Trunking Product Spec
Trunking Product Spec
Trunking Product Spec
* Permission to reproduce extracts from BS 7671:2008+A1:2011 is granted by the British Standards Institution (BSI) and the
Institute of Engineering and Technology (IET). No other use of this material is permitted.
2 BS 7671:2008 Incorporating Amendment No 1: 2011 can be purchased in hardcopy format only from the IET website
http://electrical.theiet.org/ and the BSI online shop: http://shop.bsigroup.com
A simple, convenient solution
To achieve IP4X conformity using Salamandre requires the addition of a simple
‘cover strap’ which is connected to each coupler over the joint between two
lids.
The range of IP4X ittings has all the beneits of Salamandre (see p. 4) and
integrates fully with existing lengths and accessories to provide a total solution
when using non-sheathed cable.
3
Fit faster...
it Salamandre ®
4
More innovations...
more ways to save time
More innovations
More ways to ensure faster itting TURNBUCKLE
Push it,
quarter-turn release
CLIP-ON LID
Spring-loaded turnbuckles for fast, secure
itting and easy maintenance
SAFETY EDGE
A smooth curved return
for safer handling and
minimised cable damage
MULTI-HEAD SCREWS
Hex, cross and slot means
installers always have the right
screwdriver to hand
SHAKE-PROOF SCREWS
No dropping, delays or iddly
handling when working over head
5
Legrand - global strength
built on local knowledge
With a 15% share of the global market, the Legrand Group is
the world specialist in cable management systems… and with
our established Swifts, Salamandre and Arena-Walsall ranges,
our cable management division has a irm leadership position
in the UK.
Sustainable development
From design through to manufacturing, the Legrand Group
selects materials and processes that respect people and
the environment.
• Eficient and environmentally aware product design
• Product functions that help to avoid energy waste
• Management of manufacturing and logistics sites
• Integration of environmental concerns and ISO 14001
procedures at the Group’s global sites. *
* 84% of sites are ISO 14001:2004 accredited including all UK sites.
Legrand in the UK -
powered by specialists
In the UK Legrand has developed a customer focused
structure which harnesses the power of its market
leading specialist brands to deliver innovative,
integrated solutions for every phase of construction.
6
Salamandre ... ®
The solution
NG Bailey became the irst company in the UK to specify and install our
Salamandre distribution trunking throughout the Silverstone Wing.
The product, which is 50 per cent quicker to install than its predecessor when
itting length to length or length to itting, was speciied following an initial
meeting with NG Bailey’s project manager, Kevin Dunn.
Kevin, who was impressed by the potential cost savings the system offered due
to the reduction in the amount of time needed to install it, said: “Time on site
is always precious and any new product that delivers time savings is always
welcome, but a product that reduces installation time by 50 per cent really is
something for Legrand to shout about.“
NG Bailey’s site supervisor, Steve Povey helped with the initial installation of
the trunking, working alongside an experienced electrician and an apprentice –
both of whom gave it a glowing report.
“The Salamandre trunking really impressed me,” said Steve. “I liked the clip on
lids and hexagonal head ixing screws, especially as they allowed me to use a
nut driver to secure them rather than standard cross head driver.”
The new Silverstone Wing was completed in time to play host to the
2011 British Grand Prix.
7
Salamandre® distribution trunking
standard and IP4X trunking ranges
50 x 50 MGR22 MGR22AGL MGR22ASL MGR22BGL MGR22BSL MGR22CGL MGR22CSL MGR22AL MGR22BL MGR22CL MGR22AGT MGR22AST
