GVAV72 HVF72A Service Manual

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Refrigerator service manual

single door

MODEL : GVAV72 / HVF72A

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Content

1.Safety precautions ………………….……..………………………………...2~3


2.Specification…………………………………………………………………3~3
3.Parts identification…………...………………………………………….…..4~6
4.Refrigeration system diagram………….………………………….………. .7~7
5.Circuit diagram………………………………….………………….……….7~7
6.Maintenance service and Troubleshooting …………..……………………8~10
7.Quality information report……………………………….……………... ...10~10
8.Exploded view and part list………………………………………….…. …11~13

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1. Safety precautions
To enable you to use your appliance effectively and safely, please read this instruction
book carefully before using the appliance and retain for future reference.

IMPORTANT SAFETY INSTRUCTIONS


These warnings are provided in the interests of your safety. Ensure that you
understand them all before installing or using this appliance. Your safety is of
paramount importance. If you are unsure about any of the meanings or these
warnings contact the Customer Care Department.

Installation
This appliance is heavy. Care should be taken when moving it. It is dangerous to alter the
specifications or attempt to modify this product in any way. Ensure that the appliance
does not stand on the electrical supply cable. If the supply cord is damaged, it must be
replaced by a special cord available from your local Service Force Center. Any electrical
work required to install this appliance should be carried out by a qualified electrician or
competent person. Parts, which heat up, should not be exposed. Whenever possible, the
back of the appliance should be close to a wall but leaving the required distance for
ventilation as stated in the installation instructions. The appliance should be left for 2
hours after installation before it is turned on, in order to allow the refrigerant to settle.

WARNING-Keep ventilation openings, in the appliance enclosure or in the build-in


structure, clear of obstruction.
WARNING-Do not use mechanical devices or other means to accelerate the defrosting
process, other than those recommended by the manufacturer.
WARNING-Do not damage the refrigerant circuit.
WARNING- If the supply cord is damaged, it must be replaced by the manufacturer or its
service agent or a similarly qualified person in order to avoid a hazard.
WARNING- Do not use electrical appliances inside the food storage compartments of the
appliance, unless they are of the type recommended by the manufacturer.
WARNING-Be cautious not to cause fire when maintaining the refrigerator as the
refrigerant and vesicant are burnable. Useless and old refrigerators should be recycled
and disposed by professional companies.
WARNING-Do not discard useless and old refrigerators at will in order to avoid
environment pollution. Thank you for your cooperation.
Child Safety
Do not allow children to tamper with the controls or play with the product.
During Use

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This appliance is designed for domestic use only, specifically for the storage of edible
foodstuffs only. Frozen food should not be refrozen once it has thawed out. Do not place
carbonated or fizzy drinks in the freezer. Ice lollies can cause “frost/freezer burns” if
consumed straight from the freezer. Do not remove items from the freezer if your hands
are damp/wet, as this could cause skin abrasions or frost/freezer burns.
Manufacturers= recommended storage times should be adhered to. Refer to relevant
instructions.
Maintenance and Cleaning
Switch off, and unplug the appliance before carrying out any cleaning or maintenance
work. Do not use sharp instruments to scrape off frost or ice. (See defrosting instructions).
Servicing
This product should be serviced by an authorised engineer, and only genuine spare parts
should be used. Under no circumstances should you attempt to repair the machine
yourself. Repairs carried out by inexperienced persons may cause injury or serious
malfunctioning. Contact your local Service Force Centre.
At the End of the Appliance Life
When disposing of your appliance, use an authorised disposal site. Remove the plug and
ensure that any locks or catches are removed, to prevent young children being trapped

inside.
Please read this instruction book carefully before use and retain for future reference.
2. Specification
models GVAV72 / HVF72A
net capacity (L) 72
color WHITE
power supply (V/Hz) 220-240V~/50Hz
rated input power (W) 80
net weight (kg) 30
gross weight (kg) 32
unit dimension (D*W*H) (mm) 494*494*845
packing dimension (D*W*H) (mm) 545*535*890
container quantity (PCS) 262
notice 39

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3.Parts identification

Control unit

USING THE APPLIANCE


This appliance is designed for domestic use only, specifically for the storage of edible
foodstuff. This appliance is designed to operate in ambient temperatures (surrounding air
temperature) between 16℃ and 38℃. If these temperatures are exceeded i.e., colder or
warmer, the appliance will not operate correctly. Should the ambient temperatures be
exceeded for long periods, the temperature in the freezer compartment will rise above
-18℃ and food spoilage may occur.

