Schenk - bvh2334gb - Disomat Tersus - System Manual

DISOMAT ® Tersus
System Manual
BV-H2334GB
Service
Quality and reliability form the basis for Schenck Process corporate philosophy all over the world. That’s why we
offer you an extensive service strategy starting with our stringent quality control through assembly and commis-
sioning right down to all-round support. We’re always there for you.
Free Helpdesk (Monday through Friday from at least 8 o’clock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying problems
and malfunctions.
Heavy Vibrating & Screening Technology
Building materials, mining, foundry, T +49 61 51 - 1531 35 25
steel and cement F +49 61 51 - 1531 30 96
T +49 61 51 - 1531 31 38 [email protected]
F +49 61 51 - 1531 32 70
[email protected]
Light
Chemistry, plastics, foodstuffs and pharmaceuticals
T +49 61 51 - 1531 25 71
F +49 61 51 - 1531 26 68
[email protected]
Transport Automation
All industries with logistics processes and trains
T +49 61 51 - 1531 24 48
F +49 61 51 - 1531 13 69
[email protected]
Spare Parts & Components
T +49 61 51 - 1531 17 58
F +49 61 51 - 1531 36 32
[email protected]
[email protected]
Individual phone consulting (fee required)
(Monday through Friday from at least 8 o’clock to 5 p.m. CET)
Do you want one of our service specialists to give you phone support in commissioning your system or on-line
diagnosis / system optimisation? We’re there for you. Schedule an appointment with us whenever you need it.
Free 24 h Customer Service Hotline
24h Emergency-Hotline: +49 172 – 650 17 00 Transport Automation and

Static Weighing Equipment
+49 171 – 225 11 95 Heavy Industry, Light Industry excluding

Static Weighing Equipment
Copyright 2008
Schenck Process
Pallaswiesenstraße 100, 64293 Darmstadt, Germany
www.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by
Schenck Process in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
Note: Translation of the original instructions

Contents
1. The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1. VTG table housing VTG 20450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1.1. Assembly Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1.2. Basic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2. VKG 20450 multi-purpose housing (high-grade steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.2. Basic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2.3. Wall-mounting the VKG multi-purpose housing
4.3. VEG 20450 rack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3.2. Basic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4. VFG 20450 Field Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4.1. Assembly Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4.2. Basic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5. 19" VNG 20450 sub-rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.5.1. Assembly Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1. Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.1. Conductor coloring identification as per DIN IEC 60757 . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.2. Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1.3. Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2. Dongle/adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3. Switching Unit Sealing (Protection Class) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4. Meaning of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1. Calibration Memory Modules VMM 20450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.1. Installing Calibration Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2. Remote Keyboard (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3. Fieldbus Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3.1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3.2. Installing a Fieldbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3.3. Profibus module (VPB8020). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.4. DeviceNet module (VCB8020) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.4. Serial connection module VSS 021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.5. Analog connector module VEA 0450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.5.1. Position of the Connecting Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.6. I/O Expansion Module:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Type 7050, 7 Inputs / 8 Ouputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Typ 7063, 8 Inputs / 3 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Typ 7067, 7 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System Manual DISOMAT Tersus BV-H2334GB, 0802 I

© Schenck Process
Type 7021, Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Type 7014, Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Type 7033, PT100 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.7. Control Terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.8. Secondary Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7. Explosion Hazard Area Protective Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.1. Load Cell(s) Connections, VMB204xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.1.1. Connection for Terminal DT(A 204..E, VSB20410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1.2. Connection for Terminal DT(A)204..E (24VDC), VSB 20410. . . . . . . . . . . . . . . . . . . . . 52
7.1.3. Connection for DLZ, VAB 20400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1.4. Connecting Two Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.5. Connecting a DISOMAT Tersus-Ex as a Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.6. Cable for Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.1.7. Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.1.8. Inherent Safety Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.1.9. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.1.10. Supply Voltage in an Explosion Hazard Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.2. ATEX-Zone 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8. DISOBOX VME 204x0A/D converter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9. Instructions for operating the DISOPLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.1. Serial connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9.2. DISOMAT Opus / Satus / Tersus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9.3. Parametrization and calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
9.4. Function Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.5. Loading language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
9.6. Specific national settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9.7. Backup and Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.8. Loading flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.9. Product Service Internet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.10. Reading out the legal-for-trade memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.11. Editing language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.12. Control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10. DISOMAT Tersus Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
11. DISOBOX VME 204x0 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
12. Supplied and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
II BV-H2334GB, 0802 System Manual DISOMAT Tersus

© Schenck Process
The Manual
1. The Manual
This manual describes the hardware components of the DISOMAT® Tersus ®
systems. To improve the readability of this manual the DISOMAT® Tersus will
hereinafter be referred to as the DISOMAT.®
The functionality of the individual scales and interfaces is described in the

device manuals.
This manual is valid from firmware version Vww20450-001.
Supplementary Documentation:
Further information can be found in the following documentation (see

replacement parts list for order numbers):
n DISOMAT Operating Manual Tersus BV-H 2335

®
n DISOMAT® Tersus, function modules BV-H 2317

®
n DISOMAT® Tersus, DISOMAT® Opus, DISOMAT Satus®,

®
data communication BV-H2359

n Documentation CD BV-H 2142
n Display and control panels data sheet BV-D 2010
n Large-format display data sheet BV-D 2003
n Second display manual BV-H 2115
n Individual scales manuals BV-H 2337-BVH2342
The complete documentation can be found on the documentation CD which

accompanies the device.
System Manual DISOMAT Tersus BV-H2334GB, 0802 1

© Schenck Process
The Manual
- Reserved for user’s notes -
2 BV-H2334GB, 0802 System Manual DISOMAT Tersus

© Schenck Process
Safety Instructions
2. Safety Instructions
Intended Application
The measuring system with connected mechanical components is intended

solely for weigh tasks and related control applications. Use for any other
purpose is considered to be unintended use.
Sources of Risk
If the measuring system has been correctly installed and commissioned, it does
not pose any danger during weigh operations.
Hazards may arise when the system is used for control operations or for
transporting weighed goods. Potential hazards may then arise from e.g.
additional devices through which the weighed goods are passed or metered.
Minor risks may arise in these situations if the measuring system is used or
operated by untrained personnel.
The measuring system may be used as one component integrated into a more
complex system. The system operating company is fully responsible for the
operating safety of the system.
Identifying Residual Hazards
This symbol identifies potential hazards that could lead to injury or even death
in extreme cases.
This symbol identifies potential hazards that could result in damage to the
measuring system or other system components.
Personnel
Preparation, assembly, commissioning, operation, maintenance and servicing
may only be carried out by qualified personnel.
All persons who use the measuring system in any way must know and observe
the safety instructions and those sections of the operating manual relevant to
them.
It is the responsibility of the operating company to oblige the operating
personnel to comply with all regulations and instructions as they appear in the
operating manual.

© Schenck Process
Safety Instructions
Changing Parameters
Parameters determine the mode of operation of the measuring system. Only

personnel familiar with the device’s mode of operation may alter these
parameters (e.g. after training by Schenck Process). Incorrectly set parameters
may cause injury or material damage. Furthermore they may also cause
considerable disruption to weigh operations.
Password
Passwords safeguard the parameters against unauthorized alteration. The
measuring system operating copmpany must ensure that the password is
handled responsibly.
Acknowledging fault messages
Fault messages may only be acknowledged after the cause of the fault has
been rectified.
Ensure that any connected peripheral devices are functioning correctly before
acknowledging a fault message. Any connected control systems in particular
must be in safe state.
Maintenance and Service
All warning and instruction signs on the scales must be observed.

The measuring system must be shut down before work is performed on
mechanical equipment or peripheral devices (control systems in particular).
Steps must be taken to ensure the measuring system cannot be started
inadvertently.
Before performing work on the electrical equipment, disconnect the power
supply (pull the plug!).
Moisture and Humidity
All scales parts, electrical components in particular, must be protected from

moisture and humidity when the housing is opened for e.g. maintenance and
service. In other respects the protection classes of the housing must be
observed.
Design Modifications
Unauthorized modifications to the system and/or use of replacement parts not

supplied by Schenck Process voids Schenck Process’s liability for any resulting
damages. This especially applies to alterations which could affect the operating
safety of the measuring system.
Replacing Parts
Only use original Schenck Process replacement parts for repair. The use of
other spare parts will void the warranty.

© Schenck Process
System Overview
3. System Overview
The following illustration shows an overview of the DISOMAT with all inlets and
outlets:
Figure 1: System with inputs and outputs

© Schenck Process
6
Desk-top housing Combined housing Front-of-panel-mounting Fieldbox 19" rack VNG
VTG VKG housing VEG VFG
Load cell
Figure 2: Overview of DISOMAT components

Dongle
Separate keyboard VTT Power supply card

Secondary display
BV-H2334GB, 0802
Processor card
DISOPLAN Tersus
PC program Control terminal DT
DISOBOX VPB 20100 VEA0450 VCB 020 I/O extension

local A/D Profibus fieldbus Expansion car DeviceNet modules
converter card analogous E/A fieldbus card
© Schenck Process
System Manual DISOMAT Tersus
System Overview
Housing 4.1.VTG table housing VTG 20450
4. Housing
The assembly of the mechanical components differs depending on the housing
chosen.
4.1. VTG table housing VTG 20450
4.1.1. Assembly Requirements

n The housing is splash-proof; the device protection class is IP54.
n Ensure an operating temperature at the operating site of between
-30°C and + 60°C.
4.1.2. Basic Device
Figure 3: VTG table housing

© Schenck Process
4.2.VKG 20450 multi-purpose housing Housing
4.2. VKG 20450 multi-purpose housing

(high-grade steel)

n The device protection class is IP65.
-30°C and + 60°C.
4.2.2. Basic Device
Figure 4: VKG20450 multi-purpose casing
4.2.3. Wall-mounting the VKG multi-purpose housing

The wall bracket and its hardware are required for wall-mounting the
VKG 20450.
Wall Mounting
n Fix the wall bracket with 2 screws.

n Unscrew the four housing cover screws, turn the cover through 180° and
mount it.
n Hang the device in the bracket and fasten it with two screws.

