690+ Ac Drive Manual 2

690+ Series
AC Drive
Frame K
Product Manual
HA465746U001 Issue 3
Compatible with Version 5.5 Software onwards
2010 Parker SSD Drives, a division of Parker Hannifin Ltd.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any
form or by any means to persons not employed by a Parker SSD Drives company without written permission
from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the period of
24 months from the date of manufacture, or 12 months from the date of delivery (whichever is the longer
period), on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA500504.
Parker SSD Drives reserves the right to change the content and product specification without notice.
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS
DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin

Corporation, its subsidiaries and authorized distributors
provide product or system options for further investigation by
users having technical expertise.
The user, through its own analysis and testing, is solely

responsible for making the final selection of the system and
components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the
application are met. The user must analyze all aspects of the
application, follow applicable industry standards, and follow
the information concerning the product in the current product
catalog and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized

distributors provide component or system options based upon
data or specifications provided by the user, the user is
responsible for determining that such data and specifications
are suitable and sufficient for all applications and reasonably
foreseeable uses of the components or systems.
Cont.2
Safety Information
!
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to enable
the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and
used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to Certification Component Relevant Apparatus
for the Inverter)
Unit fitted:
Wall-mounted Enclosure
Application Area
The equipment described is intended for industrial motor speed control utilising DC motors, AC
induction or AC synchronous machines
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified
personnel. A qualified person is someone who is technically competent and familiar with all
safety information and established safety practices; with the installation process, operation and
maintenance of this equipment; and with all the hazards involved.
Product Warnings
Earth/Ground
Caution Caution
Protective
Risk of electric Refer to
Conductor
shock documentation
Terminal
Cont.3
Safety Information
!
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to 5. For measurements use only a meter to IEC 61010
rotating machinery and high voltages. (CAT III or higher). Always begin using the highest
range.
2. The equipment must be permanently earthed due to the
CAT I and CAT II meters must not be used on this
high earth leakage current, and the drive motor must be
product.
connected to an appropriate safety earth.
6. Allow at least 5 minutes for the drive's capacitors to
3. Ensure all incoming supplies are isolated before discharge to safe voltage levels (<50V). Use the
working on the equipment. Be aware that there may be specified meter capable of measuring up to 1000V
more than one supply connection to the drive. dc & ac rms to confirm that less than 50V is present
4. There may still be dangerous voltages present at power between all power terminals and earth.
terminals (motor output, supply input phases, DC bus 7. Unless otherwise stated, this product must NOT be
and the brake, where fitted) when the motor is at dismantled. In the event of a fault the drive must be
standstill or is stopped. returned. Refer to "Routine Maintenance and
Repair".
WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
• Never perform high voltage resistance checks on the • All control and signal terminals are SELV, i.e.
wiring without first disconnecting the drive from the protected by double insulation. Ensure all external
circuit being tested. wiring is rated for the highest system voltage.
• Whilst ensuring ventilation is sufficient, provide • Thermal sensors contained within the motor must
guarding and /or additional safety systems to prevent have at least basic insulation.
injury or damage to equipment. • All exposed metalwork in the Inverter is protected by
• When replacing a drive in an application and before basic insulation and bonded to a safety earth.
returning to use, it is essential that all user defined • RCDs are not recommended for use with this product
parameters for the product’s operation are correctly but, where their use is mandatory, only Type B
installed. RCDs should be used.
EMC
• In a domestic environment this product may cause radio • This is a product of the restricted sales distribution
interference in which case supplementary mitigation class according to IEC 61800-3. It is designated as
measures may be required. “professional equipment” as defined in
• This equipment contains electrostatic discharge (ESD) EN61000-3-2. Permission of the supply authority
sensitive parts. Observe static control precautions when shall be obtained before connection to the low
handling, installing and servicing this product. voltage supply.
CAUTION!
APPLICATION RISK
• The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for
individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended.
In particular:
• Stored energy might not discharge to safe levels as • The motor's direction of rotation might not be controlled
quickly as suggested, and can still be present even
though the drive appears to be switched off • The motor speed might not be controlled
• The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition.
Consideration must be given to:
• Stored energy • Supply disconnects • Sequencing logic • Unintended operation
Cont.4
Contents
Contents Page
CHAPTER 1 GETTING STARTED 1-1

Introduction .................................................................................................. 1-1
Equipment Inspection ................................................................................... 1-1
Packaging and Lifting Details ...................................................................... 1-2
About this Manual ........................................................................................ 1-2
Initial Steps .............................................................................................................1-2
How the Manual is Organised .................................................................................1-2
CHAPTER 2 AN OVERVIEW OF THE DRIVE 2-1
Introduction .................................................................................................. 2-1
Component Identification ............................................................................. 2-3
Control Features ........................................................................................... 2-5
Functional Overview ..................................................................................... 2-6
CHAPTER 3 INSTALLING THE DRIVE 3-1
Mechanical Installation ................................................................................ 3-1
Handling the Drive ..................................................................................................3-1
Ventilation ..............................................................................................................3-1
Mounting the Drive..................................................................................................3-2
Electrical Installation .................................................................................... 3-6
Removing the Terminal Cover ..................................................................................3-6
Cable Tray and Cover .............................................................................................3-6
Wiring Scheme........................................................................................................3-7
Mandatory Equipment ................................................................................ 3-11
AC Line Choke (input) ...........................................................................................3-11
Output Sharing Choke ..........................................................................................3-14
Optional Equipment ................................................................................... 3-17
Installation Drawings ................................................................................. 3-28
CHAPTER 4 OPERATING THE DRIVE 4-1
Pre-Operation Checks .................................................................................. 4-1
Control Philosophy........................................................................................ 4-2
Start/Stop and Speed Control....................................................................... 4-2
Initial Start-up Routines ............................................................................... 4-4
Routine 1: Remote Control using Control Terminals ..................................................4-4
Routine 2: Local Control using the Keypad ...............................................................4-5
Drive Set-up............................................................................................................4-5
The Autotune Feature ..............................................................................................4-7
The Start/Stop Mode Explained .................................................................. 4-10
Starting and Stopping Methods.................................................................. 4-11
Normal Stopping Methods.....................................................................................4-11
Advanced Stopping Methods .................................................................................4-13
Starting Methods ...................................................................................................4-14
Cont.5
Contents
Contents Page
CHAPTER 5 THE KEYPAD 5-1

Connecting the Keypad ................................................................................ 5-1
Controlling the Drive using the Keypad ....................................................... 5-2
Control Key Definitions ............................................................................................5-2
LED Indications .......................................................................................................5-3
The Menu System .......................................................................................... 5-4
Navigating the Menu System....................................................................................5-4
Menu Viewing Levels ...............................................................................................5-4
Changing a Parameter Value...................................................................................5-5
What do the Symbols mean next to some Parameters?..............................................5-5
Alert Message Displays ............................................................................................5-5
The Menu System Map ............................................................................................5-6
The PROG Key ........................................................................................................5-7
The PROG Key ........................................................................................................5-8
The L/R Key ............................................................................................................5-8
The OPERATOR Menu.................................................................................... 5-9
Parameter Selection.................................................................................................5-9
String Entry ...........................................................................................................5-10
The DIAGNOSTICS Menu ............................................................................ 5-11
The QUICK SETUP Menu ............................................................................. 5-15
The SYSTEM Menu ....................................................................................... 5-16
Saving/Restoring/Deleting Your Application............................................................5-16
Selecting the Language .........................................................................................5-18
Special Menu Features................................................................................ 5-18
Quick Save Feature ...............................................................................................5-18
Quick Tag Information ..........................................................................................5-19
Quick Link Information ..........................................................................................5-19
Password Protection ..............................................................................................5-20
Power-up Key Combinations ...................................................................... 5-21
Resetting to Factory Defaults (2-button reset)...........................................................5-21
Changing the Product Code (3-button reset)...........................................................5-21
Quick Enter Configuration Mode............................................................................5-22
CHAPTER 6 TRIPS AND FAULT FINDING 6-1
Trips .............................................................................................................. 6-1
What Happens when a Trip Occurs..........................................................................6-1
Resetting a Trip Condition........................................................................................6-1
Using the Keypad to Manage Trips...........................................................................6-2
Checksum Fail ........................................................................................................6-5
Fault Finding................................................................................................. 6-5
CHAPTER 7 ROUTINE MAINTENANCE AND REPAIR 7-1
Routine Maintenance.................................................................................... 7-1
Repair ........................................................................................................... 7-1
Saving Your Application Data ..................................................................................7-1
Cont.6
Contents
Contents Page
Returning the Unit to Parker SSD Drives....................................................................7-1

Disposal .................................................................................................................7-1
Spares List ..............................................................................................................7-2
Component Replacement ........................................................................................7-3
CHAPTER 8 TECHNICAL SPECIFICATIONS 8-1
Understanding the Product Code .............................................................................8-1
Environmental Details..............................................................................................8-5
Earthing/Safety Details ............................................................................................8-5
Cabling Requirements for EMC Compliance .............................................................8-6
Terminal Block Wire Sizes ........................................................................................8-6
DC Link Fuses .........................................................................................................8-6
Electrical Ratings (Master + 1 Slave).........................................................................8-7
Electrical Ratings (Master + 2 Slaves) ......................................................................8-8
External AC Supply (RFI) Filter ..................................................................................8-9
AC Line Choke........................................................................................................8-9
Internal Dynamic Brake Switch ...............................................................................8-10
Control Terminals .................................................................................................8-11
System Board Terminals (Master drive option).........................................................8-12
Analog Inputs/Outputs ..........................................................................................8-13
Digital Inputs ........................................................................................................8-13
Digital Outputs .....................................................................................................8-13
System Board Digital Inputs/Outputs (DIGIO11-15) ................................................8-13
CHAPTER 9 CERTIFICATION FOR THE DRIVE 9-1
Requirements for EMC Compliance............................................................... 9-1
Minimising Radiated Emissions ................................................................................9-1
Earthing Requirements.............................................................................................9-1
Cabling Requirements .............................................................................................9-2
EMC Installation Options .........................................................................................9-3
Requirements for UL Compliance ................................................................. 9-5
European Directives and the CE Mark.......................................................... 9-8
CE Marking for Low Voltage Directive ......................................................................9-8
CE Marking for EMC - Who is Responsible?..............................................................9-8
Which Standards Apply?..........................................................................................9-9
Certificates............................................................................................................9-10
CHAPTER 10 APPLICATION NOTES 10-1
Synchronous Motor Control ........................................................................ 10-1
Brake Motors .............................................................................................. 10-1
Using Line Chokes ...................................................................................... 10-1
Using Output Contactors............................................................................. 10-1
Using Multiple Motors on a Single Drive.................................................... 10-2
Dynamic Braking ........................................................................................ 10-2
High Starting Torque .................................................................................. 10-3
Winder Applications ................................................................................... 10-3
Roll Diameter Calculation Accuracy........................................................................10-3
Cont.7
Contents
Contents Page
Basic Set-up Instruction..........................................................................................10-5

Equations .............................................................................................................10-6
2-Q Common DC Bus Applications ............................................................. 10-9
4-Q Regen Control/Common DC Bus Applications ................................... 10-11
Introduction ........................................................................................................10-11
4-Q Active Front End...........................................................................................10-12
Drive Set-up........................................................................................................10-14
Macro 8 : 4Q Regen ...........................................................................................10-15
Connection Diagram for Macro 8A Single Motor System .......................................10-15
A Single Motor System.........................................................................................10-16
A Multi-Motor System ..........................................................................................10-17
A Smart Brake System..........................................................................................10-18
DC Link Fuses .....................................................................................................10-19
Pre-Charge Sizing ...............................................................................................10-20
3-Phase Choke Sizing..........................................................................................10-21
CHAPTER 11 APPLICATION MACROS 11-1
The Default Application .............................................................................. 11-1
Macro Descriptions ..................................................................................... 11-1
Macro 0 ...............................................................................................................11-1
Macro 1: Basic Speed Control (default) ..................................................................11-1
Macro 1: Basic Speed Control (default) ..................................................................11-2
Cont.8
Getting Started 1-1
Chapter 1 GETTING STARTED
Introduction
The 690+ Frame K unit comprises a Master drive and either one or two Slave drives connected
in parallel. The Master and Slave drives are specially adapted 690+ Frame G, H or J drives
which form a power-sharing combination that we call the 690+ Frame K.
The 690+ Series AC Drive is designed for speed control of standard 3-phase induction motors.
These larger models are available in a range of ratings for constant torque and quadratic torque
applications. This dual mode feature provides a cost effective solution to general industrial
applications, as well as the control of pumps and fans.
• The unit can be controlled remotely using configurable analogue and digital inputs and
outputs, requiring no optional equipment.
• Controlling the master unit locally using the 6901 Keypad, or remotely using DSELite (or
other suitable PC programming tool) gives access to parameters, diagnostic messages, trip
settings and full application programming. Other features also become available, such as the
advanced sensorless vector control scheme which gives high torque, low speed operation;
selectable switching frequencies; and a unique Quiet Pattern control system that minimises
audible noise from the motor.
• Technology Options can be fitted to the master drive to provide serial communications and
closed loop speed control.
• A System Board can be factory-fitted to the master drive. This enables the drive for high
end web processing or mini PLC replacement applications.
IMPORTANT: Motors used must be suitable for Inverter duty.

Note: Do not attempt to control motors whose rated current is less than 25% of the drive rated
current. Poor motor control or Autotune problems may occur if you do.
Equipment Inspection
• Check for signs of transit damage
• Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from
high temperatures, humidity, dust, or metal particles.
Refer to Chapter 2: “An Overview of the Drive” to check the rating label/product code.
Refer to Chapter 7: “Routine Maintenance and Repair” for information on returning damaged
goods.
690+ Series AC Drive

1-2 Getting Started
Packaging and Lifting Details

Caution
The packaging is combustible and, if disposed of in this manner incorrectly, may lead to
the generation of lethal toxic fumes.
Save the packaging in case of return. Improper packaging can result in transit damage.
Use a safe and suitable lifting procedure when moving the drive. Never lift the drive by its
terminal connections.
Refer to Chapter 2: “An Overview of the Drive” – Component Identification for the lifting eyes
locations. Refer to Chapter 3: “Installing the Drive” - Mounting the Drive for unit weights.
Refer to Chapter 3: “Installing the Drive” – Handling the Drive for further information.
About this Manual

This manual is intended for use by the installer, user and programmer of the 690+ drive. It
assumes a reasonable level of understanding in these three disciplines.
Note: Please read all Safety Information before proceeding with the installation and operation
of this unit.
Enter the “Model Number” from the rating label into the table at the front of this manual. There
is also a column for you to record your application’s parameter settings in the Parameter
Specification Table in the Software Product Manual. It is important that you pass these manuals
on to any new user of this unit.
Initial Steps
Use the manuals to help you plan the following:
Installation
Know your requirements:
• certification requirements, CE/UL/CUL conformance
• conformance with local installation requirements
• supply and cabling requirements
Operation
Know your operator:
• how is it to be operated, local and/or remote?
• what level of user is going to operate the unit?
• decide on the best menu level for the keypad (where supplied)
Programming (Keypad or suitable PC programming tool only)
Know your application:
• install the most appropriate macro
• plan your “block diagram programming”
• enter a password to guard against illicit or accidental changes
• customise the keypad to the application
How the Manual is Organised

The information is arranged in to separate “Installation” and “Software” Product Manuals.
The Installation Product Manual is considered to be Volume 1, the Software Product Manual is
Volume 2. Each manual is divided into chapters and paragraphs. Page numbering restarts with
every chapter, i.e. 5-3 is Chapter 5, page 3.
Application Block Diagrams

You will find the appropriate diagrams at the rear of each manual. The pages unfold to show a
complete block diagram, these will become your programming tool as you become more
familiar with the 690+ unit’s software.

Getting Started 1-3
Quick-Start Guide
Chapters 3 and 4 Chapter 1
install and run explains all the
the product function blocks
Chapter 5
details the Chapter 2
Operator Station lists all the
and menu system parameters
Chapter 8 Chapter 5
holds many of the has all the
technical details macro details
Installation Product Manual Software Product Manual
Information for Users without a Keypad

This symbol identifies important text for users operating the drive using the default (factory) set-
DEFAULT up. If the text is italic, such as this, then the information is especially for users without the
keypad or suitable PC programming tool.

1-4 Getting Started

An Overview of the Drive 2-1
Chapter 2 AN OVERVIEW OF THE DRIVE
Introduction
The 690+ Frame K unit extends the power output of the 690+ series of drives by connecting
690+ Frame G, H or J drives in parallel. These specially adapted drives form a power-sharing,
master-slave relationship. A Master plus one or two slaves can be supported, depending upon
the required power output.
Brake Resistor
(optional)
Vent Kit &
Exhaust Duct
(recommended)
Brake Unit
(optional)
SLAVE 2 SLAVE 1 MASTER

(optional) Cable
Tray &
Cover
Ribbon
Cable
AC Line Choke Output

AC Supply Filter Choke
(optional)
Cubicle
Figure 2-1 Typical Frame K Drive Layout
Important Points
• Individual drives are connected in parallel to form a Frame K.
• The Master drive must always be the right-hand drive in the cubicle.
• All drives must have the same electrical rating.
• All drives must use an AC Line Choke with the same electrical rating.
• All drives must use an Output Choke with the same electrical rating.
• The ribbon cable must be used to connect between drives.
• The Cable Tray and Cover for the ribbon cable must be fitted.
• If fitted, all drives must use a Brake Resistor with the same electrical rating.

2-2 An Overview of the Drive
For those familiar with the 690+ Frame G, H & J drives:
The Master and Slave drives are standard units with the following modifications:
Master Drive Unit: Power Control PCB replaced by Master Power Board plus Slave
Power Board. Keypad and Technology Box options.
Slave Drive Unit: Power Control PCB replaced by Slave Power Board. Power Control
PCB removed. Keypad removed and blanking plate fitted.
No Technology Box option.
Master Power Board
The Master Power Board provides the interface between the Control Board and the drive power
stacks. It includes the following functions:
slave detection detects the number of connected slave units and scales
the current feedback accordingly
dead-time compensation: adjusts the PWM control signals to minimise the effects
of IGBT dead-time on the output current waveforms and
maintain stable operation
current balance compensation: adjusts the slave IGBT turn-on delay to promote current
sharing between the individual drive units
fault handling: combines the fault signals from the individual drive units
(over-current, stack fault, over-temperature, heatsink-
hot) for processing by the control board
overall current protection: rapid overall over-current detection and overall output
current imbalance (ie. earth fault) detection.
Slave Power Board
The Slave Power Board provides the interface between the Master Power Board and the
individual drive power stack. It includes the following functions:
local fault handling: rapid local over-current trip for short-circuit protection
local output current imbalance trip to detect sharing
imbalance in one phase
local over-voltage detection (results in a “STACK
TRIP” trip)
local line phase-loss detection
local fault diagnosis: fault LEDs to aid in fault diagnosis
local DB unit control: detects the presence of a DB unit and enables control
and trip functions
slave-slave interface: the slave power PCB provides a ribbon cable header for
connection of the control signals to the next slave power
unit – the ribbon cable must be correctly installed since
the interface contains high speed unprotected control
signals
Software
The software is updated to include stack identification and a new PHASE FAIL trip to protect
individual drive input bridges in the event of a blown line fuse.
Hardware
The drives are mechanically identical to the standard 690+ Frame G, H and J drives.

Component Identification
TOP WITH BRAKE UNIT COVER REMOVED
Exhaust D uct
Dynamic Brake Terminal DBR Mounting Hole x10
Brake Unit
Positive Buss Termi nal DC+ DC- Negative Buss Terminal
PE/Ground Connection x4
690+
SERIES Lifting eye x4 (*see Note 1)
Power Input Terminal L3 Must be left turned in this directio
Keypad 1
M3/W Power Output Termi nal
Power Input Terminal L2

Denotes "690K enabled"
M2/V Power Output Termi nal

Power Input Terminal L1
W ARNING Risk of elect ric shock . Mo re tha n on e live circuit . Disconn ect all s upplies
before servicing. S ee dia gra m. Capa citive stor ed en ergy. D o not rem ove
cover until 4 min utes a fter s upply is disconn ected.
AVERTISSEMENT
Cet equip ment renf erm e plusi eurs ci rcuits so us te nsion. Co uper toute s
les alime ntation s avant de l'ouvri r. V oir le s che ma. Des t ension s dan gere uses
subsistent aux bo rnes des co ndens ateur s pen dant 4 min utes a pres coupu re
de l'alime ntation .
Fan S upply
115V AC / 230V AC
M1/U Power Output Termi nal
Warning
Labels Terminal Cover
Main Fan Housing
Power Board Keypad Port (P3)
Slave Board
Technology Options
Motor Thermistor Termi nals

(MOT/TEMP)
Diagnostic LEDS (1-8)
Keypad Port (P3 - remote)
Control Terminals System Board (if fitted)
BOTTOM WITH TERMINAL COVER REMOVED

* Note 1:
PE / Grounding Connections
Lifting eyes must be replaced with supply and motor earth Plan view
REPLACE
(ground) connections usi ng M10 bolts and washers supplied.
W ITH
Under no circumstances should lifting eyes be used to make
the PE / grounding connection.
Figure 2-2 690+ Frequency Drive – Frame G - Master illustrated

Product Range
Frame Size Number of Drives Product Code Product Code
(Europe) (USA)
Frame G 1 Master with 1 or 2 Slaves 690PG-X/1800... 690+G-X/0300...
Frame H 1 Master with 1 or 2 Slaves 690PH-X/2200... 690+H-X/0350...
Frame H 1 Master with 1 or 2 Slaves 690PH-X/2800... 690+H-X/0450...
Frame J 1 Master with 1 or 2 Slaves 690PJ-X/3150... 690+J-X/0500...
Note: “-X” in the Product Code is replaced by “-M” for Master, or “-S” for Slave
A typical UK order for a “1 Master/2 Slave” Frame K drive:

1x Master Drive * 690PG-M/1800...
2x Slave Drive * 690PG-S/1800...
2x Ribbon Cable, Tray & Cover LA468328U001
3x AC Line Choke CO389936U402
3x Output Choke (Parker SSD Drives can supply)
Filter(s) (Parker SSD Drives can supply)
Brake Resistors (Parker SSD Drives can supply)
* The drive Product Code indicates the requirement for Technology Boxes, Comms
Board, Brake Option etc.
Equipment Supplied
The following equipment is supplied as standard with each Frame G, H or J drive:
1) Installation and Software Product manuals
2) Lifting eyes (4 off) per drive
3) Exhaust duct and top vent assembly per drive
4) Main cooling fan (Frame J only, per drive)

Control Features
The drive is fully-featured when controlled using the optional keypad (or a suitable PC
programming tool).
The `General’ control features below are not user-selectable when the unit is controlled using
DEFAULT the analog and digital inputs and outputs.
General Output Frequency Selectable 0-120Hz

Switching Frequency Constant Torque : 2kHz
Quadratic Torque : 2kHz
Voltage Boost 0-5% (Fixed or Auto Boost)
Flux Control 1. V/F control with linear or fan law profile
2. Sensorless vector
3. Closed loop vector (with speed feedback Technology Box)
Skip Frequencies 4 skip frequencies with adjustable skip band width
Preset Speeds 8 presets with programmable ramp rates
Stopping Modes Ramp, ramp with hold, coast, dc injection, fast stop
Ramps Symmetric or asymmetric ramp up and down rates
Raise/Lower Programmable MOP function
Jog Programmable jog speed
Logic Functions 10 programmable 3 input logic function blocks performing
NOT, AND, NAND, OR, NOR and XOR functions
Value Functions 10 programmable 3 input value function blocks performing
IF, ABS, SWITCH, RATIO, ADD, SUB, RATIO, TRACK/HOLD,
and BINARY DECODE functions
Diagnostics Full diagnostic and monitoring facilities
Protection Trip Conditions Output short line to line, and line to earth
Overcurrent > 220%
I*t overload 50-105% (adjustable)
Heatsink overtemperature
Motor Thermistor overtemperature
Overvoltage and undervoltage
Current Limit Adjustable 50%-150%
180% shock load limit
Voltage/ Linear law, Fan Law,
Frequency Profile User Defined (v5.1 onwards)
Inputs/ Analog Inputs 4 configurable inputs - voltage or current
Outputs
Analog Outputs 3 configurable outputs - voltage or current
Digital Inputs 7 configurable 24V dc inputs, 1 fixed 24V dc input
Relay/Digital Outputs 3 relay contacts (volt-free)
Table 2-1 Control Features

Functional Overview
690+ AC Drives are microprocessor based 3-phase drives used to control the speed of standard
3-phase induction motors. An extensive range of configuration options are available to the
user. A menu structure controlled using the Keypad allows access to various options and
adjustable parameters.
Master drive only
KEYPAD
CONTROL
INPUTS &
OUTPUTS
CONTROL CIRCUITS
& SOFTWARE
MASTER
POWER
BOARD
SLAVE
POWER
BOARD
L1 M1/U
DC+
INPUT 3 PHASE
INVERTER MOTOR
3 PHASE L2 INPUT M2/V DRIVE
SUPPLY BRIDGE CIRCUITS
OUTPUTS
DC-
(3% LINE L3 M3/W
IMPEDANCE
REQUIRED) DC+
EXTERNAL
SUPPLY PE BRAKE
EARTH DYNAMIC DBR RESISTOR
PE BRAKE
UNIT
MOTOR DC-
EARTH
Figure 2-3 Functional Block Diagram
The diagram above shows the basic internal arrangement of the drive with the circuitry split
between the control circuits, and the power circuits.
Power Circuits
IMPORTANT: An external AC Line Choke is required for each drive, between the supply and L1, L2, L3.
Refer to Chapter 8: "Technical Specifications" - AC Line Choke.
The 3-phase supply is connected to terminals L1, L2 and L3, and is rectified to produce the DC
link.
Dynamic Braking
The in-line choke and DC link capacitors, smooth the DC link voltage. During motor
deceleration or at other times when the motor acts as a generator, energy flows from the motor
into the DC link capacitors and causes the DC link voltage to rise. The drive trips if the DC
link voltage rises above the over voltage trip level. If the dynamic braking option is used, each
drive must be fitted with an identical drive brake unit. An external brake resistor is switched to
be in parallel with the DC link capacitors and absorbs the energy when the DC link voltage rises
to the braking level. Voltage detection is performed by the control circuits and the switching is
performed by the optional dynamic brake circuit. Refer to Chapter 3: Drive Brake Unit for
details of the dynamic braking option.

Motor Drive Output
IMPORTANT: An Output Choke is required for each drive. Refer to Chapter 3: “Installing the Drive” -
Output Sharing Choke.
The drive circuits convert the DC link to the 3 phase output used to drive the motor. The
GATE DRIVE signals generated by the control circuits control the drive circuits to reproduce
the 3-phase MOTOR DRIVE OUTPUTS. The frequency and amplitude are determined by the
control inputs and by the parameters set up via the Keypad.
Control Circuits and Software

Inputs to the master drives’ control circuit are provided by physical connections to the control
board terminals (identified on the left and right hand edges of the Block Diagram) and by
parameters set via the Keypad.
Processor
The processor provides for a range of analog and digital inputs and outputs, together with their
reference supplies. For further details refer to Chapter 8: “Technical Specifications” - Control
Terminals.
Technology Options
These can be fitted to the Master drive only:
Comms Technology Box

This is a multi-way connector and processor bus interface with control signals allowing
various Technology Box protocol options to be fitted to the drive.
Speed Feedback Technology Box

Provides speed feedback for HTTL encoders.
Keypad Interface
This is a non-isolated RS232 serial link for communication with the keypad. Alternatively, a PC
running Parker SSD Drives’ “DSE” Windows-based configuration software (or some other
suitable PC programming tool) can be used to graphically program and configure the drive.
Parameters
Parameters are values or options that are programmed via the Setup Parameters and
System menus within the MMI (man-machine interface) structure. These are usually set
up during installation and commissioning and are not changed during normal operation.
Number parameters assign a value to a variable, eg. PRESET 1 which determines the
motor speed if PRESET 1 is selected.
Logic parameters are used to control switching functions, eg. ADVANCE which
controls a software switch that adds counts to the position error calculator.
Refer to Chapter 5 for further information about the Keypad (MMI). The separate
Software Product Manual gives details about parameters.
Diagnostics
Number and logic diagnostics are values and settings that can be displayed via the
Diagnostic menu within the MMI. These values are read-only and are provided for the
user to determine operating or fault conditions. Refer to Chapter 5: "The Keypad" for
further information and descriptions of the diagnostics.
System Board Interface

The System Board interface hosts the factory-fitted System Board which enhances the 690+
product in to a fully featured systems drive. If supplied, this is fitted to the Master drive.


Installing the Drive 3-1
Chapter 3 INSTALLING THE DRIVE
IMPORTANT: Read Chapter 9: “Certification for the Drive” before installing this unit.
Mechanical Installation
The Master drive is ALWAYS the right-hand drive in the cubicle.
Handling the Drive

Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage
any terminal connections when putting the drive down.
IMPORTANT: Under no circumstances must the drive be lifted using the power terminals.
The drives are supplied with 4 lifting eye bolts fitted to the 4 PE/grounding locations on the
sides of the drive for handling using a hoist.
Frames G and H may be set on end for installation by forklift. Frame J may be placed on forklift
blades with care to avoid the fan mounting studs and fan power terminals on the bottom (with
the fan removed - the fan is shipped separately from the drive).
Ventilation
The drive gives off heat in normal operation and must therefore be mounted to allow the free
flow of air through the ventilation slots and heatsink. Maintain minimum clearances for
ventilation, and ensure that heat generated by other adjacent equipment is not transmitted to the
drive. Refer to fold-out drawings HG465731U001, 2 and 3 at the end of this chapter for
information to ensure adequate cooling of the drive. Be aware that other equipment may have its
own clearance requirements. When mounting two or more 690+ units together, these clearances
are additive. Ensure that the mounting surface is normally cool.
Air Flow
The drives use very large airflows and have been designed with specific airflow patterns within
a cabinet. It is generally intended that the bulk of the air comes into the cabinet at the top, flows
down (some going through the drive to maintain internal temperatures), into the main cooling
fan, through the drive, the brake/exhaust duct (supplied), and finally out the top of the cabinet
through vent assembly (supplied).
This flow pattern ensures that the top of the cabinet is effectively evacuated and the inside of the
drive is cooled by fresh air.
The brake/exhaust duct allows for field installation of a braking module and it gives clearance
for inlet air to come from the front of the cabinet into the top of the drive and down; we strongly
recommend that this is fitted with the drive whether a brake is fitted or not. It is also important
that the top vent is properly fitted to assure that the exhaust air is not recirculated. Refer to the
fold-out drawings at the end of this chapter for typical cubicle layout information.
We recommend that these drives are separated from other equipment in a large multifunction
cabinet so that the airflow is
better controlled. i.e. air heated Required
by other items should not affect Air Inlet
the inlet temperature to the Location
drive’s main fan.
Take care in placing the cabinet
so that there is sufficient space
in front of the cabinet to keep
the exhaust air and inlet air
separated. If there is not Additional air
sufficient space, redirection of inlet location
the exhaust air is required. if required
These drives dissipate
substantial heat (refer to Chapter
8: “Technical Specificatons” –
Electrical Ratings, for Total

3-2 Installing the Drive
Power Loss) and therefore sufficient volume for exhaust venting is required to keep the drive
from raising the operating temperature beyond that specified in the Environmental Specification.
The volumetric airflow rate for each drive is:
G = 583m3/hr (343CFM)
H = 1505m3/hr (884CFM)
J = 1753m3/hr (1032CFM).
Mounting the Drive

Note: The 690+ Frame K consists of two or three, identical specification Frame G, H or J
drives. It comprises a Master drive with either one or two Slave drives.
The Master drive is ALWAYS the right-hand drive in the cubicle.
• The Master Drive can be recognised by “-M” in the Product Code, for example:
690PG-M/... is the Model Number for a Frame G Master drive in Europe.
• A Slave Drive is indicated by “-S”. Refer to the Product Label on the side of the drive.
The drives must be installed inside a cubicle. The cubicle must provide the required security,
mounting surfaces and minimum clearances for ventilation.
Mount the drives vertically on a flat surface inside the cubicle with the correct spacing between
the drives. Refer to Figure 3-2 Wiring Scheme for 690+ Frame K, page 3-7 for the spacing.
The correct spacing is required to fit the Cable Tray(s).
IMPORTANT: Bolt the drive securely using all 10 off M8 mounting hole positions as detailed on
HG465731U00. Refer to the drawings at the end of this chapter.
For product enclosure ratings, refer to Chapter 8: “Technical Specifications” - Environmental
Details.
Frame G
Weight 100kg/202lb (108kg/238lb including Dynamic Brake unit)
Dimensions Refer to drawing HG465731U003
Frame H
Frame J
With the drives securely in position, mount the ancillary equipment for each drive:
• Dynamic Braking Option, plus a bank of brake resistors (optional). Refer to page 3-3-21.
• External Vent Kit (recommended even if the Dynamic Braking Option is not fitted). Refer
to page 3-3 or page 3-4.
• AC Line Choke and Output Sharing Reactor (mandatory). These must be identical for each
drive. Refer to pages 3-5 and 3-14.
• Cable Tray and Cover (mandatory). Refer to page 3-6.
• External AC Supply Filter (optional). Refer to page 3-23.
• Frame J drives: fit the Main Cooling Fan which is supplied separately. Refer to page 3-5.
• For a typical layout refer to Figure 3-2 Wiring Scheme for 690+ Frame K, page 3-7.

