Uniclass L5:P2:N32 CI/SfB

EPIC E1:X2:Y421 (Rf9) (K2)+(K3)

January 2008

High Performance Systems

Promat Durasteel

Promat DURaStEEL High Performance Systems

Introduction to Promat DURaStEEL What is Promat DURaStEEL? General Information technical Data & Construction Details Specification Details System Performance, tests and approvals technical Services & System Installation Regulatory Reform (Fire Safety) Order 2005 Licensee testimonials System Key Features and Benefits Systems available Low Radiation Fire Wall Radiation Characteristics Protected Zones, Spandrel Panels, Smoke Screens Valve Protection Enclosures Insulated Fire Wall Fire blasttM Wall System applications Case Studies
the risks associated with industrial and manufacturing environments are assessed as being even broader than those for commercial buildings. In the event of a fire, effective compartmentation is paramount to prevent loss of life and limit damage to property and consequential loss. By separating a fire with strategic barriers, including fire resistant doors, ceilings and penetration seals, the spread of fire and smoke can be prevented.

3 3 3 4 5 6 8 8 9 10 10 11 11 12 12 14 14 15 18

Promat DURaStEEL High Performance Systems

WHat IS Promat DURaStEEL? Promat DURASTEEL is a composite panel of fibre reinforced cement mechanically bonded to punched steel sheets on both outer surfaces. It is classed as noncombustible to BS 476: Part 4: 1970 and to Clause 10 of EN 13501-1: 2002. It is both highly impact and and moisture resistant. Promat DURASTEEL has been developed and supported through rigorous testing for use in barriers, door and ceiling applications, with a wide range of specifications available. Promat DURASTEEL systems combine lightness, strength, impact, blast resistance and durability with exceptional fire resistance. These systems remain unaffected by firefighters hoses, leaving them capable of performing their original function even during a fire. Promat DURASTEEL systems have been used successfully across the industry for many years, including rail and metro projects as well as military developments and commercial, pharmaceutical and petrochemical facilities. Promat has developed DURASTEEL, to ensure its effective use in blast resistant constructions in a wide range of industrial applications, including power generation and anti-terrorist installations. GENERaL INFORMatION
Promat DURASTEEL walls and partitions can be designed and installed in various layout and framing options to meet a multitude of needs. In todays construction markets the need for systems which can perform multi-functional roles, whilst capable of allowing for fast track and cost effective installation are of prime importance. The Promat DURASTEEL partition and wall system can easily fulfil all of these roles. Promat DURASTEEL walls have resistance to extreme impact, before, during and after exposure to fire. This ensures that under use, they suffer no damage from the burden of every day exposure within, for instance, warehouse situations. Under fire conditions they protect and maintain compartmentation and after a fire they ensure a building remains secure until remedial work can be undertaken. Promat DURASTEEL systems are swiftly installed; on most occasions they have no requirement for additional foundations or other special construction works. Installation is a dry trade, thus there is no disruption of other trades working in the same areas, therefore allowing faster project completion. Promat DURASTEEL systems can offer both integrity only or integrity and insulation. Walls can be designed for high blast resistance and meet most of the generally recognised fire curves, including cellulosic and hydrocarbon. Promat DURASTEEL systems combine extremely high levels of fire, impact and water resistance. They are proven to withstand the most demanding environments, temperature extremes, hostile elements and can resist high thermal shock, such as high pressure firemens hoses. Promat DURASTEEL partition and wall systems can be used in applications such as separation of hazardous areas, shielding for valve actuators, protection of escape routes and tunnels, construction of refuge areas, compartmentation within buildings and storage areas for hazardous goods or protection of equipment.
3

INtRODUCtION tO Promat DURaStEEL

Promat UK Limited is a market leader in passive fire protection and high temperature insulation, with a fire protection range that offers a unique combination of product benefits: exceptional strength, impact and moisture resistance, ease of working, installation and safety in use. Promat UK Limited is a subsidiary of Promat International, which has sales offices, factories and workshops worldwide. Promat DURASTEEL fire and impact resistant systems provide a cost effective fast track solution to the problem of compartmentation of large warehouses and fire resistant enclosures, rooms, ceilings, cable trunking and the like. Promat DURASTEEL systems can be fitted with a range of compatible personnel doors, sliding and guillotine doors, roller shutters and access hatches to provide up to 240 minutes fire resistance.

