Aggregate planning – Definition – aggregate-planning strategies – aggregate
planning methods – transportation model.

Module 3
Line Balancing: Terminology, Methods of Line Balancing, RPW method, Largest
Candidate method and Heuristic method.
Routing – Definition – Routing procedure – Factors affecting routing procedure,
Route Sheet.

Module 4

Scheduling –Definition – Scheduling Policies – types of scheduling methods –


differences with loading – flow shop scheduling – job shop scheduling,

line of balance (LOB) – objectives - steps involved.

Module 5
Dispatching: Definition – activities of dispatcher – dispatching procedures – various
forms used in dispatching.
Follow up: definition – types of follow up – expediting – definition – expediting
procedures-Applications of computers in planning and control.

Text Books:
1."Operations Management" by Jay Heizer and Barry Render, published by Pearson
Education
2.Production and Operations Management / Ajay K Garg / Mc Graw Hill.
3."Production Planning and Control: Text and Cases" by K. K. Chitkara, published by Tata
McGraw Hill Education.
Reference Books:
1.Production Planning and Control- Text & cases/ SK Mukhopadhyaya /PHI.
2. Production Planning and Control- Jain & Jain – Khanna publications
3."Production Planning and Control for Semiconductor Wafer Fabrication Facilities: Modeling,
Analysis, and Systems" by Andreas J. G. Reindl and Robert W. Grubbström, published by
Springer

Course Outcomes:

1) Describe the theory of constraints for effective management of production


systems
2) Evaluate MRP and JIT systems against traditional inventory control systems.
3) Analyze aggregate planning strategies
4) Apply forecasting and scheduling techniques to production systems

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course Program Outcomes (POs)
Specific
Outcome Outcomes*
s PS
PO PO PO PO PO PO PO PO PO PO PO PO PSO
(COs) O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 3 2 2 1 2
CO2 3 2 2 1 2
CO3 3 2 2 1 2
CO4 3 2 2 1 2

* If more PSOs are there in a particular branch, required no of columns can be


added.

B. Tech III Year–IISem L T P C


Subject Code: 21PE6ME23 3 0 0 3

FINITEELEMENT METHODS

Pre-requisites: Mechanics of Solids, KOM and DOM


Course Objectives:
The course content enables students to:

 BasicsofFiniteElementAnalysis.
 Availablematerialmodelsforstructuralmaterials,soilsandinterfaces/joints.
 ModellingofengineeringsystemsandSoil–StructureInteraction(SSI).
 Importanceofinterfacesandjointsonthebehaviourofengineeringsystems.
 Implementationofmaterialmodelinfiniteelementmethodandapplications

Module I
Introduction to Finite Element Methods:
General Procedure – Engineering Applications – Stress andEquilibrium,Strain–
Displacementrelations.Stress–strainrelations:FiniteElements:1-Dimensional,2–
Dimensional,3-Dimensional&Interpolation Elements.
One Dimensional Problems:
1-D Linear and 1-D Quadratic Elements - Finite element modelling,Coordinates and
shape functions. Assembly of Global stiffness matrix and load vector.Finite
elementequations,Treatmentofboundary conditions,Quadraticshapefunctions.

Module II
AnalysisofTrusses:
DerivationofStiffnessMatrixforPlaneTruss,DisplacementofStressCalculations.
Analysis of Beams
Element stiffness matrix for two nodded, two degrees of freedom per node
beamelement,Load Vector,Deflection.

Module III
Finiteelementmodellingoftwo-dimensional.Finiteelementmodelingoftwo-
dimensionalstressanalysiswithconstantstraintrianglesandtreatmentofboundaryconditio
ns,Estimation of LoadVector,Stresses
Finite element modelling of Axi-symmetric solids subjected to Axi-symmetric
loading with triangular elements. Two dimensional four noded Isoperimetric elements
and numerical integration.

Module IV
Steady State Heat Transfer Analysis: one dimensional analysis of Slab, fin and two-
dimensional analysisofthin plates.
Steady State Heat Transfer Analysis and two-dimensional analysis of thin plate
Module V
Dynamic Analysis: Formulation of finite element model, element - Mass matrices,
evaluation of Eigenvaluesand Eigenvectorsfora stepped bar,trussand beam.
Finite element – formulation to 3 D problems in stress analysis, convergence
requirements, Meshgeneration. techniques such as semi-automatic and fully
Automatic use of software’s such as ANSYS,ABAQUS,NASTRANusing
Hexahedraland TetrahedralElements

TEXT BOOKS:
1. FiniteElement Methods: BasicConceptsandapplications/Alavala/PHI
2. IntroductiontoFiniteElementsinEngineering,Chandrupatla,AshokandBelegun
du/Pearson
3. "Introduction to Finite Elements in Engineering" by Tirupathi R.
Chandrupatla and Ashok D. Belegundu, published by Prentice Hall.
REFERENCEBOOKS:
1. An Introductionto theFinite ElementMethod /J.N.Reddy/McGrawHill
2. FiniteElementAnalysis/SS Bhavikatti/NewAge
3. FiniteElement Method/ Dixit/Cengage

Equivalent Mooc Courses if any:


https://nptel.ac.in/courses/112102015

Course Outcomes:
1CO1.-Discuss the basic concepts and principles related to finite element methods.
2. CO2 - ApplyFEM process for bars, trusses, beams, axi- symmetric and
isoperimetric elements.
3. CO3 - Calculate heat transfer for 1D and 2D elements using FEM.
4. CO4 - Solve dynamic analysis problems of FEM in bars, truss and beams.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course Program Outcomes (POs)
Specific
Outcome Outcomes*
s PS
PO PO PO PO PO PO PO PO PO PO PO PO PSO
(COs) O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 3 2 1 2 1
CO2 3 2 1 2 1
CO3 3 2 1 2 1
CO4 3 2 1 2 1
B. Tech III Year–II Sem L T P C
Subject Code: 21PE6ME24 3 0 0 3

COMPOSITE MATERIALS

Pre-requisites:Metallurgy & Material Science

Course Objectives:

 Develop understanding on the structure of composites.


 Develop knowledge on reinforcement and interfacing in composites.
 Outline the key processing techniques for producing metal matrix composites
and polymer matrix composites.
 Discuss the relationship among synthesis, processing, and properties in
composite materials.

SYLLABUS:

Module I: Introduction to Composite Materials

Classification of Composite Materials

Definition, Classification of Composite based on structure, based on matrix.

Constituents of Composite Materials

Reinforcements, Matrix, Coupling Agents, Coatings & Fillers.

Module II: Fabrication of Composite Materials

Reinforcements for Composite Materials

Introduction, Glass Fibers, Boron Fibers, Carbon Fibers, Organic Fibers, Ceramic
Fibers, Whiskers, Other Non-oxide Reinforcements, Comparison of Fibers

Interfaces in Composite Materials

Role of interfaces: Wettability and Bonding, The interface in Composites, Interactions


and Types of bonding at the Interface, Tests for measuring Interfacial strength.
Module III:Metal Matrix Composites

Fabrication of Metal Matrix Composites

Fabrication of Metal Matrix Composites: Solid state fabrication, Liquid state


fabrication and In-situ fabrication techniques

Interface in Metal Matrix Composites

Interface in Metal Matrix Composites: Mechanical bonding, Chemical bonding and


Interfaces in In-situ Composites; Discontinuously reinforced Metal Matrix
Composites, Properties and Applications. Fabrication of Carbon fiber composites,
properties, interface and applications

Module IV:Polymeric Matrix Composites

Fabrication of Polymeric Matrix Composites

Fabrication of Polymeric Matrix Composites, Structure and properties of Polymeric


Matrix Composites

Interface in Polymeric Matrix Composites

Interface in Polymeric Matrix Composites, Applications; Fabrication of Ceramic


Matrix Composites, Properties of Ceramic Matrix Composites, Interface in Ceramic
Matrix Composites, Toughness of Ceramic Matrix Composites Applications of
Ceramic Matrix Composites.

Module V:Structural and Thermal Properties of Composites

Micromechanics of Composites

Micromechanics of Composites: Density, Mechanical Properties: Prediction of Elastic


constants, Micro mechanical approach, Halpin-Tsai equations, Transverse stresses

Thermal properties of composites

Thermal properties: Hydrothermal stresses and Mechanics of Load transfer from


matrix to fiber
Text Books:
1. Composite Materials – Science & Engineering, K.K. Chawla, Springer-
Verlag, New York, 1987.
2. An Introduction to Composite Materials, Hull, Cambridge, 2nd Edt. 1997.
3. "Mechanics of Composite Materials" by Autar K. Kaw, published by CRC
Press.

Reference Books:

1.Composites, Engineered Materials Handbook, Vol. 1, ASM International, Ohio,


1988.

2.Structure and Properties of Composites, Materials Science and Technology, Vol. 13,
VCH, Weinheim, Germany, 1993.