Fitting the External Vent Kit (Frame G)
Note: We recommend that the External Vent Kit is fitted to each drive.
Parker SSD Drives Part Numbers: Frame G : LA465720U001
Refer to Drawing HG465731U003 Sheet 2 at the end of this Chapter for top panel and mounting
plate hole positions.
Upper Housing
Foam gasket stretches

over duct prior to
attaching upper housing
Exhaust duct slides down between

clip and mounting panel
within the sides of the
drive housing

Fitting the External Vent Kit (Frames H & J)
Note: We recommend that the External Vent Kit is fitted to each drive.
WARNING!
This unit must be operated with either a brake unit or blanking plate fitted to the
supplied outlet duct. The top vent is then mounted on to the outlet duct. It is very
important that the gasket for the vent is correctly fitted to the brake/exhaust outlet
duct. Otherwise, hot exhaust air will flow back into the cabinet and overheat the
drive. The brake/exhaust outlet duct should protrude from the top of the cabinet by 5-
10mm to ensure engagement with the gasket. Refer to fold-out drawings
HG465731U001 & HG465731U002 at the end of this chapter.
This assembly provides IP-22 protection for the drive when fitted properly. The main function is to seal the
path of return air to the enclosure as well as protect against falling contaminants. The same assembly is
used for frame sizes H & J. The different sizes are accommodated by removal of the gasket inserts.
Supplied parts:
Qty. Description
1 Vent top
1 Top Vent Baffle
1 Mounting Flange Vent Top
1 Gasket
4 M6 support studs Top Vent Baffle
Grille
2 M6 x 195 hex studs
Mounting Flange
1 Grille
8 M6x25 panhead slotted screws Gasket
8 M6 flat washers
20 M6 hex captive nuts
Tools Required:
M10 wrench, quantity 2
#3 Phillips or posidrive M6 support stud
screwdriver
Cubicle Top
10mm (3/8”) flat blade
screwdriver M6 x 195 Hex Stud
Assembly Procedure
On cabinets with removable panels the following procedure should be performed off the cabinet. For non-
removable cabinets this procedure should be performed prior to mounting the drive.
Note: If the drive is not removed, then it must be protected from any cutting chips.
1. Cut top of cabinet as per drawing HG465731U001 & HG465731U002 at the end of this chapter.
2. Install (4) M/M support studs in rearmost row of holes in pattern
3. Install (2) F/F M6 x 195 support studs in forward most holes with (2) M6 x 10 posidrive screws
Complete the following with the drive and exhaust duct fitted to ensure a good fit of the gasket to the duct.
4. Fit the gasket over the 4 support studs and exhaust duct.
5. Fit the mounting flange over the gasket and attach via (8) M6 x 25 screws, (16) M6 washers, and (8) M6
nuts.
6. Fit the top vent baffle over the support studs.
7. Fit grommet strip to bottom edge of grill and position.
8. Fit vent top over the 4 support studs and grill.
9. Fix vent top via (2) M6 x 10 screws (using a 10 mm wrench on the support studs through the grill is
helpful in aligning the stud to the hole in the top) and (4) M6 nuts and washers.

Fitting the Main Cooling Fan (Frame J)
The Frame G and H drives have an integral main cooling fan. However, the Frame J drive has a
separate main cooling fan which must be fitted to the bottom panel of the enclosure as shown in
drawing HG465731U001 at the end of this chapter, with the 4 off M6 nuts provided. Refer to
drawing HG463151D002 for fan wiring details (Frame J only) in Chapter 7: “Routine
Maintenance and Repair” – Fan Replacement.
The drive requires an external single phase supply and fuse protection (motor start type) for the
main cooling fan.
Frame G Frame H Frame J
Supply Voltage 110 to 130 VAC, 50/60 Hz
Fuse Rating 4A 6A 10 A
Supply Voltage 220 to 240VAC, 50/60Hz
Fuse Rating 2A 4A 6A
Airflow Requirement 750m3/h 1200m3/h 1700m3/h

(425CFM) (700CFM) (1000CFM)

Electrical Installation
IMPORTANT: Please read the Safety Information on page Cont. 3 & 4 before proceeding.
WARNING!
Ensure that all wiring is electrically isolated and cannot be made “live”
unintentionally by other personnel.
Note: Refer to Chapter 8: “Technical Specifications” for additional Cabling Requirements and
Terminal Block Wire Sizes.
signal/control cable (master drive only)
(sensitive)
(noisy) (noisy)
power
supply external motor
cable ac line each output
supply inverter cable motor
choke choke
(clean) EMC (noisy)
filter
semiconductor line
fuse or suitable
circuit breaker (noisy)
(RCD not recommended)
to protect parallel units
against failure of one unit
brake resistor
Figure 3-1 Cabling Requirements
Cables are considered to be electrically sensitive, clean or noisy. You should already have
planned your cable routes with respect to segregating these cables for EMC compliance.
If not, refer to Chapter 9: “Certification for the Drive”.
Removing the Terminal Cover

Remove the terminal cover by releasing the 2 captive, quarter-turn fixings at the base of the
drive. To replace, engage the tabs at the top of the cover into the drive and secure with the
fixings.
Cable Tray and Cover tray screw to side

The drive control signals Slave of drive
Power
are passed to the slave(s) by Board
connecting the 50-way
ribbon cable as shown. The
ribbon cable sits inside the PLG6
ribbon ribbon
metal cable tray which cable cable
provides mechanical to next from
drive Master
protection and electrical PLG5 drive
screening.
Always fit the cable tray with the 2 holes to the left and
the 2 slots to the right, as viewed from the front of the 2 off cover 8 off
drive.
Remove the break-outs for the cable tray on the sides of the Terminal Cover as required.
Frame Cable/Tray Assembly
G LA468328U001
H LA468328U002
J LA468328U003

Wiring Scheme
(optional) 4
SLAVE 2 SLAVE 1 MASTER
17
DBR
3 15
DC+ DC-
2 2 1
L3
x4
M3/U
L2
* * M2/V
9
6
L1
5 8 M1/W
7
16 18
10
11 12
14
L1
L2
L3
13
M1
M2
Frame
G = 800mm * M3
H = 800mm
Replace lifting eyes with earthing bolts (4 positions) - DO NOT earth to lifting eyes
J = 1000mm
Each drive is individually earthed
Figure 3-2 Wiring Scheme for 690+ Frame K
1 Master Drive (ALWAYS the right-hand drive) 10 Ribbon Cable

2 Slave Drive (Slave 2 is optional) 11 AC Line Choke (mandatory)
3 Brake Unit (optional - roof/internal mount) 12 Output Choke (mandatory)
4 Brake Resistor (optional) 13 AC Supply Filter (optional)
5 Slave Power Board 14 AC Line Fuse - semiconductor type
6 Master Power Board 15 DC Fuse - semiconductor type
7 Speed Feedback Technology Box (optional) 16 Product Label
8 Comms Technology Box (optional) 17 Vent Kit and Exhaust Duct (recommended)
9 Cable Tray and Cover (mandatory) 18 Motor Thermistor Terminal

Connections
Power Terminations
L1, L2, L3 3-phase supply and output terminals
M1/W Bus-bars with 2 off M12 holes, 25mm separation. 2 off M12 bolt, nut and washer supplied.
M2/V Tightening torque 97Nm (71.5lb-ft)
M3/U
Protective earth terminals - 4 positions
4 off M10 bolts with conical washers - supplied loose. These replace the lifting eyes. Do NOT
earth to the lifting eyes.
Tightening torque 55Nm (40.5lb-ft)
DC+, DC- DC link terminals
Bus-bars with 2 off M12 holes, 35mm separation. Designed to accept semiconductor fuses directly
mounted on terminals (eg. Gould Sawmut A100P). 2 off M12 bolt, nut and washer supplied.
DBR Dynamic brake terminal
Bus-bars with 2 off M12 holes, 44mm separation. 2 off M12 bolt, nut and washer supplied.
Motor Thermistor Terminations (Master drive only)
MOT/TEMP Motor Thermistor terminal
Tightening torque 0.6/0.8 Nm (0.4/0.5lb-ft)
Control Terminations (Master drive only)
TB1 Removable screw connectors for 0.75mm2 wire (18 AWG). Terminals will accept up to 1.5mm2
TB2 wire (16 AWG).
TB3 Tightening torque 0.6Nm (0.4lb-ft)
Power Terminals
IMPORTANT: The drive is only suitable for earth referenced supplies (TN) when fitted with an external
ac supply filter.
Each drive must be permanently earthed. Protect the incoming mains supply using a suitable
fuse or circuit breaker (circuit breaker types RCD, ELCB, GFCI are not recommended). Refer to
“External AC Supply Filter”, page 3-23.
The unit must be permanently earthed according to EN 50178:
♦ A cross-section conductor of at least 10mm² is required. This can be achieved either by
using a single conductor (PE) or by laying a second conductor though separate terminals
(PE2 where provided) and electrically in parallel.
Refer to Chapter 9: “Certification for the Drive” - EMC Installation Options.

Each individual drive connected to the common DC Bus must be protected by DC Link fuses in
both the DC+ and DC- lines. Refer to Chapter 8: “Technical Specifications” - DC Link Fuses.
Motor Thermistor Terminals

(Master drive only).
Used to detect over-temperature in motors fitted with an internal MMI Menu Map
thermistor. There is no polarity to the thermistor connections. 1 SETUP
IMPORTANT: This input provides “Basic” insulation only to the SELV control 2 TRIPS
circuits and assumes the motor has “Basic” insulation to the
3 I/O TRIPS
windings/mains circuits.
INVERT THERMIST
The thermistor type supported is PTC `Type A’ as defined in IEC 34-
11 Part 2. The drive uses the following resistance thresholds:
Rising temperature trip resistance: 1650 to 4000Ω
Falling temperature trip reset resistance: 750 to 1650Ω

If the motor is not fitted with an internal thermistor, you should disable the thermistor trip
function either by setting INVERT THERMIST to be TRUE, or by linking the thermistor
terminals.
DC Link Terminals
Connect the dc link terminals of the Master and Slave modules. This allows balancing currents
to flow between the dc link capacitors. Protect each drive by fitting dc link fuses in both the
DC+ and DC- lines. Semiconductor fuses are preferred in order to limit any device failure to one
drive. The fuse should be capable of breaking an 800V dc supply.
690K Stand-alone Drive

In a stand-alone 690K drive, the balancing currents are small. The fuse currents given in
Chapter 8: “Technical Specifications” - DC Link Fuses allow the use of a smaller wire gauge
and have adequate headroom to accommodate transient events.
Regen Supply Unit/ Common DC Link Connection

When a 690K drive is used as a regen supply unit, or is a drive used in a common dc link
scheme (i.e, supplied by the dc link terminals) the fuses must be rated for the full dc link
current. The rms value of dc link current in this case can be calculated as:
IDC = 1.23 x ILINE (A rms)
where ILINE is the rms input current specified in the electrical ratings table in Chapter 8.

Control Terminals
Note: Use screened control cables to comply with EMC requirements. All screens terminated
using a gland at the gland plate.
1. Feed the control cables into the drive through the metal gland plate and connect to the
control terminals. The diagram below shows the typical control connections required for
operation as a simple speed controller.
Each bank of cables (1-10, 11-20 and 21-26) must be secured together with a cable tie as
close to the terminals as possible.
2. Refit and secure the terminal cover using the retaining screws.
IMPORTANT: The control board 0V must be connected to protective earth outside of the product to
meet EMC and safety requirements.
Note: Refer to Chapter 8: “Technical Specifications” for Control Terminal information
TB3 TB1 TB2
DIN7 (REMOTE TRIP RESET)

DIN4 (REMOTE REVERSE)
AIN1 (SPEED SETPOINT)
AOUT1 (RAMP OUTPUT)

AIN2 (SETPOINT TRIM)
DIN1 (RUN FORWARD)

DIN2 (RUN REVERSE)
DIN3 (NOT STOP)
DIN8 (EXT TRIP)

DIN5 (JOG)
+10V REF
DOUT2_B
DOUT3_B
DOUT1_A
DOUT1_B
DOUT2_A
DOUT3_A
-10V REF
AOUT2
AOUT3
+24VC
AIN3
AIN4
DIN6
0V
0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
10k
Speed Setpoint
HEALTH RUNNING
220V AC 3A maximum
into a resistive load (default)
Figure 3-3 Typical Connection to the Control Terminals

Mandatory Equipment
AC Line Choke (input)
IMPORTANT: Each drive must be used with an AC Line Choke.
Note: Refer to Chapter 8: "Technical Specifications" for further information.
Caution
Failure to provide the correct line impedance will severely reduce the drives lifetime and
could result in catastrophic failure of the drive.
Rating Guidelines for AC Line Chokes

Parker SSD Drives can supply the line chokes listed in Chapter 8: "Technical Specifications" -
Line Chokes.
If you wish to source your own line choke refer to the individual Electrical Rating tables in
Chapter 8 for the relevant rms line currents. For constant torque applications refer to the AC
Line Choke table for the peak instantaneous line current under overload conditions.
Note that the choke thermal design must accommodate the harmonic currents present in the
supply waveform. These will vary according to supply impedance, but as a general guideline,
the values used in the diagram below can be used.
1. Number of supply phases: 3
2. Frequency of operation: 50 - 60 Hz
3. Choke inductance during overload should be a minimum of 90% of nominal inductamce.
Typical AC Line Current Waveform
fundamental
Ipk
Ipk = 1.75.Irms
Typical AC Line Harmonic Current Content

(Refer to Parker SSD Drives for exact information)
fundamental 90%
5th harmonic 40%
7th harmonic 15%
11th harmonic 7%
13th harmonic 3%

480A, 50μH Input Choke Outline Drawing for Frames G & H-220kW - Drawing No. SD12225
(refer to Chapter 8 : “Technical Specifications” - AC Line Choke)

680A, 35μH Input Choke Outline Drawing for Frames H-280kW & J - Drawing No. SD12226
(refer to Chapter 8 : “Technical Specifications” - AC Line Choke)
Output Sharing Choke
The 690K requires an output choke to be fitted to each Master and Slave drive. The following
chokes are available from Parker SSD Drives:
Parker SSD Part Number Frame SIze

CO468314U420 G
CO468314U650 H, J
Output Sharing Choke for Frame G - CO468314U420

Output Sharing Choke for Frame H & J - CO468314U650

Rating Guidelines for Output Sharing Chokes
Requirements
1. Manufacturers Rating Label to display the following information :
• Voltage Rating : (460V)

• Frequency : (0Hz to 120Hz)
• Current Rating : (a) 420A RMS & (b) 650A RMS:-
(a) Continuous current = 420A rms, overload 542A rms for 1 minute no saturation. Peak
instantaneous current = 1175A under trip conditions at which point the inductance should be
>85% of its' initial inductance.
(b) Continuous current = 650A rms, overload 885A rms for 1 minute no saturation. Peak
instantaneous current = 1920A under trip conditions at which point the inductance
should be >85% of its' initial inductance.
• Inductance (a) 7.5µH & (b) 5µH
• Parker SSD Part number:
(a) CO468314U420 (420A 7.5µH) or
(b) CO468314U650 (650A 5µH) see page 3-14.
Harmonic content: 10% at 2KHz

2. Supply Voltage Reference: Suitable for Earth Referenced (TN) and Non-Earth Referenced
(IT) Supply Configurations.
3. Number of Supply Phases: 3
4. Environment of Pollution Degree: 2 (see IEC 664).
5. Overvoltage/Installation Category: III (see IEC 664).
6. Overload Capability: 150% of Irms for 60 seconds 1min in every 10min.
7. Maximum Terminal Temperature "Copper conductor" (°C) : 90°C
8. Inductance +/-5% nominal.

Optional Equipment
System Board
With this factory-fitted expansion
board, the 690+ drive is suitable System
for high-end web processing and Board
Control
mini PLC replacement Terminals
applications.
BOTTOM WITH TERMINAL COVER REMOVED
The following features are
provided:
• Converts AIN1-4 in to high resolution (12-bit plus sign) non-isolated analog inputs
• 5 configurable fully-isolated digital inputs/outputs (for PLC applications), individually
selectable to input or output
• Supplies variable voltage, isolated encoder power supply
• Decoding logic to interface the encoder to the microprocessor
• Master Encoder Input (isolated HTTL), A, B and Z
• Slave Encoder Input (isolated HTTL), A, B and Z
• Encoder Re-Transmit (isolated HTTL), A, B and Z
External Power Supply

An external 0V and 24V dc (±10%) 1A power supply is required for the board to operate and
supply the digital I/O and encoder power supply at maximum loading.
Encoder Input Specification

Maximum Pulse Rate 250kHz
Receiver Current ≤10mA per channel
Input Format Two differential channels in quadrature
Differential Input Threshold 3V ±1
Encoder Supply Maximum load = 200mA.
Voltage adjustable 12-24V by switches SW1 & SW2
Repeat Encoder Output /A
Repeat Encoder Output /B

Repeat Encoder Output A
Repeat Encoder Output B
Repeat Encoder Output Z

Repeat Encoder Ouput /Z
Encoder Supply Out +ve
Encoder Supply Out -ve
Reference Encoder /A
Reference Encoder /B
Reference Encoder /Z
Reference Encoder A
Reference Encoder B
Reference Encoder Z
Slave Encoder /A
Slave Encoder /B
Slave Encoder /Z
Slave Encoder A
Slave Encoder B
Slave Encoder Z
External 24V In
External 0V
DIGIO11
DIGIO12
DIGIO13
DIGIO14
DIGIO15
ON ON
A B C D
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 SW1 SW2 1 2 3 4 5 6 1 2 3 4 5 6
SW1/SW2 Switch Settings

Volts set SW2
OFF ON
by SW1 SW1
+24V External OFF 24V 18V
Power Supply and SW2
ON 12V 5V
positions
Figure 3-4 System Board Terminals

Encoder Connections
Take special care wiring the encoders to the system board due to the low level of the signals.
All wiring to the system board should be made in screened cable. Use cable with an overall
screen and a screen over each individual pair. To ensure compliance with the EMC Directive the
overall cable screen should be connected to the encoder body and to the drive chassis.
Recommended cable (pairs individually screened):
Belden equivalent 8777
Parker SSD Drives Part Number CM052666
Differential Encoders
System Board Terminal B System Board Terminal C System Board Terminal D
MASTER Encoder SLAVE REPEAT OUT Drive
External Drive
supply chassis Drive
+24V In A /A B /B Z /Z + - A /A B /B Z /Z chassis A /A B /B Z /Z chassis
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 5 6
Encoder
supply
A /A B /B Z /Z + -/0V body + -/0V A /A B /B Z /Z body 2 3 4 5 6 7 Master

supply supply A /A B /B Z /Z drive
REFERENCE ENCODER SLAVE ENCODER MASTER chassis
Single-Ended Encoders
System Board Terminal B System Board Terminal C System Board Terminal D
MASTER Encoder SLAVE REPEAT OUT Drive
External Drive
supply chassis Drive
+24V In A /A B /B Z /Z + - A /A B /B Z /Z chassis A /A B /B Z /Z chassis
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 1 2 3 4 5 6
Encoder
supply
A B Z + -/0V -/0V body + -/0V A B Z -/0V body 2 3 4 5 6 7 Master

supply supply A /A B /B Z /Z drive
REFERENCE ENCODER SLAVE ENCODER MASTER chassis
Parker SSD Drives Approved Encoders

Operation with 5V encoders is not recommended. We recommend using 10-24V differential
encoders, as shown below.
Recommended Encoder Hengstler: RI 58TD//2048ED.37IF
(12mm bore) ParkerSSD Drives Part Number: DD464475U012
Alternative Encoders Hengstler: RI 76TD/2048ED-4N20IF
(20mm bore) Parker SSD Drives Part Number: DD464475U020
Encoders are available from Hengstler in other accuracies such as 500 lines/rev or 2000
lines/rev to suit the application.
Technology Options
Remote
Operator
Station
Comms
Speed Option
Feedback
Option
WARNING!
Isolate the drive before fitting or removing the option.
There are two Technology Options:

1. Speed Feedback
2. Communications
These are plugged into the two positions, as illustrated above.
All Technology Options are designed as plug-in technology boxes. You can operate the drive
with the Speed Feedback and/or Communications Technology Options, but you cannot use two
options of the same kind.
Note: Refer to the appropriate Technology Option Technical Manual for further information.
Technology Box
Remove a technology box option by carefully pushing a
long screwdriver (for instance) under the option and gently Ø
prising it out. The pins are protected by the option
×
moulding.
Item Part No: Frames G, H, J
TB1 Comms Technology Option
Plug-in field bus communications interface options.
Profibus 6055/PROF
Profibus Technology Option manual HA463561U001
RS485/RS422/Modbus/EI Bisynch 6055/EI00
RS485 Technology Option manual HA463560U001
Link 6055/LINK
Link Technology Option manual HA470237
Device Net 6055/DNET
Device Net Technology Option Manual HA463575U001
CANopen 6055/CAN
CANopen Technology Option Manual HA467800U001
Modbus Plus 6055/MBP
Modbus Plus Technology Option Manual HA468032U001
ControlNet 6055/CNET
ControlNet Technology Option Manual HA468029U001
LonWorks 6055/LON
LonWorks Technology Option Manual HA468031U001
TB2 Speed Feedback Technology Option
Plug-in speed feedback HTTL Encoder option.
Technology Box (Frames C, D, E, F, G, H, J) 6054/HTTL

Fitting the Remote 6901/6911 Keypad

(Master drive only). The 6052 Mounting Kit is required to remote-mount a 6901 keypad.
You can also replace the keypad for a PC running ConfigEd Lite (or other suitable PC
programming tool) in all of the options above. Refer to the Software Product Manual, Chapter
3: “Serial Communications”.
6052 Mounting Kit Parts for the Remote Keypad
Assembly Procedure
Remove the factory-fitted P3 lead
from the P3 port under the terminal
cover which connects the fitted
keypad. Fit the ferrite to one end of
the 3m connector lead, passing the
cable through the ferrite twice as
shown below. Plug the 3m
connector lead from the remote-
mounted keypad into the P3 port
(see the diagram on the previous
page) ensuring that the ferrite is at
the drive end of the lead and is as
close to the drive as possible.
Cutout Dimensions
An actual size template is provided with
Keypad/6052 Mounting Kit.
Figure 3-5 Mounting Dimensions for the
Remote-Mounted Keypad 6901/6911

Dynamic Braking Option
IMPORTANT: To fit the Brake Option to the Frame K, each drive (Frame G, H or J) must be fitted with
a brake unit and brake resistors. The braking load is shared between the individual
brake units.
Note: Refer to Chapter 8: "Technical Specifications" - Internal Dynamic Brake Switch for further
details.
The brake unit is optional. However, it is possible to retro-fit a brake unit should the need arise.
There are three brake units, one for each drive frame size.
The brake units have the following specification -
Operating voltage: 750 - 820V dc
Maximum duty cycle: 30%
Maximum on time: 20 seconds
Continuous duty: 30% of Constant Torque drive rating
Note: For more detail refer to Chapter 8: "Technical Specifications".
BRAKE UNIT COVER
SNUBBER CAPACITOR
EARTH BONDING BRACKET
CONNECTION PLATES
DUCT TO DRIVE CHASSIS

EARTHING POINT
EXHAUST DUCT
The original exhaust duct supplied with the drive or the exhaust duct supplied with the brake
unit may be used in the final installation.
The brake unit consists of the following parts:
• Exhaust Duct.
• Heatsink & IGBT assembly.
• Control cable.
• Brake connection plates - 1 set for Frames G, H & J.
• Heatsink fixings.
• Brake unit cover and retaining nuts.
• Earth bonding bracket.
The brake unit is shipped in a pre-assembled state (except for the connection plate(s)). It is
recommended that this assembly is carefully studied prior to installation within the cubicle. We
also recommend that the brake unit heatsink/IGBT assembly is removed from the exhaust duct
before installing the unit within the cubicle.
Required tools
• M10 spanner
• #3 posidrive or phillips torque screwdriver
• #2 posidrive or phillips torque screwdriver
Installation Procedure
WARNING!
Follow the procedure carefully.
Disconnect all electrical supplies before working on the drive - allow 15 minutes
for the drive dc link capacitors to fully discharge.
Do not drop any screws, nuts or extraneous parts into the drive.
Refer to Figure 3-6, page 3-23, for typical brake unit installation.
1. Remove the brake unit cover.

2. Remove the earth bonding bracket from the heatsink.
3. Loosen heatsink clamps.
4. Remove the heatsink/IGBT assembly and carefully place it on a clear flat surface - take
care not to damage the heatsink fins.
5. If retro-fitting the brake unit to an existing exhaust duct then: Remove the exhaust duct
aperture cover and screws. Transfer heatsink clamps and screws from shipping brake
duct to existing drive duct.
6. Remove the drive’s top front cover (plastic) via 2 off ¼ turn fasteners at top of drive.
7. Remove drive top cover which is attached via 4 off M5 screws on the side and 2 off M5
screws on the top. Care should be taken to prevent the cover from falling into the drive
and damaging the internal components. If fitting a new exhaust duct assembly, fit the
duct assembly in to the top panel and secure to drive with 4 off M5 screws. Secure to the
mounting panel with M8 fixings.
8. Install brake unit IGBT/heatsink assembly within exhaust duct and tighten clamps. Take
care not to damage components on the open PCB with handtools.
9. Connect brake unit control cable to the 14 way bulkhead connector at the top of the
drive.
10. Secure the brake connecting plate(s) to the phase joining tabs of the drive top phase
(M3/U) and the phase joining tabs on the brake unit with M5 screws provided. Tighten to
4Nm (3ft/lbs).
11. Fit earth bonding bracket to heatsink and duct connection/earthing screws (M5) to
exhaust duct. Tighten to 4 Nm (3 ft-lb). NOTE - This connection must not be omitted
as it is required for safety reasons.
12. Replace drive top cover, exercise care to not damage brake connection plates with
the top cover as this will compromise the electrical insulation. Tighten 4 off M5
screws on side of drive and 2 off M5 screws on top of cover to 2.5 Nm (1.84 ft-lb).
13. Replace drive front top cover with 2 off ¼ turn fasteners.
14. Fit brake unit cover with M6 captive washer nuts.

SNUBBER
CAPACITORS
BULKHEAD
CONNECTOR
CONNECTING PLATE
Figure 3-6 Front View of Exhaust Duct/Brake Unit/Drive Assembly showing the Brake
Connecting Plate and Snubber Capacitors fitted
External AC Supply Filter
WARNING!
The specified external filters are only suitable for use with TN supplies. Please
check for suitability in Chapter 8: “Technical Specifications” - External AC Supply (RFI)
Filters.
Do not touch filter terminals or cabling for at least 3 minutes after removing the ac
supply. Only use the ac supply filter with a permanent earth connection.
Mount the filter(s) and line chokes as close as possible to the drive module. Refer to Figure 3-2
Wiring Scheme for 690+ Frame K, page 3-7. Take care not to obstruct the filter or drive
ventilation ducts. Allow 40mm spacing between filters.
Connections between the drive, choke and filter must always be as short as possible, and be
segregated from all other cables.
The routing of the connections between the filter, choke and drive module should be chosen to
ensure their close proximity. Ensure that the filter output leads are separated from the filter
input leads. Failure to achieve this will result in increased conducted emissions.

Caution
The filter flying leads may reach 100oC under normal operating conditions. These should
be separated by at least one cable diameter and adequately ventilated.
The connection between the drive module and the motor must be installed away from all other
cables or wires. Ideally the filter(s) and choke will be mounted onto the same metallic back
panel as the drive. The RF connection between the drive, filter, choke and panel should be
enhanced as follows:-
• Remove any paint/insulation between the mounting points of the EMC filter(s), choke,
drive module and panel.
• Liberally apply petroleum jelly over the mounting points and securing threads to
prevent corrosion. Alternately conducting paint could be used on mounting panels.
• If the proceeding is not possible, then the RF earth bond between the filter and
drive module is usefully improved by making an additional RF earth connection
using wire braid of at least 10mm2 cross sectional area (due to skin effect).
Note: Metal surfaces such as eloxized or yellow chromed (e.g., cable mounting or 35mm DIN
rails, screws and bolts) have a high RF impedance which can be very detrimental to EMC
performance.
A low RF impedance path must be provided between the motor frame and back panel on which
the drive, choke and EMC filters are mounted. This low impedance RF path should follow the
path of the motor cables in order to minimise the loop area. Failure to do so will result in
increased conducted emissions.
This will normally be achieved by:-
1. Bonding the armour of the motor supply cables at one end to the motor frame and at
the other to the cubicle back panel. Ideally 360o bonding is required, which can be
achieved with cable glands.
2. Ensuring that conduit containing the motor supply cables is bonded together using
braid. The conduit shall also be bonded to the motor frame and the cubicle back
panel.
AC Supply Filter CO467843U340

580.0
Mounting Keyway Detail

105.0
105.0 12.0 24.5

360.0
105.0
105.0 20.5
625.0
24.0
61.5
62.0 110.0
24.0
580.0 22.5
Dimensions are in millimetres

Min. Separation
40 mm
100 mm x 420 mm DEEP
690+
SERIES
625 mm 1
WARNING
AVERTI SS E MENT
AC LINE CHOKE
FITTED BETWEEN
FILTER & DRIVE
Figure 3-7 Filter Mounting Details Using 2 off Part No. CO467843U340 for Type G, H & J
L1 Filter L11
L2 L21
LINE LOAD
L3 L31
1
PE
L1 Filter L11
L2 L21
LINE LOAD
L3 L31
1
PE
690+ 690+ 690+
Frame G Frame G Frame G
L1 Filter L11
L2 L21
LINE LOAD
L3 L31 SLAVE 2 SLAVE 1 MASTER
1
PE
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
L1 Filter L11
L2 L21
LINE LOAD
L3 L31
1 CHOKE CHOKE CHOKE
PE
L1 Filter L11
L
I L2 L21
LINE LOAD
N L3 L31
E 1
PE
L1 Filter L11
L2 L21
LINE LOAD
L3 L31
1
PE
Figure 3-8 Typical Wiring Details (schematic) Using 2 off Part No. CO467843U340 per Frame G, H & J
Output Contactors
Output contactors can be used, although we recommend that this type of operation is limited to
emergency use only, or in a system where the drive can be inhibited before closing or opening
this contactor.
Earth Fault Monitoring Systems

We do not recommend the use of circuit breakers (e.g. RCD, ELCB, GFCI), but where their use
is mandatory, they should:
• Operate correctly with dc and ac protective earth currents (i.e. type B RCDs as in
Amendment 2 of IEC755).
• Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on
switch-on.
When the ac supply is switched on, a pulse of current flows to earth to charge the
internal/external ac supply EMC filter’s internal capacitors which are connected between phase
and earth. This has been minimised in Parker SSD Drives’ filters, but may still trip out any
circuit breaker in the earth system. In addition, high frequency and dc components of earth
leakage currents will flow under normal operating conditions. Under certain fault conditions
larger dc protective earth currents may flow. The protective function of some circuit breakers
cannot be guaranteed under such operating conditions.
WARNING!
Circuit breakers used with VSDs and other similar equipment are not suitable for
personnel protection. Use another means to provide personal safety. Refer to
EN50178 / EN60204-1
5703/1 Speed Repeater Support

The 5703/1 unit provides the facility to run a line of drives in speed-lock. For accurate speed
holding, encoder feedback is required. Ratioed speed-locking is supported.
A 16-bit signal is passed between the drives using a fibre optic link connected to the P3 port on
each drive. The P3 port operates RS232 compatible signal levels. The 5703/1 unit converts these
signals into a fibre optic signal for transmission, and from the converted optical signal to RS232
for reception.
Refer to the manual supplied with the 5703/1 Speed Repeater.
Note: The P3 port is configured for 5703/1 support using the MMI. Refer to the Software
Product Manual, Chapter 1: “Programming Your Application”


Installation Drawings
The 690+ drive

must be
securely
mounted using
all 10 off M8
mounting hole
positions as
shown.
Frame G Typical Cubicle Installation Outline Drawing (HG465731U003 Sheet 1)

Frame G Typical Cubicle Machining (HG465731U003 Sheet 2)

Frame G Schematic Cubicle Mounting Details (HG468318U003)

The 690+ drive

must be
securely
mounted using
all 10 off M8
mounting hole
positions as
shown.
Frame H Typical Cubicle Installation Outline Drawing (HG465731U002 Sheet 1)

Frame H Typical Cubicle Machining (HG465731U002 Sheet 2)

Frame H Schematic Cubicle Mounting Details (HG468318U002)

The 690+ drive

must be
securely
mounted using
all 10 off M8
mounting hole
positions as
shown.
Frame J Typical Cubicle Installation Outline Drawing (HG465731U001 Sheet 1)

Frame J Typical Cubicle Machining (HG465731U001 Sheet 2)

HG465731U001
Frame J Schematic Cubicle Mounting Details (HG468318U001)

Operating the Drive 4-1
Chapter 4 OPERATING THE DRIVE
Note: The instructions in this Chapter refer to the set-up and operation of the Master drive. The
Slave drive(s) require no set-up, and operation is via the master drive.
By default, the drive will operate in Remote Start/Stop and Remote Speed Control. Analog and
DEFAULT digital inputs and outputs are selected to control the unit.
The drive will operate as an open-loop drive. No set-up or tuning is required. It is programmed
to control an induction motor of equivalent power, current and voltage rating to the drive.
In this chapter, refer to Control Philosophy, Initial Start-up Routine, (Routine 1: Remote
Control using Control Terminals) and The Start/Stop Mode Explained.
Pre-Operation Checks
WARNING!
Wait for 5 minutes after disconnecting power before working on any part of the
system or removing the terminal cover from the drive.
Initial checks before applying power:

• Mains power supply voltage is correct.
• Motor is of correct voltage rating and is connected in either star or delta, as appropriate.
• Check all external wiring circuits - power, control, motor and earth connections.
Note: Completely disconnect the drive before point to point checking with a buzzer, or when
checking insulation with a Meggar.
• Check for damage to equipment.
• Check for loose ends, clippings, drilling swarf etc. lodged in the drive and system.
• If possible check that the motor can be turned freely, and that any cooling fans are intact and
free from obstruction.
Ensure the safety of the complete system before the drive is energised:
• Ensure that rotation of the motor in either direction will not cause damage.
• Ensure that nobody else is working on another part of the system which will be affected by
powering up.
• Ensure that other equipment will not be adversely affected by powering up.
Prepare to energise the drive and system as follows:

• Remove the supply fuses, or isolate using the supply circuit breaker.
• Disconnect the load from the motor shaft, if possible.
• If any of the drive’s control terminals are not being used, check whether these unused
terminals need to be tied high or low. Refer to Chapter 8: "Technical Specifications" -
Control Terminals.
• Check external run contacts are open.
• Check external speed setpoints are all zero.
Re-apply power to the drive and system

The drive has Macro 1 installed as the factory default. If you are controlling the drive in Remote
control, refer to the Software Product Manual: “Application Macros” for details of other macros.