© Schenck Process
Housing 4.3.VEG 20450 rack
4.3. VEG 20450 rack

n The front of the housing is splash-proof; the protection class of the housing
front is IP54, the protection class of the remaining housing is IP20.
-30°C and +60°C.
n The control panel section must have the dimensions 282 mm x 138.5 mm.
4.3.2. Basic Device
Figure 5: VEG rack

© Schenck Process
4.4.VFG 20450 Field Device Housing
4.4. VFG 20450 Field Device

n The VFG 20450 field device contains the VEG built-in device.
n The housing is splash-proof; the protection class is IP54.
-30°C and +60°C.
n The housing may be mounted to a wall or bracket.
4.4.2. Basic Device
Figure 6: VFG field casing
The mounting components are supplied with the device.
Optional fittings for vibration-proof mounting (crane mounting) can also be

supplied.

© Schenck Process
Housing 4.5.19" VNG 20450 sub-rack
4.5. 19" VNG 20450 sub-rack

The VEG installation housing is installed in the 19" sub-rack.
Figure 7: 19" sub-rack

© Schenck Process
4.5.19" VNG 20450 sub-rack Housing

© Schenck Process
Connections
5. Connections
Figure 8: Diagram and assignment of cable feedthroughs
The cable allocation is as follows:
1: Digital outputs
2: S1 interface
3: S2 interface
4: Digital inputs
5: Load cell connection 2, here unattached.
6, 7, 8: Fieldbus or analog I/O or auxiliary voltage or USB
9: Load cell connection 1
10: Power supply, hier 230V

© Schenck Process
5.1.Interfaces Connections
5.1. Interfaces
The following interfaces are available. The terminal connection diagram can be found on the following
pages:
n 8 binary inputs
n 12 binary outputs
n 3 serial interfaces for the printer, data processing or secondary display. S1
and S2 are identical and can be set with a software interface to RS 232, RS
485 2-wire and RS 422/485 4-wire. S3 is a permanent RS 232 interface.
n
n Analog input/output card (optional) with 2 inputs and 2 outputs.
n Fieldbus Connection
n Dongle/load cell (optional, 2 instances)
n 4 USB ports for PC keyboard, printer, calibration memory
The serial I/O expansion card occupies one serial interface. If more than two
further serial interfaces are required while this card is in use, the VSS 021
interface expansion can be employed. Please note that in this case no fieldbus
module can be used.
5.1.1. Conductor coloring identification as per DIN IEC 60757

>German
BK black
BN brown
RD red
OG orange
YE yellow
GN green
BU blue
VT violet
GY grey
WH white
PK pink
GD gold
TQ turquoise
SR silver

© Schenck Process
Connections 5.1.Interfaces
5.1.2. Electrical Connection
Outputs 1-3 common return
Output 1 Uext max. 250VDC/VAC
Output 2
Output 3
Output 4
Output 5
Output 6
Uext max. 250VDC/VAC

Output 7
Output 8
Uext max. 250VDC/VAC
XD3 1 Output 9
Output 10
2
3 Output 11
Output 12
4
5 Uext max. 250VDC/VAC
- U ext18-36 VDC,
Input 1 + for auxiliary voltage of X2
Input 2
Input 3
Input 4
Input 5
Input 6
Input 7
Input 8
+
Auxiliary voltage 24VDC
+
+
18...36VDC supply
-
+
-
Connector for further devices
or
115/230VAC mains supply if applicable
vh233401.cdr
Figure 9: Electrical connections of binary I/O and power supply

© Schenck Process
5.1.Interfaces Connections
CPU board
VFE 400V
Used as R232 Standard
EDP/printer Printer COM-PC S3: at XSO connector
Tx + HD 20-25p HD 20-9p 2 Rx
Rx +
1 2 3 4 5
Rx - Tx=2 Tx=3 Tx
TxD 3
Tx - Rx=3 Rx=2
RxD
0V GND (0V) 0V= 7 0V=5 5 0V
On Screen Plate Screen Screen=1 Screen=5
EDV 1 2 3 4 5
Used as RS 422/485 4-wire
Rx -
Rx + Receive Data
6 7 8 9
1 2 3 4 5
Tx +
Rx + Tx + Transmit Data
Rx - Tx -
Tx - Screen Configuration of interface S3 to connector XS0
0V
On Screen Plate
Used as RS 485 2-wire EDP / B plus network If interface operates as RS485 interface,
always provide 120-ohm terminal resistor
Tx + Tx + (upon operation as RS485 4-wire
Rx + Rx +
1 2 3 4 5
on receiver side). Suitable resistors

Rx - Rx - are supplied.
Tx -
Tx -
On Screen Plate Screen
0V
Connection of external control terminal FNT0052 DTA Terminal DT

DT or secondary display DTA L1 7 L
Interface used as RS 232 -4-wire N 1 M
PE PE 8
1 C
Tx + Rx +
1 2 3 4 5
2 3 D
Rx + Rx -
3 E
Rx -
4 F Tx +
Tx -
J,K Tx -
0V
On Screen Plate
Connection of secondary display DLZ 055/111 or Siebert 230VAC

Large-size
Interface used as RS282, max 15m display
DLZ055 Siebert
4 5
Tx +
Rx +
Rx -
2 3
Tx - 1 2 RXD
0V 2 1
0V/COM
1
On Screen Plate
Connection of secondary display VLZ 20150 / 20250

Interface used as RS 232 Secondary display
or VLZ 20250
4 5
Tx +
Rx + 24V DC 10 0V
Rx - 12 +24V
2 3
Tx - 1 RxD
5 COM
0V
1
On Screen Plate
Connection of TTYx-20mA converter

MD12 (half-duple)
Set interface to R232 on DISOMAT MD12
5
S1: 3 on Rx-
Tx+ S3: 1,2 on
5
4
Rx+ S4: 1,2 on Rx+
1 2 3 4
8 3 3
Rx- 2
7
Tx- 2
9 5
0V 1
Tx-
HD20 Tx+
On Screen Plate
S1_S2_DISO_B.cdr Screw-type terminals User connection

must supply 20mA
loop.
Figure 10: Connection diagram of serial interfaces 1 and 2

© Schenck Process
5.1.3.
Connections
© Schenck Process
Potential Equalization Line Potential Equalization Line
28 RD 28 RD
82 BK 82 BK
+
82.1 82.1
2 Anschlusskabel 82
2
Signal 4x2x0,5 mm 7x0,5 mm Plattformwaage 27 WH 27 WH - +
27 28

Load Cells
DVC
81.1 81.1 81
Supply Voltage +82 BK BK/WH BK (BN) -
81 BU 81 BU
Supply Voltage -81 BL BU/WH BU BL YE/BK
50 50
Supply Sense+82.1 YE YE GR YE/BK
GN Junction Box To Potential Equalization
Supply Sense -81.1 GN GN (if required) Line On Junction Box
RD 28 RD
Load Cell Signal +28 RD RD
WH 82 BK
WH GR
Load Cell Signal -27 +
82.1
Screen plate 50 Screen
NF 82
27 WH - +
27 28
Totally Totally 81.1 81
Screened Screened -
81 BU
50
YE/BK
To Potential Equalization
Line On Junction Box
28
RD
82
BV-H2334GB, 0802
BK
+
82.1
82
27 WH - +
27 28
81.1 81
-
81
-Load Cell Signal 27 BU
Dongle VDO 0400 27 50
+Load Cell Signal 28
28 YE/BK
82.1
To Potential Equalization
X2
81.1 Line On Junction Box
Load cell +Supply Sense
28 RD
82.1 -Supply Sense 82
81.1 82 BK
+Supply Voltage
+
82 81 82.1
-Supply Voltage 82
81 27 WH - +
27 28
NC 81.1 81
On Screen Plate -
81 BU
Junction Box ans.cdr Load Cells
(DKK 5,6,69,70) 50 50
Screen plate YE/BK
YE/BK
Figure 11: Schenck / HBM RT-load cell connections, identical for measuring channels 1 and 2
17
5.1.Interfaces
18
5.1.Interfaces
27
28 50
82.1
81.1
28 RT Umess +
82
82 BK Uwz+
GN VT Usense+
81 82.1
27 WH Umess -
Potential equalization rail
Potential equalization line
81.1
28 28
RD RD
82 82 81 BU Uwz-
BK BK
+
82.1 82.1
2
The power 82 GN VT Usense-
Signal cable for the 27 WH 27 WH - +
4x2x0,5 mm2 7x0,5 mm 27 28
DVC platform scale. 81.1 50 50 YECable Screen
81.1 81
-
Supply Voltage +82 BK BK/WH BK BK (BN) 81 81
BU BU
YE/BK
50 50
Supply Voltage -81 BL BU/WH BU BL
For potential equalization
Supply Sense+82.1 YE YE GR Intermediate junction box rail in cable junction box
(if any)
28
RD
Supply Sense -81.1 GN GN GN
82
BK
Load Cell Signal +28 RD RD RD +
82.1
Figure 12: HBM Z6/Z7 or Schenck VBB load cel connection

GR 82
Load Cell Signal -27 WH WH 27 - +
BK 27 28
BV-H2334GB, 0802
Screen plate 50 Screen NF 81.1 81
-
Totally 81
Totally BU
Screened
Screened 50
screened in For potential equalization
pairs rail in cable junction box
28
RD
82
BK
+
82.1
82
27 WH - +
27 28
81.1 81
-
81
27 - Load cell signal 27 BU
Dongle VDO 0400 8 50
28 + Load cell signal 28
7 82.1 For potential equalization
X2
6 81.1 rail in cable junction box
82.1 + Sense 28
5 82 RD
81.1 - Sense
4 82
+ Supply voltage BK
3 82 81 82.1
+
81 - Supply voltage 82
2 27 - +
WH 27 28
1 81.1 81
On screen plate -
81
BU
Load cell
Screen plate 50 50
Cable junction box Ans_hbm_GB.cdr
Please refer to the manufacturer’s paperwork for details on connecting more load cells.
YE/BK
(DKK 5, 6, 69, 70)
© Schenck Process
Connections
Connections 5.2.Dongle/adjustment
5.2. Dongle/adjustment
The calibration parameters and calibration results are stored in the dongle. This
has the advantage that no new calibration must be performed should a
DISOMAT component be exchanged or adjusted. Manipulating the dongle
causes the calibration data to be lost.
Jumper set Jumper set to

for calibration write-protected
Wprot.
Wprot.
WE
WE
1 2 3 1 2 3
Figure 13: Dongle with jumper position
Parametrizing and calibration is performed as follows:
1. Turn off the power.

