Mesa Cirurgica Cirurgica Saturn L

Operating Table SATURN Select
Service Manual
P
O
T
S
Translation of the original German service manual
CE mark: This is a Class I medical product according to the European Medical Device
Directive (MDD 93/42/EEC) and is compliant with the Directive version currently in force at
the time of product sale.
Conformity: The manufacturer declares conformity of this product with the essential
requirements indicated in Appendix I, MDD, as well as the performance of a conformity
evaluation procedure required for class I products according to Appendix VII, MDD and has
documented such with the CE mark.
Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

distributor Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
www.trumpf.com
Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
Telephone +49 3671 586–0

Fax +49 3671 586–41166
Technical Telephone +49 3671 586–0

Customer Service Fax +49 3671 586–41175
E-mail [email protected]
We are constantly developing our products.

We therefore reserve the right to make changes to the scope of the delivery with respect to the format, equipment
and technology at any time.
Reprinting, copying or translating this document, in whole or in part, is forbidden without the express written
permission of TRUMPF Medizin Systeme GmbH + Co. KG!
All rights under the copyright laws are expressly reserved by TRUMPF Medizin Systeme GmbH + Co. KG.
Within the bounds of the legal requirements, the manufacturer is only then responsible for the technical safety
characteristics of this apparatus if the maintenance, repairs and modifications to this apparatus are performed by
him or by someone appointed by him and in accordance with his instructions.
© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2011–03–23

ATTENTION!
This Service Manual only applies to the following sale units/item numbers:
SATURN Select operating table (230 V) ................................. 4 549 325

SATURN Select operating table (115 V) ................................. 1 229 611
SATURN Select L operating table (230 V)............................... 4 549 326
SATURN Select L operating table (115 V)............................... 1 229 612
SATURN Select K operating table (230 V) .............................. 1 229 193
SATURN Select K operating table (115 V) .............................. 1 229 613
SATURN Select LK operating table (230 V)............................. 1 229 194
SATURN Select LK operating table (115 V)............................. 1 229 614
Cable remote control ............................................................ 4 544 355
IR remote control .................................................................. 4 544 354
Foot control .......................................................................... 4 544 118
Table charger (230 V) ........................................................... 4 544 122
Table charger (115 V) ........................................................... 4 500 122
Wall-fitting charger (230 V)................................................... 4 544 123
Wall-fitting charger (115 V)................................................... 4 500 123
Wall-fitting charger (24 V)..................................................... 4 544 139
NOTE!
Only perform those repairs which
• you are familiar with through your training, or have been agreed with
TRUMPF Medizin Systeme GmbH + Co. KG in advance,
• are described in the Service Manual, only use original spare parts
• provide complete functionality and safety.
Service Manual SATURN Select - 4 900 956 - 03/2011

Contents
Contents
1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Notes for Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Explanation of Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Protection against Infection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.1 Safety instructions for working in the operating theatre area . . . . . . . . . . . . . . 4
1.4.2 Instructions for persons at risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Instructions for Protecting the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Repair Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Tools, Measuring Equipment, Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Electrical Components of the Column. . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Rod core throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Mains filter/mains socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4.1 Mains fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4.2 Battery fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.6 Operating membrane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Drives/Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7.1 Lifting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7.2 Vertical drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7.3 Trendelenburg drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.7.4 Tilting drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.8 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8.1 Tilting/Trendelenburg end sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8.2 End switches of column lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8.3 Exchanging the inclination sensor with IR-receiver . . . . . . . . . . . . . . . . . . . . 25
3.8.4 Adjusting the inclination sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4 Mechanical components of the column. . . . . . . . . . . . . . . . . . . . . . . . 27

4.1 Cladding components without membrane keypad . . . . . . . . . . . . . . . . . . . . 27
4.2 Cladding component with membrane keypad . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Toothed belt lifting motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Rubber bellows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5 Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Replacing the gas pressure spring for setting the back section . . . . . . . . . . . 33
5.2 Replacing the longitudinal displacement Bowden cable
(SATURN Select L/Select LK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Removing the operating tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Service Manual SATURN Select - 4 900 956 - 03/2011 1

Contents
6 Components of the Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.1 Wheel shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.2 Fixed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6.3 Foot End Wheel with Brake and Directional Travel . . . . . . . . . . . . . . . . . . . .39
6.4 Foot End Wheel with Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.5 Head End Wheel with Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
6.6 Brake Bowden Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.7 Directional Travel Bowden Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
6.8 Foot lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
6.9 Locking disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.10 Changing gas pressure spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
7 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1 Emergency operating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7.2 Direct control of the drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
7.3 Emergency adjustment of the column height . . . . . . . . . . . . . . . . . . . . . . . .53
8 Search for faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.1 Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
8.2 Running gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
9 Indicators/monitoring/error messages. . . . . . . . . . . . . . . . . . . . . . . . . 57
9.1 Optical indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
9.2 Acoustic signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
9.3 Overview of fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
9.4 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
10 Conversion of the Decimal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11 Test program (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

11.1 Test 1 (movement test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
11.2 Test 2 (key test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
11.3 Test 3 (LED-test). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
11.4 Test 4 (inclination test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
12 Service Program (PC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

12.1 File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
12.2 State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
12.3 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
12.4 EEPROM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
12.5 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
12.6 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
12.7 Final check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
13 Modem and software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

13.1 Modem programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
13.2 Modem Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
13.3 Updating the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
14 Maintenance/Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
14.1 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
14.2 Lubrication work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
2 Service Manual SATURN Select - 4 900 956 - 03/2011

Contents
15 Column Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

15.1 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
15.2 Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
15.3 Vertical drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
15.4 Lift end switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
15.5 Column cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
16 Tabletop Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

16.1 Seat section SATURN Select/Select K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
16.2 Seat section SATURN Select L/Select LK . . . . . . . . . . . . . . . . . . . . . . . . . . 100
16.3 Back section SATURN Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
16.4 Back section SATURN Select L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
16.5 Back section with elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
17 Running gear spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
18 Operation spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
19 Second-hand parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
20 Operation instruction in brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
21 Circuit diagram SATURN Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

21.1 Circuit diagram SATURN Select 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
21.2 Circuit diagram SATURN Select 115 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Contents

Important Information
1 Important Information
Please follow this manual exactly when performing repairs and keep to all the scheduled
repair steps.
We would be grateful to receive any corrections to this manual and also any tips for
performing repairs more efficiently than described here.
Please contact our Service Department in Saalfeld.
1.1 Notes for Service Personnel

This repair manual is intended for trained service and maintenance personnel.
Refer to the user manual for information about operating the device.
Please contact our Service Department if a problem occurs which cannot be remedied with
the assistance of this repair manual.
Repairs may only be performed by trained personnel.
We offer training for this purpose.
This service manual also serves as training documentation.
Repairs which are not covered by this service manual may only be performed after
consultation with TRUMPF Medizin Systeme GmbH + Co. KG or be performed by TRUMPF
Medizin Systeme GmbH + Co. KG in Saalfeld.
After all repairs or settings, a functional test or test must be performed in accordance with
the instructions in this service manual.
The device may only be handed over to the customer after being tested and in a fully
functional condition.
The handover must be made in writing and must be confirmed by the customer.
The device must be demonstrated to the customer at the handover.
TRUMPF Medizin Systeme GmbH + Co. KG

Technical Customer Service
Carl-Zeiss-Straße 7-9
07318 Saalfeld
Germany
Telefon +49 3671 586-0

Telefax +49 3671 586-41175
e-mail [email protected]
Internet www.trumpf.com

1.2 Explanation of Symbols
Important information in this user manual is marked with symbols and keywords.
Keywords such as WARNING, CAUTION and ATTENTION indicate the level of danger
involved. The symbols emphasise the message visually. Additional symbols can indicate
injury hazards or danger to life and limb.
The measures to prevent dangers arising must be implemented without fail!
WARNING!
Danger to life and limb (for example electric shock)!
Risk of serious injuries and damage to property.
CAUTION!
Risk of injury and damage to property.
ATTENTION!
Risk of damage to property.
NOTE!
Useful additional information and tips.
TEST!
Performance of inspections, measurements and tests.
ENVIRONMENT!
Notes on disposal in a way which does not harm the environment!

1.3 General Safety Instructions
Please observe the following instructions:

• Only perform those repairs and settings for which you have been trained and which are
described in the Service Manual.
Please contact us if you have any doubts.
• Only use original spare parts provided by TRUMPF Medizin Systeme GmbH + Co. KG
as spare parts.
• Keep the areas around the device clean and tidy during and after maintenance.
• Do not perform any actions which could put people in danger or could make the device
a source of danger.
• Store dismounted casings and other parts of the device which have been removed in a
safe place while working. Always place tools and dismounted parts in a place where no
one can trip over or slip on them. If any nuts, bolts or other small parts fall into any of
the SATURN Select modules they must be removed.
• Your clothing must be so arranged that it cannot get caught in the device. Button up the
sleeves of your shirt or jacket or roll them up. Long hair must be tied together or put up.
Tuck the ends of scarves, ties and shawls into your clothing or fasten them securely.
Loose items of clothing can be dangerous!
• Wear protective goggles for the following activities:
– Hammering pins or similar parts in or out
– Removing springs under tension and safety devices
– Working with an electric drill
– Using spring hooks or inserting springs
– Soldering
– When using solvents, cleansers or other chemicals
– In general, when the working conditions present a possible risk to the eyes.
• After work has been completed, replace or renew all safety devices, such as:
– Covers
– Cable connectors, cable holders
– Cable screens
– Bonding and potential connections
– Earthing connections.
• Potential equalisation/earth connections must be tested after assembly.
• When soldering, only limed resin may be used as flux.
• After completing the repair, check the electrical connections again with the circuit
diagram before performing a functional test.
• Bolts and screws with an M4 or larger thread must be fixed with Omnifit 100 (red).
• Replace all defective parts, which are not clearly in good working order, with original
spare parts, including those which go beyond the scope of the repair order.
• After repairs have been completed, all cables must be restored to their original positions,
and a final check must be made for any risk of shearing and crushing.
Check the cable positions again during and after the course of movements of the table
and its sections.
• Unauthorised or provisional repairs are not permitted, even if the customer requests
them.

1.4 Protection against Infection
1.4.1 Safety instructions for working in the operating theatre area
DANGER!
There is a risk of infection in the entire hospital.
Observe all safety measures.
As a service technician, also follow the requirements of the medical facility
concerning protection against infection.
• Only perform maintenance and repair work on operating tables which have been
disinfected.
• The disinfection of the interior parts of the operating table must be organised at the
proper time before the repair/maintenance work and is to be performed by the medical
facility.
• Observe all the medical facility’s hygiene requirements concerning clothing, cleaning
regulations and disinfection measures.
• Observe all rules on behaviour, especially in the operating theatre area.
• Work may only be performed in the operating theatre area if the relevant authorisation
has been given.
• See a doctor immediately if symptoms of illness or disease occur.
Tell your doctor that you have worked in areas where there is risk of infection - even
months later.
1.4.2 Instructions for persons at risk
NOTE!
Ask a doctor about the possible risks and possible measures to avoid them
in your work as a service technician.
• After consulting a doctor, get inoculated against hepatitis B.

A booster inoculation is required every 3 to 5 years.
• The incubation period for hepatitis B is 1 to 6 months.
1.5 Instructions for Protecting the Environment

• Follow the recycling regulations for components which have been removed, particularly
in the case of:
– batteries
– circuit boards
– cables.

