Quotation NR: 106388-01 Presented To
Quotation NR: 106388-01 Presented To
Quotation NR: 106388-01 Presented To
@@saDear Mr Tanomsuk, @@
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COMMERCIAL CONDITIONS
Subject Gas compressor package
Final destination Vietnam
Equipment 08K001A&B - BOG Propane Compressors
Qty 2
Warranty The equipment is warranted against defective workmanship and faulty materials 12
months after commissioning or 28 months from the order whichever occurs first.
This warrantee is based upon the recommended maintenance schedules and
instructions as per O&M. Commissioning & Start-up to be performed by Enerproject.
Liability Neither party shall be responsible to the other party for consequential losses or
damages such as production losses, profit losses, losses in work, losses of contract
and consequential economic losses and losses of each kind.
Validity 28.04.2023
Optional prices For all optional prices please refer to chapter 3 of this proposal
Page I
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
Introduction
The present proposal is about n.2 identical compression unit designed to be integrated into a propane boil-off
process .
All on skids equipment’s, and on skid piping and cabling are pre-assembled and leak tested at EPJ premises, the design
concept is focused to minimize the site erection and commissioning works.
Where dimension of equipment does not allow preassembly at workshop, partial subassemblies will be prepared in order to
reduce and simplify erection at site.
The selected compressor bare shaft is manufactured by GEA refrigeration Germany and is based on oil flooded screw
compressor technology.
The proposed compressor is according to API619 with manufacturer deviation: API 619 options to be implemented to be
discussed.
The refrigeration capacity is controlled in the range 0 – 100% by means of compressor slide valve system and hot gas
bypass control valves.
Thus, temporary operation with complete absence of thermal load is possible.
Compressor capacity is automatically controlled in example in order to keep the suction pressure of the process at the
imposed setpoint or according to a reference signal to be agreed.
Page 1 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
TECHNICAL OFFER
08K001 A/B - BOG PROPANE COMPRESSORs
TABLE OF CONTENTS
1. SCOPE OF SUPPLY, MAIN SYSTEMS DESCRIPTION .............................................. 3
1.1. COMPRESSION - 2 X 100% COMPRESSION UNITS .................................................................... 3
1.1.1 Oil injected type screw compressor ............................................................................................... 3
1.1.2 Casing ............................................................................................................................................ 3
1.1.3 Rotors............................................................................................................................................. 3
1.1.4 Bearing ........................................................................................................................................... 3
1.1.5 Shaft seal - Double mechanical seal cartridge with piping plan API 52 ........................................ 4
1.1.6 Main drive motor – Medium Voltage .............................................................................................. 5
1.1.7 Compressor gas line ...................................................................................................................... 5
1.1.8 Oil system ...................................................................................................................................... 5
1.2. CAPACITY CONTROL SYSTEM ................................................................................................. 6
1.3. INSTRUMENTATION ................................................................................................................ 7
1.4. LOCAL START STOP PANEL ................................................................................................... 8
1.5. BASE FRAMES....................................................................................................................... 8
1.6. PAINTING .............................................................................................................................. 8
1.7. SOUND PROOF ENCLOSURE FOR SCREW COMPRESSOR .......................................................... 8
1.8. ITP ....................................................................................................................................... 9
1.9. DOCUMENTATION .................................................................................................................. 9
1.10. START UP CONSUMABLES ...................................................................................................... 9
1.11. SPECIAL TOOL ....................................................................................................................... 9
1.12. SUB-VENDOR LIST ................................................................................................................ 9
2. PERFORMANCES, DIMENSIONS, TECHNICAL DETAILS ....................................... 10
2.1. PERFORMANCE ................................................................................................................... 10
2.2. COMPRESSION UNIT DIMENSIONS ........................................................................................ 11
2.3. EXECUTION, MATERIALS ...................................................................................................... 11
2.4. TESTING ............................................................................................................................. 12
2.5. APPLICABLE CODES ............................................................................................................. 12
3. OPTIONS..................................................................................................................... 13
3.1. PLC CONTROL CABINET WITH MCC ..................................................................................... 13
3.2. RATES FOR TECHNICIANS .................................................................................................... 15
4. EXCLUSIONS AND CLARIFICATIONS...................................................................... 16
5. LIMIT OF SUPPLY ...................................................................................................... 16
Page 2 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
The proposed screw compressor is manufactured according to API 619 with deviations.