As an indication of the effectiveness of Promat DURASTEEL these photographs show a production facility before and after a fire. The Promat DURASTEEL wall separating two sections of the factory performed exactly as designed. Indeed, the bottling plant on the unaffected side of the barrier was operational again within 2 days of the fire, therefore minimising the affects of the incident as much as possible.

Promat DURaStEEL High Performance Systems

Typical Mechanical Properties Flexural strength Frupture Modulus of elasticity E 9.5mm 9.5mm Average, dry Average, dry N/mm2 84 N/mm2 40,000

General Technical data Surface spread of flame Material class Non-combustible Class 1 Class 0 10-13 60 15 x 10-6 6 +1.0 to -1.0 2.0

Building Regulations classification Thermal conductance (approximately) at 20C W/m2K Alkalinity (approximately) pH (core)

Nominal moisture content (air-dried) % Thickness tolerance of standard boards

Coefficient of expansion (20-100C) m/mK

Moisture movement (ambient to saturated) % Length x Width tolerance of standard boards mm

Board Format Data Thickness (mm) 9.5 Length x Width (mm) 2500 x 1200 Approx. Weight (Kg/m2) With approx. 6% moisture 21.0

Dry 19.8

Construction Details Specific Applications Required Public and service corridors Warehousing Industrial buildings Mass transit systems Manufacturing facilities Other areas subject to abnormally rough use Offshore facilities Petro-chemical industry Gas processing plant Other areas subject to projectile or explosion risk Primary Performance Fire Performance (minutes) E120 E240 E240 / I60 E240 / I120 EI 240

Impact resistance

Blast resistance

H120 H120

NOTE: Fire performance figures denote integrity (E) and insulation (I) performance respectively. Acoustic performance figures established by direct testing or by assessment. For details of specifications and installation details, please consult Promat Technical Services.

Promat DURaStEEL High Performance Systems

SPECIFICatION DEtaILS
Details are shown for a basic range of high performance barriers. Using the strength of the DURASTEEL panel, Promat barriers offer exceptional fire and impact resistance. Integrity only barriers require one sheet of 9.5mm Promat DURASTEEL on one side of the stud, while insulated barriers require a 9.5mm Promat DURASTEEL sheet on either side. These barriers are suitable for use in heavily trafficked commercial and industrial buildings. Promat DURASTEEL barriers are regularly used in constructions up to 15 metres in height. Walls greater than 15m high can be designed on a bespoke basis please contact Promat Technical Services for details.

Stud Channel Sizes

Height of partition m 06 69 9 12 12 15

Size of channel for single skin uninsulated partition mm x mm x mm 80 x 60 x 3 150 x 60 x 3 Two 150 x 60 x 3 back to back Two 175 x 60 x 3 back to back

Size of channel for double skin insulated partitions mm x mm x mm 80 x 60 x 3 150 x 60 x 3 Two 150 x 60 x 3 back to back Two 200 x 60 x 3 back to back

Insulated Partitions

Fire resistance minutes E240 / I120 E240 / I120 E240 / I240 E240 / I240

Stud depth mm 80 150 80 150

DURASTEEL fillets per face 1* None 2* 2*

Rock wool infill 2 x 40mm x 140kg/m3 3 x 50mm x 80kg/m3 3 x 40mm x 140kg/m3 3 x 50mm x 100kg/m3

*Fillets must overlap the channels by at least 20mm on both sides.

PaINtING aND DECORatING

Promat DURASTEEL is self-finished in either galvanised or stainless steel and requires no decoration. If decoration is required, Promat DURASTEEL should be de-greased with a solvent based cleaning agent before any form of decoration is applied. Seek paint manufacturers recommendations.

MaINtENaNCE aND CLEaNING

Panels do not normally require any maintenance in use. If panels are damaged they should be replaced rather than repaired in order to ensure fire performance is maintained.

Promat DURaStEEL High Performance Systems

SYStEM PERFORMaNCE
Type Single-skin Constructions Double-skin Constructions Building & Construction E60, E120, E240 or E360 EI 60, EI 90, EI 120, EI 180 or EI 240 Offshore Constructions Marine Classification A0 (A and B class), H0 Marine Classification A60 for standard fire tests H60 and H120 ratings for hydrocarbon fire tests.

Special

Promat DURASTEEL has designed and installed many purposebuilt fire walls, which provide special performance characteristics beyond fire resistance. All structures can be independently assessed to ensure the required performance is achieved.

