Sensor and Instrumentation Theory Questions
Sensor and Instrumentation Theory Questions
Sensor and Instrumentation Theory Questions
2. What are the factors of the measurement process? Which factors suffer from environmental
conidition?
5. Describe 1 measurement device that can measure voltage and current in digital signal. Give the
advantage of this device.
7. What is the basic element of power and energy measurement? Describe 1 device that measures
power.
8. Describe AC energy meter. What are the steps to check this meter when installing? (counter)
9. Describe principle, configuration and conditioning circuit for temperature and weight measurement.
10. What is the function of 3-wire and 4-wire bridge circuit? Draw and explain.
11. How can you compensate for wire resistance when connecting from sensor and measuring circuit?
Draw and explain.
The basic aim of measurement in industries: is to check whether a component has been manufactured
to the requirement of a specification or not -> Calibration (which is a procedure and apparatus
employed for obtaining a comparison)
(to answer this question)In principle, most physical quantities can be measured, numerous tools and
methods are used measure various aspects of the physical world.
- Fundamental quantity: Single quantity that is directly measurable. measurement of the diameter
of a cylindrical Specimen. directly measured using an instrument such as vernier calipers
- Derived quantity: When a quantity of interest is not directly measurable by a single
measurement process. The quantity of interest needs to be estimated by using an appropriate
relation involving several measured primary quantities
Characteristics of measurement:
- Measurement range
- Accuracy and precision
- Error: absolute/relative, systematic/random
- Sensitivity: rate of displacement of the indicating device of an instrument, with respect to the
measured quantity
- Resolution: Smallest increment in the input signal which can be satisfactorily detected by
measuring instruments
- Linearity: measure of maximum deviation of any point from the straight line
- Reliability
- Repeatability: ability of the measuring instrument to repeat the same results for the
measurements for the same quantity
- Hysteresis: lag or delay when input value changes
A physical quantity:
- one that can be measured and that consists of numerical magnitude and unit.
- can be defined in terms of the operations necessary to measure it.
Unit: an established standard for a physical quantity against which particular examples of that physical
quantity can be compared
SI units: length – m, amount of substances – mol, mass – kg, luminous intensity – cd, current – A,
temperature – K, time – s
Measurand: (đại lượng đo/ đối tượng đo): A physical quantity or the characteristic condition which is
the object of interest for measurement in an instrumentation system
Instrumentation:
- refers to a group of permanent systems which help us measure objects and maintain retroactive
control of a process
- Instruments and systems of measurement constitute the "tools" of measurement and metrology
Types of instruments:
- MECHANICAL: These instruments are very reliable for static and stable conditions. But their
disadvantage is that they are unable to respond rapidly to measurements of dynamic and
transient conditions.
- ELECTRICAL: It is faster than mechanical, indicating the output are rapid than mechanical
methods. But it depends on the mechanical movement of the meters. The response is 0.5 to 24
seconds.
- ELECTRONIC: It is more reliable than other system. It uses semiconductor devices and weak
signal can also be detected
Load effect:
- Occur when measurement operations may require connection (in situ invasive, semi-invasive or
contact measurement) or without contact.
- This linking of an instrument to an object or site of investigation means that a transfer of energy
and/or information termed "a load effect" takes place.
2. What are the factors of the measurement process? Which factors suffer from environmental
conidition?
- Standards, units:
Standards: used to denote universally accepted specifications for devices.
Classification:
o Calibration standards: Working standards of industrial or governmental laboratories.
o Metrology standards: Reference standards of industrial or governmental laboratories
o National standards: It includes prototype and natural phenomenon of Sl (Systems
International), the world wide system of weight and measures standards.
Regular calibration of instruments against recognized standards is crucial for maintaining
accuracy. Using established reference points or standards helps ensure consistency and accuracy
in measurements across different instruments and laboratories.
- Signals: analog, digital, or pulse. They are defined by how they convey useful information (data).
Attributes such as amplitude, state, frequency, pulse width, and phase can represent data.
- Measurement user: caused by human factors such as observational mistakes, misreading
instruments, inadequate training, or cognitive biases can affect the measurement process.
Minimizing human error often involves proper training, standard operating procedures, and
careful attention to detail.
- Device configuration/instruments: includes scale error, effect of friction, mechanical parts,
repeatability and readability
The quality and calibration of the measuring instruments or devices used significantly impact the
measurement process. The accuracy and precision of instruments directly affect the reliability of
the measurements.
- Environmental conditions: includes factors such as:
o Temperature, humidity, pressure, illuminance, e.t.c
o Clean surroundings and minimum vibration
o Temperature equalization between standard, work piece, and instrument
o Noise from environment, system or during transmitting signal
Proper environmental controls or corrections are necessary to mitigate these effects and ensure
accurate readings.
