RTAE Product Catalog

Product Catalog
Stealth™ Air-Cooled Chillers

Model RTAE
150 to 300 NominalTons
May 2014 RLC-PRC042C-EN

Introduction
Overview of Design
The Stealth™ air-cooled chiller was designed to meet the demanding requirements of today's
environment.The design transforms technology into performance on which you can depend.
Trane engineers brought innovation to every component in the next-generationTrane® Stealth
chiller.The result: the highest efficiency, improved system flexibility and performance, and the
lowest published sound levels—all while delivering improved reliability and lower maintenance
requirements.
At the core of the Stealth air-cooled chiller’s performance is AdaptiSpeed™ technology—the
integration of an all-new, direct-drive, specific-speed screw compressor; permanent magnet
motors and theTrane third-generation Adaptive Frequency™ drive, AFD3.
AdaptiSpeed Technology
AdaptiSpeed technology delivers unmatched efficiency with some of the lowest sound levels in the
industry.
• Trane third-generation Adaptive Frequency™ drive (AFD3) –The AFD3 offers a part-load
efficiency improvement of more than 40 percent when compared to constant-speed chiller
designs.
• Direct-drive, specific-speed screw compressor—Optimized for variable-speed operation, it
delivers peak efficiency under all operating conditions.
• Variable Speed, Permanent magnet motors—The compressor’s and condenser fans’
permanent magnet motor design is up to 4 percent more efficient than conventional induction
motors.
Copyright
This document and the information in it are the property ofTrane, and may not be used or
reproduced in whole or in part without written permission.Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any person
of such revision or change.
Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.
Adaptive Control, Adaptive Frequency, CompleteCoat, InvisiSound, Series R,Trane and theTrane
logo are trademarks or registered trademarks ofTrane in the United States and other countries.
Trane is a business of Ingersoll Rand. All trademarks referenced in this document are the
trademarks of their respective owners.
BACnet is a registered trademark of American Society of Heating, Refrigerating and Air-
Conditioning Engineers (ASHRAE); LONMARK and LonTalk are registered trademarks of Echelon
Corporation; ModBus is a registered trademark of Schneider Automation Inc.
Revision History
RLC-PRC042C-EN (30 May 2014). Added 200/60/3, 230/60/3 voltages. AddedTransformer and
Line Voltage Harmonic Mitigation options. Updated weights and isolator options.
RLC-PRC042B-EN (29 Sep 2013). Added 380/50/3 configuration. Updated electrical data tables,
field wiring drawing and made minor corrections.
RLC-PRC042-EN (06 Jun 2013). New catalog for RTAE product introduction.
© 2014Trane All rights reserved RLC-PRC042C-EN

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
RLC-PRC042C-EN 3
Features and Benefits
Technology
• AdaptiSpeed technology assures optimal performance at all operating conditions
• Permanent magnet motor - up to 4% more efficient than an induction motor
• AFD3 Adaptive Frequency™ Drive
• Soft start provided as standard to reduce power in-rush at start-up
• One of the first true 24 pulse drives in the industry
• Compressor design optimized for variable speed operation
• Rotor profile designed for maximum efficiency at higher speeds
• Shuttle valve enhances compressor oil management
• Variable speed permanent magnet motors on ALL condenser fans for increased efficiency and
lower sound
• Larger diameter condenser fans operate at lower speed with optimized blade design
• Compact, high-efficiency, integrated low refrigerant charge evaporator design
• Integral compressor muffler lowers sound levels by 4-10 dB compared to previous design
• Optional metallic discharge and suction bellows reduce compressor sound by 8-10 dB
Cost of Ownership
• Industry-leading efficiency
• Over 20% higher full load efficiency than ASHRAE 90.1-2010
• Minimizing kW demand and infrastructure
• Over 40% higher part load efficiency than ASHRAE 90.1-2010
• Minimize kW usage
• Drive designed to last the life of the chiller
• High power factor at all load points reducing the need for power factor correction capacitors
• Variable speed drives on all condenser fans save energy at part load operation, as well as lower
sound levels even further as fan speeds are reduced during part load operation.
• Transverse modular coil design for easy access for coil cleaning
• Up to 40% lower refrigerant charge compared to previous evaporator designs
• Factory-engineered, tested and installed sound control options reduce jobsite time and cost
• Three levels of sound reduction available to meet various job site acoustical requirements
Reliability
• Robust drive design using film capacitors for longer drive life
• Industrial bearing system designed for the life of the chiller
• Shuttle valve reduces the differential oil pressure required for cold weather start-up
• New header design eliminates brazed coil u-bends, significantly reduces potential for
refrigerant leaks
• All aluminum alloy coils reduce potential for corrosion
• Enhanced factory-applied corrosion protection available
4 RLC-PRC042C-EN
Features and Benefits
• Rapid Restart capability minimizes downtime

• Easy hookup to Uninterruptable Power Supply (UPS) for mission critical applications
Precision Control
• New 7 inch color touch screen display with graphics
• Powered by UC800 industry-leading control algorithms
• Enhanced flow management provides unmatched system performance in variable flow
water systems
• Adaptive Control™ keeps the chiller running in extreme conditions
• Tight set point control
• Graphical trending
• Maximized chiller update
• BACnet®, Modbus™, LonTalk®, communications protocol interface available without the need
for gateways
• Optional condenser fan speed control to help meet preset nighttime sound requirements
RLC-PRC042C-EN 5
Application Considerations
Certain application constraints should be considered when sizing, selecting and installingTrane
RTAE chillers. Unit and system reliability is often dependent upon proper and complete compliance
with these considerations. Where the application varies from the guidelines presented, it should
be reviewed with your localTrane account manager.
Note: The terms water and solution are used interchangeably in the following paragraphs.
Water Treatment
The use of untreated or improperly treated water in chillers may result in scaling, erosion,
corrosion, and algae or slime buildup.This will adversely affect heat transfer between the water
and system components. Proper water treatment must be determined locally and depends on the
type of system and local water characteristics.
Neither salt nor brackish water is recommend for use inTrane air-cooled RTAE chillers. Use of either
will lead to a shortened life.Trane encourages the employment of a qualified water treatment
specialist, familiar with local water conditions, to assist in the establishment of a proper water
treatment program.
Foreign matter in the chilled water system can also increase pressure drop and, consequently,
reduce water flow.
For this reason it is important to thoroughly flush all water piping to the unit before making the final
piping connections to the unit.
The capacities given in the Performance Data section of this catalog are based on water with a
fouling factor of 0.0001°F·ft²·h/Btu (in accordance with AHRI 550/590). For capacities at other fouling
factors, see Performance Selection Software.
Effect of Altitude on Capacity

At elevations substantially above sea level, the decreased air density will decrease condenser
capacity and, therefore, unit capacity and efficiency.
Ambient Limitations
Trane chillers are designed for year-round operation over a range of ambient temperatures.The air-
cooled model RTAE chiller will operate in ambient temperatures of:
• Standard Ambient Range = 32 to 105°F (0 to 40.6°C)
• Low Ambient Range = 0 to 105°F (-17.7 to 40.6°C)
• High Ambient Range = 32 to 125°F (0 to 52°C)
• Wide Ambient Range = 0 to 125°F (-17.7 to 52°C)
The minimum ambient temperatures are based on still conditions (winds not exceeding five mph).
Greater wind speeds will result in a drop in head pressure, therefore increasing the minimum
starting and operating ambient temperature.The Adaptive Frequency™ microprocessor will
attempt to keep the chiller on-line when high or low ambient conditions exist, making every effort
to avoid nuisance trip-outs and provide the maximum allowable tonnage.
Water Flow Limits

The minimum water flow rates are given in the chapter “General Data,” p. 13 of this catalog.
Evaporator flow rates below the tabulated values will result in laminar flow causing freeze-up
problems, scaling, stratification and poor control.The maximum evaporator water flow rate is also
given. Flow rates exceeding those listed may result in very high pressure drop across the
evaporator and/or evaporator tube erosion.
Flow Rates Out of Range

Many process cooling jobs require flow rates that cannot be met with the minimum and maximum
published values within the RTAE evaporator. A simple piping change can alleviate this problem.
6 RLC-PRC042C-EN
For example: a plastic injection molding process requires 80 gpm (5.0 l/s) of 50°F (10°C) water and
returns that water at 60°F (15.6°C).The selected chiller can operate at these temperatures, but has
a minimum flow rate of 106 gpm (6.6 l/s).The system layout in Figure 1 can satisfy the process.
Figure 1. Flow rate out of range systems solution
50°F (10°C)
80 gpm (5 l/s)
50°F (10°C)
114 gpm (7 l/s) PUMP
50°F (10°C)
32 gpm (2 l/s) LOAD
57°F (14°C)
114 gpm (7 l/s)
60°F (15.6°C)
PUMP 80 gpm (5 l/s)
Flow Proving
Trane provides a factory-installed water flow switch monitored by UC800 which protects the chiller
from operating in loss of flow conditions.
Water Temperature
Leaving Water Temperature Limits
Trane RTAE chillers have three distinct leaving water categories:
• Standard, with a leaving solution range of 40 to 68°F (4.4 to 20°C)
• Low temperature process cooling, with leaving solution less than 40°F (4.4°C)
• Ice-making, with a leaving solution range of 20 to 68°F (-6.7 to 20°C)
Since leaving solution temperatures below 40°F (4.4°C) result in suction temperature at or below
the freezing point of water, a glycol solution is required for all low temperature and ice-making
machines. Ice making control includes dual setpoints and safeties for ice making and standard
cooling capabilities. Consult your localTrane account manager for applications or selections
involving low temperature or ice making machines.
The maximum water temperature that can be circulated through the RTAE evaporator when the
unit is not operating is 125°F (52°C). Evaporator damage may result above this temperature.
Leaving Water Temperature Out of Range

Many process cooling jobs require temperature ranges that are outside the allowable minimum
and maximum operating values for the chiller. Figure 2 below shows a simple example of a mixed
water piping arrangement change that can permit reliable chiller operation while meeting such
cooling conditions. For example, a laboratory load requires 238 gpm (15 l/s) of water entering the
process at 86°F (30°C) and returning at 95°F (35°C).The chiller’s maximum leaving chilled water
temperature of 68°F (20°C) prevents direct supply to the load. In the example shown, both the chiller
and process flow rates are equal, however, this is not necessary. For example, if the chiller had a
higher flow rate, there would simply be more water bypassing and mixing with warm water
returning to the chiller.
RLC-PRC042C-EN 7
Figure 2. Temperature out of range system solution