SYStEM tEStS aND aPPROVaLS

Promat DURASTEEL systems have been tested extensively in the UK to comply to all relevant parts of BS 476, as well as many international standards such as: Factory Mutual (FM), Underwriters Laboratories Inc (UL), Underwriters Laboratories Canada (ULC), Det Norske Veritas (DNV), Lloyds Register of Shipping (LRS), Zulassung, EDF and LUL. The systems have also achieved the stringent Certifire approvals. Over 2.5M has been spent on tests, assessments and approvals to comply with many insurance specific requirements, both in the UK and overseas. Promat run investigative programmes at our facilities in Belgium and the UK. Promat UK Limited operate the UKAS accredited Blackburn Fire Test Centre (BFTC) at Blackburn, Lancashire. All Promat materials are manufactured in accordance with accredited BS EN ISO 9000 quality management systems.

The picture right shows a Promat DURASTEEL wall undergoing impact following a fire test. The picture above shows a concrete block wall undergoing similar testing.

Promat DURaStEEL High Performance Systems

The picture above shows Promat DURASTEEL wall being fire tested to E240. Below are examples of Promat DURASTEEL UK and International certification.

Promat DURaStEEL High Performance Systems

DESIGN aND tECHNICaL SERVICES

With over 100 years of combined experience, our dedicated technical and sales support teams are available to provide information and assistance to help in the design and installation of Promat DURASTEEL systems.

SYStEM INStaLLatION
After a site survey, installers will provide fully designed working drawings. Promat manufacture the fire resisting sheet, doors and penetration seals, which give a single source and responsibility. All elements are tested as a system to ensure compatibility, with one guarantee source. Access panels for maintenance or fire stopping of penetrations through the barrier can be included in the system estimate. Promat DURASTEEL systems are installed by experienced, licensed installers. Once the work is complete, the system undergoes a thorough check before it is issued a warranted Certificate of Conformity. These licensed installers are all assessed under the FIRAS third party accreditation scheme.

REGULatORY REFORM (FIRE SaFEtY) ORDER 2006 (RRFSO)

Fire safety law changed in October 2006. The new law emphasises prevention of fires and reduction of risk, and makes it the property owners responsibility to ensure the safety of everyone who uses their premises and the immediate vicinity. The Department for Communities and Local Government (DCLG) have produced a set of guides to advise the responsible person how to comply to the fire safety law, help them to carry out a fire risk assessment and identify general fire precautions that will need to be put in place. Failure to meet the requirements of these new regulations could lead to prosecution, which could then result in hefty fines or even conviction. The Order replaces any previous fire legislation. Any fire certificates issued under the Fire Precautions Act 1971 have ceased to have effect from 1st October 2006. Promat provides a free advice service to help parties within the building industry to make the right choices in fire safety. Promats technical department are constantly searching for solutions, and are experts in fire safety legislation. They monitor any changes and test practical solutions.

Promat DURaStEEL High Performance Systems

tEStIMONIaLS
R&S FIRE aND SECURItY LIMItED In 1998 we created a separate division within the R&S group devoted solely to DURASTEEL Systems. We take pride in the quality of our installations and strive to improve our technical capabilities in order to provide our Clients with both the service they seek, and a product system that fulfils their needs. Over this period we have formed an excellent working relationship with Promat UK Ltd in both promoting, and successfully manufacturing and installing 4 hour fire rated barrier, ceiling, enclosure, and ductwork systems for our blue chip clients throughout the UK, Europe and Asia. Our professional attention to design, detail and installation of these flexible and unique systems by a dedicated labour force and management team, has enabled this division to succeed. This coupled with our can do approach has resulted in repeat business and referrals from satisfied Clients. In continuing partnership with Promat UK Ltd, we anticipate successfully expanding on this relationship to provide more clients with the proven and tested Promat DURASTEEL system to solve their fire protection problems. SHaRPFIBRE LIMItED Sharpfibre Ltd are pleased to be associated with Promat UK Ltd. DURASTEEL has a proven track record in providing clients innovative solutions to complex high performance fire and blast proof barriers. MItIE McCaRtNEY FIRE PROtECtION LIMItED MITIE McCartney Fire Protection Ltd, part of the 935 million pound, 40,000 strong MITIE Group Plc, have been a market leader in passive fire protection for over 25 years. For most of this time, we have been working closely with Promat, utilising their full range of products, services and technical support. Appointed as a licensed DURASTEEL applicator for fire barriers at the inception of the scheme, MITIE McCartney Fire Protection and Promat are capable of bringing together their vast experience to provide and enhance life safety systems and property protection on sites as varied as airports, steel works, commercial premises and power stations. DURASTEEL has proved popular with clients, not only because of its robust nature but also due to the confidence it provides through the extensive test data and certainty of application through the approved licensed installer scheme. INVICta StORaGE SYStEMS LIMItED Over a period of 10 years, Invicta Storage Systems Ltd has been pleased to install DURASTEEL barriers and vaults to our clients, resulting in an excellent working partnership with Promat UK Ltd. Invicta Storage Systems Ltd values its position as a licensed installer and actively takes every opportunity to advance its technical sales, product knowledge and market share. DURASTEEL has become one of our core products and we have successfully installed a number of 4-hour fire rated barriers and vaults to many of our blue chip clients throughout the UK, Europe and the USA. Our success has been contributed to referrals from satisfied customers, impressed by the products unique capabilities and our professional service. We look forward to building on an already excellent working relationship with Promat in the future.