1.6 Glossary
The following terms and abbreviations are used in this service manual:
Terms and Abbreviations
OP table. . . . . . . . . . . . . . . . . . Operating table with running gear

Functional accessories . . . . . . . . Head-/leg sections, adapters, extensions etc.
Remote control . . . . . . . . . . . . . Infrared remote control (no cable)
Hand control. . . . . . . . . . . . . . . Hand control with spiral cable
Membrane keypad. . . . . . . . . . . Column keypad, operating keypad on the column
Foot control . . . . . . . . . . . . . . . Foot control for Trendelenburg and height
Standard rail . . . . . . . . . . . . . . . Fixing rail for accessories and fitments
Coupling point . . . . . . . . . . . . . Separable connecting point between the functional
accessories
Contact plate . . . . . . . . . . . . . . Electrical connection between column head and tabletop
PCB . . . . . . . . . . . . . . . . . . . . . Printed circuit board
AP area . . . . . . . . . . . . . . . . . . Area which is subject to special conditions in accordance
with DIN VDE 0100-710.
Zone M . . . . . . . . . . . . . . . . . . Zone division in accordance with DIN VDE 0100-710
AP-M . . . . . . . . . . . . . . . . . . . . Designation of device protection type for devices which
may be used in the AP area of Zone M.
Shift key . . . . . . . . . . . . . . . . . . Key used in two-key operations for additional functions.
BS . . . . . . . . . . . . . . . . . . . . . . Back section
LS. . . . . . . . . . . . . . . . . . . . . . . Leg section
LD . . . . . . . . . . . . . . . . . . . . . . Longitudinal displacement
LED . . . . . . . . . . . . . . . . . . . . . Light emitting diode
SP . . . . . . . . . . . . . . . . . . . . . . Spare parts
IR . . . . . . . . . . . . . . . . . . . . . . . Infrared

Preparations
2 Preparations
2.1 Repair Site

Please read the instructions on precautions against infection in this repair manual.
Ensure that conditions are hygienic at the working site, ask the doctor responsible if you are
in any doubt concerning protection against infection.
Do not perform the repairs until protection against infection has been ensured for you!
2.2 Tools, Measuring Equipment, Materials

Tools
Basic equipment:
• Set of mechanic’s tools
• Hot air gun (hot air blower)
• Battery screwdriver
Special tools:
• Allen keys for emergency adjustment of the column stroke
• Pin remover
• Open-ended spanner 10 (ground)
TRUMPF Measuring Equipment (specifically for SATURN Select Service)
• Filling gauge 0.2 mm/narrow
Materials
• Scotch Weld 110DP adhesive

• Instant adhesive
• Line connector
• Screw fixing lacquer OMNIFITT 100M
• Screw fixing lacquer OMNIFITT 200M
• Fixing lacquer for sensors
• Double sided adhesive tape
• Wooden spacer (replacing lifting motor)
• Spirit (degreaser)
• Spindle grease (order from TRUMPF Medizin Systeme GmbH + Co. KG)

Electrical Components of the Column
3 Electrical Components of the Column

DANGER!
Danger of infection!
Before beginning work, obtain confirmation from the medical facility, that
all the necessary measures for protection against infection have been
performed.
3.1 Batteries
NOTE!
Always replace the complete set of batteries.
Removal:
1. Bring the leg and back sections into their uppermost positions or uncouple them.
2. Lower the column to its lowest position.
3. Remove the upper cladding component, without the membrane keypad, (7 M3
screws, of which 3 are under the rubber bellows, two on each cladding component).
4. Raise the column carefully and unhook the remainder of the cladding.
ATTENTION!
Danger of damaging the cladding!
Do not lower the column when the cladding has been removed.
5. Pull the power supply cable out of the column and switch the column off.
6. Pull the connecting cables off both batteries.
7. Unscrew the holding bar from the lower battery (2 M4 screws).
8. Remove the battery.
9. Unscrew the holding bar from the upper battery (2 M5 screws), hold the battery
securely while doing so.
10. Exchange the set of batteries.
Reassembly:
Reassemble in the reverse order, observing the following instructions:
• Ensure that the polarity is correct (the marked or white wire is plus).
• Test charging current.
• Make sure that the cladding is correctly positioned when hanging it in the topmost guide.
• Take care not to damage the rubber bellows.
TEST!
Perform a functional test!
ENVIRONMENT!
Dispose of the batteries in a way which does not harm the environment!

3.2 Rod core throttle
Removal:
1. Move the tabletop to the zero position.
2. Raise the column to its highest position.
Use emergency adjustment if necessary (see the emergency adjustment section).
4. Open the cladding at the bottom (2 M3 screws), slide it upwards and secure it.
Bild 1: Rod core throttle

1 Cable 3 M3 screw
2 M5 screw
5. Carefully pull the plug [1] off the contact.

6. Unscrew the plastic casing together with the rod core throttle (2 M5 screws [2]),
and remove.
7. Screw out the rod core throttle (2 M3 screws [3]).
Reassembly:
Reassemble in the reverse order, observing the following instruction:
• Ensure that it is fitted in the correct position and ensure that the cable connections are
securely plugged in.
TEST!

3.3 Mains filter/mains socket
Removal:
U s e o n ly w ith a 2 5 0 V fu s e
E m p lo y e r u n iq u e m e n t a v e c
u n fu s ib le d e 2 5 0 V
1
Bild 2: Mains socket

1 M3 screw
5. Carefully pull the cables off the contacts.

6. Raise the mains socket cover and unscrew the socket with the mains filter
(2 M3 screws [1]).
Reassembly:
Reassemble in the reverse order, observing the following instruction:
• Ensure that it is fitted in the correct position (fuse socket upwards).
TEST!

3.4 Fuses
3.4.1 Mains fuses
Removal:
1 2
U s e o n ly w ith a 2 5 0 V fu s e
E m p lo y e r u n iq u e m e n t a v e c
u n fu s ib le d e 2 5 0 V
Bild 3: Mains socket with fuse socket

1 Fuse socket 2 Mains fuses (F6, F7)
2. Raise the mains socket cover and prise the fuse socket [1] out with a screwdriver.
3. Replace the defective fuse [2].
Reassembly:
In the reverse order.
TEST!

3.4.2 Battery fuse
Removal:
3. Remove the upper cladding component, without the membrane keypad,
(7 M3 screws, of which 3 are under the rubber bellows, two on each cladding
component).
ATTENTION!
3
F u s e
Bild 4: Fuse socket

1 Fuse socket 3 Battery terminal (minus)
2 Battery terminal (plus)
6. Open the fuse socket [1] (alongside the uppermost battery) by screwing out the cap,
and insert a new fuse (F8/6.3 AT).
Reassembly:
In the reverse order.
TEST!

3.5 Electronics
Removal:
component).
ATTENTION!
6. Unscrew the nuts (12 nuts) from the fastening frame of the rubber bellows.
1
3
4
5
6
7
Bild 5: Electronics
1 Multipoint connector for membrane 5 X6 Tilting
2 X2 End positions of the main lift 6 X7 Trendelenburg
3 X3 Reserve 7 X30 Battery
4 X4 Main lift 8 X80 Mains
7. Slide the rubber bellows upwards and pull the operating membrane plug off the
multipoint connector [1] of the electronics.
8. Unscrew the cladding component together with the membrane keypad (3 M3 screws).
9. Unscrew or pull off all the plugs from the rear side of the electronics.
10. Unscrew the grounding connector from the electronics casing (M4 screw).
11. Unscrew the complete electronics from the column (3 M6 screws).
12. Unscrew 3 holding brackets from the electronics (2 M3 nuts in each case).

Reassembly:
ATTENTION!
Danger of a short circuit!
Insert the electronics carefully, ensuring that there is no short circuit to the
battery contacts.
• Make sure that the plug is positioned correctly when plugging it into the electronics.
• Spool the IR code in with the PC software.
TEST!

3.6 Operating membrane
Removal:
component).
ATTENTION!
multipoint connector of the electronics.
9. Pull out the membrane keypad.
Reassembly:
• Thoroughly clean the cladding component and completely remove adhesive residues.
TEST!

3.7 Drives/Motors
3.7.1 Lifting Motor
Removal:
3
5
Bild 6: Lifting motor

1 Connecting cable 4 M4 screw
2 Lifting motor 5 Toothed belt
3 M5 screw
DANGER!
Danger of material damage and injuries if the column sinks down!
Always secure the column in its highest position with a suitable piece
of wood or a standard rail when working on the vertical drive of the
column.
5. Cut the cable binders on the lifting motor [2].

6. Pull off the connecting cable [1] on the lifting motor [2] and unscrew the screen
(M4 screw).
7. Unscrew the lifting motor [2] (4 M5 screws [3]) and remove.

Reassembly:
• The rubber intermediate layers between the lifting motor and the holder must not be
removed.
• Restore all the connections.
• Ensure that the polarity is correct.
• Relay the wiring and renew the cable binders.
Adjustment:
• The toothed belt tension is set with the setting screw [4].
• The gap must be set so that the maximum load can be safely coped with.
TEST!

3.7.2 Vertical drive
Removal:
7
1
6 2
3
5
4 8
Bild 7: Lifting motor

1 Connecting cable 5 Toothed belt
2 Lifting motor 6 Spindle holder
3 M6 screw 7 M6 screw
4 M4 screw 8 Cable grip
DANGER!
column.

(M4 screw).
7. Unscrew the cable grip [8].
8. Unscrew the vertical drive [2] (4 M6 screws [3]).
9. Unscrew the spindle holder [6] (4 M6 screws [7]).
10. Carefully remove the vertical drive [2].

Reassembly:
• Avoid creating stresses and distortions when screwing the spindle holder [6] and the
vertical drive [2] in place.
Adjustment:
• The gap must be set so that the maximum load can be safely coped with.
TEST!

3.7.3 Trendelenburg drive
Removal:
component).
ATTENTION!
6. Remove the pad from the seat section upwards.
7. Unscrew the plastic plate from seat section (4 ball-headed screws M8).
8. Remove the covering cap fastening screws (8 M4 screws).
9. Pull the covering cap off.
10. Loosen the upper fastening frame of the rubber bellows (8 M4 screws at the head and
foot ends and 4 nuts left and right).
11. Press the rubber bellows down.
1
5
2 6
3 7
4
8
Bild 8: Trendelenburg drive

1 Drive 5 Electronics
2 M8 screw 6 Connecting bolt
3 Holder 7 Securing plate
4 Connecting bolt 8 M4 screw
NOTE!
Take the load off the tabletop and carefully tilt it backwards.
12. Unscrew the upper holder [3] (4 M8 screws [2]).

13. Turn the holder [3].
14. Remove the retaining ring from the upper connecting pin [4].
15. Knock out the upper connecting bolt [4] towards the rear. (Draw out the drive [1] with
the direct control cable, if necessary).
16. Unscrew or pull out the plugs X4, X5, X6, X7, X30, X80 from the electronics [5].
17. Draw in the drive [1] with the direct control cable.

18. Remove the securing plate [7] from the lower connecting bolt [6] (M4 screw [8]).
19. Knock out the lower connecting pin [6] towards the rear.
20. Remove the drive [1].
Reassembly:
• Renew cable binders.
TEST!

3.7.4 Tilting drive
Removal:
1. Bring the leg and back section into their uppermost positions or uncouple them.
component).
ATTENTION!
6. Pull the X6 plug (tilting drive) out of the electronics.
7. Cut the cable binders.
12. Loosen the upper fastening frame of the rubber bellows (8 M4 screws at the head and
foot ends and 4 nuts left and right).
1 2 3 4 5
Bild 9: Tilting drive

1 Retaining ring 4 Retaining ring
2 Connecting bolt 5 Tilting drive
3 Connecting bolt
NOTE!
Take the load off the tabletop and carefully tilt it backwards.
14. Remove the retaining ring [1] from the upper connecting pin [2].
15. Knock out the upper connecting bolt [2] towards the rear.

NOTE!
Take the load off the tilting drive [5].
16. Remove the retaining ring [4] from the lower connecting bolt [3].
17. Knock out the lower connecting bolt [2] towards the rear.
18. Carefully remove the tilting drive [5].
Reassembly:
• Ensure that the plug is correctly positioned when connecting it to the electronics.
TEST!

3.8 Sensors
3.8.1 Tilting/Trendelenburg end sensors
NOTE!
The end sensors for the tilting and Trendelenburg functions are integrated
into the corresponding drives. They cannot be replaced separately.
3.8.2 End switches of column lift
Removal:
component).
ATTENTION!
6. Pull plug X2 (main lift end positions) out of the electronics.
1
2
3
4
5
Bild 10: End switches of column lift

1 Switching piece 4 End switch module
2 Cable 5 Microkey (bottom)
3 Microkey (top)
8. Loosen the M4 screw holding the switching piece and remove the switching piece [1].
9. Unscrew 2 M6 fixing screws on the end switch module [4] and pull the end switch
module [4] off in an upward direction.
10. Renew the end switches individually if necessary. The wires [2] must be desoldered
from the micro keys [3]/[5] in order to do so.

Adjustment:
• The micro keys [3] and [5] are to be fixed in the end switch module [4] in such a way that
the upper one [3] is placed in as far as possible and the lower one [5] is out as far as
possible.
• Align the micro keys [3]/[5] parallel to the holder.
• The end switch module [4] is to be fixed in such a way that the lower edge is flush with
the holder of the tilting drive.
• The switching piece [1] must be adjusted so that the vertical drive switches off safely
before there is mechanical contact with the spindle.
Reassembly:
• Ensure that the plugs are correctly positioned when inserting them into the electronics.
TEST!