59°F 80°F
(15°C) (30°C)
60 gpm 238 gpm
(3.8 l/s) (15 l/s)
59°F(15°C)
PUMP
238 gpm (15 l/s)
95°F
(35°C)
178 gpm
(11.2 l/s)
LOAD
59°F
(15°C)
68°F (20°C) 178 gpm
238 gpm (15 l/s) (11.2 l/s)
95°F 95°F (35°C)

PUMP (35°C) 238 gpm (15 l/s)
60 gpm
(3.8 l/s)
Typical Water Piping

All building water piping must be flushed prior to making final connections to the chiller.To reduce
heat loss and prevent condensation, insulation should be applied. Expansion tanks are also usually
required so that chilled water volume changes can be accommodated.
Avoidance of Short Water Loops

Adequate chilled water system water volume is an important system design parameter because it
provides for stable chilled water temperature control and helps limit unacceptable short cycling of
chiller compressors.
The chiller’s temperature control sensor is located in the waterbox.This location allows the
building to act as a buffer to slow the rate of change of the system water temperature. If there is
not a sufficient volume of water in the system to provide an adequate buffer, temperature control
can suffer, resulting in erratic system operation and excessive compressor cycling.
Typically, a two-minute water loop circulation time is sufficient to prevent short water loop issues.
Therefore, as a guideline, ensure the volume of water in the chilled water loop equals or exceeds
two times the evaporator flow rate. For systems with a rapidly changing load profile the amount
of volume should be increased.
If the installed system volume does not meet the above recommendations, the following items
should be given careful consideration to increase the volume of water in the system and, therefore,
reduce the rate of change of the return water temperature.
• A volume buffer tank located in the return water piping.
• Larger system supply and return header piping (which also reduces system pressure drop and
pump energy use).
Minimum water volume for a process application
If a chiller is attached to an on/off load such as a process load, it may be difficult for the controller
to respond quickly enough to the very rapid change in return solution temperature if the system
has only the minimum water volume recommended. Such systems may cause chiller low
temperature safety trips or in the extreme case evaporator freezing. In this case, it may be
necessary to add or increase the size of the mixing tank in the return line.
8 RLC-PRC042C-EN
Multiple Unit Operation

Whenever two or more units are used on one chilled water loop,Trane recommends that their
operation be coordinated with a higher level system controller for optimum system efficiency and
reliability.TheTraneTracer system has advanced chilled plant control capabilities designed to
provide such operation.
Ice Storage Operation

An ice storage system uses the chiller to make ice at night when utilities generate electricity more
efficiently with lower demand and energy charges.The stored ice reduces or even replaces
mechanical cooling during the day when utility rates are at their highest.This reduced need for
cooling results in significant utility cost savings and source energy savings.
Another advantage of an ice storage system is its ability to eliminate chiller over sizing. A
“rightsized” chiller plant with ice storage operates more efficiently with smaller support equipment
while lowering the connected load and reducing operating costs. Best of all this system still
provides a capacity safety factor and redundancy by building it into the ice storage capacity for
practically no cost compared to over sized systems.
TheTrane air-cooled chiller is uniquely suited to low temperature applications like ice storage
because of the ambient relief experienced at night. Chiller ice making efficiencies are typically
similar to or even better than standard cooling daytime efficiencies as a result of night-time dry-
bulb ambient relief.
Standard smart control strategies for ice storage systems are another advantage of the RTAE
chiller.The dual mode control functionality is integrated right into the chiller.TraneTracer building
management systems can measure demand and receive pricing signals from the utility and decide
when to use the stored cooling and when to use the chiller.
Unit Placement
Setting The Unit
A base or foundation is not required if the selected unit location is level and strong enough to
support the unit’s operating weight. (See “Weights,” p. 30.)
For a detailed discussion of base and foundation construction, see the sound engineering bulletin
or the unit IOM. Manuals are available through online product portal pages or from your local
office.
HVAC equipment must be located to minimize sound and vibration transmission to the occupied
spaces of the building structure it serves. If the equipment must be located in close proximity to
a building, it should be placed next to an unoccupied space such as a storage room, mechanical
room, etc. It is not recommended to locate the equipment near occupied, sound sensitive areas of
the building or near windows. Locating the equipment away from structures will also prevent
sound reflection, which can increase sound levels at property lines or other sensitive points.
Isolation and Sound Emission

Structurally transmitted sound can be reduced by elastomeric vibration eliminators. Elastomeric
isolators are generally effective in reducing vibratory noise generated by compressors, and
therefore, are recommended for sound sensitive installations. An acoustical engineer should
always be consulted on critical applications.
RLC-PRC042C-EN 9
Figure 3. Installation example
Piping isolation
Chilled water piping

should be supported
Isolators
Isolators
Flexible
electrical
Concrete Base conduit
For maximum isolation effect, water lines and electrical conduit should also be isolated. Wall
sleeves and rubber isolated piping hangers can be used to reduce sound transmitted through water
piping.To reduce the sound transmitted through electrical conduit, use flexible electrical conduit.
Local codes on sound emissions should always be considered. Since the environment in which a
sound source is located affects sound pressure, unit placement must be carefully evaluated. Sound
power levels for chillers are available on request.
Servicing
Adequate clearance for evaporator, condenser and compressor servicing should be provided.
Recommended minimum space envelopes for servicing are located in the dimensional data
section and can serve as a guideline for providing adequate clearance.The minimum space
envelopes also allow for control panel door swing and routine maintenance requirements. Local
code requirements may take precedence.
Unit Location
General
Unobstructed flow of condenser air is essential to maintain chiller capacity and operating
efficiency. When determining unit placement, careful consideration must be given to assure a
sufficient flow of air across the condenser heat transfer surface.Two detrimental conditions are
possible and must be avoided: warm air recirculation and coil starvation. Air recirculation occurs
when discharge air from the condenser fans is recycled back to the condenser coil inlet. Coil
starvation occurs when free airflow to the condenser is restricted.
Condenser coils and fan discharge must be kept free of snow or other obstructions to permit
adequate airflow for satisfactory unit operation. Debris, trash, supplies, etc., should not be allowed
to accumulate in the vicinity of the air-cooled chiller. Supply air movement may draw debris into
the condenser coil, blocking spaces between coil fins and causing coil starvation.
Both warm air recirculation and coil starvation cause reductions in unit efficiency and capacity due
to higher head pressures.The air-cooled RTAE chiller offers an advantage over competitive
equipment in these situations. Operation is minimally affected in many restricted air flow situations
due to its advanced Adaptive Control™ microprocessor which has the ability to understand the
operating environment of the chiller and adapt to it by first optimizing its performance and then
staying on line through abnormal conditions. For example, high ambient temperatures combined
with a restricted air flow situation will generally not cause the air-cooled model RTAE chiller to shut
down. Other chillers would typically shut down on a high pressure nuisance cut-out in these
conditions.
Cross winds, those perpendicular to the condenser, tend to aid efficient operation in warmer
ambient conditions. However, they tend to be detrimental to operation in lower ambients due to
the accompanying loss of adequate head pressure. Special consideration should be given to low
10 RLC-PRC042C-EN
ambient units. As a result, it is advisable to protect air-cooled chillers from continuous direct winds
exceeding 10 mph (4.5 m/s) in low ambient conditions.
The recommended lateral clearances are depicted in the Close-Spacing and Restricted Airflow
Engineering Bulletin RLC-PRB037*-EN available on product portal pages or from your local office.
Provide Sufficient Unit-to-Unit Clearance

Units should be separated from each other by sufficient distance to prevent warm air recirculation
or coil starvation. Doubling the recommended single unit air-cooled chiller clearances will
generally prove to be adequate. See Close-Spacing and Restricted Airflow Engineering Bulletin
RLC-PRB037*-EN for more information.
Walled Enclosure Installations

