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    Propel Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    This document provides instructions for testing and adjusting the propel motor crossover relief valve on 200CLC and 230CLC excavators. It outlines the necessary specifications, equipment, steps to heat the hydraulic oil, measure the relief valve pressure, adjust the valve using shims if needed, and retest the adjustment.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Propel Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    40 views3 pages
    This document provides instructions for testing and adjusting the propel motor crossover relief valve on 200CLC and 230CLC excavators. It outlines the necessary specifications, equipment, steps to heat the hydraulic oil, measure the relief valve pressure, adjust the valve using shims if needed, and retest the adjustment.

    Original Title

    Propel Motor Crossover Relief Valve Test and Adjustment—200CLC and 230CLC

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    This document provides instructions for testing and adjusting the propel motor crossover relief valve on 200CLC and 230CLC excavators. It outlines the necessary specifications, equipment, steps to heat the hydraulic oil, measure the relief valve pressure, adjust the valve using shims if needed, and retest the adjustment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    40 views3 pages

    Propel Motor Crossover Relief Valve Test and Adjustment-200CLC and 230CLC

    Uploaded by

    Lupin Gonzalez
    This document provides instructions for testing and adjusting the propel motor crossover relief valve on 200CLC and 230CLC excavators. It outlines the necessary specifications, equipment, steps to heat the hydraulic oil, measure the relief valve pressure, adjust the valve using shims if needed, and retest the adjustment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Page 1 of 3

    TM1930 - 200CLC, 230CLC, and 270CLC Excavator


    Propel Motor Crossover Relief Valve Test and Adjustment—200CLC and
    230CLC

    Propel Motor Crossover Relief Valve Test and Adjustment—200CLC and 230CLC

    -: Specifications

    SPECIFICATIONS
    Propel Motor Crossover Relief Valve
    Hydraulic Oil Temperature 45—55°C
    110—130°F
    Engine RPM Dial Position 1400 rpm approximate
    Work Mode Switch Position Dig Mode
    Power Mode Switch Position HP (High Power) Mode
    Auto Idle/Acceleration Switch Position Off
    Propel Motor Crossover Relief Valve Pressure 33 800—36 300 kPa
    338—363 bar
    4900—5265 psi
    Crossover Relief Valve Shim Pressure Change 900 kPa approximate per 0.5 mm
    9 bar approximate per 0.5 mm
    130 psi approximate per 0.02 in.
    Crossover Relief Valve Torque 310 N˙m
    230 lb-ft

    The purpose of propel crossover relief valves is to relieve high pressure spikes caused by starting and stopping the propel
    function and to relieve pressure spikes caused by external forces while propelling. The valves are checked and adjusted to
    specification to protect components from damage.

    1. NOTE:

    Test can also be done using monitor controller and display diagnostic system. See Monitor
    Display Diagnostic System Operation . (Group 9015-20.) Only one reading at a time can be
    displayed with monitor display.

    Connect laptop computer to diagnostic port. See Service ADVISOR System Computer Connection . (T133991.)

    2. For Service ADVISOR application select the following template:

    ¡ Hydraulic Test Template. Perform Hydraulic Test .

    For Excavator Diagnostics program select the following items from the Monitor Data Items menu:

    ¡ 1-Hydraulic Pump 1 Delivery Pressure


    ¡ 3-Hydraulic Pump 2 Delivery Pressure
    ¡ 7-Actual Engine Speed
    ¡ 16-Hydraulic Oil Temperature

    3. Heat hydraulic oil to specification. See Hydraulic System Warm-Up Procedure . (Group 9025-25.)

    Item Measurement Specification

    Hydraulic Oil Temperature 45—55°C


    110—130°F

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc7b.html 27/05/2024
    Page 2 of 3

    4. Install pins or round bar stock between the sprockets and track frames to stall propel motors.

    5. Turn the system relief and power boost valve in 1/4 turn to increase system pressure. See System Relief and Power
    Boost Valve Test and Adjustment . (Group 9025-25.)

    6. Run machine at specifications.

    Item Measurement Specification

    Propel Motor Crossover Relief Valve

    Engine RPM Dial Position 1400 rpm approximate

    Work Mode Switch Position Dig Mode

    Power Mode Switch Position HP (High Power) Mode

    Auto Idle/Acceleration Switch Position Off

    7.
    T143686-UN: Propel Crossover Relief Locations

    LEGEND:

    1 - Forward Crossover Relief Valve


    2 - Reverse Crossover Relief Valve

    Hold power boost switch and slowly actuate the propel function for the crossover relief valve (1 or 2) being checked.

    Record the pressure reading.

    Item Measurement Specification

    Propel Motor Crossover Relief Pressure 33 800—36 300 kPa


    Valve 338—363 bar
    4900—5265 psi

    8. Stop machine and release pressure from hydraulic oil tank.

    9.
    T143637-UN: Propel Motor Crossover Relief Valve Shims

    LEGEND:

    3 - Poppet
    4 - Spring Seat
    5 - Shim
    6 - Spring

    Remove crossover relief valve and add or remove shims (5) to adjust pressure.

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc7b.html 27/05/2024
    Page 3 of 3

    Item Measurement Specification

    Propel Motor Crossover Relief Valve

    Crossover Relief Valve Shim Pressure Change 900 kPa approximate per 0.5 mm
    9 bar approximate per 0.5 mm
    130 psi approximate per 0.02 in.

    10. Install crossover relief valve. Tighten to specification.

    Item Measurement Specification

    Crossover Relief Valve Torque 310 N˙m


    230 lb-ft

    11. Hold power boost switch and actuate the propel function at stall to check adjustment. See System Relief and Power
    Boost Valve Test and Adjustment . (Group 9025-25.)

    TX08227,0000133-19-20051018

    file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc7b.html 27/05/2024

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