3.8.3 Exchanging the inclination sensor with IR-receiver
Removal:
2 2
3 1
Bild 11: Inclination sensor with IR-receiver
1 Inclination sensor with IR-receiver 3 IR-Code
2 M4 screw
1. Unscrew the casing. (2 M4 screws [2]).

2. Pull off the flate plug (2x) from the rear side.
Reassembly:
ATTENTION!
Fragile casing!
Only tighten the screws lightly.
• Lightly tighten screws [2].

• Use screw locking paint to protect the screws [2].
TEST!
Balance the inclination sensor using the PC program.

3.8.4 Adjusting the inclination sensor

1. Bring the tilt and Trendelenburg into the Zero position using an electronic spirit level.
Bring the system into the zero position.
3 2
1
Bild 12: Inclination sensor with IR-receiver
1 Inclination sensor with IR-receiver 3 RS 232
2 Bush
2. Connect the PC to the socket [2] via the cable RS 232 [3] with the operating table.
3. Start the PC service program.
4. Open the monitoring window.
5. Enter “J” into the input line.
6. Confirm the entry with “F1”.

Mechanical components of the column
4 Mechanical components of the column

DANGER!
performed.
4.1 Cladding components without membrane keypad
Removal:
3. Remove the upper cladding component, without the membrane keypad
component).
ATTENTION!
6. Unscrew the cladding segment by segment (4 M3 screws per segment).
7. Renew defective elements.
Reassembly:
• Only complete cladding elements are replaced.
TEST!

4.2 Cladding component with membrane keypad
Removal:
component).
ATTENTION!
electronics.
Reassembly:
• Only complete cladding elements are replaced.
• Ensure that the plug is correctly positioned when connecting it to the electronics.
TEST!

4.3 Toothed belt lifting motor
Removal:
7
1
6 2
3
5
9
4 8
Bild 13: Toothed belt lifting motor

1 Connecting cable 6 Spindle holder
2 Lifting motor 7 M6 screw
3 M5 screw 8 Cable grip
4 M4 screw 9 M6 screw
5 Toothed belt
DANGER!
column.

(M4 screw).
7. Unscrew the cable grip [8].
8. Unscrew the vertical drive (4 M6 screws [9]).
9. Unscrew the spindle holder [6] (4 M6 screws [7]).
10. Carefully remove the vertical drive.
11. Unscrew the lifting motor [2] (4 M5 screws [3]).
12. Remove the toothed belt [5] from the spindle holder [6].

Reassembly:
• The rubber layers between the lifting motor and the holder must not be removed.
• Avoid creating stresses and distortions when screwing the spindle holder [6] and the
vertical drive [2] in place.
Adjustment:
• The vertical drive must be set so that the maximum load can be safely coped with.
TEST!

4.4 Rubber bellows
Removal:
1. Bring the leg and back section into their horizontal positions or uncouple them.
component).
ATTENTION!
DANGER!
Risk of personal injuries and material damage!
A second person is required to secure and lift the tabletop off.
9. Remove the 4 M8 screws of the tabletop or the column.

10. Lift off the tabletop.
13. Loosen the upper fastening frame of the rubber bellows from the column head.
(4 M4 screws).
15. Unscrew the fixing frame from the bellows. (14 M4 screws).
16. Renew the rubber bellows.
Reassembly:
• Take care not to damage the rubber bellows when inserting it into the lower frame parts.
• Screw the cardans directly onto the tabletop.
• Ensure that the plugs are correctly positioned when inserting them into the electronics.
TEST!

4.5 Power Train
Removal:
5. Unhook the power train from the last segment in each case.
6. Open the power train by pulling out the flexible (rear) cover, and remove the cables.
7. Renew defective parts.
8. If necessary, unscrew the upper and lower end pieces and renew them.
Reassembly:
• When closing the power train, ensure that the cables in the power train do not cross over
each other.
• Close the power train securely.
• Parts interlock fully.
TEST!

Tabletop
5 Tabletop
DANGER!
performed.
5.1 Replacing the gas pressure spring for setting the back section
Removal:
DANGER!
Risk of injury!
Gas pressure springs are pressurized!
Depressurize the gas pressure springs prior to disassembly!
Bild 14: Gas pressure spring

1 Release lever 3 Gas pressure spring
2 Locknut 4 Retaining pin
1. Loosen the locknut [2].

2. Remove the retaining pin [4] on the lower end.
3. Screw out the gas pressure spring.

Tabletop
Reassembly:
Reassemble in the reverse order.
Adjustment:
• The actuating lever [1] of the gas pressure spring must have a slight play to the gas
pressure spring.
• The tolerance between the left and the right distance must be ± 0.1 mm to allow the
simultaneous release of both gas pressure springs.
• Use a lock nut [2] to lock the settings.
TEST!
Check that both gas pressure springs are released simultaneously!

Tabletop
5.2 Replacing the longitudinal displacement Bowden cable

(SATURN Select L/Select LK)
Removal:
4
8 5
6
3
1
1
2 7
Bild 15: Bowden cable, on the seat and back section end
1 Bowden cable 5 Locknut
2 Swinging piece 6 Holder
3 Setting screw 7 Holder
4 Holder 8 Angle
1. Move the back section into the uppermost position.

2. Lay down the swinging piece [2].
3. Press the angle [8] to the rear.
4. Unhook the Bowden cable [1] at the seat plate end.
5. Unhook the bowden cable from the holder [6].
6. Unhook the bowden cable from the holder [7].
7. Loosen the locknut [5].
8. Unscrew the setting screw [3].
9. Take the Bowden cable out of the holder [4].
Reassembly:
TEST!

Tabletop
5.3 Removing the operating tabletop

1. Remove all additional components and all accessories from the operating tabletop.
DANGER!
Risk of injuries!
Support the back section.
3. Unscrew the plastic plate (4 M8 ball-headed pins).

4. Remove the 4 M8 screws of the tabletop or the column.
5. Lift off the tabletop.

Components of the Running Gear
6 Components of the Running Gear
6.1 Wheel shell
Removal:
1. Brake the wheels.
2. DANGER!
Tilt the operating table a maximum of 5° and ensure that it does not tip
overt.
Lay the table on its side and support it with suitable pieces of wood.
2 1
Bild 16: Wheel shells
1 M6 screw 3 Wheel shell
2 Holding bracket
3. Loosen screw [1] and press the holding bracket [2] down.
4. Pull the wheel shells [3] off in a downward direction.
NOTE!
Leave the plastic discs on the axles in order to keep the wheel housing
secure.
Reassembly:
In the reverse order with the following instruction:
• Adjust wheel shells.
Adjustment:
• The wheel shells [3] on the axles are adjusted with plastic spacers.
• Set the wheel shells [3] so that the wheel runs securely without excessive play.
TEST!

6.2 Fixed roller

Removal:
1. Brake the wheels.
2. DANGER!
Tilt the operating table a maximum of 5° and ensure that it does not tip
over.
Lay the table on its side and support it with suitable pieces of wood.
3. Unscrew both wheel shells from the axle and remove them.
4. Knock the axle out to the rear.
5. Fit a new fixed roller.
Reassembly:
In the reverse order with the following instruction:
• Adjust fixed roller.
Adjustment:
• The fixed roller between the axle holders is adjusted with plastic spacers.
• Set the fixed roller so that it runs securely without excessive play.
TEST!

6.3 Foot End Wheel with Brake and Directional Travel

Removal:
1. Bring the tabletop into a horizontal position.
2. Uncouple all functional accessories.
4. Brake the table and lay it carefully on its left side.
5. Release the brake.
2
3
Bild 17: Foot end wheel with brake and directional travel
1 M8 screw 3 Directional travel bowden cable
2 Brake bowden cable
6. Remove the collision cap.

7. Unscrew the wheel (4 M8 screws [1]).
8. Unhook the directional travel bowden cable [3].
9. Unscrew the brake bowden cable [2] with the aid of pliers.
10. Fit a new wheel.
Reassembly:
• Ensure that the bowden cables are laid safely.
• Restore the screw depth of the brake bowden cable. Adjust bowden cable.
• Brake the wheels before returning the table to an upright position.
Adjustment:
• Set the brake and directional travel so that they function safely and smoothly.The bowden
cables can be adjusted with the nuts at the front end if necessary.
TEST!

6.4 Foot End Wheel with Brake

Removal:
4. Brake the table and lay it carefully on its right side.
Bild 18: Foot end wheel with brake

1 M8 screw 2 Brake bowden cable
6. Remove the collision cap.

7. Unscrew the wheel (4 M8 screws [1]).
8. Unscrew the brake bowden cable [2] with the aid of pliers.
9. Fit a new wheel.
Reassembly:
• Ensure that the bowden cable is laid safely.
• Restore the screw depth of the brake bowden cable [2]. Adjust bowden cable.
Adjustment:
• Set the brake so that it is functioning safely and smoothly.The bowden cable can be
adjusted with the nuts at the front end if necessary.
TEST!

6.5 Head End Wheel with Brake

Removal:
4. Brake the table and lay it carefully on its side.
2
4
1 5
Bild 19: Head end wheel with brake

1 M8 screw (long) 5 Retaining ring
2 Wheel 6 Axle holder
3 Axle 7 M8 screw (short)
4 Brake bowden cable
6. Pull the collision caps off the wheels at the head end [2].
7. Unscrew both wheels (4 M8 screws [1] in each case).
8. Unscrew the axle holders [6] (2 M8 screws [7] in each case).
9. Remove the retaining ring [5].
10. Remove the brake bowden cable [4] together with the axle [3].11.Fit a new wheel [2].

Reassembly:
• Adjust bowden cable.
Adjustment:
• Set the brake so that it is functioning safely and smoothly.
The bowden cables can be adjusted with the nuts at the front end if necessary.
TEST!

6.6 Brake Bowden Cable

Removal:
Bild 20: rake bowden cable

1 Lock nut 3 Brake bowden cable
2 Setting nut 4
6. Loosen the lock nut [1] and the setting nut [2] at the front end.
7. Remove the brake bowden cable [3] from the holder.
8. Screw out and remove the brake bowden cable [2] from the rear end with the aid of
pliers.
Reassembly:
• Ensure that the bowden cable is laid safely.
• Restore the screw depth of the brake bowden cable. Adjust bowden cable.
Adjustment:
• Set the brake so that it is functioning safely and smoothly.
The bowden cable [3] can be adjusted with the nuts [1]/[2] at the front end if necessary.
TEST!

6.7 Directional Travel Bowden Cable

Removal:
3
2
1
5
Bild 21: Directional travel bowden cable
1 Directional travel bowden cable 4 Setting nut
2 Retaining ring 5 Lock nut
3 Cable holder
6. Loosen the lock nut [5] and the setting nut [4] at the front end.
7. Remove the directional travel bowden cable [1] from the holder.
8. Unhook the rear end from the directional wheel.
9. Remove the retaining ring [2] from the deflection pulley.
10. Remove the cable holder [3].
11. Remove the directional travel bowden cable [1].

Reassembly:
• Ensure that the bowden cable [1] is laid safely.
• Adjust bowden cable.
Adjustment:
• Set the directional travel so that it is functioning safely and smoothly.
The bowden cable [1] can be adjusted with the nuts [4]/[5] at the front end if necessary.
TEST!

6.8 Foot lever

Removal:
3
5
6
1
4
Bild 22: Foot lever

1 Axle holder 4 Foot lever
2 M8 screw (short) 5 M8 screw (long)
3 Directional travel bowden cable 6 Tension spring
6. Pull the collision caps off the wheels at the head end.
9. Unhook the directional travel bowden cable [3] from the pedal [4].
10. Loosen the fixing screw on the pedal [4].
11. Unhook the tension spring [6].
12. Pull the pedal [4] out of the guide and fit a new one.

Reassembly:
• Adjust bowden cables.
Adjustment:
• Set the brake and directional travel so that they function safely and smoothly.
The bowden cables can be adjusted with the nuts at the front end if necessary.
TEST!

6.9 Locking disc

Removal:
2
5
3
1 9
7
6
8
Bild 23: Locking disk
1 M8x20 screw 6 Directional travel bowden cable
2 Deflection pulley 7 Axle holder
3 Retaining ring 8 Locking disk
4 M8 screw 9 M8x16 screw
5 Cable holder
6. Pull the collision caps off the wheels at the head end.
8. Remove the retaining ring [3] from the deflection pulley [2].
9. Pull the cable holder [5] and directional travel bowden cable [6] together with the
castor [2] off the axle.
10. Unhook the directional travel bowden cable [6] from the pedal.
12. Remove the axle complete with the foot lever and wheels from the locking disk [8].
13. Unscrew the locking disk [8] (1 M8 screws [4]).

