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    Swing Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    The document provides instructions for testing and adjusting the swing motor crossover relief valve on excavators. It gives specifications for the test, a list of required equipment and tools, descriptions of the test procedure steps, and diagrams explaining the valve component.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Swing Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    29 views3 pages
    The document provides instructions for testing and adjusting the swing motor crossover relief valve on excavators. It gives specifications for the test, a list of required equipment and tools, descriptions of the test procedure steps, and diagrams explaining the valve component.

    Original Title

    Swing Motor Crossover Relief Valve Test and Adjustment—200CLC and 230CLC

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    © © All Rights Reserved

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    The document provides instructions for testing and adjusting the swing motor crossover relief valve on excavators. It gives specifications for the test, a list of required equipment and tools, descriptions of the test procedure steps, and diagrams explaining the valve component.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views3 pages

    Swing Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    The document provides instructions for testing and adjusting the swing motor crossover relief valve on excavators. It gives specifications for the test, a list of required equipment and tools, descriptions of the test procedure steps, and diagrams explaining the valve component.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Page 1 of 3

    TM1930 - 200CLC, 230CLC, and 270CLC Excavator


    Swing Motor Crossover Relief Valve Test and Adjustment—200CLC and
    230CLC

    Swing Motor Crossover Relief Valve Test and Adjustment—200CLC and 230CLC

    -: Specifications

    SPECIFICATIONS
    Swing Motor Crossover Relief Valve
    Hydraulic Oil Temperature 45—55°C
    110—130°F
    Engine RPM Dial Position 1400 rpm approximate
    Work Mode Switch Position Dig Mode
    Power Mode Switch Position HP (High Power) Mode
    Auto Idle/Acceleration Switch Position Off
    Swing Motor Crossover Relief Valve Pressure 31 900—34 200 kPa
    319—342 bar
    4625—4960 psi
    Crossover Relief Valve Shim Pressure Change 550 kPa approximate per 0.1 mm
    5.5 bar approximate per 0.1 mm
    80 psi approximate per 0.004 in.
    Crossover Relief Valve Plug Torque 118 N˙m
    90 lb-ft

    -: Service Equipment and Tools

    SERVICE EQUIPMENT AND TOOLS


    30 mm Combination Wrench

    The swing crossover relief valves limit system pressure in the swing circuit. They protect swing components from high
    stresses generated during the starting and stopping of upperstructure. They also protect the components from pressure
    spikes from external forces when the control valve is in neutral.

    1. NOTE:

    Test can also be done using monitor controller and display diagnostic system. See Monitor
    Display Diagnostic System Operation . (Group 9015-20.) Only one reading at a time can be
    displayed with monitor display.

    Connect laptop computer to diagnostic port. See Service ADVISOR System Computer Connection . (T133991.)

    2. For Service ADVISOR application select the following template:

    ¡ Hydraulic Test Template. Perform Hydraulic Test .

    For Excavator Diagnostics program select the following items from the Monitor Data Items menu:

    ¡ 1-Hydraulic Pump 1 Delivery Pressure


    ¡ 3-Hydraulic Pump 2 Delivery Pressure
    ¡ 7-Actual Engine Speed
    ¡ 16-Hydraulic Oil Temperature

    3. Heat hydraulic oil to specification. See Hydraulic System Warm-Up Procedure . (Group 9025-25.)

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa804c1b4c.html 27/05/2024
    Page 2 of 3

    Item Measurement Specification

    Hydraulic Oil Temperature 45—55°C


    110—130°F

    4. Run machine at specifications.

    Item Measurement Specification

    Swing Motor Crossover Relief Valve

    Engine RPM Dial Position 1400 rpm approximate

    Work Mode Switch Position Dig Mode

    Power Mode Switch Position HP (High Power) Mode

    Auto Idle/Acceleration Switch Position Off

    5. Hold power boost switch and actuate swing function over relief. Record pressure reading.

    Item Measurement Specification

    Swing Motor Crossover Relief Valve

    Swing Motor Crossover Relief Valve Pressure 31 900—34 200 kPa


    319—342 bar
    4625—4960 psi

    6.
    T143539-UN: Crossover Relief Valve Location

    T143550-UN: Swing Crossover Relief Valve Shims

    LEGEND:

    1 - Left Swing Crossover Relief Valve


    2 - Right Swing Crossover Relief Valve
    3 - Spring
    4 - Spring Seat
    5 - Shim
    6 - Piston
    7 - Sleeve
    8 - Plug

    Stop machine and release pressure from hydraulic oil tank. Add or remove shims (5) by removing plug (8), sleeve (7),
    and piston (6) to increase or decrease pressure. See machines Parts Catalog for replacement shims.

    Item Measurement Specification

    Crossover Relief Valve Shim Pressure Change 550 kPa approximate per 0.1 mm
    5.5 bar approximate per 0.1 mm
    80 psi approximate per 0.004 in.

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa804c1b4c.html 27/05/2024
    Page 3 of 3

    7. Tighten plug (8) to specification.

    Item Measurement Specification

    Crossover Relief Valve Plug Torque 118 N˙m


    90 lb-ft

    8. Hold power boost switch and actuate the swing function at stall to check adjustment.

    MR50960,0000134-19-20060823

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa804c1b4c.html 27/05/2024

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