Meet the Needs of the SMT Age

Please read this user manual carefully before running the machine.
V3.03

RS Series
Hot Air Reflow Oven

User Manual

Address: 52 Ubi Avenue 3, Frontier #02-38 Singapore 408867

, Tel: +65 6547 5450 Fax: +65 6547 5451
Email: [email protected] www.jt-universal.biz

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 CAUTIONS
1．Installation
 Please keep it in the clean environment before running this machine ;
 Please avoid to storage or run this machine under the high temperature and wet environment.
 Please don’t install the machine near by the place which has the electromagnetic disturbance.
 The inlet and outlet of reflow oven are unable to face to the fans and air conditioner or the
window of wind directly while installing.
2． Maintenance
 Add the lubricating oil or grease in the specified parts of the transmission parts regularly；
 Keep the machine clean regularly according to the maintenance manual for regular check,maintenance
and clean.
 Please check the cooling fans regularly to ensure that it works well in long terms, because the normal
cooling will ensure that the blower motors and electrical components in the cabinet can work in good
conditions without failure.
 This ovens are equipped with two forced exhausts in both end, the exhausted gas must be flowed
smoothly so that the waste gas can be exhausted out and the chambers of oven can keep normal working
temp..
 When cleaning the oven and surrounding environment, firstly you must confirm the device has stopped
completely .Please wear the high temp. resistant gloves, mask, cap and the protective glasses to do the
maintenance job after confirm the inside temp. of oven was dropped below the safety temp. (30℃)
 It is forbidden to modify the operation or supporting files in the computer without permission and this
computer is only use for this oven.

Notes：Any flammables、explosive、high volatile substance (i.e., alcohol、thinner、benzene、

hydrogen、methane、oil )exist in the oven may cause an explosion after be heated and may result in
personal and/or property serious damage. So if it is necessary to use such organic solvents while
maintenance or cleaning, be sure these solvents vaporize completely before start the equipment and
also prevent these gas exhaust into the surrounding area, so proper ventilation in the working area
must be maintained to keep solvents content in the air at safe levels.
It is strongly recommended that customers should choose no flash point, non-flammables, safety and
green solvents for equipment maintenance or cleaning, and strictly in accordance with operating
procedures when perform this work！!

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1. Evaporator
After cleaning flux on the evaporator of cooling zone, it
is needed to dry in the cool air and ensure hazardous
substance has been exhausted absolutely while re-
installing on the equipment.

2. Exhaust Box
After cleaning the inner wall of ventilation box and flux on
the filter, the ventilation box should be open for a long
time to ensure hazardous substance has been exhausted
absolutely while the machine is in operation.

3. Cooling zone
After cleaning the impurities within chamber of cooling
zone and flux on the rectifier board, the chamber should
be open for a long time to ensure hazardous substance has
been exhausted absolutely while the machine is in
operation.

4. Recycling Bins
Flux is easy to remain on the wall of recycling bin, so
evaporator and filter are need to be clean regularly,
after cleaning, the bin must be opened for a long
time to ensure hazardous substance has been
exhausted absolutely while the machine is in
operation.

6. Filter Mesh
Flux is easy to remain on the filter mesh, after cleaning, it is
needed to dry out in the cool air and ensure hazardous
substance has been exhausted absolutely then the filter can
be installed back to the equipment.

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3． Safety attention

 Please study carefully this user manual before operating;

 No fire, flaming & smoking in the working area of this equipment.
 Don’t put other parts or tools which are not related to this equipment into this equipment.
 Only the qualified or trained technician can operate this equipment.
 Any parts of the machine cannot be changed or retrofitted by users without permission.
 The power must be switched off and the oven temp. must be in room temp. ,then you can start to do
maintenance or repairing job, otherwise, it will be dangerous and easy to cause damage..
 Overalls, Hi-temp Glove, Respirator and Protective Glasses must be put on , no neckties & necklace as well
as the cuffs of working clothes must be closed when making machine maintenance.
 No any solvent or liquid to put into the Heating Chamber until the oven cooled down to room ambient.
 Ensure the solvent or liquid are exhausted thoroughly before close the ovens to heat-up.
 Shut down the main power and disconnect the connector between the Uninterrupted Power Supply (UPS)
while stop using this machine for a long time. When using again, reconnect the connector between the
Uninterrupted Power Supply (UPS) and power on the machine.
 Safety labels located on the related operating positions have a detailed description in Safety Cautions,
please read it carefully.
 Keep this manual properly and follow it when operating.
 Safety Cautions LABELS are as follows:

Don’t touch any hot surfaces that

may cause empyrosis.

Please wear protective gloves while

doing operation.

Disconnect the equipment from the

power source before performing any

maintenance or repair.

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 Keep hands and fingers away from

any moving mechanisms that could

cause injuries.

Be careful the risk of getting trapper that

could cause injury.

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6
 TABLE OF CONTENTS
1. Brief Description …………………………………………………………………………………………. 9

1.1 Main features ……………………………………………………………………………………………. 9

2. Machine Parts Introduction………………………………………………………………………….. 10

2.1 Model Explanation……………………………………………………………………………………… 10

2.2 External Drawing………………………………………………………………………………………… 13

2.3 Specification Table………………………………………………………………………………………. 15

3. Machine installation……………………………………………………………………………........... 16

3. 1 Unpacking…………………………………………………………………………………………………. 16

3. 2 Basic Environment………………………………………………………………………………………. 16

3. 3 Leveling the Machine………………………………………………………………………………….. 16

3. 4 Power connection ……………………………………………………………………………………… 17

4. Machine Pilot Run………………………………………………………………………………………. 17

4.1 Preparation work……………………………………………………………………………………….. 17

4. 2 Machine Pilot Run……….…………………………………………………………………………..... 18

4.3 Operation Panels………………………………………………………………………………………. 18

4.4 Start Up…………………………………………………………………………………………………… 19

5. Software………………………………………………………………………………………………….. 20

5. 1 Operation System Installation ………………………………………………………………………… 20

5. 2 Operating Procedure…………………………………………………………………………………. 21

5. 3 Working Modes .....………………………………………………………………………………..... 34

5.4 Operation Precaution.............................................................................................. 36

6. Transporting Machine and storage………………………………………………………………. 37

6. 1 Basic Environment……………………………………………………………………………………. 37

6. 2 Machine Transportation……………………………………………………………………………… 37

6. 3 Machine Storage…………………………………………………………………………………. …. 37

7. Maintenance………………………………………………………………………………………......... 38

7. 1 Maintenance…………………………………………………………………………………………….. 38

7. 2 Maintenance Guide……………………………………………………………………………………. 39

7. 3 Troubleshooting ...............................……………………………………………………………. 43

7. 4 Control software alarm analysis and solution………………………………………………… 45

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8. Other Precautions…………………………………………………………………………………....... 46

9. Appendix…………………………………………………………………………………………………… 46

9. 1 Electrical Diagram …… ……………………………………………………………………………… 46

9. 2 List of electrical components … ……………………………………………………………………. 70

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 1. Brief Description
RS series of Reflow Oven is full forced hot air convection design, which is special for the soldering of the
surface-mount components and PCB. The machine adopted with PLC and closed loop temperature control to
to each heating zones. Friendly users interface and productive software functions allowed the users operate
the machine easily. This oven includes the preheating zones, soldering zones and cooling zones.
The individual heating zones with PID temperature control get high accuracy of temp. control.
This oven is designed with unique air management system to ensure uniform heating , smaller delta T and
stable heating process..