2. Use a screwdriver to lever the device and the dongle housing open
in a sideways movement.
3. Set the jumper in the dongle to “WE”.
4. Perform the parameterization and calibration
as described in the operating manual.
5. Set the jumper in the dongle to “Wprot”
6. Clip the together plastic housing components of the dongle.
7. If performing a calibration, tape the verification seal to the
separation-joint on the housing.
Caution!
Please observe the differences in procedure if using the DISOMAT with a
DISOBOX-type A/D convertor.

© Schenck Process
5.3.Switching Unit Sealing (Protection Class) Connections
5.3. Switching Unit Sealing (Protection Class)

Schenck Process switching units guarantee a high degree of protection against
water and dust. The protection class of the switching unit is fundamental to
observing the building regulations for explosion hazard areas if the device is to
be used in a dust-explosion hazard area.
The following must be observed in order to safeguard the high protection class:
n The clamping range of cable screwed-joints must be adhered to. In non-ha-
zardous areas the sealing ring can be replaced while screwed joints appro-
ved for hazardous-area use must be replaced entirely.
n Sealing plugs must be fully pressed into unoccupied cable screwed-joints.
This is done by removing the clamping nut and press the plug into the joint
until it is flush with the outer edge. Then replace and tighten the clamping
nut.
At critical spots, i.e. in the wet and dirty area underneath a vehicle scales,
unsoiled silicone grease should be applied to the cover seal and to the sea-
ling rings on the cable feedthroughs.

© Schenck Process
Connections 5.4.Meaning of the LEDs
5.4. Meaning of the LEDs
1 Link (green): Ethernet has connection

2 DX (yellow): Full duplex
3 100 (red): 100 M baud (otherwise 10 M baud)
4 Bluetooth (green) Bluetooth connection established
5 Idle: (yellow) Display of system load
Longer ON period = less load
6 Diag (green/red): No function
7 PWRST (green): The supply voltage is applied
8 Sys-CL (yellow): System clock, flashes in normal operation
9 Fault (red): Error message

© Schenck Process
5.4.Meaning of the LEDs Connections

© Schenck Process
Options 6.1.Calibration Memory Modules
6. Options
6.1. Calibration Memory Modules
VMM 20450
The calibration memory modules can be used for calibratable memory storage
as a substitute for an alibi printer or for external calibratable memory.
The VMM 20450 consists of a USB flash memory module with a 128 MB
capacity. It can store 3 million typical weighing results and can be exchanged if
required.
6.1.1. Installing Calibration Memory
The memory modules in the DISOMAT can be upgraded at any time. There are
not secured against removal. The device automatically recognizes that a
memory module has been removed and will display an error message at the
next attempt to save data to the module. Changing the module does not affect
the DISOMAT’s operation.
Plug the module into one of the USB ports XUSB1...XUSB4.

© Schenck Process
6.1.Calibration Memory Modules Options
Organization of Data
The data on the calibration memory module cannot be manipulated and cannot
be read out with standard tools. The module can be scanned and the stored
data read out with the DISOMAT. The following search criteria can be used:
n Date/Time
n Sequential number
n Designation (left-aligned)
The individual data sets are simply stored sequentially in the calibration
memory. The structure of the memory module is that of a ring-buffer, i.e., once
full, the data set to have been written first will be overwritten. First a check is
performed to see if the data set to be overwritten has reached a preselected
minimum age. If it doesn’t, the data set is preserved and the device registers an
error message. In this case the memory module should be exchanged.
Each individual data set contains the following values:
n Date / time
n Sequential number
n Gross
n Tare
n Scale status
n Formatting information (increment value, dimension...)
n Additional, user-defined information
The DISOMAT can be used to, among other things, display the fill degree of
the calibration memory (after the first complete writing this is close to 100%)
and the date of the oldest register-day by pressing the “Test” button.

© Schenck Process
Options 6.2.Remote Keyboard (Optional)
6.2. Remote Keyboard (Optional)

A PC keyboard (VTT 207xx) may be used to enter data more comfortably.
The remote keyboard labelling is the same as on the fixed DISOMAT keyboard.
This allows a remote keyboard to be operated in the same manner as the fixed
keyboard. The entry ofα/n characters is considerably easier on the remote
keyboard.
IP65 membrane keyboards are labeled directly on the keys.
Figure 14: PC keyboard

© Schenck Process
6.3.Fieldbus Interfaces Options
6.3. Fieldbus Interfaces
6.3.1. General Information
A process control system in the system controller communicates with the

DISOMAT via fieldbus.
All fieldbus interfaces are cards which have been inserted into the mainboard.
Certain fieldbus systems may have some restrictions, such as length of cable
and bus termination. Please refer to the technical specifications of the bus
system used for further details. To provide the optimum EMC interference
safety we recommend that those cables specified by the individual fieldbuses
be used.
A list of auxiliary equipment for the fieldbuses can be found in the chapter
“Supplied Parts and Replacement Parts”.
6.3.2. Installing a Fieldbus Interface
Figure 15: Mounting a fieldbus plug-in card

© Schenck Process
Options 6.3.Fieldbus Interfaces
Mount the fieldbus card as follows:

n Physically disconnect the DISOMAT from the power supply.
n Open the housing.
n Insert the spacer bolts onto the mainboard. The bolts are contained in the
circuit board assembly kit.
n Please note: If the bus cards are fitted with configuration jumpers, these
should be set before the card is installed (for purposes of accessability).
n Plug the fieldbus card ribbon cable into the XFB connector on the mainbo-
ard and secure it with three screws. It can be secured more effectively by
using the hexagon head bolts supplied in the assembly kit rather than ordi-
nary Philips screws. This allows them to be tightened with a hexagon span-
ner.
n If both an analog I/O VEA card and a fieldbus card are to be installed at the
same time, the fieldbus card should be located above the VEA.
n Stick the identification plate from the assembly kit beside the type plate on
the DISOMAT.
n Close up the device.

© Schenck Process
6.3.Profibus module (VPB8020) Options
6.3.3. Profibus module (VPB8020)

As an option, the module can be fastened on the unit’s base card to provide an
interface to the Profibus.
Bus termination
The bus termination resistances must be activated at the first and last station of
the bus. This is done by setting alljumper plugs into position 1-2 on the card. As
a rule the resistances are not activated (position 2-3).
Bus addresses:
n The addresses are set using parameters.
1 2 3 4 5 Operation Mode
Status-LED
6 7 8 9
Front View
Meaning of the LEDs on the Profibus connection

On the Profibus connection (VPB8020), the LED is lit
Opertion Mode
State Indication
Off Not online/No power
Green On-line, Date exchange
Flashing Green On-line, clear
Flashing Red (1 Hz) Parametrization error
Flashing Red (2 Hz) PROFIBUS Configuration error

© Schenck Process
Options 6.3.Profibus module (VPB8020)
Status
Status Indication
Off Not power or not initialised
Green Initialised
Flashing Green Initialised, diagnostic event(s) present
Red Exceeption error
Pin assignment
Pin Signal (XP1 9-pin Signal (XP3, 5-pin Phoenix MSTB 3.5
Sub-D-female) max. 1.5mm²)
1 - B-Line, Positive RS485 RxD/TxD *
2 - A-Line, Negative RS485 RxD/TxD **
3 B-Line, Positive RS485 GND BUS
RxD/TxD *
4 RTS, Request To Send +5V BUS
5 GND BUS Shielding
6 +5V BUS -
7 - -
8 A-Line, Negative RS485 -
RxD/TxD **
9 - -
Housing Bus Cable Shield -
* This cable has the conductor color red.

** This cable has the conductor color green.
Characteristics
Disconnection Optocoupler
Power supply 5V DC internal
Power supply Max 310mA
Plug connector 5-Pin Phoenix MSTB 3.5 max. 1.5mm²
9-pin Sub-D-femal

© Schenck Process
6.3.DeviceNet module (VCB8020) Options
6.3.4. DeviceNet module (VCB8020)
As an option, the module can be fastened on the unit’s mainboard to provide an

interface to the CAN-Bus with DeviceNet procedure.
Bus termination
n The bus termination resistances must be activated at the first and last stati-
on of the bus. This is done by applying the W160 jumper to the position 1-2.
By default, the resistances are not activated (position 2-3).
Baud rate and bus addresses:

n Both values are set using parameters.
1
XP3 VCB8020
W160 H120
XP1 5 4 3 2 1
1
2
Feldbuskarten-
Verbinder
3
4
5 H110 W100
DC/DC 1
vh233407.cdr
The W100 jumper, for determining the power supply, must be plugged in
position 2-3.
XP1
Network Status LED
1 2 3 4 5
Module Status LED
Front View

© Schenck Process
Options 6.3.DeviceNet module (VCB8020)
Network Status (LED)
Status Indication
Off Not online/ No power
Green On-line, one or more connections are established
Flashing Green (1Hz) Onl-ine, no connaections established
red Critical link failure
Flashing Red (1 Hz) One of more connection timed-out
Alternating Red/Green Self test
Moduel Status LED
Status Indication
OFF No power
Green Operating in normal condition
Flashing Green (1Hz) Missing or incomplete configutation, device needs
commissioning
Red Unreccoverable Faultst(s)
Flashing Red (1 Hz) Recoverable (Fault(s)
Alternating Red/Greed Self test
Plug assignment X20/XC3
Pin Signal X20

3 Screening
4 CAN_H
2 CAN_L
1 V-
5 V+
Characteristics
Disconnection Optocoupler
Power supply 5V DC internal
Power supply Max 250mA
Plug connector Phoenix MSTB 5 max. 2.5mm²
Phoenix MSTB 5 max. 1.5mm²

© Schenck Process
6.4.Serial connection module VSS 021 Options
6.4. Serial connection module VSS 021

The coupler module VSS021 can be used to expand the DISOMAT by a further
serial interface.
This interface is operated as either an RS232 or as an RS422-4 interface
depending on the configuration (see chapter 8 “DISOPLAN”).
The VSS021 has two bus termination connectors. The front XS2 is used in
DISOMAT.
Pin assignment
XS3 RS232 RS422-4

Pin 1 DGND DGND Please don’t attach the screen here, apply it to
the screen busbar.
Pin 2 Tx Tx-
Pin 3 Rx Rx-
Pin 4 — Rx+ Jumper for bus connection when in
Pin 5 — Tx+ RS422 mode.
The bus connection must be
Pin 6 activated for at least one bus
Pin 7 subscriber.
Figure 16: Location of connection plug

VSS 021
The VSS021 is installed in the DISOMAT fieldbus slot (see the section on
Fieldbus Interfaces for installation details).
A VSS021 and a fieldbus card cannot be installed simultaneously.