Screw compressors are oil injected dual rotor positive displacement machines with split casing.
Rotors are dynamically balanced and standard foreseen from a balancing drum in order to reduce
axial trust. To prevent gas leakage stationary pressure-balanced mechanical seal are provided.
Main characteristic:
High efficiency due to 3D rotor profile configuration
High efficiency in a wide range thanks to a capacity control slide
Long life and low maintenance requirements due to small number of rotating parts
Low noise level and vibration free running thanks to low rotor speeds and oil injection
1.1.2 Casing
The casing is designed in two parts. It consists of a rotor suction casing and a discharge casing, and
it has vertical parting joints. The discharge casing is sealed off by the covering flange. The connection
flange on the suction side is arranged vertically on the female rotor side of the compressor and the
connection flange on the discharge side is arranged horizontally.
Proposed material for casing is grey cast iron, suitable for the requested service.
Connection to process are both flanged (main) and treaded (auxiliaries).
1.1.3 Rotors
The rotors are made of forged carbon steel normalized (API619) with tempered bearing surfaces they
are designed according low energy consumption criteria. The male rotor is driven by the motor and
drives the female rotor with a speed ratio 5 to 6 or 4 to 6. In order to achieve optimum performance
parameters, the rotor profiles are finished with maximum accuracy by hobbing. All rotors are
dynamically balanced.
1.1.4 Bearing
Bearings are there to absorb the radial and axial loads which results from the compression process.
Journal bearings of steel-sleeve and white-metal liner construction absorb radial load.
Inclined ball bearings, arranged in pairs, absorb axial load and ensure precise axial mounting of the
rotors. To accommodate the particular requirements the inclined ball bearings are fitted with heavy
duty cages and have radial clearance between outer-race and housing in order to minimise radial
loads and so extend service life. A hydraulically loaded balance piston is fitted on the discharge shaft
end of the male rotor in order to reduce the axial load and because of this unloading the bearings and
extending service life.
Page 3 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
1.1.5 Shaft seal - Double mechanical seal cartridge with piping plan API 52
The driven male rotor is sealed at its suction side by means of a double cartridge made of
two mechanical seals, inner and outer seals, installed in series, in order to minimize the risk
of leaks of the compressed fluid to atmosphere
In Piping Plan 52 there is an external reservoir providing buffer liquid (oil) for the outer seal.
The buffer liquid shall be maintained at a pressure less than seal chamber pressure and less than 0.28 MPa
(2.8 bar) (40 psi).
Buffer liquid is circulated between the seals, to and from the reservoir, by means of an internal circulating
device (pumping ring).
Piping Plan 52 is normally used in services where process fluid leakage to atmosphere should be minimized
and contained. It is also used in applications where the process may solidify in contact with atmosphere or in
applications where additional heat removal from the inner seal is required.
The buffer liquid is contained in a seal reservoir that is vented to a collection system, thus
maintaining the buffer system pressure close to atmospheric.
Inner seal process liquid leakage will normally mix with the buffer fluid and contaminate the buffer liquid over
time.
Page 4 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
The inlet gas line can be isolated by means of a hand ball or butterfly valve.
From here the gas passes through a strainer filter that retains possible large solid dirt particles and
protect the equipment downstream.
Than the process gas in compressed inside the compressor.
After the compression, the gas is fed through the oil separator (primary oil separator) and is then
taken through a coalescent filter (secondary oil separator).
All components are mounted along the pipes and supported by solid hangers to the base frame.
Main components:
Page 5 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
The capacity controls are specifically conceived for refrigeration applications to handle different
capacities depending on thermal demand from the process.
It consists of two independent Control loops systems:
1. Compressor slide valve that permits a continuous capacity range modulation between 15
and 100 % allowing high efficiency even during partial load operation
2. Hot gas by-pass control valve that allows (temporary) operation below slide system
minimum capacity.