1.1 Main features ：

 Unique heating and cooling zones design can greatly improve thermal efficiency and temperature uniformity.
Therefore it can come up to the high-performance lead-free hot air reflow requirements completely and has
the high precision control for the soldering process.
 The flux can be collected efficiently through flux gas forced suction and its circulation in the cooling zone. This
can keep the chamber clean and reduce the times of maintenance.
 PLC+ Modularization controller assure the processing reliability & stability.
 Dual thermocouple to monitor the process temperature and form the dual security control system can switch
off heating power automatically when the system is abnormal.
 WINDOWS-7 operation system, two language edition can be switched on line (Chinese, English).
 Operational report can be formed by Control program automatically which is easy for ISO9000 management;
 The oven hoods can be wholly opened by two electric struts, it is safe and easy to clean the chambers.
 Under the control of the computer, it is automatic to lubricate the conveyor chain when required.
 Standard motorized conveyors width adjustment (option with automatic conveyor width adjustment)..
 Built-in UPS provide the machine still has a normal running while power off unexpected, otherwise, the machine
and PCB may be damaged on that condition.
 With the functions of PCB auto-count and audio &light alarm.
 Intelligent Diagnosis System has the functions of Trouble Remind, Alarming, List-out, Reporting and Saving.

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 2. Machine Parts Introduction
This machine is consisted of the control system,preheating system ,cooling system ,conveyor system and exhaust
system.

2.1 Model Explanation

2.2 Parts Of Machine

1. Conveyor system
（1）Chains

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 (2) Mesh belt

3）Transmission Devices

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(4)Rail adjustment Devices

Entrance adjustment screw rod Exit adjustment screw rod

2. Heating system

The Bottom Chambers The Top Chambers

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3. Cooling system

4. Control system

Electric control panel

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2.3 External Drawing for RS-800e air oven without Water Chiller

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 2.4 Specifications Table

Model RS-600e RS-600e-N RS-800e RS-800e-N

Preheating system

Heating Number Upper 6/ down 6 Upper 6/ down 6 Upper 8 / down 8 Upper 8 / down 8

Heating length 2330mm 2330mm 3121mm 3121mm

Cooler zones 1 2

Exhaust air rate 10m3/min×2

Conveyor system

PCB Max.width 460mm (Option: 610mm)

Width adjustments 400mm

50~460mm

Conveyor direction L→R (OPTION: R→L )

Conveyor rail fixed Front Rails

Conveyor heights 900±20mm (Option: 950+/-30mm)

Conveyor Type Chain +stainless mesh（Option: Chain+central support system）

Components Top/ bottoms clearance of PCB is 25mm

clearance speed
Conveyor 300～2000mm/Min

Control system

Power supply 3φ 380V 50/60HZ (Option: 3φ220V 50/60HZ )

Total power 42KW 45KW 64KW 67 KW

Startup power 26KW 28KW 32KW 34KW

Power consumption Approx.8KW Approx.:10KW Approx.:10KW Approx.12KW

Warming time Approx. 22min Approx. 28min

Temperature range Room temperature ～300℃

Temperature control PID+SSR

Temperature control ±1℃

precision
Temperature ±1.5℃

Deviation
Data on PCB
storage Process data and status storage ( 80GB)

Abnormal alarm Abnormal temperature ( Extra-high/Extra-Low temp.)

Board Dropped Tower light : 掉板报警

yellow – warming ；green －normal ；red －abnormal

Alarm
General

Dimention 3670X1353X1490 3670X1353X1490 5310X1353X1490 5310X1353X1490

(LxWxH)mm
Height Approx.1600kg Approx.1700kg Approx.1850kg Approx.1950kg

Color Computer grey

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 3. Machine installation

3.1 Unpacking
The machine is normally wrapped with plastic or encased within a wooden crate or vacuum-sealed (shipping necessary).
Upon receipt it must be checked to ensure that no damage has occurred in transit. If the packing shows signs of bad
damage and when the crate is opened and the machine appears to be damaged, please contact the shipper directly.
When opening the crate, remove the top section of the crate first, the shorter end panels next and the longer side
section last. Cut open and remove the barrier bag and plastic wrapping material.

Before lifting or moving the machine, the fixed screws which are used to transport brackets located at the each end the
skid should be unbolted and removed.

Notice: The RS series of the machine is a piece of large industrial equipment. Only qualified fork lift operators or
riggers can unpack, move, and position the machine. Extreme caution should be taken at all the time while lifting
and position the machine.

There are the hot air reflow, PC, LCD Monitor and others which are shown as follows:
（a）One additional tool box (contains “一” screwdriver, ”十” screwdriver, a wrench & a L-screw);
（b）One <USER MANUAL>;
（c）A set of RS SERIES operation software (software copy which provided by JTU.)
After unpacking, please check whether there were any apparent damages in each components at first, then inspect the
condition of heating system and make sure the conveyor chain is normal (including verify the chain can be conveyed in
rail smoothly),at last examine whether the width adjustable chain at the front of machine would fall off or not.

3.2 Basic Environment

Ambient operating Temperature: the equipment should be operated in an ambient temperature rang of +5°C to
+40°C, no matter there is no load or full load;
Relative Humidity: The relative humidity of the environment should be within 20～95％, when the equipment operating;
Transportation and storage: The equipments is designed to withstand transportation and Storage temperatures within
the range of -25℃to +55℃, and can’t bear more than +65℃ over 24 hours. Suitable means are provided to prevent
damage from moisture, vibration, stress and mechanical shock during transport.

3.3 Leveling the Machine

Once the machine is moved to the designed location, butt joint with buffer connection equipment first (if necessary),
then level the machine.
The machine is fitted with 10 adjustable feet to level the machine and adjust the transmission height (turn clockwise or
counter-clock to raise or lower the machine), see below figure. Use the industry oil or alcohol spirit level to test the level,
put the spirit level in the middle of conveyor rail, and then turn the ten leveling feet to level the machine. At last, all the
feet should be locked with the locknut.

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3.4 Power connection
After installation, please connect to the power source according to power requirement. The main power entrance has
three indicators light on the behind of the door, and the door plank nameplates and labels marked as the machine's total
power requirements.
Warning：Before connecting to the power cable, please must check the power voltage with digital multimeter.
Make sure the power supply is 380V, 3 phase 4 wires and the grounded is ok . Only the qualified and trained person
can be allowed to do the connection.

Warning：In order to protect the computer system and electrical system safety, please make sure the main power is
on the “OFF” state before connection.