Before Use
Remove all securing tapes. Wash the inside of the appliance with lukewarm water with a
little bicarbonate of soda added (5ml to 0.5 litre of water). Do not use soap or detergent
as the smell may linger. Dry the appliance thoroughly.
To Start the Appliance
1.Allow the appliance to stand for 2 hours after installation.
2.Plug in the appliance and switch on at the mains supply.
3.Turn the thermostat control to the required setting. A midway setting is usually suitable
for normal operation (see thermostat control).
4.Leave the appliance for approximately 4 hours for the correct temperature to be

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reached before placing food inside.
Thermostat Control
The thermostat control situated in the control panel regulates the temperature of the
freezer compartment.
z Position “Min” –Cold.
z Position “Normal” -Colder.normally, setting at this position.
z Position “Max” –Coldest.
The temperature will be affected by:
z Room temperature
z How often the door is opened
z How much food is stored
z Position of the appliance
In determining the correct temperature control setting, all these factors have to be
considered and some experimentation may be necessary. Do not allow children to tamper
with the controls or play with the product.

The Freezer Compartment



The symbol means that your freezer will store frozen food at -18℃(-0.4
F) or colder allowing for long term frozen food storage and freezing of fresh food. The
freezer temperature is controlled automatically by the thermostat situated in the control
panel. Due to the different installations, methods of usage and weather conditions,
adjustments to the temperature settings may be required.
These are best assessed against a temperature reading on a thermometer buried in the
frozen food. The reading must be taken quickly as the thermometer temperature will
rise rapidly after removal.

Freezing Fresh Food


Place the fresh food on the top freezer shelf. Food may need rearranging to achieve this.
During the freezing process the temperature of fresh food should be reduced quickly so
that ice crystals are kept as small as possible to prevent damaging the structure of food. If
freezing takes place slowly large ice crystals form and these will affect the quality of food
once it has defrosted.
Frozen Food Storage
The appliance has the following net storage volume: 72 litres. This is a standard
measurement and the actual capacity depends upon the density and sizes of the food.
Pre-packed commercially frozen food should be stored in accordance with the
manufacturer’s instructions for a 4 star frozen food compartment and should be put in the
freezer as soon as possible after purchase. Your freezer provides for long term storage
which generally means up to 3 months but the length of the time can vary and it is
important to follow the recommended times shown on packets of commercially frozen
food. Do not place sealed containers or carbonated liquids such as fizzy drinks into the
freezer as it creates pressure on the container which may cause it to explode resulting to
damage to the freezer. Ice cubes and ice lollies should not be consumed immediately
after removal from the freezer as it may result in low temperature skin abrasions.
Manufacturers storage times should be adhered to.
Tips
Any opened packets of frozen food, should be rewrapped in airtight materials to prevent

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surface evaporation which causes drying or “freezer burn”. Frozen food which is allowed
to thaw accidentally should either be used immediately or thrown away. Alternatively if
the food is uncooked and has not been aim to check dates on packets and rotate than
recommended is not harmful, flavours and textures begin to change.