When the unit is placed in an enclosure or small depression, the top of the surrounding walls
should be no higher than the top of the fans.The chiller should be completely open above the fan
deck.There should be no roof or structure covering the top of the chiller. Ducting individual fans
is not recommended. See Close-Spacing and Restricted Airflow Engineering Bulletin RLC-
PRB037*-EN for more information.
RLC-PRC042C-EN 11
Model Number Description
Digits 1,2 — Unit Model Digit 17 — Evaporator Digit 29 — Line Voltage
RT = Rotary Chiller Configuration Harmonic Mitigation
Digits 3— Unit Type N = 2 Pass Evaporator X = Line Reactors (~30%TDD)
P = 3 Pass Evaporator 1 = Filter circuit (IEEE519 Compliant)
A = Air-cooled
Digit 18 — Evaporator Fluid Type Digit 30 — Electrical Accessories
Digits 4 — Development
0 = No Convenience Outlet
Sequence 1 = Water
C = 15A 115V convenience Outlet
E = Development Sequence 2 = Calcium Chloride
(Type B)
3 = Ethylene Glycol
Digits 5-7 — Nominal Capacity 4 = Propylene Glycol Digit 31 — Remote
150 = 150 NominalTons 5 = Methanol Communication Options
165 = 165 NominalTons Digit 19 — Water Connection 0 = No Remote Digital
180 = 180 NominalTons
X = Grooved Pipe Communication
F = Grooved Pipe + Flange 1 = LonTalk® Interface LCI-C
(Tracer™ Compatible)
250 = 250 NominalTons Digit 20 — Flow Switch 2 = BACnet® MS/TP Interface
1 = Factory Installed - Other Fluid (Tracer compatible)
(15 cm/s) 3 = ModBus™ Interface
Digit 8— Unit Voltage 2 = Factory Installed - Water 2 4 = Time of Day Scheduling
A = 200/60/3 (35 cm/s)
3 = Factory Installed - Water 3
Digit 32 — Hard Wire
B = 230/60/3 Communication
C = 380/50/3 (45 cm/s)
D = 380/60/3 X = None
Digit 21 — Insulation A = Hard Wired Bundle - All
E = 400/50/3 A = Factory Insulation - All Cold Parts B = Remote Leaving WaterTemp
F = 460/60/3 0.75” Setpoint
G = 575/60/3 B = Evaporator-Only Insulation - C = Remote Leaving temp and
H = 400/60/3 High Humidity/Low EvapTemp Current Limit Setpoints
Digit 9 — Manufacturing 1.25” D = Programmable Relay
Location Digit 22 — Unit Application E = Programmable Relay and
U = Trane Commercial Systems, Leaving Water and Current Limit
1 = Standard Ambient
Pueblo, CO USA Setpoint
(32 to 105°F/0 to 40.6°C) F = Percent Capacity
Digits 10, 11— Design Sequence 2 = Low Ambient G = Percent Capacity and Leaving
(0 to 105°F/-17.7 to 40.6°C)
XX = Factory assigned Water and Current Limit Setpoint
4 = High Ambient H = Percent Capacity and
Digit 12 — Unit Sound Package (32 to 125°F/0 to 52°C) Programmable Relay
1 = InvisiSound™ Standard Unit 5 = Wide Ambient
2 = InvisiSound Superior (0 to 125°F/-17.7 to 52°C) Digit 33 — Not Used
(Line Wraps, Reduced Fan Speed) Digit 23 — Condenser Fin
3 = InvisiSound Ultimate Digit 34 — Structural Options
Options A = Standard Unit Structure
(Compressor Sound Attenuation,
Line Wraps, Reduced Fan Speed) A = Aluminum Fins with Slits
D = CompleteCoat™ Epoxy Coated Digit 35 — Appearance Options
Digit 13 — Agency Listing Fins 0 = No Appearance Options
0 = No Agency Listing A = Architectural Louvered Panels
Digits 24, 25 — Not Used
A = UL/CUL Listing Digit 36 — Unit Isolation
Digit 14 — Pressure Vessel Code Digit 26 — Power Line
0 = No Isolation
A = ASME Pressure Vessel Code
Connection Type 1 = Elastomeric Isolators
D = Australia Pressure Vessel Code A = Terminal Block
C = Circuit Breaker Digit 37 — Not Used
C = CRN or Canada Equivalent
Pressure Vessel Code D = Circuit Breaker w/ High Fault 0 = Not Used
Rated Control Panel Digit 38 — Not Used
Digit 15 — Factory Charge
1 = Refrigerant Charge HFC-134a
Digit 27 — Short Circuit Current 0 = Not Used
2 = Nitrogen Charge Rating Digit 39 — Special
A = Default A Short Circuit Rating
Digit 16 — Evaporator B = High A Short Circuit Rating
0 = None
Application S = Special
F = Standard Cooling
Digit 28 — Transformer
(40 to 68°F/5.5 to 20°C) 0 = NoTransformer
G = LowTemp Process 1 = Factory InstalledTransformer
(<40°F LeavingTemp)
C = Ice-making (20 to 68°F/-7 to 20°C)
w/ Hardwired Interface
12 RLC-PRC042C-EN
General Data
Table 1. General data table
Unit Size (tons) 150 165 180 200 225 250 275 300
Compressor Model CHHSR CHHSR CHHSR CHHSR CHHSS CHHSS CHHSS CHHSS
Quantity # 2 2 2 2 2 2 2 2
Size (ckt 1/ckt 2) 100/70 100/70 100/70 100/70 125/112 125/112 150/138 150/138
Evaporator
Water Storage (gal) 17.5 18.7 21.9 23.9 26.6 28.7 33.0 36.0
(L) 66.1 70.9 82.8 90.5 100.6 108.8 125.0 136.1
2 Pass arrangement
Minimum Flow (gpm) 171 187 202 228 261 288 318 354
(l/s) 10.8 11.8 12.7 14.4 16.5 18.2 20.1 22.3
Maximum Flow (gpm) 626 684 742 835 957 1055 1165 1299
(l/s) 39.5 43.1 46.8 52.7 60.4 66.5 73.5 81.9
3 Pass arrangement
Minimum Flow (gpm) 114 124 135 152 174 192 212 236
(l/s) 7.2 7.8 8.5 9.6 11.0 12.1 13.4 14.9
Maximum Flow (gpm) 417 456 495 557 638 703 777 866
(l/s) 26.3 28.8 31.2 35.1 40.2 44.3 49.0 54.6
Condenser
Qty of Coils 8 10 10 12 12 12 14 16
Coil Length (in) 78.74 78.74 78.74 78.74 78.74 78.74 78.74 78.74
(mm) 2000 2000 2000 2000 2000 2000 2000 2000
Coil Height (in) 50 50 50 50 50 50 50 50
(mm) 1270 1270 1270 1270 1270 1270 1270 1270
Fins/Ft 192 192 192 192 192 192 192 192
Rows 3 3 3 3 3 3 3 3
Condenser Fans
Quantity # 8 10 10 12 12 12 14 16
Diameter (in) 37.5 37.5 37.5 37.5 37.5 37.5 37.5 37.5
(mm) 953 953 953 953 953 953 953 953
Total Airflow (cfm) 107,392 134,240 134,240 161,088 161,088 161,088 187,936 214,784
(m3/hr) 182,460 228,075 228,075 273,690 273,690 273,690 319,305 364,920
Tip Speed (ft/min) 8700 8700 8700 8700 8700 8700 8700 8700
(M/S) 44.2 44.2 44.2 44.2 44.2 44.2 44.2 44.2
Ambient Temperature Range
Standard Ambient °F (°C) 32 to 105 (0 to 40.6)
Low Ambient °F (°C) 0 to 105 (-17.7 to 40.6)
High Ambient °F (°C) 32 to 125 (0 to 52)
Wide Ambient °F (°C) 0 to 125 (-17.7 to 52)
General Unit
Refrigerant HFC-134a
Independent Refrigerant Ckts # 2
Minimum Load % 21% 19 17 15% 21 19 17 16
Refrigerant Charge/ckt (lbs) 172 181 210 218 265 261 318 325
(kg) 78 82 95 99 120 118 144 148
Oil Trane OIL00311
Oil Charge/ckt (gal) 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0
(L) 11.4 11.4 11.4 11.4 15.1 15.1 15.1 15.1
RLC-PRC042C-EN 13
General Data
Table 2. Drive cooling
Unit Size (tons)

Standard Length Unit Extended Length Units(a)
150 165-200 225-250 275-300 150 165-200 225-250 275-300
Drive Cooling Fluid Type Trane Heat Transfer Fluid CHM01023
Fluid Volume (gal)
Ckt 1 1.82 2.03 2.20 2.40 2.03 2.23 2.40 2.61
Ckt2 2.27 2.47 2.64 2.85 2.47 2.67 2.85 3.05
Total 4.09 4.50 4.84 5.25 4.50 4.90 5.25 5.66
Fluid Volume (l)
Ckt1 6.89 7.68 8.33 9.08 7.68 8.44 9.08 9.86
Ckt2 8.59 9.35 9.99 10.79 9.35 10.12 10.79 11.55
Total 15.48 17.03 18.32 19.87 17.03 18.56 19.87 21.42
(a) Units are extended length if either of the following are selected:
Low Harmonic Distortion Option (model number digit 29 = 1)
Autotransformer (model number digit 28 = 1 or 2)
Units without Low Harmonic Distortion Option or Autotransformer (digits 28, 29 = X0) are standard length.
14 RLC-PRC042C-EN
Controls
Tracer UC800 Controller
Today’s Stealth™ chillers offer predictive controls that anticipate and compensate for load changes.
Other control strategies made possible with theTracer UC800 controls are:
Feedforward Adaptive Control

Feedforward is an open-loop, predictive control strategy designed to anticipate and compensate
for load changes. It uses evaporator entering-water temperature as an indication of load change.
This allows the controller to respond faster and maintain stable leaving-water temperatures.
Soft Loading
The chiller controller uses soft loading except during manual operation. Large adjustments due to
load or setpoint changes are made gradually, preventing the compressor from cycling
unnecessarily. It does this by internally filtering the setpoints to avoid reaching the differential-to-
stop or the demand limit. Soft loading applies to the leaving chilled-water temperature and demand
limit setpoints.
Adaptive Controls
There are many objectives that the controller must meet, but it cannot satisfy more than one
objective at a time.Typically, the controllers primary objective is to maintain the evaporator leaving
water temperature.
Whenever the controller senses that it can no longer meet its primary objective without triggering
a protective shutdown, it focuses on the most critical secondary objective. When the secondary
objective is no longer critical, the controller reverts to its primary objective.
Rapid Restart
The controller allows the Stealth chiller to perform a Rapid Restart. A Rapid Restart is performed
after a momentary power loss occurs during operation. Similarly, if the chiller shuts down on a
non-latching diagnostic and the diagnostic later clears itself, a Rapid Restart will be initiated.
AdaptiSpeed Control
Compressor speed is used to control capacity of the chiller, optimizing mathematically with the
condenser fan speed to provide the highest level of performance.The increased performance of
the UC800 Controller allows the chiller to operate longer at higher efficiency, and with greater
stability.
Variable-Primary Flow (VPF)

Chilled-water systems that vary the water flow through chiller evaporators have caught the
attention of engineers, contractors, building owners, and operators. Varying the water flow
reduces the energy consumed by pumps, while having limited affect on the chiller energy
consumption.This strategy can be a significant source of energy savings, depending on the
application.
RLC-PRC042C-EN 15
Controls
Tracer AdaptiView TD7 Operator Interface

The standardTracer Adaptiview™TD7 display provided with theTrane UC800 controller features
a 7” LCD touch-screen, allowing access to all operational inputs and outputs.This is an advanced
interface that allows the user to access any important information concerning setpoints, active
temperatures, modes, electrical data, pressure, and diagnostics. It uses full text display available
in 26 languages.
Display Features Include:

• LCD touch-screen with LED backlighting, for scrolling access to input and output operating
information
• Single-screen, folder/tab-style display of all available information on individual components
(evaporator, condenser, compressor, etc.)
• Manual override indication
• Password entry/lockout system to enable or disable display
• Automatic and immediate stop capabilities for standard or immediate manual shutdown
• Fast, easy access to available chiller data in tabbed format, including:
• Easy to view Operating Modes
• Logical Sub-Component Reports:
• Evaporator
• Condenser
• Compressor
• Motor
• 3 User Programmable Custom Reports
• ASHRAE report
• Logsheet Report
• Alarms Report
• 8 pre-defined Standard Graphs
• 4 User Programmable Custom Graphs
• Chiller Settings
• Feature Settings
• Chilled Water Reset
• Manual Control Settings
• Globalization Settings
• Support of 26 languages
• Brightness Setting
• Cleaning Mode
16 RLC-PRC042C-EN
Controls
Tracer TU Interface
Tracer™TU (non-Trane personnel, contact your localTrane office for software) adds a level of
sophistication that improves service technician effectiveness and minimizes chiller downtime.The
Tracer AdaptiView™ control’s operator interface is intended to serve only typical daily tasks.The
portable PC-based service-tool software,TracerTU, supports service and maintenance tasks.
TracerTU serves as a common interface to allTrane® chillers, and will customize itself based on
the properties of the chiller with which it is communicating.Thus, the service technician learns only
one service interface.
The panel bus is easy to troubleshoot using LED sensor verification. Only the defective device is
replaced.TracerTU can communicate with individual devices or groups of devices.
All chiller status, machine configuration settings, customizable limits, and up to 100 active or
historic diagnostics are displayed through the service-tool software interface.
LEDs and their respectiveTracerTU indicators visually confirm the availability of each connected
sensor, relay, and actuator.
TracerTU is designed to run on a customer’s laptop, connected to theTracer AdaptiView control
panel with a USB cable.Your laptop must meet the following hardware and software requirements:
• 1 GB RAM (minimum)
• 1024 x 768 screen resolution
• CD-ROM drive
• Ethernet 10/100 LAN card
• An available USB 2.0 port
• Microsoft® Windows® XP Professional operation system with Service Pack 3 (SP3) or
Windows 7 Enterprise or Professional operating system (32-bit or 64-bit)
• Microsoft .NET Framework 4.0 or later
Note: TracerTU is designed and validated for this minimum laptop configuration. Any variation
from this configuration may have different results.Therefore, support forTracerTU is
limited to only those laptops with the configuration previously specified.
RLC-PRC042C-EN 17
Controls
System Integration
Stand-Alone Controls
Single chillers installed in applications without a building management system are simple to install
and control: only a remote auto/stop for scheduling is required for unit operation. Signals from the
chilled-water pump contactor auxiliary, or a flow switch, are wired to the chilled-water flow
interlock. Signals from a time clock or some other remote device are wired to the external auto/stop
input.
• Auto/Stop - A job-site provided contact closure turns the unit on and off.
• Emergency Stop - A job-site provided contact opening wired to this input turns the unit off and
requires a manual reset of the unit microcomputer.This closure is typically triggered by a job-
site provided system such as a fire alarm.
Hardwire Points
Microcomputer controls allow simple interface with other control systems, such as time clocks,
building automation systems, and ice storage systems via hardwire points.This means you have
the flexibility to meet job requirements while not having to learn a complicated control system.
Remote devices are wired from the control panel to provide auxiliary control to a building
automation system. Inputs and outputs can be communicated via a typical 4–20 mA electrical
signal, an equivalent 2–10 Vdc signal, or by utilizing contact closures.
This setup has the same features as a stand-alone water chiller, with the possibility of having
additional optional features:
• Ice making control
• External chilled water setpoint, external demand limit setpoint
• Chilled water temperature reset
• Programmable relays - available outputs are: alarm-latching, alarm-auto reset, general
alarm, warning, chiller limit mode, compressor running, andTracer control.
BACnet Interface
Tracer AdaptiView control can be configured for BACnet® communications at the factory or in the
field.This enables the chiller controller to communicate on a BACnet MS/TP network. Chiller
setpoints, operating modes, alarms, and status can be monitored and controlled through BACnet.
Tracer AdaptiView controls conform to the BACnet B-ASC profile as defined by ASHRAE 135-2004.
LonTalk Communications Interface (LCI-C)

The optional LonTalk® Communications Interface for Chillers (LCI-C) is available factory or field
installed. It is an integrated communication board that enables the chiller controller to
communicate over a LonTalk network.The LCI-C is capable of controlling and monitoring chiller
setpoints, operating modes, alarms, and status.TheTrane LCI-C provides additional points beyond
the standard LONMARK® defined chiller profile to extend interoperability and support a broader
range of system applications.These added points are referred to as open extensions.The LCI-C is
certified to the LONMARK Chiller Controller Functional Profile 8040 version 1.0, and follows
LonTalk FTT-10A free topology communications.
Modbus Interface
Tracer AdaptiView control can be configured for Modbus™ communications at the factory or in the
field.This enables the chiller controller to communicate as a slave device on a Modbus network.
Chiller setpoints, operating modes, alarms, and status can be monitored and controlled by a
Modbus master device.
18 RLC-PRC042C-EN
Controls
Tracer SC
TheTracer SC ™system controller acts as the central coordinator for all individual equipment
devices on aTracer building automation system.TheTracer SC scans all unit controllers to update
information and coordinate building control, including building subsystems such as VAV and
chiller water systems. With this system option, the full breadth ofTrane’s HVAC and controls
experience are applied to offer solutions to many facility issues.The LAN allows building operators
to manage these varied components as one system from any personal computer with web access.
The benefits of this system are:
• Improved usability with automatic data collection, enhanced data logging, easier to create
graphics, simpler navigation, pre-programmed scheduling, reporting, and alarm logs.
• Flexible technology allows for system sizes from 30-120 unit controllers with any combination
of LonTalk or BACnet unit controllers.
• LEED certification through site commissioning report, energy data collection measurement,
optimizing energy performance, and maintaining indoor air quality.
Energy savings programs include: fan pressure optimization, ventilation reset, and chiller plant
control (adds and subtracts chillers to meet cooling loads).
Building Automation and Chiller Plant Control

The UC800 controller can communicate withTraneTracer SC andTracer ES building automation
systems, which include pre-engineered and flexible control for chiller plants.These building
automation systems can control the operation of the complete installation: chillers, pumps,
isolating valves, air handlers, and terminal units.Trane can undertake full responsibility for
optimized automation and energy management for the entire chiller plant.The main functions are:
• Chiller sequencing: equalizes the number of running hours of the chillers. Different
control strategies are available depending on the configuration of the installation.
• Control of the auxiliaries: includes input/output modules to control the operation of the
various auxiliary equipment (water pumps, valves, etc.)
• Time-of-day scheduling: allows the end user to define the occupancy period, for example:
time of the day, holiday periods and exception schedules.
• Optimization of the installation start/stop time: based on the programmed schedule
of occupancy and the historical temperature records.Tracer SC calculates the optimal start/
stop time of the installation to get the best compromise between energy savings and
comfort of the occupants.
• Soft loading: the soft loading function minimizes the number of chillers that are operated
to satisfy a large chilled-water-loop pull down, thus preventing an overshoot of the actual
capacity required. Unnecessary starts are avoided and the peak current demand is lowered.
• Communication capabilities: local, through a PC workstation keyboard.Tracer SC can be
programmed to send messages to other local or remote workstations and or a pager in the
following cases:
• Analog parameter exceeding a programmed value
• Maintenance warning
• Component failure alarm
• Critical alarm messages. In this latter case, the message is displayed until the operator
acknowledges the receipt of the information. From the remote station it is also possible
to access and modify the chiller plants control parameters.
• Remote communication through a modem: as an option, a modem can be connected
to communicate the plant operation parameters through voice grade phone lines.
RLC-PRC042C-EN 19
Controls
A remote terminal is a PC workstation equipped with a modem and software to display the remote
plant parameters.
Integrated Comfort System (ICS)

The onboardTracer chiller controller is designed to be able to communicate with a wide range of
building automation systems. In order to take full advantage of chiller’s capabilities, incorporate
your chiller into aTracer SC building automation system.
But the benefits do not stop at the chiller plant. AtTrane, we realize that all the energy used in your
cooling system is important.That is why we worked closely with other equipment manufacturers
to predict the energy required by the entire system. We used this information to create patented
control logic for optimizing HVAC system efficiency.
The building owners challenge is to tie components and applications expertise into a single reliable
system that provides maximum comfort, control, and efficiency.Trane Integrated Comfort systems
(ICS) are a concept that combines system components, controls, and engineering applications
expertise into a single, logical, and efficient system.These advanced controls are fully
commissioned and available on every piece ofTrane® equipment, from the largest chiller to the
smallest VAV box. As a manufacturer, onlyTrane offers this universe of equipment, controls, and
factory installation and verification.
20 RLC-PRC042C-EN
Electrical
Electrical Data
Table 3. Electrical data — 60 Hz — all ambients
AFD Input Amps Fans Control VA(a)

Without Low Voltage With Low Voltage
Unit Rated Harmonic Mitigation Harmonic Mitigation
Size Voltage(b) Comp A Comp B Qty(c) kW FLA (model # digit 29 =X) (model # digit 29 =1) MCA(d) MOP(e)
200/60/3 124 124 8 2.05 2.7 1394 - 722 1000
230/60/3 124 124 8 2.05 2.7 1394 - 613 800
380/60/3 151 151 8 2.05 3.3 894 1394 369 500
150
400/60/3 143 143 8 2.05 3.1 894 1394 350 450
460/60/3 124 124 8 2.05 2.7 894 1394 305 400
575/60/3 124 124 8 2.05 2.7 1394 - 246 350
200/60/3 130 130 10 2.05 2.7 1394 - 761 1000
230/60/3 130 130 10 2.05 2.7 1394 - 646 800
380/60/3 157 157 10 2.05 3.3 894 1394 392 500
165
400/60/3 150 150 10 2.05 3.1 894 1394 372 500
460/60/3 130 130 10 2.05 2.7 894 1394 323 450
575/60/3 130 130 10 2.05 2.7 1394 - 259 350
200/60/3 143 143 10 2.05 2.7 1394 - 830 1000
230/60/3 143 143 10 2.05 2.7 1394 - 704 1000
380/60/3 173 173 10 2.05 3.3 894 1394 427 600
180
400/60/3 165 165 10 2.05 3.1 894 1394 405 500
460/60/3 143 143 10 2.05 2.7 894 1394 352 450
575/60/3 143 143 10 2.05 2.7 1394 - 282 400
200/60/3 154 154 12 2.05 2.7 1394 - 901 1200
230/60/3 154 154 12 2.05 2.7 1394 - 765 1000
380/60/3 186 186 12 2.05 3.3 894 1394 463 600
200
400/60/3 177 177 12 2.05 3.1 894 1394 440 600
460/60/3 154 154 12 2.05 2.7 894 1394 383 500
575/60/3 154 154 12 2.05 2.7 1394 - 307 400
200/60/3 160 160 12 2.05 2.7 1434 - 933 1200
230/60/3 160 160 12 2.05 2.7 1434 - 792 1000
380/60/3 194 194 12 2.05 3.3 934 1434 480 600
225
400/60/3 184 184 12 2.05 3.1 934 1434 455 600
460/60/3 160 160 12 2.05 2.7 934 1434 396 500
575/60/3 160 160 12 2.05 2.7 1434 - 317 450
200/60/3 186 186 12 2.05 2.7 1434 - 1071 1200
230/60/3 186 186 12 2.05 2.7 1434 - 909 1200
380/60/3 225 225 12 2.05 3.3 934 1434 551 700
250
400/60/3 213 213 12 2.05 3.1 934 1434 523 700
460/60/3 186 186 12 2.05 2.7 934 1434 455 600
575/60/3 186 186 12 2.05 2.7 1434 - 364 500
RLC-PRC042C-EN 21
Electrical
Table 3. Electrical data — 60 Hz — all ambients (continued)

