Instruction Manual

Light Projector

5124.002

GA--A 206 / en / Index: 10--04--2.0 / ÄM: KG 04--243

 Important general instructions for use
Ensure that this product is only used as intended and described in the instruction manual, by ade-
quately trained and qualified personnel, and that maintenance and repair is only carried out by
authorized specialized technicians.
Operate this product only in the combinations and with the accessories and spare parts listed in
the instruction manual. Use other combinations, accessories and wearing parts only if they are
expressly intended for this use and if the performance and safety requirements are met.
Reprocess the products before every application and before returning them for repair as required
by the instruction manual in order to protect the patient, user or third parties.
Subject to technical changes!
Due to continuous development of our products, illustrations and technical data may deviate
slightly from the data in this manual.

CAUTION -- USA only:

Federal law restricts this unit to be used or sold, except under the supervision of a medical doctor.

Safety instructions and levels of danger

Symbol Level of danger
WARNING!
Failure to observe can result in death or severe injury.
CAUTION!
Failure to observe can result in slight injury or damage to the product.
IMPORTANT!
. Failure to observe can result in damage to the product or surrounding.
NOTE!
. Tips for optimum use and other useful information.

GERMANY USA UK
RICHARD WOLF GmbH RICHARD WOLF RICHARD WOLF UK Ltd.
D--75438 Knittlingen Medical Instruments Corp. Waterside Way
Pforzheimerstr. 32 353 Corporate Woods Parkway Wimbledon
Tel.: (..49)--(0)7043--35--0 Vernon Hills, Illinois 60061 SW 17 0HB
Fax:(..49)--(0)7043--35300 Tel.: 847--913 1113 Tel.: 020--8944 7447
MANUFACTURER Fax: 847--913 14 88 Fax: 020--8944 1311

E--mail: [email protected] E--mail: sales&[email protected] E--mail: [email protected]

Internet: www.richard--wolf.com Internet: www.richardwolfusa.com Internet: www.richardwolf.uk.com

BELGIUM FRANCE AUSTRIA

N.V. Endoscopie RICHARD WOLF France S.A.R.L. RICHARD WOLF Austria
RICHARD WOLF Belgium S.A. Rue Daniel Berger Ges.m.b.H.
Industriezone Drongen Z.A.C. La Neuvillette Wilhelminenstraße 93 a
Landegemstraat 6 F--51100 Reims A--1160 Wien
B--9031 Gent --Drongen Tel.: +33 3.26.87.02.89 Tel.: +43 1-- 405 51 51
Tel.: +32 9.280.81.00 Fax: +33 3.26.87.60.33 Fax: +43 1-- 405 51 51--45
Fax: +32 9.282.92.16

E--mail: [email protected] E--mail: [email protected] E--mail: [email protected]

Internet: www.richard--wolf.at

0 GA--A 206
 Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3.1 General requirements on products/components of a combination . . . . . . . . . . . . . . . . . 2
1.3.2 Specific requirements on the products/components of a combination . . . . . . . . . . . . . . 3
1.4 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Installing the xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Selecting the light connection socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Preparation of video mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Connection to endoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4.1 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2.1 Device function after switch on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Control elements / modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2.1 Manual brightness control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 Temperature protection circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 Operation of the light projector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4.1 Switching the xenon lamp on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.4.2 Lamp service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 Reprocessing and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.1 Reprocessing of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1.1 Device faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1.2 Lamp function faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1.3 Faults/errors in video mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2.1 Technical data of xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Operating, storage, transport and shipping conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

GA--A 206 I
7.5 Replacing the device fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.6 Replacing the xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.6.1 Disassembly of housing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.6.2 Removing the xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.6.3 Installing the xenon lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.6.4 Disposal of lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.6.5 Disposal of the product, packing material and accessories . . . . . . . . . . . . . . . . . . . . . . . 19

II GA--A 206
1 General information

1.1 Symbols

Symbols Meaning

Attention, consult ACCOMPANYING DOCUMENTS

Off (power: disconnection from the mains/grid)

On (power: connection to the mains/grid)

Equipotentiality

Fuse
µ Alternating current (AC)