3.Composite Materials: Engineering and Science, F.L. Matthews and R.D. Rawlings,
Chapman & Hall, London, 1994

Web References:https://youtu.be/2uCzruEduDs

Course Outcomes: At the end of the course, the student will be able to:

CO1 Describe varioustypes of composites and their applications.


Discuss how common fibers are produced and how the properties of the
CO2
fibers are related to the internal structure.
CO3 Analyze various thermal and structural properties of composites.
CO4 Describe key processing methods for fabricating composites.

CO-PO Mapping:

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 –Low
Program
Course
Program Outcomes (POs) Specific
Outcome
Outcomes*
s
PO PO PO PO PO PO PO PO PO PO1 PO1 PO1 PSO PSO
(COs)
1 2 3 4 5 6 7 8 9 0 1 2 1 2
CO1 3 2 1 - - - - - - - - - - -
CO2 3 2 2 1 1 - - - - - - - 1 -
CO3 3 2 1 - 1 - - - - - - - - -
CO4 3 2 1 1 - - 1 - - - - - 1 1
B. Tech IV Year–I Sem L T P C
Subject Code: 21PE7ME31 3 0 0 3

ADDITIVE MANUFACTURING TECHNOLOGY

Pre-requisites: Manufacturing Processes, Engineering Materials

Course Objectives:
1. To understand the fundamental concepts of Additive Manufacturing (i.e.
Rapid Prototyping) and 3-D printing, its advantages and limitations.
2. To classify various types of Additive Manufacturing Processes and know
their working principle, advantages, limitations etc.
3. To have a holistic view of various applications of these technologies in
relevant fields such as mechanical, Bio-medical, Aerospace, electronics etc.

Module I
Introduction to Rapid prototyping
Prototyping fundamentals, Historical development, Fundamentals of Rapid
Prototyping, Advantages and Limitations of Rapid Prototyping, commonly used
Terms, Classification of RP process, Rapid Prototyping Process Chain: Fundamental
Automated Processes.
Liquid-based Rapid Prototyping Systems
Stereo lithography Apparatus (SLA): Models and specifications, Process, working
principle, photopolymers, photo polymerization, Layering technology, laser and laser
scanning, Applications, Advantages and Disadvantages, Case studies. Solid ground
curing (SGC): Models and specifications, Process, working principle, Applications,
Advantages and Disadvantages, Case studies
Module II
Solid-based Rapid Prototyping Systems
Solid-based Rapid Prototyping Systems: Laminated Object Manufacturing (LOM): Models and
specifications, Process, working principle, Applications, Advantages and Disadvantages, Case studies.
Fused Deposition Modeling (FDM): Models and specifications, Process, working principle,
Applications, Advantages and Disadvantages, Case studies.
Powder-based Rapid Prototyping Systems
Powder Based Rapid Prototyping Systems: Selective laser sintering (SLS): Models
and specifications, Process, working principle, Applications, Advantages and
Disadvantages, Case studies. Three-dimensional Printing (3DP): Models and
specifications, Process, working principle, Applications, Advantages and
Disadvantages, Case studies.

Module III

Rapid Tooling
Introduction to Rapid Tooling (RT), Conventional Tooling Vs RT, Need for RT.
Rapid Tooling Classification; Indirect Rapid Tooling Methods: Spray Metal
Deposition, RTV Epoxy Tools, Ceramic tools, Investment Casting, Spin Casting, Die
casting, Sand Casting, 3D Keltool process.
Direct Rapid Tooling
Direct AIM, LOM Tools, DTM Rapid Tool Process, EOS Direct Tool Process and Direct Metal
Tooling using 3DP

Module IV

Rapid Prototyping Data Formats


STL Format, STL File Problems, Consequence of Building Valid and Invalid
Tessellated Models, STL file Repairs: Generic Solution, Other Translators, Newly
Proposed Formats.
Rapid Prototyping Software’s

Features of various RP software’s like Magics, Mimics, Solid View, View Expert, 3
D View, Velocity 2, Rhino, STL View 3 Data Expert and 3 D doctor.

Module V

RP Applications-1
Application - Material Relationship, Application in Design, Application in
Engineering, Analysis and Planning, Aerospace Industry, Automotive Industry,
Jewelry Industry, Coin Industry, GIS application, Arts and Architecture.
RP Applications-2
RP Medical and Bioengineering Applications: Planning and simulation of complex
surgery, Customized Implants & Prosthesis, Design and Production of Medical
Devices, Forensic Science and Anthropology, Visualization of Biomolecules.

Text Books:
1. Rapid prototyping; Principles and Applications /Chua C.K.,
Leong K.F. and LIM C.S/World Scientific Publications
2. Rapid Manufacturing /D.T. Pham and S.S. Dimov/Springer
3. Additive Manufacturing Technologies: 3D Printing, Rapid Prototyping,
and Direct Digital Manufacturing" by Ian Gibson, David Rosen, and
Brent Stucker, published by Springer.

Reference Books:

1. Terry Wohlers, Wholers Report 2000, Wohlers Associates


2. Rapid Prototyping and Manufacturing /PaulF.Jacobs/ASME
3. Additive Manufacturing: Principles, Processes, Applications, Materials"
by Amit Bandyopadhyay and Susmita Bose, published by CRC Press

Online references:
https://nptel.ac.in/courses/112103306
https://onlinecourses.nptel.ac.in/noc22_me130/preview

Course Outcomes:

1. CO1 – Describe various cad issues for 3d printing and rapid prototyping and
related operations for stl model manipulation
2. CO2 – Solve typical problems on reverse engineering for surface
reconstruction from physical prototype models through digitizing mesh
models through topological modelling and spline-based surface fitting,
subdivision surface fitting
3. CO3 – Explain about the principles and key characteristics of additive
manufacturing technologies and commonly used 3d printing and additive
manufacturing systems
4. CO4 – Summarize typical rapid tooling processes for quick batch production
of plastic and metal parts

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 –Low
Program
Program Outcomes (POs)
Specific
Course
Outcomes*
Outcomes
PS
(COs) PO PO PO PO PO PO PO PO PO PO PO PO PSO
O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 2 2 2 3
CO2 3 3 2 3 2 3 3
CO3 2 2 1 2 3 3
CO4 1 2 1 3 3

B. Tech IV Year–I Sem L T P C


Subject Code: 21PE7ME32 3 0 0 3

AUTOMATION IN MANUFACTURING

Pre-requisites: Operations Research


Course Objectives:

1. Introduction to the process of automation and levels of automation.


2. Discuss various tools used for automation
3. Discuss various types of sensors and actuators required for automation of a
line.
4. Solve various challenges related to automation of lines.

Module-I
Introduction: Types and strategies of automation, pneumatic and hydraulic
components circuits,
Automation in machine tools
Automation in machine tools, mechanical feeding and too changing and machine tool
control transfer the automaton.

Module-II
Automated flow lines: Methods or work part transport transfer Mechanical buffer
storage control function, design and fabrication consideration.
Analysis of Automated flow lines: General terminology and analysis of transfer lines
without and with buffer storage, partial automation, implementation of automated
flow lines.

Module-III
Assembly system and: Assembly process and systems assembly line,
Line balancing
line balancing methods, ways of improving line balance, flexible assembly lines.

Module-IV
Automated material handling: Types of equipment, functions, analysis and design
of material handling systems conveyor systems, automated guided vehicle systems.
Automated storage systems: Automated storage and retrieval systems; work in
process storage, interfacing handling and storage with manufacturing.

Module-V
Fundamentals of Industrial controls:
Review of control theory, logic controls, sensors and actuators, Data communication
and LAN in Manufacturing.
Business process Re-engineering: Introduction to BPE logistics, ERP, Software
configuration of BPE.

TEXT BOOK:
1. Automation, Production Systems and Computer Integrated Manufacturing: M.P.
Groover 3e./PE/PHI, 2009..
2. Frank Lamb - Industrial Automation , Mc Graw Hill,2013.
3. Computer Control of Manufacturing Systems: Yoram Coren

REFERENCE BOOKS:
1. Computer Aided Manufacturing, Tien-Chien Chang, Richard A. Wysk and Hsu-Pin
Wang, Pearson, 2009.
2. Robotics and Control by R. K. Mittal and I. J. Nagrath, McGraw Hill Education (India)
Private Limited.
3. Morris, S.Brian (1994), “Automated Manufacturing Systems”, (McGraw
Hill) ISBN: 0-07-113999-0.

