PURELAB Ultra Mk2-US-OM-MANU40554 English Ver.02 With Cover

PURELAB Ultra Mk 2 - US
Operator Manual
ELGA PURELAB Ultra Mk 2 - US Operator Manual
Copyright Note
The information contained in this document is the property of ELGA
LabWater, a division of VWS (UK) Ltd. and is supplied without liability
for errors or omissions.
No part of this document may be reproduced or used except as
authorized by contract or other written permission from VWS (UK) Ltd.
The copyright and all restrictions on reproduction and use apply to all
media in which this information may be placed.
VWS (UK) Ltd. pursue a policy of continual product improvement and
reserve the right to alter without notice the specification, design, price
or conditions of supply of any product or service.
© VWS (UK) Ltd. 2014
All rights reserved.
Publication ref: MANU40554 Version 2 11/15
ELGA LabWater is a trading name of VWS (UK) Ltd.
ELGA® and PURELAB® are registered trademarks.
Minncare is a trademark of Minntech Corporation.
EfferSan™ is a trademark of Activon Inc.
PURELAB Ultra Mk 2 – US Version 2 11/15 Page i

PURELAB Ultra Mk2 – US Operator Manual ELGA
TABLE OF CONTENTS
1. INTRODUCTION ........................................................... 1
1.1 Product Range ..................................................... 1
1.2 Use of this Manual ................................................ 1
1.3 Customer Support ................................................ 1
2. HEALTH AND SAFETY NOTES ................................... 2
2.1 Electricity .............................................................. 2
2.2 Ultraviolet Light..................................................... 2
2.3 Control of Substances Hazardous to Health
(COSHH) .............................................................. 2
2.4 Chemical and safety notes ................................... 3
3. PRODUCT AND PROCESS DESCRIPTION................. 4
3.1 Product Description .............................................. 4
3.2 Process Description ............................................. 5
3.3 Technical Specification ....................................... 10
4. CONTROLS ................................................................ 13
5. INSTALLATION INSTRUCTIONS ............................... 14
5.1 Unpacking the PURELAB Ultra .......................... 14
5.2 Positioning the PURELAB Ultra .......................... 14
5.3 Connecting the PURELAB Ultra ......................... 16
5.4 Initial Controller Set up ....................................... 18
5.5 Setting Up Password / Resetting Replacement
Timers ................................................................ 23
5.6 Initial Start Up ..................................................... 25
5.7 POU Filter Installation (LC134) - Optional
Accessory........................................................... 27
6. OPERATION ............................................................... 28
6.1 Intermittent or Continuous Recirculation ............. 28
6.2 Manual Dispense................................................ 29
6.3 Profile Dispense ................................................. 29
6.4 Dispense Profiling .............................................. 29
6.5 Automatic Calibration ......................................... 30
6.6 Water Supply Flush ............................................ 31
7. MAINTENANCE .......................................................... 32
7.1 Replacing the Purification Packs ........................ 32
7.2 Replacing the Ultra-Microfilter (LC109) ............... 34
7.3 Replacing the Ultrafilter (LC151) ........................ 36
7.4 Replacing the Ultraviolet Lamp (LC105 and
LC118) ............................................................... 38
7.5 Replacing the Point-Of-Use Filter (LC134) ......... 39
7.6 Cleaning the Inlet Strainer (External) .................. 40
8. SANITIZATION PROCEDURES ................................. 41
Page ii PURELAB Ultra Mk 2 - US Version 2 11/15

8.1 Tablet sanitization process .................................... 41

8.2 Liquid sanitization .............................................. 44
9. TROUBLE SHOOTING............................................... 47
10. CONSUMABLES AND ACCESSORIES .................... 48
11. KEY TO CONTROL PANEL ....................................... 49
11.1 Icons .................................................................. 49
11.2 Alarm Conditions ............................................... 50
11.3 Replacement Timers .......................................... 50
11.4 Quality Alarms ................................................... 51
12. WARRANTY/CONDITIONS OF SALE ....................... 52
13. USEFUL CONTACT DETAILS ................................... 54
PURELAB Ultra Mk 2 – US Version 2 11/15 Page iii

1. INTRODUCTION
1.1 Product Range

This operator manual has been prepared for the PURELAB Ultra
product models:
PURELAB Ultra Mk 2 Scientific - US
PURELAB Ultra Mk2 Bioscience - US
PURELAB Ultra Mk2 Genetic - US
PURELAB Ultra Mk2 Ionic - US
PURELAB Ultra Mk2 Analytic - US
1.2 Use of this Manual

PURELAB Ultra
This manual contains full details on installation, commissioning and
operation of the PURELAB Ultra unit. If the instructions in this
handbook are not followed then the performance of this product
and/or the safety of the user may be compromised.
1.3 Customer Support

Service support and consumable items are available from your local
supplier or distributor. Refer to customer service contact details shown
at the end of this publication.
PURELAB Ultra Mk2 – US Version 2 11/15 Page 1

2. HEALTH AND SAFETY NOTES
PURELAB Ultra products have been designed to be safe, however, it

is important that personnel working on these units understand any
potential dangers. All safety information detailed in this handbook is
highlighted as WARNING and CAUTION instructions. These are used
as follows:
WARNING! WARNINGS ARE GIVEN WHERE FAILING
TO OBSERVE THE INSTRUCTION COULD
RESULT IN INJURY OR DEATH TO
Mains power socket
PERSONS.
Fuse
CAUTION! Cautions are given where failure to
observe the instruction could result in
ON/OFF damage to the equipment, associated
switch
equipment and processes.
Mains power lead
2.1 Electricity
Mains Power Supply It is essential that the electrical supply to the PURELAB Ultra is
isolated before any items are changed or maintenance work
performed.
The ON/OFF switch is located at the left-hand side of the unit. The
mains power lead is located just behind the ON /OFF switch.
WARNING! THIS APPLIANCE MUST BE EARTHED.
The main water supply should be isolated and residual pressure

released prior to removal of any Purification Packs or carrying out
work on the unit.
Switching off the electrical supply will isolate the source of mains
water pressure.
2.2 Ultraviolet Light

WARNING! UNDER NO CIRCUMSTANCES SHOULD
THE LAMP BE CONNECTED AND
ACTIVATED WHEN OUTSIDE THE
HOUSING.
The Genetic, Analytic and Ionic units are fitted with an ultraviolet lamp.
The UV lamp is enclosed in a stainless steel chamber ensuring that
the operator will not be exposed to UV light.
2.3 Control of Substances Hazardous to Health (COSHH)

Material safety data sheets covering the various replaceable
Purification Packs are available upon request. Contact your local
supplier or distributor.
UV Lamp
Ultra with UV Lamp
Page 2 PURELAB Ultra Mk 2 – US Version 2 11/15

2.4 Chemical and safety notes
WARNING! ALWAYS WEAR RUBBER GLOVES, APRON AND FACEMASK.

DO NOT BREATHE FUMES OR ALLOW TO COME IN CONTACT
WITH SKIN OR EYES. ALWAYS FOLLOW RECOMMENDATIONS
FOUND IN THE MANUFACTURERS MATERIAL SAFTEY DATA
SHEET AND ANY APPLICABLE OSHA STANDARDS FOR
CHEMICAL USED.
WARNING! LABEL THE MACHINE WITH APPROPRIATE SIGNS SUCH AS

“DO NOT USE/CONTAINS STERILANT” (NOT PROVIDED)
2.4.1 Tablet sanitization

During the sanitization cycle ONE of EfferSan™ multi-purpose
disinfecting tablet is used and relevant safety information is
included in this handbook. Please refer to the manufacturer for
material safety data sheets.
2.4.2 Liquid sanitization

During the sanitization cycle Minncare Cold Sterilant is used
and relevant safety guidance is included in this handbook.
Please refer to the manufacturer for material safety data sheets.
Minncare Cold Sterilant is EPA registered as a sterilant, high

level disinfectant, and sanitizer.
Spent Minncare Cold Sterilant is acidic and requires normal

Container neutralization as specified by your local state and local
regulations.
Level Indicator
1% of Minncare Cold Sterilant has a pH of 3.5.

3. PRODUCT AND PROCESS

DESCRIPTION
3.1 Product Description

The PURELAB Ultra water purification unit has been specifically
designed to provide a supply of ultrapure water with very low levels
of impurities for laboratory, medical and industrial applications.
The PURELAB Ultra can be bench, under bench or wall mounted
with an optional wall mounting kit. A range of accessories is available
to complement the unit (see Section 10 - Consumables and
Accessories, for details).
Control Panel Dispense Nozzle Dispense Controller
Door
PURELAB Ultra
The PURELAB Ultra range of water purification units has been

designed to provide the ultimate in high purity water for laboratory
applications. The products need to be fed with pre-treated water,
typically from a reverse osmosis supply. They can be operated directly
from a ringmain feed as point of use polishers, with or without local
buffer storage, using a Docking Vessel or suitable reservoir.
Alternatively, they can be supplied from a local pre-treatment/storage
system, for example a PURELAB Prima and Docking Vessel
combination.

3.2 Process Description

Scientific
Temperature
Sensor
Intermediate
Water Quality Outlet Water
Sensor Quality Sensor
NRV
Solenoid Valve
Solenoid
Valve
Feedwater Inlet
(Pre-purified Water) Dispense Controller
Pump
Primary Polishing
Purification Purification 0.2µm Point-of-use Filter
Pack Pack (Optional)
Solenoid Valve
Purified Water
Outlet
Drain
Pre-treated water enters via an inlet solenoid, and is pumped

through the primary purification pack, an intermediate water
quality sensor, a polishing purification pack and final
temperature and water quality sensors before being
dispensed or re-circulated through a non-return valve back to
the pump inlet.
The first purification pack removes most of the impurities
from the water. The intermediate water quality sensor
measures the resistivity of the water from the first pack and
initiates an alarm when the pack needs to be replaced.
Any remaining ionic and organic impurities are removed by
the second polishing purification pack. Product water
resistivity and temperature are measured before dispense.
The water within the unit is re-circulated through the
purification technologies to maintain purity. To minimize heat
build up the recirculation is at reduced flow rate and can be
set to be intermittent (10 minutes every hour). Similarly,
intermittent recirculation can be used overnight in 'sleep
mode'.
An optional POU filter is available if required to protect the
outlet from bacterial contamination.