HINTS AND TIPS


Normal Operating Sounds
You may hear faint gurgling or bubbling sounds when the refrigerant is pumped through
the coils or tubing at the rear, to the cooling plate/evaporator or to the fixed freezer
shelves.
When the compressor is on, the refrigerant is being pumped round, and you will hear a
whirring sound or pulsating noise from the compressor. A thermostat controls the
compressor, and thermostat cuts in and out.
Food Storage
When you arrive home, place the frozen food in the freezer immediately. Keep the time
between buying chilled food and placing it in your fridge as short as possible.
Do not push food together too much; try to allow air to circulate around each item.
Do not store food uncovered. Ensure that food placed in the freezer is dated and labeled
and used in date order to ensure that food is consumed at its best. Remove suspect food
from your refrigerator and clean, refer to cleaning and maintenance.

Energy Saving Advice


Do not install the appliance close to sources of heat, such as a cooker, dishwasher or
radiator. Locate the appliance in a cool well-ventilated room and make sure that the air
openings is good.
Avoid unnecessary frosting in the cabinet by packing all foodstuffs into airtight packages.
Always leave warm food to cool down in room freezer.
Food which is to be frozen (when cool) should be placed in the fridge before being
transferred to the freezer. Thaw frozen food in the fridge. This will ensure safer
defrosting of food and reduce the work of the refrigeration unit.
Try to avoid keeping the door open for long time, warm air will enter the cabinet, and
cause energy consumption.
Ensure there are no obstructions preventing the door from closing properly.
It is advisable to periodically clean the freezer.

In the Event of a Power Failure


If there is a power failure during the storage of frozen food, keep the door closed. If the
temperature within your freezer should rise, do not refreeze the food without checking its
condition.
The following guidelines should assist you:
z Ice cream :Once thawed should be discarded.
z Fruit and vegetables: If soft should be cooked and used up.
z Bread and cakes: Can be refrozen without danger.
z Shellfish: Should be refrigerated and used up quickly.
z Cooked dishes: i.e. casseroles, should be refrigerated and used up.
z Large pieces of meat: Can be re-frozen providing there are ice crystals remaining
within them.
z Small joints: Should be cooked and then re-frozen as cooked dishes.
z Chicken: Should be cooked and re-frozen as a fresh dish

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4.Refrigeration system diagram
when the refrigerator is just powered on. The refrigerant flows in the sequence:
Compressor Condenser Dry filter Capillary Evaporator .

5.Circuit diagram

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6.Maintenance service and Troubleshooting.
Before any maintenance or cleaning work is carried out, DISCONNECT the appliance
from the ELECTRICITY supply.

Internal Cleaning
Clean the inside and accessories with warm water and bicarbonate of soda (5ml to 0.5
litre of water). Rinse and dry thoroughly. Do not use detergents, abrasive powders, highly
perfumed cleaning products, wax polishes or cleaning products containing bleach or
alcohol.

External Cleaning
Wash the outer cabinet with warm soapy water. Do NOT use abrasive products. There
are sharp edges on the underside of the product, so care should be taken when cleaning.
Once or twice a year dust the compressor at the back of the appliance, with a brush or
vacuum cleaner, as an accumulation of dust will affect the performance of the appliance
and cause excessive electricity consumption.

To Defrost the Freezer


1.Wrap any food in layers of newspaper or blankets.
2.Switch the appliance off at the wall socket and remove the plug.
3.Open the freezer door.
4.Place a suitable container to collect the defrosting water.
5.After defrosting, clean and dry the interior.
6.Switch the appliance on and replace any frozen food.
Defrosting can be speeded up by putting bowls of hot (not boiling) water in the freezer
and loosening the frost with a suitable plastic scraper.
If the temperature of frozen food is allowed to rise during defrosting, its storage life may
be shortened.

When the Appliance is Not in Use


When the appliance is not in use for long periods, disconnect from the electricity supply,
empty all of the food and clean the appliance, leaving the door ajar to prevent unpleasant
smells.

WHAT HAPPENS IF SOMETHING GOES WRONG


BEFORE contacting your local service force centre, check the following points:

INSTALLATION INSTRUCTIONS
It is dangerous to alter the specifications or attempt to modify this product in any way.
This appliance is in accordance with the following EU guidelines:
-73/23/EEC low voltage guidelines.
-89/336/EEC EMC Directive

Installation Requirements
To ensure correct operation this appliance must not be located where the temperatures
will fall below 16 ℃ or rise above 32 ℃.
Avoid the following locations: unheated kitchen, outhouse, conservatory, garage.