Promat DURaStEEL High Performance Systems

KEy FEATURES:

KEY BENEFItS
Comprehensive technical expertise Certifire accredited systems IRAS accredited and fully qualified F licensed installers uaranteed system with full certificate G of conformity ested to comply to UK and T international standards Insurance industry accreditation ystem fully fire tested to conform S to new RR(FS)O standards ested with a range of service T penetrations and fire doors No maintenance fit and forget system Over 40 years service life High installation rate

U p to EI 240 and E 360 fire rating

Impact resistant Unaffected by water Non-combustible inimal smoke or toxic M gas in a fire Slim, space-saving profile Lightweight, no foundations Easily relocatable Hose-stream resistant echanical or seismic M vibration resistant Suitable for retro-installation Low sound transmission

SYStEMS aVaILaBLE
Some common partition systems constructed from Promat DURASTEEL are shown on the following pages. When considering the design of walls, it is essential to consider the section size of the steel framing in conjunction with the wind loading factors, expansion allowance, together with the height and span of the wall, to ensure that under both fire and ambient conditions, the wall will provide the necessary design performance. The basic framing system comprises of lightweight steel sections, with a nominal 3mm thickness, dependant on the other design factors etc. All framing is either bolted, screwed or welded into position, again this would be dependant on location, performance parameters and design requirements. Where a cold smoke seal is required, the boards must be bedded on PROMASEAL fire rated silicone or PROMASEAL Intumescent mastic. For demountable wall systems, to ensure sealants do not act as adhesives, a cold smoke seal composed of a 2mm thick strip of Promat PL Intumescent strip can be applied. For the integrity only systems, the Promat DURASTEEL walls have been tested with the framework on both the exposed and unexposed face to fire, in order to show that the frame can be exposed without detriment to the fire performance of the system. The framing for the Promat DURASTEEL wall systems must be securely fixed back to a substrate (concrete, masonry or steel) that has an equal or better fire performance than the designed wall. All fixings must be non-combustible, and must be those listed in the approval documents. Expansion bolts used to fix framework should be steel, not aluminium or plastic.

10

Promat DURaStEEL High Performance Systems

LOW RaDIatION FIRE WaLL

Low radiation fire wall for construction where a high degree of stability and integrity are required, where insulation as measured upon the unexposed surface of the wall is not critical, but where heat radiation from exposed to unexposed face could be of importance. Promat DURASTEEL low heat radiation walls offer a lightweight construction, which is very narrow across its thickness. Used in conjunction with the Promat DURASTEEL pallet racking fire barrier system, this wall offers increased warehousing space and allows for racking to be placed practically against the Promat DURASTEEL wall itself. Single layer Promat DURASTEEL fire walls can be constructed using framing of either steel channels, Tee sections or back to back angle sections. The type of framing system and the dimensions of the steel sections will depend on the performance requirements of the wall in terms of wind load, fire performance, impact resistance etc. In instances such as these, Promat DURASTEEL walls are of a bespoke design.