Bioscience
Intermediate Temperature
Water Sensor
Quality Sensor
Outlet Water
Quality Sensor
NRV
Ultrafiltration
Solenoid Membrane
Valve Solenoid Valve
Feedwater Inlet
(Pre-purified Water)
Pump
Primary Dispense Controller
Polishing
Purification Purification
Pack Pack Flush
Solenoid Valve Solenoid 0.2µm Point-of-use Filter
Valve (Optional)
Purified Water
Drain Drain Outlet
Pre-treated water enters via an inlet solenoid and is pumped

through the primary purification pack, an intermediate water
quality sensor, a polishing purification pack, an ultrafilter and
final temperature and water quality sensors before being
the pump inlet.
the second polishing purification pack; the ultrafilter removes
pyrogens, bacteria and other microbial impurities as well as
particles. Product water resistivity and temperature are
measured before dispense.
purification technologies to maintain purity. To minimize heat
mode'.

Genetic
Water Post UV Temperature
Sensor
Quality Quality Sensor
Sensor Sensor
Outlet Water
Quality Sensor
NRV
Solenoid Ultrafiltration
Valve Membrane
Solenoid Valve
Feedwater Inlet
Pump Dispense Controller

Primary UV Lamp Polishing
Pack Pack Flush
Solenoid Valve Solenoid 0.2µm Point-of-use Filter
Valve (Optional)
Purified Water
Drain Drain Outlet
Pre-treated water enters via an inlet solenoid, and is pumped

through the primary purification pack and an intermediate
water quality sensor. The water then flows through a UV
chamber, further resistivity and temperature sensors, a
polishing purification pack, an ultrafilter and final temperature
and water quality sensors before being dispensed or re-
circulated through a non-return valve back to the pump inlet.
Purified water flows directly through the UV chamber where it
is exposed to intense UV radiation at wavelengths of 254nm
and 185nm to provide continuous bacterial control and the
photo-oxidation of residual organic impurities. The second
temperature compensated water quality sensor provides data
for TOC monitoring.
the second polishing purification pack; the ultrafilter removes
pyrogens, bacteria and other microbial impurities as well as
particles. Final water resistivity and temperature are
measured before dispense.
purification technologies to maintain purity. To reduce heat
mode'.

Ionic
Water Quality Sensor
Sensor Outlet Water
Quality
Sensor
NRV
Solenoid UMF
Valve Solenoid Valve
Feedwater Inlet
Primary UV Lamp
Polishing
Solenoid Valve Pack Pack
0.2µm Point-of-use Filter
(Optional)
Purified Water
Drain Outlet

chamber, a further resistivity and temperature sensor, a
polishing purification pack, an ultra microfilter and final
the pump inlet.
is exposed to intense UV radiation at a wavelength of 254nm
to provide continuous bacterial control.
the second polishing purification pack; the ultra microfilter
removes bacterial impurities and particles. Product water
mode'.

Analytic
Intermediate Temperature Temperature

Water Post UV Sensor Sensor
Quality Quality
Sensor Outlet Water
Sensor
Quality
Sensor
NRV
Solenoid
Valve UMF
Solenoid Valve
Feedwater Inlet
Primary UV Lamp Polishing
Solenoid Valve Pack Pack 0.2µm Point-of-use Filter
(Optional)
Purified Water
Drain Outlet

chamber, further resistivity and temperature sensors, a
polishing purification pack, an ultra microfilter and final
the pump inlet.
initiates analarm when the pack needs to be replaced.
is exposed to intense UV radiation at wavelengths of 254nm
and 185nm to provide continuous bacterial control and the
photo-oxidation of residual organic impurities. The second
temperature compensated water quality sensor provides data
for TOC monitoring.
the second polishing purification pack; the ultra microfilter
removes bacterial impurities and particles. Product water
mode'.

3.3 Technical Specification

The Technical Specifications for the PURELAB Ultra are as follows:
Feedwater*
Parameter Limits
Source - Originally from potable supply, Preferably reverse osmosis (RO) or filtered service deionisation (SDI) or distilled.
then pre-treated Note: mixed bed or twin bed deionised supplies should be cation limited at exhaustion.
Fouling Index (max) 1 for all models. A 0.2 micron membrane prefilter is recommended for all non-RO feeds
Service Deionisation (SDI) - M-cm 1 M-cm minimum resistivity at exhaustion

Reverse Osmosis (RO) - µS/cm Recommended < 30 µS/cm
Free Chlorine 0.05 ppm max.
TOC Recommended 50 ppb max.
Carbon Dioxide 30 ppm max.
Silica 2 ppm max.
Particulates Filtration down to 0.2 micron advisable to protect internal and/or point of use filters
Temperature 1-40°C - Recommended 10-15°C

Flowrate (maximum requirement) 130 l/hr
Drain requirements (gravity fall with air gap). Up to 2 l/min
Maximum during service
Feedwater Pressure 0.7 bar (10 psi), maximum, 0.07 bar (1 psi) minimum
* Contact technical support for advice on feedwaters outside the range listed.
Note: Different system configurations are available for different feedwater sources. See system set up.
Dimensions
Height 490mm (19.3")
Width 410mm (16.2")
Depth 365mm (14.4")
Weight
Scientific 14.0kg (30.8 lb)
Bioscience 14.5kg (32.0 lb)
Ionic 14.5kg (32.0 lb)
Analytic 15.0kg (33.1 lb)
Genetic 15.0kg (33.1 lb)
Connections
Inlet-quick connect 8mm (5/16") OD
Drain 8mm (5/16") OD
Flush - Bioscience/ Genetic 8mm (5/16") OD
Positioning Wall, bench or under bench mounted
Environment Clean dry indoor. Temp 5-40°C
Humidity max 80% non-condensing

Electrical Requirements
Mains input 100 -240V ac, 50-60Hz all models
System voltage 24V dc
Power consumption during recirculation 60VA
Power consumption during dispense 75VA
Fuses 2 x T6.3 Amp
Reservoir level connection Jack Plug 3.5mm
Noise level during recirculation <40dBA
User Interface
Display Continuous graphical quality display
Graphical flow schematic on screen with mimic display
Backlit display with Intuitive Icons
Adjustable settings Timed dispense Selectable dispense times (10 secs - 60 min)
Profile dispense Selectable dispense volumes
Recirculation mode Intermittent or continuous
Feed water type Selectable (RO/DI/SDI)
Display viewing angle Adjustable electronically
Water quality units Selectable (M-cm or µS/cm)
Water quality alarm Selectable alarm setpoints
Date / time Adjustable
Auto restart after power failure Selectable (On/Off)
Audible alarm Selectable (On/Off)
Temperature control Selectable alarm setpoints
Night service Selectable (On/Off)
Indicators Product water quality Resistivity or conductivity
Intermediate water quality Resistivity or conductivity
Temperature Degrees Centigrade or Fahrenheit
Total Organic Carbon (TOC)* Concentration ppb C (µg/l C)
Purification pack Replacement date
UV lamp* Replacement date
Filter* Replacement date
Alarms-Audiovisual Purified water purity Above set point alarm

Temperature**** Above set point alarm
UV lamp operation* Imminent lamp failure or failure to start
Calibration Calibration alarm – calibration required
Purification pack Change reminder
UV lamp* Change reminder
Filter* Change reminder
Reservoir**** Low level / level control disconnect alarm
Outputs RS232 printer connection

RS232 remote display connection
Volt free contact-internal
Remote dispense

Safety Features
Power fail safe
Water temperature alarm
Water quality alarm
Purification pack interlock
UV current monitoring
Timeout of manual dispense
Low operating voltage 24V
Dry contact alarm connection
Visual alarms
Audible alarms
Operational Features
Low noise levels – minimum intrusion
Continuous calibration to traceable standards
Drop dispense
Multistage monitoring
Restart on power interrupt
Profile dispense
Timed dispence
Optional printer kit to record operating parameters
Optional remote display
Purified Water Specification

Scientific Ionic Analytic Bioscience Genetic
Flowrate 2.0 l/min max.
Inorganic Resistivity 18.2 M-cm (0.055S/cm)
TOC 3-10 ppb** 3-10 ppb** 1-2 ppb** 3-10 ppb** 3-10 ppb**
Bacteria <1 cfu/ml*** <1 cfu/10 ml, *** <1 cfu/ml (without POU fitted)
Bacterial Endotoxins <0.001 Eu/ml <0.001 Eu/ml
pH Effectively neutral
Particles 0.2 m*** 0.05 m Ultrafiltration
RNase / DNase - Removed

Capacity (LC182) Liters at 18.2 M-cm = 80,000 / (S/cm at 2.3 x ppm CO2 )
* On some models only.

** Dependant on feedwater - recommended feed < 50 ppb TOC.
*** With POU filter fitted.
**** Switches process off.
Purification Packs
Labpure S1 LC182 recommended for most applications. Refer to Section 10 for alternative cartridges.
As part of our policy of continual improvement we reserve the right to

alter the specifications given in this document.

