ABB drives for HVAC

Quick installation and start-up guide

ACH580-01 drives
Frames R0 to R3 and R6 to R9

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
List of related manuals in English
Drive manuals and guides Code (English)
ACH580 HVAC control program firmware manual 3AXD50000027537
ACH580-01 (0.75 to 250 kW) hardware manual 3AUA0000076331
ACH580-01 quick installation and start-up guide 3AUA0000076330
ACS-AP-x assistant control panels user’s manual 3AUA0000085685

Option manuals and quides

CDPI-01 communication adapter module user’s manual 3AXD50000009929
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FCAN-01 CANopen adapter module user's manual 3AFE68615500
FCNA-01 ControlNet adapter module user's manual 3AUA0000141650
FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360
FECA-01 EtherCAT adapter module user's manual 3AUA0000068940
FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568
FEPL-02 Ethernet POWERLINK adapter module user's 3AUA0000123527
manual
FLON-01 LON WORKS® adapter module user’s manual 3AUA0000041017
FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271
FSCA-01 RS-485 adapter module user's manual 3AUA0000109533
Flange mounting quick guide for frames R6 to R9 3AXD50000019099
Flange mounting supplement 3AXD50000019100

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606
Converter module capacitor reforming instructions 3BFE64059629
NETA-21 remote monitoring tool user's manual 3AUA00000969391
NETA-21 remote monitoring tool installation and start-up 3AUA0000096881
guide

You can find manuals and other product documents in PDF format on the Internet. See section Document library
on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local
ABB representative.
The QR code below opens an online listing of the manuals applicable to this product.

3AUA0000076330 Rev A
EN
EFFECTIVE: 2015-09-09
ACH580-01 manuals

 2015 ABB Oy. All Rights Reserved.

 Table of contents 1

Table of contents
List of related manuals in English

Frames R0 to R3
Ratings and fuses
I ......................................................................... 7
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety
........... 8
V ........................................................................ 9

EN – R0…R3 Quick installation guide

Obey the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Check if capacitors need to be reformed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Select the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ensure the cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Protect the drive and input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install the drive on the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Check the insulation of the power cables and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Switch off the power and open the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Check the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . . . . 13
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Ground-to-phase varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disconnect EMC filter or ground-to-phase varistor, if needed . . . . . . . . . . . . . . . . . . . . . 15
Connect the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install optional modules, if any . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reinstall cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

R0…R3 Figures A
B ....................................................................... 23
C ....................................................................... 23
D ....................................................................... 23
E ....................................................................... 23
F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
F2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
G ....................................................................... 24
H ..................................................................... 24
I ........................................................................ 24
2 Table of contents

Frames R6 to R9
Ratings and fuses
I ....................................................................... 27
II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
V ....................................................................... 29

EN – R6…R9 Quick installation guide

Obey the safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Check if capacitors need to be reformed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Select the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Ensure the cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Protect the drive and input power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Install the drive on the wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Check the insulation of the power cables and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Check the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . . . 33
EMC filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Ground-to-phase varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Disconnect EMC filter or ground-to-phase varistor, if needed . . . . . . . . . . . . . . . . . . . . . 35
Connect the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Connect the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Default I/O connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Install optional modules, if any . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Install side plates and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

R6…R9 Figures A
B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

R6…R9 Figures E

Quick start-up guide

EN – Quick start-up guide
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Start-up with the First start assistant on an HVAC control panel . . . . . . . . . . . . . . . . . . . . . . 49

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
 Table of contents 3

Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4 Table of contents
ABB drives for HVAC

Quick installation guide

ACH580-01 drives
Frames R0 to R3

R0-
R3
R6-
R9

English. . . . . . . 12 EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 3AUA0000076330 Rev A
EN
EFFECTIVE: 2015-09-09

 2015 ABB Oy. All Rights Reserved.

 7

Ratings and fuses

I
Type Input Output ratings Heat Air flow Frame
ACH580 rating Nominal use dissipation size
-01- R0-
I1N IN PN
R3
A A kW W m3/h
R6-
3-phase UN = 400 V (380…415 V) R9
02A6-4 2.6 2.6 0.75 45 34 R0
03A3-4 3.3 3.3 1.1 55 34 R0
04A0-4 4.0 4.0 1.5 66 34 R0
05A6-4 5.6 5.6 2.2 84 34 R0
07A2-4 7.2 7.2 3.0 106 50 R1
09A4-4 9.4 9.4 4.0 133 50 R1
12A6-4 12.6 12.6 5.5 174 50 R1 EN
017A-4 17 17 7.5 228 128 R2
025A-4 25 25 11.0 322 128 R2 DA
032A-4 32 32 15.0 430 116 R3
038A-4 38 38 18.5 525 116 R3 DE
045A-4 45 45 22.0 619 116 R3
3AXD00000586715.xls G
ES

II FI
Type Input Output ratings Heat Air flow Frame
ACH580 rating Nominal use Heavy duty use
dissipation size FR
-01-
I1N I Ld PLd I Hd PHd
A A hp A hp W
IT
m3/h
3-phase UN = 480 V (440…480 V)
NL
02A6-4 2.1 2.1 1.0 1.6 0.75 45 34 R0
03A3-4 3.0 3.0 1.5 2.1 1.0 55 34 R0
04A0-4 3.4 3.4 2.0 3.0 1.5 66 34 R0 PL
05A6-4 4.8 4.8 3.0 3.4 2.0 84 34 R0
07A2-4 6.0 6.0 3.0 4.0 3.0 106 50 R1 PT
09A4-4 7.6 7.6 5.0 4.8 3.0 133 50 R1
12A6-4 11.0 11.0 7.5 7.6 5.0 174 50 R1 RU
017A-4 14 14.0 10.0 11.0 7.5 228 128 R2
025A-4 21 21.0 15.0 14.0 10.0 322 128 R2 SV
032A-4 27 27.0 20.0 21.0 15.0 430 116 R3
038A-4 34 34.0 25.0 27.0 20.0 525 116 R3 TR
045A-4 40 40.0 30.0 34.0 25.0 619 116 R3
3AXD00000586715.xls G
ZH