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For correct operation this appliance must be installed:
z In a dry atmosphere.
z Out of direct sunlight.
z Away from extreme temperature (not next to a cooker or other sources of heat).
Your appliance will be heavy when loaded with food and must therefore be stood on a
strong firm floor.

Ventilation Requirements
Gently push into place until the top panel rear ventilation grille touches against the wall.
When in position a 50 mm (2”) clear space above the appliance should be maintained.
If space above the appliance is not available, clearance of 25mm should be maintained
on both sides.
Ensure that the appliance does not stand on the electrical supply cable.
Parts which heat up should not be exposed. Whenever possible, the back of the
appliance should be close to a wall but leaving the required distance for ventilation.
Leveling: The appliance should be level.
Rocking: Ensure the appliance is upright and both adjusters are in firm contact with the
floor so that the cabinet is level.
Adjust the level by screwing out the appropriate level adjuster at the front, (use your
fingers or a suitable spanner).
This appliance is heavy. Care should be taken when moving it.

Door Reversal
The side at which the door opens can be changed from the left side
to the right side (as supplied), if the installation site requires.

Warning!
When changing the side at which the door opens, the appliance must not be connected to
the mains. Remove plug from the mains beforehand.

9
8

Screw
Low Hinge
Adjustable Low Foot
Adjustable High Foot
Upper Hinge
Screw Bolt
Upper Hinge Cap
C
8 Shaft Sleeve
9 plug

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1. Remove the four screw cops (11)and screw nails(10) .
2. Remove the top cover plate(9) and decoration block(8).
3. Remove the two screws blot (6) that connect the upper hinge (5) on the right
side of the cabinet top.
4. Carefully lift the door and place it on a padded surface to prevent scratching.
5. Remove the plug (7) and transfer it to the uncovered hole on the right side of
the unit. Be sure to press the button firmly into the hole.
6. Remove the two screws(6) that hold the lower hinge (2) on the right side of the
unit.
7. Remove the screw-type leveling front leg (4) and transfer it to the right side as
shown in the adjacent figure.
8. Set the door into it's new place making sure the pin enters the bushing at the
lower frame section (hole).
9. Secure the upper hinge (5) previously removed in step 3 on the left side
of the unit. Make sure the pin enters the bushing on the upper frame section
(hole).
10. Loosely secure the lower left hinge (2) and do not tighten the bolts until the
door is in the closed position and leveled.
11. Insert the plug (9) on the uncovered holes (right side).
12. Fix the decoration block(8)in the right of the top cover plate(9).
13. Replace the top cover plate (9) screw nails (10)and screw cops(11) .
7. Quality information report
Quality information
Thank you very much for purchasing our products. In order to provide you with more satisfied
products, please kindly fill in the questionnaire as the items indicated below. We shall strive for best
to optimize our products based on your suggestion。
Client name
Sale area
Date

No. Product Quality problem Service Quantity Factory serial


model describe result /rate No.
1
2

3
4
5

6.Quality problem of whole sale product: detail descriptions


client suggest:

Factory activity:

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8.Exploded view and part list
8.1 Exploded view