Course Outcomes:

At the end of the course students will be able to,


CO1: Understand the overall process of automation in Industry and its
significance
CO2: Attain in-depth knowledge on various tools used for automation
CO3: Describe various types of sensors and actuators being used for automation
CO4: Analyse and derive automation solutions for industry

CO PO Mapping

PO PO PO PO PO PO PO PO PO PO PO PO PSO PSO
01 02 03 04 05 06 07 08 09 10 11 12 1 2

CO 02 02 02 02 - - - - - - - -
- -
01

CO 02 03 01 01 - - - - - - - -
- -
02
CO 03 01 02 - - - - - - - - -
- -
03

CO 02 03 03 02 - - - - - - - -
1 1
04
B. Tech IV Year–I Sem L T P C
Subject Code: 21PE7ME33 3 0 0 3

MEMS

Pre-requisites: Basics of electrical engineering, Fluid Mechanics


Course Objectives: At the end of this course the student will be able to
(1) Integrate the knowledge of semiconductors and solid mechanics to fabricate
MEMS devices.
(2) Identify different materials used for fabricating MEMS devices.
(3) Understand the rudiments of Micro fabrication techniques.
(4) Understand the fundamentals of various sensors and actuators.

MODULE-I
Introduction to MEMS and Micro fabrication: MEMS Roadmap MEMS markets-
MEMS foundriesBenefits of Miniaturization -Benefits of Scaling.
Micro fabrication: Basic Fabrication Processes– oxidation -film deposition
lithography–etching-ion implantation– diffusion.
MODULE-II
Surface Micromachining and Bulk Micromachining: Surface Micromachining:
Basic process flow– release–stiction-material choices-residual stress-Electroplating..
Bulk Micromachining: LIGA-Wet Etchbased-dissolved wafer process- SOI MEMS–
Scream–MEMS–RIE–DRIE
MODULE-III

Mechanics of MEMS Materials: Stress–strain-material properties-measurement &


characterization of mechanical parameters.

Microstructural Elements: bending moment and strain-flexural rigidityresidual stress


boundary conditions-spring combinations.

MODULE-IV
MEMS Devices: Pressure sensors-Accelerometers-Gyroscopes-RF MEMS Switch-
Temperature sensors Humidity sensors.
Microactuators: Electrostatic–piezoelectric–SMA–Thermoelectricelectromagnetic.

MODULE-V
Fluid Dynamics and Micro pumps: Viscosity–density-surface tension-continuity
equation-Newton’s second law-Navier-Stokes equation and its interpretation-flow
types.
Micro fluidics: Electro kinetics electro osmosis–electrophoresis-fabrication methods-
Lab ona Chip– micropumps-microvalves.

TEXT BOOKS:
1. MEMS & Microsystems Design and Manufacture/ Tai-Ran Hsu/ Tata Mc Graw Hill, 2004..
2. Tai-Ran Hsu, MEMS and Micro systems Design and Manufacture, Tata McGraw Hill, 2002.
3. GK Anantha Suresh, et. al, Micro and Smart Systems, Wiley-India, 2010.
.

REFERENCES BOOKS:
1. Marc Madou, Fundamentals of Microfabrication, CRC Press, 2002.
2. Chang Liu, Foundation of MEMS, Pearson Education Inc., NJ, 2006.
3. Stephen D. Senturia, Microsystem Design , Kluwer Academic Publishers, 2001.
Course Outcomes:

(1) Describe the processes to fabricate various MEMS devices.

(2) Understand different materials to be used for fabricating MEMS devices.

(3) Illustrate the rudiments of Micro fabrication techniques.

(4) Explain the fundamentals of various sensors and actuators.


CO-PO/PSO Mapping:

PO PO PO PO PO PO PO PO PO PO PO PO PSO1 PSO2
01 02 03 04 05 06 07 08 09 10 11 12

CO 01 3 2 1 - - - - - - - - - 1 -

CO 02 3 2 1 1 - - - - - - - - - -

CO 03 2 2 2 - - - - - - - - - 1 -

CO 04 3 2 1 - - - - - - - - - -

B. Tech IV Year–I Sem L T P C


Subject Code: 21PE7ME34 3 0 0 3

Design for Manufacturing and Assembly

Pre-requisites:Computer Aided Design & Drawing, Production Technology

Course Objectives:
The course content enables students to:

1. To enable the students to understand General design principles for


manufacturability, strength and mechanical factors, mechanisms selection.
2. Provide systematic basic knowledge for Working principle, Material,
Manufacture, Design Possible solutions, Materials choice,
3. To enable the students to understand Design features to facilitate machining -
drills - milling cutters, keyways, Doweling procedures
4. Formulate the Identification of uneconomical design, Design for economy,
Design for clamp ability, Design for accessibility, modifying the design.

Module I
Introduction to DFMA:
Steps for applying DFMA during product design,Advantages of applying DFMA
during product design, Reasons for not implementing DFMA.

Introduction to ManufacturingProcess:
Classification of manufacturing process, Basic manufacturing processes, Mechanical
properties of material, Classification of engineering materials, Material selection for
product design

Module II
Sand casting:
Introduction to sand casting, Typical characteristics of a sand castpart, Design
recommendation for sand casting.

Die casting:
Introduction to die casting, Advantages of the die casting process, Disadvantages of
the die casting process, Applications, Suitable material consideration, General design
consideration, Specific design recommendation

Module III
Design for machining:
Introduction to machining, Recommended materials for machinability, Design
recommendations.
Design for tuning operation:
Process description, Typical characteristics and applications, Suitable materials,
Design recommendations, Design for machining round holes
Module IV
Metal Extrusion:
Process, Suitable material for extrusion, Design recommendation for metal extrusion,
Metal stamping: Process, Characteristics and application of metal stamping, Suitable
materials for stamping, Design Recommendations for metal stamping,

Fine blanked parts:


Fine blanking process, Material suitable for fine blanked parts, Design
recommendations for piece parts, Rolled formed section: Process, Design

Module V
Introduction to CAD:
Geometric Representation in CAD, Extraction of part feature information from CAD
Model: Introduction, Feature recognition techniques, Free Form Features, Hybrid
Techniques, Reference, Extraction of assembly feature information from CAD Model

CAD Model: Introduction, Assembly features, Definition of assembly feature


attributes, Characterization of assembly feature, Examples of Assembly feature,
Overview of
procedure to extract assembly features from CAD model of Assembly, Description of
steps
in the assembly feature extraction procedure, Examples of assembly feature
extraction: Aircraft wing and automotive chassis assembly.

Text Books:

1. Design for Manufacturability: How to Use Concurrent Engineering to Rapidly


Develop Low-Cost, High-Quality Products for Lean Production" by David M.
Anderson (2nd Edition, 2014, CRC Press)
2. Design for Manufacturing and Assembly: Concepts, Architectures and
Implementation" by Geoffrey Boothroyd, Peter Dewhurst, and Winston Knight (3rd
Edition, 2010, CRC Press)
3. Design for Six Sigma: A Roadmap for Product Development" by Kai Yang and
Basem EI-Haik (2nd Edition, 2008, McGraw-Hill Education)

Reference Books:
1. DFM DFA Guidelines: For Developing Factory Automation Equipment" by David
M. Anderson (1st Edition, 2001, CIM Press)
2. Design for Manufacturability Handbook" by James G. Bralla (2nd Edition, 2014,
McGraw-Hill Education)
3. Design for X: Concurrent Engineering Imperatives" edited by Andrew Kusiak (1st
Edition, 1996, CRC Press)
Equivalent Mooc Courses if any:
https://archive.nptel.ac.in/content/syllabus_pdf/107103012.pdf

Course Outcomes:
1. Demonstrate the fundamentals of evaluation method, Process
capability,Feature tolerances, Geometric tolerances, Assembly limits, Datum
features,Tolerance stacks.
2. Formulate Factors Influencing Form Design: Working principle,
Material,Manufacture, Design Possible solutions,
3. Determine the Component Design in Machining &Casting Considerations
4. Design for Manufacture and Case Studies, Identification of uneconomical
design, Design for economy

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 1 1 3 2
CO2 3 3 1 1 2
CO3 3 2 1 1 2 3
CO4 2 3 1 1 3

B. Tech IV Year–I Sem L T P C


Subject Code: 21PE7ME41 3 0 0 3

Power Plant Engineering


Pre-requisites:Thermal Engineering
Course Objectives:
The course content enables students to:

1. The goal of this course is to become prepared for professional engineering design
of conventional and alternative power-generation plants. The learning objectives
include
2. Analysis and preliminary design of the major systems of conventional fossil-fuel
steam-cycle power plants.
3. A working knowledge of the basic design principles of nuclear, gas turbine,
combined cycle, hydro, wind, geothermal, solar, and alternate power plants.
4. Awareness of the economic, environmental, and regulatory issues related to power
generation.

Module I

Steam Power Plant:


Need of Energy Sources, Plant Layout, Working of different Circuits, Fuel and
handling equipments, types of coals, coal handling, choice of handling equipment,
coal storage, Ash handling systems.
Combustion Process:
Properties of coal – overfeed and underfeed fuel beds, traveling grate stokers,
spreader stokers, retort stokers, pulverized fuel burning system and its components,
draught system, design and construction, Dust collectors, cooling towers and heat
rejection. Corrosion and feed water treatment.