3AUA0000076330 Rev A
 8

III
Type gG
ACH580 IN I2t Voltage rating ABB type Type
-01-
A A2 s V IEC 60269
R0- 3-phase UN = 400/480 V (380…415 V, 440…480 V)
R3 02A6-4 4 55 500 OFAF000H4 000
R6- 03A3-4 6 110 500 OFAF000H6 000
R9 04A0-4 6 110 500 OFAF000H6 000
05A6-4 10 360 500 OFAF000H10 000
07A2-4 10 360 500 OFAF000H10 000
09A4-4 16 740 500 OFAF000H16 000
12A6-4 16 740 500 OFAF000H16 000
017A-4 25 2500 500 OFAF000H25 000
025A-4 32 4000 500 OFAF000H32 000
EN 032A-4 40 7700 500 OFAF000H40 000
038A-4 50 16000 500 OFAF000H50 000
DA 045A-4 63 20100 500 OFAF000H63 000
3AXD00000586715.xls G
DE
IV
ES
Type uR or aR
ACH580 IN I2t Voltage rating Bussmann type Type
FI -01-
A A2 s V IEC 60269
FR 3-phase UN = 400/480 V (380…415 V, 440…480 V)
02A6-4 25 130 690 170M1561 000
IT 03A3-4 25 130 690 170M1561 000
04A0-4 25 130 690 170M1561 000
05A6-4 25 130 690 170M1561 000
NL
07A2-4 25 130 690 170M1561 000
09A4-4 25 130 690 170M1561 000
PL 12A6-4 25 130 690 170M1561 000
017A-4 40 460 690 170M1563 000
PT 025A-4 40 460 690 170M1563 000
032A-4 63 1450 690 170M1565 000
RU 038A-4 63 1450 690 170M1565 000
045A-4 80 2550 690 170M1566 000
SV 3AXD00000586715.xls G

TR

ZH
 9

V
Type UL
ACH580 IN Voltage rating Bussmann type UL class
-01-
A V
3-phase UN = 460 V (440…480 V) R0-
02A6-4 3 600 JJS-3 T R3
03A3-4 6 600 JJS-6 T R6-
04A0-4 6 600 JJS-6 T R9
05A6-4 10 600 JJS-10 T
07A2-4 10 600 JJS-10 T
09A4-4 15 600 JJS-15 T
12A6-4 20 600 JJS-20 T
017A-4 25 600 JJS-25 T
025A-4 35 600 JJS-35 T
032A-4 40 600 JJS-40 T EN
038A-4 50 600 JJS-50 T
045A-4 60 600 JJS-60 T DA
3AXD00000586715.xls G
DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 10

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 EN – R0…R3 Quick installation guide 11

EN – R0…R3 Quick installation guide

This guide briefly describes how to install the drive. For complete information on
installation, see ACH580-01 hardware manual (3AUA0000076331 [English]). For
start-up instructions, see chapter EN – Quick start-up guide on page 49. R0-
R3
To read a manual, go to www.abb.com/drives/documents and search for the
document number. R6-
R9

Obey the safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:

• If you are not a qualified electrician, do not do electrical installation work. EN

• Do not work on the drive, motor cable or motor when main power is applied. If DA
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
DE
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. ES

• Make sure that debris from borings and grindings does not enter the drive when FI
installing.
FR
• Make sure that the floor below the drive and the wall where the drive is installed
are non-flammable.
IT

Check if capacitors need to be reformed NL

If the drive has not been powered (either in storage or unused) for over one year, you PL
must reform the capacitors.
You can determine the manufacturing time from the serial number, which you find on PT
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows: RU
YY: 13, 14, 15, … for 2013, 2014, 2015, …
SV
WW: 01, 02, 03, … for week 1, week 2, week 3, …
For information on reforming the capacitors, see Converter module capacitor TR
reforming instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents. ZH
 12 EN – Quick installation and start-up guide

Select the power cables

Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.

R0-
R3
Ensure the cooling
R6- See table I on page 7 (UL: table II on page 7) for the heat dissipation. The allowed
R9 operating temperature range of the drive is -15 to +50 °C (+5 to +122 °F). No
condensation or frost is allowed. For more information on the ambient temperature,
see chapter Technical data in ACH580-01 hardware manual (3AUA0000076331
[English]).

Protect the drive and input power cable

EN
See tables III (on page 8) and IV (on page 8); (UL: table V on page 9) for the fuses.
DA If you use gG fuses, make sure that the operating time of the fuse is below 0.5
seconds. Follow the local regulations.
DE
Install the drive on the wall
ES
See figure R0…R3 Figures A on page 19.
FI
Check the insulation of the power cables and the motor
FR
Check the insulation of the input cable according to local regulations before
connecting it to the drive.
IT
See figure B on page 19.
NL
1. Check the insulation of the motor cable and motor when the cable is disconnected
from the drive. Measure the insulation resistance between each phase conductor
PL
and then between each phase conductor and the Protective Earth conductor
using a measuring voltage of 1000 V DC. The insulation resistance of a typical
PT motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the
insulation resistance of motors, see the manufacturer’s instructions.
RU
Note: Moisture inside the motor casing will reduce the insulation resistance. If
SV moisture is suspected, dry the motor and repeat the measurement.