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8.2 part list
GVAV72 / HVF72A (220~240V/50HZ) part list
new
NO. part no. part name pcs remark chinese name
price(USD)
1 9100502478 Door 1 BD82/HC(E).03-00 门
2 F00712 Cover cap 1 BC110/H.03-02 盖帽
3 F0199 Adjustable Axis sleeve 2 BC110/H.03-03 调整套
4 9100701634 Door liner 1 BD82/HC(E).03-01 门内腔
5 J00120 Screw nail 22 GB845-85 自攻螺钉 ST4.2x9.5
6 9160100484 Door gasket 1 BC108/HC(E).03.01-00 门封
7 9210800411 Upper drawer 1 BD82/HC(E).00-07 上抽屉
8 9100502507 Block board door 1 BD82/HC(E).00-06 挡板门
9 1203167 Right limit block 2 BCD268.00-04 右限位块
Block board doo right
10 1
9120900396 fixed clip BD82/HC(E).00-05 挡板固定夹右
11 1203430 Upper right limit block 1 BCD162/HC.00-01 上右限位块
12 210824 Drawer guiding bar 4 BCD172.00-09 抽屉滑条
13 9130100802 Evaporator 1 BD82/HC(E).02-00 F 蒸发器
14 1203431 Upper left limit block 1 BCD162/HC.00-02 上左限位块
15 9141000183 knob 1 BD85N/HC(E).00-03 温控器旋钮
16 9140700166 Thermostat 1 WPF36S-85N-WX 温控器
17 9210700329 Controller enclosure 1 TB04-01(T) 控制器壳
自攻螺钉 ST4.2x13
18 J00115 Steel screw nail 3 GB845-85
0Cr18Ni9
19 F0077 Door hinge cover 1 BC50/H.00-05(AV) 上铰座盖
20 J00140 Screw bolt 2 T01-02 铰链紧固螺栓
Upper door hinge
21 A0125 1 BC50N/H.00.03-00 上铰座组件
assembly
22 F00716 Cover for body hole 1 BC50N/H.00-07 箱孔盖板
23 9100101314 Body of refrigerator 1 BD82/HC(E).08-00 箱体
24 J0084/1 Long leveling foot 1 BC50N/H.00.05-00 高前脚
25 J00138 Screw bolt M5x16 6 GB9074.17-88 螺栓 M5x16
Door lower hinge 下铰座组件(包括矮前
26 1
A0127 assembly BC50N/H.00.04-00 脚)
Block board doo left
27 1
9120900395 fixed clip BD82/HC(E).00-04 挡板固定夹左
28 1203166 Left limit block 1 BCD268.00-03 左限位块
29 9180100384 Decirated strip A 2 BD82/HC(E).00-02 装饰卡条 A

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30 9180100385 Decirated strip B 1 BD82/HC(E).00-03 装饰卡条 B
31 9210800412 Lower drawer 2 BD82/HC(E).00-08 下抽屉
32 E0015 Power supply cord 1 XKT21-24 澳洲三扁电源线
33 Compressor assembly 1 压缩机组件
34 D00310 Filter and drier 1 XDG27-11B 干燥过滤器
35 9000500309 Circult diagram mark 1 BD82/HC(E).00-01 电路图铭牌
36 J0023 Screw nut M5 2 GB6170-86 螺母 M5
37 17023 Screw bolt M6 x30 4 GB5783-86 螺栓 M6x30
38 170355 Screw nut M6 4 GB6175-86 螺母 M6
39 17044 Round-pad 6 4 GB96-85 垫圈 6
40 17042 Round-pad 6 4 GB93-87 垫圈 6
41 D0061 Process tube 1 BC50/H.00-10 封尾管
Compressor grouding
42 915010025 1 BDG34-00 压缩机接地线
wire
43 J00164 Screw bolt M5x12 2 GB818-85 螺栓 M5x12 H62
44 J0023 Screw nut M5 2 GB6170-86 螺母 M5
45 E0102 Connection fastener 1 CE2 闭端端子
46 J00134 Screw bolt M5 x12 2 GB5781-86 螺栓 M5x12 H62
47 J0024 Screw nut M5 2 GB6170-86 螺母 M5 H62
48 J00310 Round-pad 5 2 GB96-85 垫圈 5 H62
外齿形锁紧垫圈 5
49 J0036 Lock oneself round-pad 5 2 GB93-87
65Mn
50 J0037 Round-pad 5 2 GB93-87 弹簧垫圈 5 H62
51 9110800289 Compressor base 1 BC108/HC(E).00-07 压缩机托板

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