4.Machine Pilot Run

4.1 Preparation
Before Commissioning, there are some preparation works to do:
1) Verify the supply power is 3 Phase 4 Wire;
2) Verify all the powers are connected to the machine well;
3) Verify the machine is grounded well;
4) Examine if hot air motor is running normally;
5) Verify the transmission mesh belt has no derail in the transport;
6) Verify the lubrication for each roller bearing block is well;
7) Examine if the emergency buttons at the both ends of machine are spring up;
8) Examine if UPS is working normally;
9) Be sure that exhaust ducting of inlet or outlet of the machine connected well to the ripple flexible pipe of the factory
mill;
10) Check if all the electric wires on each connector socket in the electric control box are in good connection;
11) Assure the conveyor chains don’t fall off from the rail slot in chamber and transmit normally, no extrusion, locked
phenomenon, chain and chain wheel occluded all right;
12) Assure the connective cables of computer, electric control box connect with socket properly;
13) Assure connective cables of components in the computer and electric control box contacted properly (Not loosen);
14) Check if the power supply switch on the operation panel is on the state of “OFF”;
15) Assure that all supporting file and operating systems are installed completely in computer.
16) Checking every part to make sure no other foreign materials in the machine.

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 4.2 Machine Pilot Run

01. Turn on the main power brake firstly；

02. Please rotate the power switch to “ON” state and make sure the monitor is power on.
03. Open the oven cover by rotating the “OPEN” button
04. Reference to indicator diagram of the machine to dismantle the guide rail fixed pieces.
05.Check whether all parts of the cooling fan is on power or normal running；
06. Please rotate the rail-width adjustment switch on the state of “OUT(wider))”or “IN(narrow)”, Check the adjustment
is normal between the max.width and min. width and make sure the guide rail control limit switch is valid.
07. Please adjust the rail width into the same width with PCB conveyor and check the conveying smoothly
08. For the other commission, please read the “5.0 Machine usage “carefully .

4.3 Operating panels

WIDTH ADJUSTMENT:
For the non- self-locking on the left, rotating it to “NARROW” to make the narrow width, if rotating it to “WIDE”, it
means rail adjustment is on wider. Ordinary state is “OFF”.

NOTE: Fast speed can be used at the beginning of adjustment, when the conveyor width is close to PCB width, using low
speed accurately adjustment as far as possible.
If the machine is equipped with a dual conveyor system, turn the slide switch to EDGE-I to regulate the width nearby
operation panel; if you turn the switch to EDGE-II, the width nearby rear of the machine will be regulated.
Cover lifting：
Rotating the switch to the “open” position, the cover of the heating zone will be lifted. On the contrary, rotating the
switch to the “close” position, the cover of the heating zone will be descended. The right control key switch in the second
square frame is provided to open or close the cooling zone oven cover. The adjustment method is the same as the left
control key switch. Please remove the conveyor fixed components when open the oven cover before operate the
machine. The machine is fitted with limit protection switch to prevent the covers from over lifting or down.
NOTE: Must ensure that no body contact between upper and lower the machine body to prevent somebody being
crushed or burnt when you are going to lift the cover or close machine.
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POWER ：
Power switch is self-locking, and rotating it to “ ON” to start power on. “OFF” means closed.
START ：
Button for with lamp self-locking button, each time all needs to press a boot, the light said it had started RESET：
Button for with lamp self-locking button, if the machine was on malfunction alarm, please press to reset the fault.
NOTE:
This machine is equipped with limit- protection switch to ensure the rail adjustment and cover lifting is normal. On the
limit position only reverse action effectively. Be carefully when operating, if any abnormal, please press the emergency
bottom.
4.4 START UP
Please make sure the emergency bottom working normal before power on. After power on, then Computer boot
directly to Windows operation screen, press the "start button" to start the machine.

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 5. Software
5.1 Operation system installation
Before delivery, the master with the control system has been
installed. The system requires resolution of 1280 * 1024, as a
result of accidental damage to the system, the need to re-install
when you press the following steps: (see next page)
The company provides the RS series software CD into your
computer's CD-ROM drive reflow, run the "setup.exe" file.
System will begin to install the software, appears as right of the
screen, while copies of the required system files.

You can change the installation directory if you choose

“Change” as shown the right figure, it is recommended that
you’d better adopt the system default installation
directory.Press “Next” icon then enter into the next step, see
the right figure.

The installation window which indicates the progress of file

copying will be displayed as shown right figure

The system will be renewed after copying, and then the finished
installation window will be displayed as shown right figure.

5.2 Operating procedure

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Operation system start up
Please turn the OFF/ON knob to ON position in the control panel of oven, then power on the computer, the oven
will run and enter into main screen.
5.2.1 Software for operating
Click “RS Reflow Operation System” icon on the desktop, there is a “Login” button in the right top of screen, which
needs user to input name and password, otherwise, you can’t enter system.
Type “user” for user name, “123” for password, then Click “OK”.

The password entering screen as right figure

Input the correct user name and password, click

"ok" ,will display as pictured operating mode. In
the picture like the picture on the right, the
progress bar at the top of the numerical value is
the actual value of the heating area, in the edit
mode is the value of a system simulation. The
progress bar at the bottom of the parameters is for
the setting value of different heating zones.

The main RS operation system will real time display the current oven status: Waiting,Heating,stable temp.,temp.
decreasing and alarm.
Current working mode
Current actual & setting temperature in every zone
Current actual & setting conveyor speed
Current actual & setting conveyor width
Today’s produced Nos./ total quantity
Current setting frequency & working status of blowers
Current working status of oxygen analyzer & Oxygen ppm (if it is N2 Oven)
Current control button status

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 User may carry on the production control per the current information in the main operation screen.

5.2.2 Toolbar and Menu bar

These are the tool and menu bar for the system

Explanation:
Para. Setting - parameter setting. When click this icon, you will enter the system which allow you to
make the all setting on the oven, for example: temperature setting, conveyor speed....
Running Para. - current operation parameters. When click this icon, you will enter and see the current
operating parameters but it cannot be changed.
System Setting.- when click and enter into this setting menu, you can act high level setting for the oven.
Usually, the operator is not allow to enter this menu, only service engineer and senior
engineer can access this system to make calibration & setting job.
Auto timer - power on/off the oven automatically. Software only. When click this icon, you can enter
the setting menu to make the time setting for power on/off the oven per your need.
User - user class and password setting. You can set different user to authorize different using
power.
Log - the all event occurred in this oven will be recorded into this log. You can check it per date.
Alarm - You can click this icon to see the all alarm details and acknowledge or clear it.

Explanation:
There are 6 buttons in the right side of main screen (as right fig.) ,
Start: start up the oven.
Conveyor 1: If your oven is single conveyor, it will only display one conveyor button.
Conveyor 2: If your oven is dual lane conveyor, it will display two conveyor button
Blower : click this button to open all blowers if the top & bottom blowers are controlled by
one inverter.
Bottom Blower: after click the button “Blower”, you also need to click “Bottom blower”
because the top and bottom blowers in RS series are individually
controlled by two different inverters.
Heating: Click this button to heat up every zones by order.

Other function buttons:

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PCB In Nos. - it mean the quantity of PCB moved into oven.
PCB Out Nos. - it mean the quantity of PCB moved out from oven.
Clear - clear the nos. In the counter if you need, the PCB counter number will become zero. The counter will start
to count .
Lubrication - click this button to enter into the manual setting mode of conveyor chain lubrication. The dialog
box will be displayed as below:

After you set the time of lubrication, the lubrication timer will display as follows as well as start to count the lubrication
time. You may click the “STOP” if you want to stop the lubrication.