Module II

Internal Combustion Engine Plant:


Diesel Power Plant: Introduction – IC Engines, types, construction– Plant layout with
auxiliaries – fuel supply system, air starting equipment, lubrication and cooling
system – super charging.
Gas Turbine Plant:
Introduction – classification - construction – Layout with auxiliaries – Principles of
working of closed and open cycle gas turbines. Combined Cycle Power Plants and
comparison.

Module III
Hydro Electric Power Plant:
Water power – Hydrological cycle / flow measurement – drainage area characteristics
– Hydrographs – storage and Pondage – classification of dams and spill ways.
Hydro Projects and Plant:
Classification – Typical layouts – plant auxiliaries – plant operation pumped storage
plants.

Module IV
Nuclear Power Station:
Nuclear fuel – breeding and fertile materials – Nuclear reactor – reactor operation.
Types of Reactors:
Pressurized water reactor, Boiling water reactor, sodium-graphite reactor, fast Breeder
Reactor, Homogeneous Reactor, Gas cooled Reactor, Radiation hazards and shielding
– radioactive waste disposal.

Module V
Power Plant Economics and Environmental Considerations:
Capital cost, investment of fixed charges, operating costs, general arrangement of
power distribution, Load curves, load duration curve.Definitions of connected load,
Maximum demand, demand factor, average load, load factor, diversity factor – related
exercises
Effluents from power plants and Impact on environment
pollutants and pollution standards – Methods of Pollution control.

Text Books:

1. Power Plant Engineering" by P.K. Nag (4th Edition, 2014, Tata McGraw Hill
Education)
2. Power Plant Technology" by M.M. El-Wakil (2nd Edition, 2012, McGraw-Hill
Education)
3. Thermal Power Plant: Design and Operation" by Dipak Sarkar (1st Edition, 2015,
Academic Press)

Reference Books:
1. Boiler Operation Engineering: Questions and Answers" by P. Chattopadhyay (3rd
Edition, 2013, Khanna Publishers)
2. Power Plant Instrumentation and Control Handbook: A Guide to Thermal Power
Plants" by Swapan Basu (1st Edition, 2014, Academic Press)
3. Power Plant Maintenance Selection System Practice Questions: MASS Practice
Tests & Exam Review for the Power Plant Maintenance Selection System" by MASS
Exam Secrets Test Prep Team (2013, Mometrix Media LLC)

Equivalent Mooc Courses if any:


https://onlinecourses.nptel.ac.in/noc20_me10/preview

Course Outcomes:
1. Investigate the efficiency of steam power plant layout
2. Analyse the quality of coal and combustion process
3. Compare the different methods of Pollution control.
4. Explain the different types of energy sources

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 2
CO2 3 3 2
CO3 3 2 2 3
CO4 2 3 3
B. Tech IV Year – I Sem L T P C
Subject Code: 21PE7ME42 3 0 0 3

Hybrid Electric Vehicles

Pre-requisites: IC engines, automobile engineering, basic electrical electronics


engineering

Objectives: To understand the fundamental concepts, and principles, of hybrid and


electric vehicles.

To know the various aspects of hybrid and electric drive trains such as their
configuration,

Students should understand various automotive systems and the basics of the drive
train in automobiles.

Module-I

Introduction: Layout of the automobile –introduction of chassis and body


components and its function. Types of Automobile engines.–Power unit –engine
servicing.
Introduction: Layout of power transmission system in a hybrid vehicle (fuel vs
electrical)-introduction of components and its working.
Module-II

Electrical System (Enginewiring): Charging circuit, generator, current – voltage


regulator – starting system, Bendix drive mechanism solenoid switch,lighting
systems, Horn, wiper, fuel gauge types-mechanical and electrical–oil pressure
gauge, engine temperature indicators etc.
Transmission System: - Clutches, principle, types, cone clutch, single plate
clutch, magnetic and centrifugal clutches, fluid fly wheel – gear boxes, types,
synchro mesh gearboxes, epicyclic gearbox, overdrive torque converter. Propeller
shaft, Torque tube drive, universal joint, hydraulic fluid and mechanical
differential and rear axles–types–wheels and tires.

Module–III
Braking System: Hydraulic brake system, Master cylinder, wheel cylinder tandem
master cylinder Requirement of brake fluid, Pneumatic.

Suspension System: Components of suspension systems, Dependent and


Independent suspension system, air suspension system. Vehicle stability assist,
supplemental restraint system (SRS).

Module–III
Steering System:
Steering geometry – Ackerman steering mechanism, Davis steering mechanism,
Hydraulic and electric power steering-working principle, construction and working.
Introduction To Hybrid Vehicles:

History of hybrid and electric vehicles, social and environmental importance of hybrid
and electric vehicles, the impact of modern drive-trains on energy supplies.

Module -IV
Hybrid Electric Drive-Trains: Basic concept of hybrid traction, introduction to
various hybrid drive-train topologies, power flow control in hybrid drive-train
topologies, fuel efficiency analysis.

Electric Trains: Electric Drive-trains: Basic concept of electric traction, introduction


to various electric drive train topologies, power flow control in electric drive-train
topologies, fuel efficiency analysis.

Module -V

Energy Storage: Energy Storage: Introduction to Energy Storage Requirements in


Hybrid and Electric Vehicles, Battery based energy storage and its analysis, Fuel Cell
based energy storage and its analysis, Super Capacitor based energy storage and its
analysis, Flywheel based energy storage and its analysis, Hybridization of different
energy storage devices.
Energy Management Strategies: Energy Management Strategies: Introduction to
energy

management strategies used in hybrid and electric vehicles, classification of different


energy management strategies,

TEXTBOOKS:
1. Automobile Engineering/WilliamHCrouse.
2. ATextBookAutomobileEngineering–
Manzoor,NawazishMehdi&YosufAli,FrontlinePublications.
3. R. K. Rajput, ―A Text Book of Automobile Engineering‖, Laxmi Publications,
1st Edition, 2015.

Reference Books:

1. C. Mi, M. A. Masrur and D. W. Gao, “Hybrid Electric Vehicles: Principles


and Applications withPractical Perspectives”, John Wiley & Sons, 2011.
2. T. Denton, “Electric and Hybrid Vehicles”, Routledge, 2016
3. K. Netwon, W. Steeds, T. K.Garrett, ―Automotive Engineering‖, Butterworth-
Heinamann, 13th Edition, 2016.

Course Outcomes: At the end of the course, the student will be able to:

CO1 Understand the working of IC engines,


CO2 Demonstrate the working of power transmission and brakes
Understand the models to describe conventional, and hybrid vehicles and
CO3
their performance
CO4 Understand the different strategies related to energy storage systems

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 –Low
Course Program
Outcomes Program Outcomes (POs) Specific
(COs) Outcomes*
PO PO PO PO PO PO PO PO PO PO PO PO PS PSO
O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 3 1 2 2
CO2 3 1 2 2
CO3 3 1 2 2
CO4 3 1 2 2

B. Tech IV Year–I Sem L T P C


Subject Code: 21PE7ME43 3 0 0 3

Renewable Energy Sources

Pre-requisites: Environmental Science


Course Objectives:
The course content enables students to:

1. To explain the concepts of Non-renewable and renewable energy systems


2. To outline utilization of renewable energy sources for both domestic and industrial
applications
3. To analyse the environmental and cost economics of renewable energy sources in
comparison
with fossil fuels.

Module I

Global and National Energy Scenario: Over view of conventional & renewable energy
sources, need & development of renewable energy sources, types of renewable energy
systems
Solar Energy Collection:
Flat plate and concentrating collectors, classification of concentrating collectors,
Instruments for measuring solar radiation and sun shine, solar radiation data.

Module II

Solar Energy: Solar energy system, Solar Radiation, Availability, Measurement and
Estimation, Solar Thermal Conversion Devices and Storage,
Applications Solar Photovoltaic Conversion:
Solar photovoltaic, solar thermal, applications of solar energy systems.

Module III

Wind Energy:
Wind Energy Conversion, Potential, Wind energy potential measurement, Site
selection,
Types of wind turbines, Wind farms, wind Generation and Control. Nature of the
wind, power in the wind, factors influencing wind, wind data and energy estimation,
wind speed monitoring, classification of wind, characteristics, applications of wind
turbines.
Hybrid systems:
Betz limit, site selection, wind energy conversion devices. Wind mill component
design, Safety and environmental aspects, wind energy potential and installation in
India.

Module IV
Biogas:
Properties of biogas (Calorific value and composition), biogas plant technology and
status, Bioenergy system, design and constructional features. Biomass resources and
their classification.
Biomass conversion processes:
Thermo chemical conversion, direct combustion, biomass gasification, pyrolysis and
liquefaction, biochemical conversion, anaerobic digestion, types of biogas Plants,
applications, alcohol production from biomass, bio diesel production, Urban waste to
energy conversion, Biomass energy programme in India.