4-2 Operating the Drive
Control Philosophy
There are four ways to control the drive using Remote and Local control:
690+ inverter 690+ inverter 690+ inverter 690+ inverter

using using using using
analog
Technology
and digital
Box
inputs and to fieldbus
outputs and Operator
PC running
Comms link Station
DEFAULT ConfigEd Lite
or other suitable
software
REMOTE CONTROL LOCAL CONTROL

Figure 1 Remote and Local Control Modes
Start/Stop and Speed Control

There are two forms of control in operation at any time: Start/Stop and Speed Control. Each can
be individually selected to be under either Local or Remote Control.
• Local or Remote Start/Stop decides how you will start and stop the drive.
• Local or Remote Speed Control determines how you will control the motor speed.
In each case, Local and Remote control are offered by using the following:
Local: The Keypad
Remote: Analog and digital inputs and outputs, RS232 Port or the 6053 Technology Box
Thus the drive can operate in one of four combinations of local and remote modes:
REMOTE
SPEED CONTROL SPEED CONTROL
SPEED SETPOINT SPEED SETPOINT
DEFAULT
REMOTE START/STOP LOCAL START/STOP
REMOTE LOCAL
SPEED CONTROL SPEED CONTROL
SPEED SETPOINT
SPEED SETPOINT
REMOTE START/STOP
LOCAL START/STOP
Figure 2 The Four Combinations of Local and Remote Control

Note: Start/Stop is also known as “Sequencing”.
Speed Control is also known as “Reference Generation”.
Selecting Local or Remote Control

If the default combination of remote Start/Stop and Speed Control is not suitable for your
application, follow the instructions below using the keypad or a suitable PC programming tool
to select suitable combinations of local or remote control.
Note: You can only change between Local and Remote control when the drive is “stopped”.
To change a combination the keypad must have FULL VIEW selected; allowing you to
view enough of the menu structure to make the change. Refer to Chapter 5: “The
Keypad” - Menu Viewing Levels.
The L/R key on the keypad toggles between Local and Remote control, changing both
Start/Stop and Speed Control modes at the same time.
However, you can “fix” either or both modes in software to be either Local or Remote control.
This makes the L/R key inoperative for that mode. In this way, you can select a combination
where both Local and Remote modes are present.
To do this, go to the LOCAL CONTROL menu at level 4 and select MMI Menu Map
either: 1 SETUP
LOCAL ONLY Sets Local control
2 SEQ & REF
REMOTE ONLY Sets Remote control
3 LOCAL CONTROL
LOCAL/REMOTE Gives selection powers back to the L/R key.
Fixing only one of the modes will mean that the L/R key will still toggle the other mode
between Local and Remote control.
LED Indications
The mode of control is indicated by the
“LOCAL” LEDs on the keypad: SEQ MODES
SEQ = Start/Stop LOCAL ONLY
HEALTH LOCAL
REF = Speed Control SEQ REF
If the LED is illuminated ( z ), then LOCAL

mode is in force. Figure 3 Control Mode LED Indications
Note: The default is for the L/R key to be operative for both Sequencing and Reference
Generation, and to be set for Remote control, i.e. both LEDs will be off.

Initial Start-up Routines
WARNING!
Unpredictable motion, especially if motor parameters are incorrect.
Ensure no personnel are in the vicinity of the motor or any connected machinery.
Ensure that no machinery connected to the motor will be damaged by
unpredictable motion.
Ensure that the emergency stop circuits function correctly before running the
motor for the first time.
The routine below will run the drive in the default V/F fluxing control mode (VOLTS / HZ) to
begin with using either the Control Terminals, or the keypad (if supplied).
Routine 1: Remote Control using Control Terminals

DEFAULT This is the simplest method of operating the drive. No Set-up or tuning is required. The drive
can only operate in V/F Fluxing control mode (VOLTS / HZ).
This routine assumes that the drive’s control terminals are wired as shown in Figure 3-2
“Typical Connection to the Control Terminals” and the Master and Slave drives are connected
as shown in Figure 3-3 “Wiring Scheme for 690+ Frame K”.
IMPORTANT: Ensure that the speed potentiometer is set to zero.
1. Power-up the unit. The HEALTH LED will light (the RUN LED remains off).
If the HEALTH LED flashes, the drive has tripped. Refer to Chapter 6: “Trips and Fault
Finding” to investigate and remove the cause of the trip. Reset the unit by momentarily
closing either the RESET switch or the RUN switch. The HEALTH LED will now light.
2. Close the RUN switch. The RUN LED will flash if the setpoint is at zero. Turn the speed
potentiometer up a little to apply a small speed setpoint. The RUN LED will light and the
motor will rotate slowly.
Reverse the motor’s direction of rotation either by pressing the DIR key, or by swapping two of
the motor phases (WARNING: Disconnect the mains supply first).
Reading the Status LEDs

The HEALTH and RUN LEDs indicate status.
EUROTHERM
The LEDs are considered to operate in five DRIVES
different ways:
OFF
SHORT FLASH
EQUAL FLASH
LONG FLASH
ON
HEALTH RUN
Figure 4 Blank Cover showing LED

Operation

HEALTH RUN Drive State
Re-configuration, or corrupted non-volatile memory at power-up
Tripped
Auto Restarting, waiting for trip cause to clear
Auto Restarting, timing
Stopped
Running with zero reference, enable false or contactor feedback

false
Running
Stopping
Braking and running with zero speed demand
Braking and running
Braking and stopping
Table Chapter 4 -1 Status indications given by the Blank Cover Health and Run LEDs
Routine 2: Local Control using the Keypad

Note: Refer to Chapter 5: “The Keypad” to familiarise yourself with the keypad’s LED
indications, and how to use the keys and menu structure.
This routine assumes that the drive’s control terminals are wired as shown in Figure 3-2
“Typical Connection to the Control Terminals” and the Master and Slave drives are connected
as shown in Figure 3-3 “Wiring Scheme for 690+ Frame K”.
1. Power-up the unit. The display will show the power-up screen, “AC MOTOR DRIVE”.
After a few seconds, SETPOINT(REMOTE) will appear on the display.
The HEALTH, STOP, and FWD LEDs will light.
If the HEALTH LED flashes, the drive has tripped. The display will indicate the reason for
the trip. Refer to Chapter 6: “Trips and Fault Finding” to investigate and remove the cause
of the trip. Reset the trip condition by pressing the Stop/Reset key on the keypad. The
HEALTH LED will now light.
2. Press the L/R (Local/Remote) key to enable Local control. Both the LOCAL SEQ and
LOCAL REF LEDs will light when Local control in enabled.
3. Press the RUN key. The RUN LED will light and the motor will rotate slowly. (The RUN
LED would flash if the setpoint was at zero.)
4. Reverse the motor’s direction of rotation by pressing either the DIR key, or by swapping
two of the motor phases (WARNING: Disconnect the mains supply first).
Drive Set-up
Using the keypad (or other suitable programming tool) the drive must now be set-up:
• as a simple Open-loop Drive (V/F fluxing)
• in Sensorless Vector Fluxing mode
• in Closed-Loop Vector mode

Set-up as an Open-loop Drive (V/F Fluxing)
The parameters from the QUICK SETUP menu most likely to require
MMI Menu Map
attention in this control mode (VOLTS / HZ) are shown below.
1 QUICK SETUP
Tag QUICK SET-UP Default Brief Description

Parameters
1105 CONTROL MODE VOLTS / HZ Selects the control mode for the drive
106 BASE FREQUENCY * 50.0 Hz Frequency at which maximum output volts is
generated
931 MAX SPEED * 1500 RPM Max speed clamp and scale factor for other
speed parameters
337 MIN SPEED -100.00 % Min speed clamp
258 RAMP ACCEL TIME 10.0 s Acceleration time from 0Hz to max speed
259 RAMP DECEL TIME 10.0 s Deceleration time from max speed to 0Hz
104 V/F SHAPE LINEAR LAW Constant torque V to F characteristic
50 QUADRATIC TORQUE FALSE Selects between Constant or Quadratic mode of
operation
64 MOTOR CURRENT ** 11.3 A Calibrates drive to motor full load current
365 CURRENT LIMIT 100.00% Level of motor current as % of FULL LOAD
CALIB
107 FIXED BOOST ** 0.00 % Boosts starting torque by adding volts at low
speed
279 RUN STOP MODE RAMPED Ramp to standstill when RUN signal removed
246 JOG SETPOINT 10.0 % Drive speed setpoint whilst jogging
13 ANALOG INPUT 1 0..+10 V Input range and type
231 DISABLED TRIPS 0000 >> Sub-menu to set disabled trips
742 DISABLED TRIPS + 0040 >> Sub-menu to set disabled trips
1083 MOTOR BASE FREQ ** 50.0 Hz Frequency at which drive gives maximum output
volts
1084 MOTOR VOLTAGE ** 400.0 V Maximum motor output voltage
65 MAG CURRENT ** 3.39 A Calibrates drive to motor no load current
83 NAMEPLATE RPM ** 1445 RPM Motor nameplate speed
84 MOTOR POLES ** 4 Number of motor poles
Set-up using the Sensorless Vector Fluxing Mode

The drive must be tuned to the motor in use by matching the motor MMI Menu Map
parameters in the drive to those of the motor being controlled.
1 QUICK SETUP
IMPORTANT: You MUST use the Autotune feature.
Enter values for the following parameters in the QUICK SETUP menu.
Parameters
1105 CONTROL MODE SENSORLESS VEC Selects the control mode for the drive
speed parameters
CALIB
1083 MOTOR BASE FREQ ** 50.0 Hz Frequency at which drive gives maximum
output volts
83 NAMEPLATE RPM ** 1445 RPM Motor nameplate speed (motor synchronous
speed (rpm) minus full load slip)
603 AUTOTUNE ENABLE FALSE Enables the Autotune feature
For more information refer to Chapter 5: “The Keypad” - The QUICK SETUP Menu.

Set-up using the Closed-loop Vector Mode
WARNING!
When the drive is run for the first time the direction of rotation will be unknown,
the drive may run inconsistently, and the speed control may not operate.
In this mode, speed feedback signals from the motor shaft encoder are
MMI Menu Map
processed to determine the rotational speed of the shaft. A PI
1 SETUP
algorithm within the software uses this information to produce varying
gate drive signals to the drive circuits. These signals cause the drive to 2 ENCODER FUNCS
output the required voltage and frequency for a particular motor speed.
3 PHASE CONFIGURE
If the encoder is to be fitted to the System Board option rather than the SPD LOOP SPD FBK
Speed Feedback option, set SPD LOOP SPD FBK to SLAVE
ENCODER.
IMPORTANT: You MUST use the Autotune feature. MMI Menu Map
Enter values for the following parameters in the QUICK SETUP 1 QUICK SETUP
menu.

Parameters
1105 CONTROL MODE CLOSED-LOOP VEC Selects the control mode for the drive
speed parameters
CALIB
566 ENCODER LINES ** 2048 Set to the number of lines used by the
encoder
output volts
(motor synchronous speed (rpm) minus full
load slip)
124 MOTOR ** STAR Type of motor connection
CONNECTION
567 ENCODER INVERT FALSE Encoder direction
For more information refer to Chapter 5: “The Keypad” - The QUICK SETUP Menu.
The Autotune Feature

IMPORTANT: You MUST carry out an Autotune if you intend to use the drive in either of the two vector
control modes. If you are using it in Volts/Hz control an Autotune is not necessary.
The Autotune feature identifies motor characteristics to allow the drive to control the motor.
It loads the values into the parameters below, which are in the QUICK SETUP menu.
Parameter Description Note
ENCODER INVERT Encoder direction Parameter is only set up if drive
is configured to run as Closed-
loop Vector
MAG CURRENT Magnetising current Not measured by Stationary
Autotune
STATOR RES Per phase stator resistance
LEAKAGE INDUC Per phase stator leakage
inductance

Parameter Description Note
MUTUAL INDUC Per phase mutual
inductance
ROTOR TIME CONST Rotor time constant This is identified from
magnetising current and motor
nameplate rpm
For further information on the functions of all parameters, refer to the Software Product Manual,
Chapter 1: “Programming your Application”.
Stationary or Rotating Autotune?

Will the motor spin freely, i.e. not connected to a load, during the Autotune?
• If it can spin freely, use a Rotating Autotune (preferred)

• If it cannot spin freely, use a Stationary Autotune
Action Requirements
Rotating Autotune Spins the motor up to the Motor must spin freely during
maximum speed set by the Autotune
Preferred method user to identify all necessary
motor characteristics
Stationary Motor does not spin during You must enter the correct value of
Autotune Autotune. A limited set of magnetising current
Only used when motor characteristics are Do not subsequently operate the
the motor cannot identified drive above base speed
spin freely during In Closed-loop Vector Mode set up
the Autotune the encoder direction parameter
feature
Necessary Data
You MUST enter values for the following parameters, found in the MMI Menu Map
QUICK SETUP menu, before an Autotune can be carried out: 1 QUICK SETUP
MOTOR CURRENT
MOTOR BASE FREQ
MOTOR VOLTAGE (maximum motor output voltage)
NAMEPLATE RPM (motor nameplate speed)
MOTOR POLES (the number of motor poles)
ENCODER LINES (if an encoder is fitted, enter the number of lines used by the encoder)
Performing a Rotating Autotune

Check that the motor can rotate freely in the forward direction. Ensure also that the motor is
unloaded. Ideally, the motor shaft should be disconnected. If the motor is connected to a
gearbox this is ok, provided that there is nothing on the output of the gearbox which could load
the motor.
1. In the QUICK SETUP menu, set MAX SPEED to the maximum MMI Menu Map
speed at which you will operate the drive in normal operation. 1 QUICK SETUP
Note: The Autotune will characterise the motor up to 30% above this
speed. If you later wish to run faster than this, you will need to carry out another
Autotune.
2. Set AUTOTUNE ENABLE to TRUE, and start the drive. The drive will carry out a
Rotating Autotune, indicated by the Run and Stop led’s flashing. This may take several
minutes, during which the motor will be accelerated to maximum speed and then brought
to a stop. When complete, the drive is returned to the stopped condition and the
AUTOTUNE ENABLE parameter is reset to FALSE. In Closed-loop Vector mode (with an
encoder) the encoder sign has been adjusted by the Autotune feature.
IMPORTANT: Now perform a SAVE CONFIG to save your new settings. Refer to Chapter 5: “The
Keypad” - Quick Save Feature.

Performing a Stationary Autotune
Before starting the stationary Autotune, you MUST enter the value of magnetising current for
the motor. This may be available on the motor nameplate. If not, you may need to contact the
motor supplier.
1. In the AUTOTUNE menu, set the MODE parameter to MMI Menu Map
STATIONARY. 1 SETUP
2. Set ENABLE to TRUE, and start the drive. The drive will carry 2 MOTOR CONTROL
out a stationary Autotune, injecting current into the motor but
not turning the shaft. The Run and Stop led’s will flash. When 3 AUTOTUNE
complete, the drive is returned to the stopped condition and the ENABLE
AUTOTUNE ENABLE parameter is reset to FALSE. MODE
IMPORTANT: Now perform a SAVE CONFIG to save your new settings. Refer to Chapter 5: “The
Keypad” - Quick Save Feature.
• If the drive is configured to run in Sensorless Vector mode, set-up is complete.
• If the drive is configured to run in Closed-loop Vector mode, i.e. using an encoder, then the
encoder direction must be set up. Refer to "Setting the Encoder Sign" below.
Setting the Encoder Sign

MMI Menu Map
If you have performed a Stationary Autotune in Closed-loop Vector
mode, you should check the encoder direction as follows: 1 QUICK SETUP
ENCODER INVERT
Look and listen to the motion of the motor when the drive is running
at a speed demand of between 5 - 10%.
As a test, use the Up () control key to increase the speed to about double the original figure.
Change the direction of rotation using the FWD/REV control key.
If ENCODER INVERT is correct, the motor will rotate smoothly and will respond to the
changes in speed demand and direction.
If ENCODER INVERT is incorrect, the motor will rotate in a jerky and/or noisy manner.
Alternatively, it may rotate smoothly at a very low speed but not respond to changes in speed
demand or direction.
• Change the setting of ENCODER INVERT to change the encoder sign.
• Change the direction of rotation back to the original direction. Re-set the speed demand.
The encoder sign is now correct for the original motor direction.
If however the direction of the motor is incorrect at this point, then power down the entire drive,
wait for 3 minutes (for the dc link capacitors to discharge) and then swap the motor drive cables
M1/U and M2/V. Change the setting of ENCODER INVERT.
The encoder sign is now correct for the new motor direction.

The Start/Stop Mode Explained

The default configuration below shows the drive in Remote control, (using the analog and
digital inputs and outputs). This example will be referred to in the following explanations.
SETPOINT SPEED SETPOINT

Analog Input 1
Terminal 2
+
- ACCEL TIME MAX SPEED CLAMP
Reference Selection
SETPOINT TRIM
Analog Input 2 SETPOINT(REMOTE) Reference Clamps
Terminal 3 Ramp
+ SPEED DEMAND
+
JOG SETPOINT
0%
RAMP OUTPUT
Analog Output 1
DECEL TIME MIN SPEED CLAMP Terminal 6
LOCAL SETPOINT +
-
SPEED TRIM
FORWARD/REVERSE
Key on Operator Station
0% If REMOTE SETPOINT is not 0,
then SPEED TRIM is added
RUN FWD
Digital Input 1
Terminal 12
RUN REV Sequencing Logic HEALTH

Digital Input 2 Digital Output 1
Terminal 13 Terminal 21, 22
NOT STOP
Digital Input 3 RUNNING
Terminal 14 Digital Output 2
REMOTE Terminal 23, 24
REVERSE
Digital Input 4
Terminal 15
JOG
Digital Input 5 DEFAULT
Terminal 16
REM TRIP
RESET
Digital Input 7
Terminal 18
Figure 5 Portion of the Default Configuration
Start/Stop Controlled Remotely

In the configuration shown, the reference value is obtained by summing ANALOG INPUT 1
DEFAULT and ANALOG INPUT 2. The direction of rotation is controlled by DIGITAL INPUT 4. When
the RUN input (DIGITAL INPUT 1) is TRUE, the SPEED DEMAND ramps up to the reference
value at a rate controlled by ACCEL TIME. The drive will continue to run at the reference value
while the RUN input remains TRUE.
Similarly when the JOG input (DIGITAL INPUT 5) is TRUE, the SPEED DEMAND ramps up
to the JOG SETPOINT at a ramp rate set by JOG ACCEL TIME (not shown in the diagram).
The drive will continue to run at the JOG SETPOINT while the JOG input remains TRUE.

Start/Stop Controlled Locally
The reference value is set by the SETPOINT (LOCAL) parameter. The direction of rotation is
controlled by the DIR key (forward/reverse) on the keypad. When the RUN key is pressed the
SPEED DEMAND ramps up to the reference value at a rate controlled by ACCEL TIME. The
drive will continue to run at the reference value even when the RUN key is released. Press the
STOP key to “stop” the drive.
When the JOG key is pressed and held, the SPEED DEMAND ramps up to the JOG SETPOINT
at a ramp rate set by JOG ACCEL TIME (not shown in the diagram). Release the JOG key to
“stop” the drive.
Interaction between RUN and JOG
Only one of these signals can be in effect at any one time; the other signal is ignored. The drive
must be “stopped” to change from running to jogging, or vice versa.
Start/Stop Mode Diagnostics

In the configuration shown, Start/Stop mode provides two DIGITAL OUTPUT signals
(RUNNING and HEALTH).
The RUNNING signal is TRUE from the time a start command is processed until a stop
sequence is completed. This normally means the time between the drive starting until the power
stack is quenched. Refer to the Software Product Manual, Chapter 4: “Sequencing Logic States”
for a more detailed description.
The HEALTH output is TRUE when the drive is not tripped.
Additional diagnostic parameters are available when using the keypad. These are described in
the Software Product Manual, Chapter 4: “Programming Your Application” and “Sequencing
Logic States”.
Starting and Stopping Methods

MMI Menu Map MMI Menu Map MMI Menu Map MMI Menu Map
1 SETUP 1 SETUP 1 SETUP 1 SETUP
2 SEQ & REF 2 SEQ & REF 2 SEQ & REF 2 SEQ & REF
3 REFERENCE 3 SEQUENCING LOGIC 3 REFERENCE STOP 3 REFERENCE RAMP
SPEED TRIM NOT STOP STOP TIME DECEL TIME

REMOTE REVERSE NOT FAST STOP STOP DELAY
HOLD
SPEED DEMAND NOT COAST STOP FAST STOP TIME
Note: Refer to the Software Product Manual, Chapter 1: “Programming Your Application” -
REFERENCE, SEQUENCING LOGIC, REFERENCE STOP and REFERENCE RAMP, for
explanations of parameters.
Normal Stopping Methods

DEFAULT
Macro 1 is set to “Ramp to Stop” (at STOP TIME, set to 10.0s).
• To “stop” the locally controlled drive press the STOP key on the keypad
• To “stop” the remotely controlled drive remove the 24V from the RUN FWD input, terminal
12
With the keypad, or suitable programming tool, the drive can be selected to “Ramp to Stop”, or
to “Coast to Stop” at one of two rates (STOP TIME or FAST STOP TIME).

Ramp to Stop
When a stop command is received, the drive decelerates from its actual speed towards zero for
the programmed DECEL TIME time. When this time has elapsed, SPEED TRIM is ramped to
0% in the programmed STOP TIME time.
Note: If SPEED TRIM does not operate, SPEED DEMAND is reduced to 0% in DECEL TIME.
The power stack remains energised until the STOP DELAY period has elapsed.
RUN input
SPEED DEMAND
REMOTE SETPOINT
POWER
SPEED TRIM CIRCUIT
DISABLED
Speed 0%
Ramp to zero speed at STOP DELAY
DECEL TIME
Ramp SPEED TRIM to

zero at STOP TIME
Figure 6 Ramp to Stop with a Remote Reference
A special case exists when the DECEL TIME is set to 0.0 seconds, or when the HOLD
parameter is TRUE. In both these situations the SPEED DEMAND will ramp down to zero at
the STOP TIME.
RUN input
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM
POWER
Speed 0% CIRCUIT
DISABLED
Ramp SPEED DEMAND STOP DELAY
to zero at STOP TIME
Figure 7 Remote to Stop with a Remote Reference: no DECEL TIME
Coast to Stop
In this mode the DECEL TIME ramp and the STOP TIME ramp are both ignored. Thus the
SPEED DEMAND changes immediately to 0% as soon as the Stop command is given. The
power stack is also immediately disabled at this time, causing the load to coast.
POWER CIRCUIT DISABLED

RUN input
REMOTE SETPOINT
SPEED DEMAND
Speed 0%
Figure 8 Coast to Stop with a Remote Reference

Advanced Stopping Methods
The drive can be selected to NOT FAST STOP or to NOT COAST STOP. The stopping
procedure is unaffected by Local or Remote Sequencing options.
Forced Fast Stop

The Not Fast Stop mode overrides the RUN FWD, RUN REV and JOG inputs in Remote mode,
and the RUN and JOG keypad keys in Local mode. It is selected by setting NOT FAST STOP to
TRUE.
The Fast Stop mode can be set to either RAMP or COAST. The stopping sequence starts when
the NOT FAST STOP input goes FALSE, regardless of the state of the RUN input.
NOT FAST STOP
SPEED DEMAND
REMOTE SETPOINT
POWER
SPEED TRIM CIRCUIT
Speed 0% DISABLED
Ramp SPEED DEMAND to
zero at FAST STOP TIME
FAST STOP LIMIT
Figure 9 Forced Fast Stop RAMP Mode example
Forced Coast Stop

Using the Not Coast Stop mode immediately disables the power stack, causing the load to coast
to a stop. The drive gives priority to the NOT COAST STOP signal. The NOT FAST STOP
signal is therefore ignored while NOT COAST STOP is active.
NOT COAST STOP POWER CIRCUIT DISABLED
REMOTE SETPOINT
SPEED DEMAND
SPEED TRIM
Speed 0%
Figure 10 Forced Coast Stop example
The Trip Condition

When a trip condition is detected, a similar stopping method to NOT COAST STOP is used.
The power stack cannot be re-enabled until the trip condition has been cleared and successfully
reset.
Refer to Chapter 6: “Trips and Fault Finding” for further details.

Logic Stopping
The drive can be stopped by setting the NOT STOP to FALSE for a short time, (>100 ms). The
stop sequence continues even if the NOT STOP signal goes inactive before the drive is stopped.
Various combinations of stop logic are shown below.
RUN FWD not ignored RUN FWD acted on

RUN FWD ignored as
as now stopping immediately as previous
already running
state was RUN FWD
RUN FWD
RUN REV
NOTSTOP
REMOTE SETPOINT
Speed 0%
SPEED DEMAND
REMOTE SETPOINT
Figure 11 Interaction between RUN FWD, RUN REV and NOT STOP Parameters
JOG not ignored as now

stopping. Waits for stop to
JOG ignored as complete before acting on JOG immediately effective
already running JOG. as previous mode was JOG
JOG
RUN FWD
NOT STOP
REMOTE SETPOINT
JOG SETPOINT
Speed 0% SPEED DEMAND
Figure 12 Example of the Interaction between RUN and JOG Parameters
Starting Methods
24V Sequencing Logic
RUN FWD
Digital Input 1 RUN FWD
RUN REV RUN REV
Digital Input 2
NOT STOP
Digital Input 3 NOT STOP
JOG JOG
Digital Input 5
TRUE CONTACTOR CLOSED
TRUE DRIVE ENABLE
TRUE NOT FAST STOP
TRUE NOT COAST STOP

REMOTE REVERSE
Digital Input 4 REMOTE REVERSE
REM TRIP RESET REM TRIP RESET
Digital Input 7
TRUE TRIP RST BY RUN
FALSE POWER UP START
Figure 13 Default Sequencing Wiring (Macro 1)

The methods below can be used when the drive has Macro 1, 2, 3 or 4 installed.
The default configuration view above caters for Single, Two, and Three Wire Logic Starting
DEFAULT without rewiring. Note that the NOT STOP parameter is active (FALSE - not wired to),
meaning that the drive will only run while the relevant RUN parameters are held TRUE.
Starting Several Drives Simultaneously

Note: This text refers to starting other drives in a system simultaneously with this Frame K.
IMPORTANT: We do not recommend that the DRIVE ENABLE signal is used to start a drive in “normal”
use.
Use the DRIVE ENABLE parameter to control the output power stack. When this parameter is
FALSE, the power stack is disabled regardless of the state of any other parameters. In
conjunction with the HEALTH output parameter, DRIVE ENABLE can synchronise several
drives on power-up.
Single Wire Logic Starting

Use just DIGITAL INPUT 1 when the motor direction will always be the same. All other digital
inputs are FALSE (0V). The motor will run while the RUN FWD switch is closed, and will stop
when it is open.
Two Wire Logic Starting

This uses two inputs; RUN FWD and RUN REV. The drive can operate in forward and reverse
depending upon which switch is closed. If both RUN FWD and RUN REV are TRUE (24V) at
the same time, both are ignored and the drive will stop.
Three Wire Logic Starting

24V Sequencing Logic
RUN FWD RUN FWD
Digital Input 1
RUN REV RUN REV
Digital Input 2
NOT STOP NOT STOP
Digital Input 3
Figure 14 Wiring for Three Wire Logic Starting

This example uses three inputs; RUN FWD, RUN REV and NOT STOP.
• Fit normally-open push button switches to RUN FWD and RUN REV.
• Fit a normally-closed push button switch to NOT STOP, thus NOT STOP is held TRUE
(24V). When TRUE, the action of NOT STOP is to latch the RUN FWD and RUN REV
signals. When FALSE, these signals are not latched.
For example, operating the RUN FWD switch starts the drive running forward. Operating the
RUN REV switch causes the drive to run in reverse. Operating the NOT STOP switch (making
“NOT STOP” FALSE) at any time causes the drive to stop running.
Note: The JOG parameter is never latched in this way. The drive only jogs while the JOG
parameter is TRUE.


The Keypad 5-1
Chapter 5 THE KEYPAD
Connecting the Keypad
The Keypad is a plug-in MMI
(Man-Machine Interface) option
that allows full use of the drive’s
features.
D I GM
AC ITOTOR
AL DCDD RRI VI V
EE
It provides for local control of 1
the drive, monitoring, and
DC 4Q 15A
0.75kW 230V 4.x
complete access for application
OK SEQ REF
programming.
Insert the Keypad into the front E PROG
of the drive (replacing the blank Programming
cover and plugging into the Keys
L
RS232 programming port); or M R
mount it up to 3 metres away
using the optional panel
mounting kit with connecting
Local
lead: refer to Chapter 3:
Control
“Installing the Drive” - Fitting
Keys
the Remote 6901 Keypad. JOG
Two Keypads (or one and a PC

running suitable programming
software) can be used
simultaneously. In this case each Figure 5-1 Keypad displaying Welcome screen
Keypad runs independently.
The drive can operate in one of two modes:
Remote Control Mode: Allowing access for application programming using digital and analog
inputs and outputs
Local Control Mode: Providing local control and monitoring of the drive using the Keypad,
or PC running suitable programming software
Local control keys are inactive when Remote control mode is
selected and vice versa, with one exception; the L/R key toggles WELCOME SCREEN
Local or Remote control modes and so is always operative.
timeout
HINT: Customise the action of the Keypad to create an effective from
working tool. welcome
screen
The Power-Up Condition SETPOINT (REMOTE)

0.0 %
On power-up, a default Welcome screen is displayed for several
seconds showing the product description; power rating, voltage
and software version of the drive. After a few seconds the display PROG
changes to the SETPOINT (REMOTE) parameter.

Note: By default the drive always initialises in Remote control mode, WELCOME SCREEN
with the Local control keys inactive, making it unlikely that the
motor could be started accidentally.
M
OPERATOR
menu at level 1
Remote Mode (default)

5-2 The Keypad
Controlling the Drive using the Keypad
Control Key Definitions

Note: Refer to Chapter 4: “Operating the Drive” for more detail about Remote and Local
modes.
Keys for Programming the Drive

Note: See “Navigating the Menu System”, page 5-4 for a quick-start to using the menu.
UP Navigation - Moves upwards through the list of parameters.
Parameter - Increments the value of the displayed parameter.
Command Acknowledge - Confirms action when in a command menu.
DOWN Navigation - Moves downwards through the list of parameters.
Parameter - Decrements the value of the displayed parameter.
ESCAPE Navigation - Displays the previous level’s Menu.