75 x 50 MGR32 MGR32AGL MGR32ASL MGR32BGL MGR32BSL MGR32CGL MGR32CSL MGR32AL MGR32BL MGR32CL MGR32AGT MGR32AST
75 x 75 MGR33 MGR33AGL MGR33ASL MGR33BGL MGR33BSL MGR33CGL MGR33CSL MGR33AL MGR33BL MGR33CL MGR33AGT MGR33AST
100 x 50 MGR42 MGR42AGL MGR42ASL MGR42BGL MGR42BSL MGR42CGL MGR42CSL MGR42AL MGR42BL MGR42CL MGR42AGT MGR42AST
100 x 75 MGR43 MGR43AGL MGR43ASL MGR43BGL MGR43BSL MGR43CGL MGR43CSL MGR43AL MGR43BL MGR43CL MGR43AGT MGR43AST
100 x 100 MGR44 MGR44AGL MGR44ASL MGR44BGL MGR44BSL MGR44CGL MGR44CSL MGR44AL MGR44BL MGR44CL MGR44AGT MGR44AST
150 x 50 MGR62 MGR62AGL MGR62ASL MGR62BGL MGR62BSL MGR62CGL MGR62CSL MGR62AL MGR62BL MGR62CL MGR62AGT MGR62AST
150 x 75 MGR63 MGR63AGL MGR63ASL MGR63BGL MGR63BSL MGR63CGL MGR63CSL MGR63AL MGR63BL MGR63CL MGR63AGT MGR63AST
150 x 100 MGR64 MGR64AGL MGR64ASL MGR64BGL MGR64BSL MGR64CGL MGR64CSL MGR64AL MGR64BL MGR64CL MGR64AGT MGR64AST
150 x 150 MGR66 MGR66AGL MGR66ASL MGR66BGL MGR66BSL MGR66CGL MGR66CSL MGR66AL MGR66BL MGR66CL MGR66AGT MGR66AST
225 x 75 MGR93 MGR93AGL MGR93ASL MGR93BGL MGR93BSL MGR93CGL MGR93CSL MGR93AL MGR93BL MGR93CL MGR93AGT MGR93AST
225 x 100 MGR94 MGR94AGL MGR94ASL MGR94BGL MGR94BSL MGR94CGL MGR94CSL MGR94AL MGR94BL MGR94CL MGR94AGT MGR94AST
225 x 150 MGR96 MGR96AGL MGR96ASL MGR96BGL MGR96BSL MGR96CGL MGR96CSL MGR96AL MGR96BL MGR96CL MGR96AGT MGR96AST
225 x 225 MGR99 MGR99AGL MGR99ASL MGR99BGL MGR99BSL MGR99CGL MGR99CSL MGR99AL MGR99BL MGR99CL MGR99AGT MGR99AST
300 x 75 MGR123 MGR123AGL MGR123ASL MGR123BGL MGR123BSL MGR123CGL MGR123CSL MGR123AL MGR123BL MGR123CL MGR123AGT MGR123AST
300 x 100 MGR124 MGR124AGL MGR124ASL MGR124BGL MGR124BSL MGR124CGL MGR124CSL MGR124AL MGR124BL MGR124CL MGR124AGT MGR124AST
300 x 150 MGR126 MGR126AGL MGR126ASL MGR126BGL MGR126BSL MGR126CGL MGR126CSL MGR126AL MGR126BL MGR126CL MGR126AGT MGR126AST
300 x 300 MGR1212 MGR1212AGL MGR1212ASL MGR1212BGL MGR1212BSL MGR1212CGL MGR1212CSL MGR1212AL MGR1212BL MGR1212CL MGR1212AGT MGR1212AST
50 x 50 MGR22 MGIP2CS MGIP22AGL MGIP22ASL MGIP22BGL MGIP22BSL MGIP22CGL MGIP22CSL MGIP22AL MGIP22BL
75 x 50 MGR32 MGIP3CS MGIP32AGL MGIP32ASL MGIP32BGL MGIP32BSL MGIP32CGL MGIP32CSL MGIP32AL MGIP32BL
75 x 75 MGR33 MGIP3CS MGIP33AGL MGIP33ASL MGIP33BGL MGIP33BSL MGIP33CGL MGIP33CSL MGIP33AL MGIP33BL
100 x 50 MGR42 MGIP4CS MGIP42AGL MGIP42ASL MGIP42BGL MGIP42BSL MGIP42CGL MGIP42CSL MGIP42AL MGIP42BL
100 x 75 MGR43 MGIP4CS MGIP43AGL MGIP43ASL MGIP43BGL MGIP43BSL MGIP43CGL MGIP43CSL MGIP43AL MGIP43BL
100 x 100 MGR44 MGIP4CS MGIP44AGL MGIP44ASL MGIP44BGL MGIP44BSL MGIP44CGL MGIP44CSL MGIP44AL MGIP44BL
150 x 50 MGR62 MGIP6CS MGIP62AGL MGIP62ASL MGIP62BGL MGIP62BSL MGIP62CGL MGIP62CSL MGIP62AL MGIP62BL
150 x 75 MGR63 MGIP6CS MGIP63AGL MGIP63ASL MGIP63BGL MGIP63BSL MGIP63CGL MGIP63CSL MGIP63AL MGIP63BL
150 x 100 MGR64 MGIP6CS MGIP64AGL MGIP64ASL MGIP64BGL MGIP64BSL MGIP64CGL MGIP64CSL MGIP64AL MGIP64BL
150 x 150 MGR66 MGIP6CS MGIP66AGL MGIP66ASL MGIP66BGL MGIP66BSL MGIP66CGL MGIP66CSL MGIP66AL MGIP66BL
225 x 75 MGR93 MGIP9CS MGIP93AGL MGIP93ASL MGIP93BGL MGIP93BSL MGIP93CGL MGIP93CSL MGIP93AL MGIP93BL
225 x 100 MGR94 MGIP9CS MGIP94AGL MGIP94ASL MGIP94BGL MGIP94BSL MGIP94CGL MGIP94CSL MGIP94AL MGIP94BL
225 x 150 MGR96 MGIP9CS MGIP96AGL MGIP96ASL MGIP96BGL MGIP96BSL MGIP96CGL MGIP96CSL MGIP96AL MGIP96BL
225 x 225 MGR99 MGIP9CS MGIP99AGL MGIP99ASL MGIP99BGL MGIP99BSL MGIP99CGL MGIP99CSL MGIP99AL MGIP99BL
300 x 75 MGR123 MGIP12CS MGIP123AGL MGIP123ASL MGIP123BGL MGIP123BSL MGIP123CGL MGIP123CSL MGIP123AL MGIP123BL
300 x 100 MGR124 MGIP12CS MGIP124AGL MGIP124ASL MGIP124BGL MGIP124BSL MGIP124CGL MGIP124CSL MGIP124AL MGIP124BL
300 x 150 MGR126 MGIP12CS MGIP126AGL MGIP126ASL MGIP126BGL MGIP126BSL MGIP126CGL MGIP126CSL MGIP126AL MGIP126BL
300 x 300 MGR1212 MGIP12CS MGIP1212AGL MGIP1212ASL MGIP1212BGL MGIP1212BSL MGIP1212CGL MGIP1212CSL MGIP1212AL MGIP1212BL
8
STANDARD TRUNKING RANGE
FITTINGS ACCESSORIES
NEW