RaDIatION CHaRaCtERIStICS
Radiation levels measured during a test on a single skin 9.5mm Promat DURASTEEL barrier Radiation Levels (kW/m2)

Distance from barrier (m) 0.5 1.5 2.5

After 30 minutes 7.5 4.6 2.5

After 60 minutes 12.0 7.1 3.9

After 120 minutes 16.0 9.8 5.4

After 240 minutes 20.0 12.5 6.9

Effects of Thermal Radiation Radiation Heat Flux (kW/m2) 0.67 1.0 6.4 10.4 12.5 16.0 29 Observed effect Summer sunshine in the UK Maximum for indefinite skin exposure Pain after 8 seconds skin exposure Pain after 3 seconds skin exposure Piloted ignition of timber Blistering of skin after 5 seconds exposure Spontaneous ignition of timber

11

Promat DURaStEEL High Performance Systems

PROtECtED ZONES, SPaNDREL PaNELS, SMOKE SCREENS

Smoke kills more people in fires than heat, flames or structural collapse. It is therefore recognised that occupant safety in a fire can be greatly improved by providing an efficient smoke extraction system. Part of an engineered smoke control system may involve the provision of smoke reservoirs, the use of smoke channelling screens and smoke curtains. Testing standards for smoke control equipment smoke curtains and screens shall meet the requirements of BS 7346: Part 3: 1990, which requires the screen to withstand a fire temperature of 600C +/-20C for a minimum of 30 minutes. The Promat DURASTEEL system has been tested to the criteria of BS 476: Part 20, with its much higher exposure temperature requirements and it provided a performance in excess of 240 minutes. Promat DURASTEEL barriers can also be used in position as horizontal wings (protected zones) at the head and to the sides of fire walls, forming an added band of protection at the junction with other substrates (as detailed in the FPA Design Guide Supplement 2004). This makes it exceptionally difficult for fire to breach a roof and thus leap over the top of, or around, the fire resistant wall system. Promat DURASTEEL can also be used within spandrel panel systems, positioned at the end of floor slabs in order to prevent fire bridging gaps between floor slabs and curtain wall systems.

VaLVE PROtECtION ENCLOSURES

The ability to isolate storage areas or to direct highly combustible fuels away from a heat source through a series of protected valves is paramount in the event of fire. When subjected to high temperatures, the plastic parts of a valve can easily be rendered inoperative, resulting in the valves inability to divert or arrest flow. Promat DURASTEEL can offer different methods of protection for valves, dependent on the requirement. In certain circumstances, it may be sufficient to protect the valve with a fire resistant shielding. In other cases, a more substantial form of protection may be required. In these circumstances, the valve can be fully enclosed within a Promat DURASTEEL valve actuator box. These boxes have been designed to ensure the valve temperature cannot rise by more than 30C in 15 minutes, or 30C in 30 minutes, depending on the type of Promat DURASTEEL protection applied.

12

Promat DURaStEEL High Performance Systems

13

Promat DURaStEEL High Performance Systems

INSULatED FIRE WaLL

Fire walls for construction where high insulation as well as stability is required during a fire. Promat DURASTEEL insulated fire walls are designed to prevent the passage of heat from a fully developed fire on the exposed face. The maximum permitted temperature rise allowable on the surface of the unexposed face is 140C as a mean temperature over all the surface, or a maximum temperature rise of 180C at any one point over all the surface. Insulated wall constructions should be used in areas where the following may occur: Escaping personnel or fire fighters may have bodily contact with the wall surface. If used as a wall lining to any escape route, for instance as an access tunnel within a factory. If there are any volatile chemicals or materials stored within the vicinity of the fire wall and which may ignite at low temperatures. There is a need to improve compartmentation beyond simple integrity. There are a number of methods of constructing insulated wall systems. Each option has its own benefits. The type of system, thickness and density of the rock wool and cover strips, if required, are all dependent on the fire and physical performance required from the system.

FIREBLaSttM WaLL
Designed specifically to protect personnel and equipment from the effects of explosion, fire, impact, and the effects of smoke and fumes in hazardous environments, such as offshore platforms, petrochemical installations, chemical plants, military establishments, civil defence works and hazardous process plants. additional features of FireblasttM fire and blast resistant walls: Blast resistant, tested from 0.3 to 2 bar over pressure. Resistant to hydrocarbon fires, tested to H120. Impact resistant to 4000J after 180 minute fire test. High energy absorption. Hose stream resistant to a 5 Bar high pressure hose. In accordance with DIN 4102 Parts 2 and 3 requirements. Unlike many fire and blast resistant materials, Promat DURASTEEL is non-combustible and will withstand an explosion followed by a prolonged fire and still be unaffected by hose stream fire fighting. Its integrity remains unimpaired, ensuring continued protection against fire, impact and moisture as well as preventing the escape of smoke and toxic gases. Promat DURASTEEL systems are tested up to H120 fire rating, and the systems can be designed to suit specific project performance requirements. All FireblastTM walls are individually tailored to suit specific project performance requirements, please consult Promat for specification and construction details.