5.2.2.1 Log into

When you press the icon of RS Series operation system , then main screen of operation will show up.
A small “key” icon with “Login” is in the top right of main operation screen, click it to enter. New dialog box
will jump out as follows

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 The user name is “user” and the password is “123”

5.2.3 Parameter Setting & Recipe file Management :

Click “Para.Setting” in menu bar, it will appear a new window as below menu:

It includes all functions you need to make production. For example, create new recipes, modify, delete or copy the
recipes even you can import the recipes from other disks you already saved. You can very easy to choose the recipes
then loading it into the operation system to carry on , just click the icons in the left side of menu.
After open and modify the recipes, you can click “SAVE” to save the setting as below menu, you may click “CANCEL”
if you don’t need it.

5.2.3.1 Create New Recipes

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After click the “New”, the above dialog box will jump out. The new recipe name must be different from the existing name.
The description in Note column is reference items. Then click OK to create a new recipe.
5.2.3.2 Open the Recipe
Selected the recipe you need then click “OPEN”, the all parameters you set before will display.
5.2.3.3 Edit the Recipe
Please select the recipe file name in the right column then click the “MODIFY, the below dialog box will display. You may
modify the remark description or rename the recipe but the new recipe name must be different from existing recipe
names.

5.2.3.4 Copy the Recipe

Please select the recipe file name you want to copy, click it to display below dialog box, then it will become a new
recipe file, this new recipe name must be different from the existing file name.

5.2.3.5 Delete the Recipe

Just select the recipe file name you want to delete in the right column, then click ‘Delete”, the recipe will be deleted.
Please be careful to handle this item, the deleted recipe files cannot be resumed once deleted.
5.2.3.6 Import the Recipe
Click the “Import” button, the system will jump out the below dialog box. You need to select the file and click the file
folder that you want to import, click “YES” to import the file. When facing the same recipe, you may choose to cover
the old recipes or not. If not, it won’t import the same name recipes.

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5.2.3.7 Loading the Recipe
When confirm to use the recipe for carrying on the production, you may select it in the right column.
Then click “Download” button, the below dialog box will jump out, you just click “YES” to load the recipe.

5.2.4 Running Parameters

Click “Running Para.” in the top tool bar, the current setting parameters will display as the below chart. You may change
the setting temperature in every zones, conveyor width,blower frequency,conveyor speed and oxygen concentration..etc,
then you need to press the “Apply” to carry on the parameters you modified.

Caution: Please don’t operate this if you are professional or well-trained person, it might cause any damage
or troubleshooting by human factor.

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5.2.4.1 Temp.zone setting

The setting range for each zones are lowest Temp. - Highest Temp., the system will set it as lowest temp. while the
setting temperature are over the setting range. The setting range for temperature deviation alarm is 2℃—20℃,
The highest temperature limit is —350℃,the lowest temperature limit is 100℃. In this setting window, you may set
the highest and lowest temperature as well as the top limit of over-temp.alarm. Click the parameters you need to modify
then input the value by keyboard, it will be changed and saved after press “Apply” button.
5.2.4.2 Conveyor Parameters Setting

The conveyor speed setting range is from 300 - 2000mm/min., the conveyor width setting range
is from 50 mm to the maximum width ( in case if selected the option of Auto conveyor width
adjustment), standard conveyor width adjustment is motorized.
5.2.4.3 Blower Setting

Standard air oven just design the rotating speed adjustment of all blowers in topside or
bottom side. The blower setting range is from 20Hz to 50 Hz.
5.2.4.4 Oxygen concentration Alarm Setting

The oxygen concentration extra high alarm value is 5000ppm, extra low alarm value is 100ppm.
The oxygen concentration setting range is 100ppm to 5000ppm. The Nitrogen close time while no PCB in oven
is 1 - 60min.
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5.2.5 System Setting:
Click the “System Setting” in the top tool bar, then directly enter the system setting dialog box.
The system setting includes three items: system, conveyor and others.(This system setting window must be
set or operated by well-trained person or professional engineers, otherwise, HT is free duty if any damage or
consequence caused.
ONLY the well-trained operators or professional engineers can make the modification and setting..etc,
The equipment type, zone numbers, units, control mode and language..etc.
Normally, the all parameters are already set up by factory and it don’t need to change unless it made mistake.

5.2.5.1 System Setting

1. Equipment type:
Equipment series: RS
Zone Number: 6, 8, 10 and 12, Additional items: Air, Cooler or Cooler +Nitrogen (three type)

2. Units: the unit is the displayed units for control the temperature、speed and length.
Temperature unit: Celsius or Fahrenheit degree is available for selection.
Value unit: round number or decimal number is available.
Length unit: meter、cm、mm、inch or feet is available for selection.
Speed unit: m/min.、cm/min.、mm/min.、inch/min. Or feet /min.
3. Control Mode: you might choose the manual or auto to decide the control button is controlled
manually or automatically.

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4. Language: Only Chinese and English is available.
5. O2 PPM control: set the communication port of oxygen analyzer. The O2 PPM control mode can choose
the economic or normal mode, the setting of Nitrogen close time is 1 - 60 min.

5.2.5.2 Conveyor setting

User can set the conveyor mode, conveyor speed alarm enable or disable, speed alarm value, chain lubrication mode
and the signal of this oven request for PCB from upstream machines...etc.

1、Conveyor Mode: Chain、Chain/CBS、Mesh Belt、Chain/Mesh Belt (four types),user need to set by

the real equipment type.
2、Conveyor Direction：Left to Right and Right to Left，the main screen display will change the
direction as you chosen, please choose it by the real equipment type.
3、Conveyor Speed Alarm：user can select enable or disable this function. Alarm value setting range is 2 -20cm.
4、Auto Lubrication: the lubrication mode includes fine, standard and economic. Lasting time is 1 - 60 min., the
interval period setting range is 1 -60 second.
5、Board Jammed alarm：Please select disable this function because the standard machine don’t equip the hardware
to carry on this function. Unless your oven requested and installed the hardware.
6、In Line function：user can choose enable or disable this function. Click Enable then the function will be enable,
Click disable to disable In line mode
The rail 1 request for the PCB interval time range is 3—100 second.
The rail 2 request for the PCB interval time range is 3—100 second.(only for dual lane)
5.2.5.3 Others
User can set the safety value of cooling system、blower speed、CBS、Board drop and the on/off
For the bottom blowers.. etc
1、Rails width adjustment
The standard machine only equipped with motorized, the auto rails width adjustment is option.
31
 The auto rails width adjustment and rail width adjustment coefficient won’t display when you choose the
motorized, the rail width setting value won’t show as well.
Conveyor type: choose Single Rail if only one lane, choose dual lane in same speed if the oven is dual lane in same
conveyor speed; choose dual lane in different speed if the oven is dual lane in different conveyor
speed control.