Inside Outside Offset Cross- Offset Reducers(2) Bell- Change Change Pin racks End caps Flanges Fitting Trunking
lid tees lid tees tees(1) overs cross- mouths faces – faces – to fitting couplers
– gusset – gusset overs(1) left right adaptors
hand(3) hand(3)
MGR22BGT MGR22CGT MGR22OST2C MGR22AGX MGR22OSX2C – MGR22B MSIP22CLH MSIP22CRH MGR22PR MGR22E MGR22F MGR22FA MGR22C
MGR32BGT MGR32CGT MGR32OST2C MGR32AGX MGR32OSX2C MGR32 Z R MGR32B – – MGR32PR MGR32E MGR32F MGR32FA MGR32C
MGR33BGT MGR33CGT MGR33OST2C MGR33AGX MGR33OSX2C MGR33 Z R MGR33B MSIP33CLH MSIP33CRH MGR33PR MGR33E MGR33F MGR33FA MGR33C
MGR42BGT MGR42CGT MGR42OST2C MGR42AGX MGR42OSX2C MGR42 Z R MGR42B – – MGR42PR MGR42E MGR42F MGR42FA MGR42C
MGR43BGT MGR43CGT MGR43OST2C MGR43AGX MGR43OSX2C MGR43 Z R MGR43B – – MGR43PR MGR43E MGR43F MGR43FA MGR43C
MGR44BGT MGR44CGT MGR44OST2C MGR44AGX MGR44OSX2C MGR44 Z R MGR44B MSIP44CLH MSIP44CRH MGR44PR MGR44E MGR44F MGR44FA MGR44C
MGR62BGT MGR62CGT MGR62OST2C MGR62AGX MGR62OSX2C MGR62 Z R MGR62B – – MGR62PR MGR62E MGR62F MGR62FA MGR62C
MGR63BGT MGR63CGT MGR63OST2C MGR63AGX MGR63OSX2C MGR63 Z R MGR63B – – MGR63PR MGR63E MGR63F MGR63FA MGR63C
MGR64BGT MGR64CGT MGR64OST2C MGR64AGX MGR64OSX2C MGR64 Z R MGR64B – – MGR64PR MGR64E MGR64F MGR64FA MGR64C
MGR66BGT MGR66CGT MGR66OST2C MGR66AGX MGR66OSX2C MGR66 Z R MGR66B MSIP66CLH MSIP66CRH MGR66PR MGR66E MGR66F MGR66FA MGR66C
MGR93BGT MGR93CGT MGR93OST2C MGR93AGX MGR93OSX2C MGR93 Z R MGR93B – – MGR93PR MGR93E MGR93F MGR93FA MGR93C
MGR94BGT MGR94CGT MGR94OST2C MGR94AGX MGR94OSX2C MGR94 Z R MGR94B – – MGR94PR MGR94E MGR94F MGR94FA MGR94C
MGR96BGT MGR96CGT MGR96OST2C MGR96AGX MGR96OSX2C MGR96 Z R MGR96B – – MGR96PR MGR96E MGR96F MGR96FA MGR96C
MGR99BGT MGR99CGT MGR99OST2C MGR99AGX MGR99OSX2C MGR99 Z R MGR99B MSIP99CLH MSIP99CRH MGR99PR MGR99E MGR99F MGR99FA MGR99C
MGR123BGT MGR123CGT MGR123OST2C MGR123AGX MGR123OSX2C MGR123 Z R MGR123B – – MGR123PR MGR123E MGR123F MGR123FA MGR123C
MGR124BGT MGR124CGT MGR124OST2C MGR124AGX MGR124OSX2C MGR124 Z R MGR124B – – MGR124PR MGR124E MGR124F MGR124FA MGR124C
MGR126BGT MGR126CGT MGR126OST2C MGR126AGX MGR126OSX2C MGR126 Z R MGR126B – – MGR126PR MGR126E MGR126F MGR126FA MGR126C
MGR1212BGT MGR1212CGT MGR1212OST2C MGR1212AGX MGR1212OSX2C MGR1212 Z R MGR1212B MSIP1212CLH MSIP1212CRH MGR1212PR MGR1212E MGR1212F MGR1212FA MGR1212C
(1) Not available in single compartment. Cat. Nos. shown are for 2 compartment option. For 3 compartment option, replace 2C with 3C
(2) Replace Z with reduced trunking size code required (see p. 10) (3) For non square sizes refer to instructions on p. 25
MGIP22CL MGIP22AGT MGIP22AST MGIP22BGT MGIP22CGT MGIP22AGX – MGIP22B MSIP22CLH MSIP22CRH MGIP22E MGIP22F MGR22C
MGIP32CL MGIP32AGT MGIP32AST MGIP32BGT MGIP32CGT MGIP32AGX MGIP32 Z R MGIP32B – – MGIP32E MGIP32F MGR32C
MGIP33CL MGIP33AGT MGIP33AST MGIP33BGT MGIP33CGT MGIP33AGX MGIP33 Z R MGIP33B MSIP33CLH MSIP33CRH MGIP33E MGIP33F MGR33C
MGIP42CL MGIP42AGT MGIP42AST MGIP42BGT MGIP42CGT MGIP42AGX MGIP42 Z R MGIP42B – – MGIP42E MGIP42F MGR42C
MGIP43CL MGIP43AGT MGIP43AST MGIP43BGT MGIP43CGT MGIP43AGX MGIP43 Z R MGIP43B – – MGIP43E MGIP43F MGR43C
MGIP44CL MGIP44AGT MGIP44AST MGIP44BGT MGIP44CGT MGIP44AGX MGIP44 Z R MGIP44B MSIP44CLH MSIP44CRH MGIP44E MGIP44F MGR44C
MGIP62CL MGIP62AGT MGIP62AST MGIP62BGT MGIP62CGT MGIP62AGX MGIP62 Z R MGIP62B – – MGIP62E MGIP62F MGR62C
MGIP63CL MGIP63AGT MGIP63AST MGIP63BGT MGIP63CGT MGIP63AGX MGIP63 Z R MGIP63B – – MGIP63E MGIP63F MGR63C
MGIP64CL MGIP64AGT MGIP64AST MGIP64BGT MGIP64CGT MGIP64AGX MGIP64 Z R MGIP64B – – MGIP64E MGIP64F MGR64C
MGIP66CL MGIP66AGT MGIP66AST MGIP66BGT MGIP66CGT MGIP66AGX MGIP66 Z R MGIP66B MSIP66CLH MSIP66CRH MGIP66E MGIP66F MGR66C
MGIP93CL MGIP93AGT MGIP93AST MGIP93BGT MGIP93CGT MGIP93AGX MGIP93 Z R MGIP93B – – MGIP93E MGIP93F MGR93C
MGIP94CL MGIP94AGT MGIP94AST MGIP94BGT MGIP94CGT MGIP94AGX MGIP94 Z R MGIP94B – – MGIP94E MGIP94F MGR94C