© Schenck Process
Options 6.5.Analog connector module VEA 0450
6.5. Analog connector module VEA 0450

A VEA 0450 expands the DISOMAT by two analog inputs and outputs.
Both inputs and outputs each have a common zero conductor, i.e. they are
directly coupled to each other. The two groups are indirectly coupled from each
other and from the rest of the system.
The bolts supplied in the assembly kit are used to secure the VEA to the
fastening nuts on the mainboard. The ribbon cable is connected to the XEA
plug and the card is fastened with screws (see photo).
Both a VEA and a VSS021 or a fieldbus card may be installed at the same
time, in which case the VEA is installed below.
Figure 17:

© Schenck Process
6.5.Analog connector module VEA 0450 Options
6.5.1. Position of the Connecting Terminals
Figure 18:
The VEA produces a 0(4)-20mA electric current at the output which may be
converted into a voltage via a termination resistance if required.
The inputs can be supplied with either 0(4)-20mA (XAI 1,3) or with 0-10V
(XAI 2,4) as desired.

© Schenck Process
Options 6.6.I/O Expansion Module:
6.6. I/O Expansion Module:

If the quantity of internal I/Os proves to be insufficient, the DISOMAT B plus
can be expanded by using an external I/O module. This is a module to be
installed outside the DISOMAT on a top hat rail. A field housing for the a high
protection class is available for the module.
Functionality:
The modules are conencted to the DISOMAT in series and are supplied
with data via function blocks. A maximum of 3 modules with digital
inputs/outputs, one analog output module and one analog input module
can be connected.
The analog output and the third I/O module exclude each other as they
both use the same address.
Module Overview: (DI: Digital In, DO: Digital Out)
ICP - Module IN OUT

7050D 7 DI TTL 8 DO Open Collector
7063D 8 DI 3 DO Relay 250VAC/5A, 30VDC/5A
7067D 7 DO Relay 120VAC/0.5A, 24VDC/1A
7021 1 Analog output 12bit, 0-10V, 0/4-20mA
7014D 1 Analog on
7033 3 PT 100 on
Caution!:
The ICP7067 relay outputs can only withstand a load of up to
120VAC/0.5A!!
The ICP module interface parameters are fixed: RS85, 9600 baud, 8 bit, no
parity, 1 stop bit.
CAUTION, important notice:

Unlike the internal input contacts of the DISOMAT B plus which operate with a
common zero conductor, the ICP modules operate with a common positive
voltage. This is switched to zero to perform an input:

© Schenck Process
6.6.I/O Expansion Module: Options
This form of switching means that voltage is present at the inputs with an open
switch (logical LOW signal) and that the control LEDs are lit.
Figure 19:
Please use no external circuits to reverse this logic as then the wire-break
safety facility will no longer function, and the signalsin the DISOMAT will no
longer be processed. The entire signal chain is so designed that the device
recognizes a logical HIGH when the switch is activated and a LOW if a wire
breaks.
Under unfavorable conditions it may happen that despite properly connected

ICP modules, communication may malfunction. A bus termination such as the
one shown below can help in this case. This arrangement is recommendable if
an ICP 7014 is used, in which case the passive bus termination no longer
applies.
Figure 20:

© Schenck Process
Connection diagrams
Type 7050, 7 Inputs / 8 Ouputs
Technical Data
Open Collector Input Module I-7050D

(D = Displayed = with LED display)
Outputs 8
Insulation Not isolated
Max. output voltage +30V
Max. output current 30mA
Inputs 7
Insulation Not isolated
Digital Level 0 1V max
Digital Level 1 3.5V to 30V
Power supply +10V to +30V DC
Power consumption 1.1W

© Schenck Process
Typ 7063, 8 Inputs / 3 Relay Outputs
Technical Data
Relay Output Module I-7063D

(D = Displayed)
Outputs 3
Load Capacity 5A@250VAC
5A@30VDC
Response Time 6ms Max.
Fall Time 3ms Max.
Min. service life 100 0005 Switching Operations
Inputs 8
Insulation Insulated, with common root
Insulation Voltage 3750Vrms
Digital Level 0 +1V max
Digital Level 1 +4V to +30V
Input Impedance 3K Ohm

© Schenck Process
Typ 7067, 7 Relay Outputs
Technical Data
Relay Output Module I-7067D

(D = Displayed)
Outputs 7
Load Capacity 5A@120VAC
1.0A@24VDC
Response Time 5ms Max.
Fall Time 2ms Max.
Min. service life 100 000 Switching Operations

© Schenck Process
Type 7021, Analog Output
Technical Data
I-7021 module, 12 Bit

Analog output
Channels 1
Tape mA, V
Accuracy ±0.1% Final Value
Resolution ±0.02% Final Value
Zero Point Drift
Voltage ±30µV/°C
Current ±0.2µA/°C
Range stability ±25ppm/°C
Output Voltage +1V max
Max. Load
Internal Power Supply 500 Ohm
External Power Supply 1050 Ohm
Insulation 3000VDC
Supply voltage +10VDC to +30VDC

© Schenck Process
Jumper Position
The maximum output load can be selected by setting the jumper JP1
– Internal position: (Preset) max. load 500 Ohm
– External position: max. load 1050 Ohm
JP1
I-7021
Connection diagrams for the wiring of output voltage I-7021
Wiring for current output I-7021

© Schenck Process
Type 7014, Analog Input
Technical Data
Module I-7014D
(D = Displayed —> with LED display)
Analog Input
Number and Type of Channels 1 Channel
Voltage Input mV/ V
Current Input mA
Sample Rate 10/Seconds
Accuracy ±0.05%
Zero point stability 20µV/°C
Range stability ±25ppm/°C
Input Impedance
Voltage 30 kOhm
Current 125 Ohm
Insulation 3000VDC

© Schenck Process
Connection diagrams I-7014D
Figure 21:

© Schenck Process
Type 7033, PT100 Input
Technical Data
Module I-7033
Analog PT100 Input
Number and Type of Channels 3 Channel
Voltage Input mV/ V
Current Input mA
Sample Rate 15/Seconds
Accuracy ±0.1%
Zero point stability 0.5µV/°C
Range stability 1.0µV/°C

© Schenck Process
Connection diagrams I-7033
Figure 22:

© Schenck Process
ICP Module Dimensions
Figure 23:

© Schenck Process
Options 6.7.Control Terminal
6.7. Control Terminal

Introduction
Two kinds of control terminal may be connected to the DISOMAT.
1. A DT operating terminal, which can be controlled remotely. This is particu-

larly useful if the scales are located in an explosion hazard area (Ex area)
and must be operated in the are.
All dialog functions of the DISOMAT can be called up on the DT terminal.
The DT terminal is a device which has been developed by Schenck and

which is available in two housing variants.
n DT 20420 built-in device
n DT 20430 high-grade steel wall-mounted device.
2. A second DISOMAT Tersus

This Disomat Tersus is an image of the equivalent main device, it is also
called a “mirror”. It is connected by network to the main device and cannot
be used in the explosion hazard area.
Further information can be found in the operating manual chapter 5.3.2.5.
The device used in the explosion hazard area is the “mirror” device
DISOMAT Tersus Ex VKG 20490.
Installation
1. The DISOMAT S1 or S2 interfaces should be used for the DT terminal.
In the non-explosion hazard area the DT operating terminal is connected
and the power supplied according to the terminal connection diagram in
chapter 5. An additional power supply is required. In the explosion hazard
area the power supply is equipped with a protective circuit. Terminal con-
nection diagrams can be found in chapter 7.
The interface must be parameterized as follows:

n Baud rate: 9600
n Handshake: off
n Data: 7 Bit even parity
n Stop bits: 1
n Physically RS 485 4-wire
Notes on the operation of the DT terminal can be found in the operating
manual DISOMAT (BV-H2335).
2. A DISOMAT Tersus as a second “mirror” terminal should also be connected

to either the S1 or S2 interfaces (RS 485, 2-wire necessary).
As with the main device, this “mirror” DISOMAT is also available in the same
housing variants and with the same power supply options. The devices are
connected according to the terminal connection plan shown in fig.4.
Information on parameterizing the interfaces can also be found in the opera-
ting manual in chapter
3) Details for connecting a VKG 20490 can be found in chapter 7.

© Schenck Process
6.8.Secondary Display Options
6.8. Secondary Display

Different displays can be connected for different locations (e.g. in an explosion
hazard area). The following list provide an overview of currently available
displays:
VLZ 20150 / DLZ 030E DLZ 030EF /

VLZ 20250 DLZ 050EF
Display Underlying LED, 7 Segment LCD LCD
Principle
Digit Height [mm] 14 / 25 30 30 / 50
Housing Installation Installation Field
Connection Serial Analog Analog
Particular Features Explosion Hazard Explosion Hazard Area
Area
The large-format digital displays show weight values to a wide area. They are
used on all industrial scales in situations where weight values are to be read at
a distance. The are robust and suitable for use in industrial operations.
DLZ 055 / DLZ 111 DLS 160 / DLS 250

Display Underlying Principle LED LED
Digit Height [mm] 55 / 111 160 / 250
Reading-Off Distance [m] 25 / 50 60 / 100
Particular Features Large, calibratable Large
Details on the secondary displays can be found in the corresponding technical

data sheets.
For details on connecting the secondary display see the terminal connection
diagram on page .
The configuration can be found in the Secondary Displays manual BV-H2015

© Schenck Process
Explosion Hazard Area Protective Circuits 6.8.Secondary Display
7. Explosion Hazard Area Protective Circuits

The explosion hazard area protective circuit consists of plug-in z-barriers
located on a carrier module with 6 slots. This carrier module only needs to be
connected to the on-site potential equalization once. Each individual z-barrier
has en exchangeable pre-fuse. If the fuse is tripped it may be replaced with a
new one of the same rating. The z-barrier must be removed from the carrier
module to exchange the fuse.