4. CONTROLS
Process button The PURELAB Ultra operates with a tactile membrane control panel,
which has a graphics display window and four multi-purpose control
buttons.
Details of how to use the controls will be given in the appropriate
sections.
The PURELAB Ultra control panel has a range of control icons as
follows:
Button Icon Function

PROCESS Turns the process
Left hand Centre Right hand
on/off
Control button Control button Control button ESCAPE from any
Control Panel feature
LEFT
Menu
Scroll
Profile dispense
M1
memory
Reset
CENTRE
 Accept
Profile/Timed
dispense
Profile dispense
M2
memory
RIGHT
Mute Alarm
Printer
Profile dispense
M3
memory
Intermittent
recirculation

5. INSTALLATION INSTRUCTIONS
5.1 Unpacking the PURELAB Ultra

The following items are supplied with your PURELAB Ultra:
1. PURELAB Ultra unit.
2. By-pass blocks LA638 (2 off, fitted in unit).
3. 6 metres of 8mm (5/16") O/D tube.
4. 1 off Strainer Assembly.
5. Operator Manual in English.
6. Mains Lead.
7. Reservoir Level Connecting Lead.
5.2 Positioning the PURELAB Ultra

Before installation and operation of the PURELAB Ultra unit, please
read and observe the following points:
Environment
The unit should be installed on a flat, level surface, in a

clean, dry environment. The unit can also be wall mounted
against a vertical wall capable of supporting the weight (for
this we recommend the use of the wall mounting kit Part No.
LA610 on substantial brick/concrete walls or LA622 for stud
partition walls).
WARNING! IF THE UNIT IS TO BE WALL MOUNTED,
ENSURE IT IS MOUNTED USING THE
CORRECT WALL MOUNTING KIT AND
Rear Mounting Points
THAT THE WALL IS CAPABLE OF
SUPPORTING THE OPERATING WEIGHT
OF THE SYSTEM. ALWAYS CAREFULLY
FOLLOW THE INSTRUCTIONS INCLUDED
IN THE KIT.
Note: Refer to Specifications for unit weights
(Section 3.4 - Technical Specification).
The unit is designed to operate safely under the following conditions:
 Indoor Use.
 Altitude up to 2000m.
 Temperature Range 5 - 40°C.
 Maximum Relative Humidity 80% at 31°C decreasing linearly
to 50% at 40°C, non-condensating.
The unit is in Installation Category II, Pollution Degree 2, as Safety
Unit Rear Mounting Points Standard IEC1010-1.

Electrical
Mains power socket
Fuse The units can be connected universally to any electrical
supply in the range of 100 - 240V and 50 - 60Hz. The mains
lead is supplied with a molded plug on one end and a molded
ON/OFF
connector to the unit on the other. The unit should be
switch
connected to an earth. The unit includes a battery which will
require changing on a periodic basis, typically every 3-5
Mains power lead
years. (Contact local Service provider)
WARNING! DANGER OF EXPLOSION IF BATTERY IS
INCORRECTLY REPLACED. REPLACE
Electrical Connections ONLY WITH THE SAME OR EQUIVALENT
TYPE RECOMMENDED BY THE
MANUFACTURER (3 VOLTS, LITHIUM
CR2032). DISPOSE OF USED BATTERIES
ACCORDING TO THE MANUFACTURER’S
INSTRUCTIONS.
Drain/Flush
A semi-rigid flexible connection to a sink or suitable drain

capable of at least 2.0 l/min is required. The drain point
should have a gravity fall below the level of the unit and any
connections direct to drain should have an air-break device
fitted. On the Genetic & Bioscience units a separate flush line
to drain is required. The drain and flush drain lines should run
individually to a convenient drain point.
Feed Water
The feedwater should be potable water, pre-purified using

reverse osmosis, deionisation, or distillation. If using a supply
other than reverse osmosis treated, it is strongly
recommended that a 0.2 micron membrane filter is installed
prior to remove colloidal impurities. The feedwater should
enter the PURELAB Ultra via an 8mm (5/16") O/D semi rigid
tube, and should be in the temperature range 1 to 40C (34
to 104F). To ensure optimum performance it is
recommended that the feedwater temperature be between 10
to 15°C.
CAUTION! Operating with feed water temperatures
outside the range from 1 to 40°C (33.8 to
104F) will cause damage to the PURELAB
Ultra unit.
For pressurized feeds, the minimum direct inlet pressure is
0.07 bar (1.0 psi) and maximum inlet pressure is 0.7 bar
(10 psi). Feedwater pressures up to 4 bar (60 psi) must be
reduced using a pressure regulating valve (Part No. LA652).
CAUTION! High feedwater pressures which may
exceed 4bar (60 psi) must be reduced
using a pressure regulator with built in
pressure relief (Part No. LA575).
Failure to install the correct pressure
regulator will cause damage to the
PURELAB Ultra unit.
Reservoir feeds to the PURELAB Ultra unit should be
positioned at the same height, or above the unit, to provide a
positive flooded inlet pressure of approximately 0.07 bar
(1 psi).

Connector
Collet
Blanking 5.3 Connecting the PURELAB Ultra
transit plug
Once the PURELAB Ultra unit has been positioned either on a wall or
on a bench, it should be connected as follows:
 Mains water inlet tube
Pull plug  Drain tube - to drain
Depress  Flush tube (Bioscience and Genetic) - to drain

collet
Step 1 - Remove Transit Plugs
Clean square
cut end 1. PUSH in collet on connector.
Tube 8mm OD 2. PULL out transit plug.

3. CUT a clean square end on an 8 mm OD semi rigid
drain tube.
4. PUSH tube into connector.
Simply push in tube to attach
Tube in secured position
Fitting tubes
Step 2 - Connect Water Inlet
1. Connect 8 mm tube from the PURELAB Ultra inlet to
the inlet strainer.
2. Connect the inlet strainer to the pre-purified water
supply.
Feed Water Inlet

Step 3 - Connect Drains
1. Connect 8 mm tube from the drain and UF drain (if
fitted) and direct to a suitable drainage point.
CAUTION! The drain and flush lines should allow a
gravity fall to drain with no restrictions.
UF Drain
Drain
Inlet
Inlet and Drain Connection

Mains power socket Step 4 - Connect Electrical Supply

Fuse 1. PLUG mains power lead into the mains power socket
on the left hand side of the PURELAB Ultra unit.
ON/OFF 2. PLUG mains power lead into mains socket.
switch
Mains power lead
Electrical Connections
Reservoir Step 5 - Resevoir Level Connection

RS232 level 1. INSERT jack plugs into the level control socket located
connection
at rear of unit and reservoir.
Note: If wall mounting the unit it is recommended
that the jack plug should be inserted prior to
locating the unit on the wall mounting bracket.
Level
control
Reservoir Level Connection

5.4 Initial Controller Set up

Process button The PURELAB Ultra control panel is fitted with four control buttons.
These are:
1. The PROCESS button, which switches the
purification process ON and OFF.
2. Three software controlled touch pad buttons which are
used to control set-up and process control functions.
When the PURELAB Ultra unit is started for the first time after
installation and completion of the initial 36 mins rinse as described in
Section 5.6 Step 3 – Initial Rinse, the following steps should be
carried out to set up system preferences:
Left hand Centre Right hand Step 1 - Setting Up Menu Options

Control button Control button Control button
1. SWITCH the mains power on to initialize the controller
Control Panel hardware set-up sequence.
Note: Always allow the initialization process to
complete. With the by-pass blocks in place
press the PROCESS button to return to the
initial power up screen.
2. PRESS MENU button to go to the next screen to
activate the set up menu sequence.
A series of set-up screens will now be displayed.

Various control icons are used to allow you to step
through the set-up instruction process. These icons
include:
 A “scroll” icon indicated by an arrow
 An “accept” icon indicated by a tick 
Start Up Screen
 A “selection” icon indicated by a 
At any stage during the Controller Set-up the
PROCESS button can be pressed to escape back to
the initial power up screen.
Step 2 - Password
Restricts access to set up menu sequence.
1. ROTATE Dispense Controller to enter password code.
The default password code is 000.
2. PRESS TICK  button.
Note: To reset password refer to Section 5.5.
Password Screen

Step 3 - Clock
Set to display the current local time.
1. PRESS Dispense Controller. A cursor will appear under
hour.
2. ROTATE Dispense Controller to increase or decrease
hour.
3. PRESS Dispense Controller to step cursor onto minute.
minute.
5. PRESS Dispense Controller to accept the minute
setting and set the seconds to 00.
Clock Screens 6. PRESS TICK  button.
Step 4 - Date
Note: Confirm that the correct date has been
entered before installing consumables or
changing replacement dates.
Used to instigate change reminders, it will appear on printed
records.
day.
day.
3. PRESS Dispense Controller to step cursor onto month.
Date Screen
month.
5. PRESS Dispense Controller to step cursor onto year.
year.
Step 5 - Audible Alarm Enabled/Disabled

This display provides the option of either enabling the audible
alarm, causing it to sound (whilst the alarm icon flashes) or
disabling the audible alarm causing it to remain muted.
1. PRESS SCROLL button to highlight box.
Note: The visual alarm cannot be disabled.
Audible Alarm Enable/Disable Screen

Step 6 - Water Purity Unit Setting

This screen allows preferred units of water purity to be set, to
either, M.cm or µS/cm.
1. PRESS SCROLL button to highlight appropriate box.
Water Purity Unit Setting Screen
Step 7 - Uncompensated Water Quality

A U will indicate uncompensated readings in the normal
process screen.
1. PRESS SCROLL button to highlight box if
uncompensated reading is required.
Note: The on-going display of uncompensated
values is generally not recommended as it
can lead to confusion among users and
Uncompensated Water Quality Screen increase the possibilities of dispensing water
of inadequate purity.
Step 8 - Product Water Purity Alarm Settings

This screen is used for setting the purity value at which the
product water purity alarm will activate. The unit will alarm if this
level is passed but will not switch off the process. The alarm will
automatically clear if the water purity returns above its specified
limit.
Outlet Purity Alarm Setting Screen
Step 9 - Intermediate Purity Alarm Point