200/60/3 199 199 14 2.05 2.7 1434 - 1153 1600
230/60/3 199 199 14 2.05 2.7 1434 - 978 1200
380/60/3 241 241 14 2.05 3.3 934 1434 593 800
275
400/60/3 229 229 14 2.05 3.1 934 1434 563 700
460/60/3 199 199 14 2.05 2.7 934 1434 489 600
575/60/3 199 199 14 2.05 2.7 1434 - 392 500
200/60/3 215 215 16 2.05 2.7 1434 - 1250 1600
230/60/3 215 215 16 2.05 2.7 1434 - 1061 1200
380/60/3 260 260 16 2.05 3.3 934 1434 643 800
300
400/60/3 247 247 16 2.05 3.1 934 1434 610 800
460/60/3 215 215 16 2.05 2.7 934 1434 531 700
575/60/3 215 215 16 2.05 2.7 1434 - 425 600
(a) Control VA includes operational controls only. It does not include evaporator heaters. A seperate 115/60/1, 15 amp customer provided power connection
is required to power the evaporator heaters (150T-165T; 800 watts, 180T-300T; 1200 watts).
(b) Voltage Utilization Range: +/- 1-% of Rated voltage (use range): 200/60/3 (180-220), 230/60/3 (208-254), 380/60/3 (342-418), 400/60/3 (360-440),
400/50/3 (360-440), 460/60/3 (414-506), 575/60/3 (516-633)
(c) Number of fans is evenly distributed between the two chiller circuits.
(d) MCA - Minimum Circuit Ampacity - 125 percent of largest compressor VFD input plus 100 percent of all other loads
(e) Max fuse or MOPD = 225 percent of largest compressor VFD input plus 100 percent of second compressor VFD input, plus sum of condenser fan FLA.
22 RLC-PRC042C-EN
Electrical
Table 4. Electrical data — 50 Hz — all ambients

150 380/50/3 151 151 8 2.05 3.3 894 1394 369 500
400/50/3 143 143 8 2.05 3.1 894 1394 350 450
165 380/50/3 157 157 10 2.05 3.3 894 1394 392 500
400/50/3 150 150 10 2.05 3.1 894 1394 372 500
180 380/50/3 173 173 10 2.05 3.3 894 1394 427 600
400/50/3 165 165 10 2.05 3.1 894 1394 405 500
200 380/50/3 186 186 12 2.05 3.3 894 1394 463 600
400/50/3 177 177 12 2.05 3.1 894 1394 440 600
225 380/50/3 194 194 12 2.05 3.3 934 1434 480 600
400/50/3 184 184 12 2.05 3.1 934 1434 455 600
250 380/50/3 225 225 12 2.05 3.3 934 1434 551 700
400/50/3 213 213 12 2.05 3.1 934 1434 523 700
275 380/50/3 241 241 14 2.05 3.3 934 1434 593 800
400/50/3 229 229 14 2.05 3.1 934 1434 563 700
300 380/50/3 260 260 16 2.05 3.3 934 1434 643 800
400/50/3 247 247 16 2.05 3.1 934 1434 610 800
(a) Control VA includes operational controls only. It does not include evaporator heaters. A seperate 115/60/1, 15 amp customer provided power connection is
required to power the evaporator heaters (150T-165T; 800 watts, 180T-300T; 1200 watts).
(b) Voltage Utilization Range: +/- 1-% of Rated voltage (use range): 200/60/3 (180-220), 230/60/3 (208-254), 380/60/3 (342-418), 400/60/3 (360-440),
400/50/3 (360-440), 460/60/3 (414-506), 575/60/3 (516-633)
(c) Number of fans is evenly distributed between the two chiller circuits.
(d) MCA - Minimum Circuit Ampacity - 125 percent of largest compressor VFD input plus 100 percent of all other loads
(e) Max fuse or MOPD = 225 percent of largest compressor VFD input plus 100 percent of second compressor VFD input, plus sum of condenser fan FLA.
RLC-PRC042C-EN 23
Electrical
Customer Wiring
Table 5. Customer wire selection(a) — 60 Hz

Unit Size Volt Terminal Block Circuit Breaker Circuit Breaker - High Fault
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM (3) 3/0 AWG - 500MCM (3) 3/0 AWG - 500MCM
150
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
165
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
180
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
200
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
225
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
250
200 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
230 (4) 2 AWG - 600MCM n/a (4) 3/0 AWG - 500MCM
275
24 RLC-PRC042C-EN
Electrical
Table 5. Customer wire selection(a) — 60 Hz (continued)

200 (4) 2 AWG - 600MCM n/a (4) 2 AWG - 600MCM
230 (4) 2 AWG - 600MCM n/a (4) 2 AWG - 600MCM
300
(a) Field wire insulation temperature rating must be minimum 90°C unless otherwise specified.
Table 6. Customer wire selection(a) — 50 Hz

150
165
180
200
225
250
275
300
(a) Field wire insulation temperature rating must be minimum 90°C unless otherwise specified.
RLC-PRC042C-EN 25
Electrical Connections
Figure 4. Field wiring - sheet 1
A1
SHIELDED TWISTED
TO TRACER OR OTHER PAIR LEADS
1
TRANE REMOTE DEVICE
2
1K6 COMM 5 MODULE
3
B2 8 10 21 TO NEXT UNIT J2
4
1
2 CIRCUIT LOCKOUT EXTERNAL
18 21 5K32 1K3
3 DUAL LOW VOLTAGE BINARY INPUT
J2
4
5K33
1
5K34 W1
2 EXTERNAL STOP AND EMERGENCYSTOP INPUTS
19 21 1K2
3 DUAL LOW VOLTAGE BINARY INPUT
5K35 W2 J2
4
1
2 (OPTIONAL) ICE MAKING CONTROL
21 5K36 1K8 AND EXTERNAL NOISE REDUCTION REQUEST
C3 3 DUAL LOW VOLTAGE BINARY INPUT
J2
4
5K37
1
15 21 0-10 VDC 2
115/60/1 OR 220/50/1 3 (OPTIONAL) PERCENT CAPACITY
1K5
4 DUAL ANALOG I/O
5
J2
6
1
2
14 21 (OPTIONAL) EXTERNAL DEMAND LIMIT
3
9 1K4 AND EXTERNAL CHILLED WATER SETPOINT
D4 2-10V OR 4-20 ma 4
DUAL ANALOG I/0
5
13 21 J2
6
12
5K29
1
5K28
2
16 3
5K27
4
5K26
5
6 (OPTIONAL) UNIT STATUS PROGRAMMABLE RELAY
1K13
5K25
7 QUAD RELAY OUTPUT

5K24
8
9
E5
5K23
10
5K22
11
J2
12
5K31
1
2
3 (OPTIONAL) ICE MAKING STATUS
1K12
4 DUAL RELAY OUTPUT
5
J2
6
1
2
5K30 3 CHILLED WATER PUMP RELAYS
F6 4
1K14
DUAL RELAY OUTPUT
5
17 J2
6
SHIELDED TWISTED
PAIR LEADS
TO MODBUS OR
BACNET INTERFACE
8 10 21 TO NEXT UNIT
G7 23 22
1X4
8
7
6
5
4
3
2
1
120V 1 OR 220V 1 120V 1 OR 220V 1

6 1 2 3 4
1K1
H8
1 2 3 4 5
26 RLC-PRC042C-EN
Figure 5. Field wiring - sheet 1 (continued)
DRAWN BY: N. SCHAMS