MGIP96CL MGIP96AGT MGIP96AST MGIP96BGT MGIP96CGT MGIP96AGX MGIP96 Z R MGIP96B – – MGIP96E MGIP96F MGR96C
MGIP99CL MGIP99AGT MGIP99AST MGIP99BGT MGIP99CGT MGIP99AGX MGIP99 Z R MGIP99B MSIP99CLH MSIP99CRH MGIP99E MGIP99F MGR99C
MGIP123CL MGIP123AGT MGIP123AST MGIP123BGT MGIP123CGT MGIP123AGX MGIP123 Z R MGIP123B – – MGIP123E MGIP123F MGR123C
MGIP124CL MGIP124AGT MGIP124AST MGIP124BGT MGIP124CGT MGIP124AGX MGIP124 Z R MGIP124B – – MGIP124E MGIP124F MGR124C
MGIP126CL MGIP126AGT MGIP126AST MGIP126BGT MGIP126CGT MGIP126AGX MGIP126 Z R MGIP126B – – MGIP126E MGIP126F MGR126C
MGIP1212CL MGIP1212AGT MGIP1212AST MGIP1212BGT MGIP1212CGT MGIP1212AGX MGIP1212 Z R MGIP1212B MSIP1212CLH MSIP1212CRH MGIP1212E MGIP1212F MGR1212C
(1) Replace Z with reduced trunking size code required (see p. 10)
(2) For non square sizes refer to instructions on p. 27
9
Salamandre® distribution and lighting trunking
order information
l l
IP30
Pre-galvanised steel
Standard IP30 fittings are shown on p. 12-13 and have the MGR prefix
BS EN 10327 grade DX51D eg : MGR33 eg : LT2610
l l
IP4X
IP4X fittings are shown on p. 14-15 and are prefixed with MGIP Powder coated RAL 9003
Trunking lengths are common to both solutions and are detailed on eg : MGR33P eg : WLT2510
p. 11, accessories on p. 16
To complete an IP4X installation an IP4X cover strap should be fitted to Note :
each joint powder coated versions are supplied with the DTB1 and DTB2
versions of turnbuckle. This is a standard 1/4 turn turnbuckle and not
n Trunking size codes
the push-fit type supplied on the standard MGR product
Size (mm)
width x depth
Standard
trunking
n Compartment options
50 x 50 22 In the Cat. Nos. shown Distribution trunking is available in multi-compartment options
on p. 11, Trunking and fittings are supplied with equal compartments as standard
75 x 50 32 For unequal compartments, details must be supplied at the time of order
replace Z with the
75 x 75 33 relevant standard 3 compartment is available in width code 3 and above
100 x 50 42 trunking size code Distribution trunking lengths
100 x 75 43 For 1 compartment trunking there is no need to change the
Cat. Nos. Example : MGR33
100 x 100 44 For 2 compartment trunking, add 2C to the end of the
150 x 50 62 Cat. No. Example : MGR332C
150 x 75 63 For 3 compartment trunking, add 3C to the end of the
Cat. No. Example : MGR332C
150 x 100 64
Distribution trunking fittings
150 x 150 66 For 1 compartment trunking there is no need to change the
225 x 75 93 Cat. No. Example : MGR33AGL
225 x 100 94 For 2 compartment trunking, add 2C to the end of the
Cat. No. Example : MGR33AGL2C
225 x 150 96 For 3 compartment trunking, add 3C to the end of the
225 x 225 99 Cat. No. Example : MGR33AGL3C
300 x 75 123
300 x 100 124
300 x 150 126
300 x 300 1212
n Lid fixings
Range Prefix
Standard trunking is available with a selection of lid fixings
The chart opposite shows the relevant prefix for each type Diecast turnbuckle MGR
Lighting trunking lids are purchased separately and simply clip Screwfix (M5 x 9 mm) MSR
into place
Tamperproof screwfix MSTR
(M5 x 8 TORX)
n Fittings
The chart below details each element required to correctly order a fitting
E.g. MGR33AGX2C = Turnbuckle 75 x 75 top lid gusset 4 way 2 compartment
Range / Lid fixing Width Height Cover position Gusset / Square Function Compartment
n IP4X
To achieve IP4X, all fittings should be MGIP type (see p. 14-15). All joints must have cover straps fitted. Cover straps are not included with fittings
and should be ordered separately
To calculate the number of cover straps required for an installation use the following as a guide
No. of IP4X
Fitting cover straps
Bend 1
Tee 2
Crossover 3
Reducer 1
Bellmouth 1
Flange 1
Endcap 1
Consideration should also be given to cut lengths
10
Salamandre® distribution trunking
lengths, lids and couplers