Parameter - Returns to the parameter list.
E Trip Acknowledge - Acknowledges displayed Trip or Error message.
MENU Navigation - Displays the next Menu level, or the first parameter of the
current Menu.
Parameter - Allows a writable parameter to be modified (this is indicated
M by → appearing on the left of the bottom line).
PROG Navigation - Toggles between current locations within the Operator
menu and any other menu.
PROG
LOCAL/ Control - Toggles between Remote and Local Control for both Start/Stop
REMOTE (Seq) and Speed Control (Ref). When toggling, the display automatically
goes to the relevant SETPOINT screen, and the SETPOINT (LOCAL)
L
R screen will have the and keys enabled to alter the setpoint.
Keys for Operating the Drive Locally

FORWARD/ Control - Changes the direction of motor rotation. Only operates
REVERSE when the drive is in Local Speed Control mode.
JOG Control - Runs the motor at a speed determined by the JOG

SETPOINT parameter. When the key is released, the drive returns to
JOG
“stopped”. Only operates when the drive is “stopped“and in Local
Start/Stop mode.
RUN Control - Runs the motor at a speed determined by the LOCAL
SETPOINT or REMOTE SETPOINT parameter.
Trip Reset - Resets any trips and then runs the motor as above. Only
operates when the drive is in Local Start/Stop (Seq) mode.
STOP/RESET Control - Stops the motor. Only operates when the drive is in Local
Sequence mode.
Trip Reset - Resets any trips and clears displayed message if trip is
no longer active.

The Keypad 5-3
LED Indications
There are seven LEDs that indicate the status of the drive. Each LED is considered to operate in
three different ways:
OFF The LEDs are labelled HEALTH, LOCAL (as SEQ

FLASH and REF), FWD, REV, RUN, and STOP.
Combinations of these LEDs have the following
ON meanings:
HEALTH RUN STOP Drive State
Re-Configuration
Tripped
Stopped
Stopping
Running with zero speed demand or enable false or

contactor feedback false
Running
Autotuning
Auto Restarting, waiting for trip cause to clear
Auto Restarting, timing
FWD REV Forward / Reverse State
Requested direction and actual direction are forward
Requested direction and actual direction are reverse
Requested direction is forward but actual direction is reverse
Requested direction is reverse but actual direction is forward
LOCAL LOCAL Local / Remote Mode

SEQ REF
Start/Stop (Seq) and Speed Control (Ref) are controlled from the
terminals
Start/Stop (Seq) is controlled using the RUN, STOP, JOG and

FWD/REV keys. Speed Control (Ref) is controlled from the terminals
Start/Stop (Seq) is controlled from the terminals

Speed Control (Ref) is controlled using the up () and down () keys
Start/Stop (Seq) and Speed Control (Ref) are controlled using the
Keypad keys

5-4 The Keypad
The Menu System

The menu system is divided into a `tree’ structure with 5
The Menu System
menu levels. Menu Level 1 is at the top of the tree.
WELCOME SCREEN
The Keypad has selectable “viewing levels” which can
restrict the view of the menu system.
M
Below is a simple description of the menus at Menu
Level 1:
OPERATOR
• OPERATOR: a customised view of selected menu at level 1
parameters contained in the SETUP menu. You can
create a working list of parameters for operating your DIAGNOSTICS
drive. menu at level 1
• DIAGNOSTICS: a view of important diagnostic

QUICK SETUP
parameters contained in the SETUP menu.
menu at level 1
• QUICK SETUP: contains all the parameters
necessary for the drive to turn the motor. SETUP
menu at level 1
• SETUP: contains all the function block parameters
for programming your application. SYSTEM
menu at level 1
• SYSTEM: Macro selection.
Figure 5-2 The Menu System
showing Menus at Level 1
Navigating the Menu System

On power-up, the Keypad defaults into the OPERATOR menu, timing out from the Welcome
screen. You can skip the timeout by pressing the M key immediately after power-up which will
take you directly to the OPERATOR menu.
The menu system can be thought of as map scroll
which is navigated using the four keys shown
opposite.
exit to
Keys E and M navigate through the menu levels. previous E M next menu
The up () and down () keys scroll through the menu
Menu and Parameter lists.
Refer to “The Menu System Map” to see how scroll

the full menu is mapped. NAVIGATING THE MENU
HINT: Remember that because the Menu and Parameter lists are looped, the key can
quickly move you to the last Menu or Parameter in the loop.
Menu Viewing Levels

For ease of operation there are three `viewing levels’ for the Keypad. MMI Menu Map
The setting for the VIEW LEVEL parameter decides how much of 1 QUICK SETUP
the menu system will be displayed. The choice of menu for each has
VIEW LEVEL
been designed around a type of user, hence we have the Operator,
Basic and Advanced viewing levels.
In the QUICK SETUP menu, press the key to quickly move to VIEW LEVEL, the last
parameter in the menu.
Note: The contents of the OPERATOR menu remains unchanged for all view levels.
Refer to “The Menu System Map”, page 5-6 to see how VIEW LEVEL changes the menu.

The Keypad 5-5
Changing a Parameter Value
Refer to “The Menu System Map to see how the increment
full menu is mapped.
Each menu contains parameters.
exit enter
With the Parameter you want on view, press M to
begin editing.
parameter E
change
M parameter
change
The up () and down () keys will now change the
parameter/function value.
Press E to finish editing. decrement
The four keys will once again navigate around the EDITING PARAMETERS
Menus. Refer back to “Navigating the Menu System”, page 5-4.
Note: When viewing a “number” value, i.e. 100.00%, pressing the M key moves the cursor
along the number for editing of that character by the up () and down () keys.
“Alphanumeric” values, i.e. PUMP 2, are produced and edited in a similar way.
What do the Symbols mean next to some Parameters?

Parameter Status Information Æ Å =
Æ Pressing M in a parameter displays Æ on the left of the bottom line to indicate
that the up and down keys will now change parameter values. Pressing E removes
the symbol and reverts the up and down keys to scrolling through the parameters.
A writable parameter may be non-writable if it is the destination of a link. In this
Å case it will be indicated by Å appearing on the left of the bottom line.
A Feedback Link is indicated by Å appearing on the right of the bottom line.
Å Refer to the Software Product Manual, Chapter 1: “Programming Your
Application”.
= Non-writable parameters are identified by = appearing on the left of the bottom
line. Note that some parameters become non-writable when the drive is running.
Expanded Menu Information >>

The parameters listed below are followed by >> to the right of the bottom display line indicating
that there is more information. Press the M key to display a further list of parameters.
AUTO RESTART menu at level 4: AR TRIGGERS 1, AR TRIGGERS+ 1, AR TRIGGERS 2
AR TRIGGERS+ 2
TRIPS STATUS menu at level 4: DISABLED TRIPS, DISABLED TRIPS+,
ACTIVE TRIPS, ACTIVE TRIPS+,
TRIP WARNINGS, TRIP WARNINGS+
OP STATION menu at level 4: ENABLED KEYS
Alert Message Displays
A message will be displayed on the Keypad when either:
• A requested operation is not allowed:
The top line details the illegal operation, while the bottom * KEY
1 INACTIVE *
1
line gives the reason or cause. See example opposite. REMOTE SEQ
• The drive has tripped:
The top line indicates a trip has occurred while the bottom * *1* TRIPPED * * *
line gives the reason for the trip. See example opposite. 1
HEATSINK TEMP
Most messages are displayed for only a short period, or for as long as an illegal operation is
tried, however, trip messages must be acknowledged by pressing the E key.
Experience will show how to avoid most messages. They are displayed in clear, concise
language for easy interpretation. Refer to Chapter 6: “Trips and Fault Finding” for trip messages
and reasons.

5-6 The Keypad
The Menu System Map
MENU LEVEL 1 MENU LEVEL 2 MENU LEVEL 3 MENU LEVEL 4
OPERATOR
menu at level 1
DIAGNOSTICS
menu at level 1
QUICK SETUP
menu at level 1
SETUP COMMUNICATIONS 5703 INPUT

menu at level 1
5703 OUTPUT
SYSTEM SYSTEM PORT (P3)

menu at level 1
TEC OPTION
SYSTEM BOARD PHASE CONFIGURE
PHASE CONTROL
PHASE INCH
PHASE MOVE
PHASE OFFSET
PHASE PID
PHASE TUNING
HOIST/LIFT BRAKE CONTROL
INPUTS & OUTPUTS ANALOG INPUT ANALOG INPUT 1
ANALOG INPUT 4
ANALOG OUTPUT ANALOG OUTPUT 1
ANALOG OUTPUT 3
DIGITAL INPUT DIGITAL INPUT 1
DIGITAL INPUT 15
E M DIGITAL OUTPUT DIGITAL OUTPUT 1
DIGITAL OUTPUT 15
SYSTEM OPTION
LINKS LINK LINK 1
LINK 80
Effect of VIEW LEVEL MENUS ACCESS CONTROL
OPERATOR / BASIC DISPLAY
DISPLAY SCALE LINKSCALE 1
BASIC DISPLAY SCALE 4
SELECTING ADVANCED WILL OP STATION OP STATION 1
DISPLAY ALL MENUS
OP STATION 2
OPERATOR MENU OPERATOR MENU 1
OPERATOR MENU 16
MISCELLANEOUS DEMULTIPLEXER DEMULTIPLEXER 1
DEMULTIPLEXER 2
HOME
LOGIC FUNC LOGIC FUNC 1
LOGIC FUNC 20
MULTIPLEXER MULTIPLEXER 1
POSITION MULTIPLEXER 2
VALUE FUNC VALUE FUNC 1
VALUE FUNC 20
Note: When VIEW LEVEL is set to OPERATOR, the PROG key also toggles to the VIEW LEVEL parameter in the
QUICK SETUP menu. This can be password protected.

The Keypad 5-7
MENU LEVEL 1 MENU LEVEL 2 MENU LEVEL 3 MENU LEVEL 4
MOTOR CONTROL AUTOTUNE
CURRENT LIMIT
DYNAMIC BRAKING
FEEDBACKS
FLUXING
FLYCATCHING
INJ BRAKING
INVERSE TIME
MOTOR DATA
PATTERN GEN
POWER LOSS CNTRL
SETPOINT SCALE
SLEW RATE LIMIT
SLIP COMP
SPEED LOOP
STABILISATION
TORQUE LIMIT
VOLTAGE CONTROL
SEQ & REF AUTO RESTART
COMMS CONTROL
LOCAL CONTROL
REFERENCE
REFERENCE JOG
REFERENCE RAMP
REFERENCE STOP
E M SEQUENCING LOGIC
SETPOINT FUNCS FILTER FILTER 1
LINEAR RAMP FILTER 2
MINIMUM SPEED
PID
Effect of VIEW LEVEL
PID (TYPE 2)
OPERATOR / BASIC
PRESET PRESET 1
BASIC
RAISE/LOWER PRESET 8
SELECTING ADVANCED WILL
DISPLAY ALL MENUS SKIP FREQUENCIES
S-RAMP
ZERO SPEED
TRIPS I/O TRIPS
STALL TRIP
TRIPS HISTORY
TRIPS STATUS
WINDER COMPENSATION
DIAMETER CALC
SPEED CALC
TAPER CALC
TORQUE CALC

5-8 The Keypad
The PROG Key
The PROG key toggles between the OPERATOR menu and any other menu, remembering and
returning to previous positions in each menu. As you press the PROG key, the title of the menu
you are about to enter is displayed, i.e. OPERATOR or for example DIAGNOSTICS. Releasing
the key clears the display and releases you into that menu.
The Menu System

WELCOME SCREEN press immediately after
power-up to skip the
timeout timeout
E from M
power-up
SETPOINT (REMOTE) PROG to other menus/parameters

= 0.0%
to other OPERATOR menu parameters
Figure 5-3 The Menu System showing Operation of the E, M and PROG Keys
Holding the PROG key for approximately three seconds takes you to the SAVE CONFIG menu.
Refer to “Quick Save Feature”, page 5-18.
The L/R Key

The L/R key (LOCAL/REMOTE) toggles between Remote and Local Control. In doing so, the
view of the SETPOINT parameter in the OPERATOR menu toggles between SETPOINT
(LOCAL) and SETPOINT (REMOTE. The default is for the SETPOINT (REMOTE) parameter
to be displayed.
Note: A different naming convention is applied in the OPERATOR menu for these parameters
when displayed as the first parameter entry:
• REMOTE SETPOINT is displayed as SETPOINT (REMOTE)
• LOCAL SETPOINT is displayed as SETPOINT (LOCAL)
• COMMS SETPOINT is displayed as SETPOINT (COMMS)
• JOG SETPOINT is displayed as SETPOINT (JOG)
Pressing the L/R key when in Remote mode takes you directly to the SETPOINT (LOCAL)
parameter with the Edit mode enabled. Press the PROG key to return to the previous display.

The Keypad 5-9
The OPERATOR Menu
You can create 16 “custom screens” for display in the OPERATOR
MMI Menu Map
menu at level 1.
1 OPERATOR
Each screen contains:
• a top line of sixteen characters
• user-definable units
• user-selectable scaling factor
• user selectable limits
• user selectable coefficients
This feature may be used to re-display the setpoint, for example, in more convenient units.
To add an item to the Operator Menu select a parameter (as shown below) in an OPERATOR
MENU function block. You can also give the parameter a new name, and set the scaling and
units to be displayed.
Note: If PARAMETER is set to NULL, the Operator Menu item is not included in the Operator
Menu.
Parameter Selection
OPERATOR MENU 1 for example
menu at level 4
M
Select one of the
parameters to edit
M PARAMETER SELECTION
PARAMETER
NULL
Select/change a function block
To select a different
M instance of this
function block, i.e.
ANALOG INPUT 2
M
PARAMETER
PARAMETER
Select/change a parameter
E
OPERATOR MENU 1
menu at level 4
Figure 5-4 Parameter Selection

5-10 The Keypad
String Entry
Customising the Parameter Name
To enter a string:
• Press the M key to begin entering a character.
• Use the () and down () keys to scroll through the character set for each of the character
spaces. If a key is not pressed within 2 seconds, the cursor will progressively move to the left
of the screen.
• Press the M key to move to the next character within 2 seconds.
• Press the E key to exit parameter editing.
OPERATOR MENU 1
NAME
M
NAME
To input another character STRING ENTRY

(2 second timout)
M
Scroll through
the characters
(2 second timout)
NAME
a
NAME
another name for example
E
OPERATOR MENU 1
NAME
Figure 5-5 String Entry

Note: For details about user-definable units, scaling factors, limits and coefficients refer to the
Software Product Manual, Chapter 1: Programming Your Application - OPERATOR
MENU and DISPLAY SCALE function blocks.

The Keypad 5-11
The DIAGNOSTICS Menu
Diagnostics are used to monitor the status of the drive, internal MMI Menu Map
variables, and its inputs and outputs. 1 DIAGNOSTICS
The table below describes the parameters contained in the
DIAGNOSTICS menu at level 1.
Ranges are given as “—.xx %”, for example, indicating an indeterminate integer for the value.
(Note the reference in brackets to the function block where each parameter is stored. Refer to
the Software Product Manual).

SPEED DEMAND Tag No. 255 Range: —.xx %
Indicates actual speed demand. This is the input to the frequency controller.
(Refer to the REFERENCE function block)
REMOTE SETPOINT Tag No. 245 Range: —.xx %
This is the target reference that the drive will ramp to in remote reference mode (not including
trim), direction is taken from REMOTE REVERSE and the sign of REMOTE SETPOINT.
COMMS SETPOINT Tag No. 770 Range: —.xx %
This setpoint is the target reference that the drive will ramp to in Remote Reference Comms
mode (not including trim). The direction is always positive, i.e. forward.
LOCAL SETPOINT Tag No. 247 Range: —.xx %
Indicates the Keypad setpoint. It is always a positive quantity; saved on power down. Direction
is taken from LOCAL REVERSE.
JOG SETPOINT Tag No. 246 Range: —.xx %
The setpoint is the target reference that the drive will ramp to.
TOTAL SPD DMD RPM Tag No. 1203 Range: —.xx rpm
The final value of speed demand obtained after summing all sources.
(Refer to the SPEED LOOP function block)
TOTAL SPD DMD % Tag No. 1206 Range: —.xx %
The final value of speed demand obtained after summing all sources.
SPEED FBK RPM Tag No. 569 Range: —.xx rpm
The mechanical speed of the motor shaft in revolutions per minute.
(Refer to the FEEDBACKS function block)
SPEED FBK % Tag No. 749 Range: —.xx %
Shows the mechanical speed of the motor shaft as a percentage of the maximum speed setting.
SPEED ERROR Tag No. 1207 Range: —.xx %
The difference between the demanded speed and the actual speed.
DRIVE FREQUENCY Tag No. 591 Range: —.xx Hz
Shows the drive output frequency in Hz.
(Refer to the PATTERN GEN function block)

5-12 The Keypad
DIRECT INPUT Tag No. 1205 Range: —.xx %
The value of the direct input, after scaling and clamping.
TORQ DMD ISOLATE Tag No. 1202 Range: FALSE / TRUE
Speed Control mode and Torque Control mode selection. Torque Control mode = TRUE.
ACTUAL POS LIM Tag No. 1212 Range: —.xx %
The final actual positive torque limit.
(Refer to the TORQUE LIMIT function block)
ACTUAL NEG LIM Tag No. 1213 Range: —.xx %
The final actual negative torque limit.
(Refer to the TORQUE LIMIT function block)
AUX TORQUE DMD Tag No. 1193 Range: —.xx %
The auxiliary motor torque as a percentage of rated motor torque.
TORQUE DEMAND Tag No. 1204 Range: —.xx %
The demanded motor torque as a percentage of rated motor torque.
TORQUE FEEDBACK Tag No. 70 Range: —.xx %
The estimated motor torque, as a percentage of rated motor torque.
FIELD FEEDBACK Tag No. 73 Range: —.xx %
A value of 100% indicates the motor is operating at rated magnetic flux (field).
MOTOR CURRENT % Tag No. 66 Range: —.xx %
This diagnostic contains the level of rms line current being drawn from the drive and is seen as
a % of the MOTOR CURRENT parameter setting in the MOTOR DATA function block.
MOTOR CURRENT A Tag No. 67 Range: —.x A
This diagnostic contains the level of rms line current being drawn from the drive.
DC LINK VOLTS Tag No. 75 Range: —. V
The internal dc voltage tested by the FEEDBACKS block.
TERMINAL VOLTS Tag No. 1020 Range: —. V
This shows the rms voltage, between phases, applied by the drive to the motor terminals.
BRAKING Tag No. 81 Range: FALSE / TRUE
A read-only parameter indicating the state of the brake switch.
(Refer to the DYNAMIC BRAKING function block)
DRIVE FREQUENCY Tag No. 591 Range: —.x Hz
The drive output frequency.
(Refer to the PATTERN GEN function block)

The Keypad 5-13
ACTIVE TRIPS Tag No. 4 Range: 0000 to FFFF
Indicates which trips are currently active. These parameters are a coded representation of the
trip status.
(Refer to the TRIPS STATUS function block)
ACTIVE TRIPS + Tag No. 740 Range: 0000 to FFFF
Indicates which trips are currently active. These parameters are a coded representation of the
trip status.
FIRST TRIP Tag No. 6 Range: Enumerated - refer to block
From when a trip occurs until that trip is reset, this parameter indicates the trip source. When
several trips have occurred, this parameter indicates the first one that was detected.
ANALOG INPUT 1 Tag No. 16 Range: —.xx %
(VALUE) The input reading with scaling and offset applied.
(Refer to the ANALOG INPUT function block)
DIGITAL INPUT 1 Tag No. 31 Range: FALSE / TRUE
(VALUE) The TRUE or FALSE input, (after any inversion).
(Refer to the DIGITAL INPUT function block)

5-14 The Keypad
EXTERNAL TRIP Tag No. 234 Range: FALSE / TRUE
(EXTERNAL) A general purpose signal designed to be internally wired to a digital input block.
When this signal goes TRUE this causes an EXTERNAL TRIP to occur, (unless this trip is
disabled within the TRIPS area). This parameter is not saved in the drive’s non-volatile
memory and thus is reset to the default setting at power-up.
(Refer to the I/O TRIPS function block)
ANALOG OUTPUT 1 Tag No. 45 Range: —.xx %
(VALUE) The demanded value to output.
(Refer to the ANALOG OUTPUT function block)
DIGITAL OUTPUT 1 Tag No. 52 Range: FALSE / TRUE
(VALUE) The TRUE or FALSE output demand.
(Refer to the DIGITAL OUTPUT function block)

The Keypad 5-15
The QUICK SETUP Menu
By loading a different macro, you are installing the default settings for
MMI Menu Map
that macro’s application. Once a macro has been loaded (or the default
Macro 1 is used), the parameters most likely to require attention are 1 QUICK SETUP
contained in the QUICK SETUP menu at level 1.

The Default values in the table below are correct for when the UK country code is selected and
a 400V 5.5kW Frame C power board is fitted. Some parameters in the table are marked:
* Value dependent upon the Language field of the Product Code, e.g. UK
** Value dependent upon the overall “power-build”, e.g. 400V, 5.5kW
The values may be different for your drive/application.

Parameters
1105 CONTROL MODE VOLTS / HZ Selects the control mode for the drive
speed parameters
337 MIN SPEED -100.00 % Min speed clamp
258 RAMP ACCEL TIME 10.0 s Acceleration time from 0Hz to max speed
259 RAMP DECEL TIME 10.0 s Deceleration time from max speed to 0Hz
279 RUN STOP MODE RAMPED Ramp to standstill when RUN signal removed
246 JOG SETPOINT 10.0 % Drive speed setpoint whilst jogging
106 VHZ BASE FREQ ** 50.0 Hz Determines the frequency at which maximum
output volts is generated
104 V/F SHAPE LINEAR LAW Constant torque V to F characteristic
50 QUADRATIC TORQUE FALSE Selects between Constant or Quadratic mode
of operation
107 FIXED BOOST ** 6.00 % Boosts starting torque by adding volts at low
speed
CALIB
output volts
124 MOTOR ** STAR Type of motor connection
CONNECTION
761 ENCODER SUPPLY 10.0V Set to supply voltage required by the encoder
566 ENCODER LINES ** 2048 Set to the number of lines used by the encoder
567 ENCODER INVERT FALSE Encoder direction
65 MAG CURRENT ** 3.39 A Calibrates drive to motor no load current
119 STATOR RES ** 1.3625 Ω Motor per-phase stator resistance
120 LEAKAGE INDUC ** 43.37 mH Motor per-phase stator leakage inductance
121 MUTUAL INDUC ** 173.48 mH Motor per-phase stator mutual (magnetising)
inductance
1163 ROTOR TIME CONST ** 276.04 ms The motor model rotor time constant as
determined by Autotune
1187 SPEED PROP GAIN 20.00 Sets the proportional gain of the loop
1188 SPEED INT TIME 100 ms The integral time constant of the speed loop
13 AIN 1 TYPE 0..+10 V Input range and type
231 DISABLE TRIPS 0000 >> Sub-menu to set disabled trips
742 DISABLE TRIPS + 0040 >> Sub-menu to set disabled trips
876 VIEW LEVEL TRUE Selects full menu for MMI display
Table Chapter 5 -1 Parameters for setting-up the drive

5-16 The Keypad
The SYSTEM Menu
Saving/Restoring/Deleting Your Application

Caution
On power-up, the drive will always run APPLICATION.
HINT: The default APPLICATION supplied with the drive is a copy of Macro 1. Saving your
current configuration to APPLICATION will ensure that it is always ready to run on power-up.
SAVE CONFIG
The SAVE CONFIG menu saves your current settings to the MMI Menu Map
displayed config name. 1 SYSTEM
You can save to any config name listed. Saving to an existing config
2 SAVE CONFIG
name, rather than a newly created config name, will overwrite the
previous information. SAVE CONFIG
By default, the only name in this list will be APPLICATION. As you create new config names,
they will be added to this list. If you also save the new config into APPLICATION, it will
always be restored on power-up.
Note: Because factory macros are read-only, they do not appear in the SAVE CONFIG menu.
To save an application see below.
SAVE CONFIG
Æ APPLICATION
SAVE CONFIG
Æ PUMP 1
M
SAVE CONFIG
ÙP` TO CONFIRM
SAVE CONFIG
menu at level 2
E
RESTORE CONFIG
This menu restores the displayed application/macro to the drive. MMI Menu Map
1 SYSTEM
To restore an application/macro see below.
2 RESTORE CONFIG
RESTORE CONFIG
RESTORE CONFIG
Æ APPLICATION
RESTORE CONFIG
Æ MACRO 1
M
RESTORE CONFIG
ÙP` TO CONFIRM
RESTORE CONFIG
menu at level 2

The Keypad 5-17
NEW CONFIG NAME
Use the NEW CONFIG NAME parameter to create a new config MMI Menu Map
name. 1 SYSTEM
The Keypad provides a default name, APPLICATION, for you to save 2 NEW CONFIG NAME
your application in. You can save more than one application using
NEW CONFIG NAME
different names, e.g. PUMP 1, PUMP 2.
To enter a config name see below. Refer to “Figure 5-5 String Entry”, page 5-5-10 for details
of how to enter a string.
NEW CONFIG NAME

Æ APPLICATION string entry
NEW CONFIG NAME

Æ PUMP 1
E
NEW CONFIG NAME
ÙP` TO CONFIRM
NEW CONFIG NAME

menu at level 2
E E
DELETE CONFIG
You can delete your own applications in this menu. MMI Menu Map
1 SYSTEM
Note: If you delete APPLICATION, don’t worry. Software always
provides a new APPLICATION on power-up which will be the 2 DELETE CONFIG
same as MACRO 1.
DELETE CONFIG
You cannot delete the factory macros.
To delete an application see below.
DELETE CONFIG
Æ PUMP 1
DELETE CONFIG
Æ PUMP 2
M
DELETE CONFIG
ÙP` TO CONFIRM
DELETE CONFIG
menu at level 2
E

5-18 The Keypad
Selecting the Language
This option selects a different display language. MMI Menu Map
1 SYSTEM
LANGUAGE
2 LANGUAGE
ENGLISH
M LANGUAGE
LANGUAGE
Æ ENGLISH
LANGUAGE
Æ other
E
language
other
The available languages are: ENGLISH, GERMAN, FRENCH, SPANISH, ITALIAN,
SWEDISH, POLISH, PORTUGUESE.
Special Menu Features

Quick Save Feature
From anywhere in the menu system, hold down the PROG key for approximately 3 seconds to
move quickly to the SAVE CONFIG menu. You can save your application and return
conveniently to your original display.
DIAGNOSTICS for example

menu at level 1
PROG HOLD
SAVE CONFIG
menu at level 2
M
SAVE CONFIG
Æ APPLICATION for example
M
SAVE CONFIG
"UP" TO CONFIRM
SAVE CONFIG
menu at level 2 DISPLAYS OPERATOR MENU
PROG
(NORMAL ACTION OF PROG KEY)
SETPOINT (REMOTE)
for example
= 0.0 %
PRESS AGAIN TO RETURN TO
PROG
PREVIOUS MENU/PARAMETER
DIAGNOSTICS
menu at level 1

The Keypad 5-19
Quick Tag Information
With a parameter displayed, hold down the M key for approximately 3 seconds to display the
parameter’s tag number (a message may be displayed during this time).
RAMP TIME
100.00%
M HOLD FOR 3 SECONDS
RAMP TIME
TAG 326
E
RAMP TIME
100.00%
Quick Link Information

When in Advanced view level and with the Quick Tag Information on display, press the M key
in any configurable parameter to display link information about that parameter.
The drive is in Parameterisation Mode and links cannot be edited.
Note: Quick Link Information is not available for parameters that are non-configurable.
DIGITAL OUTPUT 3
menu at level 4
M
VALUE
FALSE
HOLD FOR 3 SECONDS FOR
M QUICK TAG INFORMATION
VALUE
TAG 52
PRESS AGAIN FOR
M QUICK LINK INFORMATION
SOURCE
NULL
E See Note
VALUE
TAG 52
E
VALUE
FALSE
E
DIGITAL OUTPUT 3
menu at level 4
Note: The drive must be in Configuration mode before links can be edited. Pressing the M key
at this point will display the ENABLE CONFIG page. Refer to the Software Product
Manual, Chapter 1: “Programming Your Application” - Making and Breaking Links in
Configuration Mode.

5-20 The Keypad
Password Protection
When activated, the password prevents unauthorised parameter MMI Menu Map
modification by making all parameters “read-only”. If you attempt to 1 SETUP
modify a password protected parameter, you will be prompted for the
2 MENUS
password.
3 ACCESS CONTROL
The password protection is activated/deactivated using the
PASSWORD
PASSWORD parameter.
To Activate Password Protection

By default the password feature is deactivated, i.e. 0000.
1. Enter a new password in the PASSWORD parameter (anything other than the default value
of 0000), for example 0002.
2. Press the E key repeatedly until the Welcome screen is displayed. Pressing the E key again
activates password protection.
PASSWORD
XXXX
M
PASSWORD
Æ 0000
PASSWORD
Æ 0002
E repeatedly
WELCOME SCREEN
E
PASSWORD
LOCKED
Note: Perform a SAVE CONFIG if you need the password to be saved on power-down.
To De-activate Password Protection

If you try to change the value of a parameter with password protection activated, the
PASSWORD screen is displayed for you to enter the current password. If you enter the
password correctly password protection is temporarily de-activated.
To Re-activate Password Protection

Re-activate an existing password by pressing the E key repeatedly until the PASSWORD
LOCKED screen is displayed.
Note: You can choose to have the password protect individual parameters in the OPERATOR
menu. Under default conditions these are not protected. Refer to the Software Product
Manual, Chapter 1: “Programming Your Application” - OPERATOR MENU::IGNORE
PASSWORD and ACCESS CONTROL::NO SETPOINT PWRD.
To Remove Password Protection (default status)

Navigate to the PASSWORD parameter and enter the current password. Press the E key. Reset
the password to 0000. Password protection is now removed.
You can check that password protection has been removed by repeatedly pressing the E key
until the Welcome screen is displayed. Pressing the E key again will NOT display the
PASSWORD LOCKED screen.
Note: Perform a SAVE CONFIG if you need “no password” to be saved on power-down.

The Keypad 5-21
Power-up Key Combinations
Resetting to Factory Defaults (2-button reset)

A special key combination restores to the drive the current product code default values and
Macro 1 parameter values. This feature is only available at power-up as a security measure.
Hold down the keys opposite:

HOLD
Power-up the drive, continue
to hold for at least 2 seconds
RESTORE DEFAULTS
"UP" TO CONFIRM
M E
UPDATES IGNORES
Changing the Product Code (3-button reset)

On rare occasions it may be necessary to change the default settings by changing the Product
Code. The Product Code is referred to in Chapter 2.
A special key combination is required to change the product code. This feature is only available
at power-up as a security measure.
The 3-button reset will take you to the POWER BOARD menu in the expanded SYSTEM menu
(highlighted in the diagram below).
HOLD
SYSTEM POWER BOARD
LANGUAGE Hold down the keys opposite: E PROG
DEFAULT TO 60HZ to hold for at least 2 seconds
* POWER BOARD
5.5kW 400V for example
RESTART *
E M
EXIT TO BOOT * POWER BOARD
menu at level 2 see
SAVE CONFIG diagram
below
RESTORE CONFIG Select from the
expanded SYSTEM menu
DELETE CONFIG
IMPORTANT: We recommend the menus marked *above are only used by Parker SSD Drives or
suitably qualified personnel.
Refer to The SYSTEM Menu, page 5-5-16 for all non-highlighted menus.