© Schenck Process
7.1.Load Cell(s) Connections, VMB204xx Explosion Hazard Area Protective Circuits
7.1. Load Cell(s) Connections, VMB204xx
Figure 24:

© Schenck Process
7.1.1.
Figure 25:
© Schenck Process
GR 1
7 21 + 23 +
N U ib PA 2
8 4 11 + SB 0020 13 +
GR DT(A) 204..E
XS1 o. XS2 1 3
1
M16 (Pg11) 9 21 + 23 + M16 (Pg11)
5 2 N U ib PA 4 1 M
T X+ 3 10 5 11 + SB 0017 13 +
4 2 L
RX+ 4
3 5
3 11 21 + 23 + 3 C
N U ib PA
Explosion Hazard Area Protective Circuits
RX- 2 4
13
PA 6 Software DT
2 12 6 11 + SB 0017 + 4 D
T X- VLB 20400
1 5 E
0V PE rail
6 F
1,5 qmm GN/GE
J,K PA
X1
- M12 (Pg7) PAL
Power infeed GR AC/DC switching controller
+ PAL connector (minimum cross section 2.5mm² Cu)
or PA
1 M16 (Pg11) 3
L 230V AC/15V DC
BV-H2334GB, 0802
230V AC 2 2
N N
50/60 Hz 3 1
L V001439.B01
Hazardous area
XS1 o. XS2
1
5 Comments
Space Type Setting DT(A)204..E V001853B01_unten.cdr
1k 3
4 1- RS 485 4-wire
4 SB0020 DT.204..E 2- Baud rate 9600
4 5 SB0017 VSB20410 Us = 115 V AC
3 3- Handshake: aus
6 SB0017 bzw. 230 V AC 4- Data ( bits even
2
Connection for Terminal DT(A 204..E, VSB20410
2 5- Stop Bit 1
1 see V005438.B01
A connection to the earthing clip is unnecessary if screened clips are used.
51
7.1.Load Cell(s) Connections, VMB204xx
52
7.1.2.
Figure 26:
GR 1
7 21 + 23 +
GR 4 N U ib PA 2
XS1 o. XS2 8 11 + SB 0020 13 + DT(A) 204..E
(Pg11) 1 3 M16 (Pg11)
1 9 21 + 23 +
T X+ 5 M16 2 5 N U ib PA 4 1 M
3 10 11 + SB 0017 13 +
R X+ 4 2 L
X- 4 3 5
3 11 21 + 23 + 3 C
2 4 N U ib PA PA 6 Software DT
R X-
2 12 6 11 + SB 0017 13 + 4 D
T VLB 20400
0V 1 5 E
PE rail 6 F
J,K PA
1,5 qmm GN/GE
X1
GR
1 +15V M12 (Pg7)
2 0V
PAL
+24V 1 1
or PA PAL connector (minimum cross section 2.5mm² Cu)
M16 (Pg11) 3 +24V
0V 2 2
DNT 401
Power infeed 4 0V
(P) D707015.01
5 P
BV-H2334GB, 0802
6 +24V
7 0V
8 P Hazardous area
XS1 o. XS2
1
5
Mechanical arrangement
1k 3
4 1
Setting DT(A)204..E
4
3
1 - Terminal angle 1- RS 485 4-wire
A connection to the earthing clip is unnecessary if screened clips are used.
2 - Z-barrier module 2- Baud rate 9600
2
2 2 3 - Earthing clip 3- Handshake: aus
6 - DC/DC converter 4- Data ( bits even
1 5- Stop Bit 1
3 see V005438.B01
V001853B02_unten.cdr 6
Connection for Terminal DT(A)204..E (24VDC), VSB 20410
© Schenck Process
7.1.3.
Figure 27:
© Schenck Process
(Pg11) M16
(Pg11)
M16
M16
5 1
11 21 23
+
+
6 N
U ib PA PA 2
12 13
+
6 11 + SB 0019
PE rail
Connection for DLZ, VAB 20400
1,5 qmm GN/GE
BV-H2334GB, 0802
DLZ 030E
DLZ 030EF
DLZ 050EF
XAE M16 (Pg11) 1
2
+
2
0V 3 1 - Z-barrier module
6 -
I- 2 2 - Terminal angle
5
1 1 3 - Earthing clip
I+
4 - Resistor module
3
4
M12 (Pg7)
V001854B01_VAB20400.cdr
or PA PAL connector (minimum cross section 2.5mm² Cu))
Hazardous area
53
7.1.4. Connecting Two Scales
If two scales are to be connected in an explosion hazard area, due to the

danger of crosstalking they should be separated by two physically independent
barriers in a manner roughly corresponding to the example shown previously.
7.1.5. Connecting a DISOMAT Tersus-Ex as a Mirror
PAL connector (minimum cross section 2.5mm² Cu))

RS485+
RS485 -
Hazardous area
DISOMAT Bplus EX
10
3
2
1
COM2
2
1
M16
M12
1
2
PA
1,5 qmm GN/GE
or PA
PA
+
+
23
13
ib
SB 0017
+
+
U
1 - Z-barrier module
4 - Resistor module
N
21
11
2 - Terminal angle
6
3 - Earthing clip
12
11
2
3
1
V001854B01_VAB20400_EX.cdr
1
4
2
M16
PE rail
1
2
120W
DISOMAT Bplus
oder Tersus
XS1 o. XS2
TX+ 5
RX+ 4
RX- 3
TX- 2
0V 1
Figure 28:

© Schenck Process
Explosion Hazard Area Protective Circuits 7.1.Load Cell(s) Connections, VMB204xx
7.1.6. Cable for Displays
The cross-section of the feeder of the terminal DT(A) 204..E cable must be
doubled if it is intended to serve distances of over 30m.
Figure 29:
V005438.B01
Maximum Distance for Safety:
Permitted Explosion Class IIC IIB

Length 500m 500m
Systemhandbuch DISOMAT Tersus BV-H2334DE, 0641 55

© Schenck Process GmbH
7.1.7. Physical Dimensions
DXB 20410
Maximum fitting length on the 218mm top hat rail
Physical dimensions of the installed equipment
No.. Component Length [mm] ⊗Width [mm] Height [mm]

1.1 z-barrier module (6 B.) 125 73 99
1.2 z-barrier module (10 B.) 125 120 99
2 Terminal angle 49 10 35
3 Terminal clamp 65 6 48
4 Resistor module 75 24 48
5 Power supply unit 78 40 90
6 DC/DC converter 85 30 78
⊗ = space required on the top hat rail
Connection Ground
Figure 30:

© Schenck Process
7.1.8. Inherent Safety Certificate
VMB 20400 VMB 20410
2xSB0014 1xSB0016 2xSB0014 1xSB0015

TÜV 99 ATEX 1449 X TÜV 99 ATEX 1449 X
Uo = 19 V Uo = 19 V
Io = 220 mA Safe Io = 260 mA
Po = 1045 mW area Po = 1235 mW
Co = 200 / 1000nF (*) Co = 200 / 1000nF (*)
Lo = 1 / 2 mH (*) Lo = 1 / 2 mH (*)
(*): IIC / IIB (*): IIC / IIB
Load cell RTN Load cell VBB / PWS
PTB 02 ATEX 2093 PTB 02 ATEX 2091

EEx ia IIC T4/T6 EEx ia IIC T4/T6
Ui = 28 V Ui = 22 V
Ii = 469 mA Ii = 469 mA
Pi = 1250 mW Hazardous Pi = 1250 mW
Ci = 0,4 nF / m cable area Ci = 0,161 nF / m cable
Li = 0,1 mH Li = 0,6 μH / m cable
T6 / Tamb = 40 ºC T6 / Tamb = 40 ºC
T4 / Tamb = 70 ºC T4 / Tamb = 70 ºC
Max. cable: 500 m Max. cable: 250 m
L/C cable
Load cell RTK Load cell DVC
3849.809
PTB 02 ATEX 2092 C = 0,14 nF/m KEMA 02 ATEX 1010 X
EEx ia IIC T4/T6 L = 1 μH/m EExia IIC T4/T6
Ui = 28 V Ui = 22 V
Ii = 234 mA Ii = 320 (§) / 469mA ($)
Pi = 1150 mW Pi = 1250 mW
Ci = 0,4 nF / m cable Ci = 4 nF
Li = 0,2 mH Li = 6 μH
T6 / Tamb = 40 ºC Max. cable: 250 m
T4 / Tamb = 70 ºC (§): T6 / Tamb = 40 ºC
($): T4 / Tamb = 70 ºC
Max. cable: 500 m
($): T4 / Tamb = 70 ºC
Load cell RTB 0,25/0,5t Load cell SB4 / SB6 / SLB

KEMA 05 ATEX KEMA 02 ATEX 1123 X
EEx ia IIC T4/T6 EEX ia IIC T4/T6
Ui = 19,1V Ui = 19,5 V
Ii = 323 mA Ii = 330 mA
Pi = 1250/2750 mW ($)
Pi = 1500/1600/1600 mW
Ci = 0,4 nF
Li = --- Ci = ---
($): T6 / T4 Li = ---
Max. cable: 500 m Max. cable: m
($): T6 / T5 / T4
Eigensicherheitsnachweise_Teil_1GB-neu.cdr
Figure 31: Inherent safety certificate for measuring circuit

© Schenck Process
VSB 2041x VAB 20400
2xSB0017 1xSB0020 1 x SB0019

TÜV 99 ATEX 1449 X TÜV 99 ATEX 1449 X
Uo = 15,8 V Uo = 15,8 V
Io = 420 mA Safe Io = 88 mA
Po = 1659 mW area Po = mW
Co = 478 / 2000nF (*) Co = 478 / 2000nF (*)
Lo = 1 / 2 mH (*) Lo = 1 / 2 mH (*)
(*): IIC / IIB (*): IIC / IIB
DTA 20E / DT 30E Display DLZ 030/050
PTB 01 ATEX 2198X TÜV 99 ATEX 1488

