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Acknowledgement

We extend our gratitude to all the staff members at YOKSOM


BREWERIES Ltd. for their guidance, support, and willingness to
share their expertise during our internship. Their mentorship has
been invaluable in shaping our understanding of the brew
industry. We also want to thank our college to give this
opportunity.

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INDEX

SL CHAPTER PAGE
NO. NO.
1 INTRODUCTION 1-2

2 BREWING PROCESS 3-5

3 BOTTLING 6-

4 TYPES OF BREWERIES

5 SALES

6 REGULATIONS AND COMPLIANCE

7 INNOVATIVE AND TRENDS

8 OTHER THINGS NEEDED IN BREW


INDUSTRY
9 CONCLUSION

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INTRODUCTION
The brew industry, steeped in history and culture, has
witnessed remarkable growth in recent years due to the rise
of craft breweries and increasing consumer demand for
diverse beer styles. This internship provided me with an
exclusive opportunity to experience firsthand the day-to-day
operations of a renowned brewery and gain practical
knowledge in brewing techniques, quality control, and
business management.
This will provide you with an overview of how the brew
industry works, from the basic brewing process to the
complexities of commercial production.
Brewing Process:
The brewing process is the heart of the industry, where
ingredients are combined to create the final product. The
primary ingredients used in beer production are sugar, water,
malted grains (usually barley), hops, and yeast.
Types of Breweries:

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There are various types of breweries, ranging from small craft
breweries to large commercial operations. Each type serves
different markets and has its unique characteristics.

Distribution and Sales:


Distribution and sales are critical aspects of the brew
industry. Breweries need to get their products to consumers
through various channels.
Regulations and Compliance:
The brewing industry is subject to a wide range of regulations
and compliance measures, which vary from region to region.
Breweries must adhere to health and safety standards,
labeling requirements, and taxation laws.

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BREWING Process

The brewing process is the method by which beer is


produced, starting from the raw ingredients and ending
with the final product. It involves several stages, each
crucial to the overall quality and characteristics of the
beer. While there are various brewing methods and styles,
the :following step of the brewing process

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 Malting
The process begins with malting, where barley grains are
soaked in water and allowed to germinat. During
germination, enzymes are activated, converting starches in
the barley into fermentable sugars. The germinated barley
is then dried in a kiln to halt the germination process,
resulting in malted barley with the desired sugar
content .and flavor
 Milling
The malted barley is crushed into coarse powder called
grist in the milling process. Milling increases the surface
area of the grains, making it easier to extract sugars during
.mashing

 Mashing
The grist is mixed with hot water in a vessel called a mash
tun. During mashing, the enzymes in the malt convert the
starches into fermentable sugars, creating a sugary liquid
known as wort. The temperature and duration of mashing,
can influence the type and complexity of sugars
produced, .which affects the beer's profile
 Lautering
The wort is separated from the solid remnants of the malt
(spent grains) in a process called lautering. This typically

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involves passing the wort through a false bottom or filter
to .remove the solid particles, leaving behind a clear liquid
 Boiling
The wort is transferred to a brew kettle and boiled. Hops
are added at different stages during the boil to contribute
bitterness, flavor, and aroma to the beer. Boiling also
sterilizes the wort, removing any remaining
unwanted .microorganisms
 Cooling
After boiling, the hot wort needs to be rapidly cooled to a
temperature suitable for fermentation. This is usually done
using a heat exchanger or other cooling .methods
 Fermentation
The cooled wort is transferred to a fermentation vessel
(fermenter) and yeast is added.Yeast is a microorganism
that consumes the fermentable sugars in the wort and
converts them into alcohol and carbon dioxide. This
process can take several days to weeks, depending on the
beer style and .desired characteristics
 Maturation
After fermentation, the beer is left to mature, allowing
flavors to develop and any unwanted by-products to be
reduced. This maturation period can take place in the
same fermentation vessel or be transferred to a different
vessel, .such as oak barrels or tanks
 Clarification

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To remove any remaining sediment and improve clarity,
the beer may undergo clarification processes such as fining
or .filtration
 Carbonation
Carbonation can be achieved naturally through secondary
fermentation in the bottle or keg, or it can be
artificially .added using carbon dioxide
Every brewing industry uses the same process to brew
their beer but the only change is that the time, the
temperature and the batch they take to make could be
different from industry to industry which lead to taste
different, YBL. uses the same process to brew their beer.