Module V
Ocean Energy:
Ocean wave energy conversion, principle of Ocean Thermal Energy Conversion
(OTEC), ocean thermal power plants, tidal energy conversion, Tidal and wave energy
its scope and development, Scheme of development of tidal energy.
Small hydro Power Plant:
Importance of small hydro power plants and their Elements, types of turbines for
small hydro, estimation of primary and secondary power.pollutants and pollution
standards – Methods of Pollution control.

Text Books:

1. Renewable Energy: Power for a Sustainable Future" by Godfrey Boyle (3rd


Edition, 2012, Oxford University Press)
2. Renewable Energy Systems: A Smart Energy Systems Approach to the Choice and
Modeling of 100% Renewable Solutions" by Henrik Lund (2nd Edition, 2019,
Academic Press)
3. Renewable Energy Resources" by John Twidell and Tony Weir (3rd Edition, 2015,
Routledge)

Reference Books:
1. Renewable Energy Technology and the Environment" by Michael E. Webber and
Sujit S. Jogwar (2nd Edition, 2019, CRC Press)
2. Handbook of Renewable Energy Technology" by Soteris Kalogirou (2nd Edition,
2016, CRC Press)
3. Renewable Energy Integration: Practical Management of Variability, Uncertainty,
and Flexibility in Power Grids" by Lawrence E. Jones (1st Edition, 2014, Academic
Press)

Equivalent Mooc Courses if any:

https://nptel.ac.in/courses/103103206

Course Outcomes:
1. Evaluate the performance of various non-conventional sources of energy like wind,
OTEC etc.
2. Acquire knowledge of modern energy conversion technologies.
3. Compare the working of various direct energy conversion systems
4. Describe solar radiation and energy collection.
CO-PO/PSO Mapping Chart
(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 2
CO2 3 3 2
CO3 3 2 2 3
CO4 2 3 3

B. Tech IV Year – I Sem L T P C


Subject Code: 21PE7ME44 3 0 0 3

AUTOMOBILE ENGINEERING
Pre-requisites: IC Engines.

Course Objectives:
 Understand the concept of working principles of Main, assisted and electrical
systems
 systems of automobiles.
 Understand the working principles and operational details of Assisted and
electrical systems
 Analyze the working principles and operations details of transmission and
suspension systems.
 Evaluate the operational details and design principles of breaking and steering
systems.
 Compare the effects of emissions from automobiles. And to know the ways
and means of reducing emissions.
Module-I

Introduction: Layout of the automobile –introduction of chassis and body


components and its function. Types of Automobile engines.–Power unit –engine
servicing.

Introduction: Layout of power transmission system in a hybrid vehicle (fuel vs


electrical)-introduction of components and its working.
Module-II

Electrical System(Enginewiring): Charging circuit, generator, current – voltage


regulator – starting system, Bendix drive mechanism solenoid switch,
Body electrical system: lighting systems, Horn, wiper, fuel gauge types-
mechanical and electrical–oil pressure gauge, engine temperature indicators etc.

Module–III

Transmission System: - Clutches, principle, types, cone clutch, single plate


clutch, magnetic and centrifugal clutches, fluid fly wheel – gear boxes, types,
synchro mesh gearboxes, epi cyclic gearbox, overdrive torque converter. Propeller
shaft, Torque tube drive, universal joint, hydraulic fluid and mechanical
differential and rear axles–types–wheels and tires.

Suspension System: Components of suspension systems,Dependent and


Independent suspension system, air suspension system. Vehicle stability assist,
supplemental restraint system (SRS).
Module -IV
Braking System: Mechanical brake system, Hydraulic brake system, anti lock
braking system (ABS), Pneumatic and regenerative brakes, Requirement of brake
fluid.
Steering System: Steering geometry , steering gears–types, steering linkages.
Hydraulic and electric power steering-working principle, construction, and
working.
Module -V
Emissions from Automobiles – Pollution standards National and international –
Pollution Control –Techniques–Multipoint, fuel injection for SI Engines. Common
rail diesel injection. V-Tech and I-V Tech system.
Energy alternatives– Solar, Photo-voltaic, hydrogen, Biomass, alcohols, LPG,
CNG, liquid Fuels, and gaseous fuels, Hydrogen as a fuel for IC Engines. -Their
merits and demerits. Standard Vehicle maintenance practice.

TEXTBOOKS:
1. Automobile Engineering/William HCrouse
2. ATextBookAutomobileEngineering–Manzoor,Nawazish
Mehdi&YosufAli,FrontlinePublications.
3. K. Netwon, W. Steeds, T. K.Garrett, ―Automotive Engineering‖,
Butterworth-Heinamann, 13th Edition, 2016.
Reference Books:
1. R. K. Rajput, ―A Text Book of Automobile Engineering‖, Laxmi
Publications, 1st Edition, 2015.
2. S. Srinivasan, ―Automotive Engines‖, Tata McGraw-Hill, 2nd Edition, 2003.
3. 5. Khalil. U. Siddiqui, ―A Text Book of Automobile Engineering‖, New Age
International, 1st Edition, 2012
Web References:
1.http://www.nptel.kmeacollege.ac.in/syllabus/125106002/.
2.http://www.nptel.ac.in/courses/125106002/.

Course Outcomes: At the end of the course, the student will be able to:
Explain the different body components and assisted systems (air, fuel,
CO1
cooling, ignition, lubrication)of the automobile.
CO2 Explain the working of various components in power transmission system
CO3 Describe how the brakes , steering and the suspension systems operate
Discuss the environmental implications of automobile emissions and
CO4
future developments in the automobile industry

CO-PO Mapping

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 –Low
Course Program
Outcome Program Outcomes (POs) Specific
s Outcomes*
(COs) PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12 PSO1 PSO2
CO1 3 1 - - - - - - - - - - 2 2
CO2 3 1 - - - - - - - - - - 2 2
CO3 3 1 - - - - - - - - - - 2 2
CO4 3 1 - - - - - - - - - - 2 2

B. Tech IV Year–II Sem L T P C


Subject Code: 21PE8ME51 3 0 0 3
COMPUTATIONAL FLUID DYNAMICS

Pre-requisite: Heat Transfer and Fluid Mechanics

Course Objectives:

1. To Apply the principles of Heat Transfer and Fluid Mechanics


2. To Formulate governing equations for physical problems.
3. To Solve those using different numerical techniques.

Module-I

Basic Aspects of the Governing Equations – Physical Boundary Conditions


– Methods of solutions of Physical Problems – Need for Computational
Fluid Dynamics – Different numerical/CFD techniques –FDM, FEM, FVM
etc., - Main working principle - CFD as a research and design tool –

Mathematical behavior of Partial Differential Equations (Governing


Equations): Classification of linear/quasi linear PDE – Examples - Physical
Processes: Wave Equations and Equations of Heat Transfer and Fluid Flow
– Mathematical Behavior - General characteristics – Its significance in
understanding the physical and numerical aspects of the PDE – One way
and Two Way variables – Well posed problems–Initial and Boundary
Conditions
Solution of Simultaneous Algebraic Equations: Direct Method–Gauss
Elimination–LUD composition-Pivoting

Module-II
Finite Difference Method: Basic aspects of Discretization–Finite Difference
formulae for first order and second order terms – Solution of physical problems with
Elliptic type of Governing Equations for different boundary conditions

Numerical treatment of1Dand2Dproblems in heat conduction, beamsetc.,-


Solutions–TreatmentofCurvelinearcoordinates–Singularities–
FiniteDifferenceDiscretization
– Solutionof1DheatconductionproblemsinHeatconductionincurvelinear
coordinates
Module-III

FDM: Solution of physical problems with Parabolic type of Governing


Equations – Initial Condition –Explicit, implicit and semi-implicit
methods–Typesoferrors–StabilityandConsistency–VonNeumannStability
criterion– Solution of simple physical problems in 1D and 2D.

ADIscheme-SimpleHyperbolictypePDE-
FirstorderandSecondorderwaveequations–Discretization using Explicit
method - Stability criterion – Courant Number – CFL Condition – Its
significance-Treatment of simple problems.