This screen is used for setting the value at which the
intermediate water purity alarm will activate indicating that the
purification packs require changing. The unit will alarm if this
value is passed but will not switch off the process.
Intermediate Purity Alarm Point Screen

Step 10 - Temperature Alarm Setting

The temperature of the water is constantly monitored to ensure
that it does not increase to an unacceptable level. The
PURELAB Ultra will alarm and switch the process off if the
alarm point is exceeded.
Note: To operate the unit without a temperature
alarm PRESS SCROLL until no boxes are
highlighted. The unit will switch the process
mode off at 50°C to prevent damage.
Temperature Alarm Setting Screen
Step 11 - Night Service Mode

Night Service Mode will ensure that the unit performs in
intermittent recirculation between the hours selected in order to
maximize efficiency and reduce the likelihood of heat build up.
Upon selection the unit will automatically default to a screen,
which will allow times to be set.
2. PRESS TICK  button. Night Service times should now
be displayed.
Note: If Night Service is not selected the default
times will still be displayed. Proceed to
instruction 7.
night service start.
Night Service Setting Screens
time in increments of 30 minutes.
5. PRESS Dispense Controller to step to night service
time end.
time in increments of 30 minutes.
Step 12 - Display Viewing Angle Adjustment

The angle of the display can be electronically adjusted up and
down to optimize the display graphics visibility.
1. ROTATE Dispense Controller slowly to adjust viewing
angle.
Display Viewing Angle Adjustment

Step 13 - Auto-Restart
This allows the selection of the AUTO/MANUAL restart option. If
auto restart is selected the unit will automatically restart after a
temporary loss of power to the unit. In manual mode the unit will
remain in standby mode.
Auto-Restart Screen
Step 14 - Water Feed Type

To ensure maximum efficiency the process is tailored for feed
waters with different pretreatment.
RO Ideally 30S/cm and supplied from either an RO
(permeate) loop or reservoir.
DI Filtered DI loop or reservoir with recirculation
maintaining a quality 1M-cm.
SDI Service Deionisation with 0.2 micron prefilter feed
directly into the unit via a pressure regulator.
Water Feed Type Screen 1. PRESS SCROLL button to highlight appropriate box.
Step 15 - Reservoir Level (only shown if RO feed is selected)

When operating the system from a reservoir it is recommended
that a low-level switch be connected to protect the system from
running dry.
The Controller Set-up is now complete.
Note: To escape from any of the set-up screens
press the PROCESS button.
Reservoir Level Screen

5.5 Setting Up Password / Resetting Replacement Timers

CAUTION! Before resetting any of the Consumable
Replacement/Reminder Dates, ensure that
the appropriate new Consumable has been
installed and correctly located in the
PURELAB Ultra.
Step 1 - Enter Consumable Replacement Timer Set-up

1. SWITCH OFF at power inlet module.
2. PRESS and HOLD left hand button and SWITCH unit
back on. The unit will now enter the Consumable Timer
set up display.
3. RELEASE left hand button.
Step 2 - Password Change

Note: If you do not wish to change password then
proceed to instruction 4.
1. ROTATE Dispense Controller to enter password code.
The default password is 000.
2. PRESS Dispense Controller once.
3. ROTATE Dispense Controller to enter new password.
4. PRESS TICK  button to accept new password.
Password Screen Step 3 - Purification Pack Replacement Date

The replacement date for Purification Packs is automatically
calculated from information held on data tags secured to the
pack. The information displayed confirms the replacement
dates and the serial numbers of the packs that have been
installed.
Note: At this stage the unit will not have been fitted
with any Purification Packs and the date
displayed will not be relevant. Upon
installation of the packs this date will be
changed and reconfirmed.
Step 4 - UV Lamp Replacement Date (if fitted)

1. PRESS RESET button to reset UV Replacement
Date
OR
PRESS TICK  button to accept Replacement Date
and proceed to Filter Replacement.
2. PRESS TICK  button to confirm that resetting is
required
OR
PRESS CROSS  button to abort reset.

UV Lamp Replacement Date Screens

Step 5 - Filter Replacement Date (if fitted)

1. PRESS RESET button to reset the Filter
Replacement Date
OR
PRESS TICK  button to accept Replacement Date
and proceed to Sanitization Reminder.
2. PRESS TICK  button to confirm that resetting is
required
OR
PRESS CROSS  button to abort reset.

3. PRESS TICK button.
Filter Replacement Date Screens

By-pass blocks 5.6 Initial Start Up
Step 1 - Prepare Water Supply

1. The PURELAB Ultra should be installed correctly as
described in Section 5.3.
2. TURN ON the feedwater supply to the unit and adjust
the inlet pressure.
3. CHECK all tube connections are watertight and that
there are no leaks.
Step 2 - Prepare By-pass Blocks

1. OPEN front door.
2. CHECK by-pass blocks are correctly located and locked
in place.
3. CLOSE door.
CAUTION! Unit contains trace levels of preservatives
used during manufacturing. Rinse to drain
By-pass block hangers
to avoid system contamination.
Location of By-pass Blocks
Step 3 - Initial Rinse
1. SWITCH ON electrical supply.
The PURELAB Ultra will automatically go into a rinse
procedure (36 mins) to rinse the unit. This rinse must be
completed; the process function will be inhibited until
the rinse is complete.
2. Upon completion of the rinse the unit will bleep twice.
Step 4 - Remove By-pass Blocks

1. SWITCH OFF power.
2. OPEN the door.
3. REMOVE both by-pass blocks and pour contents away.
Initial Rinse Screen 4. STORE by-pass blocks on hangers inside the door.
CAUTION Before installing the purification packs,
ensure the correct date has been set as
described in Section 5.4 step 4 - Date.
Failure to enter the correct date may result
in premature replacement of the
Purification Packs.
Step 5 - Fit Primary Purification Pack

1. REMOVE a new Purification Pack from its packaging.
2. REMOVE the sealing plugs from inlet and outlet ports.
3. WET ‘O’ rings and SLIDE new Purification Pack into the
left hand position pushing upwards against pack reader
contacts.
4. POSITION Purification Pack onto spigots.
5. PUSH into unit.
6. ENSURE that the Purification Pack is fully engaged and
dropped down past the retainers.
Primary Polishing
purification purification
pack pack
Location of Purification Packs

Retainer Spigots
Step 6 - Fit Polishing Purification Pack
2. REMOVE the sealing plugs from inlet and outlet ports.
right hand position pushing upwards against pack
reader contacts.
5. PUSH into unit.
dropped down past the retainers.
Fit Purification Pack
Step 7 - Acceptance of Purification Pack Installation

1. SWITCH ON power.
2. PRESS TICK  button to initiate programming of
Polishing Pack.
3. PRESS TICK  button to accept Polishing Pack
Installation date.
4. PRESS TICK  button to initiate programming of
Primary Pack.
5. PRESS TICK  button to accept Primary Pack
Installation date.
6. PRESS TICK  button to calculate Replacement date.
7. PRESS TICK  button to return to process off screen.
Step 8 - Purification Pack Rinse

Purification Pack Installation Screens 1. PRESS PROCESS button. ALLOW calibration
routine to be completed and process screen to appear.
2. PRESS Dispense Controller. DIRECT dispense flow to
drain or collect in suitable container (±10 liters).
3. ROTATE Dispense Controller and INCREASE the
dispense rate to maximum.
Note: The unit will start and initially during this stage
air/water will be purged from the unit via the
dispenser and the drain line.
4. ALLOW to dispense for 4 minutes.
5. RELEASE air from UMF (Analytic and Ionic) by
carefully opening the air bleed located at the top of the
UMF Filter.
Note: Place an absorbent cloth around the air bleed
to catch any water that is expelled with the air.
UMF bleed
6. PRESS Dispense Controller to stop dispense.
UMF Bleed

Step 9 - Normal Operation

Once product water quality is of a suitable standard it can be
used, although it will usually require recirculation overnight to
achieve peak quality.
Normal Operation Screen
5.7 POU Filter Installation (LC134) - Optional Accessory

Dispense Point The POU filter is necessary with the PURELAB Ultra Scientific
if it is required to meet the specification for particles and
bacteria.
The remainders of the range all incorporate internal filtration
and do not require a POU filter to achieve specification when
operated as described in this manual. However, a POU may be
used to achieve more stringent bacterial specifications or
additional laboratory-specific application requirements.
Step 1 - POU Filter Installation

1. LOCATE the fixed dispense point and UNSCREW the
nozzle.
2. ENSURE 'O' ring seal is still properly located.
Step 2 - Replace POU Filter

1. REMOVE new filter from its packaging.
2. SCREW filter hand tight into the fixed dispenser until
resistance against the 'O' ring seal is felt.
CAUTION! Do not over-tighten
Point-of-use filter
3. PUSH clear bell cover supplied with the filter onto the
Location of POU Filter outlet of filter.
Step 3 - Bleed POU Filter

1. SWITCH on the PURELAB Ultra.
2. PRESS PROCESS button.
3. PLACE a beaker under the dispenser.
4. PRESS Dispense Controller button
5. SLACKEN the top air bleed valve until water pours from
the bleed valve then close.
6. DISPENSE at full flow for about 5 minutes.
7. DISCARD water.