11
1 MGR Z F Flange
Inside lid 90° bends – gusset
1 MGR Z BGL 1 compartment
1 MGR Z BGL2C 2 compartment
1 MGR Z BGL3C 3 compartment 1 MGR Z E End cap
12
Salamandre® distribution trunking
standard fittings (continued)
Reducers
Top lid tees – square
1 MGR Z Z R Supplied with lids, lid fixings
1 MGR Z AST 1 compartment and coupler screws. The larger
1 MGR Z AST2C 2 compartment trunking size uses standard
1 MGR Z AST3C 3 compartment coupler (not supplied) for
joining to reducer
(Cat. No. MGR Z C see p. 11)
13
Salamandre® distribution trunking
IP4X fittings
IP4X
IP4X top lid 90° bends – square IP4X outside lid 45° bends
1 MGIP Z ASL 1 compartment 1 MGIP Z CL 1 compartment
1 MGIP Z ASL2C 2 compartment 1 MGIP Z CL2C 2 compartment
1 MGIP Z ASL3C 3 compartment 1 MGIP Z CL3C 3 compartment
14
Salamandre® distribution trunking
IP4X fittings (continued)
IP4X
IP4X bellmouths
IP4X top lid tees – square
Supplied with lids, lid fixings and a
1 MGIP Z AST 1 compartment coupler pre-fitted with screws backed-off
1 MGIP Z AST2C 2 compartment ready to accept slotted trunking
1 MGIP Z AST3C 3 compartment
1 MGIP Z B 1 compartment
1 MGIP Z B2C 2 compartment
1 MGIP Z B3C 3 compartment
IP4X inside lid tees – gusset
1 MGIP Z BGT 1 compartment IP4X flange
1 MGIP Z BGT2C 2 compartment 1 MGIP Z F 1 compartment
1 MGIP Z BGT3C 3 compartment 1 MGIP Z F2C 2 compartment
1 MGIP Z F3C 3 compartment
IP4X end cap
IP4X outside lid tees – gusset 1 MGIP Z E 1 compartment
1 MGIP Z CGT 1 compartment 1 MGIP Z E2C 2 compartment
1 MGIP Z CGT2C 2 compartment 1 MGIP Z E3C 3 compartment
1 MGIP Z CGT3C 3 compartment
15
Salamandre® distribution trunking
accessories and fasteners
Cable retainer
MGR4CR
screwfix
16
Salamandre® lighting trunking
selection chart
50 x 50 LT2 LT2GC LT2PC LT2ASL LT2BSL LT2CSL LT2AL LT2BL LT2CL LT2AST
50 x 50 WLT2 WLT2GC LT2PC WLT2ASL WLT2BSL WLT2CSL WLT2AL WLT2BL WLT2CL WLT2AST
FITTINGS ACCESSORIES
Inside lid Outside Crossovers End caps Flanges Girder Stirrup Suspension Pull Cable Klik Long
tees lid tees clamps hangers units switch retainers adaptors couplers
adaptors
Finish
250
Powder coated Galvanised
LT2BST LT2CST LT2ASX LT2E LT2F LT2GCL LT2H LT2FS LT2PSA LT2CR LT2KL LT2C
WLT2BST WLT2CST WLT2ASX WLT2E WLT2F WLT2GCL WLT2H LT2FS LT2PSA LT2CR LT2KL LT2C
17
Salamandre® lighting trunking
lengths, lids and fittings
18
Salamandre® lighting trunking
accessories
Stirrup hanger
LT2H10
Suspension unit
LT2FS
Pull switch adaptor Male hooked screw
LT2PSA LT2MH
Flanges
10 LT2KL Klik adaptor
1 LT2F 50 mm x 50 mm
WLT2F 50 mm x 50 mm – white For use with
S26 Klik socket
(not supplied)
Girder clamps
1 LT2GCL 50 mm x 50 mm 1 LT2MH Male screwed hook
WLT2GCL 50 mm x 50 mm – white
Stirrup hangers
1 LT2H10 50 mm x 50 mm, 10 mm hole
1 LT2H20 50 mm x 50 mm, 20 mm hole
WLT2H10 50 mm x 50 mm – white, 10 mm hole
1 WLT2H20 50 mm x 50 mm – white, 20 mm hole
10 LT2FS Suspension unit
19
Salamandre® distribution trunking
standards and quality assessment
Clause 6.2 According to resistance to impact for installation and Quality and environmental assessment
application : impact 2·0J
Legrand Electric Limited holds ISO 9001 : 2008 Quality Assessment
Clause 6.3 According to temperatures given in tables 1, 2 and 3 : Registrations from Intertek Systems Certification UK and Bureau Veritas
Registered
Reg no. 10042065
20
Salamandre® distribution trunking
trunking size, capacity and weights
n Cable trunking capacity guide Cable sizes and factors Trunking sizes and capacity factors
For each size of cable, multiply the number to be installed by the Size (mm2) Common Size (mm) Trunking
common factor. Add together the results of these calculations for all (nom.) cable factor capacity factor
cable sizes. The correct trunking size must have a capacity factor Solid 50 x 50 1 037
equal to or greater than this total
Example : 1·5 8·0 75 x 50 1 555