EEX ib IIB / IIC EEX ia IIC T6
Ui = 16,8 V Ui = 65 V
Ii = 496 mA Ii = 160 mA
Pi = 2083 mW
Hazardous Pi = mW
Ci = --- nF area Ci = 20nF
Li = --- mH Li = 40 µH
Max. Cable: 500 m T6 / Tamb = 45 ºC
T5 / Tamb = 60 ºC
Max. cable 200/500 m
DTT Binary inputs
PTB 01 ATEX 2198X Across -X2

EEX ib IIB / IIC EEX ib IIB / IIC
Across -X3
Um = 5 V
Im = 50 mA
Pi = mW
Ci = nF
Li = mH Eigensicherheitsnachweise_Teil_2gb.cdr
Figure 32: Inherent safety certificate for displays

© Schenck Process
7.1.9. Safety Instructions
1) The explosion protection circuits should be installed outside

the explosion hazard area.
2) The explosion protection circuits, including the connecting
components, must be constructed in such a way that at least
IP20 is achieved.
3) The protective circuit earth conductor should be connected
with the earth conductor within the explosion hazard area via
a voltage equalizing cable, which serves to equalize the po-
tential (minimum cross-section 2.5mm)2 Cu).
4) The device must be operated in an undamaged and proper
condition.
5) Repairs which affect the explosion protection in any way may
only be carried out by qualified personnel in compliance with
national standards! Exchangeable safety fuses may only be
replaced by original fuses of the same rating.
6) All national safety and accident prevention regulations must
be observed when working on the device.
7) The observation window of devices which have been tested
with a lower impact energy must be located in a safe area.

© Schenck Process
7.1.10. Supply Voltage in an Explosion Hazard Area
The series resistance of the safety barriers determines the supply voltage for
load cells and displays in explosion hazard areas, the value of which is lower
than the voltage supplied by the DISOMAT. If the load cells are to be supplied
then the value is dependent on the cumulative impedance and thus on the
number of load cells to be supplied.
The following table is intended to assist the setting up of the scales:
Load Cell Supply Table UWZeff: [V]
Number Ri = 4000 Ohm Ri = 1000 Ohm Ri = 350 Ohm

( RT) (Flintec)
1 11.5 10.6 8.5
2 11.0 9.5 6.5
3 10.6 8.6 5.3
4 10.2 7.8 5.0
6 9.5 6.7 3.4
8 8.8 5.8 2.7
The table can also be used as a troubleshooting guide. If the scales are not
producing the expected results or if the weight values are unstable, an
inspection of the load cell voltage supply could help.
Caution:
Load cells must be supplied with synchronized AC voltage. To measure the
voltage, use either a suitable instrument (such as an oscilloscope) or halt the
voltage synchronization at the device.
DT(A) 204..E supply voltages should be at least 12V. This value can also be
used to monitor the wiring in case of any malfunction.
The signal voltage per increment value
d
DUd = ULCeff ? WZ Cara ?
Lmax-LC ? NLC
must be greater than the minimum DISOMAT signal voltage
∆ Ud,min = 0.5µV

© Schenck Process
Explosion Hazard Area Protective Circuits 7.2.ATEX-Zone 1
Whereby:
Uwzeff = Effective supply voltage, see table
WZKenn: Load cell signal voltage at nominal load
D: Display increment value size (digit)
Lmax-wz: Load cell nominal load
Nwz: Number of load cells
Example:
4 load cells with Ri = 1000 ohm, characteristic value 2mV/V Uwzeff It table:
7.8V
Load cell nominal load 1000 kg
Scales increment value d = 0.2 kg
7.2. ATEX-Zone 1
The DISOMAT Tersus variant VKG20490-E01 is available for use in explosion
hazard areas of category 2G (zone 1).
Details on this device can be found in the manual BV-H2252.

© Schenck Process
7.2.ATEX-Zone 1 Explosion Hazard Area Protective Circuits

© Schenck Process
DISOBOX VME 204x0A/D converter unit
8. DISOBOX VME 204x0A/D converter unit

The DISOBOX is an on-site analog-digital converter unit for the DISOMAT. Its
installation in close proximity to the scales allows the measuring signal to be
transmitted securely to the DISOMAT. A further advantage of this arrangement
is that each load cell signal is registered individually. This facilitates not only
calibration (‘digital corner balance’) but also allows monitoring of the individual
measuring sensors during operation.
Figure 38 shows the DISOBOX dimensions and the position of the connecting
terminals.
Figure 33:
Housing height: 90mm

Distance between securing screws 240mm x 110mm,
Securing screws are supplied.
1: Supply voltage
2: Serial interface
3: Binary I/O
4: NAMUR inputs, analog input, binary inputs 3 and 4
Voltage supply and the serial interfaces are generally led through a common
cable through screw connection A.
Inputs are distributed over screw connections B and C as needed.
D is reserved for field bus connections.

© Schenck Process
Figure 34: Position and configuration of the connector plug
Inputs/outputs
n Outputs connection diagram
Figure 35:

© Schenck Process
n Inputs connection diagram
Figure 36:
n This diagram also holds for IN3 and IN4.

n IN3/IN4 and both NAMUR inputs are mutually exclusive.
Further details on the connections
Serial interfaces:
n RS 232 and RS 485 can only be used alternately (1 physical interface).
n Please set the jumper for connections 5-8 and 6-7 if using as RS 485,
2-wire.
Use a screened cable and ensure that the screen clamps contact the
screening.

© Schenck Process
Connection DISOBOX - DISOMAT Tersus

5 Tx+
9
4 Rx+
Rx+ 8
3 Rx- Rx- 7
2 Tx- 6
Tx-
Tx+ 5
1 0V 120R On screen plate
4
Set interface to 3
RS485 2-wire
2
38.400 baud
8 bits / no parity 1
DISOBOX XSS
vh233409.cdr No setting required
Figure 37:
The following illustration shows the position of the connections for the max. 8
measuring channels (type-dependent) on the connection circuit board. The
connection circuit board is accessible after the mainboard and
measuring-circuit board have been removed (a coupling circuit board may have
to be removed beforehand). The ribbon cable connector for the connection
circuit board is separated on the measuring circuit card. Finally, the insulating
plate can be removed and the connection circuit board can be accessed.
When connecting the load cell cable ensure that the cable screening is well
connected to the screening clamps supplied.

© Schenck Process
Figure 38:

© Schenck Process

© Schenck Process
Instructions for operating the DISOPLAN
9. Instructions for operating the DISOPLAN

The DISOPLAN PC program is available for conveniently configuring and
parametering the DISOMAT family scales
The instruments that can be interfaced now are:

– DISOMAT Opus
– DISOMAT Satus
– DISOBOX
– DISOMAT Tersus
Acceptable operating systems are:

n WINDOWS XP
n WINDOWS 2000
n WINDOWS Vista
You can do the following with DISOPLAN:

n Assign subscriber addresses to the serial bus
n Configure interfaced instruments
n Displaying the scale weights and operating the scale
n Display group and channel weights and their status (only with DISOBOX )
n Edit the language files and load into DISOMAT
n Read out the entire system configuration (back-up) and store in the PC
n Load stored data into a DISOMAT (restore) for fast substitute system
set-up.
NOTE:
Access to the DISOPLAN functions is administered via license levels. They
range from the standard operator to the instrument developer. This is the
reason why some of the functions shown in this manual may not be visible or
accessible in other installations.
DISOPLAN installation is self-explanatory.

© Schenck Process
9.1.Serial connection Instructions for operating the DISOPLAN
9.1. Serial connection

You can connect these system with the following interfaces
DISOMAT® Tersus S3 9-pole HD-plug

(use a null modem cable)
DISOMAT® Satus S1
DISOMAT® Opus S1 Use the V052410.B01 cable or make cables according to the
connection diagram in the system manual.
DISOBOX S1
Matching cables are included in DISOPLAN-CD.
You can connect DISOPLAN at any time if the interface is not occupied by
other systems. You have to turn the system on and off if the interface is
otherwise occupied (for instance, with a secondary display) and you can start
set-up operation with DISOPLAN within the first minute after turning it on. Turn
DISOPLAN on and off after ending it and its resumes normal operation after
one minute.
You can activate set-up operation in menu item 5C Start DISOPLAN at any
time if the system has a display and keyboard.
All systems can also be configured via Ethernet (the VET 020 option card has
to be installed on DISOBOX). This allows access to the system at any time, but
the configuration of the PC used has to allow access to the system’s network
address.
The following figure shows the start screen of DISOPLAN:

© Schenck Process
Instructions for operating the DISOPLAN 9.1.Serial connection
Connected systems are identified by the Search for New Systems function and
the following series of figures shows how to communicate via Ethernet (there is
a different process with serial communication).
The figure below shows an example of how DISOMAT Opus is found.
Other detected device types are displayed in the window with different symbols.
To configure a system, either click the symbol twice or branch off to the specific
system via Display Selection.

© Schenck Process
9.2.DISOMAT Opus / Satus / Tersus Instructions for operating the DISOPLAN
9.2. DISOMAT Opus / Satus / Tersus

If you start configuring DISOMAT from the DISOPLAN start screen, you come
to the following overview field where you can call up the most important
functions directly:
Fig. 39:
Before starting configuration, you have to use the Enter Password function to
set the correct operating privilege. You can find details on the structure of
privileges in each operating manual.
IMPORTANT:
The current passwords in the system are used (they may differ from the factory
values given in the manual).
This does not apply to DISOMAT Satus.

© Schenck Process
Instructions for operating the DISOPLAN 9.3.Parametrization and calibration
9.3. Parametrization and calibration

You can use the settings symbol to get to instrument configuration.
You can set some important system parameters directly in the window shown
in the following figure.
They are:
Function variant
- see below
Link function blocks (only DISOMAT Tersus)
- refer to the BVH2317 Manual
Fieldbus communication
IP configuration
Create a printing pattern
Specific national settings
- see below
Edit language
- see below
Fig.: 40
– You can use the Parameter function to arrive at setting all system parame-
ters.
When you load the data, it shows the internal menu tree of DISOMAT as
shown.
It offers all instrument parameters and functions in a transparent fashion for
editing and executing. Since all of the functions have been explained in the
BV-H2313 Operating Manual, we shall not go into them in detail here.