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Bottling

#1 Depalletizing
It is the first step in beer bottling and involves the
removal of bottles from the original pallet packaging
from the manufacturer. After the removal, the bottles
are rinsed using filtered water, air or oxygen to aid in
reducing the amount of oxygen in them, thus making
them ready for process.

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To take the next steps you can easily add our conveyors
to your bottling line and continuing bottling your beer.

#2 Beer bottling: filling


It is the second stage in beer bottling. Refilling of the
bottle with beer depends on the type of the machine:
the capacity of the bottles that the machine can
accommodate and the speed at which the filler can fill
the bottles. After depalletization, the bottles are loaded
into the beer bottling machine. At this stage, the bottles
are filled with beer and then some amount of inert
gases.

#3 Capping
Beer bottling also involves the capping process whereby
the already filled bottles are run through a capping
machine that seals them with the cap. This capping
process is also dependent on the type of the beer filling
machine. If the filling machine has a high speed with a
large capacity of bottles, then the capping machine will
also have the same feature. However, in some beer
bottling processes, the bottles are sealed with a cork
and bottle cage.

#4 Labelling

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The last step of beer bottling is beer labelling. In this
process, the already packed and sealed beer bottles are
run through a labelling machine, called the labeler. This
process is vital since it ensures that all the bottles have
the date of manufacture and expiry, which is a
requirement for all manufacturers by the
standardization organ of any state, to ensure that the
health of the citizens is safeguarded.

The process of beer bottling is then concluded by the


packaging of the certified beer bottles into the crates or
cartons for transportation to the store or market, ready
for consumption or exportation to foreign countries.

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Types of Breweries
The industry which we were doing our internship have also
different kinds of brew but the YBL. produce many kind of
beer which are for local and international brands.

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 LOCAL BRANDS

1. HIT
Super Strong Beer 650ml
Also launched in 1987 and brewed in our
Sikkim and Assam units this strong beer
has made its mark in West Bengal,
Assam, and Arunachal Pradesh. Our first
brand to be available in 500ml can
packaging.
Nutritional Info Per 100ml

4g
6.8% 54kCal 0g

ALC/ FAT CARBS


ENERGY
.VOL

2.DANSBERG STRONG
Premium Strong Beer 650ml
Launched in 2016 and brewed at the flagship
Yuksom Breweries Ltd. Unit, this premium
brew is available to consumers in Sikkim.
Nutritional Info Per 100ml
6.8% 54kCal 0g 4g

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ALC/VOL. ENERGY FAT CARBS

Sales Sales in the brew industry can be accomplished


through various channels, including:

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Wholesale Distribution: Breweries often partner with
distributors who help get their products into retail stores,
restaurants, and bars.

On-Premise Sales: Selling directly to customers at the


brewery’s taproom or brewpub is a popular approach.

Off-Premise Sales: Breweries may package their products in


bottles, cans, or kegs for sale in liquor stores, supermarkets,
and convenience stores.

Online Sales: Many breweries offer their products through


their websites or other online platforms.

Events and Festivals: Participating in beer festivals and


events provides exposure and potential sales opportunities.

Collaborations: Collaborating with other breweries or


businesses can expand the reach of their products.

Marketing and Branding: Effective marketing and branding


strategies play a crucial role in attracting customers and
driving sales.

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Distributing to Bars and Restaurants: Selling kegs or cases to
bars and restaurants allows customers to enjoy the brew on-
premise.