Rail width display: when rail width adjustment is auto mode, click “Rail width display”,
the conveyor actual width will be displaying in the main screen.
Open/close Loop control: click the function to enable or disable the function, normally,
please choose close loop control.
The conveyor speed adjustment coefficient setting range: 50—20000.
The conveyor speed measurement coefficient setting range: 50—20000.
(When your oven is dual lane and selected dual lane, it will have No.1 &2 rails)
The conveyor width adjustment coefficient setting range: 50—20000.
The conveyor width measurement coefficient setting range: 50—20000.
The conveyor max. Width setting range: 50—610

2、Board Drop Alarm

User can choose to enable or disable this function. The board drop won’t alarm if choose the
disable. The setting distance from PCB entrance to exit is 1000 - 8000mm. The setting limit of
PCB entrance numbers: 100 pcs.
3、Bottom Blower (ON/OFF): the blower ON/OFF control is manual if selected it, it is auto control
if not selected. User is unable to control the ON/OFF the bottom blower in the auto control
mode, the bottom blower will open automatically.
4、Cooling system：it is the safety value of cooling system, user can set the highest temperature
in cooling zone, the setting range is 90—130℃。
5、Option:
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 Pop Alarm Dialog：the alarm dialog will pop out while alarming. the alarm shall not pop out
if don’t select this item.
Alarm for oven hood: it will alarm if the oven hood is abnormal after select this item. Otherwise,
no any alarm whatever oven hood is not close...etc
Blower speed control in cooling zone: to set if the blower speed in cooling zone is adjustable.

After finished the above setting,click in the top right corner of dialog box, the new small

Dialog box will pop as below, click “YES”to save the set parameters if everything is correct.

5.2.6 Auto Timer

Click the “Auto Timer” in the top tool bar, the auto timer setting dialog box will display as below:

User may set the starting & shut down time from Monday to Sunday per your need.
5.2.6.1 PLC Time calibration
User may select to enable or disable the PLC time calibration. Just press “PLC Time Stting”
button to calibrate the time after enable this function.
5.2.6.2 Startup/Shutdown time setting
Selecting the date you need to start up or shut down,then enter the hour and min.，click“SAVE”to finish the
setting. When oven reached the shut down time, it will enter into 30 min. cool down then power off the oven.

5.2.7 User Management

Click the “User” in the top tool bars to enter the user management dialog column.
This function can set the user access permission, add new user, delete or change user and password.
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 User class includes: admin.(senior),user (engineer) and operator. The higher level user can control the lower level
user. Administrator can operate all items user and operator have.User can operate all items operator has but
operator cannot access the function of other users.

5.2.7.1 Create New User

Click “New User”to create a new user, the dialog box will display as below:

Please input the new user name ,password and description, but the new user name cannot be same as the existing
user name, then the new user will be created after click “Save”.
5.2.7.2 Delete User
Click the “Delete user” in the right of dialog box, the new small dialog will pop as below, just confirm to click “Yes”,
the user will be deleted.

5.2.7.3 Change Password

Click the “Change Password” in the right of dialog box, input the correct old password and input the new

34
 password in two times, then click the “OK” to save the new password already.
5.2.7.4 Find Password
Just click the “View Password” in the right side of dialog box, the password dialog will display as below:

5.2.7.4 User Authority Modification

Please choose the user type in the left side of dialog box, after selected or deleted the access authority you need to
modify, then click “Save Permission” and “OK” to save and finish your modification.

5.2.8 Log
Click the “LOG” in the top tool bars of main operation screen, the LOG record dialog box will come out. User can
check the log in every day and know what happen on oven, you may click “Browse” to know the details of log.

5.2.9 Alarm
Click the “ALARM” in the top tool bars of main operation interface to open the alarm details as below picture:

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 Explanation for the function buttons:
“Clear Alarm” - clear up all alarm information in the alarm column.
“Cancel Alarm” - cancel the alarm which already being respond.
“Ack Alarm” - selected the alarm items which need to be canceled. Then click “ACK Alarm”, the system will
stop the buzzer only the lighting tower is on.
“Refresh ” - for the purpose to refresh the alarm information.
“Show Alarm ” - click this button to show up the details of every alarm you selected.

5.3 Working Mode:

5.3.1 Edit Mode:
In the right side of the below main menu, you can find a small hand symbols with “Edit Mode” or “Operation Mode”
or ”Cooldown mode” as below picture:

When you click the small hand symbols, the new small dialog box will jump out as below picture, the three modes will
display in the small dialog box as below picture, you can choose the mode what you need.

36
 The system will default it as Edit mode when you open the RS operation system. After editing, user click the
‘START” button, the system will automatically enter into “Operation Mode”.

During the Edit or Operation mode, you can edit the parameters of this operation system, but
you must make sure or double check if there is any PCB in the oven, otherwise, any change might
damage the PCB or disturb the soldering process.

5.3.2 Operation Mode:

When you choose Operation Mode and click “OK” button if don’t click ‘START” button ,the system will jump out one
small dialog box as below picture, you can choose” YES” or “NO” to continue the loading or stop. After you selected
YES, the system will automatically
run the saved parameters as set before, the temperature, conveyor speed, blower frequency...etc will be loaded as
saved setting together.

5.3.3 Cool down mode:

This operation is only effective in operation mode or edit mode. System will auto-go in cooling mode to avoid equipment
damaged by overheated if a serious alarm appear. Choose this option, it will appear the dialog box as follow, system will
load the defaulted cool down recipe after clicking “YES”.

5.4 Operating Precaution

1. RS series reflow machine is fitted with two exhaust ports, both of the diameters are 150mm, and usually the capacity
of displacement is above 10m 3／min X 2 . The exhaust ports should be connected to the main air duct in the actual
working, otherwise it will be possible to cause the wind speed instability and result the welding temperature instability.
In order to facilitate regular maintenance, exhaust channel must be connected to the air duct with mosaic activities.
2. Built-in UPS should keep on and it will be activated in the case of power failure. The purpose is to maintain the
program in the computer and controller running as well as to provide power to the conveyor system to clear all
products out of oven to prevent them from being damaged caused by overheating.
3. In any case of emergency, you should press down the “emergency stop” button at end of the machine immediately.
4. The control computer is not allowed to use for any other purpose.
5. All of temperature testing plugs and sockets cannot stay in high temperature oven for a long time. Be sure to draw out
temperature lines rapidly when finish testing to avoid deformation caused by high temperature.
6. In order to prevent the program from failure running, don’t amendment all supporting documents arbitrarily after the
installation is completed.
7. The heating zone temperature setting reference values are shown below:
37
 RS-600e RS-800e RS-1000e Setup temp

Zone 1 Zone 1 Zone 1 180~200℃

Zone 2,3,4 Zone 2,3,4,5,6 Zone 2,3,4,5,6,7,8 150~180℃
Zone 5 Zone 7 Zone 9 200~250℃
Zone 6 Zone 8 Zone 10 250~300℃

Notice: In general, the warm-up temperatures interval of each zone shouldn’t be set greater than 40℃,
temperature setting interval between preheating zone and soldering zone shouldn’t exceed 80℃, or they may
result in the actual temperature of lower heating zone is much more higher than the corresponding setting
temperature.

6. Machine shipping/handling and storage

6.1 Base Environment
Ambient operating Temperature: the equipment should be operated in an ambient temperature rang of +5°C to
+40°C, no matter there is no load or full load;
Relative Humidity: The relative humidity of the environment should be within 20～95％, when the equipment operating;
Transportation and storage: The equipments is designed to withstand transportation and Storage temperatures within
the range of -25℃to +55℃, and can’t bear more than +65℃ over 24 hours. Suitable means are provided to prevent
damage from moisture, vibration, stress and mechanical shock during transport.