6. OPERATION
The PURELAB Ultra units have the following modes of operation:

 Intermittent or Continuous Recirculation
 Manual Dispense
 Profile Dispense
 Timed Dispense
 Automatic Calibration
 Water Supply Flush
 Sanitization Cycle (See Section 8 – Sanitization Procedure)
6.1 Intermittent or Continuous Recirculation

Intermittent recirculation is the default setting for the unit, it will
circulate the water for 10 minutes every 60 minutes in whisper mode.
To switch to recirculation mode between these periods press the
PROCESS button.
If the unit is set to continuous recirculation, it will constantly recirculate
the water unless otherwise set in Night Service. See Section 5.4
(Step 11) - Night Service Mode.
Between the Night Service set times the unit will run in Intermittent
recirculation.
CAUTION! If the PROCESS button is double
clicked the unit will switch off. To maintain
optimum performance it is recommended
to leave the unit in either intermittent or
continuous recirculation.
Step 1 - Changing Recirculation Mode

1. ENSURE PURELAB Ultra is in process mode.
2. PRESS Scroll button once.
3. PRESS INTERMITTENT button to select either
continuous or intermittent operation.
Note: If the Intermittent icon is visible in the
Intermittent or Continuous Recirculation recirculation box on the screen the unit will
Screens operate in the Intermittent mode. If the icon is
not present the unit will operate continuously.
4. PRESS PROCESS button once to return to normal
operation screen.

6.2 Manual Dispense

Step 1 - Product Quality
1. ENSURE PURELAB Ultra is in recirculation mode and
the water quality is satisfactory.
Step 2 - Dispense
1. PRESS Dispense Controller once.
2. ROTATE Dispense Controller clockwise.
If the Dispense Controller is not rotated within 15
seconds the unit will revert to recirculation mode.
Manual Dispense Screen 3. ADJUST the flow from the unit by rotating the Dispense
Controller as necessary.
Note: To prevent accidentally leaving the unit on
continuous droplet dispense the PURELAB
Ultra will only dispense for a maximum of 4
minutes from the last turn of the Dispense
Controller. For large volumes it is
recommended that the Volumetric Dispense
mode be used. See Section 6.3 - Volumetric
Dispense.
4. PRESS Dispense Controller once to stop dispensing
and return to recirculation mode.
6.3 Profile Dispense

The PURELAB Ultra includes the ability to record and replay the
sequence of events which occur during manual dispense. This feature
allows you to dispense non-standard volumes in a precise and
repeatable manner.
6.4 Dispense Profiling

Step 1 - Record Dispense Profile
1. ENSURE unit is in recirculation mode and displaying
adequate water quality.
2. PRESS dispense controller once. The screen now
displays three M+ icons above the soft buttons.
3. PRESS button into which you would like to record the
profile.
4. ROTATE Dispense controller and dispense. During this
period it is possible to vary the flow from zero through to
maximum or as required.
5. PRESS dispense controller to stop the dispense and
save the profile.

Step 2 - To replay Profile Dispense

1. PRESS Dispense icon button
2. ENSURE M function is selected above the appropriate
soft button (refer to Step 5 to see how to select between
timed and profile dispense).
3. POSITION suitable receptacle under fixed dispense .
4. PRESS appropriate button corresponding to desired
profile.
5. When dispense complete, the unit will emit a short
audible alarm.
Step 3 - Timed Dispense

(refer to Step 5 to see how to select between timed and profile
dispense).
1. ENSURE unit is in recirculation mode and displaying
adequate water quality.
2. PRESS dispense icon button .
3. PRESS appropriate button corresponding to desired
time.
4. When complete, the unit will emit a short audible alarm.
Step 4 - Selecting Profile Dispense or timed Dispense
It is possible to have both profile and timed feature enabled on
different buttons.
Step 5 - Selecting Dispense method
1. ENSURE unit is in recirculation mode
2. PRESS Dispense icon button .
3. PRESS Dispense controller once. The screen now
displays a time or M1above the left hand soft button
4. ROTATE Dispense controller to change either the time
or continue rotating until M1 is displayed
5. PRESS Dispense controller to accept and step to next
button.
6. REPEAT steps 4 and 5 until all buttons are set.
Once all the buttons are set, PRESS Process button
once to escape.
6.5 Automatic Calibration

PURELAB Ultra will perform Automatic Calibration to Traceable
Resistors at the beginning of recirculation for approx. 5 seconds.
This operation confirms that the unit is performing within acceptable
measuring parameters. If the performance criteria is not achieved the
unit will alarm to notify the operator.
Upon muting the alarm the unit will continue to operate as normal but
the operator should confirm that the water quality is acceptable using
a suitably calibrated external water quality meter.
If the fault continues to occur then contact your local Service
Department.
Automatic Calibration Screen

6.6 Water Supply Flush

The system has been designed to accept a variety of pretreated water
supplies and the Water Supply Flush is tailored to ensure that each
type of supply does not have unacceptable levels of impurities.
CAUTION! If the ‘Feed Type’ is not correctly set the
performance of the unit may be severely
affected. See Section 5.4 Step 13 - Feed
Water Type.
The remaining duration of Water Supply Flush is displayed on the
screen. For the Bioscience and Genetic models this will be followed
immediately by a flush of the UF.
All versions of the PURELAB Ultra will flush on initial power up and
every 6 hours thereafter.
Prior to the end of ‘Night Service’ the unit will perform an extended
flush. If the ‘Night Service’ mode is not initiated then the unit will
perform the extended flush at 7am.
All flush cycles can be interrupted and normal operation resumed by
Water Supply Flush Screen pressing the process button.

7. MAINTENANCE
Any maintenance work not detailed in this handbook should be carried

out by an approved supplier or distributor. If further information is
required on any aspect of maintenance please contact Customer
Service.
WARNING! ALWAYS CHECK THAT THE MAINS
ELECTRICAL POWER AND FEED WATER
SUPPLIES ARE SWITCHED OFF BEFORE
ATTEMPTING TO CHANGE A
CONSUMABLE ITEM.
7.1 Replacing the Purification Packs
The primary Purification Pack should be replaced in the following
circumstances:
 The intermediate quality monitor indicates that the pack
requires changing. The default alarm setting is 15M-cm for
Analytic or Genetic and 1M-cm for all other models.
 If the system is being recommissioned or sanitized after an
extended period during which it was not used.
 If the pack has exceeded 6 months use as indicated by the
consumable reminder alarm.
Step 1 - Switch Unit Off

1. SWITCH OFF PURELAB Ultra at the power inlet module.
Primary Polishing 2. ISOLATE inlet water supply.

Pack Pack
3. REMOVE POU filter, if fitted.
Location of Purification Packs 4. OPEN the front door.
Step 2 - Remove the Primary Purification Pack (Left hand)

Top Cap 1. PUSH on Purification Pack top cap.
2. LIFT up Purification Pack.
3. SLIDE out Purification Pack.
4. DISCARD used primary Purification Pack.
1
Step 3 - Remove Polishing Purification Pack (Right hand)
2 1. PUSH on Purification Pack top cap.
3 2. LIFT up Purification Pack.
3. SLIDE out Purification Pack.
Note: DO NOT DISCARD THIS PACK. It should
now be fitted into the primary position.
Removal of Purification Pack

Step 4 - Replace Primary Purification Pack

1. SLIDE Purification Pack removed from the right hand
position into the left-hand position.
3. PUSH into unit.
dropped down past the pack retainers.
Step 5 - Fit New Polishing Purification Pack

2. REMOVE the sealing plugs from inlet and outlet port.
right hand position.
5. PUSH into unit.
dropped down past the pack retainers.
Step 6 - Acceptance of Purification Pack Installation

Note: Position of the replacement icon on the
screen relates to the Purification Pack position
in the unit.
1. SWITCH ON power.
2. PRESS TICK  button to accept the Polishing Pack
installation date (upper date).
3. PRESS TICK  button to accept the Primary Pack
installation date (lower date).
4. PRESS TICK  button to calculate Replacement date.
5. PRESS TICK  button to return to process screen.
Step 7 - Rinse Purification Packs

1. PRESS PROCESS button.
The unit will start. Allow the unit to complete its initial
start up routine and for the display to show the
Purification Pack Installation Screens recirculation icon.
2. POSITION a container under the dispense outlet.
3. PRESS the Dispense Controller.
4. ROTATE the Dispense Controller and increase the
dispense rate to maximum.
Note: The unit will start and initially, during this
stage, air/water will be purged from the unit
via the dispenser and the drain line.
5. DISPENSE water for 5 minutes.
6. PRESS the Dispense Controller to stop dispense and
return the unit to recirculation.
7. For optimum performance allow the unit to re-circulate
continuously overnight and dispense for a further 5
minutes next day.

7.2 Replacing the Ultra-Microfilter (LC109)

The PURELAB Ultra Microfilter (UMF) should be replaced in the
following circumstances:
 After 6 months as indicated by the consumable reminder.
 Filter becomes blocked or contaminated.
(This is not to be expected and the possible cause should be
considered – see Section 9 Trouble Shooting).

1. SWITCH OFF PURELAB Ultra at the power inlet
module.
2. TURN OFF the water supply.
4. OPEN the front door.
UMF
Step 2 - Remove Primary Purification Pack
Location of UMF
1. SEE Section 7.1 (Step 2).
2. INSERT By-pass block.
Step 3 - Remove Polishing Purification Pack

Step 4 - Remove Old LC109

1. UNSCREW UMF from the top cap.
Ultra-Microfilter LC109
Note: The filter body and bottom cap will unscrew
together and will rotate on the connection
fitted to the bottom cap.
2. POUR water from the UMF housing into a convenient
container.
3. HOLD bottom cap and UNSCREW the LC109.
4. DISCARD old LC109.
Step 5 - Ready New UMF

WARNING! THE LC109 IS SUPPLIED WITH A TRACE
AMOUNT OF PRESERVATIVE INSIDE.
WEAR PROTECTIVE GLASSES AND
GLOVES.
1. UNPACK new LC109 cartridge.
2. REMOVE both end caps.
3. POUR contents to drain with care, flushing drain with
water.
4. ENSURE ‘O’ ring is fitted correctly into bottom cap.

