MSB 21X11 - 12 001

Download as pdf or txt
Download as pdf or txt
You are on page 1of 57

PURPOSE : Modification ISSUE NO.

: MSB-21X11_12-001 DATE : 2021-04-05

Change and addition of the maintenance procedure of OIL FILETR <DESTINATION/MODEL> <M/Y>
due to setting the new type OIL FILETR for the vehicles equipped (G.EXP/GCC/ARGENTINA/THAILAND/ 07-20
SUBJECT :
BANGLADESH/INDONESIA/MEXICO/
with 4D56 (DOHC) engine SOUTH AFRICA)
L200/L200
GROUP : Gr:11 (ENGINE OVERHAUL, OIL PAN AND OIL PUMP), SPORTERO(KA0T/KB0T/KJ0T/KK0T/KL0T)/
PAJERO SPORT/NATIVA/MONTERO SPORT/
Gr: 12 (ENGINE LUBRICATION, ENGINE OIL FILTER REPLACEMENT) CHALLENGER(KH8W)/PAJERO SPORT/
MONTERO SPORT(KR0W/KS0W)

1. Description :
Please refer to the attached documents of change and addition the description in the applicable
workshop manuals.

2. Affected service manuals :


Please refer to the attached documents (Attached sheet 1)

※The word “DRAFT” is described for the workshop manual whose local publication number of each
distributor is not known in MMC.

3. About the details :

Please refer to the attached documents (Attached sheet 2, 4, 6-7, 12-19, 22-27, 32-56)

4. Applicable period and interchangeability:


The applicable period of each OIL FILETR are as shown below.

Previous OIL FILTER New OIL FILTER


Outer diameter of Oil Filter 102mm 74mm
Application timing
Up to middle of March 2021 From end of March 2021
in production
Interchangeability between
New and previous Oil Filter are interchangeably compatible.
previous and new Oil Filter
When replace the previous Oil Filter to new Oil Filter,
Term of use
it have to install using with dedicated oil filter wrench.

MSB-21X11_12-001(21RV009) 1
<GENERAL EXPORT / GCC / THAILAND / MEXICO> Attached sheet 1 (1/9)
TRITON / L200 / L200 SPORTERO / STRADA
Applicable manual Pub. No. Applicable title (INFO-ID/SIE No.) Content
2007 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE0603R1 (English) (M113-00-061-83300-01) sheet 2
L200 SPORTERO/ PWTS0604R1 (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA (M113-00-811-39300-01) sheet 4
Workshop Manual LUBRICANTS Attached
(M121-00-041-26500-01) sheet 15
SPECIAL TOOLS Attached
(M121-00-061-03200-01) sheet 24
ENGINE OIL REPLACEMENT <4D5, 4M4> Attached
(M121-00-101-39000-01) sheet 35
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-110-96300-01) sheet 43
2008 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-061-46801-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-41200-01) sheet 6
LUBRICANTS Attached
(M121-00-040-84200-01) sheet 16
SPECIAL TOOLS Attached
(M121-00-060-57800-01) sheet 25
ENGINE OIL REPLACEMENT Attached
(M121-00-101-53800-01) sheet 36
ENGINE OIL FILTER REPLACEMENT Attached
(M121-00-110-64000-01) sheet 44
2008 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE0703R (English) (M113-00-061-83301-01) sheet 2
L200 SPORTERO/ PWTS0704R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA (M113-00-811-39301-01) sheet 4
Workshop Manual LUBRICANTS Attached
(M121-00-041-54400-01) sheet 15
SPECIAL TOOLS Attached
(M121-00-061-03200-01) sheet 24
ENGINE OIL REPLACEMENT <4D5, 4M4> Attached
(M121-00-101-39000-01) sheet 35
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-110-96300-01) sheet 43
2009 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-061-46802-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-69400-01) sheet 6
LUBRICANTS Attached
(M121-00-042-16100-01) sheet 17
SPECIAL TOOLS Attached
(M121-00-061-97900-01) sheet 26
ENGINE OIL REPLACEMENT Attached
(M121-00-102-63800-01) sheet 37
ENGINE OIL FILTER REPLACEMENT Attached
(M121-00-112-01100-01) sheet 45
2009 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE0806R (English) (M113-00-062-63200-01) sheet 2
L200 SPORTERO/ PWTS0807R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA <MEXICO> DRAFT (M113-00-811-76800-01) sheet 7
Workshop Manual LUBRICANTS Attached
(M121-00-041-84500-01) sheet 17
SPECIAL TOOLS Attached
(M121-00-061-69000-01) sheet 26
ENGINE OIL REPLACEMENT <4D5> Attached
(M121-00-102-18800-01) sheet 38
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46

MSB-21X11_12-001(21RV009) 2
<GENERAL EXPORT / GCC / THAILAND / MEXICO> Attached sheet 1 (2/9)
TRITON / L200 / L200 SPORTERO / STRADA
Applicable manual Pub. No. Applicable title (INFO-ID/SIE No.) Content
2010 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-061-46802-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-69400-01) sheet 6
LUBRICANTS Attached
(M121-00-042-16101-01) sheet 18
SPECIAL TOOLS Attached
(M121-00-061-97900-01) sheet 26
ENGINE OIL REPLACEMENT Attached
(M121-00-102-63801-01) sheet 39
ENGINE OIL FILTER REPLACEMENT Attached
(M121-00-112-01100-01) sheet 45
2010 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE0903R (English) (M113-00-062-63200-01) sheet 2
L200 SPORTERO/ PWTS0904R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA <MEXICO> DRAFT (M113-00-811-76800-01) sheet 7
Workshop Manual LUBRICANTS Attached
(M121-00-041-84500-01) sheet 18
SPECIAL TOOLS Attached
(M121-00-061-69000-01) sheet 26
ENGINE OIL CHANGE <4D5> Attached
(M121-00-102-18801-01) sheet 40
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46
2011 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-061-46802-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-69400-01) sheet 6
LUBRICANTS Attached
(M121-00-042-16101-01) sheet 18
(2010 Basic) SPECIAL TOOLS Attached
(M121-00-061-97900-01) sheet 26
ENGINE OIL REPLACEMENT Attached
(M121-00-102-63801-01) sheet 39
ENGINE OIL FILTER REPLACEMENT Attached
(M121-00-112-01100-01) sheet 45
2011 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1002R (English) (M113-00-063-27100-01) sheet 2
L200 SPORTERO/ PWTS1003R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA/ <MEXICO> DRAFT (M113-00-811-91700-01) sheet 4
STRADA SPORTERO LUBRICANTS Attached
Workshop Manual (M121-00-041-84501-01) sheet 18
SPECIAL TOOLS Attached
(M121-00-062-32500-01) sheet 26
ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-26600-01) sheet 40
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46

MSB-21X11_12-001(21RV009) 3
<GENERAL EXPORT / GCC / THAILAND / MEXICO / SOUTH AFRICA> Attached sheet 1 (3/9)
TRITON / L200 / L200 SPORTERO / STRADA
Applicable manual Pub. No. Applicable title (INFO-ID/SIE No.) Content
2012 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1105R (English) (M113-00-063-27100-01) sheet 2
L200 SPORTERO/ PWTS1106R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA/ <THAILAND/MEXICO/ (M113-00-811-91700-01) sheet 4
STRADA SPORTERO SOUTH AFRICA> DRAFT (2011 Basic) LUBRICANTS Attached
Workshop Manual (M121-00-041-84501-01) sheet 18
(2012 Supplement) LUBRICANTS <VEHICLES FOR TAILAND> Attached
(M121-00-042-90100-01) sheet 19
SPECIAL TOOLS Attached
(M121-00-062-32500-01) sheet 26
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-26600-01) sheet 40
(2012 Supplement) ENGINE OIL CHANGE <VEHICLES FOR TAILAND> Attached
(M121-00-103-56700-01) sheet 41
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46
2013 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1208R (English) (M113-00-063-27100-01) sheet 2
L200 SPORTERO/ PWTS1209R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA/ <THAILAND/MEXICO/ (M113-00-811-91700-01) sheet 4
STRADA SPORTERO SOUTH AFRICA> DRAFT (2011 Basic) LUBRICANTS Attached
Workshop Manual (M121-00-041-84501-01) sheet 18
(2012 Supplement) LUBRICANTS <VEHICLES FOR TAILAND> Attached
(M121-00-042-90100-01) sheet 19
SPECIAL TOOLS Attached
(M121-00-062-32500-01) sheet 26
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-26600-01) sheet 40
(2012 Supplement) ENGINE OIL CHANGE <VEHICLES FOR TAILAND> Attached
(M121-00-103-56700-01) sheet 41
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46
2014 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1308R (English) (M113-00-063-27100-01) sheet 2
L200 SPORTERO/ PWTS1309R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA/ <THAILAND/MEXICO/ (M113-00-811-91700-01) sheet 4
STRADA SPORTERO SOUTH AFRICA> DRAFT (2011 Basic) LUBRICANTS Attached
Workshop Manual (M121-00-041-84501-01) sheet 18
(2012 Supplement) LUBRICANTS <VEHICLES FOR TAILAND> Attached
(M121-00-042-90100-01) sheet 19
SPECIAL TOOLS Attached
(M121-00-062-32500-01) sheet 26
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-26600-01) sheet 40
(2012 Supplement) ENGINE OIL CHANGE <VEHICLES FOR TAILAND> Attached
(M121-00-103-56700-01) sheet 41
ENGINE OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-111-60900-01) sheet 46

MSB-21X11_12-001(21RV009) 4
<GENERAL EXPORT / GCC / THAILAND / MEXICO / SOUTH AFRICA> Attached sheet 1 (4/9)
TRITON / L200 / L200 SPORTERO / STRADA
Applicable manual Pub. No. Applicable title (INFO-ID/SIE No.) Content
2015 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-063-74300-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-34100-01) sheet 48
LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2016 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-063-74300-01) sheet 47
(SHORT WHEELBASE) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-34100-01) sheet 48
LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2016 <THAILAND> DRAFT SPECIAL TOOLS Attached
TRITON (M113-00-063-74300-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-34100-01) sheet 48
LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2016 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1502R (English) (M113-00-063-74300-01) sheet 47
L200 SPORTERO/ PWTS1503R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA <MEXICO/SOUTH AFRICA> (M113-00-812-34100-01) sheet 48
Workshop Manual DRAFT LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2017 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1611R (English) (M113-00-063-74300-01) sheet 47
L200 SPORTERO/ PWTS1612R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA PWTF1613R (French) (M113-00-812-34100-01) sheet 48
Workshop Manual <THAILAND/MEXICO/ LUBRICANTS Attached
SOUTH AFRICA> DRAFT (M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52

MSB-21X11_12-001(21RV009) 5
<GENERAL EXPORT / GCC / THAILAND / MEXICO / SOUTH AFRICA> Attached sheet 1 (5/9)
TRITON / L200 / L200 SPORTERO / STRADA
Applicable manual Pub. No. Applicable title (INFO-ID/SIE No.) Content
2018 <G.EXP/GCC> SPECIAL TOOLS (M113-00-063-74300-01) Attached
TRITON/L200/ PWTE1709R (English) sheet 47
L200 SPORTERO/ PWTS1710R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA PWTF1711R (French) (M113-00-812-34100-01) sheet 48
Workshop Manual <THAILAND/MEXICO/ LUBRICANTS Attached
SOUTH AFRICA> DRAFT (M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2019 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1816R (English) (M113-00-063-74300-01) sheet 47
L200 SPORTERO/ PWTS1817R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA PWTF1813R (French) (M113-00-812-34100-01) sheet 48
Workshop Manual <THAILAND/MEXICO/ LUBRICANTS Attached
SOUTH AFRICA> DRAFT (M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
2020 <G.EXP/GCC> SPECIAL TOOLS Attached
TRITON/L200/ PWTE1902R (English) (M113-00-063-74300-01) sheet 47
L200 SPORTERO/ PWTS1903R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
STRADA PWTF1904R (French) (M113-00-812-34100-01) sheet 48
Workshop Manual <THAILAND> DRAFT LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52

MSB-21X11_12-001(21RV009) 6
<GENERAL EXPORT / THAILAND / ARGENTINA / INDIA> Attached sheet 1 (6/9)
PAJERO SPORT / MONTERO SPORT / NATIVA
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2009 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE0808R-2 (English) (M113-00-063-09900-01) sheet 2
MONTERO SPORT/ PWJS0809R-2 (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <THAILAND> DRAFT (M113-00-811-98400-01) sheet 4
Workshop Manual LUBRICANTS Attached
(M121-00-042-17200-01) sheet 12
SPECIAL TOOLS Attached
(M121-00-061-98000-01) sheet 22
ENGINE OIL REPLACEMENT <4D5> Attached
(M121-00-102-65000-01) sheet 32
OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2010 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE0910R (English) (M113-00-063-09900-01) sheet 2
MONTERO SPORT/ PWJS0911R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <THAILAND> DRAFT (M113-00-811-98400-01) sheet 4
Workshop Manual LUBRICANTS Attached
(M121-00-042-46200-01) sheet 13
SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00600-01) sheet 33
OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2011 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1004R (English) (M113-00-063-27100-01) sheet 2
MONTERO SPORT/ PWJS1005R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <ARGENTINA> DRAFT (M113-00-811-91700-01) sheet 4
Workshop Manual LUBRICANTS Attached
(M121-00-042-46201-01) sheet 14
SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00601-01) sheet 34
OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2011 <THAILAND> DRAFT SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-09900-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-98400-01) sheet 4
LUBRICANTS Attached
(M121-00-042-46200-01) sheet 13
SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00600-01) sheet 33
OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2012 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1109R (English) (M113-00-063-27100-01) sheet 2
MONTERO SPORT/ PWJS1110R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <THAILAND/ARGENTINA/ (M113-00-811-91700-01) sheet 4
Workshop Manual INDIA> DRAFT (2011 Basic) LUBRICANTS Attached
(M121-00-042-46201-01) sheet 14
(2011 Basic) SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00601-01) sheet 34
(2011 Basic) OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42

MSB-21X11_12-001(21RV009) 7
<GENERAL EXPORT / THAILAND / SOUTH AFRICA> Attached sheet 1 (7/9)
PAJERO SPORT / MONTERO SPORT / NATIVA
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2013 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1211R (English) (M113-00-063-27100-01) sheet 2
MONTERO SPORT/ PWJS1212R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <THAILAND/SOUTH AFRICA> (M113-00-811-91700-01) sheet 4
Workshop Manual DRAFT (2011 Basic) LUBRICANTS Attached
(M121-00-042-46201-01) sheet 14
(2011 Basic) SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00601-01) sheet 34
(2011 Basic) OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2014 <G.EXP> (2011 Basic) SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1310R (English) (M113-00-063-27100-01) sheet 2
MONTERO SPORT/ PWJS1311R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
NATIVA <THAILAND/SOUTH AFRICA> (M113-00-811-91700-01) sheet 4
Workshop Manual DRAFT (2011 Basic) LUBRICANTS Attached
(M121-00-042-46201-01) sheet 14
(2011 Basic) SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
(2011 Basic) ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00601-01) sheet 34
(2011 Basic) OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2016 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1508R (English) (M113-00-063-89500-01) sheet 47
MONTERO SPORT PWJS1509R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
2017 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1613R (English) (M113-00-063-89500-01) sheet 47
MONTERO SPORT PWJS1614R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
2018 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1712R (English) (M113-00-063-89500-01) sheet 47
MONTERO SPORT PWJS1713R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56

MSB-21X11_12-001(21RV009) 8
<GENERAL EXPORT / THAILAND / SOUTH AFRICA> Attached sheet 1 (8/9)
PAJERO SPORT / MONTERO SPORT / NATIVA
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2020 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE1907R (English) (M113-00-063-89500-01) sheet 47
MONTERO SPORT PWJS1908R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
2021 <G.EXP> SPECIAL TOOLS Attached
PAJERO SPORT/ PWJE2007R (English) (M113-00-063-89500-01) sheet 47
MONTERO SPORT PWJS2008R (Spanish) OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
Workshop Manual (M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56

<INDONESIA KD>
PAJERO SPORT
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2017 DRAFT* SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-89500-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
2020 DRAFT* SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-89500-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
*:PWJE1613R (English), workshop manual for General Export, has been sent.

MSB-21X11_12-001(21RV009) 9
<BANGLADESH KD> Attached sheet 1 (9/9)
L200
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2020 DRAFT* SPECIAL TOOLS Attached
L200 (M113-00-063-74300-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-34100-01) sheet 48
LUBRICANTS Attached
(M121-00-043-20500-01) sheet 49
SPECIAL TOOLS Attached
(M121-00-062-59600-01) sheet 50
ENGINE OIL CHANGE Attached
(M121-00-103-89100-01) sheet 51
OIL FILTER REPLACEMENT Attached
(M121-00-112-49700-01) sheet 52
*:PWTE1902R (English), workshop manual for General Export, has been sent.

PAJERO SPORT
Applicable manual Pub. No. Applicable title (INFO ID/SIE ID) Content
2011 DRAFT* 1
SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-27100-01) sheet 2
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-811-91700-01) sheet 4
LUBRICANTS Attached
(M121-00-042-46201-01) sheet 14
SPECIAL TOOLS Attached
(M121-00-062-12100-01) sheet 23
ENGINE OIL CHANGE <4D5> Attached
(M121-00-103-00601-01) sheet 34
OIL FILTER REPLACEMENT <4D5, 4M4> Attached
(M121-00-112-02200-01) sheet 42
2017 DRAFT*2 SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-89500-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
2020 DRAFT*3 SPECIAL TOOLS Attached
PAJERO SPORT (M113-00-063-89500-01) sheet 47
Workshop Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Attached
(M113-00-812-37400-01) sheet 48
LUBRICANTS Attached
(M121-00-043-29400-01) sheet 53
SPECIAL TOOLS Attached
(M121-00-062-65900-01) sheet 54
ENGINE OIL CHANGE <4N1, 4D5> Attached
(M121-00-104-01000-01) sheet 55
OIL FILTER REPLACEMENT <4D5> Attached
(M121-00-112-55000-01) sheet 56
*1:PWJE1004R (English), workshop manual for General Export, has been sent.
*2:PWJE1508R (English), workshop manual for General Export, has been sent.
*3:PWJE1907R (English), workshop manual for General Export, has been sent.

MSB-21X11_12-001(21RV009) 10
ENGINE OVERHAUL Attached sheet 2
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use

<Added> MB993041 Oil filter wrench Removal and installation of oil filter
<Φ74 mm type oil filter>

MB993041

MH061590 Oil filter wrench Removal and installation of oil filter


<Φ102 mm type oil filter>

MH061590

MSB-21X11_12-001(21RV009) 11
ENGINE OVERHAUL Attached sheet 4 (1/2)
REMOVAL AND INSTALLATION

<Deleted>

Removal steps
1. Oil filter
<<AA>> <Added> >>L<<
2. Oil pressure switch
<<A>> >>K<<
3. O-ring
>>J<<

REMOVAL SERVICE POINTS

<<AA>> OIL FILTER REMOVAL


MB993041 <Φ74 mm type oil filter>, Use special tool oil filter wrench (MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>, MH061590 <Φ102 mm type oil filter>) or commercially-available tool to remove
or commercially-available tool
the oil filter.

<Added>

Note: Service procedure of 08MY TRITON/L200/L200 SPORTERO/STRADA (G.EXP) is shown as a representative one.

MSB-21X11_12-001(21RV009) 12
ENGINE OVERHAUL Attached sheet 4 (2/2)
REMOVAL AND INSTALLATION

>>L<< OIL FILTER INSTALLATION

1.Clean the filter mounting surface of the oil


filter bracket.
2.Apply engine oil to the O-ring of the oil
filter.

3.Using general service tool Oil filter wrench,


Install the oil filter to the bracket and tighten
it to the specified torque.
Tightening torque: 22 ± 2 N·m
4.If a torque wrench cannot be used use the
following procedure.
(1) Screw in the oil filter until its o-ring
contacts the oil filter bracket.
(2) Tighten the oil filter 3/4 turn.
<Old>

MB993041 <Φ74 mm type oil filter>, 3. For the specified tightening torque, refer to the
MH061590 <Φ102 mm type oil filter>,
caution label attached on the oil filter.
or commercially-available tool
4. Tighten the oil filter until the gasket contacts with
the installation surface.
5. In the same manner as removal, use special tool
oil filter wrench (MB993041 <Φ74 mm type oil
filter> or MH061590 <Φ102 mm type oil filter>) or
commercially-available tool to tighten the oil filter
to the specified torque.
<New>

Note: Service procedure of 08MY TRITON/L200/L200 SPORTERO/STRADA (G.EXP) is shown as a representative one.

MSB-21X11_12-001(21RV009) 13
ENGINE OVERHAUL Attached sheet 6 (1/2)
REMOVAL ANDINSTALLATION

Removal steps
1. Oil filter
<<AA>> <Added> >>L<<
2. Oil pressure switch
<<A>> >>K<<
3. O-ring
>>J<<

REMOVAL SERVICE POINTS

<<AA>> OIL FILTER REMOVAL


MB993041 <Φ74 mm type oil filter>, Use special tool oil filter wrench (MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>, MH061590 <Φ102 mm type oil filter>) or commercially-available tool to remove
or commercially-available tool
the oil filter.

<Added>

Note: Service procedure of 08MY TRITON (THAILAND) is shown as a representative one.

MSB-21X11_12-001(21RV009) 14
ENGINE OVERHAUL Attached sheet 6 (2/2)
REMOVAL AND INSTALLATION

>>L<< OIL FILTER INSTALLATION

1.Clean the filter mounting surface of the oil


filter bracket.
2.Apply engine oil to the O-ring of the oil
filter.

3.Using general service tool Oil filter wrench,


Install the oil filter to the bracket and tighten
it to the specified torque.
Tightening torque: 22 ± 2 N·m
4.If a torque wrench cannot be used use the
following procedure:
(1) Screw in the oil filter until its o-ring
contacts the oil filter bracket.
(2) Tighten the oil filter 3/4 turn.

<Old>

MB993041 <Φ74 mm type oil filter>, 3. For the specified tightening torque, refer to the
MH061590 <Φ102 mm type oil filter>, caution label attached on the oil filter.
or commercially-available tool
4. Tighten the oil filter until the gasket contacts with
the installation surface.
5. In the same manner as removal, use special tool
oil filter wrench (MB993041 <Φ74 mm type oil
filter> or MH061590 <Φ102 mm type oil filter>) or
commercially-available tool to tighten the oil filter
to the specified torque.
<New>

Note: Service procedure of 08MY TRITON (THAILAND) is shown as a representative one.

MSB-21X11_12-001(21RV009) 15
ENGINE OVERHAUL Attached sheet 7 (1/2)
REMOVAL AND INSTALLATION

<Deleted>

Removal steps
1. Oil filter
<<AA>> <Added> >>L<<
2. Oil pressure switch
<<A>> >>K<<
3. O-ring
>>J<<

REMOVAL SERVICE POINTS

<<AA>> OIL FILTER REMOVAL


MB993041 <Φ74 mm type oil filter>, Use special tool oil filter wrench (MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>, MH061590 <Φ102 mm type oil filter>) or commercially-available tool to remove
or commercially-available tool
the oil filter.

<Added>

Note: Service procedure of 09MY TRITON/L200/L200 SPORTERO/STRADA (G.EXP) is shown as a representative one.

MSB-21X11_12-001(21RV009) 16
ENGINE OVERHAUL Attached sheet 7 (2/2)
REMOVAL AND INSTALLATION

>>L<< OIL FILTER INSTALLATION

1.Clean the filter mounting surface of the oil


filter bracket.
2.Apply engine oil to the O-ring of the oil
filter.
If the filter is tightened by hand
caution only, it will be insufficiently
torqued, resulting in oil leaks.

3.Screw the oil filter in and tighten the oil


filter to the specified torque using a
commercially available general tool from
where the O-ring has come into contact with
the oil filter mounting surface.
Tightening torque: 22 ± 2 N·m <approx.
3/4 turn>

<Old>

MB993041 <Φ74 mm type oil filter>, 3. For the specified tightening torque, refer to the
MH061590 <Φ102 mm type oil filter>, caution label attached on the oil filter.
or commercially-available tool
4. Tighten the oil filter until the gasket contacts with
the installation surface.
5. In the same manner as removal, use special tool
oil filter wrench (MB993041 <Φ74 mm type oil
filter> or MH061590 <Φ102 mm type oil filter>) or
commercially-available tool to tighten the oil filter
to the specified torque.
<New>

Note: Service procedure of 09MY TRITON/L200/L200 SPORTERO/STRADA (G.EXP) is shown as a representative one.

MSB-21X11_12-001(21RV009) 17
ENGINE LUBRICATION Attached sheet 12
LUBRICANTS

LUBRICANTS
Item 4M4 4D5 6G7
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil ILSAC classification - ILSAC certificated oil
Engine oil API classification CD or higher SG or higher
Engine oil quantity L Engine oil pan 7.0 6.5 4.3
Engine oil filter 1.0<Old> 0.8 0.3
Engine oil cooler 1.3 0.1 -
Total 9.3<Old> 7.4 4.6

<New> 7.0 <Φ74 mm type oil filter> 0.4 <Φ74 mm type oil filter> <New>
7.4<Φ102 mm type oil filter> 0.8 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 18
ENGINE LUBRICATION Attached sheet 13
LUBRICANTS

LUBRICANTS
Item 4M4 4D5 6G7 6B3
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil ILSAC classification - ILSAC certificated oil
Engine oil API classification CD or higher SG or higher
Engine oil quantity L Engine oil pan 7.0 5.5 4.3 4.0
Engine oil filter 1.0 0.8 <Old> 0.3
Engine oil cooler 1.3 0.1 - -
Total 9.3 6.4 <Old> 4.6 4.3

<New> 0.4 <Φ74 mm type oil filter> 6.0 <Φ74 mm type oil filter> <New>
0.8 <Φ102 mm type oil filter> 6.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 19
ENGINE LUBRICATION Attached sheet 14
LUBRICANTS

LUBRICANTS
Item 4D5 4M4 6G7 6B3
Engine oil ACEA A1/B1,A3/B3, A3/B4 or A5/B5 <Except for A1/B1, A3/B3, A3/B4
classification RUSSIA, AUSTRALIA and NEW or A5/B5
ZEALAND>, A3/B3, A3/B4 or A5/B5
<RUSSIA, AUSTRALIA and NEW
ZEALAND>
Engine oil ILSAC - ILSAC
classification certificated
oil
Engine oil API CD or higher <Except for RUSSIA, CD or SG or higher
classification AUSTRALIA and NEW ZEALAND>, CF-4 higher
<RUSSIA, AUSTRALIA and NEW
ZEALAND>
Engine oil Engine 5.5 7.0 4.3 4.0
quantity L oil pan
Engine 0.8 1.0 0.3
oil filter <Old>
Engine 0.1 1.3 - -
oil cooler
Total 6.4 <Old> 9.3 4.6 4.3

<New> 6.0 <Φ74 mm type oil filter> 0.4 <Φ74 mm type oil filter> <New>
6.4 <Φ102 mm type oil filter> 0.8 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 20
ENGINE LUBRICATION Attached sheet 15
LUBRICANT

LUBRICANT
Item 4G6 4D5- 4D5- 4M4 6G7
SOHC DOHC
Engine oil ACEA - A1/B1, A3/B3 or A3/B4 A1/B1, A3/B3, A3/B4 or
classification A5/B5
Engine oil API SE or CD or higher SG or higher
classification higher
Engine oil Oil pan 4.0 6.5 <Old> 7.0 4.3
quantity L Oil filter 0.3 0.8 1.0 0.3
Oil - 0.3 0.1 1.3 -
cooler
Total 4.3 7.6 7.4 <Old> 9.3 4.6

<New> 0.4 <Φ74 mm type oil filter> 7.0 <Φ74 mm type oil filter> <New>
0.8 <Φ102 mm type oil filter> 7.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 21
ENGINE LUBRICATION Attached sheet 16
LUBRICANTS

LUBRICANTS
Item 4D5-SOHC 4D5-DOHC 4M4
Engine oil ACEA classification B1, B2, B3 or B4
Engine oil API classification CD or higher
Engine oil quantity L Oil pan 6.5 6.5 7.0
Oil filter 0.8 0.8 <Old> 1.0
Oil cooler 0.3 0.1 1.3
Total 7.6 7.4 <Old> 9.3

<New> 0.4 <Φ74 mm type oil filter> 7.0 <Φ74 mm type oil filter> <New>
0.8 <Φ102 mm type oil filter> 7.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 22
ENGINE LUBRICATION Attached sheet 17
LUBRICANTS

LUBRICANTS
Item 4G6 4D5- 4D5- 4M4 6G7
SOHC DOHC
Engine oil ACEA A1/B1, A3/B3, A3/B4 or A5/B5
classification
Engine oil ILSAC ILSAC - - - ILSAC
classification certificated oil certificated oil
Engine oil API SG or higher CD or CD or CD or SG or higher
classification higher higher higher
Engine oil Engine oil 4.0 6.5 6.5 7.0 4.3
quantity L pan
Engine oil 0.3 0.8 0.8 <Old> 1.0 0.3
filter
Engine oil - 0.3 0.1 1.3 -
cooler
Total 4.3 7.6 7.4 <Old> 9.3 4.6

<New> 0.4 <Φ74 mm type oil filter> 7.0 <Φ74 mm type oil filter> <New>
0.8 <Φ102 mm type oil filter> 7.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 23
ENGINE LUBRICATION Attached sheet 18
LUBRICANTS

LUBRICANTS
Item 4G6 4D5- 4D5-DOHC 4M4 6G7
SOHC
Engine oil ACEA A1/B1, A3/B3, A3/B4 or A5/B5
classification
Engine oil ILSAC ILSAC - - - ILSAC
classification certificated oil certificated oil
Engine oil API SG or higher CD or CD or higher CD or SG or higher
classification higher higher
Engine oil Engine oil 4.0 6.5 6.5 <2WD- 7.0 4.3
quantity L pan Except HIGH
RIDER>
5.5 <2WD-HIGH
RIDER, 4WD>
Engine oil 0.3 0.8 0.8 <Old> 1.0 0.3
filter
Engine oil - 0.3 0.1 1.3 -
cooler
Total 4.3 7.6 7.4 <2WD- 9.3 4.6
Except HIGH
RIDER>
6.4 <2WD-HIGH
RIDER, 4WD> <Old>

<New> 0.4 <Φ74 mm type oil filter> <2WD-Except HIGH RIDER> <New>
0.8 <Φ102 mm type oil filter> 7.0 <Φ74 mm type oil filter>
7.4<Φ102 mm type oil filter>
<2WD-HIGH RIDER, 4WD>
6.0 <Φ74 mm type oil filter>
6.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 24
ENGINE LUBRICATION Attached sheet 19
LUBRICANTS <VEHICLES FOR TAILAND>

LUBRICANTS <VEHICLES FOR THAILAND>


<Old>
Item 4D5, 4M4
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil ILSAC classification -
Engine oil API classification CD or higher
Engine oil quantity L Engine oil pan 5.5
Engine oil filter 0.8
Engine oil cooler 0.1
Total 6.4

<New>
Item 4D5 4M4
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil API classification CD or higher
Engine oil quantity L Engine oil pan 5.5
Engine oil filter 0.4 <Φ74 mm type oil filter> 0.8
0.8 <Φ102 mm type oil filter>
Engine oil cooler 0.1
Total 6.0 <Φ74 mm type oil filter> 6.4
6.4 <Φ102 mm type oil filter>

MSB-21X11_12-001(21RV009) 25
ENGINE LUBRICATION Attached sheet 22
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use
<Added> MB993041 Oil filter wrench Removal and installation of engine oil filter
<Φ74 mm type oil filter>

MB993041

MH061590 Oil filter wrench Removal and installation of engine oil filter
<Φ102 mm type oil filter> <Added>

MH061590

MSB-21X11_12-001(21RV009) 26
ENGINE LUBRICATION Attached sheet 23
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use
<Added> MB993041 Oil filter wrench Removal and installation of engine oil filter
<4D5 (Φ74 mm type oil filter)>

MB993041

MH061590 Oil filter wrench Removal and installation of engine oil filter
<4M4, 4D5 (Φ102 mm type oil filter)>
<Added>
MH061590

MSB-21X11_12-001(21RV009) 27
ENGINE LUBRICATION Attached sheet 24
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use

<Added> MB993041 Oil filter wrench Removal and installation of engine oil filter
(When using the oil filter of 15200W010P)
<4D5>
MB993041

MH061590 Oil filter wrench Removal and installation of engine oil filter
(When using the oil filter of MD069782 or
1230A045) <4D5>
MH061590

MSB-21X11_12-001(21RV009) 28
ENGINE LUBRICATION Attached sheet 25
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use
<Added> MB993041 Oil filter wrench Removal and installation of engine oil filter
(When using the oil filter of 15200W010P)
<4D5-DOHC>
MB993041

MH061590 Oil filter wrench Removal and installation of engine oil filter
[When using the oil filter of MD069782
<4D5-SOHC>, MD326489 <4D5-SOHC>
or 1230A045 <4D5-DOHC>]
MH061590

MSB-21X11_12-001(21RV009) 29
ENGINE LUBRICATION Attached sheet 26
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use
<Added> MB993041 Oil filter wrench Removal and installation of engine oil filter
<4D5 (When using the oil filter of
15200W010P)>
MB993041

MH061590 Oil filter wrench Removal and installation of engine oil filter
<4M4, 4D5 (When using the oil filter of
MD069782 or 1230A045)>
<Added>
MH061590

MSB-21X11_12-001(21RV009) 30
ENGINE LUBRICATION Attached sheet 27
SPECIAL TOOLS

SPECIAL TOOLS
Tool Number Name Use

<Added> MB993041 Oil filter wrench Removal and installation of oil filter <4D5>
(When using Φ74 mm type oil filter)

MB993041

MH061590 Oil filter wrench Removal and installation of oil filter <4D5>
(When using Φ102 mm type oil filter)
<Added>
MH061590

MSB-21X11_12-001(21RV009) 31
ENGINE LUBRICATION Attached sheet 32
ENGINE OIL REPLACEMENT <4D5>

ENGINE OIL REPLACEMENT <4D5>

1.Start the engine and allow it to warm up until the


temperature of the engine coolant reaches 80 °C to
90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the engine oil pan drain plug to drain
engine oil.
5.Install a new engine oil pan drain plug
gasket so that it faces in the direction shown
in the illustration, and then tighten the engine
oil pan drain plug to the specified torque.
Tightening torque: 39 ± 5 N·m
Install the engine oil pan
drain plug gasket so it
note
faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of engine oil.
Specified Engine Oil

 ACEA classification: A1/B1, A3/B3,


A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume inside


engine oil filter and engine oil cooler): 7.4 L <Old>
8.Install the engine oil filler cap.
9.Check engine oil level.
<New>
・Φ74 mm type oil filter: 7.0 L
・Φ102 mm type oil filter: 7.4 L

MSB-21X11_12-001(21RV009) 32
ENGINE LUBRICATION Attached sheet 33
ENGINE OIL REPLACEMENT <4D5>

ENGINE OIL REPLACEMENT <4D5>

1.Start the engine and allow it to warm up until the


temperature of the engine coolant reaches 80 °C to
90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the engine oil pan drain plug to drain
engine oil.
5.Install a new engine oil pan drain plug
gasket so that it faces in the direction shown
in the illustration, and then tighten the engine
oil pan drain plug to the specified torque.
Tightening torque: 39 ± 5 N·m
Install the engine oil pan
drain plug gasket so it
note
faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of engine oil.
Specified Engine Oil

 ACEA classification: A1/B1, A3/B3,


A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume inside


engine oil filter and engine oil cooler): 6.4 L <Old>

Select engine oil of the


proper SAE viscosity
note
number according to the
atmospheric temperature.
8.Install the engine oil filler cap.
9.Check engine oil level.
・Φ74 mm type oil filter: 6.0 L <New>
・Φ102 mm type oil filter: 6.4 L

MSB-21X11_12-001(21RV009) 33
ENGINE LUBRICATION Attached sheet 34
ENGINE OIL REPLACEMENT <4D5>

ENGINE OIL REPLACEMENT <4D5>


1.Start the engine and allow it to warm up until the
temperature of the engine coolant reaches 80 °C to 90
°C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room under

cover (Refer to GROUP 51 - Under Cover ).


4.
warning Use care as engine oil could be hot.
Remove the engine oil pan drain plug to drain engine
oil.
5.Install a new engine oil pan drain plug gasket
so that it faces in the direction shown in the
illustration, and then tighten the engine oil pan
drain plug to the specified torque.
Tightening torque: 39 ± 5 N·m
Install the engine oil pan drain
plug gasket so it faces in the
note
direction shown in the
illustration.
6.Install the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
7.Refill with specified quantity of engine oil.
Specified Engine Oil

 ACEA classification: A1/B1, A3/B3,


A3/B4 or A5/B5 <Except for RUSSIA,
AUSTRALIA and NEW ZEALAND>,
A3/B3, A3/B4 or A5/B5 <RUSSIA,
AUSTRALIA and NEW ZEALAND>
 API classification: CD or higher <Except
for RUSSIA, AUSTRALIA and NEW
ZEALAND>, CF-4 <RUSSIA, AUSTRALIA
and NEW ZEALAND>

Total quantity (Includes volume inside engine


oil filter and engine oil cooler): 6.4 L
<Old>
Select engine oil of the proper
SAE viscosity number
note
according to the atmospheric
temperature.
8.Install the engine oil filler cap.
9.Check engine oil level.
<New> ・Φ74 mm type oil filter: 6.0 L
・Φ102 mm type oil filter: 6.4 L

MSB-21X11_12-001(21RV009) 34
ENGINE LUBRICATION Attached sheet 35
ENGINE OIL REPLACEMENT <4D5, 4M4>

ENGINE OIL REPLACEMENT <4D5, 4M4>

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.
warning Use care as oil could be hot.
Remove the drain plug to drain oil.
4.Install a new drain plug gasket so that it
faces in the direction shown in the
illustration, and then tighten the drain plug to
the specified torque.
Tightening torque: 39 ± 5 N·m
Install the drain plug gasket
note so it faces in the direction
shown in the illustration.

5.Refill with specified quantity of oil.


Specified Engine Oil

 ACEA classification: "A1/B1, A3/B3


or A3/B4"
 API classification: "CD or higher"

Total quantity (Includes volume inside oil


filter and oil cooler)

 4D5-SOHC: "7.6 L"


 4D5-DOHC: "7.4 L"
 4M4: "9.3 L" <Old>

6.Install the engine oil filler cap.


7.Check oil level.

<New>
・Φ74 mm type oil filter: "7.0 L"
・Φ102 mm type oil filter: "7.4 L"

MSB-21X11_12-001(21RV009) 35
ENGINE LUBRICATION Attached sheet 36
ENGINE OIL REPLACEMENT

ENGINE OIL REPLACEMENT

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.
caution Use care as oil could be hot.
Remove the drain plug to drain oil.
4.Install a new drain plug gasket so that it
faces in the direction shown in the
illustration, and then tighten the drain plug to
the specified torque.
Tightening torque: 39 ± 5 N·m
Install the drain plug gasket
note so it faces in the direction
shown in the illustration.

5.Refill with specified quantity of oil.

Specified Engine Oil (ACEA and API


classification): ACEA B1, B2, B3 or
B4/API CD or higher
Total quantity (Includes volume
inside oil filter and oil cooler):

<4D5-SOHC> 7.6 L
<4D5-DOHC> 7.4 L
<4M4> 9.3 L <Old>

6.Install the engine oil filler cap.


7.Check oil level. <New>
・Φ74 mm type oil filter: 7.0 L
・Φ102 mm type oil filter: 7.4 L

MSB-21X11_12-001(21RV009) 36
ENGINE LUBRICATION Attached sheet 37
ENGINE OIL REPLACEMENT

ENGINE OIL REPLACEMENT

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the drain plug to drain oil.
5.Install a new drain plug gasket so that it
faces in the direction shown in the
illustration, and then tighten the drain plug to
the specified torque.
Tightening torque: 39 ± 5 N·m
Install the drain plug gasket
note so it faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of oil.
<4D5, 4M4>

Specified Engine Oil

 ACEA classification: A1/B1,


A3/B3, A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume


inside engine oil filter and engine oil
cooler):

<4D5-SOHC> 7.6 L
<4D5-DOHC> 7.4 L <Old>
<4M4> 9.3 L <New>
・Φ74 mm type oil filter: 7.0 L
<4G6>
・Φ102 mm type oil filter: 7.4 L
Specified Engine Oil

 ACEA classification: A1/B1,


A3/B3, A3/B4 or A5/B5

MSB-21X11_12-001(21RV009) 37
ENGINE LUBRICATION Attached sheet 38
ENGINE OIL REPLACEMENT <4D5>

ENGINE OIL REPLACEMENT <4D5>

1.Start the engine and allow it to warm up until the


temperature of the engine coolant reaches 80 °C to
90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the engine oil pan drain plug to drain
engine oil.
5.Install a new engine oil pan drain plug
gasket so that it faces in the direction shown
in the illustration, and then tighten the engine
oil pan drain plug to the specified torque.
Tightening torque: 39 ± 5 N·m
Install the engine oil pan
drain plug gasket so it
note
faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of engine oil.
Specified Engine Oil

 ACEA classification: A1/B1, A3/B3,


A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume inside


engine oil filter and engine oil cooler):

<SOHC>: 7.6 L
<DOHC>: 7.4 L
<Old>
8.Install the engine oil filler cap.
9.Check engine oil level.
<New> ・Φ74 mm type oil filter: 7.0 L
・Φ102 mm type oil filter: 7.4 L

MSB-21X11_12-001(21RV009) 38
ENGINE LUBRICATION Attached sheet 39
ENGINE OIL REPLACEMENT

ENGINE OIL REPLACEMENT

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the drain plug to drain oil.
5.Install a new drain plug gasket so that it
faces in the direction shown in the
illustration, and then tighten the drain plug to
the specified torque.
Tightening torque: 39 ± 5 N·m
Install the drain plug gasket
note so it faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of oil.
<4D5>

Specified Engine Oil

 ACEA classification: A1/B1,


A3/B3, A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume


inside engine oil filter and engine oil
cooler):

<SOHC> 7.6 L
<Old> <DOHC (2WD-Except HIGH
RIDER)> 7.4 L
<DOHC (2WD-HIGH RIDER,
4WD)> 6.4 L
<New> <DOHC (2WD-Except HIGH RIDER)>
・Φ74 mm type oil filter: 7.0 L
・Φ102 mm type oil filter: 7.4 L
<DOHC (2WD-HIGH RIDER, 4WD)>
・Φ74 mm type oil filter: 6.0 L
・Φ102 mm type oil filter: 6.4 L
MSB-21X11_12-001(21RV009) 39
ENGINE LUBRICATION Attached sheet 40
ENGINE OIL REPLACEMENT <4D5>

ENGINE OIL REPLACEMENT <4D5>

1.Start the engine and allow it to warm up until the


temperature of the engine coolant reaches 80 °C to
90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room
under cover (Refer to GROUP 51 - Under Cover

).
4.
Use care as engine oil could be
warning
hot.
Remove the engine oil pan drain plug to drain
engine oil.
5.Install a new engine oil pan drain plug
gasket so that it faces in the direction shown
in the illustration, and then tighten the engine
oil pan drain plug to the specified torque.
Tightening torque: 39 ± 5 N·m
Install the engine oil pan
drain plug gasket so it
note
faces in the direction
shown in the illustration.
6.Install the under skid plate and engine
room under cover (Refer to GROUP 51 -

Under Cover ).
7.Refill with specified quantity of engine oil.
Specified Engine Oil

 ACEA classification: A1/B1, A3/B3,


A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume inside


engine oil filter and engine oil cooler):

<DOHC (2WD-Except HIGH RIDER)> <New> <SOHC>: 7.6 L


<DOHC (2WD-Except HIGH RIDER)>: <Old>
・Φ74 mm type oil filter: 7.0 L
7.4 L
・Φ102 mm type oil filter: 7.4 L <DOHC (2WD-HIGH RIDER, 4WD)>:
<DOHC (2WD-HIGH RIDER, 4WD)> 6.4 L
・Φ74 mm type oil filter: 6.0 L
・Φ102 mm type oil filter: 6.4 L 8.Install the engine oil filler cap.
9.Check engine oil level.

MSB-21X11_12-001(21RV009) 40
ENGINE LUBRICATION Attached sheet 41
ENGINE OIL CHANGE <VEHICLES FOR TAILAND>

ENGINE OIL REPLACEMENT <VEHICLES


FOR THAILAND>

1.Refill with specified quantity of oil.


<4D5, 4M4> <Deleted>

Specified Engine Oil

 ACEA classification: A1/B1,


A3/B3, A3/B4 or A5/B5
 API classification: CD or higher

Total quantity (Includes volume


inside engine oil filter and engine oil
cooler): 6.4 L <Old>
<New>
<4M4> 6.4L
<4D5>
・Φ74 mm type oil filter: 6.0 L
・Φ102 mm type oil filter: 6.4 L

MSB-21X11_12-001(21RV009) 41
ENGINE LUBRICATION Attached sheet 42
ENGINE OIL FILTER REPLACEMENT

ENGINE OIL FILTER REPLACEMENT

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.
warning Use care as oil could be hot.
<New> MB993041, MH061590 or Remove the drain plug to drain oil.
commercially-available tool 4.Remove the under cover.
5.Use the special tool oil filter wrench
(MH061590) to remove the engine oil filter.
<Old>
6.Clean the filter bracket side mounting
surface. <New>
(MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>)
or commercially-available tool

7.Apply a small amount of engine oil to the


O-ring of the new oil filter.
8.Once the O-ring of the oil filter is touching
the flange, use the special tool oil filter
wrench (MH061590) to tighten to the
<Old>
specified torque.
Tightening torque: Approximately 3/4 turn
(22 ± 2 N·m)
9.Install the drain plug and refill the engine

oil (Refer to ).
10.Race the engine 2-3 times, and check to
be sure that no engine oil leaks from
installation section of the oil filter.

8. For the specified tightening torque, refer to the


<New> caution label attached on the oil filter.
8-1. Tighten the oil filter until the gasket contacts with
the installation surface.
8-2. In the same manner as removal, use special tool
oil filter wrench (MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>) or
commercially-available tool to tighten the oil filter
to the specified torque.

MSB-21X11_12-001(21RV009) 42
ENGINE LUBRICATION Attached sheet 43
ENGINE OIL FILTER REPLACEMENT <4D5>

ENGINE OIL FILTER REPLACEMENT <4D5>

1.Start the engine and allow it to warm up until the


temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.
caution Use care as oil could be hot.
<New>
Remove the drain plug to drain oil.
<New>
MB993041, MH061590 or
4.Remove the under cover.
commercially-available tool 5.Engine room side cover(RH) removal.
6.Use the respective tool in the following table to
remove the engine oil filter.
<Old>

7.Remove the engine oil filter from the wheel


house (RH).
8.Clean the filter bracket side mounting surface.

9.Apply a small amount of engine oil to the O-ring


of the new oil filter.
10.Once the O-ring of the oil filter is touching the
flange, use the respective tool in the following
table to tighten to the specified torque.
11.Install the drain plug and refill the engine oil

(Refer to ).
12.Race the engine 2-3 times, and check to be
sure that no engine oil leaks from installation
section of the oil filter.
Number Special tool Tightening
torque
MD069782 Oil filter wrench Approximately
(MH061590) or 5/8 turn (20 ± 2
equivalent N·m)
1230A045 Oil filter wrench Approximately
(MH061590) or 3/4 turn (22 ± 2
equivalent N·m)
<Added> 15200W0 Oil filter wrench Approximately
10P (MB993041) or 1 turn (22 ± 2
equivalent N·m)

MSB-21X11_12-001(21RV009) 43
ENGINE LUBRICATION Attached sheet 44
ENGINE OIL FILTER REPLACEMENT

ENGINE OIL FILTER REPLACEMENT


1.Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.
caution Use care as oil could be hot.
<New> MB993041, Remove the drain plug to drain oil.
MH061590
4.Remove the under cover.
5.Use the respective tool in the following
table to remove the engine oil filter.
<Old>
6.Clean the filter bracket side mounting
surface.

7.Apply a small amount of engine oil to the O-ring


of the new oil filter.
8.Once the O-ring of the oil filter is touching the
flange, use the respective tool in the following
table to tighten to the specified torque.
9.Install the drain plug and refill the engine oil

(Refer to ).
10.Race the engine 2-3 times, and check to be
sure that no engine oil leaks from installation
section of the oil filter.
Engine Oil filter Special tool Tightening
model number torque
4D5- MD069782 Oil filter Approximately
SOHC wrench 5/8 turn (20 ±
(MH061590) 2 N·m)
or equivalent
MD326489 Oil filter Approximately
wrench 3/4 turn (22 ±
(MH061590) 2 N·m)
or equivalent
4D5- 1230A045 Oil filter Approximately
DOHC wrench 3/4 turn (22 ±
(MH061590) 2 N·m)
or equivalent
<Added> 15200W01
Oil filter Approximately
0P wrench 1 turn (22 ± 2
(MB993041) N·m)
or equivalent
4M4 1230A046 Commercially Approximately
available tool 3/4 turn (22 ±
2 N·m)

MSB-21X11_12-001(21RV009) 44
ENGINE LUBRICATION Attached sheet 45
ENGINE OIL FILTER REPLACEMENT

ENGINE OIL FILTER REPLACEMENT


1.Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room under cover

(Refer to GROUP 51 - Under Cover ).


4.
<New> MB993041, warning Use care as engine oil could be hot.
MH061590, Remove the drain plug to drain oil.
5.Use the respective tool in the following table to remove
the engine oil filter.
<Old> 6.Clean the filter bracket side mounting surface.

7.Apply a small amount of engine oil to the O-ring of the


new oil filter.
8.Once the O-ring of the oil filter is touching the flange, use
the respective tool in the following table to tighten to the
specified torque.
9.Install the drain plug and refill the engine oil (Refer to

).
10.Install the engine oil filler cap.
11.Race the engine 2-3 times, and check to be sure that no
engine oil leaks from installation section of the engine oil
filter.
12.Install the under skid plate and engine room under cover

(Refer to GROUP 51 - Under Cover ).


Engine Oil filter Special tool Tightening
model number torque
<Old> 4D5- MD069782 Oil filter wrench Approximately
SOHC (MH061590) or 5/8 turn (20 ± 2
equivalent N·m)
MD326489 Oil filter wrench Approximately
4D5- 1230A045 (MH061590) or 3/4 turn (22 ± 2
DOHC equivalent N·m)
<New>
4M4 1230A046
4D5- MD069782 Oil filter wrench Approximately
SOHC (MH061590) or 5/8 turn (20 ± 4G6 MD136466 Commercially- Approximately
equivalent 2 N·m) available tool 3/4 turn (17 ± 3
MD322508 N·m)
MD326489 Oil filter wrench Approximately
MD325714 Oil filter wrench Approximately
4D5- 1230A045 (MH061590) or 3/4 turn (22 ±
DOHC equivalent 2 N·m) MD332687 (MB991828) or 3/4 turn (16 ± 4
equivalent N·m)
15200W01 Oil filter wrench Approximately MD365876
0P (MB993041) or 1 turn (22 ± MD360935 Oil filter wrench Approximately 1
equivalent 2 N·m) (MB991396) or turn (14 ± 2 N·m)
4M4 1230A046 Oil filter wrench Approximately equivalent
(MH061590) or 3/4 turn (22 ±
equivalent 2 N·m)

MSB-21X11_12-001(21RV009) 45
ENGINE LUBRICATION Attached sheet 46
ENGINE OIL FILTER REPLACEMENT <4D5>

ENGINE OIL FILTER REPLACEMENT <4D5>


1.Start the engine and allow it to warm up until the
temperature of the engine coolant reaches 80 °C to 90 °C.
2.Remove the engine oil filler cap.
3.Remove the under skid plate and engine room under

cover (Refer to GROUP 51 - Under Cover ).


<New> MB993041, 4.
MH061590 warning Use care as engine oil could be hot.
Remove the engine oil pan drain plug to drain engine oil.
5.Use the respective tool in the following table to
<Old> remove the engine oil filter.
Number Special tool
MD069782 Oil filter wrench
(MH061590) or
1230A045 equivalent
<Added> 15200W01 Oil filter wrench
0P (MB993041) or
equivalent
MD326489 Commercially-
available tool

6.Clean the engine oil filter bracket side mounting


surface.
7.Apply a small amount of engine oil to the O-ring of
the new engine oil filter.
8.Once the O-ring of the engine oil filter is touching
the flange, use the respective tool in the following
table to tighten to the specified torque.
Number Special tool Tightening
torque
MD069782 Oil filter Approximately
wrench 5/8 turn (20 ±
(MH061590) 2 N·m)
or equivalent
1230A045 Oil filter Approximately
wrench 3/4 turn (22 ±
(MH061590) 2 N·m)
or equivalent
<Added> 15200W0 Oil filter Approximatel
10P wrench y 1 turn (22 ±
(MB993041) 2 N·m)
or equivalent
MD326489 Commercially- Approximately
available tool 3/4 turn (22 ±
2 N·m)
9.Install the engine oil pan drain plug and refill the

engine oil (Refer to ).


10.Install the engine oil filler cap.
11.Race the engine 2-3 times, and check to be sure
that no engine oil leaks from installation section of the
engine oil filter.
12.Install the under skid plate and engine room under

cover (Refer to GROUP 51 - Under Cover ).


MSB-21X11_12-001(21RV009) 46
Attached sheet 47
ENGINE OVERHAUL <4D5>
SPECIAL TOOLS

Tool Number Name Use


MB992922 Valve stem seal installer Valve stem seal press-fitting
adjustable

B992922
<Added>
MB993041 Oil filter wrench Removal and installation of oil
filter <Φ74 mm type oil filter>

MB993041

MH061590 Oil filter wrench Removal and installation of oil


filter <Φ102 mm type oil filter>
<Added>

MH061590

MD998012 Oil pressure switch Removal and installation of


wrench engine oil pressure switch
<Except high power engine>

MB992118 Oil pressure switch Removal and installation of


wrench engine oil pressure switch <High
power engine>

MB992118

MD998727 Oil pan FIPG cutter Removal of oil pan

D998727

MD998385 Balancer shaft drive gear Installation of balancer shaft oil


oil seal guide seal

D998385

MSB-21X11_12-001(21RV009) 47
Attached sheet 48 (1/2)
ENGINE OVERHAUL <4D5>
OIL PAN AND OIL PUMP

REMOVAL SERVICE POINTS


<<A>> OIL FILTER REMOVAL
<New>
<Old> MB993041 <Φ74 mm type oil filter>,
available tool
MH061590 <Φ102 mm type oil filter>
or commercially-available tool

<<B>> ENGINE OIL PRESSURE SWITCH


REMOVAL
CAUTION
The sealant is applied to the bolt. Remove the
bolt with care not to break it.

MD998012
AC503935 AG

Use special tool oil pressure switch wrench


(MD998012) to remove the engine oil pressure
switch.

<<C>> ENGINE OIL PRESSURE SWITCH


REMOVAL
CAUTION
The sealant is applied to the bolt. Remove the
bolt with care not to break it.

MB992118

AK502606 AD

MSB-21X11_12-001(21RV009) 48
Attached sheet 48 (2/2)
ENGINE OVERHAUL <4D5>
OIL PAN AND OIL PUMP

>>K<< ENGINE OIL PRESSURE SWITCH


TERMINAL INSTALLATION
Engine front
Engine oil filter

15˚
15˚
Engine oil pressure
switch terminal AC711376 AD

1. Install the engine oil pressure switch terminal in


the direction shown in the illustration.
2. Tighten the engine oil pressure switch terminal
mounting screw to the specified torque.
Tightening torque: 3.5  0.4 Nm

>>L<< ENGINE OIL FILTER


INSTALLATION
1. Clean the oil filter installing surface on the cylinder
block side.

(Engine oil)

Gasket

AC904113 AC

2. Apply a small amount of engine oil to the new oil


filter gasket.
3. For the specified tightening torque, refer to the
caution label attached on the oil filter.
4. Tighten the oil filter until the gasket contacts with
the installation surface. <Old>
<New>
5. In the same manner as removal, use special tool
oil filter wrench (MH061590) or (MB993041 <Φ74 mm type oil filter> or
commercially-available tool to tighten the oil filter MH061590 <Φ102 mm type oil filter>)
to the specified torque.

MSB-21X11_12-001(21RV009) 49
Attached sheet 49
ENGINE LUBRICATION
LUBRICANTS

LUBRICANTS
M1121000403205

<4G6>
Item Specification
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil ILSAC classification ILSAC certificated oil
Engine oil API classification SG or higher
Engine oil quantity L Oil filter 0.3
Total 4.3

<4D5>
Item Specification
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil API classification CD or higher
Engine oil 2WD-Except high rider Oil filter 0.8
quantity L Oil cooler 0.1
Total 7.4
2WD-High rider, 4WD Oil filter 0.8
Oil cooler 0.1
Total 6.4
<Old>

Engine oil 2WD-Except high rider Oil filter 0.4 <Φ74 mm type oil filter>
quantity L 0.8 <Φ102 mm type oil filter>
Oil cooler 0.1
Total 7.0 <Φ74 mm type oil filter>
7.4 <Φ102 mm type oil filter>
2WD-High rider, 4WD Oil filter 0.4 <Φ74 mm type oil filter>
0.8 <Φ102 mm type oil filter>
Oil cooler 0.1
Total 6.0 <Φ74 mm type oil filter>
6.4 <Φ102 mm type oil filter>
<New>

MSB-21X11_12-001(21RV009) 50
Attached sheet 50
ENGINE LUBRICATION
SPECIAL TOOLS

SPECIAL TOOLS
M1121000602596

Tool Number Name Use


MB991396 Oil filter wrench Removal and installation of oil filter
<4G6, 4N1>

B991396

MB991828 Oil filter wrench Removal and installation of oil filter


<4G6>

MB991828
<Added>
MB993041 Oil filter wrench Removal and installation of oil
filter <4D5 with Φ74 mm type
oil filter>

MB993041

MH061590 Oil filter wrench Removal and installation of oil filter


<4D5 with Φ102 mm type oil filter>
<Added>

MH061590

MB992118 Oil pressure switch Removal and installation of engine


wrench oil pressure switch <4G6, 4D5-High
power engine, 4N1>

MB992118

MD998012 Oil pressure switch Removal and installation of engine


wrench oil pressure switch <4D5-Except high
power engine>

MSB-21X11_12-001(21RV009) 51
Attached sheet 51
ENGINE LUBRICATION
ON-VEHICLE SERVICE
<4D5>
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 °C to 90 °C.
2. Remove the oil filler cap.
3. Remove the under skid plate and engine room
under cover front (Refer to GROUP 51 − Under Cover ).

WARNING
Use care as oil could be hot.
4. Remove the oil drain plug to drain oil.

ACE01736AB

5. Install a new oil drain plug gasket, and then


tighten the drain plug to the specified torque.
Tightening torque: 39  5 Nm
6. Install the under skid plate and engine room under
cover front (Refer to GROUP 51  Under Cover ).
7. Refill with specified quantity of oil.
Specified Engine Oil
 ACEA classification: "For service A1/B1,
A3/B3, A3/B4 or A5/B5"
 API classification: "For service CD or higher"
Total quantity (Includes volume inside oil
filter and oil cooler): <New>
<2WD-Except high rider> 7.4L <2WD-Except high rider>
<2WD-High rider, 4WD> 6.4L ・Φ74 mm type oil filter: 7.0 L
<Old> ・Φ102 mm type oil filter: 7.4 L
NOTE:
<2WD-High rider, 4WD>
・Φ74 mm type oil filter: 6.0 L
・Φ102 mm type oil filter: 6.4 L

AC903479

Select engine oil of the proper SAE viscosity


number according to the atmospheric
temperature.
8. Install the oil filler cap.
9. Check oil level.

MSB-21X11_12-001(21RV009) 52
Attached sheet 52
ENGINE LUBRICATION
ON-VEHICLE SERVICE

<4D5>
1. Remove the oil drain plug to drain engine oil.
2. Remove the bracket for the battery wiring harness
to ensure working space to gain access to the oil
filter.
MB993041 <Φ74 mm type oil filter>, <New>
MH061590 <Φ102 mm type oil filter>

<Old>
MH061590 or
commercially-
available tool

ACX00395AM
<Old>
3. Use special tool oil filter wrench (MH061590) or
commercially-available tool to remove the oil filter.
4. Remove the oil filter through the right wheel
house.
5. Clean the oil filter installing surface on the cylinder
block side.

(Engine oil)

Gasket

<New>
(MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>)

AC904113 AC

6. Apply a small amount of engine oil to the new oil


filter gasket.
7. For the specified tightening torque, refer to the
caution label attached on the oil filter.
8. Tighten the oil filter until the gasket contacts with
the installation surface. <Old>
9. In the same manner as removal, use special tool
oil filter wrench (MH061590) or
commercially-available tool to tighten the oil filter
to the specified torque.
10.Install the oil drain plug and refill the engine oil.
11.Rev the engine a few times, and check to be sure
that no engine oil leaks from the installation
section of the oil filter.

MSB-21X11_12-001(21RV009) 53
Attached sheet 53
ENGINE LUBRICATION
LUBRICANTS

LUBRICANTS
M1121000403294

<4N1>
Item Vehicles without DPF Vehicles with DPF
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5 C1, C2, C3 or C4
Engine oil API classification CD or higher -
Engine oil JASO classification - DL-1
Engine oil quantity L Oil filter 0.3
Oil cooler 0.1
Total 7.4 7.4*1
8.4*2

NOTE: .
*1
 : Except vehicles for Russia
*2
 : Vehicles for Russia
<4D5>
Item Specification
Engine oil ACEA classification A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil API classification CD or higher
Engine oil quantity L Oil filter 0.8
Oil cooler 0.1
Total 6.4
<Old>

Engine oil quantity L Oil filter 0.4 <Φ74 mm type oil filter>
0.8 <Φ102 mm type oil filter>
Oil cooler 0.1
Total 6.0 <Φ74 mm type oil filter>
6.4 <Φ102 mm type oil filter>
<New>

MSB-21X11_12-001(21RV009) 54
Attached sheet 54
ENGINE LUBRICATION
SPECIAL TOOLS

SPECIAL TOOLS
M1121000602659

Tool Number Name Use <Added>


MB993041 Oil filter wrench Removal and installation of oil filter
<4D5 with Φ74 mm type oil filter>

MB993041

MH061590 Oil filter wrench Removal and installation of oil filter


<4D5 with Φ102 mm type oil filter>
<Added>

MH061590

MD998012 Oil pressure switch Removal and installation of engine


wrench oil pressure switch <4D5>

MSB-21X11_12-001(21RV009) 55
Attached sheet 55
ENGINE LUBRICATION
ON-VEHICLE SERVICE

<4D5>
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 C to 90
C.
2. Remove the oil filler cap.
3. Remove the under skid plate and engine room
under cover front.
WARNING
Use care as oil could be hot.
4. Remove the oil drain plug to drain oil.

ACE01736AB

5. Install a new oil drain plug gasket, and then


tighten the drain plug to the specified torque.
Tightening torque: 39  5 Nm
6. Install the under skid plate and engine room under
cover front.
7. Refill with specified quantity of oil.
Specified Engine Oil
 ACEA classification: "For service A1/B1,
A3/B3, A3/B4 or A5/B5"
 API classification: "For service CD or
higher"
Total quantity (Includes volume inside oil fil-
ter and oil cooler): 6.4L ・Φ74 mm type oil filter: 6.0 L
<Old> ・Φ102 mm type oil filter: 6.4 L
NOTE:
<New>

AC903479
Select engine oil of the proper SAE viscosity num-
ber according to the atmospheric temperature.
8. Install the oil filler cap.
9. Check oil level.

MSB-21X11_12-001(21RV009) 56
Attached sheet 56
ENGINE LUBRICATION
ON-VEHICLE SERVICE

OIL FILTER REPLACEMENT <4D5> M1121001102550

1. Remove the oil drain plug to drain engine oil.


2. Remove the bracket for the battery wiring harness
to ensure working space to gain access to the oil
filter.

MB993041 <Φ74 mm type oil filter>, <New>


MH061590 <Φ102 mm type oil filter>

MH061590 or <Old>
commercially-
available tool

ACX00395AM <Old>
3. Use special tool oil filter wrench (MH061590) or
commercially-available tool to remove the oil filter.
4. Remove the oil filter through the right wheel
house.
5. Clean the oil filter installing surface on the cylinder
block side.

(Engine oil)

Gasket

<New>
(MB993041 <Φ74 mm type oil filter> or
MH061590 <Φ102 mm type oil filter>)

AC904113 AC

6. Apply a small amount of engine oil to the new oil


filter gasket.
7. For the specified tightening torque, refer to the
caution label attached on the oil filter.
8. Tighten the oil filter until the gasket contacts with
the installation surface.<Old>
9. In the same manner as removal, use special tool
oil filter wrench (MH061590) or
commercially-available tool to tighten the oil filter
to the specified torque.
10. Install the oil drain plug and refill the engine oil.
11. Rev the engine a few times, and check to be sure
that no engine oil leaks from the installation
section of the oil filter.

MSB-21X11_12-001(21RV009) 57

You might also like