6.2 Transporting Machine

01. In order to protect the machine accuracy, use the fixing parts to fix two guide rail, and stick the warning label to in
front of the machine, please must demolish this fixed in the first operating machine before transporting.
02. Transporting the machine must be according to the base environment and do the perfect moisture-proof(for example
adding desiccant) , if it is shipping freight ,it should be do the Vacuum packing protection for the machines .
03. When carry on the transportation of the machine, please do the fixation. The foot cup support should be used in the
machine
04. In the process of long distance transporting, the machine can't bear considerable impact and must have a strong
wooden shipment
05. To prevent damage of the machine, the machine needs to be moved by the hoisting lift without opening wooden
06. When hoisting must be abided by the principle of light to take and light put. In order to ensure the safety of personnel
in the process of hoisting, please make sure no one was under the machine.
07. Machine was moved into the workshop in the plane direction, can use hand push forklift, moves must ensure that the
goblet and castor certainly out of the ground；

6.3. Machine preserve

01. Machine preserve must be complied as the “6.1 Base environment “.

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02. Machine was in long-term storage without using, please remove the total power supply and air supply.
03. Machine preserve should make sure the machine is already clean
04 The machine must do the protection of moisture& rust
05. Machine need do the protecting works of rodent-infested and rat bites to prevent bad wires and cables
06. Machine need to affix a shield during storage to prevent dust accumulation

7. Machine maintenance
7.1 Machine maintenance
Excellent equipment needs proper maintenance to maintain good soldering product and prolong its service life, please
observe the following rules to maintenance:
1. Equipment should be kept in a clean environment to avoid soldering quality be affected because of dust;
2. Open the top chamber, clean the dirt in the oven and on the wall of exhaust ducting to assure the clean air circling well;
3. It is necessary to install the forced exhaust fans at the both ends of Reflow Ovens, the airflow of exhaust ducting should
be up to 10m3/min X 2 to reduce the temp of oven surface & exhaust gas;
4. Maintenance performing should be under normal temp.
5. All the maintenances should only to be done on the state of the main power is “off”.
6. The filter nets in the exhaust box at both ends of the oven should be maintained or changed regularly.

Regular maintenance lubrication chart

Caution: before maintenance, you must firstly do the clean works of the flux on each parts, dust, dirt or other
foreign material, and then add the lubricating oil or grease again!

Lubricant Description Times Recommended Lubricant Model#

part number
1 Each bearing of head and adjust A month Grease ZG-2, drop point>80℃
width chain
2 In-phase chain, tension wheel A month Grease ZG-2, drop point>80℃
and bearing
3 The bearing for conveyor chain A month Grease ZG-2, drop point>80℃
4 Screw rod and conveyor square A month Grease ZG-2, drop point>80℃
shaft
5 PCB conveyor chain (computer A day Du pont Krytox GPL107 fluorin
control auto-drip to lubricate) polyether Oil(temp resistant 250℃)
6 The rack, gear wheel in furnace A week Du pont Krytox GPL227fluorin
polyether oil(temp resistant 250℃)
7 Support axis of the Mid-Rail A week Du pont Krytox GPL227fluorin
polyether oil (temp resistant 250℃),
drop point>300℃

39
Warning ：Make sure no flux and dusty remain on each parts before lubrication.

7.2 Machine Checking and Maintenance Guide

Recomme
Normal
Item Description Solution Times nded
status
lubricant
No vibration during conveying No Notice JTU times/month

No noise during conveying No Notice JTU times/month

Check if conveyor chains have lubricant Yes Add lubricant times/day

Conveyor Check the screw to fix motor is fixed or not Fixed Fix the screw times/month
Motor Check if the screw to fix the conveying gear
Fixed Fix the screw times/month
is loose or not

Check if the tensility of conveying chain is adjust the motor

No wobble times/month
fit screw

Fixed side adjust the height of

Tensility is fit or not no wobble times/month
Moving Side roller

Check if any black Fixed side Take off then use

No times/month
Conveyor powder on the chain Moving Side diesel oil to wash

Chain Check if lubricant on the Fixed side Prolong time of oil Dupont Krytox
Yes times/day
chain is wetting Moving Side dropping GPL 107

Check if the chain Fixed side Prolong time of oil

No wobble time/month
is tied or not Moving Side dropping

Check if there is dirty on Fixed rail

No Use alcohol to clean times/week
surface of rail Moving rail
Conveyor
Fixed rail Take the chain off
system If have other parts in
No then use alcohol to times/week
chain rails Moving rail
clean
Conveyor
If high temp.is wetting in Fixed rail Prolong the time of Dupont Krytox
Rail Yes times/day
chain rai Moving rail oil dropping GPL 107

Fixed Enter
If the fixed
If the fixed screws in rail Exit
No Screwed tightly times/month screws in rails
rails are tight or not Moving Enter
are tight or not
rail Exit

If the chain is tight or Fixed side

tight Screwed tightly times/month
not; Moving side

If the chain is tight or Fixed side

tight Screwed tightly Times/month
not; Moving side

Entrance Lubricant#
If the bearing of chain’s gear is flexible; Yes Adding lubricant times/week
ZG-2

If the bearing of Left

Lubricant#
conveying shaft is Middle Yes Adding lubricant times/week
ZG-3
flexible; Right

40
 If the bearing in sub-roller of Fixed side Yes Adding high-temp. Times/ Dupont Krytox
chains is running smoothly; Moving side lubricant week GPL 107

If the screw in the sub-shaft is Fixed side Tight Screwed tightly times/
tight or not ; Moving side month

If the screw on driving wheel for mesh is tight or not; Tight Screwed tightly times/
Entry
month

If the screw on driving wheel for mesh is tight or Tight Screwed tightly times/
not; month

If the mesh of driving roller is removal or not; No unscrew→ adjust→ times/

screwing day

If the screw in the main Fixed side tight Screwed tightly times/
conveying gear of chain is tight Moving side month
or not

If the screw in the sub- Fixed side tight Screwed tightly times/
conveying gear of chain is tight Moving side month
nveyor
or not;
system
If the bearing in the sub-conveying gear is running Yes Adding lubricant times/ Lubricant#
flexible; week ZG-3

If the oriented bearing of Front Yes Adding lubricant times/ Lubricant#

conveying shaft is flexible; Middle week ZG-3

Exit Rear

If the bearing in sub-roller of Fixed side Yes Adding lubricant times/ Dupont Krytox
chain is flexible; Moving side week GPL 107

If the oriented screw of sub-shaft Fixed side tight Screwed tightly times/
is tight ; Moving side month

If the oriented screw in conveying wheel of mash is tight Screwed tightly times/
tight or not; month

If the oriented screw in conveying roller tight or not; tight Screwed tightly times/
month

If the conveying roller of mash is tight or not; tight unscrew→ adjust→ times/
screwing day

Check if the running have vibration or not; No Change times/

month

If there is noise in conveying shaft; No Change times/

month

If there is lubricant in conveying chains; Yes Adding lubricant times/ Lubricant#ZG-

Motor
day 3
Adjusting of
If the oriented screw of motor is tight or loose; tight Screwed tightly times/
for width width
month
of rails adjusti
If the oriented screw of conveying gear is tight or tight Screwed tightly times/
ng
loose; month

If the oriented screw of conveying gear is tight or tight Screwed tightly times/
loose; month

If the tension of chain is fit; No Adjust the screw of times/

vibration motor month
41
 If the oriented screw of hot air motors is tight or loose; tight Screwed tightly

Hot Air
If the motor is running normally without vibration &
System No Notice JTU
noise;

If there is flux or dust in chambers; No Use alcohol to clean

If air panel in the cooling zone has flux; No Use alcohol to clean

If the water level in the water cooling machine is Ball valve is

Cooling Power the cooling machine then add water
normal; float
System
About
If the cooling effect is well; Add the cooling medium
5℃

If the sensor of water level is clean or not Yes

Check if the volume of lubricant in the oil cup is fit or Oil level to cup
Lubricant Adding high-temp lubricant
not; edge:5 mm
system

If the entry/exit of the machine is clean; No dust Use min-steel wire to clean

Use Air gun to blow away the dust after power

If there is dust on the circuit control box; No dust
off.

