Theory Operation
Theory Operation
Theory Operation
INTRODUCTION
This article covers basic description and operation of engine
performance-related systems and components. Read this article before
diagnosing vehicles or systems with which you are not completely
familiar.
1993 TERMINOLOGY
Due to federal government requirements, manufacturers may use
names and acronyms for systems and components different than those
used in previous years. The following table will help eliminate
confusion when dealing with these components and systems. Only
relevant components and systems whose names have changed from current
Nissan Motor Co. terminology have been listed. See REVISED TERMINOLOGY
table.
Power Valve
Valve is used to modify the induction passage of the power
valve control system. It is set in the fully closed or fully open
position by the power valve actuator. Power valve actuator is
regulated by the ECM-controlled power valve solenoid. Vacuum for
operating the actuator is stored in a surge tank.
INPUT DEVICES
Vehicles are equipped with different combinations of input
devices. Not all devices are used on all models. Input signals
include:
A/C Switch
Informs ECM when A/C system is on. ECM responds by increasing
idle speed to improve idling and reduce emissions. During heavy engine
load, ECM will also open the A/C clutch relay to disengage A/C clutch.
Ignition Switch
ECM detects when ignition switch is in ON or START position.
When ECM receives voltage signal for START position, it will actuate
injectors and compute and initiate ignition timing sequence and other
functions, including EGR control override during start-up.
Oxygen Sensor
Sensor monitors the amount of unburned oxygen in the exhaust
gases. When heated in the presence of exhaust gases, sensor provides a
voltage signal which is used to adjust air/fuel mixture to obtain
optimum combustion. Two types of oxygen sensor are used: heated (3-
wires) and non-heated (one-wire). The heating circuit quickly brings
sensor to operating temperature.
A rich exhaust gas mixture causes sensor voltage to drop; a
lean exhaust gas mixture causes voltage to increase. The ECM monitors
the return signal from sensor and adjusts the air/fuel mixture
according to this return signal.
OUTPUT SIGNALS
Vehicles are equipped with different combinations of ECM-
controlled components. Not all components listed below are used on
every vehicle. For theory and operation on each output component,
refer to the indicated system.
A/C Clutch
See MISCELLANEOUS CONTROLS.
Air-Cut Valve
See IDLE SPEED under FUEL SYSTEM.
Fuel Injector
See FUEL CONTROL under FUEL SYSTEM.
FUEL SYSTEM
FUEL DELIVERY
Fuel Pump
The electric in-tank fuel pump is turned on by the ECM. Fuel
pump is activated when ECM supplies the missing voltage or ground
signal through the fuel pump relay. Fuel pump will be energized by the
ECM for up to 5 seconds when ignition is first turned on, during
cranking and during running. Fuel pump will be de-energized about one
second after engine stops.
FUEL CONTROL
Feedback System
ECM calculates base injection pulse width by processing
signals from the CKP sensor and mass airflow sensor. After receiving
signals from sensors detecting engine conditions, ECM adds fuel
enrichment (preprogrammed into the control unit) to the base injection
width to obtain optimum fuel mixture for all operating conditions.
Fuel enrichment is always available during warm-up, starting, off
idle, heavy load and when engine temperature is great.
Fuel injection system incorporates mixture ratio feedback.
It is designed to maintain a precise mixture ratio. Through input
signals from the oxygen sensor, ECM can adjust air/fuel ratio to
optimally control exhaust emissions and engine performance. This
function takes place during closed loop operation. ECM continuously
monitors itself to stay within an acceptable emissions output range.
However, this feedback system can be overridden and will operate in
open loop when one or more of the following conditions exist:
* Starting.
* Engine and/or oxygen sensor cold.
* Driving at high speeds or under heavy load.
* Idling.
* Oxygen sensor monitors a too rich condition for over 10 seconds.
* Fuel shutoff solenoid is activated.
* Vehicle is decelerating.
* EGR temperature sensor is malfunctioning.
Fuel Injector
The fuel injector is a small elaborate solenoid. The ECM
sends a duration signal to the injector, which in turn opens to high
pressure fuel supplied by the fuel pump.
IDLE SPEED
Idle Speed Control
ECM controls engine idle speed according to engine operating
conditions and component/model application. ECM will send a signal to
adjust and compensate for idle speed under the following conditions
(if applicable on system): from starting to 20 seconds after start,
low battery voltage, headlights on, heater switch on, A/C switch on,
rear defogger on, power steering oil pressure switch on, radiator fan
switch on, during deceleration and when vehicle is moving at idle. ECM
will also send voltage signal to one or more of the following
components as applicable:
* Altima, NX & Sentra - AAC Valve, IAC Valve, Fast Idle Control
Device (FICD), Air Regulator
* Maxima - AAC Valve, Air-Cut Valve
* Pathfinder & Pickup - AAC Valve, Air Regulator (3.0L), Air Cut
Valve
* 240SX - AAC Valve, Air Regulator
* 300ZX - AAC Valve, Fast Idle Control Device (FICD), Air Regulator
Air Regulator
The air regulator provides an air by-pass when engine is cold
for fast idle during warm-up. A bimetallic heater and rotary shutter
valve control the rate of air by-pass. See Fig. 4. When the bimetallic
heater and shutter are cold, air by-pass port is open. As engine
starts and an electrical current is permitted to flow through the
bimetallic heater, it warms up and closes the air by-pass port. The
air regulator and fuel pump are both energized by the fuel pump relay.