Reassembly:
• Adjust bowden cables.
Adjustment:
• Set the brake and directional travel so that they function safely and smoothly.The bowden
cables can be adjusted with the nuts at the front end if necessary.
TEST!

6.10 Changing gas pressure spring

Removal:
2
3
Bild 24: Gas pressure spring

1 Retaining ring 3 Gas pressure spring
2 Bolt
6. Remove the upper securing rings [1] (2x) from the gas-filled pressure spring [3] and
knock the bolt [2] out in a downward direction.
7. Replace the gas-filled spring [3].
Reassembly:
TEST!

General Information
7 General Information
7.1 Emergency operating system

The operating table is equipped with an emergency operating system in case a fault occurs
(e.g. electronics error).
The emergency operating system switches on automatically if the electronic control fails and
this is indicated by:
• The LED flashing above the green key on the column control panel.
• The drives moving more slowly.
During emergency operation:

• The drive speeds are substantially reduced (around 35 % less than in normal operation).
• The operating table can only be controlled via the column control panel (IR and cable
remote controls are inactive).
Switching the operating table off:

• This is also performed on the column control panel.
• Briefly press (for a max. 200 of ms) the “Green” and “Zero” keys simultaneously (there
is no other method of switching the table off).

General Information
7.2 Direct control of the drives

If a fault occurs, it is possible to control the column and tabletop drives directly, without
electronics.
Direct control of the column drives:
• This is done with 12 V direct current.
• The motors are controlled via a direct control cable (item no. 4 100 153).
Direct control of the tabletop drives:

• This is done with 12 V direct current.
• The voltage is applied directly to the motor connections (no special cable required).
Direct control of the column drives

2. Make the rear side of the electronics accessible (see repair manual).
3. Unscrew or pull off the plug of the drive and connect to the direct control cable.
ATTENTION!
There is a risk of damaging or destroying the drives.
The end position sensors are not active when the drives are traversing.
4. The drive can be traversed by applying a voltage (12 V) to the direct control cable.
5. The direction of rotation of the motor depends upon the polarity of the voltage.
Direct control of the tabletop drives

7. Unclip the motor cables.
ATTENTION!
There is a risk of damaging or destroying the drives.
The end position sensors are not active when the drives are traversing.
8. The drive can be traversed by applying a voltage (12 V) to the motor cable.
9. The direction of rotation of the motor depends upon the polarity of the voltage.

General Information
7.3 Emergency adjustment of the column height

If a fault occurs, it is possible to adjust the height of the column mechanically.
This adjustment is made by turning the spindle directly.
The use of the emergency adjustment device (item no. 4 700 318 is recommended for this.
Emergency adjustment
ATTENTION!
Risk of damage or destruction!
The end switches are not active while traversing with the emergency
adjustment.
6. Insert the emergency adjustment device through the aperture of the receiving plate
into the hexagonal bolt at the upper end of the lifter spindle.
7. Turn the emergency adjustment device by means of a battery screwdriver or similar
tool.
8. The direction of movement depends upon the direction of rotation of the emergency
adjustment device.

Search for faults
8 Search for faults
8.1 Column
Fault Test Point Result Cause Test Point Action
No Function Test power Mains power Power supply Renew power

supply supply is not cable supply cable
possible
Mains fuse (F6, Remove fuse to Renew fuse
F7) test it
Battery supply is Batteries Recharge or Replace
not possible check the batteries
batteries again
Battery fuse (F8) Remove fuse to Renew fuse
test it
Test electronics Internal LEDs Internal power Remove fuse to Renew fuse
display a pack fuse (F3) test it
breakdown
Electronics Replace
electronics
Internal LEDs Motor fuse (F4) Remove fuse to Renew fuse
do not display a test it
breakdown
Electronics Replace
electronics
No column Check motor Motor runs Toothed Belt Check toothed Replace
lift run belt tension toothed belt or
tighten it
Motor does not End switch Check motor in Renew the end
run the test mode switch
(PC)
Parameters Check Correct
parameters parameters
Motor fuse (F4) Test fuse Renew fuse
Electronics Replace
electronics
Motor Test motor Fit a new motor
directly using
24 V DC
Cabling Test cabling of Replace cabling
the end
switches and
the lifting motor

Search for faults
Lift only in Test end switch End switch does End switch Unclip end Renew the end
one direction in non- not switch switch from switch
functioning (always open) motor and test it
direction
Lifting motor Test end switch End switch does End switch Unclip end Renew the end
does not in corres- not switch switch from switch
stop at the ponding (always closed) motor and test it
end of a direction
Switching piece Lifting switching Adjust the
function
(top) piece fixture switching piece
and position
No tilting Test tilting drive Drive runs Parameters Check motor Correct
using a direct parameters parameters
control line
Motor fuse (F4) Remove fuse to Renew fuse
test it
Electronics Replace
electronics
Drive does not Tilting drive Renew tilting
run drive
No Test Trendelen- Drive runs Parameters Check motor Correct
Trendelen- burg drive parameters parameters
burg using a direct
Motor fuse (F4) Remove fuse to Renew fuse
adjustment control line
test it
Electronics Replace
electronics
Drive does not Trendelen- Renew
run burg drive Trendelen-
burg drive
No display, Check the Operating Renew
no operation membrane membrane operating
keypad membrane

Search for faults
8.2 Running gear
No dis- Check wheel Sluggish wheel Wheel shells Renew wheel

placement shells shells running shells
possible
Wheel Fit a new wheel
Wheel shells in Brake tappet Check brake Fit a new wheel
working order bent or tappet
wedged
No braking Test brake Brake Bowden Brake Replace brake
possible Bowden cable cable wedged Bowden cable Bowden cable
or defective
Brake Bowden Brake tappet Check brake Renew wheel
cable in order bent or tappet
wedged
No free Check Directional Directional Replace
wheel directional travel Bowden travel Bowden directional
running travel Bowden cable wedged cable travel Bowden
cable or defective cable
No Test locking Locking Snap-in lug Renew snap-in
directional mechanism of mechanism lug
travel the directional defective
Directional Fit a new wheel
wheel
wheel

Indicators/monitoring/error messages
9 Indicators/monitoring/error messages
9.1 Optical indicators

Head direction reversed Head direction normal
Power supply Charge Battery Zero On
Head direction LED Off - Energy saving mode

(green) (after 5 minutes without an operation)
On - Head end
Both flash - Test program
Supply LED Off - No power supply

(green) On - Power supply on (mains cable)
Charge LED Off - No charging current

(orange) On - Charging current > 100 mA
Flashes - Maintenance charge < 100 mA
Battery LED Off - Battery voltage > 23.5 V (normal operation)

(red) On - Battery voltage > 21.3 V (indicating tone)
Flashes - Battery voltage < 21.3 V (indicating tone, drives
blocked, switches off after 30 secs)
Zero Off - No zero position

(green) On - Zero position
Flashes - Error (inclination sensor outside the mechanical
swivelling range)
On/Off Off - Operating table off

(green) On - Operating table on
Flashes - Emergency operation or flash mode (update)

9.2 Acoustic signal

Overview of signal tones on the SATURN Select operating table
Short beep: Indication (e.g. on reaching an end position)
Double beep: Confirmation (e.g. on reaching the zero position)
Longer beep: Error (e.g. operating error)
9.3 Overview of fuses

NOTE!
Please refer to the wiring diagram for the fuse arrangement.
SATURN Select Operating Table

Item-no.: All variants
Des. Item No. Rating Type Shape Description

F1 - - - RXE010 Infrared receiver and
inclination sensor
F2 - - - RXE010 Sensors 12 V
F3 4 099 042 630 mA delay-action 5x20 Internal power pack 5 V/12 V
F4 4 099 045 6.3 A delay-action 5x20 Motor current fuse
F5 1 216 291 1.6 A delay-action 5x20 Lifting motor brake
F6 4 099 049 2.5 A delay-action 5x20 Power supply fuse 230 V
4 099 044 4 A delay-action 5x20 Power supply fuse 115 V
F7 4 099 049 2.5 A delay-action 5x20 Power supply fuse 230 V
4 099 044 4 A delay-action 5x20 Power supply fuse 115 V
F8 4 099 045 6.3 A delay-action 5x20 Battery fuse
IR remote control charging unit

Item-no.: 4 544 122 Mobile charging unit 230 V
4 500 122 Mobile charging unit 115 V
4 544 123 Fixed charging unit 230 V
Des. Item No. Rating Type Shape Description

F1 4 099 052 32 mA semi delay-action 5x20 Power supply fuse 230 V
4 099 055 32 mA delay-action 5x20 Power supply fuse 115 V
4 099 048 250 mA fast-blow 5x20 Power supply fuse 24 V

9.4 Error Messages

Messages advising of specific states are output over the RS232 interface. These can be
either normal operating messages or error messages.
All error messages are stored in the EEPROM and can be read out with the service program.
Overview of all error outputs in the EEPROM
NOTE!
Voltages and currents are stored as 8 bit binary values.
Voltage: 30 V = 255
Current:10 A = 255
NTC:Temperature sensor
No. Output Additional information Description

1 EEP error - (0, 0) Invalid values in the EEPROM
Defaults set
2 Accu error (U_batt, IL_batt) Battery draws too much current during
maintenance charging
3 Accu charge (U_batt, IL_batt) Battery voltage too high, charging
interrupted
4 Accu empty (U_batt, I_mot) Battery flat, further movements are
disabled
5 PIC init (0, 0) PIC not addressable
6 PIC (bef, 1 [cmderr] Command or data incorrectly
communication oder 2 [recerr]) received
7 Inclination (NT, NK) Angle > 50°
sensor angle in degrees
8 Motor current (I_mot, 0) Motor current without movement
without command
movement
9 Motor overload (tastencode, U_mot) Motor overload (8 A/10 secs)
10 Motor short (tastencode, U_mot) Short circuit of the motor (10 A/< 3 V)
circuit
11 Load over- (U_NTC, IL_batt) Overheating during quick charging
temperature

Conversion of the Decimal Outputs
10 Conversion of the Decimal Outputs
Option A:
Use of a WINDOWS calculator (reset to scientific display), the decimal or hexadecimal
number can be directly converted into a binary number.
Option B:
Conversion of a decimal number into a binary number using the following table:
Example Composition Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
27 26 25 24 23 22 21 20
128 64 32 16 8 4 2 1
28 16+8+4 X X X
37 32+4+1 X X X

Test program (internal)
11 Test program (internal)
ATTENTION!
The test program is used for supporting service activities. It may only be used
by trained personnel. It may only be used if there is no danger to persons.
Accessing the test program

The test program can be accessed via the membrane keypad on the column, or the cable
or IR remote controls. The relevant keys must be actuated in the order shown below within
a period of 5 seconds.
NOTE!
Two-key operation.
One of the green keys on the membrane keypad on the column must also
be pressed.
Test 1 Test 2 Testeintritt
2 4
Test 1 Test 2
3
Test 3 Test 4
1 5
2 4
Test
start 3
Test 3 Test 4 End test program 5 1
End individual test End test

program
Successful access to the test program:

• A signal tone sounds.
• The head direction indicator LEDs in the membrane keypad on the column flash
simultaneously.
• Four different individual test programs can now be called.
End individual test:

Press the key to the left of the “Zero” key on the IR or cable remote control (test program
continues running).
End test program:

Press the “Zero” key (can be done at any time).

11.1 Test 1 (movement test)

A short signal tone sounds to confirm that individual test program 1 is running.
Test description
ATTENTION!
Danger of collision!
The swivelling ranges for tilt and Trendelenburg are freely available.
• The battery charging and battery monitoring are switched off.