Release on 4/2REV
2/2014
C TRANE DATE:
MASTER FILE:
11-APR-2014
R
23111961 SHEET
1 A
REVISION DATE:
FIELD WIRING DIAGRAM
REPLACES:
THIS DRAWING IS PROPRIETARY
AND SHALL NOT BE COPIED
RTAE 1
SIMILAR TO:
OR ITS CONTENTS DISCLOSED
TO OUTSIDE PARTIES WITHOUT
THE WRITTEN CONSENT OF TRANE
USED BY:
CAD: CREO SCHEMATICS
! W A R NING
HAZARDOUS VOLTAGE!
DISCONNECT ALL ELECTRIC POWER INCLUDING
REMOTE DISCONNECTS AND FOLLOW LOCK OUT
AND TAG PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR CAPACITORS HAVE
DISCHARGED STORED VOLTAGE. UNITS WITH 2
VARIABLE SPEED DRIVE, REFER TO DRIVE
INSTRUCTIONS FOR CAPACITOR DISCHARGE.
FAILURE TO DO THE ABOVE COULD RESULT
IN DEATH OR SERIOUS INJURY.
! A V E R T IS S E ME NT
TENSION DANGEREUSE!
STOP INPUTS COUPER TOUTES LES TENSIONS ET OUVRIR
LES SECTIONNEURS À DISTANCE, PUIS SUIVRE
LES PROCÉDURES DE VERROUILLAGE ET DES
ÉTIQUETTES AVANT TOUTE INTERVENTION.
VÉRIFIER QUE TOUS LES CONDENSATEURS
DES MOTEURS SONT DÉCHARGÉS. DANS LE CAS
D'UNITÉS COMPORTANT DES ENTRAÎNEMENTS
REQUEST À VITESSE VARIABLE, SE REPORTER AUX 3
INSTRUCTIONS DE L'ENTRAÎNEMENT POUR
DÉCHARGER LES CONDENSATEURS.
UN MANQUEMENT À LA PROCÉDURE
CI-DESSUS PEUT ENTRAÎNER DES
BLESSURES GRAVES, VOIRE LA MORT.
! A DV E R T E NC IA
iVOLTAJE PELIGROSO!
DESCONECTE TODA LA ENERGÍA ELÉCTRICA,
INCLUSO LAS DESCONEXIONES REMOTAS Y SIGA
LOS PROCEDIMIENTOS DE CIERRE Y ETIQUETADO
ANTES DE PROCEDER AL SERVICIO. ASEGÚRESE
MIT DE QUE TODOS LOS CAPACITORES DEL MOTOR
TPOINT HAYAN DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON TRANSMISIÓN 4
DE VELOCIDAD VARIABLE, CONSULTE LAS
INSTRUCCIONES PARA LA DESCARGA
DEL CONDENSADOR.
NO REALIZAR LO ANTEDICHO PUEDE PROVOCAR
LA MUERTE O LESIONES GRAVES.
MMABLE RELAY
CIRCUIT BREAKER
OR 1F1
TERMINAL BLOCK
L1 L2 L3
4 11 24
4 5 6 7 8
RLC-PRC042C-EN 27
Figure 6. Field wiring - sheet 2
REPLACEMENT FUSE SIZES FOR LINE REACTOR UNITS (HRIN=STD)

FUSE VOLTAGE UNIT TONS CLASS AMPS NOTES
1F8 150-165 250
1F10 180 275
1F12 200 300
380/400 VFD SEMICONDUCTOR FUSE, TYPE FWH
1F14 225 325
A1 1F16 250 350
1F18 275-300 400
1F8 150 200
1F10 165-180 225
1F12 460 200-225 250
VFD SEMICONDUCTOR FUSE, TYPE FWH
1F14 250 300
1F16 275 325
1F18 300 350
1F20
1F21
1F22
1F23
1F24
1F25
B2 380/400/460 150-300 CC 30 CONDENSER FAN FUSE
1F26
1F27
1F28
1F29
1F30
1F31
1F33
380/400 4
1F34
CC CPT PRIMARY FUSES
1F33 150-300
460 3
1F34
REPLACEMENT FUSE SIZES FOR 12-PULSE AUTOTRANSFORMER UNITS (HRIN=LOW)

C3 FUSE VOLTAGE UNIT TONS CLASS AMPS NOTES
1F8
150 125
1F9
1F10
165-180 150
1F11
1F12
200 175
1F13
380/400 VFD SEMICONDUCTOR FUSE, TYPE FWH
1F14
225-250 200
1F15
1F16
275 225
1F17
1F18
300 250
1F19
1F8
D4 1F9 150-180 125
1F10
1F11
200-225 150
1F12
1F13 460
VFD SEMICONDUCTOR FUSE, TYPE FWH
1F14
250 175
1F15
1F16
1F17
275-300 200
1F18
1F19
1F20
1F21
1F22
E5
1F23
1F24
1F25
380/400/460 150-300 CC 30 CONDENSER FAN FUSE
1F26
1F27
1F28
1F29
1F30
1F31
1F33
380/400 6
1F34
CPT PRIMARY FUSES
1F33
460
150-300 CC
5
CONTROL
1F34
F6 PANEL
CIRCUIT BREA
2F36 OR
TERMINAL BL
L1 L2 L3
G7
H8
1 2 3 4 5
28 RLC-PRC042C-EN
Figure 7. Field wiring - sheet 2 (continued)
DRAWN BY: N. SCHAMS

Release on 4/2REV
2/2014
C TRANE DATE:
MASTER FILE:
11-APR-2014
R
23111961 SHEET
2 A
REVISION DATE:
FIELD WIRING DIAGRAM
REPLACES:
THIS DRAWING IS PROPRIETARY
AND SHALL NOT BE COPIED
RTAE 1
SIMILAR TO:
OR ITS CONTENTS DISCLOSED
TO OUTSIDE PARTIES WITHOUT
THE WRITTEN CONSENT OF TRANE
USED BY:
CAD: CREO SCHEMATICS
GENERAL NOTES
1. CAUTION-DO NOT ENERGIZE THE UNIT UNTIL CHECK OUT AND STARTUP PROCEDURES HAVE BEEN COMPLETED.
2. ALL MOTORS ARE PROTECTED FROM PRIMARY SINGLE PHASE FAILURES.

2
3. CAUTION-TRANE PUMP CONTROL MUST BE USED TO PROVIDE PUMP CONTROL. EVAPORATOR CHILLED WATER PUMP MUST
BE CONTROLLED BY THE CHILLER OUTPUT. FAILURE TO COMPLY WITH THIS REQUIREMENT MAY RESULT IN DAMAGE OT THE UNIT.
4 SINGLE SOURCE POWER IS PROVIDED AS STANDARD ON THESE PRODUCTS, FIELD CONNECTIONS ARE MADE TO 1F1 OR 2F36.
WIRING REQUIREMENTS
5. RECOMMENDED FIELD WIRING CONNECTIONS ARE SHOWN BY DOTTED LINES
6 POWER FOR THE EVAPORATOR HEATER AND/OR OPTIONAL CONVENIENCE OUTLET IS SUPPLIED BY A COMMON CUSTOMER PROVIDED POWER SUPPLY,
MAX FUSE SIZE IS 15 AMPS. WHEN POWERED, THE HEATERS WILL USE 800VA ON 150-165 TON UNITS WITH 2 PASS EVAPORATORS AND 1200VA ON ALL
OTHER UNITS OF THE TOTAL AVAILABLE POWER SUPPLY.
7. DO NOT RUN LOW VOLTAGE CONTROL WIRING (30 VOLTS OR LESS) IN CONDUIT WITH 110 VOLT OR HIGHER WIRING. DO NOT EXCEED THE FOLLOWING
MAXIMUN RUN LENGTHS FOR A GIVEN SIZE: 14 AWG, 5000 FT; 16 AWG, 2000 FT; 18 AWG, 1000FT.
3
8 SHIELDED TWISTED PAIR LEADS ARE REQUIRED FOR CONNECTIONS TO THE COMMUNICATIONS INTERFACE MODULE (1K6 AND 1K1). THE SHIELD SHOULD BE
GROUNDED AT THE RTAE CONTROL PANEL END.
9 CUSTOMER SUPPLIED POWER 115/60/1PH OR 220/50/1PH TO POWER RELAYS. MAX. FUSE SIZE IS 20 AMPS. GROUND ALL CUSTOMER SUPPLIED POWER
SUPPLIES AS REQUIRED BY APPLICABLE CODES. GREEN GROUND SCREWS ARE PROVIDED IN UNIT CONTROL PANEL.
10 WIRED TO NEXT UNIT. 22 AWG SHIELDED COMMUNICATION WIRE EQUIVALENT TO HELIX LF22P0014216 RECOMMENDED. THE SUM TOTAL OF ALL
INTERCONNECTED CABLE SEGMENTS NOT TO EXCEED 4500 FEET. CONNECTION TOPOLOGY SHOULD BE DAISY CHAIN. REFER TO BUILDING AUTOMATION
SYSTEM (BAS) COMMUNICATION INSTALLATION LITERATURE FOR END OF LINE TERMINATION RESISTOR REQUIREMENTS.
11 ALL UNIT POWER WIRING MUST BE 600 VOLT COPPER CONDUCTORS ONLY AND HAVE A MINIMUM TEMPERATURE INSULATION RATING OF 90 DEGREE C.
REFER TO UNIT NAMEPLATE FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM OVERCURRENT PROTECTION DEVICE. PROVIDE AN EQUIPMENT GROUND IN
ACCORDANCE WITH APPLICABLE ELECTRIC CODES. REFER TO WIRERANGE TABLE FOR LUG SIZES.
12 ALL FIELD WIRING MUST BE IN ACCORDANCE WITH NATIONAL ELECTRIC CODE AND LOCAL REQUIREMENTS.
CONTACT RATINGS AND REQUIREMENTS 4
13 WIRED TO CUSTOMER CHILLED WATER SET POINT 2-10 VDC OR 4-20 mA.
14 WIRED TO CUSTOMER CURRENT LIMIT SET POINT 2-10 VDC OR 4-20 mA.
15 WIRED TO CUSTOMER COMPRESSOR % RLA OUTPUT 2-10 VDC OR 4-20 mA.
16 ALL CUSTOMER CONTROL CIRCUIT WIRING MUST BE COPPER CONDUCTORS ONLY AND HAVE A MINIMUM INSULATION RATING OF 300 VOLTS. EXCEPT
AS NOTED, ALL CUSTOMER WIRING CONNECTIONS ARE MADE TO CIRCUIT BOARD MOUNTED BOX LUGS WITH A WIRE RANGE OF 14 TO 18 AWG OR DIN RAIL
MOUNTED SPRING FORCE TERMINALS.
17 UNIT PROVIDED DRY CONTACTS FOR THE CONDENSER/CHILLED WATER PUMP CONTROL. RELAYS ARE RATED FOR 7.2 AMPS RESISTIVE, 2.88 AMPS PILOT
DUTY, OR 1/3 HP, 7.2 FLA AT 120 VOLTS 60 HZ, CONTACTS ARE RATED FOR 5 AMPS GENERAL PURPOSE DUTY 240 VOLTS.
18 CUSTOMER SUPPLIED CONTACTS FOR ALL LOW VOLTAGE CONNECTIONS MUST BE COMPATABLE WITH DRY CIRCUIT 24 VOLTS DC FOR A 12 mA RESISTIVE
LOAD. SILVER OR GOLD PLATED CONTACTS RECOMMENDED.
5
19 THE CONTACTS FOR AUTO STOP AND EMERGENCY STOP SWITCHES ARE JUMPERED AT THE FACTORY BY JUMPERS 1W1 & 1W2 TO ENABLE UNIT OPERATION. IF
REMOTE CONTROL IS DESIRED, REMOVED THE JUMPERS AND CONNECT TO THE DESIRED CONTROL CIRCUIT.
20. SOLID OVALS REPRESENT MAX NUMBER OF CONDUITS AND/OR CABLE GLANDS USED.
21 CONNECTIONS ARE INTENDED FOR CLASS 2 ONLY.
22 CIRCUIT 3 REQUIRES 15A PROTECTION AT 120V, 8A AT 220V.
23 CIRCUIT 4 REQUIRES 20A PROTECTION.
24 USED WHEN SUPPLIED VOLTAGE IS 380V-460V.
25 USED WHEN SUPPLIED VOLTAGE IS 200V-230V OR 575V.
CIRCUIT BREAKER
2F36 OR
TERMINAL BLOCK
L1 L2 L3
7
4 11 25
4 5 6 7 8
RLC-PRC042C-EN 29
Dimensions and Weights
Weights
Table 7. Weights
Standard Length Unit Extended Length Unit(a)
Unit Size Shipping Operating Shipping Operating