If there is dust on the surface of optical switch in

No dust Use dishcloth to clean
Electric conveyor entrance;
System If there is dust on the surface of optical switch in
No dust Use dishcloth to clean
conveyor exit;

If the PC and the surface of UPS is clean; Yes Use dishcloth to clean

If the connect of each air pipe is closing & no leakage; Yes Change pipe and tie-in

If all seals in each zone has the phenomenon of the Soft &
Re-install the parts & seal(or replace★)
aging & leakage or not; elasticity
N2 System
If the pipe of nitrogen system is smooth Yes Replace the air pipe

Above 1/2 Take off the oil &smoke separator then put the
If the flow display of Oxygen analyzer is normal;
degree scale filter into the alcohol about 15 min.

Check if the consistence of oxygen is stable 1000PPM/30m³Replace the activated carbon powders

1. Don’t let the grain of carbon powders into the oxygen analyzer inside and the height of carbon powder which is
replaced must be less than the height of the gas entry when replacing carbon powder;
Remark
2. The UPS should be discharged 1 time every 2 month to assure that the lifetime of batteries in UPS ; discharge 5
min. each times then recharging

42
 times/
entry Fixed side
If the oriented screw of head of tight Screwed tightly month
machine is tight or loose; Moving
exit
side

entry Fixed side times/

If the oriented bearing Screwed tightly
Moving Yes month
of screw shaft is running flexible; exit
side

Head If have lubricant on the surface of Fixed side Add lubricant times/ Lubricant#
Yes
Part of screw shaft without other impurity; Moving side after clean week ZG-3

machine If the oriented screw in the brass sleeve of moving shaft is times/
No Screwed tightly
loose; month

If have lubricant on the Entry

Add lubricant times/ Lubricant#
Surface of oriented shaft & without Yes
Exit after clean week ZG-3
other impurity;

If the oriented screw in Entry times/

Screwed tightly
the oriented steel sleeve tight month
Exit
of moving side is tight or loose;
Rail Width
Check if the oriented Screw of rack Fixed side Screwed tightly times/
adjusting tight
is tight or loose; Moving side month

Entry times/
If the surface of rack is clean or Screwed tightly
Middle Yes month
not;
Exit

Entry Moving side If have

lubricant
on the
Conveyor If have lubricant on the surface of Add lubricant times/ surface of
Yes
parts gear & without other impurity; Exit Moving side after clean week gear &
without
other
impurity;

times/ If the
Entry Moving side
month oriented
If the oriented screw of gear is tight Screwed tightly
tight screw of
or loose;
Exit Moving side gear is tight
or loose;

times/
If it has vibration or not when running; No Change
week

times/
Chamber If it has the noise when running; No Change
Up/Down week
Up/Down
Motor times/ Lubricant
System If the chains have the lubricants or not; Yes Adding lubricant
month #ZG-3

times/
If the fixed screw is tight or loose; tight Screwed tightly
month

43
7.3 Basic Troubleshooting Guide

1. The supply power should be 50HZ, 3 phase 380V±10％.

Power source supply the voltage for heating、motors、information system, etc after machine’s wires
connected with the Breaker Switch in the power supply box,. If the power off accidentally, check for:

(1）Check whether the power cord connection is wrong, contact with the terminals are in good condition;
（2）Verify the related tripped circuit breaker is normal on.
（3）Verify KO the intermediate relay is working normally.
2. Computer communication ：The Mainframe of computers are connected to the UPS power supply cord, such as
failure under DOS prompt, check the computer peripheral equipment and the corresponding cable.
（1）Check if the keyboard is connected to the host, contacts are in good condition
（2）Check the power cord of Monitor. Make sure the display cable plug is connected to the host。

3. The heating zone temperature control：All of heaters work under standard voltage of 380V、3 phase 50～60HZ,
solid-state relay with a 24V signal to turn on or off the power of heaters, the machine is controlled by the PID
parameters in software which was pre-set . If one heating zone occur alarm or temp can’t be up during the heating
process, please check for:
（1）Check if the 24V signal exists in the related solid-state relays and the relays has output signal or not. Solid-state
relays indicator light is on, which means the relays has output signal.( the indicative light always being on means
the zone is on the state of heating, and the light is always flashing means the zone is under the PID control of
heating);
（2）Check for the related tripped circuit breakers locate on the electrical panel is on or not.；
（3）Check if the thermocouples are good contact with terminals or not, otherwise, it will cause current circuit open
and the temperature will not be displayed on the computer.
（4）Check whether the thermocouple is damaged or not;
（5）Check for the related hot-air motor is working normally or not

4. Conveyor speed is controlled by the closed electric loop which is made up of computer software programme、
PLC controller、frequency convert、three-phase inverter motor. Change the setting value of speed parameter
to Increase or decrease the conveyor speed. Please Check the followings if mesh belt doesn’t move after you
chose the running temperature profile.
（1）Verify emergency switch is spring up.
（2）Verify the frequency convert is working normally.
（3）Check if the conveyor motor is damaged or not
(4) Check if the whole conveyor system wires connection point is connected well.
(5) Check if the overload protector of conveyor controller FR1 is off or nor.

5. Poor lubrication: Operation system control electromagnetic valve turn on or off to carry out lubricating of
conveyor chain according to lubrication cycle and time that user pre-set, if there is a poor lubrication, please
check for:
(1) The setting of adding oil time and cycle is Improper
44
 a. Check if the oil pump is jammed or not
b. Check if the oil transmission pipeline is jammed or not.
c. Refer to the circuit diagram to check the relay that control the electrical loop is damaged or not
d. Check if the oil drip electromagnetic valve is working normally or not.