• All end switches are active.
• Inclination sensor monitoring is disabled.
Application:
• Fault search (inclination sensor, stroke end switch)
• Repair work
• Maintenance

11.2 Test 2 (key test)

Two short signal tones sound to confirm that individual test program 2 is running.
Test description
• All movements are disabled.
• The key codes are indicated by the LEDs in the membrane keypad on the column and in
the PC program (monitor).
Application:
• Fault search (operations)
• Tests after repair work
• Maintenance

11.3 Test 3 (LED-test)

Three short signal tones sound to confirm that individual test program 3 is running.
Test description
• All movements are disabled.
• All the LEDs in the membrane keypad on the column are switched through in rapid
succession.
• Cable remote control LEDs are connected through for approximately 3 seconds only.
Application:
• Fault search (indicators)
• Maintenance

11.4 Test 4 (inclination test)

Four short signal tones sound to confirm that individual test program 4 is running.
Test description
• The “Raise/lower sections” movement is blocked.
• The status of the inclination sensor is indicated by the LEDs in the membrane keypad on
the column.
LED 1 LED 6
LED 2 LED 3 LED 4 LED 5
Trendelenbur
LED 1 LED 2 LED 3
g
-2° x
-1° x x
0° x
1° x x
2° x
Tilting LED 4 LED 5 LED 6
-2° x
-1° x x
0° x
1° x x
2° x
Application
• Fault search (inclination sensor)
• Maintenance

Service Program (PC)
12 Service Program (PC)
ATTENTION!
The service program (item no. 4 900 833) may only be used by authorised
persons. The basic principle is that, for safety reasons, it may not be used if
there is a patient on the operating table or if any other persons could come
to harm. Furthermore, do not initiate any actions on the operating table
unless you have direct visual contact. In exceptional cases (modem
operation) it is possible to allow an action to be observed by someone else.
This person must be in direct contact (visual or aural) with the user.
System requirements:
• Processor:Pentium
• Operating system:WINDOWS 95, 98, NT 4.0
• Main memory:32 MB
• Hard disk size:ca. 5 MB
• Resolution:600 x 800
• Free COM interface (RS 232)
12.1 File
Load parameters
Save parameters
Load report
Save report
Deactivate sensors and end switches

Motor ON/OFF
Op. table OFF
Enter password
Program info
Exit program

12.2 State
Temperature Software versions Read and store

1.04-flash software ramp time and
Tilting speed
105-PIC-version
Trendelenburg
Read Store speeds
Motor current
Permanently read
motor current Speeds of:
Charging
Trendelenburg
current
Permanently read Tilting
Battery voltage ADC and status Lift
Reserve
End sensor of all

drives
Inverse section
position
Extension-adapter
Jumper
Mains operation

12.3 Driving
Pause between
the Test runs
Slect motor:
Number of test
Trendelenburg Status:
runs
Movement of Tilt End position 0
Test mode: Motor the selected Lift End position 1
On/Off current (A) drive Reserve Reference pos.

12.4 EEPROM
Run times of the Read out run

individual drives times
(hh/mm/ss)
Read out error
No. of loading cycles memory
Last 3 loading times Delete error
memory
Number of errors in
error memory Delete run times
Print or save
window contents
Delete window
contents
This window opens after actuating the PRINT

button.
To print, leave the line empty,
to save, enter the desired file name
(e. g. Serial number or similar).
Then confirm with OK.

12.5 Test
LED test On/Off
Check buzzer Angle test On/Off
Store IR code Key test On/Off
Read out IR code Current key code
Status line IR code

T = Column Test status window
R = remote control (key codes, error
To store a new IR code: messages,
Delete the line and enter the new positions, etc.)
three-character code without extra Number of test
symbols. runs
Pause during test
run
Test run
On/Off
Pause between test

runs in seconds

12.6 Monitor
Input line for commands Status monitor for all Send Send commands
and parameters RS232 outputs, e.g. command and parameters
software versions, error
messages, etc.

12.7 Final check
Print report Status window

Read out report
Functions
Start/stop final End settings
check Information
Error messages
Comment
Measurements
Serial number Number of cycles

Modem and software
13 Modem and software

13.1 Modem programming
The modem is connected to the COM port of the computer by the zero modem cable
supplied.
To bring the modem into programming mode:
• When switching on, press the button and keep it pressed until the green LED on the front
of the modem lights up.
• The software for configuring the modem is integrated in the service software.
• Before starting, the target path in the properties must be changed to
“....... Saturn.EXE_1_M” (_=space).
Store telephone Store Password Telephone no.

number password
Status window with Read out values Modem status Exit program
modem values
Store RS232 Active modem
values indicator
Data bits Recall
Parity Connect
Stop bits Hang up
Baud rate Call

Modem and software
13.2 Modem Connection

The following conditions have to be fulfilled in order to create a modem connection:
Hospital:
• The modem must be connected to the operating table by the RS232 connecting cable
(Item-no. 4 220 902).
• The modem must be connected to a free, analog telephone line.
• The modem must be connected to the mains supply (230 V).
• The green LED must light up.
Service partner:
• The modem must be connected to the computer by the zero modem cable.
• The modem must be connected to a free, analog telephone line.
• The modem must be connected to the mains supply (230 V).
• The green LED must light up.
If the telephone number stored in the modem corresponds to that of the other connection,
then a connection is made by pressing a button on one of the two modems.
If the stored telephone number does not correspond, then a connection can only be made
with the service software, see section 13.1 “Modem programming”.

Modem and software
13.3 Updating the Software

It may be necessary to update the operating table software in certain cases.
However, it is not necessary to regularly spool in new software.
The control software can be spooled into the operating table from a PC or laptop with the
aid of a connecting cable (item no. 4 220 902) and the flash adapter (item no. 4 144 998).
Another option is a software update via modem (item no. 4 545 655).
Transfer Read out Exit program

software data software data
Status window File name of new software

Select COM interface
Select software file
Checksum test ON/OFF
Explaining the software updates

1. Use flash adapter and interconnecting cable to connect PC to column (green LED
flashing on column keyboard).
2. Open the flash program.
3. Read the current software and save to PC.
4. Press the “Select” button to determine the desired software version.
5. Press the “Write” button to transfer the selected software.
6. Terminate the flash program.

Maintenance/Lubrication
14 Maintenance/Lubrication
14.1 Maintenance work

The maintenance work is to be carried out once a year and includes the following test
operations:
Running gear
Testing Target value/ Actual value/

No. Task description
method Display Test remark
1 Check wheel shells Visual no damage,
reliable wheel running
2 Test operating lever Visual no damage,
safe interlock
3 Test free-wheel Function ease of displacement
4 Test directional running Function safe interlock,
easy-running
5 Test brake Function even braking,
easy-running
6 Test brake Bowden cable Visual no damage
7 Test directional travel Visual no damage
Bowden cable
8 Test potential Visual no damage
compensation plug
9 Check pictograms Visual no damage,
good recognisability
Column

10 Check the cladding Visual no damage
11 Test membrane keypad Visual, no damage,
Function safe function
12 Test rubber bellows Visual no damage
13 Test mains socket Visual no damage,
no charring
14 Test interface socket Visual, no damage,
15 Check the IR receiver Visual no damage,
no contamination

Column

16 Test the inclination sensor Spirit level Horizontal tilting and
Trendelenburg zero
position
17 Check wiring installation Visual No kinks, worn or
crushed places
18 Test cable connections Visual securely plugged
cable connections
19 Test lifting motor and Socket Tightly seated
spindle holder head
wrench
20 Check toothed belt Visual no damage,
toothed belt tension
21 Grease column telescope Grease Sufficient lubrication
of the telescope
surfaces
22 Check the Trendelenburg Visual secure holders,
drive safe function
23 Test tilting drive Visual secure holders,
safe function
24 Test lift end switch Function no damage,
safe switching off
25 Test tilting and Function no damage
Trendelenburg stop switch
26 Test power train Visual no damage,
wiring installation
27 Check mechanical Visual no damage,
elements (cardans/ connections fixed
holders) securely
28 Check charging end Measuring UL = 28.8 V
voltage device
29 Test charging current Measuring Charging current
device available after
connecting to the
mains
30 Check batteries Function minimum 30 minutes
of continuous
operation
31 Check mains connecting Visual no kinks, worn or
cable crushed places

Column

32 Check type plate, Visual no damage,
pictograms and test plate easily recognisable
Tabletop

33 Check the pads Visual no damage,
no contamination
34 Check the connecting Visual no damage,
plates tightly fitted
35 Check the standard rails Socket tightly fitted
head
wrench
36 Test the leg section spars Spirit no differing positions
level
37 Test the back section Spirit no differing positions
spars level
38 Test the locking of the Function Test fully interlock in
cam lever closed state
39 Test the Hirth joints Visual No play when in closed
state
40 Check the mechanical Visual no damage,
elements (sockets, gears) tightly fitted
41 Check the pictograms Visual no damage,
42 Test longitudinal Visual no damage
displacement Bowden
cable

Remote control (cable or infrared)

43 Check the casing Visual no damage,
no contamination
44 Check the suspension Visual no damage,
tightly fitted
45 Test membrane keypad Visual, no damage,
46 Check the coiled cable Visual no kinks, worn or
crushed places
47 Check the plug Visual no damage,
clean connecting pins
48 Test the battery Visual, tightly fitted
Function min. 30 minutes of
continuous operation
49 Check the wiring Visual no kinks, worn or
installation crushed places
50 Check the connection and Visual Fixed terminals,
soldered joints clean soldered joints
51 Check the seal Visual no damage,
no contamination
52 Check the IR code Visual Match of the inside/
outside labels
53 Check the pictograms Visual no damage,
Test using the PC program

54 Retrieval of the operating PC current version
software
55 Retrieval of PIC version PC current version
56 Check the IR code PC Match of the labels of
the running gear
57 Test membrane keypad PC safe function
LEDs
58 Test buzzer PC Signals are heard
clearly

Test using the PC program

59 Read out operating hours PC no unexplained faults,
and error memory file report
60 Final test PC no faults,
file report
Safety Test as per IEC 601

61 Check the protective Visual no damage,
conductor, fuses, labels, no contamination
connection lines and
others
62 Test the resistance of the Testing < 0.2 Ω
protective conductor device
63 Test the resistance of the Testing > 2 MΩ
primary insulation device
64 Test the earth leakage Testing AC < 1 mA
current (N interrupted) device
65 Test the patient leakage Testing AC < 50 μA
current (N interrupted) device
66 Test the earth leakage Testing AC < 0.5 mA
current (normal device
conditions)
67 Test the casing leakage Testing AC < 100 μA
conditions)
current (normal device DC < 10 μA
conditions)
69 Test the casing leakage Testing AC < 0.5 mA
current (protective device
conductor interrupted)
current (protective device DC < 50 μA
conductor interrupted)

Safety Test as per IEC 601

71 Test the earth leakage Testing AC < 0.5 mA
conditions, polarity
reversed)
reversed)
current (normal device DC < 10 μA
reversed)
current (protective device
conductor interrupted,
polarity reversed)
current (protective device DC < 50 μA
conductor interrupted,
polarity reversed)

14.2 Lubrication work
Interval
Pos
Lubrication point Lubricant/insertion additional
.
lubrication
Tabletop

1 Linear guidance LD ISOFLEX TOPAS NCA 5051 annual

(Item-no. 4 150 051) -> with grease gun
2 Bowden cable LD ISOFLEX TOPAS NCA 5051 annual

(Item-no. 4 150 051)

Interval
Pos
Lubrication point Lubricant/insertion additional
.
lubrication
Column
"
3 Main drive spindle Turmoplex L220 (Item-no. 4 150 047) -> annual
Brush lubricant
4 Guide column Turmoplex L220 (Item-no. 4 150 047) -> annual
Brush lubricant/ year of construction
05 - 2001 or higher 4 Strokes per greasing
nipple using grease gun
Back section/Tabletop
# $
5 Bowden cable LD ISOFLEX TOPAS NCA 5051 annual

(Item-no. 4 150 051)
6 Bolt ISOFLEX TOPAS NCA 5051 annual
(Item-no. 4 150 051)


15 Column Spare Parts

Electrical system
15.1 Electrical system
250
130 20
100 140
170
180
60
230 280
180
270
10
190
90
70
80
150
50 240
220
200
210 160
30 110
40
260
120
290

Electrical system
Pos. Item No. Designation SP
10 4 144 790 Electronics X *1

20 4 216 280 Battery holder, bellows frame
30 4 144 993 Power train
40 4 216 432 Power train holder
50 4 216 412 Cable chain mount
60 4 142 504 Lifting motor X
70 4 216 416 Lift limit switch
80 4 216 436 Mains filter X
90 4 144 324 Battery X
100 4 216 281 Stirrup
110 4 216 260 Holder
120 4 216 366 Z-Angle
130 4 099 053 Fuse socket X
140 1 216 237 Cable grip 14
150 4 102 033 Cable grip 6.5
160 1 216 236 Cable grip 9.5
170 1 215 497 Washer 4.3 DIN 125 A2
180 4 083 010 Toothed disc A4.3 DIN 6797 A2
190 1 215 500 Washer 6.4 DIN 125 A2
200 1 215 406 Countersunk head screw AM3x6 DIN 963 A2
210 4 081 015 Hexagon socket countersunk head screw 4x8 DIN 7991 A2
220 1 215 396 Hexagon socket head cap screw M4x10 DIN 912 A2
290 1 215 306 Cylinder head screw M4x5 DIN 84
*1
See “Second-hand parts” on page 121

