Climbing Formwork 150F: User Information

999775002 - 09/2013
en
The Formwork Experts.
Climbing formwork 150F

User information
Instructions for assembly and use (Method statement)
9775-236-01
Introduction User information Climbing formwork 150F
tion
Introduc-
© by Doka Industrie GmbH, A-3300 Amstetten
2 999775002 - 09/2013
User information Climbing formwork 150F Introduction
Contents
4 Introduction
4 Elementary safety warnings
6 Eurocodes at Doka
8 Doka services
10 System description
10 Climbing formwork 150F
11 System overview
12 System dimensions
13 Possible formwork systems
14 Schematic workflow of climbing phases
15 Structural design
15 Loading data
16 Structural design
18 Anchoring on the structure
26 Operating the formwork

26 Closing the formwork
27 Opening the formwork
28 Plumbing & aligning the formwork
30 Repositioning
30 Lifting by crane
34 Operating the climbing formwork

34 Starting up
35 1st casting section
36 2nd casting section
39 3rd casting section
41 Assembly instructions
41 Assembling the working platform
44 Mounting the Vertical waling and scissor-
action spindle
46 Mounting the formwork
48 Mounting the suspended platform
50 Sideguards on exposed platform-ends
52 Dismantling
54 General remarks
54 Ladder system
56 Transporting, stacking and storing
60 Fall-arrest systems on the structure
61 Doka shaft platform
62 Component overview
999775002 - 09/2013 3
Elementary safety warnings

Introduction
User target groups Remarks on this document

▪ This manual is aimed at all persons who will be work- ▪ This manual can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this man- point of view.
ual and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- document!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all Symbols used
users, and that they have been made aware of them
and have easy access to them at the usage location. The following symbols are used in this booklet:
▪ In the relevant technical documentation and form-
☞
work utilisation plans, Doka shows the workplace Important note
safety precautions that are necessary in order to use
Failure to observe this may lead to malfunc-
the Doka products safely in the usage situations
tion or damage.
shown.
In all cases, users are obliged to ensure compliance
with national laws, Standards and rules throughout
the entire project and to take appropriate additional CAUTION / WARNING / DANGER
or alternative workplace safety precautions where Failure to observe this may lead to material
necessary. damage, and to injury to health which may
range up to the severe or even life-threaten-
ing.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Instruction
menting, implementing and continually updating a This symbol indicates that actions need to be
hazard assessment at every job-site. taken by the user.
This document serves as the basis for the site-spe-
cific hazard assessment, and for the instructions
given to users on how to prepare and utilise the sys-
Sight-check
tem. It does not substitute for these, however.
Indicates that you need to do a sight-check
to make sure that necessary actions have
Planning been carried out.
▪ Provide safe workplaces for those using the form-

work (e.g. for when it is being erected/dismantled, Tip
modified or repositioned etc). It must be possible to Points out useful practical tips.
get to and from these workplaces via safe access
routes!
▪ If you are considering any deviation from the
details and instructions given in this booklet, or Reference
any application which goes beyond those Refers to other documents and materials.
described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
4 999775002 - 09/2013
Rules applying during all phases of Erecting the formwork

the assignment:
▪ Doka products and systems must be set up so that
all loads acting upon them are safely transferred!
▪ The customer must ensure that this product is
erected and dismantled, reset and generally used for
its intended purpose in accordance with the applica- Pouring
ble laws, Standards and rules, under the direction
and supervision of suitably skilled persons.
These persons' mental and physical capacity must ▪ Do not exceed the permitted fresh-concrete pres-
not in any way be impaired by alcohol, medicines or sures. Over-high pouring rates overload the form-
drugs. work, cause greater deflection and risk breakage.
▪ Doka products are technical working appliances
which are intended for industrial/commercial use
only, always in accordance with the respective Doka
Striking the formwork
User Information booklets or other technical docu-
mentation authored by Doka. ▪ Do not strike the formwork until the concrete has
▪ The stability of all components and units must be reached sufficient strength and the person in charge
ensured during all phases of the construction work! has given the order for the formwork to be struck!
▪ The functional/technical instructions, safety warn- ▪ When striking the formwork, never use the crane to
ings and loading data must all be strictly observed break concrete cohesion. Use suitable tools such as
and complied with. Failure to do so can cause acci- timber wedges, special pry-bars or system features
dents and severe (even life-threatening) damage to such as Framax stripping corners.
health, as well as very great material damage. ▪ When striking the formwork, do not endanger the
▪ Fire-sources are not permitted anywhere near the stability of any part of the structure, or of any scaf-
formwork. Heating appliances are only allowed if folding, platforms or formwork that is still in place!
properly and expertly used, and set up a safe dis-
tance away from the formwork.
▪ The work must take account of the weather condi-
Transporting, stacking and storing
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the ▪ Observe all regulations applying to the handling of
equipment, and the immediate vicinity of the equip- formwork and scaffolding. In addition, the Doka
ment, and to protect employees. slinging means must be used - this is a mandatory
▪ All connections must be checked regularly to ensure requirement.
that they still fit properly and are functioning cor- ▪ Remove any loose parts or fix them in place so that
rectly. they cannot be dislodged or fall free!
It is very important to check all screw-type connec- ▪ All components must be stored safely, following all
tions and wedge-clamped joins whenever the con- the special Doka instructions given in the relevant
struction operations require (particularly after excep- sections of this manual!
tional events such as storms), and to tighten them if
necessary.
Regulations; industrial safety
Assembly
▪ All laws, Standards, industrial safety regulations and
other safety rules applying to the utilisation of our
▪ The equipment/system must be inspected by the products in the country and/or region in which you
customer before use, to ensure that it is in suitable are operating must be observed at all times.
condition. Steps must be taken to rule out the use of ▪ If a person or object falls against, or into, the side-
any components that are damaged, deformed, or guard component and/or any of its accessories, the
weakened due to wear, corrosion or rot. component affected may only continue in use after it
▪ Combining our formwork systems with those of other has been inspected and passed by an expert.
manufacturers could be dangerous, risking damage
to both health and property. If you intend to combine
different systems, please contact Doka for advice Maintenance
first.
▪ The equipment/system must be assembled and
▪ Only original Doka components may be used as
erected in accordance with the applicable laws,
spare parts. Repairs may only be carried out by the
Standards and rules by suitably skilled personnel of
manufacturer or authorised facilities.
the customer's, having regard to any and all required
safety inspections.
▪ It is not permitted to modify Doka products; any such Miscellaneous
modifications constitute a safety risk.
We reserve the right to make alterations in the interests
of technical progress.
999775002 - 09/2013 5
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual Fpermissible E d  Rd
A Utilisation factor
6 999775002 - 09/2013
999775002 - 09/2013 7
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Management Planning
Project Development Stage Bidding Stage
Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
8 999775002 - 09/2013
The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.
▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Optimum resource utilisation Seeing things through to a posi- Because our services and costs
with assistance from the Doka tive conclusion are completely transparent, there
Formwork Experts with professional support is no need for improvisation dur-
ing the project – and no unpleas-
ant surprises at the end of it.
Workflow optimisation, thanks to Doka Services are a byword for

▪ Reduced close-out costs
Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here,
selection, quality and correct use
▪ internationally experienced pro- offering
of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment
999775002 - 09/2013 9
System description User information Climbing formwork 150F
System description
System description
Climbing formwork 150F
Straightforward basic design, easy to Ingenious modular system with only a very
operate, proven thousands of times few separate parts
over ▪ permits easy adaptation to construction projects with
vertical walls
The Climbing formwork 150 F is a site-proven system ▪ provides 1.65 m wide working platforms with an up to
that gives very cost-efficient service on crane-lifted 70 cm roll-back for the formwork
climbing projects.
Easy to operate
▪ formwork can be set up and struck quickly with no

need for a crane
▪ less crane time needed, as the formwork repositions
quickly as a complete unit
▪ formwork can be adjusted in all directions both pre-
cisely and quickly
Handy, practical design
▪ high load-bearing capacity (35 kN per Climbing

bracket)
▪ formwork heights of up to 6.0 m
▪ concrete loads transferred by way of form-ties
▪ suitable for timber-beam and framed formwork
▪ cost-saving anchorages
Safe workspaces and workplace access

9775-239-01 routes
▪ Ladder system XS can be integrated
Areas of use
Climbing formwork 150 F is particularly suitable for:

▪ lift-shafts and stairwells
▪ bridge piers
▪ silos, tanks and power-station projects
10 999775002 - 09/2013
User information Climbing formwork 150F System description
System overview
Pouring platform
▪ Platform system for the formwork being used (A)
A
Vertical waling and Scissor-action

spindle
▪ Vertical waling 3.00m (B)
For holding the formwork elements/panels. The
wedges are used for fixing the Vertical waling and for
pressing the formwork against the concrete.
▪ Scissor-action spindle (C)
A screwjack mechanism with a scissor-type function
for aligning and repositioning the formwork elements
or panels. Permits up to 70 cm roll-back.
B
C
Working platform
▪ Climbing bracket 150F (D)
The Climbing bracket 150F is used for constructing
the working platform, and carries the retractable
formwork element or panel.
Suspended platform
D ▪ Suspended platform 120 3.30m or 4.30m (E)
120 cm wide suspended platform for bolting onto the
Climbing bracket.
9775-207-01
A Platform system for the formwork being used