IGNITION SYSTEM
NOTE: All models use a Light Emitting Diode (LED) Crankshaft
Position (CKP) sensor. For additional information on
operation, see INPUT DEVICES under COMPUTERIZED ENGINE
CONTROLS.
EMISSION SYSTEMS
AIR INJECTION
Pulsed Secondary Air Injection (PAIR) System
The air injection system is designed to send secondary air to
exhaust manifold in response to vacuum caused by exhaust system
pulsation. When secondary air is injected into the exhaust manifold,
continued burning of HC and CO in the exhaust system is allowed.
Tailpipe emissions of hydrocarbons (HC) and carbon monoxide (CO) are
reduced.
PAIR Solenoid
PAIR system operation is controlled by on/off switching of
PAIR solenoid. ECM monitors engine operation and switches solenoid
position depending on input received from various system sensors. PAIR
solenoid will be activated by ECM when vehicle is in the following
conditions:
* Idling
or running at temperatures between 59 F (15 C) and 140 F
(60 C).
* Idling at temperatures greater than 158 F (70 C).
* Decelerating.
* Engine starting.
* Throttle valve switch on.
* Heavy engine load.
* Low engine temperature.
* High engine temperature at high engine speeds.
SELF-DIAGNOSTIC SYSTEM
NOTE: For additional information, see G - TESTS W/ CODES article.
Except Quest
Two types of self-diagnostic systems are used: single LED and
dual LED. Self-diagnostic system is located on the ECM. For system
application, see SELF-DIAGNOSTIC SYSTEM table. For ECM locations, see
ENGINE CONTROL MODULE (ECM) under COMPUTERIZED ENGINE CONTROLS.
Quest
Trouble codes are retrieved from ECM through MIL (CHECK
ENGINE light) located on instrument panel. MIL is used with Diagnostic
Test Connector (DTC). DTC is a 4-terminal connector located near the
starter.
Mode II (Self-Diagnostics)
When mode is accessed, codes stored in ECM memory will be
flashed by the CHECK ENGINE light and the Red LED on the side of the
ECM (if equipped). Long flashes (.6 second) represent the first digit
of the code. Short flashes (.3 second) represent the second digit of
the code. For example: 3 long flashes followed by 5 short flashes of
the Red LED (or CHECK ENGINE light) would indicate a Code 35.
Mode I
This is the normal vehicle operating mode. Green LED will
indicate loop status. If Green LED is not blinking, vehicle is in open
loop or a fault exists with the oxygen sensor or sensor circuit. If
Green LED is blinking, vehicle is in closed loop. If a malfunction
occurs, Red LED and CHECK ENGINE light (if equipped) will glow,
indicating an ECCS malfunction has occurred.
Mode II
Both Red LED and Green LED are used to monitor air/fuel
mixture feedback control. Green LED will function as described in MODE
I. If vehicle is in open loop, Red LED and Green LED will remain on or
off. In order for results to be valid, vehicle must be in closed loop.
In closed loop, Red LED remains off if system is running rich, comes
on if system is running lean and blinks simultaneously with Green LED
if system is at the ideal air/fuel ratio.
Mode III
When mode is accessed, codes stored in ECM memory will be
flashed by the Green LED and Red LED on the side of the ECM. Red LED
will flash the first digit of the code; Green LED will flash the
second digit of the code. For example: 3 flashes of the Red LED
followed by 5 flashes of the Green LED indicates Code 35.
Mode IV
This mode is used for checking ECCS switch status. When the
idle switch or starter switch is activated, the Red LED will come on
and go off as the status changes. For vehicle speed sensor status,
Green LED will remain off when vehicle speed is less than 12 MPH and
come on when vehicle speed is greater than 12 MPH.
Mode V
This mode represents a real-time diagnostic test of the crank
angle sensor, ignition signal, mass airflow output signal and fuel
pump (Maxima). This mode is accessed for an in-bay running test of
vehicle. Red and Green LEDs must be monitored carefully during this
test; pay special attention to number of flashes before each pause.
The malfunction code will be displayed only once and will not
be stored in memory. If Red LED blinks on and off uniformly, a fault
in the crank angle sensor is indicated. If the Green LED flashes 2
times before a pause, it indicates a fault in the mass airflow sensor.
If the Red LED blinks 3 times before a pause, a fault in the fuel pump
circuit is indicated. If the Green LED blinks 4 times before a pause,
a fault in the ignition signal is indicated.
MISCELLANEOUS CONTROLS
NOTE: Although not true engine performance-related systems, some
controlled devices may affect driveability if they
malfunction.
A/C CLUTCH
If A/C is turned on while engine is at idle, ECM will signal
the Auxiliary Air Control (AAC) to increase idle speed. During hard
acceleration, ECM cuts off the A/C power relay circuit to disengage
A/C clutch for several seconds to aid acceleration.
COOLING FAN
Cooling Fan Motor
Cooling fan motor(s) is controlled by the ECM through the
cooling fan relay(s). ECM will compensate idle speed when cooling fan
is on.
TRANSMISSION/TRANSAXLE CONTROLS
Some A/T models are equipped with an electronic Automatic
Transmission/Transaxle Control Unit (ATCU). ATCU receives input
signals from the ignition coil (RPM signal), idle switch (on-off
signal), throttle sensor (variable signal) and full throttle switch
(on-off signal). Based on these values, the ATCU calculates optimum
timing and duration to energize shift solenoids, overrun clutch
solenoid and lock-up solenoid. ATCU also indicates when Overdrive (OD)
is engaged by illuminating the OD indicator light.