Accuracy: agreement of the measured value with the true value of the measured quantity. If the
measurement of dimensions of a part approximates very closely to the true value of that dimension, it is
said to be accurate
Precision:
- the repeatability of the measuring process, refers to the group of measurements for the same
characteristics taken under identical conditions
- indicates to what extent the identically performed measurements agree with each other
If the instrument is not precise it will give different (widely varying) results for the same dimension when
measured again and again
In general, accuracy relates to how close a measurement is to the true or accepted value, but precision
relates to how close repeated measurements are to each other, regardless of their closeness to the true
value.
Working principle: based on the principle that the torque experienced by the coil due to the interaction
between the magnetic fields is proportional to the current passing through it, allowing for accurate
measurement of DC currents.
- When a current I flows through a one-turn coil in a magnetic field , a force exerted on each side
of the coil: F=BIL which…
- Since the force acts on each side of the coil, the total force for a coil of N turns is: F = N.BIL
- The force on each side acts at a coil diameter D, producing a deflecting torque: TD = F.D = N.BIL.D
- The controlling torque exerted by the spiral springs is proportional to the angle of deflection of
the pointer: TC = k.phi which k – spring const, phi – deflection angle
- For given deflection angle, , the controlling and deflecting torques are equal:
TD = TC -> NBILD = k.phi -> phi = (NBLD/k).I
- Since all quantities except phi and I are consts for any given instrument, pointer deflection is
always proportional to coil current.
The scale of the instrument is linear.
DC Ammeter:
Multirange: A make-
before-break must be used so that instrument is not left without a shunt in parallel to prevent a large
current flow through ammeter.
Ayrton shunt: used with an ammeter consists of several seriesconnected resistors all connected in
parallel with the PMMC instrument. Range change is effected by switch between resistor junctions
DC Voltmeter:
Multirange:
5. Describe 1 measurement device that can measure voltage and current in digital signal. Give the
advantage of this device.
One measurement device that can measure both voltage and current in a digital signal is a Digital
Multimeter (DMM). It's a versatile tool that combines several measurement functions into a single
instrument. DMMs are commonly used by technicians, engineers, electricians, and hobbyists for testing
and troubleshooting electrical circuits in different applications.
- Measurement capabilities: DMMs can measure many electrical quantities such as both DC and
AC voltage, current, resistance, capacitance, frequency, e.t.c with very wide range, or diode
testing and continuity testing
- Digital Display: DMMs feature a digital display (usually an LCD 7-segment) where measurements
are shown numerically. The display often provides high resolution and accuracy, showing
readings with decimal precision.
- Safety Features: Many DMMs come with safety features such as overload protection, fuses for
current measurement, insulated probes, and safety ratings for working in potentially hazardous
environments.
- Portable and Handheld: typically compact, handheld devices, making them easy to carry around
and suitable for use in various settings including laboratories, workshops, field service, and at
home.
One device used to measure electrical parameters like resistance (R), inductance (L), and capacitance (C)
is an LCR meter (inductance, capacitance, and resistance meter). An LCR meter is a specialized
instrument designed specifically to accurately measure these electrical properties. LCR meters provide
accurate and precise measurements of R, L, and C within specified tolerances, ensuring reliability in
measurements.
An LCR meter operates based on the principles of AC (Alternating Current) circuit analysis. It generates
an AC signal at different frequencies and measures the response of the tested component or circuit to
this signal.
- Measurement of Resistance (R): LCR meters can accurately measure resistance by applying an AC
signal and analyzing the voltage and current phase difference to determine resistance values.
- Measurement of Inductance (L): For inductance measurement, the LCR meter sends an AC signal
through the test component and measures the resulting voltage and current phase shift to
determine inductance.
- Measurement of Capacitance (C): Similarly, capacitance is measured by analyzing the phase
difference between the applied AC signal and the resulting current in the capacitor under test.
- Frequency Selection: LCR meters can vary the frequency of the applied AC signal. This capability
is essential because the electrical characteristics of components like inductors and capacitors can
change with frequency due to factors like reactance.
- Display and controls: These meters come with displays (usually LCD 7-segment) that show the
measured values and often have various controls and settings to adjust frequency, range, and
measurement mode.
R measurement:
Medium R: When the value of resistance is below one ohm, then it is called as low resistance e.g.
resistance of armature winding of generator, resistance of series field winding of DC series generator,
resistance of transformer winding, bus bar resistance, earth wire resistance etc.
Voltmeter – Ammeter method: the measured value of the unknown resistances is equal to the reading of
voltmeter divided by reading of ammeter.
Let the reading of voltmeter is V and ammeter I -> measured value of the resistances = Rm =V/I.
In fig. A:
→ Hence to reduce the error in measurement this method is used for measurement medium and high
resistances. As in this case ‘Rm’ will be very much greater than ‘Ra’ Hence the ratio ‘Ra/Rm’ is
approximately = 0
In fig. B:
In both cases % error in measurement of resistance is equal to true value R-measured value of Rm
divided by product of R and Rm.