24 x 16 mm2 stranded @ factor 47·8 = 1 147·2 2·5 11·9 75 x 75 2 371
20 x 2·5 mm2 solid @ factor 11·9 = ______
238·0 Stranded 100 x 50 2 091
1______
385·2 1·5 8·6 100 x 75 3 189
Minimum trunking size required in this example = 2·5 12·6 100 x 100 4 252
75 x 50 (trunking capacity factor 1 555) 4·0 16·6 150 x 50 3 091
6·0 21·2 150 x 75 4 742
10·0 35·3 150 x 100 6 394
16·0 47·8 150 x 150 9 697
25·0 73·9 225 x 75 7 114
35·0 93·3 225 x 100 9 298
50·0 128·7 225 x 150 14 652
70·0 167·4 225 x 225 21 766
95·0 229·7 300 x 75 9 486
120·0 277·6 300 x 100 12 788
150·0 343·1 300 x 150 19 447
240·0 552·0 300 x 300 38 000
n Standard distribution trunking weights
The approximate weights given are for pre-galvanised finish only, in kilograms (nominal) and subject to
material thickness tolerance
Size (mm)
50 x 75 x 75 x 100 x 100 x 100 x 150 x 150 x 150 x 150 x 225 x 225 x 225 x 225 x 300 x 300 x 300 x 300 x
50 50 75 50 75 100 50 75 100 150 75 100 150 225 75 100 150 300
Bends 0·3 0·4 0·5 0·5 0·6 0·7 0·9 0·9 1·1 1·3 1·7 2·0 2·4 3·0 2·7 3·0 3·5 3·9
Tees 0·3 0·4 0·5 0·6 0·7 0·7 0·9 1·0 1·1 1·3 1·7 1·9 2·2 2·7 2·6 2·9 3·2 3·6
Crossovers 0·4 0·5 0·6 0·6 0·7 0·8 1·0 1·0 1·1 1·3 1·7 1·8 1·9 2·4 2·6 2·6 2·8 3·3
Reducers – 0·5 0·5 0·5 0·7 0·8 0·8 0·9 1·0 1·1 1·4 1·5 1·6 1·9 1·8 1·8 1·9 2·8
Bellmouths 0·5 0·8 0·8 1·2 1·3 1·4 1·6 1·7 1·8 1·9 2·2 2·3 2·4 2·9 2·8 2·8 2·9 3·9
Change faces 0·6 0·8 1·0 1·0 1·1 1·3 1·3 1·4 1·5 2·3 1·8 2·4 2·8 3·3 3·0 2·9 3·2 4·3
Loose separators per metre 0·4 0·4 0·5 0·4 0·5 0·7 0·4 0·5 0·7 1·0 0·5 0·7 1·0 1·5 0·5 0·7 1·0 2·0
n Multi-compartment weights
Trunking lengths Fittings
To calculate the weight of multi-compartment trunking add the weight of Multiply the weight of the fitting by the appropriate factor
the relevant number of loose separators to that of the trunking
2 3
compartment compartment
factor factor MGIP
21
Salamandre® distribution trunking
installation of components
e
andr
Salam
CE
and
Legr
Drive surfaces
Large contact parallel with axis
area, no stress of screw reduces Fitting to fitting
concentrations disengagement risk
or stress raisers Standard fittings have an integrated coupler, a fittings to fittings adaptor
is therefore required (see p. 12)
Fittings are then assembled in the same manner as above
IP4X fittings are supplied with an external coupler pre-fitted. To connect
two fittings, one coupler may need to be removed. Complete installation
with cover strap (purchased separately)
Standard IP4X
(1) TORX is a registered trademark of Camcat/Textron Inc. All dimensions (mm) are nominal
22
Salamandre® distribution trunking
drilling information with dimensions and technical information
deep
Depth Depth Depth
A
Note :
12·5 All dimensions
from inside in
mm (nominal)
25·3
Width Width Width
75 deep
12·5 Trunking and fittings are supplied with equal compartments as
49·5
n Trunking coupler
225 and 300
deep
12·5
B
dre
man
Sala
CE
nd
Legra
40·3
25·5
Trunking Trunking
depth A depth A C
100 51 75 25·0 –
150 101 100 51·0 –
225 – 72·5
300 – 110·0
n Hole positions for lids cut to length
50 mm deep
4 screws per coupler
Turnbuckle Screw fixed
75 mm deep (up to 150 mm wide)
Ø 14·1 mm holes Ø 7·2 mm holes 4 screws per coupler
150 35·0 150
50 wide
225 mm and 300 mm deep
150
12 screws per coupler
A
B
A
A
B
C
23
Salamandre® distribution trunking
standard fittings – dimensions and technical information
n 45° bends
150 150 185 35
225 225 260 35
300 300 335 35 AL top lid 45° bend BL inside lid 45° bend CL outside lid 45° bend
C
35
n Expansion couplers
300 336 336 35
Outer
126 mm shrouding
BSL inside lid 90° bend – square Depth A B Trunking lid 25 mm cover Self tapping
50 50 50 screw
A B
75 75 75
100 100 100
150 150 150
225 225 225
300 300 300 M5 screws, nuts
50 mm Inner slide body and washers
Trunking body min. Earth wire 4 mm2
green / yellow
CGL outside lid 90° bend – gusset Up to 150 wide 80 mm max.