5-22 The Keypad
POWER BOARD
HOLD
Hold down the keys opposite: E PROG

POWER DATA
Config mode is selected, CORRUPT
indicated by all LEDs flashing E
POWER BOARD
????kW
M
POWER BOARD
Æ ????kW
POWER BOARD
Æ 5.5kW 400V
E
LANGUAGE
DEFAULTS LOADED
E
Config mode is de-selected

-
WELCOME SCREEN LEDs cease flashing
The power data is stored
The diagram above shows a 3-button reset when there is no power data stored in the drive. If the
drive has power data stored, then the “Power Data Corrupt” and “Language Defaults Loaded”
alert messages will not be displayed, also the display will show the current power board
selection, instead of “????kW ???V”.
DEFAULT TO 60HZ
The setting of this parameter selects the drive operating frequency. It affects those parameters
whose values are dependent upon the default base frequency of the drive. Settings will only be
updated following a “restore macro” operation.
Refer to the Software Product Manual, Chapter 2: “Parameter Specification” - Frequency
Dependent Defaults.
RESTORE DEFAULTS
Refer to “Resetting to Factory Defaults (2-button reset)”, page 5-5-21.
Quick Enter Configuration Mode

You can initialise the drive in Configuration Mode by holding the STOP key during power-up.
Hold down the key opposite:

Power-up the drive, continue HOLD
AC MOTOR DRIVE
5.5kW 400V V1.1 for example
Menu System

Trips and Fault Finding 6-1
Chapter 6 TRIPS AND FAULT FINDING
Trips
The Master drive combines the fault signals from the drives that make up the 690+ K. The trip is
indicated on the Keypad (or other suitable PC programming tool). Each individual drive has
Troubleshooting LEDs on the Slave Power Board. These indicate which drive has actually
tripped, and the combination of illuminated LEDs provides an indication of the cause.
What Happens when a Trip Occurs

When a trip occurs, the drive’s power stage is immediately disabled causing the motor and load
to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to
transient conditions are captured and the drive is disabled, even when the original cause of the
trip is no longer present
Drive Indications
If a trip condition is detected the unit displays and performs the following actions.
1. The HEALTH LED flashes indicating a Trip condition has occurred. (Investigate, find and
remove the cause of the trip.)
2. The programming block SEQ & REF::SEQUENCING LOGIC::TRIPPED signal is set to
DEFAULT
TRUE.
The DIGITAL OUTPUT 1 (HEALTH) digital output changes between TRUE/FALSE,
depending on the output logic.
Keypad Indications (when connected)

If a trip condition is detected the MMI displays and performs the following actions.
1. The HEALTH LED on the keypad flashes indicating a Trip condition has occurred and a
trip message is displayed stating the cause of the trip.
2. The programming block SEQ & REF::SEQUENCING LOGIC::TRIPPED signal is set to
TRUE.
The DIGITAL OUTPUT 1 (HEALTH) digital output changes between TRUE/FALSE,
depending on the output logic.
3. The trip message(s) must be acknowledged by pressing the STOP key. The trip message
may be cleared by pressing the E key. Refer to Chapter 5: “The Keypad” - Alert Message
Displays.
Resetting a Trip Condition

All trips must be reset before the drive can be re-enabled. A trip can only be reset once the trip
condition is no longer active, i.e. a trip due to a heatsink over-temperature will not reset until the
temperature is below the trip level.
Note: More than one trip can be active at any time. For example, it is possible for both the
HEATSINK and the OVERVOLTAGE trips to be active. Alternatively it is possible for the
drive to trip due to an OVERCURRENT error and then for the HEATSINK trip to become
active after the drive has stopped (this may occur due to the thermal time constant of the
heatsink).
Reset the trip(s) using the remote trip reset input, or by pressing the STOP key on the keypad.
DEFAULT
Success is indicated by the HEALTH LED (on the unit or MMI) ceasing to flash and returning
to a healthy “ON” state. The programming block SEQ & REF::SEQUENCING
LOGIC::TRIPPED output is reset to FALSE.

6-2 Trips and Fault Finding
Using the Keypad to Manage Trips
Trip Messages
If the drive trips, then the display immediately shows a message indicating the reason for the
trip. The possible trip messages are given in the table below.
Trip Message and Meaning Possible Reason for Trip
OVERVOLTAGE The supply voltage is too high
The drive internal dc link voltage is too Trying to decelerate a large inertia load too quickly
high The brake resistor is open circuit
UNDERVOLTAGE The supply voltage is too low
The drive internal dc link voltage is too The supply has been lost
low A supply phase is missing
OVERCURRENT Trying to accelerate a large inertia load too quickly
The motor current being drawn from the Trying to decelerate a large inertia load too quickly
drive is too high Application of shock load to motor
Short circuit between motor phases
Short circuit between motor phase and earth
Motor output cables too long or too many parallel
motors connected to the drive
Fixed or auto boost levels are set too high
DESAT (OVER I) Instantaneous overcurrent. Refer to OVERCURRENT
above. Any local trips involving current level will
display this trip on the MMI. Also refer to
Troubleshooting LEDs, page 6-6-6.
HEATSINK The ambient air temperature is too high
The drive heatsink temperature is too Poor ventilation or spacing between drives
high
EXTERNAL TRIP +24V not present on external trip (e.g. terminal 19,
User trip caused via control terminals Macro 1).
INPUT 1 BREAK Analog input is incorrectly configured for 4-20mA
A signal break has been detected on operation
analog input 1 (terminal 1) Break in external control wiring
INPUT 2 BREAK Analog input is incorrectly configured for 4-20mA
A signal break has been detected on operation
analog input 2 (terminal 2) Break in external control wiring
MOTOR STALLED Motor loading too great
The motor has stalled (not rotating) Current limit level is set too low
Stall trip duration is set too low
Fixed or auto boost levels are set too high
BRAKE RESISTOR Trying to decelerate a large inertia load too quickly or
External dynamic braking resistor has too often
been overloaded
BRAKE SWITCH Trying to decelerate a large inertia load too quickly or
Internal dynamic braking switch has too often
been overloaded
OP STATION Keypad accidentally disconnected from drive
Keypad has been disconnected from
drive whilst drive is running in local
control
LOST COMMS COMMS TIMEOUT parameter set too short
(refer to COMMS CONTROL menu at level 3)
CONTACTOR FBK The CONTACTOR CLOSED input in the
SEQUENCING LOGIC function block remained
FALSE after a run command was issued
SPEED FEEDBACK SPEED ERROR > 50.00% for 10 seconds

AMBIENT TEMP The ambient temperature in the drive is too high
MOTOR OVERTEMP Excessive load

The motor temperature is too high Motor voltage rating incorrect
FIXED BOOST and/or AUTO BOOST set too high
Prolonged operation of the motor at low speed
without forced cooling
Check setting of INVERT THERMIST parameter in I/O
TRIPS menu at level 3.
Break in motor thermistor connection
CURRENT LIMIT Remove the cause of the shock load
If the current exceeds 180% of stack
rated current for a period of 1 second,
the drive will trip. This is caused by
shock loads
SHORT CIRCUIT The output is short circuited
24V FAILURE 24V customer output is short circuited

The 24V customer output has fallen Excessive loading
below 17V
LOW SPEED OVER I FIXED BOOST and/or AUTO BOOST set too high
The motor is drawing too much current (refer to FLUXING menu at level 4)
(>100%) at zero output frequency
TRIP 22 Reserved
ENCODER 1 FAULT The Error input on the Encoder TB is in the Error state
VDC RIPPLE The dc link ripple voltage is too high. Check for a
missing input phase.
BRAKE SHORT CCT Check resistance brake resistor value is greater than
Brake resistor overcurrent minimum allowed
OVERSPEED Speed feedback > 150% for 0.1 seconds
UNKNOWN An unknown trip - refer to Parker SSD Drives
MAX SPEED LOW During Autotune the motor is required to run at the
nameplate speed o f the motor. If MAX SPEED RPM
limits the speed to less than this value, an error will be
reported. Increase the value of MAX SPEED RPM up to
the nameplate rpm of the motor (as a minimum). It
may be reduced, if required, after the Autotune is
complete.
MAINS VOLTS LOW The mains input voltage is not sufficient to carry out
the Autotune. Re-try when the mains has recovered.
NOT AT SPEED The motor was unable to reach the required speed to
carry out the Autotune. Possible reasons include:
• motor shaft not free to turn
• the motor data is incorrect
MAG CURRENT FAIL It was not possible to find a suitable value of
magnetising current to achieve the required operating
condition for the motor. Check the motor data is
correct, especially nameplate rpm and motor volts.
Also check that the motor is correctly rated for the
drive.

NEGATIVE SLIP F Autotune has calculated a negative slip frequency,
which is not valid. Nameplate rpm may have been set
to a value higher than the base speed of the motor.
Check nameplate rpm, base frequency, and pole
pairs are correct.
TR TOO LARGE The calculated value of rotor time constant is too
large. Check the value of nameplate rpm.
TR TOO SMALL The calculated value of rotor time constant is too
small. Check the value of nameplate rpm.
MAX RPM DATA ERR This error is reported when the MAX SPEED RPM is set
to a value outside the range for which Autotune has
gathered data. Autotune gathers data on the motor
characteristics up to 30% beyond “max speed rpm”. If
MAX SPEED RPM is later increased beyond this range,
the drive had no data for this new operating area,
and so will report an error. To run the motor beyond
this point it is necessary to re-autotune with MAX
SPEED RPM set to a higher value.
STACK TRIP The drive was unable to distinguish between an
overcurrent/Dsat or overvoltage trip
LEAKGE L TIMEOUT The leakage inductance measurement requires a test
current to be inserted into the motor. It has not been
possible to achieve the required level of current.
Check that the motor is wired correctly.
POWER LOSS STOP Power Loss Stop sequence has ramped Speed
Setpoint to zero or timed out
MOTR TURNING ERR The motor must be stationary when starting the
Autotune
MOTR STALLED ERR The motor must be able to rotate during Autotune
INVERSE TIME The inverse time current limit is active:

• motor loading is too great:
motor current >150% for 60s in Constant duty
motor current >110% for 60s in Quadratic duty
• fixed or autoboost levels are too high
PHASE FAIL An input supply is missing:
Supply phase wire break
• Supply phase wire break
• Blown supply fuse
• Tripped supply circuit breaker
Table 6-1 Trip Messages
Automatic Trip Reset

Using the keypad, the drive can be configured to automatically attempt to reset a trip when an
attempt is made to start driving the motor, or after a preset time once the trip condition has
occurred. The following function blocks (MMI menus) are used to enable automatic trip resets.
Seq & Ref::Auto Restart (Auto-Reset)
Seq & Ref::Sequencing Logic
Setting Trip Conditions

The following function blocks (MMI menus) are used to set trip conditions:
Trips::I/O Trips
Trips::Trips Status

Viewing Trip Conditions
The following function blocks (MMI menus) can be viewed to investigate trip conditions:
Seq & Ref::Sequencing Logic
Trips::Trips History
Trips::Trips Status
Checksum Fail
When the drive powers-up, non-volatile memory is checked to ensure that it has not been
corrupted. In the rare event of corruption being detected, the drive will not function. This may
occur when replacing the control board with an unprogrammed control board.
Drive Indications
DEFAULT The failure is indicated by the HEALTH and RUN LEDs showing SHORT FLASH, .
Referring to Chapter 4: “Operating the Drive” - Reading the Status LEDs, you will note that this
also indicates Re-configuration mode, but this mode (and hence the indication) is not available
to the drive unless controlled by an MMI or Comms link.
Because you are controlling the drive locally (no MMI or Comms link etc.), the unit must be
returned to Parker SSD Drives for reprogramming, refer to Chapter 7: “Routine Maintenance
and Repair”. However, if you have access to a keypad or suitable PC programming tool, the unit
can be reset.
Keypad Indications (when connected)

The MMI displays the message opposite.
Acknowledge the message by pressing the E key. This
* CHECKSUM
1 FAIL*
action automatically loads and saves Macro 1 default 1
DEFAULTS LOADED
parameters and the ENGLISH 50Hz Product Code.
HEALTH LOCAL
If your unit was using a different Product Code or macro, SEQ REF
you must reload the Product Code of your choice, reload
the macro of your choice, and perform a Parameter Save (SAVE/COMMAND menu) in that
order.
If data will not save correctly, the keypad will display a failure message. In this case, the drive
has developed a fault and must be returned to Parker SSD Drives. Refer to Chapter 7: “Routine
Maintenance and Repair".
Fault Finding
Problem Possible Cause Remedy
Drive will not power-up Fuse blown Check supply details, replace with
correct fuse.
Check Product Code against Model
No.
Faulty cabling Check all connections are correct
and secure.
Check cable continuity
Drive fuse keeps blowing Faulty cabling or Check for problem and rectify
connections wrong before replacing with correct fuse
Faulty drive Contact Parker SSD Drives
Cannot obtain HEALTH state Incorrect or no supply Check supply details
available
Motor will not run at switch-on Motor jammed Stop the drive and clear the jam
Motor runs and stops Motor becomes jammed Stop the drive and clear the jam
Motor won’t rotate or runs in Encoder fault Check encoder connections
reverse
Open circuit speed Check terminal
reference potentiometer
Table 6-2 Fault Finding

Troubleshooting LEDs
The Master drive and Slave drive are supplied with 8 fault diagnostic LEDs on both the Master
and Slave Power Boards.
• The Master drive is fitted with a Slave Power Board and a Master Power Board.
• The Slave drive is fitted with a Slave Power Board only.
Master Drive
Master Power Board LEDs
LEDs Slave Power Board
Slave Drive
to
Slave 2
(optional)
LEDs Slave Power Board
Note: Check that all 50-way ribbon cables are correctly fitted between the drives and between
the Master and Slave Power Board.

Master Power Board
In addition to the diagnostics provided by the MMI and Slave Power Board(s), eight fault LEDs
situated on the Master Power Board provide an overall indication of the source of a trip. The
fault LEDs are visible when the bottom terminal cover is removed. The table below indicates the
function of the LEDs.
Fault Illuminated LEDs Action
Stack Trip n Stack trip on Master drive or Slave drive(s).

Refer to the Master and Slave drives’ “Slave
Power Board” fault LEDs for trip source.
DB Trip o DB trip on Master drive or Slave drive(s).

Refer to the Master and Slave drives’ “Slave
Power Board” fault LEDs for trip source.
Imbalance p Total inverter current not balanced.

Check wiring and motor itself for earth faults.
Overtemperature q Over-temperature trip on Master drive or Slave

drive(s). Refer to the Master and Slave drives’
“Slave Power Board” fault LEDs for trip source.
Output overcurrent r Total inverter output current greater than trip

level - check output wiring and motor for
insulation breakdown or short circuits either
between phases or between phase and earth
Slave 1 present t The Master Power Board has detected that

Slave 1 is fitted.
Slave 2 present u The Master Power Board has detected that

Slave 2 is fitted.

Slave Power Board
In addition to the diagnostics provided by the MMI and the Master Power Board, eight fault
LEDs situated on the Slave Power Board provide an indication of the cause of a trip. The fault
LEDs are visible when the bottom terminal cover is removed. The table below indicates the
function of the LEDs.
Slave Faults Illuminated LEDs Action
Output overcurrent r Output current greater than trip level - check

ouput wiring and motor for insulation
breakdown or short circuits either between
phases or between phase and earth
Missing ribbon s Check that all ribbon cables are correctly fitted
between the Slave drives, and between the
Master and Slave power board
Overvoltage t Excessive DC link voltage. Check that DC link

fuses between the drives are not blown.
Phase loss u Check that the drives’ three phase supply is

present.
M1 phase IGBT fault alarm n r Excessive IGBT current - check ouput wiring
and motor for insulation breakdown or short
M2 phase IGBT fault alarm o r circuits either between phases or between
phase and earth
M3 phase IGBT fault alarm p r
DB unit IGBT fault alarm qr Check dynamic brake resistor wiring and verify
value of brake resistor
M1 phase IGBT over-temperature n s Maximum IGBT junction temperature exceeded
Check operation of main cooling fan and

M2 phase IGBT over-temperature o s supply
M3 phase IGBT over-temperature p s Check that cooling path is free from
obstruction
DB unit IGBT over-temperature q s Clean or replace cubicle inlet air filters
Output current imbalance rs Check wiring to motor and motor itself for
earth faults
CAL board not fitted r s t u Internal fault - consult supplier

Internal supply fail t u Internal fault - consult supplier
FPGA not programmed n o p q r s t u Internal fault - consult supplier

Routine Maintenance and Repair 7-1
Chapter 7 ROUTINE MAINTENANCE AND REPAIR
Routine Maintenance
Periodically inspect the drive for build-up of dust or obstructions that may affect ventilation of
the unit. Remove this using dry air.
Repair
The 690+ range of drives have been designed to be serviceable units. In the unlikely event of
component failure, it is possible to replace the faulty item without having to replace the
complete drive unit.
Replacement of components should only be carried out by electrically competent personnel with
the knowledge/expertise required to perform the relevant operation.
i.e. in order to replace component parts; drive disassembly, rebuild and re-testing is required.
Saving Your Application Data

In the event of a factory repair, application data will be saved whenever possible. However, we
advise you to copy your application settings before returning the unit.
Returning the Unit to Parker SSD Drives

Please have the following information available:
• The model and serial number - see the unit’s rating label
• Details of the fault
Contact your nearest Parker SSD Drives Service Centre to arrange return of the item.
You will be given a Returned Material Authorisation. Use this as a reference on all paperwork
you return with the faulty item. Pack and despatch the item in the original packing materials; or
at least an anti-static enclosure. Do not allow packaging chips to enter the unit.
Disposal
This product contains materials which are consignable waste under the Special Waste
Regulations 1996 which complies with the EC Hazardous Waste Directive - Directive
91/689/EEC.
We recommend you dispose of the appropriate materials in accordance with the valid
environmental control laws. The following table shows which materials can be recycled and
which have to be disposed of in a special way.
Material Recycle Disposal
metal yes no
plastics material yes no
printed circuit board no yes
The printed circuit board should be disposed of in one of two ways:

1. High temperature incineration (minimum temperature 1200°C) by an incinerator authorised
under parts A or B of the Environmental Protection Act
2. Disposal in an engineered land fill site that is licensed to take aluminium electrolytic
capacitors. Do not dispose of in a land fill site set aside for domestic waste.
Packaging
During transport our products are protected by suitable packaging. This is entirely
environmentally compatible and should be taken for central disposal as secondary raw material.

7-2 Routine Maintenance and Repair
Spares List
Parker SSD Drives are able to provide guidance regarding the necessary component part to be
replaced. The serviceable component parts are listed below.
Electro-Mechanical Parts
Drive Main Cooling Fan Motor Start Capacitor for Internal Extractor Fan
Main Cooling fan
Fan Voltage Fan Voltage Fan Voltage
115V 230V 115V 230V 115V 230V
Frame G 180kW DL465651 DL465651 CY466780U CY466780 - -

U115 U230 300 U080
Frame H 220-280kW DL389776 DL464086 CY389842 CY464088 - -

U001 U001
Frame J 315kW DL389776 DL464086 CY389842 CY464088 DL049612 DL049612*

U001 U001 *
* 2 fans wired in series for 230V rating
Drive Phase Assembly Brake Unit Assembly
Frame G 180KW LA465082U004 LA464083U001
Frame H 220KW LA465082U005

LA465083U002
Frame H 280KW LA465082U006
Frame J 315KW LA465082U007 LA465083U003
Printed Circuit Boards

Description Part Number
Switch Mode Power Supply PCB AH464883U101
Master Power Board AH468177U001
Slave Power Board AH468178U001
Snubber Board AH468274U001
Line Suppression PCB AH389192U001

Component Replacement
Having identified the faulty component part and taken delivery of replacement part(s) the
following replacement procedure should be carefully adhered to.
WARNING!
FAILURE TO FOLLOW PROCEDURE MAY RESULT IN DAMAGE TO THE DRIVE
AND POSSIBLE ELECTRICAL SHOCK HAZARD! PERSONNEL PERFORMING
COMPONENT REPLACEMENT PROCEDURES MUST BE ELECTRICALLY COMPETENT
AND POSSESS THE KNOWLEDGE /EXPERTISE REQUIRED TO PERFORM THE
RELEVANT OPERATION
BEFORE PERFORMING MAINTENANCE ON THIS UNIT, ENSURE ISOLATION OF

THE MAIN SUPPLY TO TERMINALS L1, L2 AND L3.
WAIT FOR AT LEAST 5 MINUTES FOR THE DC LINK TERMINALS (DC+ AND DC-) TO
DISCHARGE TO SAFE VOLTAGE LEVELS (<50V), FAILURE TO DO SO CONSTITUTES
AN ELECTRICAL SHOCK HAZARD.
Caution
This equipment contains electrostatic discharge (ESD) sensitive parts. Observe static
control precautions when handling, installing and servicing this product.
Printed Circuit Board (PCB) Replacement

Observe all electrical warnings and static handling precautions at the front of this section -
‘Component Replacement’
Control Board Replacement (Master drive only)
1. Remove drive top and bottom terminal cover (plastic) via 2 off ¼ turn fasteners at top and
bottom of drive.
2. Disconnect 4-way op-station cable from the Master Power Board, PLG9.
3. Remove drive front cover (metal) which is attached via 4 off ¼ turn fasteners (take care not
to damage PCBs beneath cover).
4. It is now possible to view the Control Board as shown in figure 7.1.
To access the Control Board: disconnect the cable from CON10, remove the 2 screws
securing the Technology Tray, lower the tray and unhook from the hinged door.
5. Take note of PCB connectivity and carefully remove and replace PCB, ensuring that PCB
is re-connected correctly.
6. Replace drive front cover (metal) which is attached via 4 off ¼ turn fasteners (take care not
7. Re-connect the cable to CON10 and the 4-way op-station cable to PLG9.
8. Re-fit drive top and bottom terminal cover (plastic) via 2 off ¼ turn fasteners at top and
bottom of drive.

1 2 3 OPERATOR STATION CABLE
HINGED PANEL
CON12 CON13 CON14PLG3 PLG2 MASTER

HEALTH LED RUN LED POWER
BOARD
CALIBRATION
PCB PLG2 PLG3 PLG9
CON11 CON10
DIAGNOSTIC
LEDS
CONTROL
PLG4 SLAVE BOARD
POWER
BOARD
CON2
MOT/TEMP
RIBBON CABLE
to Slave
HINGED
PLG5 PLG6
PANEL
CON6 FIXING
CONTROL BOARD
1 8 TP4 TP6 TP2
TP3 TP5 TP1
DIAGNOSTIC LEDS TECHNOLOGY TRAY FIXING SCREWS
Figure 7.1 Master Drive Arrangement

Note: The Slave drive is fitted with the Slave Power Board only. The ribbon cable from the
previous drive is connected at PLG6.
Master Power Board Replacement (Master drive only)

1. Follow steps 1 to 3 of procedure “Control Board Replacement’. Release hinged panel fixing
- 1 off ¼ turn fastener as shown in Figure 7.1.
2. Disconnect the cable from CON10. Also disconnect the cables from PLG2 and PLG3 on the
Master Power Board.
3. Take note of PCB connectivity and carefully remove and replace PCB, ensuring that PCB is
re-connected correctly.
4. Re-fit hinged panel and ¼ turn fastener as shown in figure 7.1.
6. Re-connect 4-way op-station cable to PLG9 (see figure 7.1).
bottom of drive.

Slave Power Board Replacement
IMPORTANT: Ensure that the replacement board is of the correct type for the drive: Master or Slave
“slave power board”. Refer to Printed Circuit Boards, page 7-2. The drives’ rating label
will identify the drive type, for example: 690PG-M is a Master drive, 690PG-S is a Slave
drive.
1. Follow steps 1 to 3 of procedure “Control Board Replacement’. Release hinged panel fixing
- 1 off ¼ turn fastener as shown in Figure 7.1.
2. Disconnect the Ribbon Cable(s) from PLG5/PLG6.
3. Disconnect the cables from CON12, CON13 and CON14.
4. Disconnect the cables from PLG4, CON2 and CON6. Also disconnect the cables from
PLG2 and PLG3 on the Slave Power Board.
re-connected correctly.
6. Transfer the Calibration Board from the existing Slave Power Board to the new one.
bottom of drive.
SMPS PCB Replacement

1. Follow steps 1 to 3 of procedure “Control Board Replacement’. Release hinged panel
fixing - 1 off ¼ turn fastener as shown in Figure 7.1.
2. The SMPS PCB may now be viewed on reverse side of hinged panel as shown below.
AH464883U101
Figure 7.2 SMPS PCBs

re-connected correctly. Correctly refit any insulating parts that may be present.
5. Replace drive front cover (metal) which is attached via 4 off ¼ turn fasteners (take care not to
damage PCBs beneath cover).
bottom of drive.
Line Suppression AH389192 PCB Replacement

bottom of drive.
2. Disconnect 4-way op-station cable from PLG9 (see figure 7.1).
4. Release hinged panel fixing - 1 off ¼ turn fastener as shown in figure 7.1.
5. The line suppression PCB is located inside drive enclosure beneath the hinged panel and can
be visually identified as shown below.
PL2 PL1
PL4
JP3
PL3
JP1
Figure 7.3 - Line Suppression PCB

6. Take note of PCB connectivity and carefully remove and replace PCB, ensuring that PCB is re-
connected correctly.
8. Replace drive front cover (metal) which is attached via 4 off ¼ turn fasteners (take care not to
damage PCBs beneath cover).
10. Re-fit drive top and bottom terminal cover (plastic) via 2 off ¼ turn fasteners at top and bottom
of drive.
Fan Replacement
‘Component Replacement’.
It is possible to replace the drive main cooling fan should the need arise. Having replaced the
main cooling fan, ensure that the wiring loom routing/fixing is preserved. This is an electrical
safety requirement.

Frames G & H Drive Main Cooling Fan and Fan Start Capacitor
Replacement
bottom of drive.
4. Remove Main Fan housing (see figure 2.1).
5. Release hinged panel fixing - 1 off ¼ turn fastener as shown in figure 7.1.
6. Take note of fan and fan start capacitor wiring. Disconnect fan and fan start capacitor
wiring.
7. Remove fan mounting nuts. Remove fan start capacitor mounting nuts(s). Remove fan and
fan start capacitor taking care not to damage other components within drive.
8. Replace fan and fan start capacitor taking care not to damage other components within
drive.
9. Re-connect fan wiring loom and ensure that electrical safety isolation is preserved. (Refer
to wiring diagram HJ463151D001 at the end of this section.)
10. Re-fit fan housing (see figure 1.1).
11. Re-fit drive front cover (metal) via 4 off ¼ turn fasteners (take care not to damage PCBs
beneath cover).
bottom of drive.
Frame J Drive Main Cooling Fan, Internal Extractor Fan and

Main Fan Start Capacitor Replacement
In addition to the main cooling fan, the Frame J drive also has two internal 120 mm square fans.
The main cooling fan, internal cooling fans and main cooling fan start capacitor are mounted on
the bottom panel of the drive (See drawing HG 463009G001 - section 5-2 of this manual).
Having replaced the fan, ensure that the fan wiring loom routing/fixing is preserved. Refer to
wiring diagram HJ463151D002 at the end of this section. This is an electrical safety
requirement.
Replacement of Fan Start Capacitor

1. Disconnect fan start capacitor wiring (two faston connectors at top of capacitor).
2. Remove fan start capacitor mounting nuts(s).
3. Replace and reconnect start capacitor, taking care not to damage other components within
drive.
Replacement of Main Cooling Fan Only

1. Disconnect fan supply wire loom at terminal block on bottom panel of drive. Note the
colour coding of the connections to the terminal block
2. Remove fan mounting nuts. Remove fan and fan start capacitor taking care not to damage
other components within drive.
3. Re-connect fan wiring loom and ensure that electrical safety isolation is preserved.
4. Refit the lower panel assembly to the drive.

Replacement of Internal 120mm Square Cooling Fans

1. While supporting the fan, remove the 6 M6 screws on the very bottom of the drive.
2. Lower the fan and panel assembly out of the drive.
3. Remove the lower panel assembly.
4. Disconnect supply cable at faulty fan.
5. Replace fan.
6. Reconnect supply cable.
7. Re-fit lower panel assembly.
Figure 7.4 Wiring Diagram Fan Supply for Frames G & H, Drg No. HJ 463151 D 001
2 OFF 120mm SQ
115V AC FAN
BLU
THROUGH PANEL
MOUNT TERMINAL BLK 115V
BLOCKS VERSION
BLU
BLU
BLK
L
N OR
EARTH
BLU
BLK
GRN/YEL GRN/YEL 2 OFF 120mm SQ

EARTH BLK 115V AC FAN
BLK
BLK
BLU
BLU BLU
BRN
BRN BRN
230V
BLK
VERSION
CENTRIFUGAL
FAN BLU
BLK
BLK FAN MOTOR

RUNNING
CAPACITOR
BRN
Figure 7.5 Wiring Diagram Fan Supply for Frame J, Drg No. HJ 463151 D 002
Phase Assembly Replacement
The drive power stage consists of 3 identical phase assemblies. Each phase assembly consists of
heatsink, IGBT module plus gate drive PCB, 1/3 of the input bridge, DC link capacitors and
PCB ‘AH468274’. It is intended that the whole phase assembly be carried as a spare part and
replaced as a unit. Spare phase assemblies are available for each of the three drive frame sizes.
The spare phase assembly comes with a ‘service tray’ which is designed to assist in phase
assembly replacement. It also protects the other delicate components within the drive during the
replacement procedure.
‘Component Replacement’.
Supplied Parts
• Service plate.
• M5 screws (2 off)
• Heatsink clamps (2 off 690+G, 4 off 690+H & J) - used to retain phase assembly in
packaging. They are to be reused in the replacement assembly if the original clamps are
excessively distorted.
• Insulating caps - 3 off
Required Tools
• Drive ratchet wrench, 300mm extension, 8mm & 10mm socket.
• Drive No. 2 & 3 Posidrive bits.
Phase Assembly Removal Procedure

Refer to Figure 9.4 - ‘Power Component Identification’ at the end of this section.
bottom of drive.
4. Remove DC+ and DC- bus bars at the top of the drive. - remove 2 M6 captive nuts at the
capacitor joining plate assembly and 2 M6 captive nuts at the external connection busbars.
(300 mm long extension recommend for this step).
5. Remove capacitor joining plate assembly via M6 captive washer nuts. Note that the nuts on
the left hand side of the M2 phase are covered with plastic insulating caps. These caps are
a safety requirement and must be fitted.
6. If removing the M3 phase limb from an drive which has a Brake unit fitted, it will be
necessary to remove the brake connecting plate. (Refer to Chapter 3).
7. Remove 2 M6 captive nuts from input busbar on phase limb to be replaced. (300 mm long
extension recommended for this step).
8. Remove 2 M6 hex bolts and washers from output busbar on phase limb to be replaced
(300mm long extension recommended for this step).
9. Disconnect cable(s) from printed circuit board on phase limb to be replaced. Take note of
PCB connectivity.
10. Disconnect earth wire on phase limb to be replaced by removing 1 off M5 captive nut at
chassis.
11. Insert service plate underneath phase limb to be removed. Secure to side panels of drive
using the two M5 screws supplied.
12. 690G : Remove heatsink clamp screws (3 per phase assembly) and remove clamp plates.
690H & J : Loosen heatsink clamps (4 per phase assembly) and rotate through 90°.
13. Carefully remove phase limb assembly.

Phase Assembly Replacement Procedure
1. Replace any badly distorted heatsink clamps with spare clamps provided. (Clamps used in
packaging).
2. Carefully slide replacement phase limb assembly into position making sure that the studs
on the input busbars (left-hand side) locate in the holes provided on the phase limb busbar.
Re-fit nuts and washers, but do not tighten.
3. Re-fit output busbar bolts and washers and tighten to 6.8 NM torque.
4. Secure phase limb assembly to chassis using heatsink clamps.
5. Remove service plate.
6. Tighten input busbar nuts to 6.8 NM torque.
7. Secure earth wire to chassis - 4NM torque.
8. Reconnect cable(s) to phase limb assembly printed circuit board.
9. Refit capacitor joining plate with M6 captive nuts to 6.8 NM torque.
10. Refit insulating caps to M2 (middle) left-hand side capacitor joining plate nuts.
11. Refit DC busbars 2 off M6 captive nuts on capacitor joining plate tightened to 6.8 NM
torque and 2 off M6 captive nuts at the external connection busbars tightened to 6.8 NM
torque.
12. Refit brake connection plate and top cover if required (refer to Chapter 3)
13. Refit drive front cover (metal) via 4 off ¼ turn fasteners (take care not to damage PCBs
beneath cover).
14. Reconnect 4-way op-station cable to PLG9 (see figure 7.1).
15. Refit drive top and bottom terminal cover (plastic) via 2 off ¼ turn fasteners at top and
bottom of drive.