© Schenck Process
9.3.Parametrization and calibration Instructions for operating the DISOPLAN
Fig. 41:

© Schenck Process
Instructions for operating the DISOPLAN 9.3.Parametrization and calibration
Scales parameters. The best place to set the calibration and scales parameters
is in the menu “Scales display / Parameters”. The scales can also be set in this
menu under the “Set” sub-menu.
Fig. 42:
Setting the Calibration Parameters

The scales can be configured in the “Parameters / Calibration Parameters”
menu.
Fig. 43:
Details on the parameters can be found in the BVH2313 instruction manual.

© Schenck Process
9.4.Function Variant Instructions for operating the DISOPLAN
9.4. Function Variant

You can use this menu item to activate and parameter predefined
configurations for the DISOMAT. Please refer to the BV-H2313 Operating
Manual for details.
Fig. 44:
9.5. Loading language

A pre-prepared language file can be loaded into the DISOMAT in the
“Maintenance / Language” menu..
Select “Standard“ and the desired language (Spanish in the example).

Confirming with “OK” will load the new language.Then activate this language
under National Settings / Language Loaded.
Fig. 45:

© Schenck Process
Instructions for operating the DISOPLAN 9.6.Specific national settings
9.6. Specific national settings

You can adapt the system to its place at installation in the Settings / Specific
Fig. 46:
National Settings menu item.
The following is set:

– Language
- German
- English
- the language loaded.
Character set
- Western European
-Eastern European
- Cyrillic
– The type of connected keyboard

Decimal characters for the display and print-out.

© Schenck Process
9.7.Backup and Restore Instructions for operating the DISOPLAN
9.7. Backup and Restore

The items concerning saving data can be found in the ”Maintenance“ menu:
– Data security: reading out the program and data from DISOBOX into a
back-up file. This can also be called up directly from the main menu.
– Data restoration: restoring data from the back-up file into the instrument
9.8. Loading flash

Loading a new software version. Loading is registered in the instrument (logfile)
9.9. Product Service Internet

The code issued under Information / Product Service Internet enables you to
download current information on DISOBOX such as software updates or the
latest manuals.
9.10. Reading out the legal-for-trade memory

The DISOMAT internal calibration memory can be read out in the “Display /
Read Calibration Memory“ menu.
Fig. 47:

© Schenck Process
Instructions for operating the DISOPLAN 9.11.Editing language
You can use ‘Information’ to call up data on the oldest / most recent memory
input and its assignment. Then you can read the data into a new file or attach it
to an existing file. We recommend attaching files especially with greater
amounts of data since reading out a full legal-for trade memory can take
several hours.
The data are filed in a text file and they can be opened with data processing
programs or also be imported into Excel.
9.11. Editing language

You can not only load prepared language files into DISOMAT as described
above. You can also change them and create new languages. (The
Settings/Edit Language menu item).
9.12. Control unit

You can start a window in the Display/Operating Station item that maps
DISOMAT’s entire display.This allows you to operate the instrument via the
built-in keyboard. This function is especially useful when DISOPLAN is
operated via modem or network and the instrument is not in view.

© Schenck Process
9.12.Control unit Instructions for operating the DISOPLAN

© Schenck Process
DISOMAT Tersus Technical Data
10. DISOMAT Tersus Technical Data
Display: LCD graphics-capable, QVGA (320 x 240) pixels, 120mm x 90mm

Weight display 14mm digit height, 1 status line and up to 6 dialog lines, each
4mm high
Keyboard: Membrane keyboard with 33 multiple-function keys, 12 of which are
configurable function keys.
Supply Voltage: 85 – 250 VAC, 47 – 63 Hz
18 – 36 VDC
Power Sonsumption: 20 VA max.
Auxiliary power output 24 VDC (using mains supply), or
18 – 36 VDC with direct voltage supply (follows the supply, not indrect coupled)
Temperature Range: Operating temperature: -30°C to +60°C (calibratable to 40°C)
Storage temperature: -40°C to +60°C
Input Signal: 0 to 35mV
Sensitivity: 0.5 µV/d
Scan Rate: 132 scans / second.
Increment Value: 1, 2, 5, etc. adjustable from 0.01 - 5000
Unit: Kg, g, t, lb, N, kN
Number of Components: Legal-for-Trade Operation:
Single-range scales max. 6000d
Multi-range scales max. 3 x 4000d
Multi-interval scales max. 3 x 4000d
There are no restrictions on the resolution in non-legal-for-trade operation
Taring: Up to 100% of the weighing range
Zero Setting Device Max. 20% adjustable
Automatic zero point lag 0.5d/s, can be switched off
Automatic zero point setting, can be switched off
Filter: Network-synchronous noise-signals suppression > 100dB,
Common mode > 110dB,
Software filter, filter interval 0 – 10sec.
Accuracy: Linearity:< 0.003%
Zero point stability < 0.125ppm/K
Stable range < 2ppm/K
Date/Time: Real-time clock (RTC), minimum buffer time 7 days
Load cell impedance: Min. 43 Ω (corresponds to 8 x 350 Ω - LC)
Load Cell Supply: 12V AC
Binary Inputs: 8 inputs, indirect coupled, 18 - 36 VDC. Auxiliary 24V supply available for
controlling the inputs (max. 150mA).
Binary Outputs: 12 outputs, indirectly coupled, securely isolated (relay), passive. Load capacity
24VDC/VAC max. 500mA, 90 - 250 VAC max. 300mA. The refresh rate of the
outputs in the ‘fast comparator’ function is 132 x per second.

© Schenck Process
Serial Interfaces: 3 interfaces for printer, data processing or secondary display

S1 and S2 can be changed to
RS 232
RS 422/485, 4-wire
RS 485, 2-wire
The adjustment can be made per software (no jumpers).
S3 is fixed at RS 232
Max. Baud Rate: 38400
Ethernet Interface 10 / 100Mbaud, full duplex.
Protocol:
MODBUS-TCP
http-server
USB interfaces Fourfold hub for connecting
external pc keyboard
calibration memory
memory expansion modules
printer
Data Processing Siemens 3964R
Procedures: RK512
Modbus
Schenck Process – Standard procedure DDP8672
Schenck Process – Poll procedure DDP8785
Secondary Display DTA
Procedure: DDP 8861
DDP 8850

© Schenck Process
Options:
n Remote pc hub keyboard to enter data more comfortably
n Calibratable data memory VMM20450 for weigh data as a substitute for an alibi printer. 128MB capacity for
an average of 3,000,000 weigh results
n Analog module VEA 0450 2 outputs
0(4) – 20mA, max. load 500R
Resolution: 12 bit (4000 parts)
Refresh rate: 10/sec
Linearity: < 0.25 %o
Zero point stability: < 0.25 %o/10K
Stable range: < 0.25 %o/10K
2 inputs
0(4) – 20mA or
0 –10V
Resolution: 12-bit (4000 parts)
Refresh rate: 10/sec
Linearity: < 0.25 %o
Zero point stability: < 0.25 %o/10K
Stable range: < 0.25 %o/10K
n VBT 0450 bluetooth module for wireless data transmission of interface S3.
n VSS 021 interface expansion, one serial RS 232 / 485-2 / 485-4 interface. Max. baud rate 38,400*)
n Profibus VPB xyz coupling module. Profibus DP-V 0 and V1 protocol as per DIN 19245 and EN 50170. Max
transmission rate12Mbaud. *)
n DeviceNet VCB xyz coupling module *)
n I/O expansion modules with binary inputs/outputs
n External DT(A) 204xx (E) terminal for operating a DISOMAT e.g. from an explosion hazard area.
*) only one serial expansion card (serial or fieldbus) can be used at any one time

© Schenck Process

© Schenck Process
DISOBOX VME 204x0 Technical Data
11. DISOBOX VME 204x0 Technical Data

Date Value
Processor SAB 161
EEPROM 16 kB
Clock Software, no buffer
Display None
Keyboard None
Housing On-site housing of plastic. Protection class IP66.
Optional: Aluminum or high-grade steel 1.4301
No. of measuring channels Up to 8 (dependent on type)

Load cell supply 5 V AC
Load cell impedance / channel 44 – 4000 Ohm
Total impedance > 44 Ohm
Input signal / channel 0 – 19 mV
Scan rate 132 / sec..
Connecting technique 4- or 6-wire
Supply voltage 24 VCD ( 18 - 36 V)

Power requirement Max. 5 watt
Temperature range, calibratable -10°C - +40 °C

Storage temperature, not -30°C - +60 °C
calibratable
Binary outputs 4 x 24V indirectly coupled max. 50mA

Inputs 4 x 24 V indirectly coupled type. 5mA or
2 x 24 V indirectly coupled + 2 x NAMUR
Serial interface RS 232 / 485

9600 – 115,000 Baud
Fieldbus interface Profibus
DeviceNet
Ethernet
MODBUS

© Schenck Process
DISOBOX VME 204x0 Technical Data

© Schenck Process
Supplied and Replacement Parts
12. Supplied and Replacement Parts