Module-IV

Finite Difference Solution of Unsteady Inviscid Flows: Lax – Wendr off


Technique – Disadvantages –Maccormack’s Technique

Fluid Flow Equations – Finite Difference Solutions of 2D Viscous


Incompressible flow problems –Vorticity and Stream Function Formulation
– Finite Difference treatment of Lid Driven Cavity Problem
Module-V

Finite Difference Applications in Fluid flow problems: Fundamentals of


fluid Flow modeling using Burger’s Equation – Discretization using FTCS
method with respect to Upwind Scheme and Transport Property– Upwind
Scheme and Artificial Viscosity

Solutions of Navier-Stokes Equations for Incompressible Fluid Flows:


Staggered Grid–Marker and Cell (MAC) Formulation – Numerical
Stability Considerations – Pressure correction method – SIMPLE
Algorithm

TEXTBOOKS:
1. Computational Fluid Dynamics: The basics with applications/John
DAnderson/McGrawHillPublications
2. NumericalHeatTransferandFluidFlow/S.V.Patankar/McGrawHill

REFERENCEBOOKS:
1. ComputationalFluidFlowandHeatTransfer/
KMuralidharanandTSudarajan/NarosaPublishers.
2. Computational Methods for Fluid Dynamics/Firziger
&Peric/Springer
Course Outcomes:

At the end of the course, the student should be able to

CO1 – Understand appropriate numerical techniques


CO2 – Differentiate between types of Partial Differential Equations
CO3 Solve the simple heat transfer and fluid flow problems using different
numerical techniques, viz., FDM.
CO4 – Understandandtoappreciatetheneedforvalidationofnumericalsolution.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 1 2 3 1
CO2 3 3 3 1 2 3 1
CO3 3 3 3 3 3 3 1
CO4 3 3 3 1 2 3 1

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech IV Year – II Sem L T P C
Subject Code: 21PE8ME52 3 0 0 3

Turbo machinery

Pre-requisite: Thermal Engineering, Heat Transfer

Course Objectives:

 Provide students with opportunities to apply basic flow equations


 Trainthestudentstoacquiretheknowledgeandskillofanalyzingdifferentturb
omachines.
 How to compare and chose machines for various ooperations

Module-I

Introduction to Turbomachinery: Classification of turbo-machines,


second law of thermodynamicsapplied to turbine and compressors work,
nozzle, diffuser work,

fluid equation, continuity, Euler‘s,Bernoulli‘s, equation and its


applications, expansion and compression process, reheat factor,
preheatfactor.

Module-II
Fundamental Concepts of Axial and Radial Machines: Euler‘s equation of
energy transfer, vanecongruent flow, number of vanes on velocitytriangles, slip
factor, Stodola, Stanitz and Balje‘s slip factor

suction pressure and net positive suctionhead, phenomena of cavitation in pumps,


concept of specific speed, shape number, axial, radial
andmixedflowmachines,similaritylaws.

Module-III

Gas Dynamics: Fundamental thermodynamic concepts, isentropic


conditions, mach numbers, andarea, Velocity relations, Dynamic Pressure,
Normal shock relation for perfect gas. Supersonic flow,obliqueshock
waves.Normalshock recoveries,detached shocks,Aerofoiltheory.

Centrifugal compressor: Types, Velocity triangles and efficiencies, Blade


passage design, Diffuserand pressure recovery. Slip factor, Stanitz and
Stodolas formula's, Effect of inlet mach numbers, Prewhirl,Performance

Module-IV

Axial Flow Compressors: Flow Analysis, Work, and velocity triangles,


Efficiencies, Thermodynamicanalysis. Stage pressure rise, Degree of
reaction, Stage Loading, General design, Effect of
velocity,Incidence,Performance
.
Cascade Analysis: Geometrical and terminology. Blade force, Efficiencies,
Losses, Free end force,VortexBlades

Module-V

AxialFlowGasTurbines:Workdone.Velocitytriangleandefficiencies,Therm
odynamicflowanalysis,Degreeofreaction,Zweifelsrelation,Designcascadean
alysis,Soderberg,Hawthrone,Ainley,Correlations,Secondaryflow,Freevorte
x blade,Bladeanglesforvariabledegreeofreaction.

Actuatordisc, Theory, Stress in blades, Blade assembling, Material and


cooling of blades.

TEXTBOOKS:
1. PrinciplesofTurboMachines/DGShepherd/Macmillan
2. Turbines, Pumps,Compressors/Yahya/ McGrawHill

REFERENCEBOOKS:

3. ATreatiseonTurbomachines/G.GopalKrishnanandD.Prithviraj/SciTech
4. GasTurbineTheory/Saravanamuttoo/Pearson
5. TurboMachines/AValanArasu/VikasPublishingHousePvt.Ltd

Course Outcomes:

Course Outcomes: At the end of the course, the student will be able to:

CO1 Understand thermodynamics and kinematics behind turbomachines


CO2 Calculate different parameters for turbo machines
CO3 Design different parameters for turbo machines

CO4 Analyze different fluid equations.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 1
CO2 3 3 1 3 1
CO3 3 3 3 3 1
CO4 3 3 3 1

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech IV Year – II Sem L T P C
Subject Code: 21PE8ME53 3 0 0 3

Refrigeration and Air conditioning

Pre-requisite:Thermodynamics

Course Objectives:

 ToapplytheprinciplesofThermodynamics
 Toanalyzedifferenttypesofrefrigerationandair conditioning systems.
 Tounderstand thefunctionalityofthemajorcomponents

Module-I

Introduction to Refrigeration: - Necessity and applications – Unit of


refrigeration and C.O.P. –MechanicalRefrigeration – TypesofIdeal cycle
ofrefrigeration

Air Refrigeration:Bell Coleman cycle and Brayton Cycle, Open and


Dense air systems – Actual airrefrigeration system – Refrigeration needs of
Air crafts- Air systems – Application of Air Refrigeration,Justification–
Typesofsystems– Problems.

Module-II
Vapour compression refrigeration – working principle and essential components
of the plant – SimpleVapourcompressionrefrigerationcycle–COP–
RepresentationofcycleonT-Sandp-hcharts

effectof sub cooling and super heating – cycle analysis – Actual cycle
Influence of various parameters onsystemperformance – Useofp-hcharts–
Problems.

Module-III
SystemComponents:Compressors–Generalclassification–comparison–
AdvantagesandDisadvantages.Condensers–classification–
WorkingPrinciples.Evaporators–classification –
WorkingPrinciples.Expansiondevices–Types–WorkingPrinciples

Refrigerants–Desirableproperties – common refrigerants used –


Nomenclature – Ozone Depletion – Global Warming –Azeotropesand
Zeotropes.

Module-IV
VaporAbsorptionSystem–CalculationofmaxCOP–
descriptionandworkingofNH3–watersystem–Li–
Brsystem.PrincipleofoperationThreeFluidabsorptionsystem, salientfeatures..

SteamJetRefrigerationSystem–
WorkingPrincipleandBasicComponents
Principleandoperationof(i)Thermoelectricrefrigerator(ii)Vortex
tubeorHilschtube.

Module-V

Introduction to Air Conditioning: Psychometric Properties & Processes


– Sensible and latent heatloads – Characterization – Need for Ventilation,
Consideration of Infiltration – Load concepts of RSHF,ASHF,ESHFand
ADP.
Conceptofhumancomfortandeffectivetemperature–
ComfortAirconditioning–Industrialairconditioningand Requirements–
Airconditioning LoadCalculations.
AirConditioningsystems-
Classificationofequipment,cooling,heatinghumidificationanddehumidification,fi
lters,grillsand registers,deodorants,fansand blowers.
HeatPump–Heatsources––Applications.

TEXTBOOKS:
1. Refrigeration and Airconditioning/CPArora/McGrawHill
2. RefrigerationandAir-Conditioning/RCAora/PHI

REFERENCEBOOKS:

1. Principles of Refrigeration-Dossat/ Pearson


2. BasicRefrigerationandAir-Conditioning/Ananthanarayanan/
McGrawHill
Course Outcomes: At the end of the course, the student will be able to:

CO Differentiate between different types of refrigeration systems


1
CO Analyze refrigeration and air conditioning systems
2
CO ApplytheprinciplesofPsychometricstodesigntheairconditioningloadsfortheind
ustrial applications
3
CO Evaluate performance parameters.
4

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 3 1
CO2 3 3 2 3 1
CO3 3 3 3 1
CO4 3 3 3 1

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech IV Year – II Sem L T P C
Subject Code: 21PE8ME54 3 0 0 3

Fuel Cell Technology

Pre-requisite: Thermodynamics

Course Objectives:
1. To understand fuel cell fundamentals.
2. Analyse the performance of PEM fuel cell system
3. Demonstrate the operation of fuel cells
4. Apply the modelling techniques for fuel cell systems

Module 1:
Overview of Fuel Cells: Description of fuel cell, brief history, classification, working
principle, Fuel cell basic chemistry and thermodynamics of fuel cell and performance.

Fuel Cell Thermodynamics: Thermodynamic Potentials, Heat Potential of a Fuel:


Enthalpy of reaction, Reaction Enthalpies, Work Potential of a Fuel: Gibbs Free
Energy, Relationship between Gibbs Free Energy and Electrical Work, Computing
Reversible Voltages, Reversible Voltage Variation with Temperature, Reversible
Voltage Variation with pressure, Reversible Voltage Variation with concentration:
Nernst Equation, Fuel Cell Efficiency-Ideal and real fuel cell efficiency.

Module 2:
Fuel cell electrochemistry: electrode kinetics, types of voltage losses, polarization
curve, fuel cell efficiency, Tafel equation, exchange currents.

Fuel Cell Modeling: A Basic Fuel Cell Model, 1-D PEM Fuel Cell Model,

Module 3:
Fuels for Fuel Cells: Hydrogen, Hydrocarbon fuels, effect of impurities such as
CO, S and others, hydrogen generation and storage; limitations, recent advances.