(tons) lbs kg lbs kg lbs kg lbs kg
InvisiSound™ Standard or Superior(b)
150 11333 5141 11479 5207 13492 6120 13638 6186
165 12377 5614 12533 5685 14532 6592 14688 6662
180 12698 5760 12880 5843 14853 6737 15035 6820
200 13808 6263 14007 6354 15991 7254 16213 7354
225 15244 6915 15466 7015 17427 7905 17649 8005
250 15622 7086 15861 7195 17805 8076 18044 8185
275 16820 7630 17095 7754 18975 8607 19250 8732
300 17965 8149 18265 8285 20121 9127 20421 9263
InvisiSound Ultimate(c)
150 12133 5504 12279 5570 14292 6483 14438 6549
165 13177 5977 13333 6048 15332 6955 15488 7025
180 13498 6123 13680 6205 15653 7100 15835 7183
200 14608 6626 14807 6716 16791 7616 17013 7717
225 16044 7278 16266 7378 18227 8268 18449 8368
250 16422 7449 16661 7557 18605 8439 18844 8548
275 17620 7992 17895 8117 19775 8970 20050 9095
300 18765 8512 19065 8648 20921 9490 21221 9626
(a) Units are extended length if either of the following are selected:
Low Harmonic Distortion Option (model number digit 29 = 1)
Autotransformer (model number digit 28 = 1 or 2)
Units without Low Harmonic Distortion Option or Autotransformer (digits 28, 29 = X0) are standard length.
(b) Model number digit 12 = 1 or 2
(c) Model number digit 12 = 3
Service Clearance
Figure 8. RTAE service clearances
NO OBSTRUCTIONS ABOVE UNIT NOTES:
1. A full 40” clearance
Control is required in front
Panel 85” (2160mm) of the control panel.
See note 3 Must be measured
from front of panel,
not end of unit base.
2. This dimension is
required for tube
removal, and is NOT
40” required for
150-180T: 200 - 300T units.
(1016
24” 3. Clearance of 85”
mm)
(600.1mm)
on the side of the
See
note 1 unit is required for
200-300T:
coil replacement.
Not required
Preferred side for
36” (914.4mm) See note 2 coil replacement is
shown (left side of
TOP VIEW unit, as facing control
panel), however either
side is acceptable.
30 RLC-PRC042C-EN
Dimensions
Standard Length Units
Figure 9. 150 ton standard length units
RLC-PRC042C-EN 31
Figure 10. 165-180 ton standard length units
32 RLC-PRC042C-EN
Figure 11. 200-250 ton standard length units
RLC-PRC042C-EN 33
34 RLC-PRC042C-EN
RLC-PRC042C-EN 35
Extended Length Unit Dimensions

Note: Top and end view dimensions are the same as the standard length units. See “Standard
Length Units,” p. 31 for these dimensions.
Figure 14. 150 ton extended length units — right side view
Figure 15. 165-180 ton extended length units — right side view
36 RLC-PRC042C-EN
Figure 16. 200-250 ton extended length units — right side view
RLC-PRC042C-EN 37
3-Pass Evaporator Dimensions

Figure 19. 3 pass evaporator(a)
(a) See Table 8, p. 38 for corresponding dimension values.
Table 8. 3-pass evaporator dimensions(a)
Unit size (tons)

Dimension 150, 165 180 200 225, 250 275 300
in mm in mm in mm in mm in mm in mm
A 53.25 1353 51.50 1308 104.63 2657 104.81 2662 104.56 2656 157.75 4007
B 159.44 4050 160.38 4074 213.50 5423 213.69 5428 213.63 5426 266.19 6761
C 44.00 1118 44.00 1118 44.00 1118 44.00 1118 44.00 1118 44.00 1118
D 17.69 449 15.38 391 15.38 391 17.56 446 16.06 408 16.06 408
E 20.44 519 19.56 497 19.56 497 21.81 554 20.56 522 20.56 522
Water
4 100 5 125 5 125 5 125 6 150 6 150
Connection
(a) See Figure 19, p. 38 for corresponding unit graphic.
38 RLC-PRC042C-EN
Mechanical Specifications
General
Units are leak and pressure tested at 390 psig high side, 250 psig low side, then evacuated and
charged. All Air-Cooled Series R™ RTAE Chillers are factory tested prior to shipment. Packaged
units ship with a full operating charge of oil and refrigerant as standard. Units can also be shipped
with a nitrogen charge if required. Unit panels, structural elements and control boxes are
constructed of galvanized steel and mounted on a bolted galvanized steel base. Unit panels, control
boxes and the structural base are finished with a baked on powder paint. All paint meets the
requirement for outdoor equipment of the US Navy and other federal government agencies.
Refrigeration Circuits
Each unit has two refrigerant circuits, with one rotary screw compressor per circuit. Each
refrigerant circuit includes a compressor suction and discharge service valve, liquid line shutoff
valve, removable core filter, liquid line sight glass with moisture indicator, charging port and an
electronic expansion valve. Fully modulating compressors and electronic expansion valves
provide variable capacity modulation over the entire operating range.
Evaporator
The evaporator is a tube-in-shell heat exchanger design constructed from carbon steel shells and
tubesheets with internally and externally finned seamless copper tubes mechanically expanded
into the tube sheets.The evaporator is designed, tested and stamped in accordance with the ASME
Boiler and PressureVessel Code for a refrigerant side working pressure of 200 psig.The evaporator
is designed for a water side working pressure of 150 psig. Standard water connections are grooved
for Victaulic style pipe couplings, with flange style connections optionally available. Waterboxes
are available in 2 and 3 pass configurations and include a vent, a drain and fittings for temperature
control sensors. Evaporators are insulated with 3/4 inch closed cell insulation. Evaporator water
heaters with thermostat are provided to help protect the evaporator from freezing at ambient
temperatures down to -20°F (-29°C). A factory installed flow switch is installed on the supply water
box in the evaporator inlet connection.
Condenser and Fans

Air-cooled condenser coils have aluminum fins mechanically bonded to internally finned seamless
aluminum tubing.The tubing is a long life alloy designed to deliver corrosion performance that
meets or exceeds microchannel coils.The condenser coil has an integral subcooling circuit.
Condensers are factory proof tested at 525 psig and leak tested with helium in a mass spectrometer
chamber at 150 psig. All tube connections are mechanical except the brazed copper to aluminum
inlet and outlet connections.The copper to aluminum connections are protected against galvanic
corrosion. Corrosion resistant coil coating is available if the installation site is near the ocean or in
an otherwise corrosive environment. See “Options,” p. 42.
Condenser fans are direct-drive vertical discharge.The condenser fan motors are permanent
magnet motors with integrated drive to provide variable speed fan control for all fans and are
designed with permanently lubricated ball bearings, internal temperature and current overload
protection, and customer fault feedback as a standard product offering. The fan impeller is a nine
bladed-shrouded fan made from heavy-duty molded plastic.
Compressor and Lube Oil System

The rotary screw compressor is semi-hermetic, direct drive with capacity control via a variable
speed drive, rolling element bearings, differential refrigerant pressure oil flow and oil heater.The
motor is a suction gas cooled, hermetically sealed, permanent magnet motor. An oil separator is
provided separate from the compressor. Oil filtration is provided internal to the compressor.
RLC-PRC042C-EN 39
Drive Cooling System

Each refrigeration circuit has a compressor drive cooling circuit. Each drive cooling circuit includes
a wet rotor circulation pump that circulates a secondary heat transfer fluid in a closed system
between the adaptive frequency drive components in the control panel and a brazed plate heat
exchanger.The pump is fed from a thermal expansion tank with a vented-pressure cap which is also
used as the circuit pressure relief. Pressure relief for the drive cooling loop is set at 16 psig.The
circuit also includes a particulate strainer and a drain valve for servicing.
Tracer AdaptiView TD7 Display

• Outdoor capable:
• UV ResistantTouchscreen
• -40C to 70C OperatingTemperature
• IP56 rated (Power Jets of Water from all directions)
• RoHS Compliant
• UL 916 Listed
• CE Certification
• Emissions: EN55011 (Class B)
• Immunity: EN61000 (Industrial)
• Display:
• 7” diagonal
• 800x480 pixels
• TFT LCD @ 600 nits brightness
• 16 bit color graphic display
• Display Features:
• Alarms
• Reports
• Chiller Settings
• Display Settings
• Graphing
• Global Application
• Support for 26 Languages
Unit Controls
All unit controls are housed in an outdoor rated weather tight enclosure with removable plates to
allow for customer connection of power wiring and remote interlocks. All controls, including
sensors, are factory mounted and tested prior to shipment. Microcomputer controls provide all
control functions including startup and shut down, leaving chilled water temperature control,
evaporator flow proving, compressor staging and speed control, electronic expansion valve
modulation, condenser fan sequencing and speed control, anti-recycle logic, automatic lead/lag
compressor starting and load limiting.
TheTracer ™UC800 unit control module, utilizing Adaptive Control™ microprocessor,
automatically takes action to avoid unit shut-down due to abnormal operating conditions
associated with low refrigerant pressure, high condensing pressure, AFD/Compressor current
40 RLC-PRC042C-EN
overload, low oil return or low AFD cooling, low discharge superheat, and high compressor
discharge temperature. Should the abnormal operating condition continue until a protective limit
is violated, the unit will be shut down. Unit protective functions of the UC800, include loss of chilled
water flow, evaporator freezing, loss of refrigerant, low refrigerant pressure, high refrigerant
pressure, high compressor motor temperature, and loss of oil to the compressor.
A full colorTracer AdaptiView™TD7 touch screen display indicates all important unit and circuit
parameters, in logical groupings on various screens.The parameters including chilled water set
point, leaving chilled water temperature, demand limit set point, evaporator and condenser
refrigerant temperatures and pressures, compressor and fan speeds, and all pertinent electrical
information.The display also provides “on screen” trending graphs of predefined parameters as
well as customizable trend graphs based on user defined parameters from a list of all available
parameters.The display also provides indication of the chiller and circuits’ top level operating
modes with detailed sub-mode reports available with a single key press, as well as diagnostics
annunciation and date and time stamped diagnostic history.The color display is fully outdoor
rated, and, can be viewed in full daylight without opening any control panel doors.
Standard power connections include main three phase power to the compressors, condenser fans
and control power transformer and optional connections are available for the 115 volt/60 Hz single
phase power for the thermostatically controlled evaporator heaters for freeze protection.
Adaptive Frequency Drive