B Vertical waling 3.00m
C Scissor-action spindle
D Climbing bracket 150F
E Suspended platform 120 3.30m or 4.30m
999775002 - 09/2013 11
System dimensions
b
a
k
l
f
g
c
h
j
9775-268-01
System dimensions [mm]

a Formwork height 6000
Distance between top of poured concrete and
b 400
anchoring point
Distance between suspension point and pressure
c 1250
strut
f Width of bracket 1700
g Height of railings on bracket 1300
h Distance between bracket and suspended platform 2900 1) / 3900 2)
i Width of suspended platform 1240
j Height of railings on suspended platform 1370
k Distance between formwork and concrete 670
l Height of measuring point for k 1500
1) with Suspended platform 120 3.30m
2) with Suspended platform 120 4.30m
12 999775002 - 09/2013
User information Climbing formwork 150F System description
Possible formwork systems

Timber-beam formwork Framed formwork
e.g. Large-area formwork Top 50 e.g. framed formwork Framax Xlife
9775-240-01
9775-239-01
For more information, see the 'Timber-beam For more information, see the 'Framed form-
formwork Top 50' User Information booklet. work Framax Xlife' User Information booklet.
999775002 - 09/2013 13
Schematic workflow of climbing phases

Start-up phases
9775-220-01 9775-241-01 9775-222-01
The 1st casting section is poured The 2nd casting section (and all further sec- The suspended platforms are mounted, and
without a climbing scaffold. tions) are poured using the climbing scaffold. then the 3rd section is poured.
Typical phases
9775-243-01
9775-242-01
The climbing scaffold is raised The next casting section is poured.

to the next casting section.
14 999775002 - 09/2013
User information Climbing formwork 150F Structural design
Structural design
Structural design
Loading data
Anchoring on the structure Service loads
Imposed loads
9775-256-01
V ... permitted vertical load: 35 kN

H ... permitted horizontal load: 65 kN
B
Dimensioning the suspension point
The required cube compressive strength of the con-

crete at the time of loading must be specified sepa-
rately for each project by the structural designer. It
will depend on the following factors:
▪ load actually occurring
▪ length of stop-anchor or pigtail anchor
▪ reinforcement / extra reinforcement steel
▪ distance from edge
The introduction of the forces, the transfer of these
forces into the structure, and the stability of the overall
construction, must all be verified by the structural C
designer.
The required cube compressive strength fck,cube,current
must be at least 10 N/mm2, however.
9775-200-02
A 150 kg/m2
B 300 kg/m2
C 75 kg/m2
999775002 - 09/2013 15
Structural design User information Climbing formwork 150F
Structural design
Influence width of climbing brackets
CAUTION
➤ If wind speeds > 72 km/h are likely, and
when work finishes for the day or before pro- Diagram (A) (wind pressure = 1.00 kN/m2)
longed work-breaks, always take extra pre-
6.0
cautions to fix the formwork in place.
Suitable precautions: 5.5
- set up the opposing formwork C D
- turn the screwjack mechanism until the form- 5.0
work meets the top of the previously cast sec-
tion, and knock the fixing-wedges into place
Formwork height [m]

4.5
Wind pressure 4.0
3.5
1) Determine the wind pressure as a function of the
wind speed, the building environment and the 3.0
structure height.
2) Use the relevant diagram, (A) or (B) . 2.5
9736-124
Wind pressure 2.0
Diagram [kN/m2] Example: 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
we = cp, net x q(Ze)
Influence width [m]
Where cp, net = 1.3:
(A) 1.00
Permissible wind speed = 126 km/h C Without Wind bracing MF/150F/K 6.00m
Where cp, net = 1.3: D With Wind bracing MF/150F/K 6.00m
(B) 1.365
Permissible wind speed = 147 km/h
Follow the directions in the Calculation Guide Example

"Wind loads to the Eurocodes" when determin-
ing the wind pressure or ask your Doka techni-
cian!
▪ Basic data:
- Diagram (A) (wind pressure = 1.00 kN/m2)
- formwork height: 4.00 m
▪ Influence width: 3.00 m
16 999775002 - 09/2013
User information Climbing formwork 150F Structural design
Determining the influence width where the

Diagram (B) (wind pressure = 1.365 kN/m2)
climbing cone is more than 400 mm below the
6.0
top of the concrete
5.5
C D ➤ When determining the influence width, add the differ-
5.0
ence (b – 400 mm) to the actual formwork height.
Formwork height [m]
4.5
4.0
b
3.5
3.0
2.5
9736-125
2.0
9775-257-01
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Influence width [m]
C Without Wind bracing MF/150F/K 6.00m
D With Wind bracing MF/150F/K 6.00m b ... min. 400 mm
Example
Example
▪ Basic data:
▪ Basic data: - Diagram (B) (wind pressure = 1.365 kN/m2)
- Diagram (B) (wind pressure = 1.365 kN/m2) - formwork height: 4.00 m
- formwork height: 4.00 m - distance between climbing cone and top of con-
▪ Influence width: 2.60 m (without "Wind bracing") crete b: 0.65 m
▪ Influence width: 2.95 m (with "Wind bracing") ▪ Formwork height for determining the influence width:
4.00 m + (0.65 m - 0.40 m) = 4.25 m
▪ Influence width: 2.25 m
999775002 - 09/2013 17
Anchoring on the structure User information Climbing formwork 150F
Anchoring on the structure
Anchoring on the structure

Positioning point and suspension Stop-anchor
point
a
d b
9775-269-03
E
c
A
B
D
C Stop-anchor 15.0
9775-225-01
11.5cm 16cm 40cm
A Stop-anchor 15.0 (expendable anchoring component) a 11.5 cm 16.0 cm 40.0 cm
B Depth mark b 16.5 cm 21.0 cm 45.0 cm
C Positioning cone 15.0 5cm Where the concrete cover 'd' = 2 cm
D Sealing sleeve 15.0 5cm (expendable anchoring component) 19.0 cm 23.0 cm 47.0 cm
c
Where the concrete cover 'd' = 3 cm
E Climbing cone 15.0 5cm
20.0 cm 24.0 cm 48.0 cm
▪ Stop-anchor a ... tie-rod length
- Expendable anchoring component for anchoring b ... installation depth
c ... minimum wall thickness
the Suspension cone (and thus the climbing unit) d ... concrete cover
in the concrete from one side.
▪ Positioning cone Note:
- Placeholder for the Suspension cone on the Stop-anchors of different lengths should not be mixed
positioning-point. in the same project.
▪ Climbing cone
- For safe suspension-mounting of the climbing
unit. WARNING
The short Stop-anchor 15.0 11.5cm has a
much lower design capacity than the Stop-
anchor 15.0 16cm.
➤ For this reason, the short stop-anchor is only
allowed to be used on systems with low ten-
sile loads at the anchoring location, such as
on climbing systems inside shafts.
➤ If the geometry means that it is only possible
to install the short stop-anchor, then revised
static calculation, with extra reinforcement
steel, is required in cases where larger ten-
sile loads may occur.
➤ The Stop-anchor 15.0 11.5cm is only permit-
ted for wall thicknesses < 24 cm. For wall
thicknesses  24 cm, the Stop-anchor
15.0 16cm (or larger) must be used.
WARNING
The Stop-anchor 15.0 11.5cm may acciden-
tally come unscrewed from the Positioning
cone while low-viscosity concrete is being
poured.
➤ Take additional precautions to prevent the
Stop-anchor 15.0 11.5cm from being turned.
18 999775002 - 09/2013
User information Climbing formwork 150F Anchoring on the structure
Pigtail anchor Dimensioning the suspension point

It is also possible to use a Pigtail anchor for a position-
ing point / suspension point in the floor-slab, instead of The required cube compressive strength of the con-
a stop-anchor. crete at the time of loading must be specified sepa-
rately for each project by the structural designer. It
will depend on the following factors:
F ▪ load actually occurring
c
▪ length of stop-anchor or pigtail anchor

▪ reinforcement / extra reinforcement steel
9775-270-01
a
G
▪ distance from edge
b The introduction of the forces, the transfer of these
forces into the structure, and the stability of the overall
a ... 64.0 cm construction, must all be verified by the structural
b ... 69.0 cm designer.
c ... min. 16.0 cm
F Pigtail anchor 15.0 The required cube compressive strength fck,cube,current
G Longitudinal reinforcement and U-reinforcements, min. diam. must be at least 10 N/mm2, however.
8 mm, spaced max. 15 cm apart
Follow the directions in the Calculation Guide
Opposite anchoring points entitled "Load-bearing capacity of anchorages
in concrete" or ask your Doka technician!
Note:
If the wall thickness is less than twice the installation
depth of the Stop-anchors, opposite anchoring points
must be located at an offset to one another.
Plan view
a
c
b
9775-269-01
a ... min. 100 mm

b ... installation depth
c ... < 2 x b
Risk of formwork falling off if two cones are

fitted opposite one another and joined with
a tie-rod.
Unscrewing the anchoring component on one
side may cause the anchoring point on the
opposite side to shear off.
➤ Every suspension point must have its own
separate anchorage.
Exception: Suspension points prepared with a
"Stop-anchor double-ended 15.0"
9775-269-02
999775002 - 09/2013 19
Preparing the positioning-point Tools needed:

▪ Reversible ratchet 1/2"
▪ Positioning-cone spanner 15.0 DK
➤ Warning against not screwing in the parts ▪ Box spanner 41
(e.g. stop anchors or pigtail anchors) far
enough into the positioning cones: This may Positioning point with
subsequently lead to reduced load-bearing
capacity and to the failure of the suspension Positioning cone 15.0 5cm
point - resulting in injury and damage. (with hole drilled through form-ply)
➤ Always screw in components until they fully
engage. When correctly fitted, there will still How to mount:
be 1 cm of thread visible between the part ➤ Drill a diam. 18 mm hole in the form-ply (position as
and the depth mark on the stop anchor or shown in shop drawing / assembly plan).
pigtail anchor.
➤ Push the sealing sleeve all the way onto the Posi-
➤ Make sure that the parts then used for the tioning cone.
suspension point are for the same depth of
➤ Screw the stop-anchor or pigtail anchor into the posi-
concrete cover.
tioning cone until fully engaged.
➤ Do not use the positioning cone as a rod
➤ Insert a Tie-rod 15.0 (length approx. 20 cm) through
connector
the hole drilled in the form-ply, screw it into the posi-
WARNING tioning cone and tighten it with a Super-plate 15.0.
Sensitive rod steel!
➤ Never weld or heat tie-rods. H
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be a
withdrawn from use.
➤ Only use approved tie-rods.
➤ When low-viscosity concretes are used, take addi-
tional precautions to prevent the Stop-anchor
15.0 11.5cm from being turned. A B C G
➤ Do not place concrete directly above the pigtail or
stop-anchors. 9775-226-01
➤ Do not allow the vibrator to touch the pigtail or stop-

a ... 1 cm
anchors.
A Stop-anchor 15.0
These measures prevent the anchors working loose
B Depth mark
during pouring and vibration.
C Positioning cone 15.0 5cm + Sealing sleeve 15.0 5cm
Make marks on the top edge of the formwork so G Tie-rod 15.0mm
that you can easily see where the anchoring H Super-plate 15.0
points are during pouring.
☞
1 cm distance between depth mark and cone.
▪ The axis of the positioning cone must be at
right-angles to the surface of the concrete –
maximum angle of deviation 2°. Note:
▪ Tolerance for locating the positioning points Positioning cones 15.0 5cm are supplied together with
and suspension points: ±10 mm in the hori- Sealing sleeves 15.0 5cm. Every time the positioning
zontal and the vertical. cones are re-used, fit them with new sealing sleeves
☞
first!
Cones and accessories are also available for a
2 cm depth of concrete cover.
The articles in question are: If the positioning-point is located too close to a
▪ Climbing cone 15.0 Art.n° 581978000 Doka beam, a board can be nailed to this and
the adjoining beam to provide a support surface
▪ Cantilever positioning cone 15.0 Art.n° for the Super-plate.
581698000
▪ Positioning cone 15.0 Art.n° 581960000
▪ Sealing sleeve 15.0 Art.n° 581989000
▪ Sealing sleeve S 15.0 Art.n° 581696000
These suspension points are prepared in a sim-
ilar way to the instructions given for the Climb-
ing cone 15.0/5cm.
However, special care must be taken to
9775-227-01
ensure that components for different

depths of concrete cover are kept strictly
separate (see warnings above)!
20 999775002 - 09/2013
Positioning point with Pouring

Cantilever positioning cone 15.0 5cm
(with no hole drilled through form-ply) ➤ Before pouring, check all positioning points and sus-
pension points once again.
For special applications only, when it is not possible to
drill through the form-ply (e.g. where there are Doka
▪ The axis of the positioning cone must be at
right-angles to the surface of the concrete –
beams or formwork panel frame profiles directly behind
maximum angle of deviation 2°.
the positioning-point).
▪ Tolerance for locating the positioning points
I and suspension points: ±10 mm in the hori-
zontal and the vertical.
▪ The sealing sleeve must be completely
a pushed onto the Positioning cone.
▪ 1 cm distance between depth mark and
cone = full screw-in depth.
➤ When low-viscosity concretes are used, take addi-
tional precautions to prevent the Stop-anchor
15.0 11.5cm from being turned.
A B J
Make marks on the top edge of the formwork so
9775-231-01 that you can easily see where the anchoring
a ... 1 cm
points are during pouring.
A Stop-anchor 15.0 ➤ Prevent the vibrator from touching the stop-anchors.
B Depth mark
➤ Do not place concrete directly above the stop-
I Fixing plate 15.0 anchors.
J Cantilever positioning cone 15.0 5cm +
Sealing sleeve S 15.0 5cm
These measures prevent the anchors working loose
during pouring and vibration.
☞ Important note:
It is not permitted to use the Fixing plate 15.0
more than once in the same position, as it can-
not be fixed firmly and securely in the old nail-
holes.
How to mount:
➤ Push the sealing sleeve all the way onto the Cantile-
ver positioning cone.
➤ Nail a Cantilever positioning cone to the form-ply
using a Fixing plate 15.0 (position as shown in pro-
ject plan).
➤ Screw the Stop-anchor or pigtail anchor into the
Cantilever positioning cone until fully engaged.
1 cm distance between depth mark and cone.
☞▪ The following items are needed for this type of

positioning-point:
Cantilever positioning cone 15.0 5cm
▪ Sealing sleeve S 15.0 5cm
▪ Fixing plate 15.0
Note:
Cantilever positioning cones 15.0 5cm are supplied
together with Sealing sleeves S 15.0 5cm. Every time
the positioning cones are re-used, fit them with new
sealing sleeves first!
999775002 - 09/2013 21
Preparing the suspension point ➤ Insert the fastening bolt with its handle in the hori-
zontal
➤ Unscrew the Positioning cone, using a Reversible
ratchet 1/2" and a Positioning-cone spanner 15.0
DK.
C
A 9775-230-01
C Fastening bolt
➤ Tilt the fastening bolt downward.

9775-226-02
A Positioning cone 15.0 5cm
➤ Screw in the climbing cone until this is fully engaged,

and tighten it with a Reversible ratchet 1/2".
9775-230-02
B C Fastening bolt
The climbing bracket is now secured against acci-

dental lift-out.
The fastening bolt must be pointing vertically
9775-228-01 downward!
B Climbing cone 15.0 5cm ➤ Tighten the fixing-nuts of the climbing cones using a
Reversible ratchet 1/2" and Box spanner 41.
➤ Suspend the climbing formwork from the climbing
9775-230-03
9775-230-04
cones.
D Fixing-nut
9775-229-01
22 999775002 - 09/2013
Other possible anchorages Thin walls

Wall thicknesses of 15 to 16 cm are prepared using the
Anchor points with no offset Wall anchor 15.0 16cm.
Anchor points with no offset are prepared using the Risk of confusion!
'Stop-anchor double-ended 15.0'. ➤ Do NOT on any account use Stop-anchors
15.0 for this application.
Risk of confusion!
➤ Do NOT on any account use Water stops G
15.0 for this application.
581893000-3
Positioning point
581818000-3
K C H G
Positioning point
J C H G
Tr637-200-05
I Suspension point
M E
b
9715-247-05
L
Suspension point
J E
9775-276-01
a ... length of plastic tube 3 - 4 cm

b ... 15 - 16 cm
I C Positioning cone 15.0 5cm + Sealing sleeve 15.0 5cm
9775-275-01
c b c E Climbing cone 15.0 5cm

a G Tie-rod 15.0mm
H Super-plate 15.0
a ... 25 - 70 cm K Universal cone 22mm + Plastic tube 22mm
b... Order length = wall thickness 'a' - 2 x depth of concrete cover 'c'
c ... Depth of concrete cover 5 cm L Hexagon timber screw 10x50 + dowel diam. 12
C Positioning cone 15.0 5cm + Sealing sleeve 15.0 5cm M Wall anchor 15.0 16cm
E Climbing cone 15.0 5cm
G Tie-rod 15.0mm Note:
H Super-plate 15.0 The Wall anchor 15.0 16cm must be ordered under
I Reinforcement special-article n° 580100000.
J Stop-anchor double-ended 15.0
999775002 - 09/2013 23
Retrofitting a safe suspension point

WARNING
➤ Do NOT fit Stop-anchors with the anchor
e.g. if the crew forgot to prepare a positioning-point.
plate left exposed! This must always be
➤ Drill a hole of diam. 25 mm. embedded in the concrete.
➤ Drill a hole of diam. 35 mm and 115 mm depth.
➤ Push the sealing sleeve all the way onto the Suspen-
sion cone. F
A
➤ Screw the tie-rod into the Suspension cone until fully
engaged, and put the rod part-way into the hole.
➤ Paste the ready-mix mortar (site-provided) into the
drilled hole with a spatula.
9775-275-02
A Stop-anchor
b F Climbing cone 15.0 5cm
Dimensioning the suspension point

a
D C B A The required cube compressive strength of the con-

crete and ready-mix mortar at the time of loading must
9775-277-01
be specified separately for each project by the struc-
tural designer. It will depend on the following factors:
a ... 25 mm
b ... 115 mm ▪ load actually occurring
c ... 35 mm ▪ wall thickness
A Climbing cone 15.0 5cm ▪ reinforcement / extra reinforcement steel
B Sealing sleeve 15.0 5cm ▪ distance from edge
C Tie-rod 15.0mm
The introduction of the forces, the transfer of these
D Ready-mix mortar forces into the structure, and the stability of the overall
construction, must all be verified by the structural
➤ Insert the unit so that the Universal climbing cone is designer.
flush with the concrete surface.
Scrape away the excess ready-mix mortar with the The required cube compressive strength fck,cube,current
spatula. must be at least 10 N/mm2, however.
☞ Important note:
➤ Weld a seam onto the Super-plate to join the
nut and the plate. Do this BEFORE screwing
the Super-plate onto the tie-rod.
➤ On the other side of the concrete wall, screw on the
Super-plate (now welded together) and secure it with
a screw and dowel so that it cannot be unscrewed.
F G
9775-278-01
D Super-plate 15.0
E Weld-seam
F Hexagon timber screw 10x50
G Dowel, Ø12
24 999775002 - 09/2013
999775002 - 09/2013 25
Operating the formwork User information Climbing formwork 150F
Operating the formwork
Operating the formwork