Depth A B C 50 x 50 mm trunking shown
C C 50 75 75 25 Method of operation
75 100 100 25 Expansion couplers consist of two parts : outer slide body and
100 125 125 25 shrouding cover. Fit trunking into expansion coupler and secure with
M5 screws, nut and washer, ensuring earth lead is securely fitted under
150 175 175 25 connecting point. Fit outer shrouded cover to one of the main trunking
225 and 300 wide lids using self tapping screws (supplied)
Depth A B C
A B
50 75 75 25
75 100 100 25
100 125 125 25
150 175 175 25
225 250 250 25
300 325 325 25
24
n Change faces n Tees (continued)
Change face – left hand CGT outside lid tee – gusset Up to 150 wide 225 and 300 wide
Cat. No. MSIP Z CLH
A Depth A B Depth A B
B B
50 100 25 50 100 25
75 125 25 75 125 25
Trunking 100 150 25 100 150 25
(side lid)
Trunking Change face
150 200 25 150 200 25
(top lid) A
225 275 25
Width (mm) A (mm) A 300 350 25
50 x 50 165
75 x 75 190
100 x 100 215 n Crossovers
150 x 150 265 AGX crossover Width A B C
Change face – right hand
225 x 225 300 Cat. No. MSIP Z CRH 50 100 100 25
300 x 300 375 A B
75 125 125 25
Width refers to trunking sizes
100 150 150 25
For non-square trunking, change face units must be used in 150 200 200 25
conjunction with reducers and couplers 225 275 275 25
For example : C
C 300 350 350 25
• for Cat. No. MGR62 (150 x 150 mm trunking lengths)
use Cat. No. MSIP66CLH change face unit + Dimensions are identical for single and multi-compartment
Cat. No. MGR6662R x2 reducers + Cat. No. MGR66C coupler
n Offset tees and crossovers
B Overall length (mm) Offset tee Width and Depth of
Trunking size B branch through
(mm) (mm) of tee A trunking B
n Tees
AGT top lid tee – gusset Width A B Note : There is no loss of cable capacity when using offset tees
and crossovers
50 100 25
Offset crossover Width of Depth of
75 125 25 crossover A through
A trunking B
100 150 25 50 150
A 50 130
150 200 25 75 175
75 160
225 275 25 100 200
100 196
300 350 25 150 250
150 266
225 325
225 373
B B 300 400
B
300 478
AST inside lid tee – square Width A B
50 120 35
Width and Depth refer to trunking sizes
A
75 145 35 Dimensions are identical for single and multi-compartment
100 170 35 Each offset tee is supplied complete with fixing bracket and M5 pozi
150 220 35 pan head screw and nut
225 295 35 Offset tees can be inverted to allow cables to branch off on opposite
sides of trunking
300 370 35
n Bellmouths
B
Width A
Trunking
50 147
BGT inside lid tee – gusset Up to 150 wide 225 and 300 wide Bellmouth
Distribution 75 172
Depth A B Depth A B
box 100 197
50 120 35 50 162 35 M5 clearance A
A hole 150 247
75 145 35 75 187 35
225 322
100 170 35 100 212 35
300 397
150 220 35 150 262 35
225 337 35
300 412 35 Width refers to trunking sizes
Dimensions are identical for single and multi-compartment
B B
All dimensions (mm) are nominal
25
Salamandre® distribution trunking
IP4X fittings – dimensions and technical information
IP4X
n 90° bends n 90° bends (continued)
AGL top lid 90° bend – gusset CGL outside lid 90° bend – gusset Up to 150 wide
Width A B C
Depth A B C
B
50 105 105 53 C C
A 50 105 105 53
75 130 130 53
75 130 130 53
100 155 155 53
100 155 155 53
150 205 205 53
150 205 205 53
225 280 280 53
300 355 355 53 225 and 300 wide
C C A B Depth A B C
50 105 105 53
75 130 130 53
100 155 155 53
ASL top lid 90° bend – square Width A B C
150 205 205 53
50 105 105 53
A B
225 280 280 53
75 130 130 53
300 355 355 53
100 155 155 53
150 205 205 53
225 280 280 53
CSL outside lid 90° bend – square Up to 150 wide
300 355 355 53 Depth A B C
C
C 50 105 105 53
75 130 130 53
100 155 155 53
BGL inside lid 90° bend – gusset Up to 150 wide 150 205 205 53
Depth A B C
A B 225 and 300 wide
50 105 105 53 A B Depth A B C
75 130 130 53
Width and depth refer to 50 105 105 53
100 155 155 53 trunking sizes
Dimensions are identical for 75 130 130 53
150 205 205 53 single and multi-compartment
100 155 155 53
225 and 300 wide 150 205 205 53
C Depth A B C
C 225 280 280 53
50 105 105 53
300 355 355 53
75 130 130 53
n 45° bends
100 155 155 53
150 205 205 53
225 280 280 53 AL top lid 45° bend BL inside lid 45° bend CL outside lid 45° bend
300 355 355 53 53
26
IP4X
n Change faces n Tees (continued)
Change face – left hand BGT inside lid tee – gusset Up to 150 wide 225 and 300 wide
Cat. No. MSIP Z CLH Depth A B Depth A B
A
A 50 157 53 50 157 53
75 182 53 75 182 53
100 207 53 100 207 53
Trunking
(side lid) 150 257 53 150 257 53
Trunking
(top lid)
Change face A 225 332 53
300 407 53
Width (mm) A (mm)
50 x 50 165 B B
75 x 75 190
100 x 100 215 CGT outside lid tee – gusset Up to 150 wide
150 x 150 265 Depth A B
Change face – right hand B B
225 x 225 300 Cat. No. MSIP Z CRH 50 157 53
300 x 300 375 75 182 53
Width refers to trunking sizes
100 207 53
For non-square trunking, change face units must be used in 150 257 53
conjunction with reducers, couplers and cover straps 225 and 300 wide
For example :
Depth A B
• for Cat. No. MGR62 (150 x 150 mm trunking lengths) A