TYPE CF APPLIED PART

Cold light

Heat dissipation

High voltage

A Registered Trademark of ETL, a Recognized Testing Laboratory, listing compliance as

Medical Electrical Equipment to standard CAN/CSA C 22.2 No. 601.1 (c) and UL 60601--1 (us)

Identification in conformity with Medical Devices Directive 93/42/EEC only valid if the product
and/or packaging is marked with this symbol. Products of category IIa and above, as well as
sterile products or products with measuring function of category I, are additionally marked with the
code number of the notified body (0124)

1.2 Intended Use

The light projector LP 5124 provides light for examination, diagnostic and
therapeutic applications, in particular in endoscopy.

CAUTION!
The light projector LP 5124 is not equipped with a spare lamp.
For therapeutic applications a second equivalent light projector
should be available.

1.3 Combinations
. IMPORTANT
In addition to this instruction manual follow the manuals of the products
used in combination with this product.

GA--A 206 1
1.3.1 General requirements on products/components of a combination
The general requirements depend on whether the products/components are in-
side or outside the patient environment.

R = 1.5 m Patient environment

h = 2.5 m

Patient environment

Acc. to UL 60601--1: R = 1.83 m (6 feet) ; h = 2.29 m (71/2 feet)

Medically used room Non--medically Requirements / measures

Inside the patient environment outside the patient used room Leakage currents to clause 19
environment IEC/EN 60601--1--1 *

MP MP
-- -- --
µ µ

MP NMP

µ µ

MP NMP
a) additional protective earth connection
** -- -- (to be clarified with manufacturer),
µ
or
MP
b) with additional isolating transformer **
NMP

MP NMP
-- --
µ µ

MP or a) common protective earth connection, or

MP NMP b) additional protective earth connection
(to be clarified with manufacturer), or
µ c) additional separating device (to avoid
µ earth/ground loops in the case of a
potential difference)

additional isolating transformer additional separating device Functional µ power supply grid
according to IEC/ EN 60601--1--1 ** according to IEC/ EN 60601--1--1 connection
MP = medical electrical device according to IEC/ EN 60601--1, UL 60601--1, CSA C22.2 No. 601
NMP = non--medical electrical device in accordance with the relevant product--specific IEC/ EN/ UL/ IEC standards

* If connected via a joint mains/power cord under normal conditions the earth leakage current of the system must not exceed 500 µA
(300 µA for systems in acc.with UL 60601--1).
** e.g. Richard Wolf Video Trolley with ”isolating transformer”.

2 GA--A 206
1.3.2 Specific requirements on the products/components of a combination
. IMPORTANT!
Persons combining products to form a system are responsible for not impairing the system’s compliance with
the performance and safety requirements, and that the technical data and the intended use are adequately
fulfilled.
Electromagnetic interference or other types of interference occurring between this product and other products
can cause failures or malfunctions.
When selecting the system components ensure that they meet the requirements for the medical environment
they are used in, in particular IEC/ EN 60601--1--1. In case of doubt contact the manufacturer(s) of the system
components.
Do not touch connecting devices for electrical connections between the different components (such as signal
input and output connections for video signals, data exchange, control circuits, etc.) and the patient at the
same time.
. IMPORTANT!
Accessories such as light cables must not cause a change of the classification of the applied part and must
not have a conductive connection between the light connection socket and the cold light connector.

1.4 Electromagnetic compatibility (EMC)

NOTE: The device or system in the following called product always relates to the Light Projector LP 5124.002.

Guidance and manufacturer’s declaration -- electromagnetic emissions

The product is intended for use in the environment specified below. The user should assure that the product is used in such an environment.
Emissions measurement/test Compliance Electromagnetic environment -- Guidance
The product uses HF energy for its internal function.
HF emissions to CICPR 11 Group 1 The HF emission level is extremely low and it is not likely to cause any
interference in nearby electronic equipment.
HF emissions to CISPR 11 Class B
The product is suitable for use in all establishments, including domestic
Harmonic emissions to IEC 61000--3--2 Class A
establishments and those directly connected to the public low--voltage
In conformity with IEC 61000--3--3 “Voltage fluctuations / flicker power supply network that supplies buildings used for domestic purposes.
emissions”

Guidance and manufacturer’s declaration -- electromagnetic immunity

The product is intended for use in the environment specified below. The user should assure that the product is used in such an environment.
Immunity tests IEC 60601 test level Compliance Electromagnetic environment -- guidance

± 6 KV contact Floors should wood, concrete or ceramic tile.

Electrostatic Discharge (ESD)
Yes If the floors are covered with synthetic material, the
to IEC 61000--4--2 ± 8 KV air releative humidity should be at least 30%.
Electrical fast transients, bursts ± 2 KV for power supply lines Mains/line power quality should be that of a typical
Yes
to IEC 61000--4--4 ± 1 KV for input/output lines commercial or hospital environment.
Surge voltage (surges) ± 1 KV differential mode Mains/line power quality should be that of a typical
Yes
to IEC 61000--4--5 ± 2 KV common mode commercial or hospital environment.
Voltage dip for 0.5 cycle
> 95% UT * Mains/line power quality should be that of a typical
Voltage dips, short interruptions and Voltage dip for 5 cycles commercial or hospital environment. If the user of
voltage variations on power supply > 60% UT * the product requires continued operation during
Yes
input lines Voltage dip for 25 cycles power mains/line interruptions it is recommended
to IEC 61000--4--11 > 30% UT * that the product be powered from an uninterruptible
Voltage dip for 5 sec power supply or battery.
> 95% UT *
Power frequency (50/60 Hz) magnetic Power frequency magnetic fields should be at
field, 3 A/m Yes levels characteristic of a typical location in a
to IEC 61000--4--8 commercial or hospital environment.
* NOTE: UT is the line/mains voltage prior to application of the test level.

GA--A 206 3
Guidance and manufacturer’s declaration -- electromagnetic immunity for products that are not life--supporting
The product is intended for use in the environment specified below. The user should assure that the product is used in such an environment.
Compliance
Immunity test IEC 60601 test levels Electromagnetic environment -- guidance
level

Portable and mobile RF communications equipment should be

used no closer to any part of the product, including cables,
than the recommended separation distance calculated from
equation applicable to the frequency of the transmitter.
Recommended separation distance:
d = 1.2 p P
d = 1.2 p P for 80 MHz to 800 MHz
Conducted HF interference 3 Vrms d = 2.3 p P for 800 MHz to 2.5 GHz
to IEC 61000--4--6 150kHz to 80 MHz
P = Nominal power output rating of the transmitter in watts (W)
Yes (according to the transmitter manufacturer)
Radiated HF interference 3 V/m d = recommended separation distance in meters (m)
to IEC 61000--4--3 80 MHz to 2.5 GHz
Field strengths from fixed RF transmitters, as determined by
an electromagnetic site survey1, should be less than the
compliance level in each frequency range2.
Interference may occur in the vicinity of devices with the
following symbol:

REMARKS: At 80 MHz and 800 MHz the higher frequency range applies.
These guidelines may no apply in all situations, as the propagation of electromagnetic waves is affected by absorption and
reflexion from buildings, objects and people.
1 = The field strength of fixed transmitters (e.g. base stations for radio telephones, land mobile radios, amateur radio, radio broadcast and
TV broadcast, ...), cannot be predicted theoretically with accuracy. To assess the EMC environment due to fixed transmitters an
electromagnetic site survey should be conducted. If the measured field strength in the location in which the product is used exceeds
the applicable compliance level above, the product should be observed to verify normal operation.
If abnormal performance is observed, additional measures may be required, such as reorienting or relocating the product.
2 = Over the frequency range between 150 kHz and 80 MHz the field strength should be below 3 V/m.

The recommended separation distances between portable and mobile HF telecommunication devices and
devices which are not life--supporting
The product is intended for use in an electromagnetic environment with HF disturbances are controlled.
The user can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile
HF telecommunications equipment and the product.
Separation distance as a function of transmitter frequency (m)
Rated nominal output power of the
transmitter (Watts) 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
d = 1.2 p P d = 1.2 p P d = 2.3 p P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a nominal output power not listed in the table above, the recommended separation distance (d) in meters (m) can
be determined using the applicable equation (observe frequency). P = nominal power of the transmitter in Watts (W).
REMARKS: At 80 MHz and 800 MHz the higher frequency range applies.
These guidelines may no apply in all situations. Electromagnetic propagation is affected by absorption and reflexion
from buildings, objects and people.

4 GA--A 206
2 Illustration

2.1 Front view

3 2

2.1.1 Legend
1 Power switch 3 Universal light cable socket
2 Control knob for manual brightness adjustment

GA--A 206 5
2.2 Rear view

T4,0H 250V

6 4

2.2.1 Legend
4 Power input connector with fuses 6 Equipotential connector
5 Locking knob 7 Identification plate

6 GA--A 206
3 Setup
WARNING!
The device is not protected against explosions.
Explosion hazard!
Do not operate this device in areas where there is a danger of explo-
sion.
CAUTION!
Device may fail due to automatic temperature cut- out.
Insufficient air supply can trigger the temperature protection curcuit
and shut down the device during use.
Devices with forced cooling (e.g. fan) should be kept at a minimum
distance of 15 cm from walls and the vent slots/louvers must not be
covered or closed at any time.
To prevent possible accumulation of heat in closed system trolleys,
place the devices in such a way that the heat can be dissipated
and/or create ventilation wholes.

. NOTE!
As a result of the intended use of the product, its degree of protection
against the ingression of liquids is IP 20.
To prevent liquid from being drawn into the ventilation system of the light
projector, do not place any products or items from which liquids can be
spilled above the projector.

. NOTE!
Check that the mains/line voltage is the same as the voltage specified on
the identification plate. Connect the device only with the supplied power
cable or a power cable meeting the same specifications.
CAUTION!
Danger of faults and malfunctions.
To guarantee the safety of the user, the patient and others use only
accessories and spare parts specified by the manufacturer of this
product.
Other accessories or spare parts can cause the emission of
increased electromagnetic radiation or reduced immunity against
interference.

. IMPORTANT!
Medical devices are subject to special precautions with regard to electro-
magnetic compatibility (EMC).
Make sure you observe the notes on EMC for installation and operation.
Medical electrical devices can be influenced by mobile HF communication
devices.
If it is necessary to stack the devices or place them next to each other
and HF interference is observed, make sure you observe the intended
use of the devices.

3.1 Installing the xenon lamp

. NOTE!
Please keep the original packaging material.
Danger of explosion due to pressurized xenon lamp. Always use the origi-
nal packaging material for shipping the xenon lamp.
For installation of xenon lamp see 7.6.

GA--A 206 7
3.2 Selecting the light connection socket
The light projector is provided with a selector wheel (3) having 4 connec-
tion sockets to also connect light cables of other manufacturers. Turn the
required light socket with the corresponding manufacturer’s code for the
light cable to the 9 o’clock position (C).

Manufacturer’s code

W = WOLF

3
S = STORZ

C O = OLYMPUS

A = ACMI

3.3 Preparation of video mode

. NOTE!
To achieve optimum light transmission, the diameter of the fiber core of
the endoscope and the light cable must be the same. If the diameter of
the cable is too large, the coupling point with the endoscope may become
too hot. If the diameter of the cable is too small, this will reduce light effi-
ciency.

. IMPORTANT!
In combinations with a camera with auto shutter, the light projector should
not be operated at maximum intensity. Set the nominal value to medium
intensity. This will reduce thermal stress on the coupling points, i.e. the
light cable and the endoscope, and thus reduce the probability of damage
to a minimum.
The camera controls the brightness. An encreased nominal value should
only be selected if the light output of the projector due to aging of the
lamp or extreme light requirements really make a higher setting necces-
sary.

8 GA--A 206
3.4 Connection to endoscope

11

14

12
13

3.4.1 Legend
11 Light cable 13 Camera head with objective lens
12 Endoscope 14 Controller

GA--A 206 9
4 Checks
. IMPORTANT!
Run through the checks before every use.

4.1 Visual check

Z Perform the following checks:
' Check device and accessories for damage, hygienic condition and
completeness.
' Check power cord for damage
' Check lettering for completeness and legibility.

4.2 Functional check

4.2.1 Device function after switch on

CAUTION!
Danger of dazzling.
Do not look into the open end of a connected light cable.

Z Switching on the light projector with the power switch.

2 ' The LED on the power switch must light up.
' The xenon lamp must be lit and the fans running.

' Brightness can be continously adjusted with the knob (2) on the uni-
versal light cable socket.

. IMPORTANT!
After switching off wait at least three minutes to allow the projector to cool
down sufficiently before you switch on again. Repeated switching on and
off will reduce the service life of the xenon lamp considerably.

Z Switching off the power switch.

' The xenon lamp will go out and the fans will be switched off.

10 GA--A 206
5 Use

5.1 Operating principle

The light projector provides high--energy light which is fed to the endo-
scope via a light cable.
Independent of brightness control the color temperature of the xenon light
source is approx. 6000 K. This feature is important for true colors, in par-
ticular for video imaging. Optimum ventilation and observing the operat-
ing instructions for the lamps will result in a lamp service life of 500 h
(replacement interval).

5.2 Control elements / modes

5.2.1 Manual brightness control

2
Nominal brightness can be adjusted with the control knob (2) (ring around
the light connector).
' Brightness is not automatically readjusted with changing object dis-
tances.

5.3 Temperature protection circuit

Blocked ventilation wholes in the rear panel, a defective fan or insufficient
circulation of air may cause the temperature in the light projector to in-
crease.
The temperature protection circuit monitors the temperature inside the
device. It shuts down the light projector if neccessary to prevent further
damage.

GA--A 206 11
5.4 Operation of the light projector
WARNING!
Fire hazard.
Do not place the light exit area of the light cable or the endoscope
on heat absorbing surfaces (such as dark drapes, etc.) as this may
lead to inadmissibly high temperatures or even ignition.
Switch off the light projector if you do not need it for some time.

CAUTION!
Accumulation of heat due to high light energy.
Insufficient distance between the light exit area of the light cable or
endoscope and tissue can cause coagulation of the tissue.
During endoscopy avoid direct contact between light exit area and
tissue.

5.4.1 Switching the xenon lamp on and off

CAUTION!
Danger of dazzling.
Do not look into the open end of the light cable when the light cable
is connected.

Z Switching on the light projector with the power switch.

' The LED in the power switch must light up.
' The xenon lamp must be lit and the fans running.

. NOTE!
If the xenon lamp does not ignite immediately, the ignition circuit will trig-
ger further attempts to ignite the lamp. If the xenon lamp still won’t ignite,
allow the device to cool down and repeat the procedure.

. IMPORTANT!
After switching off wait at least three minutes to allow the projector to cool
down sufficiently before you switch on again. Repeated switching on and
off will reduce the service life of the xenon lamp considerably.

Z Switching off the power switch.

' The Xenon lamp will go out and the fans will be switched off.

5.4.2 Lamp service life

To guarantee safe lamp operation, replace the xenon lamp at least once
a year if the projector is used regularly.
This should be done within the scope of the service intervals as described
under 6.2.1.

12 GA--A 206
6 Reprocessing and maintenance

6.1 Reprocessing of device

WARNING!
Do not allow any liquid to enter the device.
Danger of electric shock.
Switch off the device and disconnect the power plug before repro-
cessing.

The device may be cleaned with a soft cloth moistened with surface disin-
fectant, alcohol or spirit.
Follow the disinfectant manufacturer’s instructions.

. IMPORTANT!
Make sure that no humidity enters the device. Do not use any cleaning or
scouring agents or solvents on the device!

6.2 Maintenance
. IMPORTANT!
In your inquiries or correspondence please always indicate the model and
serial number on the identification plate. Further documentation is avail-
able from the manufacturer upon request.

6.2.1 Maintenance intervals

. IMPORTANT!
To prevent incidents caused by ageing and wear, the device and its ac-
cessories must be serviced at adequate intervals. Depending on the fre-
quency of use, however at least once a year, have an expert check the
device and carry out a safety test.

GA--A 206 13
7 Technical description

7.1 Troubleshooting
. NOTE!
If you cannot clear errors or faults using this table please contact the
Service Department or send in the device for repair.
' Do not attempt to do any repairs yourself.

7.1.1 Device faults

Error Possible cause Remedy
No functions, LED on power switch Power switch not switched on 'Switch on power switch
not lit
Power supply cable not connected 'Connect power cord

Fuse defective 'Change fuse

No power supply 'Check power supply

Lamp starter defective 'Contact service department

Device switches off during operation Overheating 'Eliminate cause of heat accumulation
(cover, position, blocked fan, etc.)

7.1.2 Lamp function faults

Fault/error Possible cause Remedy
Xenon lamp does not ignite, no
audible ignition pulses Lamp starter defective 'Contact Service Department
Xenon lamp does not ignite, audible Device too hot (temperature proctec-
ignition pulses tion circuit triggered) 'Allow device to cool down

Xenon lamp defective 'Replace xenon lamp

Loose lamp connector 'Connect lamp connector correctly

Insufficient light Xenon lamp incorrectly inserted 'Check for correct insertion/connection

Ageing of xenon lamp 'Replace xenon lamp

Light cable defective 'Use light cable which is intact

7.1.3 Faults/errors in video mode.

Fault/error Possible cause Remedy
No image on monitor in video mode Not all devices are switched on or 'Connect all devices to the grid/mains
duly connected and switch on
'Check all connections by means of
connection diagram of camera

Input selector switch of monitor 'Set input selector switch to either

incorrectly set BNC or S--VHS, whichever is used
(Line A, Line B or Y/C)

14 GA--A 206
7.2 Technical data

Voltage Frequency Power Current Fuse

Model consumption rating
Vµ Hz VA A A
5124.002 100 -- 240 50 / 60 380 -- 480 3,8 -- 2,0 T 4,0 H
5124.012 (USA) 100 -- 127 50 / 60 380 3,8 -- 3,2 T 4,0A / 250V

Electromagnetic compatibility (EMC) in acc. with IEC / EN 60601--1--2

Medical Products Directive 93/42/EEC Class I
Protection against electric shock Type CF applied part
Protection class in acc.with IEC / EN 60601--1;
I
(UL 60601--1 / CSA C22.2 No.601.1 -- for USA)
Degree of protection against the ingression of liquid IP 20 (Not protected)
Noise level 50 dB(A)
Mode of operation Continuous operation
This device is not protected against explosions
Degree of protection in the presence of flammable gasses (Do not operate this device in areas where explosive
substances are present)
Weight 7.3 kg (16.0 lbs)
Dimensions WxHxD 332 mm x 100 mm x 380 mm

7.2.1 Technical data of xenon lamp

Type Xenon short arc lamp, 180 W
Color temperature in normal mode approx. 6000 K
Average lamp life typically 500 h *
* Frequent switching on and off will shorten the life of the xenon lamp considerably.

7.3 Operating, storage, transport and shipping conditions

+ 10°C to + 40°C , 30% to 75% rel. humidity,
Operating conditions
atmospheric pressure 700 hPa to 1060 hPa
-- 20°C to + 60°C , 10% to 90% rel. humidity,
Storage, transport and shipping conditions
atmospheric pressure 700 hPa to 1060 hPa

. NOTE!
To prevent damage during the transport or shipment of the products we recommend using the original
packaging material.

GA--A 206 15
7.4 Spare parts and accessories
Number Model/Type Designation
1 2412 115
2412.115 Xenon lamp,
lamp 180W
1 64268.008 Device fuse T 4.0 H (pack of 10)
1 N610052 Device fuse T 4.0 H 250V -- USA
1 2440.03 Power cord (Europe), 3.0 m
1 N710006 Power cord (USA), 8.0 ft
1 8061.16 Flexible light cable ∅ 1.6mm, 1.8m long
1 8061.253 Flexible light cable ∅ 2.5mm, 2.3m long
1 8061.353 Flexible light cable ∅ 3.5mm, 2.3m long
1 8061.453 Flexible light cable ∅ 4.5mm, 2.3m long
1 8063.353 Highly temperature--resistant light cable ∅ 3.5mm, 2.3m long
' further accessories on request

7.5 Replacing the device fuses

CAUTION!
The specification of the fuses in the device must correspond with
the fuse ratings on the identification plate.
Use only the fuses specified in the spare parts list.

L Power input connector with fuse holder

4 4
5
3 2

Z Switch off the device and disconnect the power cable from the wall
socket and from the power input connector of the device.
Z Use a screwdriver [6] to take out the fuse housing [1].
Z Push up the nose [2] of the catch until the locking part is disengaged
and pull out the fuse holder [3].
Z Pull the fuses [4] out of the holders [5] and replace.
Z Re--insert the fuse holder into the housing, push it in until the locking
nose snaps into place.
Z Re--insert the fuse housing and push it in until it snaps into place.

16 GA--A 206
7.6 Replacing the xenon lamp
WARNING!
The xenon lamp can explode.
Chips can cause injuries.
Always wear protection gloves and safety goggles when you
replace the xenon lamp.

CAUTION!
During operation the lamp is very hot.
Danger of burns when you touch the lamp.
Allow the light projector and lamp to cool down sufficiently before
you change the lamp.

. IMPORTANT!
Reconnect the power cord only after having closed the device completely.

7.6.1 Disassembly of housing cover

fig.1 fig.2

1.5

1.2 1.4
fig.3
1.0 1.3

1.8 b
a
1.1

-- The following tools are required: Philips screwdriver.

Z Switch off the power switch and disconnect the power cable from the
wall socket and from the power input connector of the device.
Z Turn the locking knob on the rear panel of the device 180_.
Z Unscrew the four feet (1.2), fig.1.
Z Slide trim plates (1.3) off the rails (1.4), fig.2.
Z Remove the lower four philips screws (1.5), fig.2.
Z Pull housing cover (1.10) in direction of arrow (a) until the tongues
(1.8) are disengaged from the front panel (1.1) fig. 3.
Z Lift off housing cover (1.0) in direction of arrow (b), fig. 3.

GA--A 206 17
7.6.2 Removing the xenon lamp
Z Remove housing cover, see section 7.6.1.

Z Open lid above xenon lamp (A).

' Lift lid and pull out as far as it will go, then fold open lid.

Z Unlock (1) and pull off (2) the lamp connector on the partition by push-
ing together the left and right catches simultaneously.

Z Turn lamp holder 90_ (3) and push down as far as it will go (4).
' The xenon lamp is unlocked.
Z Hold the xenon lamp by its circumference/edge and remove (5).

1 1

4 5

18 GA--A 206
7.6.3 Installing the xenon lamp
Z Position xenon lamp in such a way that the groove on the lamp body is
aligned with the coding pin in the lamp holder (X).
' Do not touch the bulb/ mirror of the lamp with your fingers, as this
may result in severe light loss due to burn--in of the fingerprints.
Z Insert xenon lamp as far as it will go in the socket of the lamp holder
while keeping it aligned (1).
Z Slightly push back holding bracket (2). Fully pull up lamp holder in
holding bracket and then turn 90_ until marking is in top position (3).
' Slowly release the tension of the holding bracket until the xenon
lamp is reliably fixed in the holding plate in front.
Z Connect lamp connector to the socket in the partition wall (4).
' Ensure that the two catches are safely locked (5).
Z Fold down the lid and push it in as far as it will go (A).
Z Reinstall housing cover, see section 7.6.1.

5 5 X

4
3
1
2

7.6.4 Disposal of lamp

To ensure environmentally disposal you may send the xenon lamp back
to us in the original packaging material.
If all safety measures are adhered to (complete face protection, protec-
tive clothing and protection gloves) the xenon lamp can also be disposed
of by the user. For this purpose wrap the lamp in a rugged cloth and
brake it with a hammer. The non--toxic xenon gas will escape into the at-
mosphere. Dispose of the lamp debris and the tungsten of the electrodes
separately as required by the country--specific regulations.

7.6.5 Disposal of the product, packing material and accessories

For the disposal observe the relevant regulations and laws valid in your
country.
' For further information please contact the manufacturer.

GA--A 206 19