BRAKE LINK PLATE

DC +ve BUSBAR
DC -ve BUSBAR
DC +ve DC -ve
HEATSINK MOUNTING
CLAMP
Output current
M3 Sensor
EARTH BONDING
WIRE
INSULATING CAPS
OUTLINE OF
CAPACITOR JOINING
PLATES PHASE LIMB
Output current
M2 Sensor
SERVICE PLATE
CONTROL PCB
SUPPORT PANEL
INPUT BUSBAR
Output current
M1 Sensor
OUTPUT BUSBAR
Figure 7.6 Power Component Identification (Frame G)


Technical Specifications 8-1
Chapter 8 TECHNICAL SPECIFICATIONS
Understanding the Product Code
Model Number (Europe)
The unit comprises a master drive and one or two slaves, depending upon the required power
output. The Frame sizes used are either Frame G, Frame H, or Frame J.
Each drive is fully identified using a twelve block alphanumeric code which records how the
drive was calibrated, and its various settings when dispatched from the factory.
The Product Code appears as the “Model No.”. Each block of the Product Code is identified as
below:
Typical example:
690PG-M/1800/400/0011/GR/0/PROF/0/0/0/115/0
This is a 180kW, 690P Frame G Master drive (indicated by -M, -S is for Slave), rated at 380-
460V supply, standard livery, panel-mounting, with keypad fitted displaying German language,
no speed feedback option, Profibus Option card fitted, no internal comms board, no system
board, no braking option fitted, 115V auxiliary mains power supply, no special options
Note: The table below provides the Model Number for each individual drive that makes up the
690+K.
MODEL NUMBER : INDIVIDUAL DRIVES
Frame G, H, J – Model Number (Europe)
Block Variable Description
No.
1 690P Generic product
X A character indicating the Frame size:
G = Frame G, H = Frame H, J = Frame J
XX Two characters indicating a Master or Slave drive:
-M = Master drive, -S = Slave drive
For example: 690PG-M is a 690+ Frame G Master drive.
2 XXXX Four numbers specifying the power output:
1800 = 180kW 2200 = 220kW 3150 = 315kW
2800 = 280kW
3 XXX Three numbers specifying the nominal input voltage rating:
400 380 to 460V (±10%) 50/60Hz
4 XXXX Four digits specifying the mechanical package including livery and
mechanical package style:
First two digits Livery
00 Standard Parker SSD Drives livery
05 Distributor livery
(01-04, 06-99 - Defined customer liveries )
Third digit Mechanical packaging style
1 Standard panel mounting
Fourth digit Keypad (only fitted to the Master drive)
0 No Keypad fitted (Slave drive only)
1 Keypad fitted (Master drive only)

8-2 Technical Specifications
MODEL NUMBER : INDIVIDUAL DRIVES
Frame G, H, J – Model Number (Europe)
No.
5 XX Two characters specifying the user interface language including operating
frequency.
FR French (50Hz) SP Spanish (50Hz)
GR German (50Hz) SW Swedish (50Hz)
IT Italian (50Hz) UK English (50Hz)
PL Polish (50Hz) US English (60Hz)
PO Portuguese (50Hz)
6 XXX Characters specifying the speed feedback option (Technology Box 1)
installed over and above the standard features of the product:
0 No additional option fitted
HTTL Wire ended encoder feedback HTTL (Master drive only)
7 XXXX Characters specifying the communications option (Technology Box 2):
0 No technology option fitted
EI00 RS485 Comms option (Master drive only)
PROF Profibus protocol (Master drive only)
LINK LINK protocol (Master drive only)
DNET DeviceNet (Master drive only)
CAN CANopen protocol (Master drive only)
MBP Modbus Plus protocol (Master drive only)
LON LonWorks protocol (Master drive only)
CNET ControlNet protocol (Master drive only)
8 XXX Characters specifying the Comms board fitted internally:
0 Not fitted
9 XXX Characters specifying the system board fitted internally:
0 Not fitted
SHTTL Fitted – Dual Encoder Option (Master drive only)
10 XX Characters specifying the braking option:
0 Brake power switch not included
B0 Brake power switch included - no braking resistors
supplied
Both Master and Slave drives must have the same braking option.
Note: External braking resistors should be specified and ordered separately.

11 XXX Characters specifying the auxiliary mains power supply.
115 110 to 120V (±10%), 50/60Hz
230 220 to 240V (±10%), 50/60Hz
12 XXX Digits specifying engineering special options:
0 No special option

Catalog Number (North America)
Each drive is identified using a 6 block alphanumeric code which records how the drive was
calibrated, and its various settings when dispatched from the factory.
The Product Code appears as the “Cat No.”. Each block of the Product Code is identified as
below:
Typical example:
690+M0300/460/CBN/UK
This is a 300Hp 690+ (Frame G) Master drive, rated at 380 to 460V supply, chassis,
braking option fitted, no system board option, UK = 50Hz operation.
Note: The table below provides the Catalog Number for each individual drive that makes up
the 690+K.
CATALOG NUMBER : INDIVIDUAL DRIVES
Frame G, H, J – Catalog Number (North America)

No.
1 690+ Generic product

X One character indicating a Master or Slave drive:
M = Master drive, S = Slave drive
For example: 690+M is a 690+ Master drive.
XXXX Four numbers specifying the power output in Hp (Constant Torque):
0175 = 175Hp 0350 = 350Hp 0500 = 500Hp
0200 = 200Hp 0400 = 400Hp
0250 = 250Hp 0450 = 450Hp
0300 = 300Hp
460 = 380 to 460V (±10%) 50/60Hz
3 XXX Enclosure option.

Characters specifying the enclosure option:
C - Chassis (IP20 only)
XX Characters specifying the braking option:
N Not fitted
B Brake power switch fitted - no braking resistors supplied
(External braking resistors should be specified and ordered separately).

XX Characters specifying the systems board:
N Not fitted
S System board fitted (fitted to Master drive only)
4 XX Two characters identifying the operating frequency:
- - No characters indicates 60Hz operation

UK 50Hz operation

The Complete 690K Catalog Number (North America)
You can order a 690K drive, complete with enclosure.
Each complete 690+K drive is identified using a 5 block alphanumeric code which records how
the drive was calibrated, and its various settings when dispatched from the factory.
The Product Code appears as the “Cat No.”. Each block of the Product Code is identified as
below:
Typical example:
690K/0600/460/2G1800/1BN
This is a 600Hp 690+ Frame K Master drive, rated at 380 to 460V supply,
comprising 2 x 180kW Frame G drives (1 Master/1 Slave), braking option fitted, no system
board option.
Note: The table below provides the Catalog Number for the complete 690+K drive.
MODEL NUMBER : COMPLETE 690+K DRIVE
Frame K – Catalog Number (North America)
No.
1 690K Generic product
2 XXXX Four numbers specifying the power output in Hp (Constant Torque):
comprising comprising
2 drives: 3 drives:
0600 = 600 Hp 0900 = 900 Hp
0700 = 700 Hp 1000 = 1000 Hp
0800 = 800 Hp 1300 = 1300 Hp
1000 = 1000 Hp 1500 = 1500 Hp
460 = 380 to 460V (±10%) 50/60Hz
4 XX Two characters specifying the drives that make up the 690K:
2G = 1 Master and 1 Slave Frame G
3G = 1 Master and 2 Slave Frame G
2H = 1 Master and 1 Slave Frame H
etc.
XXXX Four numbers indicating the motor power rating of the individual drives:
1800 = 180kW (300 Hp) - Frame G
2200 = 220kW (350 Hp) - Frame H
2800 = 280kW (450 Hp) - Frame H
3150 = 315kW (500 Hp) - Frame J
5 XXX Characters specifying the enclosure option:
C - Chassis (IP20 only)
XX Characters specifying the braking option:
N Not fitted
B Brake power switch fitted - no braking resistors supplied
(External braking resistors should be specified and ordered separately).
XX Characters specifying the systems board:
N Not fitted
S System board fitted (fitted to Master drive only)

Environmental Details
Operating Temperature Operating temperature is defined as the ambient temperature to the immediate surround of the
drive, when the drive and other equipment adjacent to it is operating at worst case conditions.
0°C to 40°C, derate up to a maximum of 50°C

0°C to 40°, derate up to a maximum of 50°C
Constant Torque
Quadratic Torque Derate linearly at 1.5% per degree centigrade for temperature exceeding the maximum rating
ambient for the drive.
Storage Temperature -25°C to +55°C
Shipping Temperature -25°C to +70 °C
Product Enclosure Rating Cubicle Mounted IP20, IP00 power terminals
UL (c-UL) Open Type (North America/Canada)
Cubicle Mounted, IP20, IP00 power terminals

fitted with Top Vent
UL (c-UL) Open Type (North America/Canada)
Altitude If greater than 1000m above sea level, derate by 1% per 100m to a maximum of 2000m
Humidity Maximum 85% relative humidity at 40°C non-condensing
Atmosphere Non flammable, non corrosive and dust free
Climatic Conditions Class 3k3, as defined by EN50178
Vibration Test Fc of EN60068-2-6
10Hz<=f<=57Hz sinusoidal 0.075mm amplitude

57Hz<=f<=150Hz sinusoidal 1g
10 sweep cycles per axis on each of three mutually perpendicular axis
Safety
Overvoltage Category Overvoltage Category III
Pollution Degree Pollution Degree 2
Europe When fitted inside a cubicle, this product conforms with the Low Voltage Directive 2006/95/EC
using EN50178 to show compliance.
North America/Canada Complies with the requirements of UL508C as an open-type drive.
Earthing/Safety Details
Earthing Permanent earthing is mandatory on all units.
• Use a copper protective earth conductor 10mm² minimum cross-section. Local wiring
regulations always take precedence.
Input Supply Details Drives without filters are suitable for earth referenced (TN) or non-earth referenced (IT) supplies.
(TN) and (IT) External filters are available for use on earth referenced (TN) supplies only.
Prospective Short Frame G Frame H Frame J

Circuit
Current (PSCC) 100kA maximum 100kA maximum 100kA maximum
Earth Leakage Current >>100mA (all models)

Cabling Requirements for EMC Compliance

Power Supply Motor Cable External AC Brake Signal/Control Cable
Cable Supply EMC Resistor
Filter to Drive Cable
Cable
Cable Type Unscreened Screened/ Screened/ Screened/ Screened

armoured armoured armoured
(for EMC Compliance)
Segregation From all From all other wiring (noisy) From all other wiring
other wiring (sensitive)
(clean)
Length Limitations Unlimited 50 metres 1.0 metres 25 metres 25 metres

With External AC Supply
EMC Filter
Screen to Earth Both ends Both ends Both ends Drive end only
Connection
* Maximum motor cable length under any circumstances
Terminal Block Wire Sizes

Wire sizes should be chosen with respect to the operating conditions and your local National
Electrical Safety Installation Requirements. Local wiring regulations always take precedence.
For UL sizes refer to Chapter 9: “Certification for the Drive” - Requirements for UL
Compliance.
Fan Terminals Motor Thermistor DC Output AC Input/Output Brake Busbar Control System Board
(mm2/AWG) (mm2/AWG) Busbar Busbar (mm) Terminals Terminals
(mm) (mm) (mm2/AWG) (option)
(mm2/AWG)
0.2 - 6/24 -10 0.5 - 16/20 - 6 2 x Ø13 holes, 2 x Ø13 holes, 2 x Ø13 holes, 2.5/14 2.5/14
35mm apart 44mm apart 44mm apart
DC Link Fuses
Each individual drive connected to the common DC Bus must be protected by DC Link fuses
in both the DC+ and DC- lines (semiconductor fuses preferred). The fuse should be capable
of breaking an 800V dc supply.
Drive 690PG-X/1800 690PH-X/2200 690PH-X/2800 690PJ-X/3150
Fuse Rating (A) 150 150 150 150

Electrical Ratings (Master + 1 Slave)
Motor power, output current and input current must not be exceeded under steady state operating conditions.
For all units: Maximum Switching Frequency : 2kHz (Note 9), Input Bridge I2t : 813000A2s,
2 drive 690K : 6 & 12 Pulse Compatible
NOTES:
1. IMPORTANT : 3% line impedance MUST be provided for each unit, and is assumed in the quoted input
current values. Failure to do so will severely shorten DC link capacitor lifetime and could result in damage to the
bridge. Refer to AC Line Choke table.
2. Input currents for kW ratings are at 400V 50Hz ac input, and for Hp ratings at 460V 60Hz ac input.
3. Short circuit protection Semiconductor Fuses should be installed in the 3-phase supply to each drive module in
the Frame K to protect the input bridge. Circuit breakers or HRC fuses will not protect the input bridge.
4. Fundamental Input Power Factor : 0.95
5. Output Voltage (maximum) = Input Voltage
6. Output Frequency : 0 to 120Hz
7. Fan Inlet Temperature Range : 0 to 40°C
8. Earth Leakage Current : >>100mA. Product must be permanently earthed.
9. True value given, note that the MMI will display 3kHz
1 SLAVE 1 MASTER
380-460V ±10%, 45-65Hz

Suitable for earth referenced (TN) and non earth referenced (IT) supplies.
Motor Power Input Current Per Drive Total Input Current
Model Number Input
@ 400V @ 400V 50Hz @ 400V 50Hz Total
(Europe) Fuse Total
(kW) Output (A) (A) Heatsink
Rating Power
Current Power
Input Current Per Drive Total Input Current (A) Loss
Motor Power (A) Loss
Catalog Number @ 460V 60Hz @ 460V 60Hz (kW)
@ 460V (kW)
(North America) (A) (A)
(Hp) Note 3
Notes 1 & 2 Notes 1 & 2
CONSTANT TORQUE (Output Overload Motoring 150% for 60s)

2x 690PG-X/1800 355 kW 331 663
685 400 6.0 6.8
2x 690+G-X/0300 600 Hp 358 716
2x 690PH-X/2200 400 kW 364 727
798 450 7.0 8.0
2x 690+H-X/0350 700 Hp 409 818
2x 690PH-X/2800 500 kW 461 921
988 550 9.1 9.9
2x 690+H-X/0450 800 Hp 470 940
2x 690PJ-X/3150 600 kW 549 1097
1120 600 11.0 11.9
2x 690+J-X/0500 1000 Hp 584 1168
QUADRATIC TORQUE (Output Overload Motoring 110% for 60s)
2x 690PG-X/1800 400 kW 365 731
798 450 7.3 8.0
2x 690+G-X/0300 700 Hp 411 822
2x 690PH-X/2200 475 kW 428 855
912 500 8.5 9.2
2x 690+H-X/0350 800 Hp 461 922
2x 690PH-X/2800 600 kW 544 1088
1120 600 10.4 11.4
2x 690+H-X/0450 1000 Hp 581 1162
2x 690PJ-X/3150 650 kW 588 1175
1235 650 12.3 13.2
2x 690+J-X/0500 1100 Hp 636 1272

Electrical Ratings (Master + 2 Slaves)

Motor power, output current and input current must not be exceeded under steady state operating conditions.
For all units: Maximum Switching Frequency : 2kHz (Note 9), Input Bridge I2t : 813000A2s,
3 drive 690K : 6 & 18 Pulse Compatible
NOTES:
1. IMPORTANT : 3% line impedance MUST be provided for each unit, and is assumed in the quoted input
current values. Failure to do so will severely shorten DC link capacitor lifetime and could result in damage to the
bridge. Refer to AC Line Choke table.
2. Input currents for kW ratings are at 400V 50Hz ac input, and for Hp ratings at 460V 60Hz ac input.
3. Short circuit protection Semiconductor Fuses should be installed in the 3-phase supply to each drive module in the
Frame K to protect the input bridge. Circuit breakers or HRC fuses will not protect the input bridge.
4. Fundamental Input Power Factor : 0.95
5. Output Voltage (maximum) = Input Voltage
6. Output Frequency : 0 to 120Hz
7. Fan Inlet Temperature Range : 0 to 40°C
8. Earth Leakage Current : >>100mA. Product must be permanently earthed.
9. True value given, note that the MMI will display 3kHz
2 SLAVES 1 MASTER
380-460V ±10%, 45-65Hz

Suitable for earth referenced (TN) and non earth referenced (IT) supplies.
Motor Power Input Current Per Drive Total Input Current
Model Number Input
@ 400V @ 400V 50Hz @ 400V 50Hz Total
(Europe) Fuse Total
(kW) Output (A) (A) Heatsink
Rating Power
Current Power
Input Current Per Drive Total Input Current (A) Loss
Motor Power (A) Loss
Catalog Number @ 460V 60Hz @ 460V 60Hz (kW)
@ 460V (kW)
(North America) (A) (A)
(Hp) Note 3
Notes 1 & 2 Notes 1 & 2
CONSTANT TORQUE (Output Overload Motoring 150% for 60s)
3x 690PG-X/1800 550 kW 342 1027

1028 400 9.0 10.2
3x 690+G-X/0300 900 Hp 358 1074
3x 690PH-X/2200 630 kW 382 1145
1197 450 10.9 12.0
3x 690+H-X/0350 1000 Hp 390 1169
3x 690PH-X/2800 800 kW 491 1474
1482 550 13.6 14.9
3x 690+H-X/0450 1300 Hp 509 1528
3x 690PJ-X/3150 900 kW 549 1646
1681 600 16.5 17.8
3x 690+J-X/0500 1500 Hp 584 1752
QUADRATIC TORQUE (Output Overload Motoring 110% for 60s)
3x 690PG-X/1800 630 kW 384 1151
1197 450 10.9 12.0
3x 690+G-X/0300 1000 Hp 391 1174
3x 690PH-X/2200 750 kW 450 1350
1368 500 12.7 13.9
3x 690+H-X/0350 1200 Hp 461 1383
3x 690PH-X/2800 900 kW 544 1631
1681 600 15.5 16.9
3x 690+H-X/0450 1500 Hp 581 1743
3x 690PJ-X/3150 1000 kW 603 1808
1852 650 18.5 19.8
3x 690+J-X/0500 1600 Hp 617 1850

External AC Supply (RFI) Filter
The drive can be supplied with filters (Part Number CO467843U340) to meet the conducted
emission limits of BS EN61800-3, 1st Environment Restricted Distribution (BS EN61000-6-4
Generic Standard - Emission Standard for Industrial Environments) when used with 50m of
screened motor cable and the specified 3% minimum AC line choke as listed below.
Frame Motor Number of Phase Watt Leakage Current Maximum EMC Maximum AC Line Choke
Size Power Filters Loss Current Per Supply Performance Motor
(kW) Required in (W) Filter Voltage Class Cable
Parallel (mA) (V) Length (m)
(A)
G 180 3 100 >100mA 340 460 EN 61800-3 50 CO389936U402

Calculation: (as above)
H 220 Total Input 3 100 >100mA 340 460 EN 61800-3 50 CO389936U402

Current (as above)
H 280 3 100 >100mA 340 460 50 CO389936U403
340
J 315 3 100 >100mA 340 460 EN 61800-3 50 CO389936U403
(as above)
Filters suitable for earth referenced (TN) supplies only. The filter is suitable for use at 3kHz switching frequency only.
AC Line Choke
Frame G, H, J drives MUST use an AC Line Choke. However, where a drive is individually
supplied from a dedicated transformer with the required impedance, the AC Line Choke is not
required.
A separate AC Line Choke is required in the supply to each drive.
When an EMC external ac supply filter is used, the AC Line Choke must be fitted between the
filter and the drive.
Caution
Failure to provide the correct line impedance will severely reduce the drives lifetime
and could result in catastrophic failure of the drive.
The required AC Line Choke line impedance is nominally 3% of the drive rating.
Parker SSD Drives can supply the following ac line chokes:
Frame Constant/Quadratic Inductance/Phase Maximum Continuous Peak Current @ 150% Parker SSD Drives
Size Torque Rating AC Line Current - Constant Torque Rating Part No.
Quadratic Torque
kW @ 380V Hp @ 460V (μH) (A rms) (A peak)
G 180/220 423 860
300/350 411 860

50 CO389936U402
H 220/250 474 995
350/400 461 995
280/315 601 1295
450/500 581 1295

35 CO389936U403
J 315/355 676 1430
500/550 636 1430

Internal Dynamic Brake Switch

The braking load is shared between the individual brake units of the installed drives.
Model Number Peak DB Total Peak Total Peak Continuous Total Minimum
(Europe) Switch Peak DB Braking Braking Braking Continuous Braking
Current Switch Power Power Power Braking Resistor Value
Catalog Number Per Drive Current Per Drive (kW/Hp) Per Drive Power per Drive
(North America) (A) (A) (kW/Hp) (kW/Hp) (kW/Hp) (Ohms)
1 SLAVE 1 MASTER
2x 690PG-X/1800
360 720 270/360 540/720 54/72 108/144 2.08
2x 690+G-X/0300
2x 690PH-X/2200
560 1120 420/560 840/1120 84/112 168/224 1.34
2x 690+H-X/0350
2x 690PH-X/2800
560 1120 420/560 840/1120 84/112 168/224 1.34
2x 690+H-X/0450
2x 690PJ-X/3150
630 1260 473/630 946/1260 95/126 190/252 1.19
2x 690+J-X/0500
2 SLAVES 1 MASTER
3x 690PG-X/1800
360 1080 270/360 810/1080 54/72 162/216 2.08
3x 690+G-X/0300
3x 690PH-X/2200
560 1680 420/560 1260/1680 84/112 252/336 1.34
3x 690+H-X/0350
3x 690PH-X/2800
560 1680 420/560 1260/1680 84/112 252/336 1.34
3x 690+H-X/0450
3x 690PJ-X/3150
630 1890 473/630 1419/1890 95/126 285/378 1.19
3x 690+J-X/0500

Control Terminals
Terminal Name Range Description
No. (Default functions are for Macro 1)
ANALOG I/O TERMINAL BLOCK
This is a 10-way connector carrying all customer analog I/O.
1 0V 0V reference for analog i/o
2 AIN1 (SPEED) 0-10V, ±10V, 0-20V Configurable analog input
0-20mA, 4-20mA Default function = Speed Setpoint
3 AIN2 (TRIM) 0-10V, ±10V, 0-20V Configurable analog input
0-20mA, 4-20mA Default function = Speed Trim
4 AIN3 0-10V, ±10V, 0-20V Configurable analog input
5 AIN4 0-10V, ±10V, 0-20V Configurable analog input
6 AOUT1 (RAMP) 0-10V, 0-20mA, Configurable analog output
4-20mA Default function = Ramp Output
7 AOUT2 ±10V Configurable analog output
No default function
8 AOUT3 ±10V Configurable analog output
No default function
9 +10V REF 10V 10V reference for analog i/o
Load 10mA maximum
10 -10V REF -10V -10V reference for analog i/o
Load 10mA maximum
DIGITAL INPUT TERMINAL BLOCK
This is a 10-way connector carrying all digital inputs.
11 0V All inputs below 24V=high , 0V=low
12 DIN1 (RUN FWD) 0-24V Configurable digital input
Default function = RUN FWD
0V = Stop, 24V = Run
13 DIN2 (RUN REV) 0-24V Configurable digital input
Default function = RUN REV
14 DIN3 (NOT STOP) 0-24V Configurable digital input
Default function = NOT STOP
15 DIN4 (REMOTE REVERSE) 0-24V Configurable digital input
Default function = DIRECTION
0V = Forward, 24V = Reverse
16 DIN 5 (JOG) 0-24V Configurable digital input
Default function = JOG
24V = Jog, 0V = Stop
17 DIN6 0-24V Configurable digital input
No default function
18 DIN7 (REMOTE TRIP 0-24V Configurable digital input
RESET) Default function = TRIP RESET
24V = Reset
19 DIN8 (EXT TRIP) 0-24V Non-configurable digital input
Default function = EXTERNAL TRIP (active low)
24V = No Trip, 0V = Trip
20 +24VC Customer +24V (max load 150mA)
RELAY OUTPUT TERMINAL BLOCK
These relay outputs are volt-free, normally-open contacts rated to 230V,
3A with resistive load. Connection is by a 6-way spring clamp connector.
21 DOUT1_A normally-open relay Default function DOUT1 closed = healthy
22 DOUT1_B contacts
23 DOUT2_A normally-open relay Default function DOUT2 closed = running
24 DOUT2_B contacts
25 DOUT3_A normally-open relay No default function
26 DOUT3_B contacts

System Board Terminals (Master drive option)

Terminal Name Range Description
No. (Default functions are for Macro 1)
Terminal A 12 3 45 6
1 External 0V User-supplied 0V reference

2 DIGIO11 Configurable digital input/output
Terminal B 12 3 4 56 789
1 External 24V In 24V dc (±10%) 1A User-supplied power supply

2 Reference Encoder A Input
3 Reference Encoder /A Input
4 Reference Encoder B Input
5 Reference Encoder /B Input
6 Reference Encoder Z Input
7 Reference Encoder /Z Input
8 Encoder Supply Out 5V, 12V, 18V, 24V User selectable (max load 500mA)
9 External 0V User-supplied 0V reference
Terminal C 12 3 45 6
1 Slave Encoder A Input

2 Slave Encoder /A Input
3 Slave Encoder B Input
4 Slave Encoder /B Input
5 Slave Encoder Z Input
6 Slave Encoder /Z Input
Terminal D 12 3 45 6
1 Repeat Encoder Output A Output

2 Repeat Encoder Output /A Output
3 Repeat Encoder Output B Output
4 Repeat Encoder Output /B Output
5 Repeat Encoder Output Z Output
6 Repeat Encoder Output /Z Output

Analog Inputs/Outputs
Inputs Output
Range 0-10V, ±10V, 0-20mA or 4-20mA 0-10V, 0-20mA or 4-20mA
(range set in software) (range set in software)
Impedance Voltage range = 47kΩ Voltage range = 100Ω
Current range = 220Ω Recommended Load = 220Ω
Resolution 10 bits (1 in 1024) 10 bits (1 in 1024)
Sample Rate 5ms (one selected input can be 1ms) 5ms
System Board
With System Board option fitted, the ±10V range is enhanced as follows:
Range ±10V (range set in software)
Impedance Voltage range = 14kΩ
Resolution 12 bit + sign ( 1 in 8192)
Sample Rate 5ms (one selected input can be 1ms)
Digital Inputs
Operating Range 0-5V dc = OFF, 15-24V dc = ON +30V
(-30V dc absolute minimum, +30V dc absolute maximum) 24V

ON
15V
threshold
5V
OFF
0V
-30V
Input Impedance 6.8kΩ

Sample Rate 5ms
Digital Outputs
These are volt-free relay contacts. 50V dc max, 0.3A max (for inductive loads up to
L/R=40ms, a suitable freewheel diode must be used).
Maximum Voltage 230V ac
Maximum Current 3A resistive load
System Board Digital Inputs/Outputs (DIGIO11-15)

These are individually, user-configurable as an Input or Output. Refer to the Software
Product Manual, Chapter 1: “Programming Your Application” – DIGITAL INPUTS and
DIGITAL OUTPUTS.
Input Output
Maximum Voltage EXT 24Vin + 0.6V 24V dc
Maximum Current 100mA
Operating Range 0-5V dc = OFF, EXT 24Vin 24V dc = ON *
+ 0.6V
15-24V dc = ON 0V dc = OFF
24V
(-30V dc absolute ON * range: 19.1V (full load) to 25.1V (no load)
15V
minimum, +30V dc threshold
absolute maximum) 5V
OFF
0V
EXT 24Vin
- 0.6V
Input Impedance 6.8kΩ

Sample Rate 5ms 5ms


Certification for the Drive 9-1
Chapter 9 CERTIFICATION FOR THE DRIVE
Requirements for EMC Compliance
All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated
into the environment and conducted back into the ac supply. VSDs are inherently immune to
any additional external electrical noise. The following information is provided to maximise the
Electro Magnetic Compatibility (EMC) of VSDs and systems in their intended operating
environment, by minimising their emissions and maximising their immunity.
Minimising Radiated Emissions

EN61800-3 /BS EN61000-6-3/BS EN61000-6-4 radiated emission measurements are made
between 30MHz and 1GHz in the far field at a distance of 10 to 30 metres. Limits lower than
30MHz or in close proximity are not specified. Emissions from individual components tend to
be additive.
• Use a screened/armoured cable between VSD/cubicle and motor containing the motor
protective earth (PE) connection. It should have a 360° screen termination. Earth screen at
both ends connecting to the motor frame and cubicle. Maintain the screen integrity using
360° terminations.
Note: Some hazardous area installations may preclude direct earthing at both ends of the
screen, in this case earth one end via a 1μF 50Vac capacitor, and the other as normal.
• Keep unshielded cable as short as possible inside the cubicle.
• Always maintain the integrity of the shield.
• If the cable is interrupted to insert contactors etc., re-connect the screen using the shortest
possible route.
• Keep the length of screen stripped-back as short as possible when making screen
connections.
• Ideally use 360° screen terminations using cable glands or Ù’ clips on power screen rails.
If a shielded cable is not available, lay unshielded motor cables in a metal conduit which will act
as a shield. The conduit must be continuous with a direct electrical contact to the VSD and
motor housing. If links are necessary, use braid with a minimum cross sectional area of 10mm2.
Note: Some motor gland boxes and conduit glands are made of plastic, if this is the case, then
braid must be connected between the screen and the chassis. In addition at the motor
end, ensure that the screen is electrically connected to the motor frame since some
terminal boxes are insulated from the frame by gasket/paint.
Earthing Requirements
IMPORTANT: Protective earthing always takes precedence over EMC earthing.
Protective Earth (PE) Connections

Note: In accordance with installations to EN60204, only one protective earth conductor is
permitted at each protective earth terminal contacting point.
Local wiring regulations may require the protective earth connection of the motor to be
connected locally, i.e. not as specified in these instructions. This will not cause shielding
problems because of the relatively high RF impedance of the local earth connection.
EMC Earth Connections

For compliance with EMC requirements, we recommend that the “0V/signal ground” is
separately earthed. When a number of units are used in a system, these terminals should be
connected together at a single, local earthing point.

9-2 Certification for the Drive
Control and signal cables for the encoder, all analog inputs, and communications require
screening with the screen connected only at the VSD end. However, if high frequency noise is
still a problem, earth screen at the non VSD end via a 0.1μF capacitor.
Note: Connect the screen (at the VSD end) to the VSD protective earth point, and not to the
control board terminals.
Cabling Requirements
Note: Refer to Chapter 8: “Technical Specifications” for additional Cabling Requirements.
Planning Cable Runs

• Use the shortest possible motor cable lengths.
• Use a single length of cable to a star junction point to feed multiple motors.
• Keep electrically noisy and sensitive cables apart.
• Keep electrically noisy and sensitive parallel cable runs to a minimum. Separate parallel
cable runs by at least 0.25 metres. For runs longer than 10 metres, separation should be
increased proportionally. For example if the parallel runs were 50m, then the separation
would be (50/10) x 0.25m = 1.25m.
• Sensitive cables should cross noisy cables at 90°.
• Never run sensitive cables close or parallel to the motor, dc link and braking chopper circuit
for any distance.
• Never run supply, dc link or motor cables in the same bundle as the signal/control and
feedback cables, even if they are screened.
• Ensure EMC filter input and output cables are separately routed and do not couple across
the filter.
Increasing Motor Cable Length

Because cable capacitance and hence conducted emissions increase with motor cable length,
conformance to EMC limits is only guaranteed with the specified ac supply filter option using a
maximum cable length as specified in Chapter 11: “Technical Specifications”.
This maximum cable length can be improved using the specified external input or output filters.
Refer to Chapter 8: “Technical Specifications” - External AC Supply (RFI) Filters and Cabling
Requirements for EMC Compliance.
Screened/armoured cable has significant capacitance between the conductors and screen which
increases linearly with cable length (typically 200pF/m but varies with cable type and current
rating).
Long cable lengths may have the following undesirable effects:
• Tripping on òvercurrent’ as the cable capacitance is charged and discharged at the
switching frequency.
• Producing increased conducted emissions which degrade the performance of the EMC filter
due to saturation.
• Causing RCDs (Residual Current Devices) to trip due to increased high frequency earth
current.
• Producing increased heating inside the EMC ac supply filter from the increased conducted
emissions.
These effects can be overcome by adding output filters at the output of the VSD.