Drive
15.2 Drive
100
110 290
70
20
210 140
280
240 160
310
90
220
150 10
260
40
130
120
30
190
250
170
50
320
180
270 200
80
300 230 60

Drive
Pos. Item no. Designation SP

10 4 216 350 Outside tube
20 4 216 320 Main cardan
30 4 142 503 Vertical drive X *1
40 4 145 642 Inclination drive UL standard X *1
50 4 145 641 Trendelenburg drive UL standard X *1
60 4 216 300 Column, inside
70 4 144 992 Start-up disc WC 18 DX
80 4 216 382 Lower cardan casing
90 4 216 386 Upper cardan casing
100 4 216 387 Universal joint bearing
110 4 144 421 Brush MB 2015 DX
120 4 216 400 Motor bracket
130 4 216 398 Nut S
140 4 145 525 Fitting disc 0.3
150 4 145 526 Fitting disc 0.5
160 4 083 094 Retaining ring 12 DIN 471 A2
170 1 215 500 Washer 6.4 DIN 125 A2
180 1 215 510 Washer 6.4 DIN 9021 A2
230 4 216 321 Locking plate
240 4 216 420 Plug-in axle 1
250 4 216 384 Plug-in axle 2
260 4 216 413 Plug-in axle 3
270 4 216 381 Plug-in axle 4 new
280 4 083 031 Threaded pin M4x10 DIN 914 A2
290 4 216 402 Spindle 1
310 4 216 425 Socket DX 20-12
320 4 216 383 Flange
*1
See “Second-hand parts” on page 121

Vertical drive
15.3 Vertical drive
20
10
40
30 50/4x
70 60/4x
80/4x
90
120
130
140 100 110
150 170
160
180
210 190
200
220

Vertical drive

10 4 216 483 Lifting motor
20 4 145 537 Ball spindle
30 4 145 197 Feather key 4x4x14 DIN 6885 C45K
40 4 216 483 Disc spring DIN 6888-4x5-E355
60 1 215 499 Washer 5.2 DIN 125
70 4 216 395 Motor plate
Hexagon socket countersunk head screw
80 1 215 438 M5x10 DIN 7991 A2
90 4 144 992 Start-up disc WC 18 DX
100 4 083 013 Groove pin 3x6 DIN 1473
110 4 144 989 Rubber 1
120 4 081 039 Countersunk screw M4x10 DIN 933 A2
130 4 144 990 Rubber 2
140 4 216 390 Jumper
150 4 216 426 Sinter bushing, shorten
160 4 216 377 Wheel P5MR-29S
170 4 216 380 Pinion 16 P5MR-16S X
180 4 244 987 Toothed belt 5MR-225-15 X
190 4 220 337 Disc main drive
Hexagon socket countersunk head screw
200 4 081 015 M4x8 DIN 7991 A2
210 4 216 312 Fitting disc 0.3
220 4 083 094 Retaining ring 12 DIN 471 A2

Lift end switch
15.4 Lift end switch
50
60
40
30
20
10

Lift end switch

10 4 216 415 Cam guidance
20 4 216 417 Initiator plate, complete (inclusive Pos. 30 and 40) X
30 4 102 057 Micro switch V4NT/AUX (inclusive hexagon nuts) X
40 4 144 984 Clip bearing MCM-06-02
50 4 216 272 Lift cam

Column cladding
15.5 Column cladding
10
20 30/14x
60/2x
70/2x
80
90/2x
100/12x
190/6x 120
130/6x
140
200/20x
220
150
160
170
180
210/2x

Column cladding

10 4 215 512 Bellows holder, IR
20 4 215 513 Bellows holder, smooth
30 4 081 110 Lens head screw M4x8 ISO7380 A2
60 4 216 433 Bellow strut 1
70 4 216 434 Bellow strut 2
80 4 216 274 Rubber bellows X
90 4 220 379 Bellows frame
100 1 215 458 Nut M4 DIN 934 A2
120 4 216 287 bellows frame, complete
130 1 215 378 Head cap screw M5x12 DIN 912 A2
140 4 220 445 Upper cover part, complete X
150 4 220 446 Central cover part 3, complete X
180 4 220 449 Lower cover part, complete X
220 4 144 033 Membrane keypad SATURN NG column Europe X

Column cladding

16 Tabletop Spare Parts

Seat section SATURN Select/Select K
16.1 Seat section SATURN Select/Select K
220
190/4x
180 170/6x
200/6x
160/2x
20 150/2x
100/2x
70/2x 10
130/2x 140/2x 110/2x
60/2x
210/6x
120/2x
80/2x
90/2x 40

Seat section SATURN Select/Select K

10 4 215 295 Plate welded assembly
20 4 215 213 Seat section spar, welded assembly, pair
40 4 215 236 Joint LS, welded assembly, pair
60 1 597 057 Tension bolt X
70 4 220 139 Pressure sleeve
80 4 220 147 Pressure plate X
90 4 220 088 Eccentric lever X
100 4 083 072 Parallel pin 4M6x24
110 4 213 606 Pin
120 4 121 033 Compression spring VD 062B
130 4 220 010 Lever, small X
140 4 083 082 Fitting disc 0.1 X
150 4 083 083 Fitting disc 0.2 X
160 4 215 202 Standard rail Seat section
170 1 215 393 Countersunk screw M8x20
180 4 216 195 Plate seat section
190 4 220 119 Bolt for cushion support
200 1 215 355 Hexagon socket head cap screw M8x20 DIN 912
210 4 121 096 Cup spring
220 4 146 026 Pad seat section

Seat section SATURN Select L/Select LK
16.2 Seat section SATURN Select L/Select LK
260
250/4x
240
220/2x
60/4x 230/6x
40 50
10
20 X 110
100/2x
160/2x
110
150/2x 190/2x
90/2x
140/6x
130/2x 170/2x 210/4x
70 200/2x
120/2x 180/2x
390
310
X 380
320
300 330
360
340 350
410 430/2x
460 420/2x
370/2x
400 440 510
460
450
500 490
470/2x
480/16x


10 4 215 235 Lengthwise guidance
20 4 215 321 Seat section spar fitted, pair
40 4 215 231 Stop right, welded assembly
50 4 215 232 Stop left, welded assembly
70 4 215 236 Joint LS, welded assembly, pair
90 1 597 057 Tension bolt X
100 4 220 139 Pressure sleeve
110 4 220 147 Pressure plate X
120 4 220 088 Eccentric lever X
130 4 121 033 Compression spring VD 062B
140 4 121 096 Cup spring
150 4 220 010 Lever, small X
160 4 083 082 Fitting disc 0.1 X
170 4 083 083 Fitting disc 0.2 X
180 4 083 072 Parallel pin 4M6x24
190 4 213 606 Pin
200 4 215 290 Cover
210 4 081 110 Lens head screw M4x8
220 4 215 202 Standard rail seat section
240 4 215 319 Plate seat section
260 4 146 026 Pad
300 4 215 252 Seat section spar, pair, welded assembly

320 1 215 499 Washer A5.3 1.4301 DIN 125
330 4 215 312 Suspension bolt
340 1 216 099 Tension spring RZ 08101
350 4 213 558 Angle welded assembly (right)
360 4 081 035 Cylinder head screw M3x6 DIN 84 A2
380 4 210 475 Slotted nut
390 4 230 575 Setting screw M6
400 4 083 097 Threaded pin M5x20

260
250/4x
240
220/2x
60/4x 230/6x
40 50
10
20 X 110
100/2x
160/2x
110
150/2x 190/2x
90/2x
140/6x
130/2x 170/2x 210/4x
70 200/2x
120/2x 180/2x
390
310
X 380
320
300 330
360
340 350
410 430/2x
460 420/2x
370/2x
400 440 510
460
450
500 490
470/2x
480/16x


410 4 215 308 Swinging piece welded assembly
420 4 215 279 Bearing bolt LD
430 4 083 014 Grooved pin, half-round 4x12
440 4 213 570 Bush
450 4 083 127 Disc 6.4
460 4 083 016 Locking ring 4 DIN 6799
470 4 144 721 Linear guidance (with caps)
490 4 213 574 Detent plate right
500 4 215 275 Flexion spring, left
510 4 215 276 Flexion spring, right

Back section SATURN Select
16.3 Back section SATURN Select
230
210 220/4x
180
170/4x
10
190/2x
30
200/6x
70/4x 80/2x
60/2x
40/2x
140/2x
90
150/2x
100/2x
120
130/2x
110
160/2x

Back section SATURN Select

10 4 215 240 BS spar, welded assembly, pair
30 4 215 307 Bracing (BS without LD)
40 4 215 268 Suspension gas pressure spring (BS, welded assembly), pair
60 4 215 262 Bearing bolt
70 4 231 108 Fitting shim
80 4 083 092 Locking ring 12 DIN 6799
90 4 215 259 Power transmission tube
100 1 215 586 Retaining ring 20x1.2 DIN 471
110 4 215 258 Actuating lever gas pressure spring right
120 4 215 257 Actuating lever gas pressure spring left
130 1 215 367 Cylinder head screw M4x30
140 1 215 458 Nut M4 DIN 934 A2
150 4 144 916 Gas pressure spring X
160 4 215 318 Fork head with spring-loaded pin
180 4 133 008 Pictogram BS up/down
190 4 215 245 Standard rail
210 4 215 250 Plate BS
230 4 146 020 Pad X

Back section SATURN Select L
16.4 Back section SATURN Select L
290
270 280/4x
170/4x 220
250/2x 260/6x
10
30
230
80/2x
70/4x
60/2x
40/2x
140/2x
90 150/2x
100/2x
110 120
130/2x
180
200/2x
160/2x
210/2x
190
240

Back section SATURN Select L

10 4 215 240 BS spar, welded assembly, pair
30 4 215 263 Bracing BS
70 4 231 108 Fitting shim
80 4 083 092 Locking ring 12 DIN 6799
140 1 215 458 Nut M4 DIN 934 A2
160 4 215 318 Fork head with spring-loaded pin
180 4 215 261 Bolt LD
190 4 215 253 Lever LD welded assembly
200 4 083 120 Locking ring 5 DIN 6799
210 4 210 539 Fitting shim 0.1
230 4 133 009 Pictogram LD
240 4 215 210 Bowden cable LD X
250 4 215 245 Standard rail
270 4 215 250 Plate BS
290 4 146 020 Pad X

Back section with elevator
16.5 Back section with elevator

780
770
730/8x
720/2x
760
360/2x 350
300 370/2x 710/2x

310/4x
320/15x 700
160/4x
330/4x
190 620
10 470 750
400/4x
210 60/4x 390/2x
200/2x 50/4x
190/2x 40/2x 510/6x
460
180 170
540/2x 610 630
20 450
480
80/2x 580
520 590/2x
50/2x
550 530/2x
90 560 790
70 490
120/2x 500/2x
110/2x
21 650
30
100
660
130/2x
670/2x
140/2x


10 1 243 017 Spar, pair
20 *1 4 215 263 Bracing (with LD)
21 *2 4 215 307 Bracing (without LD)
50 4 231 108 Fitting shim 15x24x0.5
60 4 083 092 Locking ring 12 DIN 6799-A2
120 1 215 458 Hexagon nut M4 DIN 934
140 4 215 318 Fork head
170 *1 4 215 261 Bolt LD
180 *1 4 215 253 Lever LD
190 *1 4 083 120 Locking ring 5 DIN 6799
200 *1 4 210 539 Fitting shim (0.1)
210 *1 4 215 210 Bowden cable LD X
300 1 243 018 Front frame pair
310 1 243 019 Suspension bolt elevator
320 4 210 852 Start-up disc
330 1 215 493 Locking ring 8 DIN 6799
350 1 243 020 Cross bar
360 1243 071 Joint bolt elevator
370 1 215 540 Retaining ring 10x1 DIN 471-A2
380 1 243 072 Guide pin
390 1 243 073 Bearing bolt rear
400 4 083 016 Locking ring 4 DIN 6799-A2
450 1 243 076 Lever bent
460 1 243 078 Strut
*1 Only for operating table SATURN Select LK
*2 Only for operating table SATURN Select K

780
770
730/8x
720/2x
760
360/2x 350
300 370/2x 710/2x

310/4x
320/15x 700
160/4x
330/4x
190 620
10 470 750
400/4x
210 60/4x 390/2x
200/2x 50/4x
190/2x 40/2x 510/6x
460
180 170
540/2x 610 630
20 450
480
80/2x 580
520 590/2x
50/2x
550 530/2x
90 560 790
70 490
120/2x 500/2x
110/2x
21 650
30
100
660
130/2x
670/2x
140/2x


470 1 243 101 Lever suspension bolt
480 4 083 081 Locking ring 6 DIN 6799
490 1 243 103 Distance bush
500 1 243 105 Strut
510 4 083 029 Disc 10.5 DIN 433
520 1 244 134 Threaded spindle nut - tetragonal thread
530 4 083 094 Retaining ring 12 DIN 471-A2
540 4 083 089 Disc 13 DIN 433-A2
550 1 243 100 Skew-angle roller bearing 7201 BE 2RS
560 1 243 111 Spacer
580 1 243 114 Bearing plate
610 1 243 115 Joint
630 4 083 028 Parallel pin 5M6x20 DIN 7-A2
650 1 244 681 Crank, long
660 1 243 119 Crank holder
670 4 081 011 Cylinder head screw M4x6 DIN 84-A2
700 1 243 131 Protective plate
710 1 215 306 Cylinder head screw AM4x5 DIN 84
720 1 243 134 Plate elevator
760 *1 4 133 009 Pictogram LD
770 1 246 760 Pad upper part X
780 1 246 781 Pad upper part X
790 4 144 165 Rubber ball X
*1
Only for operating table SATURN Select LK


Running gear spare parts
17 Running gear spare parts



10 4 215 601 Running gear NG welded assembly
20 4 215 615 Lid welded assembly
30 4 211 335 Foot lever welded assembly
40 4 211 339 Spindle welded assembly
50 4 216 528 Protection welded assembly
60 4 215 643 Plate 2 foot lever welded assembly
100 4 211 353 Wheel, rear mounted X
110 4 211 306 Wheel with direction clamp X
120 4 211 321 Wheel, front mounted X
130 4 221 025 Locking cam
140 4 211 346 Roll
150 4 211 326 Spindle
160 4 211 303 Spindle holder
170 4 211 354 Cable holder
180 4 211 331 Pivot
190 4 121 115 Tension spring
200 4 145 644 Cap, rear
210 4 145 645 Cap, front
220 4 144 165 Rubber ball Ø 50
230 4 145 647 Hinge spring
240 4 102 020 Plug, MC
250 4 102 151 Plug filter X
260 4 101 052 Cable pull running gear SATURN NG X
270 4 101 053 Cable pull running gear SATURN NG X
300 4 144 426 Bush DU
310 4 144 430 Collar bushing
320 1 215 477 Lock washer A6.4 M6 DIN 6798 A2
330 1 215 459 Nut M5 1.4301 DIN 934
340 1 215 460 Nut M5 1.4301 DIN 934
350 4 083 120 Locking ring 5 DIN 6799-ST
360 4 083 174 Locking ring 8 DIN 6799-ST
370 1 215 503 Grommet 10.5 1.4301 DIN 125
380 1 215 500 Grommet A 6.4 1.4301 DIN 125
390 1 215 509 Grommet A 8.4 1.4301 DIN 9021
400 4 081 076 Lens head screw M3x8 DIN 966 A2



410 1 215 295 Countersunk screw AM3x10 1.4301 DIN 963
440 4 133 100 Pictogram Operation foot lever
450 4 215 637 Bolt, MC
470 1 215 539 Retaining ring 8x0.8 1.4122 DIN 471


Operation spare parts
18 Operation spare parts

Operation spare parts
Remote controls

1 4 544 354 IR remote control X *1
2 4 544 355 Cable remote control X *1
*1 See “Second-hand parts” on page 121
Spare parts for IR- and cable remote control

1 4 145 177 Remote control 2 upper part X
2 4 145 178 Remote control 2 lower part X
3 4 144 995 Circuit board IR remote control 2.0 X
4 4 144 996 Circuit board cable remote control 2.0 X
5 1 465 384 8,4 V/150 mAh NiMH battery X
6 4 220 434 Bracket X
7 4 100 157 Connecting cable with plug X
8 4 144 739 Sponge rubber band X
9 4 144 034 Touch panel remote control Europe X

Second-hand parts
19 Second-hand parts

Second-hand parts
Pos. Item no. Designation

1 1 240 423 IR remote control
2 1 240 424 Cable remote control
3 1 240 425 Motor main lift
4 1 240 426 Tilt drive
5 1 240 427 Trendelenburg drive
6 1 222 717 Electronics MARS/SATURN Select

20
Kurzgebrauchsanweisung Operation instruction in brief Mode d'emploi abrégé Instrucciones de uso en breve Istruzioni in breve
1. ON 2.
3. +

1
Operation instruction in brief
+ 2
2x 1.1
2.1
SATURN Select K/LK SATURN Select L/LK
Gebrauchsanweisung beachten!
Refer to operating manual!
Voir les instructions de service ! SATURN Select (L/K/LK)
Véase instrucciones de uso! 4 900 947 - 03/04
Osservare il manuale di istruzioni!
123
124
Kurzgebrauchsanweisung Operation instruction in brief Mode d'emploi abrégé Instrucciones de uso en breve Istruzioni in breve
1. 1.
2. 2.
3. 3.
2
1.
1.1
2.
3.
1.2
1. 1
4. 2.1 3.
2. 2.2
SATURN Select (L/K/LK) 4 900 947 - 03/04

Circuit diagram SATURN Select
21 Circuit diagram SATURN Select

Circuit diagram SATURN Select

10 4 216 473 Power supply cable
20 4 216 471 Power supply cable 1
30 4 216 472 Battery cable
40 4 216 470 Battery connecting cable 1
60 4 145 702 Sensors-electronics cable
70 4 216 477 Foot-mains plug protective conductor green-yellow
80 4 216 476 Column-foot protective conductor
90 4 216 474 Column-electronics protective conductor
100 4 145 701 Tabletop-column NG protective conductor
110 4 144 790 Electronics
4 099 049 Fuse 2.5 A delay-action (230 V-version)
120 4 099 044 Fuse 4.0 A delay-action (115 V-version)
130 4 099 045 Fuse 6.3 A delay-action
140 4 145 705 Folding ferrite for power supply cable

Circuit diagram SATURN Select 230 V
8 7 6 5 4 3 2 1
Overview Connectors Abbreviations
M2 - Tilt drive
EE Connection ND Mains choking
21.1 coil
EE Electronic unit top EE.X6.8.bl D1-4 D5-8
X10 Membrane keypad
X2 Lift end positions TP Table top M X X X X
24V DC
M2.UB (A)
M2.UB (A)
M2.UB (B)
M2.UB (B)
M2.End.bottom
M2.End.12V
M2.End.top
M3.UB (A)
M3.UB (A)
M3.UB (B)
M3.UB (B)
M3.End.bottom
M3.End.12V
M3.End.top
F X3 Reserve HS Lift sensors bottom EE.X6.6.gr S1 S2 S3 S4 F
X4 Lifting motor SF Plug filter EE.X6.7.rs
MP Ground point EE.X6.1.white X X X X X X
X5 Table top motors (free) F1 J2 J1
IR Infrared-/inclination sensor EE.X6.2.yellow X1 S5 S6 S7 S8
X6 Tilt drive EE.X6.3.brown
S13 S14
IR.X1.4.white
X7 Trendelenburg drive EE.X6.4.green 1
IR.X1.3.brown
1
2
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
X30 Battery pack 2 REVERSE X X X X NORMAL
IR.X1.2.green
X80 Mains 230V 3 S9 S10 S11 S12
Motors M5 and M6 IR.X1.1.yellow X6 X7
4
IR.X2.6.grey Ground point EE D9 D10 D11 D13
out: white+yellow + 5
7 IR.X2.7.pink D12
brown+green - 6 X
Overview of fuses IR.X2.3.blue
7
X X
in: white+yellow - IR.X2.2.red S16.1 S15 S16
8
F1 Fuse RXE010 (5V) (IR-receiver and inclination sensor) brown+green + IR.X2.5.black EE-Electronic unit
9 X10
F2 Fuse RXE010 (12V) (Sensors 12V) IR.X2.4.violet
10 FT.J1.1
IR.X2.1.grey-pink 1
F3 630mAT, Item No. 4099 042 (Internal power pack 5V/12V) M3 - Trendelenburg drive 11 FT.J1.2
2
F4 6.3AT, Item No. 4099 045 (Motor current fuse) 12 FT.J1.3
E 3 18 E
F5 1.6AT, Item No. 0147 674 (Lifting motor brake; not used) top EE.X7.8.bl 13 FT.J1.4
110 4
14 FT.J1.5
5
F6 2.5AT, Item No. 4099 049 M 15 FT.J1.6
(Mains voltage) bottom EE.X7.6.gr 6
100
F7 2.5AT, Item No. 4099 049 } 24V DC 16 FT.J1.7 Plug sleeve marked "+"!
EE.X7.7.rs 7
17 FT.J1.8
18x 100μH
F8 6.3AT, Item No. 4099 045 (Battery fuse) EE.X7.1.white 8 A2.plus.brown EE.X30.6-9.brown
EE.X7.2.yellow 18 FT.J1.9
F5 9
EE.X7.3.brown 19
10
FT.J1.10 + Battery 1 -
IR.X1.6.red-blue
EE.X7.4.green 20 FT.J1.11 12V/10Ah
Keypad matrix (printed side shown) IR.X1.5.white-green 11
21 charge FT.J1.12
IR.X1.8.brown-green
STAT1 VCC 12
J1.1 J1.2 J1.3 J1.4 22 FT.J1.13
IR.X1.7.white-yellow STAT2 +12V battery 13 40
23 FT.J1.14
14
Filter assembly
24 FT.J1.15 Item no. 4144 324
7 IR.X1/X2 Reserve 15
100 90 25 FT.J1.16 (beside fuse holder)
S1 S2 S3 S4
to 16
J1.5
ta gr int FT.J1.17
LED's 17 A1.plus.brown
bl ou
e d po X2 FT.J1.18 130
S5 S6 S7 S8 g r 18
HS.T1.1.white A2.plus.white
to nd oun c unit
J1.6
(D40)
(D39)
(D37)
(D38)
(D36)
D p po to troni 80 1 +12V D
in elec HS.T1.2.green
S9 S10 S11 S12 t 2 lift bottom
J1.7
Fuse holder
3 free
to HS.T2.2.brown Item No. 4099 053 + Battery 2 -
S13 S14 S15 co gro 4 lift top F3 F4 J6
J1.8 Ground point column F8 12V/10Ah
5 - 9 free
lum un 60
nb dp X3
as oin
e t
3 pre-mounted to EE EE:
Protective conductor laying X4 (Reserve) Item No. 4145 567
M1.1.black
1 (Motor -) 1 Item no. 4144 324
2 (Motor -) 2
LED-assignment M1.2.red (below electronic unit)
3 (Motor +) 3 Put shield on
Lifting motor cable 4 (Motor +)
F9 4 fuse holder sheet
M1 - Lifting motor
Item No. 4216 486
EE.X30.1-5.white
J1.9 J1.10 5 - 9 free 5

6
D1-4 D5-8 M 2
24V DC 7
X5
Mains voltage 8
1
rt
9
sw
J1.11 J1.12 J1.13 J1.14 J1.15 J1.16 J1.17 J1.18 EE.X4.1.brown 2 setting Mains 2
C C
EE.X4.3.white 3 230V/115V connection
D9 4
F2
D10 D11 D12 D13
L1
N
PE
S16.1 S16 30
to 5 230 X30
6
co gr X8
16 Sensors Lift drive lu o SiH.6,3A.white
7 24V + 1-5
A1.minus.brown
mn und
Item No. 4216 485 Minus 6-9
1
2
PE
po 8
(Item No. 4216 417) in
t 9
SF - Plug filter 140 1 4145 705 Flap ferrite for mains cable
IR-/inclination sensor HS - Lift sensors 140 130 1 4099 045 Fuse 6.3A delay-action
PE
L1
N
Clip flap ferrite 120 2 4099 049 Fuse 2.5A delay-action
ND.2.black
ND.3.black
RS232/485 Key 1 (top lift) close to mains plug Colour Acronym 110 1 4144 790 Electronic unit MARS Universal
black sw 100 1 4145 701 Protective conductor TP - Column NG
2 70 brown bn
Ground point column base 90 1 4216 474 Protective conductor Column - Electronic unit
4 red rt
EE.X2.2.green orange or 80 1 4216 476 Protective conductor Column - Base
B m 1
integrated yellow ge
B
nt ode EE.X2.1.white 12V 70 1 4216 477 Protective conductor Base - Mains plug gn-ge
cou RCL-Filter
green gn 60 1 4145 702 Cable Sensors - Electronics
ND - Mains choke coil blue bl
white
1 40 1 4216 470 Connecting cable Battery 1
X2 EE.X8.L1.bown
2 3 EE.X8.N.black violet vio
1 30 1 4216 472 Battery cable
grey gr
MP.SF.gn-ge
(8pole) Mains cable 1
X1 F6 F7 white ws 20 1 4216 471
(7pole) View: 4 rosa rs
EE.X2.4.brown 10 1 4216 473 Mains cable
plug-in side ND.1.black SF.1.1.black
2 Pos. Quantity Ident No. Description 1
EE.X1 1 4
Key 2 (top lift) 4
EE.X1 1 ND.4.black 3
80 10 2
1 030516-531he Motor-Nr. ge
geänd.:
nd.: M5=>M2, M6=>M3, M7=>M1; Bezeichn. SATURN NG in SATURN Select 21.05.2003 Hetzer
see overview of fuses
120 Fuse F6/F7 Si F6/F7 20 2
2
2 3 2 3
A 4 A
1
Medizin Systeme GmbH 07318 Saalfeld