Exporting: Some breweries export their products to


international markets to reach a broader audience.

Merchandising: Offering branded merchandise like


glassware, clothing, and accessories can be a source of
additional revenue.

Each brewery may have its unique sales approach depending


on its size, target market, and business goals.

Regulations and Compliance

The brew industry is subject to various regulations and


compliance requirements, which can vary depending on the
country, state, or region. Some common areas of regulation
and compliance in the brew industry include:

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Licensing: Breweries typically require licenses to produce and
sell alcoholic beverages. Different types of licenses may be
needed for manufacturing, distribution, and retail sales.

Alcohol Content and Labeling: Regulations often specify the


permissible alcohol content in beverages and require
accurate labeling with information such as alcohol by volume
(ABV), ingredients, and health warnings.

Health and Safety: Breweries must adhere to health and


safety regulations to ensure the safe handling of ingredients,
proper sanitation, and compliance with food safety
standards.

Taxation: Breweries are usually subject to alcohol-specific


taxes, and compliance involves accurate record-keeping and
timely tax payments.

Distribution and Sales: Regulations govern how and where


alcoholic beverages can be sold, as well as the relationships
between breweries, distributors, and retailers.

Environmental Regulations: Breweries must comply with


environmental laws, especially in terms of wastewater
management, waste disposal, and energy consumption.

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Advertising and Marketing: There may be restrictions on
how alcoholic beverages can be advertised, especially when
targeting minors or making health claims.

Trade and Import/Export: If a brewery engages in


international trade, they must comply with import/export
regulations and comply with the laws of the countries they
do business with.

Labelling and Packaging: Breweries must meet specific


requirements for packaging, bottle sizes, and labeling
information.

Trademarks and Intellectual Property: Breweries need to


protect their brand names, logos, and other intellectual
property.

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Innovation and Trends

The brew industry was experiencing several innovations and


trends. Please note that the industry is continually evolving,

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and there might be newer developments beyond that time.
Some key innovations and trends include:

Craft Beer Boom: The rise of craft breweries and artisanal


beers continues to shape the industry, with consumers
seeking unique and diverse flavors.

Non-Alcoholic and Low-Alcohol Beers: There’s a growing


demand for non-alcoholic and low-alcohol beers as health-
conscious consumers seek alternatives to traditional
alcoholic beverages.

Sustainable Brewing: Breweries are adopting


environmentally friendly practices, such as using renewable
energy, recycling waste, and reducing water consumption.

Hard Seltzers and Ready-to-Drink (RTD) Cocktails: These


beverages gained popularity due to their refreshing and
convenient nature, appealing to younger consumers.

Experimental Ingredients: Breweries are exploring innovative


ingredients like fruits, spices, botanicals, and unconventional
grains to create new and exciting beer flavors.

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Technology Integration: Advancements in brewing
technology and automation are improving efficiency, quality,
and consistency in the brewing process.

Homebrewing and DIY Kits: More people are getting into


homebrewing, and breweries are offering DIY kits for
customers to experiment with brewing at home.

Local and Hyper-Local Brews: Consumers are showing a


preference for locally produced beers, encouraging breweries
to focus on regional identity and sourcing local ingredients.

Collaboration Beers: Breweries are collaborating with each


other and with non-brewing businesses to create limited-
edition beers, boosting creativity and brand visibility.

Health and Wellness Focus: Breweries are incorporating


functional ingredients, such as probiotics and antioxidants, to
appeal to health-conscious consumers.

Online Sales and Direct-to-Consumer (DTC): E-commerce


platforms are gaining popularity for selling beers directly to
customers, making it easier for consumers to access a wider
range of brews.

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Other things needed in brew
industry

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Conclusion

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Although beer has been around for thousands of years and
was most likely discovered by accident, the modern day
production of beer is highly complicated and can only be
accurately described by science. The practice of brewing has
evolved from a routine trial and error method to a much
more precise process thanks to chemical engineers and
brewers alike.

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