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INDEX
SL CHAPTER PAGE
NO. NO.
1 INTRODUCTION 1-2
3 BOTTLING 6-
4 TYPES OF BREWERIES
5 SALES
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INTRODUCTION
The brew industry, steeped in history and culture, has
witnessed remarkable growth in recent years due to the rise
of craft breweries and increasing consumer demand for
diverse beer styles. This internship provided me with an
exclusive opportunity to experience firsthand the day-to-day
operations of a renowned brewery and gain practical
knowledge in brewing techniques, quality control, and
business management.
This will provide you with an overview of how the brew
industry works, from the basic brewing process to the
complexities of commercial production.
Brewing Process:
The brewing process is the heart of the industry, where
ingredients are combined to create the final product. The
primary ingredients used in beer production are sugar, water,
malted grains (usually barley), hops, and yeast.
Types of Breweries:
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There are various types of breweries, ranging from small craft
breweries to large commercial operations. Each type serves
different markets and has its unique characteristics.
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BREWING Process
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Malting
The process begins with malting, where barley grains are
soaked in water and allowed to germinat. During
germination, enzymes are activated, converting starches in
the barley into fermentable sugars. The germinated barley
is then dried in a kiln to halt the germination process,
resulting in malted barley with the desired sugar
content .and flavor
Milling
The malted barley is crushed into coarse powder called
grist in the milling process. Milling increases the surface
area of the grains, making it easier to extract sugars during
.mashing
Mashing
The grist is mixed with hot water in a vessel called a mash
tun. During mashing, the enzymes in the malt convert the
starches into fermentable sugars, creating a sugary liquid
known as wort. The temperature and duration of mashing,
can influence the type and complexity of sugars
produced, .which affects the beer's profile
Lautering
The wort is separated from the solid remnants of the malt
(spent grains) in a process called lautering. This typically
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involves passing the wort through a false bottom or filter
to .remove the solid particles, leaving behind a clear liquid
Boiling
The wort is transferred to a brew kettle and boiled. Hops
are added at different stages during the boil to contribute
bitterness, flavor, and aroma to the beer. Boiling also
sterilizes the wort, removing any remaining
unwanted .microorganisms
Cooling
After boiling, the hot wort needs to be rapidly cooled to a
temperature suitable for fermentation. This is usually done
using a heat exchanger or other cooling .methods
Fermentation
The cooled wort is transferred to a fermentation vessel
(fermenter) and yeast is added.Yeast is a microorganism
that consumes the fermentable sugars in the wort and
converts them into alcohol and carbon dioxide. This
process can take several days to weeks, depending on the
beer style and .desired characteristics
Maturation
After fermentation, the beer is left to mature, allowing
flavors to develop and any unwanted by-products to be
reduced. This maturation period can take place in the
same fermentation vessel or be transferred to a different
vessel, .such as oak barrels or tanks
Clarification
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To remove any remaining sediment and improve clarity,
the beer may undergo clarification processes such as fining
or .filtration
Carbonation
Carbonation can be achieved naturally through secondary
fermentation in the bottle or keg, or it can be
artificially .added using carbon dioxide
Every brewing industry uses the same process to brew
their beer but the only change is that the time, the
temperature and the batch they take to make could be
different from industry to industry which lead to taste
different, YBL. uses the same process to brew their beer.
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Bottling
#1 Depalletizing
It is the first step in beer bottling and involves the
removal of bottles from the original pallet packaging
from the manufacturer. After the removal, the bottles
are rinsed using filtered water, air or oxygen to aid in
reducing the amount of oxygen in them, thus making
them ready for process.
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To take the next steps you can easily add our conveyors
to your bottling line and continuing bottling your beer.
#3 Capping
Beer bottling also involves the capping process whereby
the already filled bottles are run through a capping
machine that seals them with the cap. This capping
process is also dependent on the type of the beer filling
machine. If the filling machine has a high speed with a
large capacity of bottles, then the capping machine will
also have the same feature. However, in some beer
bottling processes, the bottles are sealed with a cork
and bottle cage.
#4 Labelling
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The last step of beer bottling is beer labelling. In this
process, the already packed and sealed beer bottles are
run through a labelling machine, called the labeler. This
process is vital since it ensures that all the bottles have
the date of manufacture and expiry, which is a
requirement for all manufacturers by the
standardization organ of any state, to ensure that the
health of the citizens is safeguarded.
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Types of Breweries
The industry which we were doing our internship have also
different kinds of brew but the YBL. produce many kind of
beer which are for local and international brands.
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LOCAL BRANDS
1. HIT
Super Strong Beer 650ml
Also launched in 1987 and brewed in our
Sikkim and Assam units this strong beer
has made its mark in West Bengal,
Assam, and Arunachal Pradesh. Our first
brand to be available in 500ml can
packaging.
Nutritional Info Per 100ml
4g
6.8% 54kCal 0g
2.DANSBERG STRONG
Premium Strong Beer 650ml
Launched in 2016 and brewed at the flagship
Yuksom Breweries Ltd. Unit, this premium
brew is available to consumers in Sikkim.
Nutritional Info Per 100ml
6.8% 54kCal 0g 4g
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ALC/VOL. ENERGY FAT CARBS
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Wholesale Distribution: Breweries often partner with
distributors who help get their products into retail stores,
restaurants, and bars.
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Distributing to Bars and Restaurants: Selling kegs or cases to
bars and restaurants allows customers to enjoy the brew on-
premise.
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Licensing: Breweries typically require licenses to produce and
sell alcoholic beverages. Different types of licenses may be
needed for manufacturing, distribution, and retail sales.
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Advertising and Marketing: There may be restrictions on
how alcoholic beverages can be advertised, especially when
targeting minors or making health claims.
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Innovation and Trends
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and there might be newer developments beyond that time.
Some key innovations and trends include:
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Technology Integration: Advancements in brewing
technology and automation are improving efficiency, quality,
and consistency in the brewing process.
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Other things needed in brew
industry
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Conclusion
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Although beer has been around for thousands of years and
was most likely discovered by accident, the modern day
production of beer is highly complicated and can only be
accurately described by science. The practice of brewing has
evolved from a routine trial and error method to a much
more precise process thanks to chemical engineers and
brewers alike.
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