14

Promat DURaStEEL High Performance Systems

SYStEM aPPLICatIONS
Promat DURaStEEL FOR INDUStRY Manufacturing & Warehouse Complex The need for effective protection of personnel, plant, stores and property in industry is vital. Promat DURASTEEL is proven to contain fire within compartments of a production area or storage facility, thus allowing evacuation of personnel, minimising disruption of processes and preventing the destruction of valuable stocks.

Promat DURaStEEL FOR tRaNSPORtatION INFRaStRUCtURE Underground Rail System Promat DURASTEEL is lightweight, robust and ideally suited to the external environment of all trackside, station and rolling stock fire protection requirements. It is also widely used in road and rail tunnels.

15

Promat DURaStEEL High Performance Systems

Promat DURaStEEL FOR COMMERCE High-Rise Office Block Promat DURASTEEL is the first choice fire protection product for an impressively wide range of structures, including high-rise offices and hotels, airports, retail parks, leisure complexes, public buildings and government institutions. Promat DURASTEEL has also undergone rigorous testing for use in electrical plant rooms and is the approved system for the numerous EDF installations throughout London. Other Promat DURASTEEL applications may be suitable in high-rise office blocks; e.g. fire doors, fuel storage and boiler room enclosures, ceilings above liftshafts, ceilings to fan rooms, lift door transom panels, curtain wall fire breaks and penetration seals. airport For every airport operator, one item within their mission statement is to provide for the highest standard of safety in civil aviation and airport operation. The range of Promat DURASTEEL systems for airports are proven to meet or exceed the most rigorous British and International legislative requirements. Other Promat DURASTEEL applications may be suitable in airports; e.g. duct splitters, riser shafts, transformer enclosures.

16

Promat DURaStEEL High Performance Systems

Promat DURaStEEL FOR NUCLEaR aND FOSSIL FUEL POWER StatIONS

Nuclear/Fossil Fuel Power Stations In an industry where the concern for environmental protection, coupled with increasing demand for electrical power, brings constant technology development in both conventional and new approaches to energy supply, only a system such as Promat DURASTEEL has the flexibility to match the need for innovative solutions. Promat DURASTEEL is non-combustible, will withstand prolonged hydrocarbon fire, resists hose-stream fire-fighting, is impact and moisture resistant, and does not emit smoke or toxic gases.

Promat DURaStEEL FOR HYDROCaRBON

Offshore Oil/Gas Production Platform The light weight and strength of DURASTEEL combine with its resistance to hydrocarbon fire, blast, impact, water and corrosion to make Promat DURASTEEL systems the ideal choice for fire protection on offshore production platforms and in potentially hazardous land-based environments.

17

Promat DURaStEEL High Performance Systems

CaSE StUDIES

Before the roof went on, rain water was running down the DURASTEEL walls for months on end without any detrimental effect on the integrity of the product.
says Peter Sandals, site agent for Essex-based R&S Fire & Security Ltd, the specialist sub-contractor responsible for its installation.