Overview of fuel cell types: Phosphoric acid fuel cell (PAFC), Polymer electrolyte
membrane fuel cell (PEMFC), Alkaline fuel cell (AFC), Molten carbonate fuel cell
(MCFC), Solid-oxide fuel cell (SOFC) and other fuel cells.

Module 4
PEM Fuel cell components: Main PEM fuel cell components, materials, properties
and processes: membrane, electrode, gas diffusion layer, bi-polar plates, flow field
plate design, Fuel cell operating conditions: pressure, temperature, flow rates,
humidity.
Direct methanol fuel cell, active and passive DMFC, methanol cross over and
techniques to reduce, current collectors.

Module 5
Main components of solid-oxide fuel cells, Cell stack and designs, Electrode
polarization, testing of electrodes, cells and short stacks, Cell, stack and system
modelling.

Fuel processing: Direct and in-direct internal reforming, Reformation of


hydrocarbons by steam, CO2 and partial oxidation, Direct electro-catalytic
oxidation of hydrocarbons, carbon decomposition, Sulphur tolerance and removal ,
Using renewable fuels for SOFCs.

Text Books:

1. Fuel Cell Fundamentals, Ryan O′Hayre, Suk-Won Cha Whitney


Colella second edition,
2. Fuel Cell Systems Explained John Wiley & Sons, 2018.
Reference Books:
1. Fuel Cells and Their Applications, Karl Kordesch& Gunter Simader, VCH
Publishers, 2001
2. Fuel Cell Technology Hand Book, Hoogers G., , CRC Press, 2010
3. PEM Fuel Cells: Theory and Practice, Franno. Barbir, (2nd Ed.)
Elsevier/Academic Press, 2013.

Course Outcomes: At the end of the course, the student will be able to:
CO1 Describe the fuel cell fundamentals
CO2 Analyse the performance of PEM fuel cell system.
CO3 Demonstrate the operation of fuel cells.
CO4 Apply the modelling techniques for fuel cell systems.

CO-PO/PSO Mapping Chart


(3/2/1 indicates the strength of correlation)
3 – High; 2 – Medium; 1 –Low
Program
Course Program Outcomes (POs)
Specific
Outcome Outcomes*
s PS
PO PO PO PO PO PO PO PO PO PO PO PO PSO
(COs) O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 2 3 2 3 2 2 1
CO2 3 3 3 3 2 2 1
CO3 2 2 2 1 2 2 1
CO4 2 2 3 2 2 2 1

* If more PSOs are there in a particular branch, the required no of columns can be
added.

B. Tech IV Year–II Sem L T P C


Subject Code: 21PE8ME61 3 0 0 3

PRODUCTION AND OPERATIONS MANAGEMENT

Pre-requisite: Management Science & Production Technology, Machine Tools

Course Objectives:
1)Understand the execution of operations Management functions
2)Explain the aggregate planning and implant MRP or JIT
3)Analyze the jobs so as to complete them in minimum makespan time
4)Create the Network analysis
Module 1
Introduction: Operation Management – Definition – Objectives – Types of
production systems – historical development of operations management – Current
issues in operation management.
Product design – Requirements of good product design – product development –
approaches – concepts in product development – standardization – simplification –
Speed to market – Introduction to concurrent engineering.

Module 2
Value engineering – objective – types of values – function & cost – product life cycle-
steps in value engineering – methodology in value engineering – FAST Diagram –
Matrix Method.
Location – Facility location and layout – Factors considerations in Plant location-
Comparative Study of rural and urban sites – Methods of selection plant layout –
objective of good layout – Principles – Types of layout – line balancing.

Module 3
Aggregate Planning – definition – Different Strategies – Various models of Aggregate
Planning – Transportation and graphical models.
Advance inventory control systems push systems – Material Requirement –
Terminology – types of demands – inputs to MRP- MRP logic – Lot sizing methods –
benefits and drawbacks of MRP – Manufacturing Resources Planning (MRP –II), Pull
systems – Vs Push system – Just in time (JIT) philosophy Kanban System –
Calculation of number of Kanbans Requirements for implementation JIT – JIT
Production process – benefits of JIT

Module 4
Scheduling – Policies – Types of scheduling – Forward and Backward Scheduling –
Grant Charts

Flow shop Scheduling – n jobs and 2 machines, n jobs and 3 machines – job shop
Scheduling – 2 jobs and n machines – Line of Balance.

Module 5
Project Management – Programming Evaluation Review Techniques (PERT) – three
times estimation
critical path – probability of completion of project – critical path method – crashing of
simple nature. – Total Quality Management – ISO 9000 Series Standards – Six Sigma

Text Books:
1. Operations Management/ Chase/ TMH
2. Production and Operations Management/ S.N. Chary/ TMH
Reference Books:
12“Operations Management / E.S. Buffs/ Wiley
2. “Operations Management “Theory and Problems/Joseph G. Monks.
3. “Production Systems Management /James I. Riggs.
4. “Production and Operations Management /Panner Selvam/ PHI
5. “Production and Operations Analysis/ Nahima/ 6. Operations Management/
William J. Stevenson/ Mc Graw Hill

Course Outcomes:

1)Understand the execution of operations Management functions


2)Explain the aggregate planning and implant MRP or JIT
3)Describe the jobs so as to complete them in minimum makespan time
4)Analyze the Network analysis

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course Program Outcomes (POs)
Specific
Outcome Outcomes*
s PS
PO PO PO PO PO PO PO PO PO PO PO PO PSO
(COs) O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 3 2 2 2 2 2
CO2 3 2 2 2 2 2
CO3 3 2 2 2 2 2
CO4 3 2 2 2 2 2

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech IV Year–II Sem L T P C
Subject Code: 21PE8ME62 3 0 0 3

Tribology

Pre-requisites:Fluid mechanics, Design of machine members-II


Course Objectives:
The course content enables students to:

1. To expose the student to different types of bearings, bearing materials,


2. To understand friction characteristics and power losses in journal bearings.
3. To learn theory and concepts about different types of lubrication.

Module I

Study of various parameters:


Viscosity, flow of fluids, viscosity and its variation, absolute and kinematic viscosity,
temperature dependent variation, viscosity index, determination of viscosity, different
viscometers used. bearing.
Hydrostatic lubrication:
Hydrostatic step bearing, application to pivoted pad thrust bearing and other
applications, hydrostatic lifts, hydrostatic squeeze films and its application to journal

Module II

Hydrodynamic theory of lubrication:


Various theories of lubrication, petroffs equation, Reynold’s equation in two
dimensions -Effects of side leakage - Reynolds equation in three dimensions.
Friction in sliding bearing, hydro-dynamic theory applied to journal bearing,
minimum oil film thickness, oil whip and whirl anti -friction bearing.

Module III

Friction and power losses in journal bearings:


Calibration of friction loss, friction in concentric bearings,bearing modulus.
Sommer-field number:
Heat balance, practical considerations of journal bearing Design.

Module IV
Air lubricated bearing:
Advantages and disadvantages, application to Hydrodynamic journal bearings,
hydrodynamic thrust bearings. Hydrostatic thrust bearings.
Hydrostatic bearing Analysis including compressibility effect:
Study of current concepts of boundary friction and dry friction.
Module V
Types of bearing oil pads:
Hydrostatic bearing wick oiled bearings, oil rings, pressure feed bearing, partial
bearings -externally pressurized bearings.
Bearing materials:
General requirements of bearing materials, types of bearing materials

Text Books:

1. Fundamentals of Tribology" by B. Bhushan (3rd Edition, 2014, CRC Press)


2. Introduction to Tribology" by Bharat Bhushan (2nd Edition, 2013, John Wiley & Sons)
3. Tribology: Friction and Wear of Engineering Materials" by Ian Hutchings and Philip
Shipway (2nd Edition, 2017, Butterworth-Heinemann)

Reference Books:
1. Handbook of Lubrication and Tribology: Volume I - Application and Maintenance, Second
Edition" by George E. Totten and Hong Liang (2nd Edition, 2012, CRC Press)
2. Advanced Tribology: Proceedings of CIST2008 & ITS-IFToMM2008" edited by J.P.
Davim (1st Edition, 2008, Springer)
3. Tribology in Manufacturing Technology" by J. Paulo Davim (1st Edition, 2013, Springer)
Equivalent Mooc Courses if any:
https://nptel.ac.in/courses/112102015

Course Outcomes:
1. Analyse theHydrostatic bearing load conditions
2. Comparethe different types of bearings
3. Analyse the different types of material used for manufacturing of bearing
4. Design the Hydrodynamic journal bearings

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course Program Outcomes (POs) Specific
Outcome Outcomes*
s P P P P P
PO PO PO PO PO PO PO PSO PSO
(COs) O O O O O
1 3 5 6 8 9 11 1 2
2 4 7 10 12
CO1 3 3 1 3 2
CO2 3 3 1 2
CO3 3 2 1 2 3
CO4 2 3 1 3

B. Tech IV Year–II Sem L T P C


Subject Code: 21PE8ME63 3 0 0 3

TOTAL QUALITY MANAGEMENT

Pre-requisite: Management Science & Production Technology, Machine Tools

Course Objectives:
1)To understand the quality concepts and tools
2) To discuss about techniques relating to total quality management.
3)To understand the Principles and Practices of TQM
4) To understand the implementation of ISO 9000 AND Six sigma in a system

Module 1
Introduction: The concept of TQM, Quality and Business performance, attitude, and
involvement of top management, communication, culture and management systems.
Management of Process Quality: Definition of quality, Quality Control, a brief
history, Product Inspection vs. Process Control, Statistical Quality Control.
Management of Process Quality: Definition of quality, Quality Control, a brief
history, Product Inspection vs. Process Control, Statistical Quality Control, Control
Charts and Acceptance Sampling.