Malfunction Reasons Method of recovery Status

Warm temp too slow 1 Hot air motor trouble 1 Check the hot air motor Be in “Warm up

2 Fan & motor joint become flexible or 2 Examine fan process” condition for a

blocked 3 Replace SSR long time

3 The fan-out of SSR is open circuited

Temp in high condition 1 Hot air motor trouble 1 Examine hot air motor Temp in high condition

2 Fan trouble 2 Examine fan

3 The fan-out of SSR is short circuited 3 Replace SSR

Machine can’t be startup 1 Emergency button hasn’t replaced 1 Examine emergency switch
Starting process
2 No press start-up button 2 Press start-up button

1 Heater damaged 1 Replace heater Be in “Warm up

Heating zone not
2 Thermocouple trouble 2 Examine or replace thermocouple process” condition for a
reaching setting temp
3 SSR Trouble 3 Replace SSR long time

4 Exhaust too much or exhaust volume is 4 Adjust exhausting board

imbalance 5 Replace OEI 4N33

5 OEI on the control panel damaged

Conveyor motor Conveyor motor is overloaded or blocked 1 Re-start thermo-relay 1 Red light flashing

abnormal 2 Check or replace thermo-relay

3 Reset thermo-relay current value

Lift mechanism of upper 1 Position switch replaced or damaged 1 Check position switch

chamber is no action 2 Emergency button hasn’t replaced 2 Examine emergency switch

1 The inductive distance of counter is 1 Adjust inductive distance

Counting incorrect
unsatisfactory 2 Replace counter sensor

2 Counter sensor damaged

A high deviation of 1 The inductive distance faulty for speed 1 Examine if the encoder have

velocity value error sensor trouble

2 Examine encoder line

45
7.4 Control Software Alarm Analysis and Elimination

ALARM PROCESSING REASONS ELIMINATION

MODE
System power System close the Power off check external power system

interrupted heating then safely Internal circuit failure check internal power system

conveying the PCB out

automatically

Hot air motor doesn’t System close heating TThermorelay damaged or jumped off Replace thermorelay

move Action Hot air motor damaged or locked Renew or repair motor

Conveyor motor don’t Alarm Thermorelay damaged Replace thermorelay

work Speed controller trouble Replace speed controller Renew or

If motor locked or damaged repair motor

Board Drop Alarm PCB dropped or external disturbance Feed out the board

Magic eye damaged Replace magic eye

Cover not close System alarm Mis-operate to open the upper oven Close top hearth, then re-start and re-

Replace the position switch adjust the position switch

Temp over than alarm System close heating Thermocouple’s wire is off Replace thermocouple

level Action The outlet of solid state relay NC Replace SSR

Computer 40P cable socket loosen Plug in socket

Heating indicator light Change control panel

Temp lower than alarm Waiting state Short circuit in solid-state relay Replace SSR

level Thermocouple grounded Adjust the position of thermocouple

Leakage current of heater, Maintain or replace heater

switch off

Out of the tolerance of Alarm Conveyor motor trouble Replace motor

conveyor motor Encoder trouble Fix or replace encoder

Wrong output voltage Replace control panel

Speed controller trouble Replace speed controller

Startup button hasn’t Waiting state Emergency button hasn’t replace Replace emergency switch & press start
up button
replaced Startup button hasn’t pressed

Start button damaged Replace button

Circuit damaged Repair circuit

Emergency switch Stop condition Emergency switch pressed Replace emergency switch & press
start-up button
pressed Circuit damaged

Examine external circuit

46
8. Other Precautions
1. RS SERIES reflow oven should be run in clean environment to assure solder quality;
2. Don’t use or keep the machine under the out of doors or high temp and excessive moisture;
3. Don't install the machine near the source of EMI (Electromagnetic Interference);
4. Please clean the chamber before operating, don’t put any foreign parts in the chambers;
5. Please switch off the power while examining or maintaining machine to prevent electric shock or short
circuits;
6. Don’t make changes to any software and hardware. Computer is the main control system of this machine
and it should not be used for any other purposes;
7. UPS should be in the status of normal opening when machine is working;
8. Often check whether the UPS is working normally or not;
9. The setup of Temp can’t be lower than room temperature to avoid the red alarm lamp always flashing;
10. Must check any parts of machine after trans-location, especially the position of conveyor mesh that
shouldn’t be clipped or broken off;
11. The machine should keep level and the phenomenon of uneven & slope shouldn’t occur. Through adjusting the feet at
the bottom of machine to assure the level status of conveyor mesh & chains to prevent the PCB board no removal in
the process of transport;
12. Please pay attention to the high temp & scald while machine is working;
13. Check if the conveyor chain is working normally and verify it isn’t pressed or clipped, ensure that there is no break
between chain and chain wheel and it is running well at same time;
14. The machine adopts the automatic lubrication system and only high-temp lubricant should be used. It is need to
check the volume lubricant in oil cup regularly then complement it in time; the excessive lubricant will be dropped
into the tank when machine is running, please check regularly and clean it in time;
15. The machine is fitted with dual electric screw to open chamber, which is needed to check the condition of the clips in
each rolling shaft every month, then check if the top & bottom position limit switches are available and make sure
there is enough lubricant in each running parts.

Partial Parameters Setup

The parameters of current-limiting protector is: current- limiting for conveyor is 0.64A, current-limiting for width-
adjusting is 0.64A, current- limiting for controller of rise and down oven shell is 4A.

9. Appendix

9.1 Electrical Schematic diagram

47
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50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
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Notes： The RS-600e and RS-800e was different in main circuit control of the top and bottom of the
furnace temperature control and speed control part of the fan, did not give the same as the RS-800e .

9.2 The electrical components list of RS Series Reflow oven

No. Name Description Brand Remark

1 SSR 400VAC 50A RM1A40D50 CARLO CARLO
2 Relay RMIA2-10024DC CARLO CARLO
3 Relay RMIA2-10024DC CARLO CARLO
4 Contractor 220VAC LC1-D95 M7C Schneider Schneider
5 Contractor 220VAC LC1-D09 M7C Schneider Schneider
6 Breaker 2P D10A OSMC32N2 D10 Schneider Schneider
7 Breaker 2P D6A OSMC32N2 D6 Schneider Schneider
CPU224XP 6ES7 214-2AD23-OXB8
8 PLC Siemens
Siemens
EM223CN 6ES7 223-1PL22-OXA8
9 PLC Siemens
Siemens
10 Temperature-control module Megmeet
0.4KW 220VAC 22F-A2P5N103
11 Inverters AB
ROCKWELL
1.5KW 220VAC 22F-A8PON103
12 Inverters AB
ROCKWELL
13 Switching power supply FP150D-24M F&C F&C
14 Encoder SICK
15 Optoelectronic switch HP300-D1 Yamatake Yamatake
16 Travel switch TZ-7310 TEND TEND
17 Emergency 40-25-22 ZB2-BS54C Schneider Schneider
18 Selector switch base ZB2BZ102C 1NC Schneider Schneider
Two self-locking（Short Handle）
19 Selector switch Schneider
ZB2BD2C Schneider
20 Selector switch base ZB2BZ101C 1NO Schneider Schneider
Three Non-self-locking （ Short
21 Selector switch Schneider
Handle） ZB2BD5C Schneider
Three Non-self-locking（with key）
221 Selector switch Schneider
ZB2BG7C Schneider
Ф22 Green Non-self-locking
23 Lights button Schneider
ZB2BW33C Schneider
24 Lights button base 24VDC ZB2BWB31C Schneider Schneider
Ф22 yellow Non-self-locking
25 Lights button Schneider
ZB2BW35C Schneider
24VDC Yellow ZB2BWB51C
26 Lights button base Schneider
Schneider
71
 24VDC LED Red/ Yellow/Green
27 Light Tower
Buzzer
28 Computer Lenovo Lenovo
29 Display 15’ LCD Lenovo Lenovo
30 UPS 220VAC 50/60HZ 1000VA Cyberpower

31 Blower Motors 3Phase 220VAC Tailor made

NOTE:
Since our company continuously devotes to new products development and technology
improvement, without notification if the parameters of this book subject to any change.
Welcome to buy any other type equipment of our company, special machines can be tailor-made
according to your requirements.

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