1
This drawing must not be
1 4 duplicated, shown or given to
1 4 third parties without our
1 4 2
agreement. Circuit diagram SATURN 230V
Lifting motor cable
Contraventions may result in 4215 300 ZB A2
Keys T1 / T2 Mains choking coil (double core rod) Power train Column base - Column criminal proceedings under
Select
section 18 d. of the law on
unfair competition.
8 7 6 5 4

8 7 6 5 4 3 2 1
Overview Connectors Abbreviations
M2 - Tilt drive
EE Connection ND Mains choking
21.2 coil
EE Electronic unit top EE.X6.8.bl D1-4 D5-8
X10 Membrane keypad
X2 Lift end positions TP Table top M X X X X
24V DC
M2.UB (A)
M2.UB (A)
M2.UB (B)
M2.UB (B)
M2.End.bottom
M2.End.12V
M2.End.top
M3.UB (A)
M3.UB (A)
M3.UB (B)
M3.UB (B)
M3.End.bottom
M3.End.12V
M3.End.top
F X3 Reserve HS Lift sensors bottom EE.X6.6.gr S1 S2 S3 S4 F
X4 Lifting motor SF Plug filter EE.X6.7.rs
MP Ground point EE.X6.1.white X X X X X X
X5 Table top motors (free) F1 J2 J1
IR Infrared-/inclination sensor EE.X6.2.yellow X1 S5 S6 S7 S8
X6 Tilt drive EE.X6.3.brown
S13 S14
IR.X1.4.white
X7 Trendelenburg drive EE.X6.4.green 1
IR.X1.3.brown
1
2
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
X30 Battery pack 2 REVERSE X X X X NORMAL
IR.X1.2.green
X80 Mains 230V 3 S9 S10 S11 S12
Motors M2 and M3 IR.X1.1.yellow X6 X7
4
IR.X2.6.grey Ground point EE D9 D10 D11 D13
out: white+yellow + 5
7 IR.X2.7.pink D12
brown+green - 6 X
Overview of fuses IR.X2.3.blue
7
X X
in: white+yellow - IR.X2.2.red S16.1 S15 S16
8
F1 Fuse RXE010 (5V) (IR-receiver and inclination sensor) brown+green + IR.X2.5.black EE-Electronic unit
9 X10
F2 Fuse RXE010 (12V) (Sensors 12V) IR.X2.4.violet
10 FT.J1.1
IR.X2.1.grey-pink 1
F3 630mAT, Item No. 4099 042 (Internal power pack 5V/12V) M3 - Trendelenburg drive 11 FT.J1.2
2
F4 6.3AT, Item No. 4099 045 (Motor current fuse) 12 FT.J1.3
E 3 18 E
F5 1.6AT, Item No. 0147 674 (Lifting motor brake; not used) top EE.X7.8.bl 13 FT.J1.4
110 4
14 FT.J1.5
5
F6 4.0AT, Item No. 4099 044 M 15 FT.J1.6
(Mains voltage) bottom EE.X7.6.gr 6
100
F7 4.0AT, Item No. 4099 044 } 24V DC 16 FT.J1.7 Plug sleeve marked "+"!
EE.X7.7.rs 7
17 FT.J1.8
18x 100μH
F8 6.3AT, Item No. 4099 045 (Battery fuse) EE.X7.1.white 8 A2.plus.brown EE.X30.6-9.brown
EE.X7.2.yellow 18 FT.J1.9
F9 6.3AT, Item No. 4099 045 (Capsule in transformer secondary line) F5 9
EE.X7.3.brown 19
10
FT.J1.10 + Battery 1 -
IR.X1.6.red-blue
EE.X7.4.green 20 FT.J1.11 12V/10Ah
Keypad matrix (printed side shown) IR.X1.5.white-green 11
21 charge FT.J1.12
IR.X1.8.brown-green
STAT1 VCC 12
J1.1 J1.2 J1.3 J1.4 22 FT.J1.13
IR.X1.7.white-yellow STAT2 +12V battery 13 40
23 FT.J1.14
14
Filter assembly
24 FT.J1.15 Item no. 4144 324
7 IR.X1/X2 Reserve 15
100 90 25 FT.J1.16 (beside fuse holder)
S1 S2 S3 S4
to 16
J1.5
ta gr int FT.J1.17
LED's 17 A1.plus.brown
bl ou
e d po X2 FT.J1.18 130
S5 S6 S7 S8 g r 18
HS.T1.1.white A2.plus.white
to nd oun c unit
J1.6
(D40)
(D39)
(D37)
(D38)
(D36)
D p p oi to troni 80 1 +12V D
n elec HS.T1.2.green
S9 S10 S11 S12 t 2 lift bottom
J1.7
Fuse holder
3 free
to HS.T2.2.brown Item No. 4099 053 + Battery 2 -
S13 S14 S15 co gro 4 lift top F3 F4 J6
J1.8 Ground point column F8 12V/10Ah
5 - 9 free
lum un 60
nb dp X3
as oin
e t
3 pre-mounted to EE EE:
Protective conductor laying X4 (Reserve) Item No. 4145 567
M1.1.black
1 (Motor -) 1 Item no. 4144 324
2 (Motor -) 2
LED-assignment M1.2.red (below electronic unit)
3 (Motor +) 3 Put shield on
Lifting motor cable 4 (Motor +)
F9 4 fuse holder sheet
M1 - Lifting motor
Item No. 4216 486
EE.X30.1-5.white
J1.9 J1.10 5 - 9 free 5

6
D1-4 D5-8 M 2
24V DC 7
X5
Mains voltage 8
1
rt
9
sw
J1.11 J1.12 J1.13 J1.14 J1.15 J1.16 J1.17 J1.18 EE.X4.1.brown 2 setting Mains 2
C C
EE.X4.3.white 3 115V/230V connection
D9 4
F2
D10 D11 D12 D13
L1
N
PE
S16.1 S16 30
to 5 115 X30
co gr 6 X8 SiH.6,3A.white
16 Sensors Lift drive lu ou
7 24V + 1-5
A1.minus.brown
mn nd
Item No. 4216 485 Minus 6-9
1
2
PE
po 8
(Item No. 4216 417) in
t 9
SF - Plug filter 140 1 4145 705 Flap ferrite for mains cable
IR-/inclination sensor HS - Lift sensors 140 130 1 4099 045 Fuse 6.3A delay-action
PE
L1
N
Clip flap ferrite 120 2 4099 044 Fuse 4.0A delay-action
ND.2.black
ND.3.black
RS232/485 Key 1 (top lift) close to mains plug Colour Acronym 110 1 4144 790 Electronic unit MARS Universal
black sw 100 1 4145 701 Protective conductor TP - Column NG
2 70 brown bn
Ground point column base 90 1 4216 474 Protective conductor Column - Electronic unit
4 red rt
EE.X2.2.green orange or 80 1 4216 476 Protective conductor Column - Base
B m 1
integrated yellow ge
B
nt ode EE.X2.1.white 12V 70 1 4216 477 Protective conductor Base - Mains plug gn-ge
cou RCL-Filter
green gn 60 1 4145 702 Cable Sensors - Electronics
ND - Mains choke coil blue bl
white
1 40 1 4216 470 Connecting cable Battery 1
X2 EE.X8.L1.bown
2 3 EE.X8.N.black violet vio
1 30 1 4216 472 Battery cable
grey gr
MP.SF.gn-ge
(8pole) Mains cable 1
X1 F6 F7 white ws 20 1 4216 471
(7pole) View: 4 rosa rs
EE.X2.4.brown 10 1 4216 473 Mains cable
plug-in side ND.1.black SF.1.1.black
2 Pos. Quantity Ident No. Description 1
EE.X1 1 4
Key 2 (top lift) 4
EE.X1 1 ND.4.black 3
80 10 2
1 030516-531he Motor-Nr. ge
geänd.:
nd.: M5=>M2, M6=>M3, M7=>M1; Bezeichn. SATURN NG in SATURN Select 20.05.2003 Hetzer
120 20 2
2
2 3 2 3
A 4 A
1
Medizin Systeme GmbH 07318 Saalfeld

1
This drawing must not be
1 4 duplicated, shown or given to
1 4 third parties without our
1 4 2
agreement. Circuit diagram SATURN 115V
Lifting motor cable
Contraventions may result in 4215 301 ZB A2
Keys T1 / T2 Mains choking coil (double core rod) Power train Column base - Column criminal proceedings under
Select
section 18 d. of the law on
unfair competition.
8 7 6 5 4

TRUMPF Medizin Systeme GmbH + Co. KG

Carl–Zeiss–Straße 7–9
07318 Saalfeld, Germany
Phone: +49 3671 586–0 E-mail: [email protected]
Fax: +49 3671 586–41175 www.trumpf.com

Mesa Cirurgica Cirurgica Saturn L

Uploaded by

Copyright:

Available Formats

Mesa Cirurgica Cirurgica Saturn L

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mesa Cirurgica Cirurgica Saturn L

Uploaded by

Copyright:

Available Formats

Operating Table SATURN Select

Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Telephone +49 3671 586–0

Technical Telephone +49 3671 586–0

We are constantly developing our products.

© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2011–03–23

SATURN Select operating table (230 V) ................................. 4 549 325

Service Manual SATURN Select - 4 900 956 - 03/2011

3 Electrical Components of the Column. . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Mechanical components of the column. . . . . . . . . . . . . . . . . . . . . . . . 27

Service Manual SATURN Select - 4 900 956 - 03/2011 1

6 Components of the Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8 Search for faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10 Conversion of the Decimal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . 60

11 Test program (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

12 Service Program (PC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

13 Modem and software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

2 Service Manual SATURN Select - 4 900 956 - 03/2011

15 Column Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

16 Tabletop Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

17 Running gear spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

18 Operation spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

19 Second-hand parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

20 Operation instruction in brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

21 Circuit diagram SATURN Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Service Manual SATURN Select - 4 900 956 - 03/2011 3

4 Service Manual SATURN Select - 4 900 956 - 03/2011

1.1 Notes for Service Personnel

TRUMPF Medizin Systeme GmbH + Co. KG

Telefon +49 3671 586-0

Service Manual SATURN Select - 4 900 956 - 03/2011 1

1.2 Explanation of Symbols

2 Service Manual SATURN Select - 4 900 956 - 03/2011

1.3 General Safety Instructions

Please observe the following instructions:

Service Manual SATURN Select - 4 900 956 - 03/2011 3

1.4 Protection against Infection

1.4.1 Safety instructions for working in the operating theatre area

1.4.2 Instructions for persons at risk

• After consulting a doctor, get inoculated against hepatitis B.

1.5 Instructions for Protecting the Environment

4 Service Manual SATURN Select - 4 900 956 - 03/2011

Terms and Abbreviations

OP table. . . . . . . . . . . . . . . . . . Operating table with running gear

Service Manual SATURN Select - 4 900 956 - 03/2011 5

2.1 Repair Site

2.2 Tools, Measuring Equipment, Materials

TRUMPF Measuring Equipment (specifically for SATURN Select Service)

• Filling gauge 0.2 mm/narrow

• Scotch Weld 110DP adhesive

6 Service Manual SATURN Select - 4 900 956 - 03/2011

3 Electrical Components of the Column

Service Manual SATURN Select - 4 900 956 - 03/2011 7

3.2 Rod core throttle

Bild 1: Rod core throttle

5. Carefully pull the plug [1] off the contact.

8 Service Manual SATURN Select - 4 900 956 - 03/2011

3.3 Mains filter/mains socket