Module 2
Customer Focus and Satisfaction: Process vs. Customer, internal customer conflict,
quality focus, Customer Satisfaction, role of Marketing and Sales, Buyer – Supplier
relationships.
Bench Marking: Evolution of Bench Marking, meaning of bench marking, benefits of bench
marketing, the bench marking procedure.

Module 3
Organizing for TQM: The systems approach, organizing for quality implementation,
making the transition from a traditional to a TQM organization, Quality Circles, seven
Tools
Seven Tools of TQM: Stratification, check sheet, Scatter diagram, lshikawa diagram,
paneto diagram, Kepner &Tregoe Methodology.

Module 4
The Cost of Quality: Definition of the Cost of Quality, Quality Costs, Measuring Quality Costs,
use of Quality Cost information, Accounting Systems and Quality Management.
Use of Quality Cost information, Accounting Systems and Quality Management.

Module 5
ISO9000: Universal Standards of Quality: ISO around the world, The ISO9000 ANSI/ASQC Q-
90. Series Standards, benefits of ISO9000 certification, the third party audit.
Documentation ISO9000 and services, the cost of certification implementing the system.Six
sigma and applications of sixsigma.

Text Books:
1. Total Quality Management / Joel E. Ross/Taylor and Franscis Limited.
2. Total Quality Management/P. N. Mukherjee/PHI
Reference Books:
1. Beyond TQM / Robert L.Flood
2. Statistical Quality Control / E.L. Grant.
3. Total Quality Management:A Practical Approach/H. Lal
4. Quality Management/Kanishka Bedi/Oxford University Press/2011
5. Total Engineering Quality Management/Sunil Sharma/Macmillan
Course Outcomes:
1) Understand the fundamental principles of Total Quality Management.
2) Analyze the different quality approaches
3) Evaluate the different tools in Total Quality Management
4) Describe the importance and implementing of ISO9000 in the system

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Course Program Outcomes (POs) Specific
Outcome Outcomes*
s PS
PO PO PO PO PO PO PO PO PO PO PO PO PSO
(COs) O
1 2 3 4 5 6 7 8 9 10 11 12 2
1
CO1 3 2 1 2 2 2 2 2
CO2 3 2 2 1 2 2 2 2 2
CO3 3 2 2 1 2 2 2 2 2
CO4 3 2 2 1 2 2 2 2 2

* If more PSOs are there in a particular branch, required no of columns can be


added.
B. Tech IV Year–II Sem L T P C
Subject Code: 21PE8ME64 3 0 0 3

GREEN MANUFACTURING

Pre-requisites:Production Technology, Metallurgy and Material science, Metrology


and Machine Tools and Engineering Materials.
Course Objectives:
The course content enables students to:

 Acquire a broad understanding of sustainable manufacturing, green product and


process
 Understand the analytical tools, techniques in green manufacturing
 Understand the structures of sustainable manufacturing, environmental and
management practice

Module I

Introduction to Green Manufacturing


Why Green Manufacturing, Motivations and Barriers to Green Manufacturing,
Environmental Impact of Manufacturing, Strategies for Green Manufacturing
The Social, Business, and Policy Environment for Green Manufacturing
Introduction, The Social Environment—Present Atmosphere and Challenges for
Green Manufacturing, The Business Environment: Present Atmosphere and
Challenges, The Policy Environment—Present Atmosphere and Challenges for Green
Manufacturing.

Module II

Metrics for Green Manufacturing & Green Supply Chain


Introduction, Overview of Currently Used Metrics, Overview of LCA Methodologies,
Metrics Development Methodologies, Outlook and Research Needs
Green Supply Chain: Motivation and Introduction, Definition, Issues in Green Supply
Chains (GSC),Techniques/Methods of Green Supply Chain, Future of Green Supply
Chain.

Principles of Green Manufacturing


Introduction, Background, and Technology Wedges, Principles, Mapping Five
Principles to Other Methods and Solutions

Module III
Closed-Loop Production Systems
Life Cycle of Production Systems, Economic and Ecological Benefits of ClosedLoop
Systems, Machine Tools and Energy Consumption, LCA of Machine Tools, Process
Parameter Optimization, Dry Machining and Minimum Quantity Lubrication,
Remanufacturing, Reuse, Approaches for Sustainable Factory Design.
Semiconductor Manufacturing
Overview of Semiconductor Fabrication, Micro fabrication Processes, Facility
Systems, Green Manufacturing in the Semiconductor Industry: Concepts and
Challenges, Use-Phase Issues with Semiconductors, Example of Analysis of
Semiconductor Manufacturing.

Module IV
Environmental Implications of Nano-manufacturing
Introduction, Nano-manufacturing Technologies, Conventional Environmental
Impactof Nano-manufacturing, Unconventional Environmental Impactsof Nano-
manufacturing, Life Cycle Assessment (LCA) of Nanotechnologies.

Green Manufacturing Through Clean Energy Supply


Introduction, Clean Energy Technologies, Application Potential of Clean Energy
Supplying Green Manufacturing.

Module V
Packaging and the Supply Chain: A Look at Transportation
Introduction, Background, Recommended Method to Determine Opportunitiesfor
Improved Pallet Utilization, Discussion
Enabling Technologies for Assuring Green Manufacturing
Motivation, Process Monitoring System, Applying Sensor Flows in Decision
Making:Automated Monitoring, Case Study
Concluding Remarks and Observations about the Future
Introduction, Evolution of Manufacturing, Leveraging Manufacturing, Energy of
Labor.

Text Books:
1.Ronald G. Askin and Jeffrey B. Goldberg, “Design and Analysis of Lean Production
Systems”, John Wiley and Sons, 2003.
2.Stephen Doven, “Environment and Sustainability Policy : Creation, implementation,
Evaluation”, The Federation Press, 2005

3.“Green Co Case Study Booklet”, CII – Sohrabji Godrej Green Business Centre,
2015

Reference Books:

1.Clive George, Collin.C, Kirkpolarice.H, “Impact Assessment and sustainable


development”, Edward Elgar Publishing 2007.

2.“Green Manufacturing: Case Studies in Lean and Sustainability, Association for


Manufacturing Excellence”, CRC press,2007.

3.Chaigier N.A. “Energy Consumption and Environment”, McGraw Hill, 2007.

4.Hamies, “Energy Auditing and Conservation, Methods Measurements, management


and Case Study”, Hemisphere, Washington, 1980.

5.Bhide A.D., Sundaresan B.B., “Solid Waste Management – Collection Processing


and Disposal”, Mudrashilpa offset printers, Nagpur, 2001

Equivalent Mooc Courses if any:


https://www.classcentral.com/course/swayam-advanced-green-manufacturing-
systems-12999
https://nptel.ac.in/courses/112104225
https://archive.nptel.ac.in/courses/112/104/112104225/
https://in.coursera.org/courses?query=sustainability
https://www.careers360.com/university/indian-institute-of-technology-kanpur/
sustainability-through-green-manufacturing-systems-applied-approach-certification-
course

Course Outcomes:
1Understand the basic design concepts, methods, tools, the key technologies and the
operation of sustainable green manufacturing.
2Apply the principles, techniques and methods to customize the learned generic
concepts to meet the needs of a particular industry/enterprise.
3. Identify the strategies for the purpose of satisfying a set of given sustainable green
manufacturing requirements.
4. Design the rules and processes to meet the market need and the green
manufacturing requirements by selecting and evaluating suitable technical,
managerial / project management and supply chain management scheme.

CO-PO/PSO Mapping Chart


(3/2/1 indicates strength of correlation)
3 – High; 2 – Medium; 1 - Low
Program
Specific
Course Program Outcomes (POs)
Outcomes
Outcome
*
s
P P P P P P P P P P P P PS PS
(COs)
O O O O O O O O O O O O O O
1 2 3 4 5 6 7 8 9 10 11 12 1 2
CO1 3 3 2 3
CO2 3 3 3
CO3 3 3 3 2
CO4 3 3 2

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