Step 6 - FIT New UMF

1. REFIT new LC109 into bottom cap.
2. TIGHTEN until hand tight and resistance against ‘O’
ring is felt.
CAUTION! Do not over-tighten.
3. FIT LC109 cartridge into top cap.
CAUTION! Ensure filter is not cross-threaded when
fitting into top cap.
4. TIGHTEN until hand tight and resistance against ‘O’
ring is felt.
Step 7 - Rinse New UMF

WARNING! THE NEW UMF FILTER MUST BE RINSED
FREE OF TRACE PRESERVATIVE
SOLUTIONS. ENSURE THE BY-PASS
BLOCKS ARE CORRECTLY INSTALLED.
1. SWITCH ON power. The unit will enter sanitization
mode.
2. PRESS FLUSH button.
3. RELEASE air from UMF (Analytic and Ionic) by
carefully opening the air bleed located at the top of the
UMF Filter.
Note: Place an absorbent cloth around the air bleed
to catch any water that is expelled with the air.
4. CHECK for leakage from UMF.
5. TIGHTEN if necessary.
Step 8 - Set UMF Pack Change Timer

UMF bleed
1. SEE Section 5.5 - Setting Up Password/Resetting
Replacement Timers.
UMF Bleed

7.3 Replacing the Ultrafilter (LC151)

The Ultrafilter (UF) should be replaced in the following circumstances:
 If indicated by the consumable reminder alarm.
 When low pyrogen levels can no longer be maintained.
 When the required flow rate can no longer be maintained.
 Loss of final quality (TOC).

module.
Ultrafilter
Location of Ultrafilter Step 2 - Remove Primary Purification Pack

Step 3 - Remove Polishing Purification Pack

Step 4 - Remove the UV

Step 5 - Remove the UF

1. UNCLIP UF from spring clips.
Ultrafilter LC151
2. PULL UF forward to allow access to rear connection.
3. PUSH back outer sleeve of quick connect coupling.
4. UNSCREW bottom cap from UF housing.
5. LOCATE a suitable beaker under the UF.
6. UNSCREW the top cap from the UF housing and allow
the water to drain into the beaker.
7. REMOVE the UF from the PURELAB Ultra.
8. DRY spilt water from inside the unit.
Step 6 - Ready New UF

1. UNPACK new Ultrafilter.
2. REMOVE the top and bottom caps and discard.

Step 7 - Fit New UF

1. REFIT top and bottom connectors to new UF ensuring
the ‘O’ rings are correctly located.
2. RECONNECT quick connect coupling.
CAUTION! Ensure tubes are fitted to correct ports.
3. CLIP the new UF into spring clips.
4. REFIT the UV housing on securing screws.
5. TIGHTEN securing screws.
Step 8 - Replace the UV

Step 9 - Rinse New UF

CAUTION! The new Ultra Filter must be rinsed. To
rinse the unit enter the Sanitizing
Procedure. Ensure the by-pass blocks are
correctly fitted.
1. SWITCH ON power. The unit will enter sanitization
mode.
2. PRESS FLUSH button.
Note: This rinse must be completed and until
complete will inhibit the PROCESS function.
3. CHECK for leakage from the UF.
4. RETIGHTEN if necessary.
5. Ignore the step to reset the sanitization date, PRESS
TICK  button.
Step 10 - Set UF Change Reminder

1. SEE Section 5.5 - Setting Up Password/ Replacement
Timers.

7.4 Replacing the Ultraviolet Lamp (LC105 and LC118)

The UV lamp should be replaced in the following circumstances:
 If indicated by the consumable reminder alarm, after 12
months use, to avoid the decline in the short wave radiation
used to destroy micro-organisms and to oxidize organics.
 If Lamp Fail Alarm occurs repeatedly.

module.
Ultraviolet lamp
Step 2 - Remove UV from PURELAB Ultra
Location of Ultraviolet Lamp
1. LOOSEN two securing screws, which retain UV
housing.
2. LIFT and REMOVE UV housing from the securing
Spring clip screws.
3. REMOVE top and bottom retaining clips.
White lamp plug 4. UNPLUG the white lamp clip fitted to the bottom of the
UV unit.
CAUTION! Hold on to the pins on the lamp in case it
falls out and breaks.
Lamp
Step 3 - Remove Lamp Plates (LC118 only)
1. UNDO screws in plate at top.
Stainless steel 2. REMOVE plate at top.

chamber
3. UNDO screws in plate at bottom.
4. REMOVE plate at bottom.
LC105 Lamp
5. REMOVE ‘O’ rings from the UV lamp and retain.
CAUTION! Hold on to UV lamp whilst removing plates
to ensure it does not fall out and break.
Retaining clip
Step 4 - Remove UV Lamp (LC105 and LC118)

1. REMOVE old UV lamp from the centre bore of the
White lamp clip
housing.
Screws
Top plate Step 5 - Replace UV Lamp (LC105 and LC118)
O ring 1. UNPACK new UV lamp.
Lamp CAUTION! Take care not to touch the surface of the
glass. Ideally wear gloves, handle with soft
Stainless steel
cloth and wipe the surface with alcohol
chamber before fitting into the housing.
1. SLIDE the new UV lamp into the centre bore of the UV
housing.
2. Note orientation of pins on each end.
LC118 Lamp

Step 6 - Replace Lamp Plates (LC118 only)

1. REPLACE ‘O’ rings on the end of the UV lamp.
2. PUSH ‘O’ rings into recesses.
3. REFIT plate on the bottom of the unit.
4. TIGHTEN screws on the plate.
5. FIT plate on top of UV lamp assembly.
6. TIGHTEN screws on top plate.
Step 7 - Assemble UV (LC105 and LC118)

1. PLUG the white lamp clip into the bottom of the UV unit.
2. REFIT spring clip.
3. PLUG in the white lamp clip into the top of the UV unit.
4. REFIT spring clip.
5. REFIT the UV housing on securing screws.
6. TIGHTEN securing screws.
Step 8 - Set UV Change Reminder

1. SEE Section 5.5 - Setting Up Password/ Resetting
Replacement Timers.
7.5 Replacing the Point-Of-Use Filter (LC134)
Step 1 - Remove POU Filter

1. UNSCREW the old filter from the fixed dispenser and
discard.
2. ENSURE ‘O’ ring seal is still properly located.
3. Rinse connection with IPA or ethanol. Dispense water
from the unit for several minutes to flush connection.
Step 2 - Replace POU Filter

1. REMOVE new filter from its packaging.
2. SCREW filter hand tight into the fixed dispenser until
resistance against the ‘O’ ring seal is felt.
CAUTION! Do not over-tighten.
Point-of-use filter
3. PUSH clear bell cover supplied with the filter onto the
outlet of filter.
Location of POU Filter
Step 3 - Bleed POU Filter
1. SWITCH ON the PURELAB Ultra.
2. PRESS process.
3. PLACE a beaker under the dispenser.
4. PRESS Dispense Controller button.
5. SLACKEN the top air bleed valve until water pours from
the bleed valve then close.
6. DISPENSE at full flow for about 5 minutes.
7. DISCARD water.

7.6 Cleaning the Inlet Strainer (External)

The Inlet Strainer should be checked and cleaned every six months to
ensure that the strainer does not become clogged.
Step 1 - Remove the Inlet Strainer

1. SWITCH OFF electrical supply.
2. ISOLATE inlet water supply.
3. HOLD inlet strainer over a sink or receptacle.
4. DEPRESS collars on both sides of strainer and
disconnect tubing.
Inlet Strainer
5. REMOVE the inlet strainer from its position.
Step 2 - Dismantle the Inlet Strainer

1. HOLD inlet strainer over a sink or receptacle.
2. UNSCREW inlet strainer.
3. REMOVE mesh filter.
4. CHECK mesh filter for signs of wear or damage,
replace or clean as necessary.
Step 3 - Reassemble the Inlet Strainer

1. INSERT mesh filter into strainer, ENSURE it is facing
the correct direction (see diagram).
2. RE-ASSEMBLE the inlet strainer.
Step 4 - Replace the Inlet Strainer

1. REPOSITION the inlet strainer.
2. REFIT tubes to inlet strainer, ENSURE it is facing the
correct direction.
3. RE-ESTABLISH inlet water supply.
4. SWITCH ON power.

8. SANITIZATION PROCEDURES
8.1 Tablet sanitization process

The unit is sanitized to destroy the bacteria within the pipework, and
the filters of the unit. Please read this entire section to become familiar
with the procedure before you start. Sanitization may be required in
the following circumstances:
 Once a month to maintain low bacterial counts
 If the unit has not been used for a prolonged period of time
 If the product water is used for particularly stringent
applications
Step 1 - Start Sanitization Cycle

1. ENSURE unit is ready to use.
4. OPEN the door.
Step 2 - Insert Tablet into One Sanitization By-pass Block Only

1. REMOVE one of the two by-pass blocks from the inside
of the door.
2. INVERT the by-pass block.
3. UNSCREW cap on sanitization by-pass block.
By-pass blocks Primary Polishing 4. INSERT a tablet.
Packs Packs 5. REFIT cap on by-pass block, hand tight.
Location of By-pass Blocks inside Door
Step 3 - Remove Both Purification Packs
1. REMOVE Polishing Purification Pack. (See section 7.1).
2. REMOVE Primary Purification Pack. (See section 7.1).
3. PLACE Purification Packs safely to one side.
Cap
EfferSan™
disinfecting
tablet
Insert an EfferSan™ disinfecting Tablet

Step 4 - Fit Both By-pass Blocks

Spigots
1. WET ‘O’ rings on by-pass blocks.
2. SLIDE by-passes into unit.
3. POSITION both by-passes onto appropriate spigots.
4. ENSURE each by-pass is locked in place.
5. SWITCH ON power.
Note: The PURELAB Ultra will automatically sense that
the bypasses are fitted and default to the
sanitization cycle.
6. ACCEPT starting the sanitization cycle.
The PURELAB Ultra will recirculate for 10 minutes.
The unit will then proceed to alternatively rinse to drain
and recirculate for a total of 44 minutes. Upon
completion the alarm will sound for 4 seconds.
The sanitization cycle is now complete and the unit will
now display the next sanitization reminder alarm date.
Fit By-pass Block Step 5 - Remove By-pass Blocks
1. PUSH and TILT by-pass blocks.
2. SLIDE out of unit.
Slide out Tilt Push Bypass block
3. PLACE on hangers located inside the door.
Step 6 - Replace Purification Packs