Main components:
Page 6 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
1.3. Instrumentation
All the instruments are suitable to be installed in hazardous area Zone 1 according to ATEX
Redundant instrumentation is foreseen for main process shut down measures
Temperature transmitters
Gas discharge 1 X L/H HH
Lube oil temperature downstream of oil cooler 1 X L/H HH / LL
Main motor windings 1 L/H
(RTD only – no transmitters) set
Vibration probes
Compressor casing 3 H HH
Motor DE 2 H HH
Page 7 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
1.6. Painting
For following main equipment, the painting cycle will be according to the project painting
specification with Enerproject deviations:
Pressure vessel
Heat exchangers
Piping
Baseframe
For all remaining equipment the painting will be according to equipment manufacturer painting cycle
with protection level appropriate for an atmospheric corrosiveness category C5 (durability M),
according to standard ISO 12944.
Page 8 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
1.8. ITP
For following main equipment, the Inspection and Test Plan will be according to the project
specification with Enerproject deviations:
Screw Compressors
Pressure vessels
Heat exchangers
Baseframe
For all remaining equipment the Inspection and Test Plan will be according to equipment
manufacturer Standard and applicable design codes.
1.9. Documentation
All the Engineering document and drawings will be provided as per following project specifications
with Enerproject deviations
Page 9 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
Cooling sytem
Coolant media -- Cooling water
Cooling fluid temperature IN / OUT °C 30 / 35
Heat dissipation @ condenser kW n/a
Cooling water consumption @ condenser m3/h n/a
Each
Heat dissipation @ oil cooler kW 160 compressor
Each
Cooling water consumption @ oil cooler m3/h 27.5 compressor
The figures quoted on this performance data sheet for absorbed power and capacity are subject to manufacturing tolerance of +/-
10%.
Page 10 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
Electrical equipment
Description ATEX classification
Motors, Heaters Exd
440 V , 115 V
Instrumentation Exde, Exib or Exia
Digital equipment
Junction boxes 24 VDC Exe
Page 11 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
2.4. Testing
All the test mentioned below are carried out according equipment manufacturer test procedures and ITP.
Description Location
Bare shaft compressor work test CM Included
Driving motor work test CM Included
Control loop test EPJ Included
Leak test of the unit EPJ Included
Pressure test of the unit EPJ Included
Different specific testing requirement, are possible, but feasibility and impact has to be assessed case by
case.
Applicable directives:
Page 12 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
3. Options
3.1. PLC Control cabinet with MCC
The control cabinet is suited to be installed in an air conditioned control room outside of the hazardous area.
Page 13 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
All the safety devices are collected in a safety chain that ensures the stop of the compressor, even in case of
failure of the PLC controller.
Data
Supervision Compressor Remote start
Supervision Compressor Remote stop
Compressor Supervision Analogical IN
Compressor Supervision Analogical OUT
Compressor Supervision Warning
Compressor Supervision Event
3.1 - PLC control cabinet with MCC Option price: 96’600.- EUR / Cabinet
PLC control cabinet with MCC is offered with a separated delivery time of 12 months from PO or confirmation of option.
Page 14 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
For all our works at Customers installation following condition will be applied for technicians:
This rate is applicable during calendar year 2022.
Definitions
Working hours
8 hours are calculated per day from Monday to Friday in the period from 6:00 to 20.00 o’clock.
Maximum working time is defined to 10 hours per day.
Travelling hours or waiting hours are set equal to working hours.
Other charges
Travelling expenses, Hotel lodging and Board, will be charged upon costs together with a mark-up
of 10% for administration purposes.
Page 15 of 16
Compression Unit: 2 x EGS-S-230/500 W
Project reference: 704-022-2212
Offer nr.: 106388-01
5. Limit of supply
Compressor Package Package connections
Cooling water Package connections
Instrument air Package connections
Vent lines Equipment flanges
Drain lines Equipment flanges
Electrical power supply Electrical equipment terminal box
Signal exchange Skid edge mounted terminal boxes
Page 16 of 16