All RTAE chillers utilizeTrane’s Adaptive Frequency™ Drive, 3rd Generation (AFD3) technology for
controlling the compressors. AFD3 is a family of new generation adaptive frequency drives
specifically designed forTrane water chillers. AFD3 incorporates theTrane communication protocol
enabling seamless integration with the unit controller. AFD3 data such as drive status,
temperatures, modes and diagnostic information are accessible to the unit controller and through
theTracerTU service tool.
AFD3 contains technology that enables the drive to last the life time of the chiller and with less down
time.The technology enables operation on various power systems including alternative energy
sources. AFD3 will protect itself and the compressor motor from over current, low or high line
voltage, phase loss, incoming phase imbalance, and over temperature due to loss of drive cooling
or loss of panel ventilation.
AFD3 incorporates improved serviceability and troubleshooting tools to identify the issue quickly
and get the chiller back up and running. All AFD3 control circuits are powered with class 2 low
voltage —separate from main power allowing service on the controls with the panel door open.
Additionally, the main electronic control modules can be serviced with the standardTrane screw
driver. The AFD3 further incorporates anotherTrane service tool to allow for firmware upgrades
throughTracerTU.
Chilled Water Reset

This provides the control logic and factory installed sensors to reset leaving chilled water
temperature.The set point can be reset based on ambient temperature or return evaporator water
temperature.
Factory Mounted Flow Proving and Flow Control

The factory installed evaporator water flow switch is provided with the control logic and relays to
turn the chilled water flow on and off as the chiller requires for operation and protection.This
function is a requirement on the Air-Cooled Series R Chiller.
RLC-PRC042C-EN 41
Options
Applications Options
Ice Making
The ice making option provides special control logic to handle low temperature brine applications
(less than 40°F [4.4°C] leaving evaporator temperature) for thermal storage applications.
Low Temperature Brine

The low temperature option provides special control logic to handle low temperature brine
applications (less than 40°F [4.4°C] leaving evaporator temperature) including part load conditions.
Low Ambient Option

The low ambient options adds unit controls to allow start and operation down to ambient
temperatures of 0°F (-17.7°C) when water is present in the evaporator.
High Ambient Option

High ambient option consists of special control logic, compressor motors, and variable speed
drives to permit high ambient (up to 125°F [51°C]) operation. Low side ambient remains 32°F (0°C).
Wide Ambient Option
The low and wide ambient option combines the features of low and high ambient options for an
ambient range of 0 to 125°F (-17.7. to 51°C).
Electrical Options
Circuit Breaker
AHACR rated molded case capacity circuit breaker (UL approved) is available. Circuit breaker can
also be used to disconnect chiller from main power with a through-the-door handle. It comes pre-
wired from factory with terminal block power connections. External operator handle is lockable.
Harmonic Attenuation
Harmonic attenuation to comply with IEEE519 is available. It is important to recognize that IEEE 519
as a guideline relates to the entire system, not specifically to any one load or product. IEEE 519
establishes requirements at the point of common coupling (PCC) where the building connects to
the utility system.The standard contains no specific requirements for the internal electrical loads.
Even thoughTrane AFD-equipped chillers will attenuate their own harmonics, other nonlinear
loads on the same system could still create harmonic problems. In buildings where harmonics
might be a concern,Trane recommends conducting a power-distribution system analysis to
determine if there is a need to further attenuate harmonics at the system level.
Control Options
BACnet Communications Interface
Allows the user to easily interface with BACnet® via a single twisted pair wiring to a factory installed
and tested communication board.
LonTalk (LCI-C) Communications Interface

Provides the LonMark® chiller profile inputs/outputs for use with a generic building automation
system via a single twisted pair wiring to a factory installed and tested communication board.
ModBus Communications Interface

Allows easily interface with ModBus™ via a single twisted pair wiring to a factory installed and
tested communication board.
42 RLC-PRC042C-EN
Options
Remote Input Options

Option permits remote chilled liquid setpoint, remote demand limit setpoint, or both by accepting
a 4-20 mA or 2-10 Vdc analog signal.
Remote Output Options

Permits alarm relay outputs, ice making outputs, or both.
Tracer Communication Interface

Interface permits bi-directional communication toTracer SC or ES system via BACnet interface.
Sound Options
InvisiSound Standard Unit
Each rotary screw compressor will have a muffler as standard and each condenser fan will be low
noise as standard.
InvisiSound Superior Unit

In addition to the sound reducing features on the standard unit, Superior adds insulating sound
material to the suction and discharge lines of each refrigerant circuit and reduces the maximum
speed of the each condenser fan.
InvisiSound Ultimate Unit

In addition to the sound reducing features on the Superior, the Ultimate unit, adds a flexible,
metallic connection at the suction and discharge of each compressor, a pre-formed ‘sound box’
encapsulating each compressor and reduces the maximum speed of each condenser fan.The fan
speed can be set for sound reduction from 100% - 60% of maximum fan speed.
Other Options
Architectural Louvered Panels
Louvered panels cover the complete condensing coil and service area beneath the condenser.
Condenser Corrosion Protection

CompleteCoat™ is available on all size units for corrosion protection. Job site conditions should
be considered to determine the need to order coating to inhibit coil corrosion and ensure extended
equipment life. CompleteCoat option provides fully assembled coils with a flexible dip and bake
epoxy coating.
Convenience Outlet
Option Provides a 15 amp, 115 volt (60 Hz) convenience outlet on the unit.
Flange Kit
Option provides a raised face flange kit that converts the grooved pipe evaporator water
connections to flange connectors.
Insulation for High Humidity

The evaporator is covered with factory-installed 1.25 inch (31.8 mm) Armaflex II or equal (k=0.28)
insulation.
Elastomeric Isolators
Isolators provide isolation between chiller and structure to help eliminate vibration transmission.
Neoprene isolators are more effective and recommended over spring isolators and are required
with the very low noise InvisiSound option.
RLC-PRC042C-EN 43
Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in
creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2014Trane All rights reserved

RLC-PRC042C-EN 30 May 2014 We are committed to using environmentally
Supersedes RLC-PRC042B-EN (29 Sep 2013) conscious print practices that reduce waste.

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Stealth™ Air-Cooled Chillers

May 2014 RLC-PRC042C-EN

© 2014Trane All rights reserved RLC-PRC042C-EN

• Rapid Restart capability minimizes downtime

Effect of Altitude on Capacity

Water Flow Limits

Flow Rates Out of Range

Leaving Water Temperature Out of Range

Figure 2. Temperature out of range system solution

95°F 95°F (35°C)

Typical Water Piping

Avoidance of Short Water Loops

Multiple Unit Operation

Ice Storage Operation

Isolation and Sound Emission

Figure 3. Installation example

Chilled water piping

Provide Sufficient Unit-to-Unit Clearance

Walled Enclosure Installations

Table 2. Drive cooling

Unit Size (tons)

Feedforward Adaptive Control

Variable-Primary Flow (VPF)

Tracer AdaptiView TD7 Operator Interface

Display Features Include:

LonTalk Communications Interface (LCI-C)

Building Automation and Chiller Plant Control

Integrated Comfort System (ICS)

AFD Input Amps Fans Control VA(a)

Table 3. Electrical data — 60 Hz — all ambients (continued)

AFD Input Amps Fans Control VA(a)

Table 4. Electrical data — 50 Hz — all ambients

AFD Input Amps Fans Control VA(a)

Table 5. Customer wire selection(a) — 60 Hz

Table 5. Customer wire selection(a) — 60 Hz (continued)

Table 6. Customer wire selection(a) — 50 Hz

7 QUAD RELAY OUTPUT

120V 1 OR 220V 1 120V 1 OR 220V 1

Figure 5. Field wiring - sheet 1 (continued)

DRAWN BY: N. SCHAMS

Figure 6. Field wiring - sheet 2

REPLACEMENT FUSE SIZES FOR LINE REACTOR UNITS (HRIN=STD)

REPLACEMENT FUSE SIZES FOR 12-PULSE AUTOTRANSFORMER UNITS (HRIN=LOW)

Figure 7. Field wiring - sheet 2 (continued)

DRAWN BY: N. SCHAMS

2. ALL MOTORS ARE PROTECTED FROM PRIMARY SINGLE PHASE FAILURES.

5. RECOMMENDED FIELD WIRING CONNECTIONS ARE SHOWN BY DOTTED LINES

CONTACT RATINGS AND REQUIREMENTS 4

15 WIRED TO CUSTOMER COMPRESSOR % RLA OUTPUT 2-10 VDC OR 4-20 mA.

21 CONNECTIONS ARE INTENDED FOR CLASS 2 ONLY.

22 CIRCUIT 3 REQUIRES 15A PROTECTION AT 120V, 8A AT 220V.

23 CIRCUIT 4 REQUIRES 20A PROTECTION.

24 USED WHEN SUPPLIED VOLTAGE IS 380V-460V.

25 USED WHEN SUPPLIED VOLTAGE IS 200V-230V OR 575V.

Standard Length Unit Extended Length Unit(a)

Unit Size Shipping Operating Shipping Operating

Figure 10. 165-180 ton standard length units

Figure 11. 200-250 ton standard length units

Figure 12. 275 ton standard length units