BComponent Type Material Number
Basic Devices
DISOMAT Tersus installation device VEG 20450 V054000.B01
DISOMAT Tersus installation device, model with two measuring VEG 20450 V054000.B02
channels
DISOMAT Tersus tabletop device VTG 20450 V054001.B01
DISOMAT Tersus tabletop device, Ausführung mit zwei Messka- VTG 20450 V054001.B02
nälen
DISOMAT Tersus high-grade steel device for tabletop or VKG 20450 V054002.B01
wall-mounted operation
DISOMAT Tersus high-grade steel device for tabletop or VKG 20450 V054002.B02
wall-mounted operation with two measuring channels
DISOMAT Tersus 19" mounting frame with installation device VNG 20450 V054003.B01
VEG 20400, one measuring channel
DISOMAT Tersus crane/field device VFG 20450 V054004.B01
DISOMAT Tersus crane/field device, two measuring channels VFG 20450 V054004.B02
Options
128MB calibration memory module VMM 20450 V054039.B01
DISOSAVE - calibratable storage VPC 20006 D707340.01
Optional analog output module VEA 0450 V054027.B01
Profibus-DP coupling modules VPB xyz V054030.B01
DeviceNet coupling modules VCB xyz V054031.B01
RS232 interface expansion VSS 021 V054032.B01
I/O expansion modules 7E/8A ICP 7050 D V004659.B01
I/O expansion modules 8E/3RA ICP 7063 D V004660.B01
I/O expansion modules 7 RA ICP 7067D V015966.B01
ENC 7950 housing, for accepting up to 3 I/O modules. V004663.B01
Protection class IP66
Power supply unit for supplying max. 6 I/O modules. Input volta- V004665.B01
ge 85 - 260 VAC.
Top hat rail device for mounting ENC 7950 either externally or in-
ternally
Interface converter RS232 <>Y TTY 20mA D739 130.01
(external, plastic housing), 230 VAC supply
Interface converter RS232 <> TTY 20mA D739 130.02
(external, plastic housing), 24 VDC supply
(external, for top hat rail assembly),
230 VAC supply
(external, for top hat rail assembly),
24 VDC supply
Remote a/n German keyboard VTT 28001 V040045.B01
Systemhandbuch DISOMAT Tersus BV-H2334DE, 0641 87

© Schenck Process GmbH
BComponent Type Material Number

Remote a/n English keyboard VTT 28002 V040045.B01
DISOPLAN calibration and configuration program for pc VPL 20430 V029764.B01
DISOTEST 11 simulator including connector cable for simulating V001183.B01
load cell signals
Cable 11 for simulating the load cell signal with DISOTEST 11 (1 D739126.01
channel)
Cable 17 for simulating inputs/outputs with DISOTEST 11 V054061.B01
System cable for serially connecting DISOMAT Tersus ?> pc, V001184.B01
length 5m
Printer cable, lebgth 5m D739 134.01
Documentation
System Manual
German BV-H 2334 DE V054070.B01
English GB V054070.B02
Operating Manual
German BV-H 2335 DE V054071.B01
Data Communication
German BV-H 2359 DE V05....
English GB V05....
Function Blocks
German BV-H2317 DE V050425.B01
Cargo Scales Operating Manual, BV-H 2336 AA V054072.B01
multilingual
Crane scales Operating Manual BV-H 2337 AA V054073.B01
multilingual
Crane Scales Service Manual BV-H2338 AA V054074.B01
Filling and Discharge Scales Operating Manual, BV-H 2339 AA V054075.B01
multilingual
Receiving and Load-Out Scales Operating Manual BV-H 2340 AA V054076.B01
SWA Operating Manual, multilingual BV-H 2341 AA V054077.B01
ZEUS plus Vehicle-Scales Operating Manual BV-H 2342 AA V054078.B01
Secondary Display Manual BV-H 2015
Doumentation CD BV-H 2142 AA D739 042.01
Spare Parts > >
Complete Display Including Cables for all Device Models
Mainboard VFE 450V V054012.B01
Power Supply Unit and I/O Card VNT 450V V054017.B01
Measuring Module VME 450V V054022.B01
Complete Load Cell Dongle VDO 20400 D739 114.01
Membrane keyboard for tabletop and installation devices VTT 450 V054041B01
Membrane Keyboard for VA Housing VTT 451 V054042B01
19" frame for installing a VEG 20400 in a 19" rack DNG 400 D706 944.01

© Schenck Process
Crane/field housing VFG 400 K001 590.01

Explosion Hazard Modules > >
Sub-rack for the DISOMAT Tersus explosion protection cir- VXB 20400 V001142.B01
cuits. Top hat rail with barrier support for max. 10 barriers,
1m cable harness and legal-for-trade cover. For mounting in
a VNG and VFG.
Sub-rack for DISOMAT Tersus explosion protection circuits. VXB 20410 V001143.B01
Top hat rail with barrier support for max. 10 barriers instal-
led in a field housing, cable harness 5m and legal-for-trade
cover. For use in combination with VEG, VTG and VKG
Measuring circuit barrier for load cells with Ri = 4000W VMB 20400 V001144.B01
Measuring circuit barrier for load cells with Ri = 350W VMB 20410 V001145.B01
VSB 20411 serial barrier for connecting the DT(A)204xxE V003552.B01
operating terminals, 24V supply
VSB 20411 serial barrier for connecting the VSB 20410 V001147.B01
DT(A) 204xx E operating terminals
Analog barrier for connecting the DLZ 030/050 E secondary VAB 20400 V001148.B01
display
VXB 20400 with VMB 20400 V001149.B01
VXB 20400 with VMB 20400 and VSB 20400 V001150.B01
VXB 20400 with VMB 20400 and VAB 20400 V001152.B01
VXB 20400 with VMB 20410 V001154.B01
ntblVXB 20400 with VMB 20410 and VSB 20400 V001155.B01
0 VXB 20410 with VMB 20400 V001158.B01 xx)
VXB 20410 with VMB 20400 and VSB 20400 V001159.B01 xx)
VXB 20410 ith VMB 20400 and VAB 20400 V001161.B01 xx)
VXB 20410 with VMB 20410 V001162.B01 xx)
>Configurations > >
Activate cargo scales fixed linkage D739 080.01
Activate crane scales fixed linkage D739 080.02
Activate filling scales fixed linkage D739 080.03
Activate discharge scales fixed linkage D739 080.04
Activate SWA fixed linkage D739 080.05
Activate receiving and load-out scales fixed linkage (SWT) D739 080.06
Set scales parameter as per the available technical data D739 081.01
(without calibration)

© Schenck Process
Load different dialog language D739 082.01

Order-specific function block linkage D739 083.01
Fieldbus auxiliary equipment > >
Star-distributor type bus distributor IP20 E013 613.01
Star distributor for TS 35 assembly, 1 bus-in (pin),
5 bus-out (socket), Pheonix PSM-PTK4
Branch connection bus distributor IP20 E144 562.01
Branch connection for TS 35 assembly, 1 Bus-In (pin),
5 bus-out (socket), Phoenix PSM-PTK
9p. connector IP20 for 1 cable:
INTERBUS S
(pin), Phoenix-Subcon-9/M-SH (socket), E030 909.01
Phoenix-Subcon-9/F-SH E012 924.02
9p. connector IP20 for 2 cable: E144 563.01
Profibus
(pin), Phoenix-Subcon-Plus M1
9-pin connector IP20 for 2 Profibus cable (pin), with screw E909 543.02
clamps and connectable SIEMENS terminal resistance, 35
degree cable outlet
9 pin connector IP20 for 2 Profibus cable (pin), with screw E094 704.06
degree cable outlet
9 pin connector IP20 for 2 Profibus cable (pin), with screw E 909 543.01
degree cable outlet
Fieldbus cable E054 627.01
For Profibus DB, INTERBUS, Modbus universal suitable up
to 500kb/s d = 7.1mm, 6-wire.
Fieldbus cable > >3849 219
For Profibus DB, suitable up to 12Mb/s, special violet cable
d = 7.2mm, 2-.wire
xx) For DISOMATs with 2 measuring channels the model identification is ...B02

© Schenck Process

Schenk - bvh2334gb - Disomat Tersus - System Manual

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DISOMAT ® Tersus

24h Emergency-Hotline: +49 172 – 650 17 00 Transport Automation and

+49 171 – 225 11 95 Heavy Industry, Light Industry excluding

Note: Translation of the original instructions

System Manual DISOMAT Tersus BV-H2334GB, 0802 I

7. Explosion Hazard Area Protective Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8. DISOBOX VME 204x0A/D converter unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9. Instructions for operating the DISOPLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

10. DISOMAT Tersus Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11. DISOBOX VME 204x0 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

12. Supplied and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

II BV-H2334GB, 0802 System Manual DISOMAT Tersus

The functionality of the individual scales and interfaces is described in the

Further information can be found in the following documentation (see

n DISOMAT Operating Manual Tersus BV-H 2335

n DISOMAT® Tersus, function modules BV-H 2317

n DISOMAT® Tersus, DISOMAT® Opus, DISOMAT Satus®,

data communication BV-H2359

The complete documentation can be found on the documentation CD which

System Manual DISOMAT Tersus BV-H2334GB, 0802 1

- Reserved for user’s notes -

2 BV-H2334GB, 0802 System Manual DISOMAT Tersus

The measuring system with connected mechanical components is intended

Identifying Residual Hazards

System Manual DISOMAT Tersus BV-H2334GB, 0802 3

Parameters determine the mode of operation of the measuring system. Only

Maintenance and Service

All warning and instruction signs on the scales must be observed.

Moisture and Humidity

All scales parts, electrical components in particular, must be protected from

Unauthorized modifications to the system and/or use of replacement parts not

4 BV-H2334GB, 0802 System Manual DISOMAT Tersus

Figure 1: System with inputs and outputs

System Manual DISOMAT Tersus BV-H2334GB, 0802 5

Figure 2: Overview of DISOMAT components

Separate keyboard VTT Power supply card

DISOBOX VPB 20100 VEA0450 VCB 020 I/O extension

4.1. VTG table housing VTG 20450

4.1.1. Assembly Requirements

4.1.2. Basic Device

Figure 3: VTG table housing

System Manual DISOMAT Tersus BV-H2334GB, 0802 7

4.2. VKG 20450 multi-purpose housing

4.2.1. Assembly Requirements

4.2.2. Basic Device

Figure 4: VKG20450 multi-purpose casing

4.2.3. Wall-mounting the VKG multi-purpose housing

n Fix the wall bracket with 2 screws.

8 BV-H2334GB, 0802 System Manual DISOMAT Tersus

4.3. VEG 20450 rack

4.3.1. Assembly Requirements

4.3.2. Basic Device

Figure 5: VEG rack

System Manual DISOMAT Tersus BV-H2334GB, 0802 9

4.4. VFG 20450 Field Device

4.4.1. Assembly Requirements

4.4.2. Basic Device

Figure 6: VFG field casing

The mounting components are supplied with the device.