Low R:
Kelvin bridge (Kelvin double bridge): modification of the Wheatstone bridge and provides greatly
increased accuracy measurement of low resistance.
In Wheatstone bridge, it is difficult to measure low resistance since lead resistance and contact
resistance leads to the increment in net resistance.
With additional low value resistors and the adjustment of internal configuration of the bridge,
measurement errors by voltage drops in the high current (low resistance) arm of the bridge can be
substantially reduced. <insert fig.>
High R:
Mega-Ohm bridge: modified form of a Wheatstone bridge, which is a circuit used to measure an
unknown electrical resistance. It has a range from 0.1 MΩ to 10⁶ MΩ
In Wheatstone bridge, because of large resistance, the value of the current in the circuit will be very
small. It is very difficult to sense such small currents in the circuit. Thus, galvanometer cannot be used
anymore as you will not see the needle move anymore. Moreover, high-resistance measurementss are
affected by shunt-leakage, leads to measurement error.
However, if the same resistance is measured by a Megohm Bridge with a guard connection, the error in
measurement is considerably reduced. Guard terminals is connected to bridge corner such that leakage
resistances are placed across bridge arm with low resistances. <insert analysis in book>
AC bridge (slide, similar to wheatstone bridge): impedances on their branch, powered by an AC source
and AC galvanometer or oscilloscope as detector
7. What is the basic element of power and energy measurement? Describe 1 device that measures
power.
In AC circuit:
Static coil has 2 parts (current coil), in which moving voltage coil lies
within the current coil.
Characteristic:
When used as an ammeter, the measured current is applied to both coils. The torque is thus
proportional to current2. If the measured current is a.c., the meter is unable to follow the alternating
torque values and it displays instead the mean value of current2.
Torque is proportional product of current in current coil and current in voltage coil.
In DC circuit:
Which:
K: dynamometer coefficient
In AC circuit:
With
8. Describe AC energy meter. What are the steps to check this meter when installing? (counter)
AC 1-phase:
Energy:
The measuring instrument to measure energy is the counter. The counter is made based on induction
indicator structure.
Structure:
Working Principle:
- When a current I flows in the load, through the current coil creates a magnetic flux ΦI that cuts
the aluminum disc twice.
- At the same time, a voltage U is applied to the voltage coil, generating a current Iu, which flows
in the voltage coil to create a magnetic flux ΦU:
Since voltage coil has a small net resistance compared to its reactance,
The braking torque is generated due to magnetic flux of permanent magnet ΦM and eddy current
generated in aluminum disc IM: MC = k1.ΦM.IM
In balance condition:
N = Cp P.t = Cp.W
WN, CPN: là năng lượng và hằng số công tơ định mức. ; Wđo, CPđo: là năng lượng và hằng số công tơ đo được.
Cấp chính xác của công tơ thường là: 0,5; 1; 1,5; 2; 2,5
Check counter: to ensure that friction compensation torque is a little larger than friction torque.
We can determine the relative conversion error with different loads and different cos(phi).
9. Describe principle, configuration and conditioning circuit for temperature and weight measurement.
RTD (Resistor Temperature Detector) sensor: resistor change when temp change
Metal:
• The metal resistive temperature is characterized by an almost linear relationship between its resistance
and temperature, and the repeatability of that relationship is very high, so the device is simple.
• Metal thermometer are further divided into noble metal (Pt) and non-precious metal thermistors. For
Pt RTD, the repeatability is very high, the random error is very low (0.01%), can be used to measure low
temperatures, the difference is 0.01°C
• Copper and Nickel RTD belong to the category of metal resistive temperature not precious, cheap
price. Repeatability is not as high as Pt, often used in cases where it is cheap and not required highly
accurate but still meets technical requirements
Metal thermometer are made into resistance thermometer, which is wound with Pt wire, copper etc...
on a core and placed in a stainless steel tube connected wire connector.
Resistance Vs. Temperature curve:
With Pt thermometer:
2 wire:
3 wire:
4 – wire:
ET = KT (t1 – t2)
Which ET: emf produced at hot junction; KT: seebeck coeffcient, t1: hot junction temperature, t2 – free
junction temp
Load cell
Load cell is an electromechanical device. A load cell is a force transducer that converts force or weight
acting on it into an electrical signal. Load cell can be used to measure force, torque and pressure. Load
cell can measure a wide range of force, from 25 grams to over 1000 tons.
Application (slide)
- A strain gauge is a device used to measure the strain of an object and convert the load acting on
them into electrical signals.
- Due to application of load, strain changes the electrical resistance of the gauge in proportion to
the applied load.
- Strain gauge shows a very high accuracy of 0.03%.
Configuration: use wheatstone bridge circuit, usually 2 or 4 branches configuration in strain gates
Quarter-bridge, half bridge, full bridge configuration (book, more info in slide)