EMC Installation Options
The unit, when installed as instructed, will be compliant with EN 61800-3, Table 9 Restricted
Distribution for radiated emissions as described below.
Screening & Earthing (cubicle mounted)

Note: The installation requirements of local safety standards must be achieved regarding the
safety of electrical equipment for machines.. Refer to Chapter 3: “Installing the Drive” -
Power Wiring and Protective Earth (PE) Connections .
The unit is installed for EN61800-3, Table 9 Restricted Distribution, operation when mounted
inside a cubicle having 10dB attenuation between 30 and 100MHz (typically the attenuation
provided by a metal cabinet with no aperture of dimension greater than 0.15m), using the
recommended ac supply filter and having met all cabling requirements.
Note: Radiated magnetic and electric fields inside the cubicle will be high and any components
fitted inside must be sufficiently immune.
The VSD, external filter and associated equipment are mounted onto a conducting, metal
mounting panel. Do not use cubicle constructions that use insulating mounting panels or
undefined mounting structures. Cables between the VSD and motor must be screened or
armoured and terminated at the VSD or locally on the back panel.
Cubicle
Single VSD -
Back Panel
Single Motor
Apply a single point VSD
series earthing External
strategy for a single Filter
VSD mounted in a U-clip used to
terminate screen
cubicle as shown. PE1
connection to
the back panel
The protective earth
Choke
connection (PE) to
the motor must be
run inside the Motor
screened cable
between the motor
As short as possible
and VSD and be AC Supply Armoured/screened cable
(1.0 metres maximum)
connected to the
motor protective Figure Chapter 9 -1 EMC and Safety Earthing Cabling
earth terminal on the
VSD.
Single VSD - Multiple Motors

Note: Refer to Chapter 10: “Application Notes” - Using Multiple Motors on a Single Drive.
If connecting multiple motors to a single VSD, use a star junction point for motor cable
connections. Use a metal box with entry and exit cable glands to maintain shield integrity.
Refer to Chapter 10: Application Notes” - Using Multiple Motors on a Single Drive.
Star Point Earthing

A star-point earthing policy separates `noisy’ and `clean’ earths. Four separate earth busbars
(three are insulated from the mounting panel) connect to a single earth point (star point) near the
incoming safety earth from the main supply. Flexible, large cross-section cable is used to ensure
a low HF impedance. Busbars are arranged so that connection to the single earth point is as
short as possible.
1 Clean Earth Busbar (insulated from the mounting panel)

Used as a reference point for all signal and control cabling. This may be further subdivided into
an analog and a digital reference busbar, each separately connected to the star earthing point.
The digital reference is also used for any 24V control.
Note: The 690+ uses a single clean earth busbar for analog and digital.
2 Dirty Earth Busbar (insulated from the mounting panel)
Used for all power earths, i.e. protective earth connection. It is also used as a reference for any
110 or 220V control used, and for the control transformer screen.
3 Metal Work Earth Busbar

The back panel is used as this earth busbar, and should provide earthing points for all parts of
the cubicle including panels and doors. This busbar is also used for power screened cables
which terminate near to (10cm) or directly into a VSD - such as motor cables, braking choppers
and their resistors, or between VSDs - refer to the appropriate product manual to identify these.
Use U-clips to clamp the screened cables to the back panel to ensure optimum HF connection.
4 Signal/Control Screen Earth Busbar (insulated from the mounting panel)

Used for signal/control screened cables which do not go directly to the VSD. Place this busbar
as close as possible to the point of cable entry. Ù’ clamp the screened cables to the busbars to
ensure an optimum HF connection.
to motor to motor to motor U-clip used to terminate screen

connection to the back panel
screened screened
Back Panel
VSD VSD VSD f PLC

f f f
PE PE PE Metal Work Earth
c c c
PE 0A 0D PE 0A 0D PE 0A 0D PE 0D
Doors Back Metal

Panel Work
24V Control
Analogue Clean Earth Digital Clean Earth
unscreened signals
Dirty Earth
Signal/Control Screen
STAR POINT
0A = 0 Volts Analogue 110V
0D = 0 Volts Digital Control
PE = Protective Earth all screened signals not
f = External Filter going directly to a VSD
c = AC Line Choke
PLC = Programmable Logic Controller
VSD = Variable Speed Drive Incoming Safety Earth (PE)
Sensitive Equipment
The proximity of the source and victim circuit has a large effect on radiated coupling. The
electromagnetic fields produced by VSDs falls off rapidly with distance from the
cabling/cubicle. Remember that the radiated fields from EMC compliant drive systems are
measured at least 10m from the equipment, over the band 30-1000MHz. Any equipment placed
closer than this will see larger magnitude fields, especially when very close to the drive.
Do not place magnetic/electric field sensitive equipment within 0.25 metres of the following
parts of the VSD system:
• Variable Speed Drive (VSD)
• EMC output filters
• Input or output chokes/transformers
• The cable between VSD and motor (even when screened/armoured)
• Connections to external braking chopper and resistor (even when screened/armoured)
• AC/DC brushed motors (due to commutation)

• DC link connections (even when screened/armoured)
• Relays and contactors (even when suppressed)
From experience, the following equipment is particularly sensitive and requires careful
installation.
• Any transducers which produce low level analog outputs (<1V) , e.g. load cells, strain
gauges, thermocouples, piezoelectric transducers, anemometers, LVDTs
• Wide band width control inputs (>100Hz)
• AM radios (long and medium wave only)
• Video cameras and closed circuit TV
• Office personal computers
• Capacitive devices such as proximity sensors and level transducers
• Mains borne communication systems
• Equipment not suitable for operation in the intended EMC environment, i.e. with
insufficient immunity to new EMC standards
Requirements for UL Compliance

Solid-State Motor Overload Protection
These devices provide Class 10 motor overload protection. The maximum internal overload
protection level (current limit) is 150% for 60 seconds in Constant, and 110% for 60s in
Quadratic. Refer to the Software Product Manual, Chapter 1: Programming Your Application -
CURRENT LIMIT for user current limit adjustment information.
An external motor overload protective device must be provided by the installer where the motor
has a full-load ampere rating of less than 50% of the drive output rating; or when the MOTOR
STALLED trip is TRUE (TRIPS STATUS::DISABLE TRIPS>> MOTOR STALLED); or
when the STALL TIME parameter is increased above 480 seconds (refer to the 690+ Software
Manual, Chapter 1 : STALL TRIP).
Short Circuit Rating

The drives are suitable for use on a circuit capable of delivering not more than 100,000 RMS
Symmetrical Amperes, 460V maximum.
Solid-State Short-Circuit Protection

These devices are provided with Solid-State Short-Circuit (output) Protection. Integral solid
state short circuit protection does not provide branch circuit protection. Branch circuit protection
requirements must be in accordance with the latest edition of the National Electrical Code
NEC/NFPA-70 and any additional local codes.
Recommended Branch Circuit Protection

It is recommended that UL Listed (JDDZ) non-renewable cartridge fuses, Class K5 or H; or UL
Listed (JDRX) renewable cartridge fuses, Class H, are installed upstream of the drive. Refer to
Chapter 8: "Technical Specifications" - Electrical Ratings for Input Fuse Ratings.
Motor Base Frequency

The motor base frequency rating is 480Hz maximum.
Field Wiring Temperature Rating

Use 75°C Copper conductors only.
Field Wiring Terminal Markings

For correct field wiring connections that are to be made to each terminal refer to Chapter 3:
“Installing the Drive” - Power Wiring Connections, and Control Wiring Connections.
Terminal Tightening Torque

Refer to Chapter 3: "Installing the Drive" - Mechanical Details.

Recommended Wire Sizes
North American wire sizes are based on NEC/NFPA-70 for ampacities of thermoplastic-
insulated (75ºC) copper conductors assuming not more than three current-carrying conductors in
raceway or cable, based on ambient temperature of 30ºC.
The wire sizes allow for an ampacity of 125% of the rated input and output amperes for motor
branch-circuit conductors as specified in NEC/NFPA-70.
FRAME G
460V ±10%
CONSTANT TORQUE
Product Code Model Catalog Code Power Input Power Output Brake Output
for Europe for North America Kcmil Kcmil AWG
690P/1800/400... 690+/0300/460... 700 700 3
QUADRATIC TORQUE
for Europe for North America Kcmil Kcmil
690P/1800/400... 690+/0300/460... 900 900
FRAME H
460V ±10%
CONSTANT TORQUE
Product Code Model Catalog Code for Power Input Power Output Brake Output
for Europe North America Kcmil Kcmil AWG
690P/2200/400... 690+/0350/460... 900 1000 2
690P/2800/400... 690+/0450/460... 2000 1750 1/0
QUADRATIC TORQUE
Product Code Model Catalog Code for Power Input Power Output Brake Output
for Europe North America AWG
690P/2200/400... 690+/0350/460... 1250 Kcmil 1500 Kcmil
690P/2800/400... 690+/0450/460... 1@3" 1@3"
FRAME J
460V ±10%
CONSTANT TORQUE
for Europe for North America AWG
690P/3150/400... 690+/0500/460... 1@3" 1@3" 2/0
QUADRATIC TORQUE
for Europe for North America
690P/3150/400... 690+/0500/460... 1@3" 1@3"

Field Grounding Terminals
The field grounding terminals are identified with the International Grounding Symbol
(IEC Publication 417, Symbol 5019).
Operating Ambient Temperature

All units are considered acceptable for use in a maximum ambient temperature of 40°C.
UL Terminations
UL compression Terminal Lug Kits are available for the drives which provide sets of lugs
suitable for the following ratings. These lugs must be applied with the correct tooling as
described in the Installation Instructions provided with each Lug Kit.
The following Terminal Kits are available for the connection of Power Wiring.
Drive Catalog Number Constant Quadratic Torque Terminal Kit No.

Torque
Frame G
690+G-X/0300/460... 300HP 350HP LA465682U004
Frame H
690+H-X/0350/460... 350HP 400HP LA465682U006
690+H-X/0450/460... 450HP 500HP LA465682U008
Frame J
690+J-X/0500/460... 500HP 550HP LA465682U009

European Directives and the CE Mark

The following information is supplied to provide a basic understanding of the EMC and low
voltage directives CE marking requirements. The following literature is recommended for
further information:
• Recommendations for Application of Power Drive Systems (PDS), European Council
Directives - CE Marking and Technical Standardisation - (CEMEP)
Available from your local trade association or Parker SSD Drives office
The European machines and drives manufacturers via their national trade associations have
formed the European Committee of Manufacturers of Electrical Machines and Power
Electronics (CEMEP). Parker SSD Drives and other major European drives manufacturers are
working to the CEMEP recommendations on CE marking. The CE mark shows that a product
complies with the relevant EU directives.
CE Marking for Low Voltage Directive

When installed in accordance with this manual, the drive is CE marked by Parker SSD Drives
Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive
into UK law). An EC Declaration of Conformity (low voltage directive) is included at the end of
this chapter.
CE Marking for EMC - Who is Responsible?

Note: The specified EMC emission and immunity performance of this unit can only be achieved
when the unit is installed to the EMC Installation Instructions given in this manual.
According to S.I. No. 2373 which implements the EMC directive into UK law, the requirement
for CE marking this unit falls into two categories:
1. Where the supplied unit has an intrinsic/direct function to the end user, then the unit is
classed as relevant apparatus.
2. Where the supplied unit is incorporated into a higher system/apparatus or machine which
includes (at least) the motor, cable and a driven load but is unable to function without this
unit, then the unit is classed as a component.
Relevant Apparatus – Parker SSD Drives Responsibility

Occasionally, say in a case where an existing fixed speed motor - such as a fan or pump - is
converted to variable speed with an add-on drive module (relevant apparatus), it becomes the
responsibility of Parker SSD Drives to apply the CE mark and issue an EC Declaration of
Conformity for the EMC Directive. This declaration and the CE mark is included at the end of
this chapter.
Component - Customer Responsibility

The majority of Parker SSD Drives’ products are classed as components and therefore we
cannot apply the CE mark or produce an EC Declaration of Conformity in respect of EMC. It is
therefore the manufacturer/supplier/installer of the higher system/apparatus or machine who
must conform to the EMC directive and CE mark.
Legal Requirements for CE Marking

IMPORTANT: Before installation, clearly understand who is responsible for conformance with the EMC
directive. Misappropriation of the CE mark is a criminal offence.

It is important that you have now defined who is responsible for conforming to the EMC
directive, either:
Parker SSD Drives Responsibility

You intend to use the unit as relevant apparatus.
When the specified EMC filter is correctly fitted to the unit following EMC installation
instructions, it complies with the relevant standards indicated in the following tables. The fitting
of the filter is mandatory for the CE marking of this unit to apply.
The relevant declarations are to be found at the end of this chapter. The CE mark is displayed on
the EC Declaration of Conformity (EMC Directive) provided at the end of this chapter.
Customer Responsibility
You intend to use the unit as a component, therefore you have a choice:
1. To fit the specified filter following EMC installation instructions, which may help you gain
EMC compliance for the final machine/system.
2. Not to fit the specified filter, but use a combination of global or local filtering and screening
methods, natural migration through distance, or the use of distributed parasitic elements of
the existing installation.
Note: When two or more EMC compliant components are combined to form the final
machine/system, the resulting machine/system may no longer be compliant, (emissions
tend to be additive, immunity is determined by the least immune component).
Understand the EMC environment and applicable standards to keep additional
compliance costs to a minimum.
Applying for CE Marking for EMC

We have supplied a Manufacturer’s EMC Declaration at the end of this chapter that you can use
as a basis for your own justification of overall compliance with the EMC directive. There are
three methods of demonstrating conformity:
1. Self-certification to a relevant standard
2. Third party testing to a relevant standard
3. Writing a technical construction file stating the technical rationale as to why your final
machine/system is compliant. An EMC “competent body” must then assess this and issue a
technical report or certificate to demonstrate compliance.
Refer to Directive 2004/108/EC.
With EMC compliance, an EC Declaration of Conformity and the CE mark will be issued for
your final machine/system.
IMPORTANT: Professional end users with EMC expertise who are using drive modules and cubicle
systems defined as components who supply, place on the market or install the relevant
apparatus must take responsibility for demonstrating EMC conformance and applying
the CE mark and issuing an EC Declaration of Conformity.
Which Standards Apply?

Power Drive Product Specific
The standards that may apply to this unit come under two broad categories:
1. Emission - these standards limit the interference caused by operating (this) drive module.
2. Immunity - these standards limit the effect of interference (on this unit) from other electrical
and electronic apparatus.
Conformance can be demonstrated using the Product Specific Standard.
However, as an aid to end users, Parker SSD products are also tested for compliance with the
Generic Standard EN61000-6-3 and EN61000-6-4.

Certificates
690P
EC DECLARATIONS OF CONFORMITY
Date CE marked first applied: 01.04.2000
Issued for EMC Directive Low Voltage Directive The drive is CE

compliance In accordance with the EEC Directive marked in
In accordance with the EEC Directive
with the EMC accordance with
2004/108/EC 2006/95/EC
Directive when the low voltage
the unit is used We Parker SSD Drives, address as below, We Parker SSD Drives, address as below, directive for
as relevant declare under our sole responsibility that the declare under our sole responsibility that the electrical
apparatus. above Electronic Products when installed and above Electronic Products when installed and equipment and
operated with reference to the instructions in operated with reference to the instructions in appliances in the
the Product Manual (provided with each piece the Product Manual
voltage range
of equipment) is in accordance with the relevant (provided with each piece of equipment), is in
clauses from the following standard:- accordance with the relevant clauses from the
when installed
following standard :- correctly.
* BSEN61800-3
EN50178
MANUFACTURERS DECLARATIONS
This is EMC Declaration Machinery Directive Since the
provided to We Parker SSD Drives, address as below, The above Electronic Products potential hazards
aid your declare under our sole responsibility that the are components to be incorporated into are mainly
justification above Electronic Products when installed and machinery and may not be operated alone. electrical rather
for EMC operated with reference to the instructions in The complete machinery or installation using than mechanical,
compliance the Product Manual (provided with each piece this equipment may only be put into service the drive does not
when the unit of equipment) is in accordance with the when the safety considerations of the Directive fall under the
relevant clauses from the following standard:- 89/392/EEC are fully adhered to.
is used as a machinery
Particular reference should be made to
component. * BSEN61800-3 EN60204-1 (Safety of Machinery - Electrical directive.
Equipment of Machines). However, we do
All instructions, warnings and safety supply a
information of the Product Manual must be manufacturer's
adhered to. declaration for
when the drive is
used (as a
component) in
machinery.
Dr Martin Payn (Conformance Officer)
* Compliant with the immunity requirements of the Standard without specified EMC filters.
* 690PB only when fitted with an internal or external filter.
PARKER SSD DRIVES

NEW COURTWICK LANE, LITTLEHAMPTON, WEST SUSSEX BN17 7RZ
TELEPHONE: +44(0)1903 737000 FAX: +44(0)1903 737100
Registered Number: 4806503 England. Registered Office: 55 Maylands Avenue, Hemel Hempstead, Herts HP2 4SJ

Application Notes 10-1
Chapter 10 APPLICATION NOTES
Application advice is available through our Technical Support Department, who can also
arrange for on-site assistance if required. Refer to the back cover of this manual for the address
of your local Parker SSD Drives company.
• Always use gold flash relays, or others designed for low current operation (5mA), on all
control wiring.
• Remove all power factor correction equipment from the motor side of the drive before use.
• Avoid using motors with low efficiency and small cos ø (power factor) as they require a
larger kVA rated drive to produce the correct shaft kW.
Synchronous Motor Control

Although intended primarily for use with induction (asynchronous) motors, drives can also be
used for speed control of synchronous motors. Synchronous motors can offer economic
solutions in applications where tight control of speed is required together with the low
maintenance characteristics of an ac motor.
The two most common types of synchronous ac motor are permanent magnet and wound rotor.
In contrast to induction motors, synchronous motors run at synchronous speed whether on full
load or no load. Synchronous speed is set by the frequency of the supply applied to the stator.
The stator flux can be kept constant by keeping the stator volts/frequency ratio constant, as with
an induction motor.
Torque is produced in the motor by an increase in load angle between the stator and rotor fluxes.
Maximum torque occurs when the load angle approaches 90°. If the load angle exceeds this
value then torque drops and the motor will stall. Systems involving synchronous motors need
careful design to ensure that the motor can accelerate the load and handle transient load changes
without stalling.
Brake Motors
Brake motors are used in applications requiring a mechanical brake for safety or other
operational reasons. The motor can be a standard induction motor fitted with an electro-
mechanical brake, or it could be a special conical rotor machine. In the case of a conical rotor
machine the spring-loaded brake is controlled by the motor terminal voltage as follows:
• At rest the motor is braked.
• When the motor is energised an axial component of the magnetic field due to the conical
air-gap overcomes the force of the brake spring and draws the rotor into the stator. This
axial displacement releases the brake and allows the motor to accelerate like a normal
induction motor.
• When the motor is de-energised the magnetic field collapses and the brake spring displaces
the rotor, pushing the brake disc against the braking surface.
Drives can be used to control the speed of conical rotor brake motors since the linear V/F
characteristic maintains the motor magnetic field constant over the speed range. It will be
necessary to set the FIXED BOOST parameter to overcome motor losses at low speed (see
FLUXING menu at level 3).
Using Line Chokes

Line chokes are required to limit input current to these Parker SSD Drives drives.
Using Output Contactors

The use of output contactors is permitted. It is recommended that this type of operation be
limited to emergency use only or in a system where the drive can be inhibited before closing or
opening this contactor.
10-2 Application Notes
Using Multiple Motors on a Single Drive

A single large drive can be used to supply several smaller motors provided that each individual
motor has overload protection.
Note: Conventional V/F control strategy must be

enabled for use with parallel motors. (Sensorless
vector control strategy cannot be used). See the
VECTOR ENABLE parameter under VECTOR SET- VSD
UP menu at level 2.
M1/U M2/V M3/W
The drive must be rated to supply the total motor

current. It is not sufficient to simply sum the power
ratings of the motors, since the drive has also to
supply the magnetising current for each motor.
Note that the overload device will not prevent the
OL1 OL2
motor overheating due to inadequate cooling at low
speed. Force vented motors may be required; consult
your motor supplier. M1 M2
WARNING!
All motors should be connected to the drive Figure Chapter 10 -1 Single drive
output before the START command is given. supplying
multiple Motors
Caution
Restrict the total cable length on multiple motor installations as follows:
50 metres with no output choke fitted,

300 metres with choke.
Dynamic Braking
During deceleration, or with
an overhauling load, the
motor acts as a generator. EXTERNAL
Energy flows back from the RESISTOR
NETWORK
motor into the dc link +
capacitors within the drive.
This causes the dc link
voltage to rise. If the dc link GATE
DRIVE
voltage exceeds 810V for CIRCUIT
the 400V build (or 890V for
the 500V build) then the
drive will trip to protect the
capacitors and the drive
power devices. The amount
of energy that can be
absorbed in the capacitors is Figure Chapter 10 -2 Dynamic Braking Circuit
relatively small; typically
more than 20% braking
torque will cause the drive to trip on overvoltage. Dynamic braking increases the braking
capability of the drive by dissipating the excess energy in a high power resistor connected
across the dc link, see above. Refer to the Power Wiring Connection Diagrams in Chapter 3.

The Dynamic Braking Option is a PCB with an extra IGBT power device fitted. It is fitted
inside the drive package and is connected to the negative side of the dc link.
When the dc link voltage rises above that specified for each Frame size (Chapter 8: “Technical
Specifications” - Internal Dynamic Brake Switch) the brake unit switches the external resistor
network across the dc link. The brake unit switches off again when the dc link voltage falls
below the threshold level. The amount of energy produced by the motor during regeneration
depends upon the DECEL TIME parameter (refer to the REFERENCE RAMP and DYNAMIC
BRAKING function blocks) and the inertia of the load.
Refer to Chapter 3: “Installing the Drive” - External Brake Resistor for brake resistor selection
information.
High Starting Torque

Applications requiring high motor starting torque (greater than 100% of rated torque) need
careful setup of the drive voltage boost feature. For most motors, a FIXED BOOST parameter
(FLUXING function block) setting of 6.0% is usually adequate. Setting the FIXED BOOST
parameter level too high can cause the drive current limit feature to operate. If this occurs, the
drive will be unable to ramp up in frequency. The IT LIMITING diagnostic (INVERSE TIME
function block) will indicate TRUE when the inverse time current limit feature is operating.
Simply reducing the level of the FIXED BOOST parameter will remove this problem. It is
important to use the minimum level of FIXED BOOST necessary to accelerate the load. Using a
level of FIXED BOOST higher than necessary will lead to increased motor heating and
increased risk of drive overload.
Note: Motor torques greater than 100% require high currents to be drawn from the drive. Thus,
the CURRENT LIMIT parameter (CURRENT LIMIT function block) will have to be set
accordingly such that the drive current limit feature will not activate when accelerating
the load.
The best motor starting performance can be achieved by setting up the SLIP COMP function
block, refer to the Software Product Manual: “Programming Your Application” - SLIP COMP.
Also setting the BASE VOLTS parameter (VOLTAGE CONTROL function block) to 115.4%
and the FREQ SELECT parameter (PATTERN GEN function block) to 3kHz, can help to start
difficult loads in the most extreme cases.
Winder Applications
The drive contains function blocks for winder applications, refer to the Software Product
Manual, Chapter 5: “Application Macros”.
Roll Diameter Calculation Accuracy

With any centre winding system it is most important, under all conditions, that the roll diameter
is set within the winder block to accurately match the winding roll.
At Zero Speed
The diameter calculation division will not calculate accurately below a certain minimum line
speed, and will not calculate at all at zero speed.
If the diameter is not accurately set at zero speed the winder may not start without large changes
in web tension. It is therefore most important for good winder performance that the diameter is
reset to the correct value before the machine is started. The following diagrams show typical
ways to preset the roll diameter.

Ultrasonic
sensor
Drive Drive
+10V
Initial diameter
potentiometer
0V
+24V
+24V
Set diameter Line zero
pushbutton speed
relay
Figure Chapter 10 -3 Roll Diameter

The left hand diagram above shows a simple, low accuracy way of pre-setting the roll diameter.
Here, a potentiometer is used by the machine operator to set the roll diameter. The potentiometer
is scaled such that 10V is 100% diameter. When the push button is pressed, the diameter
calculator is preset to the potentiometer value. The push button should be suitably interlocked
with the line drive so that the diameter cannot be preset when the machine is running.
The right hand diagram shows a more accurate method where the diameter is measured using an
ultrasonic sensor. This measurement technique is especially useful for unwind applications
where the diameter of the incoming roll is not known.
Other methods such as mechanical diameter followers, or lay on arms can be useful to provide
the diameter signal. The requirements here are correct scaling and linearity over the diameter
range.
It is also important to preset the diameter accurately in the case of twin turret winders. Here, the
diameter should be accurately preset using either diameter measurement in the case of unwinds,
or fixed potentiometers corresponding to the core diameters in the case of rewinds. The setting
of the diameter will determine the speed match of the new roll in relation to the line speed.
The winder block diameter calculator is frozen below a Line Reference threshold, set by the
MINIMUM SPEED parameter (DIAMETER CALC function block). The default value for this
parameter in the Winder macro is set at 5%. This is satisfactory for most line speeds and
diameter build-up ratios. The MINIMUM SPEED parameter must not be reduced significantly
as diameter errors may result at low line speeds.
When Running
Since the winder block calculates the roll diameter using a division of the Line Reference and
Winder Speed feedback signals, it is important that these signals are accurate.
Ideally, in order to improve accuracy, the diameter calculation signals need to be the actual
speeds of the line and winder. The reel speed reference however, needs to be driven from the
Line Reference in order to give good acceleration performance for the winder.
The following diagram shows the Line Reference and Line Speed signals used to give an
improved accuracy winder.

Web must NEVER slip on
these line reference rolls Reel Drive must
NEVER slip
Reel speed
Line
Speed
Calculated
Diameter diameter
Calc. Calculated reel speed
reference before PID
trim
default
Winder
Line
Reference
Ramp Speed
alternative Calc
Figure Chapter 10 -4 Line Reference and Line Speed

By default, Line Speed is connected to ANIN 1 and is used both as Line Reference and Line
Speed.
Alternatively, a separate analog input for Line Reference may be used for the winder speed
calculation.
If an analog tach is used for Line Speed, it must be scaled ±10V full scale.
Note: It is most important for centre wind systems that the web does not slip on the line
reference rolls. Also the reel drive must never slip.
If slipping does occur, the diameter calculator will not be accurate, and very poor winder
performance will result.
Basic Set-up Instruction

This section describes the operations required to set up drives containing the closed loop winder
blocks.
Two different types of closed loop winders are described above, but the basic steps required to
set up the drive are very similar in both cases.
If the drive is configured using the display and keys, it is important to ensure that the parameters
of the drive are saved to the application on a regular basis. If this is not done, parameters
adjusted during the following set-up may be lost if the auxiliary supply to the drive fails.
Information Required
The following information is required from the winding machine manufacturer in order to set up
the winder blocks:-
• Absolute minimum roll diameter.
• Absolute maximum roll diameter.
• Absolute maximum line speed.
• Motor maximum speed, at smallest roll diameter and maximum line speed.

Set-up with no Web connected to the Winder
The majority of the drive set-up should be performed without web connected to the centre
winder. This allows the winding spindle to rotate freely, without being restrained by the web.
Before configuring the Closed Loop centre winder load the Winder macro, refer to the Software
Product Manual, Chapter 5: “Application Macros”.
DIAMETER CALC Function Block

Set the MINIMUM DIAMETER parameter with the drive stopped.
This value can be calculated, knowing the absolute maximum and minimum roll diameters and
applying the equation:-
Smallest core diameter
Min Diameter = × 100%
Maximum roll diameter
It is important that the absolute maximum range of diameter is used when calculating the
minimum diameter parameter.
Commission the Drive Control Loops

Since the winder blocks are equally applicable for Unwind and Rewind applications the
following convention for the sign of the various set points and the direction of rotation, is
useful:
Unwind Forward line

Forward line Rewind
direction
direction
Positive setpoint Positive setpoint

and rotation and rotation
Positive Positive
torque torque
Motor Motor
All directions are shown overwinding, with

OVERWIND set TRUE
Figure Chapter 10 -5 Conventions
Equations
The following equations are used to determine motor torque and power requirements.
Simple Centre Winder Equations

It is assumed that the winders operate in constant tension mode.
Unwind Line Reference Rewind
Tension Tension
Belt /
Gearbox
Belt /
Speed Gearbox Speed
Torque Torque
Motor Motor
Figure Chapter 10 -6 Constant Tension Winder

Metric Units
The following SI units are used to produce the equations shown below.
Tension - Kilograms force (kgf)
Torque - Newton Metres (Nm)
Line Speed - Metres/Sec (MS-1)
Line accel - Metres/Sec2 (MS-2)
Rotation speed - RPM (RPM)
Roll Diameter - Metres (M)
Power - KWatt (kW)
Mass - kg (kg)
Motor Power
The following diagram shows the motor and roll powers at maximum line speed compared to
roll speed.
Power
Motor power
no field weakening
Motor power
with field weakening
Web power
+ Inertia power
Web power Roll Speed

Dmax Base Dmin
speed (100%)
Figure Chapter 10 -7 Motor Power

The above graph is for the case of constant tension. Friction is ignored.
Tension × Max Line Speed

PowerWeb = kW
101.94
Roll Mass × Max Line Accel × Max Line Speed
PowerInertia = kW
2000
Motor Max Speed
PowerFriction = × Motor Torque Friction kW
9549
Using the above individual roll powers
PowerRoll = PowerWeb + PowerInertia + PowerFriction kW
Referring to a motor with field weakening
⎧ Diameter Build Up ⎫
∴ PowerMotor = ⎨(PowerWeb + PowerInertia ) × ⎬ + PowerFriction kW
⎩ Cons tan t Power Range ⎭
Here, the Constant Power Range is the motor field weakening range.
This parameter is 1 if no field weakening.

Motor Torque
The worst case motor torque will exist for the following conditions:-
Maximum roll diameter
Maximum acceleration rate
Maximum roll width
Maximum material tension
Maximum roll mass
Torque Tension = Tension × Roll Diameter × 4.905
Assuming the roll is a solid cylinder

Roll Mass × Line Accel × Roll Diameter
TorqueInertia =
4
TorqueRoll = Torque Tension + TorqueInertia
TorqueRoll
∴ Torque Motor = + TorqueFriction
Ratio Gearbox
Motor Speed
The maximum motor speed will exist under the following conditions:-
Maximum line speed
Smallest core diameter
Maximum gearbox ratio
SpeedLine
SpeedRoll = × 19.1 RPM
Diameter
∴ SpeedMotor = SpeedRoll × Ratio Gearbox RPM

2-Q Common DC Bus Applications
Using a common DC bus allows regenerative energy to be shared between the drives on the
system, improving efficiency.
Two Options are shown below. Both options are single-ended, i.e. no power is returned from the
control system to the mains. It is redistributed throughout the system, resulting in less drain from
the supply.
Note: The choice of option will depend upon the application and different quantities/powers of
inverters, to provide the greatest efficiency.
OPTION 1
Small numbers of drives can be coupled together on both the AC supply side and DC bus side.
AC Supply
AC Fuses
AC Line Chokes
AC AC AC
Drive Drive Drive
DC+ DC- DC+ DC- DC+ DC-
Contactor
AC Motor AC Motor AC Motor
DC Fuses
>700V Common DC Bus
Considerations
• AC fuses should be fast-acting. Ideally, add fuse monitoring to shut down the total system
in the event of any AC fuse failure.
• AC line chokes must be fitted (minimum 3% per unit impedance). Use the following
formula to derive the value of inductance required to satisfy the per unit impedance
requirement:
LINE VOLTS
= INDUCTANCE (H)
363 x INPUT CURRENT (A) x FREQUENCY (Hz)
where 363 = (2 x π x √ 3 x 100) / 3
• Sequence contactors so that the AND of all the DRIVE READY signals starts a short timer
which in turn closes all the contactors together. The contactors should not be opened until
line stop, not even under fault conditions.
• Because the drives are fed from the AC side, clearing of the DC fuses may not present a
run-threatening situation. The drives will remain functional unless the isolated drive
regenerates power. Consider using indicating fuses, especially if a drive is permanently
regenerating.

OPTION 2
The drives are coupled together on the DC bus side only. The drives AC inputs are unused.
Common DC Bus
DC+
DC Source >700V
for example:
590+ DC-
690+
DC Link Fuses
DC- DC+ DC- DC+
AC AC
Drive Drive
U V W U V W
AC Motor AC Motor
Considerations
• The DC Source must be correctly rated to match the maximum power to be imported into
the system. Use the following formula which takes into account form factor and efficiency:
2000 x SP
DC CURRENT (DC A) >=
VL
where: SP = Supply Power (kW)
V L = Supply Line Volts (V)
• Fit DC link fusing to protect cabling to each drive.

IMPORTANT: Check the voltage rating of any DC link components. Voltages >700V are common.

4-Q Regen Control/Common DC Bus Applications
Introduction
A 4-Q REGEN (4 Quadrant Regenerative) control mode is available on all 690+ Series AC
Drives that :
♦ use Software Version 5.1 or greater
AND
♦ display “/007” in Block 12 of the (Europe) Product Code, indicating that Special
Option 7 is applied (“Y” cap disconnection)
IMPORTANT: All drives in a common DC link scheme using a 4-Q Regen front-end must have their
internal "Y" caps to earth (PE) removed.
The 4-Q REGEN control mode allows a single 690+ to act as a 4-Q power supply unit that is
capable of drawing (motoring) and supplying (regenerating) sinusoidal, near-unity power factor
current from the supply.
The output from the 4-Q Regen drive acts as a DC supply which is used to power other drives
on a common DC Bus system.
Advantages
Using the 690+ as a 4-Q power supply in common DC Bus schemes provides the following
advantages:
• Simplified approach to Common DC Link systems
• Allows standard 690+ drive to act as 4-Q DC Link power supply unit
• Near-sinusoidal supply currents (Motoring and Regenerating)
• Near-unity power factor operation (0.99 or better)
• Low supply harmonics currents (helps to meet G5/4 and IEEE519)
WARNING!
690+ AC Drives operating in 4-Q REGEN control mode are NOT suitable for
use on systems where the mains supply (L1, L2, L3) is provided by a generator
(where the supply cannot absorb the regenerated current).