Heathrow Terminal 5 The quality of Promat DURASTEEL and our specialist installers were tested to the full at T5. Promat supplied 80,000m2 of DURASTEEL to the 4.2m billion project, its largest specification to date. Designed by the Richard Rogers Partnership, T5 is being hailed as a new landmark for London. When it opens in Spring 2008, it will be able to accommodate 30 million passengers a year. But theres far more to it than just a building. As well as the vast new terminal which could fit 50 football pitches and its two satellites, the project includes 47 aircraft stands, a control tower, a 4,000 space multi-storey car park, a hotel, rail links, a spur road from the M25, even a diversion of two rivers. Promats input includes the largest ever specification of a DURASTEEL fire barrier. It is being used in the main terminal building, the satellites and in the railway station in some areas forming barriers 14m high. Promat supplied the 80,000m2 of DURASTEEL in 9.5mm sheet for insulated fire barriers. It features prominently below apron level, lining the tunnel-like service corridors, the cavernous baggage handling areas, lift pits, workshops and plant rooms. The continuous barriers of silver Promat DURASTEEL, punctuated by apertures for doors and services, provides a purposeful presence throughout all these areas. Promat DURASTEEL easily met the specification for EI 120 fire resistance. But thats not the only reason it was chosen. The system was installed well before the dry envelope stage, so it had to be exceptionally tough and durable. MACE Solutions the fixed price service provider within Mace Intrastructure Sector are the package contractor responsible for the design and construction of the compartment walls below the main terminal. And the architects working in partnership with MACE Solutions, Bryden Wood Associates, cite Promats technical expertise in helping to develop the specification, including wind loadings for the tall barriers and developing systems such as barriers with a plasterboard facing for office areas. The Promat DURASTEEL barriers high impact resistance was another key factor. The barriers must withstand the impact of trolleys and baggage systems, says project architect Dan Cunliffe. Promat DURASTEEL was the best product for the project, based on its versatility across a wide range of performance and other functional criteria. The Promat DURASTEEL walls were constructed from pre-cut kits fabricated in R&Ss factory in Essex, and delivered in meticulously labeled, pre-assembled kit form. They are installed section by section using scissor lifts. John Allsop, the senior site agent for R&S, says Promat DURASTEEL is as easy to install as plasterboard, but of course its far more durable and robust. We have a close association with both Promat and MACE Solutions, says R&S Groups managing director Colin Bland. This unique relationship has ensured that delivery of the contract has run smoothly and efficiently for the client BAA. Its on time, within budget and in accordance with the T5 project principles.

The system selection process identified Promat DURASTEEL as the most appropriate partitioning material based on the fire rating, its durability and ability to withstand the environmental conditions that exist during the early phases of construction
MaCE solutions

18

Promat DURaStEEL High Performance Systems

White City Development, West London The tallest ever DURASTEEL firewall in the UK is providing protection for power plants within the refurbished Grade ll-listed west DIMCO building, a central component of the regeneration. Westfield London is a retail, leisure and lifestyle development by the worlds largest retail property group, Australian-owned Westfield. The development is a 46-acre site between Shepherds Bush and White City tube stations, until recently an industrial wasteland. When it is completed in 2008, the 1.6 billion development will contain the largest shopping centre in Europe along with leisure facilities, 14-screen cinema, a spa and gymnasium, bars, restaurants, new transport links and affordable housing. Westfield London aims to become the capitals premier retail, leisure and lifestyle destination. On Westfield London, Promat DURASTEEL came through with flying colours. The Grade II-listed DIMCO building was built more than 100 years ago, originally to house Europes first electricity generating facility. Its refurbishment has been an ambitious and complex task involving extensive temporary works for the complete roof and roof structure replacement. A DURASTEEL barrier provides 120 minutes fire compartmentation protection for the electricity sub-station within the west DIMCO structure, which supplies power to the new development. At 25m high, the barrier installed is the tallest to date, and one of the most complex in terms of detailing and installation. Promats expertise was key. London based Towns-Wadey is Westfields building contractor for the DIMCO project. Design Manager James Wraight said: The DURASTEEL wall has a completely bespoke design which is completely independent from the listed DIMCO building fabric, new roof and roof structure, offering 2 hour fire compartmentation and fire protection to the supporting steel structure. To keep the wall independent, we worked closely with Promat, specialist contractor Sharpfibre and the Architect to achieve working movement details whilst maintaining a practical and safe installation process. We were able to use the system to hide the complex supporting steel structure, eliminating further fire protection providing value engineering options for our client. DURASTEEL was the right product for the job and Promat offered good design advice, says Sharpfibre.

So why Promat DURASTEEL? Its a very versatile material, offering a high level of fire protection... ...The fire barrier comes as a complete system, so you dont need to specify an additional fire stopping material for services penetrations. The contemporary aesthetic of the DURASTEEL complements the industrial character of the DIMCO building.
Lisa Pemberton, project architect for Ian Ritchie Architects.

19

Promat UK Limited The Sterling Centre, Eastern Road, Bracknell, Berkshire RG12 2TD Telephone: 01344 381300 Fax: 01344 381301 www.promat-durasteel.co.uk