TR

ZH
 EN – R0…R3 Quick installation guide 13

Switch off the power and open the cover

See figure B on page 19.
2. Switch off the power from the drive.
3. Remove the front cover: Loosen the retaining screw with a screwdriver (3a) and R0-
lift the cover from the bottom outwards (3b) and then up (3c). R3
R6-
R9
Check the compatibility with IT (ungrounded) and corner-
grounded TN systems
 EMC filter
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a
corner-grounded TN system. Disconnect the EMC filter before connecting the drive to EN
the supply network. Check the table on page 15.
DA
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over DE
30 ohms] power system), otherwise the system will be connected to ground potential
through the EMC filter capacitors of the drive. This can cause danger, or damage the ES
drive.
FI
Do not install the drive with the internal EMC filter connected on a corner-grounded
TN system, otherwise the drive will be damaged.
FR

Note: When the internal EMC filter is disconnected, the drive EMC compatibility is IT
considerably reduced.
NL
 Ground-to-phase varistor
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system. PL
Disconnect the ground-to-phase varistor before connecting the drive to the supply
network. Check the table on page 15. PT

RU
WARNING! Do not install the drive with the ground-to-phase varistor
connected on an IT system (an ungrounded power system or a high-
SV
resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can
be damaged.
TR

ZH
 14 EN – Quick installation and start-up guide

Check from the table below if you have to disconnect the EMC filter (EMC) or ground-
to-phase varistor (VAR). For instructions on how to do this, see page 16.

Frame EMC Ground- Symmetrically Corner grounded IT systems

sizes to-phase grounded TN
filter TN systems 2 (ungrounded or
R0- (EMC) varistor systems (TN-S high-resistance
R3 (VAR) systems) 1 grounded [>30
R6- ohms]) 3
R9
R0…R3 1 × EMC - Do not disconnect Disconnect Disconnect
- 1 × VAR Do not disconnect Do not disconnect Disconnect
1 2 3
L1 L1 L1
L2 L2
EN L3 L3
N L2
DA PE L3
PE

DE
Drive Drive Drive
ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 EN – R0…R3 Quick installation guide 15

 Disconnect EMC filter or ground-to-phase varistor, if needed

To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as
follows:
1. Switch off the power from the drive.
R0-
2. Open the front cover, if not already opened, see figure B on page 19. R3
3. To disconnect the internal EMC filter, slide the EMC switch in the direction shown R6-
by the arrow. R9

4. To disconnect the ground-to-phase varistor, slide the varistor switch in the

direction shown by the arrow.
R0…R2

EN
3
4 DA

DE
4 3 ES

FI
3

FR

IT
R3
NL
3
PL
3
4
PT

RU

SV

4 TR

ZH
 16 EN – Quick installation and start-up guide

Connect the power cables

See figures C (page 19) D, E, F1, F2 and G.
1. Remove the rubber grommets from the lead-through plate.
R0- Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE
R3 conductor for drive or motor, make sure that is has sufficient conductivity for the PE.
R6-
R9 2. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.
3. Prepare the ends of the motor cable as illustrated in figures 3a and 3b. Two
different motor cable types are shown. Note: The bare shield will be grounded
360 degrees. Mark the pigtail made from the shield as a PE conductor with
yellow-and-green color.
4. Slide the cable through the hole of the bottom plate and attach the grommet to the
EN hole.

DA 5. Connect the motor cable:

• Ground the shield 360 degrees by tightening the clamp of the power cable
DE grounding shelf onto the stripped part of the cable (5a).
• Connect the twisted shield of the cable to the grounding terminal (5b).
ES
• Connect the phase conductors of the cable to the T1/U, T2/V and T3/W
terminals (5c). Tighten the screws to the torque given in the figure.
FI
6. Repeat steps 2…4 for the input power cable.
FR
7. Connect the input power cable. Connect the additional PE conductor of the cable
(7c). Tighten the screws to the torque given in the figure.
IT
8. Install the grounding shelf for the brake resistor cable.
NL
9. Repeat steps 2…4 for the brake resistor cable (if used). Cut off extra phase
conductors (if any).
PL
10. Connect the resistor cable (if used). Tighten the screws to the torque given in the
PT figure.
11. Install the grounding shelf for the control cables.
RU
12. Put the unused rubber grommets to the holes in the lead-through plate.
SV
13. Secure the cables outside the unit mechanically.

TR 14. Ground the motor cable shield at the motor end. For minimum radio frequency
interference, ground the motor cable shield 360 degrees at the lead-through of
ZH the motor terminal box.
 EN – R0…R3 Quick installation guide 17

Connect the control cables

See figure H on page 20. It shows an example with one analog signal cable and one
digital signal cable. Make the connections according to the default configuration in
use. The default connections of the HVAC default configuration are shown in section
Default I/O connections on page 19. R0-
R3
1. Remove the front cover, if not already removed. See section Switch off the power
R6-
and open the cover on page 14. R9
Example of connecting an analog signal cable:
2. Cut an adequate hole into the rubber grommet and slide the grommet onto the
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
3. Ground the outer shield of the cable 360 degrees under the grounding clamp. EN
Keep the cable unstripped as close to the terminals of the control board as
possible. Ground also the pair-cable shields and grounding wire at the SCR1 DA
terminal.
4. Route the cable as shown in the figure. DE

5. Connect the conductors to the appropriate terminals of the control board and ES
tighten to 0.5…0.6 N·m(0.4 lbf·ft).
6. Tie all control cables to the provided cable tie mounts. FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 18 EN – Quick installation and start-up guide

Default I/O connections

Default I/O connections of the HVAC default configuration are shown below.

X1 Reference voltage and analog inputs and outputs

R0- 1 SCR Signal cable shield (screen)
2 AI1 Output frequency/speed reference: 0…10 V
R3 1…10 kohm
3 AGND Analog input circuit common
R6- 4 +10V Reference voltage 10 V DC
R9 5 AI2 Actual feedback: 0…10 V
6 AGND Analog input circuit common
max. 7 AO1 Output frequency: 0…10 V
500 ohm 8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
12 DCOM Digital input common for all
EN 13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
DA 15 DI3 Constant frequency/speed selection
16 DI4 Not configured
17 DI5 Not configured
DE 18 DI6 Not configured
X6, X7, X8 Relay outputs
19 RO1C Ready run
ES 20 RO1A 250 V AC / 30 V DC
21 RO1B 2A
FI 22 RO2C Running
23 RO2A 250 V AC / 30 V DC
24 RO2B 2A
FR 25 RO3C Fault (-1)
26 RO3A 250 V AC / 30 V DC
27 RO3B 2A
IT X5 Embedded fieldbus
29 B+
NL 30 A- Embedded fieldbus, EFB (EIA-485)
31 DGND
S4 TERM Termination switch
PL S5 BIAS Bias resistors switch
X4 Safe torque off
34 OUT1
PT 35 OUT2
Safe torque off. Factory connection. Both circuits
must be closed for the drive to start. See chapter
36 SGND
The Safe torque off function in ACH580-01
RU 37 IN1 hardware manual (3AUA0000076331 [English]).
38 IN2

SV
Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
TR Wire sizes:
0.2…2.5 mm2 (24…14 AWG): Terminals +24V, DGND, DCOM, B+, A-, DGND, Ext. 24V
ZH 0.14…1.5 mm2 (26…16 AWG): Terminals DI, AI, AO, AGND, RO, STO
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
 EN – R0…R3 Quick installation guide 19

Install optional modules, if any

See chapter Electrical installation in ACH580-01 hardware manual
(3AUA0000076331 [English]).

Reinstall cover R0-

R3
See figure I on page 20. R6-
R9
1. Put the tabs on the inside of the cover top in their counterparts on the housing
(1a) and then press the cover at the bottom (1b).
2. Tighten the retaining screw with a screwdriver.

For start-up instructions, see chapter EN – Quick start-up guide on page 49. EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 20 EN – Quick installation and start-up guide

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 21

Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 22

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 23
R0…R3 Figures A C D
a R0…R2: M5 ACH580-01 R0…R3 R0…R2 R3
1 ×4 2 3 UDC+
R3: M6 L1 L2 L3 R- R+ T1/U T2/V T3/W
PE 5b
×4 5c
5c
×4 5b
b

5a
5a
V1
U1 W1

R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m R3: 2.5…4.5 N·m; 5a : 1.2 N·m
4a 4b 5 3~M
×4 (PE) PE (PE) L1 L2 L3
E

6a 6b 6c
1 2
3a 3b
PE

PE

B
1 1000 U1
V DC, M U1-V1, U1-W1, V1-W1
> 100 ohm
V1
3~ R0…R2 R3
W1
U1-PE, V1-PE, W1-PE
Mohm PE 3a 4
IP21 IP55, R0…R2 IP55, R3 7b 7c
PE 7d
7d
7b 7c
3c
3c 3c
7a
7a

3a 3a R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m R3: 2.5…4.5 N·m; 7a : 1.2 N·m
3b 3b 3b
3a 3b
ONLY IT AND CORNER-GROUNDED TN SYSTEMS
L1 L1
PE F1
L2
R0…R2
L3
EMC 8 9
L2 EMC
L3
VAR PE PE

ACH580 ACH580
EN: See page 14.
24
F2 H I

3AUA0000076330 Rev A
R0…R2 R3 R0…R2 R3 IP21 IP55, R0…R2 IP55, R3
10c 10b 10c 1a 1a
1a
10b
10b
5 2 2 2
10a
10a 0.5…0.6 N·m
0.5…0.6 N·m
5 6
1b 1b 1b

R0…R2: 0.5…0.6 N·m, R2: 1.2…1.5 N·m R3: 2.5…4.5 N·m; 10a : 1.2 N·m 0.5…0.6 N·m
6

G 4
0.5…0.6 N·m
R0…R2 R3
11 11

6
R0…R2 R3
12 12

3
2
3

14
ABB drives for HVAC

Quick installation guide

ACH580-01 drives
Frames R6 to R9

R0-
R3
R6-
R9

English. . . . . . . . 7 EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 3AUA0000076330 Rev A
EN
EFFECTIVE: 2015-09-09
 2015 ABB Oy. All Rights Reserved.
 27

Ratings and fuses

I
Input Output ratings Heat Air flow Frame
ACH580 rating Nominal use dissipation size
-01- R0-
I1N I 2N PN PLd R3
A A kW kW W m3/h R6-
3-phase UN = 400 V (380…415 V) R9
105A-4 105 105 55 55 1331 256 R6
145A-4 145 145 75 75 1476 256 R6
169A-4 169 169 90 90 1976 265 R7
206A-4 206 206 110 110 2346 265 R7
246A-4 246 246 132 132 3336 324 R8
293A-4 293 293 160 160 3936 324 R8 EN
363A-4 363 363 200 200 4836 677 R9
430A-4 430 430 250 200 6036 677 R9 DA
3AXD00000586715.xls G

DE
II
ES
Input Output ratings Heat Air flow Frame
ACH580 rating Nominal use Heavy duty dissipation size
use FI
-01-
I1N I 2Ld PLd I 2Hd PHd
A A hp A hp W FR
m3/h
3-phase UN = 480 V (440…480 V)
IT
105A-4 96 96 75 77 60 1331 256 R6
145A-4 124 124 100 96 75 1476 256 R6
NL
169A-4 156 156 125 124 100 1976 265 R7
206A-4 180 180 150 156 125 2346 265 R7
PL
246A-4 240 240 200 180 150 3336 324 R8
293A-4 260 260 200 240* 150 3936 324 R8
PT
363A-4 361 361 300 302 250 4836 677 R9
430A-4 414 414 350 361** 300 6036 677 R9
RU
3AXD00000586715.xls G
* 130% overload only
SV
** 125% overload only

TR

ZH

AUA0000076330 Rev A
 28

III
gG
ACH580 IN I 2t Voltage rating ABB type Type
-01- IEC 60269
A A2s V
R0- 3-phase UN = 400/480 V (380…415 V, 440…480 V)
R3 105A-4 125 103000 500 OFAF00H125 00
R6- 145A-4 160 185000 500 OFAF00H160 00
R9 169A-4 250 600000 500 OFAF0H250 0
206A-4 315 710000 500 OFAF1H315 1
246A-4 355 920000 500 OFAF1H355 1
293A-4 425 1300000 500 OFAF2H425 2
363A-4 500 2000000 500 OFAF2H500 2
430A-4 600 2800000 500 OFAF3H630 3
EN 3AXD00000586715.xls G

DA
IV
DE uR or aR
ACH580 IN I2t Voltage rating Bussmann Type
-01- type IEC 60269
ES A A2s V
3-phase UN = 400/480 V (380…415 V, 440…480 V)
FI 105A-4 200 15000 690 170M3815 1
145A-4 250 28500 690 170M3816 1
FR 169A-4 315 46500 690 170M3817 1
206A-4 350 68500 690 170M3818 1
IT 246A-4 450 105000 690 170M5809 2
293A-4 500 145000 690 170M5810 2
NL 363A-4 630 275000 690 170M5812 2
430A-4 700 405000 690 170M5813 2
PL 3AXD00000586715.xls G

PT

RU

SV

TR

ZH
 29

V
UL
ACH580 IN Voltage rating Bussmann UL class
-01- type
A V
3-phase UN = 460 V (440…480 V) R0-
105A-4 150 600 JJS-150 T R3
145A-4 200 600 JJS-200 T R6-
169A-4 225 600 JJS-225 T R9
206A-4 300 600 JJS-300 T
246A-4 350 600 JJS-350 T
293A-4 400 600 JJS-400 T
363A-4 500 600 JJS-500 T
430A-4 600 600 JJS-600 T
3AXD00000586715.xls G EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 30

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 EN – R6…R9 Quick installation guide 31

EN – R6…R9 Quick installation guide

This guide briefly describes how to install the drive. For complete information on
installation, see ACH580-01 hardware manual (3AUA0000076331 [English]). For
start-up instructions, see chapter EN – Quick start-up guide on page 49. R0-
R3
To read a manual, go to www.abb.com/drives/documents and search for the
document number. R6-
R9

Obey the safety instructions

WARNING! Obey these instructions. If you ignore them, injury or death, or
damage to the equipment can occur:

• If you are not a qualified electrician, do not do electrical installation work. EN

• Do not work on the drive, motor cable or motor when main power is applied. If DA
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.
DE
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. ES

• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The FI
drive is heavy and its center of gravity is high. An overturning drive can cause
physical injury. FR
• Make sure that debris from borings and grindings does not enter the drive when
IT
installing.

• Make sure that the floor below the drive and the wall where the drive is installed NL
are non-flammable.
PL

Check if capacitors need to be reformed PT

If the drive has not been powered (either in storage or unused) for over one year, you
must reform the capacitors. RU

You can determine the manufacturing time from the serial number, which you find on SV
the type designation label attached to the drive. The serial number is of format
MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows: TR
YY: 13, 14, 15, … for 2013, 2014, 2015, …
WW: 01, 02, 03, … for week 1, week 2, week 3, … ZH

For information on reforming the capacitors, see Converter module capacitor

reforming instructions (3BFE64059629 [English]), available on the Internet at
www.abb.com/drives/documents.
 32 EN – R6…R9 Quick installation guide

Select the power cables

Size the power cables according to local regulations to carry the nominal current
given on the type designation label of your drive.

R0-
R3
Ensure the cooling
R6- See table I on page 27 (UL: table II on page 27) for the heat dissipation. The
R9 maximum ambient temperature is 40 C (+104 °F). No condensation or frost is
allowed. For more information on the ambient temperature, see chapter Technical
data in ACH580-01 hardware manual (3AUA0000076331 [English]).

Protect the drive and input power cable

See tables III, IV and V on pages 28 and 29 for the fuses.
EN
If you use gG fuses, make sure that the operating time of the fuse is below
DA 0.5 seconds. Follow the local regulations.

DE Install the drive on the wall

ES
Warning! The drive module is heavy (45 to 98 kg / 99 to 216 lb). Use a suitable
lifting device. Do not lift the module manually. Make sure that the wall and the
FI
fixing devices can carry the weight.
FR
See figure R6…R9 Figures A on page 41.
IT

NL

PL

PT

RU

SV

TR

ZH
 EN – R6…R9 Quick installation guide 33

Check the insulation of the power cables and the motor

Check the insulation of the input cable according to local regulations before
connecting it to the drive.
See figure B on page 41.
R0-
1. Check the insulation of the motor cable and motor before connecting it to the R3
drive. Measure the insulation resistance between each phase conductor and then R6-
between each phase conductor and the Protective Earth conductor using a R9
measuring voltage of 1000 V DC. The insulation resistance of a typical motor
must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation
resistance of motors, see the manufacturer’s instructions.
Note: Moisture inside the motor casing will reduce the insulation resistance. If
moisture is suspected, dry the motor and repeat the measurement.
EN
Check the compatibility with IT (ungrounded) and corner- DA
grounded TN systems
DE
 EMC filter
The internal EMC filter is not suitable for use on an IT (ungrounded) system or on a ES
corner-grounded TN system. Disconnect the EMC filter before connecting the drive to
the supply network. Check the table on page 34. FI

FR
WARNING! Do not install the drive with the internal EMC filter connected on an
IT system (an ungrounded power system or a high-resistance-grounded [over
IT
30 ohms] power system), otherwise the system will be connected to ground potential
through the EMC filter capacitors of the drive. This can cause danger, or damage the
drive. NL

Do not install the drive with the internal EMC filter connected on a corner-grounded PL
TN system, otherwise the drive will be damaged.
PT
Note: When the internal EMC filter is disconnected, the drive EMC compatibility is
considerably reduced. RU

 Ground-to-phase varistor SV
The ground-to-phase varistor is not suitable for use on an IT (ungrounded) system.
TR
Disconnect the ground-to-phase varistor before connecting the drive to the supply
network. Check the table on page 34.
ZH
 34 EN – R6…R9 Quick installation guide

WARNING! Do not install the drive with the ground-to-phase varistor

connected on an IT system (an ungrounded power system or a high-
resistance-grounded [over 30 ohms] power system), otherwise the varistor circuit can
be damaged.
R0-
R3
Check from the table below if you have to disconnect the EMC filter (EMC) or
R6- ground-to-phase varistor (VAR). For instructions on how to do this, see page 35.
R9
Frame EMC Ground- Symmetrically Corner grounded IT systems
sizes to-phase grounded TN
filter TN systems 2 (ungrounded or
(EMC) varistor systems (TN-S high-resistance
(VAR) systems) 1 grounded [>30
ohms]) 3
EN R6…R9 2 × EMC - Do not disconnect Disconnect Disconnect

DA - 1 × VAR Do not disconnect Do not disconnect Disconnect

1 2 3
DE L1 L1 L1
L2 L2
ES L3 L3
N L2
FI PE L3
PE

FR
Drive Drive Drive
IT

NL

PL

PT

RU

SV

TR

ZH
 EN – R6…R9 Quick installation guide 35

 Disconnect EMC filter or ground-to-phase varistor, if needed

To disconnect the internal EMC filter or ground-to-phase varistor, if needed, do as
follows:
1. Switch off the power from the drive.
R0-
2. Open the front cover, if not already opened, see steps 5, IP21 and 5, IP55 in R3
figure R6…R9 Figures A on page 41. R6-
3. To disconnect the internal EMC filter, remove the two EMC screws. R9

4. To disconnect the ground-to-phase varistor, remove the varistor screw.

3
EN
4
DA

DE

ES
3
FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 36 EN – R6…R9 Quick installation guide

Connect the power cables

See figure C on page 41. Use symmetrical shielded cable for motor cabling. If the
cable shield is the sole PE conductor for drive or motor, make sure that is has
sufficient conductivity for the PE.
R0-
R3 1. Attach the residual voltage warning sticker in the local language next to the
control board.
R6-
R9 2. Remove the side plates of the cable entry box: Loosen the retaining screws and
slide the walls out.
3. Remove the shroud on the power cable terminals by releasing the clips with a
screwdriver and pulling the shroud out.
4. Knock out holes for the cables to be installed.
EN 5. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.

DA 6. Prepare the ends of the input power cable and motor cable as illustrated in the
figure. Note: The bare shield will be grounded 360 degrees. Mark the pigtail made
DE from the shield as a PE conductor with yellow-and-green color.
7. Slide the cables through the holes of the bottom plate and attach the grommets to
ES the holes (the motor cable to the right and the input power cable to the left).

FI 8. Connect the motor cable:

• Ground the shield 360 degrees under the grounding clamp (8a).
FR • Connect the twisted shield of the cable to the grounding terminal (8b).
• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.
IT
Tighten the screws to the torque given in the figure (8c). Note: Phase
conductors (R8, R9) are detachable.
NL
9. Connect the input power cable as in step 8. Use terminals L1, L2 and L3.
PL
10. R8…R9: If you install parallel, install the second grounding shelf for the parallel
power cables. Repeat steps 5...9.
PT
11. Install the grounding shelf for the control cables.
RU 12. Reinstall the shroud on the power terminals.

SV 13. Secure the cables outside the unit mechanically.

14. Ground the motor cable shield at the motor end. For minimum radio frequency
TR interference, ground the motor cable shield 360 degrees at the lead-through of
the motor terminal box.
ZH
 EN – R6…R9 Quick installation guide 37

Connect the control cables

See figure D on page 42. It shows an example with one analog signal cable and one
digital signal cable. Make the connections according to the default configuration in
use. The default connections of the ABB standard macro are shown in section Default
I/O connections on page 38. R0-
R3
Example of connecting an analog signal cable:
R6-
1. Cut an adequate hole into the rubber grommet and slide the grommet onto the R9
cable. Slide the cable through a hole of the bottom plate and attach the grommet
to the hole.
2. Ground the stripped outer shield of the cable 360 degrees under the grounding
clamp. Keep the cable otherwise unstripped as close to the terminals of the
control board as possible. For analog signal cables, ground also the pair-cable
shields and grounding wire at the SCR1 terminal. Secure the cables mechanically EN
at the clamps below the control board.
DA
3. Route the cable as shown in the figure.
4. Connect the conductors to the appropriate terminals of the control board and DE
tighten to 0.5…0.6 N·m (0.37...4.43 lbf·ft).
ES
5. Tie all control cables to the provided cable tie mounts.
6. Put the unused rubber grommets to the holes in the lead-through plate. FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 38 EN – R6…R9 Quick installation guide

Default I/O connections

Default I/O connections of the HVAC default configuration are shown below.

X1 Reference voltage and analog inputs and outputs

R0- 1 SCR Signal cable shield (screen)
R3 1…10 kohm 2 AI1 Output frequency/speed reference: 0…10 V
3 AGND Analog input circuit common
R6- 4 +10V Reference voltage 10 V DC
R9 5 AI2 Actual feedback: 0…10 V
6 AGND Analog input circuit common
max. 7 AO1 Output frequency: 0…10 V
500 ohm 8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24V Aux. voltage output +24 V DC, max. 250 mA
11 DGND Aux. voltage output common
EN 12 DCOM Digital input common for all
13 DI1 Stop (0) / Start (1)
14 DI2 Not configured
DA 15 DI3 Constant frequency/speed selection
16 DI4 Not configured
17 DI5 Not configured
DE 18 DI6 Not configured
X6, X7, X8 Relay outputs
ES 19 RO1C Ready run
20 RO1A 250 V AC / 30 V DC
21 RO1B 2A
FI 22 RO2C Running
23 RO2A 250 V AC / 30 V DC
24 RO2B 2A
FR 25 RO3C Fault (-1)
26 RO3A 250 V AC / 30 V DC
27 RO3B 2A
IT
X5 Embedded fieldbus
29 B+
NL 30 A- Embedded fieldbus, EFB (EIA-485)
31 DGND
S4 TERM Termination switch
PL S5 BIAS Bias resistors switch
X4 Safe torque off
PT 34 OUT1
Safe torque off. Factory connection. Both circuits
35 OUT2
must be closed for the drive to start. See chapter
36 SGND
The Safe torque off function in ACH580-01
RU 37 IN1 hardware manual (3AUA0000076331 [English]).
38 IN2
X10 24 V AC/DC
SV 40 24 V AC/DC- in Ext. 24V AC/DC input to power up the control unit
41 24 V AC/DC+ in when the main supply is disconnected.
TR

ZH Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).
Wire sizes: 0.14…2.5 mm2 (26…16 AWG): All terminals
Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft)
 EN – R6…R9 Quick installation guide 39

Install optional modules, if any

See chapter Electrical installation in ACH580-01 hardware manual
R0-
(3AUA0000076331 [English]).
R3
R6-
Install side plates and covers R9
See figure R6…R9 Figures E on page 44.
IP21
1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a
screwdriver.
EN
2. Slide the cover of the cable entry box on the module from below until the cover
snaps into place.
DA
3. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.
DE
IP55
1. Reinstall the module cover. Tighten the two retaining screws with a screwdriver. ES

FI
For start-up instructions, see chapter EN – Quick start-up guide on page 49.
FR

IT

NL

PL

PT

RU

SV

TR

ZH
 40 EN – R6…R9 Quick installation guide

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 41

Compliance with the European Machinery Directive 2006/42/EC

Declaration of conformity

To be added.
R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 42

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 43
R6…R9 Figures A
6 IP21 7 IP21 2 ONLY IT AND CORNER-GROUNDED TN SYSTEMS
1 R6 R7 R8 R9
M6×12
e

a 571/ 623/ 701/ 718/ L1 L1

c (mm/in) 22.5 24.5 27.6 28.3 7
L2
b 531/ 583/ 658/ 658/ L3
(mm/in) 20.9 22.9 25.9 25.9
EMC
L2 EMC
L3
c 213/ 245/ 263/ 345/ VAR PE
b

(mm/in) 8.4 9.7 10.4 13.6

a

d 300/ 300/ 300/ 300/

ACH580 ACH580
(> mm/in) 11.8 11.8 11.8 11.8
e 200/ 200/ 200 / 200/
8 EN: See page 33.
(> mm/in) 7.9 7.9 7.9 7.9
×4
kg/lb
d

45/ 55/ 70/ 98/

99 121 154 216

5 IP55
2 3 C

×2 ×2 1 2

4 5 IP21 B
×2 1 U1 3 4
M U1-V1, U1-W1, V1-W1
1000 V1
V DC, 3~ U1-PE, V1-PE, W1-PE
ohm W1
> 100 PE
Mohm
44

3AUA0000076330 Rev A
8 9 14
8c 9c
ACH580-01 R6
L1 L2 L3 T1/U T2/V T3/W 8b 9b
PE

M5×25/35 8a 9a

R6 R7 R8 R9
V1
U1 W1 N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft
L1, L2, L3, T1/U, T2/V, T3/W 40 30 40 30 40 30 70 52
0.5...0.6 N·m/
3~M PE 10 7 10 7 10 7 10 7
0.37...4.43 lbf·ft

PE L1 L2 L3
R8...R9 only
10a 10b
4

5 6a 5
6a 6b M5×25
PE

0.5...0.6 N·m/
0.37...4.43 lbf·ft
3

M5×12

6b 11 12

PE

M4×20 2

1
 45

R6…R9 Figures E

1 IP21 2 IP21

DA

DE
3 IP21 1 IP55
ES

FI

FR

IT

NL

PT

RU

SV

TR

CN
 46

3AUA0000076330 Rev A
DA

DE

ES

FI

FR

IT

NL

PT

RU

SV

TR

CN
ABB drives for HVAC

Quick start-up guide

ACH580-01 drives
Frames R0 to R3 and R6 to R9

R0-
R3
R6-
R9

English. . . . . . . 49 EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 3AUA0000076330 Rev A
EN
EFFECTIVE: 2015-09-09

 2015 ABB Oy. All Rights Reserved.

 EN – Quick start-up guide 49

EN – Quick start-up guide

This guide describes how to start-up the drive using the First start assistant on the
HVAC control panel. For complete information on start-up, see ACH580 firmware
manual (3AXD50000027537 [English]). R0-
R3
Before you start R6-
R9
Ensure that the drive has been installed as described in chapter EN – R0…R3 Quick
installation guide on page 12 (frames R0…R3) or EN – R6…R9 Quick installation
guide on page 31 (frames R6…R9).

Start-up with the First start assistant on an HVAC control

panel EN

Safety DA

Make sure that the installation work is complete. Make sure that cover of the drive and the DE
cable box, if included, are on place.
Check that the starting of the motor does not cause any danger. De-couple the
ES
driven machine if there is a risk of damage in case of an incorrect direction of
rotation.
FI
Hints on using the assistant control panel
The two commands at the bottom of the display FR
(Options and Menu in the figure on the right),
show the functions of the two softkeys and IT
located below the display. The commands
assigned to the softkeys vary depending on the NL
context.
Use keys , , and to move the cursor PL
and/or change values depending on the active
view.
PT
Key ? shows a context-sensitive help page.
RU
1 – First start assistant guided settings:
Language, motor nominal values, and date and time SV
Have the motor name plate data at hand.
TR
Power up the drive.

ZH
 50 EN – Quick installation and start-up guide

The First start assistant guides you through the

first start-up.
The assistant begins automatically. Wait until the
control panel enters the view shown on the right.
Select the language you want to use by
R0- highlighting it (if not already highlighted) and
R3
pressing (OK).
R6- Note: After you have selected the language, it
R9 takes a few minutes for the control panel to wake
up.
Select Commission the ACH580 and press
(Next).

EN

DA

DE
Refer to the motor nameplate for the following nominal value settings of the motor. Enter the
values exactly as shown on the motor nameplate.
ES
Example of a nameplate of an induction (asynchronous) motor:
FI
ABB Motors
3 motor M2AA 200 MLA 4
FR IEC 200 M/L 55
No
Ins.cl. F IP 55
IT V Hz kW r/min A cos IA/IN t E/s
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83
NL 660 Y 50 30 1470 34 0.83
380 D 50 30 1470 59 0.83
PL 415 D 50 30 1475 54 0.83
440 D 60 35 1770 59 0.83
Cat. no 3GAA 202 001 - ADA
PT
6312/C3 6210/C3 180
IEC 34-1
RU
Check that the motor data is correct. Values are
SV predefined on the basis of the drive size but you
should verify that they correspond to the motor.
TR Start with the motor type.
• Go to the edit view of a selected row by
ZH pressing .
• Scroll the view with and .
Motor nominal cosΦ and nominal torque are
optional.
Press (Next) to continue.
 EN – Quick start-up guide 51

To change a value in an edit view:

• Use and to move the cursor left and
right.
• Use and to change the value.
Press (Save) to accept the new setting, or
R0-
press (Cancel) to go back to the previous R3
view without making changes.
R6-
R9
This step is optional, and requires rotating the
motor. Do not do this if it could cause any risk, or if
the mechanical set-up does not allow it.
To do the direction test, select Spin the motor
and press (Next).
EN

DA

Press the Hand key Hand

on the panel to start the DE
drive.

ES

FI

FR

Check the direction of the motor. IT

If it is forward, select Yes, motor is spinning
forward and press (Next) to continue. NL
If the direction is not forward, select No, fix
direction and press (Next) to continue. PL

PT

RU
Select the localization you want to use and press
(Next). SV

TR

ZH
 52 EN – Quick installation and start-up guide

Change the units shown on the panel if needed.

• Go to the edit view of a selected row by
pressing .
• Scroll the view with and .
Go to the next view by pressing (Next).
R0-
R3
R6-
R9
To select a value in an edit view:
• Use and to select the value.
Press (Save) to accept the new setting, or
press (Cancel) to go back to the previous
view without making changes.
EN

DA

DE Set the date and time as well as date and time

display formats.
• Go to the edit view of a selected row by
ES
pressing .
• Scroll the view with and .
FI
Go to the next view by pressing (Next).
FR

IT To give the drive a name that will be shown at the

top, press .
NL If you do not want to change the default name
(ACH580), continue by pressing (Next).
PL For information on editing text, see ACH580
firmware manual (3AXD50000027537 [English]).
PT

RU
The first start is now complete and the drive is
SV ready for use.
Press (Done) to enter the Home view.
TR

ZH
 EN – Quick start-up guide 53

The Home view monitoring the values of the

selected signals is shown on the panel.

R0-
R3
R6-
R9

EN

DA

DE

ES

FI

FR

IT

NL

PL

PT

RU

SV

TR

ZH
 54 EN – Quick installation and start-up guide

2 – Hand/Off/Auto operation
The drive can be in remote control or local control,
and in local control there are additionally two
different modes.
R0-
R3
Remote control: Drive is controlled from the I/O or
R6- the fieldbus.
R9 • Top row of the view shows Auto.

Local control: Drive is controlled from the control

panel.
• Top row of the view shows Off, that is, the drive
is in the Off mode. Drive is stopped.
EN • Top row of the view shows Hand, that is, the
drive is in the Hand mode. Drive is running. The
DA initial reference in the Hand mode is copied
from the drive reference.
Symbol on the top row indicates that you can
DE
change the reference with and .

ES
The following diagram shows the state transitions
when you press the Hand, Off or Auto button:
FI
Off
FR

IT

NL Auto Hand

PL
Note: When you restart the drive while fault 7081
PT Control panel loss is active, the mode changes
from Hand or Off to Auto.
RU Note: Override operation overrides the actual
running mode. See ACH580 firmware manual
SV (3AXD50000027537 [English]).

TR

ZH
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting
the type designation and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to
www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to new.abb.com/service/training.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Navigate to
new.abb.com/drives/manuals-feedback-form.

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents.
Contact us

www.abb.com/drives
www.abb.com/drivespartners

3AUA0000076330 Rev A (EN) 2015-09-09

3AUA0000076330A