4-Q Active Front End

The 4-Q Regen drive requires the following 4-Q Active Front End:
Notes:
Contactor CON1 is rated to match the 4-Q power supply drive current (AC1 rating)
The 3% and 5% line chokes are custom designed for this application. Refer to page 10-21.
The 4-Q Active Front End connects to the U, V, W terminals on the 4Q-Regen Drive
Power Filter Panel

Part Number Part Number
Frame kW Volts
110V fans + control 230V fans + control
B 4 230 LA482467U004 LA482470U004
C 7.5 230 LA482467U011 LA482470U011
D 18.5 230 LA482467U018 LA482470U018
E 22 230 LA482467U030 LA482470U030
F 45 230 LA482467U055 LA482470U055
B 6 400 LA482468U006 LA482471U006
C 15 400 LA482468U018 LA482471U018
D 30 400 LA482468U037 LA482471U037
E 45 400 LA482468U055 LA482471U055
F 90 400 LA482468U110 LA482471U110
G 180 400 LA482468U220 LA482471U220
H 280 400 LA482468U315 LA482471U315
J 315 400 LA482468U355 LA482471U355
B 6 500 LA482469U006 LA482472U006
C 15 500 LA482469U018 LA482472U018
D 30 500 LA482469U037 LA482472U037
E 45 500 LA482469U055 LA482472U055
F 90 500 LA482469U110 LA482472U110
G 180 500 LA482469U220 LA482472U220
H 280 500 LA482469U315 LA482472U315
J 315 500 LA482469U355 LA482472U355

EMC Filtering
We recommend all 690+ Regen systems meet the EMC product specific standard EN61800-3.
To achieve this, an EMC filter is required. Refer to Chapter 8 for details of suitable filters.
Contactor and Fusing

♦ Use AC Line Fuses to protect the 4-Q Regen drive. These fast, semiconductor protection
fuses must be capable of withstanding the system AC supply voltage. Refer to "Input Fuse
Ratings" in Chapter 8.
♦ The AC contactor, CON1, used in the external pre-charge circuit must have an AC1 or
thermal rating of the constant torque current rating of the 4-Q Regen drive. Refer to page
10-20.
♦ Use DC Link fuses in both the DC+ and DC- lines to protect each drive connected to the
common DC bus. The fuses must be of suitable current rating and capable of withstanding
1000Vdc . Although HRC fuses would be adequate, the high DC voltage requirement
(1000Vdc) may limit the choice to semiconductor fuses. Refer to page 10-19.
♦ The DC contactor used in the Brake Mode system (described on page 10-18) must have an
adequate thermal rating for the regen current required. Typically the regen rating of the
system, and hence the rating of the DC contactor and fuses, will be less than motoring
requirement as the contactor should not open under load.

Drive Set-up
The 690+ drive must be set-up Regen Control
correctly to work in a 4-Q Regen – SYNCHRONIZING [1641] – FALSE
Control/Common DC Bus – SYNCHRONIZED [1642] – FALSE
– PHASE LOSS [1643] – FALSE
Application.
– CLOSE PRECHARGE [1644] – FALSE
Typically a 690+ system will – ENABLE DRIVE [1645] – FALSE
contain a 4-Q Regen drive – STATUS [1646] – SUPPLY FREQ LOW
providing the 4-Q power supply, TRUE – [1633] PRECHARGE CLOSED –
720V – [1634] DC VOLTS DEMAND –
and one or more 690+ drives on
FALSE – [1678] BRAKE MODE –
the common DC bus.
Settings
All 690+ Drives

ALL 690+ drives in the system MUST have their "Y" caps disconnected (see
"Introduction" on page 10-11).
Set the demanded boosted DC link voltage (DC VOLTS

DEMAND) appropriately for the drive voltage rating. This is given
in the separate table below.
Refer to the Software Product Manual, Chapter 1 for a full
description of the REGEN CONTROL function block parameters.
690+ 4-Q Regen Drive:

MMI Menu Map
Load "Macro 8" via the RESTORE CONFIG menu. 1 SY STEM
Refer to page 10-15 for wiring details. 2 RESTORE CONFIG
RESTORE CONFIG
MMI Menu Map

Set the CONTROL MODE parameter to "4-Q REGEN". 1 SETUP
2 MOTOR CONTROL
3 MOTOR DATA
Set the LEAKAGE INDUC parameter to the value of the total line
CONTROL MODE
choke inductance. Refer to page 10-22. LEAKAGE INDUC
Other 690+ Drives on the Bus
Set the ENABLE parameter in the SLEW RATE LIMIT function

block to FALSE. This disables ramp-hold during deceleration on
high link volts feature.
If in Volts/Hz motor control mode, the VOLTAGE MODE

parameter in the VOLTAGE CONTROL function block MUST be
set to FIXED. This will ensure the motor is not overfluxed by the
boosted 720V DC Bus. Failure to do this may lead to motor
overheating and possible burn out.
Setting for DC VOLTS DEMAND Parameter
Drive Voltage Under Volts Over Volts Recommended

Rating (V) Trip Level (V) Trip Level (V) DC VOLTS DEMAND
380V – 460V 410V 820V 720V
220V – 240V 205V 410V 370V

Macro 8 : 4Q Regen
Macro 8 is provided to simplify the set-up of 4-Q Regen systems. A full description of Macro 8
can be found in the Software Product Manual, Chapter 5.
Note: To use Macro 8, set the CONTROL MODE parameter to "4-Q REGEN", and set the
LEAKAGE INDUC parameter to the value of the total line choke inductance (refer to page
10-22), as discussed in "Drive Set-up" page 10-14.
Macro 8 provides the following connections:
♦ Digital Input 1 (terminal 12, PRECHARGE CLOSED, Tag 1633) is used to confirm the
status of the pre-charge circuit (open or closed). The 4-Q Regen drive is not allowed to
synchronise to the mains unless the pre-charge relay is closed and the NOT COAST STOP
parameter is True.
♦ Digital Input 2 (terminal 13, NOT COAST STOP, Tag 278) is used to run the 4-Q Regen
drive.
♦ Digital Output 3 (terminals 25 & 26, CLOSE PRECHARGE, Tag 1644) controls the
external pre-charge circuit and goes True to close the contactor when DC link volts are
established.
In Macro 8, the Run command is default True. Thus the drive automatically synchronises to the
mains when the pre-charge relay closes. Digital Input 2 is used to cause a coast stop in case of
emergencies.
Regen Control
– SYNCHRONIZING [1641] – FALSE
– SYNCHRONIZED [1642] – FALSE
– PHASE LOSS [1643] – FALSE Digital Output 3
– CLOSE PRECHARGE [1644] – software link
FALSE
– ENABLE DRIVE [1645] – FALSE
Digital Input 1 – STATUS [1646] – SUPPLY FREQ LOW
software link –
TRUE [1633] PRECHARGE CLOSED –
720V – [1634] DC VOLTS DEMAND –
FALSE – [1678] BRAKE MODE –
Connection Diagram for Macro 8

DIN1 (PRE-CHARGE CLOSED)
TB3 TB1 TB2

DIN7 (REMOTE TRIP RESET)
DIN2 (NOT COAST STOP)
DIN8 (EXT TRIP)

+10V REF
DOUT2_B
DOUT3_B
DOUT1_A
DOUT1_B
DOUT2_A
DOUT3_A
-10V REF
AOUT1
AOUT2
AOUT3
+24VC
AIN1
AIN3
DIN3
AIN2
AIN4
DIN4
DIN5
DIN6
0V
0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
CLOSE
PRE-
CHARGE
HEALTH
RUNNING
220V AC 3A maximum
into a resistive load (default)

A Single Motor System
Boosted Common
DC Link Supply
U DC+ DC+
690+ Drive DC 690+ Drive

4-Q Active Front End V 720V Link Fuses
(4-Q Power Supply)
W DC - DC -
U V W
External Pre - Charge

Control
Motor Load AC Motor
The simplest configuration for 4-Q Regen control is a single 690+ Regen drive acting as the
unity power factor supply, connected via the DC link to another 690+ driving the application.
Applications of single motor 4-Q Regen systems include :
• Hoist and Elevators

• Dynamometer test rigs
• Unwind Stands
• Installations that would otherwise require a Harmonic Power Filter
In this system, the two 690+ drives are matched in power. The 4-Q Regen drive supplies the full
motoring and regenerating requirement of the load.
Additional external equipment required by the 4-Q Regen drive includes :
• EMC Filter
• AC Line Fuses
• DC Link Fuses
No extra hardware is required to detect the rotation, frequency and phase of the mains supply.
Also, no dynamic braking resistor is required.
When mains power is applied to the 4-Q Regen drive, the DC link slowly charges through the
external pre-charge circuit and the drive's internal power supply will start in the normal way. If
the 4-Q Regen drive is healthy and the Run signal is applied, it will synchronise to the mains
supply (phase, rotation and frequency). This process takes approximately 100ms. After
synchronisation, the DC link on the common bus is boosted to approximately 720V (on a 400V
product). This high value of DC link volts is required for successful regen operation.

A Multi-Motor System
Boosted Common
DC Link Supply
U DC+
690+ Drive
4-Q Active Front End V 720V
(4-Q Power Supply)
W DC -
DC Link Fuses
External Pre - Charge
Control
DC - DC+ DC - DC+
690+ 690+
Drive Drive
U V W U V W
AC Motor AC Motor
Motor Acting as Brake Motor Acting as Load

(Regenerating) (Motoring)
In many applications, the total power consumed by the system is less than the installed power of
the drives. This is because some drives are motoring (eg. winders) and some are regenerating
(eg. unwinders). In these situations it is convenient to connect the drives on a common DC link.
In this system, the 4-Q Regen drive supplies the motoring and regenerating requirement of the
load.
• EMC Filter
• AC Line Fuses
• DC Link Fuses
No extra hardware is required to detect the rotation, frequency and phase of the mains supply.
Also, no dynamic braking resistor is required.
The 4-Q Regen drive draws sinusoidal, unity power factor current from the supply and only has
to be rated for either the power consumed or supplied by the system, or by the system braking
requirements, whichever is the larger.
Dynamic Braking (eg. for Emergency Stopping purposes) can still be used in this control mode
if required.

A Smart Brake System
DC Link
Healthy
Common DC Link
U DC+
690+ Drive
4-Q Active Front End V
(Smart Brake)
W DC -
Isolating DC Link
Transformer Contactor
External Pre -Charge
Control DC
Link
Fuses
3-Phase 3-Phase
Line Choke DC - DC+ DC - DC+ Line Choke
3% DC Link 3%
Healthy
690+ 690+
Drive Drive 3-Phase
Supply
U V W U V W
AC Motor AC Motor
Motor Acting as Brake Motor Acting as Load

(Regenerating) (Motoring)
IMPORTANT: It is essential to use an isolation transformer on the supply to the Smart Brake drive, as
shown above.
The 4-Q Regen drive can act as a Smart Brake:
MMI Menu Map

1 SETUP 4-Q Regen Drive:
2 MOTOR CONTROL ♦ In addition to the settings given in "Drive Set-up", page 10-14, set the BRAKE MODE
parameter in the REGEN CONTROL function block to TRUE.
3 REGEN CNTROL
BRAKE MODE
In this system, the 4-Q Regen drive supplies the regenerating requirement of the load.
• EMC Filter
• AC Line Fuses
• DC Link Fuses
During motoring operation, the drives on the common link are supplied via their own internal
3-phase diode bridge. The 4-Q Regen drive tracks the mains supply but does not supply
motoring power to the common DC Link.
During regeneration, the DC link voltage will rise and trigger the 4-Q Regen drive to return
the excess power to the mains (sinusoidal current, unity power factor).
Thus, the 4-Q Regen drive acts as a smart, no loss, Dynamic Brake.
The BRAKE MODE allows the level of regeneration (braking) capacity in the system to be
rated differently from the required motoring capacity.
When using the Brake Mode, each drive is responsible for pre-charging its own DC Link. When
an individual drive is pre-charged and healthy, it connects itself on to the common DC Bus via a
DC contactor.
The drives disconnect from the common bus if a trip occurs.

DC Link Fuses
Below is a list of parts for the DC Link Fuses. Refer to the Electrical Ratings tables for
Quadratic Duty motor powers. Select the correct part for the drive's Motor Power.
Motor Power Frame DC Fuse DC Fuse Fuse Fuse Switch Fuse Holder
(Constant Size Rating Type
Duty (A)
@ 400V)
(kW/Hp)
0.75/1 B 15 CO89495J CS481079 CS481099 CS481039

1.5/2 B 15 CO89495J CS481079 CS481099 CS481039
2.2/3 B 15 CO89495J CS481079 CS481099 CS481039
4/5 B 15 CO89495J CS481079 CS481099 CS481039
5.5/7.5 C 40 SO86795J CS481080 CS481099 CS481039

7.5/10 C 40 SO86795J CS481080 CS481099 CS481039
11/15 C 40 SO86795J CS481080 CS481099 CS481039
15/20 D 80 FWP 80BI CS481081 CS481088

18.5/25 D 80 FWP 80BI CS481081 CS481088
22/30 D 80 FWP 80BI CS481081 CS481088
30/40 E 150 IXL70F150 CS481082 CS481088

37/50 E 150 IXL70F150 CS481082 CS481088
45/60 E 150 IXL70F150 CS481082 CS481088
55/75 F 300 IXL70F300 CS481083 CS481088

75/100 F 300 IXL70F300 CS481083 CS481088
90/125 F 300 IXL70F300 CS481083 CS481088
90/150 F 300 IXL70F300 CS481083 CS481088
110/150 G 350 IXL70F350 CS481084 CS481088

132/200 G 600 IXL70F600 CS481085 CS481088
160/250 G 600 IXL70F600 CS481085 CS481088
200/300 H 600 IXL70F600 CS481085 CS481088

220/350 H 800 FWP 800AI CS481086 CS481088
250/400 H 800 FWP 800AI CS481086 CS481088
280/450 H 800 FWP 800AI CS481086 CS481088
315/500 J 900 FWP 900AI CS481087 CS481088

Pre-Charge Sizing
The external pre-charge contactor is required to carry the full load current rating (including
overload) of the 4-Q Regen drive. Thus, it must have an AC1 rating of the Constant Duty
current rating of the drive. Refer to the Electrical Ratings tables for Constant Duty motor
powers.
We recommend that standard Parker SSD Dynamic Braking resistors are used for the external
pre-charge circuit. The continuous and peak power capabilities of these resistors are given
below:
Parker SSD Part No Resistance Continuous Power Peak Power Rating

(Ω) Rating (kW)
(W)
CZ389853 100 100 2.5
CZ463068 56 200 5
CZ388396 36 500 12.5
The recommended pre-charge resistor networks are shown in the table below. The table
indicates the amount of total DC Link capacitance the network can charge for a given supply
voltage.
External Pre-Charge Network Continuous Impulse Pre-Charge Pre-Charge

Power Joule Capability Capability
Rating Rating (J) (μF) @ (μF) @
(W) 240Vrms 460Vrms
+10% +10%
100 Ohm 100W 100 2,500 35,000 9,700
56 Ohm 200W 200 5,000 71,000 19,500
36 Ohm 500W 500 12,500 179,000 48,800
The internal DC Link Capacitance for each drive in the 690+ range is given in the table below:
Drive Power 400V Units 230V Units

(kW/Hp) Frame μF Frame μF
0.75/1 B 190 B 380
1.5/2 B 190 B 760
2.2/3 B 380 B 1140
4/5 B 380 B 1520
5.5/7.5 C 500 C 2000
7.5/10 C 1000 C 3000
11/15 C 1000 D 3000
15/20 D 1500 D 4000
18.5/25 D 2000 D 4000
22/30 D 2000 E 6000
30/40 E 2500 F 11200
37/50 E 3000 F 11200
45/60 E 3500 F 11200

Drive Power 400V Units 230V Units
(kW/Hp) Frame μF Frame μF
55/75 F 5600
75/100 F 5600
90/125 F 5600
90/150 F 5600
110/150 G 6600
132/200 G 9900
160/250 G 13500
180/300 G 13500
200/300 H 14850
220/350 H 14850
250/400 H 20250
280/450 H 20250
315/500 J 19800
Simply sum the DC Link capacitance for all the drives on the common DC Link and select the
appropriate pre-charge network.
For example a system comprising 5, 30kW, 400V Frame E drives would have a total DC Link
capacitance of:
CTotal = 5 × 2500 μF = 12,500 μF
This is less than 19,500μF and thus a 56Ω, 200W (CZ463068) resistor will be adequate.
3-Phase Choke Sizing

One of the benefits of the 690+ 4-Q Regen drive is the reduction in the levels of harmonic
currents drawn from the supply. The total harmonic distortion (THD) of the mains current is
related to the PWM switching frequency, the supply voltage, the supply frequency and the
inductance of the 3-phase line choke. The maximum allowed PWM carrier frequency in non-
overload conditions, for each frame size is given below:
690+ Frame Size PWM Carrier Frequency

B to F 3kHz
G and H 2.5kHz
J 2kHz
The IEEE 519 standard (IEEE Standard Practices and Requirements for Harmonic Control in
Electrical Power Systems) requires a THD of current of 5%. The tables below show the
recommended 3-phase line chokes (5% and 3% in series) and expected THD of current for
400V and 230V drives.
The PWM switching produces high levels of harmonic current in the 3% chokes. It is essential
to have these properly rated to avoid significant overheating. Suitable chokes have been
developed for Parker SSD Drives and their Part Numbers are provided below.

3% Choke
Drive Motor Input Active
Choke Inductance Currents
Frame Power Voltage Front End
Size (kW/Hp) (V) (μH) 50Hz 1kHz 2.5kHz Sum
B 4/5 230 LA468346U004 CO468341U004 854 14.95 0.39 0.00 15
C 7.5/10 230 LA468346U008 CO468341U011 503 25.38 0.66 0.00 26
D 18.5/25 230 LA468346U018 CO468341U018 208 61.63 1.59 0.00 62
E 22/30 230 LA468346U022 CO468341U030 177 72.50 1.87 0.00 73
F 45/60 230 LA468346U045 CO468341U055 92 139.57 3.60 0.00 140
B 6/10 400 LA468345U006 CO468325U006 1750 12.69 0.33 0.00 13
C 15/20 400 LA468345U015 CO468325U018 817 27.19 0.70 0.00 28
D 30/40 400 LA468345U030 CO468325U037 416 53.47 1.38 0.00 54
E 45/60 400 LA468345U045 CO468325U055 282 78.85 2.04 0.00 79
F 90/150 400 LA468345U090 CO468325U110 137 163.13 4.21 0.00 164
G 180/300 400 LA468345U180 CO468325U220 68 327.17 8.45 0.00 328
H 280/450 400 LA468345U280 CO468325U315 48 471.28 12.17 0.00 472
J 315/500 400 LA468345U315 CO468325U355 42 534.72 13.81 0.00 535
5% Choke
Drive Motor Input Active
Choke Inductance Currents
Frame Power Voltage Front End
Size (kW/Hp) (V) (μH) 50Hz 1kHz 2.5kHz Sum
B 4/5 230 LA468346U004 CO468342U004 1424 14.85 0.30 2.72 16
C 7.5/10 230 LA468346U008 CO468342U011 839 25.20 0.50 4.61 26
D 18.5/25 230 LA468346U018 CO468342U018 346 61.20 1.22 11.20 63
E 22/30 230 LA468346U022 CO468342U030 294 72.00 1.44 13.18 74
F 45/60 230 LA468346U045 CO468342U055 153 138.60 2.77 25.36 141
B 6/10 400 LA468345U006 CO468326U006 2918 12.60 0.25 2.31 13
C 15/20 400 LA468345U015 CO468326U018 1362 27.00 0.54 4.94 28
D 30/40 400 LA468345U030 CO468326U037 693 53.10 1.06 9.72 54
E 45/60 400 LA468345U045 CO468326U055 470 78.30 1.57 14.33 80
F 90/150 400 LA468345U090 CO468326U110 227 162.00 3.24 29.65 165
G 180/300 400 LA468345U180 CO468326U220 114 324.90 6.50 59.46 331
H 280/450 400 LA468345U280 CO468326U315 79 468.00 9.36 85.64 476
J 315/500 400 LA468345U315 CO468326U355 70 531.00 10.62 97.17 540
Note: Lower values for THD of current can be achieved by adding extra line impedance

The Default Application 11-1
Chapter 11 APPLICATION MACROS
The Default Application
The drive is supplied with various macros. Each macro recalls a pre-programmed set of
parameters when it is loaded.
• Macro 1 is the factory default macro, providing for basic speed control
Note: Refer to the Software Product Manual for details of other macros.
Macro Descriptions
Note: Parameters whose default values are product-related are indicated in the block diagrams
with * or **. Refer to the Software Manual, Chapter 2: “An Overview of the Drive” -
Product-Related Default Values.
Macro 0
This macro will not control a motor.
It is included to document the differences between all the configurations, using this as the base-
line.
Loading Macro 0 removes all internal links, and sets all parameter values to the values defined
for each function block in the Software Product Manual - Chapter 1: Programming Your
Application.
The OPERATOR Menu for Macro 0

The default OPERATOR menu is shown below.
STARTUP SCREEN SETPOINT (REMOTE)

SPEED DEMAND
DRIVE FREQUENCY
MOTOR CURRENT
LOAD
DC LINK VOLTS
CURRENT LIMITING
ENTER PASSWORD

11-2 The Default Application

The Default Application 11-1
Value Func 1 Minimum Speed
Analog Input 1 OUTPUT [133] – 0.00 % Skip Frequencies OUTPUT [335] – 0.00 % Reference Analog Output 1
– VALUE [ 16] – 0.00 % (1)0.00 % – [130] INPUT A – OUTPUT [346] – 0.00 % (12) 0.00 % – [336] INPUT – SPEED DEMAND [255] – 0.00 % (17) 0.00 % – [ 45] VALUE –
– BREAK [ 18] – FALSE (3)0.00 % – [131] INPUT B – OUTPUT HZ [363] – 0.0 Hz -100.00 % – [337] MINIMUM – SPEED SETPOINT [254] – 0.00 % 100.00 % – [ 46] SCALE –
100.00 % – [ 14] SCALE – 0.00 % – [ 47] OFFSET –
0.00 – [132] INPUT C – INPUT HZ [362] – 0.0 Hz PROP. W/MIN. – [338] MODE – REVERSE [256] – FALSE
0.00 % – [ 15] OFFSET – TRUE – [ 48] ABSOLUTE –
A+B+C – [134] TYPE – (11)0.00 % – [340] INPUT – LOCAL SETPOINT [247] – 0.00 %
0..+10 V – [ 13] TYPE – 0..+10 V – [ 49] TYPE –
FALSE – [ 12] BREAK ENABLE – 0.0 Hz – [341] BAND 1 – LOCAL REVERSE [250] – FALSE
0.00 % – [ 17] BREAK VALUE – 0.0 Hz – [342] FREQUENCY 1 – COMMS SETPOINT [770] – 0.00 %
0.0 Hz – [680] BAND 2 – (13) 0.00 % – [245] REMOTE SETPOINT – Setpoint Scale
Analog Input 2
0.0 Hz – [343] FREQUENCY 2 – 0.00 % – [248] SPEED TRIM – – OUTPUT [ 59] – 0.0 Hz
– VALUE [ 25] – 0.00 %
(18) 0.00 % – [ 58] INPUT –
– BREAK [ 27] – FALSE 0.0 Hz – [681] BAND 3 – 110.00 % – [252] MAX SPEED CLAMP –
** 1500 RPM – [1032] MAX SPEED –
100.00 % – [ 23] SCALE – 0.0 Hz – [344] FREQUENCY 3 – -110.00 % – [253] MIN SPEED CLAMP –
0.00 % – [ 24] OFFSET –
0.0 Hz – [682] BAND 4 – FALSE – [243] TRIM IN LOCAL –
0..+10 V – [ 22] TYPE –
0.0 Hz – [345] FREQUENCY 4 – (16) FALSE – [249] REMOTE REVERSE –
FALSE – [ 21] BREAK ENABLE –
0.00 % – [ 26] BREAK VALUE –
I/O Trips
– THERMIST [1155] – FALSE Reference Ramp
– ENCODER TB [1156] – FALSE – RAMPING [698] – FALSE
– EXTERNAL [234] – FALSE LINEAR – [244] RAMP TYPE –
FALSE – [760] INVERT THERMIST – 10.0 s – [258] ACCEL TIME –
FALSE – [1154] INVERT ENC TRIP – 10.0 s – [259] DECEL TIME –
TRIP – [233] EXT TRIP MODE – FALSE – [268] SYMMETRIC MODE –
(2) FALSE – [235] INPUT 1 BREAK – 10.0 s – [267] SYMMETRIC TIME –
(4) FALSE – [236] INPUT 2 BREAK – 10.00 /s^2 – [692] SRAMP ACCEL –
10.00 /s^2 – [693] SRAMP DECEL –
Digital Input 1 10.00 /s^3 – [694] SRAMP JERK 1 –
VALUE [ 31] – FALSE Trips Status 10.00 /s^3 – [695] SRAMP JERK 2 –
FALSE – [ 30] INVERT – 10.00 /s^3 – [696] SRAMP JERK 3 –
ACTIVE TRIPS [ 4] – 0000
10.00 /s^3 – [697] SRAMP JERK 4 –
ACTIVE TRIPS+ [740] – 0000 TRUE – [691] SRAMP CONTINUOUS –
Digital Input 2
WARNINGS [ 5] – 0000 FALSE – [260] HOLD –
VALUE [ 34] – FALSE
WARNINGS+ [741] – 0000
FALSE – [ 33] INVERT – Analog Output 2
FIRST TRIP [ 6] – NONE
Reference Stop 0.00 % – [731] VALUE –
0600 – [231] DISABLED TRIPS –
RUN RAMP – [279] RUN STOP MODE – 100.00 % – [732] SCALE –
Digital Input 3 0040 – [742] DISABLED TRIPS+ – 10.0 s – [263] STOP TIME – 0.00 % – [733] OFFSET –
VALUE [ 37] – FALSE 0.10 % – [266] STOP ZERO SPEED – FALSE – [734] ABSOLUTE –
FALSE – [ 36] INVERT – 0.500 s – [284] STOP DELAY – -10 .. +10 V – [735] TYPE –
RAMPED – [304] FAST STOP MODE –
Digital Input 4 30.0 s – [275] FAST STOP LIMIT –
Sequencing Logic Analog Output 3
0.1 s – [264] FAST STOP TIME –
VALUE [ 40] – FALSE
– TRIPPED [289] – FALSE 1200 Hz/s – [126] FINAL STOP RATE – 0.00 % – [800] VALUE –
FALSE – [ 39] INVERT – – RUNNING [285] – FALSE 100.00 % – [801] SCALE –
– JOGGING [302] – FALSE 0.00 % – [802] OFFSET –
Digital Input 5 – STOPPING [303] – FALSE Reference Jog FALSE – [803] ABSOLUTE –
– OUTPUT CONTACTOR [286] – FALSE -10 .. +10 V – [804] TYPE –
VALUE [ 43] – FALSE 10.00 % – [246] SETPOINT –
– SWITCH ON ENABLE [288] – FALSE
1.0 s – [261] ACCEL TIME –
FALSE – [ 42] INVERT – – SWITCHED ON [306] – FALSE
1.0 s – [262] DECEL TIME –
– READY [287] – FALSE
Digital Input 6 – SYSTEM RESET [305] – FALSE
– SEQUENCER STATE [301] – START ENABLED
VALUE [726] – FALSE
– REMOTE REV OUT [296] – FALSE
FALSE – [725] INVERT – Digital Output 1
– HEALTHY [274] – TRUE
(5) FALSE – [291] RUN FORWARD – (14) FALSE – [ 52] VALUE –
Digital Input 7 (6) FALSE – [292] RUN REVERSE – TRUE – [ 51] INVERT –
VALUE [728] – FALSE (7) FALSE – [293] NOT STOP –
FALSE – [727] INVERT – (9) FALSE – [280] JOG – Digital Output 2
TRUE – [1235] CONTACTOR CLOSED –
TRUE – [276] DRIVE ENABLE –
(15) FALSE – [ 55] VALUE –
TRUE – [277] NOT FAST STOP – Analog Input 3 Analog Input 4 FALSE – [ 54] INVERT –
TRUE – [278] NOT COAST STOP – – VALUE [715] – 0.00 % – VALUE [722] – 0.00 %
(8) FALSE – [294] REMOTE REVERSE – – BREAK [717] – FALSE – BREAK [724] – FALSE Digital Output 3
(10) FALSE – [282] REM TRIP RESET – 100.00 % – [713] SCALE – 100.00 % – [720] SCALE – FALSE – [737] VALUE –
TRUE – [290] TRIP RST BY RUN – 0.00 % – [714] OFFSET – 0.00 % – [721] OFFSET –
FALSE – [736] INVERT –
FALSE – [283] POWER UP START – 0..+10 V – [712] TYPE – 0..+10 V – [719] TYPE –
FALSE – [711] BREAK ENABLE – FALSE – [718] BREAK ENABLE –
0.00 % – [716] BREAK VALUE – 0.00 % – [723] BREAK VALUE –
Macro 1: Basic Speed Control (default)

11-2 The Default Application
Macro 1: Basic Speed Control (default)
This macro provides standard control of the drive.
Control Wiring I/O

Terminal Name Purpose Comment
2 ANALOG INPUT 1 Speed Setpoint 0V = 0%, 10V = 100%
3 ANALOG INPUT 2 Speed Trim 0V = 0%, 10V = 100%
6 ANALOG OUTPUT 1 Ramp Output absolute speed demand
0V = 0%, 10V = 100%
12 DIGITAL INPUT 1 Run Forward 24V = run forward
13 DIGITAL INPUT 2 Run Reverse 24V = run reverse
14 DIGITAL INPUT 3 Not Stop 24V = RUN FWD and RUN
REV signals latched
0V = RUN FWD and RUN REV
signals not latched
15 DIGITAL INPUT 4 Remote Reverse 0V = remote forward
24V = remote reverse
16 DIGITAL INPUT 5 Jog 24V = jog
18 DIGITAL INPUT 7 Remote Trip 24V = reset trips
Reset
19 DIGITAL INPUT 8 External Trip Non-configurable
0V = Trip
(connect to terminal 20)
21, 22 DIGITAL OUTPUT 1 Health 0V = tripped, i.e. not healthy
23, 24 DIGITAL OUTPUT 2 Running 0V = stopped, 24V = running
The Operator Menu for Macro 1

The default Operator Menu is shown below.
OPERATOR MENU SPEED DEMAND

DRIVE FREQUENCY
MOTOR CURRENT
TORQUE FEEDBACK
DC LINK VOLTS

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690+ Series

Compatible with Version 5.5 Software onwards

2010 Parker SSD Drives, a division of Parker Hannifin Ltd.

This document and other information from Parker-Hannifin

The user, through its own analysis and testing, is solely

To the extent that Parker or its subsidiaries or authorized

WARNING! - Ignoring the following may result in injury or damage to equipment

CHAPTER 1 GETTING STARTED 1-1

CHAPTER 5 THE KEYPAD 5-1

Returning the Unit to Parker SSD Drives....................................................................7-1

Basic Set-up Instruction..........................................................................................10-5

IMPORTANT: Motors used must be suitable for Inverter duty.

690+ Series AC Drive

Packaging and Lifting Details

About this Manual

How the Manual is Organised

Application Block Diagrams

690+ Series AC Drive

Information for Users without a Keypad

690+ Series AC Drive

690+ Series AC Drive

SLAVE 2 SLAVE 1 MASTER

AC Line Choke Output

690+ Series AC Drive

690+ Series AC Drive

Dynamic Brake Terminal DBR Mounting Hole x10

Positive Buss Termi nal DC+ DC- Negative Buss Terminal

Power Input Terminal L2

M2/V Power Output Termi nal

Main Fan Housing

Power Board Keypad Port (P3)

Motor Thermistor Termi nals

BOTTOM WITH TERMINAL COVER REMOVED

690+ Series AC Drive

Frame G 1 Master with 1 or 2 Slaves 690PG-X/1800... 690+G-X/0300...

Frame H 1 Master with 1 or 2 Slaves 690PH-X/2200... 690+H-X/0350...

Frame H 1 Master with 1 or 2 Slaves 690PH-X/2800... 690+H-X/0450...

Frame J 1 Master with 1 or 2 Slaves 690PJ-X/3150... 690+J-X/0500...

A typical UK order for a “1 Master/2 Slave” Frame K drive:

690+ Series AC Drive

General Output Frequency Selectable 0-120Hz

Table 2-1 Control Features

690+ Series AC Drive

Master drive only

Figure 2-3 Functional Block Diagram

690+ Series AC Drive

Control Circuits and Software

Comms Technology Box

Speed Feedback Technology Box

System Board Interface

690+ Series AC Drive

690+ Series AC Drive

Handling the Drive

690+ Series AC Drive

Mounting the Drive

The Master drive is ALWAYS the right-hand drive in the cubicle.

690+ Series AC Drive

Foam gasket stretches

Exhaust duct slides down between

690+ Series AC Drive