1. INSERT Primary Purification Pack into left-hand side
(lower position).
Allow the PURELAB Ultra to recognize the Purification
Pack and ensure that it has been replaced into the
correct position.
2. INSERT Polishing Purification Pack into right hand side
of the compartment (upper position).
Allow the PURELAB Ultra to recognize the Purification
correct position.
3. ENSURE Purification Packs are locked into position.
4. CLOSE front door.
Step 7 - Return to Normal Operation

Hangers 1. PRESS PROCESS button twice.
Remove By-pass Block The unit has now been sanitized but should be allowed
to rinse to a suitable quality. For particularly sensitive
applications it is recommended that this occur
overnight.
Note: Once a sanitization cycle has commenced the
PURELAB Ultra cannot be used to purify
water until the cycle has been totally
completed. If the electricity supply to the
PURELAB Ultra is interrupted whilst the cycle
is in process, when it is restarted the unit will
resume sanitization at point of interruption.
After sanitization the PURELAB Ultra will
default to continuous recirculation for a
twelve-hour period.

8.1.1 EfferSan™ Sanitization Tablet - Safety Information

General Description: White solid tablet, which rapidly dissolves in
water, used for sanitization applications.
Hazard Assessment: Contains sodium dichloroisocyanurate
dihydrate, and is therefore toxic by
inhalation, ingestion and skin contact.
Properties: Soluble in water, pH6, Non-combustible.
Handling Precautions: Keep container tightly closed in a dry place.
Wear protective clothing when handling.
Spillages: If tablets are dry and uncontaminated collect
up and place in heavy duty plastic bag. Do
not return to original container. Wash away
any residues with copious amounts of water.
Toxicity: Serious risk of poisoning by inhalation or
ingestion. Irritating to skin, eyes and
respiratory system.
First Aid: Eyes - thoroughly wash out with clean water
for at least 15 minutes. Seek medical
advice.
Inhalation - remove from exposure, rest and
expose to fresh air. In severe cases, obtain
medical attention and treat for acute chlorine
poisoning.
Skin - drench the skin with plenty of water.
Remove contaminated clothing and wash
before reuse. In severe cases, obtain
medical advice.
Mouth - wash out the mouth thoroughly with
water and give large quantity of milk to drink.
Obtain medical advice.
Note: A comprehensive Data Sheet is available on request and is
supplied with each packet of tablets.

8.2 Liquid sanitization

The unit is sanitized to reduce the growth of microbiological
contamination within the unit. Please read this entire section to
become familiar with the procedure before you start. Sanitization may
be required in the following circumstances:
 To maintain low bacterial counts
 If the unit has not been used for a prolonged period of time
 If the product water is used for particularly stringent
applications
Step 1 – Start Sanitization Cycle

1. ENSURE unit is ready to use.
4. OPEN the door.
Screens
Step 2 - Remove Both Purification Packs
Sanitization 1. REMOVE Polishing Purification Pack. (See section 7.1
block LA698 of product operator manual).
2. REMOVE Primary Purification Pack. (See section
3. PLACE Purification Packs safely to one side.
Step 3 – Add Minncare Cold Sterilant into LA698-US Liquid

Sanitization Block
1. UNSCREW the container from the LA698-US
sanitization block.
2. ADD 10ml of Minncare Cold Sterilant into the container.
There is a line on the container to assist you.
3. REASSEMBLE the LA698-US by screwing the
container back onto the main body.
3.
CAUTION! ENSURE THE CONTAINER REMAINS
UPRIGHT SO THAT THE CHEMICAL
REMAINS WITHIN THE LA698-US.
Primary Polishing
Purification Purification 4. REFIT the container on to by-pass block, hand tight.
Pack

Step 4 - Fit Sanitization Blocks

1. REMOVE one sanitization block – LA698 from the
inside of the door.
2. WET ‘O’ rings on both sanitization blocks.
3. SLIDE the LA698-US into unit the unit in the left-hand
side (lower position).
4. SLIDE the LA698 into the right-hand side (upper
position).
5. SWITCH ON power.
4. Note: The PURELAB Ultra will automatically
Container
sense that the bypasses are fitted and default to
the sanitization cycle.
Level Indicator 6. ACCEPT starting the sanitization cycle.
The PURELAB Ultra will start to recirculate for 10
minutes.
Step 5 – Contact Time

1. PRESS the process button once 05:00 or less is
displayed on the screen
2. ALLOW the unit to stand for a minimum of 36 minutes,
a maximum of 60 minutes
3. PRESS the process button.
The unit will then proceed to recirculate for the

remainder of the time and then automatically proceed to
the rinse procedure. The unit will alternate between a
rinse to drain and recirculate for a total of 44 minutes.
Upon completion the alarm will sound for 4 seconds.
The sanitization cycle is now complete and the unit will
now display the next sanitization reminder alarm date.
Step 6 - Remove Sanitization Blocks

1. PUSH and TILT by-pass blocks.
2. SLIDE out of unit.
Fit sanitization block Step 7 - Replace Purification Packs

1. INSERT Primary Purification Pack into left-hand side
(lower position).
5. Allow the product to recognize the Purification
correct position.
2. INSERT Polishing Purification Pack into right hand side
of the compartment (upper position).
6. Allow the PURELAB Ultra to recognize the
Purification Pack and ensure that it has been replaced
into the correct position.
3. ENSURE Purification Packs are locked into position.
4. CLOSE front door.
Step 8 - Return to Normal Operation

1. PRESS PROCESS button twice.
The unit has now been sanitized but should be allowed
to rinse to a suitable quality. For particularly sensitive
applications it is recommended that this occur
overnight. To facilitate a quicker system recovery it is

suggested to dispense a volume of approximately 10

litres.
Note: Once a sanitization cycle has commenced the

PURELAB Ultra cannot be used to purify
water until the cycle has been totally
completed. If the electricity supply to the
PURELAB Ultra is interrupted whilst the cycle
is in process, when it is restarted the unit will
resume sanitization at point of interruption.
After sanitization the PURELAB Ultra will
default to continuous recirculation for a
twelve-hour period.

9. TROUBLE SHOOTING
This section highlights the problems that could occur with the
PURELAB Ultra unit and how to rectify them. The unit will normally
sound an alarm and the respective icons will flash. The alarm sound
can be silenced by pressing the mute button. If the problem cannot be
solved using this manual please call either your supplier or the local
distributor. (See Section 13.0 - Useful Addresses).
Problems Action
No display message Check mains supply and lead.
Check that the mains power is switched on.
Check fuses in power inlet module and replace if blown.
Alarm and Flashing Mute alarm. Check alarm set value is correct.
Quality value See Section 5.4 Step 8 - Purity Alarm Settings.
Dispense approximately 10 liters of water to drain.
Check UMF or UF if fitted.
If problem persists replace polishing Purification Pack.
See Section 7.1 - Replacing the Purification Packs.
If problem persists call Customer Services.
=== M.cm Feature out of measurement range. Allow unit to recirculate.
Replace Purification Packs.
See Section 7.1 - Replacing the Purification Packs.
=== TOC Feature out of measurement range. Allow unit to recirculate.
High Water Check correct alarm point is set.
Temperature alarm See Section 5.4 Step 10 - Temperature Alarm Setting.
Check feedwater temperature has not risen suddenly.
Dispense some water to allow cold water to be drawn into
the unit.
Operate unit in Intermittent Operation to minimize
temperature rises.
Purification Pack Mute Alarm. Replace Purification Pack.
Change reminder See section 7.1 - Replacing a Purification pack.
alarm
UMF Change Mute Alarm. Replace UMF filter.
reminder alarm See section 7.2 - Replacing the UMF filter.
UF Change Mute Alarm. Replace UF filter.
reminder alarm See section 7.3 - Replacing the UF filter.
Fuse Removal
UV Change Mute Alarm. Replace UV filter.
reminder alarm See section 7.4 - Replacing the UV Lamp.
Sanitization Mute alarm. Contact your local reseller or distributor
reminder alarm See Section 8 - Sanitization Procedure.
Reservoir Low level Mute Alarm. Ensure unit is fed from a reservoir and that the
alarm correct feature has been set. See Section 5.4 Step 15 -
Reservoir Level.
Check feed to the reservoir is operational and that the
reservoir is filling.
Reservoir level Mute alarm. Ensure control lead from reservoir is properly
disconnect fault connected. Note: unit must be powered down to clear alarm.
alarm
Reduced flow from Check inlet water strainer. Replace POU filter if fitted.
dispenser Replace UF or UMF if fitted.
Pump worn, call Customer Services.
Unit Noisy Open front door and secure pipework to stop vibration.
Unit will not operate Ensure that the correct Purification Packs are correctly
installed.
Ensure each Purification Pack has a valid consumable date
and that the reminder has not been overrun by 6 months.

10. CONSUMABLES AND

ACCESSORIES
Consumable Max. Max.

Service Life* Shelf Life
LC182 Labpure S1 6 months 2 years
LC151 UF 24 months 2 years
LC109 UMF 6 months 2 years
LC105 UV Lamp 254 12 months 5 years
LC118 UV Lamp 185 12 months 5 years
LC134 POU Filter 6 months 5 years
LC136** (Composite Vent Filter) 6 months 2 years
* Service life is an estimate only, and will

depend on the application and feed water
quality. Care should be taken to order the
correct consumable items.
** Required for reservoirs (LA611, LA612,
LA613, LA620).
Accessory Cat No
Installation kit LA642
Pressure regulator valve (feedwater pressures LA652
>0.7 bar (10 psi) but <4 bar (60 psi)
Pressure regulator valve (feedwater pressures LA575
>4 bar (60 psi)
Wall mounting kit (PURELAB Ultra unit) LA610
Wall mounting kit US version LA622
25 liter reservoir LA611
Wall mounting kit (25 & 40 liter reservoir) LA591
Wall mounting kit (75 liter reservoir) LA592
Open circuit ringmain kit LA646
Closed circuit ringmain Kit LA647
RS232 printer kit LA618
Ultra remote control station LA645
Integral dispense gun LA644
Remote dispense station LA643
Docking vessel - DV35 LA620

11. KEY TO CONTROL PANEL
11.1 Icons
Icon Description
Mute Alarm
Accept
Scroll
Auto Restart
Manual Restart
Set Up Menu
Cursor Option Choice
Cursor Selection Choice
Cancel
Reset
Printer
Intermittent Recirculation
Replacement Date

11.2 Alarm Conditions

Icon Alarm Conditions
UV Lamp Failure
(Flashing)
Calibration Failure
(Flashing)
Bypass fitted - warning
(Flashing)
Purification Pack not in place
(Flashing)
Reinstall Purification Pack
(Flashing)
Clock stopped
(Flashing)
Reservoir Level – Disconnect Fault
(Flashing)
Incorrect Password
(Flashing)
11.3 Replacement Timers

Icon Replacement Timer Preset
UV Lamp Replacement 1 year
Purification Pack Replacement 6 months
(total pack life 1

year)
Filter Replacement UMF - 6 months
UF – 2 years

11.4 Quality Alarms

Screen Description
Outlet Purity Alarm
Intermediate Quality Alarm
Temperature Alarm
TOC out of range

12. WARRANTY/CONDITIONS OF SALE
ELGA LabWater is a trading name of VWS (UK) Ltd.
General Limited Warranty
VWS (UK) Ltd warrants the products manufactured by it

against defects in materials and workmanship when used in
accordance with applicable instructions for a period of one
year from the date of shipment for the products. MAKES NO
OTHER WARRANTY, EXPRESSED OR IMPLIED. THERE
IS NO WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. The warranty provided
herein and the data, specifications and descriptions of the
VWS (UK) Ltd products appearing in VWS (UK) Ltd’s
published catalogues and product literature may not be
altered except by express written agreement signed by an
officer of VWS (UK) Ltd. Representations, oral or written,
which are inconsistent with this warranty or such publications
are not authorized and, if given, should not be relied upon.
In the event of a breach of the foregoing warranty, VWS (UK)
Ltd sole obligation shall be to repair or replace, at its option,
any product or part thereof that proves to be defective in
materials or workmanship within the warranty period,
provided the customer notifies VWS (UK) Ltd promptly of any
such defect. The exclusive remedy provided herein shall not
be deemed to have failed of its essential purpose so long as
VWS (UK) Ltd is willing and able to repair or replace any
nonconforming VWS (UK) Ltd product or part. VWS (UK) Ltd
shall not be liable for consequential, incidental, special or any
other indirect damages resulting from economic loss or
property damage sustained by any customer from the use of
its products.
VWS (UK) LTD Warranty
VWS (UK) Ltd warrants the water systems manufactured by

it, BUT EXCLUDING MEMBRANES AND CARTRIDGES,
against defects in materials and workmanship when used in
accordance with the applicable instructions and within the
operating conditions specified for the systems for a period of
one year from the earlier of:
a) the date of installation, or
th
b) the 120 day following the date of shipment.
VWS (UK) LTD MAKES NO OTHER WARRANTY,
EXPRESSED OR IMPLIED. THERE IS NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. The warranty provided herein and the data,
specifications and descriptions of the VWS (UK) Ltd systems
appearing in VWS (UK) Ltd published catalogues and
product literature may not be altered except by express
written agreement signed by an officer of VWS (UK) Ltd.
Representations, oral or written, which are inconsistent with
this warranty or such publications are not authorised and, if
given, should not be relied upon.

In the event of a breach of the foregoing warranty, VWS (UK)

Ltd sole obligation shall be to repair or replace, at its option,
any product or part thereof that proves to be defective in
materials or workmanship within the warranty period,
provided the customer notifies VWS (UK) Ltd promptly of any
such defect. The cost of labor for the first ninety (90) days of
the above warranty period is included in the warranty;
thereafter, labor cost shall be at the customer’s expense. The
exclusive remedy provided herein shall not be deemed to
have failed of its essential purpose so long as VWS (UK) Ltd
is willing and able to repair or replace any nonconforming
VWS (UK) Ltd system or component part. VWS (UK) Ltd
shall not be liable for consequential, incidental, special or any
other indirect damages resulting from economic loss or
property damage sustained by any customer from the use of
its process systems.
Products or components manufactured by companies other
than VWS (UK) Ltd or its affiliates (“Non- VWS (UK) Ltd
products”) are covered by the warranty, if any, extended by
the Product manufacturer. VWS (UK) Ltd hereby assigns to
the purchaser any such warranty; however, VWS (UK) LTD
EXPRESSLY DISCLAIMS ANY WARRANTY WHETHER
EXPRESSED OR IMPLIED, THAT THE NON – VWS (UK)
LTD PRODUCTS ARE MERCHANTABLE OR FIT FOR A
PARTICULAR PURPOSE.
NOTICE
VWS (UK) Ltd is constantly striving to improve its products
and services. Consequently, the information in this document
is subject to change without notice and should not be
construed as a commitment by VWS (UK) Ltd. Also, VWS
(UK) Ltd assumes no responsibility for any errors that may
appear in this document. This manual is believed to be
complete and accurate at the time of publication. In no event
shall VWS (UK) Ltd be liable for incidental or consequential
damages in connection with or arising from the use of this
manual.
VWS (UK) Ltd warrants its products against defects in
materials and workmanship as described in the Warranty
statement on the preceding pages.

13. USEFUL CONTACT DETAILS
ELGA LabWater
Lane End Industrial Park
High Wycombe
Bucks HP14 3BY
UK
Tel: +44 (0) 0203 567 7300

Fax: +44 (0) 0203 567 7205
For the address of your nearest ELGA LabWater Sales and

Service office visit the country list on our website.
http://www.elgalabwater.com
or contact ELGA at the number above.

®
ELGA is the global laboratory water brand name of Veolia Water.
® ® ® ®
ELGA , PURELAB , MEDICA and CENTRA are trademarks of
ELGA LabWater.

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PURELAB Ultra Mk 2 - US

EfferSan™ is a trademark of Activon Inc.

PURELAB Ultra Mk 2 – US Version 2 11/15 Page i

Page ii PURELAB Ultra Mk 2 - US Version 2 11/15

8.1 Tablet sanitization process .................................... 41

PURELAB Ultra Mk 2 – US Version 2 11/15 Page iii

1.1 Product Range

1.2 Use of this Manual

1.3 Customer Support

PURELAB Ultra Mk2 – US Version 2 11/15 Page 1

2. HEALTH AND SAFETY NOTES

PURELAB Ultra products have been designed to be safe, however, it

The main water supply should be isolated and residual pressure

2.2 Ultraviolet Light

2.3 Control of Substances Hazardous to Health (COSHH)

Ultra with UV Lamp

Page 2 PURELAB Ultra Mk 2 – US Version 2 11/15

2.4 Chemical and safety notes

WARNING! ALWAYS WEAR RUBBER GLOVES, APRON AND FACEMASK.

WARNING! LABEL THE MACHINE WITH APPROPRIATE SIGNS SUCH AS

2.4.1 Tablet sanitization

2.4.2 Liquid sanitization

Minncare Cold Sterilant is EPA registered as a sterilant, high

Spent Minncare Cold Sterilant is acidic and requires normal

PURELAB Ultra Mk2 – US Version 2 11/15 Page 3

3. PRODUCT AND PROCESS

3.1 Product Description

Control Panel Dispense Nozzle Dispense Controller

The PURELAB Ultra range of water purification units has been

Page 4 PURELAB Ultra Mk 2 – US Version 2 11/15

3.2 Process Description

Pre-treated water enters via an inlet solenoid, and is pumped

PURELAB Ultra Mk2 – US Version 2 11/15 Page 5

Pre-treated water enters via an inlet solenoid and is pumped

Page 6 PURELAB Ultra Mk 2 – US Version 2 11/15

Pump Dispense Controller

Pre-treated water enters via an inlet solenoid, and is pumped

PURELAB Ultra Mk2 – US Version 2 11/15 Page 7

Pre-treated water enters via an inlet solenoid and is pumped

Page 8 PURELAB Ultra Mk 2 – US Version 2 11/15

Intermediate Temperature Temperature

Pre-treated water enters via an inlet solenoid and is pumped

PURELAB Ultra Mk2 – US Version 2 11/15 Page 9

3.3 Technical Specification

Service Deionisation (SDI) - M-cm 1 M-cm minimum resistivity at exhaustion

Temperature 1-40°C - Recommended 10-15°C

Page 10 PURELAB Ultra Mk 2 – US Version 2 11/15

Alarms-Audiovisual Purified water purity Above set point alarm

Outputs RS232 printer connection

PURELAB Ultra Mk2 – US Version 2 11/15 Page 11

Purified Water Specification

RNase / DNase - Removed

* On some models only.

As part of our policy of continual improvement we reserve the right to

Page 12 PURELAB Ultra Mk 2 – US Version 2 11/15

Button Icon Function

PURELAB Ultra Mk2 – US Version 2 11/15 Page 13

5.1 Unpacking the PURELAB Ultra

5.2 Positioning the PURELAB Ultra

The unit should be installed on a flat, level surface, in a