use Cat. No. MSIP66CLH change face unit + 50 157 53
Cat. No. MGR6662R x 2 reducers + Cat. No. MGR66C coupler + 75 182 53
Cat. No. MGIP6CS cover strap x 4
100 207 53
150 257 53
B
225 332 53
300 407 53
n Crossovers
AGX crossover Width A B C
50 157 157 53
A B
Change face Coupler 2 x reducers 4 x cover straps 75 182 182 53
100 207 207 53
Overall length (mm)
150 257 257 53
Trunking size B
(mm) (mm) 225 332 332 53
50 x 50 340 C C 300 407 407 53
75 x 75 365 Dimensions are identical for single and multi-compartment
100 x 100 390
n Bellmouths
150 x 150 440
225 x 225 475
300 x 300 550 Width A
Trunking
Tr
50 165
n Tees
Bellmouth
Bellmout
Distribution
Distribution
75 190
box
box
100 215
AGT top lid tee – gusset Width A B M5 clearance
M5 clearanc
hole 150 265
50 157 53 hole
A
225 340
A 75 182 53
300 415
100 207 53
150 257 53
225 332 53 Width refers to trunking sizes
Dimensions are identical for single and multi-compartment
300 407 53
27
Salamandre® distribution trunking
accessories – dimensions and technical information
n Pin racks
Available for trunking up to 150 mm wide
Supplied in packs of 10
Cables are laid into trunking systems and are pulled
through duct systems. In both cases there is usually
no need for any type of cleat or clamp unless there
n Loose separators
are vertical runs
Where vertical runs are required, wiring regulations
give the necessary guidance on spacing of cable
Pin rack
supports, known as ‘pin racks’. Ordered according
to the size of the trunking for single compartment Fastenings not supplied
trunking, or the size of each compartment for Pop rivet or spot weld on site to suit
multi-compartment trunking
n Socket plates
n Earth link Socket plate fixing for screwfix and tamperproof trunking is fixed by
retaining clips and screws (see p. 16)
200
200
28
Salamandre® distribution trunking
installation notes
n Earth bonding
Cable trunking and ducting systems are designed to carry single insulated cables, and such systems must therefore provide the secondary
protection required by the Wiring Regulations. This means trunking and ducting systems must be earth bonded together, and then connected
to a suitable earth point. Salamandre trunking is designed to provide such earth bonding, provided that the system is fully assembled with all
manufacturer’s original components, including fixings, and that all fixings are fully tightened. This is achieved by a combination of serrations under
the head of the fixing screws and the internal barbs on the fixing bars
dre
man
Sala
CE
nd
Legra
Each individual length of trunking is strong enough to carry the maximum number of cables that can be physically fitted into the trunking whilst still
being able to correctly fit the cover without applying force. All supports must therefore be designed to carry each length individually without relying
on the coupler
n IP4X vs IPXXD
The index of protection is defined in BS EN 60529 – Degree of protection of enclosures of electrical equipment
IP4X
Protected against solid bodies greater than 1mm in diameter. The test uses a 1mm diameter, 100mm long test probe / wire. The probe is applied with
a force of 1N+- 10% and is not allowed to enter the enclosure being tested
IPXXD
Solid bodies no greater than 1mm in diameter may enter the top of the enclosure but will remain clear of hazardous parts. The test uses a 1mm
diameter, 100mm long test probe / wire. The top of the enclosure may allow entry of the 100mm long test wire, however the wire is not allowed to
touch any hazardous parts within the enclosure
IP4X IPXXD
1 mm diameter probe
1 mm diameter probe
29
Salamandre® distribution trunking
multi-compartment crossovers and compartment tees
n Multi-compartment crossovers
Approximately 50% of cable capacity is lost when using
multi-compartment fittings
Where tees or fourway / crosses are used on a multi-compartment system,
‘crossover bridges’ must be used
Crossover bridges are supplied as a removeable item, allowing the cables
for compartment A to be laid into the trunking. Once these are in position,
the crossover bridge can be fitted, and the cables for compartment B laid
into position. This obviates the need for threading any cables through the
crossover bridge
Examples :
2 compartment crossover 3 compartment crossover
B A C B A
C
B
B
A A
C
B
B
A A
B A C B A
n Compartment tees
Approximately 50% of cable capacity is lost when using
multi-compartment tees
Examples :
2 compartment 3 compartment
B C
B
A
A
B C
B
A
B A A C B A
30
Salamandre® lighting trunking
technical information
Deflection (mm)
Load Mid span End span
(kgs) 3m 3m
31
Contact details
United Kingdom
Great King Street North,
Birmingham, B19 2LF
Customer Services:
Tel: +44 (0) 345 605 4333 Fax: +44 (0) 345 605 4334
E-mail: [email protected]
Quotations and Technical Support
Tel: +44 (0) 370 608 9020 Fax: +44 (0) 345 605 5334
E-mail: [email protected]
Republic of Ireland:
Tel: 01 295 9673 Fax: 01 295 4671
E-mail: [email protected]
Distributor: