YALE

Electric Pallet Truck

 Parts Manual – 550220622 (R0)

MP20XUX

YALE May 2019

A-1
 PARTS CONTENTS

ITEM DESCRIPTION SERIAL NO. PAGE

FIG.1 FINAL ASSEMBLY - MECHANICAL STEERING ALL 1
FIG.2 FINAL ASSEMBLY - ELECTRONIC STEERING ALL 6
FIG.3 BATTERY ROLLER ASSEMBLY ALL 11
FIG.4 SIDE DOOR ASSEMBLY ALL 12
PLATFORM - OPERATOR / PEDAL ASSEMBLY -
FIG.5 ALL 13
STANDARD
PLATFORM - OPERATOR / PEDAL ASSEMBLY -
FIG.6 ALL 16
COLD STORAGE
FIG.7 WHEEL - BALANCE - CASTER - MECHANICAL ALL 19
FIG.8 WHEEL - BALANCE - CASTER - EPAS ALL 21
TILLER HANDLE SYSTEM - FREI MECHANICAL
FIG.9 ALL 22
STEER
TILLER HANDLE SYSTEM - CURTIS
FIG.10 ALL 28
MECHANICAL STEER
FIG.11 ELECTRONIC STEERING SYSTEM - FREI ALL 34
FIG.12 ELECTRONIC STEERING SYSTEM - CURTIS ALL 37
DRIVE WHEEL ASSEMBLY – MECHANICAL
FIG.13 ALL 40
STEER
FIG.14 MDU MOUNTING EPAS ALL 44
FIG.15 MDU EPAS ALL 47
FIG.16 TILLER HEAD - FREI ALL 52
FIG.17 TILLER HEAD - CURTIS ALL 54
FIG.18 PUSH BUTTON - RH ALL 56
FIG.19 PUSH BUTTON - LH ALL 57
YALE May 2019
A-1
 ITEM DESCRIPTION SERIAL NO. PAGE
FIG.20 ACCELERATOR ASSEMBLY ALL 58
HYDRAULIC SYSTEM – MECHANICAL
FIG.21 ALL 59
STEERING
FIG.22 OIL CYLINDER ASSEMBLY ALL 62
FIG.23 OIL CYLINDER ASSEMBLY ALL 63
FIG.24 HYDRAILIC SYSTEM – EPAS ALL 64
ELECTRICAL SYSTEM - MECHANICAL
FIG.25 ALL 67
STEERING
FIG.26 MAIN CIRCUIT ALL 71
FIG.27 CONTROL WIRE ALL 72
FIG.28 AC MOTOR – 1.2kW ALL 74
FIG.29 STEER MOTOR - EPAS ALL 75
FIG.30 ELECTRICAL SYSTEM - EPAS ALL 76
FIG.31 MAIN CIRCUIT ALL 81
FIG.32 CONTROL WIRE ALL 82
LEFT SINGLE WHEEL CONNECTING ROD &
FIG.33 ALL 84
WHEEL CARRIAGE
RIGHT SINGLE WHEEL CONNECTING ROD &
FIG.34 ALL 86
WHEEL CARRIAGE
LEFT DOUBLE WHEEL CONNECTING ROD &
FIG.35 ALL 88
WHEEL CARRIAGE
RIGHT DOUBLE WHEEL CONNECTING ROD &
FIG.36 ALL 90
WHEEL CARRIAGE
FIG.37 ROCKER ARM ASSY - LH ALL 92

YALE May 2019

A-1
 ITEM DESCRIPTION SERIAL NO. PAGE
FIG.38 ROCKER ARM ASSY – RH ALL 93
FIG.39 CLEVIS JOINT ASSY ALL 94
FIG.40 FORK WHEEL ASSY - Ø 80 MID PLACEMENT/ SINGLE ALL 95
FIG.41 FORK WHEEL ASSY - Ø 74 LOW PLACEMENT/ SINGLE ALL 96
FIG.42 FORK WHEEL ASSY - Ø 80 MID PLACEMENT/ TANDEM ALL 97
FIG.43 FORK WHEEL ASSY - Ø 74 LOW PLACEMENT/ TANDEM ALL 98
FIG.44 LOAD WHEEL / GUIDE WHEEL ASSY ALL 99
FIG.45 GUARDRAIL ASSEMBLY / OPETRATOR GUARD ALL 100

YALE May 2019

A-1
FIG.1 FINAL ASSY - MECHANICAL STEERING ALL

May 2019 1
YALE
FIG.1 FINAL ASSY - MECHANICAL STEERING ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
FRAME – DRIVE ASSY
1 582108212 1
(REAR) – MAN STEER
PLATFORM- OPERATOR
582103795 SEE FIG.5
/PEDAL ASSY - STANDARD
2 1
PLATFORM- OPERATOR
582103796 /PEDAL ASSY – COLD SEE FIG.6
STORAGE

3 582103036 SCREW M12X25 4

4 582103019 WASHER 12 10

5 582103018 WASHER 8

6 550208635 COVER MAIN 1

7 582103037 SCREW M8X16 4

8 582048084 WASHER 8 16

9 582103014 NUT M12 4

10 582103016 SCREW M12X35 4

11 582103020 SCREW M10X40 3

12 582103022 NUT M10 3

May 2019 2
YALE
 FIG.1 FINAL ASSY - MECHANICAL STEERING ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
GATE- SIDE - GUARDRAIL
582108243
ASSEMBLY- STANDARD
13 1 SEE FIG.45
GATE- SIDE - GUARDRAIL
582108244
ASSEMBLY- COLD STORAGE

15 582103011 SCREW M4X10 3

16 582103029 MAGNET 1

17 582103013 MAGNETIC STEEL 1

18 582103024 LOCKING WHEEL 1

19 582103025 BRACKET - BATTERY 1

20 582103030 BUSH 2

21 582103015 SCREW M6X10 2

22 582103010 SCREW M6X12 4

23 582103007 WASHER 6 4

24 582102947 COVER- BATTERY BOX 1

26 582103009 SCREW M10X25 2

27 582048224 WASHER 10 2

28 582103023 SCREW M12X25 2

May 2019 3
YALE
 FIG.1 FINAL ASSY - MECHANICAL STEERING ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
29 582103445 BATTERY ROLLER ASSY 5 SEE FIG.3

30 582103027 PIN 2

32 582103028 PIN 2

33 582103034 PIN 6X40 2

LOAD WHEEL / GUIDE
34 582103000 2 SEE FIG.44
WHEEL ASSY
WHEEL - BALANCE –
35 582103307 2 SEE FIG.7
CASTER - MECHANICAL
36 582103012 SCREW M8X25 12

37 582103008 WASHER 8 12

39 582103026 ROLLER WHEEL ASSY 4

40 582103032 SIDE ROLLER WHEEL CAP 4

41 582103033 PLUG CAP 1

42 582103035 CAP 2

44 582103031 LINING RING 1

45 582103021 SCREW M5X12 2

46 582108587 GUARD PLATES 1

47 550208636 UPPER COVER 1

May 2019 4
YALE
 FIG.1 FINAL ASSY - MECHANICAL STEERING ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
48 582108248 COVER- CLOSURE 1

49 582103017 SCREW M5X12 2

50 582108586 GUARD PLATE 1

51 582103383 SCREW M5X10 4

FORK FRAME - 685X1220
582102964
SINGLE/TANDEM WHEEL
FORK FRAME - 685X1150
582102965
SINGLE/TANDEM WHEEL
FORK FRAME - 685X1100
582102966
52 SINGLE/TANDEM WHEEL 1
FORK FRAME - 550X1220
582102967
SINGLE/TANDEM WHEEL
FORK FRAME - 550X1150
582102968
SINGLE/TANDEM WHEEL
FORK FRAME - 550X1100
582102969
SINGLE/TANDEM WHEEL
LOAD BACKREST - ASSY
582108312
- 60"
53 1
LOAD BACKREST – ASSY
582108313
- 48"
54 582102997 SCREW M16X30 4

May 2019 5
YALE
FIG.2 FINAL ASSEMBLY - ELECTRONIC ALL
STEERING

May 2019 6
YALE
 FIG.2 FINAL ASSEMBLY - ELECTRONIC
ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
FRAME - DRIVE ASSY
1 582102989 1
(REAR) - PWR STEER
PLATFORM- OPERATOR
582103795 SEE FIG.5
/PEDAL ASSY - STANDARD
2 1
PLATFORM- OPERATOR
582103796 /PEDAL ASSY – COLD SEE FIG.6
STORAGE
3 582103036 SCREW M12X25 4

4 582103019 WASHER 12 10

5 582103018 WASHER 8

6 550208635 COVER MAIN 1

7 582103037 SCREW M8X16 4

8 582048084 WASHER 8 16

9 582103014 NUT M12 4

10 582103016 SCREW M12X35 4

11 582103020 SCREW M10X40 3

12 582103022 NUT M10 3

GATE- SIDE - GUARDRAIL
582108243
ASSY- STANDARD
13 1 SEE FIG.45
GATE- SIDE - GUARDRAIL
582108244
ASSY- COLD STORAGE
15 582103011 SCREW M4X10 3
May 2019 7
YALE
 FIG.2 FINAL ASSEMBLY - ELECTRONIC
ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
16 582103029 MAGNET 1

17 582103013 MAGNETIC STEEL 1

18 582103024 LOCKING WHEEL 1

19 582103025 BATTERY PLATEN 1

20 582103030 BUSH 2

21 582103015 SCREW M6X20 2

22 582103010 SCREW M6X12 4

23 582103007 WASHER 6 4

24 582102947 COVER - BATTERY BOX 1

26 582103009 SCREW M10X25 2

27 582048224 WASHER 10 2

28 582103023 SCREW M12X25 2

29 582103445 BATTERY ROLLER ASSY 5 SEE FIG.3

30 582103027 PIN 2

32 582103028 PIN 2

33 582103034 PIN 6X40 2

May 2019 8
YALE
 FIG.2 FINAL ASSEMBLY - ELECTRONIC
ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
LOAD WHEEL GUIDE
34 582103000 2 SEE FIG.44
WHEEL ASSY
WHEEL - BALANCE –
35 582103308 2 SEE FIG.8
CASTER- EPAS
36 582103012 SCREW M8X25 12

37 582103008 WASHER 8 12

39 582103026 ROLLER WHEEL ASSY 4

40 582103032 SIDE ROLLER WHEEL CAP 4

41 582103033 PLUG CAP 1

42 582103035 CAP 2

44 582103031 LINING RING 1

45 582103021 SCREW M5X12 2

46 582108587 GUARD PLATE 1

47 550208636 UPPER COVER 1

48 582108248 COVER - CLOSURE 1

49 582103017 SCREW M5X12 2

51 582108586 GUARD PLATE 1

52 582103383 SCREW M5X10 4

May 2019 9
YALE
 FIG.2 FINAL ASSEMBLY - ELECTRONIC
ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
FORK FRAME - 685X1220
582102964
SINGLE/TANDEM WHEEL
FORK FRAME - 685X1150
582102965
SINGLE/TANDEM WHEEL
FORK FRAME - 685X1100
582102966
SINGLE/TANDEM WHEEL
53 FORK FRAME - 550X1220 1
582102967
SINGLE/TANDEM WHEEL
FORK FRAME - 550X1150
582102968
SINGLE/TANDEM WHEEL
FORK FRAME - 550X1100
582102969
SINGLE/TANDEM WHEEL
LOAD BACKREST - ASSY
582108312
- 60"
54 1
LOAD BACKREST – ASSY
582108313
- 48"
55 582102997 SCREW M16X30 4

May 2019 10
YALE
 ALL
FIG.3 BATTERY ROLLER ASSY
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103445 BATTERY ROLLER ASSY 5

1 582103417 CIRCLIP 12 2

2 582103443 BEARING 2

3 582103446 SHAFT 1

4 582103447 ROLLER 1

May 2019 11
YALE
 FIG 4.SIDE DOOR ASSEMBLY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
SIDE PANEL - DOOR
1 582102950 1
ASSEMBLY
2 582103448 PLATE 1
THUMB SCREW LOCKING
3 582103442 1
WHEEL

May 2019 12
YALE
 FIG 5. PLATFORM - OPERATOR / PEDAL ALL
ASSEMBLY - STANDARD

May 2019 13
YALE
 FIG 5. PLATFORM - OPERATOR / PEDAL
ALL
ASSEMBLY - STANDARD
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
PLATFORM - OPERATOR
582103423
/PEDAL ASSY - STD
BRACKET – PULLER
1 582108500 1
(PLASTIC)
2 582103422 MAT RUBBER PEDAL 1
PLATFORM – PEDAL
3 582102992 1
ASSEMBLY
4 582103424 PIN 1
GAS SPRING SUPPORT
5 582103421 1
ROD
BRACKET PEDAL- SEAT
6 582102993 1
ASSEMBLY
7 582103425 PIN SHAFT 2

8 582103430 WASHER 2

9 582103418 PIN 2X 16 3

10 582103428 SPACER PU SPRING 2

11 582103427 SCREW BLOCK 2

12 582103426 PIN SHAFT 1

13 582103008 WASHER C8 FLAT 1

14 582103429 SPACER SHAFT 2

May 2019 14
YALE
 FIG 5. PLATFORM - OPERATOR / PEDAL
ALL
ASSEMBLY - STANDARD
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
15 582103417 CIRCLIP 12 2

16 582103419 BEARING 4

17 582103420 BUTTON 5

18 582103011 CAPSCREW M4X10 1

19 582103013 LATCH MAGNETIC STEEL 1

May 2019 15
YALE
 FIG 6. PLATFORM - OPERATOR / PEDAL ALL
ASSEMBLY - COLD STORAGE

May 2019 16
YALE
 FIG 6. PLATFORM - OPERATOR / PEDAL
ALL
ASSEMBLY - COLD STORAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
PLATFORM-OPERATOR/
582103431 PEDAL ASSY COLD
STORAGE
BRACKET- PULLER
1 582108500 1
( PLASTIC)
2 582103011 CAPSREW M4X10 1
PLATFORM-PEDAL
3 582108236 1
ASSEMBLY
4 582103424 PIN 1
GAS SPRING SUPPORT
5 582103421 1
ROD
BRACKET PEDAL SEAT
6 582102993 1
ASSEMBLY
7 582103425 PIN SHAFT 2

8 582103430 WASHER 2

9 582103418 PIN 2X16 3

10 582103428 SPACER PU SPRING 2

11 582103427 SCREW BLOCK 2

12 582103426 PIN SHAFT 1

13 582103008 WASHER C8 FLAT 1

May 2019 17
YALE
 FIG 6. PLATFORM - OPERATOR / PEDAL
ALL
ASSEMBLY - COLD STORAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
14 582103429 SPACER SHAFT 2

15 582103417 CIRCLIP 12 2

16 582103419 BEARING 4

17 582103013 LATCH MAGNETIC STEEL 1

May 2019 18
YALE
 FIG 7. WHEEL - BALANCE – CASTER - MECHANICAL ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103307 WHEEL - BALANCE - CASTER

1 582103253 COVER 1

2 582103254 GLAND BEARING SEAT 1

3 582103255 CIRCLIP 40 1

4 582103256 BEARING 2

5 582103257 WASHER 1

6 582103258 BEARING 1

7 582103259 WASHER 1 1

8 582103155 CIRCLIP 62 1

9 582103311 SEAT ASSY 1

10 582103283 CIRCLIP 17 4

11 582103284 PIN 1

12 582103285 SPRING 1

13 582103286 WHEEL CARRIAGE 1

14 582103289 WHEEL 1

May 2019 19
YALE
FIG 7. WHEEL - BALANCE - CASTER - MECHANICAL ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
15 582103249 CIRCLIP 40 2

16 582103287 BEARING 2

17 582103288 PIN 1

May 2019 20
YALE
 FIG 8. WHEEL - BALANCE - CASTER - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
WHEEL - BALANCE - CASTER -
582103308
EPAS
1 582103308 CIRCLIP 17 2

2 582103288 PIN 1

3 582103249 CIRCLIP 40 2

4 582103287 BEARING 2

5 582103289 WHEEL 1

6 582103310 SWIVAL WHEEL CARRIAGE 1

7 582103155 CIRCLIP 62 1

8 582103256 BEARING 2

9 582103259 WASHER 1

10 582103258 BEARING 1

11 582103257 WASHER 1

12 582103255 CIRCLIP 40
1
13 582103309 FLANGE BEARING SEAT 1

14 582103253 COVER 1

May 2019 21
YALE
FIG 9. TILLER HANDLE SYSTEM - FREI ALL
MECHANICAL STEER

May 2019 22
YALE
 FIG 9. TILLER HANDLE SYSTEM- FREI ALL
MECHANICAL STEER
ITEM PART NO. DESCRIPTION QTY REMARKS OR
SERIAL NO.
1 582108369 TILLER HANDLE ASSY 1

2 582103456 FLAT KEY 10X8X25 1

3 582103459 CIRCLIP 95 1

4 582103455 BEARING 2

5 582103273 FLANGE BEARING SEAT 1

6 582103271 BRACKET SHAFT ASSY 1

7 582103280 SPACER SLIDING SLLEEVE 1

8 582103265 CIRCLIP 16 1

9 582103276 NUT – M52X1.5 ROUND 2

10 582103272 CLAMP - PLATE 2

11 582103267 SCREW M8X60 2

12 582103266 NUT M8 2

13 582103015 SCREW M6X20 3

14 582103007 LOACKWASHER M6 4

15 582103270 BRACKET FIXED SEAT 1

May 2019 23
YALE
 FIG 9. TILLER HANDLE SYSTEM- FREI ALL
MECHANICAL STEER
ITEM PART NO. DESCRIPTION QTY REMARKS OR
SERIAL NO.
16 582103241 SCREW M10X30 9

17 582048224 WASHER 10 10

19 582103020 SCREW M10X40 2

20 582103275 MOUNTING RING 1

21 582104851 SCREW M20X150 1

22 582103192 NUT M20 2

23 582103199 SCREW ADJUSTING 1

24 582103190 BRACKET 1

25 582103201 SPRING 2

26 582103196 ROLLER SIDE 2

27 582103274 HOUSING- DRIVE WHEEL 1

28 582103202 STOP BLOCK 1

29 582103188 CAPSREW M8X35 2

30 582048084 WASHER 8 3

31 582103189 BEARING 4

May 2019 24
YALE
 FIG 9. TILLER HANDLE SYSTEM- FREI
ALL
MECHANICAL STEER
ITEM PART NO. DESCRIPTION QTY REMARKS OR
SERIAL NO.
32 582103203 WASHER 2

33 582103277 PIN 2

34 582103142 CAPSCREW M6X16 10

35 582103193 PIN 2
PULL ROD CONNECTING
36 582103195 1
ROD ASSEMBLY
37 582104856 SLLEEVE SPACER 2

38 582104848 NUT – M30 2

39 582104852 SCREW M30X80 2

40 582103197 SCREW 1

41 582103014 NUT M12 1

42 582103200 SPACER SHAFT 2

43 582103268 WASHER 10 4

44 582103589 WASHER 1

45 582103269 GREASE FITTING – 6 OILER 1

46 582103339 CAPSCREW M8X16 1

May 2019 25
YALE
 FIG 9. TILLER HANDLE SYSTEM- FREI ALL
MECHANICAL STEER
ITEM PART NO. DESCRIPTION QTY REMARKS OR
SERIAL NO.
47 582103381 CAPSCREW M5X8 4

48 582107893 GAS SPRING 2

49 582103279 SCREW M8X16 2

50 582103278 PLATE -LIMIT 1

51 582107894 BLOCK SLIDING 1

52 582108581 CIRCLIP D5 2

53 582107895 PIN - GROOVED 1

54 582107896 WHEEL 1

56 582108399 PLATE -CLOSE 1

57 582103338 CAPSCREW M4X8 4

58 582107898 BEARING- AIR SPRING 1

59 582103457 GAS SPRING 1

60 582107899 BEARING 2

61 582107900 SHAFT 1

62 582107901 SHAFT 1

May 2019 26
YALE
 FIG 9. TILLER HANDLE SYSTEM- FREI
ALL
MECHANICAL STEER
ITEM PART NO. DESCRIPTION QTY REMARKS OR
SERIAL NO.
CAPSCREW – M6 X 12
63 582103010 2
HEXAGON SOCKET
TILLER HANDLE SEAT
64 582108368 1
ASSY
65 582103538 SCREW M8X25 1

66 582107904 DAMPING SHEET 1

May 2019 27
YALE
FIG 10. TILLER HANDLE SYSTEM – CURTIS ALL
MECHANICAL STEER

May 2019 28
YALE
 FIG 10. TILLER HANDLE SYSTEM- CURTIS
ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
1 582108369 TILLER HANDLE - ASSY 1

2 582103456 FLAT KEY 10X8X25 1

3 582103459 CIRCLIP 95 1

4 582103455 BEARING 2
FLANGE BEARING
5 582103273 1
SEAT
BRACKET SHAFT
6 582103271 1
ASSEMBLY
SPACER SLIDING
7 582103280 1
SLLEEVE
8 582103265 SNAP RING 16 1

9 582103276 NUT – M52X1.5 ROUND 2

10 582103272 CLAMP - PLATE 2

11 582103267 SCREW M8X60 2

12 582103266 NUT M8 2

13 582103015 SCREW M6X20 3

14 582103007 LOACKWASHER M6 4

May 2019 29
YALE
 FIG 10. TILLER HANDLE SYSTEM- CURTIS
ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
15 582103270 BRACKET FIXED SEAT 1

16 582103241 SCREW M10X30 9

17 582048224 WASHER 10 10

19 582103020 SCREW M10X40 2

20 582103275 MOUNTING RING 1

21 582104851 SCREW M20X150 1

22 582103192 NUT M20 2

23 582103199 SCREW ADJUSTING 1

24 582103190 BRACKET 1

25 582103201 SPRING 2

26 582103196 ROLLER SIDE 2

HOUSING- DRIVE
27 582103274 1
WHEEL

28 582103202 STOP BLOCK 1

29 582103188 CAPSREW M8X35 2

May 2019 30
YALE
 FIG 10. TILLER HANDLE SYSTEM- CURTIS
ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
30 582048084 WASHER 8 3

31 582103189 BEARING 4

32 582103203 WASHER 2

33 582103277 PIN 2

34 582103142 CAPSCREW M6X16 10

35 582103193 PIN 2

36 582103195 PULL ROD 1

37 582104856 SLLEEVE SPACER 2

38 582104848 NUT – M30 2

39 582104852 SCREW M30X80 2

40 582103197 SCREW 1

41 582103014 NUT M12 1

42 582103200 SPACER SHAFT 2

43 582103268 WASHER 10 4

44 582103589 WASHER 1
GREASE FITTING – 6
45 582103269 1
OILER

May 2019 31
YALE
 FIG 10. TILLER HANDLE SYSTEM- CURTIS
ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
46 582103339 CAPSCREW M8X16 1

47 582103381 CAPSCREW M5X8 4

48 582107893 GAS SPRING 2

49 582103279 SCREW M8X16 2

50 582103278 PLATE -LIMIT 1

51 582107894 BLOCK SLIDING 1

52 582108581 CIRCLIP D5 2

53 582107895 PIN - GROOVED 1

54 582107896 WHEEL 1

56 582108399 PLATE - U 1

57 582103338 CAPSCREW M4X8 4

58 582107898 BEARING- AIR SPRING 1

59 582103457 GAS SPRING 1

60 582107899 BEARING 2

61 582107900 SHAFT 1

May 2019 32
YALE
 FIG 10. TILLER HANDLE SYSTEM- CURTIS ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
62 582107901 SHAFT 1

63 582103010 CAPSCREW- M6 X 12 2
TILLER HANDLE - SEAT
64 582108368 1
ASSY
65 582103538 SCREW M8X25 1

66 582107904 DAMPING SHEET 1

May 2019 33
YALE
 FIG 11. ELECTRONIC STEERING - FREI ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
TILLER HANDLE ASSY
1 582108366 1
- FREI
2 582103339 CAPSCREW M8X16 1

3 582048084 WASHER 8 1

4 582103381 CAPSCREW M5X8 4

5 582107893 GAS SPRING 2

6 582107894 BLOCK - SLIDING 1

7 582108581 CIRCLIP D5 2

8 582107895 PIN - GROOVED 1

9 582107896 WHEEL 1

10 582103533 CIRCLIP 1

11 582108367 PLATE - CLOSE 1

12 582048224 WASHER 10 4

13 582103454 PIN 1

14 582103532 NUT – M8 3

15 582103538 SCREW M8X25 3

May 2019 34
YALE
 FIG 11. ELECTRONIC STEERING - FREI ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
16 582103534 BEARING 2

17 582103155 CIRCLIP 62 2

18 582103537 ISOLATOTR 1
SUPPORT STEERING
19 582103539 1
GEAR SEAT
20 582103268 WASHER 10 4

21 582103009 CAPSCREW M10X25 4

22 582103338 CAPSCREW M4X8 4

23 582107898 BEARING AIR SPRING 1

24 582103457 GAS SPRING 1

25 582107899 BEARING 2

26 582107900 SHAFT 1

27 582107901 SHAFT 1

28 582103007 LOCKWASHER M6 1

29 582103010 CAPSCREW – M6X12 2

TILLER HANDLE - SEAT

30 582108370 1
ASSEMBLY

May 2019 35
YALE
 FIG 11. ELECTRONIC STEERING - FREI ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
31 582104818 SCREW M8X20 1

32 582107904 DAMPING SHEET 1

May 2019 36
YALE
 FIG 12. ELECTRONIC STEERING - CURTIS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
TILLER HANDLE ASSY
1 582108369 1
- CURTIS
2 582103339 CAPSCREW M8X16 1

3 582048084 WASHER 8 1

4 582103381 CAPSCREW M5X8 4

5 582107893 GAS SPRING 2

6 582107894 BLOCK - SLIDING 1

7 582108581 CIRCLIP D5 2

8 582107895 PIN - GROOVED 1

9 582107896 WHEEL 1

10 582103533 CIRCLIP 1

11 582108399 PLATE – U 1

12 582048224 WASHER 10 4

13 582103454 PIN 1

14 582103532 NUT – M8 3

15 582103538 SCREW M8X25 3

May 2019 37
YALE
 FIG 12. ELECTRONIC STEERING - CURTIS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
16 582103534 BEARING 2

17 582103155 CIRCLIP 62 2

18 582103537 ISOLATOTR 1
SUPPORT STEERING
19 582103539 1
GEAR SEAT
20 582103268 WASHER 10 4

21 582103009 CAPSCREW M10X25 4

22 582103338 CAPSCREW M4X8 4

23 582107898 BEARING AIR SPRING 1

24 582103457 GAS SPRING 1

25 582107899 BEARING 2

26 582107900 SHAFT 1

27 582107901 SHAFT 1

28 582103007 LOCKWASHER M6 1

29 582103010 CAPSCREW – M6X12 2

TILLER HANDLE - SEAT

30 582108370 1
ASSEMBLY

May 2019 38
YALE
 FIG 12. ELECTRONIC STEERING CURTIS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
31 582104818 SCREW M8X20 1

32 582107904 DAMPING SHEET 1

May 2019 39
YALE
FIG 13. DRIVE WHEEL ASSEMBLY – ALL
MECHANICAL STEER

May 2019 40
YALE
 FIG 13. DRIVE WHEEL ASSEMBLY – ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
1 582103243 MOUNTING PLATE 1

2 582103008 WASHER C8 6

3 582048084 WASHER 8 6

4 582103242 SCREW M8X45 6

SWIVEL FORK
5 582103239 1
TURNABLE ASSEMBLY
6 582103230 O-RING 150X2.65 1

7 582103235 SEAL COVER 1

8 582103142 CAPSCREW M6X16 10

GEARBOX HOUSING
9 582103227 1
GEARBOX CASING
10 582103225 GEAR 1.25M23 1

11 582103221 FLAT KEY 5X5X15 1

12 582103228 NUT M14X1.5 1

13 582103232 PIN 2.5X25 1

14 582103296 NUT 5

15 582103237 SHAFT ASSEMBLY 1

May 2019 41
YALE
 FIG 13. DRIVE WHEEL ASSEMBLY – ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
16 582103236 SEAL RING 55X72X8 1

17 582103219 BEARING 1

18 582103233 RETAINING RING 72 1

582103298 WHEEL 250X70- PU

19 1
582103299 WHEEL 250X70- RUBBER

20 582108580 DRAIN PLUG 1

21 582103149 LATCH MAGNETIC STEEL 1

22 582108578 OIL SEAL 10 2

23 1
582103224 GEAR SET GEAR
24 1

25 582103234 LOCKNUT M43X1.5 1

26 582103238 SIDE COVER 1

27 582103220 FLAT KEY 14X9X22 1

28 582103231 O-RING 150X3.55 1

29 582103148 BEARING 2

May 2019 42
YALE
 FIG 13. DRIVE WHEEL ASSEMBLY – ALL
MECHANICAL STEER
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
30 582103223 FLAT KEY 6X6X14 1

31 582103226 GEAR 1.25M89 1

32 582103015 SCREW M6X20 2

33 582103229 NUT M16X1.5 1

34 582103152 OLIVE SPIRACLE SEAT 1

35 582103154 OLIVE STEEL BALL 3 1

36 582103153 SPRING 1
FITTING SPIRACLE
37 582103151 1
PLUG
38 582103150 O-RING 75X2.65 1

39 582103222 FLAT KEY 5X5X18 1

40 582103246 CIRCLIP 15 2

41 582103245 PLUG 1

42 582103218 SCREW M4X12 6

43 582103297 SCREW M24 1

May 2019 43
YALE
FIG 14. MDU MOUNTING EPAS ALL

May 2019 44
YALE
 FIG 14. MDU MOUNTING EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
1 582048224 WASHER 10 6

2 582103020 SCREW M10X40 6

3 582103200 SPACER SHAFT 2

HOUSING DRIVE
4 582103191 1
WHEEL SEAT
ROLLER SIDE WHEEL
5 582103196 2
ASSEMBLY
6 582103201 SPRING 2

7 582103190 BRACKET ASSEMBLY 1

SCREW- ADJUSTING
8 582103199 1
NUT
9 582103192 NUT-M20 2

10 582103198 SCREW M20X140 1

PULL ROD
11 582103195 CONNECTING ROD 1
ASSEMBLY
12 582103202 STOP BLOCK 1

13 582103188 CAPSCREW M8X35 6

14 582048084 WASHER 8 6

May 2019 45
YALE
 FIG 14. MDU MOUNTING EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
15 582103197 SCREW 1

16 582103014 NUT M12 1

18 582103142 CAPSCREW M6X16 4

19 582103007 LOCKWASHER M6 4

20 582103189 BEARING 4

21 582103194 PIN 2

22 582103193 PIN 2

23 582103203 WASHER 2

May 2019 46
YALE
FIG 15. MDU EPAS ALL

May 2019 47
YALE
 FIG 15. MDU EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

1 582103150 O-RING 75X2.65 1

2 582103155 CIRCLIP 62 1

3 582103160 BEARING 1

582108579 BOLT M8X40 11

4
582104042 SCREW M8X40 6

5 582048084 WASHER 8 8
SEAL RING
6 582103182 1
145X175X14
7 582103186 MOUNTING PLATE 1
GEAR STEERING
8 582103172 1
GEAR RING
9 582103181 SCREWM10X50 7
HOUSING DRIVE
10 582103185 1
WHEEL
11 582103184 BEARING SEAT 1

12 582103158 BEARING 2

13 582103164 FLANGE 1

14 582103173 GEAR& PINION 1

15 582103159 BEARING 1

May 2019 48
YALE
 FIG 15. MDU EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

16 582103291 SCREW M8X30 2

17 582103293 SCREW M24 1

18 582103146 WHEEL BOLT 6

19 582103147 WHEEL NUT 6

DRIVE WHEEL
582103302
RUBBER 250X80
DRIVE WHEEL
582103303
RUBBER 250X100
20 1
DRIVE WHEEL PU
582103292
250X80
DRIVE WHEEL PU
582103304
250X100
SEAL ROTARY SHAFT
21 582103145 1
LIP SEAL 70X90X10
22 582103165 FLANGE 1

23 582103015 SCREW M6X20 2

24 582103178 O-RING 103X2.65 1

25 582103157 BEARING 1

26 582103166 FLAT KEY 16X10X50 1

27
582103170 GEAR 1
28

May 2019 49
YALE
 FIG 15. MDU EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

29 582103174 GEAR & PINION 1

30 582108580 DRAIN PLUG 2

LATCH MAGNETIC
31 582103149 2
STEEL
32 582108578 OIL SEAL 10 3

33 582103161 BUSHING - SPACER 1

34 582103156 BEARING 1
FLANGE ADJUSTING
35 582103163 1
COIL
36 582103176 NUT 1

37 582103144 O-RING 80X2.65 1

38 582103162 COVER - REAR 1

39 582103180 O-RING 145X2.65 1

40 582103148 BEARING 2

41 582103167 FLAT KEY 8X7X20 1

42 582103177 NUT 1

43 582103168 GEAR 2M58Z GEAR 1

44 582103183 WASHER 1

May 2019 50
YALE
 FIG 15. MDU EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

45 582103171 GEAR 1

46 582103153 SPRING 1

47 582103151 FITTING SPIRACLE PLUG 1

48 582103152 OLIVE SPIRACLE SEAT 1

49 582103154 OLIVE STEEL BALL 3 1

50 582103306 OIL PLUG 2

51 582103179 O-RING 10X2.65 2

52 582103175 MOUNTING RING 1

53 582103142 CAPSCREW M6X16 12

54 582103143 CAPSCREW M6X10 2

55 582103538 SCREW M8X25 2

May 2019 51
YALE
FIG 16. TILLER HEAD- FREI ALL

May 2019 52
YALE
 FIG 16. TILLER HEAD - FREI ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

582103461 TILLER HEAD - FREI

1 582103475 UPPER COVER 1

2 582103467 LOWER COVER 1

SLOW BUTTON
3 582103472 1
ASSEMBLY
4 582103463 BELLY SWITCH 1

5 582103466 KEY HORN KEY 1

6 582103462 ACCELERATOR 1

7 582103471 ROTARY KNOB 2

1
8 582103464 CAP - FREI TILLER HEAD

1
9 582103465 CROW PLATE SWITCH

1
10 582103469 ELECTRONIC CABLE

1
11 582103468 MICROSWITCH

May 2019 53
YALE
FIG 17. TILLER HEAD - CURTIS ALL

REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103314 TILLER HEAD - CURTIS

1 582103394 HORN BUTTON 1

2 582103405 SCREW 2.9X6.5 2

CLIP MICROSWITCH
3 582103401 1
INSERT
SPRING BUTTON
4 582103378 2
SPRING
5 582103323 MICROSWITCH 2 2
UPPER COVER
6 582103324 1
ASSEMBLY
7 582103409 SPRING GASKET 1
COVER-BUTTON
8 582103379 1
EMERGENCY
REVERSING BUTTON
9 582103395 PUSH BUTTON - RH 1 SEE FIG.18

10 582103413 PUSH BUTTON - LH 1 SEE FIG.19

11 582103406 SCREW M3X12 2

12 582103398 LOCKWASHER 3 2

13 582103416 KNOB - RH 1

14 582103397 KNOB - LH 1

May 2019 54
YALE
 FIG17. TILLER HEAD - CURTIS ALL

REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
ACCELERATOR
15 582103322 CONTROL - ASSY 1 SEE FIG.20
CURTIS
16 582103382 CAPSCREW M4X12 1

17 582103330 WASHER 4 1
BUSHING SUPPORT
18 582103411 2
RING1
BUSHING SUPPORT
19 582103412 2
RING2
COVER-BOTTOM
20 582103400 1
LOWER PART
21 582103331 CAPSCREW M5X35 2

22 582103329 BOLT M5X50 2

BUTTON-SPEED LOW
23 582103399 1
SPEED BUTTON
24 582103325 WIRING HARNESS 1

May 2019 55
YALE
FIG 18. PUSH BUTTON - RH ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103395 PUSH BUTTON - RH 1

COVER - RH RIGHT
1 582103403 1
CAP
2 582103404 SHAFT ROTATION 1

3 582103378 SPRING BUTTON 2

4 582103415 PUSH BUTTON-RH 1

5 582103326 MICROSWITCH 2

6 582103408 SCREW 2.2X12 4

May 2019 56
YALE
 FIG 19. PUSH BUTTON - LH ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103413 PUSH BUTTON - LH 1

1 582103414 COVER-LH LEFT CAP 1

2 582103404 SHAFT ROTATION 1

3 582103378 SPRING BUTTON 2

4 582103396 PUSH BUTTON-LH 1

5 582103326 MICROSWITCH 2

6 582103408 SCREW 2.2X12 4

May 2019 57
YALE
FIG 20. ACCELERATOR ASSEMBLY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
ACCELERATOR
582103322 CONTROL - ASSY 1
CURTIS
1 582103381 CAPSCREW M5X8 1

2 582103328 LOCKWASHER M5 1

3 582103375 WASHER 5 1

4 582103377 NUT M3 2
WASHER -
5 582103410 2
STANDARD SPRING 3

6 582103380 WASHER 3 2

7 582103327 MICROSWITCH 1 1
BRACKET-
8 582103402 1
MICROSWITCH
MICROSWITCH SEAT
9 582103407 SCREW M3X16
OF CURTIS ACC 2
ACCELERATOR
10 582103376 CONTROL CURTIS 1
ACCELERATOR

May 2019 58
YALE
FIG 21. HYDRAULIC SYSTEM – MECHANICAL ALL
STEERING

May 2019 59
YALE
FIG 21. HYDRAULIC SYSTEM – MECHANICAL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
1 582103602 OIL CYLINDER ASSY 2 SEE FIG. 22

2 582103605 WASHER 14 2

3 582103606 FITTING JOINT 1

4 582103579 HOSE ASSEMBLY 1

5 582103575 FITTING JOINT 1

6 582103612 FITTING JOINT 1

7 582103580 HOSE ASSEMBLY 1

8 582103581 HOSE ASSEMBLY 1

HYDRAULIC PUMP -
582103585 1
1.2kW
9
HYDRAULIC PUMP –
582108261 1
0.8kW

10 582103604 FITTING JOINT 1

11 582103608 WASHER G 14 2

12 582103556 WASHER 16 2

13 582103576 FITTING JOINT 2

14 582103572 CYLINDER ASSY - OIL 1 SEE FIG 23

May 2019 60
YALE
FIG 21. HYDRAULIC SYSTEM – MECHANICAL
ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
15 582103587 SCREW M10X25 2

16 582048224 WASHER 10 4

17 582103268 WASHER 10 4

18 582103571 CLAMP PIPE CLAMP 2

19 582103339 CAPSCREW M8X16 2

20 582048084 WASHER 8 2

21 582103241 SCREW M10X30 2

22 582103008 WASHER C8 2

May 2019 61
YALE
 FIG 22. OIL CYLINDER ASSEMBLY ALL

ITEM PART NO. DESCRIPTION QTY REMARKS OR

SERIAL NO.
582103602 OIL CYLINDER ASSY

1 582103561 PISTON ROD 1

2 582103562 DUST SEAL 1

3 582103563 O-RING 35.5X 2.65 1

4 582103564 O-RING 40X3.1 1

5 582103565 SEAL RING 1

6 582103569 ROD END 1

7 582103566 CYLINDER ASSEMBLY 1

8 582103567 PISTON ROD 1

9 582103568 BACK-UP RING 1

10 582103560 THRUST WASHER 2

11 582103559 SEAL 1

12 582051004 CIRCLIP 20 1

May 2019 62
YALE
FIG 23. OIL CYLINDER ASSEMBLY ALL
REMARKS
ITEM PART NO. DESCRIPTION QTY OR SERIAL
NO.
582103572 CYLINDER ASSY - OIL

1 582103574 DUST SEAL 1

2 582103588 SEAL RING 1

3 582103558 SCREW M6X8 1

4 582103557 OLIVE STEEL BALL 4 1

5 582103586 ROD END 1

6 582103582 O- RING 31.5X2.65 1

7 582103577 GUIDE TAPE 1

8 582103584 PISTON ROD 1

9 582103573 CYLINDER ASSY - OIL 1

10 582103570 BUSHING 1

11 582103583 PISTON 1

12 582103578 GUIDE TAPE 1

May 2019 63
YALE
FIG 24. HYDRAILIC SYSTEM – EPAS ALL

May 2019 64
YALE
 FIG 24. HYDRAILIC SYSTEM – EPAS ALL

ITEM PART NO. DESCRIPTION QTY REMARKS OR

SERIAL NO.

1 582103602 OIL CYLINDER ASSY 2 SEE FIG.22

2 582103605 WASHER 147 4

3 582103606 FITTING JOINT 1

4 582103579 HOSE ASSEMBLY 1

5 582103575 FITTING JOINT 1

6 582103612 FITTING JOINT 1

7 582103581 HOSE ASSEMBLY 1

8 582103604 FITTING JOINT 1

9 582103608 WASHER G14 2

HYDRAULIC PUMP –
582103585
10 1.2kW 1
HYDRAULIC PUMP –
582108261
0.8kW
11 582103587 SCREW M10X25 2

12 582048224 WASHER 10 4

13 582103268 WASHER 10 2

14 582103571 CLAMP 2

May 2019 65
YALE
 FIG 24. HYDRAILIC SYSTEM – EPAS ALL

ITEM PART NO. DESCRIPTION QTY REMARKS OR

SERIAL NO.
15 582103339 CAPSCREW M8X16 2

16 582048084 WASHER C8 2

17 582103008 WASHER C8 2

May 2019 66
YALE
FIG 25. ELECTRICAL SYSTEM - MECHANICAL ALL
STEERING

May 2019 67
YALE
 FIG 25. ELECTRICAL SYSTEM - MECHANICAL ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

3 582103356 FUSE 1

4 582103342 SCREW M5X12 6

5 582103328 LOCKWASHER M5 10

6 582103375 WASHER 5 8

7 582103355 KEY SWITCH 1

BDI & HOUR ,METER
8 582103332 1
COULOMBMETER
9 582103015 SCREW M6X20 4

10 582103007 LOCKWASHER M6 4

11 582103343 WASHER 6 4

12 582103361 AC CONTROLLER 1

13 582103339 CAPSCREW M8X16 4

14 582048084 WASHER 8 4

15 582103008 WASHER C8 4

16 582103349 HORN 1

17 582103347 AC MOTOR 1 SEE FIG.28

18 582103348 BRAKE ACCESSORY 1

May 2019 68
YALE
 FIG 25. ELECTRICAL SYSTEM - MECHANICAL ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

19 582103021 SCREW M5X12 2

20 582103362 BRACKET FIXED PLATE 1

21 582103351 SCREW M4X25 8

22 582103330 WASHER 4 14

23 582103334 WASHER 4 14

24 582103346 MICROSWITCH 1

25 582103333 SWITCH – DISCONNECT 1

26 582103021 SCREW M5X12 2

27 582103340 E-STOP BUTTON 1

LABEL –WARNING RING
28 582103341 1
YELLOW
582103461 TILLER HEAD-FREI SEE FIG.16
29 1
582103314 TILLER HEAD RYTN2 SEE FIG.17

30 582103336 BRACKET FUSE 1

31 582103337 CAPSCREW M4X12 2

MOUNTIG PLATE-
32 582103357 1
CONTACTOR SW8

33 582103338 CAPSCREW M4X8 4

May 2019 69
YALE
 FIG 25. ELECTRICAL SYSTEM - MECHANICAL ALL
STEERING
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

34 582103352 CONTACTOR 1

35 582103344 CONNECTOR STRIP 1

36 582103353 FUSE 1

37 582103359 SCREW M5X20 2

38 582103335 CAPSCREW M6X30 2

BATTERY- LEAD ACID –
582103386 24V/210Ah-
750X170X250X(534)
BATTERY - LEAD ACID -
582102412 24V/210Ah - 750X170X520
(534)(TORCH)
39 1
BATTERY - LEAD ACID -
582102410 24V/210Ah - 750X170X520
(534) (HOPPECKE)
BATTERY - LEAD ACID -
582102647 24V/280Ah - 650X247X500
(535)
40 582103350 MICROSWITCH 3

41 582103367 WIRE HARNESS 1

42 582103358 SCREW M3X18 2

NO PART
01 NUMBER
MAIN CIRCUIT SEE FIG.26
NO PART
02 CONTROL WIRE SEE FIG.27
NUMBER

May 2019 70
YALE
 FIG 26. MAIN CIRCUIT
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.

1 582103365 CONNECTING WIRE 1

2 582103360 CONNECTING WIRE 1

3 582107916 M- CONNECTING WIRE 1

PLUG FUSE WITH LEAD
4 582107914 1
WIRE
5 582108202 MOTOR WIRE U 1

6 582108203 MOTOR WIRE V 1

7 582108204 MOTOR WIRE W 1

8 582107913 B- CONNECTING WIRE 1

9 582107915 F+ CONNECTING WIRE 1

10 582107920 P+ CONNECTING WIRE 1

May 2019 71
YALE
FIG 27. CONTROL WIRE ALL

May 2019 72
YALE
 FIG 27. CONTROL WIRE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
1 582108205 WIRING HARNESS 1

2 582103345 CONNECTING WIRE 1

3 582103366 CONNECTING WIRE 1

May 2019 73
YALE
 FIG 28. AC MOTOR – 1.2kW ALL

REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582103347 AC MOTOR

2 582103354 ENCODER-I 1

May 2019 74
YALE
 FIG 29. STEER MOTOR - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
582104847 MOTOR - DC STEERING

2 582104857 TERMIBNAL TY10 2

3 582104845 ENCODER 1

May 2019 75
YALE
FIG 30. ELECTRICAL SYSTEM - EPAS ALL

May 2019 76
YALE
 FIG 30. ELECTRICAL SYSTEM - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
BDI AND HOURMETER-
3 582108588 1
INSTRUMENT
4 582103355 KEY SWITCH ACCESSORY 1

5 582103359 SCREW M5X20 8

LOACKWASHER M5 SPRING
6 582103328 10
PADS M5
7 582103375 WASHER 5 6

8 582108206 CONTROLLER –AC 1

9 582103339 CAPSCRE M8X16 4

10 582048084 WASHER 8 4

11 582103008 WASHER C8 4

12 582103349 HORN 1

13 582103142 CAPSCREW M6X16 2

14 582103007 LOCKWASHER M6 2

15 582103343 WASHER 6 2

WIRE HARNESS
16 582104858 1
CONNECTING WIRE CHART

17 582108030 MOTOR – AC 1

May 2019 77
YALE
 FIG 30. ELECTRICAL SYSTEM - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
18 582103348 BRAKE ACCESSORY 1

19 582104847 MOTOR DC STEERING 1 SEE FIG.29

20 582103351 SCREW M4X25 8

21 582103330 WASHER 4 14

22 582103334 WASHER 4 14

23 582103346 MICROSWITCH 1

24 582108585 PUSH BUTTON 1

25 582103314 TILLER HEAD – CURTIS 1 SEE FIG.17

26 582108584 FUSE 1

27 582103336 BRACKET- FUSE 2

28 582103218 SCREW M4X12 2

MOUNTING PLATE –
29 582103357 1
CONTACTOR
30 582108582 CAPSCREW M4X8 4

31 582108583 CONTACTOR 1

32 582103344 CONNECTOR STRIP 1

May 2019 78
YALE
 FIG 30. ELECTRICAL SYSTEM - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
33 582103353 FUSE 1

34 582107910 FUSE HOLDER 1

35 582104078 CAPSCREW M6X25 1

36 582104846 GROMMET PAD 1

37 582103803 NUT M6 1

38 582103007 LOCK WASHER M6 1

39 582103010 CAPSCREW M6X 12 1

40 582104020 SCREW M4X16 4

41 582104849 PLATE POTENTIOMETER 1

MOUNTING SEAT
42 582104850 POTENTIOMETER 1

43 582107912 MOUNTING PLATE 1

44 582103897 SCREW M4X6 2

45 582103628 FUSE LINE CARD B 1

46 582108208 CONTROLLER 1

47 582104854 SCREW M5X25 2

BATTERY – LED ACID-
48 582103386 24V/210 Ah – 1
750X170X520(534)

May 2019 79
YALE
 FIG 30. ELECTRICAL SYSTEM - EPAS ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
BATTERY - LEAD ACID -
582102412 24V/210Ah - 750X170X520
(534)(TORCH)
BATTERY - LEAD ACID -
48 582102410 24V/210Ah - 750X170X520 1
(534) (HOPPECKE)
BATTERY - LEAD ACID -
582102647 24V/280Ah - 650X247X500
(535)
49 582103350 MICROSWITCH 3
WIRE HARNESS
50 582103367 1
CONEECTING WIRE CHART
51 582103358 SCREW M3X18 2
NO PART
01 MAIN CIRCUIT SEE FIG.31
NUMBER
NO PART
02 CONTROL WIRE SEE FIG.32
NUMBER

May 2019 80
YALE
 FIG 31. MAIN CIRCUIT ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
1 582103365 WIRE HARNESS 1

2 582103360 ELECTRONIC CABLE 1

WIRE HARMESS M -
3 582107916 1
CONNECTING WIRE
4 582107914 WIRE HARNESS 1

5 582108202 WIRE – MOTOR U 1

6 582108203 WIRE – MOTOR V 1

7 582108204 WIRE – MOTOR W 1

WIRE HARNESS B-
8 582107913 1
CONNECTING WIRE
WIRE HARNESS F+
9 582107915 1
CONNECTING WIRE
WIRE HARNESS P+
10 582107920 1
CONNECTING WIRE

May 2019 81
YALE
 FIG 32. CONTROL WIRE ALL

May 2019 82
YALE
 FIG 32. CONTROL WIRE ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
1 582108205 WIRE HARNESS 1

2 582103345 ELECTRONIC CABLE 1

3 582103366 WIRE HARNESS 1

May 2019 83
YALE
FIG 33. LEFT SINGLE WHEEL CONNECTING ROD ALL
& WHEEL CARRIAGE

May 2019 84
YALE
 FIG 33. LEFT SINGLE WHEEL CONNECTING
ALL
ROD & WHEEL CARRIAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
ROCKER ARM - ASSEMBLY -
1 582103391 1 SEE FIG.37
LH
PULL ROD - CONNECTING
582102953
ROD ASSY- 1100
PULL ROD - CONNECTING
2 582102954 1
ROD ASSY - 1150
PULL ROD - CONNECTING
582102955
ROD ASSY - 1220
CARRIAGE - LOAD WHEEL /
3 582102957 1
SINGLE / TANDEM
4 582103590 PIN 2
FORK WHEEL ASSY - Ø 80
582103591 SEE FIG.
MID PLACEMENT/ SINGLE
5 1
FORK WHEEL ASSY - Ø 74 40 & 41
582103615
LOW PLACEMENT/ SINGLE
6 582103387 BEARING 4

7 582103592 PIN 1

8 582103034 PIN 6X40 3

9 582103593 NUT M24X2 3

10 582106452 CLEVIS - JOINT ASSY 1 SEE FIG.39

11 582103594 PIN 2

May 2019 85
YALE
FIG 34. RIGHT SINGLE WHEEL CONNECTING ALL
ROD & WHEEL CARRIAGE

May 2019 86
YALE
FIG 34. RIGHT SINGLE WHEEL CONNECTING ALL
ROD AND WHEEL CARRIAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
ROCKER ARM ASSEMBLY –
1 582103393 1 SEE FIG.38
RH
PULL ROD- CONNECTING
582102953
ROD ASSEMBLY - 1100
PULL ROD- CONNECTING
2 582102954 1
ROD ASSEMBLY - 1150
PULL ROD- CONNECTING
582102955
ROD ASSEMBLY - 1220
CARRIAGE – LOAD WHEEL/
3 582102957 1
SINGLE/ TANDEM
4 582103590 PIN 2
FORK WHEEL ASSY - Ø 80
582103591
5 MID PLACEMENT/ SINGLE 1 SEE FIG.
FORK WHEEL ASSY - Ø 74 40 & 41
582103615
LOW PLACEMENT/ SINGLE
6 582103387 BEARING 4

7 582103592 PIN 1

8 582103034 PIN 6X40 3

9 582103593 NUT M24X2 3

10 582106452 CLEVIS JOINT ASSEMBLY 1 SEE FIG.39

11 582103594 PIN 2

May 2019 87
YALE
FIG 35. LEFT DOUBLE WHEEL CONNECTING ALL
ROD & WHEEL CARRIAGE

May 2019 88
YALE
FIG 35. LEFT DOUBLE WHEEL CONNECTING
ALL
ROD & WHEEL CARRIAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
ROCKER ARM –
1 582103391 1 SEE FIG.38
ASSEMBLY - LH
PULL ROD - CONNECTING
582102953
ROD ASSY - 1100
PULL ROD - CONNECTING
2 582102954 1
ROD ASSY - 1150
PULL ROD - CONNECTING
582102955
ROD ASSY - 1220
CARRIAGE - LOAD WHEEL
3 582102957 1
/ SINGLE / TANDEM
FORK WHEEL ASSY - Ø 80
582103621
MID PLACEMENT/ TANDEM SEE FIG.
4 TANDEM 1
FORK WHEEL ASSY - Ø 74 42 & 43
582103622
LOW PLACEMENT/
TANDEM
5 582103620 BEARING 2

6 582103387 BEARING 4

7 582103592 PIN 1

8 582103034 PIN 6X40 2

9 582103593 NUT M24X2 3

10 582106452 CLEVIS - JOINT ASSY 1 SEE FIG.39

11 582103594 PIN 2

May 2019 89
YALE
FIG 36. RIGHT DOUBLE WHEEL CONNECTING ALL
ROD & WHEEL CARRIAGE

May 2019 90
YALE
 FIG 36. RIGHT DOUBLE WHEEL CONNECTING
ALL
ROD AND WHEEL CARRIAGE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
ROCKER ARM ASSEMBLY –
1 582103393 1 SEE FIG.39
RH
PULL ROD- CONNECTING
582102953
ROD ASSEMBLY - 1100
2 PULL ROD- CONNECTING 1
582102954
ROD ASSEMBLY -1150
PULL ROD- CONNECTING
582102955
ROD ASSEMBLY - 1220
CARRIAGE – LOAD WHEEL/
3 582102957 1
SINGLE/ TANDEM
FORK WHEEL ASSY - Ø 80
582103621
MID PLACEMENT/ TANDEM SEE FIG.
4 1
FORK WHEEL ASSY - Ø 74 42 & 43
582103622
LOW PLACEMENT/ TANDEM
5 582103620 BEARING 2

6 582103387 BEARING 4

7 582103592 PIN 1

8 582103034 PIN 6X40 3

9 582103593 NUT M24X2 3

10 582106452 CLEVIS JOINT ASSEMBLY 1 SEE FIG.39

11 582103594 PIN 2

May 2019 91
YALE
 FIG 37. ROCKER ARM ASSY - LH ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
582103391 ROCKER ARM ASSY - LH
ROLLER DEPENDED
1 582103388 1
WHEEL
2 582103390 ROCKER ARM - LH 1

3 582103387 BEARING 2

4 582103384 BEARING 2

5 582103385 PIN 2

6 582103034 PIN 6X40 1

May 2019 92
YALE
 FIG 38. ROCKER ARM ASSY – RH ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
ROCKER ARM ASSY –
582103393
RH
ROLLER DEPENDED
1 582103388 1
WHEEL
2 582103392 ROCKER ARM- RH 1

3 582103387 BEARING 2

4 582103384 BEARING 2

5 582103385 PIN 2

6 582103034 PIN 6X40 1

May 2019 93
YALE
 FIG 39. CLEVIS JOINT ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
582106452 CLEVIS JOINT ASSY

1 582102956 CLEVIS JOINT 1

2 582052571 CIRCLIP 10 2

3 582103595 PIN 1

4 582103596 BEARING SF 1

5 582103597 SPACER ROLLER SLEEVE 1

6 582103387 BEARING SF 2

May 2019 94
YALE
 FIG 40. FORK WHEEL ASSY - Ø 80 MID ALL
PLACEMENT/ SINGLE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
FORK WHEEL ASSY - Ø 80
582103591
MID PLACEMENT/ SINGLE
1 582103598 WHEEL 1

2 582103600 BEARING 2

3 582103601 BUSHING 2

4 582103599 DUST SEAL DUST RING 2

May 2019 95
YALE
 FIG 41. FORK WHEEL ASSY - Ø 74 LOW ALL
PLACEMENT/ SINGLE
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
FORK WHEEL ASSY - Ø 74
582103615
LOW PLACEMENT/ SINGLE
1 582103618 WHEEL 1

2 582103600 BEARING 2

3 582103601 BUSHING 2

4 582103599 DUST SEAL DUST RING 2

May 2019 96
YALE
 FIG 42. FORK WHEEL ASSY - Ø 80 MID ALL
PLACEMENT/ TANDEM
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
FORK WHEEL ASSY - Ø 80 MID
582103621
PLACEMENT/ TANDEM
1 582102959 SUPPORT PLATE - WASHER 2

2 582103616 WHEEL 2

3 582103600 BEARING 4

4 582103601 BUSHING 4

5 582103599 DUST SEAL DUST RING 4

6 582103619 PIN 2
PIN 5X32- WHEEL SPRING PIN
7 582103614 4
5X32
8 582103269 GREASE FITTING - 6 OILER 2

May 2019 97
YALE
 FIG 43. FORK WHEEL ASSY - Ø 74 LOW ALL
PLACEMENT/ TANDEM
REMARKS OR
ITEM PART NO. DESCRIPTION QTY SERIAL NO.
FORK WHEEL ASSY - Ø 74 LOW
582103622
PLACEMENT/ TANDEM
1 582102959 SUPPORT PLATE - WASHER 2

2 582103617 WHEEL 2

3 582103600 BEARING 4

4 582103601 BUSHING 4

5 582103599 DUST SEAL DUST RING 4

6 582103619 PIN 2
PIN 5X32 WHEEL SPRING PIN
7 582103614 4
5X32
8 582103269 GREASE FITTING - 6 OILER 2

May 2019 98
YALE
FIG 44. LOAD WHEEL / GUIDE WHEEL ASSY ALL
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.
LOAD WHEEL / GUIDE
582103000
WHEEL ASSY
1 582102999 LOCKNUT 1

2 582103001 SLEEVE 1
LOAD WHEEL GUIDE
3 582103002 1
WHEEL
4 582103003 BEARING 2

5 582103004 SCREW M10X70 1

May 2019 99
YALE
FIG 45. GUARDRAIL ASSEMBLY/ OPETRATOR
ALL
GUARD
REMARKS OR
ITEM PART NO. DESCRIPTION QTY
SERIAL NO.

SUPPORT MOUNTING SEAT

582103440 1
ASSEMBLY
1
SUPPORT MOUNTING SEAT
582103450 1
ASSY (COLD STORAGE)
ARM- SIDE GATE –
2 582108241 2
GUARDRAIL ASSEMBLY
3 582103434 GAS SPRING(550) 1

4 582050836 BOLT M10X20 2

5 582103268 WASHER 10 2

6 582048224 WASHER 10 2

7 582103433 BUSHING BUSH 4

GUARD TUBE ASSEMBLY
8 582103435 1
LEFT GUARDRAIL SPINDLE
ASSEMBLY
9 582103437 PIN 15X50 2

10 582103438 PIN 8X50 2

11 582103432 CIRCLIP 50 2

12 582103012 CAPSCREW M8X25 2

GUARD TUBE ASSEMBLY
13 582103436 RIGHT GUARDRAIL SPINDLE 1
ASSEMBLY

May 2019 100

YALE