Closing the formwork
This section only deals with how to operate the ➤ After adjusting the formwork elements, tighten the
formwork. For details of how to tie the formwork, pressure wedges (A) .
please see the User Information booklets
'Large-area formwork Top 50' or 'Framed form-
work Framax Xlife'.
➤ Detach the fixing-wedges (B) .
9775-203-01
A
B This presses the formwork element up against the

previously cast section.
☞ Important note:
9775-258-03
It only takes a gentle blow of the hammer to fix

the pressure wedge! The concrete loads are
sustained by way of the form-ties and are not
➤ Release the pressure wedge (A) . transferred via the wedge.
➤ Knock the fixing-wedges (B) into place.
B
A
9775-258-02
9775-204-01
➤ Turn the screwjack mechanism of the scissor-action This fixes the Vertical waling to the Climbing bracket.
spindle to move the formwork forward until it meets
the top of the previously cast section.
Possible incorrect usages
☞ Improper handling and use of the formwork

equipment can lead to hazardous situations.
These must be prevented under all circum-
stances.
WARNING
It is not allowed to transfer any extra forces
into the formwork!
➤ Do not use hoists or other such devices for
positioning and re-adjusting the formwork.
➤ Do not use the formwork to force incorrectly
placed reinforcement steel into position.
➤ Always press the formwork against the con-
crete without applying force. Do not use any
additional devices (such as extra screwjack
9775-201-01
mechanisms) on the Travelling gear.

➤ Never use 'brute force' on the adjusting spin-
dles (e.g. with tube-extensions).
➤ Adjust the formwork and level the positioning-points.
See the section headed "Plumbing & aligning".
26 999775002 - 09/2013
User information Climbing formwork 150F Operating the formwork
Opening the formwork

➤ Undo and remove the form-ties of the formwork ele- ➤ Roll back the formwork all the way by turning the
ment. screwjack mechanism of the scissor-action spindle.
➤ Remove the connectors from the adjacent gang-
forms.
9775-203-01
➤ Release the pressure wedge (A) .
9775-202-01
A
➤ Tighten the pressure wedges (A) .

9775-205-01
9775-258-03
B
9775-258-01
This fixes the Vertical waling to the Climbing bracket.
☞ Important note:
The fixing-wedge may only be released while
the formwork is being retracted forward or back!
Final position: fixing-wedges knocked back into
place (wind bracing).
999775002 - 09/2013 27
Operating the formwork User information Climbing formwork 150F
Plumbing & aligning the formwork

Adjusting the formwork ➤ Loosen the Waling-to-bracket holders (B) with a
blow of the hammer.
The adjusting spindles (C) permit a vertical adjust-
In order to permit exact adjustment of the formwork ele-
ment range of approx. 150 mm. Also, the adjusting
ments in relation to one another and to the structure,
spindles can be relocated in the hole-grid of the Vertical
they are adjustable in both the vertical and the horizon-
waling (D) .
tal.
Tools needed:
▪ Hammer B
▪ Reversible ratchet 1/2"

▪ Box nut 24 1/2" and E
▪ Fork wrench 22/24 (for the threaded joins on the

adjusting spindles)
Preparing the adjusting operation
9710-309-03
C
D
E Timber wedges in the multi-purpose walings (near the adjusting
spindles – for ensuring better load transfer)
Vertical adjustment
B
➤ Turn both adjusting spindles.
While adjusting the height, watch the waling-
9775-203-01
to-bracket holders to make sure that they do

not jam and block the adjustment process.
➤ Release the pressure wedge (A) .
A
9775-205-01
➤ Detach the formwork from the concrete.
9775-234-02
28 999775002 - 09/2013
User information Climbing formwork 150F Operating the formwork
Side angle adjustment Ending the adjusting operation

➤ Only turn one adjusting spindle. ➤ Tighten the waling-to-bracket holders with the ham-
mer.
9755-208-02
➤ After adjusting the formwork elements, tighten the
pressure wedges (A) .
9775-234-03
9775-203-01
Horizontal adjustment A
➤ Push the formwork to either side. This presses the formwork element up against the
previously cast section.
☞ It only takes a gentle blow of the hammer to fix

the pressure wedge! The concrete loads are
sustained by way of the form-ties and are not
transferred via the wedge.
B
9775-234-01
9775-258-01
This fixes the Vertical waling to the Climbing bracket.
999775002 - 09/2013 29
Repositioning User information Climbing formwork 150F
Repositioning
Repositioning
Lifting by crane
Instructions for safe resetting of the
entire unit
☞▪ Important note:
Before lifting: Remove any loose items
A
from the formwork and platforms, or secure C B

them firmly.
▪ "Passenger transportation" is forbidden!
▪ Observe all regulations applying to the oper-
ation of cranes where higher wind speeds
are experienced.
▪ Angle of inclination : max. 30°
▪ Brace the vertical waling sufficiently against
oblique pull.
Tightening torque of couplers: 50 Nm
▪ When using 'Lifting beams', ensure that
these have sufficient load-bearing capacity!
Length of chain = at least the space between

the slinging points
This automatically leads to the required angle
of inclination.
9775-246-01
9775-247-01
WARNING
 ... max. 30°
➤ Any lifting-brackets on the formwork ele-
A Lifting-bracket of the Vertical waling
ments, or Framax lifting hooks, must not
be used for lifting the unit as a whole. B Bracing against oblique pull (e.g. scaffolding tube)
C Screw-on coupler
9766-263-01
Max. load:
9715-268-01
3500 kg per lifting-bracket of the Vertical waling
Required number of braces against oblique pull:

Total weight of unit to be Number of braces
lifted (e.g. scaffold tubes)
Up to 2000 kg 1 brace
➤ Attach the lifting chain to the lifting-brackets Up to 3500 kg 2 braces
of the Vertical waling.
9775-247-02
The suspension methods shown above are only

needed for assembling and dismantling the formwork
elements or panels.
30 999775002 - 09/2013
User information Climbing formwork 150F Repositioning
When one climbing unit is lifted and reposi-
Initial situation
tioned, this opens up exposed fall-hazard

locations on the remaining units. These
exposed locations must be made safe by
putting up an access prohibition barrier.
A
This access prohibition barrier must be fixed
at least 2.0 m before the drop-off edge.
A A
▪ The personnel in charge of the repositioning

operation are responsible for positioning the
access prohibition barriers correctly. 9775-245-02
▪ During the lifting/repositioning cycle, no site
personnel are allowed to be on the units to Hoist the unit for repositioning up to the next sec-
be climbed, or on adjacent units for reposition.
tioning.
▪ During the repositioning operation, the per- B
sons operating the climbing formwork must
use personal protective equipment to guard
against falls (e.g. Doka personal fall-arrest
set). A
A A
9775-245-01
A Horizontal repositioning of the barriers

a
A A
A
a
9775-244-01
9775-245-03
a ... 1.00 - 1.20 m A Warning sign "No entry" 300x300mm

B Crane suspension tackle
A "No entry" prohibition sign 300x300mm
999775002 - 09/2013 31
Repositioning User information Climbing formwork 150F
Repositioning the entire unit ➤ Lift the entire unit by crane and hang it into place in
the suspension point.
➤ Prepare the suspension points.
➤ Dismount the 'Wind bracing'.
➤ Manoeuvre the formwork into the centre-of-gravity
position.
9775-258-01
Before every lifting operation, check to make

sure that all bolted connections have been
secured, and that the fixing-wedges of the
traveller units have been firmly driven in!
➤ Attach the lifting chain to the lifting-brackets of the

Vertical waling.
9775-246-01
➤ Secure the climbing formwork to the suspension

points with fastening bolts.
9775-247-02

downward!
➤ Remove the fastening bolts (= lift-out guard) from the

suspension points.
☞ Important note:
➤ When loosening the fixing-nuts, take care
not to undo the climbing cone itself.
➤ Loosen the fixing-nuts of the climbing cones using a
9775-230-02
➤ Tighten the fixing-nuts of the climbing cones using a

➤ If necessary, mount a "Wind bracing".
32 999775002 - 09/2013
User information Climbing formwork 150F Repositioning
999775002 - 09/2013 33
Operating the climbing formwork User information Climbing formwork 150F
Operating the climbing formwork
Operating the climbing formwork

Starting up
The modular design of the Climbing formwork 150F
system means that many different combinations are
possible.
Depending on the project, the actual design may thus
differ very greatly from the basic type described here.
➤ In these cases, you should discuss the assembly
procedure with your Doka technician.
➤ Follow the shop drawing / assembly plan.
☞ Important note:
▪ A hard, flat, firm surface is needed!
▪ Prepare a sufficiently large assembly area.
▪ Tightening torque of the couplers for the
bracing tubes: 50 Nm
☞ In order to explain the entire climbing workflow

as simply as possible, the repetitive actions
involved are described in detail in separate sec-
tions of this booklet.
The sections in question are:
▪ Preparing the positioning-points and suspen-
sion points (see "Anchoring on the struc-
ture").
▪ Closing the formwork (see 'Closing the form-
work').
▪ Striking (see 'Opening the formwork').
▪ In addition, the following sections must also
be observed:
- Plumbing & aligning the formwork
- Resetting by crane
For instructions on tying and joining the form-

work elements, and on cleaning them and using
concrete release-agents, see the User Informa-
tion booklets 'Large-area formwork Top50' and
'Framed formwork Framax Xlife'.
WARNING
Falling hazard!
➤ Do not step onto the pouring platforms until
the formwork is closed!
34 999775002 - 09/2013
User information Climbing formwork 150F Operating the climbing formwork
1st casting section

➤ Apply concrete release agent and set up one side of
the formwork.
➤ Mount the positioning-points.
➤ If necessary, mount positioning-points for a "Wind
bracing".
➤ Place the reinforcement.
➤ Close the formwork and tie it.
➤ Pour the 1st section.
b
A
a
9775-220-01
a ... height of casting section

b ... project-specific
A Positioning point
B Positioning point for wind bracing
➤ Strike the formwork.

➤ Clean the formwork.
➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards.
➤ Prepare the formwork for the climbing operation.
999775002 - 09/2013 35
2nd casting section

Hanging the working platform into place on the Wind bracing (if necessary):
suspension points: ➤ Attach a Wind bracing MF/150F/K 6.00m to the
➤ Prepare the suspension points. Climbing bracket 150 F with a d25/151 head bolt and
➤ Raise the prepared working platform with the lifting a linch pin.
chain and hook it into the suspension points. ➤ Fasten the tensioning unit of the Wind bracing
MF/150F/K 6.00m to the structure, i.e. to the posi-
tioning-point prepared with a climbing cone.
A B
9775-241-02
A Stop-anchor 15.0
B Climbing cone 15.0 5cm
C Wind bracing MF/150F/K 6.00m
9775-260-01
➤ Tighten the Wind bracing MF/150F/K 6.00m.

➤ Secure the working platform with fastening bolts.
downward!
9775-230-02

36 999775002 - 09/2013
Formwork: ➤ Insert guard-rail boards and use nails to secure them

to the handrail post plates.
➤ Attach the lifting chain to the lifting-brackets on the
pre-assembled formwork.
➤ Fly the formwork to the working platform by crane.
9766-301-01
Making it impossible to use any of the forbidden
attachment methods when lifting and repositioning
the unit in one piece:
WARNING
➤ Any lifting-brackets on the formwork ele-
ments, or Framax lifting hooks, must not
be used for lifting the unit as a whole.
9766-263-01
9715-268-01
9775-221-01
➤ Attach the lifting chain to the lifting-brackets
of the Vertical waling.
➤ Fix the pre-assembled formwork to the Vertical wal-
ings with waling-to-bracket holders.
➤ Fix timber wedges in the multipurpose walings (for
better load-transfer in the area around the adjusting
spindles).
➤ Adjust dimension "b" as per shop drawing / assembly
plan, using the adjusting spindle (see "Plumbing &
aligning the formwork").
A
A 9775-247-02
C
C
➤ nail e.g. a board on in such a way that the crane sus-

pension tackle cannot be hung into place in the lift-
B ing-bracket.
b
9775-259-01
A Waling-to-bracket holders 9-15cm

9766-306-01
B Adjusting spindles
C Timber wedges
999775002 - 09/2013 37
Formwork set-up and pouring

the formwork.
➤ Pour the 2nd section.
9775-241-01
➤ Strike the formwork.

➤ Clean the formwork.
38 999775002 - 09/2013
3rd casting section

➤ Prepare the suspension points. ➤ Mount the suspended platform, working from a
➤ Dismount the 'Wind bracing'. mobile scaffold tower.
Vertical waling.
9775-247-02

suspension points.
☞ Important note:
➤ When loosening the fixing-nuts, take care
not to undo the climbing cone itself.
➤ Loosen the fixing-nuts of the climbing cones using a
➤ Lift the working platform to the pre-assembled sus-
pended platforms.
9775-224-01
9775-223-01
999775002 - 09/2013 39
➤ Bolt on the inside suspension tube with an M 16x120 Formwork set-up and pouring
hexagon screw.
the formwork.
➤ Pour the 3rd section.
9775-254-02
➤ Bolt on the outside suspension tube with an

M 16x140 hexagon bolt.
9775-254-01
➤ Lift the entire unit by crane and hang it into place in

the suspension point.
➤ Secure the climbing formwork to the suspension
points with fastening bolts.
downward!
9775-222-01
9775-230-02

➤ If necessary, mount a "Wind bracing".
40 999775002 - 09/2013
User information Climbing formwork 150F Assembly instructions
Assembly instructions
Assembly instructions
Assembling the working platform
Aligning the Climbing brackets Mounting the decking supports
➤ Set down the Climbing brackets on an assembling
trestle, spaced apart by the exact centre-to-centre
distance.
☞ The choice of platform beam will depend on the
project.
The following configuration is shown with Doka
beams H20.
➤ Pre-drill the platform beams. Bore diameter: 10 mm
a
b
9775-214-01
A a ... centre-to-centre distance

b ... 120 mm
➤ Bolt the Doka beams H20 to the Climbing brackets.
a
9775-215-01
a ... centre-to-centre distance

A Climbing bracket 150F
Nail on stop-blocks to ensure constant centre-

to-centre distances.
9775-213-05
Attachment scheme at front Attachment scheme at rear
9775-213-02
C B B C
9775-213-03
9775-213-04
Nuts & bolts etc. required for each connection:

(included in scope of supply of Climbing bracket 150 F).
▪ 1 x square bolt M10x120 + hexagon nut M10 + washer 13
Dimensions
Wooden spacer [mm]
Type of beam
(B) (C)
H20 P min. 35 x 120 29 x 120
H20 N min. 30 x 120 24.2 x 120
Length of wooden spacers approx. 50 cm.
999775002 - 09/2013 41
Assembly instructions User information Climbing formwork 150F
Fitting the bracing Mounting the deck-boards

➤ Attach bracing (scaffolding tubes). ➤ Arrange the Climbing brackets so that both diago-
Distance between screw-on coupler and swivel cou- nals are the same.
pler: max. 160 mm. ➤ Lay deck-boards flush to either side of each Climb-
ing bracket.
➤ Fasten deck-boards to the Doka beams with univer-
sal countersunk screws 6x90.
Every deck-board must be fixed with 4 screws!
Do a sight-check to make sure that the deck-
boards have been fixed properly!
F
c
E
y
D x
9775-213-01
D Scaffold tube 48.3mm

E Screw-on coupler 48mm 50
F Swivel coupler 48mm
G
Tightening torque of the couplers for the bracing tubes:
50 Nm
9775-216-01
c ... 1700 mm
x = y ... diagonals
G e.g. plank, 5x20 cm
Platform decking on the suspension-point side:

d
9775-216-02
d ... 20 mm
A Climbing bracket 150F
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deck-
boards and guard-rail boards.
42 999775002 - 09/2013
Fitting a manhole Mounting the railing

➤ Screw planks to the underside of the deck-boards to ➤ Bolt handrail-post uprights onto the Climbing bracket
distribute the loads. with M16 nuts & bolts.
Every deck-board must be fixed with a square
bolt M10 and a hexagon nut M10!
boards have been fixed properly!
➤ Cut out the opening for the manhole.
9775-212-02
e f
g
➤ Attach a toeboard (min. 15x3 cm) to the Climbing

bracket with a square bolt M10.
H I ➤ Insert guard-rail boards and use nails to secure them
9775-272-01 to the handrail post plates.
e ... minimum overlap: 2 whole deck-boards
f ... 710 mm
g ... 610 mm
H e.g. plank, 5x20 cm
I Square bolt M10 + washer R11 + hexagon nut M10
➤ Screw the Manhole B 70/60cm onto the deck-boards

with universal countersunk screws 5x50.
9775-212-01
Bolting-items needed for each handrail-post upright:

▪ 1 square bolt M10x60
9775-271-01a
▪ 1 washer A10
H Manhole B 70/60cm
▪ 1 hexagon nut M10
Note:
999775002 - 09/2013 43
Mounting the Vertical waling and scissor-action spindle

Setting the adjusting spindle ➤ Pin the spindle tube onto the Vertical waling 3.00m
with the handle-bolt.
Tools needed:
▪ Reversible ratchet 1/2" C
▪ Box nut 24 and

▪ Fork wrench 22/24 (for the threaded joins on the
adjusting spindle)
D
➤ Adjust dimension "b" as shown in the shop drawing /
assembly plan, using the adjusting spindle.
b a
B
A
9775-263-01
C Spindle tube
9775-274-01 D Handle-bolt
A Vertical waling 3.00m

B Adjusting spindle Mounting the Vertical waling
Check position "a" of the adjusting spindle on ➤ Remove the D25/120 head bolt from the bottom hole
the vertical waling and change this if neces- of the Vertical waling.
sary.
Mounting the scissor-action spindle

➤ Bolt the scissor-action spindle to the Vertical waling
3.00m with a D25/120 head bolt and secure this with
a Spring cotter 5mm.
9775-235-01
A ➤ Attach the lifting chain to the lifting-brackets of the

Vertical waling and raise this pre-assembled unit.
B
9775-261-01
B
9775-261-02
A Scissor-action spindle
9775-237-01
B D25/120 head bolt
44 999775002 - 09/2013
➤ Lower the pre-assembled unit onto the Climbing On the side nearest the formwork:
bracket by crane. 1) Fix a D25/120 head bolt in the Vertical waling and
secure it with a Spring cotter 5mm.
2) Knock the fixing-wedge into place.
This fixes the Vertical waling to the Climbing
bracket.
9775-211-04
➤ Detach the lifting chain from the Vertical waling.
Fitting the bracing

➤ Move both Vertical walings 3.00m into the same
position by turning the screwjack mechanism on the
scissor-action spindles.
➤ Attach bracing (scaffolding tubes).
Distance between screw-on coupler and swivel cou-
9775-211-01 pler: max. 160 mm.
CAUTION
➤ Do not detach the lifting chain from the Ver- F
tical waling until the unit has been properly
connected to the Climbing bracket as
described below.
On the side nearest the railings:
➤ Bolt the scissor-action spindle to the rear connector
plate of the Climbing bracket with a D25/120 head
bolt and secure this with a Spring cotter 5mm. E
9775-211-03
9775-210-01
D Scaffold tube 48.3mm

E Screw-on coupler 48mm 50
F Swivel coupler 48mm
Tightening torque of the couplers for the bracing tubes:

50 Nm
999775002 - 09/2013 45
Mounting the formwork
☞ Important note:
It is not permitted to locate Multi-purpose wal-
Timber-beam formwork
ings anywhere in the range of travel of the scis- e.g. Large-area formwork Top 50
sor-action spindle.
Follow the directions in the 'Large-area form-
work Top 50' User Information booklet!
Preparing the formwork

➤ Set the formwork element down on a flat surface,
with the form-ply facing downwards.
b
9775-249-01
a
Mounting the pouring platform

➤ Attach Universal brackets and mount deck-boards.
➤ Also mount guard-rail boards, except where they
would get in the way of the lifting chains when the
gang-form is lifted into the upright.
9775-273-01
Useable ranges for the Multi-purpose walings

WS10:
▪ a ... 300 to 550 mm (1st Multi-purpose waling) M
▪ b ... 1660 to 2270 mm (2nd Multi-purpose waling)
Necessary preconditions:
▪ Formwork overlap: 50 mm
▪ Distance between climbing cone and top of concrete:
400 mm
9775-248-01
M Universal bracket 90
46 999775002 - 09/2013
Framed formwork Mounting the pouring platform

➤ Attach Framax brackets and mount deck-boards.
e.g. framed formwork Framax Xlife
➤ Also mount guard-rail boards, except where they
Follow the directions in the "Framed formwork would get in the way of the lifting chains when the
Framax Xlife" User Information booklet! gang-form is lifted into the upright.
Preparing the formwork

➤ Set the gang-form down on a flat surface, with the
form-ply facing downwards. M
➤ Fix Multi-purpose walings WS10 Top50 in the waling
profiles of the framed formwork panels, using
Framax wedge clamps.
☞ Important note:
As an additional precaution, mount a wedge
clamp at both ends of the adjusting spindle.
9775-218-01
D E
M Framax bracket 90
9775-233-01
D E
9710-373-01
The length of the Multi-purpose waling WS10 Top50 will depend on

the width of the gang-form.
D Multi-purpose waling WS10 Top50
E Framax wedge clamp
999775002 - 09/2013 47
Mounting the suspended platform

Note: Mounting the deck-boards
➤ Fasten deck-boards to the Doka beams with univer-
Observe all national regulations applying to deck- sal countersunk screws 6x90.
Every deck-board must be fixed with 4 screws!
Mounting the decking supports boards have been fixed properly!
C
CAUTION
There is a risk of the hexagon nuts working
loose on the Brace stirrup 8.
➤ Fix the hexagon nuts on the Brace stirrup 8
with an Anti-twisting plate for Brace stir-
rup 8. 9775-252-01
C e.g. plank, 5x20 cm
On small platforms the deck-boards can be

mounted directly to the platform profiles with
M 10x70 square bolts.
Do not exceed the permitted support centres of
the deck-boards!
S
9775-232-01
Always bend the anti-twisting plate over the flat

side of the hexagon nut. 9715-260-02
Use each anti-twisting plate once only.

➤ Mount Doka beams H20 to the platform profiles with
e.g. Brace stirrups 8.
A
9775-253-01
A Platform profile
B Brace stirrup 8
S Anti-twisting plate for Brace stirrup 8
☞ The choice of platform beam will depend on the

project.
48 999775002 - 09/2013
Mounting the suspension tubes

Mounting the guard-rail boards
➤ Mount the suspension tubes to the platform profiles
with two M16x90 hexagon bolts for each tube. ➤ Attach a toeboard (min. 15x3 cm) to the Handrail-
post upright with a square bolt M10.
➤ Insert guard-rail boards and use nails to secure them
to the handrail post plates.
9775-251-01
9775-250-01
Bolting-items needed for each handrail-post upright:

▪ 1 square bolt M10x120
▪ 1 washer A10
9775-262-01 9775-262-02
▪ 1 hexagon nut M10
(not included with product)
999775002 - 09/2013 49
Sideguards on exposed platform-ends

Platform railings which do not extend all the way around
the platform must be closed by attaching side railings,
e.g. at
▪ corner transitions
▪ exposed fall-hazard locations which result from a
climbing unit being repositioned
WARNING
Exposed fall-hazard location!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls (e.g. Doka personal fall-
arrest set)
or
mount the sideguards at the same time as
the platforms are assembled.
Note:
Handrail clamp S
9775-265-01
A Handrail clamp S
B Guard-rail board min. 3x15 cm (site-provided)
The sideguard consists of:

▪ 2 Handrail clamps S
▪ 3 guard-rail boards, min. 3x15 cm, (site-provided)
How to mount:
➤ Wedge the Handrail clamps firmly to the platform
beams (clamping range 2 – 43 cm).
➤ Secure the guard-rail boards to the handrail post
plates with one nail per plate.
Follow the directions in the “Handrail clamp S”
User information!
50 999775002 - 09/2013
999775002 - 09/2013 51
Dismantling User information Climbing formwork 150F
Dismantling
Dismantling
A hard, flat, firm surface is needed!
➤ Remove the waling-to-bracket holders and lift the
formwork element or panel off the climbing unit.
▪ Provide a sufficiently large dismantling
space.
▪ Read and observe the section headed
"Resetting by crane".
Lifting the formwork off the climbing

unit
➤ Attach the lifting chain to the lifting brackets on the
formwork gang.
This protects the formwork against tipping over.
downward!
9775-266-01
9775-230-02
➤ Remove the two top guard-rail boards from the pour-

ing platform. ➤ Set down and dismantle the formwork element.
9710-333-01
52 999775002 - 09/2013
User information Climbing formwork 150F Dismantling
Lifting the climbing unit off the ➤ All other dismantling steps are carried out on the
ground, in the opposite order of steps from those in
structure which the equipment was assembled.

Vertical waling.
➤ Dismount the 'Wind bracing'.
suspension points.
➤ Gently raise the entire unit by crane, and move it
away from the building.
9775-264-01
9775-267-01
9775-211-01
999775002 - 09/2013 53
General remarks User information Climbing formwork 150F
General remarks
General remarks
Ladder system
For safe up-and-down access between platforms.
a
A
b
B
E
9775-255-02
a ... min. 1 m
b ... height of casting section
Note:
D
The Ladder system XS must be implemented in such a
way that all national regulations are complied with.
Put up safety netting in the ladder and manhole zone,
as required by the applicable regulations.
WARNING
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep-
arately (as "lean-to" ladders).
9775-255-01
A Manhole B 70/60cm
B System ladder XS 4.40m
C Ladder extension XS 2.30m
D Ladder adapter XS
E Ladder cage XS
54 999775002 - 09/2013
User information Climbing formwork 150F General remarks
Attaching the ladders Lengthening the ladder
Manhole B 70/60cm Telescoping ladder extension (for adjusting to

➤ Fix the System ladder XS 4.40m to the manhole with ground level)
a ladder stirrup. ➤ To telescope the ladders past one another, lift the
➤ Insert a Ladder bolt XS through the rung of the lad- safety latch on the ladder and fix the Ladder exten-
der and secure it on both sides with a d4 spring cot- sion XS 2.30m onto the desired rung of the other lad-
ter. der.
98010-337-01
F Ladder bolt XS G
➤ Screw the Ladder adapter XS to the platform deck-

ing. C
➤ Fix the bottom of the ladder to the Ladder adapter
XS.
C
9766-273-02
G
Tr625-201-03
B System ladder XS 4.40m

C Ladder extension XS 2.30m
G Safety latch
Ladder cage
D
☞
98010-337-02
Important note:
D Ladder adapter XS
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Fix the Ladder cage XS 1.00m (E) onto the next
available rung. The safety latches (F) prevent the
cage being accidentally lifted out. Add further Ladder
cages XS 1.00m, in each case fixing them onto the
next available rung.
Tr625-201-02
999775002 - 09/2013 55
Transporting, stacking and storing

The following instructions must be complied with when To make the "Doka skeleton transport box" easier to
storing and transporting separate parts or assemblies. load and unload, one of its sidewalls can be opened.
This ensures careful, safe treatment of the equipment:
▪ The parts must be onloaded and off-loaded, trans- Max. load: 700 kg
ported and stacked in such a way that it is not possi- Permitted imposed load: 3150 kg
ble for them to fall off, tip over or slide apart.
▪ Only set down the parts or assembly units on flat,
firm, clean surfaces.
▪ Spread-angle of slinging chains: max. 30°.
☞▪ Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
▪ Do not detach parts from the lifting straps until they ones at the top!
have been safely set down. ▪ Rating plate must be in place and clearly leg-
▪ When transporting the equipment by truck, bundle ible
the components or otherwise secure them against
slippage, or else transport them in suitable contain- Using Doka skeleton transport boxes
ers.
1.70x0.80m as storage units
▪ Protect all components against soiling, as this pro-
longs their service life.
▪ Clearly arranged, logical storage arrangements Max. n° of boxes on top of one another
reduce the time needed for assembly. Outdoors (on the site) Indoors
▪ Using intermediate packing timbers during storage Floor gradient up to 3% Floor gradient up to 1%
and transport lessens the risk of damage. 2 5
Please co-ordinate arrangements for return delivery of It is not allowed to stack empty
pallets on top of one another!
the equipment with the Doka branch responsible.
Utilise the benefits of Doka multi-trip packaging Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!
Doka skeleton transport box

1.70x0.80m ☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain. (Do not exceed
the permitted load capacity). e.g: Doka 4-
part chain 3.20m.
▪ Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking

truck
Storage and transport devices for small items: The forks can be inserted under either the broadside or
▪ durable the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
56 999775002 - 09/2013
Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
Using Doka multi-trip transport boxes as

storage units
Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
▪ crane Using Doka multi-trip transport boxes as
▪ pallet stacking truck transport devices
▪ forklift truck
Lifting by crane
Max. load: 1500 kg
Permitted imposed load: 7900 kg
☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.

the permitted load capacity). e.g: Doka 4-
part chain 3.20m.
ones at the top! ▪ Spread-angle  max. 30°!
▪ Rating plate must be in place and clearly leg-
ible
Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
A
Tr755-200-02
9206-202-01

truck
The forks can be inserted under either the broadside or

the narrowside of the containers.
A Slide-bolt for fixing the partition
999775002 - 09/2013 57
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items:
☞ ▪▪
▪ durable Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain. (Do not exceed
▪ crane the permitted load capacity). e.g: Doka 4-
▪ pallet stacking truck part chain 3.20m.
▪ forklift truck ▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
The Bolt-on caster set B turns the stacking pallet into a it cannot slide or tip out.
fast and manoeuvrable transport trolley.
▪ When lifting stacking pallets to which Bolt-on
Follow the directions in the "Bolt-on castor set castor sets B have been attached, you must
B" Operating Instructions! also follow the directions in these Operating
Instructions!
= =
a
92815-224-01
Max. load: 1100 kg

a
Permitted imposed load: 5900 kg Doka stacking pallet 1.55x0.85m max. 4.0 m
Doka stacking pallet 1.20x0.80m max. 3.0 m

truck
ones at the top!
ible ☞ ▪▪ Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units
Max. n° of units on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 6
It is not allowed to stack empty
pallets on top of one another!
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
58 999775002 - 09/2013
Doka accessory box Doka accessory box as transport devices
Storage and transport devices for small items: Lifting by crane

▪ durable
▪ stackable
☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
▪ crane the permitted load capacity). e.g: Doka 4-
▪ pallet stacking truck part chain 3.20m.
▪ forklift truck ▪ When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
The Doka accessory box is the tidy, easy-to-find way of
also follow the directions in these Operating
storing and stacking all interconnection and form-tie
Instructions!
components.
The Bolt-on caster set B turns the stacking pallet into a
Follow the directions in the "Bolt-on castor set
B" Operating Instructions!
92816-206-01

truck
The forks can be inserted under either the broadside or

the narrowside of the containers.
Bolt-on castor set B

Max. load: 1000 kg
Permitted imposed load: 5530 kg The Bolt-on caster set B turns the stacking pallet into a

Suitable for drive-through access openings > 90 cm.
ones at the top!

ible
Doka accessory box as storage units

The Bolt-on caster set B can be mounted to the follow-
Max. n° of boxes on top of one another ing multi-trip packaging items:
Outdoors (on the site) Indoors ▪ Doka accessory box
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka stacking pallets
3 6
It is not allowed to stack empty Follow the directions in the Operating Instruc-
pallets on top of one another! tions!
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka accessory boxes are stacked,
the bottom box must NOT be one with a bolt-
on castor set mounted to it.
999775002 - 09/2013 59
Fall-arrest systems on the structure

Handrail post XP 1.20m Handrail clamp T
▪ Attached with Screw-on shoe XP, railing clamp, ▪ Fixed in embedded anchoring components or
Handrail-post shoe or Step bracket XP reinforcement hoops
▪ Protective grating XP, guard-rail boards or scaffold ▪ Guard-rail boards or scaffold tubes can be used as
tubes can be used as the safety barrier the safety barrier
a
a
9755-205-01
98031-200-01
geprüfte
Sicherheit
geprüfte
a ... > 1.00 m

Sicherheit
a ... > 1.00 m

Follow the directions in the "Handrail clamp T"
Follow the directions in the "Edge protection User Information!
system XP" User Information booklet!
Handrail post 1.10m

Handrail clamp S
▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Attached with integral clamp 24mm
▪ Guard-rail boards or scaffold tubes can be used as ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier the safety barrier
a
a
9771-200-01
geprüfte
Sicherheit
9756-206-01
a ... > 1.00 m

geprüfte
Sicherheit
Follow the directions in the "Handrail

a ... > 1.00 m post 1.10m" User Information!
Follow the directions in the “Handrail clamp S”
User information!
60 999775002 - 09/2013
Doka shaft platform

The climbing formwork for inside-
shafts
Doka shaft platforms permit quick and easy reposition-
ing in just one crane cycle. This makes them a cost-
saving system for forming inside-shafts.
Ingenious modular system
▪ uses telescopic shaft beams for easy accommoda-

tion to any structure plan
▪ makes the system quick and easy to assemble
▪ facilitates attaching a follow-up platform
Easy to operate
▪ formwork can be set up and struck quickly with no

need for a crane
▪ cuts back on crane time by enabling fast reposition-
ing of the entire unit (platform plus shaft formwork)
Easy mounting-system
▪ provides maximum safety

▪ with either "Main beam head" or pawl
TR623-200-07
Follow the directions in the 'Shaft platform' User

Information booklet.
999775002 - 09/2013 61
Component overview User information Climbing formwork 150F
[kg] Article n° [kg] Article n°

Component
Article
[kg]
Doka
Climbing
Climbing
n° formwork
overview
Systems
150F
Climbing bracket 150 F 97.0 580401000 Wind bracing MF 6.00m 4.3 580677000
Kletterkonsole 150 F Windabspannung MF 6,00m
Galvanised Galvanised
Width: 173 cm
Height: 255 cm
Suspended platform 120 3.30m 44.0 580411000

Suspended platform 120 4.30m 52.6 580412000
Hängebühne 120
Galvanised
Delivery condition: folded closed
Vertical waling 3.00m 84.5 580446000

Fahrriegel 3,00m
Galvanised
Top scaffold bracket L 12.6 587153500

Betonierkonsole L
Galvanised
Length: 101 cm
Height: 159 cm
Scissor-action spindle 50.5 580455000

Scherenspindel
Galvanised
Top scaffold bracket L painted 12.0 587153000

Betonierkonsole L lackiert
Painted blue
Length: 101 cm
Height: 159 cm
Waling-to-bracket holder 9-15cm 2.7 580625000

Riegelhalter 9-15cm
Galvanised
Waling-to-bracket holder 2.5 580526000

Keilriegelhalter Universal bracket 90 30.4 580476000
Galvanised Universal-Konsole 90
Length: 26 cm Galvanised
Height: 31 cm Length: 121 cm
Height: 235 cm
Wind bracing MF/150F/K 6.00m 4.7 580665000

Windabspannung MF/150F/K 6,00m
Galvanised
62 999775002 - 09/2013
User information Climbing formwork 150F Component overview
Framax bracket 90 12.5 588167000 Swivel coupler 48mm 1.5 582560000

Framax-Konsole 90 Drehkupplung 48mm
Width: 103 cm Width-across: 22 mm
Height: 185 cm Follow fitting instructions!
Delivery condition: railing included
Warning sign "No entry" 300x300mm 0.70 581575000

Verbotsschild "Zutritt Verboten" 300x300mm
Handrail clamp S 11.5 580470000

Schutzgeländerzwinge S
Galvanised
Doka personal fall-arrest set 3.6 583022000
Height: 123 - 171 cm Doka-Sicherheitsgeschirr
Follow the directions in the "Operat-
ing Instructions"!
Universal railing shackle 3.0 580478000 Universal tool box 15.0 9.1 580392000
Universal-Werkzeugbox 15,0
Universal-Geländerbügel
included in scope of supply:
Galvanised
Height: 20 cm
(A) Reversible ratchet 1/2" 0.73 580580000
Galvanised
Length: 30 cm
(B) Fork wrench 13/17 0.08 580577000
(C) Fork wrench 22/24 0.22 580587000
Scaffold tube 48.3mm 0.50m 1.7 682026000 (D) Fork wrench 30/32 0.80 580897000
Scaffold tube 48.3mm 1.00m 3.6 682014000 (E) Fork wrench 36/41 1.0 580586000
Scaffold tube 48.3mm 1.50m 5.4 682015000 (F) Ring spanner 17/19 0.27 580590000
Scaffold tube 48.3mm 2.00m 7.2 682016000 (G) Square nut 22 0.31 580589000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000 (H) Box spanner 41 0.99 580585000
Scaffold tube 48.3mm 3.50m 12.6 682019000 (I) Extension 11cm 1/2" 0.20 580581000
Scaffold tube 48.3mm 4.00m 14.4 682021000 (J) Extension 22cm 1/2" 0.31 580582000
Scaffold tube 48.3mm 4.50m 16.2 682022000 (K) Universal joint coupling 0.16 580583000
Scaffold tube 48.3mm 5.00m 18.0 682023000 (L) Box nut 19 1/2" L 0.16 580598000
Scaffold tube 48.3mm 5.50m 19.8 682024000 (M) Box nut 13 1/2" 0.06 580576000
Scaffold tube 48.3mm 6.00m 21.6 682025000 (N) Box nut 24 1/2" 0.12 580584000
Scaffold tube 48.3mm .....m 3.6 682001000 (O) Box nut 30 1/2" 0.20 580575000
Gerüstrohr 48,3mm
(P) Positioning cone spanner 15.0 DK 0.30 580579000
Galvanised
Galvanised
Length: 8 cm
Width-across: 30 mm
Scaffold tube connection 0.27 584375000

Gerüstrohranschluss
Galvanised
Height: 7 cm
Screw-on coupler 48mm 50 0.84 682002000

Screw-on coupler 48mm 95 0.88 586013000
Anschraubkupplung
Galvanised
Width-across: 22 mm
Follow fitting instructions!
999775002 - 09/2013 63
Ladder system XS Ladder adapter SK 2.3 581531000

Leiternfuß SK
Galvanised
Manhole B 70/60cm 22.0 581530000
Bühnendurchstieg B 70/60cm
Steel parts galvanised
Timber parts varnished yellow
Length: 81 cm
Width: 71 cm
Ladder adapter XS 5.0 588673000

Leiternfuß XS
Cover hinge SK 35cm 0.30 581533000 Galvanised
Deckelscharnier SK 35cm
Height: 50 cm
Galvanised
System ladder XS 4.40m 33.2 588640000 Connector XS Wall formwork 20.8 588662000
System-Leiter XS 4,40m Anschluss XS Wandschalung
Width: 89 cm
Height: 63 cm
Ladder cage XS 1.00m 16.5 588643000

Ladder cage XS 0.25m 10.5 588670000
Rückenschutz XS
Galvanised
Ladder extension XS 2.30m 19.1 588641000

Leiternverlängerung XS 2,30m
Galvanised
Tie rod system 15.0
Climbing cone 15.0 5cm 0.97 581980000
Kletterkonus 15,0 5cm
Galvanised
Length: 17 cm
Diameter: 6 cm
Width-across: 41 mm
Positioning cone 15.0 5cm 0.43 581969000

Vorlaufkonus 15,0 5cm
Ladder clamp SK 0.23 581239000 Galvanised
Leiternklemme SK Length: 11 cm
Galvanised Diameter: 3 cm
Length: 8 cm Tool: Positioning cone spanner 15.0
DK
Ladder bolt XS 0.85 581561000
Leiternbolzen XS Sealing sleeve 15.0 5cm 0.008 581990000
Galvanised Dichtungshülse 15,0 5cm
Length: 51 cm Orange
Length: 10 cm
Diameter: 3 cm
Cantilever positioning cone 15.0 5cm 0.45 581699000

Ladder holder SK 0.36 581532000 Sperrenvorlauf 15,0 5cm
Leiternhalter SK Length: 11 cm
Galvanised Diameter: 5 cm
Tool: Positioning cone spanner 15.0
DK
64 999775002 - 09/2013
Sealing sleeve S 15.0 5cm 0.009 581697000 Tie rod 15.0mm galvanised 0.50m 0.72 581821000
Dichtungshülse S 15,0 5cm Tie rod 15.0mm galvanised 0.75m 1.1 581822000
Orange Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Length: 11 cm Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000
Diameter: 4.7 cm
Fixing plate 15.0 0.15 581692000 Tie rod 15.0mm galvanised .....m 1.4 581824000
Nagelblech 15,0 Tie rod 15.0mm non-treated 0.50m 0.73 581870000
Galvanised Tie rod 15.0mm non-treated 0.75m 1.1 581871000
Tie rod 15.0mm non-treated 1.00m 1.4 581874000
Diameter: 10 cm Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Stop anchor 15.0 11.5cm 0.63 581868000 Tie rod 15.0mm non-treated 2.50m 3.6 581877000
Sperranker 15,0 11,5cm Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Non-treated Tie rod 15.0mm non-treated 3.50m 5.0 581888000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm
Stop anchor 15.0 16cm 0.38 581997000
Sperranker 15,0 16cm
Non-treated
Stop anchor 15.0 40cm 0.71 581999000

Sperranker 15,0 40cm
Non-treated Super plate 15.0 1.1 581966000
Superplatte 15,0
Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm
Plastic tube 22mm 2.50m 0.45 581951000

Stop anchor double-ended 15.0 20cm 0.76 581820000 Kunststoffrohr 22mm 2,50m
Sperranker beidseitig 15,0 20cm
Non-treated
Custom lengths can be ordered un-
der the special-component Art.n°
580100000, quoting the designation
and the desired length in mm.
Universal cone 22mm 0.005 581995000
Universal-Konus 22mm
Pigtail anchor 15.0 0.92 581984000 Grey
Wellenanker 15,0
Diameter: 4 cm
Non-treated
Length: 67 cm
Tie rod wrench 15.0/20.0 1.9 580594000

Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Wall anchor 15.0 15cm 1.5 581893000
Wandanker 15,0 15cm Diameter: 8 cm
Galvanised
999775002 - 09/2013 65
Multi-trip packaging Bolt-on castor set B 33.6 586168000

Anklemm-Radsatz B
Painted blue
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Doka multi-trip transport box 1.20x0.80m 75.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Multi-trip transport box partition 0.80m 3.7 583018000

Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Doka stacking pallet 1.55x0.85m 42.0 586151000

Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
Doka stacking pallet 1.20x0.80m 39.5 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm
Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Length: 154 cm
Width: 83 cm
Height: 77 cm
66 999775002 - 09/2013
999775002 - 09/2013 67
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 5600.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999775002 - 09/2013

Climbing Formwork 150F: User Information

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999775002 - 09/2013

The Formwork Experts.

Climbing formwork 150F

© by Doka Industrie GmbH, A-3300 Amstetten

18 Anchoring on the structure

26 Operating the formwork

34 Operating the climbing formwork

Elementary safety warnings

User target groups Remarks on this document

▪ Provide safe workplaces for those using the form-

Rules applying during all phases of Erecting the formwork

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

The advantages for you

▪ Maximised workplace safety

Workflow optimisation, thanks to Doka Services are a byword for

▪ formwork can be set up and struck quickly with no

Handy, practical design

▪ high load-bearing capacity (35 kN per Climbing

Safe workspaces and workplace access

▪ Ladder system XS can be integrated

Climbing formwork 150 F is particularly suitable for:

Vertical waling and Scissor-action

A Platform system for the formwork being used

System dimensions [mm]

Possible formwork systems

Schematic workflow of climbing phases

9775-220-01 9775-241-01 9775-222-01

The climbing scaffold is raised The next casting section is poured.

V ... permitted vertical load: 35 kN

Dimensioning the suspension point

The required cube compressive strength of the con-

Formwork height [m]

Wind pressure 4.0

Follow the directions in the Calculation Guide Example

Determining the influence width where the

Anchoring on the structure

Anchoring on the structure

Pigtail anchor Dimensioning the suspension point

▪ length of stop-anchor or pigtail anchor

a ... min. 100 mm

Risk of formwork falling off if two cones are

Preparing the positioning-point Tools needed:

➤ Do not allow the vibrator to touch the pigtail or stop-

ensure that components for different

Positioning point with Pouring

☞▪ The following items are needed for this type of

➤ Tilt the fastening bolt downward.

A Positioning cone 15.0 5cm

➤ Screw in the climbing cone until this is fully engaged,

The climbing bracket is now secured against acci-

Other possible anchorages Thin walls

a ... length of plastic tube 3 - 4 cm

c b c E Climbing cone 15.0 5cm

Retrofitting a safe suspension point

Dimensioning the suspension point

D C B A The required cube compressive strength of the con-

Operating the formwork